PIP - RESP73H ASME B73.1 Centrifugal Pumps

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TECHNICAL CORRECTION

May 2013

Process Industry Practices


Machinery

PIP RESP73H
Application of ASME B73.1 - 2001
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The University of


Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member
Companies and Subscribers may copy this Practice for their internal use. Changes or
modifications of any kind are not permitted within any PIP Practice without the
express written authorization of PIP. Authorized Users may attach addenda or overlays
to clearly indicate modifications or exceptions to specific sections of PIP Practices.
Authorized Users may provide their clients, suppliers and contractors with copies of
the Practice solely for Authorized Users’ purposes. These purposes include but are not
limited to the procurement process (e.g., as attachments to requests for quotation /
purchase orders or requests for proposals / contracts) and preparation and issue of
design engineering deliverables for use on a specific project by Authorized User’s
client. PIP’s copyright notices must be clearly indicated and unequivocally
incorporated in documents where an Authorized User desires to provide any third party
with copies of the Practice.

PUBLISHING HISTORY
October 1997 Issued as RESP73H-97
February 2007 Complete Revision
May 2013 Technical Correction

Not printed with State funds.


TECHNICAL CORRECTION
May 2013

Process Industry Practices


Machinery

PIP RESP73H
Application of ASME B73.1 - 2001
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
Table of Contents
Introduction ...................................... 2
Purpose...................................................... 2
Scope ......................................................... 2 Data Forms
RESP73-D – ASME Centrifugal Pumps
References ....................................... 2 (US Customary Units)
Industry Codes and Standards .................. 2 RESP73-DM – ASME Centrifugal Pumps
(SI Units)
Definitions ........................................ 2
2. Alternative Design ....................... 3
3. Nomenclature and Definitions .... 3
4. Design and Construction
Features ........................................ 4
4.1 Pressure and Temperature Limits ..... 4
4.2 Flanges .............................................. 6
4.3 Casing ................................................ 6
4.4 Impeller .............................................. 7
4.5 Shaft .................................................. 8
4.6 Shaft Sealing ..................................... 8
4.8 Materials of Construction ................. 10

5. General Information ................... 11


5.1 Application ....................................... 11
5.2 Tests ................................................ 11
5.3 Nameplates...................................... 11
5.4 Driver Selection ............................... 11

Process Industry Practices Page 1 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

Introduction

Purpose
The purpose of this Practice is to specify the requirements for design and manufacture of
horizontal end suction centrifugal pumps for use in chemical plants and refineries.

Scope
The requirements in this Practice are modifications, additions, and/or deletions (exceptions)
to the requirements in ASME B73.1 - 2001. The section/paragraph numbers and the
associated headings used in this Practice correspond to the ones used in ASME B73.1. Since
this Practice does not take exception to all the requirements in ASME B73.1, the
section/paragraph numbers in this Practice may not be sequential. Data sheets
PIP RESP73-D and PIP RESP73-DM, appended, may be used to select options for ordering
the pumps specified in this Practice.

References
Applicable requirements in the latest edition (or the edition indicated) of the following industry
standards shall be considered an integral part of this Practice:

Industry Codes and Standards

 American Society for Mechanical Engineers (ASME)


– ASME B73.1 - 2001 - Specification for Horizontal End Suction Centrifugal Pumps
for Chemical Process
 American Society for Testing and Materials (ASTM)
– ASTM A193 - Specification for Alloy-Steel and Stainless Steel Bolting Materials for
High-Temperature Service
 Deutsches Institut fur Normung (DIN)
– DIN 50018 - Testing in a Saturated Atmosphere in the Presence of Sulfur Dioxide

Definitions
Terms used in this Practice to introduce the exceptions to the requirements in ASME B73.1 are
defined as follows:

Modify to Read: Introduces a requirement that modifies a requirement in ASME B73.1

Add: Inserts requirement(s) that is/are additional to the requirements in ASME B73.1

Delete: Introduces deletion of requirement(s) in ASME B73.1

Process Industry Practices Page 2 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

2. Alternative Design
Add:
2.1 Vendor's quotation shall conform to this Practice and purchaser's addenda. At the
vendor's option, an alternate quotation may be offered if the following two
conditions are met:
2.1.1 If there is a significant process or delivery advantage, a superior, more
reliable pump design may be offered. The vendor shall provide the technical
justification.
2.1.2 Alternate quotation shall indicate deviations from the requirements in this
Practice. Complete details of deviations shall be submitted to purchaser for
review.
2.2 If vendor’s quotation indicates no deviations from the requirements in this Practice,
it shall be assumed by the purchaser that the pump quoted complies fully with this
Practice. Deviation to the dimensional standards shall be noted in the vendor’s
proposal and must be noted on supporting dimension drawings.

3. Nomenclature and Definitions


Add:
3.1.1 Minimum Continuous Stable Flow is the minimum flow at which the pump
can operate without exceeding vibration limits specified by this Practice.
3.1.2 Minimum Continuous Thermal Flow is the minimum flow at which the
pump can operate without its operation being impaired by the temperature
rise of the pumped liquid.
3.1.3 Normal Operating Point is the point at which usual operation is expected.
3.1.4 Rated Shaft Power is the power required by the pump shaft at specified rated
operating conditions, including capacity, suction and discharge pressures,
specific gravity, viscosity and all mechanical losses (seals, gears, couplings,
etc.).
3.1.5 Rated Suction Pressure is the suction pressure of the operating conditions at
the Rated Operating Point.
3.1.6 Shaft Stiffness Ratio is a measure of the stiffness of the pump shaft
determined from the following formula:
L3 / D4 ( 1/mm )
where:
L = length of shaft from center of impeller to nearest bearing (mm)
D = diameter of the shaft in the seal chamber (mm)
Note: A lower stiffness ratio means the shaft has smaller deflections, which
decreases wear of the seal. For shafts made of 4140 steel, industry

Process Industry Practices Page 3 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

experience has shown that stiffness ratios lower than 60 significantly


improve seal life.
3.1.7 Solid Shaft Design is a pump shaft design in which the shaft has standard
dimensions without using a sleeve.
3.1.8 Throat Bushing is a device that forms a restrictive close clearance around the
sleeve (or shaft) between the seal (or packing) and the impeller.
3.1.9 Throttle Bushing is a device that forms a restrictive close clearance around
the sleeve or shaft between a seal and the atmosphere.

4. Design and Construction Features

4.1 Pressure and Temperature Limits


4.1.1 Pressure Limits
4.1.1.1 Modify First Sentence to Read: The Maximum Allowable
Working Pressure of the casing, including the stuffing box and
gland, shall be at least as great as the pressure-temperature rating
of ASME/ANSI B16.1 Class 125 or ASME/ANSI B16.5 Class 150
flanges for the material used and shall be equal to or greater than
the maximum discharge pressure at maximum temperature.
Add:
Maximum discharge pressure shall be limited to 19 barg (275 psig) or the
manufacturer’s pressure and temperature design limits of the specified
material, whichever is lower.
Comment: The flange rating for some material will limit the pressure below
19 barg (275 psig) at temperatures above ambient.
Add:
Maximum suction pressure shall be limited to 5 barg (75 psig).
Comment: For high specific gravity fluids, maximum suction pressure may
be limited to less than of 5 barg (75 psig).
4.1.2 Temperature Limits
4.1.2.1 Modify First Sentence to Read: Maximum Allowable
Temperature shall be limited to 149 C (300 F).
Add:
4.1.3 Hydraulic Selection Criteria
4.1.3.1 Head-capacity curves that rise continuously to shutoff are
preferred for all applications. If parallel operation is specified, the
head rise to shut-off shall be at least 10% of the head at rated
capacity. The installation of an orifice plate on the pump discharge
is acceptable to obtain the 10% head rise provided that it is stated

Process Industry Practices Page 4 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

in the proposal. If this option is selected, the orifice shall be


supplied by the pump vendor. When an orifice is quoted, the
proposal shall include the impact on the standard curves including
flow, head, HP, NPSHR, and efficiency.
4.1.3.2 The normal operating point flow rate shall be greater than the
minimum continuous flow rate specified by the vendor and less
than the flow rate at the BEP for the impeller diameter selected.
Comment: The Best Efficiency Point (BEP) for the furnished
impeller should be between the normal and rated
operating points.
4.1.3.3 Pumps with constant speed drivers shall be capable of a future
head increase of at least 5% at rated flow rate by installing a new
impeller.
4.1.3.4 The minimum diameter impeller supplied shall be 105% of the
minimum diameter impeller indicated on the generic pump curve
for the specific pump.
4.1.3.5 The rated pump differential head required shall be based upon the
rated differential pressure and the lowest specific gravity (SG)
fluid.
4.1.3.6 If viscosity corrections are required, head, capacity, and efficiency
corrections shall be the responsibility of the pump vendor. These
corrections shall be calculated in accordance with Hydraulic
Institute Standard. Alternate correction factors may be used with
customer approval.
4.1.3.7 Pumps with suction specific speeds nqs greater than 215 (Nss
greater than 11,000) require specific purchaser approval. If such
pumps are quoted, vendor shall include in the quotation minimum
continuous flow rate, maximum operating flow rate, and a users
list that demonstrates experience.
4.1.3.8 The vendor shall state the minimum continuous flow rate for the
pump and whether the minimum continuous flow rate is based on
hydraulic stability or thermal limitations. The larger of the two
values shall be used in establishing the pump’s minimum flow.
4.1.3.9 Hydrocarbon correction factors shall not be used to calculate
NPSH.

Process Industry Practices Page 5 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

4.2 Flanges
Add:
4.2.1 Flanges shall be designed for through bolting if possible. If alternative
methods of flange connection are required, the vendor shall supply flange
details in the proposal.
4.2.2 Suction and discharge flanges shall meet the requirements of ASME/ANSI
B16.1 and B16.5 for parallelism of the sealing face and the backside of the
flanges.
4.2.3 Flanges shall have machined faces with a 125-250 microinch (3.2-6.3 µm)
Ra finish. Finish shall be serrated-concentric or serrated-spiral.

4.3 Casing
4.3.1 Drain Connection Boss(es)
Modify to Read: Pumps shall be provided with a boss on the lowest part of
the casing capable of accommodating a case drain which shall not be drilled
and tapped unless a drain is specified. When a casing drain is specified:
 The connection shall be largest possible for that casing up to a maximum
of 3/4 NPS.
 Ductile iron or cast iron pump case drains shall be drilled, tapped and
plugged with carbon steel plugs.
 Alloy pumps shall be provided with either a drilled and tapped drain
with plug of the same metallurgy as the casing or a short schedule 160
nipple socket welded drain connection.
 Drain connections shall terminate at the edge and within the confines of
the baseplate, in a flange connection. The piping and flange shall be of
similar metallurgy as the pump casing. When socketwelded is specified,
all piping connections shall be welded.
Comment: Socketwelded and threaded case drains may not be
acceptable for process fluids that cause crevice corrosion or
polymerization, etc. The Purchaser shall define those
applications and the type of drain connections.
4.3.2 Guage Connection Boss(es)
Modify Last Sentence to Read: Unless otherwise specified, the boss(es)
shall not be drilled.
Comment: Vent and gauge connections are normally supplied in the piping
systems and not on the pump casing.
4.3.5 Jackets
Add:

Process Industry Practices Page 6 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

4.3.5.1 There are several available methods of cooling or heating specific


areas of most ASME pumps. The following are examples of
acceptable methods and should be available as optional features:
– Stuffing Box Jacket
– Seal Chamber Jacket
– Pump Casing Jacket
– Bolt On External Steam Jacket
– Bearing Housing Cooling
The pump vendor shall recommend when these options shall be
applied.
Jackets for cooling or heating shall be designed so as to facilitate
complete drainage for freeze protection. Current philosophy is that
cooling jackets are susceptible to corrosion and fouling issues,
Constraining the growth of the bearing outer race may lead to
shortened bearing life. At the temperature limits of this Practice,
cooling jackets are of limited effectiveness.
Add:
4.3.7 Casing Bolting
Unless otherwise specified, casing bolting for ductile iron and carbon steel
pumps shall conform to ASTM A193, Grade B7 and, for alloy pumps,
bolting shall conform to ASTM A193, Grade 8 Class 2 or ASTM A193,
Grade B7 with PTFE coating. The coating must conform to DIN 50018
atmospheric corrosion test.

4.4 Impeller
4.4.1 Impellers shall be full contact. Closed face impellers shall have a
case wear ring.
Note: the full contact requirements is to avoid trapped liquids in
a void.
4.4.2 Adjustment
Modify to Read: Impeller axial clearance shall be adjustable without
disassembly of the pump.
4.4.3 Balance
Modify to Read: Impellers shall be dynamically balanced in accordance
with ISO 1940, quality grade G6.3 after trimming to the required diameter. If
the ratio of maximum outside diameter divided by the width at the periphery
including the shroud(s) is less than six, a two-plane spin balance shall be
performed.

Process Industry Practices Page 7 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

4.5 Shaft
4.5.4 Deflection
Add:
4.5.4.1 Pumps supplied without shaft sleeves shall have a stiffness ratio
(L3/D4) of less than 2.56 mm -1 (65 in-1). Pumps supplied with
shaft sleeves shall have a shaft stiffness such that the deflection at
the impeller centerline is less than 0.13 mm (.005 in) from
minimum flow to end of curve.
Add:
4.5.8 Integral Shaft
Unless otherwise specified, pump shaft shall not be integral with motor shaft
(close coupled).
Add:
4.5.9 Solid Shaft
Pumps shall have solid shafts (no hook sleeves) when fabricated from carbon
steel, 316 stainless steel, or Alloy 20 materials. Unless otherwise specified,
alloy pumps more noble may have hook shaft sleeves provided shaft stiffness
limits in paragraph 4.5.4.1 are not exceeded.
Add:
Where monel, nickle, titanium, or zirconium materials are necessary for
corrosion resistance, hook sleeves are acceptable.

4.6 Shaft Sealing


4.6.1 Design
Add:
4.6.1.1 Hydraulically balanced seals shall be provided for sealing
pressures above 5 barg (75 psig) and for fluids with specific
gravity less than 0.65.
4.6.1.2 If secondary seal flush Plans 7352 or 7353 are furnished, a flow
assisting device shall be provided with the mechanical seals.
Thermal siphon system alone does not meet this requirement.
4.6.1.3 Unless otherwise specified, all O-rings in contact with the process
fluid shall be made of the same material.
4.6.2 Seal Chamber
Add:
4.6.2.1 Piping connections to the process side of the seal chamber shall be
at 1/2 NPT. For seal chamber connection that cannot be 1/2 NPT
due to geometry limitations, the vendor shall state in the proposal

Process Industry Practices Page 8 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

what connection sizes will be supplied. Piping connections to the


atmospheric side of the seal shall be 3/8 NPT.
4.6.6 Gland
Add:
4.6.6.4 Connections Flush, quench, drain, and vent connections shall be
provided and identified by symbols cast in or stamped on the gland itself.
Symbol Connections Locations Type
BI Barrier/Buffer Fluid In 180 Process
BO Barrier/Buffer Fluid Out 0 Process
C Cooling Process
D Drain 180 Atmospheric
F Flush 0 Process
H Heating Process
Q Quench 90 Atmospheric
I In
O Out

The seal gland shall have the largest connection possible up to a maximum
of 1/2 NPT. For gland connections that cannot be 1/2 NPT due to geometry
limitations, the vendor shall provide a swage connection to incorporate ½ in.
tubing. The minimum connection size is 1/4 NPT.
Additional connections may be required as a result of the seal flush
arrangement specified. These connections shall also be identified.
Add:
4.6.6.5 Rigidity Gland shall have sufficient rigidity to avoid any distortion
that would impact seal operation, including the distortion that might occur
during tightening of the bolts to set gasketing.
Add:
4.6.7 Pressurized and Unpressurized Dual Seal Requirements
4.6.7.1 Unless otherwise specified, dual liquid or dry gas seals shall be
provided on all pumps handling flammable and toxic fluids with a
vapor pressure greater than 1.03 kg/cm2 (14.7 psia) at the higher of
either 38 C (100 F) or the pumping temperature.
For dual liquid seals using Plan 7352, the minimum requirement
for the support facilities include:
 A minimum 10 liters (3 gallon) seal pot with pressure switch
and orifice vent mounted on a separate stand.
For dual liquid seals using Plan 7353, the minimum requirement
for the support facilities include:

Process Industry Practices Page 9 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

 A minimum 10 liters (3 gallon) seal pot with a level switch


mounted on a separate stand.
Unless otherwise specified, all seal pots shall be stainless steel and
equipped with the following:
 Armored liquid level indicator,
 Stainless steel cooling coil
 Pressure gauge.
Comment: Plan 7352 is also commonly known as Plan 52. Plan
7353 is also commonly known as Plan 53.
For pressurized dual dry gas seals, buffer gas control panel should
include:
 Filteration to 5 microns absolute
 Pressure regulator
 Flow indicator
 Optional pressure or flow switch
For non-pressurized dual dry gas seals, provide:
 Connection to vapor recovery system with a check valve,
restriction orifice and pressure gauge
 Optional pressure switch upstream of the orifice
Add
4.6.8 Vendor shall advise if a seal flush cooler or other means of seal cooling to
maintain acceptable temperatuer in the seal chamber is required.

