PIP - RESP73H ASME B73.1 Centrifugal Pumps
PIP - RESP73H ASME B73.1 Centrifugal Pumps
PIP - RESP73H ASME B73.1 Centrifugal Pumps
May 2013
PIP RESP73H
Application of ASME B73.1 - 2001
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
PUBLISHING HISTORY
October 1997 Issued as RESP73H-97
February 2007 Complete Revision
May 2013 Technical Correction
PIP RESP73H
Application of ASME B73.1 - 2001
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
Table of Contents
Introduction ...................................... 2
Purpose...................................................... 2
Scope ......................................................... 2 Data Forms
RESP73-D – ASME Centrifugal Pumps
References ....................................... 2 (US Customary Units)
Industry Codes and Standards .................. 2 RESP73-DM – ASME Centrifugal Pumps
(SI Units)
Definitions ........................................ 2
2. Alternative Design ....................... 3
3. Nomenclature and Definitions .... 3
4. Design and Construction
Features ........................................ 4
4.1 Pressure and Temperature Limits ..... 4
4.2 Flanges .............................................. 6
4.3 Casing ................................................ 6
4.4 Impeller .............................................. 7
4.5 Shaft .................................................. 8
4.6 Shaft Sealing ..................................... 8
4.8 Materials of Construction ................. 10
Introduction
Purpose
The purpose of this Practice is to specify the requirements for design and manufacture of
horizontal end suction centrifugal pumps for use in chemical plants and refineries.
Scope
The requirements in this Practice are modifications, additions, and/or deletions (exceptions)
to the requirements in ASME B73.1 - 2001. The section/paragraph numbers and the
associated headings used in this Practice correspond to the ones used in ASME B73.1. Since
this Practice does not take exception to all the requirements in ASME B73.1, the
section/paragraph numbers in this Practice may not be sequential. Data sheets
PIP RESP73-D and PIP RESP73-DM, appended, may be used to select options for ordering
the pumps specified in this Practice.
References
Applicable requirements in the latest edition (or the edition indicated) of the following industry
standards shall be considered an integral part of this Practice:
Definitions
Terms used in this Practice to introduce the exceptions to the requirements in ASME B73.1 are
defined as follows:
Add: Inserts requirement(s) that is/are additional to the requirements in ASME B73.1
2. Alternative Design
Add:
2.1 Vendor's quotation shall conform to this Practice and purchaser's addenda. At the
vendor's option, an alternate quotation may be offered if the following two
conditions are met:
2.1.1 If there is a significant process or delivery advantage, a superior, more
reliable pump design may be offered. The vendor shall provide the technical
justification.
2.1.2 Alternate quotation shall indicate deviations from the requirements in this
Practice. Complete details of deviations shall be submitted to purchaser for
review.
2.2 If vendor’s quotation indicates no deviations from the requirements in this Practice,
it shall be assumed by the purchaser that the pump quoted complies fully with this
Practice. Deviation to the dimensional standards shall be noted in the vendor’s
proposal and must be noted on supporting dimension drawings.
4.2 Flanges
Add:
4.2.1 Flanges shall be designed for through bolting if possible. If alternative
methods of flange connection are required, the vendor shall supply flange
details in the proposal.
4.2.2 Suction and discharge flanges shall meet the requirements of ASME/ANSI
B16.1 and B16.5 for parallelism of the sealing face and the backside of the
flanges.
4.2.3 Flanges shall have machined faces with a 125-250 microinch (3.2-6.3 µm)
Ra finish. Finish shall be serrated-concentric or serrated-spiral.
4.3 Casing
4.3.1 Drain Connection Boss(es)
Modify to Read: Pumps shall be provided with a boss on the lowest part of
the casing capable of accommodating a case drain which shall not be drilled
and tapped unless a drain is specified. When a casing drain is specified:
The connection shall be largest possible for that casing up to a maximum
of 3/4 NPS.
Ductile iron or cast iron pump case drains shall be drilled, tapped and
plugged with carbon steel plugs.
Alloy pumps shall be provided with either a drilled and tapped drain
with plug of the same metallurgy as the casing or a short schedule 160
nipple socket welded drain connection.
