User Manual Book

USER MANUAL BOOK
WELDING MACHINE SHD 1200
depopipa
CONTENT
TENTANG PRODUK 2
SAFETY 3-4
INSTRUCTION FOR USE 5-6
TIMER & TEMPERATURE CONTROLLER 7

REFERENCES OF WELDING STANDARD
(DVS2207-1-1995) 8
MALFUNCTION ANALYSES & SOLUTIONS 9 - 11
WELDING PARAMETERS 12 - 19
1 depopipa www.depopipa.co.id
TENTANG PRODUK
Plastic Welding Machine merupakan mesin pemanas penyambung pipa, fitting dan lembaran yang terbuat dari bahan plastik HDPE, PE,
PP, PP-R, PVC, PVDF. Produk AMD di produksi sesuai dengan Standard ISO 12176-1.
Aplikasi dan Fitur : Keunggulan Produk :

• A Machine body with 2 aluminum made clamps. • Aman Digunakan
• A Teflon coated heating plate with digital display, equipped with friendly handle. • Mudah dalam Pengoperasian
• A Electrical milling cutter. • Kuat dan Tahan Lama
• Support for milling cutter and heating plate. • Bergaransi
• Tool box. • Ketersediaan Sparepart
• Service Center
Rincian : Aksesoris Tambahan :

1. Basic Frame (4 Clamp) • Data Logger
2. Heating Plate (Teflon Coated) • Stub End Holder
3. Milling Cutter • Support Roller
4. Hydraulic Hoses with Quick Couplings • Electrical Crane,
5. Support untuk Milling Cutter and Heating Plate Machine Body Trolley
6. Tool Box
Spesiﬁkasi
Bahan PE, PP-R, PP, PB, PVDF
Ukuran 630 - 1200 mm
Clamp 630, 710, 800, 900, 1000 mm
Voltase 380 V± 10 %, 50 Hz
Heating Plate 25.000 W
Milling Cutter 3.000 W
Hydraulic Unit 4.000 W
Total Power 32.000 W
Suhu 150 - 270 °C
Cylinder 98.96 cm³
Pressure 0 - 100 bar
Kapasitas Oli 6 L / No. 46
Berat (Bersih / Kotor) 3.315 / 3.730 Kg
Volume 15.5 m³
Basic Frame / Berat 220 x 155 x 180 cm / 2200 Kg
Heating Plate / Berat 174 x 142 x 10 cm / 130 Kg
Milling Cutter / Berat 205 x 145 x 26 cm / 595 Kg
Support / Berat 130 x 144 x 108 cm / 200 Kg
Hydraulic Unit / Berat 100 x 58 x 39 cm / 190 Kg
Electric Unit / Berat 38 x 20 x 43 cm / 10 Kg
Ukuran Box (3 Box Kayu) 234 x 205x230 / 238 x 135 x 125 / 120 x 66 x 55 cm
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SAFETY
1. Safety Marks
The following marks are affixed to the machine :
DANGER DANGER DANGER
HIGH TEMPERATURE ELECTRIC SHOCK CUT

Don’t Touch Operate Carefully Keep hand away
Hot! Danger! No approaching! Caution! Caution!

Keep distance from Electrical shock parts with Moving part a can crush. Injure hand Heavy
parts with this sign, this sign have a danger of Keep fingers, feet, arms,
for they are very hot! electricity leak. Be careful legs, and head out of
when working here. the jaw area between
the moving tables.
2. Precaution for safety

Take care when operating and transporting the machine according to all the safety rules in this instruction.
3. Notice when using

- The operator should be responsible and trained personel.
- Completely inspect and maintain the machine per year for the safety and machine’s realibility.
- Dirty and crowed work site would not only lower working efficiency, but cause accident easly, so it is important to keep work site clean and no other obstacles.
4. Power
The electric distribution box should have ground fault interrupter with relevant electricity safety standard. All safety protection devices are indicated by easly
understandable words of marks.
Earthing : The whole site should share the same ground wire and the ground connection system should be completed and tested by professional people.
5. Connection of machine to power

The cable connection machine to power should be mechanical concussion and chemical corrossion proof. If the extended wire is used, it must have enough lead
section according to its length.
6. Storage of electrical equipment

For the min. dangers, all equipment must be used and stored correctly as follows :
- Avoid using temporary wire not complying with standard.
- Do not touch electrophorus parts.
- Forbid hauling off the cable to disconect.
- Forbid hauling cables for lifting equipment.
- Do not put heavy or sharp object on the cables, and control the temperature of cable within limiting temperature (70ºC).
- Do not work in the wet environment. Check if the groove and shoes is dry.
- Do not splash the machine.
7. Check insulation condition of machine periodically

- Check the insulation of cables specially the points extruded.
- Do not operate the machine under extreme condition.
- Check if the leakage switch work well at least per week.
- Check the earthing of the machine by qualified personnel.
SAFETY
8. Clean and check the machine carefully

- Do not use materials (like abrasive, and other solvents) damaging the insulation easly when cleaning the machine.
- Make sure the power is disconnected when finishing job.
- Make sure there is no any damage in the machine before reusing.
- if only following above mentioned, the precaution can work well.
9. Starting
Make sure the switch of the machine is closed before powering it on.
10. Tightness of part

Make sure the pipes are fixed correctly. Ensure that it can move well an provent it from sliding down.
11. Work in environment wuth hazard

When work in a ditch, check if there is fender which stop the earth or stones from falling down to the machine, and also check if it has a water or other fluid leaking,
if there be, the operator may get an electric shock. When lift the machine to ditch, the weight of the machine should be within the reated lifting weight, and person is
forbidden staying under the lifting arm. Avoid using the machine in the environment full of paint, gas, smoke and deoil, since the infection of eyes and respiratory tract
would be caused. Do not put the machine in a dirty place.
12. Personel safety while working

Remove jewelry and rings, and does not wear loose-fitting clothing avoid wearing shoe lace, long mustache or long hair that may be hooked into the machine.
13. The following is the operation rules :
Wear safety groove Wear safety shoes Wear safety shoes Wear earmuffs Wear safety glasses Never touch the surface
of the heating plate
14. Untrained person is not allowed to operate the machine anytime.
15. Potential Dangers

Butt fusion machine controlled by hydraulic unit. This machine is only operated by professional person or other with a certificate for operation, otherwise unwated
accident maybe caused.
16. Heating Plate

The max temperature can reach 270ºC, so the following things should be noticed :
- Wear safety groove
- Never touch the surface of the heating plate
17. Planing Tool

Before shaving the pipes, ends of pipes should be cleaned, especially clean the sand or other draff crowed around the ends. By doing this, the lifetime of edge can be
prolonged, and also prevent the shavings are thrown out to danger people.
18. Basic Frame

Make sure the pipes or fittings are fixed correctly to get the right aligment. When joining pipes, the operator should keep a certain space to the machine for personnel
safety. Before transporting, make sure all the clamp are fixed well and can not fall down during Transportation. Follow all the safety marks in the machine.
INSTRUCTION FOR USE
1. The whole equipment should be placed on a stable and dry plane to operate
2. Before operation make sure the following things :

- The machine is in good conditions.
- The power complies with the requirements according to the butt fusion machine.
- Power line is not broken or worn.
- All instrument are normal.
- The blades of planning tool are sharp.
- All necessary parts and tools are available.
3. Connection and preparation
4. Connect the basic frame to hydraulic unit by quick couplers
5. Connect the heating plate to the hydraulic unit with the special cable :
Connection the cable with electrical box Connection between the cable and heating plate
6. Install appropriate inserts to frame according to the outside diameter of pipes / fittings
7. According to the requirements of fitting and welding process, set the temperature in temperature controller and set time in timer. (See section 7 this manual)
8. Operation :
- Before welding, fristly, check in the material, diameter and wall thickness are the required ones. Secondly, check if there are scratches or fissures on the surface of
pipes /fittings. If the depth of scratches.
- Clean the inside and outside surface of pipe ends to be welded.
- Place the pipes /fittings in inserts of frame. The pipe out of the basic frame should be supported to the same central axial of clamps. Fasten the screws of clamp to fix
the pipes /fittings.
9. Test the drag pressure : open the pressure regulation valve completely, lock the swing check valve tightly and the push forward the direction valve meanwhile adjust
the pressure regulation valve till the cylender begin to move, at this point the pressure in the system is the drag pressure.
10. Open the pressure regulation valve completely, lock the swing check valve tightly and the then push forward the direction valve meanwhile adjust the pressure
regulation valve to set the system pressure equals to drag pressure add butting pressure.
11. Separate the pipes /fittings ends after turning swing check valve in anti - clockwise direction to relief the pressure to lowest. Put the planning tool between the pipes
/fittings ends and switch it on, close the pipes /fittings ands by operating the direction valve of hydraulic unit and slowly turn swing check valve in clockwise direction
until there are continous shaving on both ends, push the direction valve bar on middle position for a few seconds, and the open the frame, switch off the planning tool
and remove it out of frame, and then turn swing check valve clockwise to the end.
Caution : The shavings thickness should be within 0.2~0.5 mm and it can be adjusted by adjusting the height of the planning tool blades.
INSTRUCTION FOR USE
12. Close the pipes /fittings ends and check the aligment of them. The maximal misaligment should not exceed 10% of the wall thickness, and it could be improved by
loosening or thightening the screws of clamp. The gap between two pipe ends should not exceed 10% of wall thickness ; otherwise the pipes /fittings should be planed
again.
13. Clear the dust or slit on the surface of heating plate.

Caution : Don’t damage PTFE layer on the surface of heating plate.
14. Put the heating plate between the pipe ends after it reaches required temperature. Close the pipes /fittings ends by operating direction valve and raise the pressure
regulation valve till the bead reaches specified height.
15. Turn swing check valve anti - clockwise to reduce the pressure (not more than drag pressure) and turn swing check valve in clockwise direction to the end.
Press the button “T2”, the soaking times begins to count and the time will count down to zero by second, then the buzzer will buzz (see section 7).
16. Open the frame and take out the heating plate and close the melting ends as quickly as possible.
17. Keep the bar of direction valve on the close position for 2~3 minutes, put the bar of direction valve on middle position and press the button (”T5”) to count cooling time
until it is over. At this point, the machine will give an alarm again. Relief the pressure, loose the screw of clamp and the take out the jointed pipes.
GUARANTED CLAUSES
1. The guarantee range refers to the whole machine

2. Maintenance formal function during normal utilization is free of charge within guarantee time that is 12 months
3. The guarantee time starts with the date of delivery
4. Fees are charged in case of the following condition:
- Malfunction caused by improper operation
- Damages caused by fire, flood, and abnormal voltage
- Working exceeds its normal function
5. Fees are charged as actual expense. A contract about the fees shall be abided if there is one
6. Please contact us our agent if any questions
TIMER & TEMPERATURE CONTROLLER
If one of parameters is changed, such as outside diameter, SDR or material of pipes, the soaking time and cooling time should be reset according to the welding standard.
1. Timer setting
Press
“set” The lamp T2 is on and the lamp T5 is of
Press
To set soaking time in second
or
Press
“set” The lamp T2 is of and the lamp T5 is on
Press
To set cooling time in second
or
Press
“set” Timer setting is over
2. Instruction for use
Press Alarm when the soaking time count down to zero
Press Alarm when the cooling time count down to zero
Press Timer stops
3. Temperature controller setting :

- Press “SET” for more than 3 second till “sd” is shown in the upper window
- Press “ “ or ” “ to change the value to specifiel (press “ “or “ “ continuously, the value will plus or minus
automatically)
- After setting, press “SET” to go back to monitoring and controlling interface
REFERENCES OF WELDING STANDARD
(DVS2207-1-1995)
- Because of difference in welding standard and PE material, the time and pressure vary in different phases of welding. It suggest that actual welding parameters
should be offered by pipes and fittings manufactures.
- Given welding temperature of pipes made from PE, PP and PVDF by DVS standard ranges from 180ºC to 270ºC. Application temperature of heating plate is within
180~230ºC, and its max. Surface temperature can reach 270ºC.
- Reference standard DVS2207-1-1995
P Bead Pressure Welding pressure
Soaking pressure
Time
t1 t2 t3 t4 t5
Bead Pressure
Wall Bead Soaking Soaking Change- Welding Cooling
build-up build-up
thickness height time pressure over time pressure time
pressure time
(mm) (mm) t2 (sec) (MPa) t3 (sec) (MPa) t5 (min)
(MPa) t4 (sec)
0~4.5 0.5 0.15 45 ≤0.02 5 5 0.15±0.01 6

4.5~7 1.0 0.15 45~70 ≤0.02 5~6 5~6 0.15±0.01 6~10
7~12 1.5 0.15 70~120 ≤0.02 6~8 6~8 0.15±0.01 10~16
12~19 2.0 0.15 120~190 ≤0.02 8~10 8~11 0.15±0.01 16~24
19~26 2.5 0.15 190~260 ≤0.02 10~12 11~14 0.15±0.01 24~32
26~37 3.0 0.15 260~370 ≤0.02 12~16 14~19 0.15±0.01 32~45
37~50 3.5 0.15 370~500 ≤0.02 16~20 19~25 0.15±0.01 45~60
50~70 4.0 0.15 500~700 ≤0.02 20~25 25~35 0.15±0.01 60~80
Remark : Bead build-up pressure and welding pressure in the form is the recommended interface pressure, the gauge pressure should be calculated with the
following formula.
Expressions :
Section of Welding Pipe ands

Welding Pressure = x 0.15 + Drag Pressure (MPa)
Total Section of Cylinders
MALFUNCTION ANALYSES & SOLUTIONS
A. Frequent joint quality problems analyze
Visually check: round bead, good joint.
Narrow and fall bead.

Too high pressure while welding.
Too small bead.

Pressure is not enough while welding.
There is a ditch between the welding surfaces.

Temperature is not enough or change-over time is too long while welding.
High & low bead.

Different heating time or fusion Temperature cause that.
Misalignment.
Welding under the condition that the misalignment exceeds 10% of pipe wall
thickness while align the two ands.
B. Maintenance and Inspection Periods
● Heating plate coating

Place take care on handling the heating plate. Keep a certain distance away from heating plate. Cleaning of its surface must be done with surface still warm by using
a soft cloth or paper, avoid abrasive materials in that might damage the coating.
● At regular intervals check as fallows :

1. Clean the surface by using a quick evaporation detergent (alcohol)
2. Check the tightening of the screws and the cable and plug condition
3. Verify its surface temperature by using infrared-ray scanning
● Planning tool
it is strongly suggested to keep always clean the blades and was the pulleys by using a detergent. At regular intervals, carry out a complete cleaning operation.
● Hidraulic unit
Maintain is as follows :
1. Check periodically the oil level
2. Replace totally the oil every 6 months
3. Keep tank and oil circuit clean
● Maintenance & Inspection

Ordinary Inspection
Inspect First Every 6 Every

Item Description
Before Use Month Months Year
Mill or replace the blade

Planning Tool Replace the cable if it is broken
Retighten mechanical connections
Rejoined the cable and socket

Heating Plate Clean surface of heating palte, recoat PTFE layer again if necessary
Retighten mechanical connections
Temperature Checkout the temperature indicator

Control System Replace the cable if it is broken
Checkout pressure gauge

Replace seal if the hydraulic unit is leak
Hydraulic System Clean the filter
Make sure the oil is enough for operation
Change the hydraulic oil
Replace if the oil hose is breakage
Retighten screws in the end of frame axis

Basic Frame
Spray antirust paint again if neccessary
Press the testing button of circuit protector to make sure it can working normally
Power Supply
Replace the cable if it is broken
“ “............. Maintenance Period
● How to adjust the deviation between heating plate and temperature controller
1. When temperature controller is stable, it reads 220 degrees
2. Test the heating plate, and the average temperature is 196 degrees
3. At this time, we should have temperature controller deviation rectified. (deviation rectified degree is -24 degree, 196-220=-24), the method of deviation rectification
is as follows :
- press key “set” and “ “ at the same time for there seconds
- press key “set ” twice, display is as the following picture if the temperature controller’s original rectification value is five degree, so the correct rectification value
is : 5+(-24) = (-19) degree
- Press “ “ until it displays “-19”
- Press “set”, return to original show, and complete the temperature controller setting
- When temperature displays 220 degrees stably, retest the surface temperature of heating plate. If there is still deviation, please repeat the above deviation rectified
operation
● Frequent malfunction analyses and solutions

During the using, hidraulic unit and electrical units may appear some problems. Frequent malfunction is listed as follows:
- Please use tools attached, spare parts or other tools with a safety certificate while maintain or replace parts.
- Tool and spare parts without safety certificate are forbidden to be used.
Malfunctions of hydraulic unit
No. Malfunction Malfunction analyses Solutions
1. Switch is fault 1. Check the switch

The pump motor does not work 2. Power source is not connected well 2. Connect the power well
1
3. The socket inside connection is loosen 3. Check the connection
4. The machine is not grpunded correctly 4. Check the earthing connection
1. The motor is overloaded 1. Make sure the motor load is less that 3 Mpa
The pump motor rotate too slowly 2. The motor is fault 2. Repair or replace the pump
2 with abnormality noise 3. The oil filter is blocked 3. Clean the filter
4. The working voltage is instable 4. Check the instability of power
1. The direction valve is damaged 1. Replace the direction valve

2. There is air in system 2. Move the cylinder several times to outgo the air
3 The cylinder works abnormally 3. The system pressure is too low 3. Adjust the system pressure
4. The quick coupler is blocked 4. Replace the quick coupler
5. The pressure relief valve is not locked 5. Lock the valve
1. The oil ring is fault 1. Replace the oil ring

4 Cylinder Leak
2. The cylinder or piston is damaged badly 2. Replace the cylinder
1. The core of overflow valve is blocked 1. Clean or replace the core of over-flow valve
The pressure can not be increased 2. The pump is leak 2. Replace the pump
5
or the fluctuation is too big 3. The joint slack of pump is loosened or key groove is skid 3. Replace the joint slack
4. The pressure relief valve is not locked 4. Lock the valve
Malfunctions of electrical units
No. Malfunction Malfunction analyses Solutions
1. The power cable is damaged 1. Check the power cable

1 The machine does not work 2. Source power is abnormal 2. Check the working power
3. The ground fault switch is closed 3. Open the ground fault interrupter
1. Power cable of heating plate, the motor of pump and 1. Check the power cables
Ground fault switch trips planning tool may be damaged
2
2. Electrical compenents are it affected with damp 2. Check the electrical elements
3. The higher-up power has not a ground fault safety device 3. Check the higher-up power safety device
1. The temperature controller switch is open 1. Check the connection of contractors

2. The sensor (pt100) is abnormal. The resistance value 2. Replace the sensor
of4 and 5 of heating plate socket should be within
100-183 Ω
3. The heating stick inside heating plate is abnormal. 3. Replace the heating plate
The resistance between 2 and 3 should be within 23 Ω.
Insulation resistance between head of heating stick and
outside shell must be more than 1MΩ
3 Abnormal temperature increasing 4. Should the temperature controller readings be more 4. Replace the temperature controller
than 300ºC, which suggest he sensor may be damaged
or the connection is loosen. Should the temperature
controller indicate LL, which suggests the sensor have
a short circuit. Should the temperature controller
indicate HH, which suggests the circuit of sensor is open.
5. Correct the temperature by button located on the 5. Refer to the methods to set the temperature
temperature controller
6. The temperature fluctuate abnormally 6. Check and replace the contractor if nesessary
The red light is shine, but the temperature still goes up, Replace the temperature controller
4 Lose of control when heating that is because the connector is fault or the joint 7 and 8
can not open when get the required tempearture
The limit switch is ineffective or the mechanical Replace the planning tool limit switch or minor sprocket
5 Planning tool does not ratate
parts of planning tool are clipped
WELDING PARAMETERS
PE-100 PN 5, S-16, SDR 33

Tebal Tinggi Waktu Waktu Waktu Waktu Total Waktu
ND OD Dinding Bead Pemanasan Perpindahan Penekanan Pendinginan Penyambungan
(Inch) (mm) (S) mm (t1) mm (t2) detik (t3) detik (t4) detik (t5) menit (t) menit
3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 - - - - - - -
1” 32 - - - - - - -
1¼” 40 - - - - - - -
1½” 50 - - - - - - -
2” 63 2,0 0,5 20 5 5 6,0 6,5
2½” 75 2,3 0,5 23 5 5 6,0 6,6
3” 90 2,8 0,5 28 5 5 6,0 6,6
4” 110 3,4 0,5 34 5 5 6,0 6,7
5” 125 3,9 0,5 39 5 5 6,0 6,8
5½” 140 4,3 0,5 43 5 5 6,0 6,9
6” 160 4,9 1,0 49 5 5 6,6 7,6
7” 180 5,5 1,0 55 5 5 7,6 8,7
8” 200 6,2 1,0 62 6 6 8,7 9,9
9” 225 6,9 1,0 69 6 6 9,8 11,2
10” 250 7,7 1,5 77 6 6 10,8 12,3
11” 280 8,6 1,5 86 7 7 11,9 13,6
12” 315 9,7 1,5 97 7 7 13,2 15,1
14” 355 10,9 1,5 109 8 8 14,7 16,7
16” 400 12,3 2,0 123 8 8 16,3 18,7
18” 450 13,8 2,0 138 9 9 18,1 20,6
20” 500 15,3 2,0 153 9 9 19,8 22,6
22” 560 17,2 2,0 172 9 10 21,9 25,1
24” 630 19,3 2,5 193 10 11 24,3 27,9
28” 710 21,8 2,7 327 11 24 27,2 33,2
32” 800 24,5 3,0 368 12 27 30,3 37,1
36” 900 27,6 3,3 414 13 30 33,9 41,5
40” 1.000 30,6 3,6 459 14 33 37,4 45,9
46” 1.200 36,7 4,2 551 16 39 44,7 54,7
56” 1.400 42,9 4,8 644 19 45 55,6 67,3
64” 1.600 49,0 5,4 735 20 51 59,4 72,8
WELDING PARAMETERS
PE-100 PN 6.3, S-12.5, SDR 26

3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 - - - - - - -
1” 32 - - - - - - -
1¼” 40 - - - - - - -
1½” 50 1,8 0,5 18 5 5 6,0 6,5
2” 63 2,4 0,5 24 5 5 6,0 6,6
2½” 75 2,7 0,5 27 5 5 6,0 6,6
3” 90 3,3 0,5 33 5 5 6,0 6,7
4” 110 4,0 0,5 40 5 5 6,0 6,8
5” 125 4,5 1,0 45 5 5 6,0 6,9
5½” 140 5,1 1,0 51 5 5 7,0 8,0
6” 160 5,8 1,0 58 6 6 8,1 9,2
7” 180 6,5 1,0 65 6 6 9,2 10,5
8” 200 7,2 1,5 72 6 6 10,2 11,6
9” 225 8,2 1,5 82 6 6 11,2 12,8
10” 250 9,1 1,5 91 7 7 12,1 13,8
11” 280 10,1 1,5 101 7 7 13,1 15,0
12” 315 11,4 1,5 114 8 8 14,4 16,6
14” 355 12,9 2,0 129 8 8 16,9 19,3
16” 400 14,5 2,0 145 9 8 18,5 21,2
18” 450 16,3 2,0 163 9 10 20,3 23,3
20” 500 18,1 2,0 181 10 11 22,1 25,5
22” 560 20,3 2,5 203 10 12 25,3 29,0
24” 630 22,8 2,5 228 11 13 27,8 32,0
28” 710 25,7 3,1 386 12 24 30,7 37,7
32” 800 29,0 3,4 435 13 27 35,0 42,9
36” 900 32,6 3,8 489 14 30 38,6 47,5
40” 1.000 36,2 4,1 543 16 33 42,2 52,1
46” 1.200 43,5 4,9 653 19 39 45,0 56,8
56” 1.400 50,7 5,6 761 21 45 60,7 74,5
64” 1.600 58,0 6,3 870 26 51 68,0 83,8
WELDING PARAMETERS
PE-100 PN 8, S-10, SDR 21

3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 - - - - - - -
1” 32 - - - - - - -
1¼” 40 - - - - - - -
1½” 50 2,4 0,5 24 5 5 6,0 6,6
2” 63 3,0 0,5 30 5 5 6,0 6,7
2½” 75 3,3 0,5 36 5 5 6,0 6,8
3” 90 4,3 0,5 43 5 5 6,0 6,9
4” 110 5,0 1,0 53 5 5 7,3 8,3
5” 125 6,0 1,0 60 6 5 8,4 9,6
5½” 140 6,7 1,0 67 6 5 9,5 10,8
6” 160 7,7 1,5 77 6 6 10,8 12,3
7” 180 8,6 1,5 86 7 6 11,9 13,6
8” 200 9,6 1,5 96 7 6 13,1 15,0
9” 225 10,8 1,5 108 8 6 14,6 16,6
10” 250 11,9 1,5 119 8 7 15,9 18,0
11” 280 13,4 2,0 134 8 7 17,6 20,1
12” 315 15,0 2,0 150 9 8 19,4 22,2
14” 355 16,9 2,0 169 9 8 21,6 24,7
16” 400 19,1 2,5 191 10 8 24,1 27,6
18” 450 21,5 2,5 215 11 10 26,9 30,8
20” 500 23,9 2,5 239 11 11 29,6 34,0
22” 560 26,7 3,0 267 12 12 32,8 37,7
24” 630 30,0 3,0 300 13 13 36,7 42,2
28” 710 33,9 3,9 509 15 24 41,3 50,5
32” 800 38,1 4,3 572 18 27 52,6 62,8
36” 900 42,9 4,8 644 19 30 55,6 67,1
40” 1.000 47,7 5,3 716 20 33 58,6 71,4
46” 1.200 57,2 6,2 858 25 39 67,2 82,6
56” 1.400 66,7 7,2 1001 33 45 76,7 94,7
64” 1.600 76,2 8,1 1143 42 51 87,5 108,1
WELDING PARAMETERS
PE-100 PN 10, S-8, SDR 17

3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 - - - - - - -
1” 32 - - - - - - -
1¼” 40 2.4 0.5 24 5 5 6.0 6.6
1½” 50 3.0 0.5 30 5 5 6.0 6.7
2” 63 3.8 0.5 38 5 5 6.0 6.8
2½” 75 4.5 1.0 45 5 5 6.0 6.9
3” 90 5.4 1.0 54 5 5 7.4 8.5
4” 110 6.6 1.0 66 6 5 9.4 10.7
5” 125 7.4 1.5 74 6 5 10.5 11.9
5½” 140 8.3 1.5 83 6 6 11.6 13.2
6” 160 9.5 1.5 95 7 7 13.0 14.8
7” 180 10.7 1.5 107 7 7 14.4 16.5
8” 200 11.9 1.5 119 8 8 15.9 18.1
9” 225 13.4 2.0 134 8 9 17.6 20.1
10” 250 14.8 2.0 148 9 9 19.2 22.0
11” 280 16.6 2.0 166 9 10 21.3 24.3
12” 315 18.7 2.0 187 10 11 23.7 27.1
14” 355 21.1 2.5 211 11 12 26.4 30.0
16” 400 23.7 2.5 237 11 13 29.4 33.7
18” 450 26.7 3.0 267 12 14 32.8 37.7
20” 500 29.7 3.0 297 13 16 36.4 41.8
22” 560 33.2 3.0 332 15 17 40.5 46.6
24” 630 37.4 3.5 374 18 22 52.1 59.0
28” 710 42.1 4.7 632 19 24 55.1 66.3
32” 800 47.4 5.2 711 20 27 58.4 71.0
36” 900 53.3 5.8 800 22 30 63.3 77.5
40” 1.000 59.3 6.4 890 27 33 69.3 85.1
46” 1.200 70.6 7.6 1059 36 39 81.3 100.2
56” 1.400 82.4 8.7 1236 45 45 93.3 115.4
64” 1.600 94.1 9.9 1412 54 51 105.3 130.6
WELDING PARAMETERS
PE-100 PN 12.5, S-6, SDR 13,6

3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 - - - - - - -
1” 32 - - - - - - -
1¼” 40 3.0 0.5 30 5 5 6.0 6.7
1½” 50 3.7 0.5 37 5 5 6.0 6.8
2” 63 4.7 1.0 47 5 5 6.3 7.3
2½” 75 5.6 1.0 56 5 5 7.8 8.9
3” 90 6.7 1.0 67 6 6 9.5 10.8
4” 110 8.1 1.5 81 6 6 11.3 12.9
5” 125 9.2 1.5 92 7 7 12.6 14.4
5½” 140 10.3 1.5 103 7 7 14.0 15.9
6” 160 11.8 1.5 118 8 8 15.8 18.0
7” 180 13.3 2.0 133 8 9 17.5 20.0
8” 200 14.7 2.0 147 9 9 19.1 21.8
9” 225 16.6 2.0 166 9 10 21.3 24.3
10” 250 18.4 2.0 184 10 10 23.3 26.7
11” 280 20.6 2.5 206 10 11 25.8 29.6
12” 315 23.2 2.5 232 11 12 28.8 33.1
14” 355 26.1 3.0 261 12 13 32.1 36.9
16” 400 29.4 3.0 294 13 16 36.0 41.4
18” 450 33.1 3.0 331 15 17 40.4 46.4
20” 500 36.8 3.0 368 16 19 44.8 51.5
22” 560 41.2 3.5 412 19 23 54.5 62.1
24” 630 46.3 3.5 463 19 24 57.7 66.1
28” 710 52.2 5.7 783 22 24 62.2 76.0
32” 800 58.8 6.4 882 27 27 68.8 84.4
36” 900 76.2 7.1 993 32 30 76.2 93.8
40” 1.000 73.5 7.9 1103 39 33 84.4 104.0
46” 1.200 - - - - - - -
56” 1.400 - - - - - - -
64” 1.600 - - - - - - -
WELDING PARAMETERS
PE-100 PN 16, S-5, SDR 11

3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 - - - - - - -
1” 32 3.0 0.5 30 5 5 6.0 6.7
1¼” 40 3.7 0.5 37 5 5 6.0 6.8
1½” 50 4.6 1.0 46 5 5 6.2 7.1
2” 63 5.8 1.0 58 6 6 8.1 9.2
2½” 75 6.8 1.0 68 6 6 9.7 11.0
3” 90 8.2 1.5 82 6 6 11.4 13.0
4” 110 10.0 1.5 100 7 7 13.6 15.5
5” 125 11.4 1.5 114 8 8 15.3 17.4
5½” 140 12.7 2.0 127 8 8 16.8 19.2
6” 160 14.6 2.0 146 9 9 19.0 21.7
7” 180 16.4 2.0 164 9 10 21.0 24.1
8” 200 18.2 2.0 182 10 11 23.1 26.5
9” 225 20.5 2.5 205 10 12 25.7 29.5
10” 250 22.7 2.5 227 11 13 28.2 32.4
11” 280 25.4 2.5 254 12 14 31.3 36.0
12” 315 28.6 3.0 286 13 15 35.1 40.3
14” 355 32.2 3.0 322 14 17 39.3 45.2
16” 400 36.3 3.0 363 16 19 44.2 50.8
18” 450 40.9 3.5 409 18 23 54.3 61.8
20” 500 45.4 3.5 454 19 24 57.1 65.4
22” 560 50.8 4.0 508 21 25 60.8 70.0
24” 630 57.2 4.0 572 25 29 67.2 77.6
28” 710 64.5 7.0 968 31 32 74.5 91.7
32” 800 - - - - - - -
36” 900 - - - - - - -
40” 1.000 - - - - - - -
46” 1.200 - - - - - - -
56” 1.400 - - - - - - -
64” 1.600 - - - - - - -
WELDING PARAMETERS
PE-100 PN 20, S-4, SDR 9

3/8” 16 - - - - - - -
½” 20 - - - - - - -
¾” 25 3.0 0.5 30 5 5 6.0 6.7
1” 32 3.6 0.5 36 5 5 6.0 6.8
1¼” 40 4.5 1.0 45 5 5 6.0 6.9
1½” 50 5.6 1.0 56 5 5 7.8 8.9
2” 63 7.1 1.5 71 6 6 10.1 11.5
2½” 75 8.4 1.5 84 7 7 11.7 13.3
3” 90 10.1 1.5 101 7 7 13.7 15.6
4” 110 12.3 2.0 123 8 8 16.3 18.7
5” 125 14 2.0 140 9 9 18.3 20.9
5½” 140 15.7 2.0 157 9 10 20.2 23.2
6” 160 17.9 2.0 179 10 11 22.7 26.1
7” 180 20.1 2.5 201 10 11 25.3 29.0
8” 200 22.4 2.5 224 11 12 27.9 32.0
9” 225 25.2 2.5 252 12 14 31.1 35.7
10” 250 27.9 3.0 279 13 15 34.3 39.4
11” 280 31.3 3.0 313 14 16 38.3 44.0
12” 315 35.2 3.0 352 15 18 42.9 49.3
14” 355 39.7 3.5 397 18 22 53.6 60.9
16” 400 44.7 3.5 447 19 24 56.7 64.9
18” 450 50.3 4.0 503 20 25 60.3 69.4
20” 500 55.8 4.0 558 24 28 65.8 76.0
22” 560 62.2 4.0 622 29 31 72.2 83.6
24” 630 - - - - - - -
28” 710 - - - - - - -
32” 800 - - - - - - -
36” 900 - - - - - - -
40” 1.000 - - - - - - -
46” 1.200 - - - - - - -
56” 1.400 - - - - - - -
64” 1.600 - - - - - - -
WELDING PARAMETERS
PE-100 PN 25, S-4, SDR 9

3/8” 16 - - - - - - -
½” 20 3.0 0.5 30 5 5 6.0 6.7
¾” 25 3.5 0.5 35 5 5 6.0 6.8
1” 32 4.4 0.5 44 5 5 6.0 6.9
1¼” 40 5.5 1.0 55 5 5 7.6 8.7
1½” 50 6.9 1.0 69 6 6 9.8 11.2
2” 63 8.6 1.5 86 7 7 11.9 13.6
2½” 75 10.3 1.5 103 7 7 14.0 15.911
3” 90 12.3 2.0 123 8 8 16.3 8.7
4” 110 15.1 2.0 151 9 9 19.5 22.4
5” 125 17.1 2.0 171 9 10 21.8 25.0
5½” 140 19.2 2.5 192 10 11 24.2 27.8
6” 160 21.9 2.5 219 11 12 27.3 31.3
7” 180 24.6 2.5 246 12 13 30.4 34.9
8” 200 27.4 3.0 274 13 15 33.7 38.7
9” 225 30.8 3.0 308 14 16 37.7 43.3
10” 250 34.2 3.0 342 15 18 41.7 47.9
11” 280 38.3 3.5 383 18 22 52.7 59.7
12” 315 43.1 3.5 431 19 23 55.7 63.6
14” 355 48.5 3.5 485 20 25 59.0 67.9
16” 400 54.7 4.0 547 24 27 64.7 74.7
18” 450 61.5 4.0 615 29 31 71.5 82.7
20” 500 - - - - - - -
22” 560 - - - - - - -
24” 630 - - - - - - -
28” 710 - - - - - - -
32” 800 - - - - - - -
36” 900 - - - - - - -
40” 1.000 - - - - - - -
46” 1.200 - - - - - - -
56” 1.400 - - - - - - -
64” 1.600 - - - - - - -
PT. GOLDEN PIPING INDONESIA
Piping System Solution
depopipa
Kawasan Multiguna Blok B1/5 Pakualam, Serpong Utara, Tangerang Selatan 15325 Banten - Indonesia
Telp. : +62 21 2292 7700, 2292 7788, Fax. : +62 21 2292 7799, Email : [email protected]
www.depopipa.co.id

User Manual Book - SHD 1200

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WELDING MACHINE SHD 1200

INSTRUCTION FOR USE 5-6

TIMER & TEMPERATURE CONTROLLER 7

MALFUNCTION ANALYSES & SOLUTIONS 9 - 11

Aplikasi dan Fitur : Keunggulan Produk :

Rincian : Aksesoris Tambahan :

DANGER DANGER DANGER

HIGH TEMPERATURE ELECTRIC SHOCK CUT

Hot! Danger! No approaching! Caution! Caution!

2. Precaution for safety

3. Notice when using

5. Connection of machine to power

6. Storage of electrical equipment

7. Check insulation condition of machine periodically

8. Clean and check the machine carefully

10. Tightness of part

11. Work in environment wuth hazard

12. Personel safety while working

13. The following is the operation rules :

14. Untrained person is not allowed to operate the machine anytime.

15. Potential Dangers

16. Heating Plate

17. Planing Tool

18. Basic Frame

2. Before operation make sure the following things :

3. Connection and preparation

4. Connect the basic frame to hydraulic unit by quick couplers

13. Clear the dust or slit on the surface of heating plate.

1. The guarantee range refers to the whole machine

2. Instruction for use

Press Alarm when the soaking time count down to zero

Press Alarm when the cooling time count down to zero

Press Timer stops

3. Temperature controller setting :

P Bead Pressure Welding pressure

0~4.5 0.5 0.15 45 ≤0.02 5 5 0.15±0.01 6

Section of Welding Pipe ands

A. Frequent joint quality problems analyze

Visually check: round bead, good joint.

Narrow and fall bead.

Too small bead.

There is a ditch between the welding surfaces.

High & low bead.

B. Maintenance and Inspection Periods

● Heating plate coating

● At regular intervals check as fallows :

● Maintenance & Inspection

Inspect First Every 6 Every

Mill or replace the blade

Rejoined the cable and socket

Temperature Checkout the temperature indicator

Checkout pressure gauge

Retighten screws in the end of frame axis

“ “............. Maintenance Period

● Frequent malfunction analyses and solutions

Malfunctions of hydraulic unit

No. Malfunction Malfunction analyses Solutions

1. Switch is fault 1. Check the switch