V-Series Installation - Oct 2016
V-Series Installation - Oct 2016
V-Series Installation - Oct 2016
1. General Description
2. Specifications
3. Product Identification
4. Required Tools and Equipment
5. Preparation of Site
6. Cabling Requirements
7. Critical Installation Checklist
8. Operator Installation - Inward Opening Gate(s)
9. Operator Installation - Outward Opening Gate(s)
10. Electrical Set-Up
IMPORTANT Safety Instructions
Warnings for the Installer
• If you don’t know what to do, don’t do it!
• This appliance can be dangerous, be careful!
• Activate your gate ONLY if you can see it is safe to do so!
• NO ONE MAY CROSS THE PATH OF A MOVING GATE!
• NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE
CONTROLS!
• Secure all easily-accessed gate operator controls!
• Leave the modifying of components to the Centurion Design
Engineers!
• Electrical “SHORT” + flammable gasses/fumes
= “BOOM” + Rest In Peace + BIG MESS!!!!
• Before attempting any work on the system, cut electrical power
to the operator and disconnect the batteries –
OR have a SHOCKING day!
IMPORTANT Safety Instructions
• The Mains power supply of the system must be fitted by a
qualified electrician (By: SA Law)
• Earth leakage circuit breaker needed upstream of the system
(Electricians Job)
• Short-circuit the battery = Replace controller
• Recharge the operator battery with Centurion Systems (Pty) Ltd
power supply only
• Suitably earth the system
• Safety devices must be fitted to the installation
• Warning indicator light recommended
IMPORTANT Safety Instructions
• Fit warning signs
• Explain and demonstrate the manual operation of the gate in
case of an emergency, and hand the User Guide/Warnings over
to the user
• Explain safety instructions to all persons authorised to use this
gate.
• Clean up packing materials after installation
• Dispose of waste products according to local regulations
• Always check the obstruction detection system, and safety
devices for correct operation
IMPORTANT Safety Instructions
• Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accept
any liability caused by improper use of the product, or for
use other than that for which the automated system was
intended
• This product was designed and built strictly for the use
indicated in this presentation; any other use, not expressly
indicated here, could compromise the service life/operation of
the product and/or be a source of danger
• Everything not expressly specified in these instructions is not
permitted
Never run the operator directly from the battery! Doing so will
cause damage to the operator.
Battery charger.
Can operate off a
solar supply. CP84SM - 1.8A @ 13.8V
Current consumption
(Mains) 170mA
Current consumption
(motor at rated load) 13A (Vert-X) to 15A V400 & V500
2.2. Technical Specifications
V400 Series V500 Series Vert-X
Operator push force - 250kgf 220kgf
maximum
Operator stroke 400mm 500mm 320mm
Operator speed (at
rated load) 28mm/sec (variable)
2.2. Technical Specifications
V400 V500 Vert-X
Series Series
Typical gate opening time.
Assumes a full stroke of
operator is used 14.3 sec 17.8 sec <11 sec
Manual override
Key release
Each operator comes with a
unique set of keys
Maximum number of
operations per day 250
Duty cycle - Mains present.
Based on 25°C ambient
temperature and unit not in
direct sunlight. 50% - 60%
Based on an operator push
force of less than 50% of
rated.
2.2. Technical Specifications
V400 V500 Veret-X
Series Series
Operations in standby with
7Ah battery
Half day
70 300
Full day 58 300
2.2. Technical Specifications
V400 V500 Vert-X
Collision Sensing Electronic
Code-hopping multichannel
On-board receiver type
64 transmitter buttons
Receiver code storage capacity
433MHZ
Receiver frequency
2.4. Lightning Protection
• Proven surge protection.
• No guarantee against a lightning strike or power surge damage.
• Earth return for the surge protection is provided via the mains
power supply earth.
• In order to ensure that the surge protection is effective,
it is essential that the unit is properly earthed.
2.5. Power Supply
Nominal input voltage
90V - 240V AC ±10% @
50/60Hz
170mA
AC current draw (maximum)
-20°C to +60°C
Temperature range
90V AC input: 1.2A @
Battery charger output current
13.8V
(dependant on PSU input
voltage) 240V AC input: 1.8A @
13.8V
2.6. Allowable Gate Mass
• Ensure that the gate leaf meets Wind Load Specifications
• Maximum allowable gate mass for the V400 Series operator
Up to Up to Up to Up to Up to Up to
Gate
1.5m 2m 2.5m 3m 1 3.5 m 1 4m1 1
swing
angle
90° 500kg 500kg 500kg 360kg 260kg 200kg
100° 500kg 500kg 388kg 160kg 190kg 150kg
110° 500kg 306kg 198kg 130kg
120° 180kg 100kg 65kg Not recommended
1 = An electric lock must be fitted to secure gate in closed
position
2.6. Allowable Gate Mass
• Ensure that the gate leaf meets Wind Load Specifications
• Maximum allowable gate mass for the V500 Series operator
Gate Up to Up to Up to Up to Up to Up to
swing 1.5m 2m 2.5m 3m1 3.5m1 4m1
angle
90° 750kg 750kg 750kg 550kg 410kg 310kg
100° 750kg 750kg 600kg 420kg 310kg 230kg
110° 750kg 500kg 320kg 220kg
120° 310kg 170kg 110kg Not recommended
1 = An electric lock must be fitted to secure gate in closed
position
2.6. Allowable Gate Mass
• Ensure that the gate leaf meets Wind Load Specifications
• Maximum allowable gate mass for the Vert-X Series operator
Up to Up to Up to Up to
1.5m 2m 2.5m 3m1
600kg 335kg 215kg 150kg
Related classifications
119– 980–994 Hurricane
Tropical 63–
153 km/h mbar Barbara
storm 118 km/h
28.94 inHg in 2013
Subtropical making
storm landfall.
≤62 km/h
Tropical
depression
2.7. Allowable Wind Load
• Wind speeds for which operator will still operate the gate.
(V400 or V500 operators)
• For a 25% covered gate: (Palisades, etc.) x 1.8 metre high
Individual gate leaf lengths:
Value of
A or B
Dimension Up to Up to Up to Up to Up to Up to
once 1.5m 2m 2.5m 3m2 3.5m2 4m2
installed
100mm 94km/h 66km/h 48km/h 44km/h 41km/h 37km/h
140mm 119km/h 85km/h 65km/h 57km/h 51km/h 46km/h
180mm 138km/h 101km/h 78km/h 67km/h 60km/h 53km/h
220mm 156km/h 114km/h 89km/h 76km/h 67km/h 60km/h
260mm 171km/h 126km/h 99km/h 84km/h 74km/h 65km/h
300mm 186km/h 137km/h 108km/h 91km/h 80km/h 71km/h
340mm 199km/h 147km/h 116km/h 98km/h 86km/h 76km/h
2. An electric lock must be fitted
2.7. Allowable Wind Load
Wind speeds for which operator will still operate the gate.
(V400 or V500 operators)
For a 100% covered gate: (Fully clad gates, etc.) x 1.8 metre high
Up to Up to Up to Up to
1.5m 2m 2.5m 3m2
Coverage
25% 91km/h 68km/h 55km/h 45km/h
50% 64km/h 48km/h 39km/h 32km/h
75% 52km/h 39km/h 31km/h 26km/h
100% 45km/h 34km/h 27km/h 23km/h
If it is a “Hurricane”:
You will have much more to worry about than your gate
3 4 Gate Bracket
4
5 Padlock Shield
11
6 Padlock
5 3
Wall minimum
• This value denotes the minimum amount of space needed to
install the operator and is measured from the side wall to the
gate when the gate is in the open position.
5.4. Side Wall Limitation
-Inward Opening
• The operator must
be installed in
accordance with
these limitations
• If the wall minimum
cannot be achieved,
consider using an
outward swing
configuration.
5.4. Side Wall Limitation
-Inward Opening – Vert-X
5.4. Side Wall Limitation
-Inward Opening – Vert-X
• For gates
1.0m to 2.0m
long, the
minimum wall
clearance is
370mm
• For gates
2.0m to 3.0m
long, the
minimum wall
clearance is
540mm
5.5. Pillar Hinge Depth Limitation
- Inward Opening
• An operator must be installed in accordance with these
limitations to ensure that it does not interfere with the
operation of the gate during movement.
• The hinge depth of the gate on the pillar, needs to be checked
against the pillar maximum values to determine if the
installation is possible.
• If the hinge depth of the gate is excessive, the gate may
have to be relocated on the pillar to achieve the required
pillar maximum values.
5.5. Pillar Hinge Depth Limitation
- Inward Opening
5.5. Pillar Hinge Depth Limitation
- Inward Opening
Operator Pillar Maximum Swing Gate Angle
VANTAGE 400 175mm 90°
All
cables
must be
routed in
conduit
unless
undergro
und
cable is
being
used
8.1.1. E-Value
The distance from the centre of the gate hinge
to the edge of the pillar.
8.1.2. A-Value
The horizontal distance from the Wall Bracket/pivot
pin to the centre of the gate hinge.
8.1.3. B-Value
The vertical distance from the Wall Bracket/pivot pin
to the centre of the gate hinge.
8. Operator Installation
- Inward Opening Gate(s)
8.2. Step 1
Measure the E-Value and ensure that it does not exceed values
shown for Pillar Maximum
E-Value
A-Value B-Value
Depth of gate hinge to
pillar
<165mm 145mm 240mm
<175mm 130mm 250mm
8. Operator Installation
- Inward Opening Gate(s)
Vantage 400 Inward Opening Gate Geometry - 90° Inward
Opening Gate
E-Value
Depth of gate hinge to A-Value B-Value
pillar
<145mm1 170mm1 220mm1
<155mm 160mm 230mm
<165mm 145mm 240mm
<175mm 130mm 250mm
1 = Optimum Installation
8. Operator Installation
- Inward Opening Gate(s)
Vantage 400 Inward Opening Gate Geometry
- 100° Inward Opening Gate
E-Value
1 = Optimum Installation
8. Operator Installation
- Inward Opening Gate(s)
Vantage 400 Inward Opening Gate Geometry
- 110° Inward Opening Gate
E-Value
A-Value B-Value
Depth of gate hinge to
pillar
1 = Optimum Installation
8. Operator Installation
- Inward Opening Gate(s)
Vantage 500 Inward Opening Gate Geometry
- 90° Inward Opening Gate
E -Value
Depth of gate hinge A-Value B-Value
to pillar
<190mm1 205mm1 280mm1
<205mm 195mm 290mm
<215mm 180mm 300mm
<225mm 170mm 310mm
<235mm 155mm 320mm
<245mm 140mm 330mm
1 = Optimum Installation
8. Operator Installation
- Inward Opening Gate(s)
Vantage 500 Inward Opening Gate Geometry
- 100° Inward Opening Gate
E-Value
Depth of gate hinge A-Value B-Value
to pillar
<175mm1 195mm1 260mm1
<185mm 185mm 270mm
<195mm 175mm 280mm
<205mm 165mm 290mm
<215mm 155mm 300mm
<225mm 145mm 310mm
<235mm 135mm 320mm
1 = Optimum Installation
8. Operator Installation
- Inward Opening Gate(s)
Vantage 500 Inward Opening Gate Geometry
- 110° Inward Opening Gate
E-Value
Depth of gate hinge to A-Value B-Value
pillar
<150mm1 190mm1 240mm1
<160mm 185mm 250mm
<170mm 175mm 260mm
<180mm 170mm 270mm
<190mm 160mm 280mm
<205mm 150mm 290mm
<210mm 145mm 300mm
<220mm 135mm 310mm
<230mm 125mm 320mm
1 = Optimum Installation
8. Operator Installation
- Inward Opening Gate(s)
– Vert-X
Determine a
suitable height for
the Wall Bracket.
Ensure that this
mounting height will
allow the Gate Bracket
to be securely mounted
to the Gate Leaf.
8.4. Step 4
8.6. Step 6
Fit the motor
end of the
operator to
the Wall
Bracket.
8. Operator Installation
- Inward Opening Gate(s)
8.7. Step 7
8.9. Step 9
If the gate opening angle is sufficient and the operator is
utilising the majority of its stroke, then secure
the Gate Bracket using the most appropriate means.
If this is not the case or the operator does not have enough
stroke for the gate to open fully, re-check the A- and B-Values
8. Operator Installation
- Inward Opening Gate(s)
Attach
warning
labels to
the
inside
and
outside
of the
gate as
shown.
9. Operator Installation
- Outward Opening Gate(s)
9.1. Step 1
Depending on the gate opening angle determined refer to
the correct installation geometry
In most cases it will be necessary to make up a suitable
extension bracket on which to mount the operator’s Wall
Bracket.
Determine a
suitable height for
the Wall Bracket.
Ensure that this
mounting height
will allow the Gate
Bracket to be
securely mounted
to the Gate Leaf.
Take care to make
sure the operator
is mounted
level.
9. Operator Installation
- Outward Opening Gate(s)
9.3. Step 3
9.4. Step 4
It is critical that
the Wall Bracket is
securely mounted
and is adequately
rigid
9. Operator Installation
- Outward Opening Gate(s)
9.5. Step 5
9.6. Step 6
Support the
operator to
prevent
damage
9. Operator Installation
- Outward Opening Gate(s)
9.7. Step 7
Manually rotate the piston
to the fully retracted
position, and then extend
it by half to one full turn.
With the gate in the
closed position,
use a G-clamp or spot
weld the Gate Bracket in
position to temporarily
Note: The G-clamp should only be hold the Gate Bracket in
used to secure the Gate Bracket in place.
place, and should never be used as
a means of securing the operator
piston arm as this could result in
damage.
9. Operator Installation
- Outward Opening Gate(s)
9.8. Step 8
Manually
release the
operator using
the key
provided with
the kit,
and swing the
gate to the
desired open
position.
9. Operator Installation
- Outward Opening Gate(s)
9.9. Step 9
If the gate opening angle is sufficient and the operator is
utilising the majority of its stroke, then secure the Gate Bracket
using the most appropriate means.
If this is not the case or the operator does not have enough
stroke for the gate to open fully, re-check the A- and B-values
9. Operator Installation
- Outward Opening Gate(s)
Attach
warning labels
to the inside
and outside of
the gate as
shown.
10. Electrical Set-Up
Some of the advanced features offered by the V-Series
Controller are:
• Fully automated single-button Limit Setup for single and
double swing gates
• Full graphics LCD display provides an intuitive user interface
with built-in diagnostics to speed up and simplify the
installation process
• Separate safety inputs for infrared beams on both the closing
and opening directions of the gate
• Advanced closed-loop speed control to maintain safe and
reliable operation of gates even under windy conditions
• Fully confgurable gate Run Profles
• Selectable and adjustable Autoclose with pushbutton override
• Pedestrian (Partial) opening with automatic closure
• Free-exit input
10. Electrical Set-Up
Some of the advanced features offered by the V-Series
Controller are:
• Positive Open and Close Modes for gate locks and electric fence
contacts
• Support for Inward and Outward opening gates
• Multiple Modes of Operation
• Solenoid lock drive output up to 2A
• Holiday Lockout
• A status LED output to indicate the gate status remotely
• Pillar Light control
• Leaf delay is selectable for either gate leaf
• Onboard code-hopping receiver with selective adding and
deleting of remotes
The V-Series Controller and
the D-Series Controller are
designed on the same
platform.
Setting additional
features
Setup Button
Up and Down
Buttons
Menu Cancel
Button
Under normal running conditions the ‘User Display’ is
shown on the LCD display.
• Synchronisation
- If out of sync.
Break In Alarm
Menu Navigation Map 7
PEDESTRIAN
- 7.1 Pedestrian Open Position
- 7.2 Pedestrian Autoclose Time
- 7.3 Pedestrian Pre-Open Delay
- 7.4 Pedestrian Pre-Close Delay
Factory Default Schedule
South African Standard Profile
Closing Opening
Beam Beam
COM COM
N/C N/C
N/O N/O
Wiring Diagram for Other Inputs
Wiring Diagram for Other Inputs
Wiring Diagram for Other Inputs
Wiring Diagram for Other Inputs
Wiring Diagram for Other Inputs
Wiring Diagram for Other Inputs
Wiring Diagram for Other Inputs
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