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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Features General Description


 Wide 5V to 40V Input Voltage Range The XL6019 regulator is a wide input range,
 Positive or Negative Output Voltage current mode, DC/DC converter which is
Programming with a Single Feedback capable of generating either positive or
Pin negative output voltages. It can be
 Current Mode Control Provides configured as either a boost, flyback, SEPIC
Excellent Transient Response or inverting converter. The XL6019 built in
 1.25V reference adjustable version N-channel power MOSFET and fixed
 Fixed 180KHz Switching Frequency frequency oscillator, current-mode
 Maximum 5A Switching Current architecture results in stable operation over
 SW PIN Built in Over Voltage Protection a wide range of supply and output voltages.
 Excellent line and load regulation The XL6019 regulator is special design for
 EN PIN TTL shutdown capability portable electronic equipment applications.
 Internal Optimize Power MOSFET
 High efficiency up to 94%
 Built in Frequency Compensation
 Built in Soft-Start Function
 Built in Thermal Shutdown Function
 Built in Current Limit Function
 Available in TO263-5L package

Applications
 EPC / Notebook Car Adapter
 Automotive and Industrial Boost /
Buck-Boost / Inverting Converters
 Portable Electronic Equipment

Figure1. Package Type of XL6019

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Pin Configurations

TO263-5L
5 FB
4 VIN
3 SW
2 EN
1 GND

Metal Tab SW

Figure2. Pin Configuration of XL6019 (Top View)

Table 1 Pin Description

Pin Number Pin Name Description


1 GND Ground Pin.
Enable Pin. Drive EN pin low to turn off the device, drive it
2 EN
high to turn it on. Floating is default high.
3 SW Power Switch Output Pin (SW).
Supply Voltage Input Pin. XL6019 operates from a 5V to 40V
4 VIN DC voltage. Bypass Vin to GND with a suitably large
capacitor to eliminate noise on the input.
Feedback Pin (FB). Through an external resistor divider
5 FB network, FB senses the output voltage and regulates it. The
feedback threshold voltage is 1.25V.

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Function Block

EN
VIN
SW
3.3V OVP
UVLO
3.3V Regulator
1.25V 1.25V Reference

Thermal
Soft Start Shutdown

EA
COMP RS Latch Driver NDMOS
FB

Slop Compensation
OCP

Phase Compensation

Oscillator GND
180KHz

Figure3. Function Block Diagram of XL6019


Typical Application Circuit

L1 47uH/5A
D1 MBRD1045

R2
49.9K
SW 1%
3
VIN FB
4 XL6019 5
2 C2 COUT
1 105 220uF/35V
R1
GND EN 2.7K
VIN CIN C1 1%
220uF/35V 105 ON
OFF

Boost Converter
Input 12V ~ 22V
Output 24V / 1.5A
VOUT=1.25*(1+R2/R1)

Figure4. XL6019 Typical Application Circuit (Boost Converter)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Ordering Information

Order Information Marking ID Package Type Eco Plan Packing Type Supplied As
XL6019E1 XL6019E1 TO263-5L RoHS & HF 800 Units on Tape & Reel

Absolute Maximum Ratings(Note1)


Parameter Symbol Value Unit
Input Voltage Vin -0.3 to 45 V
Feedback Pin Voltage VFB -0.3 to Vin V
EN Pin Voltage VEN -0.3 to Vin V
Output Switch Pin Voltage VSW -0.3 to 60 V
Power Dissipation PD Internally limited mW
Thermal Resistance (TO263-5L) o
RJA 30 C/W
(Junction to Ambient, No Heatsink, Free Air)
o
Maximum Junction Temperature TJ -40 to 150 C
o
Operating Junction Temperature TJ -40 to 125 C
o
Storage Temperature TSTG -65 to 150 C
o
Lead Temperature (Soldering, 10 sec) TLEAD 260 C
ESD (HBM) >2000 V

Note1: Stresses greater than those listed under Maximum Ratings may cause permanent
damage to the device. This is a stress rating only and functional operation of the device at
these or any other conditions above those indicated in the operation is not implied. Exposure
to absolute maximum rating conditions for extended periods may affect reliability.

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

XL6019 Electrical Characteristics


Ta = 25℃;unless otherwise specified.

Symbol Parameter Test Condition Min. Typ. Max. Unit

System parameters test circuit figure4

Feedback Vin = 12V to20V, Vout=24V


VFB 1.213 1.25 1.287 V
Voltage Iload=0.1A to 1A
Vin=12V ,Vout=24V
η Efficiency - 93 - %
Iout=1A

Electrical Characteristics (DC Parameters)


Vin = 12V, GND=0V, Vin & GND parallel connect a 100uf/50V capacitor; Iout=0.5A, Ta = 25℃;
the others floating unless otherwise specified.