Drain connections shall terminate at the edge and within the confines of
the baseplate, in a flange connection. The piping and flange shall be of
similar metallurgy as the pump casing. When socketwelded is specified,
all piping connections shall be welded.
Comment: Socketwelded and threaded case drains may not be
acceptable for process fluids that cause crevice corrosion or
polymerization, etc. The Purchaser shall define those
applications and the type of drain connections.
4.3.2 Guage Connection Boss(es)
Modify Last Sentence to Read: Unless otherwise specified, the boss(es)
shall not be drilled.
Comment: Vent and gauge connections are normally supplied in the piping
systems and not on the pump casing.
4.3.5 Jackets
Add:
4.4 Impeller
4.4.1 Impellers shall be full contact. Closed face impellers shall have a
case wear ring.
Note: the full contact requirements is to avoid trapped liquids in
a void.
4.4.2 Adjustment
Modify to Read: Impeller axial clearance shall be adjustable without
disassembly of the pump.
4.4.3 Balance
Modify to Read: Impellers shall be dynamically balanced in accordance
with ISO 1940, quality grade G6.3 after trimming to the required diameter. If
the ratio of maximum outside diameter divided by the width at the periphery
including the shroud(s) is less than six, a two-plane spin balance shall be
performed.
4.5 Shaft
4.5.4 Deflection
Add:
4.5.4.1 Pumps supplied without shaft sleeves shall have a stiffness ratio
(L3/D4) of less than 2.56 mm -1 (65 in-1). Pumps supplied with
shaft sleeves shall have a shaft stiffness such that the deflection at
the impeller centerline is less than 0.13 mm (.005 in) from
minimum flow to end of curve.
Add:
4.5.8 Integral Shaft
Unless otherwise specified, pump shaft shall not be integral with motor shaft
(close coupled).
Add:
4.5.9 Solid Shaft
Pumps shall have solid shafts (no hook sleeves) when fabricated from carbon
steel, 316 stainless steel, or Alloy 20 materials. Unless otherwise specified,
alloy pumps more noble may have hook shaft sleeves provided shaft stiffness
limits in paragraph 4.5.4.1 are not exceeded.
Add:
Where monel, nickle, titanium, or zirconium materials are necessary for
corrosion resistance, hook sleeves are acceptable.
The seal gland shall have the largest connection possible up to a maximum
of 1/2 NPT. For gland connections that cannot be 1/2 NPT due to geometry
limitations, the vendor shall provide a swage connection to incorporate ½ in.
tubing. The minimum connection size is 1/4 NPT.
Additional connections may be required as a result of the seal flush
arrangement specified. These connections shall also be identified.
Add:
4.6.6.5 Rigidity Gland shall have sufficient rigidity to avoid any distortion
that would impact seal operation, including the distortion that might occur
during tightening of the bolts to set gasketing.
Add:
4.6.7 Pressurized and Unpressurized Dual Seal Requirements
4.6.7.1 Unless otherwise specified, dual liquid or dry gas seals shall be
provided on all pumps handling flammable and toxic fluids with a
vapor pressure greater than 1.03 kg/cm2 (14.7 psia) at the higher of
either 38 C (100 F) or the pumping temperature.
For dual liquid seals using Plan 7352, the minimum requirement
for the support facilities include:
A minimum 10 liters (3 gallon) seal pot with pressure switch
and orifice vent mounted on a separate stand.
For dual liquid seals using Plan 7353, the minimum requirement
for the support facilities include:
Add:
4.8.5 For low temperature pumping applications see API Standard 610, paragraph
2.11.4, Low Temperature, for impact testing requirements.
Add:
4.8.6 Materials, casting factors, and the quality of any welding shall be equal to
those required by Section VIII, Division 1, of the ASME Code. The
manufacturer’s data report forms, as specified in the Code, are not required.
5. General Information
5.1 Application
Add:
5.1.4 Vibration
Supplier’s standard vibration limits are acceptable on the test stand.
However, supplier shall guarantee that the pump will meet the PIP allowable
vibration limits when it is installed in the field.
5.2 Tests
Add:
5.2.2 Performance
In addition to the conditions specified, any pump requiring an NPSH test
shall also be performance tested.
Add:
5.2.7 Retesting
If a pump is disassembled for any reason other than performance, retesting is
not required.
5.3 Nameplates
Revise First Sentence to Read: A nameplate of corrosion resistant material,
securely attached at an accessible point on the pump, shall be furnished.
Add:
5.4.1 Driver power shall, as a minimum, be equal to the rated shaft power at the
rated point multiplied by the percentage listed in Table A.
Table A
kW BHP % of Rated Shaft Power
< 22 < 30 125
22-75 30-100 115
> 75 > 100 110
The vendor shall state the motor sizing criteria in the proposal.
14 LUBRICATION: BASEPLATE
15 FLOOD PURE MIST SHIELDED (GREASE) TYPE: GROUTED FREE STANDING
16 GREASE PURGE MIST SEALED (GREASE) PRECAST POLYMERS
17 CONSTANT LEVEL OILER REQUIRED CENTERLINE OF PUMP TO STILT BOTTOM: IN
18 HOUSING VENT REQUIRED VERTICAL PUMP CASE SUPPORT BRACKET
19 MAGNETIC DRAIN PLUG IN HOUSING REQUIRED DESIGN: PIP STANDARD RESP002 (DATA SHEET ATTACHED)
20 OIL COOLER REQUIRED MANUFACTURER’S STANDARD
21 SEAL SPRAY GUARD REQUIRED REMARKS:
22 OIL VISCOSITY: ISO GRADE: OTHER:
23 NOZZLE CONNECTIONS: PAINT AND SHIPMENT PREPARATION
24 SIZE RATING FACING PUMP: BASEPLATE:
25 SUCTION: MANUFACTURER’S STD. MANUFACTURER’S STD.
26 DISCHARGE: OTHER: OTHER:
27 AUX. CASE CONNECTION: DRAIN REQUIRED SHIPMENT:
28 SIZE: IN DOMESTIC EXPORT EXPORT BOXING REQ'D.
29 THREADED WELDED & FLANGED NUMBER OF MONTHS OF STORAGE:
30 MATERIALS TOTAL WEIGHT: LBS
31 MATERIAL CLASS CODE:
32 CASING: INSPECTION AND TESTING
33 IMPELLER: FINAL INSPECT. REQD.: DAYS NOTIFICATION REQD.:
34 COVER: TEST: NON.-WITNESSED WITNESSED CERTIFICATE
35 SHAFT: HYDROSTATIC:
36 SHAFT SLEEVE: PERFORMANCE:
37 BASEPLATE: NPSHR:
38 CASING GASKET: VIBRATION:
39 IMPELLER GASKET: OTHER:
40 CASING FASTENERS IF NOT PER 4.8.1: DISMANTLE AND INSPECT AFTER TEST
41 BEARING HOUSING: CASTING REPAIR PROCEDURE APPROVAL REQUIRED
42 BEARING HOUSING ADAPTER: MATERIAL CERTIFICATION REQUIRED:
43 BEARING HOUSING END SEALS: CASING COVER IMPELLER SHAFT
44 COUPLING GUARD: OTHER:
45 MECH. SEAL GLAND: INSPECTION REQUIRED FOR CONNECTION WELDS:
46 MECH. SEAL GLAND FASTENERS: MANUFACTURER’S STANDARD VISUAL INSPECTION
47 O-RING MATERIAL (4.6.1.3): INSPECTION REQUIRED FOR CASTINGS:
48 MANUFACTURER’S STANDARD VISUAL INSPECTION
49 DRIVER OTHER:
14 LUBRICATION: BASEPLATE
15 FLOOD PURE MIST SHIELDED (GREASE) TYPE: GROUTED FREE STANDING
16 GREASE PURGE MIST SEALED (GREASE) PRECAST POLYMERS
17 CONSTANT LEVEL OILER REQUIRED CENTERLINE OF PUMP TO STILT BOTTOM: MM
18 HOUSING VENT REQUIRED VERTICAL PUMP CASE SUPPORT BRACKET
19 MAGNETIC DRAIN PLUG IN HOUSING REQUIRED DESIGN: PIP STANDARD RESP002 (DATA SHEET ATTACHED)
20 OIL COOLER REQUIRED MANUFACTURER’S STANDARD
21 SEAL SPRAY GUARD REQUIRED REMARKS:
22 OIL VISCOSITY: ISO GRADE: OTHER:
48 DRIVER OTHER: