G3.124RD-GP3.124RD Rev0 GB

1297-M011-0_R
G3.124RD
GP3.124RD
INSTRUCTION MANUAL
TRANSLATION FROM THE

GB ORIGINAL INSTRUCTIONS
For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual.
• For any further information please contact your local dealer or call:
Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy
Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: [email protected]
1297-M011-0_R - Rev. n. 0 (04/2016)

1297-M011-0_R
INSTRUCTION, USE AND
GB
MAINTENANCE MANUAL Page 2 of 60
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
SUMMARY
SYMBOLS USED IN THE MANUAL AND 14.0 SWITCHING THE MACHINE ON AND
ON THE MACHINE_________________________ 5 OFF_________________________________ 23
1.0 GENERAL INTRODUCTION___________ 7 15.0 WHEEL BALANCING________________ 24
1.1 Introduction_____________________________ 7 15.1 Determination of wheel dimensions____24
15.1.1 Automatic wheel dimension set-
2.0 INTENDED USE______________________ 7 ting of distance/diameter___________24
2.1 Training of personnel___________________ 7 15.1.2 Programs rapid setting and
measurements through distance-
3.0 SAFETY DEVICES____________________ 8 diameter caliper arm_______________26
3.1 Residual risks___________________________ 8 15.1.3 Entry of measures__________________26
15.1.4 Manual setting of wheel
4.0 GENERAL SAFETY RULES___________ 8 dimensions_________________________28
15.2 User management______________________29
5.0 PACKING AND MOBILIZATION FOR
15.3 Unbalance measurement_______________29
TRANSPORT_________________________ 9
15.3.1 Indicative display of points where
6.0 UNPACKING_________________________ 10 to fit weight_________________________29
15.3.2 Balancing mode_____________________29
7.0 MOBILIZATION______________________ 10 15.3.3 Dynamic balancing_________________32
15.3.4 ALU-S procedure____________________32
8.0 WORKING ENVIRONMENT CONDI- 15.3.5 Static balancing (STAT)____________33
TIONS_______________________________ 10 15.3.6 Positioning the correction
8.1 Working area___________________________11 weights on the wheel_______________34
8.2 Lighting________________________________11 15.4 Measuring the unbalance with
auxiliary programs____________________34
9.0 MACHINE ASSEMBLY_______________ 11 15.4.1 ALU-1 procedure____________________36
9.1 Anchoring system______________________11 15.4.2 PAX mode___________________________37
9.2 Accessories contained in the packing__12 15.5 Recalculation Function_________________37
9.3 Assembly procedure____________________12 15.6 ECO-WEIGHT procedure________________38
9.3.1 Fitting the mandrel on the flange___12
9.3.2 Fitting and removal of the 16.0 WHEEL BALANCING IN MOTORBI-
pneumatic mandrel on the flange___13 KE MODE___________________________ 39
9.3.3 Fitting of external data gauge
(optional)___________________________14
17.0 SPLIT PROCEDURE_________________ 40
9.3.4 Fitting of professional 18.0 WEIGHTS HIDDEN BEHIND SPO-
external data gauge (optional)______15
KES MODE__________________________ 41
9.3.5 Monitor fitting ______________________16
9.3.6 Fitting the protection guard________16 19.0 MATCHING PROCEDURE
10.0 ELECTRICAL CONNECTION_________ 17 (Rim - Tyre Optimisation)____________ 43
10.1 Electrical checks_______________________17 20.0 CALIBRATION_______________________ 45
20.1 Diameter only gauge calibration_______45
11.0 AIR CONNECTION___________________ 18
20.2 Automatic rim width measuring
12.0 FITTING THE WHEEL ON THE MAN- device calibration (optional)____________47
DREL_______________________________ 18 20.3 “Zero mandrel” setting_________________48
12.1 Wheel assembly (G3.124RD)____________18 20.4 Weight measurement sensors calibra-
12.2 Wheel assembly (GP3.124RD)__________20 tion_____________________________________49
13.0 MULTIFUNCTION LED PANEL_______ 22 21.0 USER’S SETTING AND

13.1 DISPLAY and LEDs brightness CUSTOMIZATIONS__________________ 50
adjustment_____________________________22 21.1 Setting measurements units for rim
weight and width/diameter_____________51
1297-M011-0_R
GB
Page 3 of 60 MAINTENANCE MANUAL
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
21.2 Users’ management - Motorbike mode 24.1 Dimensions_____________________________57

- Eco-Weight - Residual static setting___51
21.3 Setting of Repositioning - Comfort - 25.0 STORING____________________________ 58
Guard - Pax____________________________51
26.0 SCRAPPING_________________________ 58
21.4 Width measurement option setting_____52
21.5 Weights display management__________53 27.0 REGISTRATION PLATE DATA_______ 58
21.6 Setting adhesive weight dimensions
28.0 FUNCTIONAL DIAGRAMS___________ 58
and static threshold percentage________53
Table A - Electrical and pneumatic
connection diagram_______________59
22.0 ERROR SIGNALS____________________ 54
23.0 ROUTINE MAINTENANCE___________ 55 29.0 LIST OF COMPONENTS
24.0 TECHNICAL DATA___________________ 56

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Fig. 1 - G3.124RD - GP3.124RD
10
5
14
16
1
4 8
11
3 12
15
9 13
6 17 2 11
KEY
1 – Weight holding bridge
2 – Pneumatic mandrel (only for GP3.124RD model)
3 – Distance-diameter caliper
4 – Threaded mandrel (only for G3.124RD model)
5 – Protection guard
6 – Foot brake (only for G3.124RD model / pneumatic mandrel open-close pedal (only for GP3.124RD
model)
7 – Main switch
8 – External data gauge (optional)
9 – Lateral guard
10 – Monitor
11 – Pusher ring
12 – Rapid ring nut (only for G3.124RD model)
13 – Locking sleeve (only for GP3.124RD model)
14 – Cones
15 – Professional external data gauge (optional)
16 – Grippers for weight fitting
17 – Fixed laser unit + led light (optional)
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
SYMBOLS USED IN THE MANUAL AND ON THE MACHINE
Symbols Description Symbols Description
Mandatory. Operations or jobs to

Read instruction manual.
be performed compulsorily.
FORBIDDEN! Danger! Be particularly careful.
Move with fork lift truck or pallet

Wear work gloves.
truck.
2167000
Wear work shoes. Lift from above.
Wear safety goggles. General danger.

1541000
2167000
Technical assistance necessary.

Wear safety earcaps.
Do not perform any intervention.
Note. Indication and/or useful

Shock hazard.
information.
99990758
Attention: never lift the machine

Caution: hanging loads.
by means of the mandrel.
999912940
Warning. Be particularly careful

Arrow plate.
(possible material damages).
99990114
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
INFORMATION PLATE LOCATION TABLE
999914160
99990758
999912940
999916311
999914170
99990114
*
999910050
999920190
999920540
Code numbers of plates

99990114 Arrow plate
99990758 Electricity danger plate
999910050 Protection device use plate
999912940 Lifting plate
999914160 Voltage 230V 50/60 Hz 1 Ph plate
999914170 Voltage 115V 50/60 Hz 1 Ph plate
999916311 Rubbish skip label
999920190 New G3 logo plate
999920540 Laser point danger plate
• Serial number plate
* Manufacturer nameplate
IF ONE OR MORE PLATES DISAPPEARS FROM THE MACHINE OR BECOMES DIFFICULT

TO READ. REPLACE IT AND QUOTE ITS/THEIR CODE NUIMBER/S WHEN REORDERING.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
SOME OF THE PICTURES AND/ 2.0 INTENDED USE

OR DISPLAY SCREEN PAGES The models G3.124RD - GP3.124RDMACHINES,
PRESENT IN THIS MANUAL HAVE and relative versions, are wheels balancing ma-
BEEN OBTAINED FROM PICTURES chines for car and light transport, projected to be
OF PROTOTYPES, THEREFORE used exclusively to cancel out, or at least reduce to
THE STANDARD PRODUCTION MA- acceptable limits the vibrations of the wheels, by
CHINES AND ACCESSORIES CAN fitting counterweights of suitable size and in specific
BE DIFFERENT IN SOME COMPO- positions to the same wheels that are not correctly
NENTS/DISPLAY SCREEN PAGES. balanced.
THIS MACHINE MUST BE USED

1.0 GENERAL INTRODUCTION STRICTLY FOR THE INTENDED
This manual is an integral part of the product and PURPOSE IT WAS DESIGNED FOR
must be retained for the whole operating life of the (AS INDICATED IN THIS MANUAL).
machine.
Carefully study the warnings and instructions contai- THE MANUFACTURER CANNOT
ned in this manual. It contains important instructions BE HELD RESPONSIBLE FOR ANY
regarding FUNCTIONING, SAFE USE and MAINTE- DAMAGE CAUSED BY IMPROPER,
NANCE. ERRONEOUS, OR UNACCEPTABLE
USE.
KEEP THE MANUAL IN A KNOWN,
EASILY ACCESSIBLE PLACE FOR
ALL ACCESSORY OPERATORS AN INTENSIVE USE OF THE
TO CONSULT IT WHENEVER IN EQUIPMENT IN INDUSTRIAL EN-
DOUBT. VIRONMENT IS NOT RECOMMEN-
DED.
THE MANUFACTURER DISCLAIMS
ALL RESPONSIBILITY FOR ANY
DAMAGE OCCURRED WHEN THE 2.1 Staff training
INDICATIONS GIVEN IN THIS MA- The machine may be operated only by suitably
NUAL ARE NOT RESPECTED: AS trained and authorized personnel.
A MATTER OF FACT, THE NON-
COMPLIANCE WITH SUCH INDI- Given the complexity of the operations necessary to ma-
CATIONS MIGHT LEAD TO EVEN nage the machine and to carry out the operations safely
SERIOUS DANGERS. and efficiently, the personnel must be trained in such
a way that they learn all the information necessary to
operate the machine as intended by the manufacturer.
1.1 Introduction A CAREFUL READING OF THIS
Thank you for preferring this wheel balancer. We feel INSTRUCTION MANUAL FOR USE
sure you will not regret your decision. AND MAINTENANCE AND A SHORT
This machine has been designed for use in professional PERIOD OF TRAINING WITH SKIL-
workshops and stands out for its reliability and easy, LED PERSONNEL CAN BE AN
safe and rapid operation. With just a small degree of ENOUGH PREVENTIVE PREPARA-
maintenance and care, this wheel balancer will give TION.
you many years of trouble-free service and lots of
satisfaction.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
3.0 SAFETY DEVICES 4.0 GENERAL SAFETY RULES
P E R I O D I C A L LY, AT L E A S T
MONTHLY, CHECK THE INTEGRI-
TY AND THE FUNCTIONALITY OF
THE SAFETY AND PROTECTION • Any tampering with or modification to the machi-
DEVICES ON THE MACHINE. ne not previously authorized by the manufacturer
exempts the latter from all responsibility for damage
• Controls logic disposition
caused by or derived from said actions.
Its function is to prevent the operator from dange-
• Removing of or tampering with the safety devices or
rous mistakes.
with the warning signals placed on the machine leads
• Master switch to serious dangers and represents a transgression of
Its function is to disconnect machine electric supply. European safety rules.
• Protection guard • Use of the machine is only permitted in places free
Its function is to protect the operator from possible from explosion or fire hazard and in dry places
projections of materials on the wheel during its spin. under cover.
Wheel spinning is normally prevented if the whe- • Original spare parts and accessories should be used.
el protection guard is raised (open). When the
protection guard is open, this interrupts the cir- THE MANUFACTURER DENIES
cuit that triggers the motor and automatic start ANY RESPONSIBILITY IN CASE
is prevented, including in the case of an error. OF DAMAGES CAUSED BY UNAU-
THORIZED MODIFICATIONS OR
BY THE USE OF NON ORIGINAL
Press key to stop wheel in emergency condi- COMPONENTS OR EQUIPMENT.
tions.
• Installation must be conducted only by qualified
3.1 Residual risks personnel exactly according to the instructions that
are given below.
The machine was subjected to a complete analysis of
• Ensure that there are no dangerous situations during
risks according to reference standard EN ISO 12100.
the machine operating manoeuvres. Immediately
Risks are as reduced as possible in relation with
stop the machine if it miss-functions and contact the
technology and product functionality.
assistance service of an authorized dealer.
Possible residual risks have been emphasized through
pictorial representations and warnings which placing is • In emergency situations and before carrying out any
indicated in “ PLATE POSITIONING TABLE” at page 6. maintenance or repairs, disconnect all supplies to
the machine by using the main switch, placed on the
machine itself, and unplugging the power supply.
• The machine electrical supply system must be equip-
ped with an appropriate earthing, to which the yellow-
green machine protection wire must be connected.
• Ensure that the work area around the machine is free
of potentially dangerous objects and that there is no
oil since this could damage the tyre. Oil on the floor
is also a potential danger for the operator.
• UNDER NO CIRCUMSTANCES must the machine be
used to spin anything but vehicle wheels. Bad locking
can cause rotating parts to come loose, with potential
damage to the machine and anything in the vicinity
and injury to the operator.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
OPERATORS MUST WEAR SUITA- 5.0 PACKING AND MOBILIZATION FOR

BLE WORK CLOTHES, PROTEC- TRANSPORT
TIVE GLASSES AND GLOVES,
AGAINST THE DANGER FROM THE
SPRAYING OF DANGEROUS DUST,
AND POSSIBLY LOWER BACK SUP-
PORTS FOR THE LIFTING OF HE-
AVY PARTS. DANGLING OBJECTS HAVE THE MACHINE HANDLED BY SKILLED
LIKE BRACELETS MUST NOT BE PERSONNEL ONLY.
WORN, AND LONG HAIR MUST THE LIFTING EQUIPMENT MUST WITHSTAND
BE TIED UP. FOOTWEAR SHOULD A MINIMUM RATED LOAD EQUAL TO THE
BE ADEQUATE FOR THE TYPE WEIGHT OF THE PACKED MACHINE (SEE PA-
OF OPERATIONS TO BE CARRIED RAGRAPH “TECHNICAL SPECIFICATIONS”).
OUT.
The machine is packed completely assembled. The
• The machine handles and operating grips must be machine is inside a carton box which size is mm
kept clean and free from oil. 1040x950x1090.
• The workshop must be kept clean and dry. Make sure Movement must be by pallet-lift or fork-lift trolley.
that the working premises are properly lit. The fork lifting points are indicated on the packing.
The machine can be operated by a single operator.
Unauthorized personnel must remain outside the Fig. 2
working area, as shown in Fig. 3.
Avoid any hazardous situations. Do not use air-
operated or electrical equipment when the shop is
damp or the floor slippery and do not expose such
tools to atmospheric agents.
• When operating and servicing this machine, carefully
follow all applicable safety and accident-prevention
precautions.
The machine must not be operated by professionally
unskilled persons.
WHEN USING THE MODELS WITH

WHEEL PNEUMATIC CLAMPING,
DURING MANDREL OPENING/
CLOSING OPERATIONS, BE EX-
TREMELY CAREFUL AND KEEP
YOUR HANDS OR OTHER PARTS
OF YOUR BODY AWAY FROM THE
MOVING MANDREL.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
6.0 UNPACKING 7.0 MOBILIZATION
DURING UNPACKING, ALWAYS

WEAR GLOVES TO PREVENT ANY
INJURY CAUSED BY CONTACT
WITH PACKAGING MATERIAL THE LIFTING EQUIPMENT MUST WITHSTAND
(NAILS, ETC.). A MINIMUM RATED LOAD EQUAL TO THE
WEIGHT OF THE MACHINE (SEE PARAGRAPH
TECHNICAL SPECIFICATIONS). DO NOT AL-
The cardboard box is supported with plastic strapping. LOW THE LIFTED MACHINE TO SWING.
Cut the strapping with suitable scissors. Use a small
knife to cut along the lateral axis of the box and open
it like a fan.
It is also possible to unnail the cardboard box from
the pallet it is fixed to. After removing the packing, and
in the case of the machine packed fully assembled,
check that the machine is complete and that there is NEVER LIFT THE MACHINE BY MEANS OF THE
no visible damage. MANDREL.
If in doubt do not use the machine and refer to pro-
fessionally qualified personnel (to the seller). If the machine has to be moved from its normal work
The packing (plastic bags, expanded polystyrene, nails, post, the movement must be conducted following the
screws, timber, etc.) should not be left within reach of instructions listed below.
children since it is potentially dangerous. These ma- • Protect the exposed corners with suitable material
terials should be deposited in the relevant collection (Pluribol/cardboard).
points if they are pollutants or non biodegradable. • Do not use metallic cables for lifting.
• Make sure the electrical and pneumatic supply (for
THE BOX CONTAINING THE FIXTU-
GP3.124RD model) of the machine is not connected.
RES IS CONTAINED IN THE WRAP-
PING. DO NOT THROW IT AWAY • Place again the machine onto the original pallet with
WITH THE PACKING. whom it was delivered.
• Use transpallet or fork-lift for handling.
8.0 WORKING ENVIRONMENT CONDI-

TIONS
The machine must be operated under proper condi-
tions as follows:
• temperature: 0° + 45° C
• relative humidity: 30 - 90% (dew-free)
• atmospheric pressure: 860 - 1060 hPa (mbar).
The use of the machine in ambient conditions other
than those specified above is only allowed after prior
agreement with and approval of the manufacturer.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
8.1 Working area 9.0 MACHINE ASSEMBLY

Fig. 3 After having freed the various components from the
packing check that they are complete, and that there
are no anomalies, then comply with the following in-
structions for the assembly of the components making
600
use of the attached series of illustrations.
9.1 Anchoring system

The packed machine is fixed to the support pallet
through the holes prearranged on the frame. Such ho-
les can be used also to fix the machine to the ground,
600 600 through floor anchor small blocks (excluded from sup-
ply). Before carrying out the definitive fixing, check that
all the anchor points are laid down flat and correctly
in contact with the fixing surface itself. If not so, insert
shimming profiles between the machine and the fixing
lower surface, as indicated in Fig. 4.
IN CASE OF WHEEL WEIGHING

MORE THAN 30 KG, IT IS COM-
USE THE MACHINE INDOORS OR IN A ROOFED PULSORY TO FIX TO THE GROUND
AREA. PLACE OF INSTALLATION MUST BE BY MEANS OF SCREW ANCHORS.
DRY, ADEQUATELY LIT AND IN COMPLIANCE
WITH APPLICABLE SAFETY REGULATIONS.
The location of the machine requires a usable space 1 X
as indicated in Fig. 3. The positioning of the machine
must be according to the distances shown. From the
control position the operator is able to observe all the
machine and surrounding area. He must prevent unau-
thorized personnel or objects that could be dangerous
from entering the area.
The machine must be fixed on a flat floor surface, pre-
ferably of cement or tiled. Avoid yielding or irregular
surfaces.
The base floor must be able to support the loads
transmitted during operation.
This surface must have a strength of at least 500 kg/m².
The depth of the solid floor must be sufficient to gua- X
rantee that the anchoring bolts hold.
8.2 Lighting
The machine does not require its own lighting for
normal working operations. However, it must be used X
in an adequately lit environment.
In case of poor lighting use lamps having total power
800/1200 Watt.
b a
a = 332
IF IT IS INSTALLED, EACH TIME b = 580 c
THE ROD OF THE GAUGE IS EX-
TRACTED FROM ITS HOUSING,
c = 54 Fig. 4
THE LED LIGHT (FIG. 1 REF. 17) • Execute 4 holes with 10 mm diameter on the floor
TURNS ON MAKING THE INSIDE by the holes on the bottom floor;
OF THE WHEEL WHERE THE OPE-
• insert the small blocks (excluded from supply) into
RATOR MUST WORK BRIGHTER.
the holes;
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
• fix the machine to the ground with 4 M8x80 mm THE GRIP-RING (FIG. 5 REF. A)
screws (excluded from supply) (Fig. 4 ref. 1) (or MUST BE MOUNTED WITH THE
with 4 8x80 mm stud bolts (excluded from supply)). TEETH OR DISCHARGE SIDE
Tighten the screws with an approximate tightening TOWARDS THE RING-NUT (SEE
torque of 70 Nm. FIG. 5).
9.2 Fixtures contained in the packing 9.3 Assembly procedures

The packing case contains also the fixtures box.
Check that all the parts listed below are there (see 9.3.1 Fitting the mandrel on the flange
Fig. 5).
Only for G3.124RD model
For G3.124RD model
Screw the mandrel with an Allen wrench (Fig. 6 ref. 1)
Code Description N. on the flange (Fig. 6 ref. 2).
GAR101 Rapid ring nut + pusher ring 1
Fig. 6
GAR111 Cones + protection cup 1
129571492 Gauge 1
1300A004 Weight pliers 1
999072 Carriages counterweight 1
For GP3.124RD model

Code Description N. 2
GAR108 Rapid ring nut + pusher ring 1
GAR111 Cones + protection cup 1
129571492 Gauge 1
1300A004 Weight pliers 1
999072 Carriages counterweight 1
Fig. 5 1
GAR101 GAR108
999072
GAR111
1300A004
129571492
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
9.3.2 Fitting and removal of the pneumatic 2. Press the brake's pedal and, at the same time, tighten
mandrel on the flange the internal mandrel as far as it will go using the
wrench provided (Fig. 9).
Only for GP3.124RD model
Fig. 9
FITTING
1. After making power and air connections switch on
the machine (the pneumatic mandrel always opens
when the machine is switched on). Switch the ma-
chine off. Fit the internal mandrel on the flange
and tighten it with the wrench provided (Fig. 7
and Fig. 8).
Fig. 7
3. Fit the external mandrel and tighten it manually

(Fig. 10).
Fig. 10
Fig. 8
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
4. Close the pneumatic mandrel by means of the pedal 9.3.3 Fitting of external data gauge (optio-
to access the key socket (Fig. 11). nal)
Fig. 11 1. Unscrew the fastening screws of the equalizer's
support (Fig. 13 ref. 1), being very careful about
holding the same support.
2. Screw the 3 screws (Fig. 13 ref. 2) to the gauge
bracket (Fig. 13 ref. 3) and in the special inserts
placed on the rear side of the frame.
Lock the gauge arm (Fig. 13 ref. 4) by screwing
the 2 screws provided (Fig. 13 ref. 5). Lock these
screws with the nuts (Fig. 13 ref. 6) so that the gau-
ge arm are levelled out as the mandrel (see Fig. 14).
Fig. 13
2
3
5. Press the brake pedal and at the same time block 4
the external mandrel using the wrench supplied
2
(Fig. 12).
Fig. 12 5
3. Also make sure the gauge tip (Fig. 14 ref. 1) is

positioned at the centre of the mandrel.
Fig. 14
REMOVAL
• Close the pneumatic mandrel by means of the pedal
to access the key socket (Fig. 11).
• Press the brake pedal and at the same time release 1
the external mandrel by using the wrench provided
(Fig. 12).
• Remove the external mandrel, open the pneumatic
mandrel by means of the pedal provided and loo-
sen the internal mandrel using the special wrench
(Fig. 9).
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
4. Connect connector (Fig. 15 ref. 1) of the cable co- 9.3.4 Fitting of professional external data
ming from inside the machine to connector (Fig. 15 gauge (optional)
ref. 2) of the cable coming from the gauge arm. Fit
the section of the cable with the connectors inside 1. Unscrew the fastening screws of the equalizer's
the arm (Fig. 15 ref. 3). support (Fig. 16 ref. 1), being very careful about
5. Fasten the cable with clamps. holding the same support.
6. Enable the external data gauge and carry out the 2. Screw the 3 screws (Fig. 16 ref. 2) to the gauge
device's calibration. bracket (Fig. 16 ref. 3) and in the special inserts
placed on the rear side of the frame.
Lock the gauge arm (Fig. 16 ref. 4) by screwing
the 2 screws provided (Fig. 16 ref. 5). Lock these
screws with the nuts (Fig. 16 ref. 6) so that the gau-
ge arm are levelled out as the mandrel (see Fig. 17).
1
2
2
3
2
4
5
3
Fig. 15
Fig. 16
3. Also make sure the gauge tip (Fig. 17 ref. 1) is

positioned at the centre of the mandrel.
Fig. 17
1
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
4. Connect connector (Fig. 18 ref. 1) of the cable co- 9.3.6 Fitting the protection guard
ming from inside the machine to connector (Fig. 18
ref. 2) of the cable coming from the gauge arm. Fit 1. Mount the protection guard (Fig. 20 ref. 1) to the
the section of the cable with the connectors inside support (Fig. 20 ref. 2) using the screws (Fig. 20
the arm (Fig. 18 ref. 3). ref. 3), interposing the Belleville washers (Fig. 20
5. Fasten the cable with clamps. ref. 4).
6. Enable the external data gauge and carry out the 2. Tighten the screws (Fig. 20 ref. 3) in order to make
device's calibration. the guard (Fig. 20 ref. 1) lift or lower without
bumping against the limit switch. Carry out the
Fig. 18 adjustment so that it's possible to manually guide
the guard both during closing and opening.
DURING GUARD'S ASSEMBLY, PAY

1 ATTENTION TO THE MICRO PLA-
2 CED INSIDE THE MACHINE.
Fig. 20
3 4
9.3.5 Monitor fitting 3

1
1. Make the cables of the display (Fig. 19 ref. 4) pass
in the support tube (Fig. 19 ref. 1). Fix the tube to 4
the machine screwing up the nuts (Fig. 19 ref. 2)
and the washers (Fig. 19 ref. 5) to the screws
(Fig. 19 ref. 3).
Fig. 19
3
1
5
3
4 5 2
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
10.0 ELECTRICAL CONNECTION FAILURE TO OBSERVE THE ABO-

VE INSTRUCTIONS WILL IMME-
EVEN THE TINIEST PROCEDU- DIATELY INVALIDATE THE WAR-
RE OF AN ELECTRICAL NATURE RANTY.
MUST BE CARRIED OUT BY PRO-
FESSIONALLY QUALIFIED STAFF.
10.1 Electrical checks
BEFORE CONNECTING THE MA- BEFORE STARTING UP THE WHE-

CHINE MAKE SURE THAT: EL-BALANCER, BE SURE TO BE-
• THE MAIN POWER RATING COR- COME FAMILIAR WITH THE LO-
RESPONDS TO THE MACHINE CATION AND OPERATION OF ALL
RATING AS SHOWN ON THE CONTROLS AND CHECK THEIR
MACHINE PLATE; PROPER OPERATION (SEE PAR.
• ALL MAIN POWER COMPO - “CONTROLS”).
NENTS ARE IN GOOD CONDI-
TION;
• THE ELECTRICAL SYSTEM CARRY OUT A DAILY CHECK OF
I S P R O P E R LY G R O U N D E D MAINTAINED-TYPE CONTROLS
(GROUND WIRE MUST BE THE CORRECT FUNCTIONING, BEFORE
SAME CROSS-SECTION AREA STARTING MACHINE OPERATION.
AS THE LARGEST POWER SUP-
PLY CABLES OR GREATER); Once the plug/socket connection has been made, turn
• MAKE SURE THAT THE ELEC- on the machine using the master switch (Fig. 21
TRICAL SYSTEM FEATURES A ref. 1).
CUTOUT WITH DIFFERENTIAL
PROTECTION SET AT 30 mA.
Connect the machine up to the mains by means of the
3-pole plug provided (230 V single-phase).
If the plug provided is not suitable for the wall socket,
fit a plug that complies with local and applicable regu-
lations. This operation must be performed by expert
and professional personnel.
FIT A TYPE-APPROVED (AS RE-

PORTED BEFORE) PLUG TO THE
MACHINE CABLE (THE GROUND
WIRE IS YELLOW/GREEN AND
MUST NEVER BE CONNECTED TO
1
THE PHASE LEADS). MAKE SURE
THAT THE ELECTRICAL SYSTEM
IS COMPATIBLE WITH THE RATED
POWER ABSORPTION SPECIFIED
IN THIS MANUAL AND APT TO
ENSURE THAT VOLTAGE DROP
UNDER FULL LOAD WILL NOT
EXCEED 4% OF RATED VOLTAGE Fig. 21
(10% UPON START-UP).
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
11.0 AIR CONNECTIONS 12.0 FITTING THE WHEEL ON THE MAN-

DREL
Only for GP3.124RD model
IN CASE OF A CHANCE SUP-

PLY FAILURE, AND/OR BEFORE To achieve perfect balancing, the wheel must be ca-
ANY PNEUMATIC CONNECTIONS, refully and properly fitted on the mandrel. Imperfect
MOVE THE CONTROLS TO THE centring will inevitably cause unbalances.
NEUTRAL POSITION.
MOST IMPORTANT IS THAT ORIGI-
Connect the wheel balancer to the centralised com- NAL CONES AND ACCESSORIES
pressed-air system by means of the connection on the ARE USED MADE SPECIFICALLY
back of the machine (see Fig. 22). FOR USE ON THE WHEEL BAL-
The air system supplying the machine must be able ANCER.
to supply filtered and de-humidified air at a pressure
between 8 and 10 bar. It must feature an on-off valve Wheel fitting using the cones provided is illustrated be-
upstream of the machine. low. For alternative fittings, using optional accessories,
refer to the special instructions provided separately.
12.1 Fitting of the wheel (G3.124RD)

1. Remove any type of foreign body from the wheel
(Fig. 23 ref. 3): pre-existing weights, stones and
mud, and make sure the mandrel (Fig. 23 ref. 1)
and the rim centring area are clean before fitting
the wheel on the mandrel.
2. Carefully choose the cone (Fig. 23 ref. 2) most sui-
table for the wheel to be balanced. These accessories
must be selected according to the shape of the rim.
Position the wheel (Fig. 23 ref. 3), fitting the cone
(Fig. 23 ref. 2) on the mandrel (Fig. 23 ref. 1): be
careful (otherwise this could seize) until this rests
against the support flange (Fig. 23 ref. 4).
3. Fit the wheel with the inner side of the rim towards
Fig. 22
the wheel balancer and against the cone.
Fig. 23
3
2
4 1
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
4. Fit the protection cap (Fig. 24 ref. 1) in the locknut 7. Fit the cone (Fig. 26 ref. 3) with the narrowest part
(Fig. 24 ref. 2) and fasten against the wheel. turned towards the wheel.
8. Fit the grip-ring (Fig. 26 ref. 1) in the nut (Fig. 26
Fig. 24 ref. 2) and fasten the cone (Fig. 26 ref. 3).
3
1
1
2
2
Some aluminium wheels, with very high centring, must
be fitted with the cone outside the wheel.
5. Clean the mandrel (Fig. 25 ref. 1) before fitting
the wheel. Fig. 26
6. Fit the wheel (Fig. 25 ref. 3) with the inside of the
rim towards the wheel balancer, until the wheel is
up against the support flange (Fig. 25 ref. 2). THE GRIP-RING (FIG. 26 REF. 1)
MUST BE MOUNTED WITH THE
TEETH SIDE TOWARDS THE RING-
NUT (FIG. 26 REF. 2).
2 1
3 Fig. 25
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
12.2 Fitting of the wheel (GP3.124RD)
From program opening page
(blinking symbols ) press the

special pedal to open the mandrel or, as an alternative
press at the same time the keys: and .
Fig. 27
4 1
2
Open/close
the pneumatic 3 Fig. 28
mandrel
4. Fit the protection cap (Fig. 29 ref. 1) in the bush
(Fig. 29 ref. 2) and bring everything against the
wheel.
Brake the wheel
1 2
1. Remove any type of foreign body from the wheel

(Fig. 28 ref. 3): pre-existing weights, stones and
mud, and make sure the mandrel (Fig. 28 ref. 1)
and the rim centring area are clean before fitting
the wheel on the mandrel.
2. Carefully choose the cone (Fig. 28 ref. 2) most sui-
table for the wheel to be balanced. These accessories
Fig. 29
must be selected according to the shape of the rim.
Position the wheel (Fig. 28 ref. 3), fitting the cone Lift the control pedal to close the mandrel and then
(Fig. 28 ref. 2) on the mandrel (Fig. 28 ref. 1): be clamp the wheel.
careful (otherwise this could seize) until this rests Some aluminium wheels, with very high centring, must
against the support flange (Fig. 28 ref. 4). be fitted with the cone outside the wheel.
3. Fit the wheel with the inner side of the rim towards 5. Clean the mandrel (Fig. 30 ref. 1) before fitting
the wheel balancer and against the cone. the wheel.
6. Fit the wheel (Fig. 30 ref. 3) with the inside of the
rim towards the wheel balancer, until the wheel is
up against the support flange (Fig. 30 ref. 2).
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Close the pneumatic mandrel by lifting the control

Fig. 30
pedal provided, or from the program start page, by
pressing at the same time keys: and .

DURING MANDREL OPENING/
3 CLOSING OPERATIONS, BE CA-
REFUL TO KEEP YOUR HANDS
AND OTHER PARTS OF THE BODY
AWAY FROM THE MANDREL.
2
1
7. Fit the cone (Fig. 31 ref. 3) with the narrowest part

turned towards the wheel.
8. Fit the grip-ring (Fig. 31 ref. 1) in the locking sleeve
(Fig. 31 ref. 2) and bring everything against the
wheel.
3
1
2
Fig. 31
THE GRIP-RING (FIG. 31 REF. 1)

MUST BE MOUNTED WITH THE
TEETH SIDE TOWARDS THE LO-
CKING SLEEVE (FIG. 31 REF. 2).
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
13.0 MULTIFUNCTION LED PANEL 13.1 D I S P L AY a n d L E D s b r i g h t n e s s

The wheel balancers are equipped with a multi-fun- adjustment
ction display panel with signal LEDs, together with Press the keys indicated below to adjust DISPLAY and
a silkscreen representing the shape of a rim and the LEDs brightness.
various available options.
This panel also includes LEDs indicating where the
Keep key , pressed and, at the same time, press
operator shall fit adhesive or clip weights and the ba-
lancing mode and/or option used, as well as correct key to increase brightness.
wheel rotation for inner/outer weights positioning. Brightness is gradually increased until the max. level,
then display screens and LEDS will become dark; if
Fig. 32
you continue brightness max. level will be reached
5 1 2 10 2 3 4 again, and so on.
THE ADJUSTMENT IS STORED

AUTOMATICALLY AND REMAINS
ALSO AFTER MACHINE SHUT-
DOWN.
6 11 12 7 13 8 9 14
KEY
1 – “D1” display for INNER unbalance
2 – LED showing wheel rotation inner/outer
3 – “D2” display for OUTER unbalance
4 – Indication of the selected USER 1-2-3-4 (see
Paragraph 15.2)
5 – Selected program indication
6 – Rim shape diagram with weights position
7 – OPTION Weights hidden behind spokes (see
Chapter 18)
8 – MATCHING OPTION (see Chapter 19)
9 – SPLIT OPTION (see Chapter 17)
10 – “D1” display for STATIC unbalance
11 – Selected program indication
12 – “D2” display for DISTANCE setting
13 – “D3” display for DIAMETER setting
14 – “D4” display for WIDTH setting
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
14.0 SWITCHING THE MACHINE ON AND

OFF Key for MOTORCYCLE/CAR wheel
The ON/OFF master switch is located on the rear of cycle.
the machine.
To start the machine and access the program, switch
on the system by turning the master switch.
Key for balancing program selection.
IN THE CASE OF PNEUMATIC
MODELS, ON STARTING, THE
PNEUMATIC MANDREL IS ALWAYS
OPENED. ALWAYS KEEP YOUR
Key for Option selection.
HANDS AND OTHER PARTS OF
THE BODY AWAY FROM THE MO-
VING MANDREL.
ALSO TAKE CARE IF A WHEEL
IS ALREADY FITTED ON THE Key for Eco-Weight procedure.
MANDREL, AS THIS COULD BE
FORCED OFF THE SHAFT DURING
MANDREL'S OPENING.
“Zoom” key for not rounded-off unba-
Wait a few seconds for the operating program to load lance displaying.
and for the first program page to appear on the di-
splay screens D1 and D2: (flashing dashes:

Key for user U1-U2-U3-U4 selection.
)
Use operative keyboard keys (see Fig. 32) to use all

machine available functions.
Unused key.
Key for balancing cycle start.

During program running, the different keys may have
meanings different from the previously described
ones. The following pages of this manual will supply
a detailed description of these keys.
Key for stop / end procedure.
In addition, some functions are achieved by pressing
a combination of several keys, that will be described
later on in this manual.
Usually, to go back and abort the procedure, press
Key for data recalculation / confirma-
tion.
.
Key for wheel dimensions entry.
Keys to increase/decrease entered va-

lues.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.0 WHEEL BALANCING
Both LEDs
will flash
15.1 Determination of wheel dimensions ALU-S program
15.1.1 Automatic wheel dimension setting

of distance/diameter
Both LEDs
The wheel balancing machine is featured with an auto- will flash
matic rod; a simple and precise method that permits
automatically acquiring the wheel diameter at the DYN program
weight fitting point. The rod itself permits correctly
positioning the weights inside the wheel.
Weight fitting distance from machine must be set with
measurement unit “mm”.
Rim width and diameter values, on the other hand, LED inside the
can be set in “inches” or “mm”; in the examples in this rim flashing
manual “inch” values introduction is indicated.
Fixed LED
The automatic rod, for detecting the distance value,
is started when it is removed from its initial position. ALU-2 program
The automatic rod sometimes shall be positioned insi-
de rim, at the distance where any adhesive weight shall Fig. 33
be fitted (for example ALU-S), or sometimes against
rim inner edge (for example DYN).
• To make a measurement in STATIC mode (STAT):
TO MAKE USER’S JOB EASIER, Pull out the gauge rod and take it inside rim, at the
THE CORRESPONDING LED WILL distance where you wish to position the adhesive
FLASH ON RIM SHAPE GRAPHI- weight, if any (Fig. 34). Maintain this for a few se-
CAL DISPLAYING. conds. The indication of the acquired measurement
for the first point is given by the display of the rim
diameter on D2 screen and symbol "d" on D1 screen
(Fig. 35). The dimensions measurement in STATIC
mode is completed.
Fig. 34
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Fig. 35 Fig. 37
Weight application Weight application

point points
STAT mode DYN mode
Diameter measurement acquired
Previously acquired
distance/diameter measurement
• To make a measurement in DYNAMIC mode (DYN): Width measurement being-acqui-
Pull out the gauge rod and move it against the red (flashing) (D4)
rim inner edge (Fig. 34) in measurement po-
sition, and maintain that position for a few se-
conds; measurement will be acquired when the Fig. 38
detected value is displayed (Fig. 35). To com-
plete the entry of all the data necessary for the
DYNAMIC mode, wheel width shall be entered. 1
If the automatic external data gauge is not available,
the operator must press / keys until

the desired width value is reached. As soon as one
of these keys is pressed, program will enter the
DYNAMIC mode. Width
Input the nominal width shown on the rim, or ma- automatic
nually check by using the graduated caliper, posi- 2 measurement
tioning it on the outer and inner side of the wheel
(Fig. 36). Measurement value is indicated in “D4” GAR306
display through the rim width flashing (Fig. 37).
On the other hand, if the automatic external data
gauge is available (Optional), position the pointer of
the measuring device against the outer edge of the rim
(Fig. 38). The measurement will have been acquired
when the detected value is displayed.
Fig. 36
1
Width
automatic
2 measurement
GAR304
The dimensions measurement in DYNAMIC mode is

completed.
MANUAL CALIPER.
Width manual setting
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.1.2 Programs rapid setting and measu- - bring into contact the weights fitting gripper with
rements through distance-diameter the inner part of the rim (2 contact points) (see Fig.
caliper arm Fig. 39) to select “ALU-S” program.
TO USE THIS MODE, IT IS NE- REPEATEDLY BRINGING THE CA-

CESSARY THAT THE RELEVANT LIPER ARM (FIG. 40 REF. 1) IN
FUNCTION IS ENABLED ON THE CONTACT WITH THE MANDREL
MENU USER - PARAMETERS CON- (FIG. 40 REF. 2), THE PROGRAM
FIGURATIONS - PARAMETER 15 WILL CYCLE FROM “ALU-S” TO
(PAR. 21.3). “ALU-S1” TO “ALU-S2” THEN RE-
TURNING TO THE BEGINNING.
The use of the distance-diameter caliper arm allows
the rapid automatic wheel balancing program and the
measures entry. From page “Home”:
15.1.3 Entry of measures
- bring into contact the weights fitting gripper with the • To make a measurement in static mode
inner part of the rim (1 contact only) to select the STAT-1-STAT-2 proceed in two possible ways:
program "STATIC" (see Fig. 39). - take out the gauge rod and position it inside the rim,
at the distance where any adhesive weight shall be
fitted (STAT-2) at 12 o’clock or against rim inner
edge (STAT-1).
STATIC 1 weight ap- STATIC 2 weight applica-

plication point tion point
Fig. 39
Maintain the position for a few seconds. The measu-
rement will have been acquired when the detected
REPEATEDLY BRINGING THE rim diameter is displayed.
CALIPER ARM (FIG. 40 REF. 1)
IN CONTACT WITH THE MAN- Diameter measurement acquired
DREL (FIG. 40 REF. 2), THE
PROGRAM WILL CYCLE FROM
“ S TAT I C ” T O “ S TAT- 1 ” T O
“STAT-2”, THEN RETURNING TO
THE BEGINNING.
Fig. 40
Therefore, using the external data gauge arm with
one or two movements, it is possible to select the
STAT-1 and STAT-2 mode.
1
FIRST MOVEMENT: to pass from static (STAT)
to STAT-1 (STATIC 1) in automatic mode, lean
the gauge arm (Fig. 40 ref. 1) against the bell
(Fig. 40 ref. 2).
SECOND MOVEMENT: lift and lower again the
gauge arm to select the STAT-2 (STATIC 2) mode
(see Fig. 40).
2 The dimensions measurement in STAT-1 or STAT-2

mode is completed.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
• To take a measurement in ALU-S modes, proceed is displayed (Fig. 35).

using the gauge.
- take out the gauge rod and position it inside the
rim, touching the 2 points where the weight is to
be fitted (maintain the position of each point for a
few seconds) through two subsequent movements
as explained in Par. 15.1.2.
Weight application point

FIRST MOVEMENT
Weight application Weight fitting point
point (ALU-S1) (internal) "12 o'clock"
(ALU-S2)
ALUS mode Fig. 41
Then proceed with the acquisition of the second
point inside the rim (see figure below).
Weight application point
SECOND MOVEMENT
The indication of the acquired measurement for the

second point is given by the display of the symbol
showing a rim “[ ]”on “D4” right display (rim width).
The two display screens “D2” (distance) and “D3”
(diameter) in this case show the distance and dia-
meter values measured for the fitting of the adhesive
weight onto rim inner side.
Rim inner side second
If necessary, press key to display the distance weight application point (external)
and diameter valves measured for the fitting of the Maintain that position for a few seconds, until the
adhesive weight onto rim outer side (in this case measurement is acquired. The indication of the
the outer side of symbol “[ ]” will be flashing on the acquired measurement for the second point is given
right display). by the display of the symbol showing a rim “[ ]”on
Distance measurement (D2) “D4” right display (rim width).
Rim width (D4)

Diameter of inner Rim symbol
To pass from static ALU-S to ALU-S1 in automatic
weight fitting point. (inner side flashing)
mode, lean the gauge arm (Fig. 40 ref. 1) against
(D4)
the bell (Fig. 40 ref. 2).
The dimensions measurement in ALU-S mode is Lift and lower again the gauge arm to select the
completed. ALU-S2 mode (see Fig. 40).
Or:
• To take a measurement in ALU-S1 and ALU-S2
modes
Press key until selecting ALU-S1 or ALU-S2
Proceed in two possible ways:
mode.
- take out the gauge rod and position it against the
internal rim edge (ALU-S1) or inside the rim, at the The dimensions measurement in ALU-S1 or ALU-S2
distance where any adhesive weight shall be fitted mode is completed.
(ALU-S2) at 12 o’clock (Fig. 41), and maintain the
position for a few seconds. The measurement will
have been acquired when the detected rim diameter
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
• To take a measurement in ALU-1, ALU-2, ALU-3 15.1.4 Manual setting of wheel dimensions
and ALU-4 modes:
In case the operator wants to edit and/or manually
enter the wheel dimensions, proceed as follows:
Press key until selecting ALU-1, ALU-2, ALU-3
or ALU-4 mode.
Remove the gauge rod and move it inside the rim, at - from wheel dimensions page, press key to
the distance where you wish to position any adhesive select the value to be edited or set; The digit on the
weight (ALU-1 or ALU-2) or against rim outer edge display corresponding to the value to be edited is
(ALU-3 or ALU-4) and maintain this position for a few flashing.
seconds until the measurement is acquired (Fig. 35).
- Press the / keys until the desired
According to how many measurements are needed, the
value is reached.
programs are divided into:
ALU-2 - ALU-3 → require only one measurement
(distance-diameter) - Press the key to confirm and to move to the
next value to be edited or set.
ALU-1 - ALU-4 → require two measurements
(distance-diameter and width)
Example of DYNAMIC mode:
Dimensions insert in ALU-2 or ALU-3 mode is com-
pleted. One value at a time is “DIM” key to select the
To complete the entry of all the data necessary for the flashing (can be edited) value to be edited
ALU-1 or ALU-4 modes, wheel width shall be entered.
Input the nominal width shown on the rim, using the
keys / , or manually check by using the

graduated caliper, positioning it on the outer and inner
side of the wheel (Fig. 36).
On the other hand, if the automatic external data gau-
ge is available (Optional), position the pointer of the
measuring device against the outer edge of the rim
(Fig. 38). The measurement will have been acquired “+/-” keys to edit di-
when the detected value is displayed. mensions
The dimension entry/detection for ALU-1 or ALU-4
mode is completed.
Example of ALU-S mode:
“DIM” key to select the

One value at a time is value and/or edge to be
flashing (can be edited) edited
The symbol of the inner “+/-” keys to edit di-

or outer edge the me- mensions
asurement refers to is
flashing
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.2 User control function 15.3 Unbalance measurement

Wheel balancers can be used by 4 different users at
15.3.1 Indicative display of points where to
fit weight
the same time, pressing “user” key, user 1, 2,
3 or 4 is selected. TO USE THIS MODE, IT IS NE-
CESSARY THAT THE RELEVANT
When the “user” key is pressed, the LED corresponding FUNCTION IS ENABLED ON THE
to the selected user comes on. MENU USER - PARAMETERS CON-
FIGURATIONS - PARAMETER 11
(PAR. 21.3).
IT IS VERY IMPORTANT TO RE-

