Operation, assembly, disassembly and

troubleshooting guide

FlowMaster II rotary driven

hydraulic pump series “A”
85707, 60 lbs.

Date of issue October 2012

Danger
Form number 404299
Section C8 Read manual prior to installation or use
Page 338A of this product. Keep manual nearby for
future reference. Failure to follow
instructions and safety precautions may
result in death or serious injury.
Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Explanation of signal words for safety. . . . . . . . . . . . . . . . . . . . . . 3

Use of this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Appropriate use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General description and information . . . . . . . . . . . . . . . . . . . . . . 4

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Damaged Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setting pump manifold pressure and flow controls. . . . . . . . . . . . 9
Pressure control valve adjustment. . . . . . . . . . . . . . . . . . . . . . . . 9
Flow control valve adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Crankcase oil service interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Crankrod and eccentric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Reciprocating tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Crank rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parts and tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Lincoln industrial standard warranty . . . . . . . . . . . . . . . . . . . . 24

Special limited warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2
Safety Explanation of signal
Read and carefully observe these installation words for safety
instructions before installing/operating/
troubleshooting the assembly. The assembly
must be installed, maintained and repaired
exclusively by persons familiar with the
instructions. This is the safety alert symbol. It is used
Install the assembly only after safety to alert you to potential physical injury
instructions and this guide have been read hazards. Obey all safety messages that
and are completely understood. follow this symbol to avoid possible
Adequate personal protection must be injury or death.
used to prevent splashing of material on the
skin or in the eyes.
Always disconnect power source
(electricity, air or hydraulic) from the pump
when it is not being used. Safet y Instructions
This equipment generates very high Safety instruction signs indicate
grease pressure. Extreme caution should be specific safety-related instructions
used when operating this equipment as or procedures.
material leaks from loose or ruptured
components can inject fluid through the skin
and into the body. If any fluid appears to
penetrate the skin, seek attention from a
doctor immediately.
Do not treat injury as a simple cut. Tell
attending doctor exactly what type of fluid Danger
was injected. Indicates a hazardous situation which,
Any other use not in accordance with if not avoided, will result in death or
instructions will result in loss of claim for serious injury.
warranty or liability.

• Do not misuse, over-pressurize, modify

parts, use incompatible chemicals, fluids,
or use worn and/or damaged parts.
• Do not exceed the stated maximum
working pressure of the pump or of the Warning
lowest rated component in your system. Indicates a hazardous situation which,
• Always read and follow the fluid if not avoided will result in death or
manufacturer’s recommendations serious injury.
regarding fluid compatibility, and the use
of protective clothing and equipment.
• Failure to comply may result in personal
injury and/or damage to equipment.

Caution

Indicates a hazardous situation which,

if not avoided, could result in minor or
moderate injury.

3
Use of this manual
Overview General description the grease is forced into the pump cylinder.

This service page details the procedure that and information Simultaneously, grease is discharged
through the outlet of the pump. The volume
must be followed while installing, operating of grease during intake is twice the amount
and repairing the FlowMasterII rotary driven The FlowMasterII rotary driven hydraulic of grease output during one cycle. During
hydraulic pump. pump is a fully hydraulically operated the upstroke, the inlet check closes, and one
All required parts, tools, and equipment adjustable grease pump. half of the grease taken in during the previ-
needed to complete the operation of the Grease output is proportional to the ous stroke is transferred through the outlet
FlowMasterII rotary driven hydraulic pump hydraulic input flow. The pump is primarily check and discharged to the outlet port.
are defined and listed within this manual. designed for centralized lubrication systems Fig. 1 is the hydraulic schematic showing
Review of the parts list and nomenclature is such as the single line parallel. Single line the key sub-assemblies of the pump with
recommended before starting disassembly progressive and two line systems. An the actual location of those items shown
or operation. integrated pump control manifold is in fig. 3.
incorporated with the input flow and
pressure.
Appropriate use Diagram 1 details the grease output in Inspection
proportion to the hydraulic input, which is
All pump models are exclusively designed to affected by temperature. If over pressurizing of the equipment is be-
pump and dispense lubricants using A 24 V DC solenoid valve is also incorpo- lieved to have occurred, contact the factory
hydraulic power. The specifications are rated as a method to turn the pump on and authorized warranty and service center
shown in table 1 for the pump. off. nearest you for inspection of the pump.
The maximum specification ratings The pump is driven by the rotary motion Specialized equipment and knowledge is
should not be exceeded. of the hydraulic motor. Rotary motion is required for repair of this pump.
Do not exceed 3,000 psi (206 bar) converted to reciprocating motion through Annual inspection by the factory author-
maximum supply inlet hydraulic pressure. an eccentric crank mechanism. The recipro- ized warranty and service center nearest
Exceeding the rated pressure may result in cating action causes the pump cylinder to you is recommended.
personal injury or damage to system move up and down. The unit is a positive
components. displacement double-acting pump, as
Any other use not in accordance with grease output occurs during both the up and Damaged pumps
instructions will result in loss of claims for down stroke.
warranty and liability. During the down stroke, the pump cylin- Do not use any pump that appears to be
der is extended into the grease. Through the damaged, badly worn or operates
combination of shovel action and vacuum abnormally.
generated in the pump cylinder chamber, Remove the pump from service and
contact the factory authorized warranty and
Table 1 service center nearest you for repairs. A
listing of authorized warranty and service
Pump specifications centers is available upon request.
Hydraulic inlet flow up to 3.5 U.S. gpm (13 liters/min.)
Operating temperature –40 to 150 °F (–40 to 65 °C)
Operating working hydraulic pressure 100 to 400 psi (7 to 28 bar)
Solenoid voltage, for the on/off solenoid 24 V DC
Hydraulic inlet port, in SAE 4
Tank return port, in SAE 6
Supply inlet hydraulic pressure maximum 3,000 psi (207 bar)
Pump outlets, in 0.25 in. (6,35 mm) NPTF
Maximum hydraulic fluid temperature 250 °F (121 °C)
Pump ratio with manifold 10:1

4
 Fig. 1

2
T
4

P
1

V
5
G
10
6
7
9 8

Call out Nomenclature

1 Hydraulic fluid inlet port SAE 4 ORB

2 Hydraulic fluid return to tank SAE 6 ORB
3 Hydraulic motor

4 Lube outlets 0.25 in. NPTF

5 Hydraulic fluid to vent valve
6 Orifice 0.013 in. (0.33 mm) diameter

7 O-ring plug
8 Pressure reducing valve
9 Flow regulator

10 Solenoid valve

Diagram 1

Grease output vs hydraulic input

Grease output, in.3/min (cm3/min.) Temperature

25 (410) 80 °F (27 °C)

20 (328) 20 °F (–7 °C)

0 °F (–18 °C)
15 (246)

10 (164) –20 °F (–29 °C)

5 (82)

0
1.0 (3,8) 1.5 (5,7) 2.0 (7,6) 2.5 (9,5) 3.0 (11,3) 3.5 (13,2)

Hydraulic input, U.S. gpm (liter/min.)

5
 Fig. 2

Pump dimensions

12.73 (323)

10.57 (268) 5.84

(148)

2.72 (69)

26.74 (679)

19.05 (484)

1.25 (32)

2.25 (57)

2.25 4X 0.28(Ø 7)7)

4 X Ø 0.28 holes
holes
(57)
4X
4 X1/4-20 threads
1/ -20 threads
4
3.90
(99)

6
 Fig. 3

55

A
B
67
69
70

72
55

Call out Nomenclature

A Hydraulic fluid inlet port SAE 4 ORB

B Hydraulic fluid return tank SAE 6 ORB
72 Hydraulic motor

70 Pressure reducing valve

69 Flow regulator
67 Solenoid valve

55 Lube outlets 1/4 NPTF

Installing the pump Fig. 4

The pump was tested in lightweight oil ! Notice
If it is necessary to drill mounting
which was left in to protect the pump from holes into reservoir cover, refer to
corrosion. Flush the pump before fig. 2, page 6, for hole pattern and
connecting it to the system to prevent dimensions.
contamination of the grease with residual
oil.
The pump has flow and pressure controls
integrated into the manifold (66). A normally
closed on/off solenoid valve (67 and 68) is
also integrated into the manifold and will
start or stop the pump operation.

1 Mount the pump securely on the drum

cover so that it cannot move or vibrate
during operation. Refer to fig. 4.
2 Attach hydraulic supply line to the Inlet
and return line to the tank ports.
3 Connect material supply line to the pump
outlet.
4 Plug the unused outlet on the opposite
side of the pump.
5 Install high pressure shut-off valve in the
material supply line (required).
6 Connect 24 V DC power supply to the
solenoid coil (67), using the
supplied plug.

7
Operation 1 Shut off the material supply line valve.
2 Turn on the hydraulic pressure. ! Notice
Refer to pressure and flow control
3 Energize the solenoid on/off valve. valve adjustment for instructions to
4 Prime the pump by slowly opening the adjust pressure and flow.
shut-off lubricant supply line valve. Do not exceed pump operating pres-
Warning 5 Make sure that all air has been sure of 400 psi (27 bar). Always use the
Do not exceed 400 psi (27 bar) working expelled from the pump and even lowest pump output pressure and hy-
hydraulic pressure. Use high pressure lubricant flow is achieved. draulic fluid flow to obtain the desired
components to reduce risk of serious 6 Adjust the pump pressure and flow to results. This will reduce pump wear.
injury including fluid injection and the desired application requirements. A pressure of 320 psi (22 bar) is
splashing in the eyes or on the skin. recommended.
All accessories connected to the pump Failure to comply may result in
outlet must have at least 5,000 psi damage to equipment.
(344 bar) minimum hydraulic operating
pressure. All accessories connected to
the pump inlet must have at least
3,000 psi (206 bar) minimum ! Notice
Do not exceed maximum
working pressure. operating temperature of the hydraulic
Failure to comply may result fluid 250 °F (121 °C).
in personal injury. Never allow the pump to run dry of
lubricant. A dry pump quickly speeds up,
creating friction heat, which can damage
the seals. Monitor supply lubricant level
and refill when necessary.
Failure to comply may result in

! Notice
All pumps are factory set at
damage to equipment.

320 psi (22 bar) working inlet hydraulic

pressure with a flow rate of
2.5 gallons/min. (9,5 liters/min.). Do not
change settings for pump until after
start up procedure. Failure to comply ! Notice
Fig. 5 depicts the location of the
may result in damage to equipment. operating valves for the pump.

Fig. 5

! Notice
See pressure and flow control
valve adjustment for instructions to ad-
just pressure and flow. Do not exceed 31
pump operating pressure of 400 psi 33
35
B A
(27 bar). 36
Always use the lowest pump output 37
pressure and hydraulic fluid flow to ob- 74
tain the desired results. This will reduce
pump wear. 67
69
70

66

8
Setting pump manifold Flow control valve adjustment Crankcase oil service interval
pressure and flow controls • Check the oil level after every 750 hours
1 Loosen the hex head cap and remove of machine operation, or monthly.
from the flow regulator (69). • Change the oil after every 2,000 hours of
2 Using a hex head wrench, adjust the flow machine operation or every year.
by turning the hex head screw clockwise • Use SAE 10W30 motor oil in all units
! Notice
Pressure must be adjusted to to reduce the flow and counterclockwise used in an ambient temperature between
make sure the desired flow setting is to increase it. –40 to 150 °F (–40 to 65 °C). For ambi-
achieved. Refer to fig. 6 that depicts the 3 Once flow rate is at the desired level, in- ent temperatures between 50 to 70 °F
location of the valves. stall and tighten the hex head cap on the (10 to 21 °C) , use Mobil Aero HFA low
flow regulator (69). Refer to fig. 6. temperature oil.
• Oil level should be at indicating dot on
dipstick (middle of crankshaft).
• Use 10W30 motor oil 15 oz. (0,44 l).

Pressure control valve

adjustment ! Notice
Flow control valve can be turned
in until valve is completely closed and
1 With hydraulic pressure applied, stop the out to adjust pump speed. Recommend-
pump by turning the flow regulator (69) ed flow control valve setting is four to
clockwise until completely closed. five turns counter clockwise.
2 Remove the hex head cap from the pres-
sure reducing valve (70).

Fig. 6
! Notice
The adjustment screw will un-
screw until it reaches the stop. It will not
come off. This is the minimum pressure
setting, which is about 100 psi (6 bar).
31 33
B 35
A 36 37

74
B A 55
3 Turn the hex head adjustment screw 67
counterclockwise until it no longer turns. 69
70
66
55
72

! Notice
A pressure of 320 psi (22 bar) is
recommended. Do not exceed 400 psi
(27 bar). Damage to equipment may
occur.
Call out Nomenclature

A Hydraulic fluid inlet port SAE 4 ORB

B Hydraulic fluid return to tank
55 Lube outlet 1/4 NPTF

64 Pressure gauge
4 With the pump (37) stalled against pres- 69 Flow regulator
67 Solenoid valve
sure, turn the pressure reducing valve
(70) hex head clockwise until the desired 70 Pressure reducing valve
pressure is reached on the manifold 72 Hydraulic motor
pressure gauge (64).
5 Install and tighten the pressure reducing
valve (70) hex head by turning the lock
nut clockwise.

9
Disassembly 13 Using a blunt tool, remove the o-rings 20 Loosen and remove the tube
(54), (53) and back up washer (52) from housing (60). Refer to fig. 10.
Pump outlet pin nuts (55). 21 Remove the bronze bearing (56) from
1 Place pump into a vise. 14 Loosen the screws (44) holding the the tube housing (60).
2 Remove dipstick (31). Refer to fig. 8. shaft cover (46) on the pump 22 Using a flat, blunt tool, remove the
3 Drain crankcase oil. housing (37). o-ring (57) from the tube housing (60).
4 Remove housing cover screws (33). 15 Remove the retaining ring (48) from the 23 Remove the back up washer (58) from
5 Remove housing cover (35) and pump shaft (40). the tube housing (60).
gasket (36). 16 Remove the pump shaft (40) by pushing 24 Using a flat, blunt tool, remove the
6 Remove the hydraulic motor mounting the pump shaft on the retaining ring o-ring (59) from the tube housing (60).
screws (74) and lock washers (73). (48) side.
7 Remove hydraulic motor (72). 17 Remove the retaining ring (63) from the
8 Remove manifold assembly (66). housing tube (60). Refer to fig. 9.
9 Remove pressure reducing valve (70). 18 Remove the shovel plug (62) from the
10 Remove flow regulator (69). housing tube (60).
11 Remove solenoid valve cartridge (67). 19 Remove the spiral retaining ring (61).
12 Remove the outlet pin nuts (55) from ! Notice
Slight force may be necessary to
both sides of the pump housing (37). remove the eccentric (5) and crank rod
(7) from the housing (37). Tap on the
crank rod (7) until the eccentric (5) is
above the pump housing (37) and can
be pulled from the pump housing (37).

Fig. 8 Fig. 9 Fig. 10

33
31 33 34 35
35 56
36
7 57
67 55
54 44
58
59
53
45 60
74
46

48
52
69 61
70 66
65 72
62
63
40

60
25 Using a rubber mallet and piece of brass
or other suitable piece of soft metal,
61 tap on the crank rod (7) inside the
62 housing (37).
26 Pull the eccentric (5) and crank rod (7)
63 out of the top of the pump housing (37).
End of procedure.

10
Crankrod and eccentric Fig. 12 13 With the crank rod in a vise and using
the special tool (T1) provided in tool kit,
1 Remove pivot screws (11) from the 276275 remove the plunger link rod
crankrod (7). (20). Refer to fig. 13.
7 14 Place the end of the plunger link rod (20)
into the hole of the special tool (T1).
! Notice
Wrist pin bushings (12) often stick 12 15 Align the outlet hole of the plunger link
in wrist pin anchor (13). It may be nec- rod (20) with the hole in the special tool
essary to use a 5/16 in. bolt from kit 11 (T1). See fig. 13.
(276275) to remove the wrist pin 16 Insert the pin included in the tool kit
bushings (12). (276275) through the tool and into the
60 plunger link rod (20) outlet hole.
17 Turn the tool counter clockwise to loosen
the lower bushing and plunger (24) from
the plunger link rod (20).
9 Remove the retainer clip (19) from the 18 Remove the plunger (24).
2 Using a 5/16 in. bolt, press out wrist pin plunger link rod (20). 19 Remove the check rod from (22) the
bushing (12). 10 Using a blunt tool, remove the o-ring lower bushing and plunger (24).
3 Loosen and remove the wrist pin (18) from the plunger link rod (20). 20 Remove the ball (23) from the lower
anchor (13) from reciprocating tube (25). 11 Remove the back up washer (15) from bushing and plunger (24).
Refer to fig. 14. the plunger link rod (20). 21 Remove the spring (21) from the
4 Pull the cup seal (16) out of wrist pin 12 Remove the o-ring (14) from the plunger linkrod (20).
anchor (13). tube (52). End of procedure.
5 Remove the steel backup ring (17).
6 Place the plunger link rod (20) in a vise.
7 Using an open ended wrench, loosen the Fig. 13
plunger link rod (20) and remove
from outlet pin (8).
8 Remove plunger link rod (20).
T1
Fig. 11

33 35
7
34
55
54 44

52
45
46
53 48
Fig. 14

40 8 22
9 23
61 13
62
63 14
10
15
10 16 24
25
17
18
19

20

26
28
21 27 29
30

11
Reciprocating tube Fig. 15
1 Loosen the check seat housing (30) with
8 22
3/8 in. hex head wrench. Refer to fig. 15.
9 23
2 Remove the check seat housing (30)
from the reciprocating tube (25). 13
3 Remove the ball cage (28), check ball
14
(29) and O-ring seal (27) from the check 10
15
seat housing (30). 10 16 24 25
4 Remove the lower bushing (24) from the 17
reciprocating tube (25). 18
5 Remove the lower cup seal (26) from the 19
reciprocating tube (25).
20

Crank rod 26

1 Using a hex head wrench, loosen and re- 28

21 27
move the two flat head screws (1) from 29
30
the eccentric (5). Refer to fig. 16.
2 Remove the counterbalance weights (2).
3 Remove the outer (3) and inner (4) re-
taining ring from both sides of the crank Fig. 16
rod (7).
4 Place the crank rod (7) on the supplied 2 1
2 1/2 in. (63 mm) diameter steel pipe. 3
4
5 Drive the crank eccentric (5) out of the 7
ball bearing (6). 6
6 Drive the ball bearing (6) out of the 5
crank rod (7). 4
3
End of procedure.
2

12
Assembly Pump Fig. 18

Crankrod and eccentric 1 Install the ball (23) into the lower
assembly bushing and plunger (24). Refer to T1
fig. 19.
1 Place the crank rod (7) on the 2 1/2 in. 2 Insert the check rod (22) into the pump
(63 mm) diameter steel pipe, provided in plunger (23).
tool kit (276275). 3 Place the spring (21) onto the check rod
2 Refer to fig. 17 and install the ball bearing (22).
assembly (6) into the crank rod (7). 4 Thread the plunger link rod (20) into the
3 Place the eccentric (5) in the pump plunger (24).
ball bearing (6). 5 Insert the lower bushing pump plunger
4 Place one end of the inner retaining ring (24) into the tool (T1).
(4) on top of the eccentric (5). 6 Align the hole in the lower bushing pump
5 Squeeze the other end of the retaining plunger (24) with the hole in the
ring (4) toward the center and slide tool (T1). 14 Apply Loctite 242 to the threads of the
retaining ring (4) into place. 7 Insert the pin provided in tool kit 276275 upper bushing and plunger end (10).
6 Place one end of the outer retaining ring into the hole of the tool (T1) and into the 15 Thread the upper bushing and plunger
(3) on top of the inner retaining ring (4). lower bushing pump plunger (24). end (10) into the outlet pin (8).
7 Squeeze the other end of the retaining 8 Torque the lower bushing pump plunger 16 Torque to 110–125 in.lbf
ring (4) toward the center and slide (24) to a torque of 110–125 in.lbf (12,4–14,1 Nm).
retaining ring (4) into place. (12,4–14,1 Nm). 17 Install the back-up washer (15) in the
8 Align the holes of the counter-balance 9 Install the steel back up ring (17) onto wrist pin anchor (13).
weights (2) with the threaded holes of the the threads of upper bushing and 18 Place a new cup seal (16) inside the wrist
eccentric (5) and place on plunger end (10). pin anchor (13).
the eccentric (5). 10 Slide the o-ring (18) onto the upper 19 Clean the threads of the wrist pin anchor
9 Insert the flat head screws (1) into the bushing and plunger end (10). (13).
counter-balance weight (2) and torque the 11 Install the retaining clip (19) on the 20 Install the o-ring (14) on the wrist pin
flat head screws (1) to a torque of upper bushing and plunger end (10). anchor (13). See fig 19.
100–110 in.lbf (11,3–12,4 Nm). 12 Install the o-ring (9) on the upper 21 Insert the upper bushing and plunger
bushing and plunger end (10). end (10) into the wrist pin anchor (13)
13 Place the outlet pin (8) into a vise. and tighten.

Fig. 17 Fig. 19

8 22
2 1 9 23
3
4 13
7
6 14
5 15
4 10 16
3 24
25
2 17
18
1
19

20

26

28
21 27 29
30

13
22 Place the wrist pin anchor (13) in a vise. Fig. 21
23 Tighten the wrist pin anchor (13) to a 8 22
torque of 20–25 ft.lbf (27–34 Nm).
9 23
24 With the wrist pin anchor (13) still in the
vise, align the crankrod/eccentric assem- 13
bly (7) holes with the wrist pin anchor 14
(13) holes. Refer to fig. (21). 15
25 Install the wrist pin bushings (12) 10 16 24
through the crank rod (7) and into the 25
17
wrist pin anchor (13). Refer to fig. 20. 18
26 Apply Loctite 242 to the threads of the 19
wrist pin bushing screws (11).
27 Insert and thread the wrist pin bushing
20
screws (11) into the crankrod (7).
28 Torque bushing screws (7) to a torque of 26
110–125 in.lbf (12,4–14,1 Nm).
28
29 Install the cup seal (26) with the slotted 21 27
29
side toward the center of the 30
reciprocating tube (25).

Fig. 20 33 Install the ball (29) into the steel check Fig. 22
cage (28).
7 34 Apply Loctite 242 or equivalent to the 25
threads of the check seat housing (30).
35 Thread the the check seat housing (30)
into the reciprocating tube (25) and
tighten using a 3/8 in. hex key.
36 Torque to 20–25 ft.lbf (27–33 Nm).
24
12 37 Remove the crank rod (7) from the vise.
38 Insert the o-ring (59) into the housing
tube (60). 26
11
39 Refer to fig. 22 and place the back up
washer (58) into the housing tube (60). 28
27
40 Insert the o-ring (57) into the housing 29
tube (60). 30
30 Place a new o-ring (27) on the lower 41 Insert the bronze bearing (56) into the
bushing and plunger (24). housing tube (60).
31 Slide the lower bushing and plunger (24)
into the reciprocating tube (25) with the
o-ring (27) near the bottom of the
reciproacting tube (25). Refer to fig. 22. Fig. 23
32 Install the steel check cage (28) into the
reciprocating tube (25).
56
57

! Notice
For ease of installation of the
58
59
lower cup, use a small piece of tubing to
slide the lower up into the reciprocating 60
tube and over the pump plunger.

14
 45 Install the retaining ring (48) on the
! Notice
Failure to align the key on the shaft. (40).
shaft and the key way in the eccentric 46 Install the shaft cover (46) on the pump
will result in damage to equipment. (37). Refer to fig. 23.
47 Insert and thread screws (44) with
lockwashers (45) into shaft cover (46)
and pump housing (37).
48 Install new cover gasket (36) on pump
housing (37). Refer to fig. 25.
49 Install the pump cover (35).
42 Position the crankrod assembly (7) over 50 Install the screws (33) with o-rings (34)
the top of the pump housing (37) and into the pump cover (35).
lower into the pump housing (37). 51 Torque the screws (33) to a torque of
43 Align the crank rod (7) with the shaft (40) 10–15 in.lbf (1,1–1,6 Nm).
mounting hole. Refer to fig. 23. 52 Insert and thread the housing tube (60)
44 While aligning the key (39) on the shaft into the pump housing (37).
(40) with the eccentric key way (5), slide 53 Install the hydraulic motor (72) on the
the shaft (40) into the eccentric (5). Refer pump housing (37).
to fig. 24.

Fig. 24 Fig. 26

44
7
33
37 31
45
34
46
39 35

48

40

37

36
Fig. 25

15
54 Thread the hydraulic motor mounting 65 Torque the flow regulator (69) to a 76 Install the crank case oil dip stick and
screws (74) with lock washers (73) into torque of 35–40 ft.lbf (47–54 Nm). torque to 10–15 in. lbf (1,1–1,7 Nm).
the pump housing (37). 66 Refer to fig. 26 and torque the housing Refer to fig. 25.
55 Torque the mounting screws (74) to a tube (60) to a torque of 20–25 ft. lbf End of procedure.
torque of 50–55 ft.lbf (67,8 –74,5 Nm). (27–33 Nm).
Refer to fig. 25. 67 Refer to fig. 26 and insert the retaining
56 Install the o-rings (71) in the motor (72). ring (61) into the second groove of
Refer to fig. 27. the housing tube (60).
57 Place the manifold (66) on the hydraulic 68 Install the shovel plug (62) into the
motor (72). housing tube (60).
58 Thread the four manifold mounting 69 Install the spiral retaining ring (63).
screws (74) into the manifold (66). 70 Install the o-ring (54) in the outlet pin
59 Torque the screws to 20–25 ft.lbf mounting hole groove of the pump
(27,1–33,9 Nm). housing (37), as shown in fig. 26.
60 Install the solenoid valve (67) into the 71 Install the back up washer(52) inside the
manifold (66). outlet pin nut (55).
61 Torque the solenoid valve (67) to a 72 Install the o-ring (53) inside the outlet
torque of 25–30 ft.lbf (33–40 Nm). pin nut (55).
62 Install the pressure reducing valve (70) 73 Line up the outlet pin and thread the
in the manifold (66). outlet pin nut (55) into the pump
63 Torque the pressure reducing valve (70) housing (37).
to a torque of 35–40 ft.lbf (47–54 Nm). 74 Torque to 30–35 ft.lbf (40–47 Nm).
64 Install the flow regulator (69) into the 75 Fill the crankcase with SAE 10W30.
manifold (66).

Fig. 27

65

66
68 67

71

69 37

70

54

53
52

72

74
55
60

61

62

63

16
Troubleshooting

Condition Possible cause Corrective action

Pump does not run No pressure on gauge (64)

• Closed supply line shut off valve Open shut off valve
• No power to solenoid valve (68) Correct electrical fault
• Faulty solenoid (68) Replace solenoid (68)

• Pressure reducing Valve (70) is set too low Reset pressure reducing valve (77)
• Insufficient hydraulic fluid supply Check hydraulic supply for proper pressure and flow

Pressure is shown on gauge (64)

• Closed fluid outlet line Check outlet line and clear obstructions
• Flow control valve is fully closed Readjust valve to 4 turns open

• Pump is stalled due to grease backpressure Check vent valve in system

• Pump is seized or damaged Dismantle the pump and repair
Defective or seized component
See disassembly and assembly procedure

Pump speeds up or runs erratically Low level of grease or reservoir is empty Refill reservoir
Follower plate is stuck and separated from grease Check follower plate and container for damage
Pump piston or checks are worn Disassemble the pump and repair

Pump runs, but output is low Insufficient hydraulic fluid supply Check hydraulic supply and adjust flow using valve (69)
Inlet pressure low Increase pressure using valve (70)
Faulty inlet (29, 30), faulty discharge check Replace faulty components
(23, 24) or damaged o-ring (27)

Weepage from housing cover (35) Cup seal (16) or o-ring (14) wore out Check seals and replace if necessary

Pump becomes noisy Crankcase needs oil Check dipstick (31) and fill with oil as required

Pump does not build pressure Worn wrist pin bushing (12) Check the bushings and replace if necessary
Foreign material holding lower check open Dismantle and clear check
Consider adding grease filter to system

17
Parts and tools

Tool list

/ in. open end wrench

7 16

1 / in. open end wrench

1 2
3/4 in. open end wrench

12 in. adjustable wrench

/ in. hex head wrench
1 8

/ in. hex head wrench

5 32

/ in. hex head wrench

1 4

/ in. hex head wrench

5 16

/ in. hex head wrench

3 8

/ in. drive socket

1 4

/ in. socket
1 4
5/16 in. socket

Pick to remove seals and spiral retaining rings

Small snap ring pliers
Special tool kit 276275

Phillips screwdriver
1/2 in. hex head wrench

Hammer

Torque wrench ft./lbf and in./lbf (Nm)

Hex head socket adapters (required to torque hex head screws)
Loctite 242 medium strength thread lock or equivalent

18
 Fig. IPB 1

1
2
3
4
7
6
5
4
3
2
1
8
9

11

12
13
10 15 14
16
17
18
19

20

21

22

23

24
25

26

28
27
29
30

19
 Fig. IPB 2

32
31

33
34

35

44
36

45
37
46

47
48
49
38
50
39
51
40
41 52
53
54
42

43

55
56

57

58

59

60

61

62

63

20
 Fig. IPB 3

64

65

66

67

71

69
68
70

72

73

74

21
Parts list

Item no. Description Part no. Quantity Item no. Description Part no. Quantity

1 Flat head screw (1/4–28 x 1 3/4) 270635 2 38 O-ring 2725672) 1

2 Counter weight 272197 2 39 Woodruff key 272560 1
3 Retaining ring 270609 2 40 Pump shaft 272548 1

4 Retaining ring 270608 2 41 Retaining ring 272561 1

5 Crank eccentric 270666 1 42 Ball bearing 272556 1
6 Ball bearing 270607 1 43 Shaft seal 2725542) 1

7 Crank rod 270665 1 44 Screws 272557 4

8 Outlet pin 270670 1 45 Lock washer 66051 4
9 O-ring (nitrile) 34255 1),2) 1 46 Bearing cover 272549 1

10 Upper bushing and plunger 2750001) 1 47 O-ring 2725592) 1

11 Pivot screw 275006 2 48 Retaining ring 272563 1
12 Wrist pin bushing 275005 2 49 Ball bearing 272555 1

13 Wrist pin anchor 274992 1 50 Retaining ring 272562 1

14 O-ring 2750152) 1 51 Drain plug 244752 1
15 Backup washer 2749981),2) 1 52 Backup washer 2498372) 2

16 Cup seal (polyurethane) 2749991),2) 1 53 O-ring 2498382) 2

17 Steel back-up ring 2749971),2) 1 54 O-ring 2707192) 2
18 O-ring 2727911),2) 1 55 Outlet pin nut 270619 2

19 Retainer clip 2749961),2) 1 56 Bronze bearing 270674 1

20 Plunger link rod 277382 1 57 O-ring (polyurethane) 2498392) 1
21 Spring 2771682) 1 58 Backup washer 2706522) 1

22 Check rod 277167 1 59 O-ring (nitrile) 344312) 1

23 Ball 3/16 660102) 1 60 Housing tube 277737 1
24 Lower bushing and plunger 275002 1 61 Retaining ring 277398 1

25 Reciprocating tube 277733 1 62 Shovel plug 270707 1

26 Cup seal (polyurethane) 2706252) 1 63 Retaining ring 270705 1
27 O-ring (nitrile) 2750112) 2 64 O-ring plug 272361 1

28 Ball cage 272179 1 65 Socket hd screw (5/16-18 x 1 1/2) 50781 4

29 Ball 3/16 660012) 1 66 Manifold 278146 1
30 Check seat 270664 1 67 Solenoid valve cartridge 277718 1

31 Dipstick with o-ring 275369 1 68 Solenoid coil (24 V DC) 277719 1

32 O-ring 2750152) 1 69 Flow regulator 278148 1
33 Self-threading screw #8 x 1/2 270633 6 70 Pressure reducing valve 278149 1

34 Gasket (screw) 2529862) 6 71 O-ring (fluorocarbon) 2712362) 2

35 Housing cover 275009 1 72 Hydraulic motor with o-rings 277740 1
36 Cover gasket (nitrile) 2706302) 1 73 Lock washer (3/8) 272566 4

37 Pump housing 278230 1 74 Socket hd screw (3/8-16 x 1 1/2) 277405 4

1) included in 275186 repair kit

2) included in 277723 repair kit

22
Lincoln industrial standard damages, therefore the above limitation or Declaration of conformity according to
warranty exclusion may not apply to you. machinery Directive 89/392/EEC
This is to declare that the design of the
Standard limited warranty FlowMaster II rotary driven hydraulic pump
Lincoln warrants the equipment Special limited warranties in the version supplied by Lincoln Industrial,
manufactured and supplied by Lincoln to be One Lincoln Way, St. Louis, MO.
free from defects in material and Special limited 2 year warranty 63120, U.S.A., complies with provisions
workmanship for a period of one (1) year SL-V series, single injectors-85772, of Directive 89/392/EEC.
following the date of purchase, excluding 85782,replacement injectors-85771,
there from any special, extended, or limited 85781 and FlowMaster II 85731, 85732, Applied harmonized standards in particular:
warranty published by Lincoln. If equipment 85733 and 85734.
is determined to be defective during this Lincoln warrants the SL-V Injector series • EN 292-1 Safety of machinery part 1
warranty period, it will be repaired or and bare FlowMaster II “pump only” models Basic terminology, methodology,
replaced, within Lincoln’s sole discretion, to be free from defects in material and • EN 292-2 Safety of machinery part 2
without charge. workmanship for two (2) years following the technical principles and specifications,
This warranty is conditioned upon the date of purchase. If an injector model (single • EN 982 Safety of machinery, safety
determination of a Lincoln authorized or replacement) or "bare" FlowMaster II requirements for fluid power systems
representative that the equipment is pump is determined to be defective by and their components, hydraulics,
defective. To obtain repair or replacement, Lincoln, in its sole discretion, during this • EN 1050 Safety of machinery, princi-
you must ship the equipment, warranty period, it will be repaired or ples for risk assessment.
transportation charges prepaid, with proof replaced, at Lincoln’s discretion,
of purchase to a Lincoln Authorized without charge.
Warranty and Service Center within the
warranty period. Special limited 5 year warranty
This warranty is extended to the original series 20, 25, 40 bare pumps, pmv bare
retail purchaser only. This warranty does not pumps, heavy duty and 94000 series bare
apply to equipment damaged from accident, reels.
overload, abuse, misuse, negligence, faulty Lincoln warrants series 20, 25, 40 bare
installation or abrasive or corrosive material, pumps, PMV bare pumps, heavy duty
equipment that has been altered, or (82206), mini bench (81133, 81323), and
equipment repaired by anyone not all 94000 LFR series (single arm and dual
authorized by Lincoln. This warranty applies arm) bare reels to be free from defects in
only to equipment installed, operated and material and workmanship for five (5) years
maintained in strict accordance with the following the date of purchase. If equipment
written specifications and recommendations is determined by Lincoln, in its sole discre-
provided by Lincoln or its authorized field tion, to be defective during the first year of Paul G. Conley, Chief Engineer
personnel. the warranty period, it will be repaired or December 16th, 2003
This warranty is exclusive and is in lieu replaced at Lincoln’s discretion, without
of any other warranties, express or charge. In years two (2) and three (3), the
implied, including, but not limited to, the warranty on this equipment is limited to
warranty of merchantability or warranty repair with Lincoln paying parts and labor
of fitness for a particular purpose. only. In years four (4) and five (5), the war-
Warranty on items sold by Lincoln, but ranty on this equipment is limited to repair
not manufactured by Lincoln are subject with Lincoln paying for parts only.
to the warranty consideration, if any, of
their manufacturer (such as hoses, Lincoln Industrial contact information
hydraulic and electric motors, electrical To find Lincoln Industrial’s nearest service
controllers, etc.). Assistance in making center in the United States, call customer
such warranty claims can be offered as service at 314-679-4200. For international
required. callers dial 01-314-679-4200. You may
In no event shall Lincoln be liable for also use our website lincolnindustrial.com.
incidental or consequential damages.
Lincoln’s liability for any claim for loss or
damages arising out of the sale, resale or
use of any Lincoln equipment shall in no
event exceed the purchase price. Some
jurisdictions do not allow the exclusion or
limitation of incidental or consequential

23
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and units systems years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-
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computer modelling to advanced condition monitoring and reliability and asset management systems.
A global presence provides SKF customers uniform quality standards and worldwide product availability.

® SKF is a registered trademark of the SKF Group.

® Lincoln is a registered trademark of Lincoln Industrial Corp.
™ FlowMaster II is a trademark of Lincoln Industrial Corp.
Mobil is a trademark of Exxon Mobil Corp.
Loctite is a registered trademark of Henkel Corp.
© SKF Group 2012
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of
the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF PUB LS/I4 13308 EN · October 2012 · Form 404299
Printed in USA.

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