Call PT Manual 25500424A-111219 - 1
Call PT Manual 25500424A-111219 - 1
Call PT Manual 25500424A-111219 - 1
Installation and
Maintenance Instructions
25500424A
Rev. A1 1119
Printed in U.S.A.
Limited Warranty
Signaling Devices
2645 Federal Signal Drive
University Park, IL 60484-3167
Tel: 708-534-4756
Tech Support Tel: 708-587-3587
Email: [email protected]
www.fedsig.com
2
Contents
Safety Messages to Installers and Users..............................................5
Certifications, Conditions of Use...........................................................6
Model Descriptions and Accessories....................................................7
Unpacking the Call Points Station.........................................................9
Tables
Table 1 Fire Alarm Control Panel Impedance for LED Models ........ 19
Table 2 Field Installed Service / Accessory Kits..........................34-35
It is important to follow all instructions shipped with this product. This Call Point
station is to be installed by a trained electrician who is thoroughly familiar with
and will follow all applicable national and local codes in the country of use.
This Call Point station should be considered a part of the warning system and not
the entire warning system.
The selection of the mounting location for the Call Point station, its controls
and the routing of the wiring are to be accomplished under the direction of the
facilities engineer and the safety engineer. In addition, listed below are some
other important safety instructions and precautions you should follow:
• Read and understand all instructions before installing or operating this
equipment.
• To avoid electrical shock hazards, do not connect wires when power is
applied. Failure to observe this warning may lead to serious injury or
death.
• Never alter the unit in any manner. Safety in hazardous locations may be
endangered if additional openings or other alterations are made in units
specifically designed for use in these locations.
• Do not connect this station to the system when power is on.
• After installation, ensure that all threaded joints are properly tightened.
• Keep the unit tightly closed when in operation.
• After installation, test the station and the system to ensure that it is operating
properly.
• After testing is complete, provide a copy of this instruction sheet to all
personnel.
• Establish a procedure to routinely check the station and system for proper
activation and operation.
Failure to follow all safety precautions and instructions may result in property
damage, serious injury, or death.
Certifications
ATEX and IECEx Certification Information:
Certificate Nos.: ATEX Cert No.: DEMKO 19 ATEX 1939X
IECEx Cert No.: IECEx UL 19.0074X
ATEX coding: II 2 G D
Protection: II 2 G Ex db eb mb IIC T4 Gb (Tamb= -40°C to +70°C)
CP-BG models: II 2 D Ex tb IIIC T100°C Db IP66
CP-PB models: II 2 D Ex tb IIIC T100°C Db IP65
EN60079-0, EN60079-1, EN60079-7, EN60079-18, EN60079-31,
IEC60079-0, IEC 60079-1, IEC60079-7, IEC60079-18, IEC 60079-31
Refer to Certificates for specific standard versions.
Specific Conditions of Use:
1 The equipment has an optional protective non-metallic cover which may
provide a potential electrostatic charging hazard.
2. The equipment has an optional metallic break glass hammer mounted to
the enclosure which can store electrical charge and therefore may provide a
potential electrostatic charging hazard. The metallic break glass hammer has a
capacitance of 94pF.
3. These devices reach a temperature of 85°C at entry point.
Construction Products Regulation (CPR) Certification Information:
Federal Signal Manual Call Point Stations are available with the
following optional features factory installed:
• 6v, 12v, 24v or 48v LED bi-color status indicator
• High-impact resistant clear polycarbonate cover flap with or without various
instructional labels (ex: “LIFT COVER, BREAK GLASS TO ACTIVATE”) on
interior face of the cover flap.
• Side mounted stainless steel break glass hammer bar on BG stations
• Single and dual switches
• EN54-11 certified Break Glass stations
Federal Signal Manual Call Point Station may be field serviced with the
Service/Accessory Kits specified within Table 2 on pages 34-35.
SPRING LOADED
PUSH BUTTON
STEM ASSEMBLY
CLEAR
ACTUATOR
CYLINDER
UNLOOSEN TWO M4
CAPTIVATED SCREWS
ACTUATOR SPRING
UNLOOSEN M4 SET SCREW PIVOT BOSSES
TO REMOVE RESET
REMOVE KEYWAY & BEARING Figure 1 Figure Figure
2 2
PUSHBUTT WASHER IF PRESENT
ON AND
SCREW
Figure 1
• Unloosen the two M4 Philips head screws at the 3:00 and 9:00 positions
on the faceplate and remove the faceplate. NOTE: these two screws are
captivated to the front faceplate
• Upon reinstalling the front faceplate, apply 15" in*lbs (1.7 N*m) maximum of
torque to the M4 Philips head screws to insure the faceplate is fully seated
on the front housing. NOTE: applying excessive torque may result in the
brass threaded insert dislodging from the front housing rendering the unit
inoperable.
GLASS PANEL
RETENTION SPRINGS
REPLACEABLE BREAK
GLASS PANEL WITH
PROTECTIVE LABEL
UNLOOSEN TWO M4
CAPTIVATED SCREWS
CLEAR
ACTUATOR
CYLINDER
Figure 5
UNLOOSEN FOUR
CAPTIVATED M4 SOCKET
HEAD CAP SCREWS Figure 6
MODEL CP-PB
UNLOOSEN FOUR
Figure 7 CAPTIVATED M4 SOCKET
HEAD CAP SCREWS
All models of the Call Point station have the same rear chamber access to four
corner oval-shaped holes for mounting the station to a rigid vertical wall surface.
The devices may be mounted by using four M6 metric threaded fasteners, or four
¼" or #12 threaded fasteners which are installer-supplied. Be sure to follow all
national and local jurisdictions and codes as to placement of the station within
the appropriate environment.
Mounting Layout
3.622"/ 92mm
3.542"/ 90mm
2.834"/
72mm
Figure 8
• To avoid electrical shock hazards, do not connect wires when power is applied.
Failure to observe this warning may lead to serious injury or death.
• Painting, and surface finishes, other than those applied by Federal Signal
Corporation, are not permitted.
• Wiring terminations should be in accordance with specifications within this
manual and required by national & local requirements dependent upon the
application. Federal Signal recommends that all wiring leads be fully identified.
• In all countries, the wiring must comply with all national and local codes and
standards.
• Ensure that all hardware connections are secure. Stainless steel fasteners
must be used in corrosive environment applications mounting the station to a
rigid surface.
• Ensure that all cable glands, stopping plugs are certified with a suitable sealing
washer/o-ring to insure the NEMA/IP rating of the station.
• The internal earth ground terminal must be used for equipment grounding
where and when required.
SHOCK HAZARD:
To avoid electrical shock hazards,
do not connect wires when power 2 x M4 CAPTIVATED SCREWS -
UNLOOSEN TO REMOVE REAR HOUSING
is applied. Failure to observe this TERMINAL PLATE FOR WIRING EASE
warning may lead to serious injury
or death.
All Federal Signal Call Points stations
are supplied with a standard nine-
position wiring block mounted to a
removable aluminum bracket for wiring WIRED TO
ease if desired. Multiple factory pre- FRONT
terminated wiring layouts are available HOUSING
dependent upon the options that the ASSEMBLY
station will have installed: Factory installed case
clamp wiring block option
• Wire gauge range is 0.5 to 4.0 mm , 2
Figure 10
To wire the CP-PB (push button) and CP-BG (break glass) models:
1. If desired for easier access, unloosen the two captivated M4 Philips head
screws on the aluminum mounting bracket & remove it from the rear housing,
taking care as it still remains directly wired to the front housing assembly.
2. Strip the incoming wiring leads to the station to the length as noted above
(dependent upon wiring block configuration). NOTE: insure that the incoming
lead lengths into the station meet the required national and local regulations/
codes, and also that the leads are not excessive in length causing the station
not to be reassembled.
REMOVE AND
DISCARD FACTORY
TEST WIRE LEADS
AS NOTED BY TAG.
(2, 3,OR 6 WIRES)
Figure 11
3. Remove the 22 AWG factory test leads (as noted by tag around them) from
the terminal wiring block and discard them.
4. Reference the following wiring schematic diagrams for your station and its
application within your system. Wire per diagram shown.
5. Insure all wires are properly seated and restrained to the station’s wiring or
terminal block.
6. Route/tuck in the wiring into the rear housing of the unit and carefully re-
assemble the unit’s front and rear housings so that both fully seat to each
other when the four M4 socket head screws are tightened. Alternate between
tightening the diagonal pairs of screws to insure the station’s housings are
tightened evenly together.
Optional EOL, Diode & Series Resistor Module Install & Wiring,
SPDT & DPDT devices:
For the SPDT & DPDT models with optional field installed EOL or Series Resistor
Module(s), please note the following applicable requirements for these specific
models:
• When using with a fire alarm control panel, the panel is to be power
limited to 5A maximum. An LED, EOL, or series resistor may require a
compatible control panel.
The separately supplied EOL & Series Resistor (as well as Diode) modules are
installed via snap-fit clips into two possible locations on the rear mounting plate
for wiring ease & replaceability:
FLEX TABS
OUTWARD TO
INSTALL IN PLATE
FLEX TABS
TO SECURE
MODULE(S)
TO REAR
MOUNTING RESISTOR AND DIODE MODULE
PLATE MOUNTING LOCATIONS (2)
Figure 12 Figure 13
• Insure that the additional activation current draw of 13mA of the red alarm
state LED function will not interfere with the alarm notification panel. If
it does, the hookup of the red LED lead must be disconnected from the
terminations block. Failure to observe this warning may lead to property
damage, serious injury or death.
• When using with a fire alarm control panel, the panel is to be power
limited to 5A maximum. An LED, EOL, or series resistor may require a
compatible control panel.
Failure to conduct a compatibility check per the guidelines listed below may
lead to property damage, serious injury or death.
Table 1
Electrical Specifications:
MAXIMUM INPUT VOLTAGE:
6, 12, 24, or 48 VDC when LEDs are present; if no LEDs are present 48 VDC
MAX.
MAXIMUM INPUT CURRENT:
5A / 1A*
*1A with FS approved diode installed (ref. table 2 pages 34-35 for diode part
number)
24 VDC 1K - 47K Ω
Before connecting to power, the user must confirm the external voltage source
and internal EOL/Series resistor values are in accordance as shown above.
The resistance of the resistor modules are marked on the resistor module
enclosures. If the EOL/series resistor value chosen is outside the range above,
the hazardous area safety protection of the Ex potted module is compromised.
The maximum power dissipation on the resistor is 1W. Failure to observe this
warning may lead to property damage, serious injury or death.
CP-PB Stations:
Activation Test
For the manual push button stations, activation is accomplished by a front
force directly inwards towards the station against the black pushbutton, locking
the pushbutton in an alarm state. Upon doing so, the activation indicator with
reset keyway on the front face located directly below the push button will rotate
approximately 60° clockwise positioning itself in the direction of the “ALARM”
state away from the “NORMAL” standby state. Insure that the proper switch
activation has occurred and that the associated control panel is in alarm mode
for the station.
VISUAL
ACTIVATION
INDICATOR
WITH RESET
KEYWAY
ACTIVATION APPLIED
INDICATOR STATUS FORCE
POSITIONS ALARM STATE ACTIVATED
Figure 14 Figure 15
Reset Test
For the manual pushbutton stations, resetting is accomplished by rotating the
activation indicator approximately 60° counter-clockwise by use of a reset
keyway that is mated to the activation indicator. Upon rotating counter-clockwise
the push button knob along with the internal switch, will be released from their
activated ALARM states and return back to their NORMAL standby positions as
noted on the station’s front faceplate. Insure that the proper switch de-activation
has occurred and that the associated control panel returns back to normal
standby mode for the station.
CP-BG Stations:
Activation Test
For the manual break glass stations, activation may be accomplished by either of
two means:
1. Applying a front force directly inwards towards the station against the glass
panel, which is noted with “BREAK GLASS PRESS HERE” along with
a corresponding target dot to apply the force to break the glass panel. A
polyester label is attached on the glass panel to protect the user from glass
particles when the panel is broken. Once broken, the unit must have the
panel replaced for resetting it.
VISUAL
ACTIVATION
INDICATOR WITH
RESET KEYWAY
APPLIED
FORCE
Figure 16 Figure 17
Upon doing either, the activation indicator with or without the reset keyway will be
rotated approximately 60° clockwise in the direction of the “ALARM” state away
from the “NORMAL” standby state triggering the internal switch. Insure that the
proper switch activation has occurred and that the associated control panel is in
alarm mode for the station.
Reset Test
For the manual break glass stations, resetting is accomplished by either of two
methods (following the previously mentioned two methods of activating the stations):
1. To replace the broken glass panel, follow the directives on page 25. Once
replaced, the internal mechanism should be back to its NORMAL standby
position as noted on the station’s front faceplate. Insure that the proper switch
de-activation has occurred and that the associated control panel returns back to
normal standby mode for the station.
2. To reset the glass panel in the NORMAL state (the glass panel is unbroken)
rotate the activation indicator approximately 60° counter-clockwise by use of
a reset keyway that is mated to the activation indicator. Upon rotating counter-
clockwise the glass panel will move slightly downwards, and the internal switch
will be released from its activated ALARM state, returning the station back to its
NORMAL standby position as noted on the station’s front faceplate. Insure that
the proper switch de-activation has occurred and that the associated control
panel returns back to normal standby mode for the station.
NOTE: if the reset keyway (which is NOT factory installed on EN54-
11 stations) remains installed on the activation indicator, the action
remains the same, with a larger indicator showing the station’s status.
BUT the possibility of access to resetting the station is evident to those
reasonably knowledgeable of its operation that are nearby, which
may result in false signals being sent to the indicating control panel.
Reference page 27 for instructions to remove the factory installed
keyway for use only by authorized personnel. Failure to observe this
warning may lead to property damage, serious injury or death.
VISUAL
ACTIVATION
INDICATOR APPLIED
FORCE
ACTIVATION INDICATOR ALARM STATE
STATUS POSITIONS ACTIVATED
Figure 22 Figure 23
Figure 24
Figure 25
Figure 25
REPLACEMENT
APPLY PRESSURE PANEL HELD IN
ON BOTTOM EDGE PLACE BY TWO
AT TRIANGLES AND CORNER
ANGLE IN BOSSES
REPLACEMENT AGAINST 3
PANEL TOWARDS 3 COMPRESSION ACTIVATION INDICATOR IN
RETURN SPRINGS SPRINGS ALARM STATUS MODE
Figure 26 Figure 27
5. Reattach the front faceplate (ref. Opening / Closing of the Call Point for Internal
Access).
6. Note that the activation indicator is in ALARM status mode. With the reset
keyway attached, rotate the indicator about 60° counter-clockwise if it is
desired to return to NORMAL status mode.
RESET KEYWAY
MAY ONLY REMAIN
ATTACHED ON
CP-BG MODELS Figure 28
DIRECTIONAL STATUS
INDICATOR
Figure 29 Figure
Figure 30 30
(1) REMOVE
PUSHBUTTON,
RESET KEYWAY &
BEARING WASHER
FROM FACEPLATE (4) RE-ATTACH FRONT
FRONT FACEPLATE ASSEMBLY
TO HOUSING BY
TIGHTENING TWO
M4 SCREWS
Figure 34
Manual Call Point Pushbutton and Break Glass Stations
29
Installation and Maintenance Instructions
4. Carefully remove the LED module by lifting it from its recessed relief in the front
housing.
5. Remove the three LED 22 AWG leads from the cage clamp wiring block:
Green wire @ terminal #5
Red wire @ terminal #6
Black wire @ terminal #7
6. Remove the corresponding series resistor module (snap tabs) whose leads are
attached to terminals #8 and #9 of the block.
LED SERIES
RESISTOR MODULE
PLACEMENT CUTOUTS
LED MODULE
PLACEMENT RELIEF
AREA
Figure 35
Figure 38
Installing/Servicing the Optional Stainless Steel Custom Duty Plate
Note: the stainless steel Duty Plate kit cannot be used with BG (break glass)
stations that have the Hammer Bar option already installed.
ATTACH TWO
MOUNTING
SCREWS
Figure 39
Figure 39
Note: When using a silicone based grease, use caution in not applying it to
the housing gasket or other parts located on the front housing assembly.
Failure to do so may compromise the sealing integrity of the device.
https://www.fedsig.com/technical-support
https://www.fedsig.com/service-centers
Table 2
Table 2
Signaling Devices
2645 Federal Signal Drive
University Park, IL 60484-3167
Tel: 708-534-4756
Tech Support Tel: 708-587-3587
Email: [email protected]
www.fedsig.com