4.8 Materials of Construction


4.8.1 Casing Bolting
Add:
Unless otherwise specified, casing bolting for ductile iron and carbon steel
pumps shall conform to ASTM A193, Grade B7 and, for alloy pumps,
bolting shall conform to ASTM A193, Grade 8 Class 2 or ASTM A193,
Grade B7 with PTFE coating. The coating must conform to DIN 50018
atmospheric corrosion test.
Add:
4.8.4 Unless otherwise specified, the vendor shall furnish chemical and
mechanical data for pressure casing parts, impellers, and shafts for the heat
from which the material is supplied.

Process Industry Practices Page 10 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

Add:
4.8.5 For low temperature pumping applications see API Standard 610, paragraph
2.11.4, Low Temperature, for impact testing requirements.
Add:
4.8.6 Materials, casting factors, and the quality of any welding shall be equal to
those required by Section VIII, Division 1, of the ASME Code. The
manufacturer’s data report forms, as specified in the Code, are not required.

5. General Information

5.1 Application
Add:
5.1.4 Vibration
Supplier’s standard vibration limits are acceptable on the test stand.
However, supplier shall guarantee that the pump will meet the PIP allowable
vibration limits when it is installed in the field.

5.2 Tests
Add:
5.2.2 Performance
In addition to the conditions specified, any pump requiring an NPSH test
shall also be performance tested.
Add:
5.2.7 Retesting
If a pump is disassembled for any reason other than performance, retesting is
not required.

5.3 Nameplates
Revise First Sentence to Read: A nameplate of corrosion resistant material,
securely attached at an accessible point on the pump, shall be furnished.

Add:

5.4 Driver Selection


Motor driver shall be sized in accordance with Table A, as a minimum, unless the
above considerations require a larger driver. If this latter condition exists, the vendor
shall state the proposed motor size in the proposal.

Process Industry Practices Page 11 of 12


PIP RESP73H TECHNICAL CORRECTION
Application of ASME B73.1-2001 Specification for May 2013
Horizontal End Suction Centrifugal Pumps for Chemical Process

5.4.1 Driver power shall, as a minimum, be equal to the rated shaft power at the
rated point multiplied by the percentage listed in Table A.

Table A
kW BHP % of Rated Shaft Power
< 22 < 30 125
22-75 30-100 115
> 75 > 100 110

The vendor shall state the motor sizing criteria in the proposal.

Process Industry Practices Page 12 of 12


ASSOC. PIP
DATA SHEET RESP73-D
RESP73H/V
PAGE 1 OF 3
ASME CENTRIFUGAL PUMPS (US CUSTOMARY UNITS)
MAY 2013
1 ISSUED FOR: PROPOSAL PURCHASE AS BUILT
2 FACILITY NAME/LOCATION:
3 ITEM NAME: PURCHASER/LOCATION:
4 ITEM TAG NO.: JOB NO:
5 SERVICE: PURCHASER ORDER NO.:
6 UNIT: SUPPLIER/LOCATION:
7 P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: /

8 DATA PROVIDED BY: PURCHASER SUPPLIER  SUPPLIER IF NOT BY PURCHASER


9 GENERAL
10 NO. PUMPS REQ.:  PUMP SIZE:  PUMP MODEL:  PUMP TYPE:
11 NUMBER MOTOR DRIVEN: NUMBER TURBINE DRIVEN: GEARBOX ITEM NUMBER:
12 MOTOR ITEM NUMBER: TURBINE ITEM NUMBER: GEARBOX PROVIDED BY:
13 MOTOR PROVIDED BY: TURBINE PROVIDED BY: GEARBOX MOUNTED BY:
14 MOTOR MOUNTED BY: TURBINE MOUNTED BY:

15 OPERATING CONDITIONS PERFORMANCE


16 RATED MAX. NORMAL MIN. PERFORMANCE CURVE NO.:  SPEED: RPM
17 CAPACITY: GPM MEASURED AT CAPY.: RATED MAX. NORMAL MIN.
18 SUCTION PRESSURE: PSIG NPSH REQ’D.: FT
19 DISCHARGE PRESSURE: PSIG TOTAL DIFFERENTIAL HEAD @ RATED IMPELLER: FT
20 DIFFERENTIAL PRESSURE: PSI MAX. DIFFERENTIAL HEAD @ RATED IMPELLER: FT
21 DIFFERENTIAL HEAD: FT @ MINIMUM S.G. MINIMUM CONTINUOUS FLOW:
22 HYDRAULIC POWER: HP THERMAL: GPM STABLE: GPM
23 OPERATING TIME: HR/YR ALLOWABLE OPERATING REGION: TO: GPM
24 NPSH AVAILABLE: FT.
25 SUCTION SPECIFIC SPEED, MAXIMUM BEST EFFICIENCY POINT FOR RATED IMPELLER: GPM
26 SYSTEM DESIGN: SUCTION SPECIFIC SPEED:
27 STAND ALONE OPERATION PARALLEL OPERATION IMPELLER DIA.: RATED: MAX.: MIN.: IN
28 SERIES OPERATION WITH ITEM NUMBER: PUMP RATED POWER: BHP EFFICIENCY: %
29 SUCTION PRESSURE: MIN./MAX.: / PSIG MAXIMUM POWER @ RATED IMPELLER: BHP
30 SERVICE:
31 CONTINUOUS INTERMITTENT: STARTS/DAY
32 SYSTEM CONTROL METHOD: CASE PRESSURE RATING:
33 SPEED FLOW LEVEL TEMPERATURE MAX. ALLOWABLE WORKING PRES.: PSIG @ °F
34 PRESSURE PIPE FRICTION RESISTANCE ONLY HYDROSTATIC TEST PRESSURE: PSIG