Parameters Symbol Test Condition Min. Typ. Max. Unit

Input operation voltage Vin 5 40 V

Shutdown Supply Current IS VEN=0V 70 100 uA

VEN =2V,
Quiescent Supply Current Iq 2.5 5 mA
VFB =Vin

Oscillator Frequency Fosc 144 180 253 KHz

SW OVP VSW VFB =0V 60 V

Switch Current Limit IL VFB =0V 5 A

Vin=12V,
Output Power NMOS Rdson 110 120 mohm
ISW=5A

High (Regulator ON) 1.4 V


EN Pin Threshold VEN
Low (Regulator OFF) 0.8 V

EN Pin Input Leakage IH VEN =2V (ON) 3 10 uA

Current IL VEN =0V (OFF) 3 10 uA

Max. Duty Cycle DMAX VFB=0V 90 %

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Typical System Application (Recommend output current safe work range)

Recommend output current safe work range Recommend output current safe work range
2000 2600
1900
2400
1800
1700 2200 VOUT=24V
1600 VOUT=12V
1500 2000
1400 1800

Output current(mA)
Ouput current(mA)

1300
1200 1600
1100 1400
1000
900 1200
800 1000
700
600 800
500 600
400
300 400
200
200
100
0 0
5 6 7 8 9 10 11 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Input voltage(V) Input voltage(V)

Figure5.Max output current (VOUT=12V) Figure6.Max output current (VOUT=24V)

Recommend output current safe work range Recommend output current safe work range
2600 2000
1900
2400
1800
2200 1700
1600 VOUT=48V
2000 VOUT=36V 1500
1800 1400
Output current(mA)
Ouput current(mA)

1300
1600 1200
1400 1100
1000
1200 900
1000 800
700
800 600
600 500
400
400 300
200
200
100
0 0
10 12 14 16 18 20 22 24 26 28 30 32 20 22 24 26 28 30 32 34 36 38 40
Input voltage(V) Input voltage(V)

Figure7.Max output current (VOUT=36V) Figure8.Max output current(VOUT=48V)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Typical System Application(VIN=12V,VOUT=24V)

L1 47uH/5A
D1 MBRD1045

R2
49.9K
SW 1%
3
VIN FB
4 XL6019 5

1 2 C2 COUT
R1 105 220uF/35V
GND EN
2.7K
VIN CIN C1 1%
220uF/35V 105 ON
OFF

Figure9. XL6019 Typical System Application (VIN=12V,VOUT=24V)

Efficiency VS Output current


100

95

90

85

80
Efficiency(%)

75 VIN=12V,VOUT=24V

70

65

60

55

50
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
Output current(A)

Figure10. XL6019 System Efficiency Curve (VIN=12V, VOUT=24V)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Typical System Application(VIN=5V,VOUT=12V)

L1 47uH/5A
D1 MBRD1045

R2
24K
SW 1%
3
VIN FB
4 XL6019 5

1 2 C2
COUT
R1 105
GND EN 220uF/25V
2.74K
VIN CIN C1
1%
220uF/25V 105

VOUT=1.25*(1+R2/R1)

Figure11. XL6019 Typical System Application (VIN=5V,VOUT=12V)

Efficiency VS Output current


95

90

85

80
Efficiency(%)

75 VIN=5V,VOUT=12V
70

65

60

55

50
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Output current(A)

Figure12. XL6019 System Efficiency Curve (VIN=5V, VOUT=12V)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Typical System Application(VIN=10~32V,VOUT=36V)

L1 47uH/5A
D1 MBRD1045

R2
SW 56K
1%
3
VIN FB
4 XL6019 5
C2
1 2 COUT
105
R1 220uF/50V
GND EN
C1 2K
VIN CIN 105 1%
220uF/35V ON
OFF

Figure13. XL6019 Typical System Application (VIN=10~32V,VOUT=36V)

Efficiency VS Output current


100

95

90

85

80
Efficiency(%)

75 VIN=12V,VOUT=36V
VIN=24V,VOUT=36V
70

65

60

55

50
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
Output current(A)

Figure14. XL6019 System Efficiency Curve (VIN=10~32V, VOUT=36V)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Typical System Application(VIN=20~40V,VOUT=48V)