MEMBER THE POINTS SELECTED
FOR MEASUREMENT INSIDE THE
RIM SINCE DURING WEIGHTS
FITTING AT “6 O’CLOCK” (WITH
OR WITHOUT FIXED LASER - OP-
TIONAL) OR AT “12 O’CLOCK”
(WITH FIXED LASER - OPTIONAL),
Fig. 42 Selected user “1”
THERE ARE NO DIFFERENCES,
The system stores the data relating to the last perfor- EXCEPT FOR A TRANSVERSAL
med spin according to the different operators. The LINE ON THE RIM, PRODUCED BY
desired user can be called every time the program THE FIXED LASER ITSELF, IF ANY.
displays the specific key. The measurements stored for HOWEVER THE POSITIONING IN
each user are lost when the machine is switched off. DEPTH WILL BE AT THE DISCRE-
User management is valid for any wheel balancer TION OF THE OPERATOR.
function.
15.3.2 Balancing mode
TO ENABLE OR DISABLE THE
“USER CONTROL” FUNCTION, The machine has the ability to perform the wheel ba-
lancing (weights fitting) in 4 different ways:
SEE PAR. 21.2. IF THE FUNCTION
IS DISABLED, NO LED LIGHTS UP - using the distance-diameter caliper arm with weights
(FIG. 42), AND THE PRESSURE OF fitting grippers;
- using the fixed laser at “6 o'clock” (OPT);
“ ” DOES NOT ENTAIL ANY - using the fixed laser at “12 o'clock” (OPT);
PROGRAM CHANGE. - weights fitting at “6 o'clock” (without the use of lasers).
• Weights fitting with distance-diameter caliper arm

Remove the gauge rod and fit the adhesive weight
inside the pliers as shown in Fig. 43.
Fig. 43 Fit the adhesive weight

in the pliers of the gauge rod
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
The nearing of the weight to correction position is in- • Weights fitting with fixed laser at “6 hours” (OPT).
dicated by an “arrow”, at a smaller or larger distance,
displayed on the screen relating to the inner / outer ON DELIVERY THE MACHINE (IF
position you are working on. Once the exact position PRE-SET WITH FIXED LASER AT
is reached, a symbol with “2 opposite arrows” will “6 HOURS”) IS SET WITH THE
be displayed (see (see Fig. 48). CORRESPONDING OPTION DESE-
LECTED.
TO USE THIS MODE, IT IS NE-
"Long" arrow CESSARY THAT THE RELEVANT
symbol FUNCTION IS ENABLED ON THE
VERY FAR MENU USER - PARAMETERS CON-
FIGURATIONS - PARAMETER 11
(PAR. 21.2).
"Short" arrow
symbol TO USE THIS WEIGHTS APPLI-
NOT VERY FAR CATION MODE THE OPERATOR
MUST REMEMBER THE PRECISE
POINT AT WHICH THE MEASU-
2 “opposite” REMENT WAS TAKEN WITH THE
arrows symbol DISTANCE-DIAMETER CALIPER
EXACT ARM.
POSITION
Fig. 44 At the end of the spin, on the rim at "6 hours" is di-
splayed a laser beam (blade) indicating the axis on
Rotate the gauge arm until the weight touches the rim. which to apply the weight. The positioning of the weight
The fact that the weight fitting position is no longer (s) in depth shall be at the discretion of the operator,
at “12 o’ clock” (Fig. 45) is automatically offset. depending on where remembers taking the measure.
Fit weight on the position Fig. 45 MAKE SURE TO FIT THE WEIGHT
where weight pliers (INNER OR OUTER) AS INDICATED
touches the wheel BY THE FLASHING LED ON THE
RIM SHAPE GRAPHICAL DISPLAY-
ING.
BEFORE FITTING THE WEIGHT,

PRESS THE BRAKE PEDAL AND
HOLD IT DOWN UNTIL THE
WEIGHT HAS NOT BEEN APPLIED,
ENSURING IN THIS WAY THAT,
DURING THESE PHASES, THE
WHEEL CAN NOT ROTATE.
Bring the distance-diameter caliper arm into resting

position.
BEFORE REMOVING THE DIAME-

TER-DISTANCE CALIPER, PRESS
THE BRAKE PEDAL AND HOLD IT
DOWN UNTIL THE WEIGHT HAS
NOT BEEN APPLIED, ENSURING IN
THIS WAY THAT, DURING THESE
PHASES, THE WHEEL CAN NOT
ROTATE.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
• Weights fitting with fixed laser at “12 hours” • Weights fitting at “6 o'clock” (without the use of
(OPT). lasers).
ON DELIVERY THE MACHINE (IF TO USE THIS MODE, IT IS NE-

PRE-SET WITH FIXED LASER AT CESSARY THAT THE RELEVANT
“12 HOURS”) IS SET WITH THE FUNCTION IS ENABLED ON THE
CORRESPONDING OPTION DESE- MENU USER - PARAMETERS CON-
LECTED. FIGURATIONS - PARAMETER 9
TO USE THIS MODE, IT IS NE- (PAR. 21.2).
CESSARY THAT THE RELEVANT
FUNCTION IS ENABLED ON THE TO USE THIS WEIGHTS APPLI-
MENU USER - PARAMETERS CON- CATION MODE THE OPERATOR
FIGURATIONS - PARAMETER 12 MUST REMEMBER THE PRECISE
(PAR. 21.2). POINT AT WHICH THE MEASU-
At the end of the spin, on the rim at "12 hours" is REMENT WAS TAKEN WITH THE
displayed a laser beam (blade) indicating the axis on DISTANCE-DIAMETER CALIPER
which to apply the weight. ARM.
MAKE SURE TO FIT THE WEIGHT

(INNER OR OUTER) AS INDICATED USING THIS MODE, THE MA-
BY THE FLASHING LED ON THE CHINE ALLOWS YOU TO APPLY
RIM SHAPE GRAPHICAL DISPLAY- ANY ADHESIVE WEIGHTS AT "6
ING. O'CLOCK".
AFTER YOU ENABLE THIS MODE,
THE PROGRAMS WITH FIXED LED
BEFORE FITTING THE WEIGHT, ON THE RESULTS PAGE WILL
PRESS THE BRAKE PEDAL AND REQUIRE THE FITTING OF THE
HOLD IT DOWN UNTIL THE WEIGHT AT “12 HOURS”.
At the end of the spin, the wheel stops in place to
apply the weight at "6 o'clock". The positioning of
the weight (s) in depth shall be at the discretion of
the operator, depending on where remembers taking
the measure.
MAKE SURE TO FIT THE WEIGHT

(INNER OR OUTER) AS INDICATED
BY THE FLASHING LED ON THE
RIM SHAPE GRAPHICAL DISPLAY-
ING.
BEFORE FITTING THE WEIGHT,

PRESS THE BRAKE PEDAL AND
HOLD IT DOWN UNTIL THE
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.3.3 Dynamic balancing 15.3.4 ALU-S procedure

Dynamic balancing is a procedure that offsets the The ALU-S balancing is a procedure that offsets the
wheel vibrations using 2 weights on different planes. wheel vibrations using 2 weights on different planes.
Clip weights are used on rim inner/outer edge, and Adhesive weights are used inside the rim, and usually
usually on iron rims. on alloy rims.
To launch a ALU-S measurement, proceed as follows:
To perform a dynamic measurement spin:
- Make sure there are no stones and/or mud on the
Make sure there are no stones and/or mud on the wheel. Remove any counterweights. Fit the wheel and
wheel. Remove any counterweights. Fit the wheel and make sure it is properly fastened (see Chapt. 12.0).
make sure it is properly fastened (see Chapt. 12.0). - Determine wheel dimensions using the specific auto-
Enter the wheel measurements (see Par. 15.1). matic rod (see Par. 15.1.1).
- Close the protection guard to perform the automatic
• Close the protection guard to perform the automatic
wheel spin.
wheel spin.
In just a few seconds, the wheel runs at normal speed
and the display screens D1-D2 show wheel rotation.
• If the protection guard is already closed, press
key to perform wheel spin manually. After the spin, the wheel stops automatically, taking
into account the measured unbalance so that the fitting
position of the outer weight is around at “12 o' clock”.
Open the protection guard.
After the spin, the wheel stops automatically, also ta-
Display screens D1-D2 show the weight required to
king into account the measured unbalance so that the
correct the unbalance. The nearby LEDs show the
fitting position of the outer weight is exactly at “12
direction the wheel has to be moved into to fit the
o’ clock”.
weights (Fig. 47).
Display screens D1-D2 show the weight required to Leds showing positioning in
correct the unbalance. The nearby LEDs show the correct weight fitting point
weights (Fig. 46).
Weight can be determined in "grams" or "ounces"; in
this manual examples are shown in grams. To change
the unit of measurement from "grams" to "ounces",
(see Chap. 19). Total inner weight Total outer weight
Once the unbalance of the inside and outside of the
wheel is known, it is possible to proceed with posi- Fig. 47 Static residue
tioning for correction of unbalance (see Par. 15.3.4).
Should wheel dynamic unbalance be quite high and the Once the unbalance value of the inner and outer wheel
weight to be fitted not available, the “SPLIT” procedure side is known, the wheel can be positioned by turning it
can be used so as to correct the dynamic unbalance in the direction indicated by the LEDs until the correct
dividing the weight amount into two smaller weights position is reached (see Par._15.3.6). When the position
(see Chap. 17). is reached, the wheel is locked automatically.
Remove the automatic rod and fit the adhesive weight
Leds showing positioning in correct weight inside pliers as shown in Fig. 43.
fitting point The nearing of the weight to correction position is in-
dicated by an “arrow”, at a smaller or larger distance,
displayed on the screen relating to the inner / outer
position you are working on. Once the exact position
is reached, a symbol with “2 opposite arrows” will be
displayed (Fig. 44).
The fact that the weight fitting position is no longer at
Total inner weight Total outer weight “12 o’ clock” (Fig. 45) is automatically offset.
Fig. 46 Static residue
The DYNAMIC balancing procedure is completed.

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Repeat the wheel and weight positioning procedure for

Fit the adhesive weight in the pliers
both inner/outer positions. At the end of the procedu-
of the automatic rod
re, the wheel balancing conditions can be checked by
performing a trial spin.
If the adhesive weight has to be hidden behind spokes,
refer to “weights hidden behind spokes mode”, (see
Chap. 18).
The ALU-S balancing procedure is completed.
15.3.5 Static balancing (STAT)

The STATIC balancing procedure is used to offset
wheel vibrations using 1 weight on a single plane. An
adhesive weight is used inside the rim.
To launch a STATIC measurement, proceed as follows:
Fig. 49
Make sure there are no stones and/or mud on the
wheel. Remove any counterweights. Fit the wheel and
make sure it is properly fastened (see Chapt. 12.0). The fact that the weight fitting position is no longer at
Determine the wheel dimensions using the specific “12 o’ clock” (Fig. 50) is automatically offset.
automatic rod (see Par. 15.1.1).
Fit weight on the position Fig. 50
After data entry, close the protection guard to automa- where weight pliers
tically start wheel spin. touches the wheel
After the spin, the wheel stops automatically, taking
position of the weight is around at “12 o' clock”.
Display screens D1-D2 show the weight required to
correct the unbalance. The nearby LEDs show the
weights (Fig. 48).
At the end of the procedure, the wheel balancing con-

Leds showing positio- Total static weight ditions can be checked by performing a trial spin.
ning in correct weight If the adhesive weight has to be hidden behind spokes,
fitting point refer to “weights hidden behind spokes mode”, (see
Fig. 48 Chap. 18).
Once the static unbalance value is known, the wheel can The STATIC balancing procedure is completed.
be positioned by turning it in the direction indicated
by the LEDs until the correct position is reached (see
Par. 15.3.6). When the position is reached, the wheel
is locked automatically.
inside pliers as shown in Fig. 49.
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GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.3.6 Positioning the correction weights on 15.4 Measuring the unbalance with auxilia-
the wheel ry programs
The weights must be positioned at the top part of the The available functions permit selecting the appropria-
wheel, at 12 o’ clock, so that the unbalance will be at te weight positions to be placed in positions different
the bottom and the weight fitting point will be at the top. to the standard ones (dynamic unbalance).
When the wheel balancer display shows 2 led on at The ALU programs measure rims by means of pre-set
data in the wheel balancer.
The measurements entered by the operator will therefo-
re be automatically corrected by the machine according
the top or bottom ( or ) this means you are to the selected program.
far away from the point where the counterweight is On the left side of the panel are indicated the possible
to be positioned. selection modes. Select the desired function by means
Wheel position is over 30° from the exact fitting point.
When the wheel balancer display shows 1 led on at of key and enter the measurements.
POSSIBLE SELECTABLE FUNCTIONS

The ALU-S1 function permits balancing wheels with
the top or bottom ( or ) this means you are light alloy rims by fitting adhesive weights on the outer
not far from the point where the counterweight is to side and weight with clip on inner side of wheel (at 12
be positioned. o’ clock).
Wheel position is within 30° from the exact fitting point. Enter the measurements (see Par. 15.1) and proceed
as described in Par. 15.4.1 (the inner weight is with
clip).
The ALU-S2 function permits balancing wheels with

When the wheel balancer display shows the central light alloy rims by fitting two adhesive weights on the
outer and inner sides of the rim (the inner weight is
at 12 o’ clock).
Enter the measurements (see Par. 15.1) and proceed
led on ( ) the exact position for both sides has as described in Par. 15.4.1 (the inner weight is adhe-
been reached. The fitting point has been found. Now sive).
the unbalance can be corrected by fitting the necessary
weight.
The STAT-1 function is a procedure that offsets wheel

vibrations using a single weight with clip on a single
Once the wheel has been correctly positioned, fit the plane positioned exactly at 12 o’ clock.
weight indicated by the machine on both sides of the Enter the measurements (see Par. 15.1) and proceed
wheel. The program automatically indicates the best as described in Par. 15.3.1 Dynamic balancing (only
weights to be fitted and rounds these off according to for wheel inner side).
their position.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
weights to offset wheel unbalance: weight with clip on

inner side of wheel, adhesive weight on outer side, not
visible because inside the rim.
as for dynamic unbalance.
The STAT-2 function is a procedure that offsets wheel

vibrations using a single adhesive weight on a single
plane positioned exactly at 12 o’ clock.
as described in Par. 15.3.1 Dynamic balancing (only
for wheel inner side). Weight application point outside
rim edge. FIRST MOVEMENT (ALU-3)
The ALU-4 function is a procedure that uses mixed

weights to offset wheel unbalance: weight with clip
on inner side of wheel, adhesive weight on outer side.
as for dynamic unbalance.
The ALU-1 function permits balancing wheels with light

alloy rims by fitting adhesive weights on the outer and
inner sides of the rim.
as described in Par. 15.4.1.
Weight application point outside

The PAX function is a procedure that permits balancing

PAX wheels using adhesive weights at pre-set distances
to offset wheel unbalance. Select the wheel type model
Weight application point inside and proceed as described in Par. 15.4.2.
The ALU-2 function balances wheels with light alloy

rims by fitting adhesive weights on the outside and
inside of the rim. The position of the outer weight is
not visible but hidden inside. Enter the measurements
(see Par. 15.1) and proceed as for dynamic unbalance.
For ALU-S, STAT, ALU-1 and PAX functions, see rele-

vant paragraphs.
For all the other previously-indicated functions, wheel
balancing will be done as indicated for dynamic balan-
cing (see Par. 15.3.1).
The wheel balancer will automatically correct the me-
asurements entered by the operator according to the
Weight application point inside selected function.
The ALU-3 function is a procedure that uses mixed

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.4.1 ALU-1 procedure

ALU-1 balancing is a procedure that offsets the wheel
vibrations using 2 weights on different planes. Adhesive
weights are used on rim inner and outer edge, and is
usually carried out on alloy rims.
To launch a ALU-1 measurement, proceed as follows:
- Make sure there are no stones and/or mud on the
wheel. Remove any counterweights. Fit the wheel and
make sure it is properly fastened (see Chapt. 12.0).
- Press key to select the type of ALU-1 correction 1

(see Par. 15.4).
Fig. 52
- Determine wheel dimensions (Par. 15.1.3).
wheel spin. Pressing the push button the wheel rotates auto-
In just a few seconds, the wheel runs at normal speed matically until it stops in the position of weight fitting
and the display screens D1-D2 show wheel rotation. in INNER side.
Fit the adhesive weight on wheel inner side (in the
After the spin, the wheel stops automatically, taking
example 25 g). The inner side weight must be posi-
tioned by hand on the vertical – at 12 o’clock (see
position of the outer weight is at “12 o' clock”.
Fig. 53 ref. 1).
Display screens D1-D2 show the weight required to IF WHEEL AUTOMATIC REPO-
correct the unbalance. The nearby LEDs show the SITIONING FUNCTION IS NOT
direction wheel has to be moved in to fit weights (see PRESENT, THE WHEEL CAN BE
Fig. 51). CORRECTLY POSITIONED FOR
WEIGHT FITTING BY FOLLOWING
Static residue THE PROCEDURE DESCRIBED IN
PAR. 15.3.6.
Fig. 53
Total inner weight Total outer weight

1
Leds showing positioning in correct
Fig. 51 weight fitting point
Fit the adhesive weight on wheel outer side (in the

example 20 g). The outer side weight must be positio-
ned by hand on the vertical – “at 12 o’clock” (see
Fig. 52 ref. 1).
The ALU-1 balancing procedure is completed.

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.4.2 PAX mode 15.5 Recalculation Function

The PAX mode is a special procedure specially devised After making a spin, the wheel automatically stops,
to balance wheels using the “PAX System ®”. 2 adhesive and the required weight/s and its/their position is/are
weights on different planes are used on rim inner side. always indicated.
To launch a PAX measurement, proceed as follows: If a test is performed in DYNAMIC, ALU-S, or STATIC
- Make sure there are no stones and/or mud on the mode, the data of the other modes can be obtained
wheel. Remove any counterweights. Fit the wheel and without making another spin by simply setting other
make sure it is properly fastened (see Chapt. 12).
dimensions and pressing “Recalculation key .
- Press key repeatedly to select the type of PAX
From the results page (see for example Fig. 46), press
correction (see Par. 15.4). Then press key .

key ; the entered measurements page will be di-
The selection of the PAX wheel size will be displayed
splayed (see Par. 15.1).
on the dimensions display screens (see Fig. 54).
At this point, simply set the dimensions again, in ALU-
S, STATIC or again DYNAMIC mode, as explained in
Par. 15.1, and press key “Recalculation” .

The display screens will show a new page with weights
and position, in the new ALU-S, STATIC or DYNAMIC
modes, taking also into account the new dimensions.
No new spin has to be made because the machine
PAX wheel size continues to store the data of the previous spin.
Possible selections: Similarly, new weight and position data can be obtained
Fig. 54 360, 420, 460 or 700 by switching from an “Auxiliary Programs” mode (see
Par. 15.4) to another mode (ALU-S1 – ALU-S2 - STAT-
Select the size of the correct PAX wheel using keys
1 - STAT-2 - ALU-1 – ALU-2 – ALU-3 - ALU-4 – PAX)
without making another spin.
/ until reaching the desired size.
wheel spin. If, for example, key is pressed from the phase
In just a few seconds, the wheel runs at normal speed with ALU-1 results (see Fig. 51), another auxiliary
and the display screens D1-D2 show wheel rotation. program is selected (see Par. 15.4). At this point, if
After the spin, the wheel stops automatically, taking necessary, set the new dimensions, and press “Recal-
position of the outer weight is around at “12 o' clock”. culation” key again to obtain the weight and
Display screens D1-D2 show the weight required to position values in the new mode, taking into account
correct the unbalance. The nearby LEDs show the the new dimensions.
direction wheel has to be moved in to fit weights.
Open the protection guard and proceed to fit the
adhesive weight as shown for the ALU-S mode (see
Par. 15.3.4).
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GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
15.6 ECO-WEIGHT procedure

Fit the adhesive weight in the
This procedure represents a system for the reset of the pliers of the automatic rod
unbalance in order to reduce weights consumption.
This procedure ensures a fastest execution of the
operations, thanks to a lesser number of spins and
repositioning.
After making the wheel spin in ALU-S mode, the
monitor shows the total of 2 adhesive weights to pre-
cisely correct STATIC and DYNAMIC unbalance. (see
Fig. 47).
It is possible to fit a single weight at a predetermined
distance from the machine, so as to optimize the weight
consumption and reduce both the DYNAMIC and any
remaining STATIC unbalance as much as possible.
Unlike the standard STATIC procedure, the ECO-
WEIGHT procedure, though only using one weight, Fig. 56
also considerably reduces the DYNAMIC unbalance,
because the fitting distance of the weight on the rim
is also calculated. Fit weight on the position Fig. 57
From ALU-S unbalance results page (see Fig. 47), where weight pliers touches
should a great static unbalance be present, the LED the wheel
on key flashes, press ECO-WEIGHT “ ”

key to select this procedure - the corresponding LED
will turn on.
The page shown in Fig. 55 will be displayed.
Leds showing positio- Eco-weight total static

ning in correct weight weight
fitting point At the end of the procedure, the wheel balancing con-
Fig. 55 ditions can be checked by performing a trial spin.
The ECO-WEIGHT procedure has now been completed.
The wheel can be positioned by turning it in the direc-
tion indicated by the LEDs until the correct position
is reached (see Par. 15.3.6).
When the position is reached, the wheel is locked
automatically.
inside pliers as shown in Fig. 56.
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GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
IMMEDIATELY AFTER HAVING 16.0 WHEEL BALANCING IN MOTORBIKE

SELECTED THE ECO -WEIGHT MODE
PROCEDURE (SEE FIG. 55), YOU By enabling the “motorbike wheel balancing” function
CAN KNOW IN ADVANCE THE TWO (see Par. 21.2), the wheel balancers can also balance
DYNAMIC UNBALANCES AND THE motorbike wheels. Before measuring wheel size (see
STATIC RESIDUE IN ORDER TO Par. 15.1), if you press key ”SET”, you can select mo-
DECIDE WHETHER IT IS CONVE- torcycle wheels balancing mode. The “MOTOR” symbol
NIENT TO CONTINUE. will come on the corresponding key (see Fig. 58).
IF BOTH DYNAMIC UNBALAN- To disable the MOTOR function, press ”SET” key once
CES AND STATIC RESIDUE ARE more. The corresponding LED will turn off.
SHOWN AS STILL (NOT FLASHING)
VALUES ON THE DISPLAY, THIS
MEANS THAT THE PROGRAM HAS
DECIDED THAT IT IS BETTER TO Selected “BIKE” (MO-
CONTINUE. WHILE IF, ON THE TOR) function
OTHER HAND, ONE OR MORE
VALUES ARE FLASHING, THE Fig. 58
PROGRAM SUGGESTS USING THE The "motorcycle" mode automatically recalculates the
STANDARD ALU-S PROCEDURE. wheel distance measurement, increasing this by the
length of the optional extension GAR181 A1.
PRESS KEY ONCE. THE To fit the extension (Fig. 59 ref. 2), first press the
TWO RESIDUAL DYNAMIC UNBA- threaded ring nut (Fig. 59 ref. 1) in the hole provided
LANCES WILL BE DISPLAYED ON and then screw the plastic terminal (see Fig. 59).
D1 AND D2 SCREENS.
THE EXTENSION WILL ONLY
HAVE TO BE SCREWED UP WHEN
PRESS KEY ONCE MORE.
BALANCING IS PERFORMED IN
THE CALCULATED REAL STATIC
"MOTORBIKE" MODE.
WEIGHT WILL BE DISPLAYED ON
D1 AND THE RESIDUAL STATIC
WEIGHT WILL BE DISPLAYED ON Fig. 59
D2 SCREEN.
IF YOU ARE NOT WISHING TO
OPERATE WITH THE ECO-WEIGHT
PROCEDURE, PRESS KEY ,

ONCE MORE. THE ALU-S UNBA-
LANCE VALUES WILL BE DISPLA-
YED AGAIN (SEE FIG. 47).
WHILE IF YOU WISH TO OPERATE
WITH THE ECO-WEIGHT PROCE-
1
DURE, PRESS KEY FOR A
LONGER TIME (OR KEY ) 2

TO GO BACK TO THE RESIDUAL
DYNAMIC / ECO-WEIGHT WEIGHT
DISPLAY SCREENS (SEE FIG. 55).
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GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Balancing procedures are identical for both modes

(car/motorbike). TWO SMALLER WEIGHTS (55g)
By selecting motorbike mode, besides dynamic balan- USING SPLIT PROCEDURE
cing (see Par. 15.3.3) STATIC balancing and/or ALU-S
(Par. 15.3.4 and/or 15.3.5) can also be performed.
17.0 SPLIT PROCEDURE

The SPLIT procedure proves useful when the dynamic
unbalance (see Par. 15.3.3) of a wheel is fairly high
and the weight to be fitted is not available, for instance
a 100 g weight. It's possible then to correct the unba-
lance dividing the amount of weight into two weights
of smaller size.
The SPLIT procedure eliminates errors caused by
manually fitting two 50 g weights close to one another,
which could leave considerable outstanding unbalance.
For example:
Proceed to unbalance measurement displaying by
100 g WEIGHT performing a standard wheel spin (see Par. 15.3.3).
TO BE FITTED TO CORRECT Once the unbalance values have been determined,
UNBALANCE
press the OPTIONS key several times. The LED
relevant to the “SPLIT” symbol (see Fig. 60).
Selected “SPLIT” function
Fig. 60
Press key to confirm. The LED close to D2 outer

display indicate the SPLIT selection on the outer edge
(see Fig. 61).
TWO SMALLER WEIGHTS (50g)

FITTED MANUALLY
“SPLIT” function selected on

OUTER edge
Fig. 61
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RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
If you wish to repeat the procedure also on wheel IN-

NER side, select the SPLIT option, as shown above,
If necessary, press key again to select wheel IN-
and perform the same operation on the other side of
NER side, the LEDs close to the inner display D1 will
the wheel, or simply fit the inner weight at 12 o’clock.
turn on. The example below refers to the OUTER side.
Press keys / to confirm. The system will

display the dimension of the two weights to be fitted 18.0 WEIGHTS HIDDEN BEHIND SPOKES
MODE
on the wheel. Press keys / again to in- Adhesive correction weight positioning may not look
crease or decrease the dimension of the weights in the attractive on some types of rims. In this case, the
awareness that, the bigger the weights, the bigger the "weights hidden behind spokes" mode can be used.
distance will automatically be between them. This splits any correction weight on the outer side into
two parts to be hidden behind the rim spokes. It can
be used in both ALU-S or STATIC modes.
Proceed to ALU-S or STATIC unbalance measurement
displaying by performing a standard wheel spin (see
Par. 15.3.4 or 15.3.5).
Once the unbalance values have been determined,
Choose the weights
to be fitted and confirm Fig. 62 press the OPTIONS key . The LED relevant to
Choose the value of the weights to be fitted and press the “Spokes” symbol (see Fig. 64).
“SPOKES” function selected

key to confirm. The wheel automatically reaches
FIRST weight fitting position.
When the correct position is reached, press the pedal
brake to stop the wheel and fit the FIRST weight.
Fig. 64
Leds showing positioning in correct

weight fitting point Fig. 63 Press key to confirm the performance of the
“weights hidden behind the spokes” mode.
The symbol “- - -“ will flash on the outer display scre-
Press key to confirm FIRST weight positioning. en D2, and the beside LEDs will flash as well. (see
The wheel automatically reaches the point indicated Fig. 65).
by the direction leds. Press the pedal brake to stop the Move any spoke up to “12 o’ clock” (in many cases, the
wheel and fit the SECOND weight. position could already be behind or near one of the
The outer side operation has been completed, press
spokes) and press key to confirm and continue.
key twice to quit.
IF WHEEL AUTOMATIC REPO-

SITIONING FUNCTION IS NOT
PRESENT, THE WHEEL CAN BE
CORRECTLY POSITIONED FOR
THE PROCEDURE DESCRIBED IN Symbol “- - -“ and LEDs are flashing.
PAR. 15.3.6. Move a spoke up to “12 o’ clock”, and
Fig. 65 confirm.
A number corresponding to the number of spokes
of the wheel will be shown on display screen D2 (see
Fig. 66).
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RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Enter the correct number of spokes, increasing or de-
creasing it using keys / . A minimum of 3

spokes and a maximum of 20 can be entered.
Press key to confirm and continue.

LEDs showing the po- Weight to be fitted behind
sitioning in the fitting the SECOND spoke
point of the SECOND
correction weight Fig. 68
Once correct position has been reached, press the
pedal brake to stop the wheel.
Enter the correct number Pull out the gauge rod and fit the SECOND weight (30
Fig. 66 of spokes, and confirm g) in the position shown by the machine, as done for
the first weight.
The machine automatically calculates weight position
in two positions hidden behind the spokes. The quanti-
ty of weight to be fitted on the FIRST spoke is shown on Press key to confirm.
outer display screen D2; the LEDs close to the display
screen D2 show the direction wheel shall be moved in The display screens D1 and D2 show again the initial
to fit the FIRST weight (see Fig. 67). unbalance situation before performing the “weights
hidden behind spokes” procedure.
Press key to automatically move the wheel to Perform another test spin. The “weights hidden behind
the position for weight fitting behind the FIRST spoke spokes” procedure is completed.
(see Par._15.3.6).
IF NECESSARY, YOU CAN PRESS
KEY TO GO BACK STEP-BY-

STEP THROUGH THE DIFFERENT
STAGES OF THIS PROCEDURE.
LEDs showing the po- Weight to be fitted behind

sitioning in the fitting the FIRST spoke
point of the FIRST cor-
rection weight Fig. 67
Once correct position has been reached, press the

pedal brake to stop the wheel.
Extract the gauge rod, and fit the FIRST weight (25 g)
in the position shown by the machine, as described in
Par. 15.3.4 (see Fig. 43, 44 and 45).
Press to place again automatically the wheel until

the SECOND weight value appears (see Fig. 68).
IF WHEEL AUTOMATIC REPO-

SITIONING FUNCTION IS NOT
PRESENT, THE WHEEL CAN BE
CORRECTLY POSITIONED FOR
THE PROCEDURE DESCRIBED IN
PAR. 15.3.6.
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RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
19.0 MATCHING PROCEDURE (Rim - Tyre Make a reference mark on the rim and tyre, in line
Optimisation) with the arrow on the flange
The “MATCHING” procedure offsets strong unbalance,
reducing the weight quantity to be fitted on the wheel
to achieve balancing. This procedure permits reducing
unbalance as much as possible by offsetting the tyre
unbalance with that of the rim.
Proceed to dynamic unbalance measurement di-
splaying by performing a standard wheel spin (see
Par. 15.3.4).
THE MATCHING PROCEDURE CAN

BE CARRIED OUT ONLY IF THE
STATIC UNBALANCE IS > 30 G.
Once the unbalance values have been determined,
press the OPTIONS key several times. The LED

relevant to the “MATCHING” symbol (see Fig. 69).
“MATCHING” function selected

Once STEP 1 operations
are completed, press key
Fig. 70 R/C to confirm
STEP 2. Remove the wheel from the wheel balancer.