35 PUMPED FLUID SITE CONDITIONS


36 PUMPED FLUID: LOCATION:
37 RATED MAX. NORMAL MIN. INDOOR OUTDOOR
38 PUMPING TEMP.: °F ALTITUDE: FT
39 AT DESIGNATED TEMP.: RATED MAX. NORMAL MIN. RANGE OF AMBIENT TEMPS.: MIN./MAX.: / °F
40 SPECIFIC GRAVITY: ELECTRICAL CLASSIFICATION:
41 VAPOR PRESSURE: PSIA CL.: GR.: DIV.:
42 VISCOSITY: CP NON HAZARDOUS
43 SPECIFIC HEAT: BTU/LB°F GENERAL REMARKS
44 INITIAL BOILING POINT: °F @ PSIA
45 LIQUID: HAZARDOUS FLAMMABLE
46 OTHER:
47
48
49 CORROSION / EROSION CAUSED BY:
50 % SOLID: MAX. PARTICLE SIZE: IN
51
52 NO. DATE REVISION DESCRIPTION BY APVD.
53
54
55
ASSOC. PIP
DATA SHEET RESP73-D
RESP73H/V
PAGE 2 OF 3
ASME CENTRIFUGAL PUMPS (US CUSTOMARY UNITS)
MAY 2013
1 MECHANICAL DATA  COUPLING BETWEEN PUMP AND DRIVER
2  IMPELLER TYPE: MANUFACTURER:
3 CLOSED OPEN SEMI-OPEN TYPE:
4 OTHER: SIZE:
5  CASING MOUNTING: MODEL:
6 FOOT CENTERLINE SPACER LENGTH: IN
7 VERTICAL IN-LINE CLOSE-COUPLED COUPLING GUARD TYPE:
8 BEARINGS: MANUFACTURER’S STANDARD
9  BEARING MANUFACTURER: BASEPLATE MOUNTED
10 RADIAL BEARING TYPE: NO. NON-SPARK COUPLING GUARD REQUIRED
11 THRUST BEARING TYPE: NO. REMARKS:
12  BEARING ISOLATORS:
13 SHAFT STIFFNESS RATIO (L3/D4):

14 LUBRICATION: BASEPLATE
15 FLOOD PURE MIST SHIELDED (GREASE) TYPE: GROUTED FREE STANDING
16 GREASE PURGE MIST SEALED (GREASE) PRECAST POLYMERS
17 CONSTANT LEVEL OILER REQUIRED  CENTERLINE OF PUMP TO STILT BOTTOM: IN
18 HOUSING VENT REQUIRED VERTICAL PUMP CASE SUPPORT BRACKET
19 MAGNETIC DRAIN PLUG IN HOUSING REQUIRED DESIGN: PIP STANDARD RESP002 (DATA SHEET ATTACHED)
20  OIL COOLER REQUIRED MANUFACTURER’S STANDARD
21 SEAL SPRAY GUARD REQUIRED REMARKS:
22  OIL VISCOSITY: ISO GRADE: OTHER:
23 NOZZLE CONNECTIONS: PAINT AND SHIPMENT PREPARATION
24 SIZE  RATING  FACING PUMP: BASEPLATE:
25 SUCTION: MANUFACTURER’S STD. MANUFACTURER’S STD.
26 DISCHARGE: OTHER: OTHER:
27 AUX. CASE CONNECTION: DRAIN REQUIRED SHIPMENT:
28  SIZE: IN DOMESTIC EXPORT EXPORT BOXING REQ'D.
29 THREADED WELDED & FLANGED NUMBER OF MONTHS OF STORAGE:
30  MATERIALS TOTAL WEIGHT: LBS
31 MATERIAL CLASS CODE:
32 CASING: INSPECTION AND TESTING
33 IMPELLER: FINAL INSPECT. REQD.: DAYS NOTIFICATION REQD.:
34 COVER: TEST: NON.-WITNESSED WITNESSED CERTIFICATE
35 SHAFT: HYDROSTATIC:
36 SHAFT SLEEVE: PERFORMANCE:
37 BASEPLATE: NPSHR:
38 CASING GASKET: VIBRATION:
39 IMPELLER GASKET: OTHER:
40 CASING FASTENERS IF NOT PER 4.8.1: DISMANTLE AND INSPECT AFTER TEST
41 BEARING HOUSING: CASTING REPAIR PROCEDURE APPROVAL REQUIRED
42 BEARING HOUSING ADAPTER: MATERIAL CERTIFICATION REQUIRED:
43 BEARING HOUSING END SEALS: CASING COVER IMPELLER SHAFT
44 COUPLING GUARD: OTHER:
45 MECH. SEAL GLAND: INSPECTION REQUIRED FOR CONNECTION WELDS:
46 MECH. SEAL GLAND FASTENERS: MANUFACTURER’S STANDARD VISUAL INSPECTION
47 O-RING MATERIAL (4.6.1.3): INSPECTION REQUIRED FOR CASTINGS:
48 MANUFACTURER’S STANDARD VISUAL INSPECTION
49  DRIVER OTHER:

50 HORSEPOWER RATING: HP SPEED: RPM MANUFACTURER DOCUMENTATION REQUIREMENTS


51 DRIVE HP SELECTED FOR MAX. S.G.: & MAX. VISC.: CP FOR SUPPLIER DATA REQUIREMENTS REFER TO:
52 REMARKS: REMARKS:
53
54
ASSOC. PIP
DATA SHEET RESP73-D
RESP73H/V
PAGE 3 OF 3
ASME CENTRIFUGAL PUMPS (US CUSTOMARY UNITS)
MAY 2013
1 MECHANICAL SEAL BARRIER/BUFFER FLUSH SYSTEM
2 FURNISHED BY: SUPPLIER PURCHASER BARRIER FLUSH PLAN NO.:
3 MOUNTED BY: SUPPLIER PURCHASER BARRIER FLUSH LIQUID:
4  SEAL CLASSIFICATION CODE: TEMPERATURE MIN./MAX.: / °F
5  MANUFACTURER: SPECIFIC GRAVITY:
6  MODEL: SPECIFIC HEAT: BTU/LB °F
7  MANUFACTURER CODE: VAPOR PRESSURE: PSIA @ °F
8 SEAL TYPE: CARTRIDGE COMPONENT  PRESSURE REQD. MIN./MAX.: / PSIG
9 SEAL DESIGN: SINGLE DUAL DRY GAS MAWP OF SECONDARY SEAL SYSTEM: PSIG
10 PRESSURIZED UNPRESSURIZED TEMP. REQD. MIN./MAX.: / °F
11 SEAL CHAMBER: TAPER BORE CYLINDRICAL BORE SECONDARY SEAL FLUSH PIPING:
12 SEAL CHAMBER SIZE: OVERSIZED STANDARD TUBING PIPE OTHER:
13  SLEEVE MATERIAL: MATERIAL:
14  PUMPING RING REQUIRED: 316 SS CARBON STEEL OTHER:
15  THROAT BUSHING REQUIRED: PIPING/TUBING SIZE: IN
16 MATERIALS: PIPING ASSEMBLY:
17  REMARKS: THREADED UNIONS FLANGED
18 TUBE TYPE FITTINGS SOCKET WELDED
19 SEAL POT IF NOT PER 4.6.7.1:
20  REMARKS:
21 SEAL GLAND
22 TAPS REQUIRED: QUENCH FLUSH DRAIN
23 OTHER: SEAL SYSTEM INSTRUMENTATION
24  THROTTLE BUSHING: PRIMARY SEALS: GAUGES SWITCHES TRANSMITTERS
25 MATERIALS: FLOW:
26 TEMPERATURE:
27 SEAL FLUSHING PRESSURE:
28 PRIMARY FLUSH PLAN NO.: SECONDARY SEALS:
29 EXTERNAL FLUSH LIQUID: FLOW:
30 SUPPLY TEMP. MIN./MAX.: / °F PRESSURE:
31 SPECIFIC GRAVITY: LEVEL:
32 SPECIFIC HEAT: BTU/LB °F REMARKS:
33 VAPOR PRESSURE: PSIA @ °F
34 FLOW RATE REQD. MIN./MAX.: / GPM
35 PRESSURE REQD. MIN./MAX.: / PSIG
36 TEMP. REQD. MIN./MAX.: / °F COOLING OR HEATING PIPING PLANS
37 PRIMARY SEAL FLUSH PIPING: PIPING PLAN NO.:
38 TUBING PIPE OTHER: NAME OF FLUID:
39 MATERIAL: INLET TEMPERATURE: °F
40 316 SS CARBON STEEL OTHER: OUTLET TEMPERATURE: °F
41 PIPING/TUBING SIZE: IN RATED FLOW: GPM
42 PIPING ASSEMBLY: SUPPLY PRESSURE: PSIG
43 THREADED UNIONS FLANGED MAX. ALLOWABLE ΔP: PSI
44 TUBE TYPE FITTINGS SOCKET WELDED
45 GALVANIZED PIPE SS TUBING
46  REMARKS: SIGHT FLOW INDICATOR
47 OUTLET SHUT-OFF VALVE
48  REMARKS:
49
50
51
52
53
54
55
ASSOC. PIP
DATA SHEET RESP73-DM
RESP73H/V
PAGE 1 OF 3
ASME CENTRIFUGAL PUMPS (SI UNITS)
MAY 2013
1 ISSUED FOR: PROPOSAL PURCHASE AS BUILT
2 FACILITY NAME/LOCATION:
3 ITEM NAME: PURCHASER/LOCATION:
4 ITEM TAG NO.: JOB NO:
5 SERVICE: PURCHASER ORDER NO.:
6 UNIT: SUPPLIER/LOCATION:
7 P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: /

8 DATA PROVIDED BY: PURCHASER SUPPLIER  SUPPLIER IF NOT BY PURCHASER


9 GENERAL
10 NO. PUMPS REQ.:  PUMP SIZE:  PUMP MODEL:  PUMP TYPE:
11 NUMBER MOTOR DRIVEN: NUMBER TURBINE DRIVEN: GEARBOX ITEM NUMBER:
12 MOTOR ITEM NUMBER: TURBINE ITEM NUMBER: GEARBOX PROVIDED BY:
13 MOTOR PROVIDED BY: TURBINE PROVIDED BY: GEARBOX MOUNTED BY:
14 MOTOR MOUNTED BY: TURBINE MOUNTED BY:

15 OPERATING CONDITIONS PERFORMANCE


16 RATED MAX. NORMAL MIN. PERFORMANCE CURVE NO.:  SPEED: RPM
17 CAPACITY: M3/H MEASURED AT CAPY.: RATED MAX. NORMAL MIN.
18 SUCTION PRESSURE: KPA NPSH REQ’D.: M
19 DISCHARGE PRESSURE: KPA TOTAL DIFFERENTIAL HEAD @ RATED IMPELLER: M
20 DIFFERENTIAL PRESSURE: KPA MAX. DIFFERENTIAL HEAD @ RATED IMPELLER: M
21 DIFFERENTIAL HEAD: M @ MINIMUM S.G. MINIMUM CONTINUOUS FLOW:
3 3
22 HYDRAULIC POWER: KW THERMAL: M /H STABLE: M /H
23 OPERATING TIME: HR/YR ALLOWABLE OPERATING REGION: TO: M3/H
24 NPSH AVAILABLE: M
3
25 SUCTION SPECIFIC SPEED, MAXIMUM BEST EFFICIENCY POINT FOR RATED IMPELLER: M /H
26 SYSTEM DESIGN: SUCTION SPECIFIC SPEED:
27 STAND ALONE OPERATION PARALLEL OPERATION IMPELLER DIA.: RATED: MAX.: MIN.: MM
28 SERIES OPERATION WITH ITEM NUMBER: PUMP RATED POWER: KW EFFICIENCY: %
29 SUCTION PRESSURE: MIN./MAX.: / KPA MAXIMUM POWER @ RATED IMPELLER: KW
30 SERVICE:
31 CONTINUOUS INTERMITTENT: STARTS/DAY
32 SYSTEM CONTROL METHOD: CASE PRESSURE RATING:
33 SPEED FLOW LEVEL TEMPERATURE MAX. ALLOWABLE WORKING PRES.: KPA @ °C
34 PRESSURE PIPE FRICTION RESISTANCE ONLY HYDROSTATIC TEST PRESSURE: KPA

35 PUMPED FLUID SITE CONDITIONS


36 PUMPED FLUID: LOCATION:
37 RATED MAX. NORMAL MIN. INDOOR OUTDOOR
38 PUMPING TEMP.: °C ALTITUDE: M
39 AT DESIGNATED TEMP.: RATED MAX. NORMAL MIN. RANGE OF AMBIENT TEMPS.: MIN./MAX.: / °C
40 SPECIFIC GRAVITY: ELECTRICAL CLASSIFICATION:
41 VAPOR PRESSURE: KPA ABS CL.: GR.: DIV.:
42 VISCOSITY: CP NON HAZARDOUS
43 SPECIFIC HEAT: KJ/KG°C GENERAL REMARKS
44 INITIAL BOILING POINT: °C @ KPA ABS
45 LIQUID: HAZARDOUS FLAMMABLE
46 OTHER:
47
48
49 CORROSION / EROSION CAUSED BY:
50 % SOLID: MAX. PARTICLE SIZE: MM
51
52 NO. DATE REVISION DESCRIPTION BY APVD.
53
54
55
ASSOC. PIP
DATA SHEET RESP73-DM
RESP73H/V
PAGE 2 OF 3
ASME CENTRIFUGAL PUMPS (SI UNITS)
MAY 2013
1 MECHANICAL DATA  COUPLING BETWEEN PUMP AND DRIVER
2  IMPELLER TYPE: MANUFACTURER:
3 CLOSED OPEN SEMI-OPEN TYPE:
4 OTHER: SIZE:
5  CASING MOUNTING: MODEL:
6 FOOT CENTERLINE SPACER LENGTH: MM
7 VERTICAL IN-LINE CLOSE-COUPLED COUPLING GUARD TYPE:
8 BEARINGS: MANUFACTURER’S STANDARD
9  BEARING MANUFACTURER: BASEPLATE MOUNTED
10 RADIAL BEARING TYPE: NO. NON-SPARK COUPLING GUARD REQUIRED
11 THRUST BEARING TYPE: NO. REMARKS:
12  BEARING ISOLATORS:
13 SHAFT STIFFNESS RATIO (L3/D4):

14 LUBRICATION: BASEPLATE
15 FLOOD PURE MIST SHIELDED (GREASE) TYPE: GROUTED FREE STANDING
16 GREASE PURGE MIST SEALED (GREASE) PRECAST POLYMERS
17 CONSTANT LEVEL OILER REQUIRED  CENTERLINE OF PUMP TO STILT BOTTOM: MM
18 HOUSING VENT REQUIRED VERTICAL PUMP CASE SUPPORT BRACKET
19 MAGNETIC DRAIN PLUG IN HOUSING REQUIRED DESIGN: PIP STANDARD RESP002 (DATA SHEET ATTACHED)
20  OIL COOLER REQUIRED MANUFACTURER’S STANDARD
21 SEAL SPRAY GUARD REQUIRED REMARKS:
22  OIL VISCOSITY: ISO GRADE: OTHER:

23 NOZZLE CONNECTIONS: PAINT AND SHIPMENT PREPARATION


24 SIZE  RATING  FACING PUMP: BASEPLATE:
25 SUCTION: MANUFACTURER’S STD. MANUFACTURER’S STD.
26 DISCHARGE: OTHER: OTHER:
27 AUX. CASE CONNECTION: DRAIN REQUIRED SHIPMENT:
28  SIZE: MM DOMESTIC EXPORT EXPORT BOXING REQ'D.
29 THREADED WELDED & FLANGED NUMBER OF MONTHS OF STORAGE:
30  MATERIALS TOTAL WEIGHT: KG

