Combustion Worksheet

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A1A1:P48 combustion worksheet for FIRED HEATER skik

Combustion Worksheet
Column 1 Column 2 Column 3 Column 4 Column 5
Relative Total Mass Heating
Fuel Component molecular (kg) Net Heating value (kj)
Volume fraction Value
mass LHV
(Kj/Kg)
HE 0.174 4 0.00696 - -
N2 5.694 28.02 1.5954 - -
CH4 83.501 16.05 13.4019 50000 670095
C2H6 7.925 30.07 2.38304 47490 113170
C3H8 1.762 44.1 0.777 46360 36021.72
C4H10 0.569 58.12 0.3307 45800 15146.06
C5H12 0.109 72.15 0.0786 44800 3521.28
C6H14+ 0.04 86.18 0.03447 44000 1516.68
CO2 0.226 44.01 0.09946 - -
TOTAL 100 18.70753 839470.74

Total ( / kg of fuel) 100 1 44873.4141

Air required
Wet air required in 47 C° = 16,212 kg/kg fuel 15,375 kg / Kg fuel
Wet air required in 1 C° = 15,424 kg / kg fuel

moisture 47 C° = 0,837 kg/kg fuel


moisture 1 C° = 0,049 kg/kg fuel

H2O total formed at 47C° = 2,7751 kg/ kg fuel


H2O total formed at 1C° = 1,9871 kg / kg fuel

H2O formed corrected at 47C° = 2,9425 kg/ kg fuel


H2O formed corrected at 1C° = 1,996 kg / kg fuel
Flue gas :
CO2
Flow kg/s 3.13 Water vapor H2O
Temp. °C 156.2 Nitrogen N2
CO2 mol% 8.35 Exess air
H2O mol% 15.57
N2 mol% 72.87
O2 mol% 3.22
SO2 mol% 0
worksheet for FIRED HEATER skikda

Combustion Worksheet
Column 6 Column 7 Column 8 Column 9 Column 10 Column 11 Column 12 Column 13
Air,Required Air required CO2 Formed N2 Formed
(kg of air / CO2 Formed (kg) H2O Formed N2 Formed
Kg) (Kg of Co2 / (kg of H2O Formed (kg of N2 /
kg) H2O /Kg) (Kg) kg)
- - - - - - - -
- - - - - - 1 1.5954
17.19 230.38 2.74 36.721 2.24 30.02 13.2 176.905
16.06 38.271 2.93 6.98231 1.8 4.2895 12.34 29.41
15.63 12.145 2.99 2.3232 1.63 1.267 12 9.324
15.42 5.0994 3.03 1.002 1.55 0.5125 11.83 3.912
15.29 1.2018 3.05 0.23973 1.5 0.1179 11.75 0.92355
15.19 0.5236 3.06 0.1055 1.46 0.05033 11.66 0.4019
- - - - - - - -
287.6208 47.37374 36.25723 222.47185

15.375 2.5323 1.9381 11.892

Fuel massic velocity


5,375 kg / Kg fuel 0,161 Kg/s
Air flow required massic velocity
Exess air 2,4754 kg/s
3,0358 Kg / Kg fuel (19,75 % ) dans 47C° Air flow required massic velocity with exess
2,785 kg / kg fuel (18,12 % ) dans 1 C° 2,9705 kg/s at 47c°
2,92376 kg/s at 1c°
Air required with exess radiation loss :1,5 % for natural draft fired heaters
18,4108 kg / kg of fuel at 47c°
18,16 kg / kg of fuel at 1c° Wet air required flow massic velocity
2,610132 kg/s at 47c°
Wet air required with exess air 2,483264 kg/s at 1c°
19,2478 kg / kg of fuel at 47 c°
18,209 kg / kg of fuel Air sensible heat correction
Δha 47c° = -2130,595
Δha 1c° = -2841,883

Fired heater efficiency


LHV 44873,414
HHV 47011,82 / 45246,75
stack massic heat loss (hs) 3085,532 / 2822,74
Radiation massic heat loss (hr) 673,1
Air sensible massic heat correction (Δha) 612,64/-267,34
Fuel sensible massic heat correction (Δhf) 46,224
Net thermal efficiency 91,84% / 92,17%
gross thermal efficiency 87,63 % / 91,3 %
fuel thermal efficiency 93,1 % / 91,72 %
Fuel consumption
Enthalpy 13,9104 Tn par jour
135,52 kj/kg
244,6 kj/kg
136,5 kj/kg
131.8 kj/kg

Stack massic heat loss


At 47 C° = 3085,532 kj / kg of fuel
At 1 C° = 2822,74 kj / kg of fuel
7/2/2024

612,64/-267,34

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