HB97E CPU 21x-2CM03 15-14
HB97E CPU 21x-2CM03 15-14
HB97E CPU 21x-2CM03 15-14
CPU | Manual
HB97E_CPU | RE_21x-2CM03 | Rev. 15/14
April 2015
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Tel.: +49 (91 32) 744 -0
Fax.: +49 9132 744 1864
EMail: [email protected]
http://www.vipa.com
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity Declaration
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions.
Conformity is indicated by the CE marking affixed to the product.
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For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
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Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
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Telephone: +49 9132 744 1150 (Hotline)
EMail: [email protected]
Manual VIPA System 200V Contents
Contents
This manual describes the System 200V CPU 21x-2CM03 from VIPA. Here
you may find every information for commissioning and operation.
Objective and This manual describes the System 200V CPU 21x-2CM03 from VIPA.
contents It contains a description of the construction, project implementation and
usage.
This manual is part of the documentation package with order number
HB97E_CPU and relevant for:
Product Order number as of state:
CPU-HW CPU-FW CAN
CPU 21xCAN VIPA CPU 21x-2CM03 01 V 4.1.7 V 1.2.8
Target audience The manual is targeted at users who have a background in automation
technology.
Structure of the The manual consists of chapters. Every chapter provides a self-contained
manual description of a specific topic.
Icons Important passages in the text are highlighted by following icons and
Headings headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Safety information
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
Disposal National rules and regulations apply to the disposal of the unit!
Overview The focus of this chapter is on the introduction of the VIPA System 200V.
Here you will find the information required to assemble and wire a controller
system consisting of System 200V components.
Besides the dimensions the general technical data of System 200V will be
found.
Measurements and When you are conducting measurements on electrostatic sensitive modules
alterations on you should take the following precautions:
electrostatic
sensitive modules • Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
System conception
R RN
ST 1 1 1 1
S MR
.0 2 .0 2 .0 2 .0 2
MMC .1 3 .1 3 .1 3 .1 3
PW .2 4 .2 4 .2 4 .2 4
SF .3 5 .3 5 .3 5 .3 5
FC .4 6 .4 6 .4 6 .4 6
M
2
MC P .5 7 .5 7 .5 7 .5 7
I
.6 8 .6 8 .6 8 .6 8
.7 9 .7 9 .7 9 .7 9
X1
DC I0 I0 I0 I0
24V + 1
X 2 - 2 X 2 X 2 X 2 X 2
3 4 3 4 3 4 3 4 3 4
VIPA 215-1BA03 VIPA 221-1BF00 VIPA 221-1BF00 VIPA 221-1BF00 VIPA 221-1BF00
DE
D
P
connected periphery modules.
MC I
X1
X1
DC + 1 DC + 1
24V 24V
X 2 - 2 - 2
X 8
3 4 9 10
VIPA 214-1BC03 VIPA 253-1DP00
1
plane bus.
DC 24V
- 2
+ 3
DC 24V
- 4
X 2
3 4
VIPA 207-1BA00
X 2
3 4
VIPA 201-1AA00
Installation Please note that you can only install header modules, like the CPU, the PC
and couplers at slot 1 or 1 and 2 (for double width modules).
1 2 3
[1] Head module
(double width)
[2] Head module
(single width)
4 [3] Periphery module
[4] Guide rails
Note
0 1
A maximum of 32 modules can
be connected at the back plane
bus. Take attention that here the
maximum sum current of 3.5A
is not exceeded.
Please install modules with a
D
P
high current consumption direct-
ly beside the header module.
Clack
Dimensions
Installation
dimensions
80 mm
60 mm
Installed and wired
dimensions
In- / Output 85 mm
84 mm
modules 74 mm
cm
2,77mm
24
76 mm
76,62 mm
88 mm
ca. 110 mm
Function modules/ 89 mm
88 mm
Extension modules 85 mm
84,46 mm
11
4,66mm
mm
27 mm
24
768 mm
cm
CPUs (here with 91mm
89 mm
EasyConn from 85 mm
VIPA)
11 mm
5 mm
mm
27 mm
24
768mm
cm
65 mm
12 cm
125 mm
Installation
General The modules are each installed on a 35mm profile rail and connected via a
bus connector. Before installing the module the bus connector is to be
placed on the profile rail before.
Profile rail For installation the following 35mm profile rails may be used:
35 mm
1,5 mm
35 mm
1 mm
15 mm
7,5 mm
27 mm 27 mm
Bus connector System 200V modules communicate via a backplane bus connector. The
backplane bus connector is isolated and available from VIPA in of 1-, 2-, 4-
or 8tier width.
The following figure shows a 1tier connector and a 4tier connector bus:
The bus connector is to be placed on the profile rail until it clips in its place
and the bus connections look out from the profile rail.
Order number Label Description
290-0AA10 Bus connector 1tier
290-0AA20 Bus connector 2tier
290-0AA40 Bus connector 4tier
290-0AA80 Bus connector 8tier
Installation on a The following figure shows the installation of a 4tier width bus connector in
profile rail a profile rail and the slots for the modules.
The different slots are defined by guide rails.
1 2 3
[1] Header module
(double width)
[2] Header module
(single width)
[3] Peripheral module
[4] Guide rails
PW
ER
RD
BA
ADR. 0 1
DC24V
+ 1
- 2
R
S
MMC
PW
SF
FC
MC
Assembly
possibilities
hoizontal assembly vertical Please regard the allowed environmental temperatures:
assembly
• horizontal assembly: from 0 to 60°C
• vertical assembly: from 0 to 40°C
• lying assembly:
0 1
from 0 to 40°C
lying assembly The horizontal assembly always starts at the left side with
a header module, then you install the peripheral modules
beside to the right.
You may install up to 32 peripheral modules.
0 1
any modules!
• Make sure that a clearance of at least 60mm exists
above and 80mm below the middle of the profile rail.
60 mm
Note!
A maximum of 32 modules can be connected at the back plane bus. Take
attention that here the maximum sum current of 3.5A is not exceeded.
Assembly
procedure
• Install the profile rail. Make sure that a clearance of at least 60mm
exists above and 80mm below the middle of the profile rail.
• Press the bus connector into the profile rail until it clips securely into
place and the bus-connectors look out from the profile rail. This
provides the basis for the installation of your modules.
• Start at the outer left location with the installation of your header
module and install the peripheral modules to the right of this.
1 2 3 [1] Header module
(double width)
[2] Header module
(single width)
[3] Peripheral module
[4] Guide rails
4
• Insert the module that you are installing into the profile rail at an angle
of 45 degrees from the top and rotate the module into place until it
clicks into the profile rail with an audible click. The proper connection
to the backplane bus can only be guaranteed when the module has
properly clicked into place.
Attention!
Power must be turned off before modules are
installed or removed!
Clack
Attention!
Power must be turned off before modules are installed or
removed!
Please regard that the backplane bus is interrupted at the point
where the module was removed!
Wiring
Overview Most peripheral modules are equipped with a 10pole or a 18pole connector.
This connector provides the electrical interface for the signaling and supply
lines of the modules.
The modules carry spring-clip connectors for interconnections and wiring.
The spring-clip connector technology simplifies the wiring requirements for
signaling and power cables.
In contrast to screw terminal connections, spring-clip wiring is vibration
proof. The assignment of the terminals is contained in the description of the
respective modules.
You may connect conductors with a diameter from 0.08mm2 up to 2.5mm2
(max. 1.5mm2 for 18pole connectors).
The following figure shows a module with a 10pole connector.
Note!
The spring-clip is destroyed if you push the screwdriver into the wire port!
Make sure that you only insert the screwdriver into the square hole of the
connector!
Wiring procedure
• Install the connector on the module until it locks with an audible click.
For this purpose you press the two clips together as shown.
The connector is now in a permanent position and can easily be wired.
The following section shows the wiring procedure from top view.
• Insert the stripped end of the wire into the round opening. You can use
wires with a diameter of 0.08mm2 to 2.5mm2
(1.5mm2 for 18pole connectors).
• By removing the screwdriver the wire is connected safely with the plug
connector via a spring.
Note!
Wire the power supply connections first followed by the signal cables
(inputs and outputs).
Installation guidelines
General The installation guidelines contain information about the interference free
deployment of System 200V systems. There is the description of the ways,
interference may occur in your control, how you can make sure the
electromagnetic digestibility (EMC), and how you manage the isolation.
What means EMC? Electromagnetic digestibility (EMC) means the ability of an electrical device,
to function error free in an electromagnetic environment without being
interferenced res. without interferencing the environment.
All System 200V components are developed for the deployment in hard
industrial environments and fulfill high demands on the EMC. Nevertheless
you should project an EMC planning before installing the components and
take conceivable interference causes into account.
Possible Electromagnetic interferences may interfere your control via different ways:
interference • Electromagnetic fields (RF coupling)
causes
• Magnetic fields with power frequency
• I/O signal conductors
• Bus system
• Current supply
• Protected earth conductor
Depending on the spreading medium (lead bound or lead free) and the
distance to the interference cause, interferences to your control occur by
means of different coupling mechanisms.
One differs:
• galvanic coupling
• capacitive coupling
• inductive coupling
• radiant coupling
Basic rules for In the most times it is enough to take care of some elementary rules to
EMC guarantee the EMC. Please regard the following basic rules when installing
your PLC.
• Take care of a correct area-wide grounding of the inactive metal parts
when installing your components.
- Install a central connection between the ground and the protected
earth conductor system.
- Connect all inactive metal extensive and impedance-low.
- Please try not to use aluminum parts. Aluminum is easily oxidizing
and is therefore less suitable for grounding.
• When cabling, take care of the correct line routing.
- Organize your cabling in line groups (high voltage, current supply,
signal and data lines).
- Always lay your high voltage lines and signal res. data lines in
separate channels or bundles.
- Route the signal and data lines as near as possible beside ground
areas (e.g. suspension bars, metal rails, tin cabinet).
• Proof the correct fixing of the lead isolation.
- Data lines must be laid isolated (for details see below).
- Analog lines must be laid isolated. When transmitting signals with
small amplitudes the one sided laying of the isolation may be
favorable.
- Lay the line isolation extensively on an isolation/protected earth con-
ductor rail directly after the cabinet entry and fix the isolation with
cable clamps.
- Make sure that the isolation/protected earth conductor rail is
connected impedance-low with the cabinet.
- Use metallic or metalized plug cases for isolated data lines.
• In special use cases you should appoint special EMC actions.
- Wire all inductivities with erase links, which are not addressed by the
System SLIO modules.
- For lightening cabinets you should avoid luminescent lamps.
• Create a homogeneous reference potential and ground all electrical
operating supplies when possible.
- Please take care for the targeted employment of the grounding
actions. The grounding of the PLC is a protection and functionality
activity.
- Connect installation parts and cabinets with the System SLIO in star
topology with the isolation/protected earth conductor system. So you
avoid ground loops.
- If potential differences between installation parts and cabinets occur,
lay sufficiently dimensioned potential compensation lines.
General data
General data
Mounting conditions
Mounting place - In the control cabinet
Mounting position - Horizontal and vertical
Overview Here the hardware components of the CPU are described. The technical
data are at the end of the chapter.
Properties
R RN R RN
ST ST
S MR S MR
MMC MMC
RN PW RN PW
IF SF IF SF
BA C FC M BA C FC M
2 2
ER A MC P ER A MC P
N I N I
X1 X1
DC DC
24V + 1 24V + 1
X 2
3 4
- 2 X 2
3 4
- 2
VIPA 214-2CM03 VIPA 215-2CM03
Structure
7
X1
DC
24V + 1
X 2
- 2 5
3 4
VIPA 21x-2CM03
CAN MP 2 I
Interfaces
1 n. c. 1 reserved
1
2 CAN low 5
2 M24V
6 3 CAN Ground 9 3 RxD/TxD-P (line B)
2 4
7
4 n. c. 8
4 RTS
3 5 shield 3 5 M5V
8 7
4
6 Ground 6 P5V
2
9 7 CAN high 6 7 P24V
5 1
8 n. c. 8 RxD/TxD-N (line A)
9 n. c. 9 n.c.
X1
+ 1 + DC 24 V
- 2 0V
Power supply The CPU has an internal power supply. This is connected to an external
supply voltage via two terminals located on the front of the unit.
The power supply requires DC 24V (20.4 ... 28.8V). In addition to the
electronic circuitry of the CPU this supply voltage is used for the modules
connected to the backplane bus.
The electronic circuitry of the CPU is not dc-insulated from the supply
voltage. The power supply is protected against reverse polarity and short
circuits.
Note!
Please ensure that the polarity of the supply voltage is correct.
MP2I interface The MPI unit provides the link for the data transfer between the CPU and
the PC. Via bus communication you are able to exchange programs and
data between different CPUs that are linked over MPI.
For a serial exchange between the partners you normally need a special
MPI-converter. But now you are also able to use the VIPA "Green Cable"
(Order-No. VIPA 950-0KB00), which allows you to establish a serial peer-
to-peer connection over the MPI interface.
Please regard the "Hints for the deployment of the MPI interface" in
chapter "Deployment CPU 21x".
CAN interface The CPU 21x-2CM03 is connected to the CAN system by means of a 9pin
plug.
Note!
More details on the CAN master see chapter "CANopen communication".
Memory The CPUs have an integrated work and a load memory. The memories are
management battery-buffered.
In the load memory there are program code and blocks stored together
with the header information.
The program parts and blocks, which are relevant for the running program,
are loaded to the work memory during the program sequence.
Operating mode With the operating mode switch you may switch the CPU between STOP
switch and RUN.
During the transition from STOP to RUN the operating mode START-UP is
driven by the CPU.
RN
ST
By Switching to MR (Memory Reset) you request an overall reset with
MR
following load from MMC, if a project there exists.
MMC slot You may install a VIPA MMC memory card in this slot as external storage
memory card device (Order No.: VIPA 953-0KX10).
The access to the MMC takes always place after an overall reset.
Battery backup for A rechargeable battery is installed on every CPU 21x to safeguard the
clock and RAM contents of the RAM when power is removed. This battery is also used to
buffer the internal clock.
The rechargeable battery is maintained by a charging circuit that receives
its power from the internal power supply and that maintain the clock and
RAM for a max. period of 30 days.
Attention!
Due to a long storage of the CPU, the battery may be discharged
excessively. Please connect the CPU at least for 24 hours to the power
supply, to achieve the full buffer capacity.
After a power reset and with an empty battery the CPU starts with a BAT
error and executes an overall reset, because with an empty battery the
RAM content is undefined.
LEDs CPU The CPU has got LEDs on its front side. In the following the usage and the
according colors of the LEDs is described.
LEDs CAN The LEDs are located in the left half of the front panel and they are used
for diagnostic purposes. The following table shows the color and the
significance of these LEDs.
Note!
If all LEDs are blinking with 1Hz, the CAN master awaits valid parameters
from the CPU. If the CAN master is not supplied with parameters by the
CPU his LEDs get off after 5s.
Technical data
Type CAN
Type of interface CAN
Connector Sub-D, 9-pin, male
Electrically isolated 9
MPI -
MP²I (MPI/RS232) -
DP master -
DP slave -
Point-to-point interface -
Functionality MPI
Number of connections, max. 16
PG/OP channel 9
Routing -
Global data communication 9
S7 basic communication 9
S7 communication 9
S7 communication as server 9
S7 communication as client -
Transmission speed, min. 19.2 kbit/s
Transmission speed, max. 187.5 kbit/s
Datasizes
Input bytes 0
Output bytes 0
Parameter bytes 3
Diagnostic bytes 0
Housing
Material PPE / PA 6.6
Mounting Profile rail 35 mm
Mechanical data
Dimensions (WxHxD) 50.8 x 76 x 80 mm
Weight 150 g
Environmental conditions
Operating temperature 0 °C to 60 °C
Storage temperature -25 °C to 70 °C
Certifications
UL508 certification yes
Type CAN
Type of interface CAN
Connector Sub-D, 9-pin, male
Electrically isolated 9
MPI -
MP²I (MPI/RS232) -
DP master -
DP slave -
Point-to-point interface -
Functionality MPI
Number of connections, max. 16
PG/OP channel 9
Routing -
Global data communication 9
S7 basic communication 9
S7 communication 9
S7 communication as server 9
S7 communication as client -
Transmission speed, min. 19.2 kbit/s
Transmission speed, max. 187.5 kbit/s
Datasizes
Input bytes 0
Output bytes 0
Parameter bytes 3
Diagnostic bytes 0
Housing
Material PPE / PA 6.6
Mounting Profile rail 35 mm
Mechanical data
Dimensions (WxHxD) 50.8 x 76 x 80 mm
Weight 150 g
Environmental conditions
Operating temperature 0 °C to 60 °C
Storage temperature -25 °C to 70 °C
Certifications
UL508 certification yes
Overview This chapter describes the deployment of the CPU in the System 200V.
The description refers directly to the CPU and to the deployment in
connection with peripheral modules, mounted on a profile rail together with
the CPU at the backplane bus.
Assembly
Note!
Information about assembly and cabling may be found at chapter "Basics
and Assembly".
Start-up behavior
Turn on power When the CPU is delivered it has been reset. After the power supply has
supply been switched on, the CPU changes to the operating mode the operating
mode lever shows. After a STOP→RUN transition the CPU switches to
RUN without program.
Note!
Due to a long storage of the CPU, the battery may be discharged
excessively. Please connect the CPU at least for 24 hours to the power
supply, to achieve the full buffer capacity.
Boot procedure with The CPU switches to RUN with the program stored in the battery buffered
valid data in the CPU RAM.
Boot procedure The accumulator/battery is automatically loaded via the integrated power
with empty battery supply and guarantees a buffer for max. 30 days. If this time is exceeded,
the battery may be totally discharged. This means that the battery buffered
RAM is deleted.
In this state, the CPU executes an overall reset because with an empty
battery the RAM content is undefined. If a MMC with a S7PROG.WLD is
plugged, program code and data blocks are transferred from the MMC into
the work memory of the CPU.
If there is no MMC, the project from the internal Flash is loaded.
Depending on the position of the operating mode switch, the CPU remains
in STOP respectively switches to RUN. Due to the battery error the CPU
can only boot if there was an OB81 configured. Otherwise a manual restart
(STOP/RUN) respectively PG command is necessary.
On a start-up with an empty battery the SF LED is on and thus points to an
entry in the diagnostic buffer. Information about the Event-IDs can be found
at "VIPA specific diagnostic entries".
Attention!
After a power reset and with an empty battery the CPU starts with a BAT
error and executes an overall reset.
Addressing
Signaling states in The signaling states of the lower addresses (0 ... 127) are additionally
the process image saved in a special memory area called the process image.
The process image is divided into two parts:
• process image of the inputs (PII)
• process image of the outputs (PIQ)
Read/write access You may access the modules by means of read or write operations on the
peripheral bytes or on the process image.
Note!
Please remember that you may access different modules by means of read
and write operations on the same address.
The addressing ranges of digital and analog modules are different when
they are addressed automatically.
Digital modules: 0 ... 127
Analog modules: 128 ... 1023
Example for auto- The following figure illustrates the automatic allocation of addresses:
matic address
allocation
Slot: 1 2 3 4 5 6
DIO 8xDC24V
DO 8xDC24V
DI 16xDC24V
DI 8xDC24V
AO 4x12Bit
AI 4x12Bit
CPU 21x
PII rel. Addr. Peripheral area Peripheral area rel. Addr PIQ
0 Input byte 0 Output byte 0 0
. . . .
. . . .
. . . .
analog digital
128 Input byte 0 Output byte 0 128
. .
. .. .. .. .
. . .
. .
135 Input byte 7 Output byte 7 135
Modifying allocated You may change the allocated addresses at any time by means of the
addresses by Siemens SIMATIC manager. In this way you may also change the addres-
configuration ses of analog modules to the range covered by the process image
(0 ... 127) and address digital modules above 127.
The following pages describe the required preparations and the procedure
for this type of configuration.
2 2
What is MP I? The MP I jack combines 2 interfaces in 1:
• MP interface
• RS232 interface
Please regard that the RS232 functionality is only available by using the
Green Cable from VIPA.
Deployment as The MP interface provides the data transfer between CPUs and PCs. In a
MP interface bus communication you may transfer programs and data between the
CPUs interconnected via MPI.
Connecting a common MPI cable, the MPI jack supports the full MPI
functionality.
Deployment as For the serial data transfer from your PC, you normally need a MPI
RS232 interface only transducer. Fortunately you may also use the "Green Cable" from VIPA.
via "Green Cable" You can order this under the order no. VIPA 950-0KB00.
Overview For the project engineering of the CPU 21x and the other System 200V
modules connected to the same VIPA bus, the hardware configurator from
Siemens is to be used.
To address the directly plugged peripheral modules, you have to assign a
special address in the CPU to every module.
The address allocation and the parameterization of the modules takes
place in the Siemens SIMATIC manager as a virtual PROFIBUS system.
For the PROFIBUS interface is standardized software sided, the
functionality is guaranteed by including a GSD-file into the Siemens
SIMATIC manager.
Transfer your project into the CPU via the MPI interface.
Note!
The configuration of the CPU requires a thorough knowledge of the
Siemens SIMATIC manager and the hardware configurator!
Including the • Go to www.vipa.com > Service > Download > PROFIBUS GSD files and
GSD-file download the file System_100V_-_200V_Vxxx.zip.
• Extract the file to your work directory. The vipa_21x.gsd (German)
respectively vipa_21x.gse (English) can be found at the directory
CPU21x.
• Start the Siemens hardware configurator and close every project.
• Go to Options > Install new GSD file
• Navigate to the directory CPU21x and choose the corresponding file
vipa_21x.gsd (German) or vipa_21x.gse (English)
Now the modules of the VIPA System 200V are integrated in the hardware
catalog at PROFIBUS-DP \ Additional field devices \ I/O \
VIPA_System_200V.
Proceeding To be compatible with the Siemens SIMATIC manager the following steps
should be executed:
R
S
MMC
RN
ST
MR
Hardware After the hardware configuration of the CPU place the System 200V
configuration of modules in the plugged sequence.
the modules In order to address the installed peripheral modules individually, specific
addresses in the CPU have to be assigned to them.
Slot Module
1
2 CPU 315-2DP PROFIBUS (1): DP master system (1)
X2 DP
3
R
S
RN
MR
MMC
ST
PW
SF
FC 2
MC
DIO 8xDC24V
DO 8xDC24V
DI 8xDC24V
Parameter DIO
AO 4x12Bit
AI 4x12Bit
Parameterization For parameterization double-click during the project engineering at the slot
overview on the module you want to parameterize. In the appearing dialog
window you may set the wanted parameters.
Parameterization By using the SFCs 55, 56 and 57 you may alter and transfer parameters
during runtime for wanted modules during runtime.
For this you have to store the module specific parameters in so called
"record sets".
More detailed information about the structure of the record sets is to find in
the according module description.
Parameterization Since the CPU from VIPA is to be configured as Siemens CPU 315-2DP
via Siemens (315-2AF03 0AB00 V1.2) in the Siemens hardware configurator, the
CPU 315-2AF03 parameters of the VIPA CPU may be set with "Object properties" of the
CPU 315-2DP during hardware configuration.
Via a double-click on the CPU 315-2DP the parameter window of the CPU
may be accessed.
Using the registers you get access to every standard parameter of the
CPU.
Parameter CPU
(1) VIPA_CPU
CPU 21x
CPU 214
RN
R ST
S MR
MMC
PW
SF
FC
2
MC
Supported The CPU does not evaluate each parameter, which may be set at the
parameters hardware configuration.
The following parameters are supported by the CPU at this time:
General
Short description The short description of the Siemens CPU 315-2AF03 is CPU 315-2DP.
Order No. / Order number and firmware are identical to the details in the "hardware
Firmware catalog" window.
Name The Name field provides the short description of the CPU. If you change
the name the new name appears in the Siemens SIMATIC manager.
Startup
Startup when If the checkbox for "Startup when expected/actual configuration differ" is
expected/actual deselected and at least one module is not located at its configured slot or if
another type of module is inserted there instead, then the CPU does not
configuration differs
switch to RUN mode and remains in STOP mode.
If the checkbox for "Startup when expected/actual configuration differ" is
selected, then the CPU starts even if there are modules not located in their
configured slots of if another type of module is inserted there instead, such
as during an initial system start-up.
HB97E - CPU - RE_21x-2CM03 - Rev. 15/14 3-9
Chapter 3 Deployment CPU 21x-2CM03 Manual VIPA System 200V
Monitoring time for This operation specifies the maximum time for the ready message of every
ready message by configured module after PowerON. Here connected PROFIBUS DP slaves
modules [100ms] are also considered until they are parameterized. If the modules do not
send a ready message to the CPU by the time the monitoring time has
expired, the actual configuration becomes unequal to the preset
configuration.
Monitoring time for The maximum time for the transfer of parameters to parameterizable
transfer of modules. If not every module has been assigned parameters by the time
parameters to this monitoring time has expired; the actual configuration becomes unequal
modules [100ms] to the preset configuration.
Cycle/Clock
memory
Update OB1 This parameter is not relevant.
process image
cyclically
Scan cycle Here the scan cycle monitoring time in milliseconds may be set. If the scan
monitoring time cycle time exceeds the scan cycle monitoring time, the CPU enters the
STOP mode. Possible reasons for exceeding the time are:
• Communication processes
• a series of interrupt events
• an error in the CPU program
Scan cycle load Using this parameter you can control the duration of communication
from Communi- processes, which always extend the scan cycle time so it does not exceed
cation a specified length.
If the cycle load from communication is set to 50%, the scan cycle time of
OB 1 can be doubled. At the same time, the scan cycle time of OB 1 is still
being influenced by asynchronous events (e.g. hardware interrupts) as
well.
OB85 call up at I/O The preset reaction of the CPU may be changed to an I/O access error that
access error occurs during the update of the process image by the system.
The VIPA CPU is preset such that OB 85 is not called if an I/O access error
occurs and no entry is made in the diagnostic buffer either.
Clock memory Activate the check box if you want to use clock memory and enter the
number of the memory byte.
Note!
The selected memory byte cannot be used for temporary data storage.
Retentive Memory
Number of Memory Enter the number of retentive memory bytes from memory byte 0 onwards.
Bytes from MB0
Number of S7 Enter the number of retentive S7 timers from T0 onwards. Each S7 timer
Timers from T0 occupies 2bytes.
Interrupts
Priority Here the priorities are displayed, according to which the hardware interrupt
OBs are processed (hardware interrupt, time-delay interrupt, async. error
interrupts).
Time-of-day
interrupts
Priority Here the priorities may be specified according to which the time-of-day
interrupt is processed.
With priority "0" the corresponding OB is deactivated.
Active Activate the check box of the time-of-day interrupt OBs if these are to be
automatically started on complete restart.
Execution Select how often the interrupts are to be triggered. Intervals ranging from
every minute to yearly are available. The intervals apply to the settings
made for start date and time.
Start date / time Enter date and time of the first execution of the time-of-day interrupt.
Cyclic interrupts
Priority Here the priorities may be specified according to which the corresponding
cyclic interrupt is processed. With priority "0" the corresponding interrupt is
deactivated.
Execution Enter the time intervals in ms, in which the watchdog interrupt OBs should
be processed. The start time for the clock is when the operating mode
switch is moved from STOP to RUN.
Phase offset Enter the delay time in ms for current execution for the watch dog interrupt.
This should be performed if several watchdog interrupts are enabled.
Phase offset allows to distribute processing time for watchdog interrupts
across the cycle.
Protection
Level of protection Here 1 of 3 protection levels may be set to protect the CPU from
unauthorized access.
Protection level 1 (default setting):
• No password adjustable, no restrictions
Protection level 2 with password:
• Authorized users: read and write access
• Unauthorized user: read access only
Protection level 3:
• Authorized users: read and write access
• Unauthorized user: no read and write access
Project transfer
Overview There are the following possibilities for project transfer into the CPU:
• Transfer via MPI
• Transfer via MMC when using a MMC programmer
Transfer via MPI The structure of a MPI net is electrically identical with the structure of a
PROFIBUS net. This means the same rules are valid and you use the
same components for the build-up. The single participants are connected
with each other via bus interface plugs and PROFIBUS cables. Per default
the MPI net runs with 187.5kbaud. VIPA CPUs are delivered with MPI
address 2.
MPI programming The MPI programming cables are available at VIPA in different variants.
cable The cables provide a RS232 res. USB plug for the PC and a bus enabled
RS485 plug for the CPU.
Due to the RS485 connection you may plug the MPI programming cables
directly to an already plugged plug on the RS485 jack. Every bus
participant identifies itself at the bus with an unique address, in the course
of the address 0 is reserved for programming devices.
Terminating resistor A cable has to be terminated with its surge impedance. For this you switch
on the terminating resistor at the first and the last participant of a network
or a segment.
Please make sure that the participants with the activated terminating
resistors are always power supplied. Otherwise it may cause interferences
on the bus.
Transfer with MPI programming cable (MPI communication)
STEP7
from Siemens
VIPA
USB-MPI Ad apter
M PI
Erro r
Active
Power
MPI net
Green Cable
Configure MPI Hints for configuring a MPI interface are to find in the documentation of
your programming software.
The "Green Cable" has the order number VIPA 950-0KB00.
Attention!
Please regard, that you may use the "Green Cable" exclusively at VIPA
2
CPUs with MP I-interface!
Please regard the hints for deploying the Green Cable and the MP2I jack!
Approach transfer • Connect your PC to the MPI jack of your CPU via a MPI programming
via MPI interface cable.
• Load your project in the SIMATIC manager from Siemens.
• Choose in the menu Options > Set PG/PC interface
• Select in the according list the "PC Adapter (MPI)"; if appropriate you
have to add it first, then click on [Properties].
• Set in the register MPI the transfer parameters of your MPI net and type
a valid address.
• Switch to the register Local connection
• Set the COM port of the PC and the transfer rate 38400Baud for the
MPI programming cable from VIPA.
• Via PLC > Load to module you may transfer your project via MPI to the
CPU and save it on a MMC via PLC > Copy RAM to ROM if one is
plugged.
Note!
Please make sure to adjust the transfer rate to 38400Baud when using the
"Green Cable" from VIPA.
Hints for the The Green Cable is a green connection cable, manufactured exclusively for
Green Cable the deployment at VIPA System components.
The Green Cable is a programming and download cable for VIPA CPUs
2
MP I jack and VIPA field bus masters. The Green Cable from VIPA is
available under the order no. VIPA 950-0KB00.
Transfer via The MMC (Memory Card) serves as external transfer and storage medium.
MMC There may be stored several projects and sub-directories on a MMC
storage module. Please regard that your current project is stored in the root
directory and has one of the following file names:
• S7PROG.WLD
• S7PROGF.WLD
• AUTOLOAD.WLD
With File > Memory Card File > New in the Siemens SIMATIC manager a
new wld file may be created. After the creation copy the blocks from the
project blocks folder and the System data into the wld file.
Transfer The transfer of the application program from the MMC into the CPU takes
MMC → CPU place depending on the file name after an overall reset or PowerON.
• S7PROG.WLD is read from the MMC after overall reset and transferred
into the battery buffered RAM.
• S7PROGF.WLD is read from the MMC after overall reset and
transferred into the battery buffered RAM and additionally into the Flash
memory. An access to the Flash memory only takes place at empty
battery of the buffer and when no MMC with user program is plugged-in.
• AUTOLOAD.WLD is read after PowerON from the MMC and transferred
into the battery-buffered RAM .
During the transfer the "MC" LED blinks. Please regard that your user
memory serves for enough space, otherwise your user program is not
completely loaded and the SF LED gets on. Execute a compression before
the transfer, for this does not happen automatically.
Transfer When the MMC has been installed, the write command stores the content
CPU → MMC of the battery buffered RAM as S7PROG.WLD on the MMC and in the
internal Flash memory.
The write command is controlled by means of the block area of the
Siemens SIMATIC manager PLC > Copy RAM to ROM. During the write
process the "MC"-LED of the CPU is blinking. When the LED expires the
write process is finished.
If this project is to be loaded automatically from the MMC with PowerON,
you have to rename this on the MMC to AUTOLOAD.WLD.
Transfer control After a MMC access, an ID is written into the diagnostic buffer of the CPU.
To monitor the diagnosis entries, you select PLC > Module Information in
the Siemens SIMATIC manager. Via the register "Diagnostic Buffer" you
reach the diagnosis window.
Information about the Event-IDs can be found at "VIPA specific diagnostic
entries".
Operating modes
Operating mode • During the transition from STOP to RUN the system calls the start-up
START-UP organization block OB 100. The processing time for this OB is not
monitored. The start-up OB may issue calls to other blocks.
• All digital outputs are disabled during the start-up, i.e. outputs are
inhibited.
• RUN-LED blinks as soon as the OB 100 is operated and for at least
3s, even if the start-up time is shorter or the CPU gets to
STOP due to an error. This indicates the start-up.
• STOP-LED off
When the CPU has completed the start-up OB, it assumes the operating
mode RUN.
Function security The CPUs include security mechanisms like a watchdog (100ms) and a
parameterizable cycle time surveillance (parameterizable min. 1ms) that
stop res. execute a RESET at the CPU in case of an error and set it into a
defined STOP state.
The VIPA CPUs are developed function secure and have the following
system properties:
Firmware update
Overview There is the opportunity to execute a firmware update for the CPU and its
components via MMC. For this an accordingly prepared MMC must be in
the CPU during the startup.
So a firmware files can be recognized and assigned with startup, a file
name is reserved for each updateable component (see table below).
After PowerON and CPU STOP the CPU checks if there is a firmware file
on the MMC. If this firmware version is different to the existing firmware
version, this is indicated by blinking of the LEDs and the firmware may be
installed by an update request.
Latest Firmware at The latest firmware versions are to be found in the service area at
www.vipa.com www.vipa.com
Find out CPU A label on the rear of the module indicates the firmware version.
firmware version You may display the current firmware version of your CPU via the Siemens
SIMATIC manager. To display the firmware version, you go online with the
CPU via your PG or PC and start the Siemens SIMATIC manager.
Via PLC > Module status, register "General", the current firmware version
is evaluated and displayed.
Reserved file By means of a reserved file name in the CPU 21x-2CM03 you may transfer
names a firmware per MMC:
Attention!
When installing a new firmware you have to be extremely careful. Under
certain circumstances you may destroy the CPU, for example if the voltage
supply is interrupted during transfer or if the firmware file is defective.
In this case, please call the VIPA-Hotline!
Please regard that the version of the update firmware has to be different
from the existing firmware otherwise no update is executed.
Transfer firmware 1. Switch the operating mode switch of your CPU in position ST. Turn off
from MMC into the voltage supply. Plug the MMC with the firmware files into the CPU.
CPU Please take care of the correct plug-in direction of the MMC. Turn on
the voltage supply.
2. After a short boot-up time, the alternate blinking of the LEDs SF and
FC shows that at least a differing firmware file was found on the MMC.
3. You start the transfer of the firmware as soon as you tip the operating
mode switch lever downwards to MR within 10s and leave it in ST
position.
4. During the update process, the LEDs SF and FC are alternately
blinking and MC LED is on. This may last several minutes.
5. The update is successful finished when the LEDs PW, S, SF, FC and
MC are on. If they are blinking fast, an error occurred.
6. Turn Power OFF and ON. Now it is checked by the CPU, whether
further current firmware versions are available at the MMC. If so, again
the LEDs SF and FC flash after a short start-up period. Continue with
point 3.
If the LEDs do not flash, the firmware update is ready.
Now a factory reset should be executed (see next page). After that the
CPU is ready for duty.
1 2 3 4 5 6
PW PW PW PW PW PW
Tip RN RN
SF SF SF SF SF SF
MMC stecken ST
FC FC ST FC FC FC FC Power
MC MC MR MR MC MC MC MC OFF/ON
Power OFF/ON 10 Sec.
Factory reset
Proceeding With the following proceeding the internal RAM of the CPU is completely
deleted and the CPU is reset to delivery state.
Please note that here also the MPI address is reset to the address 2!
1 2 3 4 5
R R R R R
S S S S S
PW
Tip RN
PW
6x PW
RN Tip RN
PW PW
SF SF SF SF SF
ST ST ST
FC FC FC FC FC Power
MC MR MC MC MR MR MC MC OFF/ON
30 Sec. 1 Sec.
Note!
After the firmware update you always should execute a Factory reset.
Entries in the You may read the diagnostic buffer of the CPU via the Siemens SIMATIC
diagnostic buffer manager. Besides of the standard entries in the diagnostic buffer, the VIPA
CPUs support some additional specific entries in form of event-IDs.
Monitoring the To monitor the diagnostic entries you choose the option PLC > Module
diagnostic entries Information in the Siemens SIMATIC manager. Via the register "Diagnostic
Buffer" you reach the diagnostic window:
Module information
The diagnosis is independent from the operating mode of the CPU. You
may store a max. of 100 diagnostic entries in the CPU.
The following page shows an overview of the VIPA specific Event-IDs.
Overview of the
Event-IDs
Event-ID Description
0xE003 Error at access to I/O devices
Zinfo1: I/O address
Zinfo2: Slot
0xE004 Multiple parameterization of a I/O address
Zinfo1: I/O address
Zinfo2: Slot
0xE005 Internal error – Please contact the VIPA-Hotline!
0xE006 Internal error – Please contact the VIPA-Hotline!
0xE007 Configured in-/output bytes do not fit into I/O area
0xE008 Internal error – Please contact the VIPA-Hotline!
0xE009 Error at access to standard back plane bus
0xE010 Not defined module group at backplane bus recognized
Zinfo2: Slot
Zinfo3: Type ID
0xE011 Master project engineering at Slave-CPU not possible or wrong slave configuration
0xE012 Error at parameterization
0xE013 Error at shift register access to VBUS digital modules
0xE014 Error at Check_Sys
0xE015 Error at access to the master
Zinfo2: Slot of the master (32=page frame master)
0xE016 Maximum block size at master transfer exceeded
Zinfo1: I/O address
Zinfo2: Slot
0xE017 Error at access to integrated slave
0xE018 Error at mapping of the master I/O devices
0xE019 Error at standard back plane bus system recognition
0xE01A Error at recognition of the operating mode (8 / 9 Bit)
Overview For troubleshooting purposes and to display the status of certain variables
you can access certain test functions via the menu item Debug of the
Siemens SIMATIC manager.
The status of the operands and the VKE can be displayed by means of the
test function Debug > Monitor.
You can modify and/or display the status of variables by means of the test
function PLC > Monitor/Modify Variables.
Debug > Monitor This test function displays the current status and the VKE of the different
operands while the program is being executed.
It is also possible to enter corrections to the program.
Note!
When using the test function “Monitor” the PLC must be in RUN mode!
PLC > This test function returns the condition of a selected operand (inputs,
Monitor/Modify outputs, flags, data word, counters or timers) at the end of program-
Variables execution.
This information is obtained from the process image of the selected
operands. During the "processing check" or in operating mode STOP the
periphery is read directly from the inputs. Otherwise only the process
image of the selected operands is displayed.
Control of outputs
It is possible to check the wiring and proper operation of output-modules.
You can set outputs to any desired status with or without a control
program. The process image is not modified but outputs are no longer
inhibited.
Control of variables
The following variables may be modified:
I, Q, M, T, C and D.
The process image of binary and digital operands is modified
independently of the operating mode of the CPU.
When the operating mode is RUN the program is executed with the
modified process variable. When the program continues they may,
however, be modified again without notification.
Process variables are controlled asynchronously to the execution sequence
of the program.
General The CAN bus (Control Area Network) is an international standard for open
field bus systems intended for building, manufacturing and process
automation applications that was originally designed for automotive
applications.
Due to its extensive error detection facilities, the CAN bus system is
regarded as the most secure bus system. It has a residual error probability
-11
of less than 4.7x10 . Bad messages are flagged and retransmitted
automatically.
In contrast to PROFIBUS and INTERBUS-S, CAN defines under the CAL-
level-7-protocol (CAL=CAN application layer) defines various level-7 user
profiles for the CAN bus. One standard user profile defined by the CIA
(CAN in Automation) e.V. is CANopen.
Communication CAN is based on a linear bus topology. You can use router nodes to
medium construct a network. The number of devices per network is only limited by
the performance of the bus driver modules.
The maximum distance covered by the network is determined by the
runtimes of the signals. This means that a data rate of 1Mbaud limits the
network to 40m and 80kBaud limits the network to 1000m.
The CAN bus communication medium employs a screened three-core
cable (optionally a five-core).
The CAN bus operates by means of differential voltages. For this reason it
is less sensitive to external interference than a pure voltage or current
based interface. The network must be configured as a serial bus, which is
terminated by a 120Ω terminating resistor.
Your VIPA CAN bus coupler contains a 9pin socket. You must use this
socket to connect the CAN bus coupler as a slave directly to your CAN bus
network.
All devices on the network use the same baud rate.
Due to the bus structure of the network it is possible to connect or
disconnect any station without interruption to the system. It is therefore also
possible to commission a system in various stages. Extensions to the
system do not affect the operational stations. Defective stations or new
stations are recognized automatically.
Bus access Bus access methods are commonly divided into controlled (deterministic)
method and uncontrolled (random) bus access systems.
CAN employs a Carrier-Sense Multiple Access (CSMA) method, i.e. all
stations have the same right to access the bus as long as the bus is not in
use (random bus access).
Data communications is message related and not station related. Every
message contains a unique identifier, which also defines the priority of the
message. At any instance only one station can occupy the bus for a
message.
CAN bus access control is performed by means of a collision-free, bit-
based arbitration algorithm. Collision-free means that the final winner of the
arbitration process does not have to repeat his message. The station with
the highest priority is selected automatically when more than one station
accesses the bus simultaneously. Any station that is has information to
send will delay the transmission if it detects that the bus is occupied.
Fast introduction For the deployment of System 200V modules and the CAN master, you
have to include the System 200V modules into the hardware catalog via the
GSD-file from VIPA. For the project engineering in the hardware
configurator you have to execute the following steps:
• Start WinCoCT and project the CANopen network.
• Create a "slave" group with and add your CANopen slaves via
.
• Add modules to your slaves via "Modules" and parameterize them if
needed.
• Set your process data connections in the matrix via "Connections" and
proof your entries if needed in the process image of the master.
• Save the project and export it as wld-file.
• Include vipa_21x.gsd in the hardware configurator from Siemens.
• Switch to the Siemens SIMATIC manager and copy the data block from
the CAN-wld-file into the block directory.
• Project the PROFIBUS-DP master system in the hardware configurator
with the following Siemens-CPU: CPU 315-2DP (6ES7 315-2AF03-0AB0
V1.2)
• The DP master receives an address >1.
• Add the System 200V DP slave system "VIPA_CPU21x" from the
hardware catalog to the master system.
• The slave system always requires the address 1.
• Place the System 200V modules in plugged sequence starting with the
CPU 21x-2CM03 at the 1. slot.
• Save all and transfer the PLC project together with the wld-file via MPI
into the CPU.
In the following, these steps are explained more detailed.
Precondition for The hardware configurator is a part of the Siemens SIMATIC manager. It
the project serves the project engineering. The modules that can be parameterized
engineering with are monitored in the hardware catalog.
For the deployment of the System 200V modules, the inclusion of the
System 200V modules into the hardware catalog is necessary. This
happens via a GSD-file vipa_21x.gsd from VIPA.
Note!
For the project engineering a thorough knowledge of the Siemens
SIMATIC manager and the hardware configurator from Siemens is
required!
Include GSD-file • Copy the delivered VIPA GSD-file VIPA_21x.gsd into your GSD-
directory... \siemens\step7\s7data\gsd
• Start the hardware configurator from Siemens.
• Close all projects.
• Choose Options > Install new GSD-file.
• Select VIPA_21x.GSD.
Now the modules of the System 200V from VIPA are integrated in the
hardware catalog and can be projected.
Note
To be compatible to the Siemens SIMATIC manager, the System 200V CPUs from VIPA
have to be projected as
To be able to directly address the modules, you have to include them in the hardware
configurator from Siemens in form of a virtual PROFIBUS system. By including the
GSD-file from VIPA, you are able to access the complete function range of the
modules.
Engineer the CAN master in your virtual PROFIBUS system by placing a CPU 21x-
2CM03 on the 1. slot.
The concrete project engineering happens in the CANopen configuration tool
WinCoCT. You may export your project as wld-file and transfer it as DB into your PLC
program.
Set project Via Tools > Project options you may preset CAN specific parameters like
parameters baud rate, selection of the master etc.
More detailed information is to find in the WinCoCT manual.
Parameter WinCoCT allows you to preset VIPA specific parameters for the CAN
CAN master master by doing a right click onto the master and call the following dialog
window with Set PLC-Parameters:
Behavior at Here you can define the reaction of the output channels if the CPU
PLC-STOP switches to STOP. The following values are available:
Switch substitute value 0: Sets all outputs to 0
Keep last value: Keeps the recent state of the outputs.
Behavior at Slave Here you set the reaction for the slave input data in case of a slave failure.
breakdown Switch substitute value 0: The data is set to 0.
Keep the last value: The recent date remain unchanged.
Diagnostic This area allows you to define the diagnostic reaction of the CAN master.
Diagnostic: Activates the diagnostic function
CANopen state: When activated, the CAN master sends its state
"preoperational" or "operational" to the CPU. You may request the state via
SFC 13.
Slave failure/recovery: When activated, the OB 86 is called in the CPU in
case of slave failure and reboot.
Error control: If this option is selected, the NMT master sends all Guarding
errors as diagnosis to the CPU, that calls the OB 82.
Emergency Telegram: At activation, the NMT master sends all Emergency
telegrams as diagnosis to the CPU, that calls the OB 82.
Address range in The following fields allow you to preset the address ranges in the CPU for
the CPU the CANopen master in- and output ranges. Each block consists of 4Byte.
Input addr. 6000, Input blocks
PI basic address in the CPU that are occupied from 0x6000 CAN input
data. For input blocks max. 16 (64Byte) can be entered.
Output addr. 6000, Output blocks
PO basic address in the CPU that are occupied from 0x6000 CAN output
data. For output blocks max. 16 (64Byte) can be entered.
Input addr. A000, Input blocks
PI basic address in the CPU that are occupied from 0xA000 CAN input
network variables. For input blocks max. 80 (320Byte) can be entered.
Output addr. A000, Output blocks
PO basic address in the CPU that are occupied from 0xA000 CAN output
network variables. For output blocks max. 80 (320Byte) can be entered.
Activate CANopen To enable the master to access a CANopen slave, you have to register it at
slave in the the according master via WinCoCT. Right click onto your CAN master,
CANopen Manager choose "Device access" and switch to the register "CANopen Manager".
Via [Change] you can register every single slave res. via [Global] all slaves
at your master and preset the error behavior.
Please don’t forget to apply the settings into your project engineering
by clicking on [Apply to slaves].
Steps of the The following text describes the approach of the project engineering with
project an abstract sample:
engineering The project engineering is divided into three parts:
• CAN master project engineering in WinCoCT and export as wld-file
• Import CAN master project engineering
• Project engineering of the CPU 21x-2CM03 an the System 200V
modules
Preconditions For the project engineering of a CANopen system, the most recent EDS-
file has to be transferred into the EDS-directory of WinCoCT.
For the deployment of the System 200V modules, you have to include the
System 200V modules with the GSD-file VIPA_21x.gsd from VIPA into the
hardware catalog.
CAN master project • Copy the required EDS-files into the EDS-directory and start WinCoCT.
engineering in
WinCoCT
slaves via .
• Right click on the according slave and add the needed
modules via „Modules“.
• Parameterize the modules with [Parameter] res. via the
according object directory.
• Right click on the master and open the dialog "Device
Access".
• Activate Device is NMT Master in the register "CANopen
Manager" and register the according slaves at the master.
Don’t forget to apply your settings into your project
engineering with [Apply to slaves]!
• Right click onto the master and open the VIPA specific dialog
"Set PLC Parameters". Here you may adjust the diagnosis
behavior and the address ranges that the master occupies in
the CPU.
Under "Slot number" type the slot no. 0 for your
CPU 21x-2CM03. At export, WinCoCT creates the DB 2000.
Import into PLC • Start the Siemens SIMATIC manager with your PLC project for the
program CPU 21x-2CM03.
• Open the wld-file via File > Memory Card File > open
• Copy the DB 2000 into your block directory.
As soon as you transfer this block to the CPU, it is recognized by the CPU
and the according parameters are transferred to the CAN master.
This is only possible if your CAN master CPU is included in the hardware
configuration as virtual PROFIBUS system. The approach is to find at the
following pages.
Hardware configura- The hardware configuration of the System 200V has the following
tion CPU 21x-2CM03 approach:
and System 200V
modules • Start the hardware configurator from Siemens with a new project and
add a profile rail from the hardware catalog.
• Add the CPU 315-2DP (6ES7 315-2AF03-0AB0 V1.2). Create a new
PROFIBUS subnet for that.
• Add the System "VIPA_CPU21x" to the subnet. This is to find in the
hardware catalog under PROFIBUS DP > Additional field devices > IO >
VIPA_System_200V. Assign the PROFIBUS address 1 to this module.
• Place the CPU 21x-2CM03 at the 1. slot from the hardware catalog in
your configurator.
• Include your System 200V modules in the plugged sequence.
• If needed, parameterize the CPU res. the modules. The parameter
window opens with a double click on the according module.
• Save your project.
Hardware strukture
System 200V
Project
engineering 3 1 System 300
Slot Module
1
2 CPU 315-2DP
DP master system
X2 DP
X1
3
MPI/DP
2
4 vipa_21x
5
6
7 Profibus-Adr.: 1
8
9
10
11
System 200V
Module
CPU 21xCAN
DI
DO
DIO
AI
AO
FM
Conclusion The following picture shows the conclusion of the engineering steps:
WinCoCT
Export
wld file
Project
engineering 4 3 System 300
Slot Module
1
2 CPU 315-2DP
DP master system
X2 DP
X1
3
MPI/DP
5
4 vipa_21x
5
6
7 Profibus-Adr.: 1
8
9
10
11
System 200V
Module
CPU 21xCAN
DI
DO
DIO
AI
AO
FM
Modes
j ERR-LED off
IF-LED aus
RUN
configuriere Master In RUN, the RUN- and BA-LEDs are on. Now
IF-LED off
BA-LED blinks (1Hz)
data can be exchanged.
configuriere Slaves
Slave: In case of an error, like e.g. slave failure, the
pre-operational
ERR-LED at the CAN master is on and an
LED BA on alarm is send to the CPU.
Master conditions:
operational wait to Master-
communication
Slaves: operational
Input data For input data, the following objects are available:
• 8 Bit digital input (Object 0x6000)
• 16 Bit digital input (Object 0x6100)
• 32 Bit digital input (Object 0x6120)
• 8 Bit input network variables (Object 0xA040)
• 16 Bit input network variables (Object 0xA100)
• 32 Bit input network variables (Object 0xA200)
• 64 Bit input network variables (Object 0xA440)
Like to see in the following illustration, the objects of the digital input data
use the same memory area of the CPU.
For example, an access to Index 0x6000 with Subindex 2 corresponds an
access to Index 0x6100 with Subindex 1. Both objects occupy the same
memory cell in the CPU.
Please regard that the input network variables also use the same memory
area.
Output data For the digital output data, the assignment is similar.
For output data, the following objects are available:
• 8 Bit digital output (Object 0x6200)
• 16 Bit digital output (Object 0x6300)
• 32 Bit digital output (Object 0x6320)
• 8 Bit output network variables (Object 0xA400)
• 16 Bit output network variables (Object 0xA580)
• 32 Bit output network variables (Object 0xA680)
• 64 Bit output network variables (Object 0xA8C0)
Like to see in the following illustration, the objects of the digital output data
use the same memory area of the CPU.
For example, an access to Index 0x6200 with Subindex 2 corresponds an
access to Index 0x6300 with Subindex 1. Both objects occupy the same
memory cell in the CPU.
Please regard that the output network variables also use the same memory
area.
CANopen - Messages
Data Data
Byte Bit 7 ... Bit 0
3 ... 10 Data
Note!
The exact structure and data content of all objects is described in the CiA-
Profiles DS-301, DS-302, DS-401 and DS-405.
Process (I/Os)
Application
entry 3 Object
SDO .
. Application
SDO
Object
.
PDO .. Application
. Object
PDO
entry n
Application
SYNC
Object
Communication
Serves the communication data objects and the concerning functionality for
data transfer via the CANopen network.
Application
The application data objects contain e.g. in- and output data. In case of an
error, an application status machine switches the outputs in a secure state.
The object directory is organized as 2 dimension table. The data is addres-
sed via index and sub-index.
Object directory
This object directory contains all data objects (application data +
parameters) that are accessible and that influence the behavior of
communication, application and status machines.
PDO In many field bus systems the whole process image is transferred - mostly
more or less cyclically. CANopen is not limited to this communication
principle, for CAN supports more possibilities through multi master bus
access coordination.
CANopen divides the process data into segments of max. 8Byte. These
segments are called process data objects (PDOs). Every PDO represents
one CAN telegram and is identified and prioritized via its specific CAN
identifier.
For the exchange of process data, the VIPA CAN-Master supports 80
PDOs. Every PDO consists of a maximum of 8 data bytes. The transfer of
PDOs is not verified by means of acknowledgments since the CAN protocol
guarantees the transfer.
There are 40Tx transmit PDOs for input data and 40Rx receive PDOs for
output data. The PDOs are named seen from the CAN-Master:
Receive PDOs (RxPDOs) are received by the CAN-Master and contain
input data.
Transmit PDOs (TxPDOs) are send by the CAN-Master and contain output
data.
The assignment of the PDOs to input or output data occurs via WinCoCT
automatically.
SDO For access to the object directory, the Service-Data-Object (SDO) is used.
The SDO allows you a read or write access to the object directory. In the
CAL-Layer-7-Protocol you find the specification of the Multiplexed-Domain-
Transfer-Protocol that is used by the SDOs. This protocol allows you to
transfer data with any length. At need, the messages are divided into
several CAN messages with identical identifier (segmentation). A SDO is
transferred acknowledged, i.e. every reception of a message is
acknowledged.
Note!
A more detailed description of the SDO telegrams is to find in the CiA norm
DS-301.
In the following only the error messages are described that may occur at a
wrong parameter communication.
SFC 219 CAN_TLGR Every CPU has the SFC 219 integrated. This allows you to start a SDO
SDO request to CAN read or write access from your PLC program to the CAN master.
master
You address your master via the slot number and the destination slave via
its CAN address. The process data is defined by index and subindex. Via
SDO every access transfers max. one data word process data. The SFC
219 contains the following parameters:
Name Declaration Type Comment
Request IN BOOL
Slot_Master IN BYTE
NodeID IN BYTE
Transfertyp IN BYTE
Index IN DWORD
Subindex IN DWORD
CANopenError OUT DWORD
RetVal OUT WORD
Busy OUT BOOL
DataBuffer IN_OUT ANY
Transfer type 40h, 60h: Read SDO 61h: Write SDO (undefined length)
23h: Write SDO (1 DWORD)
2Bh: Write SDO (1 WORD)
2Fh: Write SDO ( 1 BYTE)
Code Description
0x05030000 Toggle bit not alternated
0x05040000 SDO protocol timed out
0x05040001 Client/server command specifier not valid or unknown
0x05040002 Invalid block size (block mode only)
0x05040003 Invalid sequence number (block mode only)
0x05040004 CRC error (block mode only)
0x05040005 Out of memory
0x06010000 Unsupported access to an object
0x06010001 Attempt to read a write only object
0x06010002 Attempt to write a read only object
0x06020000 Object does not exist in the object dictionary
0x06040041 Object cannot be mapped to the PDO
0x06040042 The number and length of the objects to be mapped would exceed PDO length
0x06040043 General parameter incompatibility reason
0x06040047 General internal incompatibility in the device
0x06060000 Access failed due to an hardware error
0x06070010 Data type does not match, length of service parameter does not match
0x06070012 Data type does not match, length of service parameter too high
0x06070013 Data type does not match, length of service parameter too low
0x06090011 Sub-index does not exist
0x06090030 Value range of parameter exceeded (only for write access)
0x06090031 Value of parameter written too high
0x06090032 Value of parameter written too low
0x06090036 Maximum value is less than minimum value
0x08000000 general error
0x08000020 Data cannot be transferred or stored to the application
0x08000021 Data cannot be transferred or stored to the application because of local control
0x08000022 Data cannot be transferred or stored to the application because of the present
device state
0x08000023 Object dictionary dynamic generation fails or no object dictionary is present
(e.g. object dictionary is generated from file and generation fails because of an
file error)
RetVal When the function has been executed successfully, the return value
contains the valid length of the respond data: 1: BYTE, 2: WORD, 4:
DWORD.
If an error occurs during function processing, the return value contains an
error code.
Value Description
F021h Invalid slave address (Call parameter equal 0 or above 127)
F022h Invalid Transfer type (Value unequal 60h, 61h)
F023h Invalid data length (data buffer to small, at SDO read access it should be at
least 4Byte, at SDO write access 1Byte, 2Byte or 4Byte).
F024h The SFC is not supported
F025h Write buffer in the CANopen master full, service can not be processed at this
time.
F026h Read buffer in the CANopen master full, service can not be processed at this
time.
F027h The SDO read or write access returned wrong answer, see CANopen Error
Codes.
F028h SDO-Timeout (no CANopen participant with this Node-Id has been found).
DataBuffer SFC data communication area. Set here an ANY pointer of the type Byte.
Read SDO: Destination area for the SDO data that were read.
Write SDO: Source area for the SDO data that were write.
Note
Unless a SDO demand was processed error free, RetVal contains the
length of the valid response data in 1, 2 or 4 byte and the CANopenError the
value 0.
Object directory
Structure The CANopen object directory contains all relevant CANopen objects for
the bus coupler. Every entry in the object directory is marked by a 16Bit
index.
If an object exists of several components (e.g. object type Array or
Record), the components are marked via an 8Bit sub-index.
The object name describes its function. The data type attribute specifies
the data type of the entry.
The access attribute defines, if the entry may only be read, only be written
or read and written.
The object directory is divided into the following 3 parts:
Communication This area contains the description of all relevant parameters for the
specific profile area communication.
(0x1000 – 0x1FFF)
0x1000 – 0x1011 General communication specific parameters
(e.g. device name)
0x1400 – 0x1427 Communication parameters (e.g. identifier) of the
receive PDOs
0x1600 – 0x1627 Mapping parameters of the receive PDOs
The mapping parameters contain the cross-
references to the application objects that are
mapped into the PDOs and the data width of the
depending object.
0x1800 – 0x1827 Communication and mapping parameters of the
0x1A00 – 0x1A27 transmit PDOs
Manufacturer specific Here you find the manufacturer specific entries. The CAN master from
profile area VIPA has no manufacturer specific entries.
(0x2000 – 0x5FFF)
Standardized device This area contains the objects for the device profile acc. DS-401.
profile area
(0x6000 – 0x9FFF)
Note!
For the CiA norms are exclusively available in English, we adapted the
object tables. Some entries are described below the according tables.
A more detailed description of the table entries is to find below the
according table.
Device Type
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1000 0 Device Unsigned32 ro N 0x00050191 Statement of device type
Type
MSB LSB
Additional information Device profile number
0000 0000 0000 wxyz (bit) 405dec=0x0195
The "additional information" contains data related to the signal types of the
I/O device:
z=1 digital inputs
y=1 digital outputs
x=1 analog inputs
w=1 analog outputs
Error register
Index Sub- Name Type Attr. Map. Default value Meaning
Index
0x1001 0 Error Unsigned8 ro Y 0x00 Error register
Register
Bit 7 Bit 0
ManSpec reserved reserved Comm. reserved reserved reserved Generic
SYNC identifier
Index Sub- Name Type Attr. Map. Default value Meaning
Index
0x1005 0 COB-Id sync Unsigned32 ro N 0x80000080 Identifier of the SYNC
message message
The lower 11Bit of the 32Bit value contain the identifier (0x80=128dez),
while the MSBit indicates whether the device receives the SYNC telegram
(1) or not (0).
Attention: In contrast to the PDO identifiers, the MSB being set indicates
that this identifier is relevant for the node.
SYNC interval
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1006 0 Communi- Unsigned32 rw N 0x00000000 Maximum length of the
cation SYNC interval in µs.
cycle period
If a value other than zero is entered here, the master goes into error state if
no SYNC telegram is received within the set time during synchronous PDO
operation.
Synchronous
Window Length
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1007 0 Synchronous Unsigned32 rw N 0x00000000 Contains the length of time
window window for synchronous
length PDOs in µs.
Device name
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1008 0 Manufacturer Visible string ro N Device name of the bus
device name coupler
VIPA 21x-2CM03
Since the returned value is longer than 4Byte, the segmented SDO
protocol is used for transmission.
Hardware version
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1009 0 Manufacturer Visible string ro N Hardware version number of
Hardware bus coupler
version
1.00
Since the returned value is longer than 4Byte, the segmented SDO
protocol is used for transmission.
Software version
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x100A 0 Manufacturer Visible string ro N Software version number
Software CANopen software
version
1.xx
Since the returned value is longer than 4Byte, the segmented SDO
protocol is used for transmission.
Guard time
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x100C 0 Guard time Unsigned16 rw N 0x0000 Interval between two guard
[ms] telegrams. Is set by the NMT
master or configuration tool.
If a guarding telegram is not received within the life time, the node enters
the error state. If the life time factor and/or guard time =0, the node does
not carry out any life guarding, but can itself be monitored by the master
(node guarding).
Consumer
Heartbeat Time
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1016 0 Consumer Unsigned8 ro N 0x05 Number of entries
heartbeat
time
1...127 Unsigned32 rw N 0x00000000 Consumer heartbeat time
Producer
Heartbeat Time
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1017 0 Producer Unsigned16 rw N 0x0000 Defines the cycle time of
heartbeat heartbeat in ms
time
Identity Object
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1018 0 Identity Unsigned8 ro N 0x04 Contains general
Object Information about the device
(number of entries)
1 Vendor ID Unsigned32 ro N 0xAFFEAFFE Vendor ID
2 Product Unsigned32 ro N 0x2142CA02 Product Code
Code
3 Revision Unsigned32 ro N Revision Number
Number
4 Serial Unsigned32 ro N Serial Number
Number
Communication
parameter RxPDO
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1400 0 Number of Unsigned8 ro N 0x02 Communication parameter
... Elements for the first receive PDOs,
Subindex 0: number of
0x1427
following parameters
1 COB-ID Unsigned32 rw N 0xC0000200 COB-ID RxPDO1
+ NODE_ID
2 Transmis- Unsigned8 rw N 0xFF Transmission type of the
sion type PDO
Sub-index 1 (COB-ID): The lower 11Bit of the 32Bit value (Bits 0-10)
contain the CAN identifier, the MSBit (Bit 31) shows if the PDO is active (0)
or not (1), Bit 30 shows if a RTR access to this PDO is permitted (0) or not
(1).
The sub-index 2 contains the transmission type.
Mapping RxPDO
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1600 0 Number of Unsigned8 rw N 0x01 Mapping parameter of the first
... Elements receive PDO; subindex 0:
number of mapped objects
0x1627
1 1. mapped Unsigned32 rw N 0x62000108 (2 byte index,
object 1 byte subindex,
1 byte bit-width)
2 2. mapped Unsigned32 rw N 0x62000208 (2 byte index,
object 1 byte subindex,
1 byte bit-width)
... ... ... ... ... ... ...
8 8. mapped Unsigned32 rw N 0x62000808 (2 byte index,
1 byte subindex,
1 byte bit-width)
The reception PDOs get a default mapping automatically from the master
depending on the connected modules.
Communication
parameter TxPDO1
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1800 0 Number of Unsigned8 ro N 0x05 Communication parameter
... Elements of the first transmit PDO,
subindex 0: number of
0x1827
following parameters
1 COB-ID Unsigned32 rw N 0x80000180 + COB-ID TxPDO1
NODE_ID
2 Transmis- Unsigned8 rw N 0xFF Transmission type of the
sion type PDO
Sub-index 1 (COB-ID): The lower 11Bit of the 32Bit value (Bits 0-10)
contain the CAN identifier, the MSBit (Bit 31) shows if the PDO is active (0)
or not (1), Bit 30 shows if a RTR access to this PDO is permitted (0) or not
(1). The sub-index 2 contains the transmission type, sub-index 3 the
repetition delay time between two equal PDOs. If an event timer exists with
a value unequal 0, the PDO is transmitted when the timer exceeds.
If a "inhibit timer" exists, the event is delayed for this time.
Mapping TxPDO1
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1A00 0 Number of Unsigned8 rw N depending on Mapping parameter of the
... Elements the first transmit PDO;
components subindex 0: number of
0x1A27
fitted mapped objects
1 1. mapped Unsigned32 rw N 0x60000108 (2 byte index,
object 1 byte subindex,
1 byte bit-width)
2 2. mapped Unsigned32 rw N 0x60000208 (2 byte index,
object 1 byte subindex,
1 byte bit-width)
... ... ... ... ... ... ...
8 8. mapped Unsigned32 rw N 0x60000808 (2 byte index,
object 1 byte subindex,
1 byte bit-width)
The send PDOs get a default mapping automatically from the coupler
depending on the connected modules.
Concise DCF
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1F22 Array Concise DCF Domain rw N
Post
Configuration
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1F25 Array ConfigureSlave Unsigned32 rw N 0x00000000
Via this entry, the Configuration Manager can be forced to transfer a stored
configuration into the net.
The configuration can be initiated for a defined node at any time via the
index 0x1F25.
Subindex 0 has the value 128.
Subindex x (with x = 1..127): Starts the reconfiguration for nodes with the
node ID x.
Subindex 128: reconfiguration of all nodes.
For example: If you want to initiate the configuration for node 2 and there
are configuration data for this node available, you have to write the value
0x666E6F63 (ASCII = "conf") to the object 1F25h Subindex 2.
NMT Start-up
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1F80 0x00 NMTStartup Unsigned32 rw N 0x00000000
Bit Meaning
Bit 0 0 : Device is NOT the NMT Master. All other bits have to be
ignored. The objects of the Network List have to be ignored.
1 : Device is the NMT Master.
Bit 1 0 : Start only explicitly assigned slaves.
1 : After boot-up perform the service NMT Start Remote Node
All Nodes
Bit 2...31 Reserved by CiA, always 0
Slave Assignment
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1F81 0x00 SlaveAssignment Unsigned32 rw N 0x00000000
Enter the nodes that are controlled by the master. For every assigned node
you need one entry.
Subindex 0 has the value 127. Every other Subindex corresponds with the
Node-ID of the node.
Request NMT
Index Sub- Name Type Attr. Map. Default value Meaning
Index
0x1F82 0x00 RequestNMT Unsigned8 rw N 0x00000000
State Value
Prepared 4
Operational 5
ResetNode 6
ResetCommunication 7
PreOperational 127
Request Guarding
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x1F83 0x00 RequestGuarding Unsigned32 rw N 0x00000000
8bit Digital
outputs
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x6200 0x00 8bit digital Unsigned8 ro N 0x01 Number of available digital
output block 8bit output blocks
16bit Digital
outputs
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x6300 0x00 16bit digital Unsigned8 ro N Depending on Number of available digital
input block the compo- 16bit output blocks
nents fitted
0x01 1. output Unsigned16 rw N 1. digital output block
block
... ... ... ... ... ... ...
0x20 32. output Unsigned16 rw N 32. digital output block
block
32bit Digital
outputs
Index Sub- Name Type Attr. Map. Default value Meaning
index
0x6320 0x00 32bit digital Unsigned8 ro N Depending on Number of available digital
input block the compo- 32bit output blocks
nents fitted
0x01 1. output Unsigned32 rw N 1. digital output block
block
... ... ... ... ... ... ...
0x10 16. output Unsigned32 rw N 16. digital output block
block