Water Audit Vol3AuditGuidance
Water Audit Vol3AuditGuidance
Water Audit Vol3AuditGuidance
Volume 3 of 5
1.0 Introduction............................................................................................... 1
1.1 Purpose and Scope of WEEP Audits .............................................. 1
1.2 CII Customer Classes Included in an Integrated Audit Program.... 3
1.3 Benefits Associated with an Integrated Audit Program.................. 3
1.3.1 CII Customer Benefits ........................................................ 3
1.3.2 Energy Utility and Water District Benefits......................... 4
1.3.3 Reclamation, CEC and MWD Benefits .............................. 4
1.4 Organization of Volume ................................................................. 4
2.0 WEEP Audit Process ................................................................................ 5
2.1 Three Phases of the Audit Process.................................................. 5
2.2 Audit Field Tool.............................................................................. 6
2.2.1 Topics Included in the Field Tool....................................... 6
2.2.2 Entities Offering Incentives Associated with Topics in the
Field Tool........................................................................................ 8
2.3 Team Composition.......................................................................... 8
3.0 Pre-Audit Planning and Preparation .................................................... 10
3.1 Select CII Audit Sites.................................................................... 10
3.2 Contact Sites to Request Voluntary Participation in the Audit..... 11
3.3 Confirm Participation in the Audits and Request Background
Information ................................................................................... 12
3.4 Review Audit Logistics and Complete Pre-Audit Questionnaire . 13
3.5. Review Data and Prioritize On-site Activities.............................. 15
3.5.1 Summarize Pre-Audit Information ................................... 15
3.5.2 Prioritize Topics to Review during the Audit ................... 15
3.6 Identify Applicable Rebates and Incentives ................................. 17
3.7 Prepare Opening Meeting Discussion Guide................................ 19
4.0 On-Site Activities .................................................................................... 20
4.1 Conduct the Opening Meeting and Tour the Site ......................... 20
4.2 Gather Water and Energy Data ..................................................... 21
4.3 Identify Water and Energy Savings Opportunities ....................... 22
4.4 Conduct Exit Meeting ................................................................... 22
5.0 Post Audit Activities ............................................................................... 23
5.1 Analyze Data and Applicable Incentive Programs ....................... 23
5.2 Prepare Cost/Benefits Analysis..................................................... 23
5.3 Issue Audit Report with Recommendations and Financial
Incentives Analysis ....................................................................... 24
5.4 Summarize Audit Results across CII Customer Classes
Reviewed....................................................................................... 25
Appendices........................................................................................................... 26
Appendix A Audit Participation Request Letter .................................... 27
Appendix B Pre-Audit Inforamtion Request Letter ............................... 30
Appendix C Pre-Audit Questionnaire .................................................... 33
Appendix D Opening Meeting Discussion Guide.................................. 45
Appendix E Audit Field Tools............................................................... 48
Appendix F Example Audit Request and Transmittal Letter .............. 108
Appendix G Acronyms......................................................................... 117
Appendix H Bibliography .................................................................... 119
Figures
Figure 1.1: Integrated Audit Performance Improvement Pathway......................... 1
Figure 1.2: Water and Energy Efficiency Options.................................................. 2
Figure 2.1: Phases of Weep Audit Process ............................................................. 5
Figure 2.2: WEEP Audit Steps ............................................................................... 6
Figure 3.1: Pre-Audit Planning and Preparation Activities .................................. 10
Figure 3.2: High Water and Energy Use Activities in CII Customer Classes ...... 16
Figure 4.1: On-Site Audit Activities..................................................................... 20
Figure 5.1: Post Audit Activities .......................................................................... 23
Tables
Table 3.1: CII Customer Class Specific High Water and Energy Issues.............. 17
Table 3.2: Available Water District and Energy Utility Rebates.......................... 18
1.0 Introduction
For many years, programs in southern California have promoted water efficiency
or energy efficiency within the broad categories of commercial, industrial, and
institutional (CII) customers. Although these programs have been relatively
successful, current regional water and energy projections indicate there is an
urgent need to examine water and energy efficiency in an integrated manner. The
Bureau of Reclamation (Reclamation), in partnership with the California Energy
Commission (CEC), and the Metropolitan Water District of Southern California
(MWD), commissioned an innovative study in 2007 to develop an integrated
water and energy efficiency program.
The results of the study are presented in a multi-volume report called the Water
and Energy Efficiency Program (WEEP) for Commercial, Industrial and
Institutional Customer Classes in Southern California. Volume 3 provides
guidance and tools for conducting WEEP audits to identify potential water and
energy efficiency opportunities at CII customer class sites.
1
WEEP audits are structured to examine options for enhancing water and energy
efficiency at CII customer sites. These options include the following, which are
depicted in Figure 1.2:
2
1.2 CII Customer Classes Included in an Integrated
Audit Program
PAC members indicated that WEEP should focus on CII customer classes
characterized as high water and energy users. Those customer classes meeting this
characteristic are listed below:
• Accommodation
• Amusement, Gambling, and Recreation Industries
• Chemical Manufacturing
• Computer and Electronic Product Manufacturing
• Educational Services
• Fabricated Metal Product Manufacturing
• Food Manufacturing
• Food Services and Drinking Places
• Hospitals
• Personal and Laundry Services
• Petroleum and Coal Products Manufacturing
• Professional, Scientific, and Technical Services
• Real Estate
• Textile Mills
• Utilities
These customer classes should be the focus of integrated water and energy audits
because they represent the greatest potential for water and energy reductions.
• A single report that captures the full set of benefits available to the site if
water and energy efficiency measures are implemented.
3
1.3.2 Energy Utility and Water District Benefits
Energy utilities and water districts benefit from implementing an integrated audit
program by:
• Section 3.0 covers the tasks associated with pre-audit planning and
preparation.
• Section 4.0 details the steps involved in conducting on-site audit activities.
4
2.0 WEEP Audit Process
The WEEP audit process is a flexible, three-phase approach to assessing
efficiency opportunities. Each phase and step outlined in this document can be
expanded or compressed to meet the circumstances surrounding a planned audit
and the scope of the audit agreed to with the CII customer.
The pre-audit phase includes a number of data gathering and review activities that
are geared towards planning the audit so the on-site activities can be performed
effectively and efficiently.
During the on-site phase, auditors gather additional data, hold discussions with
site personnel, and evaluate the applicability of energy utility and water district
incentive programs to site operations.
Each phase of the audit process is completed in a series of steps, which are
designed to be consistent with general audit practices and to achieve the
5
objectives of the audit. Figure 2.2 depicts the steps associated with the three
phases of the audit.
Each step of the WEEP audit process is described in greater detail in the sections
that follow. The guidance incorporated into each of these steps reflects input from
WEEP’s Project Advisory Committee (PAC).
6
The field tool:
• Cooling Towers
• Combined Heat and Power Systems (CHPs)
• Compressed Air Systems
• Heating, Ventilation and Air Conditioning (HVAC) Systems
• Hospitals
• Irrigation/Landscaping Activities
• Lighting
• Large Scale or Long Term Retrofit Incentive Programs
• Lavatories
• Laundry Operations
• Motors and Pumps
• Office Equipment/Plug Load
• Process Cooling and Refrigeration
• Process Heating
• Kitchen/Food Services
• Site-Wide Water and Energy Use Activities and Equipment
• Steam Equipment
• Wastewater Treatment Facilities
These topics were selected based on information from the Flex Your Power (FYP)
Web site, savings potentials (Volume 2 of the WEEP Study), U.S. Environmental
Protection Agency (EPA) guidance documents, and the Watersmart Guidebook
(see bibliography). Depending on the time available to conduct the audit and the
7
needs of the CII customer, several or all of the topics can be reviewed during an
audit.
Among the other organizations in southern California that provide water and
energy to CII customers—or work with them to reduce demand for those
resources—are the Sanitation Districts of Los Angeles County (LACSD), Orange
County Sanitation District, and the City of San Diego Sanitation Department.
8
• The applicability of energy utility and water district rebate incentive
programs to CII customer sites.
To help ensure that an appropriate data set is gathered to aid in the identification
of site-specific recommendations, at least one team member should be skilled in
or familiar with auditing techniques.
A team leader should be selected to coordinate communications with the site and
oversee the completion of the audit. The audit team leader should be able to
devote roughly four non-consecutive weeks to the process.
9
3.0 Pre-Audit Planning and Preparation
The steps in pre-audit planning and preparation are shown in Figure 3.1.
• Preliminary estimates of the potential water and energy savings that could
be achieved within a CII customer class if the full range of efficiency
options were implemented.
• Sites where there are a range of operations or activities that consume both
water and energy.
10
• Technical knowledge of on-site operations to ensure the conduct of high
quality audits.
• Explain the voluntary nature of the audits and answer any questions that
are raised.
• Explain why the site has been chosen to voluntarily participate in the audit
process.
• Outline the purpose and scope of the study and the role of WEEP audits in
identifying efficiency improvements.
• Discuss confidentiality agreements that clearly state the data will not be
released without permission.
• Review the three phases of the audit: pre-audit, on-site, and post audit
activities.
• Review the scope of the pre-audit request and completion of the pre-audit
questionnaire.
11
Immediately following the conversation, the team leader should send the CII
customer the audit notification and confidentiality letters, including the request to
release water and energy information from the appropriate water and energy
utility. Examples of these letters can be found in Appendix A.
In many instances, the CII customer may want to undertake a preliminary (e.g.,
two to three hour) high-level review to obtain a better understanding of the audit
process and the potential benefits of a more in-depth review of water and energy
practices on-site. If that situation occurs, the audit team leader should try to
schedule a preliminary audit to obtain buy-in and schedule the follow-on audit
within a definite period of time. The steps described in the following paragraphs
can be modified to reflect the CII site’s request to conduct a less comprehensive
review to obtain buy-in.
• Water and energy metering or bills for the past two years to capture
baseline information about use.
• Sewer discharge data or effluent metering data and the location and
number of meters throughout the site.
See Appendix A for an example of the audit participation request letter. This letter
should be sent out approximately one month before the scheduled audit. The pre-
audit questionnaire should be sent out along with the information request letter.
12
3.4 Review Audit Logistics and Complete Pre-Audit
Questionnaire
After the pre-audit information has been received, the audit team leader should
contact the site to re-confirm the audit dates and discuss logistics, as follows:
• Review the schedule for the on-site portion of the audit (i.e., opening
meeting, site tour, interviews, data review, and exit meeting discussion).
• Identify key staff members who should be available for the opening
meeting and exit conference (e.g., the site manager, the financial manager,
and the environmental manager) and develop a schedule of interviews.
• Ask whether the site participates in any regional or local water or energy
efficiency programs, and if it does which ones and why.
• Determine whether the site uses renewable energy on-site such as solar,
wind power, or fuel cells.
The pre-audit questionnaire will address the following items to help the team plan
the audit and prioritize topics to review:
13
° Laboratory space
° Irrigation and landscaping
° Lighting
° Local ventilation systems
° Plug load
° Pollution control equipment (air and water)
° Process chilled water
° Process water (not heated or cooled)
° Process hot water and steam
° Purified process water
° Water use endpoints
Process chemical baths
Cooling tower
General washing
Kitchen cold water
Kitchen hot water
Once-through cooling
Process cleaning and rinsing
Applicable discharge permits
14
3.5. Review Data and Prioritize On-site Activities
3.5.1 Summarize Pre-Audit Information
After receiving the background information the audit team should review and
summarize it as follows:
A number of tables have been prepared to summarize this information and are
included in the audit field tool including:
The information gathered through the pre-audit information request and the
completed pre-audit questionnaire should be used as the basis for identifying the
high priority topics to review during the audit. The selection of topics to review
should be documented in the audit field tool in order to inform site personnel
about the scope of the audit and to convey the depth of the review. Tables are
included in the audit field tool to summarize and document the prioritization of
on-site activities.
15
As a starting place to prioritize audit topics to review, Figure 3.2 lists activities
and equipment that, in general, are associated with high levels of water and
energy use at CII customer sites.
Figure 3.2: High Water and Energy Use Activities in CII Customer Classes
These examples reflect differences in operations at CII customer sites, and the
types of activities that might be associated with the highest water and energy
consumption. For additional guidance in prioritizing topics to review, see Table
3.1 for a list of activities involving high water and energy use specific to various
CII customer classes.
16
Table 3.1: CII Customer Class Specific High Water and Energy Issues
• Identify the rebates or incentives offered to the CII customer site being
audited. (Note: There are a few instances in which a particular community
may be eligible for member agency rebates or incentives, but not MWD
rebates or incentives.)
• Determine whether the member agency offers low interest loans for certain
types of upgrades.
• Review the types of rate incentives available from energy utilities and water
districts to promote efficiency practices related to water reuse, renewables,
and the operation of combined heat and power units (CHPs).
17
Table 3.2 is a summary of available rebates and other financial incentives.
18
3.7 Prepare Opening Meeting Discussion Guide
Prior to conducting the on-site audit, the team leader should prepare an opening
meeting discussion guide.1 This document describes the goals of the audit, how
the results will be used, and the schedule. See Appendix D for an example of this
guide.
If the CII customer site requests a preliminary two to three hour audit the
information in the opening meeting discussion guide should be reviewed with site
personnel over the telephone.
1
Opening meeting is a term used in the auditing profession and refers to the face-to-face initial
meeting the team has with facility management at the site being audited.
19
4.0 On-Site Activities
The on-site portion of the audit consists of the activities listed in Figure 4.1 and
described below. These steps follow the pre-audit planning activities and can be
compressed or expanded depending upon the length of the audit agreed to with
the CII customer.
• Explain the purpose and scope of WEEP and the audit process.
The opening meeting influences, to a large extent, the outcome of the audit. This
meeting should be conducted in a professional manner that allows an exchange of
information between the team and site personnel and allows facility management
to meet and understand the work experience and academic backgrounds of the
20
audit team members. It also provides the team with the opportunity to describe
how an audit can help improve productivity and reduce water and energy costs.
Immediately following the opening meeting, audit team members should tour the
site with facility staff. In conducting the tour, the auditor team should:
• Identify areas to explore in greater depth during the detailed data gathering
portion of the audit.
• Gather additional information and begin looking for activities that explain
observed patterns in water and energy use.
Information observed during the tour should be recorded in the audit field tool.
(See Appendix E)
After this meeting, the team should gather data to complete its review of selected
water and energy topics. In general, data should be gathered through:
• Interviews with site personnel (e.g., water manager, energy manager, and
maintenance personnel).
• Physical observation to document the range of water and energy uses on-
site.
Data should be gathered according to the guidance provided in the audit field tool.
21
4.3 Identify Water and Energy Savings Opportunities
To identify opportunities to enhance water and energy efficiency on-site, the team
should assess site practices to determine whether:
• Rebates for equipment upgrades are applicable and, if used, would reduce
water and energy demand.
• Site activities would benefit from having technical experts assess potential
facility or production process enhancements.
The tables “Summary of On-site Water and Energy Use Patterns” and “Summary
of Recommended Efficiency Opportunities” in the audit field tool should be
completed prior to the exit conference. Information summarized in these tables
will be further analyzed during post audit activities.
• Discuss any noteworthy practices observed and ask as to whether they can
be shared anonymously with other CII customers.
• Outline the process for drafting and issuing the audit report.
22
5.0 Post Audit Activities
The primary objectives of post audit activities are to draft the written audit
findings, prepare the formal audit report, and distribute the report to the
appropriate levels of management in the organization. The tasks associated with
this phase are depicted in Figure 5.1 and follow the on-site activities.
23
5.3 Issue Audit Report with Recommendations and
Financial Incentives Analysis
Two to three weeks after the audit, the site should receive a concise report
including:
• Noteworthy practices.
• Incentives analysis.
There are several established guidelines for writing audit findings. If these simple
guidelines are followed when the audit report is prepared, the audited sites will be
able to more effectively and efficiently develop and implement corrective actions
in response to the audit results. The guidelines instruct auditors to:
The draft audit report should be sent to the site for review. Within two weeks of
receiving comments from the site, a final audit report should be issued. Examples
of an audit report transmittal letter and an audit report are included in Appendix F.
24
5.4 Summarize Audit Results across CII Customer
Classes Reviewed
After the draft and final reports are issued, each utility or water district may want
to evaluate the results by CII customer class or for all audited sites to identify
trends and opportunities for further enhancing water and energy efficiency within
the service area. A tracking sheet has been prepared for this purpose. (See
Volume 2 of the WEEP Study)
25
Appendices
26
Appendix A
Audit Participation Request Letter
27
Initial Audit Participation Request Letter
Date
Mr/Ms
Position
Company
Address
Dear Mr/Ms:
Thank you very much for expressing an interest in having an integrated water and
energy efficiency audit undertaken. As we discussed over the telephone, the
overall purpose of an integrated audit is to assess current activities to establish a
baseline measurement of water and energy use patterns. The baseline will be used
to recommend a strategy for enhancing water and energy efficiency.
The benefits associated with your participation include, but are not limited to,
obtaining information about the range of financial incentives available for
investing in site or equipment improvements, an analysis to help explain and
justify the potential financial payback in implementing recommended actions, and
a method for accessing both water and energy rebates through a single one-stop
process.
We recognize that to obtain your participation in the audit, the data we gather will
need to be maintained in a confidential manner. We have prepared a draft
confidentiality letter for your consideration. Within the next two weeks, XXX
from YYY will call you to discuss participation in an audit and to answer any
questions you may have about the activity. If you agree to participate we will
prepare a confidentiality agreement (an example is provided as an attachment to
this letter). Additionally, the audit team will submit a pre-audit information
request including a pre-audit questionnaire to obtain information for the on-site
portion of the audit.
Sincerely,
Name
Title
Organization
28
Confidentiality Letter
Date
Mr/Ms
Position
Company
Address
Dear Mr/Ms:
We recognize that during the course of conducting an integrated water and energy
audit, information related to your water and energy use will be shared with the
team. This information may be of a confidential nature and proprietary.
Our goal is to help you identify and justify the implementation of activities in
order to reduce water and energy demand. Therefore, the information gathered
during the audit will be maintained in a confidential manner and will not be
shared with anyone outside of your organization. By signing this agreement you
are authorizing us to obtain and review information on your behalf regarding
water and energy use practices on-site.
Thank you very much for your consideration. Please sign this agreement and
return a copy to XXX.
Name
______________
Title
______________
Company Name
_______________
Date
29
Appendix B
Pre-Audit Information Request Letter
30
Date
Mr/Ms
Position
Company
Address
Dear Mr/Ms:
Thank you very much for agreeing to participate in an integrated water and
energy efficiency audit. As mentioned during our previous conservations, a
variety of background information exists about water and energy uses on-site.
This information is critical to understanding your current baseline and helping the
team prioritize the topics to audit in order to ensure that the issues having the
greatest potential impact on reducing water and energy demand at your site are
reviewed in detail.
To help us plan for the audit, please complete the attached pre-audit
questionnaire. If possible, send us any available information in either the hard
copy or the electronic format that is referenced in the questionnaire or listed on
Attachment A. If the information cannot be sent in advance, we would appreciate
that it be available during the on-site portion of the review.
Sincerely,
Name
Title
Organization
31
Attachment A
Information Request List
1. Water and energy metering and/or bills for the past two years (or request
permission to collect the information directly from utilities for each
relevant meter number or account) as follows:
• 24 months of kilowatt hour (kWh) data
• 24 months of peak monthly kilowatt (kW) demand data
• 24 months of natural gas, propane, and fuel oil use
• 24 months of purchased water data
• 24 months of data on other water sources:
° Surface water withdrawals
° Groundwater withdrawals
4. Landscaping activities
7. Reports:
• Previous energy and water studies
• Other applicable reports
32
Appendix C
Pre-Audit Questionnaire
33
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
Company Name
Street Address
City
County
State/Province
Phone/Fax Number
Date Questionnaire
Completed
NAICS/SIC Code
34
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
Location Manager
Facility Manager
Maintenance Manager
1. What is the primary business of this location (e.g., products and services)?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
35
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
7. If this location is leased, what services does the landlord provide versus what
you provide (e.g., heat and/or steam from boilers)?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
36
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
8. If this location is leased, are there any other landlord or tenant operations
activities conducted at this location? ________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
10. If this location is owned, what services do you provide as the landlord versus
what the tenant(s) provide (e.g., heat and/or steam from boilers)?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
11. How many shifts does the plant operate? What are the hours of operation?
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
37
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
12. Have there been any significant increases or decreases in water and/or energy
use over the past two years?
_______________________________________________________________
13. Does this location experience any significant seasonal water and/or energy use
trends? ________________________________________________________
14. Do you know of any particular areas in which water and energy use could be
reduced? ______________________________________________________
38
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
15. Have any energy or water related studies been performed at this location?
16. Have you ever considered installing energy and water efficient equipment for
which energy or water rebates or incentives are available?
_______________________________________________________________
17. Briefly describe the nature of the lighting at this location (e.g., installation and
use of LEDs or HID bulbs).
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
18. Briefly describe the nature of the office equipment at this location.
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
39
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
19. Briefly describe the number and type of lavatories at this location (e.g.,
bathroom fixture ratings).
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_________________________________________________________________
Yes No N/A
General Water and Energy Data
• Groundwater withdrawals?
___ ___ ___
40
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
Yes No N/A
• Other water data (e.g., lagoons, oxidation ditches, etc.)?
___ ___ ___
• Electrical metering?
___ ___ __
• Other metering?
___ ___ ___
23. Do you have any of the following “as built” plans for this
location relative to:
• Water/plumbing diagrams?
___ ___ ___
• Other? ________________________________________
___ ___ ___
24. Has this location implemented any water/energy conservation ___ ___ ___
or efficiency measures over the past two years? Have these
been related to:
• Process changes?
___ ___ ___
41
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
Yes No N/A
• Participation in efficiency programs?
___ ___ ___
• Other?
_________________________________________ ___ ___ ___
25. Does this location have spray irrigation? ___ ___ ___
26. Does this location conduct any subsurface water disposal? ___ ___ ___
42
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
Yes No N/A
• Steam equipment, industrial burners, boilers, process hot
water? ___ ___ ___
• Process heating?
___ ___ ___
• Cooling towers?
___ ___ ___
• Once-through cooling?
___ ___ ___
• General washing?
___ ___ ___
43
Pre-Audit Questionnaire
Water and Energy Efficiency Program (WEEP) for Commercial, Industrial,
and Institutional (CII) Customer Classes in Southern California
Yes No N/A
• Laundry operations?
___ ___ ___
• Laboratory space?
___ ___ ___
• Other industrial water and energy use activities? ___ ___ ___
Please explain:
______________________________________________
______________________________________________
______________________________________________
______________________________________________
44
Appendix D
Opening Meeting Discussion Guide
45
Site Name
[Address]
[City, Country]
Audit Team
[Team leader name]
[Team member name]
Site Contacts
[Location contact name]
Site Address
[Location name]
[Street address]
[City, country, postal code]
[Phone number]
Date of Audit
[Start date to end date]
Purpose of Audit
The objectives of the audit program are to:
• Evaluate whether the site is eligible or should apply for financial incentives to
offset the financial costs associated with large process improvements.
46
Approach
The audit is based on:
Reporting
At the conclusion of the audit, the team will meet with site personnel to review
the preliminary audit observations and conclusions. Two weeks after the audit, a
draft report will be issued for review and comment. The audit report will include
the following:
• Noteworthy practices.
• Recommendations outlining actions the facility can take to reduce water and
energy use.
Comments on the draft report should be returned within two weeks. Two weeks
after the team receives comments on the draft report, a final report will be issued.
47
Appendix E
Audit Field Tools
48
Attachment 1 Field Audit Tool
49
The Water and Energy Efficiency Program (WEEP) for
Commercial, Industrial, and Institutional Customer Classes in
Southern California
The Water and Energy Efficiency Program Audit Field Tool is designed to be
completed by energy utility and water district personnel, customer
representatives, or water and energy efficiency vendors. The data will be gathered
through interviews with site personnel (e.g., water manager, energy manager, and
maintenance personnel), review of water and energy bill/use information, water
and energy utilization estimates, and physical observation of the site to document
the range of water and energy uses there.
The technical information contained in this field tool was obtained from the Flex
Your Power (FYP) Web site and FYP’s Manufacturers Best Practice Guide,2 U.S.
Environmental Protection Agency’s (EPA) ENERGY STAR® program,3 and
Watersmart Guidebook – A Water-Use Efficiency Plan Review Guide for New
Businesses 2008. References to energy utilities and water districts that offer
rebates or other financial incentives are provided.
2
http://www.fypower.org
3
http://www.energystar.gov
50
1. Audit Field Tool Design
Attachment 4: Lavatories
Attachment 16: Site-Wide Water and Energy Use Activities and Equipment
• Car Washing
• Fire Suppression Systems
51
• Laboratories
• Backup Generators
• Battery Charging Operations
• Conveyor Systems
• Storage Water Heaters
• Pressurized Waterbrooms
• Instantaneous Hot Water Heaters
• Pools (covers and heaters)
• Plumbing Fixtures
In planning for audits, the teams will need to select the attachments that apply to
the CII customer site for use during the review. For example, an audit of a
hospital might include the attachment for hospitals as well as the lighting,
lavatories, cooling towers, and HVAC attachments to guide data gathering.
52
B. Utilities and Water Districts Offering Incentives and Referenced In
the Field Tool
The audit field tool references energy utilities and water districts offering rebates
and incentives, including:
53
2. Conduct Pre-Audit Planning and Preparation
1. Water and energy metering and/or bills for the past two years (or request
permission to collect the information directly from their utilities for each
relevant meter number or account), including:
• 24 months of kWh data
• 24 months of peak monthly kW demand data
• 24 months of natural gas, propane, and fuel oil use
• 24 months of purchased water data
• 24 months of data on other water sources
° Surface water withdrawals
° Groundwater withdrawals
4. Landscaping activities
54
7. Reports:
• Previous energy and water demand studies
• Other applicable reports related to energy and water efficiency
B. Pre-Audit Questionnaire
As part of the pre-audit planning process, the pre-audit questionnaire should be
administered to site contacts.
Natural Gas
Heating Oil
4
Record units of measure.
55
Table 2: Overall Site Water Consumption Patterns
Wastewater
56
2. Monthly Seasonal Water and Energy Use Patterns
Based on the information received from the site, record the monthly and
seasonal aspects of water and energy use, using the Tables 3 and 4 below.
January
February
March
April
May
June
July
August
September
October
November
December
Table 4: Seasonal Average and Peak Water and Energy Use Trends
Spring
Summer
Fall
57
3. Based on the background information received, record other information
below about energy or water use, upgrades or other improvements to the
site that have been made by the CII customer:
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
For guidance in prioritizing topics to review, see Table 5 for a list of key water
and energy issues at selected CII customer sites. The topics selected for review
during the audit should be recorded on Table 6.
58
Table 5: CII Customer Class Water and Energy Activities
59
Table 6: Topics Selected for Review during WEEP Audit
Lavatories
Cooling Towers
Steam Equipment
Process Heating
Laundry Operations
Lighting
Hospitals
5
For example, the service area offers a number of incentives to improve performance.
60
E. Identify Applicable Rebate and Incentive Programs
Prior to commencing on-site activities, the team should engage in the following:
• Identify the rebates or incentives available to the CII customer site being
audited. There may be instances in which a particular community is
eligible for member agency rebates/incentives but not MWD
rebates/incentives. In addition, new rebates may become available and
others may no longer be available.
• Determine if the member agency is offering low interest loans for certain
types of upgrades.
• Review the types of rate incentives available from energy utilities and
water districts for efficiency practices related to reuse of water,
renewables, and operation of CHPs.
Table 7 provides a list of equipment and programs associated with water and
energy efficiency rebates.
61
Table 7: Listing of Equipment and Activities for Which Rebates and other
Financial Incentives are Available
62
3. Initiate On-site Activities
• Explain the purpose and scope of the water and energy efficiency
audit.
63
B. Tour the Site
After the opening meeting, tour the facility with key personnel to observe the
nature of water and energy use patterns on-site and the location of metering
devices. Note the location of such devices and other potential issues that should
be reviewed during the audit to assess opportunities for reducing water and energy
use:
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
• If there have been increases or decreases in water and/or energy use, what
changes have occurred or actions implemented that contributed to the
change? For example, were the changes related to efficiency measures,
modifications in maintenance practices, or process changes?
64
Can any of these improvements be implemented in other areas or operations of
the site?
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
Complete the applicable attachments of the audit field tool based on the
prioritization scheme established for the audit.
65
Table 8: Preliminary Summary of Water and Energy Use Patterns On-site
On-site Activities High (H) High (H) High (H) Winter (W)
Medium (M) Medium (M) Medium (M) Spring (S)
Low (L) Low (L) Low (L) Summer (SS)
Fall (F)
On-Site Support
systems (e.g.,
compressed air )
Food Services
Office Activities
Lavatories
Landscaping
Lighting
HVAC
Cleaning
Wastewater
Treatment
Motors and
Pumps
Others (e.g., rinse
tanks, dyeing
machines, ovens)
66
Table 9: Summary of Efficiency Opportunities
Operations and
Maintenance Practices
(e.g., cooling towers)
Process Changes
Landscaping
Others
Review the actions taken to complete each step of the protocol. Summarize your
conclusions about the site’s water and energy use status and prepare a written list
of your preliminary observations and use as a basis for discussion with facility
staff during the exit meeting.
67
7. Prepare Audit Report
After completing on-site audit activities, an audit report should be prepared and
sent to the CII customer site within a two-week period of time. The report should
include a summary of findings, recommendations for enhancing water and energy
efficiency, and an analysis of the range of incentives available (i.e., cost/benefit
analysis).
3. Fill out a meter location sheet, activate meter, and affix to surface.
Note locations on site map. For enclosed placements, note placement
of meter with indicator tape on outside of room or enclosure. Digitally
photograph meter as installed.
B. Electrical Metering
6
The guidance included in this section of the field tool is intended to serve as an example of the
types of metering that could be used to further understand on-site water and energy use. The site
may wish to engage in focused process metering to understand energy and water usage with
efficiency opportunities.
68
• Personnel will follow all requirements of National Fire Prevention
Association (NFPA) 70E for personal protective equipment (PPE)
and procedures.
4. Open panel door and photograph the panel for later reference on what
circuits the panel serves.
Water meters should be installed by licensed plumbing and pipe fitting personnel
or by site workers. Where possible temporary meters should be installed in
flanged connections so that the piping can be easily returned to its original
condition. Fuel metering should be undertaken as needed making sure to comply
with all local and state codes and to do so only with full approval by the site.
Examples include gas metering.
69
D. Other Metering
70
Attachment 2 Heating, Ventilation, and Air Conditioning (HVAC)
Systems
71
Attachment 2 Heating, Ventilation, and Air Conditioning (HVAC)
Systems
2. Determine whether the site has considered installing a cool roof for new
construction or re-roofing of non-residential facilities to reduce energy and
water demands related to HVAC systems. (Burbank Water and Power)
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
72
Attachment 2 Heating, Ventilation, and Air Conditioning (HVAC)
Systems
5. Determine whether the site’s cooling towers can produce cooler water that
can be used by on-site chillers to reduce their energy use.
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
73
Attachment 2 Heating, Ventilation, and Air Conditioning (HVAC)
Systems
74
Attachment 3 Irrigation and Landscaping Activities
75
Attachment 3 Irrigation and Landscaping Activities
76
Attachment 3 Irrigation and Landscaping Activities
7
See Attachment 20 for listing of California approved uses of recycled water.
77
Attachment 4 Lavatories
78
Attachment 5 Wastewater Treatment Facilities
1. Discuss with site personnel the feasibility of reducing water and energy
use by examining each of the following practices:
79
Attachment 5 Wastewater Treatment Facilities
2. Determine whether the site can use its treated wastewater for landscaping,
cooling water, etc.8
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
8
See Attachment 20 for listing of California approved uses of recycled water.
80
Attachment 6 Cooling Towers
4. If the site has cooling tower controllers in place, confirm that they are
being inspected and maintained on a periodic basis to ensure performance.
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
81
Attachment 7 Combined Heat and Power Systems (CHPs)
82
Attachment 8 Motors and Pumps
83
Attachment 8 Motors and Pumps
2. Discuss whether the site has selected the optimum number of pumps to
operate by matching the required flow rates with the efficient operating
ranges of the individual pumps.
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
84
Attachment 9 Compressed Air Systems
85
Attachment 9 Compressed Air Systems
2. Determine whether the site has installed air storage in a strategic manner
to minimize system horsepower requirements and improve delivery of air.
(Note: This measure can reduce the system’s electricity usage by 15% to
35%.)
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
4. Confirm that:
86
Attachment 10 Steam Equipment
1. Look at equipment drawings and discuss with site personnel the size of the
boiler system to determine whether it has been sized appropriately (i.e.,
steam output/fuel input, piping) to reduce energy/water demands.
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
2. Assess whether the site has analyzed the flue gas to measure the amount of
oxygen and the stack gas temperature to calculate boiler efficiency and
made adjustments to optimize the level of excess air and incoming air
temperatures.
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
3. Evaluate the extent to which the site treats feed water before it is pumped
into the boiler to help maintain efficiency.
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
(Note: A site can save 2% of its total energy use and 10% to 20% of the
boiler’s fuel use.)
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
87
Attachment 10 Steam Equipment
5. Tour the site to assess whether steam and condensate return lines, boilers
and pipes are properly insulated. (SDG&E, PG&E, SoCalGas, SCE)
88
Attachment 10 Steam Equipment
89
Attachment 11 Process Cooling and Refrigeration
1. Discuss with site personnel whether the following actions have been
considered or undertaken to reduce energy and water use:
90
Attachment 11 Process Cooling and Refrigeration
91
Attachment 12 Process Heating
92
Attachment 13 Office Equipment and Plug Load
1. Discuss with site personnel whether or not the following practices are in
place to reduce energy use:
93
Attachment 13 Office Equipment and Plug Load
94
Attachment 14 Kitchen and Food Services
95
Attachment 14 Kitchen and Food Services
96
Attachment 14 Kitchen and Food Services
97
Attachment 14 Kitchen and Food Services
98
Attachment 15 Laundry Operations
99
Attachment 16 Site Wide Water and Energy Activities and Equipment
Conveyor systems
Pressurized waterbrooms
100
Attachment 16 Site Wide Water and Energy Activities and Equipment
101
Attachment 17 Lighting
102
Attachment 18 Hospitals
103
Attachment 19 Large Scale or Long Term Retrofit Incentive Programs
Discuss with site personnel alternative practices to reduce energy and water use
associated with the incentive programs below.
Business/Industrial Efficiency
Programs - (e.g., Water Savings
Performance Program) Designed for
customers with equipment
replacements or process improvements
that result in demonstrated savings.
For example:
• Installation of equipment to
capture, treat and reuse water that
would otherwise be discharged to
the sewer.
• Replacement of existing
equipment with more efficient
process improvements resulting in
reduced water or energy demand.
104
Attachment 19 Large Scale or Long Term Retrofit Incentive Programs
105
Attachment 20 California Approved Uses of Reused Water
TREATMENT LEVEL9
Disinfected Disinfected Disinfected Un-
Tertiary Secondary- Secondary- disinfected
Use of Recycled Water 2.2 23 Secondary
Recycled Recycled Recycled Recycled
Water
Water Water Water
Irrigation of:
Food crops where recycled water contacts Not Not Not
the edible portion of the crop, including Allowed
allowed allowed allowed
all root crops
Parks and playgrounds Allowed Not Not Not
allowed allowed allowed
School yards Allowed Not Not Not
allowed allowed allowed
Residential landscaping Allowed Not Not Not
allowed allowed allowed
Unrestricted-access golf courses Allowed Not Not Not
allowed allowed allowed
Any other irrigation uses not prohibited Not Not Not
by other provisions of the California Allowed allowed allowed allowed
Code of Regulations
Food crops, surface-irrigated, above- Not Not
ground edible portion, and not contacted Allowed Allowed
by recycled water allowed allowed
9
This summary is prepared for WateReuse Association from the December 2, 2000-adopted Title
22 Water Recycling Criteria and supersedes all earlier versions (www.watereuse.org).
106
Attachment 20 California Approved Uses of Reused Water
107
Appendix F
Example Audit Report and Transmittal Letter
108
Date
Dear XX:
Thank you very much for the cooperation your staff exhibited during the Water
and Energy Efficiency (WEEP) audit conducted on (Date). The assistance your
staff provided was extremely useful in helping the team conduct an efficient and
thorough review. Furthermore, we appreciate the open and candid discussions the
team had with your staff. We believe this contributed to the overall quality of the
audit, the team’s ability to evaluate water and energy use, and the identification of
opportunities to enhance performance in an objective and systematic manner.
The audit report, covering a review of water and energy efficiency options and
financial incentives for your site, is attached for your review. Please send me your
comments by (Date - two weeks after issuance of the draft report). I plan to issue
the final audit report to you on (Date - two weeks after receipt of comments).
Thank you.
Sincerely,
XXX
Attachment
109
Water and Energy Efficiency Audit of XXX Site
Conducted by XXX
Date
Table of Contents
I. Introduction............................................................................................... 1
A. Purpose and Scope .......................................................................... 1
B. Audit Approach............................................................................... 1
C. Report Format ................................................................................. 2
II. Audit Findings........................................................................................... 2
A. Overall Summary ............................................................................ 2
B. Heating, Ventilation and Air Conditioning Systems ...................... 2
C. Irrigation/Landscaping Activities ................................................... 2
D. Lavatories........................................................................................ 3
E. Wastewater Treatment Facilities..................................................... 3
F. Cooling Towers............................................................................... 3
G. Combined Heat and Power Systems (CHPs) .................................. 3
H. Motors and Pumps .......................................................................... 3
I. Compressed Air Systems ................................................................ 3
J. Steam Equipment ............................................................................ 3
K. Process Cooling and Refrigeration ................................................. 3
L. Process Heating............................................................................... 3
M. Office Equipment/Plug Load .......................................................... 4
N. Kitchen/Food Services .................................................................... 4
O. Laundry Operations ........................................................................ 4
P. Other Site Water and Energy Use Activities .................................. 4
Q. State Business Incentive Programs ................................................. 4
R. Lighting........................................................................................... 4
S. Other Industrial Water and Energy Use Activities ......................... 4
III. Recommendations and Incentives Analysis............................................ 5
A. Recommendations........................................................................... 5
B. Incentives Analysis ......................................................................... 5
C. Water and Energy Efficiency Measures ......................................... 5
I. Introduction
The purpose of the Water and Energy Efficiency Program (WEEP) audit
conducted at the XX site is to assess current activities to establish a basis for
enhancing the level of water and energy efficiency at the site. Specifically, the
audit was designed to:
• Evaluate whether the site is eligible and should apply for incentives to
help finance the costs associated with large process improvements.
B. Audit Approach
The fieldwork portion of the audit was conducted (Dates of Audit). The audit was
based on:
The audit followed the audit field tool that was developed for WEEP. It should be
noted that efforts were directed toward sampling major facets of water and energy
performance and was undertaken within a relatively short period of time. Thus,
additional improvement opportunities might be determined through subsequent
audits.
1
I. Introduction
C. Report Format
Section II includes the team’s overall audit summary and specific audit findings.
Section III includes recommendations and an analysis of the various incentives
available to help facility personnel justify or support activities to enhance water
and energy efficiency on-site.
2
II. Audit Findings
A. Overall Summary
On the basis of our review, the audit team identified the following general
observations:
• The average and peak water and energy demands occur in the winter
when production activities are high.
For each section below, summarize site activities and specific topical findings. If
no issues were identified, indicate there were no findings.
C. Irrigation/Landscaping Activities
The site irrigates daily and uses approximately XX of water for this purpose but
has not considered the purchase of smart controllers or the use of low watering
plants. Upgrading the system with XX controllers and XX water plants would
decrease energy and water use by approximately X%.
D. Lavatories
There are 49 toilets on-site; none of these have been replaced with high efficiency
toilets. This would save approximately X% energy and X% water.
3
II. Audit Findings
F. Cooling Towers
The site does not generate sufficient stream or waste to justify the installation of a
combined heat and power system.
J. Steam Equipment
L. Process Heating
4
II. Audit Findings
The site has not installed computer software to reduce the plug load demand of its
office computers. The areas on-site where office computers are used include X, Y,
and Z.
N. Kitchen/Food Services
O. Laundry Operations
R. Lighting
The site uses approximately XX of electricity to meet its lighting needs. The
lighting system has not been upgraded to reduce energy demand.
5
III. Recommendations and Incentives Analysis
A. Recommendations
B. Incentives Analysis
By requesting lighting rebates the site could save $2000 in the cost of new
equipment. This would offset the overall installation cost by 10%. The
energy savings would be achieved in 2 years. Incentives are available
from XX.
6
Appendix G
Acronyms
AC Alternating Current
CT Current Transformers
kW Kilowatt
117
LADWP Los Angeles Department of Water and Power
PC Personal Computer
118
Appendix H
Bibliography
119