HCM636J

HCM636J - Technical Data Sheet

 HCM636J
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Marine generators may be certified to Lloyds, DnV, Standard generators feature a main stator with 6
Bureau Veritas, ABS, Germanischer-Lloyd or RINA. ends brought out to the terminals, which are
Other standards and certifications can be considered mounted on the frame at the non-drive end of the
on request. generator. A sheet steel terminal box contains the
AVR and provides ample space for the customers'
wiring and gland arrangements. It has removable
VOLTAGE REGULATORS panels for easy access.

MX321 AVR - STANDARD

SHAFT & KEYS
This sophisticated Automatic Voltage Regulator
(AVR) is incorporated into the Stamford Permanent All generator rotors are dynamically balanced to
Magnet Generator (PMG) system and is fitted as better than BS6861:Part 1 Grade 2.5 for minimum
standard to generators of this type. vibration in operation. Two bearing generators are
The PMG provides power via the AVR to the main balanced with a half key.
exciter, giving a source of constant excitation power
independent of generator output. The main exciter
output is then fed to the main rotor, through a full INSULATION/IMPREGNATION
wave bridge, protected by a surge suppressor. The
AVR has in-built protection against sustained over- The insulation system is class 'H'.
excitation, caused by internal or external faults. This All wound components are impregnated with
de-excites the machine after a minimum of 5 materials and processes designed specifically to
seconds. provide the high build required for static windings
Over voltage protection is built-in and short circuit and the high mechanical strength required for
current level adjustment is an optional facility. rotating components.

WINDINGS & ELECTRICAL PERFORMANCE QUALITY ASSURANCE

All generator stators are wound to 2/3 pitch. This Generators are manufactured using production
eliminates triplen (3rd, 9th, 15th …) harmonics on procedures having a quality assurance level to BS
the voltage waveform and is found to be the optimum EN ISO 9001.
design for trouble-free supply of non-linear loads.
The 2/3 pitch design avoids excessive neutral The stated voltage regulation may not be maintained
currents sometimes seen with higher winding in the presence of certain radio transmitted signals.
pitches, when in parallel with the mains. A fully Any change in performance will fall within the limits
connected damper winding reduces oscillations of Criteria 'B' of EN 61000-6-2:2001. At no time will
during paralleling. This winding, with the 2/3 pitch the steady-state voltage regulation exceed 2%.
and carefully selected pole and tooth designs,
ensures very low waveform distortion.

NB Continuous development of our products

entitles us to change specification details without
notice, therefore they must not be regarded as
binding.

Front cover drawing typical of product range.

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 HCM636J
WINDING 312
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX321
VOLTAGE REGULATION ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH TWO THIRDS
WINDING LEADS 6
STATOR WDG. RESISTANCE 0.0049 Ohms PER PHASE AT 22°C STAR CONNECTED
ROTOR WDG. RESISTANCE 1.5 Ohms at 22°C
EXCITER STATOR RESISTANCE 17 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.1 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 1500 Rev/Min
BEARING DRIVE END BALL. 6224 (ISO)
BEARING NON-DRIVE END BALL. 6317 (ISO)
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 1959 kg 2024 kg
WEIGHT WOUND STATOR 809 kg 854 kg
WEIGHT WOUND ROTOR 885 kg 841 kg
2
WR² INERTIA 22.8732 kgm 22.3297 kgm2
SHIPPING WEIGHTS in a crate 2019 kg 2084 kg
PACKING CRATE SIZE 183 x 92 x 140(cm) 183 x 92 x 140(cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 1.614 m³/sec 3420 cfm 1.961 m³/sec 4156 cfm
VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE DELTA 220 230 240 254 240 254 266 277
kVA BASE RATING FOR
400 400 400 400 475 500 500 500
REACTANCE VALUES
Xd DIR. AXIS SYNCHRONOUS 1.49 1.35 1.25 1.11 1.80 1.68 1.54 1.41
X'd DIR. AXIS TRANSIENT 0.15 0.13 0.12 0.11 0.19 0.17 0.16 0.14
X''d DIR. AXIS SUBTRANSIENT 0.12 0.11 0.11 0.10 0.15 0.14 0.12 0.12
Xq QUAD. AXIS REACTANCE 0.94 0.84 0.78 0.69 1.13 1.05 0.96 0.88
X''q QUAD. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.10 0.16 0.15 0.13 0.12
XL LEAKAGE REACTANCE 0.06 0.05 0.05 0.04 0.07 0.07 0.06 0.05
X2 NEGATIVE SEQUENCE 0.13 0.12 0.11 0.10 0.16 0.15 0.13 0.12
X0 ZERO SEQUENCE 0.09 0.08 0.07 0.06 0.11 0.10 0.09 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.12 s
T''d SUB-TRANSTIME CONST. 0.016 s
T'do O.C. FIELD TIME CONST. 1.1 s
Ta ARMATURE TIME CONST. 0.035 s
SHORT CIRCUIT RATIO 1/Xd

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 HCM636J
50 Winding 312
Hz THREE PHASE EFFICIENCY CURVES

4
 HCM636J
60 Winding 312
Hz THREE PHASE EFFICIENCY CURVES

5
 HCM636J
Winding 312

Locked Rotor Motor Starting Curve

50
Hz 346V 380V 400V 415V 440V
30

25
PER CENT TRANSIENT VOLTAGE DIP

20

15

10

0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
LOCKED ROTOR kVA

60
Hz 380V 416V 440V 460V 480V
30

25
PER CENT TRANSIENT VOLTAGE DIP

20

15

10

0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
LOCKED ROTOR kVA

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 HCM636J

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.
50
Hz
10000

SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 1,600 Amps

60 10000
Hz
SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,100 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.07 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.12 460v X 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.18 480v X 1.17 All other times are unchanged
The sustained current value is constant irrespective Note 3
of voltage level Curves are drawn for Star (Wye) connected machines. For Delta
connection multiply the Curve current value by 1.732

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 HCM636J
Winding 312 / 0.8 Power Factor

RATINGS

Class - Temp Rise Cont. E - 65/50°C Cont. B - 70/50°C Cont. F - 90/50°C Cont. H - 110/50°C

Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50
Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254
Hz
kVA R.T.F. R.T.F. R.T.F. R.T.F. 350 350 350 350 400 400 400 400 400 400 400 400

kW R.T.F. R.T.F. R.T.F. R.T.F. 280 280 280 280 320 320 320 320 320 320 320 320

Efficiency (%) R.T.F. R.T.F. R.T.F. R.T.F. 94.8 94.9 94.9 94.9 94.7 94.8 94.9 94.9 94.7 94.8 94.9 94.9

kW Input R.T.F. R.T.F. R.T.F. R.T.F. 295 295 295 295 338 338 337 337 338 338 337 337

60 Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277
Hz
kVA R.T.F. R.T.F. R.T.F. R.T.F. 405 430 430 430 475 500 500 500 475 500 500 500

kW R.T.F. R.T.F. R.T.F. R.T.F. 324 344 344 344 380 400 400 400 380 400 400 400

Efficiency (%) R.T.F. R.T.F. R.T.F. R.T.F. 94.8 94.9 94.9 95.0 94.7 94.8 94.9 95.0 94.7 94.8 94.9 95.0

kW Input R.T.F. R.T.F. R.T.F. R.T.F. 342 362 362 362 401 422 421 421 401 422 421 421

DIMENSIONS

Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100

© 2006 TD_HCM636J.GB_10.06_03_GB