Usermanual
Usermanual
Usermanual
Mark A. Ehlen
Dale P. Bentz
Building and Fire Research Laboratory
National Institute of Standards and Technology
Gaithersburg, MD 20899
Abstract
This user’s guide describes the set of screens and an example analysis for CONCLIFE, user-
friendly software for estimating the service life of concrete pavements and bridge decks exposed
to sulfate attack and freeze-thaw deterioration. CONCLIFE uses three concrete models and user-
specified data on concrete properties and external environmental conditions to estimate the time
at which the concrete spalls beyond a user-specified limit. Sorptivity of sulfate ions and water are
the primary means of degradation; the software uses a laboratory test, currently in the ASTM
standardization process, for measuring concrete sorptivity. The software also produces graphs of
concrete sorptivity, annual precipitation, and estimated rates of concrete spalling. This report is
volume I of a two-part series. Volume II provides the details of the experimental program
conducted at the National Institute of Standards and Technology in support of the software
development and provides details on the underlying technical bases for the models employed in
CONCLIFE.
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TABLE OF CONTENTS
Section Page
iii
LIST OF FIGURES
Figure Page
LIST OF TABLES
Table Page
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CHAPTER 1: INTRODUCTION TO CONCLIFE VERSION 1.0
1.1 Introduction
Even though concrete is the second most widely used material in the world, concrete
designers have had only limited success in getting this material to perform over the long term as
intended. The degradation and ultimate failure of concrete is a complex process highly
dependent on the internal properties of the concrete, on structural loads imposed on the concrete
member, and on external environmental conditions.(1,2) In recent years, much research has
focused on developing comprehensive computer models that predict the service life of concrete
structures. CONCLIFE is one such model.
CONCLIFE estimates the service life of concrete pavements and bridge decks exposed to
sulfate attack and freeze-thaw degradation, where the major transport mechanism for water and
sulfate ion ingress is sorption by partially saturated concrete. To predict service life, CONCLIFE
uses models with parameters that include concrete material properties, typical environmental
conditions, and concrete sorptivities measured in the laboratory on extracted field core
specimens. Laboratory evaluation of sorptivity was selected over in situ field evaluation due to
the inherent problems associated with both pre-conditioning concrete in the field to a known
water saturation state and the variable temperature and relative humidity conditions present in a
field environment.(3) Therefore, to generate data for the sorptivity model, a laboratory test for
evaluating the sorptivity of concrete cylinders was developed(4) and is currently in the process of
ASTM standardization by Committee C 09.
The second model, based on Atkinson and Hearne’s work,(8) uses the time-of-wetness
data and measured sorption coefficients to predict the service life of the concrete under sulfate
attack conditions. But, whereas Atkinson and Hearne considered diffusion to be the dominant
mechanism of sulfate ion transport, CONCLIFE uses sorption as the primary mechanism. The
CONCLIFE user selects the concentration of sulfate ions in the external solution (rainwater or
condensation) for the selected geographical location.
The third model in CONCLIFE estimates the service life of the concrete pavements or
bridge decks when the primary mechanism of degradation is freeze-thaw deterioration. Based on
the research of Fagerlund,(9) the model considers that failure (concrete cracking) under freeze-
thaw conditions is due to the slow saturation of the concrete’s air void system, which
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compromises the protection normally provided by the “empty” air voids. The slow saturation
rate is characterized by the sorption rate after the “nick-point” time in the measured sorptivity-
vs.-time curve.(4,5) For this prediction, the user provides estimates of concrete porosity, air
content, and critical saturation (zero to one) necessary to compromise the air void system, along
with the concrete sorptivity and time-of-wetness data.
1.2 Disclaimer
This software was developed at the National Institute of Standards and Technology by
employees of the Federal Government in the course of their official duties. Pursuant to title 17
Section 105 of the United States Code, this software is not subject to copyright protection and is
in the public domain. CONCLIFE is an experimental system. NIST and FHWA assume no
responsibility whatsoever for its use by other parties, and make no guarantees, expressed or
implied, about its quality, reliability, or any other characteristic. We would appreciate
acknowledgement if the software is used.
CONCLIFE is intended for use only by those competent in the field of concrete
technology and is intended to supplement the informed judgment of the qualified user. Lack of
accurate predictions by the CONCLIFE models could lead to erroneous conclusions with regard
to materials selection and design. An informed user should evaluate all results.
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CHAPTER 2: USING CONCLIFE
2.1 Installation
If the user is installing CONCLIFE from a CD, they should access their CD-ROM drive
and double click the INSTALL.BAT icon. If they are downloading CONCLIFE from the web,
they should uncompress the zip file and double-click INSTALL.BAT. The installation program
will give the user the option of changing the CONCLIFE program directory; if the default
location is acceptable, press the OK button. Once installation is completed, start CONCLIFE by
accessing it in the Start/Programs/CONCLIFE menu choice.
CONCLIFE allows the user to create, conduct, and save numerous analyses, each called
an “analysis set.” In each analysis set, the user specifies concrete material properties,
environmental conditions, the sorptivity of the concrete over time, and the level of concrete
spalling at which failure as defined by the user occurs. CONCLIFE then estimates the service life
of the concrete based on deterioration from either sulfate attack or freeze-thaw. The CONCLIFE
screens needed to complete these steps are shown in turn.
1 ?
Certain commercial products are identified to completely specify the research program. In no case does such
identification imply endorsement by NIST or the FHWA or that the identified products are the best available for the
purpose.
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Figure 1. CONCLIFE main window showing Sulfate attack tab panel.
The Analysis window, shown in figure 1, has three main areas: the Analysis set section,
the Sulfate attack tab panel, and the Freeze-thaw tab panel.
The Analysis set section maintains the database of CONCLIFE analysis sets. The drop-
down box lists the current set of saved analyses. To create a new analysis set, press the New
button; the user will be asked to enter a name for this new analysis. The Delete button will
delete the currently displayed analysis (after asking for confirmation). The Set all to defaults
button will set all of the sulfate attack and freeze-thaw parameter values in the currently
displayed analysis set to their default values (after asking for confirmation).
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Use the Pavement or Bridge deck button to specify whether a concrete pavement or
bridge deck is being analyzed. This is an important distinction: because of the differences in
their geometries and thermal boundary conditions, the temperature and time-of-wetness behavior
of concrete pavements and bridge decks will be different, even when they are produced from the
same materials and placed in the same geographical location. For example, departments of
transportation often post “bridge freezes before road surface” signs because concrete suspended
above ground freezes sooner than the same type of concrete in direct contact with the ground.
CONCLIFE models this difference, by maintaining separate pavement and bridge deck time-of-
wetness files for each of the thirteen sample geographical locations provided.
The Sulfate attack tab panel is divided into four major areas: Input parameters, Time of
wetness, Sorptivity function, and Service life.
Input parameters
The Sulfate attack tab panel uses a model based on the Atkinson and Hearne model,(8)
which requires the following parameters, shown in the Input parameters section:
1. measured elastic modulus of the concrete in GPa (default value is 44 GPa) – the elastic
modulus is the ratio of applied stress to the measured strain for the initial elastic region of
the response obtained during a compression test;
2. roughness factor for the fracture path through the concrete (zero to one, one is the
default);
3. linear strain caused by the reaction of sulfate ions to form one mole of ettringite
(expressed in units of m3/mol x 10-6, with a default value of 1.8 x 10-6,(8) equal to one-third
of the bulk expansion caused by one mole of ettringite formation);
4. concrete fracture surface energy (in N/m, default value is 10 N/m);
5. Poisson’s ratio for the concrete (0.3 is the default value) – it is the ratio of the transverse
contraction per unit dimension of a bar of uniform cross-section to its elongation per unit
length, when subjected to a tensile stress;
6. concrete porosity (percent, default value of 14 percent); and
7. sulfate ion concentration of the solution (precipitation or condensation) to which the
concrete is being exposed (in units of mol/liter, default value of 0.001 M) – measured
sulfate ion concentrations in precipitation at a variety of geographical locations
throughout the U.S. are available at the WWW site of the National Atmospheric
Deposition Program (http://nadp.sws.uiuc.edu).
CONCLIFE provides default values for each of these parameters. However, whenever
possible, the user should use their own values from experimental measurements made on the
concrete and/or environment under analysis.
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Time of wetness
After specifying the concrete material properties, next select in the Time of wetness section
the environment to which the concrete is exposed. Environmental data can be specified in one of
two ways. First, the user can select a typical time-of-wetness (TOW) history from the Weather
data drop-down box or by pressing the Use map button and selecting a city. These default TOW
files, generated form typical meteorological year data (TMY2DATA) files provided by the
National Renewable Energy Laboratory,(7) are based on specific geometries for the pavements
and bridge decks as shown in figure 2 and a specific set of thermal properties for the concrete
and pavement sub-base as provided in table 1. (See below for a description on how to change
these default data on geometry and thermal properties.)
To view the weather data, press the View weather data button. This will display a histogram
of the duration of each wetting event during the year for the geographical location currently
shown in the weather data text box. These features will be discussed in more detail below.
Figure 2. Basic configurations of one-dimensional heat transfer models for concrete pavements
and bridge decks.
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the rainfall. Whether using the time-of-wetness histories or using the “regular rainfall” data,
CONCLIFE uses this weather data to model the concrete’s sorption of water over time.
Sorptivity function
The Sorptivity function section is used to input, view, and potentially generate the
function describing the sorptivity of the concrete under analysis. Input the values that describe
the concrete’s sorptivity over time (where time is measured in minutes and sorptivities in mm).
As described in References (4) and (5), experimental sorptivity vs. time curves typically exhibit
distinct behavior at early times and at later times. Both behaviors can be fit by a square root of
time function with an intercept term. The “nick-point” time is the time when the sorptivity
switches from the early-age behavior to the later-age behavior. The parameters describing the
sorptivity can be determined either by (1) using an analysis tool outside of CONCLIFE, such as a
spreadsheet, or (2) using the Compute sorptivity function window in CONCLIFE (accessed by
pressing the Compute function button in the Sorptivity function section of the Sulfate attack
tab panel). To compute a sorptivity from available measured experimental data, see the
Compute sorptivity function section below. The user will also need to provide the measured
concrete RH prior to sorptivity testing, as described in the proposed ASTM sorptivity test.(4) To
view a graph of the current sorptivity function, press the View button.
Service life
In the Service life section input the criteria for concrete failure (measured in terms of m-
depth of spalled concrete). When the user has input all parameters for the four sections, they
should press the Calculate button to have CONCLIFE estimate the time required for spalling to
caused by sulfate attack to reach this depth. They may press the View button to view a graph of
this spalling over time.
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Figure 3. Freeze-thaw tab panel.
Input parameters
The freeze-thaw model is based on the work of Fagerlund,(9) and requires the following
parameters:
1. Critical saturation (zero to one) of the air void system necessary to cause damage during
a freezing event,
2. Concrete porosity (percent), and
3. Concrete air void content (percent).
Input these values in their corresponding fields in the Input parameters section.
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Time of wetness
The freeze-thaw model uses only the TOW files generated from typical meteorological
year data (TMY2DATA) files provided by the National Renewable Energy Laboratory,(7) not any
user-specified constant values. Select a particular location from the Weather data drop-down
box, or press the Use map button to select from the geographical map. See below for a
description of how to create your own TOW files using a different geometry or thermal
properties than the defaults provided above in Figure 2 and Table 1.
Sorptivity function
Values for the sorptivity function are input in the same fashion as for the sulfate attack
model. To use the same function being used in the Sulfate attack tab panel, check-mark the Use
sulfate attack sorptivity function box.
Service life
As with the sulfate attack model, failure is measured in terms of the depth of spalled
concrete. After inputting this depth (in m) and verifying all other input parameters, calculate the
estimated time for failure to be reached by pressing the Calculate button. A graph of this
spalling can be viewed by pressing the View button.
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CHAPTER 3: SUPPLEMENTARY CONCLIFE SCREENS
CONCLIFE also provides windows for: constructing new weather data files using your
own concrete and environmental data; constructing sorptivity functions using laboratory data;
and displaying weather data, sorptivity functions, and spalling over time.
In addition to the supplied weather data files in the Sulfate attack and Freeze-thaw tab
panels, the user can create their own weather data files based on their own data on the geometry
of the concrete structure and the thermal properties of the concrete and the soil sub-base. To
access the Generate own data window (figure 4), check-mark the Use own box in the Time of
wetness section of either model and press the Edit button that appears.
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Up to six weather data sets can be created for each city listed in the Weather data drop-
down boxes of the Sulfate attack and Freeze-thaw tab panels. To create a new own-data set in
the Generate own data window, select the set in the Thermal set drop-down box.
Be sure to name the set so that it is recognizable in future work. Edit the slab and sub-base values
for thickness (there is no sub-base for a bridge deck) and thermal properties. When done, press
the Go button to create the new weather data set (this may take up to 10 minutes). When the new
set is created, it will appear as a choice in the Own data drop-down boxes in the Sulfate attack
and Freeze-thaw tab panels; if the user doesn’t press Go, the set will be saved in this Generate
own data window but will not appear in the Sulfate attack and Freeze-thaw tab panels.
If the user has sorptivity data generated from the proposed ASTM laboratory test for
sorptivity,(4) CONCLIFE can estimate a sorptivity function based on this data. In the Sorptivity
function section of either the Sulfate attack or Freeze-thaw tab panels, press the Compute
function button to access the Compute sorptivity function window (shown in figure 5). Input
the laboratory data in the spreadsheet on the left (clear any old data by pressing the Clear
button), then press the Compute function button. If the computed sorptivity parameters are
acceptable, press the Use this function button; the sorptivity values in the Sulfate attack tab
panel will then be updated. Press the Cancel button to exit this screen without updating the
sulfate attack sorptivity function.
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3.3 Graphs and maps
A number of graphs and maps are provided throughout CONCLIFE to aid in the
understanding of the environmental data, of the sorptivity of concrete over time, and of the
spalling of concrete over time.
The weather location map, shown in figure 6, displays the cities for which CONCLIFE
provides time-of-wetness data. Select sample weather data for a particular city by clicking on the
city name. To access this map, press the Use map button in the Time of wetness section of
either the Sulfate attack or the Freeze-thaw tab panel.
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Sorptivity function graph
A graph of the current sorptivity function (figure 7) can be viewed by pressing the View
button in the Sorptivity function section of either the Sulfate attack or Freeze-thaw tab panel.
The graph can be printed by selecting the Print/Graph selection from the menu.
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Weather data graph
The time-of-wetness data files can be graphed by pressing the View weather data button
in the Time of wetness section of either the Sulfate attack or Freeze-thaw tab panel. This
graph, shown in figure 8, can be printed by selecting Print/Graph from the CONCLIFE menu.
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Spalling graph
A graph of estimated spalling over time (figure 9) can be viewed for either model by
pressing the View button in the Estimated failure section. (The View button appears only if the
service life has been estimated.) To print this graph, select Print/Graph from the CONCLIFE
menu.
Figure 9. Graph of estimated spalling over time for a pavement in Providence, RI exposed to
sulfate attack.
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CHAPTER 4: EXAMPLE ANALYSIS
NIST, with cooperation from the Rhode Island and Missouri departments of
transportation (DOTs), measured and developed estimates of the material characteristics,
structural geometries, and environmental conditions of sample concrete pavements in the two
states, and then used CONCLIFE to estimate service lives. NIST first measured the elastic
moduli and sorptivity coefficients of concrete cores obtained from the two states’ DOTs. (4,5) The
measured values are shown in tables 2 and 3.
Air content of the concretes was assumed to be a marginal air void system with only two
percent air. The sulfate concentration of the rainwater/condensation was estimated to be 0.001
mol/L, the concrete porosity to be 14 percent (based on measurements on the Rhode Island
cores), and the critical saturation of the air void system necessary to cause freeze-thaw damage to
be 0.85. Pavement “failure” in both states was defined as spalling in excess of 0.05 m. Figures 1
and 3 show these and the other values used in the CONCLIFE analysis. The resulting
CONCLIFE estimates of the service lives are shown in table 4.
Table 3. Sorptivity properties for the concretes. S is the sorptivity and Io is the initial sorption.
(4,5)
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Table 4. Predicted service lives for the concretes.(5)
Degradation mode Rhode Island Missouri Rte. 65 Missouri Rte 13
Driving Lane Driving Lane
Sulfate attack 54.8 years > 99 years > 99 years
Freeze-thaw 67.0 years > 99 years > 99 years
The very low sorptivities of the Missouri concretes result in estimated sulfate attack and
freeze-thaw service lives that exceed 99 years (the maximum computed lifetime in the NIST
CONCLIFE software). The higher I0 (early age) and S (later age) values for the Rhode Island
concrete result in sulfate attack and freeze-thaw predicted service lives of about 55 years and 67
years, respectively. While these analyses are quite preliminary in nature, they serve to illustrate
the significant influence of concrete sorptivity on service life. Much effort remains to evaluate
the reliability and accuracy of such predictions on field structures with known service lives.
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CHAPTER 5: SUMMARY AND PROSPECTUS
The CONCLIFE software has been developed to simulate the influence of environmental
conditions and concrete physical properties (elastic modulus, sorptivity, etc.) on the service life
of field concretes based on existing models for sulfate attack(8) and freeze-thaw degradation.(9)
In the future, it is expected that improvements in all of these areas will increase the
accuracy of such service life estimates. As the fundamental mechanisms of concrete degradation
are further elucidated, revisions to and extensions of the degradation models will become
possible. More accurate and complete data on the “local” concrete environmental conditions can
also be incorporated into future versions of CONCLIFE. Thus, CONCLIFE is viewed as a
starting point for the complex topic of service life prediction for concrete pavements and bridge
decks. It addresses only specific modes of failure (sulfate attack and freeze-thaw degradation
due to sorption) based on the current state-of-the-art and understanding of these degradation
modes. But the general methodology of combining concrete physical properties and local
environmental data to predict concrete performance must surely be utilized in all future service
life models if the state-of-the-art and our understanding are to be significantly advanced.
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REFERENCES
(1) Basheer, P.A.M., Chidiac, S.E., and Long, A.E., “Predictive Models for Deterioration of
Concrete Structures,” Construction and Building Materials, Vol. 10 (1), 27-37, 1996.
(2) Nilsson, L.O., “Interaction Between Microclimate and Concrete- A Prerequisite for
Deterioration,” Construction and Building Materials, Vol. 10 (5), 301-308, 1996.
(3) Bentz, D.P., Clifton, J.R., Ferraris, C.F., and Garboczi, E.J., “Transport Properties and
Durability of Concrete: Literature Review and Research Plan,” NISTIR 6395, U.S.
Department of Commerce, September 1999.
(4) Bentz, D.P., Ferraris, C.F., and Winpigler, J., “Service Life Prediction for Concrete
Pavements and Bridge Decks Exposed to Sulfate Attack and Freeze-Thaw Deterioration,
Volume II: Technical Basis for CONCLIFE: Sorptivity Testing and Computer Models,”
FHWA Report, 2001.
(5) Bentz, D.P., Ehlen, M.A., Ferraris, C.F., and Garboczi, E.J., “Sorptivity-Based Service Life
Predictions for Concrete Pavements,” 7th International Conference on Concrete Pavements,
Orlando, FL, September 2001.
(6) Bentz, D.P., “A Computer Model to Predict the Surface Temperature and Time-of-Wetness
of Concrete Pavements and Bridge Decks,” NISTIR 6551, U.S. Department of Commerce,
August, 2000.
(7) Marion, W., and Urban, K., User’s Manual for TMY2s: Typical Meteorological Years,
National Renewable Energy Laboratory, June 1995.
(8) Atkinson, A., and Hearne, J.A., “Mechanistic Model for the Durability of Concrete Barriers
Exposed to Sulphate-Bearing Groundwaters,” MRS Symposium Proceedings, Vol. 176, 149-
156, 1990.
(9) Fagerlund, G., “Modeling the Service Life of Concrete Exposed to Frost,” International
Conference on Ion and Mass Transport in Cement-Based Materials, University of Toronto,
October, 1999.
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