RYOBI 30inch Electrical Diag
RYOBI 30inch Electrical Diag
RYOBI 30inch Electrical Diag
2
THIS MATERIAL INTENDED ONLY FOR TECHNICIANS TRAINED IN ELECTRICITY
Technicians should wear personal protective equipment, such as rubber
gloves and safety glasses
Dangerous voltages /currents are present. Exercise caution at all times
This manual assumes knowledge of basic electrical equipment such as DMM (Digital Multi Meter)
and clamping Amp Meter to measure voltage, current, resistance, continuity, and diodes.
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Other Helpful Tools and Parts
12V output
5V output
Beeper
Master/slave
Blade
controllers
Angular
Transducer Brake Switch
(FWD/REV)
Headlights 6
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Component Locations
7
Main Battery Connection
Note that one half of the connector is screwed to the frame and will not
move. Be careful not to damage the connector.
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Testing Main Fuse
IMPORTANT: If the main fuse is blown, find the source of problem before replacing fuse
1. Disconnect main battery connection
2. Open the plastic box to access
main fuse.
58V
100 A
Charger Interlock
Note: If a valid voltage
Cannot be read, the electronics
built into the charge port may be
+ bad. In this event, Find the blue
connector which connects directly
to the batteries. Disconnect it, and
measure battery voltage
Approx 48V DC
< Table of Contents Note: Some mowers have a different pattern of Indexing pin(s).
When requesting repair parts, send a picture of this connector to ensure proper parts 10
for the charger and charge port
Control Panel
PTO (Blades) Switch Key Switch Fuel Gage
2
2.5V
3. Touch leads where Indicates unused terminals
B
L
A
C
K
Indicates unused terminals
B
L
1. Connect main battery connector. A
C
2. Turn mower key switch ON. K
+ _
1. Power on Mower. To test Headlight module independently:
2. Turn on Headlights.
3. Set DMM to measure Volts. 1. Disconnect Headlight from wire harness.
4. Measure for 12V at harness. 2. Supply 12V to the connector as shown above.
Nominal current: 275mA
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Testing Angular transducer (Accelerator)
1. Set DMM to measure Volts.
2. Disconnect Accelerator
connector.
3. Turn mower on.
4. Measure 5V between red
and black wires on harness.
0-3.6V typical
contacts
Continuity when plunger is NOT pressed.
High resistance when plunger pressed. Plunger
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20
Testing the Beeper
Test by disconnecting connector and
connecting 12V “+” to red wire
and “-” to black ground wire of beeper.
Nominal resistance: 18K Ohms Slave Controller does not have this connector.
< Table of Contents Note: diode is normally covered with heat shrink tube.
This is removed in photo to show the diode band 34
Testing the Charge Port and Interlock
1. Turn mower on.
2. Turn headlights on.
3. Connect a jumper wire as shown.
(any insulated wire will do.)
4. Green charge LED should glow as shown.
5. Mower should shut down (relay clicks,
headlights go out).
6. Remove the jumper wire.
7. After a few seconds, the mower
should come back on (relay clicks) and
headlights light again.
Note: There are no electronics needed for this test. But you will need suitable 12 gage wires
as shown. This procedure will charge the batteries (if the charger and batteries are good). Use caution
Especially If using alligator clip jumper wires. Wear rubber gloves and eye protection.
RED
CLIP
12 AWG wire
Alligator clips
RED
BLACK
CONNECT MAIN POWER LAST
CONNECT
Testing the battery MAIN
charger usingPOWER LAST
commonly available alligator clips/jumper wires.
Be sure connections are secure and will not short together or against other objects
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Delta-Q Charger Error Codes
Key Turned ON wit user on seat Relay activates powering the 12V circuit Battery Dead short
Battery and hour meter activated Open Relay (you should hear the relay close)
Power to the controllers No power after turning Key Defective power converter (12V power supply)
Power to headlight switch and Lights Charer still plugged into mower
Power to the RMO switch Charger port lockout circuit failure
Power to the F-N-R switch Charger port plug failure (blue connection plug in battery area)
Power to the PTO switch
Power on, user in seat, accelerator Power supplied to drive motor for
depressed direction selected No Movment Parking Brake (Is it disengaged)
Power on, user in seat, PTO pulled, FWD Signal from PTO switch activated to
or Rev supply power to blade motors No blade movement PTO switch ssignal failure
Controller Connections unplugged or loose
Motor Connections unplugged or loose
Motor Controller failure
Motor failure
Seat switch
disconnect seat switch more than 1S,motor stops, Angle sensor is in any location 4 Seat switch on, accelerator back to Zero,
electronic brake works
then motor can run again
Over current Instantaneous current more than 180A, motor stops, Angle sensor is not in zero location 2 The failure disappeared, back the accelerator to
Hall failure If Check the hall signal is 0 or 7, the motor stops, Angle sensor is not in zero location 8 The failure disappeared, back the accelerator to
stall The current is greater than 10A, the motor is angle sensor is not in zero location 3 The failure disappeared, back the accelerator to
The voltage of battery is lower than 39V, continue 1S, The failure disappeared, back the accelerator to
undervoltage 5
the motor stops, electronic brake works. angle sensor is not in zero location zero, motor can run again
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angle sensor is not in zero location
飞车 Key on, the voltage of angle sensor > 2.2V, or voltage of 1 The failure disappeared, back the
accelerator <1.8v, the motor stops, electronic brake works
accelerator to zero, motor can run
again
again
again
again
inspection self failure Flash, Ram, Register inspection fault, the motor stops, angle sensor is not in zero
electronic brake works location 20 Power on again
power on self-inspection MOS failure MOS damage, 15V voltage lese than 10V, more than angle sensor is not in zero 13 Power on again
15V voltage failure 18V location
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Pre and Post Repair Checklist
1. Jack rear tires approximately 2” off the ground and support securely with jack stands.
2. Sit on mower.
3. Release the brake.
4. Turn main power key to “ON”. The Fuel Gauge/Hour meter should light up.
5. Put accelerator at full speed and hold. Rear wheels should be turning…
6. Pull PTO knob up, blade motors should run and rear wheels should slow down . Turn off PTO,
ensure blade motors stop.
7. Put accelerator about ½ way down and press cruise. Cruise switch should light and wheels should
continue to turn when accelerator is released.
8. Press RMO button. RMO light should come on.
9. Push REVERSE lever. Turn on PTO. Blades should operate while wheels turn backwards. Beeper
should sound.
10. Press headlights button. Button should light and both headlights should come on.
11. Check that USB has power by verifying blue indicator light is on.
13 Remove yourself from mower seat. Beeping should be heard when there is no weight on chair.
14 Connect charger and verify charging LEDs are working correctly (green)
15 Attempt to start mower and drive away with charger connected. This should not be possible.
DMM shows
12.55V DC battery voltage
IRF520
(N-Chan)
Q10 17N80C3 (N-chan)
Q11 317T
17N80C3
PORT
V2
V1
D1 Bridge rec 110V AC
FUSE IN