APPROVED DOCUMENT Technical Data Sheet HCI634K SPECIFICATIONS & OPTIONS WINDING 311 and 312
STANDARDS SHAFT & KEYS
Stamford industrial generators meet the requirements of All generator rotors are dynamically balanced to BS EN 60034 and the relevant section of other better than BS6861:Part 1 Grade 2.5 for minimum international standards such as BS5000, VDE 0530, vibration in operation. Two bearing generators are NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. balanced with a half key. Other standards and certifications can be considered on request. INSULATION/IMPREGNATION
VOLTAGE REGULATORS The insulation system is class 'H'.
All wound components are impregnated with MX321 AVR - STANDARD materials and processes designed specifically to provide the high build required for static windings This sophisticated Automatic Voltage Regulator (AVR) is and the high mechanical strength required for incorporated into the Stamford Permanent Magnet rotating components. Generator (PMG) system and is fitted as standard to APPROVED DOCUMENT generators of this type. The PMG provides power via the AVR to the main exciter, QUALITY ASSURANCE giving a source of constant excitation power independent of generator output. The main exciter output is then fed Generators are manufactured using production to the main rotor, through a full wave bridge, protected by procedures having a quality assurance level to BS a surge suppressor. The AVR has in-built protection EN ISO 9001. against sustained over-excitation, caused by internal or external faults. This de-excites the machine after a The stated voltage regulation may not be maintained minimum of 5 seconds. in the presence of certain radio transmitted signals. Over voltage protection is built-in and short circuit current Any change in performance will fall within the limits level adjustments is an optional facility. of Criteria 'B' of EN 61000-6-2:2001. At no time will the steady-state voltage regulation exceed 2%.
WINDINGS & ELECTRICAL PERFORMANCE
DE RATES All generator stators are wound to 2/3 pitch. This eliminates triplen (3rd, 9th, 15th …) harmonics on the All values tabulated on page 8 are subject to the voltage waveform and is found to be the optimum design following reductions for trouble-free supply of non-linear loads. The 2/3 pitch design avoids excessive neutral currents sometimes seen 5% when air inlet filters are fitted. with higher winding pitches, when in parallel with the 10% when IP44 Filters are fitted. mains. A fully connected damper winding reduces 3% for every 500 metres by which the operating oscillations during paralleling. This winding, with the 2/3 altitude exceeds 1000 metres above mean sea level. pitch and carefully selected pole and tooth designs, 3% for every 5°C by which the operational ambient ensures very low waveform distortion. temperature exceeds 40°C. Note: Requirement for operating in an ambient TERMINALS & TERMINAL BOX exceeding 60°C must be referred to the factory.
Standard generators feature a main stator with either 6
ends (Winding 312) or 12 ends (Winding 311) brought out to the terminals, which are mounted on the frame at the non-drive end of the generator. A sheet steel terminal NB Continuous development of our products box contains the AVR and provides ample space for the entitles us to change specification details without customers' wiring and gland arrangements. It has notice, therefore they must not be regarded as removable panels for easy access. binding.
Front cover drawing typical of product range.
2 HCI634K WINDING 311 and 312 CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G. A.V.R. MX321 VOLTAGE REGULATION ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
INSULATION SYSTEM CLASS H
PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH TWO THIRDS
WINDING LEADS 6 (Wdg 312) or 12 (Wdg 311)
STATOR WDG. RESISTANCE 0.002 Ohms PER PHASE AT 22°C STAR CONNECTED
ROTOR WDG. RESISTANCE 2.36 Ohms at 22°C
EXCITER STATOR RESISTANCE 17 Ohms at 22°C
EXCITER ROTOR RESISTANCE
APPROVED DOCUMENT 0.079 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0% MAXIMUM OVERSPEED 2250 Rev/Min BEARING DRIVE END BALL. 6224 (ISO)
BEARING NON-DRIVE END BALL. 6317 (ISO)
1 BEARING 2 BEARING WEIGHT COMP. GENERATOR 2541 kg 2581 kg
WEIGHT WOUND STATOR 1294 kg 1294 kg
WEIGHT WOUND ROTOR 1093 kg 1048 kg
2 WR² INERTIA 26.5295 kgm 25.9823 kgm2 SHIPPING WEIGHTS in a crate 2601kg 2622kg PACKING CRATE SIZE 194 x 92 x 147(cm) 194 x 92 x 147(cm) 50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 1.614 m³/sec 3420 cfm 1.961 m³/sec 4156 cfm VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277 VOLTAGE PARALLEL STAR (*) 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138 VOLTAGE DELTA 220 230 240 254 240 254 266 277 kVA BASE RATING FOR 1110 1135 1110 1110 1275 1338 1388 1438 REACTANCE VALUES Xd DIR. AXIS SYNCHRONOUS 2.78 2.57 2.33 2.08 3.20 3.00 2.85 2.71 X'd DIR. AXIS TRANSIENT 0.22 0.20 0.18 0.16 0.26 0.24 0.23 0.22 X''d DIR. AXIS SUBTRANSIENT 0.15 0.14 0.13 0.11 0.18 0.17 0.16 0.15 Xq QUAD. AXIS REACTANCE 1.63 1.50 1.36 1.21 1.88 1.76 1.67 1.59 X''q QUAD. AXIS SUBTRANSIENT 0.23 0.21 0.19 0.17 0.27 0.25 0.24 0.23 XL LEAKAGE REACTANCE 0.08 0.07 0.06 0.06 0.09 0.08 0.08 0.07 X2 NEGATIVE SEQUENCE 0.22 0.20 0.18 0.16 0.26 0.24 0.23 0.22 X0 ZERO SEQUENCE 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03 REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED T'd TRANSIENT TIME CONST. 0.185 T''d SUB-TRANSTIME CONST. 0.025 T'do O.C. FIELD TIME CONST. 3.4 Ta ARMATURE TIME CONST. 0.049 SHORT CIRCUIT RATIO 1/Xd (*) Parallel Star connection only available with Wdg 311 3 HCI634K 50 WINDING 311 and 312 Hz THREE PHASE EFFICIENCY CURVES
APPROVED DOCUMENT
4 HCI634K 60 WINDING 311 and 312 Hz THREE PHASE EFFICIENCY CURVES
6 HCI634K WINDING 311 and 312 Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed Based on star (wye) connection. 50 100000
Hz
SYMMETRICAL CURRENT (Amps)
ASYMMETRICAL
10000
1000 APPROVED DOCUMENT 0.001 0.01 0.1 1 10 TIME (secs)
Sustained Short Circuit = 4,200 Amps
60 100000 Hz
SYMMETRICAL CURRENT (Amps)
ASYMMETRICAL
10000
1000 0.001 0.01 0.1 1 10 TIME (secs)
Sustained Short Circuit = 5,200 Amps
Note 1 Note 2 The following multiplication factors should be The following multiplication factor should be used to convert the used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable time 0.001 seconds and the minimum current to the various types of short circuit : point in respect of nominal operating voltage : 50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30 380v X 1.00 416v x 1.00 Minimum x 1.00 x 1.80 x 3.20 400v X 1.07 440v x 1.06 Sustained x 1.00 x 1.50 x 2.50 415v X 1.12 460v x 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec. 440v X 1.18 480v x 1.17 All other times are unchanged The sustained current value is constant irrespective Note 3 of voltage level Curves are drawn for Star (Wye) connected machines. For Delta connection multiply the Curve current value by 1.732
7 HCI634K Winding 311 and 312 0.8 Power Factor
RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C
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