31 MATERIAL CLASS CODE: INSPECTION AND TESTING


32 CASING: FINAL INSPECT. REQD.: DAYS NOTIFICATION REQD.:
33 IMPELLER: TEST: NON.-WITNESSED WITNESSED CERTIFICATE
34 COVER: HYDROSTATIC:
35 SHAFT: PERFORMANCE:
36 SHAFT SLEEVE: NPSHR:
37 BASEPLATE: VIBRATION:
38 CASING GASKET: OTHER:
39 IMPELLER GASKET: DISMANTLE AND INSPECT AFTER TEST
40 CASING FASTENERS IF NOT PER 4.8.1: CASTING REPAIR PROCEDURE APPROVAL REQUIRED
41 BEARING HOUSING: MATERIAL CERTIFICATION REQUIRED:
42 BEARING HOUSING ADAPTER: CASING COVER IMPELLER SHAFT
43 BEARING HOUSING END SEALS: OTHER:
44 COUPLING GUARD: INSPECTION REQUIRED FOR CONNECTION WELDS:
45 MECH. SEAL GLAND: MANUFACTURER’S STANDARD VISUAL INSPECTION
46 MECH. SEAL GLAND FASTENERS: INSPECTION REQUIRED FOR CASTINGS:
47 O-RING MATERIAL (4.6.1.3): MANUFACTURER’S STANDARD VISUAL INSPECTION

48  DRIVER OTHER:

49 HORSEPOWER RATING: KW SPEED: RPM MANUFACTURER DOCUMENTATION REQUIREMENTS


50 DRIVE HP SELECTED FOR MAX. S.G.: & MAX. VISC.: CP FOR SUPPLIER DATA REQUIREMENTS REFER TO:
51 REMARKS: REMARKS:
52
53
ASSOC. PIP
DATA SHEET RESP73-DM
RESP73H/V
PAGE 3 OF 3
ASME CENTRIFUGAL PUMPS (SI UNITS)
MAY 2013
1 MECHANICAL SEAL BARRIER/BUFFER FLUSH SYSTEM
2 FURNISHED BY: SUPPLIER PURCHASER BARRIER FLUSH PLAN NO.:
3 MOUNTED BY: SUPPLIER PURCHASER BARRIER FLUSH LIQUID:
4  SEAL CLASSIFICATION CODE: TEMPERATURE MIN./MAX.: / °C
5  MANUFACTURER: SPECIFIC GRAVITY:
6  MODEL: SPECIFIC HEAT: KJ/KG°C
7  MANUFACTURER CODE: VAPOR PRESSURE: KPA ABS @ °C
8 SEAL TYPE: CARTRIDGE COMPONENT  PRESSURE REQD. MIN./MAX.: / KPA
9 SEAL DESIGN: SINGLE DUAL DRY GAS MAWP OF SECONDARY SEAL SYSTEM: KPA
10 PRESSURIZED UNPRESSURIZED TEMP. REQD. MIN./MAX.: / °C
11 SEAL CHAMBER: TAPER BORE CYLINDRICAL BORE SECONDARY SEAL FLUSH PIPING:
12 SEAL CHAMBER SIZE: OVERSIZED STANDARD TUBING PIPE OTHER:
13  SLEEVE MATERIAL: MATERIAL:
14  PUMPING RING REQUIRED: 316 SS CARBON STEEL OTHER:
15  THROAT BUSHING REQUIRED: PIPING/TUBING SIZE: MM
16 MATERIALS: PIPING ASSEMBLY:
17  REMARKS: THREADED UNIONS FLANGED
18 TUBE TYPE FITTINGS SOCKET WELDED
19 SEAL POT IF NOT PER 4.6.7.1:
20  REMARKS:
21 SEAL GLAND
22 TAPS REQUIRED: QUENCH FLUSH DRAIN SEAL SYSTEM INSTRUMENTATION
23 OTHER: PRIMARY SEALS: GAUGES SWITCHES TRANSMITTERS
24  THROTTLE BUSHING: FLOW:
25 MATERIALS: TEMPERATURE:
26 PRESSURE:
27 SEAL FLUSHING
28 PRIMARY FLUSH PLAN NO.: SECONDARY SEALS:
29 EXTERNAL FLUSH LIQUID: FLOW:
30 SUPPLY TEMP. MIN./MAX.: / °C PRESSURE:
31 SPECIFIC GRAVITY: LEVEL:
32 SPECIFIC HEAT: KJ/KG°C REMARKS:
33 VAPOR PRESSURE: KPA ABS @ °C
34 FLOW RATE REQD. MIN./MAX.: / M3/H
35 PRESSURE REQD. MIN./MAX.: / KPA
36 TEMP. REQD. MIN./MAX.: / °C COOLING OR HEATING PIPING PLANS
37 PRIMARY SEAL FLUSH PIPING: PIPING PLAN NO.:
38 TUBING PIPE OTHER: NAME OF FLUID:
39 MATERIAL: INLET TEMPERATURE: °C
40 316 SS CARBON STEEL OTHER: OUTLET TEMPERATURE: °C
41 PIPING/TUBING SIZE: MM RATED FLOW: M3/H
42 PIPING ASSEMBLY: SUPPLY PRESSURE: KPA
43 THREADED UNIONS FLANGED MAX. ALLOWABLE ΔP: KPA
44 TUBE TYPE FITTINGS SOCKET WELDED
45  REMARKS: GALVANIZED PIPE SS TUBING
46 SIGHT FLOW INDICATOR
47 OUTLET SHUT-OFF VALVE
48  REMARKS:
49
50
51
52
53
54

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