Group 6 Systems Integration

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Kwame Nkrumah University of

Science & Technology, Kumasi, Ghana

IE 456, SYSTEMS INTEGRATION

PROTOTYPING AND
MANUFACTURING

GROUP 6
Department of Mechanical Engineering
Kwame Nkrumah University of Science
and Technology, Kumasi, Ghana
GROUP MEMBERS
1. Boaten Catherine Serwaa 3609018

2. Iddrisu Isaac 3609818

3. Amponsah Kofi Sarfo 3608218

4. Damte Nana Sarfo 3609118

5. Hamidu Nasiru Karim 3609718

6. Appiah Samuel 3608318

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OUTLINE
• Definition/Overview

• Objectives

• Methodology

• Benefits

• Conclusion
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Definition/Overview
PROTOTYPING & MANUFACTURING
• The process in which design teams ideate,
experiment with, and bring concepts to life,
ranging from paper ideas to digital designs.
• A systems development method in which
a prototype is built, tested and then
reworked as necessary until an acceptable
outcome is achieved from which the
complete system or product can be
developed.
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Definition/Overview
Prototyping comes in many forms;
• Low tech sketches or paper screens.
• High tech operational systems , e.g.
CASE (Computer Aided Systems
Engineering.

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Objectives of Prototyping &
Manufacturing
• To evaluate the real cost of your product
• To get feedback from potential users
• Presentation
• Testing and evaluation
• To improve the quality of the product

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Methodology
The prototyping and manufacturing stage can
be broken down into five main steps.
• Break down the idea to solve the problem.
• Make a rough initial product.
• Build your virtual product.
• Make iterations and changes.
• Manufacturing.
Rough Build Iterations
Idea Breakdown Initial Virtual and Manufacturing
Product Product Changes

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Methodology
1. Break down the idea to solve the problem.
Your initial concept should answer the ff.
questions key to the design;
• Why does the market need your new
product?
• What advantage does it offer over your
competitors?
Make a sketch of the idea on a piece of paper
with the various measurements roughed out.

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Methodology
2. Make a Rough Initial Product
• Build a rough and simple model of the
product. This can be done by grabbing a
bottle of glue, some craft board from a
local store, and using a pair of scissors to
make a rough representation of your
product.

• Having a representation of the product in


your hand will help unlock new design
variables that you didn’t see before.
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Methodology
3. Build Your Virtual Product
• Convert your sketches into a three-
dimensional model to make a real
prototype from.

• This can be done with the aid of CAD


softwares such as SolidWorks, Siemens
NX, AutoCad, Fusion 360, etc.

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Methodology
4. Make Iterations and Changes
• Build a better model from the virtual product
via rapid prototyping.

• Rapid prototyping types that can be used


include Rapid Injection Molding, Digital Light
Processing, Metal 3D Printing, Selective
Laser Sintering (SLS), Laminated Object
Manufacturing, Selective Laser Melting
(SLM), Fused Deposition Modeling (FDM).
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Methodology
5. Manufacturing
• The representative 3D model can break
your final product down into individual
components and manufacturing tools can
be created.

• Secondary assembly operations can be


established and the product is brought to
life.

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Benefits of Prototyping and
Manufacturing
• Helps gain buy-in and validate ideas

• Aligns teams around the objective

• Encourages questions up front

• Creates a comprehensive project plan

• Saves time and money


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Conclusion
The prototyping and
manufacturing stage is very
important to the system
development as it is the
stage that transforms
concepts into real products.
Hence, it can be classified
as the engine of the whole
development process.

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THANK YOU

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