Machine Tools OPERATING INSTRUCTIONS

OPERATING
INSTRUCTIONS

KPB 45
Part No. 131150

For the important safety of your body, please read this manual book and
understand its contents before operation.
 Machine Tools OPERATING INSTRUCTIONS

1 Security instruction
Operation manual
For your own security read the operation manual before starting the machine. The
operation manual should be kept in a secure place. You should know about how
to handle the machine, its limits and its specific dangers.

Keep your working place clean

Disorder on your working place will result in danger. Take care that your working
place is free from chips and dirt. Use only the right tools to clean your machine
from chips. Keep your working place free from obstacles.
Check if there are any damages at the machine
Before you start the machine check the function of the security equipment. Check
the function of all movable parts. All parts have to be mounted correctly. Damaged
security parts should be repaired or exchanged by the after sales service.

Take care about outer conditions

Dont use the machine in dangerous areas. Take care, that electrical parts dont
get humid or wet. Work only with a good illumination.
Dont use electrical parts near flammable fluids or gas.

Protect yourself from electric shock

Dont remove mechanical or electrical security parts. Check if all security parts are
mounted and adequately functioning.

Wear only suitable clothes

Dont wear large clothes, wristwatches or jewels. For your own security wear
always working shoes while working. If you have long hair always wear a hairnet.
While working with the machine you have to wear security glasses. If you work
under dusty conditions you have to wear a dust protection breathing mask.

Keep incompetent persons away from the working area

Take care, that there are no persons in your working area witch could be exposed
to danger. Children and visitors should be kept in a secure distance to the working
area.

Keep children away from the machine.

Dont let other people touch the machine or the cable of the machine.
Make sure that only authorised persons can reach the workshop.

Take care about the Power supply cable

Before connecting the power supply cable to the wall socket ensure that the
machine is switched off. Dont use the cable to pull the plug out of the socket.
Take care, that there is no tensile force on the cable. Beware the power supply
cable from heat, oil and sharp edges. Control the plug and the cable regular and
in case of damage let it repair by the after sales service. Please control also the
extension cable. Never use the machine without Protection Earth.
 Machine Tools OPERATING INSTRUCTIONS

Unplug the machine

If you dont use and while servicing the machine pull off the power supply plug.
This is necessary because the machine should not run unintentionally and to
protect you from electric shock.

Beware of unintentional run

Confirm that the main power switch is off while you plug in the power supply plug.

Be careful with your tools

Keep your tools sharp and clean to work good and secure. Follow the instructions
for tool exchange and servicing.

Dont forget tools inside the machine

Before starting make sure that there are no tools inside the machine which could
be hurled out of the machine. Make sure, that there are no loosen parts witch
could be dangerous.

Take care about your hands

Make sure, that tools and work pieces are securely fastened. Use only the right
tools to clamp and to fasten tools and work pieces. This is more secure than to
fasten the work piece with the hand, and you have two hands to handle the
machine.

Pay attention to your balance

Take care about the position of your feed. Never climb on the machine, because dangerous injury
may result from falling down or contacting moving parts.
Accessories and accessory parts
Only use accessories and accessory parts witch are specified by the operation
manual or the supplier. The use of other accessories and accessory parts may
result in dangerous injury and damage the machine. Only use accessories and
accessory parts for the right tasks.
Electrical parts
The electrical parts confirm to the determinations of electrical security.
Mending may only be done by electric specialist to prevent accidents for the user.
Cleaning solvent
Before you work with cleaning solvent you should read the instruction of the fluid,
to prevent accidents.
Leaving the machine
Never leave the machine while it is running.
Alcohol, medicaments, drugs
Never use the machine under influence of alcohol, medicaments or drugs
Danger of fire
Dont use highly inflammable fluids.

Sound level data (establishment. 89/392/EEC)

In conformity with clause (1.7.4.f) of attachment 1 from the directive for safety of the industry
equipment 89/392/EEC we declare the measured noise values at work with the machine as less or
equal than 82 dB(A).
 Machine Tools OPERATING INSTRUCTIONS

2.TECHNICAL PROPERTIES

UPPER SHAFT DIAMETER : 50 mm

DOWN SHAFT DIAMETER : 40 mm
ROLLS DIAMETER : 152 / 162 mm
MACHINE CIRCUIT: : 3.3 m/dak.
MACHINE WEIGHT : 500 kg.
WORKING VOLTAGE (3 PHASE) : 380-415 V
FREKANS : 50 Hz
HYDRAULIC MOTOR POWER : 0,75 kW
TUNING POWER : 1,5 kW
MAX FLOW :6A
CONDUCTING CROSS-SECTION : 5X2,5 MN

2.1 STANDART EQUIPMENTS:

- Machine is fabricated of steel construction.

- Rolls driven by electtric motor+gearbox+gear system
- Profile bending machine KPB-45 is driven with three roll motors.
- Rolls are hardened.
- Shafts made of special steel,hardened and grounded.
- Bearings protected from overload with its magnificient design.
- Upper shaft can easily bend the material with two sides ,due to its mobility.
- Profile bending machine KPB-45 bends lama,angle,NPU profiles,pipes,brass,stainless
steel and special profiles accurately.
- Driven teeth made by special
- Movable shaft bearing born as rigit in three ways.
- Special steel constructed gude rolls give support during bending.
- KPB 45 profile machines running is easy because of its both horizontal and vertical
working.
- Manuel lubrication
- Movable control panel.
- Chance of montage and demontage.
- Hydraulic installation (Bosch, Parker, Rexroth).
- Electric installation (Siemens, Legrand, General).
- Electric Supply 400V 50 Hz
- Users Manual
- To CE standarts

2.2 SPECIAL EQUIPMENT

- Rolls for bending thick and thin pipes.

- Profile bending rolls.
- Special angle bending rolls..
- Special aluminium profile bending rolls.
- Digital display.
- Different volt and frequency output electric hardwares.
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2.3. MAIN DIMENSIONS OF THE MACHINE

REF A B C D E F
45 615 775 1110 985 905 1435
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3. SAFETY FACTORS

3.1 POSSIBILITIES OF DANGERS PN THE MACHINE

Profile and bending machines,safety measures towards accident preventation

are taken.For example;the hydraulic installation has a metal enclosure The other dangerous part
is the bending area at the rolls.By wrang and careless use dangerous Situation may arise..

DAMAGE CAN HAPPEN

- User operator's fingers or hands.

- User's operators's clothes or other objects.
- Working material's deformation
- The third persons when material is bent
- Machine bending equipment

All the staff,who is responsiple for running,installing and maintaning the machine are to read and
apply the warnings in the Operator manual.

IT IS YOURB HEALTH AND SAFETY!

DANGER!

Do not attempt to bend hard materials alien to the machine except from metal and aliminum
sheet! You may give hrm either to the machine or yourself or your surroundings.To make
chamges on the machines is forbidden because of safety and productivity.Working,maintenance
and protection factors in the user's manuel are supposed to be obeyed.

3.2 FUNCTIONS OF THE MACHINE

45 has the ability to bend flat bar,lama,round and Square bars,T,NPU,NPI brass stainless
stell which are different shapes and scales circularly.lt is possible to make material like pipe and flat
bar into serpentine.The machine can not bend high capacity materials in one time.
 Machine Tools OPERATING INSTRUCTIONS

3.3 OPERATING AREA

Pay attention to the operating area and enviromental factors while installingb the machine. The
ground under the machine should be strong and hard enough.For safe working ,machine weght
shoul be checked before placing it.There shoul be enough place with regard to
maintanence.Especially,at the back of the machine,1 mt shoul be left.

Take account of lenght of bars and bending radius to be processed when positioning
it..Leave space for material handling.There shoul be warnings notices around the machine to
protect third persons. The terms written in 2.3 is valid for running the machine both vertically and
horizontally.
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3.4 DANGERS THAT COULD ARISE FROM EQUIPMENT

Adjust the side guide rolls depending on the section of the working material.On
bendingthe working material,use the rolls according to the kind of the working material,

ATTENTION! HEALTH SAFETY

3.5 EMISSIONS OF NOISE

The machine,that is working under load ,has noise level under 70 dbA,

3.6DANGER AREAS

Akyapak Profile Bending machine has three rollds driving.Operators hand might be
trapped between those rolls.Be careful,when the machine is running ,in case you may
allow any of your clothing or hands into it.Do not make any maintenance when the
machine is working.Be careful that the machine is switched off when you take off the
back cover.

AT ANY DANGEROUS INSTANTi;PRESS THE EMERGENCY STOP BUTTON.

Stop the machine before cleaning or maintenance.Turn off the electric supply.Never take off the
safety covers from the machine.
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3.7 WORKING PLACE

The working area is the front side of the machine.Put control panel in front of the
machine.Working materials are bent in front of the machine.

DANGER!

Do not push along anything,while rolls are turning and the machine is running.

3.8 SUITABLE OPERATOR

Young people under 16 can not work with profile and bending machine.

The operator,who will use this machine,should confirm that he read instruction manueland
understood everything.Please contact with the salesman or manufacturing company if there are
unclear parts left in mind.The operator should be careful taht any other person ,who will use this
machine ,shoul have the same level of information.The operator is responsible for third persons
when the machine is working.
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3.9 OPERATOR PROTECTION

In the Situation that machine is working under normal conditions,operator does not need any
other measures .

in working Situation:
Because of the danger of dropping working materials,the workers should wear steel type shoes
and when handling hard and Sharp working material.They should wear work gloves.For machine
reparing and maintanance,expert staff should have the correct equipment

-Allen key set

-Spanner set
-oiling gun
-Protective gloves
-Screwdriver set
-Steel type protective shoes

3.10.SAFETY FACTORS WHEN SETTING UP THE MACHINE

machine should be positioned on strong,hard,level ground,The machine that may
be overturned can cause serious damage and accidents.

LIFE THREA TENING!

Be careful that the mach ine working area is clean. Mach ine working area is
clean. Machines working area dimensions are given on fig.2.3

3.11. EMERGENCYACTIONS

In situation,the first thing to do is to press the EMERGENCY STOP button.So the machine
stops immediately.

3.12. HIGHLIGHTING SAFETY FACTORS

Machine should only be used by staff who have enough Information and
training.Manufacturer is not responsible for accidents and damage caused by changes
made to the machine.Machine should be used in enclosed areas.lt should be away from
the flammable and explosive substances.Each time that the Operator goes away from the
machine,he should bring the main switch to"0" position and take the selective key with
him .

The manufacturer is not responsible for the damage caused by changes made to Standart
equipment.
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4. SAFETY PRECAUTIONS

On next page Akyapak Profile and bending machine safety precautions are shown.To control
these factors,also check list is added for the user(operator)

CONTROL THE SAFETY PRECAUTIONS.

- Control those factors for each working shift..

- Please check the safety elements periodically 1 time every week.
-After every service intervention and maintenance,control those safety precautions.

THE CARE POINTS ON CONTROL:

-Check if the machine is in correct positon

-Check if the machine functions correctly -
Check if the machine is montage correctly

If there occurs any problem orv failure,mend it before running the machine.If you see anything
wrong while the machine running stop the machine first.Do not take off the safety elements while
the machine is running and before.

SAFETY FEATURES

1. Back base plate

2. Back cover swtch
3. Switch on the electric panel
4. Energy indicator on electric panel that shows there is electric power.
5. Thermal indicator on electric panel.
6. Emergency stop button on the conrol button
7. Displays on the control panel(optionel)
8. Other functions buttons on the control panel.
9. Warning labels
10. Soundness of the energy cable
11. Connection cable of the control panel
12. Hydraulic oil level.
13. Checking if manuel lubrication has been done or not
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 Machine Tools OPERATING INSTRUCTIONS

4.1 CHECK LIST OF SAFETY PRECAUTIONS:

1-BACK COVER PLATE:IT SHOUL BE ASSEMBLED AND SCREWS SHOULD BE

CHECKED .

2- BACK COVER SWITCH: IT SHOULD BE ASSEMBLED AND SCREWS

SHOUL BE CHECKED.

3- ELECTRC PANEL KEY:IT SHOUL BE ASSEMBLED AND SCREWS SHOULD

BE CHECKED.

4- POWER LAMP:IT SHOULD BE ASSEMBLED AND SCREWS SHOULD BE

CHECKED .

5- THERMAL LAMP: IT SHOULD BE ASSEMBLED AND SCREWS SHOULD BE

CHECKED.

6- EMERGENCY STOP BUTTON:IT SHOULD BE ASSEMBLED ON THE PANEL

AND SHOULD BE FUNCTIONING.

7- DISPLAY:IT SHOULD BE ASSEMBLED ON THE PANE,SHOUL BE

FUNCTIONING AND ITS LAMPS SHOULD BE LIGHTING WHEN THE
MACHINE IS ON.

8-SELECTIVE SWITCH(0.1):IT SHOULD BE ASSEMBLED ON THE PANEL AND

SHOULD BE FUNCTIONING.

9- WARNINGS LABELS:IT SHOULD BE FIXED SECURELY AND IT SHOULD

BE IN A PLACE THAT CAN BE SEEN EASILY.

10- PANEL FUNCTION BUTTON:IT SHOULD BE ASSEMBLED ON THE PANEL

AND SHOULD BE FUNCTIONING .

11- POWER CABLE:IT SHOULD BE FIXED SECURELY.IT ALSO SHOULD NOT

BE BROKEN OR STRIPPED.IT SHOULD HAVE SAFETY PRECAUTION
AGAINST MECHANICAL DAMAGE.

12- CONTROL PANEL CONNECTION CABLE:IT SHOULD BE ASSEMBLED AND

THE FLEXIBLE OUTER COVER SHOULD BE CHECKED AGAINST
DAMAGE.
13- MACHINESS HYDRAULIC OIL LEVEL SHOULD BE CHECKED AND
MANUAL LUBRICATION SHOULD BE CONTROLLED.
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4.2 TRANSPORT DAMAGE

ATTENTION!

Once you took over the machine,inspect the machine against any transportation damage.If there
is any transportation damage point it out on transporters Submission on paper and inform
the transport Company.

Warnina!

The user should not take off the protection safety Covers for any reason. The user should
read this user manual carefully and he should act according to those directions.
Otherwise,the manufacturer is not responsible for accidents and damage that arise from
changes.

5. SETTING UPTHE MACHINE

5.1 HANDLING AND LIFTING THE MACHINE:

profile bending machine should be moved to its required position by suitable

slings and crane.Moving the machine should be done trained staff.Do not let anyone
pass beneath loads.Pay attent to the weight of the machine at lifting stage.Machine
lifting equipments should be according to DIN 61360.

NEVER HOLD THIS MACHINE WITH FORKLIFT!!!

 Machine Tools OPERATING INSTRUCTIONS

5.2 UNPACKING:

profile and bending machines are covered with waterproof folio to protect
machine from weather conditions during transports.During transports on open vehicles
use suitable tarpaulins or other Covers additional to above films to protect from weather.

At unpacking,if you see any transport damage call the transporter or seller at once.

Dispose of the packaking safely and with regard to the environment ,use gloves when
unpacking.Unpainted surfaces are protected with oil for transport. Clean this off with
kerosene,ude gloves ,dispose of waste wipers safely.

5.3 MACHINE GROUND MOUNTING PLAN

That area that machine will be situated should be Strang and hards enough.For vertical and
horizontal mounting 250mm concrete hardcore is recommended on 100mm thickness.

You should set up 20mm steel plate on the place that machines feet will stand

A:Soil
B: Hardcore
C: Concrete
Expanding Bolt:M 12x250mm.4 Pieces ,M12 nut 8 pieces,M 12x50 bolt 4 pieces.Those materials
should be prepared before mounting.
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5.4 ENVIROMENTAL FACTORS:

The machines required area is indicated in paragraph 2.3.

a)Machine should be away from swart and grinding dust.
b)Machine should be in an area in which does not exist machines that cause
vibration.(press,shaper)
c)The machine should be situated on asuitable ground which is away from vibration.

5.5 REMOVAL OF PROTECTVE SUBSTANCES

Clean the whole oiled surfaces with dampy cloth.To clean off the protective oil see paragraph 4.2

5.6 LEVELLING THE MACHINE:

For the whole machine to work efficiently and for long working life it should be put on
ground level.
Use a spirit level to set up.Level sensivity should be around 0,04mm/m.This sensivity
should be controlled at intervals.

.. The first check should be done after 24 hours

-- After first check,monthly and yearly checks should be done
 Machine Tools OPERATING INSTRUCTIONS

6. RUNNING THE MACHINE

6.1 ELECTRIC CONNECTION

The electric connections should be made by an expert electrician.Pay attention to the electrical
current is 400 v/50Hz/3 Phase.

On electrical panel,connect PE terminal with yellow-green colour earth (ground) cable. L1,L2,L3
terminals should be connected in sequence to the three phase wires.Make the connections
according to electric plan.

Standart working voltage is 400 volt.

6.2. MACHINE ROTATION DIRECTION CONTROL

After the electric connections,operator should control the rotation direction of the motor.

1- Put the main switch on the machines electric panel at position 1.

2- Control the emergency start button.
3- Press the start button.
4- Control the movement rotation of rolls..For this;

When we press the foot pedal if the rolls rotation is the same direction as the arrows machine can
go on running.. f not push the emergency stop button and stop running.

IF MACHINE DOES NOT START

A) Control the emergency stop buton

B) Control the thermics
 Machine Tools OPERATING INSTRUCTIONS

THERMIC MANIETIC SWITCH

1) It is in the elctrc box of the machine.It is used separetely for every motor in the machine. 2)t
prvents the machine from exreme warming up..
3) In normal working condition key is 1 on switch, if motor gets too much current it position turns
0.To turn it position (1) again wait for a while to become cold.

SAFE SWIITCH

6.3. CONTROL COMPONENTS

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6.4 LUBRICATION BEFORE RUNNING

Before running the machine,lubricate the machine parts which is need to be lubricated.(look at the
lubrication plan)

6.5 ADDING HYDRAULIC OIL

Akyapak company sends this machines without hydroulic oil.

Do not run the machine before putting in hydraulic oil.
To fill the machine put 20Lt oil.
The basic oils that you will use on hydraulic profile and profile machine are below.

SO ROL SHELL TOTAL AGIP BP ELF GULF ESSO

MH 32 L 32 HD.YA ZS 32 OSO 32 HLP 32 ELF 32 32 AW NUTO

HIV HIV 32 HIV HIV HIV HIV AWHIV HIV HIV

GREASE:Periodically at every 500 working hours with a small brush put grease oil on the chain
and gear teeth.

SO ROL SHELL TOTAL AGIP BP ELF GULF ESSO

XM MURCU ALVAN MULTS GR MU GREASE ROLEXA GULF BEACON

3 RY 3 AR 3 3 EP 3 LTX 3 3 3 3

Gearbox oil:Periodically after each 2000 working hours the reduction oil shoul be changed.

SO ROL SHELL TOTAL AGIP BP ELF GULF ESSO

CC EP OL CARTER BLASA GRXP SP EP EP
320 320 320 EP 320 320 320 320 320 320

After you put oil in the machine run it 10 minutes to clear air voids then check the
hydraulic oil level from the oil level indicator on the hydraulic tank.

Check if the oil level has changed ot not at intervals.In the situation that oil level
has changed,add oil to hydraulic tank.
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OPERATING INSTRUCTIONS

TANK VOLUME It

TR HDROLK YA KULLANMA TALMATI

DI ORTAM SICAKLII -20+30 : 32 NUMARA HDROLK YAI

DI ORTAM SICAKLII +20+50 : 68 NUMARA HDROLK YAI

GB OIL TO BE USED

FOR TEMPERATURES BETWEEN -20+30 : HYDRAUS OIL 32 FOR

TEMPERATURES BETWEEN +20+50 : HYDRAUS OIL 68

D LMARKE

BEI RAUMPTEMPARETUREN VON -20+30 : HYDRAUS OIL 32

BEI RAUMPTEMPARETUREN VON +20+50 : HYDRAUS OIL 68

I OLIO CENTRALINA

PER LUOGHI CON TEMPERATURE AMBIENTALI -20+30 : HYDRAUS OIL 32

PER LUOGHI CON TEMPERATURE AMBIENTALI +20+50 : HYDRAUS OIL 68

F HUILE CONSEILLEE

POUR DES TEMPERATURES AMBIANTES -20+30 : HYDRAUS OIL 32

POUR DES TEMPERATURES AMBIANTES +20+50 : HYDRAUS OIL 68

E ACEITE ACONSEJADO

PARA LUGARES CON TEMPERATURES AMBIENTALES -20+30 : HYDRAUS OIL 32

PARA LUGARES CON TEMPERATURES AMBIENTALES +20+50 : HYDRAUS OIL 68

TR REDKTR YAI KULLANMA TALMATI I TABELLA OIL RIDUTTORE

GB OIL EPICYCCLOIDAL REDUCER F TABLEAU OIL REDUCTEURS
D OLMARKE PLANETENGETRIEBE _E ACEITE REDUCTORES
 Machine Tools OPERATING INSTRUCTIONS

7. WORKING SYSTEM

Did you read the manual carefully?

Did you understand all subjects?
If there are any subjects that you did not understand,then call your seilen
As a manufacturer we are not responsible for the innocent use of this machine after reading this
manuel.

7.1 MACHINE USAGE

profile and bending machine mainly bends profile types above(cross sections).

7.2 SUGGESTIONS FOR CHOOSING BENDING MATERIAL

profile and bendinq machine can bend every kind of material .Bendinq results depend on
material quality.
Material includinq steel have elastic properties.That is why expansion and flexion may occur.If the
material physical properties are not same durinq the process .qettinq consistent diameter can be
very difficult.
If the section dimensions are not consistent (even just a decimal difference)the bendinq can not be
repeatable.Radius will vary.
The working materials should be kept as clean as possible ,without oxidation,dry and constant
temperature.The workinq material shoul be the same batch.

7.3 STANDART MACHINE ROLLS AND RINGS

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7.4. ROLL SET UP

Profile and Bending machine,12(l set)rolls are delivered.By suitabled correct

adjustment ,it has the capacity to bend different Standart profles in the market (the bending
capacity shown on the machine)

ATTENTION!

Many accidents occur because ofgiving incorrect and unsuitable Start or running the
machine beyond its rated capacity.

7.5. BENDING MATERIAL

Profile and bending machines,bottom 2 rolls are movable.That is why,you

can feed the working material from left or nght side.

Place the working material between the rools as shown on the bending figures following.

The working material should be placed between rolls.Move the left or nght cylin der.

7.6. ROLLING HELIX FORM

Choose the material to roll.Cut one piece of material depending on the radius you
want(circumference=dx3.14) After placing the material properly,bend it tili you get the proper
radius you want.After rolling it ,take not of the upper rolls downward movement by looking at
the indicator.Place the material,that will be rolled as spiral,into the rolls.Give pressure with guide
rolls according to the pitch of the spiral.Then ,roll the material after moving upper rolls
downwards at settings values obtained.Forthere will be unprocessed part left,stop the machine
and provide the material pass near the rolls.Use stanchion Straps while rolling long helixes.

Please put some legs to support the material from the bottom , when you make bending process.
The number of legs should be in balance according to material length. Use the machine in
horizontal Position to get the big diameter, pay attension to this subject.
 Machine Tools OPERATING INSTRUCTIONS

ATTENTION!
PAY ATTENTION TO WORKING AREA AND BENDING PROCESS
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7.7. GENERAL PROCEDURE TP BEND MATERIAL

FIGURE 1: Profile and Bending machine's rolls movement are same as shown in
figure"l" .B roll is mounted fixed and it has the capacity to rotate in two directions .A roll on
working axes moves up and down.lt turns in two direction.
FIGURE 2:Place the working material material between the rolls on the middle of the axes of "B"
rolls with a 45 Then,bring the materialon bending stage.
FIGURE 3:Move "A" roll by using working axes.After obtaining the desired diameter,bend the
material by pressing the foot pedal.
FIGURE 4:Apply the same procedure in figure 3.

NOTE:On bending stage,if there becomes burr on the working material,then lubricate the surface
by proper oil to make the material slippery.
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7.8. ADJUSTING UPPER BEARINGS

Upper bearing,that moves up and down hydraulicly in KPB-45 Profile and Oipe Bending Machine,is
made up of 4 pieces of steel,induction hardened,grounded and moves on lama.After a working
period ,there may be space in upper shaft bearing.These spaces may cause the machine work
harder .If there occurs spaces in upper roll bearing due to subject of strain ,it should be adjusted
as follows.

- Electric connection should be cut.

- Take off the folding top.
- Adjust as shown below.

1. Loose 8 nuts that clamp upper shaft bearing .

2. Tghten 4 setscrews that clamp upper shaft bearing by means of proper allen key.
3. Tghten contra nuts by means of proper allen key after adjustment of shaft bearing.
4.-To check wheather it is adjusted well,run upper shaft bearing in 30 bar.
5. st kaportay monte ediniz.

ATTENTION! LIFE

IN DANGER
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BENDING FIGURES (1)

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BENDING FIGURES (2)

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BENDING FIGURES (3)

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ANGLE BAR BENDING FIGURES

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ANGLE BAR BENDING FIGURES

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8. APJUSTING THE SIDE GUIDES

Profile and Bending Machines,there are 2 side guide mechanisms mounted to

bend the material rigid.

Side guide mechanisms help the machine bend the materials rigid and proper.

While making serpentine,pipe and moulding materials are bended by means of the side
guides and their adjustment.

Side guide adjustment shoud I be made by means of required wrench

 Machine Tools OPERATING INSTRUCTIONS

9. TP BRING THE MACHINE HORIZONTAL POSITION

Profile and Bending machines are sufficient to work horizontally and vertically .

To bring the machine to horizontal Position lift it same as the figure shown.To lift it up ,use
sling.This sling shoul have the capacity to hold 1250kg load.

ATTENTION!

Our firm is not responsible from any accidents that results from faulty usage.
 Machine Tools OPERATING INSTRUCTIONS

10. LUBRICATION PLAN

Use grease gun to the arrowed places Profile and Bending Machine,lubrication plan.
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11. SPARE PARTS PLAN

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12. THE LABELS USED IN MACHINES

BENDING MATERIAL CAPACITY LABEL

A = Standdart rolls
B =one set of rolls for evey pipe diameter
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12. LABELS USED IN MACHINES

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13. LIST OF CONTENTS

SAYFA
COVAR 1
CONFORMITY 2
1. WARRANTY 3
2. TECHNICAL PROPERTIES 4
2.1 STANDART EQUIPMENTS 4
2.2 SPECIAL EQUIPMENTS 4
2.3 MAIN DIMENSIONS OF THE MACHINE 5
3. SAFETY FACTORS 6
3.1 POSSIBILTY OF DANGER ON THE MACHINE 6
3.2. FUNCTIONS OF THE MACHINE 6
3.3 OPERATING AREA 7
3.4 DANGER THAT COULD ARISE FROM EQUIPMENT 8
3.5 EMISSIONS OF NOISE 8
3.6 DANGER AREAS 8
3.7 WORKING PLACES 9
3.8 SUITABLE OPERATOR 9
3.9 OPERATOR PROTECTION 10
3.10 SAFETY FACTORS WHEN SETTING UP THE MACHINE 10
3.11 EMERGENCY ACTIONS 10
3.12 HIGHLIGHTING SAFETY FACTORS 10
4. SAFETY PRECAUTIONS 11-12
4.1 CHECK LIST OF SAFETY PRECAUTIONS 13
4.2 TRANSPORT DAMAGE 14
5. SETTING UP THE MACHINE 14
5.1 SETTING UP AND CARRYING 14
5.2 UNPACKING 15
5.3 MACHINES GROUND MOUNTING PLAN 15
5.4 ENVIROMENTAL FACTORS 16
5.5 REMOVAL OF PROTECTIVE SUBSTANCES 16
5.6 LEVELLING THE MACHINE 16
6. RUNNING THE MACHINE 17
6.1 ELEKTRIC CONNECTION 17
6.2 THE CONNECTION OF THE CONTROL PANEL 17
6.3. ELECTRIC MOTOR ROTATION DIRECTION CONTROL 18
6.4 CONTROL PANEL ELEMENTS 19
6.5 LUBRICATION BEFORE RUNNING 19-20
7. WORKING SYSTEM 21
7.1 MACHINE USAGE 21
7.2. SUGGESTIONS FOR CHOOSING BENDING MATERIAL 21
7.3. STANDART MACHINE ROLLS 21
7.4. ROLL SETTING UP 22
7.5. BENDING MATERIAL 22
7.6. ROLLING SETTING UP 22-23
7.7. GENERAL PROCEDURE TO BEND MATERIAL 24
7.8. ADJUSTING UPPER BEARING 25 BENDING
FIGURES (1) 26 BENDING
FIGURES (2) 27 BENDING
FIGURES (3) 28 ROLLING
ANGLE BAR 29-30
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8. ADJUSTING THE SIDE GUIDE S 31

9 BRINGING THE MACHINE TO HORIZONTAL POSITION 32
10. LUBRICATION PLAN 33
11. SPARE PARTS PLAN 34
SPARE PARTS PLAN 35
SPARE PARTS PLAN 36
12. LABELS USED IN MACHINE 37-38-39
13. CONTENTS 40-41
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