GENERAL BUILDING WORKS

1.0 MASONRY WORK

1.1 CONCRETE BLOCK MASONRY
1.1.1 MATERIALS
1.1.1.1 Masonry units of hollow and solid concrete blocks
1.1.1.2 Masonry units of hollow and solid light-weight concrete blocks
1.1.1.3 Masonry units of autoclaved cellular concrete blocks
1.1.2 The nominal dimensions of concrete blocks.
1.1.2.1 Length 400, 500 or 600 mm
1.1.2.2 Height 100, 150 or 200 mm.
1.1.2.3 Width 100 to 300 mm in 50 mm increments
1.1.2.4 Half blocks shall be in lengths of 200, 250 or 300 mm to correspond to the full-
length blocks. Actual dimensions shall be 10 mm short of the nominal
dimensions.
1.1.2.5 The maximum variation in the length of the units shall not be more than + 5mm
and maximum variation in height or width of the units shall not be more than +
3mm.
1.1.2.6 Concrete blocks shall be either hollow blocks with open or closed cavities or
solid blocks.
1.1.2.7 Concrete blocks shall be sound, free of cracks, chipping or other defects which
impair the strength or performance of the construction. Surface texture shall be
as specified. The faces of the units shall be flat and rectangular, opposite faces
shall be parallel and all arises shal1 be square. The bedding surfaces shall be at
right angles to the faces of the block.
1.1.2.8 The concrete mix for the hollow and solid concrete blocks/light weight concrete
blocks shall not be richer than one part of cement to six parts of combined
aggregates by volume i.e. (1:6).
1.1.2.9 Concrete blocks shall be of approved manufacture, which satisfy the limitations
in the values of water absorption, drying shrinkage and moisture movement, as
specified for the type of block as per relevant IS code. CONTRACTOR shall
furnish the test certificates and supply the samples, for the approval of
COMPANY.
1.1.3 WORKMANSHIP
1.1.3.1 The type of the concrete block, thickness and grade based on the compressive
strength for use in load bearing and/or non-load bearing walls shall be as
specified in the respective items of work. The minimum nominal thickness
 of non-load bearing internal walls shall be 100 mm. The minimum nominal
thickness of external panel walls in framed construction shall be 200 mm.
1.1.3.2 The workmanship shall generally conform to the requirements of Local Codes
or International Codes for Construction as approved by ASTM Standards for All
masonry works.
1.1.3.3 Concrete blocks shall be embedded with a mortar which is relatively weaker
than the mix of the blocks to avoid the formation of cracks. Cement mortar of
proportion 1:5 shall be used for the works unless otherwise specified in the
respective items of work.
1.1.3.4 Mortar for masonry shall consist of cement and sand and shall be prepared as
per Local Codes or International Codes for Construction as approved by ASTM
Standards. Mix shall be in the proportion of 1:5, unless otherwise specified in
the respective items of work. Sand for masonry mortar shall conform to Local
Codes or International Codes for Construction as approved by ASTM Standards.
The sand shall be free from clay, shale, loam, alkali and organic matter and shall
be of sound, hard, clean and durable particles. Sand shall be approved by
COMPANY. If so directed by the COMPANY, sand shall be screened and washed
till it satisfies the limits of deleterious materials.
1.1.3.5 For preparing cement mortar, the ingredients shall first be mixed thoroughly in
dry condition. Water shall then be added and mixing continued to give a
uniform mix of required consistency. Mixing shall be done thoroughly in a
mechanical mixer, unless hand mixing is specifically permitted by the
COMPANY. The mortar thus mixed shall be used as soon as possible, preferably
within 30 minutes from the time water is added to cement. In case, the mortar
has stiffened due to evaporation of water, this may be re-tempered by adding
water as required to restore consistency, but this will be permitted only upto 30
minutes from the time of initial mixing of water to cement. Any mortar which is
partially set shall be rejected and shall be removed forthwith from the site.
Droppings of mortar shall not be re-used under any circumstances.
1.1.3.6 The thickness of both horizontal and vertical joints shall be 10 mm.
The first course shall he laid with greater care, ensuring that it is properly
aligned, levelled and plumb since this will facilitate in laying succeeding courses
to obtain a straight and truly vertical wall. For the horizontal (bedding) joint,
mortar shall be spread over the entire top surface of the block including front
and rear as well as the edges to a uniform layer of 10 mm. For vertical joints, the
mortar shall be applied on the vertical edges of the front and rear sides of the
blocks. The mortar may be applied either to the unit already placed on the wall
or on the edges of the succeeding unit when it is standing vertically and then
placing it horizontally, well pressed against the previously laid unit to produce a
compacted vertical joint. To assure satisfactory bond, mortar shall not be
spread too far ahead of actual laying of the block as the mortar will stiffen
 and lose its plasticity mortar while hardening shrinks slightly and thus pulls
away from the edges of the block. The mortar shall be pressed against the
units with a jointing tool after it has stiffened to effect intimate contact
between the mortar and the unit to obtain a weather tight joint. The mortar
shall be raked to a depth of 10 mm as each course is laid to ensure good bond
for the plaster.
1.1.3.7 Only well dried blocks should be used for the construction. Blocks with
moisture content more than 25% of maximum water absorption permissible
shall not he used. The blocks should not be wetted before or during laying in the
walls. Blocks should be laid dry except slightly moistening their surface on
which mortar is to be applied to obviate absorption of water from the mortar.
1.1.3.8 For jambs of doors, windows and openings, solid concrete blocks shall he
provided. If hollow units are used, the hollows shall be filled with concrete of
mix 1:3:6. Hold fasts of doors/windows should be arranged so that they occur at
block course level.
1.1.3.9 At intersection of walls, the courses shall laid up at the same time with a true
masonry bond between at least 50% of the concrete blocks.
1.1.3.10 Curing of the mortar joints shall be carried out for atleast 7 days. The walls
should only be lightly moistened and shall not be allowed to become excessively
wet.
1.1.3.11 Double scaffolding having two sets of vertical supports shall be provided to
facilitate execution of the masonry works. The scaffolding shall be designed
adequately considering all the dead, live and possible impact loads to ensure
safety of the workmen, in accordance with the requirements stipulated in Local
Codes or International Codes for Construction as approved by ASTM Standards.
Scaffolding shall be properly maintained during the entire period of
construction. Single scaffolding shall not be used on important works and will
be permitted only in certain cases as decided by the COMPANY. Where single
scaffolding is adopted, only minimum number of holes, by omitting a header
shall be left in the masonry for supporting horizontal scaffolding poles. All holes
in the masonry shall be carefully made good before plastering/painting.
1.1.3.12 Cutting of the units shall be restricted to a minimum. All horizontal and vertical
dimensions shall be in multiples of half-length and full
1.1.3.13 height of units respectively, adapting modular co-ordination for walls
1.1.3.14 opening locations for doors, windows etc
1.1.3.15 Concrete blocks shall be stored at site suitably to avoid any contact with
moisture from the ground and covered to protect against wetting.
2.0 FLOORING SKIRTING & DADO WORKS
2.1 BASE CONCRETE
2.1.1 WORKMANSHIP
2.1.1.1 The thickness and grade of concrete shall be as specified in the item of work.
2.1.1.2 Before placing the blinding concrete, 100/75mm thick as per the item of work,
the sub-base of GSB shall be properly wetted and rammed. Concrete for the base
shall then be deposited between the forms, thoroughly tamped and the surface
finished level with the top edges of the forms. Two or three hours after the
concrete has been laid in position, the surface shall be roughened using steel
wire brush to remove any scum or laitance and swept clean so that the coarse
aggregates are exposed. The surface of the base concrete shall be left rough to
provide adequate bond for the floor finish to be provided later.
2.2 EPOXY LINING WORK
2.2.1 The epoxy resin and hardener formulation for laying of Pointless lining work in
floors and walls of concrete tanks/trenches, material for floor toppings including
its laying etc shall be as per the requirements Local Codes or International Codes
for construction as approved by ASTM Standards.
2.2.2 The epoxy composition shall have the chemical resistance to withstand the
conditions of exposure like Hydrochloric acid up to 30% concentration, Sodium
hydroxide up to 50% concentration, Liquid temperature up to 60"C, Ultraviolet
radiation, Alternate wetting and drying.
2.2.3 Epoxy resin shall be of liquid type of suitable grade and class as recommended by
the manufacturer.
2.2.4 The hardener shall be of the liquid type such as Aliphatic Amine or an
Aliphatic/Aromatic Amine Adduct or a polyamide or amido polyamine of suitable
characteristics. The hardener shall react with epoxy resin at normal ambient
temperature above 50 C.
2.2.5 Accelerator, plasticizer and coal tar may be added for the preparation of epoxy
composition, to the proportion as recommended by manufacturers.
2.2.6 CONTRACTOR shall furnish test certificates for satisfying the requirements of the
epoxy formulation if so directed by the COMPANY.
2.2.7 WORKMANSHIP
2.2.7.1 The minimum thickness of epoxy lining shall be based on type of application &
usage. The thickness and areas of application shall be as specified in the
respective items of work. It is essential that the base concrete is properly cured,
dried and made rough at the time of application.
2.2.7.2 The epoxy lining shall be of the trowel type to facilitate execution of the
required thickness for satisfactory performance.
2.2.7.3 The concrete surfaces over which epoxy lining is to be provided shall be
thoroughly cleaned of oil or grease by suitable solvents, wire brushed to remove
 any dirt/dust and laitance. The surfaces shall then be washed with dilute
hydrochloric acid (10% to 15%) and rinsed thoroughly with plenty of water or
dilute ammonia solution. The surfaces shall then be allowed to dry. It is
essential to ensure that the surfaces are perfectly dry and even, before the
commencement of epoxy application.
2.2.7.4 Just adequate quantity of epoxy resin which can be applied within the pot life as
specified by the manufacturer shall be prepared at one time for laying and
jointing.
2.2.7.5 Rigid PVC/stainless steel/chromium plated tools shall be used for laying.
Trowelling shall be carried out to obtain uniformly the specified thickness of
lining.
2.2.7.6 Lining shall be allowed to set without disturbance for a minimum period of 24
hours. The facility shall be put to use only after a minimum period of 7 days of
laying of the lining
2.2.7.7 For epoxy lining over the inside concrete surfaces of underground tank or
trenches, it should be ensured that they are leak proof against water by
conducting leakage test.
2.3 KOTA / GRANITE / MARBLE SLAB WORK
2.3.1 The slabs shall be of approved selected quality, hard, sound, dense and
homogenous in texture, free from cracks, decay, weathering and flaws. The
percentage of water absorption shall not exceed 5 percent as per test conducted
in accordance with ASTM.
2.3.2 The slabs shall be hand or machine cut to the required thickness. Tolerance in
thickness for dimensions of tile more than 100 mm shall be ±5mm. This shall be +
2mm on dimensions less than l00mm.
2.3.3 Slabs shall be supplied to the specified size with machine cut edges or fine chisel
dressed to the full depth. All angles and edges of the slabs shall be true and
square, free from any chipping giving a plane surface. Slabs shall have the top
surface machine polished (first grinding) before being brought to site. The slabs
shall be washed clean before laying.
2.3.4 WORKMANSHIP
2.3.4.1 The type, size, thickness and colour/shade etc. of the slabs for flooring/dado/
skirting shall be as specified in the respective items of the work.
2.3.4.2 Concrete base shall be prepared and finished below the finished floor level
equal to the thickness of stone slab and cement mortar below.
2.3.4.3 The thickness of the slabs for dado/skirting work shall not be more than 25mm.
Slabs shall be so placed that the back surface is at a distance of 12mm from the
wall. If necessary, slabs shall be held in position temporarily by suitable method.
 After checking for verticality, the gap shall be filled and packed with cement
sand mortar of proportion 1:3. After the mortar has acquired sufficient strength,
the temporary arrangement holding the slab shall be removed. The
recommended mortar mix for joints and beddings for stone blocks shall be two
parts of white cement and seven parts of stone dust. The thickness of joints shall
be 5 mm. For fixing of stones to the walls, fixing clamps of non-ferrous metal
should be used.
2.3.4.4 Machine grinding and polishing shall be commenced only after a gap of 7 days
from the time of completion of laying. The sequence and four numbers of
machine grinding operations, usage of the type of carborundum stones, filling
up of pinholes, wet curing, watering etc shall be carried out all as specified in
AISE code. Where machine polishing is not possible, polishing shall be carried
out by hand in the same sequence and procedure as for machine polishing.
2.3.4.5 Grinding and polishing shall be as above except that first grinding with coarse
grade carborundum shall not be done and cement slurry with or without
pigment shall not be applied before polishing.
2.4 VITRIFIED TILES / GLAZED TILE FINISH
2.4.1 Tiles shall be of the best quality from an approved manufacturer. The tiles shall
be flat, true to shape and free from flaws such as crazing, blisters, pinholes, specks
or welts. Edges and underside of the tiles has to be free from glaze and shall have
ribs or indentations for a better anchorage with the bedding mortar. Dimensional
tolerances shall be as specified in Local Codes or International Codes for
construction as approved by ASTM Standards.
2.4.2 WORKMANSHIP
2.4.2.1 The size, thickness, colour, with or without designs etc of the tiles for
flooring/dado/skirting shall be as specified in the respective items of work.
2.4.2.2 The total thickness of glazed tile finish including the bedding mortar shall be
maximum 20 mm in flooring/dado/skirting. The minimum thickness of bedding
mortar shall be 12mm for flooring and l0mm for dado/skirting work.
2.4.2.3 The bedding mortar shall consist of 1 part of cement to 3 parts of sand mixed
with just sufficient water to obtain proper consistency for laying. Sand for the
mortar shall conform to IS: 2116 and shall have minimum fineness modules of
1.5
2.4.2.4 Tiles shall be soaked in water for about 10 minutes just before laying. Where
full size tiles cannot be fixed, tiles shall be cut to the required size using special
cutting device and the edges rubbed smooth to ensure straight and true joints.
2.4.2.5 Coloured tiles with or without designs shall be uniform and shall be preferably
procured from the same batch of manufacture to avoid any differences in the
shade.
2.4.2.6 Tiles for the flooring shall be laid over hardened concrete base. The surface of
the concrete base shall be cleaned of all loose materials, mortar droppings etc
well wetted without allowing any water pools on the surface. The bedding
mortar shall then be laid evenly over the surface, tamped to the desired level
and allowed to harden for a day. The top surface shall be left rough to provide a
good band for the tiles. For skirting and dado work, the brick walls shall be
raked to a depth of 15mm. In case of concrete walls, the surfaces shall be
hacked. The raked / hacked masonry surfaces shall be cleared, wet and then the
bedding mortar to specified thickness shall be applied. The mortar surfaces
shall be roughened using wire brush and allowed to harden.
2.4.2.7 Neat cement slurry using 3.3 kg cement per one sq.m of floor area shall be
spread over the hardened mortar bed over such an area as would accommodate
about 20 tiles. Tiles shall be fixed in this slurry one after the other, each tile
being gently tapped with a wooden mallet till it is properly bedded and in level
with the adjoining tiles. For skirting and dado work, the back of the tiles shall be
smeared with cement slurry for setting on the backing mortar.
2.4.2.8 Fixing of tiles shall be done from the bottom of the wall upwards. The joints
shall be in perfect straight lines and as thin as possible but shall not be more
than l mm wide. Tiles used for corners shall be suitably beveled to obtain a true
and neat joint. The surface shall be checked frequently to ensure correct
level/required slope. Floor tiles near the walls shall enter skirting/dado to a
minimum depth of 10mm. Tiles shall not sound hollow when tapped.
2.4.2.9 All the joints shall be cleaned of grey cement with wire brush to a depth of at
least 3mm and all dust, loose mortar etc. shall be removed. White cement with
or without pigment shall then be used for flush pointing the joints. Curing shall
then be carried out for a minimum period of 7 days for the bedding and joints to
set properly. The surface shall then be cleaned using a suitable detergent, fully
washed and wiped dry.
2.4.2.10 Specials consisting of coves, internal and external angles, cornices, beads and
their corner pieces shall be of thickness not less than the tiles with which they
are used.
2.5 PVC / VINYL SHEET/TILE FLOORING
2.5.1 PVC/VINYL floor covering shall be of either unbacked homogeneous flexible type
in the form of sheets/tiles conforming to Local Codes or International Codes for
construction as approved by ASTM Standards.
2.5.2 The surface of the sheets/tiles shall be free from any physical defects such as
pores, blisters, cracks etc. which affects the appearance and serviceability.
Tiles/sheets shall meet with the tolerance limits in dimensions specified in the
codes. CONTRACTOR shall submit the test certificates, if so desired by the
COMPANY.
2.5.3 Each tile/sheet shall be legibly and indelibly marked with the name of the
manufacturer or his trade mark, IS certificate mark and batch number.
2.5.4 The adhesive to be used for laying the PVC/VINYL flooring shall be rubber based
conforming to Local Codes or International Codes for construction as approved by
ASTM Standards and of the make as recommended and approved by the
manufacturer of PVC/VINYL sheets/tiles.
2.5.5 The type, size, thickness, colour, plain or mottled and the pattern shall be as
specified in the respective items of work.
2.5.6 WORKMANSHIP
2.5.6.1 Laying of PVC / VINYL sheets / tiles shall conform Local Codes or International
Codes for construction as approved by ASTM Standards. PVC / VINYL floor
covering shall be provided over an under bed of cement concrete floor finish
over the base concrete or structural slab. It is essential that the sub-floor and
the under bed are perfectly dry before laying the PVC / VINYL flooring. This
shall be ensured by methods of testing as stipulated in ASTM. Concrete floor on
the ground / basement shall be treated with an effective damp proof course
2.5.6.2 The surface of the under bed shall have trowelled finish without any
irregularities which creates poor adhesion. Surface shall be free of oil or grease
and thoroughly cleaned of all dust, dirt and wiped with a dry cloth.
2.5.6.3 PVC / VINYL sheets/tiles shall be brought to the temperature of the area in
which they are to be laid by stacking in a suitable manner within or near the
laying area for a period of about 24 hours. Where air-conditioning is installed,
the flooring shall not be laid on the under bed until the A/C units have been in
operation for at least 7 days. During this period, the temperature range shall be
between 200C and 300C and this shall be maintained during the laying
operations and also for 48 hours thereafter.
2.5.6.4 Layout of the PVC / VINYL flooring shall be marked with guidelines on the
under bed and PVC / VINYL tiles/sheets shall be first laid for trial, without using
the adhesive, according to the layout.
2.5.6.5 The adhesive shall be applied by using a notched trowel to the surface of the
under bed and to the backside of PVC / VINYL sheets/tiles. When the adhesive
has set sufficiently for laying, it will be tacky to the touch, which generally takes
about 30 minutes. The time period need be carefully monitored since a longer
interval will affect the adhesive properties. Adhesive shall be uniformly spread
over only as much surface area at one time which can be covered with PVC /
VINYL flooring within the stipulated time.
2.5.6.6 PVC / VINYL sheet shall be carefully taken and placed in position from one end
onwards slowly so that the air will be completely squeezed out between the
sheet and the background surface and no air pockets are formed. It shall then be
pressed with a suitable roller to develop proper contact. The next sheet shall be
 laid edge to edge with the sheet already laid, so that there is minimum gap
between joints. The alignment shall be checked after each row of sheet is
completed and trimmed if considered necessary.
2.5.6.7 Tiles shall be laid in the same manner as sheets and preferably, commencing
from the centre of the area. Tiles should be lowered in position and pressed
firmly on to the adhesive with minimum gap between the joints. Tiles shall not
be slided on the surface. Tiles shall be rolled with a light wooden roller of about
5kg to ensure full contact with the underlay. Work should be constantly checked
to ensure that all four edges of adjacent tiles meet accurately.
2.5.6.8 Any excess adhesive which may squeeze up between sheets/tiles shall be wiped
off immediately with a wet cloth. Suitable solvents shall be used to remove
hardened adhesive.
2.5.6.9 A minimum period of 24 hours shall be given after laying for the development of
proper bond of the adhesive. When the flooring in thus completed, it shall be
cleaned with a wet cloth soaked in warm soap solution.
2.5.6.10 Metallic edge strips shall be used to protect the edges of PVC / VINYL
sheets/tiles which are exposed as in doorways/ stair treads.
2.5.6.11 Hot sealing of joints between adjacent PVC / VINYL sheet flooring to prevent
creeping of water through the Joints shall be carried out, if specified in the item
of work, using special equipment as per manufacturer's instructions.
2.5.6.12 It is desirable that the PVC / VINYL flooring are taken up after completing all
other works in the area so as to avoid any accidental damage to the flooring.
2.6 ACID RESISTANT TILES
2.6.1 The unglazed vitreous acid resisting tiles shall conform to the requirements of
Local Codes or International Codes for construction as approved by ASTM
Standards.
2.6.2 The finished tile when fractured shall appear fine grained in texture, dense and
homogeneous. Tile shall be sound, true to shape, flat, free from flaws and any
manufacturing defects affecting their utility. Tolerance in the dimensions shall be
within the limits specified in the respective code.
2.6.3 The tiles shall be bedded and jointed using chemical resistant mortar prepared
from resin, filter, accelerator and catalyst mixed in proportion as recommended
by manufacturers.
2.6.4 WORKMANSHIP
2.6.4.1 The size and thickness of tiles for use in the flooring/skirting/dado shall be as
specified in the respective items of work.
2.6.4.2 The base concrete surface shall be free from dirt and thoroughly dried. The
surface shall be applied with a coat of bitumen primer. The primed surface shall
 then be applied with a uniform coat of bitumen. Tiles shall be laid directly
without the application of bitumen, if epoxy or polyester resin is used for the
mortar.
2.6.4.3 Just adequate quantity of mortar which can be applied within the pot life as
specified by the manufacturer shall be prepared at one time for bedding and
jointing. Rigid PVC/Stainless steel/chromium plated tools shall be used for
mixing and laying.
2.6.4.4 For laying the floor 6 to 8 mm thick mortar shall be spread on the back of the
tile. Two adjacent sides of the tile shall be smeared with 4 to 6 mm thick
mortar. Tile shall be pressed into the bed and pushed against the floor and
with the adjacent tile, until the joint in each case is 2 to 3 mm thick. Excess
mortar shall then be trimmed off and allowed to harden fully. Similar
procedure shall be adopted for the work on walls by pressing the tile/brick
against the prepared wall surfaces and only one course shall be laid at a time
until the initial setting period.
2.6.4.5 The mortar joints shall be cured for a minimum period of 72 hours with 20 to
25% hydrochloric acid or 30 to 40% sulphuric acid. After acid curing, the joints
shall be washed with water and allowed to thoroughly dry. The joints shall then
be filled with mortar to make them smooth and plane. Acid curing is not
required to be carried out if epoxy or polyester resin is used for the mortar.
2.6.4.6 Resin mortars are normally self curing. The area tiled shall not be put to use
before 48 hours in case epoxy, polyester and furane type of resin is used for the
mortar. If phenol or cashew nut shell liquid resin is used for the mortar, the area
tiled shall not be put to use for 7 to 28 days respectively, without heat
treatment. This period shall be 2 to 6 days respectively if heat treatment is
given with infrared lamp.
2.6.4.7 Temperature during preparation of mortar, its application, curing etc. shall be
controlled and maintained as recommended by manufacturer.
2.6.4.8 It is necessary that the concrete slab / wall shall be made leak proof against
water, if necessary by pressure grouting etc. before taking up any titling works.
Cost of such works shall be deemed to have included in the cost of tiling works,
whether same is specifically mentioned or not.
3.0 PLASTERING FOR WALL AND CEILINGS
3.1 GENERAL
This specification covers the general requirements for finishing the masonry /
concrete surfaces with Cement Plaster, Plaster of Paris and other related works
forming a part of this job, which may be required to be carried out though not
specifically mentioned above. The work under this specification shall consist of
furnishing of all tools, plants, labour, materials and everything necessary for
carrying out the work.
3.2 POP PUNNING WORKS
3.2.1 MATERIALS: The plaster of Paris powder shall conform to the requirements of
Local Codes or International Codes for construction as approved by ASTM
Standards.
3.2.2 WORKMANSHIP
The plaster on masonry surface shall be allowed to dry before the POP
punning is applied.
Powder of plaster of Paris shall be mixed with water as specified by
manufacturer to form a thick paste and shall be applied on the plastered
surface.
The POP shall be laid and rubbed and finally trowelled to a fine uniform
smooth finish. All unevenness shall be rubbed down from top to bottom in one
operation to eliminate joint marks.
3.3 PUTTY WORKS
3.3.1 MATERIALS Water resistant white cement based putty ideal for use on concrete
/ mortar walls (internal and external) and ceiling.
3.3.2 WORKMANSHIP
3.3.2.1 Surface Preparation: All loosely adhered material shall be removed from the
wall surface with the help of emery stone, putty blade or white brush and clean
water. The substrate shall be clean, free from dust, grease and loose material.
Dry and absorbent surfaces shall be moistened with sufficient quantity of clean
water.
3.3.2.2 Mixing of putty: Putty shall be mixed with 30-35% clean water slowly to make a
paste. Mixing shall be continued for 10-15 minutes till a uniform paste is
formed.
3.3.2.3 Application on prepared surface: The first coat shall be applied on already
moistened wall surface from bottom to upward direction uniformly with the
help of putty blade. This would ensure less wastage and proper finish. After
drying of first coat of putty, the surface shall be rubbed gently with wet sponge
or very gently with a putty blade to remove loose particles. The surface shall be
allowed to dry for at least for 3 hours and then second coat of putty shall be
applied. The surface shall be allowed to dry completely.
3.3.2.4 Marks if any shall be removed with the help of moist sponge or the surface shall
be rubbed very gently with putty blade. The surface shall be allowed to dry
completely.
3.3.2.5 Only the required quantity of putty shall be prepared at a time and shall be used
within 2-3 hours of mixing of water. The total thickness of the coats should be
limited to maximum 1.5 mm. If required, to remove unevenness of surface
 before applying any kind of paint/ distemper, walls / ceiling surface shall be
levelled gently with very fine water proof emery paper of not less than 5900
number to get a glossy white surface.
3.3.2.6 Precautions during application: Utmost care shall be taken for proper and
thorough mixing of putty with hand or mechanical stirrer in order to get best
results. Putty shall be applied over fully cured surface. It is recommended not to
rub putty strongly and harshly with rough emery paper. This breaks the film
formed by putty, thus decreasing its water-repellent properties. The total
thickness of the coats shall be limited to maximum 1.5 mm. In case of fresh
concrete/ mortar surface, it is recommended that two coats of white cement
wash be done before application of putty.
3.3.3 STORAGE, HANDLING & DELIVERY
3.3.3.1 Material received at site shall be with original packing and labels. I shall be
intact till issued for use of site.
3.3.3.2 Material shall be stored at properly covered dry location and shall be safe from
damage.
3.3.3.3 Material shall be used before expiry of shelve life.
3.4 CEMENT PLASTERING WORK
3.4.1 The proportions of the cement mortar for plastering shall be 1:4 (one part of
cement to four parts of sand) unless otherwise specified under the
respective item of work. Cement and sand shall be mixed thoroughly in dry
condition and then water added to obtain a workable consistency. The
quality of water and cement shall be as per relevant code. The quality and
grading of sand for plastering shall conform to Local Codes or International
Codes for construction as approved by ASTM Standards. The mixing shall be
done thoroughly in a mechanical mixer unless hand mixing is specifically
permitted by the COMPANY. If so desired by the COMPANY sand shall be
screened and washed to meet the specification requirements. The mortar
thus mixed shall be used as soon as possible preferably within 30 minutes
from the time water is added to cement. In case the mortar has stiffened due
to evaporation of water this may be re-tempered by adding water as
required to restore consistency but this will be permitted only upto 30
minutes from the time of initial mixing of water to cement. Any mortar
which is partially set shall be rejected and removed forthwith from the site.
Droppings of plaster shall not be re- used under any circumstances.
3.4.2 WORKMANSHIP
3.4.2.1 Preparation of surfaces and application of plaster finishes shall generally
confirm to the requirements specified in Local Codes or International Codes for
construction as approved by ASTM Standards.
3.4.2.2 Plastering operations shall not be commenced until installation of all fittings
and fixtures such as door/window panels, pipes, conduits etc. are completed.
3.4.2.3 All joints in masonry shall be raked as the work proceeds to a depth of
l0mm/20mm for brick/stone masonry respectively with a tool made for the
purpose when the mortar is still green. The masonry surface to be rendered
shall be washed with clean-water to remove all dirt, loose materials, etc.,
Concrete surfaces to be rendered shall be roughened suitably by hacking or
bush hammering for proper adhesion of plaster and the surface shall be evenly
wetted to provide the correct suction. The masonry surfaces should not be too
wet but only damp at the time of plastering. The dampness shall be uniform to
get uniform bond between the plaster and the masonry surface
3.4.3 Interior plain faced plaster - This plaster shall be laid in a single coat of
13mm thickness. The mortar shall be dashed against the prepared surface
with a trowel. The dashing of the coat shall be done using a strong whipping
motion at right angles to the face of the wall or it may be applied with a
plaster machine. The coat shall be trowelled hard and tight forcing it to
surface depressions to obtain a permanent bond and finished to smooth
surface. Interior plaster shall be carried out on jambs, lintel and sill faces,
etc. as shown in the drawing and as directed by the COMPANY. Rate quoted
for plaster work shall be deemed to include for plastering of all these
surfaces.
3.4.4 Plain Faced Ceiling plaster - This plaster shall be applied in a single coat of
6mm thickness. The proportion of cement mortar shall be 1:3.
3.4.5 Exterior plain faced plaster - This plaster shall be applied in 2 coats. The
first coat or the rendering coat shall be approximately 14mm thick. The
rendering coat shall be applied as stipulated as mentioned, except finishing
it to a true and even surface and then lightly roughened by cross scratch
lines to provide bond for the finishing coat. The rendering coat shall be
cured for atleast two days and then allowed to dry. The second coat or
finishing coat shall be 6 mm thick with approved water proofing admixture,
if so specified in the item description. Before application of the second coat,
the rendering coat shall be evenly damped. The second coat shall be applied
from top to bottom in one operation without joints and shall be finished
leaving an even and uniform surface. The mortar proportions for the coats
shall be as specified in the respective item of work. The finished plastering
work shall be cured for atleast 7 days.
3.4.6 Interior plain faced plaster 20mm thick if specified for uneven faces of brick
walls or for random/coursed rubble masonry walls shall be executed in 2
coats.
3.4.7 Exterior Sand Faced Plaster - This plaster shall be applied in 2 coats.
 The first coat shall be 14mm thick and the second coat shall be 6mm thick.
However, only approved quality white sand shall be used for the second coat
and for the finishing work. Sand for the finishing work shall be coarse and of
even size and shall be dashed against the surface and sponged.
3.4.7.1 The mortar proportions for the first and second coats shall be as specified in the
respective items of work.
3.4.7.2 Wherever more than 20mm thick plaster has been specified, which is intended
for purposes of providing beading, bands, etc. this work shall be carried out in
two or three coats as directed by the COMPANY duly satisfying the
requirements of curing each coat (rendering/floating) for a minimum period of
2 days and curing the finished work for atleast 7 days.
3.4.7.3 In the case of pebble faced finish plaster, pebbles of approved size and quality
shall be dashed against the final coat while it is still green to obtain as far as
possible a uniform pattern all as directed by the COMPANY.
3.4.7.4 Where specified in the drawings, rectangular grooves of the dimensions
indicated shall be provided in external plaster by means of timber battens when
the plaster is still in green condition. Battens shall be carefully removed after
the initial set of plaster and the broken edges and corners made good. All
grooves shall be uniform in width and depth and shall be true to the lines and
levels as per the drawings.
3.4.7.5 Curing of plaster shall be started as soon as the applied plaster has hardened
sufficiently so as not to be damaged when watered. Curing shall be done by
continuously applying water in a fine spray and shall be carried out for atleast 7
days.
3.4.7.6 When the specification items of work calls for waterproofing plaster the
CONTRACTOR shall provide the waterproofing compound as specified while
preparing the cement mortar. Payment for water- proofing compound will be
made separately if it is not included as a combined item of work.
3.4.7.7 Where lath plastering is specified, it shall be paid for at the same rate as for
plaster work except that separate payment for metal lath will be made
3.4.7.8 For external plaster, the plastering operations shall be commenced from the top
floor and carried downwards. For internal plaster, the plastering operations for
the walls shall commence at the top and carried downwards. Plastering shall be
carried out to the full length of the wall or to natural breaking points like
doors/windows etc.
3.4.7.9 The finished plaster surface shall not show any deviation more than 4mm when
checked with a straight edge of 2m length placed against the surface. To
overcome the possibility of development of cracks in the plastering work
following measures shall be adapted.
3.4.7.10 Plastering work shall be deferred as much as possible so that fairly complete
drying shrinkage in concrete and masonry works takes place. Steel wire fabric
shall be provided at the junction of brick masonry and concrete to overcome
reasonably the differential drying shrinkage/thermal movement. This steel item
shall be measured and paid for separately. Ceiling plaster shall be done, with a
trowel cut at its junction with wall plaster. Similarly trowel cut shall be adopted
between adjacent surfaces where discontinuity of the background exists.
4.0 WATER PROOFING WORKS
4.1 GENERAL
4.1.1 Specification applies to water proofing of terrace, basement and toilet slabs with
elastomeric membrane, water stops, swellable sealant water bars and water
proofing admixtures.
4.2 DAMP - PROOF COURSE
4.2.1 MATERIALS AND WORKMANSHIP
4.2.1.1 Where specified, all the walls in a building shall be provided with damp-proof
course to prevent water from rising up the wall. The damp-proof course shall
run without a break throughout the length of the wall, even under the door or
other openings. Damp-proof course shall consist of 50 mm thick cement
concrete of 1:2:4 nominal mix with approved water-proofing compound
admixture conforming to Local Codes or International Codes for construction as
approved by ASTM Standards in proportion as directed by the manufacturer.
Concrete shall be with 10 mm downgraded coarse aggregates.
4.2.1.2 The surface of brick/stone masonry work shall be levelled and prepared before
laying the cement concrete. Side shuttering shall be properly fixed to ensure
that slurry does not leak through and is also not disturbed during compaction.
The upper and side surface shall be made rough to afford key to the masonry
above and to the plaster.
4.2.1.3 Damp-proof course shall be cured properly for at least seven days after which it
shall be allowed to dry for taking up further work.
4.3 TERRACE OR ROOF WATER-PROOFING WITH ELASTOMERIC MEMBRANE
4.3.1 MATERIALS
4.3.1.1 Material shall be High solids content Polyurethene based cold liquid applied
coatings as per ASTM C836-89 and shall comprise of urethane pre-polymers
extended with flexible material which cure by reaction with atmospheric
moisture and that can be applied with a brush on concrete surfaces to form a
permanent, flexible, seamless membrane coating after it is cured.
4.3.1.2 The material shall not be diluted. The coating shall have physical features like
high viscosity, minimum 80% solids, high resistance to impact, abrasion and
 cracking, superior tensile strength, 500% elongation and forming a perfectly
smooth permanently flexible seamless membrane which should have good
adhesion to roof surface. It should also be resistant to acid (mild concentrated),
alkalis and have a very low water absorption rate (0.5% max) at ambient
temperature after 7 days. The material shall not be older than 9 months.
4.3.2 WORKMANSHIP
4.3.2.1 The roof shall be sloped with mortar or concrete (C20 grade with 12mm down
size aggregates) screed to achieve the specified slope as per drawing and shall
be properly cured before taking up water- proofing treatment.
4.3.2.2 The roof surface shall be cleaned of all foreign matters by wire brushing,
dusting etc. and shall be made thoroughly dry. All cracks and voids on the
surface shall be filled with mastic sealant, if required. A V-groove shall be made
along the crack line and shall be filled with mastic sealant
4.3.2.3 Over the cleaned surface, a suitable coat of polyurethane primer @ 5 – 6 sq.m/
litre shall be applied.
4.3.2.4 First coat of elastomeric membrane shall be applied on the primed surface @
0.50 kg/sq.m with a minimum average thickness of 0.50 mm.
4.3.2.5 After the first coat is touched dry, second coat @ 0.50 kg/sq.mm and minimum
average thickness of 0.50mm shall be applied. After the second coat is dry, third
coat shall be applied to result in an overall thickness of 1.5mm.
4.3.2.6 Due to unavoidable circumstances, if application of second coat is delayed,
special primer shall be applied over the entire surface of first coat and is
allowed to dry for 4 to 8 hours before second coat is applied.
4.3.2.7 It shall be ensured that a concave fillet 75mm in radius is provided in cement
mortar 1:4 at the junction of roof and vertical faces of masonry or RCC parapet
wall or column projections.
4.3.2.8 Water proofing treatment shall be taken on the brick masonry wall / parapet /
column projection by a minimum of 150 mm along its height. Groove 75mm
wide and 65mm deep in masonry shall be left for tucking the water proofing
treatment. The groove shall be filled with 1:4 cement mortar for securing the
water proofing treatment firmly.
4.3.3 All completed works shall be cleaned to remove any spillage from chemicals.
4.3.4 For finishing on top, machine made burnt clay flat terracing tiles conforming to
Local Codes or International Codes for construction as approved by COMPANY or
cement concrete flooring tiles conforming to Local Codes or International Codes
for construction as approved by ASTM Standards shall be used and shall be of the
size and thickness as specified in the item of work. Tiles shall be soaked in water
for at least one hour before laying. Bedding for the tiles shall be 12mm thick in
cement mortar 1:3. Tiles shall be laid, open jointed with 4 to 6 mm wide joints,
 flat on the mortar and lightly pressed and set to plane surface true to slope, using
a trowel and wooden straight edge. They shall be laid with their longitudinal
lines of joints truly parallel and generally at right angles to the direction of run-
off gradient. Transverse joints in alternate rows shall come directly in line with
each other. Transverse joints in adjacent courses shall break joints by atleast 50
mm. The joints shall be completely filled and flush pointed with cement mortar
l:2 mixed with water proofing compound as per manufacturer's instructions.
Curing shall be carried out for a minimum period of seven days.
4.3.4.1 After completing all the water proofing works over the roof surface and curing,
the works shall be tested against any leakage / soaking of water below the roof.
For this, arrangement shall be made by Contractor to store minimum 50mm
height of water over the roof surface and shall be maintained for a period of 7
days. If any wet patch is observed on the ceiling, rectification of water proofing
works should be attended immediately by the contractor. The test should be
repeated till the leakage / soaking through the ceiling completely stops.
4.3.4.2 The contractor shall give guarantee for a minimum period of 10 years against
any leakage / soaking through the ceiling, for the quality of materials supplied
and for the good workmanship carried out. The guarantee should be in writing
on a format prepared by owner. In case of any defect found in the above during
guarantee period, it should be attended to and rectified immediately by the
contractor at his own cost
4.4 BASEMENT TYPE OF STRUCTURE WATER PROOFING WITH ELASTOMERIC
MEMBRANE
4.4.1 MATERIAL
4.4.1.1 As specified in clause 4.3.1.
4.4.2 WORKMANSHIP
4.4.2.1 Base slab or raft shall be provided over the lean concrete/PCC. The membrane
shall be applied in the similar manner as mentioned in clause 4.3.2. The top
surface of elastomeric membrane shall be protected by providing 20mm thick
mortar ratio 1:4. Protective coating shall be cured for 3days.
4.4.2.2 The elastomeric membrane for the vertical wall shall be provided on the outer
face exposed to water pressure/earth pressure. The membrane shall be applied
as explained in clause 4.3.2. There shall be proper continuation of membrane
provided below the base slab /raft and over the outer face of wall. The exposed
membrane shall be protected by providing extruded high density dimpled
polyurethane board.
4.5 TREATMENT TO TOILET –WET AREA SLAB
4.5.1 MATERIAL
4.5.1.1 As specified in clause 4.2.1.
4.5.2 WORKMANSHIP
4.5.2.1 After casting the concrete slab, the surface shall be cured for required period.
4.5.2.2 The inner surface shall be prepared, and membrane coating shall be applied as
described above clause 4.2.2. Provisions of Local Codes or International Codes
for construction as approved by ASTM Standards shall be adopted for making
the wet areas watertight.
4.5.2.3 The prepared surface shall be plastered with cement mortar 1:3 – 15 mm thick
admixed with – Normal Setting Integral Waterproofing Compound conforming
to Local Codes or International Codes for construction as approved by ASTM
Standards, or approved equivalent at 2% by weight of cement. Surface shall be
cured for minimum 7 days.
4.6 SWELLABLE SEALANT WATER-BARS
4.6.1 MATERIAL
4.6.1.1 Material shall be swellable polyurethane /synthetic elastomeric strips

4.6.2 WORKMANSHIP
4.6.2.1 Construction joint surface shall be cleaned and swellable water bar shall be
placed in the grove or fixed with adhesive and cured as per the manufacturer
instruction/specification. before placement of next layer of concrete.
4.7 WATER-PROOFING ADMIXTURE
4.7.1 Water-proofing admixture shall conform to the requirements of Local Codes
or International Codes for construction as approved by ASTM Standards and
shall be of approved manufacture. The admixture shall not contain calcium
chloride. The quantity of the admixture to be used for the works and method
of mixing etc. shall be as per manufacturer's instructions and as directed by
the COMPANY. Payment shall be made for the actual quantity of such
admixture used unless it is already covered in the rate for the relevant item
of work.
4.8 M.S. HANDRAILING
4.8.1 Providing, fabricating, welding and fixing 1.0 m high MS hand railing
fabricated using medium class pipe sections at all height and locations One
horizontal 40NB pipe at top and two another horizontal rows of 32mm NB
(Total three horizontal rows) and verticals of 40mm dia NB spaced at 1.2m
with base plate of 150 x 150 x 4 thk, and toe plate of 100mm high x 3mm thk
including all necessary fixtures, holdfasts, supports, painting with
375micron epoxy paint.
4.8.2 WORKMANSHIP
4.8.2.1 The hand railings will be fitted in staircase and other areas without tampering
the finishing material of the stair/area. The fixing will be done as per details
shown in drawing.
4.8.3 MOCK-UP
4.8.3.1 Contractor shall install a full scale mock up for a length of 7.5m of typical
detailing treatment at locations to be confirmed by the Company.
4.8.3.2 The visual mock-up for the assembly will be required to be accepted and
endorsed by the Company with respect to appearance of colour.

END