Remove the tyre and turn it on the rim by 180°. Press
Fig. 69
key to confirm that step 2 has been completed.
Press key to confirm “MATCHING” mode per-

formance.
The “P 1” symbol flashes on outer D2 display to indi-
cate that the 1st step of the procedure shall be carried
out (see Fig. 70).
STEP 1. Make a reference mark, using chalk for in-

stance, of the position of the rim and tyre, remaining
in line with the arrow on the flange, so as to be able
to fit the rim back on in the same position on the
machine. Press key to confirm that step 1 has

been completed.
Once STEP 2 operations

are completed, press key
Fig. 71 R/C to confirm
STEP 3. Fit the wheel back on the wheel balancer,

positioning the reference mark on the rim in line with
the arrow on the flange.
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RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
- When the LEDs on the LEFT show that the position

Position the reference mark on the rim in line with
has been reached (see Par. 15.3.6) make the refe-
the arrow on the flange.
rence mark on RIM.
Reference mark on Reference mark on

RIM TYRE
(LED on display LEFT (LED on display
side) RIGHT side)
Position the reference

mark on the opposite
side to the arrow on
the flange.
Fig. 72
Fig. 74
After having fitted wheel back in position, close the
protection guard to make an automatic wheel spin
and press START. Press key to confirm that step 3 has been
Once wheel spin is completed, D1 display shows the completed.
% value of possible unbalance reduction compared to
wheel current situation, while D2 display shows cur- STEP 4. Remove the wheel from the wheel balancer.
rent static unbalance in grams (see Fig. 73). Remove the wheel and turn the tyre on the rim so that
the two points coincide with the wheel when fitted back
LEDs showing RIM refe- LEDs showing TYRE on the wheel balancer (see Fig. 75). The two reference
rence mark positioning reference mark positio- marks must be in line with the arrow on the flange.
ning
Fig. 75 Reference mark on
TYRE and reference
mark on RIM shall
coincide
% value of the possible Current static unbalan-

unbalance reduction ce value in grams.
compared to wheel cur- it can be reduced with
rent situation a further wheel and rim
rotation
Fig. 73
If the % value of possible unbalance reduction is high,

you can proceed as follows:
- Cancel the previously made reference marks. Make
new marks, as described hereinafter, on wheel TYRE
and RIM (see Fig. 74).
- When the LEDs on the RIGHT show that the position
has been reached (see Par. 15.3.6) make the referen- End of STEP 4 operations
ce mark on TYRE.
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RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Press key and lower the guard to carry out a The first step is started, press key to confirm.
further spin. The following symbols will appear:
If necessary, correct any residual unbalance, as indi-
cated in Chapt. 15.3.
20.0 CALIBRATION
Press and rest the end part of the caliper
From the opening program presentation page (Fig. 76 ref. 1) on the flange (Fig. 76 ref. 2); the D1
and D2 display screens will show the corresponding
press keys and at the same time; the values.
following symbols will be shown on D1 and D2 display
screens: Fig. 76
Enter password , , , ; the

1
screens: 2
Press key again to confirm; the following

mm
BIT
symbols will be shown on D1 and D2 display screens:
Distance in mm Diameter in bit
Now you can perform the calibration of distance/dia-

meter caliper (see Par. 20.1). IF THE MEASUREMENT GAUGE
IS NOT EXACTLY POSITIONED
20.1 Diameter only gauge calibration ALONG THE UPPER EDGE OF THE
FLANGE AND CONSEQUENTLY IF
When the following symbols are shown on the display
THE DISTANCE MEASUREMENT
screens D1 and D2 (see Par. 20).
(DISPLAY D1) IS NOT INCLUDED
BETWEEN 235 MM AND 237 MM,
WHEN THE MEASUREMENT IS
CONFIRMED, THE PROGRAM WILL
NOT PASS ON TO THE NEXT STA-
GE (F02). TRY REPOSITIONING
press key to carry out diameter caliper calibra- THE GAUGE FERRULE ALONG
tion; the following symbols will be shown on display THE UPPER EDGE OF THE FLAN-
screens D1 and D2: GE. IF THE MEASUREMENT CON-
TINUES NOT TO BE BETWEEN
235 MM AND 237 MM AND THE
PROGRAM DOES NOT PASS ON
TO THE NEXT CALIBRATION STA-
GE, CONTACT THE AFTER-SALES
SERVICE.
Press key twice to confirm and pass on to the

next stage. The following symbols will be shown on
display screens D1 and D2:
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
BIT
Press key to confirm; D1 and D2 displays will
show symbols:
Rest the gauge (Fig. 77 ref. 1) down below on the
largest cylindrical part of the bell (Fig. 77 ref. 2).
BIT
Display screen D2 will show a value in bit.
Bring the gauge ferrule (Fig. 79 ref. 1) on the inner

edge of the wheel UPWARDS, touching the diameter
point used previously for the “A” measurement detec-
tion (Fig. 78), display D2 will show a bit value.
Press keys twice to confirm.
1
1
2 Fig. 77
Press key twice to confirm and pass on to the

next stage. The following symbols will be shown on
display screens D1 and D2:
Fit a wheel with steel rim.
Press key to confirm. The following symbols

will be shown on D1 and D2 display screens:
Fig. 79
IF THE AUTOMATIC RIM WIDTH

The display screen D1 (see above) will show a Ø value MEASURING DEVICE IS ENABLED,
in mm (381), measure the exact diameter (see Fig. 78 THE CALIBRATION PAGE WILL
APPEAR FOR THIS DEVICE (SEE
ref. A) and enter value using keys / . PAR. 20.2).
Fig. 78 Calibration of the diameter caliper is completed, the
following symbols will be shown on display screens
D1 and D2:
A
Press key several times, in a sequence to quit

the calibration stage and go back to program presen-
tation page.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
20.2 Automatic rim width measuring device Fig. 81

NORMAL MANDREL
calibration (optional)
After performing diameter caliper calibration (see
Par. 20.1), if the automatic rim width measuring device
is enabled, by pressing the arrow or ,

the following symbols will be shown:
press key . The following symbols will be

shown on D1 and D2 display screens:
2 1
GAR306
BIT
Move the tip of the width measuring device (Fig. 80 or

81 ref. 1) by the mandrel end (Fig. 80 or 81 ref. 2)
(in case of PNEUMATIC mandrel, move it next to upper
edge of the CLOSED mandrel), D2 display will show
a bit value.
NORMAL MANDREL Fig. 80
2 1
PNEUMATIC MANDREL
Press key twice to confirm and go on to next

stage. The program will display the following page:
BIT
Move the tip of the width measuring device (Fig. 82

2 1
ref. 1) in line with the outer surface of the flange
GAR304 (Fig. 82 ref. 2). The display screen D2 will show a
bit value.
2 1
PNEUMATIC MANDREL
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
20.3 “Zero mandrel” setting

Fig. 82
When the following symbols are shown on the display
1 screens D1 and D2 (see Par. 20):
use / keys to select calibration. The fol-

lowing symbols will be shown on D1 and D2 display
screens (display D2 must scroll up until number 2):
2 GAR306
Press key to confirm “piezo” calibration pro-

cedure selection; the following symbols will be shown
on D1 and D2 display screens:
Lower the cover unit and press key to start the

2 GAR304
spin for chucking table reset without having fitted any
part.
WHEN MANDREL RESET IS CAR-

RIED OUT ON TYRE MODELS, THE
Press key twice to confirm. SAME SHALL BE CLOSED.
Calibration of the diameter caliper is completed, the
following symbols will be shown on display screens If after wheel spin, the following symbols will be shown
D1 and D2: on display screens D1 and D2:
The calibration has been brought to a successful con-

Press key several times, in a sequence to quit clusion.
the calibration stage and go back to program presen-
tation page.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
20.4 Weight measurement sensors calibra-

tion Press key . The following symbols will be
ASSEMBLE A BALANCED WHE-
EL ON THE SPINDLE AND PER-
FORM THE SPINDLE “ZERO” CA-
LIBRATION PROCEDURE DESCRI-
BED IN PAR. 20.3 (WITH WHEEL
MOUNTED). flashing
When the following symbols will be shown on the di- display D3
splay screens D1 and D2 At this point enter the rim width, by pressing the keys
or in manual mode and press the key
to confirm, otherwise in case you have an exter-

nal data gauge (Optional) (see Fig. 81) bring the gauge
press keys or until value 3 appears
tip against the outer edge of the rim (see Fig. 38) and
on display D2:
wait for a few seconds.
Display of detected width.
Press key . The following symbols will be shown

on D1 and D2 display screens:
Press the key.
These symbols will be shown on D1 and D2 displays:
Take the pliers of the automatic distance/diameter

caliper and bring it to the rim edge
Lower the cover unit and press the key to per-

form a wheel spin.
apply the 100 g. on issue outside rim edge exactly at

“12 o’ clock”.
Wait for a few seconds and the distance in mm will be

displayed:
DYN LEDs will be flashing as well.

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
Lower the cover unit and press the key to per-

form a wheel spin.
Press key to confirm. The following symbols
will be shown on D1 and D2 display screens:
then bring the wheel with the weight at “12 o’ clock”,

press the brake pedal and move the 100 gr. weight to
the inner rim edge, always at “12 o’ clock” (in opposing
position). PARAMETER PARAMETER
At the end of the spin the following symbols will be NUMBER VALUE
displayed: At first At first it
it flashes does NOT flashes
(it can be scrolled)
The D1 display screen on the left shows a parameter

if the procedure has been brought to a satisfactory number, while the corresponding parameter value is
conclusion; on the contrary the error code will be shown on D2 display screen on the right side. The
displayed. number on D1 display is flashing.
Press the key to confirm and press the key To scroll parameters from 1 to 24, press keys
/ .
, several times, to return to the starting page
with blinking symbols
To edit a parameter value, press key first to
move the “flashing” on D2 right display, then press
keys / .
To move again the “flashing” on D1 display screen on
the left side, press again.

21.0 USER’S SETTING AND CUSTOMIZA- A special setting is connected to each parameter, as de-
TIONS scribed in the following paragraphs. Modified the ones
From program starting page, press keys and that require it and at the end press the key to
exit, press it several times to return to the starting page.
at the same time; the following symbols will be
Enter password , , , ; the

screens:
Use keys / to select the PARAMETERS

setting (P stands for Parameters). These symbols will
be shown on D1 and D2 displays:
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
21.1 Setting measurements units for rim weight and width/diameter
SOME OF THE PARAMETERS LISTED BELOW COULD NOT BE DISPLAYED FOR THIS
TYPE OF MACHINE.
The weight determining wheel unbalance can be indicated on the display in "gram" or "ounce" measurement unit.
Parameter 1 VALUE 000 = grams

(GRAMS/OUNCES) VALUE 001 = ounces
The width and diameter can be indicated in "inches" or "mm”
Parameter 2 VALUE 000 = millimetres

(MM/INCHES) VALUE 001 = inches
21.2 Users’ management - Motorbike mode - Eco-Weight - Residual static setting

The “USERS’ MANAGEMENT” function (see Par. 15.2) can be ENABLED or DISABLED.
Parameter 3 VALUE 000 = Disabled

(USER MANAGEMENT) VALUE 001 = Enabled
The MOTORBIKES balancing procedure (see Chap. 16) can be ENABLED or DISABLED.

(MOTORCYCLE PROGRAM) VALUE 001 = Enabled
The “ECO WEIGHT” function (see Par. 15.6) can be ENABLED or DISABLED.
Parameter 6* VALUE 000 = Disabled

(ECO-WEIGHT PROGRAM) VALUE 001 = Enabled
The residual static unbalance during the DYNAMIC or ALU-S procedure, can be ENABLED or DISABLED.

(RESIDUAL STATIC) VALUE 001 = Enabled
During the “ECO WEIGHT” procedure (see Par. 15.6) the static and dynamic residues can be ENABLED or NOT

(RESIDUES IN ECO-WEIGHT) VALUE 001 = Enabled
21.3 Setting of Repositioning - Comfort - Carter - Pax

The “REPOSITIONING” function can be ENABLED or DISABLED.

(INNER SIDE REPOSITIO-
NING) VALUE 001 = Enabled
The “WEIGHT H6” function can be ENABLED or DISABLED.

(WEIGHT H6) VALUE 001 = Enabled
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
The “LED-LIGHT” function can be ENABLED or DISABLED.

(LED LIGHT) VALUE 001 = Enabled
The “LASER BLADE” function can be ENABLED or DISABLED.

(LASER BLADE) VALUE 001 = Enabled
The “LASER DBL EDGE H12” function can be ENABLED or DISABLED.

(LASER DBL EDGE H12) VALUE 001 = Enabled
The “GUARD” Function can be ENABLED or DISABLED.

(GUARD) VALUE 001 = Enabled
The “PAX PROGRAMS” Function can be ENABLED or DISABLED.

(PAX PROGRAMS) VALUE 001 = Enabled
The “PROGRAMS CHANGE” Function can be ENABLED or DISABLED.

(PROGRAMS CHANGE WITH
CALIPER) VALUE 001 = Enabled
21.4 Width measurement option setting

The wheel external data gauge can be ENABLED or DISABLED (default setting: DISABLED)

(DISTANCE/DIAMETER CA-
LIPER) VALUE 001 = Enabled
The automatic diameter meter can be ENABLED or DISABLED (default setting: ENABLED)
VALUE 000 = diameter entry on rim/tyre

Parameter 17 VALORE 001 = diameter entry with manual measurement
(TYPE OF DIAMETER ENTRY)
VALORE 002 = diameter entry with automatic detection (potentio-
meter
DIAMETER AUTOMATIC METER IS ALWAYS PART OF THE STANDARD OUTFIT, SO IT

HAS TO BE DISABLED IN PARAMETERS 12 ONLY IF IT IS FAULTY.
The (OPTIONAL) automatic rim width meter= can be ENABLED or DISABLED (default setting: NOT ENABLED)

(EXTERNAL DATA GAUGE) VALUE 1 = Enabled
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
21.5 Weights display management
Parameter 19* CAR = 2 or 5 grams (0.1 or 0.25 ounces)

(STEP) TRUCK = 20 or 50 grams (1 or 2.5 ounces)
Parameter 20 CAR = from 1 to 20 grams step 1 (from 0.05 to 1 ounce step 0.05)
(DYN PROGRAM TRUCK = from 10 to 200 grams step 10 (from 0.5 to 10 ounce step
LOWER LIMIT) 0.05)
Parameter 21 CAR = from 1 to 20 grams step 1 (from 0.05 to 1 ounce step 0.05)
(ALU PROGRAM TRUCK = from 10 to 200 grams step 10 (from 0.5 to 10 ounce step
LOWER LIMIT) 0.05)
21.6 Setting adhesive weight dimensions and static threshold percentage

To ensure the balancing machine precisely calculates the dimensions and total adhesive weights, set the height
(thickness) and width of the adhesive weights at your disposal (see Fig. 83).
Fig. 83
Adhesive weight height (H) is set with
Parameter 22 CAR = from 1 to 20 mm step 1

(HEIGHT ADHESIVE WEIGHT) TRUCK = from 1 to 30 mm step 1
Adhesive weight width (L) is set with
Parameter 23 CAR = from 5 to 50 mm step 1

(WIDTH ADHESIVE WEIGHT) TRUCK = from 5 to 75 mm step 1
It is also necessary to set the static threshold percentage used in the ECO-WEIGHT procedure with
Parameter 24*
(STATIC THRESHOLD % VALUE from 0% to 200% pitch 50
IN ECO-WEIGHT)
*= only if enabled in factory

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
22.0 ERROR SIGNALS

During wheel balancer operation, if wrong commands are given by the operator or device faults occur, an error
code or symbol may appear on the display screen D1. Press key to return to the previous program phase
after remedying the fault. Below is a troubleshooting chart.
Error code Cause

During the balancing procedure, the protection guard appears open. If
the guard is correctly closed, the detection micro or acquisition board
may be faulty.
THE CYCLE CAN IN ANY CASE BE PERFORMED,
CUTTING OUT THE OPEN GUARD CONTROL, BY
E. 1 → CARTER Error
PRESSING THE + KEYS SIMULTA-

NEOUSLY. THIS OPERATION MUST BE PERFORMED
IN MAX SAFETY CONDITIONS, WITHOUT MOVING
ANYTHING CLOSE UP TO THE ROTATING PARTS.
May be due to faulty position transducer or transducer not fitted cor-

E. 2 → No rotation rectly. Or else the motor is faulty or has not started because something
is preventing its rotation.
E. 3 → Excessive weight value During the calibration procedure, the machine detects excessive weight.
in wheel balancer cali- The weight may not have been fitted properly; the data acquisition or
bration measurement sensor may be faulty.
E. 8 → Insufficient weight value During the calibration procedure, the machine detects insufficient weight.
in wheel balancer cali- The weight may not have been fitted properly; the data acquisition or
bration measurement sensor may be faulty.
During the calibration procedure, the spin is not completed because the
E. 9 → Calibration spin not
completed
key has been pressed.
During the balancing procedure, the pneumatic mandrel is open. Close
E. 10 → Pneumatic Mandrel
the mandrel before starting the spin. If necessary, switch the machine off
Error
and on. If the error continues, the micro on the pedal or the acquisition
(only for GP3.124RD model)
board could be faulty.
E. 11 → Diameter sensor cali- During the diameter potentiometer calibration procedure, the machine
bration value out of detects an out-of-range value. The gauge may not have been positioned
range properly; the sensor data acquisition board may be faulty.
During the balancing operation, the gauge is not in idle position. Turn
the machine off and on with the gauge in correct idle position. If the
E. 12 → Diameter Error
error persists, the diameter sensor or else the data acquisition board
could be faulty.
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
23.0 ROUTINE MAINTENANCE To guarantee the efficiency and correct functioning

of the machine, it is essential to carry out daily or
BEFORE CARRYING OUT ANY weekly cleaning and weekly routine maintenance, as
ROUTINE MAINTENANCE OR described below.
ADJUSTMENT PROCEDURE, POSI- Cleaning and routine maintenance must be conducted
TION THE MAIN SWITCH “0”, DI- by authorized personnel and according to the instruc-
SCONNECT THE MACHINE FROM tions given below.
THE ELECTRICITY SUPPLY USING • Remove deposits of tyre powder and other waste
THE SOCKET/PLUG COMBINATION materials with a vacuum cleaner.
AND CHECK THAT ALL MOBILE
DO NOT BLOW IT WITH COMPRESSED AIR.
PARTS ARE AT A STANDSTILL.
• Do not use solvents to clean the pressure regulator.
BEFORE EXECUTING ANY MAIN- ANY DAMAGE TO THE MACHINE

TENANCE OPERATION, MAKE DEVICES RESULTING FROM THE
SURE THERE ARE NO WHEELS USE OF LUBRICANTS OTHER
LOCKED ONTO THE MANDREL. THAN THOSE RECOMMENDED
IN THIS MANUAL WILL RELEASE
THE MANUFACTURER FROM ANY
LIABILITY!!
PNEUMATICALLY UNPLUG THE
MACHINE (ONLY FOR GP3.124RD).
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
24.0 TECHNICAL DATA
G3.124RD GP3.124RD
Wheel max. weight (Kg) 70
Max. absorbed voltage (W) 100
Power supply 230V 50/60 Hz 1 ph
Balancing precision (g) ±1
Balancing speed (rpm) < 100
Rim width setting (inches) 1.5” ÷ 22”
Rim diameter setting (inches) 10” ÷ 26”
Max wheel diameter inside protection

40”
(inches)
Max wheel width inside protection (mm) 560
Sound emission level (dBA) <70
Cycle time (sec) 6
Weight (Kg) 110 120

1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
24.1 Dimensions
Fig. 84
1372 (GP3.124RD)
1370 (G3.124RD)
1695
1328
718,5 (G3.124RD)
721 (GP3.124RD)
997
96
868 1126 (G3.124RD)

1161 (GP3.124RD)
1189 1170 (G3.124RD)
1175 (GP3.124RD)
1297-M011-0_R
GB
RAVAGLIOLI S.p.A.
G3.124RD - GP3.124RD
25.0 STORING 27.0 REGISTRATION PLATE DATA

If storing for long periods disconnect the main power
supply and take measures to protect the machine from
dust build-up. Lubricate parts that could be damaged
from drying out.
26.0 SCRAPPING
When the decision is taken not to make further use of The validity of the Conformity Declaration enclosed
the machine, it is advisable to make it inoperative by to this manual is also extended to products and/or
removing the connection pressure hoses. The machine devices the machine model object of the Conformity
is to be considered as special waste and should be Declaration can be equipped with.
dismantled into homogeneous parts. Dispose of it in
ATTENTION: DO NOT TAMPER
accordance with current legislation.
WITH, CARVE, CHANGE OR RE-
Instructions for the correct management of MOVE THE MACHINE IDENTIFI-
waste from electric and electronic equip- CATION PLATE;DO NOT COVER
ment (WEEE) according to the Italian legis- IT WITH PANELS, ETC., SINCE IT
lative decree 49/14 and subsequent amend- MUST ALWAYS BE VISIBLE.
ments. Said plate must always be kept clean from grease
residues or filth generally.
In order to inform the users on the correct way to
dispose the product (as required by the article 26,
WARNING: Should the plate be accidentally damaged
paragraph 1 of the Italian legislative decree 49/14
(removed from the machine,damaged or even par-
and subsequent amendments), we communicate what
tially illegible) inform immediately the manufacturer.
follows: the meaning of the crossed dustbin symbol
reported on the equipment indicates that the product
must not be thrown among the undifferentiated rub-
bish (that is to say together with the “mixed urban 28.0 FUNCTIONAL DIAGRAMS
waste”), but it has to be managed separately, to let the Here follows a list of the machine functional diagrams.
WEEE go through special operations for their reuse or
treatment, in order to remove and dispose safely the
waste that could be dangerous for the environment and
to extract and recycle the raw materials to be reused.
Fig. 85
JP6
for LASER 12 O'CLOCK
JP6 JP17A
GND
CAN - L BROWN
CAN - H BLUE
PEDAL
YELLOW-GREEN
GREEN
BROWN
YELLOW
GUARD
yellow-green
yellow
brown
green
- + 10
JP27 JP7
GND GND
- + LED LIGHT
SV - O
SV - C
BLACK
RED
11 12
for LASER 12 O'CLOCK
new
connection
MICRO PEDAL
19 (vers. PN)
18 MICRO GUARD
EXTERNAL
DATA GAUGE 26 JP1
EXTERNAL DATA GAUGE 25 24
JP17 JP6 JP17B JP17A
JP18
JP19
PROFESSIONAL JP25
JP31
GAUGE JP27 JP7 JP28

JP22
JP21
16 8
DISTANCE
90W M
GAUGE 6
JP23
17
DIAMETER
JP20 + - 5V
7
DISC
ENCODER 13 9
PIEZO
JP15A
JP15
FRONT 14 USB
PIEZO JP4
JP16
JP11 JP8 JP3

REAR 15 + -
JP5
LASER 6 O'CLOCK 22 21 SV-C (PN vers. PN)
LED LIGHT 23 20 SV-O (vers. PN)
5 220V
24V
JP2
+ 4
LASER JP3
INSIDE + CAN - H BLUE
JP2
27
-
- 3
LASER CAN - L BROWN

OUTSIDE
2
LASER 12 O'CLOCK
electric diagram
JP3 1
YELLOW-
GREEN
GREEN
BROWN
YELLOW
G3.124RD - GP3.124RD
ELECTRICAL AND PNEUMATIC 1297-M011-0_R

CONNECTION DIAGRAM
GB
Table N°A - Rev. 0
Page 59 of 60
RAVAGLIOLI S.p.A.
28
29
30
31
KEY
1 – Power supply cable L=2000 20 – Cable for solenoid valve SV-O (only for
2 – Wired switch with plug GP3.124RD)
3 – Cable from switch to filter to transformer 21 – Cable for solenoid valve SV-C (only for
4 – Fuse GP3.124RD)
5 – Transformer 22 – Line laser at 6 o'clock + LED-light (Optional)
6 – Card kit (only for G3.124RD) 23 – LED-light for laser at 6 o'clock + LED-light
7 – Card kit (only for GP3.124RD) (Optional)
8 – Motor 24 – Potentiometer extension cable (Optional)
9 – Motor support ground cable 25 – Potentiometer with cable for professional
10 – LED display kit external data gauge (Optional)
11 – CAB BUS cable 26 – Potentiometer with cable for external data
12 – Display power supply cable gauge (Optional)
13 – Wheel position sensor cable 27 – “12 o’ clock” laser (Optional)
14 – Piezo with front cable 28 – Pneumatic tightening diagram (only for
15 – Piezo with rear cable GP3.124RD)
16 – Distance caliper cables 29 – Tightening drive cylinder
17 – Potentiometer with cable 30 – 5/2 NC solenoid valves
18 – Cable for wheel micro protection 31 – Separating filter
19 – Cable for pedal micro (only for GP3.124RD)
G3.124RD - GP3.124RD
ELECTRICAL AND PNEUMATIC 1297-M011-0_R

CONNECTION DIAGRAM
GB
Page 60 of 60
RAVAGLIOLI S.p.A.
1297-R011-0_R
G3.124RD
GP3.124RD
I 29.0 LISTA DEI COMPONENTI
GB 29.0 LIST OF COMPONENTS
D 29.0 TEILELISTE
F 29.0 LISTE DES PIECES DETACHEES
E 29.0 LISTA DE PIEZAS
GLI ESPLOSI SERVONO SOLO PER L’IDENTIFICAZIONE DELLE PARTI DA SOSTITUIRE.

LA SOSTITUZIONE DEVE ESSERE EFFETTUATA DA PERSONALE PROFESSIONAL-
MENTE QUALIFICATO.
THE DIAGRAMS SERVE ONLY FOR THE IDENTIFICATION OF PARTS TO BE REPLACED.

THE REPLACEMENT MUST BE CARRIED OUT PROFESSIONALLY QUALIFIED PER-
SONNEL.
DIE ZEICHNUNGEN DIENEN NUR ZUR IDENTIFIZIERUNG DER ERSATZTEILE. DIE

ERSETZUNG MUSS DURCH QUALIFIZIERTES PERSONAL ERFOLGEN.
LES DESSINS NE SERVENT QU’À L’IDENTIFICATION DES PIÈCES À REMPLACER.

LE REMPLACEMENT DOIT ÊTRE EFFECTUÉ PAR UN PERSONNE PROFESSIONNEL-
LEMENT QUALIFIÉ.
LOS DIBUJOS EN DESPIECE SIRVEN ÚNICAMENTE PARA IDENTIFICAR LAS PIEZAS

QUE DEBEN SUSTITUIRSE. LA SUSTITUCIÓN DE PIEZAS DEBE EFECTUARLA EXCLU-
SIVAMENTE PERSONAL PROFESIONALMENTE CUALIFICADO.
• Per eventuali chiarimenti interpellare il più vicino rivenditore oppure rivolgersi direttamente a:
• For any further information please contact your local dealer or call:
• Im Zweifelsfall ober bei Rückfragen wenden Sie sich bitte an den nächsten Wiederverkäufer oder direkt an:
• Pour tout renseignement complémentaire s’adresser au revendeur le Plus proche ou directement à:
• En caso de dudas, para eventuales aclaraciones, póngase en contacto con el distribudor más próximo ó
diríjasie directamente a:
Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy
Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: [email protected]
1297-R011-0_R - Rev. n. 0 (04/2016)

LISTA DEI COMPONENTI
LIST OF COMPONENTS Pag. 2 di 26
TEILELISTE
LISTE DES PIECES DETACHEES
G3.124RD - GP3.124RD
RAVAGLIOLI S.p.A. LISTA DE PIEZAS
1297-R011-0_R
SOMMARIO - SUMMARY - INHALT
SOMMAIRE - SUMARIO
Tavola N°1 - Rev. 0_____ ................................ 4 Tavola N°9B - Rev. 0___ 129690590............ 15
ASSIEME GENERALE GRUPPO PEDALE FRENO
MAIN ASSEMBLY BRAKE PEDAL UNIT
GENERALSATZ BREMSE PEDALSATZ
ASSEMBLAGE GENERAL GROUPE PÉDAL FREIN
JUNTO GENERAL GRUPO PEDAL FRENO
Tavola N°2 - Rev. 0_____ 129690073.............. 5 Tavola N°10A - Rev. 0__ 129792771............ 16
GRUPPO MOTORE GRUPPO ELETTRONICA
MOTOR UNIT ELECTRONICS UNIT
MOTORSATZ ELEKTRONIKSATZ
GROUPE MOTEUR GROUPE ÉLECTRONIQUE
GRUPO MOTOR GRUPO ELECTRÓNICA
Tavola N°3A - Rev. 0___ 129690090.............. 6 Tavola N°10B - Rev. 0__ 129794050............ 17
GRUPPO ROTANTE COMPLETO GRUPPO ELETTRONICA
COMPLETE ROTARY UNIT ELECTRONICS UNIT
KOMPLETTER ROTIERENDER SATZ ELEKTRONIKSATZ
GROUPE ROTATIF COMPLET GROUPE ÉLECTRONIQUE
GRUPO GIRATORIO COMPLETO GRUPO ELECTRÓNICA
Tavola N°3B - Rev. 0___ 129690030.............. 7 Tavola N°11 - Rev. 0____ 129690341............ 18
GRUPPO ROTANTE COMPLETO GRUPPO IMPIANTO ELETTRICO
COMPLETE ROTARY UNIT ELECTRICAL SYSTEM UNIT
KOMPLETTER ROTIERENDER SATZ SATZ VON ELEKTROANLAGE
GROUPE ROTATIF COMPLET GROUPE INSTALLATION ÉLECTRIQUE
GRUPO GIRATORIO COMPLETO GRUPO INSTALACIÓN ELÉCTRICA
Tavola N°4 - Rev. 0_____ 129690292.............. 8 Tavola N°12 - Rev. 0____ 129390311............ 19
GRUPPO FRENO IMPIANTO SERRAGGIO PNUEMATICO
BRAKE UNIT PNEUMATIC TIGHTENING SYSTEM
BREMSATZ ANLAGE FÜR PNEUMATISCHE AUFSPANNUNG
GROUPE FREIN SYSTÈME SERRAGE PNEUMATIQUE
GRUPO FRENO SISTEMA APRIETE NEUMÁTICO
Tavola N°5 - Rev. 0_____ 129792572.............. 9 Tavola N°13 - Rev. 0____ 129791580............ 20
GRUPPO TELAIO GRUPPO PROTEZIONE RUOTA
FRAME UNIT WHEEL PROTECTION UNIT
RAHMENSATZ SATZ FÜR RADSCHUTZ
GROUPE CHASSIS GROUPE PROTECTION ROUE
GRUPO ESTRUCTURA GRUPO PROTECCIÓN RUEDA
Tavola N°6 - Rev. 0_____ 129792591............ 10 Tavola N°14A - Rev. 0__ .............................. 21
GRUPPO PLANCIA DOTAZIONE A
BOARD UNIT A EQUIPMENT
BRETTSATZ AUSSTATTUNG A
GROUPE PLANCHE DOTATION A
GRUPO TABLERO DOTACION A
Tavola N°7A - Rev. 0___ 129690331............ 11 Tavola N°14B - Rev. 0__ .............................. 22
GRUPPO CALIBRO DOTAZIONE B
TESTER UNIT B EQUIPMENT
KALIBERSATZ AUSSTATTUNG B
GROUPE CALIBRE DOTATION B
GRUPO CALIBRE DOTACION B
Tavola N°7B - Rev. 0___ 129690380............ 12 Tavola N°15 - Rev. 0____ GAR304................. 23
GRUPPO CALIBRO CALIBRO LARGHEZZA PROFESSIONALE
TESTER UNIT PROFESSIONAL EXTERNAL DATA GAUGE
KALIBERSATZ BERUFLICHE BREITENLEHRE
GROUPE CALIBRE CALIBRE LARGEUR PROFESSIONEL
GRUPO CALIBRE CALIBRE ANCHO PROFESIONAL
Tavola N°8 - Rev. 0_____ 129690152............ 13 Tavola N°16 - Rev. 0____ GAR306................. 24
GRUPPO AZIONAMENTO FRENO CALIBRO LARGHEZZA
BRAKE OPERATION GROUP WIDTH CALIPER
SATZ FÜR BREMSBETÄTIGUNG KALIBER FÜR BREITE
GROUPE ACTIONNEMENT FREIN CALIBRE LARGEUR
GRUPO ACCIONAMIENTO FRENO CALIBRE ANCHO
Tavola N°9A - Rev. 0___ 129690610............ 14 Tavola N°17 - Rev. 0____ GAR311................. 25
GRUPPO PEDALE FRENO GRUPPO LASER FISSO + ILLUMINATORE
BRAKE PEDAL UNIT FIXED LASER + LIGHTING DEVICE UNIT
BREMSE PEDALSATZ FESTLASER + BELEUCHTUNG SATZ
GROUPE PÉDAL FREIN GROUPE LASER FIXE + DISPOSITIF D’ÉCLAIRAGE
GRUPO PEDAL FRENO GRUPO LASER FIJO + ILUMINADOR
LISTA DEI COMPONENTI
LIST OF COMPONENTS Pag. 3 di 26
TEILELISTE
LISTE DES PIECES DETACHEES
G3.124RD - GP3.124RD
RAVAGLIOLI S.p.A. LISTA DE PIEZAS
1297-R011-0_R
Tavola N°18 - Rev. 0____ GAR331................. 26