L1 47uH/5A
D1 FSV10100

R2
75K
SW 1%
3
VIN FB
4 XL6019 5

1 2 C2 COUT
R1 105 220uF/63V
GND EN
2K
VIN CIN C1 1%
220uF/50V 105 ON
OFF

Figure15. XL6019 Typical System Application (VIN=20~40V,VOUT=48V)

Efficiency VS Output current


100

95

90

85

80
Efficiency(%)

75 VIN=24V,VOUT=48V
VIN=36V,VOUT=48V
70

65

60

55

50
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
Output current(A)

Figure16. XL6019 System Efficiency Curve (VIN=20~40V, VOUT=48V)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Typical System Application - SEPIC(VIN=10~30V,VOUT=12V)

L1A 47uH/5A L1B 47uH/5A

D1 MBRD1045

R2
24K
SW CDC 22uF/63V 1%

3
VIN FB C2 COUT
4 XL6019 5
105 220uF/25V
1 2
R1
GND EN 2.74K
VIN C1 1%
CIN
220uF/50V 105 ON
OFF

Buck-Boost Converter
Input 10V ~ 30V
Output 12V / 2A
VOUT=1.25*(1+R2/R1)

Figure17. XL6019 Typical System Application (VIN=10~30V,VOUT=12V)


Typical System Application for Inverting Converter-SEPIC Inverting Topology
(VIN=10~30V,VOUT=±12V)

VOUT -12V
C4
L1C 220uF/35V
D2 B560C

C3
22uF/63V

VOUT +12V

D1 B560C
L1A L1B

R2
24K
CDC 22uF/63V 1%
SW
3
VIN FB
4 XL6019 5
C2 COUT
1 2 105 220uF/35V
R1
GND EN 2.74K
VIN C1 1%
CIN
220uF/50V 105 ON
OFF

SEPIC + - Converter
Input 10V ~ 30V
Output +-12V / 1A
VOUT=1.25*(1+R2/R1)

Figure18. XL6019 Typical System Application (VIN=10~30V,VOUT=±12V)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

High Power Application Circuit


L1 D1
47uH/5A FSV10100

R2
SW 75K
3 1%
VIN FB
4 XL6019E1 5

2 1 C2 COUT
EN GND 105 330uF/63V
R1
VIN 2K
CIN C1 1%
470uF/50V 105

Figure19. XL6019 High Power Application Circuit (VIN=36V,VOUT=48V,IOUT=2.1A)

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Package Information

TO263-5L

Dimensions In Millimeters Dimensions In Inches


Symbol
Min. Nom. Max. Min. Nom. Max.
A 4.45 4.60 4.70 0.175 0.181 0.185
A1 1.22 1.27 1.32 0.048 0.050 0.052
A3 0.00 - 0.15 0.000 - 0.006
b 0.71 - 0.97 0.028 - 0.038
c 0.38 - 0.76 0.015 - 0.030
D1 8.38 8.70 9.00 0.330 0.343 0.354
E 9.91 10.16 10.39 0.390 0.400 0.410
E3 5.00 6.50 8.00 0.197 0.256 0.315
e 1.70 REF. 0.067 REF.
H - - 14.35 - - 0.565
H2 0.90 1.27 1.42 0.035 0.050 0.056
L - 1.98 - - 0.078 -
L4 - 0.76 - - 0.030 -
M1 - 6.12 - - 0.241 -
M2 - 3.35 - - 0.132 -
N - 7.30 - - 0.287 -

Rev 1.5 www.xlsemi.com


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Datasheet

180KHz 60V 5A Switching Current Boost DC/DC Converter XL6019

Important Notice
XLSEMI reserve the right to make modifications, enhancements, improvements, corrections
or other changes without notice at any time. XLSEMI does not assume any liability arising out
of the application or use of any product described herein; neither does it convey any license
under its patent rights, nor the rights of others. XLSEMI assumes no liability for applications
assistance or the design of Buyers’ products. Buyers are responsible for their products and
applications using XLSEMI components. To minimize the risks associated with Buyers’
products and applications, Buyers should provide adequate design and operating safeguards.
XLSEMI warrants performance of its products to the specifications applicable at the time of
sale, in accordance with the warranty in XLSEMI’s terms and conditions of sale of
semiconductor products. Testing and other quality control techniques are used to the extent
XLSEMI deems necessary to support this warranty. Except where mandated by applicable
law, testing of all parameters of each component is not necessarily performed.
For the latest product information, go to www.xlsemi.com.

Rev 1.5 www.xlsemi.com


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