LASER FISSO A ORE 6
FIXED LASER AT 6 O’ CLOCK
FESTLASER AUF 6 UHR
LASER FIXE À 6 HEURES
LASER FIJO A HORAS 6
Tav.-Tab. 10 Tav.-Tab. 13
Tav.-Tab. 15
Tav.-Tab. 4
Tav.-Tab. 14
Tav.-Tab. 12
Tav.-Tab. 5
Tav.-Tab. 7
Tav.-Tab. 8
Tav.-Tab. 3
Tav.-Tab. 9
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE ASSIEME GENERALE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS MAIN ASSEMBLY Pag. 4 di 26
GENERALSATZ
ASSEMBLAGE GENERAL
RAVAGLIOLI S.p.A. Tavola N°1 - Rev. 0 JUNTO GENERAL G3.124RD - GP3.124RD
1297-R011-0_R
12
2 3
5
9
10
11
1
6
9 10
4 6
7
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO MOTORE
MOTOR UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS MOTORSATZ Pag. 5 di 26
GROUPE MOTEUR
RAVAGLIOLI S.p.A. Tavola N°2 - Rev. 0 129690073 GRUPO MOTOR
1297-R011-0_R
3
4
14 2
24 23
33
16
15
35 20
22 26
25 29
34 28
17 29 10
27 21 13
18 28 31
6
7 10 5
30 9
8 13
19 11
31
18 5 28 32
9 1
11
32 28 12
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO ROTANTE COMPLETO
COMPLETE ROTARY UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS KOMPLETTER ROTIERENDER SATZ Pag. 6 di 26
GROUPE ROTATIF COMPLET
RAVAGLIOLI S.p.A. Tavola N°3A - Rev. 0 129690090 GRUPO GIRATORIO COMPLETO
1297-R011-0_R
5
1
1
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO ROTANTE COMPLETO
COMPLETE ROTARY UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS KOMPLETTER ROTIERENDER SATZ Pag. 7 di 26
GROUPE ROTATIF COMPLET
RAVAGLIOLI S.p.A. Tavola N°3B - Rev. 0 129690030 GRUPO GIRATORIO COMPLETO
1297-R011-0_R
7
6
3
6
7
2 5
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO FRENO
BRAKE UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS BREMSATZ Pag. 8 di 26
GROUPE FREIN
RAVAGLIOLI S.p.A. Tavola N°4 - Rev. 0 129690292 GRUPO FRENO
1297-R011-0_R
8
7 10
27 24
8 19
6
12
3
21 12
16 25 9
15 8
12
14 22
12
18
13 20
23
25 17
11 3
3
2
26
5
1 4
3 5
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO TELAIO
FRAME UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS RAHMENSATZ Pag. 9 di 26
GROUPE CHASSIS
RAVAGLIOLI S.p.A. Tavola N°5 - Rev. 0 129792572 GRUPO ESTRUCTURA
1297-R011-0_R
7
5
6 5
7
3
2
9
10 8
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO PLANCIA
BOARD UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS BRETTSATZ Pag. 10 di 26
GROUPE PLANCHE
RAVAGLIOLI S.p.A. Tavola N°6 - Rev. 0 129792591 GRUPO TABLERO
1297-R011-0_R
36 38
18 20
23 25
17 22
26
24
19
21
30
14 12 11 33
10 15
13
16
29
3
2
34
37
8 33
3
6 1
4
27
31
32
9
28
5 32
31
7
35
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO CALIBRO
TESTER UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS KALIBERSATZ Pag. 11 di 26
GROUPE CALIBRE
RAVAGLIOLI S.p.A. Tavola N°7A - Rev. 0 129690331 GRUPO CALIBRE
1297-R011-0_R
38 37
20
18
23
22 25
17
26
24
19
21
30
14 12 11 33
10 15
13
16
29
4
3
34
36
8
33
4
6
1
27
31
32 2
9
28
5 32
31
7
35
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO CALIBRO
TESTER UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS KALIBERSATZ Pag. 12 di 26
GROUPE CALIBRE
RAVAGLIOLI S.p.A. Tavola N°7B - Rev. 0 129690380 GRUPO CALIBRE
1297-R011-0_R
1
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO AZIONAMENTO FRENO
BRAKE OPERATION GROUP
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS SATZ FÜR BREMSBETÄTIGUNG Pag. 13 di 26
GROUPE ACTIONNEMENT FREIN
RAVAGLIOLI S.p.A. Tavola N°8 - Rev. 0 129690152 GRUPO ACCIONAMIENTO FRENO
1297-R011-0_R
10 10
9
8
11
13 6
7
12
15
14 4
3
1
15
5 14 3
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO PEDALE FRENO
BRAKE PEDAL UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS BREMSE PEDALSATZ Pag. 14 di 26
GROUPE PÉDAL FREIN
RAVAGLIOLI S.p.A. Tavola N°9A - Rev. 0 129690610 GRUPO PEDAL FRENO
1297-R011-0_R
10 10
9
8
22 15
14 16
11 6
12 7
18
19 4
17 3
13
1
13
20
21
5 3
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO PEDALE FRENO
BRAKE PEDAL UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS BREMSE PEDALSATZ Pag. 15 di 26
GROUPE PÉDAL FREIN
RAVAGLIOLI S.p.A. Tavola N°9B - Rev. 0 129690590 GRUPO PEDAL FRENO
1297-R011-0_R
6
14
5 8
13
3 9
4 6
10
3
10 12
2
9 11
10
1
12
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO ELETTRONICA
ELECTRONICS UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELEKTRONIKSATZ Pag. 16 di 26
GROUPE ÉLECTRONIQUE
RAVAGLIOLI S.p.A. Tavola N°10A - Rev. 0 129792771 GRUPO ELECTRÓNICA
1297-R011-0_R
6
14
5 8
13
3 9
4 6
10
3
10 12
2
9 11
10
1
12
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO ELETTRONICA
ELECTRONICS UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELEKTRONIKSATZ Pag. 17 di 26
GROUPE ÉLECTRONIQUE
RAVAGLIOLI S.p.A. Tavola N°10B - Rev. 0 129794050 GRUPO ELECTRÓNICA
1297-R011-0_R
3
8 7 5 12
8 7 6
4 11
12
11
9 10
7
8
9 10
9 10
2
1
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO IMPIANTO ELETTRICO
ELECTRICAL SYSTEM UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS SATZ VON ELEKTROANLAGE Pag. 18 di 26
GROUPE INSTALLATION ÉLECTRIQUE
RAVAGLIOLI S.p.A. Tavola N°11 - Rev. 0 129690341 GRUPO INSTALACIÓN ELÉCTRICA
1297-R011-0_R
22
15 16
13 10 12
4
16
20
14
7 7
3
17
6
2
21
8 18
3
1
9 11 2 19
5 5
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE IMPIANTO SERRAGGIO PNUEMATICO
PNEUMATIC TIGHTENING SYSTEM
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ANLAGE FÜR PNEUMATISCHE AUFSPANNUNG Pag. 19 di 26
SYSTÈME SERRAGE PNEUMATIQUE
RAVAGLIOLI S.p.A. Tavola N°12 - Rev. 0 129390311 SISTEMA APRIETE NEUMÁTICO
1297-R011-0_R
8
6
6
1 3
8
6 8
6
5 4 7
2
9
G3.124RD GP3.124RD
 
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO PROTEZIONE RUOTA
WHEEL PROTECTION UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS SATZ FÜR RADSCHUTZ Pag. 20 di 26
GROUPE PROTECTION ROUE
RAVAGLIOLI S.p.A. Tavola N°13 - Rev. 0 129791580 GRUPO PROTECCIÓN RUEDA
1297-R011-0_R
1
3
4
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE DOTAZIONE A
A EQUIPMENT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS AUSSTATTUNG A Pag. 21 di 26
DOTATION A
RAVAGLIOLI S.p.A. Tavola N°14A - Rev. 0 DOTACION A
1297-R011-0_R
1
3
4
G3.124RD GP3.124RD

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE DOTAZIONE B
B EQUIPMENT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS AUSSTATTUNG B Pag. 22 di 26
DOTATION B
RAVAGLIOLI S.p.A. Tavola N°14B - Rev. 0 DOTACION B
1297-R011-0_R
33 32 27 35 31 22
28
36
30
37
24 33 25
36
34
26
33 20
36
23 67
34
29
34 71
21 13 68
70 71
5
7 38
9 15
70
14 4
54 8
3
65 1 65 10
16
39 42
69
41 44 43
59 60 61 55 19
56 64 17
15 69
62 11 48
66 65 66 11 53
12
46 52
6
58 55
40
63 18 44
72 41 46 49
57 53
47 45
2 50
47
50 51
G3.124RD GP3.124RD
OPT OPT
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE CALIBRO LARGHEZZA PROFESSIONALE
PROFESSIONAL EXTERNAL DATA GAUGE
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS BERUFLICHE BREITENLEHRE Pag. 23 di 26
CALIBRE LARGEUR PROFESSIONEL
RAVAGLIOLI S.p.A. Tavola N°15 - Rev. 0 GAR304 CALIBRE ANCHO PROFESIONAL
1297-R011-0_R
26
28
5
9
24
24
37
37
28
11 32
33
41
34 27
19
10 30
29 35
38
17 20 15 16
40 13
12 23 18
2
17 40
36 3 20
31 15
22 27
21
39
14 16
33 39 15
14
8
7 6
1
25
G3.124RD GP3.124RD
OPT OPT
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE CALIBRO LARGHEZZA
WIDTH CALIPER
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS KALIBER FÜR BREITE Pag. 24 di 26
CALIBRE LARGEUR
RAVAGLIOLI S.p.A. Tavola N°16 - Rev. 0 GAR306 CALIBRE ANCHO
1297-R011-0_R
10
9 14 4 6
4
1
3
8 5
7
14 3 12
11
10 2 14 3
9
11
13
G3.124RD GP3.124RD
OPT OPT
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE GRUPPO LASER FISSO + ILLUMINATORE
FIXED LASER + LIGHTING DEVICE UNIT
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS FESTLASER + BELEUCHTUNG SATZ Pag. 25 di 26
GROUPE LASER FIXE + DISPOSITIF D’ÉCLAIRAGE
RAVAGLIOLI S.p.A. Tavola N°17 - Rev. 0 GAR311 GRUPO LASER FIJO + ILUMINADOR
1297-R011-0_R
1
9
6
8 10
3
4
5 11
7
G3.124RD GP3.124RD
OPT OPT
LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE LASER FISSO A ORE 6
FIXED LASER AT 6 O’ CLOCK
LISTE DES PIECES DETACHEES - LISTA DE PIEZAS FESTLASER AUF 6 UHR Pag. 26 di 26
LASER FIXE À 6 HEURES
RAVAGLIOLI S.p.A. Tavola N°18 - Rev. 0 GAR331 LASER FIJO A HORAS 6
1297-R011-0_R

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1297-M011-0_R

TRANSLATION FROM THE

1297-M011-0_R - Rev. n. 0 (04/2016)

13.0 MULTIFUNCTION LED PANEL_______ 22 21.0 USER’S SETTING AND

21.2 Users’ management - Motorbike mode 24.1 Dimensions_____________________________57

24.0 TECHNICAL DATA___________________ 56

Fig. 1 - G3.124RD - GP3.124RD

SYMBOLS USED IN THE MANUAL AND ON THE MACHINE

Symbols Description Symbols Description

Mandatory. Operations or jobs to

FORBIDDEN! Danger! Be particularly careful.

Move with fork lift truck or pallet

Wear work shoes. Lift from above.

Wear safety goggles. General danger.

Technical assistance necessary.

Note. Indication and/or useful

Attention: never lift the machine

Warning. Be particularly careful

INFORMATION PLATE LOCATION TABLE

Code numbers of plates

IF ONE OR MORE PLATES DISAPPEARS FROM THE MACHINE OR BECOMES DIFFICULT

SOME OF THE PICTURES AND/ 2.0 INTENDED USE

THIS MACHINE MUST BE USED

3.0 SAFETY DEVICES 4.0 GENERAL SAFETY RULES

OPERATORS MUST WEAR SUITA- 5.0 PACKING AND MOBILIZATION FOR

WHEN USING THE MODELS WITH

6.0 UNPACKING 7.0 MOBILIZATION

DURING UNPACKING, ALWAYS

8.0 WORKING ENVIRONMENT CONDI-

8.1 Working area 9.0 MACHINE ASSEMBLY

9.1 Anchoring system

IN CASE OF WHEEL WEIGHING

9.2 Fixtures contained in the packing 9.3 Assembly procedures

For GP3.124RD model

3. Fit the external mandrel and tighten it manually

3. Also make sure the gauge tip (Fig. 14 ref. 1) is

3. Also make sure the gauge tip (Fig. 17 ref. 1) is

DURING GUARD'S ASSEMBLY, PAY

9.3.5 Monitor fitting 3

10.0 ELECTRICAL CONNECTION FAILURE TO OBSERVE THE ABO-

BEFORE CONNECTING THE MA- BEFORE STARTING UP THE WHE-

FIT A TYPE-APPROVED (AS RE-

11.0 AIR CONNECTIONS 12.0 FITTING THE WHEEL ON THE MAN-

IN CASE OF A CHANCE SUP-

12.1 Fitting of the wheel (G3.124RD)

12.2 Fitting of the wheel (GP3.124RD)

From program opening page

(blinking symbols ) press the

press at the same time the keys: and .

Brake the wheel

1. Remove any type of foreign body from the wheel

Close the pneumatic mandrel by lifting the control

pressing at the same time keys: and .

7. Fit the cone (Fig. 31 ref. 3) with the narrowest part

THE GRIP-RING (FIG. 31 REF. 1)

13.0 MULTIFUNCTION LED PANEL 13.1 D I S P L AY a n d L E D s b r i g h t n e s s

THE ADJUSTMENT IS STORED

14.0 SWITCHING THE MACHINE ON AND

splay screens D1 and D2: (flashing dashes: