Parts 800a

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Illustrated Parts Manual

Models
800A
800AJ
Prior to
S/N 0300069000

P/N
3120741

July 31, 2012


REVISION LOG

Note: Refer to Parts Manual 3121176 for Machines Built S/N 0300069000 to Present.
Note: See Note Below to Identify whether Machine is Equipped with ADE System.

ADE SYSTEM
All 800A and 800AJ machines from S/N 0300064432 to present incorpo-
rate the ADE System, but no clean S/N break exists. The following
machine serial numbers prior to S/N 0300064432 also utilize ADE:
0300062045, 0300062797, 0300063013, 0300063665, 0300063975,
0300064000-0300064017, 0300064390, 0300064392 & 0300064411. A
machine that incorporates ADE System can be outwardly identified by
the analyzer connection at the base of the platform console box.

October 1998 - Original Issue Of Manual


December 1998 - Revised
May 31, 1999 - Revised
September 1, 1999 - Revised (Edited to B/M 0010551 Revision 5)
November 9, 1999 - Updated Page 6-12
March 24, 2000 - (Edited to B/M 0010551 Revision 7)
May 4, 2001 - Revised (Manual edited to 0010551 Revision 16)
(Manual edited to 0010580 Revision 2 With ADE System)
October 20, 2001 - Revised (Manual edited to 0010580 Revision 5 With ADE System)
January 24, 2002 - Revised
July 16, 2002 - Revised (Manual edited to B/M 0010580 Revision 21 With ADE System)
September 30, 2002 - Added "Prior to S/N 0300069000" to Front Cover. Refer to Parts Manual 3121176 for Machines Built
S/N 0300069000 to Present.
February 1, 2003 - Updated Section 3
June 30, 2003 - Revised
October 8, 2004 - Revised
March 1, 2005 - Revised
June 1, 2006 - Revised
September 25, 2006 - Revised
April 18, 2007 - Revised
July 31, 2007 - Revised

3120741 A
REVISION LOG

December 10, 2007 - Revised


March 15, 2008 - Revised
November 28, 2008 - Revised
May 15, 2009 - Revised
October 15, 2009 - Revised
April 15, 2010 - Revised
December 30, 2010 - Revised
April 27, 2011 - Revised
July 29, 2011 - Revised
October 21, 2011 - Revised
January 10, 2012 - Revised
May 31, 2012 - Revised
July 31, 2012 - Revised

B 3120741
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.


SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
1-3 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
1-4 DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
1-5 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
1-6 DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2-4 TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO S/N 0300068040) . . .2-12
2-5 TURNTABLE AND SWING DRIVE INSTALLATIONS (S/N 0300068040 TO
S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
2-6 SWING HUB ASSEMBLY (PRIOR TO S/N 0300068040) . . . . . . . . . . . . . . . . . . . . . . .2-18
2-7 SWING BRAKE ASSEMBLY (PRIOR TO S/N 0300068040) . . . . . . . . . . . . . . . . . . . .2-20
2-8 SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300068040) . . . . . . . . . . . . . . . . . . . .2-22
2-9 SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000) . . . . . . . . .2-24
2-10 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30
2-11 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . .2-38
2-12 FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO
S/N 0300048538) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42
2-13 FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000) . .2-48
2-14 DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (PRIOR TO
S/N 0300048538) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-56
2-15 DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (S/N 0300048538
TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-60
2-16 GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) . . . . . . . . . . . . . . . .2-64
2-17 ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000) . . . .2-68
2-18 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-74
2-19 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-78
2-20 ROTARY COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-82
2-21 GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432) . . . . . . . . . . . . .2-84
2-22 GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-90
2-23 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . .2-94
2-24 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-98
2-25 ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .2-102

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1 BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3-2 BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3-3 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3-4 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3-5 ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . .3-18
3-6 ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3-7 VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) . . . . . . . . . . . . . . .3-24

3120741 i
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.


SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) . . . . . . . . . . . . . . . . . . 4-6
4-3 PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432) . . . . . . . . . . . . . 4-10
4-4 PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064009 ONLY). . 4-16
4-5 PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300064432) . . . . . . 4-26
4-7 CONTROLLER ASSEMBLY (SWING & LIFT) (WITH ADE SYSTEM)
(S/N 0300064432 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-8 CONTROLLER ASSEMBLY (DRIVE AND STEER) (PRIOR TO S/N 0300064432) . . . . 4-32
4-9 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
(S/N 0300064432 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4-10 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 UPRIGHT LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 MASTER CYLINDER ASSEMBLY- 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 SLAVE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-10 TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-11 TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (PRIOR TO
S/N 0300065634). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-3 ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (PRIOR TO
S/N 0300048538). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-4 ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES WITH EFI
(S/N 0300048538 TO S/N 0300065634) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-5 ELECTRICAL SCHEMATIC - DEUTZ/FORD EFI ENGINE (WITH ADE SYSTEM)
(S/N 0300065634 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-6 ELECTRICAL SCHEMATIC - ISUZU ENGINE - 4JB1 MACHINES (S/N 0300060285
TO S/N 0300069000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7-7 HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432) . . . . . . . . . 7-22
7-8 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
(S/N 0300064009 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
7-9 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
(S/N 0300064432 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
ii 3120741
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.


SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
8-2 DECALS INSTALLATION - COUNTRY SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3120741 iii
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 3120741
SECTION 1 FRAME
S
TABLE OF CONTENTS E
C
FIGURE DESCRIPTION PAGE
T
1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
I
O
1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 N
1-5 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-6 DRIVE VALVES INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1

F
R
A
M
E

3120741 1-1
SECTION 1 FRAME
S FIGURE 1-1. AXLE AND STEERING INSTALLATION
E
C
T
I
O
N

F
R
A
M
E

1-2 3120741
SECTION 1 FRAME
. S
FIGURE 1-1. AXLE AND STEERING INSTALLATION
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0258286 FIXED AXLE INSTALLATION Ref. C T
1 0100011 Compound, Locking A/R
I
2 0681608 Bolt 3/8in-16NC x 1in (Grade 8) 4 O
3 Not Used N
4 0641820 Bolt 1/2in-13NC x 2-1/2in 2
5 0642212 Bolt 3/4in-10NC x 1-1/2in 1
6 0962102 Bushing, Garmax 2 1
7 3422703 Pin, Axle Pivot 1
8 3538047 Shim, Wear 2
9 3539877 Plate, Stop 2 F
10 3539878 Plate, Stop 2 R
11
12
3841287
4070878
Keeper, Pin
Shim 1/16in
1
A/R
A
13 4070879 Shim 1/8in A/R M
14
15
4070944
4070945
Shim 1/16in
Shim 1/4in
A/R
A/R
E
16 4711600 Flatwasher 3/8in Narrow 4
17 4740472 Washer, Special 1
18 Not Used
19 4845658 Axle Weldment 1

OSCILLATING AXLE INSTALLATIONS Ref.


0258285 PRIOR TO S/N 0300068040 Ref. E
0272269 S/N 0300068040 TO S/N 0300069000 Ref. A

101 0100011 Compound, Locking A/R


102 0641414 Bolt 1/4in-20NC x 1-3/4in 4
103 0641608 Bolt 3/8in-16NC x1in 4
104 Not Used
105 0642212 Bolt 3/4in-10NC x 1-1/2in 1
106 0962102 Bushing, Composite 2
107 Not Used
108 1683078 Lockout Cylinder Assembly (See Section 5 for Breakdown) 2
109 to 111 Not Used
112 3422703 Pin, Main Pivot 1
113 3538047 Shim, Axle Wear 2
114 3841143 Shaft, Keeper 3/8in Dia x 3in 4
115 3841287 Shaft, Keeper 3/8in Dia x 6in 1
116 4070878 Shim, Axle Wear 2
117 4070879 Shim, Axle Wear 2
118 Not Used
119 4640871 Valve, Lockout 1
7012693 Seal Kit - 4640871 Valve 1
120 4711400 Flatwasher 1/4in Narrow 4
121 4711600 Flatwasher 3/8in Narrow 4
122 4740472 Washer, Special 1
123 Not Used

3120741 1-3
SECTION 1 FRAME
S FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
124 4845658 Axle Weldment 1
125 Bolt Options: 2
I 0641814 Bolt 1/2in-13NC x 1-3/4in (Prior to S/N 0300068040)

O 0641816 Bolt 1/2in-13NC x 2in (S/N 0300068040 to


S/N 0300069000)
N 126 1100086 Plate, Cam Lockout 1
127 4751800 Flatwasher 1/2in 4

1
128 3422702 Pin 2
129 3422755 Pin 2
130 0681608 Bolt 3/8in-16NC x1in (Grade 8) 4

F 131 4568514 Spacer, Tube (S/N 0300068040 to S/N 0300069000) 2

R STEERING INSTALLATIONS Ref.


A 0258287 2WS Ref. F

M
0258909 4WS (Rear Steering Typical / Double Qty Listed for 4WS) Ref. A
1001137261 King Pin Kit Ref. A
E Note: Before ordering king pin kit, verify that machines Ref.
is equipped with the original components (king pin
with 4 bolt holes) or service kit components (king pin
with 8 bolt holes).
- If the king pin hole in the axle measurement exceeds
2.252in OD or is elongated, use King Pin Kit
p/n 1001137261.

201 0100011 Compound, Locking A/R


202 0362726 Tie-Rod 1
203 0641608 Bolt 3/8in-16NC x 1in 14
204 Not Used
205 0962224 Bearing, Garmax 4
206 0962152 Bearing, Garmax 2
207 Not Used
208 Steer Cylinder Assembly (See Section 5 for Breakdown) 2
1683605 2WS Prior to S/N 0300042477
1683740 2WS S/N 0300042477 to S/N 0300069000
1683740 4WS
209 to 210 Not Used
211 3422701 Pin, Steer, Spindle Attach 2
212 3422702 Pin, Tie-Rod 2
213 Not Used
214 3841143 Shaft, Keeper 3/8in x 3in 6
215 4130357 Spindle Weldment (Right Side) 1
216 4130358 Spindle Weldment (Left Side) 1
217 4740111 Washer, Special 4
218 Not Used
219 4740463 Washer, Thrust 2
220 4740473 Washer, Special 2
221 Not Used
222 4740256 Washer, Thrust 2
223 3422753 Kingpin 4
224 3422754 Pin, Attach 2

1-4 3120741
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED) S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
0258288
HUB INSTALLATION (2WD ONLY) OPTIONS:
Prior to S/N 0300056875
Ref.
Ref. C
T
0270209 S/N 0300056875 to S/N 0300069000 Ref. B I
O
N
301 to 302 Not Used
303 0682016 Bolt 5/8in-16NC x 2in (Grade 8) 16
304 to 305 Not Used
306
307
2780229
Not Used
Hub Assembly (See Items 401-412 for Breakdown) 2
1
308 3300007 Lugnut 20
F
2780229 HUB ASSEMBLY (2WD ONLY) Ref. A
R
401 7017052 Spindle (1 per Assembly) 2 A
402
403
7017053
7010404
Housing (1 per Assembly)
Cup, Bearing - Inner (1 per Assembly)
2
2
M
404 7010405 Cone, Bearing - Inner (1 per Assembly) 2 E
405 7017056 Cup, Bearing - Outer (1 per Assembly) 2
406 7017055 Cone, Bearing - Outer (1 per Assembly) 2
407 7010406 Seal, Lip (1 per Assembly) 2
408 7000265 Stud (10 per Assembly) 20
409 7017054 Dust Cap (1 per Assembly) 2
410 7017051 Washer, Special (1 per Assembly) 2
411 7017057 Washer, Tanged (1 per Assembly) 2
412 7017058 Nut, Bearing (1 per Assembly) 2

501 FRAME WELDMENT OPTIONS: Ref.


Frame Weldment - 2WD/2WS with Pneumatic Tires Options: 1
2360461 Prior to S/N 0300068040
2360587 S/N 0300068040 to S/N 0300068374
2360600 S/N 0300068374 to S/N 0300069000
Frame Weldment - 2WD/2WS with Foam-Filled Tires Options: 1
2360488 Prior to S/N 0300068040
2360588 S/N 0300068040 to S/N 0300068374
2360601 S/N 0300068374 to S/N 0300069000
Frame Weldment - 4WD/2WS with Pneumatic Tires Options: 1
2360489 Prior to S/N 0300068040
2360589 S/N 0300068040 to S/N 0300068374
2360602 S/N 0300068374 to S/N 0300069000
Frame Weldment - 4WD/2WS with Foam-Filled Tires Options: 1
2360490 Prior to S/N 0300068040
2360590 S/N 0300068040 to S/N 0300068374
2360603 S/N 0300068374 to S/N 0300069000
Frame Weldment - 4WD/4WS with Pneumatic Tires Options: 1
2360502 Prior to S/N 0300068040
2360592 S/N 0300068040 to S/N 0300069000
Frame Weldment - 4WD/4WS with Foam-Filled Tires Options: 1
2360494 Prior to S/N 0300068040
2360591 S/N 0300068040 to S/N 0300069000

3120741 1-5
SECTION 1 FRAME
S FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
E
C
T
I
O
N

F 7
R 106

A 15 4
115 104
M 5
202

E 105
203
13 205
113 206
10
109

201

207
301

114
3
103

8
107 302
303

204

1-6 3120741
SECTION 1 FRAME
. S
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
WHEEL DRIVE INSTALLATION OPTIONS: (2WD/2WS) Ref. T
0258288
0270209
Prior to S/N 0300056875
S/N 0300056875 to S/N 0300069000
Ref.
Ref.
C
B
I
O
1 to 2 Not Used N
3 0682016 Bolt 5/8in-11NC x 2in (Grade 8) 16
4 Drive Brake Assembly Options: (See Figure 1-3 for 2
Breakdown) 1
0920112 Prior to S/N 0300056875
Use 0920119 S/N 0300056875 to S/N 0300069000 (was p/n 0920117)
5 2780227 Drive Hub Assembly (See Figure 1-4 for Breakdown) 2 F
6 Not Used
R
A
7 3160204 Drive Motor Assembly (See Figure 1-5 for Breakdown) 2
8 3300007 Nut, Wheel 20
9 Not Used M
10
4300130
Stud Options:
Prior to S/N 0300056875
4
E
4300097 S/N 0300056875 to S/N 0300069000
11 to 12 Not Used
13 4891800 Flatwasher 1/2in 4
14 Not Used
15 Nut Options: 4
3311805 Locknut 1/2in-13 NC (Prior to S/N 0300056875)
3311801 Nut 1/2in-13 NC (S/N 0300056875 to S/N 0300069000)

WHEEL DRIVE INSTALLATION OPTIONS: Ref.


0258289 Prior to S/N 0300056875 (4WD/2WS) Ref. D
0270210 S/N 0300056875 to S/N 0300069000 (4WD/2WS) Ref. B
0258910 Prior to S/N 0300056875 (4WD/4WS) Ref. A
0270211 S/N 0300056875 to S/N 0300069000 (4WD/4WS) Ref. B

101 to 102 Not Used


103 0682016 Bolt 5/8in-11NC x 2in (Grade 8) 32
104 Drive Brake Assembly Options: (See Figure 1-3 for 4
Breakdown)
0920112 Prior to S/N 0300056875
Use 0920119 S/N 0300056875 to S/N 0300069000 (was p/n 0920117)
105 2780228 Drive Hub Assembly (See Figure 1-4 for Breakdown) 4
106 3160204 Drive Motor Assembly (See Figure 1-5 for Breakdown) 4
107 3300007 Nut, Wheel 40
108 Not Used
109 Stud Options: 8
4300130 Prior to S/N 0300056875
4300097 S/N 0300056875 to S/N 0300069000
110 to 112 Not Used
113 4891800 Flatwasher, 1/2in 8
114 4892000 Flatwasher, 5/8in 32

3120741 1-7
SECTION 1 FRAME
S FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
115 Nut Options: 8
3311805 Locknut 1/2in - 13NC (Prior to S/N 0300056875)
I 3311801 Nut 1/2in - 13NC (S/N 0300056875 to S/N 0300069000)

O TIRE AND WHEEL INSTALLATIONS Ref.


N 0258396 IN385/65D19.5 (15 x 19.5) Pneumatic (Prior to Ref. B
S/N 0300068040)

1
0270885 15-625 Pneumatic (S/N 0300068040 to S/N 0300069000) Ref. A
0272322 15-625 Pneumatic W/Sealant (S/N 0300066290 to Ref. 1
S/N 0300069000)

F
0258397 IN385/65D19.5 (15 x 19.5) Foam-Filled (Prior to Ref. B
S/N 0300068040)
R 0270886 15-625 Foam-Filled (S/N 0300068040 to S/N 0300069000) Ref. A

A 0258398
0258399
IN445/55D19.5 (18 x 19.5) Pneumatic
IN445/55D19.5 (18 x 19.5) Foam-Filled (Prior to
Ref.
Ref.
A
B
M S/N 0300068040)

E 0270888 18-625 Foam-Filled (S/N 0300068040 to S/N 0300069000) Ref. A

0258323 IN385/65D19.5 (15 x 19.5) Pneumatic Left Side (Prior to 2


S/N 0300068040)
0271083 15-625 Pneumatic Left Side (S/N 0300068040 to 2
S/N 0300069000)
0272334 15-625 Pneumatic/TS Left Side (S/N 0300066290 to 2
S/N 0300069000)
0258324 IN385/65D19.5 (15 x 19.5) Pneumatic Right Side (Prior to 2
S/N 0300068040)
0271084 15-625 Pneumatic Right Side (S/N 0300068040 to 2
S/N 0300069000)
0272333 15-625 Pneumatic/TS Right Side (S/N 0300066290 to 2
S/N 0300069000)
0258327 IN385/65D19.5 (15 x 19.5) Foam-Filled Left Side (Prior to 2
S/N 0300068040)
0271085 15-625 Foam-Filled Left Side (S/N 0300068040 to 2
S/N 0300069000)
0258328 IN385/65D19.5 (15 x 19.5) Foam-Filled Right Side (Prior to 2
S/N 0300068040)
0271086 15-625 Foam-Filled Right Side (S/N 0300068040 to 2
S/N 0300069000)
0258330 IN445/55D19.5 (18 x 19.5) Pneumatic Left Side 2
0258331 IN445/55D19.5 (18 x 19.5) Pneumatic Right Side 2
0258333 IN445/55D19.5 (18 x 19.5) Foam-Filled Left Side (Prior to 2
S/N 0300068040)
0271090 18-625 Foam-Filled Left Side (S/N 0300068040 to 2
S/N 0300069000)
0258334 IN445/55D19.5 (18 x 19.5) Foam-Filled Right Side (Prior to 2
S/N 0300068040)
0271091 18-625 Foam-Filled Right Side (S/N 0300068040 to 2
S/N 0300069000)

1-8 3120741
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
Ref.
T
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or
I
rim only if able to foam fill tire & wheel assembly, oth- O
201
erwise, purchase complete assembly,
Decal Options: 1
N
1702701 95 PSI IN385/65D19.5 (15 x 19.5 Tires)
1702739 85 PSI IN445/55D19.5 (18 x 19.5 Tires) 1
202 Tire Options: 1
4520204 IN385/65D19.5 (15 x 19.5)
4520252 15-625 F
4520205
4520253
IN445/55D19.5 (18 x 19.5)
18.625
R
203 4640113 Valve, Air 1 A
204 Rim, Wheel Options: 1 M
4860148
4860224
11.75 x 19.5
13 x 24.5
E
4860188 14 x 19.5
4860225 15 x 24.5
205 1120552 Cap Valve Stem (Green) (W/Sealant Only) 1
206 1300019 Chemical, Tire Sealant (Green) (W/Sealant Only) A/R
207 1705364 Decal - Tire Sealant (W/Sealant Only) 1

0256196 WHEEL COVER INSTALLATION (OPTIONAL) Ref 2/A

301 1670776 Cover, Wheel 4


302 0641550 Bolt 5/16in - 18NC x 6-1/4in 20
303 0100011 Compound, Locking A/R

3120741 1-9
SECTION 1 FRAME
S FIGURE 1-3. DRIVE BRAKE ASSEMBLY
E
C
T
I 25
O 1
NOTE: Figure Applies to Machines
Prior to S/N 0300056875 Only.
N 3
For Machines S/N 0300056875 to
S/N 0300069000 See Parts List.
2
4
1 5
6
7
F
R 8

A 9

M
E 10

11
12

14
12

14
15
16
17

18
19 22
30

21

23
24
25

1-10 3120741
SECTION 1 FRAME
. S
FIGURE 1-3. DRIVE BRAKE ASSEMBLY
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0920112 DRIVE BRAKE ASSEMBLY (PRIOR TO S/N 0300056875) Ref. B T
1 7003451 Housing 1
I
2 7003452 Gasket 1 O
3 7003094 Pin, Torque 2 N
4 7003049 Bearing, Ball 1
5 7003453 Ring, Retaining 1
6 7003050 Seal 1 1
7 7003454 Retainer, Spring 1
8 7000798 Spring, Compression (Small) 10
9 7000782 Spring, Compression (Large) 10 F
10 7003455 Shaft 1 R
11
12
7003456
7003457
Disc, Primary
Disc, Rotating
1
2
A
13 Not Used M
14
15
7003459
7003460
Disc, Stationary
Piston
2
1
E
16 7000722 Ring, Back-Up 1
17 7000723 O-Ring 1
18 7000724 Ring, Back-Up 1
19 7000725 O-Ring 1
20 7000796 Screw, Bleeder 1
21 7003461 Plate, Power 1
22 7000728 Plug, Protective 1
23 7003462 Flatwasher 1/2in 4
24 7003463 Bolt 1/2in-13NC 4
25 7000731 Gasket 2
26 to 29 Not Used
30 See Note Seal Kit - 0920112 Brake (Note: Not Available for 1
Purchase.)

Use 0920119 DRIVE BRAKE ASSEMBLY (S/N 0300056875 TO Ref. B


S/N 0300069000) (WAS P/N 0920117 - NOT SHOWN)

7018612 Repair Kit (Includes Case Seal, Piston Inner & Outer O-Rings 1
& Back-up Rings, Stator Disc, Rotor Disc, Return Plate,
Springs, Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting
Face Gaskets)
7000731 Gasket, Mounting Face 2
7007990 O-Ring, Mounting (1 Per Assembly) (0920119 Brake)
Note: No Other Parts Available. Ref.

3120741 1-11
SECTION 1 FRAME
S FIGURE 1-4. DRIVE HUB ASSEMBLIES
E
C 6C

T 6D 9
21
I
17
6E
10

O
6F
7
6H
N 6
6B
8
7 25
6G
1 6A 11

F 20 20
R 2

A 5

M 1
E 4
1H

1E
5

15 1F

16

15 1G
3G
1J

3E 1
3A
1J
3B 1N
3C 3
1D
14 3D
2WD 3C
13 1C
3F
4WD
12
1B
3B

15 1A

16

15

19

1-12 3120741
SECTION 1 FRAME
. S
FIGURE 1-4. DRIVE HUB ASSEMBLIES
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
2780227 DRIVE HUB ASSEMBLY (2WD) Ref. A T
2780228 DRIVE HUB ASSEMBLY (4WD) Ref. A
I
1 See Note Spindle/Housing Assembly (Note: Not Available - Purchase 1 O
1A 7017031
Individual Components.)
Spindle 1
N
1B 7000236 Seal 1
1C 7000273 Cone, Bearing 1 1
1D 7000272 Cup, Bearing 1
1E 7000275 Cone, Bearing 1
1F 7000274 Cup, Bearing 1 F
1G 7017033 Housing 1
R
A
1H 7000239 Washer, Thrust 1
1I 7000240 Ring, Retaining 1
1J 7001928 Plug, Pipe 1 M
1K
1L
Not Used
Not Used
E
1M Not Used
1N 7000265 Stud, Wheel 10
2 7017034 Gear, Ring 1
3 See Note Carrier Assembly (Note: Not Available - Purchase 1
Individual Components.)
3A 7017036 Carrier 1
3B 7001901 Thrustwasher, Tanged 6
3C 7001902 Bearing, Needle 96
3D 7001903 Spacer, Thrust 3
3E 7017040 Shaft, Planet 3
3F 7017037 Gear, Cluster 3
3G 7001906 Rollpin 3
4 7017035 Gear, Internal 1
5 7000224 O-Ring 1
6 See Note Cover Assembly (Note: Not Available - Purchase Individual 1
Components.)
6A 7024155 Cover 1
6B 7017042 Cap 1
6C 7000220 Bolt 1/4in-20NC x 3/4in 4
6D 7000231 Cap, Disengage 1
6E 7000235 Rod, Disengage 1
6F 7000213 O-Ring 1
6G 7000238 O-Ring 1
6H 7017048 Plug, Pipe 1
7 7000282 Thrustwasher 2
8 7000283 O-Ring 1
9 7000284 Ring, Retaining 1
10 7017027 Ring, Retaining 1
11 Shaft, Input Options: 1
7017039 2WD
7017044 4WD

3120741 1-13
SECTION 1 FRAME
S FIGURE 1-4. DRIVE HUB ASSEMBLIES
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
12 Spacer, Input Options: 1
7017041 2WD
I 7017045 4WD

O 13
7017038
Gear, Sun Options:
2WD
1

N 7017043 4WD
14 Spacer, Input Options: A/R

1 Not Required
7017046
2WD
4WD
0
1
15 7000287 Thrustwasher 4

F 16 7000288 Thrustwasher 2

R
17 7000289 Bolt 3/8in-16NC x 2-1/2in (Grade 8) 12
18 Not Used
A 19 7000290 Coupling 1

M 20
21
7017047 Pin, Dowel
Thrustwasher Options:
2
A/R
E 7017050 2WD 1
Not Required 4WD 0
22 to 24 Not Used
25 7017068 Seal Kit (Includes Items 1B, 1I, 5, 6F, 6G, 15 &16) 1

1-14 3120741
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLIES S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N

F
R
A
M
E

3120741 1-15
SECTION 1 FRAME
S FIGURE 1-5. DRIVE MOTOR ASSEMBLY
E
C
T 7
I 4
5 6 8
O
3
N 9
10
1
2
F 1 11
R
A
M 12

E
13

23
22
14
15
21 20 19 18 16
17

24
30

31

GENUINE PARTS

1-16 3120741
SECTION 1 FRAME
. S
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
3160204 DRIVE MOTOR ASSEMBLY Ref. A T
1 7012701 Shaft - 13 Teeth 1
I
2 Use 2900788 Seal, Shaft 1 O
3 7012702 Bearing, Cradle 2 N
4 See Note Housing (Note: Not Available - Purchase Complete Assy.) 1
5 7012703 Rod, Piston 1
6 7012704 Piston, Stroking 1 1
7 Use 2900788 O-Ring 1
8 7012705 Nut, Adapter 1
9 7012706 Bearing, Roller 1 F
10 7012707 Bolt, Metric Socket Head M12 x 65 4 R
11
12
7012708
7012709
Block, Port
Shim
1
1
A
13 7012710 Pin, Dowel M6 x 18 1 M
14
15
Use 2900788
7012711
O-Ring
Nut, Cap M10 x 1
1
1
E
16 7012712 Screw, Adjusting 1
17 Use 2900788 O-Ring 2
18 7012713 Nut, Jam M10 x 1 1
19 Use 7012716 Rotary Group Assembly 1
20 See Note Plug (Note: Not Available - Purchase Locally.) 1
21 Use 7012716 Plate, Swash 1
22 7012714 Bearing, Roller 1
23 7012715 V-Ring 1
24 7012700 Control Plate Assembly 1
25 to 29 Not Used
30 2900788 Seal Kit (Includes Items 2,7,14,17 and O-Rings under Item 1
24)
31 7012716 Rotary Group Kit (Includes Items 19 and 21) 1

3120741 1-17
I

F
T

E
E
S

A
R
C

N
O

M
201

1-18
202
204
205

201
202
205

201
202
205

201
202
205
203
201
202

205
FIGURE 1-6. DRIVE VALVES INSTALLATIONS

MOUNTED INSIDE FRAME.


SHOWN HERE FOR CLARITY
SECTION 1 FRAME

102
101
2
1 112
12
110B
11B 110
11

112
111
101
102
11A
110A 11C
110C

3120741
SECTION 1 FRAME
. S
FIGURE 1-6. DRIVE VALVES INSTALLATIONS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
DRIVE VALVES INSTALLATION - 2WD/2WS OPTIONS: Ref. T
0258288
0270209
Prior to S/N 0300056875
S/N 0300056875 to S/N 0300069000
Ref.
Ref.
C
B
I
O
1 0100011 Compound, Locking, A/R N
2 0641628 Bolt 3/8in-16NC x 3-1/2in 2
3 to 10 Not Used
11 4641041 Flow Divider Valve Assembly 1 1
11A 7022396 Cartridge, Flow Divider 1
7021625 Seal Kit - 7022396 Cartridge 1
11B 7022398 Cartridge, Load Shuttle 1 F
7023900 Seal Kit - 7022398 Cartridge 1 R
11C 7022397
7022399
Cartridge, Check Valves
Seal Kit - 7022397 Cartridge
2
2
A
12 4751600 Flatwasher, 3/8in 2 M
WHEEL DRIVE INSTALLATION OPTIONS: Ref.
E
0258289 Prior to S/N 0300056875 (4WD/2WS) Ref. D
0270210 S/N 0300056875 to S/N 0300069000 (4WD/2WS) Ref. B
0258910 Prior to S/N 0300056875 (4WD/4WS) Ref. A
0270211 S/N 0300056875 to S/N 0300069000 (4WD/4WS) Ref. B

101 0100011 Compound, Locking A/R


102 0641628 Bolt 5/8in-11NC x 3-1/2in 4
103 to 109 Not Used
110 4641041 Flow Divider Valve Assembly 1
110A 7022396 Cartridge, Flow Divider 1
7021625 Seal Kit - 7022396 Cartridge 1
110B 7022398 Cartridge, Load Shuttle 1
7023900 Seal Kit - 7022398 Cartridge 1
110C 7022397 Cartridge, Check Valves 2
7022399 Seal Kit - 7022397 Cartridge 2
111 4641042 Flow Divider Valve Assembly 1
7021656 Cartridge, Flow Divider 2
7021625 Seal Kit - 7021656 Cartridge 2
112 4751600 Flatwasher, 3/8in 4
113 to 114 Not Used

0258343 FRAME COVERS INSTALLATION Ref. C

201 0100011 Compound, Locking A/R


202 0641608 Bolt, 3/8in- 16NC x 1in 10
203 3570686 Plate, Cover Front 1
204 3570690 Plate, Cover Rear 1
205 4751600 Flatwasher, 3/8in 10

3120741 1-19
SECTION 1 FRAME
S FIGURE 1-6. DRIVE VALVES INSTALLATIONS (CONTINUED)
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
I
O
N

F
R
A
M
E

1-20 3120741
SECTION 2 TURNTABLE

TABLE OF CONTENTS
S
FIGURE DESCRIPTION PAGE
E
2-1
2-2
CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2-6
C
2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 T
2-4 TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO S/N 0300068040). . . . . . . . . 2-12 I
2-5 TURNTABLE AND SWING DRIVE INSTALLATIONS (S/N 0300068040
TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
O
2-6 SWING HUB ASSEMBLY (PRIOR TO S/N 0300068040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 N
2-7 SWING BRAKE ASSEMBLY (PRIOR TO S/N 0300068040) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2
2-8 SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300068040) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-9 SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000) . . . . . . . . . . . . . . 2-24
2-10 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-11
2-12
GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . .
FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO S/N 0300048538) . . . . .
2-38
2-42
T
2-13 FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000) . . . . . . . 2-48 U
2-14 DUAL FUEL INSTALLATION (FORD MACHINE OPTION) (PRIOR TO S/N 0300048538) . . . . 2-56 R
2-15 DUAL FUEL INSTALLATION (FORD MACHINE OPTION) (S/N 0300048538
TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 N
2-16 GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 2-64 T
2-17
2-18
ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000) . . . . . . . . .
PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-68
2-74
A
2-19 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78 B
2-20 ROTARY COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82 L
2-21
2-22
GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432). . . . . . . . . . . . . . . . . . .
GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 0300064432
2-84
E
TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-23 ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) . . . . . . . . . . . . . . . . . . . 2-94
2-24 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-25 ENGINE TRAY JACK INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102

3120741 2-1
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS

S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-2 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-1. CONTROL VALVES INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


VALVES INSTALLATIONS Ref.
E
C
0258454 800A (2WS) Ref. C
0258455 800A (4WS) Ref. C
0258456 800AJ (2WS) Ref. C T
0258457 800AJ (4WS) Ref. C
I
1 Main Control Valve Assembly Options (See Figure 2-2 for 1 O
Use 4641099
Breakdown):
Prior to S/N 0300040142 (was p/n 4641034)
N
Use 4641099 S/N 0300040142 to S/N 0300041275 (was p/n 4641093)
4641099 S/N 0300041275 to S/N 0300069000 2
2 2120167 Return Filter Assembly 1
2120168 Element, Filter 1
7020021 Indicator, Clogged 1 T
3 4640866 Valve Assembly (Level) 1
U
R
3A 7017466 Cartridge 1
2900708 Seal Kit - Cartridge 1
3B 7012959 Knob 1 N
4 2120163
2120150
Pressure Filter Assembly
Element, Filter
1
1
T
7023206 O-Ring, Filter Bowl 1 A
7023207 Ring, Filter Bowl Backup 1 B
5
7020020
4641061
Indicator
Solenoid Valve Assembly (Brake)
1
1 L
7012943 Coil 1 E
7017479 Cartridge without Coil 1
7012518 Seal Kit - 7017479 Cartridge 1
6 4640906 Solenoid Valve Assembly (2 Speed) 1
6A 7012944 Coil 1
7023981 Cartridge without Coil 1
7012905 Seal Kit - 7023981 Cartridge 1
6B 7017481 Cartridge, Check 2
7012972 Seal Kit - 7017481 Cartridge 2
7 3570979 Plate, Spacer 1
8 Not Used
9 3841340 Loop, Hose 4
10 2220893 Fitting, Adapter 1
11 0641614 Bolt 3/8in-16NC x 1-3/4in 3
12 0641606 Bolt 3/8in-16NC x 3/4in 8
13 4711600 Flatwasher 3/8in Narrow 6
14 0641508 Bolt 5/16in-18NC x 1in 2
15 4891500 Flatwasher 5/16in 2
16 4711500 Flatwasher 5/16in Narrow 2
17 0641418 Bolt 1/4in-20NC x 2-1/4in 2
18 Not Used
19 0641414 Bolt 1/4in-20NC x 1-3/4in 2
20 0651406 Bolt 1/4in-28NF x 3/4in 4
21 4711400 Flatwasher 1/4in Narrow 16

3120741 2-3
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)

S FIG & ITEM #


22
PART NUMBER
3311405 Locknut 1/4in-20NC
DESCRIPTION QTY.
6
REV.

E 23 0100011 Compound, Locking A/R


C 24 Valve Assembly (Jib Control) Options: (See Figure 2-3 for A/R

T
Breakdown)
Not Required 800A 0
I 4640921 800AJ 1

O 25 Harness Assembly (Jib Control) Options (Not Shown - See


Section 7 for Breakdown):
A/R

N Not Required 800A 0


4921927 800AJ 1
26 Valve Assembly (4WS Control) Options: A/R
2 Not Required 2WS 0
4640922 4WS (See Figure 2-3 for Breakdown) 1

T 27 Harness Assembly (4WS Control) Options (Not Shown -


See Section 7 for Breakdown):
A/R

U Not Required 2WS 0

R 28
4921928
4420060
4WS (See Figure 2-3 for Breakdown)
Tape, Double Sided
1
2in/5cm
N
T 0258410 TILT INDICATOR INSTALLATION (MACHINES WITHOUT
ADE SYSTEM ONLY)
Ref. B

A
B 101 4360417 Indicator, Tilt 1

L 102
103
0140001
0641406
Horn
Bolt 1/4in-20NC x 3/4in
1
3
E 104 4711400 Flatwasher 1/4in Narrow 5
105 3311405 Locknut 1/4in-20NC 3

0258670 AUXILIARY PUMP INSTALLATION Ref. B

201 Use 1001091424 Auxiliary Pump Service Kit (was p/n 3600287) 1
Service Parts for p/n 3600287 pump
7016779 Replacement Motor Assembly 1
7016781 Brush Kit - 7016779 Motor 1
7016780 Replacement Pump Assembly 1
7016785 Seal Kit - 7016780 Pump 1
7016782 Coupling, Pump/Motor 1
7016783 Pump Mounting Kit 1
7016784 Relief Valve Assembly
202 0902415 Bracket, Pump Mounting 1
203 0641610 Bolt 3/8in-16NC x 1-1/4in 3
204 4751600 Flatwasher 3/8in 3
205 0641506 Bolt 5/16in-18NC x 3/4in 4
206 4711500 Flatwasher 5/16in Narrow 4
207 0100011 Compound, Locking A/R

2-4 3120741
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-5
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

S
E
C
T
I 2
O
N
16
2 37
9
4 32
T 17
21
U 32A
R 21A 20 5
3
N 8
25
34
T 7 22
6
A 20A 23B
B 35
L 24 39
E 12 23 31
13
38 15
23A 26

26A
30
30A 40 19
29
33 18
10
11
28
36 28A
14 29A
27
27A
TORQUE TO 60 IN/LBS

2-6 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


MAIN CONTROL VALVE ASSEMBLY Ref.
E
C
4641034 Prior to S/N 0300040142 Ref. A
4641093 S/N 0300040142 to S/N 0300041275 Ref. B
4641099 S/N 0300041275 to S/N 0300069000 Ref. B T
1 Not Used
I
2 See Note Block (Note: Not Available - Purchase Complete Assy.) 1 O
3 7010542 Cartridge, Load Sensing (Main Lift) 1 N
7010543 Seal Kit - 7010542 Cartridge 1
4 7010542 Cartridge, Load Sensing 1
7010543 Seal Kit - 7010542 Cartridge 1 2
5 7010542 Cartridge, Load Sensing (Swing) 1

T
7010543 Seal Kit - 7010542 Cartridge 1
6 7010542 Cartridge, Load Sensing 1
7010543 Seal Kit - 7010542 Cartridge 1 U
7 7010542
7010543
Cartridge, Load Sensing (Main)
Seal Kit - 7010542 Cartridge
1
1
R
8 7017420 Cartridge, Relief Valve (Main Lift) 1 N
7012998 Seal Kit - 7017420 Cartridge 1
T
A
9 7017423 Cartridge, Relief Valve (Swing) 1
7012998 Seal Kit - 7017420 Cartridge 1
10 7018941 Orifice 1 B
11
12
7018941
7017474
Orifice
Cartridge, Check Valve (Tower Lift)
1
1
L
2900708 Seal Kit - 7017448 Cartridge 1 E
13 7021602 Piston, Pilot (4641093 & 4641099 Valves Only) 1
14 7017428 Cartridge, Relief Valve (Platform Level Down) 1
7012998 Seal Kit - 7017428 Cartridge 1
15 7017427 Cartridge, Relief Valve (Platform Level Up) 1
7012998 Seal Kit - 7017427 Cartridge 1
16 7017428 Cartridge, Relief Valve (Front Steer) 1
7012998 Seal Kit - 7017428 Cartridge 1
17 7017428 Cartridge, Relief Valve (Front Steer) 1
7012998 Seal Kit - 7017428 Cartridge 1
18 7012914 Cartridge, Pilot Check (Platform Level) 1
7012918 Seal Kit - 7012914 Cartridge 1
19 7012914 Cartridge, Pilot Check (Platform Level) 1
7012918 Seal Kit - 7012914 Cartridge 1
20 7018992 Control Valve Assembly (Main Lift) 1
7012773 Seal Kit - 7018992 Valve 1
20A 7018991 Coil 2
7018912 Nut 2
21 7012775 Control Valve Assembly (Swing) 1
7012773 Seal Kit - 7012775 Valve 1
21A 7012772 Coil 2
7018912 Nut 2
22 See Note Manifold, Valve (Main) (Note: Not Available for 1
Purchase.)

3120741 2-7
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)

S FIG & ITEM #


23
PART NUMBER
7018994
DESCRIPTION
Control Valve Assembly (Main)
QTY.
1
REV.

E 7012773 Seal Kit - 7018994 Valve 1


C 23A 7012772 Coil 1

T 23B
7018912
7018993
Nut
Plug
1
1
I 24 Cartridge without Coil Options: 1

O Use 7017414 4641034 & 4641093 Valves - Prior to S/N 0300041275


(was p/n 7017475)
N 7017414 4641099 Valve - S/N 0300041275 to S/N 0300069000
2900708 Seal Kit - 7017414 Cartridge 1

2
7012901 Seal Kit - 7017475 Cartridge 1
7000645 Coil - 7017414 Valve Only 1
7012943 Coil - 7017475 Valve Only 1

T 25
Use 7021601
Cartridge, Flow Regulator (Main) Options:
4641034 Valve - Prior to S/N 0300040142
1

U (was p/n 7017476)

R 7021601 4641093 & 4641099 Valves - S/N 0300040142 to


S/N 0300069000
N 7017477 Seal Kit - 7021601 Cartridge 1
T 26 Use 70000579 Control Valve Assembly (Main Tele) (was p/n 7012766) 1

A
Note: Refer to Vendor P/N on Valve Nameplate before Ref.
ordering Parts. P/N 7012766 is RR00567495 or
B R900567495. P/N 70000579 is R900930080.

L
Seal Kit Options: 1
7012769 7012766 Valve
E 70000583 70000579 Valve
26A Coil Options: 1
7012772 7012766 Valve (was p/n 7012768)
70000582 70000579 Valve
Nut, Coil Options: 1
7018912 7012766 Valve
70000580 70000579 Valve
27 Use 70001976 Control Valve Assembly (Tower Tele) (was p/n 7012770) 1
7012773 Seal Kit - 7012770 Valve 1
27A 7012772 Coil 2
7018912 Nut 2
28 Use 70001976 Control Valve Assembly (Platform Level) (was p/n 7012770) 1
7012773 Seal Kit - 7012770 Valve 1
28A 7012772 Coil 2
7018912 Nut 2
29 Use 70001976 Control Valve Assembly (Platform Rotate) (was p/n 1
7012770)
7012773 Seal Kit - 7012770 Valve 1
29A 7012772 Coil 2
7018912 Nut 2
30 Use 70001976 Control Valve Assembly (Tower Lift) (was p/n 7012770) 1
7012773 Seal Kit - 7012770 Valve 1
30A 7012772 Coil 2
7018912 Nut 2

2-8 3120741
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
31 7012989 Cartridge, Flow Regulator (Platform Rotate) 1
7012953 Seal Kit - 7012989 Cartridge 1
32 7012774 Control Valve Assembly (Front Steer) 1 C
32A
7012773
7012772
Seal Kit - 7012774 Valve
Coil
1
2
T
7018912 Nut 2 I
33 Valve, Sandwich (Platform Rotate) Options: A/R
O
N
Not Required 4641034 & 4641093 Valves - Prior to S/N 0300041275 0
7021310 4641099 Valve - S/N 0300041275 to S/N 0300069000 1
7018945 O-Rings, Replacement - 7021310 Valve 2
34 7017478
7017477
Cartridge, Check Valve (Main Pressure)
Seal Kit - 7017478 Cartridge
1
1
2
35 7012941 Cartridge without Coil (Main Dump) 1
7010543 Seal Kit - 7017452 Cartridge 1 T
36
7012944
7017428
Coil
Cartridge, Relief Valve (Tower Tele)
1
1 U
7012998 Seal Kit - 7017428 Cartridge 1 R
37 7018942 Capscrew #10-24NC x 2in 28
N
T
38 7018951 Capscrew 1/4in-20NC x 1-1/2in 4
39 7021311 Capscrew #10-24NC x 4-1/2in 4
40 See Note Valve, Check (Platform Rotate) (4641034 Valve Only) 1 A
B
(Note: Not Available for Purchase.)
7018945 O-Ring (Platform Rotate) (4641034 Valve Only) 2
L
E

3120741 2-9
SECTION 2 TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
7
S
E
C 2
T
I
O
2A
2C
N 2B 6

2 1
4

T
U
R
N 3

T 8
A
B NOTE: TORQUE ITEMS 6, 7,103 &104
L TO 60 IN/LBS.
E 104

102

102A
102C
102B

101

101
106
105 103

2-10 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


ACCESSORY VALVE ASSEMBLIES Ref.
E
4640921 ARTICULATING JIB VALVE ASSEMBLY Ref. D C
T
1 7012965
7012953
Cartridge, Flow Control
Seal Kit - 7012965 Cartridge
1
1
I
2 Use 70001976 Directional Control Valve Assembly (was p/n 7012770) 1 O
7012773 Seal Kit 1 N
2A 7018945 O-Ring 4
2B 7018912 Nut 2
2C 7012772 Coil 2 2
3 7017421 Cartridge, Relief 1

T
7012998 Seal Kit - 7017421 Cartridge 1
4 7017422 Cartridge, Relief 1
7012998 Seal Kit - 7017422 Cartridge 1 U
5 4460499 Connector, DIN with Diode (Not Shown - Part of Valve
Harness)
2
R
6 7012777 Capscrew, Socket Head 5/16in-18NC x 2-1/4in (Used to 4 N
7 7018942
Mount Valve Assembly)
Capscrew, Socket Head #10-24NC x 2in 4 T
8 7012776 O-Ring (Used to Mount Main Valve) 2 A
B
L
4640922 4WS VALVE ASSEMBLY Ref. B

101 7017420 Cartridge, Relief 1 E


7012998 Seal Kit - 7017420 Cartridge 1
102 7012774 Directional Control Valve Assembly 1
7012773 Seal Kit 1
102A 7018945 R-Ring 4
102B 7018912 Nut 2
102C 7012772 Coil 2
103 7018946 Capscrew, Socket Head #10-24NC x 5in (Used to Mount 4
Main Valve)
104 7018942 Capscrew, Socket Head #10-24NC x 2in 4
105 7018948 O-Ring (Used to Mount Main Valve) 4
106 7018947 Plate, O-Ring 1

3120741 2-11
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO
S/N 0300068040)
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-12 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO S/N 0300068040)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
TURNTABLE WELDMENT Ref. S
4620119 Standard Machines Ref. E
SWING DRIVE INSTALLATION OPTIONS: Ref. C
0258407 Prior to S/N 0300064566 Ref. D T
0270331 S/N 0300064566 to S/N 0300068040 Ref. B
I
1 3570488 Plate, Swing Drive 1 O
2 2780205 Hub, Swing Assembly (See Figure 2-6 for Breakdown) 1 N
3 Brake, Swing Assembly Options: (See Figure 2-7 for 1
Breakdown)
0920111 Prior to S/N 0300064566 2
0920119 S/N 0300064566 to S/N 0300068040
4 Motor, Swing Assembly Options: (See Figure 2-8 for 1
Breakdown) T
3160223 Prior to S/N 0300064566
U
R
3160279 S/N 0300064566 to S/N 0300068040
5 0642018 Bolt 5/8in - 11NC x 2-1/4in 12
6 Washer Options: 12 N
4892000
4740004
Flatwasher 5/8in (Prior to S/N 0300064566)
Hardened, Washer 5/8in (S/N 0300064566 to
T
S/N 0300068040) A
7
8
3932224
0681836
Bolt 1/2in - 13NC x 1-1/2in
Bolt 1/2in - 13NC x 4-1/2in (Grade 8)
4
2
B
9 4891800 Flatwasher 1/2in 2 L
10 0100011 Compound, Locking A/R E
11 0100019 Compound, Locking A/R
12 3311802 Nut Jam 1/2in - 13NC (S/N 0300052924 to 2
S/N 0300068040)
13 3971820 Setscrew 1/2in - 13NC x 2-1/2in (S/N 0300052924 to 2
S/N 0300068040)

SWING BEARING INSTALLATIONS Ref.


0254798 Prior to S/N 0300041029 Ref. A
0259055 S/N 0300041029 to S/N 0300068040 Ref. A

101 Bearing, Turntable Options: 1


0440207 Prior to S/N 0300041029
Use 2915096 S/N 0300041029 to S/N 0300068040 - Bearing Kit (was
p/n 0440233) (Kit Includes Bearing & Mounting Hard-
ware)
102 Bolt 5/8in - 11NC (Grade 8) 36
0682016 2in Length - Prior to S/N 0300041029
0682023 2-7/8in Length - S/N 0300041029 to S/N 0300068040
103 4892000 Flatwasher, Hardened 36
104 0100019 Compound, Locking A/R

3120741 2-13
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO S/N 0300068040)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S 0239585 TURNTABLE LOCK INSTALLATION Ref. B

E 201 Not Used


C 202 3421627 Pin 1

T 203
204
3421565
3760170
Pin, Snap
Ring, Quick Release
1
2
I 205 1260017 Chain 9in/23cm

O
N
0255316 REMOTE BEARING LUBE INSTALLATION Ref. 2

301 2751095 Hose, Grease 1

2 302
303
2180344
2160003
Fitting, Bulkhead
Fitting, Grease 45°
2
2
304 2220063 Fitting, 90° 2
T 305 2751032 Hose, Grease 1

U
R
N
T
A
B
L
E

2-14 3120741
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO S/N 0300068040)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-15
SECTION 2 TURNTABLE
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (S/N 0300068040
TO S/N 0300069000)
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-16 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (S/N 0300068040 TO S/N
0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S
TURNTABLE WELDMENT Ref.
E
C
4620119 Standard Machines Ref.

0272189 SWING DRIVE INSTALLATION Ref. A T


1 0100011 Compound, Locking A/R
I
2 0100019 Compound, Locking A/R O
3 0682214 Bolt 3/4in - 10NC x 1-3/4in (Grade 8) 4 N
4 3160286 Motor, Swing Assembly (See Figure 2-9 for Breakdown) 1
5 3312002 Nut Jam 5/8in - 11NC 1
6 3900293 Screw, Shoulder 1 2
7 3932224 Screw 3/4in- 10NC x 1-1/2in 4

T
8 3952020 Setscrew 5/8in x 2in 1
9 4071009 Shim 1
10 4740057 Hardened, Washer 4 U
11 4846430 Plate, Swing Drive 1
R
0271002 SWING BEARING INSTALLATION Ref. E N
T
A
101 0100019 Compound, Locking A/R
102 0440244 Bearing, Turntable 1
103 0682023 Bolt 5/8in - 11NC x 2-7/8in (Grade 8) 24 B
104
105
0682032
4892000
Bolt 5/8in - 11NC x 4in (Grade 8)
Flatwasher, Hardened
24
48
L
E
0259147 TURNTABLE LOCK INSTALLATION Ref. A

201 4844958 Pin, Locking 1


202 3421565 Pin, Snap 1
203 3760170 Ring, Quick Release 2
204 1260017 Chain 9in/23cm

0255316 REMOTE BEARING LUBE INSTALLATION Ref. 2

301 2751095 Hose, Grease 1


302 2180344 Fitting, Bulkhead 2
303 2160003 Fitting, Grease 45° 2
304 2220063 Fitting, 90° 2
305 2751032 Hose, Grease 1

3120741 2-17
SECTION 2 TURNTABLE
FIGURE 2-6. SWING HUB ASSEMBLY (PRIOR TO S/N 0300068040)
28
S
27

E 29

C 9
T
I 8

O 22 6
N

2 21A
5 11

T
U
R
20

N 7
T 21
A 10
B 26 19
L 3

E 17
14 4
13
18
2

26 15
16
15
25 14

1
23

24

12 40

2-18 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-6. SWING HUB ASSEMBLY (PRIOR TO S/N 0300068040)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


2780205 SWING HUB ASSEMBLY Ref. —
E
HOUSING ASSEMBLY Ref. C
1 7010492 Shaft, Output 1 T
2
3
7000228
7000255
Seal, Lip
Cup, Bearing
1
1
I
4 7000256 Cone, Bearing 1 O
5 7000257 Cup, Bearing 1 N
6 7000258 Cone, Bearing 1
7 7017089 Housing 1
8 7007633 Thrustwasher 1 2
9 7000229 Ring, Retaining 1

T
10 7010494 Pipe, Plug 2
11 7001928 Pipe, Plug 2
12 7000246 Gear, In O-Ring 2 U
——————————
CARRIER ASSEMBLY Ref.
R
13 7001931 Carrier 1 N
14 7001985 Thrustwasher, Tanged 6
T
A
15 7001909 Bearing, Needle 96
16 7000263 Spacer, Thrust 3
17 7001911 Shaft, Planet 3 B
18
19
7001987
7010474
Gear, Cluster
Rollpin
3
3
L
20 7001988 Ring Gear 1 E
21 7000230 O-Ring 1
21A 7017070 O-Ring 1
22 7000209 Cover, Input 1
23 7010488 Gear, Sun 1
24 7000269 Spacer, Input 1
25 7000270 Thrustwasher 1
26 7000253 Thrustwasher 2
27 7000217 Bolt 8
28 7000214 Bolt, Shoulder 4
29 2200222 Pipe, Plug 1
30 to 39 Not Used
40 7024100 Kit, Seal (Includes Items 2, 9, 21, 21A & 26) 1

3120741 2-19
SECTION 2 TURNTABLE
FIGURE 2-7. SWING BRAKE ASSEMBLY (PRIOR TO S/N 0300068040)

S
E
C
T 25
NOTE: Figure applies to Machines

I
prior to S/N 0300064566 only.
1
For Machines S/N 0300064566 to

O
S/N 0300068040 see Parts List.
3
2
N 4
5
6

2 7

T 9

U
R 10

N
T
A
B
L
E 11
13 12

14
13 12

14
15
16
17

18
19 22

21

23
24
25

2-20 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-7. SWING BRAKE ASSEMBLY (PRIOR TO S/N 0300068040)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


0920111 SWING BRAKE ASSEMBLY (PRIOR TO S/N 0300064566) Ref. B
E
1 7003451 Housing 1 C
2 7003452 Gasket 1 T
3
4
7003094
7003049
Torque Pin
Bearing, Ball
2
1
I
5 7003453 Ring, Retaining 1 O
6 7003050 Seal 1 N
7 7003454 Retainer, Spring 1
8 7000798 Spring, Compression (Small) 10
9 7000782 Spring, Compression (Large) 10 2
10 7003455 Shaft 1

T
11 7003456 Disc, Primary 1
12 7003457 Disc, Rotating 2
13 7003458 Spring, Wave 4 U
14
15
7003459
7003460
Disc, Stationary
Piston
2
1
R
16 7000722 Ring, Back-up 1 N
17 7000723 O-Ring 1
T
A
18 7000724 Ring, Back-up 1
19 7000725 O-Ring 1
20 7000796 Screw, Bleeder 1 B
21
22
7003461
7000728
Plate, Power
Plug, Protective 1
1
L
23 7003462 Washer 4 E
24 7003463 Bolt 1/2in-13NC 4
25 7000731 Gasket 2

0920119 SWING BRAKE ASSEMBLY (NOT SHOWN) (S/N 0300064566 Ref. B


TO S/N 0300068040)

7018612 Kit, Repair 1


Note: Repair Kit Only Ref.

3120741 2-21
SECTION 2 TURNTABLE
FIGURE 2-8. SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300068040)

S
E 19

C 17

T
I 14

O
16

N 14
15
2
14

T
U 13

R
N 33

T
A
B 37
L
E
34

10
9

8
7
6 40
5
4

1
3

2-22 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-8. SWING MOTOR ASSEMBLY (PRIOR TO S/N 0300068040)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


SWING MOTOR ASSEMBLY Ref.
E
C
3160223 Prior to S/N 0300064061 Ref. B
3160279 S/N 0300064061 to S/N 0300068040 Ref. A
T
1
7002123
Bolt Options:
Prior to S/N 0300064566
4
I
7020357 S/N 0300064566 to S/N 0300068040 O
2 7009996 Flange, Mounting 1 N
3 Use 7020360 Seal, Exclusion 1
4 Use 7020360 Washer, Back-up 1
5 Use 7020360 Seal, Pressure 1 2
6 Use 7020360 Seal 1

T
7 7002117 Race, Bearing 1
8 7002111 Washer, Thrust 1
9 7009998 Shaft 1 U
10
7020335
Housing Options:
Prior to S/N 0300064061
1
R
7020358 S/N 0300064061 to S/N 0300068040 N
11 to 12 Not Used
T
A
13 7020336 Drive 1
14 Use 7020360 Seal, Body 3
15 7020338 Plate, Spacer 1 B
16
17
7020339
7020346
Rotor Set Assembly
Cap, End
1
1
L
18 Not Used E
19 7020340 Bolt 7
20 to 32 Not Used
33 Bolt Options: 4
7020341 Prior to S/N 0300064061
7020353 S/N 0300064061 to S/N 0300068040
34 Use 7020360 O-Ring 2
35 to 36 Not Used
37 Valve, Counterbalance Options: 1
7020343 Prior to S/N 0300064061
7020359 S/N 0300064061 to S/N 0300068040
Cartridge, Valve Options: 2
See Note Prior to S/N 0300064061 (Note: Not Available for
Purchase.)
7020362 S/N 0300064061 to S/N 0300068040
O-Ring Options: 2
See Note Prior to S/N 0300064061 (Note: Not Available for
Purchase.)
7020363 S/N 0300064061 to S/N 0300068040
38 to 39 Not Used
40 7020360 Seal Kit - (Includes Items 3-6, 14 & 34) 1

3120741 2-23
SECTION 2 TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000)

S
26

E
20

C
12
2
T 13

I
O 6
N 1I

1H
2
5A
1F
T
U
R 1E
4

N
T 24
A
25
5
B 1G

L 1 11

E 10

1J 8
3G
1C
3E
3B
1D 3
3A
3F
1B

3C
11
3D

1A 3C
3B 9

2-24 3120741
SECTION 2 TURNTABLE

S
E
40
125 27 C
230 220
101 T
121 I
208 102 O
N
213
231A
231B 214 104
231C
231D
2
207
105 103
217
106
T
218
104
GENUINE PARTS 209
107
U
215 R
216
104
N
201 108 T
104
A
206 B
109
L
36 203 110 31 E
104
206
112
203
29 113
115
204 28 114
116
222 117 29
223 32
23
219 28

22
221 202 21 118
30
119
212 120
210
211 35 19
205

3120741 2-25
SECTION 2 TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S 3160286 SWING MOTOR/HUB ASSEMBLY Ref. A

E Housing/Shaft Assembly (Note: Not Available -


C
1 See Note 1
Purchase Individual Components.)

T
1A 7010492 Shaft, Out put 1
1B 7000228 Seal, Lip 1
I 1C 7000255 Cup, Bearing 1

O 1D
1E
7000256
7000257
Cone, Bearing
Cup, Bearing
1
1
N 1F 7000258 Cone, Bearing 1
1G 7017089 Housing 1

2 1H
1I
7007633
7000229
Washer, Thrust
Ring, Retaining
1
1
1J 7001928 Plug, Pipe 1

T 2 7000246 Gear, Internal 1

U
Carrier Assembly (Note: Not Available - Purchase
3 See Note 1
Individual Components.)
R 3A 7001931 Carrier 1

N
3B 7001985 Washer, Tanged 6
3C 7001909 Bearing, Needle 96
T 3D 7000263 Washer, Thrust 3

A 3E
3F
7001911
7001912
Shaft, Planet
Gear, Cluster
3
3
B 3G 7010474 Rollpin 3
L 4 7000248 Gear, Ring 1

E 5A
5 7000230
7017070
O-Ring
O-Ring
1
1
6 7000209 Cover, Input 1
7 Not Used
8 7010461 Gear, Sun 1
9 7000269 Spacer, Input 1
10 7000270 Washer, Thrust 1
11 7000253 Washer, Thrust 2
12 7000217 Bolt 5/16in-18NC x 2-1/4in (Grade 8) 8
13 7000214 Bolt, Shoulder 5/16in-18NC x 1-7/8in (Grade 8) 4
14 to 18 Not Used
19 7024703 Gasket 1
20 2200222 Plug, Pipe 1
21 7024704 Bolt 5/16in-18NC x 2in (Grade 8) 4
22 See Note Lockwasher (Note: Not Available for Purchase.) 4
23 7017023 Plug, Pipe 2
24 See Note Plate, ID (Note: Not Available for Purchase.) 1
25 7000281 Screw, Drive 2
26 7024705 O-Ring 1
27 7017082 Plug, Pipe 1
28 See Note Lug, Lifting (Note: Not Available for Purchase.) 2
29 7024185 Bolt 1/2in-13NC x 5in (Grade 8) 2
30 7017085 Elbow 2
31 7024707 Motor Assembly (See Items 101-121 for Breakdown) 1
32 7024784 Valve (No Serviceable Parts) 1

2-26 3120741
SECTION 2 TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
33 to 34 Not Used
S
E
35 7024706 Tube 1
36 7024702 Brake Assembly (See Items 201-223 for Breakdown) 1
37 to 39 Not Used C
40 7024100 Seal Kit, Swing Hub (Includes Items 1B, 1I, 5, 5A & 11) 1
T
7024707 MOTOR ASSEMBLY Ref. I
O
101
102
7024454
7024459
Bolt
Cover, End
5
1 N
103 Use 7024396 Seal, Commutator 1
104
105
Use 7024396
7024453
Seal, Ring
Commutator and Ring Assembly
5
1
2
106 Use 7024453 Ring 1
107 7024379 Manifold 1 T
108
109
7024455
7024380
Rotor Set
Plate, Wear
1
1
U
110 7024456 Link, Drive 1 R
111 Not Used
N
T
112 7024458 Shaft, Coupling 1
113 7004042 Bushing, Bronze 1
114 7004043 Washer, Thrust 1 A
115
116
7004044
Use 7024396
Bearing, Thrust
Seal, Inner
1
B
117 Use 7024396 Washer, Back-up 1 L
118 7024457 Housing 1 E
119 7004046 Bearing 1
120 Use 7024396 Seal 1
121 7010795 Plug, O-Ring 1
122 to 124 Not Used
125 7024396 Seal Kit, Motor (Includes Items 103, 104, 116,117 & 1
120)

7024702 BRAKE ASSEMBLY Ref.

201 7024189 Shaft 1


202 Use 7024702 Housing (Note: Not Available for Purchase.) 1
203 Use 7024193 Plate, Friction 2
204 Use 7024193 Plate, Pressure 1
205 7000731 Gasket 1
206 Use 7024193 Plate, Outer 2
207 See Note Gasket (Note: Use Item 230, 231C or 231D) 1
208 7024191 Cylinder 1
209 7024192 Piston 1
210 Use 7024197 Bearing, Ball 1
211 Use 7024197 Ring, Retaining 1
212 Use 7024197 Seal, Shaft 1
213 See Note Capscrew (Note: Not Available for Purchase.) 6
214 See Note Lockwasher (Note: Not Available for Purchase.) 6
215 Use 7024194 O-Ring 1

3120741 2-27
SECTION 2 TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S 216 Use 7024194 Ring, Back-up 1

E
217 Use 7024194 O-Ring 1
218 Use 7024194 Ring, Back-up 1
C 219 7024190 Pin, Dowel 2

T 220
221
See Note
See Note
Plug (Note: Not Available - Purchase Locally.)
Plug (Note: Not Available - Purchase Locally.)
1
1
I 222 Use 7024195 Spring (Natural) A/R
O 223 Use 7024196 Spring, (Blue) A/R

N
224 to 229 Not Used
230 7024194 Seal Kit, Brake (Includes Items 205, 207 & 215-218) 1
231 Repair Kit, Brake Options: 1

2 231A 7024195 Spring Kit (Includes 12 Natural Colored Springs -


Item 222)
231B 7024196 Spring Kit (Includes 12 Blue Colored Springs - Item

T 231C 7024193
223)
Friction Disc Kit (Includes Items 203, 204, 206 & 207)
U 231D 7024197 Bearing Kit (Includes Items 207 & 210-212)
R
N
T
A
B
L
E

2-28 3120741
SECTION 2 TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (S/N 0300068040 TO S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-29
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION

S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-30 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-10. DEUTZ ENGINE INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013,
Ref.
E
0300063665, 0300063975, 0300064000-0300064017, C
0300064390, 0300064392 & 0300064411.
T
DEUTZ ENGINE INSTALLATIONS Ref. I
0258415 Standard Machines (Prior to S/N 0300064432) Ref. 6/F
O
N
0271371 ADE System Machines (S/N 0300064432 to Ref. 9/F
S/N 0300069000)

1
2000146
Engine - Deutz F4M1011F Diesel Options:
Prior to S/N 0300064432
1
2
2000173 S/N 0300064432 to S/N 0300065695
2000189 S/N 0300065695 to S/N 0300069000
T
U
2 4845404 Tray Engine 1
3 3539872 Plate, Radiator Mounting 1
4 3620033 Cooler, Oil 1 R
5
6
2060025 Fan
Piston Pump Assembly Options (See Figure 2-18 for
1
1
N
Breakdown): T
Use 3600295
3600295
Prior to S/N 0300042829 (was p/n 3600277)
S/N 0300042829 to S/N 0300069000
A
7 1340060 Air Cleaner Assembly 1 B
7A 7012664 Element, Air Cleaner (Not Shown) 1 L
8
9
0340041
4640751
Band, Mounting
Valve, Oil Drain
2
1 E
10 3600278 Piston Pump Assembly 1
7018995 Seal Kit - 3600278 Pump 1
7024918 Seal, Shaft
7024930 Valve Assembly - 3600278 Motor 1
11 3200406 Mount, Rubber Engine (Rear) 2
12 3537420 Bracket, Engine Mounting - Rear 1
13 3539971 Bracket, Engine Mounting - Front 1
14 3537416 Support, Engine - Right 1
15 Support, Engine - Left Options: 1
3537417 Prior to S/N 0300041506
4846479 S/N 0300041506 to S/N 0300068269
4846566 S/N 0300068269 to S/N 0300069000
16 0400075 Battery 1
17 0181727 Hold-Down, Battery 1
18 0630498 Rod, Hold-Down 2
19 3740067 Relay 2
20 4567112 Tee, Air Intake Tube (Prior to S/N 0300042682 Only) 1
21 4360392 Switch, Restrictor Indicator 1
22 2180798 Fitting 1
23 3422446 Pin, Pivot 1
24 3841143 Keeper, Pin 1
25 3960389 Seal 5ft/1.5m

26 0940070 Bumper, Rubber 1

3120741 2-31
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (CONTINUED)

S FIG & ITEM #


27
PART NUMBER
3841340 Loop, Hose
DESCRIPTION QTY.
A/R
REV.

E 28 2720398 Hose, Oil Cooler 2


C 29 1703162 Nameplate - Fan Caution 2

T 30
31
1320016
2901392
Clamp, Hose
Throttle Mounting Kit (Prior to S/N 0300064432)
4
1
I 31A 7008833 Bracket, Throttle

O 31B 7008835 Coupling, Ball Joint

N
31C 7008836 Spring
31D 7023340 Screw, Shoulder 3/8in x 3/8in (Not Shown) A/R
32 2220451 Fitting, Straight 2

2 33
34
Not Used
Bracket, Control Module Mounting Options: 1
0902243 Prior to S/N 0300040385
T 0902511 S/N 0300040385 to S/N 0300064432

U
35 0641818 Bolt 1/2in-13NC x 2-1/4in A/R
36 3311805 Locknut 1/2in-13NC 4
R 37 0641610 Bolt 3/8-16NC x 1-1/4in A/R

N 38
39
3311605
4751600
Locknut 3/8in-16NC x 1-1/4in
Flatwasher 3/8in
22
44
T 40 0701414 Bolt 1/4in-20NC x 3/4in 6
A 41 4891800 Washer, Hardened 1/2in 2

B 42
43
0641407
4751400
Bolt 1/4in-20NC x 7/8in
Flatwasher 1/4in
A/R
A/R
L 44 3311405 Locknut 1/4in-20NC A/R

E 45
46
0721005
3321005
Bolt #10-24NC x 5/8in (Prior to S/N 0300064432)
Locknut #10-24NC (Prior to S/N 0300064432)
2
2
47 4751000 Flatwasher #10 (Prior to S/N 0300064432) 2
48 1320022 Clamp, Hose 6
49 2220273 Fitting, Reducer 2
50 2180536 Fitting, Straight 1
51 2220313 Fitting,90° 1
52 2750532 Hose 3/8in 6ft./1.83m

53 2220250 Fitting, Reducer 1


54 2220459 Fitting, 90° 1
55 2720271 Hose 3/16in 15ft./4.6m

56 0641812 Bolt 1/2in-13NC x 1-1/2in 4


57 0100020 Sealant, Thread A/R
58 0100011 Compound, Locking A/R
59 Not Used
60 Coupling, Rubber Intake Options:
2720351 Prior to S/N 0300067970 6in./15cm

2720449 S/N 0300067970 to S/N 0300069000 1


61 0700808 Bolt, Metric M8 x 16mm 4
62 Use 2910000 Actuator Assembly (was p/n 0060033) (See Section 7 for 1
Breakdown) (Prior to S/N 0300064432)
63 0641508 Bolt 5/16in-18NC x 1-1/4in 3
64 3900272 Capscrew, Button Head 5/16in-18NC x 1-3/4in 3
65 2720434 Elbow, Rubber 1
66 4845395 Air Intake Adapter Weldment 1

2-32 3120741
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
67 0641510 Bolt 5/16in-18NC x 1-1/4in 3
68 3311505 Locknut 5/16in-18NC A/R
69 0961986 Bushing, Flanged 2 C
70
70A
2901609
7016800
Battery Cable Kit
Cable, Battery (Red)
1
1
T
70B 7016809 Cable, Battery (Black) 1 I
70C 7016802 Cable (Red) 1
O
N
70D 7016803 Cable (Red) 1
70E 7016824 Cable (Red) 1
70F 7016825 Cable (Black) 1
71
72
4460611
4360294
Terminal, Battery Jumper Post
Breaker, Circuit - 30 Amp (Prior to S/N 0300064432)
1
1
2
73 1320222 J-Clip 3/8in 1
74 1320223 J-Clip 1/2in 3 T
75
76
0641606
3422532
Bolt 3/8in-16NC x 3/4in
Pin, Hitch
3
1 U
77 3790044 O-Ring 1 R
78 3960407 Gasket 1
N
T
79 4791400 Starwasher 1/4in 4
80 0701012 Bolt, Metric M10 x 25mm 4
81 0701015 Bolt, Metric M10 x 35mm 4 A
82
83
0642010
4752000
Bolt 5/8in-11NC x 1-1/4in
Flatwasher 5/8in
1
1
B
84 1701505 Decal - Diesel (Not Shown - Located on Hood) 1 L
85
86
2720058
2220794
Hose
Fitting, Barbed
16ft/4.9m
1
E
87 4711600 Flatwasher 3/8in Narrow 3
88 1320031 Clamp (Prior to S/N 0300042682 Only) 2
89 3200362 Mount, Rubber Engine (Front) 2
90 4711400 Flatwasher 1/4in Narrow 1
91 3960468 Seal, Foam Gasket 1
92 3960469 Seal, Foam Gasket 1
93 0641608 Bolt 3/8in-16NC x 1in 14
94 4060805 Flex-Trim 1/4in 7in/18cm

95 4060804 Flex-Trim 3/16in 16in/40cm

96 1060637 Lanyard 1
97 0641808 Bolt 1/2in-13NC x 1in 2
98 3311801 Nut 1/2in-13NC 1
99 4751800 Flatwasher 1/2in 1
100 3380429 Panel, Rubber 1
101 3539957 Plate, Hold Down 2
102 1320131 Clamp (Prior to S/N 0300042682 Only) 2
103 Tuning Tube Weldment Options: 1
103A 4845394 Prior to S/N 0300042682
103B 4567815 S/N 0300042682 to S/N 0300069000
104 2720423 Hose (Prior to S/N 0300042682 Only) 1
105 0641826 Bolt 1/2in-13NC x 3-1/4in 2
106 4740274 Washer, Snubbing 4

3120741 2-33
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (CONTINUED)

S FIG & ITEM #


107
PART NUMBER
1320258
DESCRIPTION
Clamp (Not Shown - Located in Center of Turntable)
QTY.
1
REV.

E (S/N 0300042829 to S/N 0300052924)

C 108 0641810 Bolt 1/2in-13NC x 1-1/4in (Not Shown - Used with Item 107)
(Prior to S/N 0300052924)
1

T 109 4711900 Flatwasher 9/16in 6


I 110 4922737 Harness, Engine Grounding (S/N 0300068561 to
S/N 0300069000)
1

O
N MUFFLER INSTALLATIONS Ref.
0256689 Standard Equipment (Spark Arresting) Ref. —
0256690 Optional Equipment (Catalytic) Ref. —
2 201 Muffler Options: 1
3220103 Spark Arresting

T
3220104 Catalytic
Muffler Components:
U Clamp Options: 1

R 1320176
70001017
Saddle Clamp Used on Spark Arresting
Band Clamp Used on Catalytic
N 7024398 Tube, Exhaust 1
T 7024560 Plug, Brass 1

A 2000146 ENGINE COMPONENTS (PRIOR TO S/N 0300064432) Ref. D


B
L 301
302
8320270
7000663
Filter, Fuel (was p/n 7016639)
Alternator (was p/ns 7016329, 7020436 & 7020410)
1
1
E 303 7016330 Switch, Oil Pressure (Not Shown) 1
304 7016331 Filter, Oil (was p/n 7016641) 1
70002813 Seal (Between Filter Head & Block) 1
305 7016332 Starter 1
306 7026631 Dipstick, Engine Oil (was p/ns 7019664 & 7016640) (Not 1
Shown)
70001002 Tube, Oil Dipstick (was p/n 7019664) (Not Shown) 1
307 7020025 Switch, Engine Oil Temperature (Not Shown) 1
308 7020414 V-Belt 1
309 Gasket, Cylinder Head Options (Not Shown): 1
70001681 1 Notch
70002411 2 Notches
70002530 3 Notches
7020431 Gasket, Valve Cover (Not Shown): 1
310 7000699 Seal (Doughnut) 1
7020471 Gasket (Muffler to Head) 4
70003476 Nut, Muffler Attaching 8
311 7019607 Shutdown, Throttle (was p/n 7016359) (Not Shown) 1
312 7012599 Pump, Fuel Injection 4
7020427 Injector, Fuel (Not Shown) 4
7020425 Nozzle (Not Shown) 4
313 7020463 Pump, Fuel Supply 1
7020419 Hose, Fuel Return 1

2-34 3120741
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
314 7020027 Flywheel/Ring Gear Assembly (Not Shown) 1
7020477 Ring Gear Only (Not Shown) 1
315 7020404 Washer, Oil Drain Plug (Not Shown) 1 C
316
317
7027250
7020465
Spring, Actuator (Not Shown)
Filler Cap, Oil (Not Shown)
1
1
T
I
ENGINE COMPONENTS Ref.
O
N
2000173 S/N 0300064432 to S/N 0300065695 Ref. B
2000189 S/N 0300065695 to S/N 0300069000 Ref. A

351
352
8320270
7000663
Filter, Fuel (was p/n 7016328)
Alternator (was p/n 7020410)
1
1
2
7020464 Regulator 1
70002234 Bracket, Adjustable 1 T
353
70003556
7020461
Pulley
Switch, Oil Pressure (Not Shown)
1
1 U
354 7016331 Filter, Oil 1 R
355 Starter Options: 1
N
T
7016332 Starter for 2000173 Engine
7020479 Starter for 2000189 Engine
See Note Relay (Note: Not Available for Purchase.) 1 A
7026608
70001498
Bolt, Starter Mounting
Shield, Starter Heat (Not Shown)
2
1
B
356 Dipstick, Oil Level Options (Not Shown): 1 L
7020418
7026631
Dipstick for 2000173 Engine
Dipstick for 2000189 Engine
E
7020487 Seal, Dipstick (Not Shown) 1
Tube, Dipstick Options (Not Shown): 1
See Note Tube for 2000173 Engine (Note: Not Available for
Purchase.)
70001002 Tube for 2000189 Engine
357 7020168 Switch, Engine Temperature (Not Shown) 1
7020480 Seal, Temperature Switch (Not Shown) 1
358 7020408 V-Belt 1
359 7020458 Actuator 1
7026607 Spring, Actuator (was p/n 7027276) 1
360 7020462 Pump, Fuel Injection (was p/n 7024318) 4
Injector, Fuel (Includes Nozzle Element) (Not Shown): 4
See Note Injector for 2000173 Engine (Note: Not Available for
Purchase.)
7026522 Injector for 2000189 Engine
361 Pump, Fuel Supply Options: 1
7020463 Pump for 2000173 Engine
7024413 Pump for 2000189 Engine
7020411 Seal, Pump (Not Shown) 1

3120741 2-35
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (CONTINUED)

S FIG & ITEM #


362
PART NUMBER DESCRIPTION
Flywheel Options (Not Shown):
QTY.
1
REV.

E 7020027 Flywheel for 2000173 Engine (Includes Ring Gear)


C See Note Flywheel for 2000189 Engine (Note: Not Available for

T
Purchase.)
7024579 Ring Gear for 2000189 Engine
I 363 7024565 Sensor, Tach (Not Shown - Located on Flywheel Housing) 1

O
(was p/n 7020481)
364 70001423 Fuel Filter Head 1
N 365 7020431 Gasket, Valve Cover (Not Shown) 1
Gasket, Cylinder Head Options: (Not Shown) 1
70001681 1 Notch
2 70002411 2 Notches
70002530 3 Notches

T 366 7020459
7020460
Thermostat (Includes Spring) (Not Shown)
Spring, Thermostat (Not Shown)
1
1
U 367 7020465 Cap, Oil Fill (Not Shown) 1

R 368 7020474 Pump Oil Lubrication (Not Shown) 1

N
7020468 Ring, Pump Sealing (Not Shown) 1
369 7020449 Gasket , Intake Manifold to Head (Not Shown) 4
T 370 7020471 Gasket , Exhaust Manifold to Head 4

A 0256847 PUMP COUPLING INSTALLATION Ref. —


B
L 401 1660234 Coupling, Hayes 1

E
402 0080163 Plate, Pump Adapter 1
403 0700810 Bolt Metric M8 x 20mm 63
404 4831900 Lockwasher M8 6
405 Not Used
406 4832000 Lockwasher M10 8
407 3020021 Grease, Coupling A/R

2-36 3120741
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-37
SECTION 2 TURNTABLE
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

S NOTE: These Machine S/N’s Also Equipped With ADE System: 0300062045,
0300062797, 0300063013, 0300063665, 0300063975,0300064000-0300064017,
E 0300064390, 0300064392 & 0300064411.
C
T 4

I
O 17 7 6
N 13 8

3
2 12

T 9
10

U
R
N 1 2A

T
A
B
5

L
E USE
8
16
17

EXISTING
HARDWARE
9
10 8
OR

10
10
22 2D 15
21 9
11 9
20 2 8 10
13

23
14
2B
2C

22 19
21
20

2-38 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013,
Ref.
E
0300063665, 0300063975, 0300064000-0300064017, C
0300064390, 0300064392 & 0300064411.
T
GENERATOR INSTALLATIONS Ref. I
110V Generator Options: Ref.
O
N
0257853 110V Generator (Prior to S/N 0300064432) Ref. 3
0271544 110V Generator - ADE System (S/N 0300064432 to Ref. 3
S/N 0300068269)
0272480 110V Generator - ADE System (S/N 0300068269 to
S/N 0300069000)
Ref. 2
2
220V Generator Options: Ref.
0257857
0271547
220V Generator (Prior to S/N 0300064432)
220V Generator - ADE System (S/N 0300064432 to
Ref.
Ref.
4
5
T
S/N 0300068269) U
0272481 220V Generator - ADE System (S/N 0300068269 to
S/N 0300069000)
Ref. 2
R
Note: Refer to Sky Power Accessories Manual p/n Ref. N
3124242 for the Miller 7500W Generator.
T
1 3580158 Pulley 1 A
2 Generator and Control Box Assembly Options: 1
B
L
2460011 110Volt Assembly (Prior to S/N 0300066053) I
2460032 110Volt Assembly (S/N 0300066053 to S/N 0300069000) C
2460013 220Volt Assembly B E
2A Generator Options: 1
7012558 110V Replacement Generator 1
Note: Replacement Generator p/n 7012558 Ref.
come standard with p/n 3580134 pulley. This
pulley may not be correct for all applications.
Refer to pulley options below.
1001100321 220V Replacement Generator 1
7012513 Cap, Brush Holder 4
7020108 Brush 4
7020109 Holder, Brush 4
7026199 110V/60Hz Armature with Slip Rings 1
70000123 220V/50Hz Armature with Slip Rings 1
7012514 Fan 1
7020190 Bearing 2
7020110 End Bell, Front 1
7020111 End Bell, Rear 1
7020193 Harness, Generator 1
2B Box, Control Options: 1
7003657 110V/60Hz Replacement Box
Note: Replacement 110V Control Box comes Ref.
with (2) standard receptacles p/n 4460190.
Optional industrial twist lock receptacle p/n
4460027 must be ordered separately.
70002235 220V/50Hz Replacement Box

3120741 2-39
SECTION 2 TURNTABLE
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)

S FIG & ITEM #


2B (cont’d)
PART NUMBER DESCRIPTION
Breaker, Circuit Options:
QTY.
1
REV.

E 4360542 110V Breaker, Circuit


C 70000126 220V Breaker, Circuit

T 7020191
2920162
Switch, Toggle
Lamp
1
1
I 4460190 Receptacle, Double (110V Box) 2

O 70000124 Receptacle, Double (220V Box) 1

N
70000125 Receptacle, Single (220V Box) 1
2C Voltmeter Options: 1
2420203 110Volt 60Hz Voltmeter

2 2D
7020192 220Volt 50Hz Voltmeter
Pulley Options: 1
3580134 Generator p/n’s 2460011 & 2460013
T 3580276 Generator p/n 2460032

U
7027887 Key, Woodruff
3 Bracket, Generator Mounting A/R
R 4845531 800A/AJ Models (Prior to S/N 0300064432) 1

N Not Required 800A/AJ Models (S/N 0300064432 to S/N 0300069000)


(Note: Generator Mount & Engine Mount are one
0

T Component)

A 4
0200530
Arm, Adjusting Options:
800A/AJ Models (Prior to S/N 0300064432)
1

B 0200741 800A/AJ Models (S/N 0300064432 to S/N 0300068269)


L 0200742 800A/AJ Models (S/N 0300068269 to S/N 0300069000)

E
5 V-Belt Options: 1
110Volt Generator:
0480050 800A/AJ Models (Prior to S/N 0300064432)
0480119 800A/AJ Models (S/N 0300064432 to
S/N 0300066053)
0480111 800A/AJ Models (S/N 0300066053 to
S/N 0300068269)
0480121 800A/AJ Models (S/N 0300068269 to
S/N 0300069000)
220Volt Generator:
0480050 800A/AJ Models (Prior to S/N 0300064432)
0480119 800A/AJ Models (S/N 0300064432 to
S/N 0300066053)
0480050 800A/AJ Models (S/N 0300066053 to
S/N 0300066742)
0480118 800A/AJ Models (S/N 0300066742 to
S/N 0300068270)
0480121 800A/AJ Models (S/N 0300068270 to
S/N 0300069000)
6 0711414 Bolt M14 x 30mm (Prior to S/N 0300068269) 2
7 Hardware Options: A/R
4751900 Flatwasher 9/16in (Prior to S/N 0300068269) 2
0641610 Bolt 3/8in-16NC x 1-1/4in (S/N 0300068269 to 1
S/N 0300069000)
8 0100011 Compound, Locking A/R

2-40 3120741
SECTION 2 TURNTABLE
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
9 Bolt Options: A/R
0681612 Bolt 3/8in-16NC x 1-1/2in (Grade 8) (Prior to 3
S/N 0300068269)
C
T
0641772 Bolt 7/16in-14NC x 9in (S/N 0300068269 to 1
S/N 0300069000)
10 4751600 Flatwasher 3/8in 6 I
11
12
2860012
3311605
Key, Woodruff
Locknut 3/8in-16NC
1
1 O
13 Hardware Options: 1 N
0700819 Bolt M8 x 55mm (Prior to S/N 0300068269)

2
3311705 Locknut 7/16-14NC (S/N 0300068269 to
S/N 0300069000)
14 3740080 Relay 1

T
15 4460023 Connector, Strain Relief 1
16 0641508 Bolt 5/16in-18NC x 1in 1
17 4751500 Flatwasher 5/16in 2 U
18
19
Not Used
3520028 Plug, Hole 1
R
20 0721006 Bolt #10-24NC x 3/4in 4 N
21 3311005 Locknut #10-24NC 4 T
22
23
4751000
4360294
Flatwasher #10
Breaker, Circuit - 30 Amp
9
1 A
24 Not Used B
25 4360336 Switch, Toggle (Not Shown - Located at Platform) 1
L
E
26 4740397 Bushing (Not Shown - Located at Platform) 1
27 4060802 Guard, Switch (Not Shown - Located at Platform) 1
28 Not Used
29 2820031 Heatshrink (Not Shown - Located at Platform) 4in/10cm

30 3251102 Decal (Not Shown - Located at Platform) 1

3120741 2-41
SECTION 2 TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO
S/N 0300048538)
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-42 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO S/N 0300048538)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


ENGINE ASSEMBLIES Ref.
E
C
0258402 Standard Gas Machines Built Prior to S/N 0300039829 Ref. 1/A
0258931 Standard Gas Machines Built S/N 0300039829 to Ref. 2/A
S/N 0300048538 T
1 Engine - Ford LRG-425 Options: 1 I
2000156 Prior to S/N 0300039829 O
2
2000160 S/N 0300039829 to S/N 0300048538
Piston Pump Assembly Options (See Figure 2-18 for Break- 1
N
down):
Use 3600295
3600295
Prior to S/N 0300042829 (was p/n 3600277)
S/N 0300042829 to S/N 0300048538
2
3 3600278 Piston Pump Assembly 1
7018995 Seal Kit - 3600278 Motor 1 T
7024918
7024930
Seal, Shaft
Valve Assembly - 3600278 Motor 1
U
4 3539972 Plate, Engine Mounting - Front 1 R
5 4566605 Tube, Spacer 1 N
6
7
2500005
0902088
Actuator, Precision Governor
Bracket, Precision Governor
1
1 T
8 3841255 Rod, Throttle 1 A
9 1660157 Coupling, Ball joint 2
B
L
10 2220437 Fitting, Reducer 1
11 4360037 Switch, Oil Pressure 1
12 2220273 Fitting, Reducer 1 E
13 4300056 Stud, Carburetor 1
14 4640989 Valve, Oil Drain 1
15 2750532 Hose 6in/21cm

16 1320022 Clamp 2
17 4360405 Switch, Oil Pressure 1
18 2180536 Fitting, Barbed 1
19 0701022 Bolt M10 x 70mm 2
20 0701014 Bolt M10 x 30mm 2
21 0700810 Bolt M8 x 20mm 3
22 0641812 Bolt 1/2in-13NC x 1-1/2in 4
23 1320222 J-Clip 1
24 0641408 Bolt 1/4in-20NC x 1in 4
25 3311405 Locknut 1/4in-20NC 5
26 2220250 Fitting, Reducer 1
27 3321401 Nut 1/4in-28NF 2
28 0100011 Compound, Locking A/R
29 0100020 Sealant, Pipe A/R
30 3790152 O-Ring 1
31 4891800 Washer, Hardened 1/2in 2
32 4360065 Switch, Oil Pressure 1
33 4564281 Tube, Dipstick 1
34 2420187 Dipstick 1
35 2220994 Fitting, Cross 1

3120741 2-43
SECTION 2 TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO S/N 0300048538)
(CONTINUED)

S FIG & ITEM #


36
PART NUMBER
4360157
DESCRIPTION
Switch, Water Temperature
QTY.
1
REV.

E 37 4751000 Flatwasher #10 2


C 38 4360455 Switch, Temperature 1

T 39 1320223 Clamp, J-Clip 2

I ENGINE INSTALLATIONS Ref.

O 0258403 Standard Gas Machines Built Prior to S/N 0300039829 Ref. 1/A

N
0258930 Standard Gas Machines Built S/N 0300039829 to Ref. 1/A
S/N 0300048538

2
101 Not Used
102 3539872 Mount, Radiator 1
103 0400075 Battery 1

T 104
105
0181727
0630498
Tie-Down
Bolt, Tie-Down
1
2
U 106 3620040 Radiator 1
R 7019656 Cap, Radiator 1

N 107
108
3538873
0080091
Bracket, Controller
Choke Adapter
1
1
T 109 3740067 Relay, Auxiliary Power Relay 1

A 110 3740080 Relay, Bosch Relay 2

B
111 0080214 Adapter, Fan Spacer 1
112 2060025 Fan, Suction 1
L 113 1580011 Container, Coolant Overflow Container 1

E 114
115
3570133
4845035
Plate, Engine Mount-Ford (Rear)
Tube, Air Cleaner
1
1
116 3200362 Mount, Rubber 4
117 1600211 Controller, Governor 1
118 2720435 Hose, Lower Radiator (Lower) 1
119 4360392 Switch, Restriction Indicator Switch 1
120 4100025 Sleeve, Fiberglass 2in 18in/46cm

121 1703162 Decal - Fan Blade 2


122 3570103 Plate, Engine Mount (Front) 1
123 4845404 Tray, Engine 1
124 3422446 Pin, Pivot 1
125 3841143 Pin, Keeper 1
126 2750532 Hose 5ft/1.5m

127 2220315 Fitting, Barbed 2


128 1320060 Clamp, Hose - 0.625 2
129 1320012 Clamp, Hose, Radiator 4
130 1320022 Clamp, Hose 14
131 0641828 Bolt 1/2in-13NC x 3-1/2in 4
132 4751800 Flatwasher 1/2in 1
133 3311805 Hex Nut 1/2in - 13UNC 4
134 0641610 Bolt 3/8in-16NC x 1-1/4in 10
135 0641608 Bolt 3/8in-16NC x 1in 24
136 4751600 Flatwasher 3/8in 55
137 3311605 Locknut 3/8in-16UNC 31

2-44 3120741
SECTION 2 TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO S/N 0300048538)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
138 Fitting Options: 1
2200233 Plug, Pipe 3/8in (Prior to S/N 0300039829) (Not Shown)
2200317 Fitting, Barbed (S/N 0300039829 to S/N 0300048538) C
139
140
0641408
0641406
Bolt 1/4in-20NC x 1in
Bolt 1/4in-20NC x 3/4in
10
9
T
141 4751400 Flatwasher 1/4in 20 I
142 3311405 Locknut 1/4in x 20UNC 19
O
N
143 0721006 Bolt #10-24NC x 3/4in 4
144 4751000 Flatwasher #10 4
145 3311005 Hex Nut #10-24NC 4
146
147
0100011
3570104
Compound, Locking
Plate, Fuel Pump
A/R
1
2
148 2220270 Fitting, Barbed 1
149 0100020 Sealant, Pipe A/R T
150
151
2180467
2720271
Fitting, 90° Barbed
Vacuum Hose 3/16in
1
4.5ft/1.4m U
152 0940070 Bumper, Rubber 1 R
153 4567071 Tube, Exhaust 1
N
T
154 0701012 Bolt M10 x 25mm 4
155 4832000 Lockwasher 4
156 1340060 Air Cleaner Assembly 1 A
157
7012664
0340041
Filter, Air Cleaner
Band, Muffler/Air Cleaner
1
2
B
158 0080201 Fitting, 90° Reducing 1 L
159
160
1320016
4240033
Clamp, Worm Gear
Strap, Tie
3
5
E
161 2720436 Hose, Radiator (Upper) 1
162 4240099 Strap, Tie 3
163 4791600 Starlock 3/8in 4
164 2180798 Fitting, Restriction Indicator 4
165 2901608 Battery Cable Kit 1
165A 7016800 Cable, Battery (Red) 1
165B 7016807 Cable, Battery (Black) 1
165C 7016808 Cable (Red) 1
165D 7016824 Cable (Red) 1
165E 7016825 Cable (Black) 1
166 4460611 Terminal, Battery Jumper Post 1
167 2220250 Fitting, Reducer 1
168 2220273 Fitting, Reducer 1
169 2720058 Hose 5/16in 12.8ft/4m

170 0721004 Bolt #10-24NC x 1/2in 2


171 4360294 Breaker, Circuit-30 AMP 1
172 3380429 Panel, Rubber 1
173 1320223 Clamp, “J” Clip 1/2in 4
174 3422532 Pin, Hitch 1
175 0641606 Bolt 3/8in-16NC x 3/4in 3
176 0642010 Bolt 5/8in-11NC x 1-1/4in 1
177 4752000 Flatwasher 5/8in 1
178 0700819 Bolt M8 x 1.25 x 55mm 4

3120741 2-45
SECTION 2 TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO S/N 0300048538)
(CONTINUED)

S FIG & ITEM #


179
PART NUMBER
4831900 Lockwasher M8
DESCRIPTION QTY.
4
REV.

E 180 0961986 Bearing, Flange 2


C 181 2200221 Plug, Pipe 1

T 182
183
1701542
2720160
Decal - Gasoline (Not Shown - Located Near Tank)
Hose
1
18in/46cm

I 184 4562516 Tube 1in/3cm

O 185 1320032 Clamp, Hose 1

N
186 4711400 Flatwasher, 1/4in 1
187 3960468 Seal, Foam 1
188 3960469 Seal, Foam 1

2 189
190
4060806
4060804
Flex-Trim
Flex-Trim
16in/41cm
19in/49cm

191 1060637 Cable, Lanyard 1


T 192 1641808 Bolt 1/2in-13NC x 1in 2

U
193 3311801 Hex Nut 1/2in-13 UNC 1
194 0641508 Bolt 5/16in-18NC x 1in 3
R 195 0641514 Bolt 5/16in-18NC x 1-3/4in 3

N 196
197
3311505
3539957
Locknut 5/16in-18UNC
Plate, Hold Down
6
2
T 198 3960389 Seal 5ft/1.5m

A 199 Tube, Fuel Line Options: 1

B 4567169
4567730
Prior to S/N 0300039829
S/N 0300039829 to S/N 0300048538
L 200 4740274 Washer, Snubbing 4

E 201
202
3841340
2720015
Loop, Hose (Not Shown - Located at Center of T/T)
Hose
3
12ft/3.66m

203 2120169 Filter, By-Pass 1

ENGINE COMPONENTS Ref.


2000156 Prior to S/N 0300039829 Ref.
2000160 S/N 0300039829 to S/N 0300048538 Ref.

301 Use 7019988 Carburetor (was p/n 7019974 - Prior to S/N 0300039829) 1
7019933 Carburetor Kit 1
7027292 Float Assembly 1
70000163 Needle, Spring Loaded (Fuel Valve) 1
7025122 Base, Carburetor 1
7016605 Choke, Automatic 1
70000646 Gasket, Carburetor (Bottom) (was p/n 7019975) 1
7024321 Gasket, Carburetor (Top) 1
302 Use 7012679 Starter (was p/n 7019986 - Prior to S/N 0300039829) (Not 1
Shown)
303 7019977 Alternator with Pulley & Regulator 1
303 7000897 Alternator without Pulley & Regulator 1
7019997 Regulator 1
304 Use 7027402 Belt, Drive (was p/n 7019979) 1
305 Use 7023687 Module, Ignition (was p/n 7019961) 1
306 7019980 Harness, Engine Wiring (Not Shown) 1

2-46 3120741
SECTION 2 TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO S/N 0300048538)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
307 7022153 Water Pump Assembly 1
7019985 Pulley, Water Pump 1
7019982 Tube, Water Pump Inlet 1 C
308
7022156 Thermostat
Fuel Pump Assembly Options:
1
1
T
7016600 Prior to S/N 0300039829 (Facet) I
7019983 S/N 0300039829 to S/N 0300048538 (Airtex)
O
N
309 7016601 Strainer, Fuel 1
310 7011868 Filter, Oil (was p/ns 7011869 & 7014501) 1
311 7019976 Flywheel 1
7022180
Use 1660250
Ring Gear
Coupling, Pump (15 Tooth) (was p/n 7016662)
1
1
2
312 70002307 Gasket, Exhaust (Manifold to Pipe) 1
7022143 Gasket, Exhaust (Manifold to Cylinder Head - Not Shown) 1 T
313
7019924
7025126
Manifold, Exhaust (Not Shown)
Manifold, Intake (was p/n 7019923)
1
1 U
7025125 Gasket, Intake (Manifold to Cylinder Head) 1 R
314 7000884 Solenoid, Fuel (Not Shown) 1
N
T
315 7022151 Cap, Oil Fill 1
316 Spark Plug Options (Not Shown): 4
See Note Prior to S/N 0300039829 (2000156 Engine Only) (Note: A
B
Not Available - Purchase Locally.)
7019932 S/N 0300039829 to S/N 0300048538 (2000160 Engine
Only) L
7022157
Wire Set, Spark Plug (Not Shown) Options:
Prior to S/N 0300039829 (2000156 Engine Only)
1
E
7019931 S/N 0300039829 to S/N 0300048538 (2000160 Engine
Only)
7019930 Coil, Ignition 1
317 7022178 Sensor, Crank (Not Shown) 1
318 7019978 Tensioner, Belt 1
319 7022150 Belt, Timing (2000160 Engine Only) 1

MUFFLER INSTALLATIONS Ref.


0258390 Standard Spark Arresting Ref. 1
0258391 Optional Catalytic Ref 1

401 Muffler Options: 1


3220113 Standard Spark Arresting
3220114 Optional Catalytic
402 0340046 Band 2
403 0902309 Bracket, Muffler 1
404 0641507 Bolt 5/16in-18NC x 7/8in 4
405 4711500 Flatwasher 5/16in Narrow 8
406 3311505 Locknut 5/16in-18NC 4
407 4567073 Tube, Exhaust 1

3120741 2-47
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO
S/N 0300069000)
S 15
24 308 23
17
21 VENT
LINE
126
130
FUEL
RETURN
169
130

E
20 149 138
20 150 149
18
149

C
21
407 402 23 149 163
167

T 401
401 9

I 404 307
325 194
16

O
309 405 24
19
406 SEE DUAL
403

N
FUEL INSTL.
153 10
155 2
316
155 327 TO
154 311 155 314 ENGINE
16 3

2
155 24
185 129 305
161 332 319
149
150 155 321
322 324
22
320

T 108 12 321
119
149 318 127
164 11

U
323 12
155
304 315 321

R 310 131 318 317


130
329 306 301

N 112 164
111 RETURN
335 TO TANK 142

T
313 143
135
116 317
136 189

A
165C
141
6 137 135 136 168
130
146 179 25 133 165

B
178 118 165A 165B
8 169
129 337 STARTER
336 7
326 130

L
1 AUX. PWR.
BAT.
165D RELAY
139 156 302

E
146 165E AUX. PWR.
141 PUMP TO ENG.
104 130
142 159 BLOCK
102 158
137 169
125 INLET
157 140 136 135 FROM
141 103 TANK
188 105 124 SUPPLY
113
180 TUBE
130 166
169
13 110 145
24 139 183 147
109 144
141 139 145 141 183 148
142
5 141 170 142 184 172
129 142 171 140
142 145
4 186 147
151

187 14 132
146 24 146
121 175 160
106 174
136 134
173

135 136
136 146 137
128
135 136
146 131 181 114
144 137 136 136 135 107
136 142 135 141
134 142
190 136
136 191 137
116
146 122
152
136 123
137

133
NOTE: These Machine S/N’s Also
Equipped With ADE System: 0300062045,
177
0300062797, 0300063013, 0300063665,
176
136 0300063975,0300064000-0300064017,
137
0300064390, 0300064392 & 0300064411.

2-48 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013,
Ref.
E
0300063665, 0300063975, 0300064000-0300064017, C
0300064390, 0300064392 & 0300064411.
T
ENGINE ASSEMBLIES Ref. I
0259476 Standard (S/N 0300048538 to S/N 0300064432) Ref. 1/A
O
N
0271368 Standard (With ADE System) (S/N 0300064432 to Ref. 2/A
S/N 0300069000)
0259478 Dual Fuel (S/N 0300048538 to S/N 0300064432) Ref. 1/A
0271364 Dual Fuel (With ADE System) (S/N 0300064432 to
S/N 0300069000)
Ref. 2/A
2
1
2000164
Engine - Ford LRG-425 EFI Options:
Standard
1
T
2000172 Standard (With ADE System) U
2000166 Dual Fuel
R
N
2000174 Dual Fuel (With ADE System)
2 3600295 Piston Pump Assembly (See Figure 2-18 for Breakdown) 1
3 3600278 Piston Pump Assembly 1 T
7018995
7024918
Seal Kit - 3600278 Motor
Seal, Shaft
1
A
7024930 Valve Assembly - 3600278 Motor 1 B
4 3539972 Plate, Engine Mounting - Front 1 L
5
6
4566605
4640989
Tube, Spacer
Valve, Oil Drain
1
1 E
7 2750532 Hose 6in/21cm

8 1320022 Clamp 1
9 3571498 Plate, Module Mounting 1
10 O-Ring Options: 1
3790152 S/N 0300048538 to S/N 0300067812
3790044 S/N 0300067812 to S/N 0300069000
11 0902539 Bracket 1
12 1320019 Clamp 1
13 0701022 Bolt M10 x 70mm 2
14 0701014 Bolt M10 x 30mm 2
15 0700810 Bolt M8 x 20mm 3
16 0641812 Bolt 1/2in-13NC x 1-1/2in 4
17 0721014 Screw #10-24NC x 1-3/4in 2
18 0721006 Screw #10-24NC x 3/4in 3
19 4891800 Washer, Hardened 1/2in 2
20 4751500 Flatwasher 5/16in 2
21 4751000 Flatwasher #10 8
22 4761500 Lockwasher 5/16in 2
23 3311005 Locknut #10-24NC 5
24 0100011 Compound, Locking A/R
25 0100020 Sealant, Pipe A/R

3120741 2-49
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)
(CONTINUED)

S FIG & ITEM # PART NUMBER


ENGINE INSTALLATIONS
DESCRIPTION QTY.
Ref.
REV.

E 0259477 Standard Ref. 5/E


C 0271367 Standard (With ADE System) Ref. 3/C

T 0259479
0271366
Dual Fuel
Dual Fuel (With ADE System)
Ref.
Ref.
6/F
1/A
I
O 101 Not Used

N
102 3539872 Mount, Radiator 1
103 0400075 Battery 1
104 0181727 Tie-Down 1

2 105
106
0630498
3620040
Bolt, Tie-Down
Radiator
2
1
7019656 Cap, Radiator 1
T 107 ECM 800A, Controller Options: 1

U
1600298 Standard
1600314 With ADE System
R 108 4846011 Weldment, Air Intake Tube 1

N 109
110
3740067 Relay, Auxiliary Power Relay
Relay, Bosch Relay Options:
1
2
T 3740080 Standard
A Not Required With ADE System

B 111
112
0080214
2060025
Adapter, Fan Spacer
Fan, Suction
1
1
L 113 1580011 Container, Coolant Overflow Container 1

E 114
115
3570133
Not Used
Plate, Engine Mount-Ford (Rear) 1

116 3200362 Mount, Rubber 4


117 Not Used
118 2720435 Hose, Lower Radiator (Lower) 1
119 4360392 Switch, Restriction Indicator Switch 1
120 3841340 Hose Loop (Not Shown Located inside turntable) 2
121 1703162 Decal - Fan Blade 2
122 3570103 Plate, Engine Mount (Front) 1
123 4845404 Tray, Engine 1
124 3422446 Pin, Pivot 1
125 3841143 Pin, Keeper 1
126 2750532 Hose 5ft/1.5m

127 2720472 Hose 1


128 1320060 Clamp, Hose - 0.625 1
129 1320012 Clamp, Hose, Radiator 4
130 1320022 Clamp, Hose 9
131 0641828 Bolt 1/2in-13NC x 3-1/2in 4
132 4751800 Flatwasher 1/2in 1
133 3311805 Hex Nut 1/2in - 13UNC 4
134 0641610 Bolt 3/8in-16NC x 1-1/4in 8
135 0641608 Bolt 3/8in-16NC x 1in 22
136 4751600 Flatwasher 3/8in 55
137 3311605 Locknut 3/8in-16UNC 31
138 2220805 Fitting 1

2-50 3120741
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
139 0641408 Bolt 1/4in-20NC x 1in 4
140 0641406 Bolt 1/4in-20NC x 3/4in 5
141 4751400 Flatwasher 1/4in 16 C
142
143
3311405
4740274
Locknut 1/4in x 20UNC
Washer, Snubbing
13
4
T
144 3960389 Seal 5ft/1.52m I
145 3539957 Plate, Hold Down 2
O
N
146 0100011 Compound, Locking A/R
147 3311505 Hex Nut 5/16in-18NC 6
148 3900272 Bolt 5/16in-18NC x 1-3/4in 3
149
150
0100020
2180467
Sealant, Pipe
Fitting, 90° Barbed
A/R
2
2
151 0641508 Bolt 5/16in-18NC x 1in 3
152 0940070 Bumper, Rubber 1 T
153
154
4567879
0701012
Tube, Exhaust
Bolt M10 x 25mm
1
4 U
155 4832000 Lockwasher 4 R
156 1340060 Air Cleaner Assembly 1
N
T
7012664 Filter, Air Cleaner 1
157 0340041 Band, Muffler/Air Cleaner 2
158 0080201 Fitting, 90° Reducing 1 A
159
160
1320016
3311801
Clamp, Worm Gear
Hex Nut 1/2in-13 UNC
2
1
B
161 2720436 Hose, Radiator (Upper) 1 L
162
163
1641808 Bolt 1/2in-13NC x 1in
Fitting, Reducer Options:
2
1
E
2220273 Standard
2220430 With ADE System
164 2180798 Fitting, Restriction Indicator 4
165 2901608 Battery Cable Kit 1
165A 7016800 Cable, Battery (Red) 1
165B 7016807 Cable, Battery (Black) 1
165C 7016808 Cable (Red) 1
165D 7016824 Cable (Red) 1
165E 7016825 Cable (Black) 1
166 4460611 Terminal, Battery Jumper Post 1
167 2220250 Fitting, Reducer 1
168 3572414 Plate, Pump Mounting 1
169 2720058 Hose 5/16in 12ft/3.7m

170 Bolt #10-24NC x 1/2in Options: 2


0721004 Standard
Not Required With ADE System
171 Breaker, Circuit-30 AMP Options: 1
4360294 Standard
Not Required With ADE System
172 3380429 Panel, Rubber 1
173 1320223 Clamp, “J” Clip 1/2in 4
174 3422532 Pin, Hitch 1
175 0641606 Bolt 3/8in-16NC x 3/4in 3

3120741 2-51
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)
(CONTINUED)

S FIG & ITEM #


176
PART NUMBER
0642010
DESCRIPTION
Bolt 5/8in-11NC x 1-1/4in
QTY.
1
REV.

E 177 4752000 Flatwasher 5/8in 1


C 178 0700819 Bolt M8 x 55mm 4

T 179
180
4831900
0961986
Lockwasher M8
Bearing, Flange
4
2
I 181 1060637 Cable, Lanyard 1

O 182 1701542 Decal - Gasoline (Not Shown - Located Near Tank) 1

N
183 4060804 Flex-Trim 2.9ft/0.88m

184 4060806 Flex-Trim (S/N 0300048538 to S/N 0300067812) 16in/41cm

185 1320032 Clamp, Hose 2

2 186
187
4711400
3960468
Flatwasher, 1/4in
Seal, Foam
1
1
188 3960469 Seal, Foam 1
T 189 0641410 Bolt 1/4in-20NC x 1-1/4in 3

U
190 4568158 Standoff 1/4in x 2in 4
191 0641424 Bolt 1/4in-20NC x 3in 4
R 192 to 193 Not Used

N 194
195 to 200
0902572
Not Used
Bracket, LP Mounting (Dual Fuel Machines Only) 1

T
A ENGINE COMPONENTS Ref.

B S/N 0300048538 to S/N 0300064432 Ref.


2000164/2000166
2000172/2000174 S/N 0300064432 to S/N 0300069000 Ref.
L
E 301 3600377
7022134
Fuel Pump & Isolator Assembly (was p/n 7022133)
Harness, Fuel Pump Wiring
1
1
302 91083218 Filter, Fuel (was p/n 7022135) 1
303 7019986 Starter (Not Shown) 1
304 7019977 Alternator with Pulley & Regulator 1
7000897 Alternator without Pulley & Regulator 1
305 Actuator, Throttle Options: 1
7022136 Actuator, Throttle (S/N 0300048538 to
S/N 0300064432)
7023655 Actuator, Throttle (S/N 0300064432 to
S/N 0300069000)
7023652 Plate, Actuator Adapter 1
7023654 Gasket, Actuator to Adapter Plate 1
7023653 Bolt (Adapter Plate to Intake Manifold) 2
7023656 Bolt (Actuator to Adapter Plate) 4
306 7019996 Sensor, Air Temperature (was p/n 7023661) 1
7023662 Bracket, Air Temperature Sensor 1
307 7023663 Harness, ECM (was p/n 7022137) 1
308 7022139 Sensor, MAP 1
309 7019994 Sensor, EGR 1
310 2420187 Dipstick 1
4564281 Tube, Dipstick 1
311 Horn, Rubber Air Options: 1
2720341 S/N 0300048538 to S/N 0300064432
7023658 S/N 0300064432 to S/N 0300069000

2-52 3120741
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
312 7023637 Switch, Oil Pressure 1
313 7021868 Filter, Oil (was p/n7022147, 7021869 & 7014501) 1
314 1660250 Coupling, Pump (was p/n 7016662) 1 C
7019976
7022180
Flywheel
Ring Gear
1
1
T
315 7019993 Pressure Regulator & Filter Assembly 1 I
316 70002307 Gasket, Exhaust (Manifold to Pipe) 1
O
N
7022143 Gasket, Exhaust (Manifold to Cylinder Head) (Not 1
Shown)
317 7022158 Connector 3
318
319
7022159
7022160
Connector
Connector
2
1 2
320 7022161 Tube, Supply 2
321 7022162 Clamp 2
T
U
322 7022178 Sensor, Crank 1
323 7022142 Switch, Pressure (Black) (S/N 0300048538 to 1
S/N 0300064432 Only)
R
N
324 7023637 Switch, Shutdown (White) (S/N 0300048538 to 1
S/N 0300064432 Only)
325 7023613 Relay 3 T
326 7022153
7022154
Pump, Water
Gasket, Water Pump
1
1 A
7022155 Sensor, Water Temperature (Not Shown) 1 B
7022164 Sensor, High Coolant Temperature (2000166 Engine
Only) (Not Shown)
1
L
7022156 Thermostat (Not Shown) 1 E
7023644 Hose, Water Pump (By-Pass) (Not Shown) 1
327 2720341 Horn, Rubber Air 1
328 Not Used
329 70002567 Tensioner, Belt 1
330 7019925 PCV Valve (Not Shown) 1
331 7019930 Coil, Ignition (Not Shown) 1
7022157 Wire Set, Spark Plug (Not Shown) 1
7019932 Spark Plug (was p/n 7012595) 4
332 7022151 Cap, Oil Fill 1
333 7022149 Gasket Kit, Lower Manifold (Not Shown) 1
7025124 Gasket Kit, Upper Manifold (was p/n 7022148) (Not 1
Shown)
7022144 Gasket, Upper Manifold Throttle (Not Shown) 1
334 7023657 Harness, TPS Harness (Not Shown) 1
335 7020120 Housing, Bell (2000166 Engine Only) 1
336 7022150 Belt, Timing 1
337 7027402 Belt, Drive (was p/n 7019979) 1
—————————— 1
3124114 Service Manual, Ford EFI System Diagnostic 1

3120741 2-53
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)
(CONTINUED)

S FIG & ITEM # PART NUMBER DESCRIPTION


MUFFLER INSTALLATIONS
QTY.
Ref.
REV.

E 0258390 Standard Spark Arresting Ref. 1


C 0258391 Optional Catalytic Ref. 1

T 401 Muffler Options: 1


I 3220113 Standard Spark Arresting

O 3220114 Optional Catalytic

N
402 0340046 Band 2
403 0902309 Bracket, Muffler 1
404 0641507 Bolt 5/16in-18NC x 7/8in 4

2 405
406
4711500
3311505
Flatwasher 5/16in Narrow
Locknut 5/16in-18NC
8
4
407 4567073 Tube, Exhaust 1
T
U
R
N
T
A
B
L
E

2-54 3120741
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (S/N 0300048538 TO S/N 0300069000)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-55
SECTION 2 TURNTABLE
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (PRIOR TO
S/N 0300048538)
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-56 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (PRIOR TO S/N
0300048538)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S
0258426 DUAL FUEL INSTALLATION Ref. 1
E
1 0902132 Bracket, Vaporizer 1 C
2 4700005 Vaporizer/Regulator 1 T
3
7017515
2120077
Repair Kit - 4700005
Filter Lock
1
1
I
4 0080124 Adapter, Carb 1 O
5 4360188 Switch, Vacuum 1 N
6 2720112 Hose, Vapor 3ft/.9m

7 2720144 Hose 1
8 2720042 Hose 30in/76cm 2
9 2180104 Fitting, Nipple 1

T
10 2220720 Fitting 1
11 2180418 Fitting, LP 2
12 2220251 Fitting, Reducer 1 U
13
14
2200204
2220064
Plug, Pipe
Fitting, 90°
1
2
R
15 2220675 Fitting, 90° Barbed 3 N
16 2220005 Fitting, Reducer 1
T
A
17 2180360 Fitting 1
18 1320017 Clamp 4
19 1320022 Clamp 1 B
20
21
0641408
0641416
Bolt 1/4in-20NC x 1in
Bolt 1/4in-20NC x 2in
2
2
L
22 4791400 Starwasher 1/4in 6 E
23 4751400 Flatwasher 1/4in 8
24 3311405 Locknut 1/4in-20UNC 2
25 4360336 Toggle, SPDT (Not Shown - Located on Console Box) 1
26 3790012 O-Ring (Not Shown - Located on Console Box) 1
27 1701543 Decal-LPG (Not Shown - See Decal Installation) 2
28 1700818 Decal- Liquid Withdrawal System (Not Shown - See Decal 2
Installation)
29 0100020 Sealant, Pipe A/R
30 Tank, LP Options: 1
4400275 Aluminum
4400420 Steel

0255524 LP TANK AND BRACKETS INSTALLATION Ref. 6/E

101 1320220 Clamp Kit - LP 2


102 2720144 Hose 2
103 0100020 Sealant, Pipe A/R
104 2221019 Fitting, Red 1
105 2180125 Fitting - 90° 1
106 2220261 Fitting, Nipple 1
107 2180388 Filter, Bulkhead 1
108 2180389 Valve, Relief 1
109 2180418 Fitting, Tee 1

3120741 2-57
SECTION 2 TURNTABLE
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (PRIOR TO S/N 0300048538)
(CONTINUED)

S FIG & ITEM #


110
PART NUMBER
2180387 Fitting, LP Tank
DESCRIPTION QTY.
2
REV.

E 111 0641606 Bolt 3/8in-16NC x 3/4in 8


C 112 4751600 Flatwasher 3/8in 8

T 113
114
2180418
2221018
Fitting, Straight
Fitting, Nipple
2
1
I 115 1320218 Clamp, Spring 2

O 116 3910808 Screw, Machine #8-32NC x 1/2in 2

N
117 4750800 Flatwasher #8 4
118 3310805 Locknut #8-32NC 2
119 0181949 Support, Angle 2

2 120
121
2221024
0362519
Fitting, Ball Check
Bar, Clamp
2
4

T
U
R
N
T
A
B
L
E

2-58 3120741
SECTION 2 TURNTABLE
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (PRIOR TO S/N 0300048538)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-59
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION)
(S/N 0300048538 TO S/N 0300069000)
S
E NOTE: These Machine S/N’s Also Equipped With ADE System: 0300062045,
C 0300062797, 0300063013, 0300063665, 0300063975,0300064000-0300064017,
0300064390, 0300064392 & 0300064411.
T
I
O
1

N
7 4

195
3

T 8
DUAL FUEL 5 197

U ENGINE
COMPONENTS.
196

R
198

N
T 6
A
B
L
E 212
221
211

201

BOTTOM OF SWIVEL
COMPONENTS.

216
215
217 203
214
219 203
203 206 203
208 204
218
207 203
210 205
203
213 202
202
202 203
9 209
220

2-60 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (S/N 0300048538 TO S/N
0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S
NOTE: THESE MACHINE S/N’S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013,
Ref.
E
0300063665, 0300063975, 0300064000-0300064017, C
0300064390, 0300064392 & 0300064411.
T
DUAL FUEL ENGINE COMPONENTS Ref. I
2000166 Without ADE System (Prior to S/N 0300064432) Ref. C
O
N
2000174 With ADE System (S/N 0300064432 to S/N 0300069000) Ref. B

7023665 Dual Fuel Conversion Kit (Note: Includes hose, fittings, 1


clamps and items indented below. For replacement hose,
fittings and clamps supply locally.) 2
1 7022165 Mixer 1
7022171
7023645
Repair Kit - 7022165 Mixer
Gasket, Mixer
1
1
T
2 Not Used U
3 7022167 Convertor 1
R
N
7022170 Repair Kit - 7022167 Convertor 1
4 Use 7023680 Filter, LP Shut-Off (was p/n 7022169) 1
Use 7023680 Electrical Connector Kit (No Longer Available - was p/n 1 T
5 7022168
7023679)
Valve, Solenoid 1 A
6 4360188 Switch, Vacuum 1 B
7 7023603 Adapter 1
L
E
7023659 Gasket, Adapter 1
7023660 Screw M6 x 14mm 4
8 7022166 Adapter 1
9 Tank, LP Options: 1
4400275 Aluminum
4400420 Steel

DUAL FUEL MACHINES Ref.


0259479 Without ADE System (Prior to S/N 0300064432) Ref. 2/B
0271366 With ADE System (S/N 0300064432 to S/N 0300069000) Ref. 1/A

101 to 189 Not Used


190 4360336 Toggle, SPDT (Not Shown - Located on Console Box) 1
191 3790012 O-Ring (Not Shown - Located on Console Box) 1
192 1701543 Decal-LPG (Not Shown - See Decal Installation) 2
193 1700818 Decal- Liquid Withdrawal System (Not Shown - See Decal 2
Installation)
194 Not Used
195 2720392 Hose 1
196 2180418 Fitting, Straight 1
197 2220064 Fitting, 90° 1
198 Fitting, Reducer Options: 1
2221019 Prior to S/N 0300064432
2220005 S/N 0300064432 to S/N 0300069000

3120741 2-61
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (S/N 0300048538 TO S/N
0300069000) (CONTINUED)

S FIG & ITEM # PART NUMBER


0255524
DESCRIPTION
LP TANK AND BRACKETS INSTALLATION
QTY.
Ref.
REV.
7/E
E
C 201 1320220 Clamp Kit - LP 2

T 202
1320127
2720144
Clamp, Toggle (1 Per Clamp)
Hose
2
2
I 203 0100020 Sealant, Pipe A/R

O 204 2221019 Fitting, Red 1

N
205 2180125 Fitting - 90° 1
206 2220261 Fitting, Nipple 1
207 2180388 Filter, Bulkhead 1

2 208
209
2180389
2180418
Valve, Relief
Fitting, Tee
1
1
210 2180387 Fitting, LP Tank 2
T 211 0641606 Bolt 3/8in-16NC x 3/4in 8

U
212 4751600 Flatwasher 3/8in 8
213 2220418 Fitting, Straight 2
R 214 2221018 Fitting, Nipple 1

N 215
216
1320218
3910808
Clamp, Spring
Screw, Machine #8-32NC x 1/2in
2
2
T 217 4750800 Flatwasher #8 4
A 218 3310805 Locknut #8-32NC 2

B 219
220
0181949
2221024
Support, Angle
Fitting, Ball Check
2
2
L 221 0362519 Bar, Clamp 4

2-62 3120741
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (S/N 0300048538 TO S/N
0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-63
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
NOTE: These Machine S/N’s Also Equipped With ADE System: 0300062045,
S 0300062797, 0300063013, 0300063665, 0300063975,0300064000-0300064017,
0300064390, 0300064392 & 0300064411.
E
C
T
I
O
N

T
U
R
N
T 1 32
A
B 12
7
L 3 10
10
6
E 9
8

USE
EXISTING
HARDWARE
10 2A
9
5
8

2D
11 2
8 17
16

4 15
20
23
21
22 13
24 2B

20
21 2C
22
19

2-64 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013,
Ref.
E
0300063665, 0300063975, 0300064000-0300064017, C
0300064390, 0300064392 & 0300064411.
T
GENERATOR INSTALLATION OPTIONS: Ref. I
110V Generators Ref.
O
N
0257851 110V Generator (Prior to S/N 0300064432) Ref. 2
0271545 110V Generator - ADE System (S/N 0300064432 to Ref. 3
S/N 0300069000)

0257856
220V Generators
220V Generator (Prior to S/N 0300064432)
Ref.
Ref. 3 2
0271546 220V Generator - ADE System (S/N 0300064432 to Ref. 4
S/N 0300069000)
Note: Refer to Sky Power Accessories Manual p/n Ref.
T
3124242 for the Miller 7500W Generator. U
1 3580250 Pulley 1
R
2 Generator and Control Box Assembly Options: 1 N
2460011 110Volt Assembly (Prior to S/N 0300066053) J T
2460032
2460013
110Volt Assembly (S/N 0300066053 to S/N 0300069000)
220Volt Assembly (Prior to S/N 0300066053)
C
C A
2460034 220Volt Assembly (S/N 0300066053 to S/N 0300066742) B B
2460013 220Volt Assembly (S/N 0300066742 to S/N 0300069000) B
L
E
2A Generator Options: 1
7012558 110V Replacement Generator 1
Note: Replacement Generator p/n 7012558 come Ref.
standard with p/n 3580134 pulley. This pulley
may not be correct for all applications. Refer to
pulley options below.
1001100321 220V Replacement Generator 1
Note: Replacement Generator p/n 1001100321 Ref.
come standard with p/n 3580134 pulley. This
pulley may not be correct for all applications.
Refer to pulley options below.
7012513 Cap, Brush Holder 4
7020108 Brush 4
7020109 Holder, Brush 4
7026199 110V/60Hz Armature with Slip Rings 1
70000123 220V/50Hz Armature with Slip Rings 1
7012514 Fan 1
7020190 Bearing 2
7020110 End Bell, Front 1
7020111 End Bell, Rear 1
7020193 Harness, Generator 1

3120741 2-65
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (CONTINUED)

S FIG & ITEM #


2B
PART NUMBER DESCRIPTION
Box, Control Options:
QTY.
1
REV.

E 7003657 110V/60Hz Replacement Box


C Note: Replacement 110V Control Box comes Ref.

T
with (2) standard receptacles p/n 4460190.
Optional industrial twist lock receptacle p/n
I 70002235
4460027 must be ordered separately.
220V/50Hz Replacement Box
O Breaker, Circuit Options: 1
N 4360542 110V Breaker, Circuit
70000126 220V Breaker, Circuit
7020191 Switch, Toggle 1
2 2920162 Lamp 1
4460190 Receptacle, Double (110V Box) 2

T
70000124 Receptacle, Double (220V Box) 1
70000125 Receptacle, Single (220V Box) 1
U 2C Voltmeter Options: 1

R 2420203
7020192
110Volt 60Hz Voltmeter
220Volt 50Hz Voltmeter
N 2D Pulley Options: 1
T 3580134 Generator p/n’s 2460011 & 2460013

A
3580276 Generator p/n’s 2460032 & 2460034
7027887 Key, Woodruff
B 3 Bracket, Generator Mounting Options: 1

L 0902210
0902756
Prior to S/N 0300064432
S/N 0300064432 to S/N 0300069000
E 4 0200547 Arm, Adjusting 1
5 V-Belt Options: 1
0480050 Generator -p/n 2460011/2460013/2460056
0480111 Generator -p/n 2460032/2460034
6 0701015 Bolt M10 x 35mm 2
7 4812000 Flatwasher M10 2
8 0100011 Compound, Locking A/R
9 Bolt Options: A/R
0681612 (Prior to S/N 0300064432) Bolt 3/8in-16NC x 1-1/2in A/R
(Grade 8)
0641772 (S/N 0300064432 to S/N 0300069000) Bolt 7/16in-14NC A/R
x 9in
10 4751600 Flatwasher 3/8in 6
11 2860012 Key, Woodruff 1
12 3311605 Locknut 3/8in-16NC 1
13 4564417 Spacer, Tube 1
14 Not Used
15 4460023 Connector, Strain Relief 1
16 0641508 Bolt 5/16in-18NC x 1in 1
17 4751500 Flatwasher 5/16in 2
18 Not Used
19 3520028 Plug, Hole 1
20 0721006 Bolt #10-24NC x 3/4in 4
21 3311005 Locknut #10-24NC 4

2-66 3120741
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
22 4751000 Flatwasher #10 9
23 4360294 Breaker, Circuit - 30 Amp 1
24 3740080 Relay, Bosch 1 C
25
26
4360336
4740397
Switch, Toggle (Not Shown - Located at Platform)
Bushing (Not Shown - Located at Platform)
1
1
T
27 4060802 Guard, Switch (Not Shown - Located at Platform) 1 I
28 Not Used
O
N
29 2820031 Heatshrink (Not Shown - Located at Platform) 4in/10cm

30 3251102 Decal (Not Shown - Located at Platform) 1


31 Not Used
32 3311705 Locknut 7/16in-14NC (S/N 0300064432 to
S/N 0300069000 Only)
1
2

T
U
R
N
T
A
B
L
E

3120741 2-67
SECTION 2 TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO
S/N 0300069000)
S
E
64
FUEL 60
RETURN 63
70

C VENT
191
64

T
LINE 60 63 TO FUEL 64
70 PUMP 60
63
70

I 301

O 307 302

N 82
28 301 42
71
49 59
69
71
304
303
305 96

2
6
306 71 71
105 104 49 91
24 34 41
69 13
25 36 71
70
102 70

T
10
53
54 23 103 209
55 41 8

U
36 71
82 30 91
71 49
41 82

R
11 205
36 45
7

N
34
15
71
22 78 80 73

T
204 72
14 49 74 37
3
207 46

A
206 49
53 52 208
54 35 27 48
98 9 71 47
66

B
31 71
60 32 37
68 12 26
70
77

L
5 60 75
1 40
54 64
55 154 93 76
39

E
32 155 56 53
4 156
33 57 54 44 38
55 58 55
54 101 62 71
152 86 65 53
153 55 21
54 55
156 94
57
55 58
54 53 43
88 61 14 71
57 53 79
58 90
89 81
71 151 83
56
49 80 49
88 50 56 61
92
67 71 53
48 49 49 80 97 78 80 44
51
87 49 65

49
47 48
29 16 46
71 49 84D GLOW PLUGS
2
STARTER
84C 84A 84B

84 BATT. GRD.
84F
GLOW PLUG AUX PWR. START
100 RELAY RELAY RELAY
99 AUX.
49 PWR.
PUMP 84E
48
19
48
49

20

85

18

2-68 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


0258929 ENGINE INSTALLATIONS Ref. 3/B
E
1 2000151 Engine - Isuzu 4JB1 1 C
2 4845404 Tray Weldment 1 T
3
4
3539872
3620040
Mount, Radiator
Radiator
1
1
I
5 2060025 Fan 1 O
6 3600295 Piston Pump Assembly (See Figure 2-18 for Breakdown) 1 N
7 1660239 Coupling 1
8 0080181 Plate, Pump Adapter 1
9 1580011 Tank, Coolant Recovery 1 2
10 1340060 Air Cleaner Assembly 1

T
7012664 Element, Air Cleaner 1
11 0340041 Band, Air Cleaner 2
12 4641019 Valve, Oil Drain 1 U
13 3600278
7018995
Gear Pump Assembly
Seal Kit - 3600278 Motor
1
1
R
7024918 Seal, Shaft N
7024930 Valve Assembly - 3600278 Motor 1
T
A
14 3200401 Plate, Engine Mount (Rear) 2
15 3570283 Plate, Engine Mounting - Rear 1
16 4845532 Plate Weldment, Engine Mounting - Front 1 B
17
18
3841340 Loop, Hose (Not Shown - Located in Turntable)
Battery Options:
3
1
L
0400075 Battery (Wet) E
7016180 Battery (Dry)
19 0181727 Battery Hold-Down 1
20 0630498 Bolt, Tie-Down 2
21 3740067 Relay (Auxiliary Power) 3
22 0080230 Spacer, Fan 1
23 4845035 Tube, Air Intake 1
24 4360392 Indicator, Clogged Filter 1
25 2180798 Fitting, Restrictor Indicator 1
26 3422446 Pin, Pivot 1
27 3841143 Pin, Keeper 1
28 4845534 Weldment Tube, Exhaust 1
29 0940070 Bumper, Rubber 1
30 2720441 Hose, Radiator - Top 1
31 2720442 Hose, Radiator - Bottom 1
32 1320012 Clamp 4
33 1703162 Decal - Fan Blade 2
34 0080201 Elbow, Rubber 2
35 3311401 Nut 1/4in-20NC 4
36 1320016 Clamp 4
37 0060033 Kit - Throttle Actuator 1
38 1660220 Throttle Swivel 1
39 3841351 Throttle Rod 1
40 1660222 Throttle, Coupling 1

3120741 2-69
SECTION 2 TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000)
(CONTINUED)

S FIG & ITEM #


41
PART NUMBER
1320222 Clamp
DESCRIPTION QTY.
3
REV.

E 42 0701012 Bolt M10 x 25mm 4


C 43 3380429 Panel, Rubber 1

T 44
45
3539957
0641818
Plate, Hold-Down
Bolt 1/2in-13NC x 2-1/4in
2
2
I 46 3311805 Locknut 1/2in-13NC 4

O 47 0641610 Bolt 3/8in-16NC x 1-1/4in 5

N
48 3311605 Locknut 3/8in-16NC 22
49 4751600 Flatwasher 3/8in 63
50 0641606 Bolt 3/8in-16NC x 3/4in 3

2 51
52
0641508
4300148
Bolt 5/16in-18NC x 1in
Stud, Fan Mounting 4
3

53 0641406 Bolt 1/4in-20NC x 3/4in 18


T 54 4751400 Flatwasher 1/4in 31

U
55 3311405 Locknut 1/4in-20NC 19
56 0721006 Bolt #10-24NC x 3/4in 5
R 57 3311001 Nut #10-24NC 5

N 58
59
4751000
4891600
Flatwasher #10
Washer, Hardened 3/8in
5
2
T 60 1320022 Clamp 8
A 61 0902527 Bracket, Control Module Mounting 1

B 62
63
3900272
2220313
Bolt 5/16in-18NC x 1-3/4in
Fitting, Barbed 90°
3
3
L 64 2750532 Hose 31ft/9.4m

E 65
66
3311505
0641828
Locknut 5/16in-18NC
Bolt 1/2in-13NC x 3-1/2in
6
2
67 3960389 Seal 5ft/1.52m
68 2720058 Hose, Fuel Line 12ft/3.7m

69 0641812 Bolt 1/2in-13NC x 1-1/2in 4


70 0100020 Sealant A/R
71 0100011 Compound, Locking A/R
72 4740442 Washer, Belleville 1
73 3900217 Screw, Shoulder 1
74 0962031 Bushing, Flange 1
75 3321402 Nut, Jam 1/4in-20NC 1
76 3321602 Nut, Jam 3/8in-24NC 1
77 0961986 Bushing, Flange 2
78 4740274 Washer, Snubbing 4
79 4751800 Flatwasher 1/2in 3
80 0641608 Bolt 3/8in-16NC x 1in 22
81 3311801 Nut 1/2in-13NC 1
82 0701011 Bolt M10 x 22mm 11
83 0641808 Bolt 1/2in-13NC x 1in 2
84 2901809 Battery Cable Kit 1 A
84A 7016800 Cable, Battery (Red) 1
84B 7016831 Cable, Battery (Black) 1
84C 7016811 Cable (Red) 1
84D 7016802 Cable (Red) 1
84E 7016824 Cable (Red) 1

2-70 3120741
SECTION 2 TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
84F 7016825 Cable (Black) 1
85 4460611 Terminal, Battery Jumper Post 1
86 4360294 Breaker, Circuit 1 C
87
88
3200362
1320223
Engine Mount (Front)
Clamp
2
12
T
89 Not Used I
90 3422532 Pin, Hitch 1
O
N
91 0701015 Bolt M10 x 35mm 12
92 1060637 Lanyard 1
93 4060804 Flexible Trim 3/16in (Prior to S/N 0300067812) 1ft/0.3m

94
95
4711400
1701505
Flatwasher 1/4in
Decal - Diesel
1
1
2
96 3790152 O-Ring 1
97 3960468 Seal, Foam 1-1/4in x 1-1/4in x 47-1/4in 1 T
98
99
3960469
0642010
Seal, Foam 1-1/4in x 1-1/4in x 32in
Bolt 5/8in-11NC x 1-1/4in
1
1 U
100 4752000 Flatwasher 5/8in 1 R
101 4060805 Flexible Trim 1/4in 2.9ft/0.88m
N
T
102 2200221 Plug 1
103 4711600 Flatwasher 3/8in 1
104 4711500 Flatwasher 5/16in 1 A
105 0700808 Bolt M8 x 16mm 1
B
0259198 TIMER MODULE PLUGS ASSEMBLY Ref. 2/B L
151 3740126 Relay, Timer Module 1
E
152 4460476 Housing - Receptacle 1
153 4460475 Pin - Male 3
154 4460459 Housing - Plug 1
155 4460457 Socket - Female 3
156 4460458 Seal 6

2000151 ENGINE COMPONENTS Ref.

201 7022127 Switch, Oil Pressure (Not Shown) 1


202 7022177 Solenoid, Engine Stop (Not Shown) 1
203 7023634 Filter, Oil (Not Shown) 1
204 7023635 Starter 1
205 7023638 Alternator 1
206 7023639 Solenoid, Shutdown 12Volt 1
207 7023640 Gauge, Oil Level 1
208 7023641 Filter, Fuel 1
209 7023642 Switch, Water Pressure 1

0258932 MUFFLER INSTALLATION Ref. 1

301 3220113 Muffler - Spark Arresting 1


302 0340046 Band 2
303 3570288 Plate, Muffler Mount 1

3120741 2-71
SECTION 2 TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000)
(CONTINUED)

S FIG & ITEM #


304
PART NUMBER
0641507
DESCRIPTION
Bolt 5/16in-18NC x 1in
QTY.
4
REV.

E 305 4711500 Flatwasher 5/16in Narrow 8


C 306 3311505 Locknut 5/16in-18NC 4

T 307 4567073 Tube, Exhaust 1

I
O
N

T
U
R
N
T
A
B
L
E

2-72 3120741
SECTION 2 TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (S/N 0300060285 TO S/N 0300069000)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-73
I

L
T
T
T

E
E
S

A
B
R
U
C

N
N
O
1525A
920

2-74
166 1525B
1103 108
106 2003
1510 916 111
102 908
1502 165 918
103 168 1526
101
1001
1509 104 905 901
1503
906
1002 167
105 1003
142 909 114
907 168
910
918 159
911
1508 604 916
1511 919 130
1403

158 107
805 2006 133 131
802 141
155 133 132
2007
150 301
FIGURE 2-18. PISTON PUMP ASSEMBLY

603 605
110 129 137
2004 132

OR 163
110 118
2001 806
OR 401
1201
2004
1401
1201A 134
304 1404
SECTION 2 TURNTABLE

1203 1220 140 138


165 107 501 120
114 119 135
1220 106 166 121 201
123 136 134 202
1104 902

1204 160
124
2002 125
111 128
115

2005 127
126

3120741
SECTION 2 TURNTABLE
.
FIGURE 2-18. PISTON PUMP ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


PISTON PUMP ASSEMBLIES Ref.
E
C
3600277 Prior to S/N 0300042829 Ref. A
3600295 S/N 0300042829 to S/N 0300069000 Ref. A
T
1 to 100
101
Not Used
7007413 Shim Kit 1
I
102 7007414 Plug 1 O
103 See Note O-Ring (Note: Use Item 1525A.) 1 N
104 7021200 Spring, Relief Valve 1
105 7007417 Valve, Relief 1
106 See Note O-Ring (Note: Use Item 1525A.) 2 2
107 7007419 Plug 2

T
108 7021201 Bracket, Lifting 1
109 Not Used
110 7007470 Plug 2 U
111
112 to 113
7007470
Not Used
Plug 2
R
114 See Note Gasket, Servo Cover (Note: Use Item 1525A.) 2 N
115 7007423 Nut, Special 1
T
A
116 to117 Not Used
118 7007425 Bearing, Needle 1
119 Use 7010116 Ring, Retaining 1 B
120
121
Use 7010116
Use 7010116
Washer
Spring
1
1
L
122 Not Used E
123 Use 7010116 Washer 1
124 Use 7010116 Retainer 1
125 Use 7010116 Pin, Slipper Holddown 3
126 Use 7010116 Piston Assembly 7
127 Use 7010116 Retainer, Slipper 1
128 Use 7010116 Guide, Retainer 1
129 7007435 Pin, Spring 1
130 7021202 Screw, 12 Point Head 1
131 7007437 Bearing, Ball 1
132 7007438 Ring, Retainer 2
133 7007439 Ring 2
134 7021203 Pin, Spring 2
135 7007441 Handle, Pin 1
136 7007442 Sleeve, Bearing 1
137 See Note Gasket, Front Cover (Note: Use Item 1525A.) 1
138 7021205 Pin 1
139 Not Used
140 7007446 Pin 1
141 See Note O-RIng (Note: Use Item 1525A.) 1
142 See Note Ring, Load Temper (Note: Use Item 1525A.) 1
143 to 149 Not Used
150 7023977 Housing, Pump 1
151 to 154 Not Used

3120741 2-75
SECTION 2 TURNTABLE
FIGURE 2-18. PISTON PUMP ASSEMBLY (CONTINUED)

S FIG & ITEM #


155
PART NUMBER
7007452 Cover, Gerotor
DESCRIPTION QTY.
1
REV.

E 156 to 157 Not Used


C 158 7007208 Plug 1

T 159
160 to 162
7007454
Not Used
Cover, Front 1

I 163 7021207 Screw 6

O 164 Not Used

N
165 7021208 Spring 2
166 7021209 Plug, SCR 2
167 7007494 Piston, Servo 1

2 168
169 to 200
See Note
Not Used
Bearing (Note: Use Item 1525A.) 2

201 7007457 Swashplate Assembly (Includes Items 135 & 138) 1


T 202 7021212 Journal, Bearing 2

U
203 to 300 Not Used
301 See Note Seal, Lip (Note: Use Item 1525A.) 1
R 302 to 303 Not Used

N 304
305 to 400
See Note
Not Used
O-Ring (Note: Use Item 1525A.) 1

T 401 7021213 Shaft, Main Pump 1


A 402 to 500 Not Used

B 501
502 to 602
7021214
Not Used
Plate, Valve 1

L 603 7007463 Gerotor Assembly 1

E 604
605
7007464
7007465
Pin
Key, Woodruff
1
1
606 to 801 Not Used
802 7007466 Adaptor, Remote Filtration 1
803 to 804 Not Used
805 See Note Seal, Filter Adapter (Note: Use Item 1525A.) 1
806 7021218 Screw 3
807 to 900 Not Used
901 7021219 Cover, Servo 1
902 7021220 Cover, Servo 1
903 to 904 Not Used
905 7007483 Guide, Spring 1
906 7007484 Stop, Servo 1
907 7007485 Spring 1
908 7021221 Screw 1
909 7007487 Guide, Spring 1
910 7007488 Ring, Retaining 1
911 7021222 Nut 1
912 to 915 Not Used
916 See Note Ring, Piston (Note: Use Item 1525A or 1525B.) 2
917 Not Used
918 See Note O-Ring (Note: Use Item 1525A or 1525B.) 2
919 7021206 Nut 1
920 7021223 Screw 10
921 to 1000 Not Used

2-76 3120741
SECTION 2 TURNTABLE
FIGURE 2-18. PISTON PUMP ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
1001 7007472 Valve, Bypass 1
1002 See Note Ring, Back-up (Note: Use Item 1525A.) 1
1003 See Note O-Ring (Note: Use Item 1525A.) 1 C
1004 to 1102
1103
Not Used
7010122 SCR Kit (Includes Items 166, 106 & 165) 1
T
1104 7010122 SCR Kit (Includes Items 166, 106 & 165) 1 I
1105 to 1200 Not Used
O
N
1201 7007474 Control, Dual Oil-Filled 1
7007496 Coil Assembly (Pilot) 1
7007497 Plug (Pump) 1

1201A
7007498
7024828
Plug (Valve Harness)
Gasket, Cover
1
1
2
1202 Not Used
1203 7007478 Screw 2 T
1204
1205 to 1219
7001498
Not Used
Screw 2
U
1220 See Note O-Ring (Note: Use Item 1525A.) 2 R
1221 to 1400 Not Used
N
T
1401 7007475 Plug, Orifice/Screen (.156) 1
1402 Not Used
1403 Plug, Orifice Options: 1 A
7007477
7021226
Prior to S/N 0300042829 (3600277 Pump)
S/N 0300042829 to S/N 0300069000 (3600295 Pump)
B
1404 Plug, Orifice Options: 1 L
7007477
7021226
Prior to S/N 0300042829 (3600277 Pump)
S/N 0300042829 to S/N 0300069000 (3600295 Pump)
E
1405 to 1501 Not Used
1502 7007453 Screw 3
1503 7021227 Adapter, Flange 1
1504 to 1507 Not Used
1508 7021228 O-Ring 1
1509 7021229 Plate, Cover 1
1510 7021230 Screw 2
1511 7021231 O-Ring 1
1512 to 1524 Not Used
1525 Seal Kit Options: 1
1525A 2900752 Seal Kit, Complete (Includes Items 103, 106, 114, 137,
141, 142, 168, 301, 304, 805, 916, 918, 1002, 1003
&1220)
1525B 7007412 Seal Kit, Servo Piston (Includes Items 916 and 918)
1526 7010116 Cylinder Block Kit (Includes Items 119-128) 1

3120741 2-77
SECTION 2 TURNTABLE
FIGURE 2-19. TANK INSTALLATIONS

S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-78 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-19. TANK INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


TANKS INSTALLATION OPTIONS: Ref.
E
C
0258382 Diesel Ref. C
0270396 Gas Ref. B
T
1
4845617
Tray Weldment Options:
Prior to S/N 0300040678
1
I
4845928 S/N 0300040678 to S/N 0300069000 O
2 4400410 Hydraulic Tank Assembly (See Items 101-106 for Break-
down)
1 N
3 4400400 Tank, Fuel (Includes Non-Locking Cap) 1
3A 7019658 Fitting and Pick-up Tube 1 2
4 4240112 Strap, Tank 4
5 4240113 Strap, Tank 1
6 4360436 Switch, Fuel Level 1 T
7 2200222 Fitting 1
U
R
8 4280295 Strip, Protective 25in/44cm

9 4420038 Tape, Rubber 70in/1.78m

10 0641416 Bolt 1/4in-20NC x 2in 6 N


11
12
3311601
4751600
Nut 3/8in-16NC
Flatwasher 3/8in
A/R
A/R
T
13 0100011 Compound, Locking A/R A
14 0100079 Permatex A/R B
Note: Items 15 - 24 Used on Gas Machines Only
S/N 0300048538 to S/N 0300069000
Ref.
L
15 4641022 Valve, Needle (S/N 0300048538 to S/N 0300069000) 1 E
16 4568118 Tube, Fuel (S/N 0300048538 to S/N 0300069000) 1
17 0100020 Sealant (S/N 0300048538 to S/N 0300069000) A/R
18 0100062 Retaining Compound #680 (S/N 0300048538 to A/R
S/N 0300069000)
19 4568119 Tube, Fuel (S/N 0300048538 to S/N 0300069000) 1
20 1320223 Clamp (S/N 0300048538 to S/N 0300069000) 1
21 3572423 Plate, Valve, Needle (S/N 0300048538 to S/N 0300069000) 1
22 0641508 Bolt 5/16in-18NC x 1in (S/N 0300048538 to 2
S/N 0300069000)
23 4711500 Flatwasher 5/16in (S/N 0300048538 to S/N 0300069000) 4
24 3311505 Locknut 5/16in-18NC (S/N 0300048538 to 2
S/N 0300069000)

4400410 HYDRAULIC TANK ASSEMBLY Ref. G

101 7014818 Strainer 1-1/2inNPT 1


102 7014802 Gauge, Sight 1
103 7014810 Neck, Fill 1
7014816 Screen 1
104 7014817 Breather/Fill Cap 1
105 7014813 Plug, Magnetic 1
106 7014801 Strainer 1-1/4inNPT 1

3120741 2-79
SECTION 2 TURNTABLE
FIGURE 2-19. TANK INSTALLATIONS (CONTINUED)

S FIG & ITEM # PART NUMBER DESCRIPTION


FUEL TANK CAP INSTALLATION
QTY.
Ref.
REV.

E
C 201 Cap Options: 1

T 7016314
1120484
Standard Non-Locking (Part of Item 3)
Optional Lockable (Gas Machines)
I 1120487 Optional Lockable (Diesel Machines)

O
N

T
U
R
N
T
A
B
L
E

2-80 3120741
SECTION 2 TURNTABLE
FIGURE 2-19. TANK INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-81
SECTION 2 TURNTABLE
FIGURE 2-20. ROTARY COUPLING INSTALLATION

S
E
C
T 4
I
6

O 5
N

2 7
3

T 2

U
R
N 4
6
T
A 5

B 3

L 2 7
E

2-82 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-20. ROTARY COUPLING INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


ROTARY COUPLING INSTALLATIONS Ref.
E
C
0255262 2WS (Prior to S/N 0300066290) Ref. 5
0272354 2WS (S/N 0300066290 to S/N 0300069000) Ref. A
0255294 4WS (Prior to S/N 0300066290) Ref. 2 T
0272355 4WS (S/N 0300066290 to S/N 0300069000) Ref. A
I
1 0641820 Bolt 1/2in-13NC x 2-1/2in 2 O
2 4751800 Flatwasher 1/2in 4 N
3 3311805 Locknut 1/2in-13NC 2
4 0641611 Bolt 3/8in-16NC x 1-3/8in 4
5 4751600 Flatwasher 3/8in 4 2
6 0100011 Compound, Locking A/R

T
7 Bracket 2
Use 0902520 Prior to S/N 0300041300 (was p/n 0902109)
0902520 S/N 0300041300 to S/N 0300066290 U
8
0902846 S/N 0300066290 to S/N 0300069000
Coupling, Rotary Options: A/R
R
1660219 2WS Coupling Options: N
1660219 New OEM Replacement (2WS) 1
T
A
7013187 Seal Kit - 1660219 Coupling (2WS) 1
1660219RR Rebuilt Replacement (2WS) 1
(Note: Contact JLG Parts Dept for information.) B
1660223
4WS Coupling Options:
New OEM Replacement (4WS) 1 L
7016342 Seal Kit - 1660223 Coupling (4WS) 1 E
1660223RR Rebuilt Replacement (4WS) 1
(Note: Contact JLG Parts Dept for information.)

3120741 2-83
SECTION 2 TURNTABLE
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432)

S 37
42 64

E
45 36
28 44
21 35
C
12 1A

T 60
63
20
I 59
18
O
49 19
50

N
8 51
43
17

2 30 12
21
9
57

T 13

U 11
R 10
58
14
N 21
44
45
109
102
16

T 45
44
35 111
113 55 15
A
36
21
12 65 61
66
B 29 44 56

L
45 25
41 12
21 53 49 51 50
35 27
E
54
36 42
37
1

39
40

38
23
31 23
117 32 31
32
24 2
103 46 2B
102 47
113 113 2A
109 48
109
2C
22

23
34 23 31
120 35 31 32
127 32
36
61 26
NOTE: Machine S/N 0300062045, 0300062797, 3
33 52 3A 4
0300063013, 0300063665, 0300064000-0300064017,
0300064390, 0300064392 and 0300064411 also 62
equipped with ADE System.

2-84 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013,
Ref.
E
0300063665, 0300063975, 0300064000-0300064017, C
0300064390, 0300064392 & 0300064411.
T
GROUND CONTROL BOX ASSEMBLIES Ref. I
0861196 800A with Deutz Engine (Prior to S/N 0300064432) Ref. 5
O
N
0861197 800AJ with Deutz Engine (Prior to S/N 0300064432) Ref. 5
0861258 800A with Isuzu Engine (S/N 0300060285 to Ref. 4
S/N 0300064432)
0861259 800AJ with Isuzu Engine (S/N 0300060285 to
S/N 0300064432)
Ref. 3
2
0861228 800A with Ford Engine (Prior to S/N 0300048538) Ref. 2
0861154 800A with Ford Engine with EFI (S/N 0300048538 to
S/N 0300064432)
Ref. 3
T
0861229 800AJ with Ford Engine (Prior to S/N 0300048538) Ref. 2 U
0861155 800AJ with Ford Engine with EFI (S/N 0300048538 to
S/N 0300064432)
Ref. 3
R
N
1 Box, Fiberglass Options: 1
T
A
0861131 Prior to S/N 0300044657
0861302 S/N 0300044657 to S/N 0300064432
0861313 Ford Engines with EFI (S/N 0300048538 to B
L
S/N 0300064432)
1A 7020246 Latch 2
2 Switch, Emergency Stop Options: 1 E
4360289 Prior to S/N 0300044657
4360475 S/N 0300044657 to S/N 0300064432
2A 7012611 Cap, Mushroom Head (Prior to S/N 0300044657) 1
2A 7020175 Cap, Mushroom Head (S/N 0300044657 to 1
S/N 0300064432)
2B 7012612 Boot (Prior to S/N 0300044657) 1
2C 7020176 Block, Contact (S/N 0300044657 to S/N 0300064432) 1
3 Switch, Key Options: 1
4360315 Prior to S/N 0300044657
4360469 S/N 0300044657 to S/N 0300064432 (Common Key
Style)
3A Key Options: 1
7012560 Prior to S/N 0300044657
2860030 S/N 0300044657 to S/N 0300064432 (Common Key
Style)
4 Decal - Faceplate 1
1703467 800A
1703468 800AJ
5 Engine Harness Assembly (See Section 7 for Breakdown) 1
4922077 Deutz Engine Machines (Prior to S/N 0300064432)
4922138 Ford Engine Machines (Prior to S/N 0300048538)
4922272 Ford Engine Machines with EFI (S/N 0300048538 to
S/N 0300064432)
6 4922046 Valve Harness Assembly (See Section 7 for Breakdown) 1

3120741 2-85
SECTION 2 TURNTABLE
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

S FIG & ITEM #


7
PART NUMBER
Not Used
DESCRIPTION QTY. REV.

E 8 1840012 Duct, Wiring - 2in/5cm 1


C 9 1840013 Duct, Cover - 2in/5cm 1

T 10
11
1840014
1840015
Duct, Wiring - 3in/7.6cm
Duct, Cover - 3in/7.6cm
1
1
I 12 3910608 Screw #6-32NC x 1/2in 8

O 13 3640970 Rail 1

N
14 4460602 Barrier, Terminal 1
15 4460601 Block, Terminal 10
16 4460603 Bussbar - 10 Position (Requires being cut into (2) 5 position 1

2
bussbars)
17 4460631 Marker, Terminal (Negative) 1
18 4460600 Block, Terminal 46

T 19
20
4460628
4460607
Marker, Terminal (1-50)
Stop, Terminal
2
1
U 21 4750600 Flatwasher #6 14
R 22 3740112 Relay, Bosch 1

N 23
24
4360314 Switch, Toggle
Switch, Contact Block Options:
A/R
1
T 4360282 Prior to S/N 0300044657

A 4360476 S/N 0300044657 to S/N 0300064432

B
25 2760105 Housing, Display Light 1
26 4420038 Insulation, Adhesive Foam 4in/10cm

L 27 Decal - Ground Control Display Options: 1

E 1702610
1704833
Prior to S/N 0300056474
S/N 0300056474 to S/N 0300064432
28 4460526 Connector, Strain Relief 1
29 4460428 Connector, Strain Relief 3
30 4460426 Connector, Strain Relief 1
31 4740444 Washer, Special A/R
32 4060906 Shield, Toggle Switch A/R
33 2420172 Gauge, Hourmeter 1
34 0721005 Screw #10-24NC x 5/8in 2
35 3311001 Nut #10-24NC A/R
36 4751000 Flatwasher #10 A/R
37 3900268 Screw #10-24NC x 1/2in 9
38 3300205 Nut, Retainer 4
39 0641506 Bolt 5/16in-18NC x 3/4in 4
40 0100011 Compound, Locking A/R
41 3539219 Plate, Reinforcement 1
42 3740049 Relay - SPDT A/R
43 4460630 Marker, Terminal (Ignition) 1
44 4760600 Lockwasher #6 8
45 3310601 Nut #6-32NC 8
46 4360314 Switch, Toggle 1
47 4740444 Washer, Nylon 1
48 4060906 Shield, Toggle Switch 1

2-86 3120741
SECTION 2 TURNTABLE
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
49 Socket, Relay Options: A/R
4120012 Deutz Engine Machines (S/N 0300056474 to 2
S/N 0300064432)
C
T
4120012 Ford Engine Machines (Prior to S/N 0300064432) 1
50 Relay Options: A/R
3740057 Deutz Engine Machines (S/N 0300056474 to 2 I
3740057
S/N 0300064432)
Ford Engine Machines (Prior to S/N 0300064432) 1 O
51 Spring, Relay Options: A/R N
3740066 Deutz Engine Machines (S/N 0300056474 to 2
S/N 0300064432)
3740066 Ford Engine Machines (Prior to S/N 0300064432) 1 2

T
52 Hardware Options: A/R
3300390 Nut with Weather Resistant Boot (Prior to 1
S/N 0300044657) U
4070987 Shim, Switch (Common Key) (S/N 0300044657 to
S/N 0300064432)
A/R
R
53 3640986 Rail, Relay Mount (S/N 0300056474 to S/N 0300064432) 1 N
54
55
0630518
3300408
Capscrew, Button Head
Locknut, Plastic Insert
2
A/R
T
56 1670829 Bezel 1 A
57 4460711 Connector, Strain Relief 1
B
L
58 1703622 Decal - Service Manual Reference 1
59 4460234 Base, Tie-Strap (Not Shown) 6
60 0100009 Silicone A/R E
61 4761000 Lockwasher #10 4
62 3910804 Screw #8-32NC x 1/4in 6
63 3520174 Plug, Hole A/R
64 4360387 Switch, Pushbutton (Ford Engines with EFI Only) 1
(S/N 0300048538 to S/N 0300064432)
65 3740113 Relay, Timer (Ford Engines with EFI Only) 1
(S/N 0300048538 to S/N 0300064432)
66 3911024 Screw #10-24NC x 1-1/2in (Ford Engines with EFI Only) 1
(S/N 0300048538 to S/N 0300064432)

1001091538 TILT SENSOR INSTALLATION (PRE ADE SYSTEM) Ref. E

101 Not Used


102 0641406 Bolt 1/4in-20NC x 3/4in 3
103 0641410 Bolt 1/4in-20NC x 1-1/4in 2
104 to 108 Not Used 2
109 3311405 Locknut 1/4in-20NC 5
110 Not Used
111 3740049 Relay 1
112 Not Used
113 4711400 Flatwasher 1/4in (Narrow) 5
114 Not Used
115 1001091778 Harness, Tilt Switch Boom (Not Shown) (See Section 7 for 1
Breakdown)

3120741 2-87
SECTION 2 TURNTABLE
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

S FIG & ITEM #


116
PART NUMBER
1001091941
DESCRIPTION
Harness, Console Tilt (Not Shown) (See Section 7 for Break-
QTY.
1
REV.

E down)

C 117 1001092527 Plate, Module Mounting 1

T
118 to 119 Not Used
120 1001094484 Controller, UMS Module 1
I 121 to 122 Not Used

O 123 1001094791 Harness, Tilt Sensor Turntable (Not Shown) (See Section 7
for Breakdown)
1

N 124 to 126 Not Used


127 0100048 Grease, Dielectric A/R

T
U
R
N
T
A
B
L
E

2-88 3120741
SECTION 2 TURNTABLE
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-89
SECTION 2 TURNTABLE
FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM)
(S/N 0300064432 TO S/N 0300069000)
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-90 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S
GROUND CONTROL BOX ASSEMBLIES Ref.
E
C
0861445 800A with Deutz Engine (S/N 0300064009 Only) Ref. E
0861502 800A with Deutz Engine (S/N 0300064432 to Ref. H
S/N 0300069000) T
0861503
0861500
800AJ with Deutz Engine
800A with Ford Engine with EFI
Ref.
Ref.
H
G I
0861501 800AJ with Ford Engine with EFI Ref. G O
1 0100011 Compound, Locking A/R
N
2 0630518 Capscrew, Button Head 2
3 0630548 Tap, 2-1/2in Bolt 5 2
4 0641506 Bolt 5/16in-18NC x 3/4in 4
5 0861407 Box, Fiberglass 1
5A 7020246 Latch 2 T
6 Module, Ground Control Options: 1
U
R
See Note S/N 0300064009 Only (was p/n 1600312)
Note: For service purchase p/n 2915014. Contact Ref.
JLG Service Dept. prior to installation. N
7
Use 2915014
1670829
S/N 0300064432 to S/N 0300069000 (was p/n 1600327)
Bezel 1 T
8 1704833 Decal - Ground Control Display (was p/n 1702610) 1 A
9 Decal - Faceplate Options: 1
B
L
1703467 800A
1703468 800AJ
10 2420172 Gauge, Hourmeter 1 E
11 2760105 Housing, Display Light 1
12 3300205 Nut, Retainer 4
13 3300408 Locknut, Plastic Insert A/R
14 3311401 Nut 1/4in-20NC 10
15 3539219 Plate, Reinforcement 1
16 3740049 Relay 2
17 3900268 Screw, Flange #10 x 1/2in 2
18 3910804 Screw #8-32NC x 1/4in 6
19 4060906 Shield, Toggle Switch 8
20 4070987 Shim (.015in) 1
21 4360328 Switch, Toggle 8
22 4360469 Switch, Key 1
2860030 Key Replacement 1
23 4360475 Switch, Emergency Stop 1
7020175 Cap, Mushroom 1
7020176 Block, Contact 1
24 4360476 Switch, Contact Block 1
25 Connector, Strain Relief Options: A/R
4460428 S/N 0300064009 Only 3
4460426 S/N 0300064432 to S/N 0300069000 2
26 4460470 Nut, Terminal 1
27 4460471 Lockwasher, Terminal 1
28 4460488 Mounting Base, Terminal 7

3120741 2-91
SECTION 2 TURNTABLE
FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000) (CONTINUED)

S FIG & ITEM #


29
PART NUMBER
4460526
DESCRIPTION
Connector, Strain Relief
QTY.
1
REV.

E 30 4460874 Connector, Natural 1


C 31 4460875 Connector, Gray 1

T 32
33
4740444
4751400
Washer, Special
Flatwasher 1/4in
8
20
I 34 4761400 Lockwasher 1/4in 10

O 35 Harness, Analyzer Cable Options (Not Shown): 1

N
4922485 S/N 0300064009 Only
4922666 S/N 0300064432 to S/N 0300069000
36 4460905 Connector, Amp Seal 4

2 37
38 to 41
0100048
Not Used
Grease, Dielectric A/R

42 1705132 Decal - Control ADE (S/N 0300066867 to S/N 0300069000) 1


T 43 3520035 Plug, Cap (Not Shown) (S/N 0300068040 to
S/N 0300069000)
1

U
R 1001093187 TILT SENSOR INSTALLATION (ADE SYSTEM) Ref. C

N 101 to 111 Not Used


T 112 1001093256 Harness, Console (Not Shown) (See Section 7 for Break- 1

A 113 to 114 Not Used


down)

B 115 1001094470 Harness, Boom Cable Jumper (Not Shown) (See Section 7 1
L 118 0641410
for Breakdown)
Bolt 1/4in-20NC x 1-1/4in 2
E 119 3311405 Locknut 1/4in-20NC 2
120 Not Used
121 4711400 Flatwasher 1/4in 4
122 1001094484 Controller, UMS Module 1
123 0100048 Grease, Dielectric A/R

2-92 3120741
SECTION 2 TURNTABLE
FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-93
SECTION 2 TURNTABLE
FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

13
14
S

12
E

16
C

10
11
14
T
I
16A
O
N

26
18
26

2
25

17
28

25
T
15
U
29
27

R
N
T
A
B
L
E
5
1

35
3
2

30

32
34
33
31

2-94 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE
MOUNTED)
Ref.
E
C
0258674 ALARMS INSTALLATIONS Ref. 1 T
1 0257887 Alarm/Harness Assembly 1 I
0140032 Alarm 1 O
2820035
4460424
Loom
Plug
6in/15cm
1
N
4460268 Socket 2
2 0641508 Bolt 5/16in-18NC x 1in 2 2
3 4711500 Flatwasher 5/16in Narrow 2
4 Not Used
5 0100048 Sealant, Silicone A/R T
6 to 9 Not Used
U
STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) Ref. R
0257885 PRIOR TO S/N 0300064432 Ref. 2 N
0271422 S/N 0300064432 TO S/N 0300069000 Ref. 1
T
10 4220162 Spacer, Stop (Used with ECCO Model 6640 Only) 1 A
11 Adapter Options: 1 B
0630491
0080241
Adapter - Used with ECCO Model 6640
Adapter - Used with ECCO Model 6650 L
12 3539281 Plate, Mounting (Used with ECCO Model 6640 Only) 1 E
13 0741606 Screw, Flathead Countersunk 3/8in-16NC x 3/4in (Used 1
with ECCO Model 6640 Only)
14 0100011 Compound, Locking A/R
15 4240032 Wire-Tile 1
16 Use 0272507 Strobe Light/Guard/Harness Assembly (was p/n 1
0255917)
Bulb, Replacement Options: 1
7016380 Bulb for ECCO Model 6640
70001941 Bulb for with ECCO Model 6650
16A Guard Options: 1
4060907 Guard - Used with ECCO Model 6640
2920215 Guard - Used with ECCO Model 6650
17 4460234 Clamp 1
18 0100048 Sealant, Silicone A/R

LIGHTS INSTALLATIONS (OPTIONAL) Ref.


0257884 Prior to S/N 0300064432 Ref. 1
0271768 S/N 0300064432 to S/N 0300069000 Ref. 2

25 2920110 Headlight 2
26 0902206 Bracket, Mounting 2
27 0642612 Bolt 1in-8NC x 1-1/2in 1
28 4220162 Spacer 2
29 0100011 Compound, Locking A/R

3120741 2-95
SECTION 2 TURNTABLE
FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED)

S FIG & ITEM #


30
PART NUMBER
2920113 Taillight
DESCRIPTION QTY.
2
REV.

E 31 3911040 Screw, Machine #10-24NC x 2-1/2in 4


C 32 3311005 Nut #10-24NC 4

T 33 4751000 Flatwasher #10 4

34 4740362 Washer, Fender 4

I 35 3960461 Gasket 2

O 36 Not Used

N
37 4240032 Tie-Strap (Not Shown) 12
38 4460234 Mount, Tie-Strap (Not Shown) 12
39 4360336 Switch, Toggle (Not Shown - Located on Console) 1

2 40 3790012 O-Ring (Not Shown - Located on Console) 1

T
U
R
N
T
A
B
L
E

2-96 3120741
SECTION 2 TURNTABLE
FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-97
I

L
T
T
T

E
E
S

A
B
R
U
C

N
N
O
3A
3 30

2-98
33
32 50
110 51 49
1 11 34 48
101
37
51 39
303 34
32 34 33
51 35 32 34
26 34 51 32 21
16 3B 6 12 34
30 8 36
34 32 34 51
35 104 23
51 29 27
102 103 28 32
28 28
302 34
106 23
107 10
108 40 34 32
24 51
17 38 15 40
105 25 47 40 39 32
FIGURE 2-24. HOODS INSTALLATION

46 28 51
45 29 202 210
18 7 22 209
41 4 34
105 9 22
42 44 31 39
43 34 40
35 204
21 20
34 40 40 47 205
36 39 46 203
109 51 37
13 34 31 45 26
5 44
35 211
32 47 34
46 32
SECTION 2 TURNTABLE

34 205
35 14
42 45
304 41 44
34
305 306 51 19 210
307 33
21
308 32 34
51 36 205
301 51 206
2 207
205 201 208
206
207
208

3120741
SECTION 2 TURNTABLE
.
FIGURE 2-24. HOODS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


0258609 HOODS INSTALLATION (DEUTZ/FORD) Ref. 3/C
E
C
0270264 HOODS INSTALLATION (ISUZU) Ref. 1/A

1 2680451 Hood Assembly - Engine Side (See Items 101-110 for 1 T


Breakdown)
Note: Replacement decals must be ordered separately - Ref. I
See Section 8. O
2 2680448 Hood Assembly - Tank Side (See Items 201-211 for
Breakdown)
1
N
Note: Replacement decals must be ordered separately - Ref.

3 2680450
See Section 8.
Hood Assembly- Engine Spacer 1 2
3A 3960453 Seal 68in/1.73m

3B 7023366 Bracket 1
T
U
4 3380444 Panel, Adapter 1
5 1670842 Cover, Turntable End 1
6 3380442 Cover, Top (Tank Side) 1 R
7
8
3380443
3539979
Cover/Bracket Weldment (Tank Side)
Plate, Baffle
1
1
N
9 0902412 Bracket, Hood Mounting (Tank Side) 1 T
10 0902351 Bracket, Hood Mounting (Engine Side) 1
A
B
11 0902161 Bracket, Hood Spacer Mounting (Engine Side) 1
12 0902426 Bracket, Bumper - Counterweight Mounted 1
13 0902219 Bracket, Bumper 2 L
14
15
0362770
2600244
Bar, Panel Mounting
Adapter, Panel Hinge
1
1
E
16 Exhaust Tube Weldment Options: 1
4845411 Deutz/Ford
4846257 Isuzu
17 3539934 Plate, Seal 1
18 0902491 Bracket, Latch (Engine Side) 1
19 0902223 Bracket, Latch (Tank Side) 1
20 0902143 Bracket, Latch Tank Side) 1
21 0940071 Bumper 6
22 4160139 Spring, Gas (Tank Side) 1
23 4160143 Spring, Gas (Engine Side) 1
24 3960389 Seal 3.5ft/1m

25 3960470 Seal, Latch 1


26 3520033 Plug, Hole 2
27 0630507 Bolt, Carriage 1/2in-13NC x 1-1/4in 6
28 4740171 Washer, Hardened 6
29 3311805 Locknut 1/2in-13NC 6
30 3900232 Screw, Button Head 3/8in-16NC x 1-1/4in 5
31 0641609 Bolt 3/8in-16NC x 1-1/8in 5
32 0641608 Bolt 3/8in-16NC x 1in 26
33 4740076 Washer, Fender 5
34 4751600 Flatwasher 3/8in 56
35 3311605 Locknut 3/8in-16NC 10
36 3311601 Nut 3/8in-16NC 12

3120741 2-99
SECTION 2 TURNTABLE
FIGURE 2-24. HOODS INSTALLATION (CONTINUED)

S FIG & ITEM #


37
PART NUMBER
0641508 Bolt 5/16in-18NC x 1in
DESCRIPTION QTY.
17
REV.

E 38 3900210 Screw, Button Head 5/16in-18NC x 3/4in 3


C 39 4751500 Flatwasher 5/16in 26

T 40
41
3311505
0641406
Locknut 5/16in-18NC
Bolt 1/4in-20NC x 3/4in
10
4
I 42 4751400 Flatwasher 1/4in 4

O 43 3311405 Locknut 1/4in-20NC 4

N
44 0721006 Screw #10-24NC x 3/4in 6
45 4751000 Flatwasher #10 6
46 4761000 Lockwasher #10 6

2 47
48
3311001
4070410
Nut #10-24NC
Shim 1/16in
6
A/R
49 4070411 Shim 1/8in A/R
T 50 4070412 Shim 3/16in A/R

U
51 0100011 Compound, Locking A/R

R 2680451 HOOD ASSEMBLY (ENGINE SIDE) Ref. A

N 101 2680436 Hood 1


T 102 2600209 Hinge 1
A 103 3311605 Locknut 3/8in-16NC 4

B 104
105
4751600
2940088
Flatwasher 3/8in
Latch
4
1
L 106 0721008 Screw, Machine #10-24NC x 1in 2

E 107
108
4751000
3311005
Flatwasher #10
Locknut #10-24NC
2
2
109 3960464 Seal 65in/1.67m

110 3960462 Seal 61in/1.55m

2680448 HOOD ASSEMBLY (TANK SIDE) Ref. A

201 2680437 Hood 1


202 2600233 Hinge 1
203 3311605 Locknut 3/8in-16NC 5
204 4711600 Flatwasher 3/8in Narrow 5
205 2940088 Latch 2
206 0721008 Screw, Machine #10-24NC x 1in 4
207 4751000 Flatwasher #10 4
208 3311005 Locknut #10-24NC 4
209 3960462 Seal 53in/1.35m

210 3960464 Seal 83in/2.11m

211 3960438 Seal 55in/1.4m

0256823 NOISE REDUCTION INSTALLATION (DEUTZ ENGINE Ref. —


MACHINES)

301 2820078 Foam, Acoustical (Turntable Side) 1


302 2820079 Foam, Acoustical (Hood Side) 1
303 2820080 Foam, Acoustical (Hood Top) 1

2-100 3120741
SECTION 2 TURNTABLE
FIGURE 2-24. HOODS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
E
304 2820081 Foam, Acoustical (Located on #8) 1
305 3539955 Plate, Baffle 1
306 0641506 Bolt 5/16in-18NC x 3/4in 2 C
307
308
4751500
0100011
Flatwasher 5/16in
Compound, Locking
2
A/R
T
I
O
N

T
U
R
N
T
A
B
L
E

3120741 2-101
SECTION 2 TURNTABLE
FIGURE 2-25. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

S
E
C
T
I 3C
O
16

N
15

2
9

T
U
R
N 4

T 5

A
12 2
19
BURR

B
18 7 MFG
17 BRAND

L 3A

E 14
OR
7 4

7 1

3D

HAMMERBLOW 3B
11 COPR & CEQUENT
6 10 BRANDS

7
7 7
13
8

2-102 3120741
SECTION 2 TURNTABLE
.
FIGURE 2-25. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


0258728 ENGINE TRAY JACK INSTALLATION Ref. 1/B
E
1 3537445 Bracket 1 C
2 3537446 Bracket 2 T
3
3A
2840016 Jack and Handle Assembly Options:
Burr Manufacturing Brand
1 D
I
3B Hammerblow Corp Brand O
3C Handle Options: 1 N
7016374 Burr Manufacturing Brand
7024598 Hammerblow Corp Brand
3D 7016322 Wiper (Burr Manufacturing Brand Only) 1 2
4 0962051 Bearing, Flange 2

T
5 3430816 Pin, Clevis 1
6 4891800 Washer, Hardened 1
7 4711800 Flatwasher 1/2in Narrow 6 U
8
9
3450404
0641609
Pin, Cotter 1/8in x 1in
Bolt 3/8in-16NC x 1-1/8in
1
4
R
10 3311605 Locknut 3/8in-16NC 4 N
11 4891600 Washer, Hardened 4
T
A
12 0641818 Bolt 1/2in-13NC x 2-1/4in 4
13 3311805 Locknut 1/2in-13NC 4
14 3422530 Pin, Hitch 1 B
15
16
1380147
3910608
Clip, Spring
Screw, Round Head #6-32NC x 1in
1
2
L
17 3310601 Nut #6-32NC 2 E
18 4770600 Starwasher #6 2
19 4740119 Washer, Aluminum 2

3120741 2-103
SECTION 2 TURNTABLE
FIGURE 2-25. ENGINE TRAY JACK INSTALLATION (OPTIONAL) (CONTINUED)

S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

E
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-104 3120741
SECTION 3 BOOM

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

3-1 BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


3-2 BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 S
3-3 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 E
C
3-4 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-5 ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-6 ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 T
3-7 VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) . . . . . . . . . . . . . . . . . . . . 3-24
I
O
N

B
O
O
M

3120741 3-1
I

3
T
E
S

B
C

O
O
O

3-2
FRONT ENTRY PLATFORM
110 31
112
3 25 26 9 41
11 33
31 105
115 44
23 24 102 45 116 106 118
50 104 103
109 111
20 25 26
33 25 115 114
37 102 102
27 104 107
22 113 101 117
27 2 102
25 108
37
31 8
11 119
7

20
40
25 31 27
32 25
10 39 31 37 1
14 21
25
33 12
41 30
205 28 19
26 210 25 25
44 38
33 45 204 18 34
208
SECTION 3 BOOM

43
17
26 35
25
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A

206 32 25
25 27
15 4 37
33 5 206
25 201 29
203 16
209 6 25
27 16 30
202 206
25
207 37
209
SIDE ENTRY PLATFORM 202

3120741
SECTION 3 BOOM
.
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


BOOMS AND CYLINDERS INSTALLATIONS Ref.
0257760 FRONT ENTRY PLATFORM Ref. E
0272381 SIDE ENTRY PLATFORM Ref. A S
1 0801132 Boom Assembly -Tower (See Figure 3-3 for Breakdown) 1
E
2 0801135 Boom Assembly - Main (See Figure 3-4 for Breakdown) 1 C
3 4845593 Upright Weldment 1
T
I
4 Rotator Actuator Assembly Options: 1
See Note Front Entry Platform (Note: See Item 101)
0060069 Side Entry Platform (See Figure 3-6 for Breakdown) O
5
6
0741607
1683537
Screw, Countersunk 3/8in-16NC x 7/8in
Lift Cylinder Assembly - Tower Boom (See Section 5 for
1
1
N
Breakdown)
7 1683546 Level Cylinder Assembly - Upright (See Section 5 for
Breakdown)
1
3
8 1683547 Lift Cylinder Assembly - Main Boom (See Section 5 for 1

9 1683608
Breakdown)
Master Cylinder Assembly (See Section 5 for Breakdown) 1
B
10 1683610 Slave Cylinder Assembly (See Section 5 for Breakdown) 1 O
11 1670844 Cover, Upright 4 O
12
13
1670850
Not Used
Cover, Tower Fly 1
M
14 3422578 Pin 1
15 3422580 Pin 1
16 3422681 Pin 2
17 3422729 Pin 1
18 3422683 Pin 1
19 3422684 Pin 1
20 3422685 Pin 2
21 3422686 Pin 1
22 3422687 Pin 1
23 3422688 Pin 1
24 3422689 Pin 1
25 0100011 Compound, Locking A/R
26 3841143 Keeper, Pin 2
27 3841287 Keeper, Pin 5
28 3841356 Keeper, Pin 1
29 3340835 Pad, Rest 1
30 0641404 Bolt 1/4in-20NC x 1/2in 4
31 0641604 Bolt 3/8in-16NC x 1/2in 28
32 0641606 Bolt 3/8in-16NC x 3/4in 6
33 0641608 Bolt 3/8in-16NC x 1in 6
34 0641611 Bolt 3/8in-16NC x 1-3/8in 2
35 3422582 Pin 1
36 0641820 Bolt 1/2in-13NC x 2-1/2in 3
37 0642214 Bolt 3/4in-10NC x 1-3/4in 5
38 0642620 Bolt 1in-8NC x 2-1/2in 1
39 3841340 Rod, Hose Loop 1
40 1120510 Cover, Upright 1

3120741 3-3
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


41 1670864 Cover, Fly Hose 1
42 Not Used

S 43
44
0961951
0641514
Bearing, Garmax
Bolt 5/16in-18NC x 1-3/4in
2
1
E 45 1320159 Clamp 1

C 46 to 49 Not Used

T
50 3900239 Setscrew 3/8in-16NC x 1/2in 1

I 0258765 ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY Ref. C

O
PLATFORM)

N 101 Use 0060077 Rotator Actuator Assembly (was p/n 0060041) (See Figure 1
3-5 for Breakdown)
102 0100011 Compound, Locking A/R
3 103 0641606 Bolt 3/8in-16NC x 3/4in 2
104 0641608 Bolt 3/8in-16NC x 1in 2

B
105 0641810 Bolt 1/2in-13NC x 1-1/4in 6
106 0641820 Bolt 1/2in-13NC x 2-1/2in 4
O 107 0681610 Bolt 3/8in-16NC x 1-1/4in (Grade 8) 4

O 108
109
0741607
0961951
Screw, Countersunk 3/8in-16NC x 7/8in
Bearing, Garmax
1
2
M 110 1683610 Slave Cylinder Assembly (See Section 5 for Breakdown) 1
111 3311805 Locknut 1/2in-13NC 4
112 3422578 Pin 1
113 3422580 Pin 1
114 3422582 Pin 1
115 3841143 Keeper, Pin 2
116 3841340 Rod, Hose Loop 1
117 4711600 Flatwasher 3/8in Narrow 4
118 4711800 Flatwasher 1/2in Narrow 8
119 4845703 Support Weldment 1

0272070 PLATFORM SUPPORT INSTALLATION (SIDE ENTRY Ref. B


PLATFORM)

201 0100011 Compound, Locking A/R


202 0641812 Bolt 1/2in-13NC x 1-1/2in 8
203 0642682 Bolt 1in-8NC x 10-1/4in 1
204 0681608 Bolt 3/8in-16NC x 1in 8
205 3272605 Locknut 1in-8NC 1
206 3311805 Locknut 1/2in-13NC 8
207 4846573 Support Weldment 1
208 4891600 Flatwasher 3/8in (Hardened) 8
209 4891800 Flatwasher 1/2in (Hardened) 8
210 4892600 Flatwasher 1in (Hardened) 1

3-4 3120741
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

B
O
O
M

3120741 3-5
I

3
T
E
S

B
C

O
O
O

3-6
3
25 13
17 65 64
44 8 19
38 14
37 37 40
39 54 47 57 58
43
19 6 36
65 SIDE ENTRY PLATFORM
29 31 32 33
61 23 205
11 38
38 16 210
37 46 64
20 51 204
47
38 46 38 208
39 19 38
48
37 21 22
54 46
23 59
12 206
44 59
58 4
17 43 206
201
203

102 209
36 104 202 206
15 108
7 103 110 207
44 10 65 107
2 19 106 209
37 24 202
29 47
50
38 111
39 51
37 4
54 19
1 101
21
30 59
37
47 18
42 102 FRONT ENTRY PLATFORM
41 28 105
37 37 109
55 49
SECTION 3 BOOM

27

34
37
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ

45

LIFT CYLINDER 37
54
(TOWER BOOM)
35
9 26
39
39 26 37
37 53
54

3120741
SECTION 3 BOOM
.
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


BOOMS AND CYLINDERS INSTALLATION Ref.
0257761 FRONT ENTRY PLATFORM Ref. C
0272131 SIDE ENTRY PLATFORM Ref. B S
1 0801132 Boom Assembly -Tower (See Figure 3-3 for Breakdown) 1
E
2 0801136 Boom Assembly - Main (See Figure 3-4 for Breakdown) 1 C
3 4845593 Upright Weldment 1
T
I
4 Rotator Actuator Assembly Options: 1
Use Front Entry Platform (was p/n 0060031) (See Figure 3-5
1001103095 for Breakdown) O
5
0060066
Not Used
Side Entry Platform (See Figure 3-6 for Breakdown)
N
6 4844816 Tube Weldment - Jib Top 1
7
8
4844817
4845716
Tube Weldment - Jib Bottom
Pivot Weldment
2
1
3
9 1683537 Lift Cylinder Assembly - Tower Boom (See Section 5 for 1
Breakdown)
B
O
10 1683546 Level Cylinder Assembly - Upright (See Section 5 for 1
Breakdown)
11 1683547 Lift Cylinder Assembly - Main Boom (See Section 5 for
Breakdown)
1 O
12 1683609 Lift Cylinder Assembly - Jib (See Section 5 for Breakdown) 1 M
13 1683677 Slave Cylinder Assembly (See Section 5 for Breakdown) 1
14 1683682 Master Cylinder Assembly (See Section 5 for Breakdown) 1
15 1120510 Cover, Upright 4
16 1670769 Cover, Cable 1
17 1670844 Cover, Upright 4
18 1670850 Cover, Tower Fly 1
19 0961947 Bearing, Garmax A/R
20 Pin Options: 1
3422558 Prior to S/N 0300054012
3422860 S/N 0300054012 to S/N 0300069000
21 Pin Options: 2
3422559 Prior to S/N 0300054012
3422861 S/N 0300054012 to S/N 0300069000
22 Pin Options: 1
3422560 Prior to S/N 0300054012
3422867 S/N 0300054012 to S/N 0300069000
23 3422561 Pin 2
24 Pin Options: 1
Front Entry
3422563 Production (10-3/4in Length)
3422860 For Service Replacement Rotator (9-7/16in Length)
3422860 Side Entry Platform
25 3422583 Pin 1
26 3422681 Pin 2
27 3422683 Pin 1
28 3422684 Pin 1
29 3422685 Pin 2

3120741 3-7
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


30 3422686 Pin 1
31 3422687 Pin 1

S 32
33
3422688
3422689
Pin
Pin
1
1
E 34 3422729 Pin 1

C 35 3340835 Pad, Rest 1

T
36 0561237 Clamp, Block 2
37 0100011 Compound, Locking A/R
I 38 3841143 Keeper, Pin 7

O 39
40
3841287
3841340
Keeper, Pin
Rod, Hose Loop
5
1
N 41 3841356 Keeper, Pin 1
42 0641404 Bolt 1/4in-20NC x 1/2in 4

3
43 0641416 Bolt 1/4in-20NC x 2in 4
44 0641604 Bolt 3/8in-16NC x 1/2in 24
45 0641606 Bolt 3/8in-16NC x 3/4in 4

B 46
47
0641607
0641608
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 1in
3
A/R
O 48 0641611 Bolt 3/8in-16NC x 1-3/8in 1
O 49 0641612 Bolt 3/8in-16NC x 1-1/2in 2

M 50
51
0641614
0641618
Bolt 3/8in-16NC x 1-3/4in
Bolt 3/8in-16NC x 2-1/4in
1
4
52 Not Used
53 0641820 Bolt 1/2in-13NC x 2-1/2in 3
54 0642214 Bolt 3/4in-10NC x 1-3/4in 5
55 0642620 Bolt 1in-8NC x 2-1/2in 1
56 Not Used
57 0741607 Screw, Countersunk 3/8in-16NC x 7/8in 1
58 2080044 Rivnut 1/4in-20NC 4
59 3311605 Locknut 3/8in-16NC 5
60 Not Used
61 3900239 Setscrew 3/8in-16NC x 1/2in 1
62 to 63 Not Used
64 4740439 Washer, Thrust 2
65 0962335 Bearing, Garmax (S/N 0300054012 to S/N 0300069000) 4

0258766 ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY Ref. C


PLATFORM)

101 See Item 4 Rotator Actuator Assembly (See Figure 3-5 for Breakdown) 1
102 0100011 Compound, Locking A/R
103 0641606 Bolt 3/8in-16NC x 3/4in 2
104 0641810 Bolt 1/2in-13NC x 1-1/4in 6
105 0681610 Bolt 3/8in-16NC x 1-1/4in (Grade 8) 4
106 0641820 Bolt 1/2in-13NC x 2-1/2in 4
107 3311805 Locknut 1/2in-13NC 4
108 3841340 Rod, Hose Loop 1
109 4711600 Flatwasher 3/8in Narrow 4
110 4711800 Flatwasher 1/2in Narrow 8

3-8 3120741
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


111 4844790 Support Weldment 1

0272070 PLATFORM SUPPORT INSTALLATION (SIDE ENTRY


PLATFORM)
Ref. B
S
E
201
202
0100011
0641812
Compound, Locking
Bolt 1/2in-13NC x 1-1/2in
A/R
8
C
203 0642682 Bolt 1in-8NC x 10-1/4in 1 T
204 0681608 Bolt 3/8in-16NC x 1in 8
I
O
205 3272605 Locknut 1in-8NC 1
206 3311805 Locknut 1/2in-13NC 8
207 4846573 Support Weldment 1 N
208 4891600 Flatwasher 3/8in (Hardened) 8
209 4891800 Flatwasher 1/2in (Hardened) 8
210 4892600 Flatwasher 1in (Hardened) 1 3

B
O
O
M

3120741 3-9
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY

S
E
C
T
I
O
N

B
O
O
M

3-10 3120741
SECTION 3 BOOM
.
FIGURE 3-3. TOWER BOOM ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


0801132 TOWER BOOM ASSEMBLY Ref. C

1 0801133 Base Weldment 1 S


2
3
0801134
1683606
Fly Weldment
Cylinder Assembly - Tower Telescope (See Section 5 for
1
1
E
Breakdown) C
4
5
4340706
0561185
Support
Block, Attach
1
4
T
6 4070929 Shim 1/16in 8 I
7 0962102 Bushing, Garmax 2 O
8
9
0962122 Bushing, Garmax
Pad, Wear Options:
2
12 N
3340756 Prior to S/N 0300064695

10
3340881
4070897
S/N 0300064695 to S/N 0300069000
Shim .05 8
3
11 4070898 Shim .12 8
12 3340828 Pad, Wear 2 B
13
14
4070967
4070968
Shim .05
Shim .12
2
2
O
15 0641607 Bolt 3/8in-16NC x 7/8in 10 O
16
17
0641608
0641609
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/8in
4
4
M
18 0641610 Bolt 3/8in-16NC x 1-1/4in 12
19 0641615 Bolt 3/8in-16NC x 1-7/8in 8
20 0641616 Bolt 3/8in-16NC x 2in 8
21 4711600 Flatwasher 3/8in Narrow 6
22 0100011 Compound, Locking A/R
23 0100038 Primer, Locking A/R
24 3340835 Pad, Boom Rest 1
25 0641806 Bolt 1/2in-13NC x 3/4in 3

0257764 POWER TRACK INSTALLATION Ref. F

101 1180346 Carrier 1


7020064 Bracket, End (Moving) 1
7020065 Bracket, End (Fixed) 1
7020066 Section, Repair 1Foot 1
7020067 Link, Repair 1
102 4845680 Hose Tube Weldment 1
103 1320251 Clamp, Block 2
104 1320250 Bar, Clamp 2
105 0100011 Compound, Locking A/R
106 0100038 Primer, Locking A/R
107 0641605 Bolt 3/8in-16NC x 5/8in 4
108 0641606 Bolt 3/8in-16NC x 3/4in 2
109 0641622 Bolt 3/8in-16NC x 2-3/4in 2
110 3311601 Nut 3/8in-16NC 4
111 3311602 Nut, Jam 3/8in-16NC 2

3120741 3-11
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


112 3311605 Locknut 3/8in-16NC 4
113 3841340 Rod, Hose Loop 2

S 114
115
3900262
4711600
Bolt 3/8in16NC x 4-3/4in
Flatwasher 3/8in Narrow
4
6
E 116 0630539 Bolt 3/8in-16NC x 3-1/2in 2

C 117 Clamp Assembly Options: 1

T
Use 0259420 Prior to S/N 0300043680 (was qty 2 of p/n 1320252)
0259420 S/N 0300043680 to S/N 0300069000
I 3340859 Pad, Rubber 2

O 118 3340859 Pad, Rubber 2

B
O
O
M

3-12 3120741
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

B
O
O
M

3120741 3-13
I

3
T
E
S

B
C

O
O
O

M
101E 101F

3-14
10 9

101D
GORTRAC 11
101C 17 17
6 20 19
24 17
5 14 18

101A 17
GEMCO 109
2 18
111 14
12 17
110 19
123
101B 101 124
111 24
8 121 14
117 3
110 12

4
104
110 102 17
FIGURE 3-4. MAIN BOOM ASSEMBLIES

109 15
109 111 22
111 110 2 800A
16 7 109 112
111
17 800AJ
103
23
17 118 110 25
20 113
SECTION 3 BOOM

119
14 124 106
108
13 114
12 17 122
122
18 115
106 105
120
124
1 113
13 111
12 116
9 107
10
11
17

3120741
21
SECTION 3 BOOM
.
FIGURE 3-4. MAIN BOOM ASSEMBLIES

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


MAIN BOOM ASSEMBLY OPTIONS: Ref.
0801135 800A Ref. E
0801136 800AJ Ref. E S
1 Base Weldment Options: 1
E
Use 0801185 800A Prior to S/N 0300042446 (was p/n 0801137) C
0801185 800A S/N 0300042446 to S/N 0300069000
T
I
Use 0801191 800AJ Prior to S/N 0300042446 (was p/n 0801139)
0801191 800AJ S/N 0300042446 to S/N 0300069000
2 Fly Weldment Options: 1 O
0801138
0801140
800A
800AJ
N
3 Telescope Cylinder Assembly Options: 1
1683607 800A 3
1683672 800AJ
4 3422457 Pin 1
5 3422690 Pin 1 B
6
7
3841143
0561295
Keeper, Pin
Block, Boom Rest
1
1
O
8 0962102 Bushing, Garmax 2 O
9 Pad, Wear Options: 4 M
3340705 Prior to S/N 0300064695
3340871 S/N 0300064695 to S/N 0300069000
10 4070863 Shim 1/8in 4
11 4070864 Shim .05 4
12 Pad, Wear Options: 12
3340756 Prior to S/N 0300064695
3340881 S/N 0300064695 to S/N 0300069000
13 4070897 Shim .05 10
14 4070898 Shim 1/8in 12
15 3760133 Ring, Retaining 2
16 4711600 Flatwasher 3/8in Narrow 2
17 0100011 Compound, Locking A/R
18 0641606 Bolt 3/8in-16NC x 3/4in 16
19 0641607 Bolt 3/8in-16NC x 7/8in 10
20 0641608 Bolt 3/8in-16NC x 1in 5
21 0641609 Bolt 3/8in-16NC x 1-1/8in 6
22 3900259 Bolt, Shoulder 4
23 0641612 Bolt 3/8in-16NC x 1-1/2in 2
24 1670836 Cover, Boom 6
25 Bushing, Garmax A//R
Not Required 800A 0
0961951 800AJ 2

3120741 3-15
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


POWER TRACK INSTALLATION OPTIONS: Ref.
0258076 800A Ref. G

S 0258077 800AJ Ref. F

E 101 Carrier Options: 1

C Use
1001099840
800A (was p/n 1180347)

T Use 800AJ (was p/n 1180349)


I 101A
1001099837
Repair Parts for 1180347 & 1180349 Carriers: A/R
O 101B 7016522 Carrier Repair Section (1 foot length - Includes 1 Pin A/R
N 7016523
for each end)
Rod Assembly (Includes 1 rod and hardware) A/R
7016529 Roller, Plastic Rod A/R
3 7006137 Link Pin Assembly A/R
101C 7016524 Foot, Mounting (1 Pair) 2
101D Repair Parts for 1001099837 & 1001099840 Carriers: A/R
B 101E 70002013 Carrier Repair Section (2ft length - Includes 1 Pin A/R
O 101F 70002014
Assembly for each end)
Mounting Foot Kit (Includes Both Pair of Feet) A/R
O 102 Push Tube Weldment 1
M 4845701 800A
4845729 800AJ
103 Support 1
4845702 800A
4845730 800AJ
104 3340840 Pad 1
105 3538758 Plate, Backing 1
106 3340764 Pad 2
107 4070969 Shim 3
108 0641640 Bolt 3/8in-16NC x 5in 2
109 0641606 Bolt 3/8in-16NC x 3/4in 18
110 4711600 Flatwasher 3/8in Narrow 22
111 0100011 Compound, Locking A/R
112 Flex-Trim A/R
Not Required 800A 0
4060805 800AJ 8in/20cm
113 0641622 Bolt 3/8in-16NC x 2-3/4in 2
114 1320248 Clamp, Hose 1
115 1320249 Clamp, Hose 1
116 Bolt Options: 4
0641607 800A (Bolt 3/8in-16NC x 7/8in)
0641612 800AJ (Bolt 3/8in-16NC x 1-1/2in)
117 3841406 Loop, Hose 1
118 1320263 Clamp, Loop 1
119 3340860 Pad, Rubber 2
120 3340861 Pad, Rubber 2
121 3900232 Screw, Button Head 3/8in-16NC x 1-1/4in 2
122 3311605 Locknut 3/8in-16NC (S/N 0300066130 to S/N 0300069000) 2

3-16 3120741
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


123 4071052 Shim (S/N 0300066130 to S/N 0300069000) 2
124 0100081 Adhesive A/R

S
E
C
T
I
O
N

B
O
O
M

3120741 3-17
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)

25

7
S 26
E 27A
27

C
T 13
I
O
N 15

B 2

O
O
M
1

16

3
12

27A
17A 9 11 14
17B
5

10
4 13
17 19
20
7
16

27A 27 27A

3-18 3120741
SECTION 3 BOOM
.
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


ROTATOR ASSEMBLIES Ref.
800A Ref.
0060041 Actual Production Ref. G S
0060077 Recommended Replacement
800AJ
Ref.
Ref.
B
E
0060031 Actual Production Ref. I C
1001103095 Recommended Replacement Kit (contains 0060074
rotator, upper pin, keeper shaft, keeper shaft bolt &
Ref. 1
T
instruction sheet) I
Note: Before ordering parts, identify whether original
equipment rotator has been replaced with service
Ref.
O
replacement. Service replacement rotator uses spacer N
plate bolted on the top with 8 capscrews (Not shown -
located at item 2). Original equipment rotator does not
use spacer plate.
3
1 See Note Housing/Ring Gear Assembly (Note: Not Available - 1
Purchase Complete Assembly.) B
2
Use 7017177
Shaft Weldment Options:
0060041 & 0060031 Rotators (was p/n 7017117)
1
O
7017162 0060077 & 0060074 Rotators O
See Note Plate, Spacer (Not Shown) (0060077 & 0060074 Rotators
Only) (Note: Not Available for Purchase.)
1
M
3 Piston/Sleeve Options: 1
7017115 0060041 & 0060031 Rotators
7017163 0060077 & 0060074 Rotators
4 Cap, End Options: 1
Use 7017174 0060041 & 0060031 Rotators (was p/n 7017116)
7017164 0060077 & 0060074 Rotators
5 See Note Plug, Port (Note: Not Available for Purchase.) 6
6 Use 7017142 Plug 2
7 7017102 Tie-Rod/Locknut Assy 1
7017119 Bolt 1in-8NC x 11in 1
8 3272605 Locknut 1in-8NC A/R
9 See Note Seal, Cap (Note: Use Item 25) 1
10 See Note Ring, Back-up (Cap) (Note: Use Item 25) 1
11 See Note Seal, Rod (Note: Use Item 25) 1
12 See Note Seal, Piston (Note: Use Item 25) 1
13 See Note Packing, Bearing (Note: Use Item 25) 2
14 See Note Bearing, Cap (Note: Use Item 26) 1
15 See Note Bearing, Shaft (Note: Use Item 26) 1
16 See Note Washer, Thrust (Note: Use Item 26) 2

3120741 3-19
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


17 Valve Assembly Options: 1
Use 7017183 0060041 & 0060031 Rotators (was p/n 7017101)

S 17A
7017183 0060077 & 0060074 Rotators
Cartridge, Valve Options: 2
E 7011331 0060041 & 0060031 Rotators

C 7017193 0060077 & 0060074 Rotators

T
2900770 Seal Kit - 7011331 Valve 2
See Note Seal Kit - 7017193 Valve (Note: Not Available for 2
I Purchase.)

O
17B Cartridge, Valve Options: A/R
7011332 0060041 & 0060031 Rotators 2
N See Note 0060077 & 0060074 Rotators (Not Shown - Located 1
on Side of Valve Block) (Note: Not Available for
Purchase.)
3 7011346 Seal Kit - 7011332 Valve 2
See Note Seal Kit - Valve Located on Side of Block 1
(Note: Not Available for Purchase.)
B 18 7017118 Setscrew (0060041 & 0060031 Rotators Only) 2

O 19 See Note Bolts 1/4in-20NC (Grade 8) (Note: Not Available for


Purchase.)
3

O 20 3790110 O-Ring (Not Shown - Located between Valve & 3

M 21 to 24 Not Used
Actuator Housing)

25 Seal Kit Options (Includes Items 9-13): 1


7017157 0060041 & 0060031 Rotators
0060077 & 0060074 Rotators Options:
7017158 Standard
70000342 Low Temperature
26 Bearing Kit Options (Includes Items 14-16): 1
7017156 0060041 & 0060031 Rotators
7017159 0060077 & 0060074 Rotators
27 7017142 Hardware Kit (Includes End Cap screws and Dowel Pins - 1
0060031 & 0060077 Rotators)
27A 70001697 Screw, Countersunk 1/4in-20NC x 3/8in Grade 8 6

3-20 3120741
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

B
O
O
M

3120741 3-21
SECTION 3 BOOM
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)

14

S
E
C
T
25

I
O 2

N
5
26

3 6

B 7
GENUINE PARTS

O
O 8

M
1
11

12
16
15
3

SEE BOOM
INSTALLATIONS 8
FOR BUSHING
CALL-OUTS 800AJ
5

13

9
10

14

800A

3-22 3120741
SECTION 3 BOOM
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


ROTATOR ASSEMBLIES Ref.
0060069 800A Ref. A
0060066 800AJ Ref. A
S
1 See Note Housing/Ring Gear Assembly (Note: Not Available - 1 E
C
Purchase Complete Assembly.)
2 7017162 Weldment, Shaft 1
3 7017163 Piston/Sleeve Assembly 1 T
4
5
7017164
See Note
Cap, End
O-Ring (Note: Use Item 25)
1
2
I
6 Use 7017159 Bearing, Shaft 1 O
7 Use 7017159 Washer, Thrust 2 N
8 See Note Packing, Bearing (Note: Use Item 25) 2
9 See Note Seal, Cap (Note: Use Item 25) 1
10 See Note Ring, Back-Up Cap (Note: Use Item 25) 1 3
11 See Note Seal, Rod (Note: Use Item 25) 1
12 See Note Seal, Piston (Note: Use Item 25) 1
13 Use 7017159 Bearing, Cap 1 B
14 70001697 Capscrew 1/4in-20NC x 3/8in (Grade 8) 6 O
15 See Note Bolt 1/4in-20NC (Grade 8) (Note: Not Available for
Purchase.)
3
O
16 7017183 Valve Assembly 1 M
7017193 Cartridge, Valve 2
See Note Seal Kit - 7017193 Valve (Note: Not Available - 2
Purchase Complete Assembly.)
See Note Cartridge, Valve (Not Shown - Located on Side of 1
Block) (Note: Not Available - Purchase
Complete Assembly.)
See Note Seal Kit - Valve Located on Side of Block (Note: 1
Not Available - Purchase Complete
Assembly.)
17 to 24 Not Used
25 Seal Kit Options (Includes Items 5, 8- 12): 1
7017158 Standard
70000342 Low Temperature
26 7017159 Bearing Kit (Includes Items 6, 7 & 13) 1

3120741 3-23
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)

S
E
C
T
I
O
N

B
O
O
M

3-24 3120741
SECTION 3 BOOM
.
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


0258217 BOOM VALVES AND LIMIT SWITCHES INSTALLATION Ref. H

1 0100011 Compound, Locking A/R S


2
3
0100035
0630427
Compound, Locking
Bolt, Special
A/R
2
E
4 Bolt Options: 3 C
0641422 Bolt 1/4in-20NC x 2-3/4in (Prior to S/N 0300048726)
T
I
3931436 Bolt 1/4in-20NC x 2-1/4in (S/N 0300048726 to
S/N 0300069000)
5 Bolt Options: 3 O
0641436
3931464
Bolt 1/4in-20NC x 4-1/2in (Prior to S/N 0300048726)
Bolt 1/4in-20NC x 4in (S/N 0300048726 to N
S/N 0300069000)
6
7
3310805
3311405
Locknut #8-32NC
Locknut 1/4in-20NC
4
6
3
8 3311801 Nut 1/2in-13NC 2
9 3520035 Plug, Cap 2
B
O
10 3570928 Plate, Spacer 2
11 3930824 Capscrew, Socket Head #8-32NC x 1-1/2in 4
12 4360322 Switch, Limit 2 O
13
14
4460428 Connector, Strain Relief (Prior to S/N 0300042387 Only)
Valve, Switch Options:
2
2
M
Use 4641136 Prior to S/N 0300042387 (was p/n 4641045)
Use 4641136 S/N 0300042387 to S/N 0300049402 (was p/n 4641105)
4641136 S/N 0300049402 to S/N 0300069000
4641136 Replacement Parts:
14A 7011342 Valve, Check (1 per Assembly) 2
7011333 Seal Kit - Check Valve (1 per Assembly) 2
14B 7020172 Valve, Plunger (1 per Assembly) 2
7020173 Seal Kit - 7020172 Valve (1 per Assembly) 2
4641105 Replacement Parts:
14A See Note Valve, Check (1 per Assembly) (Note: Not Available 2
for Purchase.)
7020171 Seal Kit - Check Valve (1 per Assembly) 2
14B 7020172 Valve, Plunger (1 per Assembly) 2
7020173 Seal Kit - 7020172 Valve (1 per Assembly) 2
4641045 Replacement Parts:
14A 7020068 Valve, Check (1 per Assembly) 2
7020069 Seal Kit - 7020068 Valve (1 per Assembly) 2
14B 7020070 Valve, Plunger (1 per Assembly) 2
7020071 Seal Kit - 7020070 Valve (1 per Assembly) 2
15 4751400 Flatwasher 1/4in 6
16 4060805 Trim, Edge (S/N 0300039755 to S/N 0300069000 Only) 7in/25cm
17 3572606 Plate, Lower Boom Proximity Switch Target (S/N 0300056439 1
to S/N 0300069000)
18 3572607 Plate, Lower Boom Proximity Switch Mount (S/N 0300056439 1
to S/N 0300069000)
19 4360498 Switch Proximity (S/N 0300056439 to S/N 0300069000) 1
20 4360499 Switch Proximity (S/N 0300056439 to S/N 0300069000) 1

3120741 3-25
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


VALVES INSTALLATION Ref. A

S 101 4640929
7012970
Valve Assembly (Relief)
Cartridge
1
1
E 7012953 Seal Kit - 7012970 Cartridge 1

C 102 0641416 Bolt 1/4in-20NC x 2in 2

T
103 4711400 Flatwasher 1/4in Narrow 4
104 3311405 Locknut 1/4in-20NC 2
I
O 0258338 LIMIT SWITCHES INSTALLATION - 800A DUAL CAPACITY Ref. D

N 201 0100011 Compound, Locking A/R


202 0100035 Compound, Locking A/R

3
203 1001106482 Bar, Fiberglass (was p/n 0362610) 1
204 Not Used
205 0641403 Bolt 1/4in-20NC x 3/8in 4

B 206
207
1670824
3310801
Cover
Locknut #8-32NC
1
2
O 208 3520035 Plug, Cap 1
O 209 3930816 Capscrew, Socket Head #8-32NC x 1in 2

M 210
212
3930824
4420060
Capscrew, Socket Head #8-32NC x 1-1/2in
Tape, Double Sided
2
2
211 4360322 Switch, Limit (Prior to S/N 0300042387 Only) 2
213 4460428 Connector, Strain Relief 2
214 4751400 Flatwasher 1/4in 4

1001091538 TILT SENSOR INSTALLATION (PRE ADE SYSTEM) Ref. E

301 0100011 Compound, Locking A/R


302 to 303 Not Used
304 0641610 Bolt 3/8in-16NC x 1-1/4in 2
305 to 307 Not Used
308 3310605 Locknut #6-32 NC 6
309 Not Used
310 3311601 Locknut 3/8in-16NC 2
311 Not Used
312 3930606 Screw #6-32 NC 6
313 Not Used
314 4761600 Lockwasher 3/8in 2
315 to 317 Not Used
318 1001094400 Sensor, Dual Axis 2
319 1001094401 Bracket, Tilt Sensor 1
320 to 321 Not Used
322 1001094639 Bracket, Tilt Sensor 1
323 to 325 Not Used
326 4751600 Flatwasher 3/8in 2
327 to 328 Not Used

3-26 3120741
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


1001093187 TILT SENSOR INSTALLATION (WITH ADE SYSTEM) Ref. C

401
402
0100011
0641610
Compound, Locking
Bolt 3/8in-16NC x 1-1/4in
A/R
2 S
403 to 406 Not Used E
407
408
3310605
3311601
Locknut #6-32 NC
Locknut 3/8in-16NC
3
2
C
409 3930606 Screw #6-32 NC 3 T
410 4751600 Flatwasher 3/8in 2 I
411
412
4761600
Not Used
Lockwasher 3/8in 2
O
413 1001094400 Sensor, Dual Axis 1 N
414 1001094401 Bracket, Tilt Sensor 1

B
O
O
M

3120741 3-27
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

B
O
O
M

3-28 3120741
SECTION 4 PLATFORM

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENRTY) . . . . . . . . . . . . . . . . . . . . . . . . 4-2


4-2 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432) . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 PLATFORM CONSOLE ASSEMBLIES (WITH ADE SYSTEM) (S/N 0300064009 ONLY) . . . . 4-16
4-5 PLATFORM CONSOLE ASSEMBLIES (WITH ADE SYSTEM) (S/N 0300064432 S
TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 E
4-6
4-7
CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300064432) . . . . . . . . . . .
CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)
4-26
C
(S/N 0300064432 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 T
4-8
4-9
CONTROLLER ASSEMBLY (DRIVE AND STEER) (PRIOR TO S/N 0300064432) . . . . . . . . .
CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
4-32
I
(S/N 0300064432 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 O
4-10 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38 N

P
L
A
T
F
O
R
M

3120741 4-1
SECTION 4 PLATFORM

FIGURE 4-1.PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)

NOTE: These Machine S/N’s Also Equipped With ADE System: 0300062045,
0300062797, 0300063013, 0300063665, 0300063975,0300064000-0300064017,
0300064390, 0300064392 & 0300064411.

11
18
12
S
13

17
E 10
C 105 20

T 101
I
O 102 5
N 104 225

226
4 104
276
105
2

103
P 4

L 273

A 5
T
F 8
21
O 9
22
17
R
14 17
105 15
16
M 3

275
274
258

301

232

248
229
1
231

231
230

4-2 3120741
SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

PLATFORM ASSEMBLIES: Ref. S


3510760 4ft (1.22m) with Self-Closing Gate Ref. 3 E
3510728
3510497
5ft (1.52m) with Self-Closing Gate
6ft (1.83m) with Standard Gate
Ref.
Ref.
3
8
C
3510542 6ft (1.83m) with Self-Closing Gate Ref. 3 T
3510545 6ft (1.83m) with Mesh to Top Rail & Standard Gate Ref. B
I
O
3510565 6ft (1.83m) with Mesh to Top Rail & Self-Closing Ref. 3
Gate
3510488 8ft (2.44m) with Standard Gate Ref. 8 N
3510543 8ft (2.44m) with Self-Closing Gate Ref. 3
3510546 8ft (2.44m) with Mesh to Top Rail & Standard Gate Ref. B
3510566 8ft (2.44m) with Mesh to Top Rail & Self-Closing Ref. 4 4
Gate
Note: Replacement decals must be ordered Ref.
separately - See Section 8. P
1 Floor Weldment Options: 1
L
4846253 4ft Platform A
4846101 5ft Platform T
F
4844954 6ft Platform
4844928 8ft Platform
2 Rail Weldment - Right Side Options: 1 O
4846254
4846102
4ft Platform without Mesh
5ft Platform without Mesh
R
4844955 6ft Platform without Mesh M
4845408 6ft Platform with Mesh Top Rail
4844924 8ft Platform without Mesh
4845412 8ft Platform with Mesh Top Rail
3 Rail Weldment - Left Side Options: 1
4846255 4ft Platform without Mesh
4846103 5ft Platform without Mesh
4844956 6ft Platform without Mesh
4845409 6ft Platform with Mesh Top Rail
4844925 8ft Platform without Mesh
4845413 8ft Platform with Mesh Top Rail
4 4845328 Rail Weldment - Back Options: 1
5 Gate Weldment Options: 1
4845327 Standard Gate
4845410 Standard Gate with Mesh Top Rail
4845426 Self-Closing Gate
4845469 Self-Closing Gate with Mesh Top Rail
6 3900207 Fastener A/R

3120741 4-3
SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


(Note: P/N 3900207 Fastener may be replaced Ref.
with P/N 0641416 Bolt, P/N 4751400 Flatwasher,
P/N 3311405 Locknut and P/N 3300151 Acorn
Type Nut. Acorn type nut is required to meet
industry safety requirements.

S 7
8
3300393
3520072
Collar
Plug, Cap
A/R
A/R
E 9 Hinge Options: 2
C 2600216 Standard Gate

T 2600219
2600287
Self-Closing Gate (Prior to S/N 0300068576)
Self-Closing Gate (S/N 0300068576 to
I S/N 0300069000)

O 10
11
2940074
3911008
Latch
Screw #10-24NC x 1in
1
4
N 12 4751000 Flatwasher #10 4
13 3311005 Locknut #10-24NC 4

4
14 0641524 Bolt 5/16in-18NC x 3in 4
15 3311505 Locknut 5/16in-18NC 4
16 4751500 Flatwasher 5/16in 4

P 17
18
2080040
4761000
Fastener
Lockwasher 3/8in (Prior to S/N 0300068576)
13
4
L 19 Not Used
A 20 3539685 Plate, Latch 1

T 21
22
4220165
4060803
Stop, Gate
Trim
1
6ft/1.8m
F
O WORKLIGHTS INSTALLATION (OPTIONAL) Ref.

R
0258048 Prior to S/N 0300061927 Ref. 2/E
0270814 S/N 0300061927 to S/N 0300069000 (ADE System) Ref. 3/D
M
101 3536089 Plate, Mounting 2
102 0641414 Bolt 1/4in-20NC x 1-3/4in 4
103 3311405 Locknut 1/4in-20NC 4
104 4711400 Flatwasher 1/4in Narrow 8
105 2920140 Worklight 2
7016399 Bulb, Replacement (1 Per Worklight) 2
106 4240099 Tie-Strap (Not Shown) 10
107 2820035 Loom, Vinyl (Not Shown) 9
108 Not Used
109 4460598 Connector, Strain Relief (Not Shown - Located at 1
Console Box)
110 Wire Options: (Not Shown) A/R
4920018 Wire, Black 16 Ga (Prior to S/N 0300061927)
4920044 Wire, Black 12 Ga (S/N 0300061927 to
S/N 0300069000)

4-4 3120741
SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


FOOTSWITCH AND COVERS INSTALLATION Ref.
OPTIONS:
0861237 Prior to S/N 0300064432 Ref. 5/D
0861415 S/N 0300064009 Only (ADE System) Ref. C
0861474 S/N 0300064432 to S/N 0300069000 (ADE System) Ref. B
S
201 to 224 Not Used
E
C
225 0641610 Bolt 3/8in-16NC x 3/4in 4
226 4751600 Flatwasher 3/8in 4
227 to 228 Not Used T
229
230
0641408
3311405
Bolt 1/4in-20NC x 1in
Locknut 1/4in-20NC
3
3
I
231 4740362 Washer, Fender 3 O
232 4460071 Terminal, Strain Relief 1 N
233 to 247 Not Used
248 4360031 Footswitch 1
7000625 Block, Contact 2 4
249 to 257 Not Used
258 4751400 Flatwasher 1/4in 4
259 to 272 Not Used P
273 3380434 Panel, Poly 1 L
274
275
0641414
3311405
Bolt 1/4in-20NC x 1-3/4in
Locknut 1/4in-20NC
2
2
A
276 3311605 Locknut 3/8in-16NC 4 T
F
O
TRAY INSTALLATIONS (OPTIONAL) Ref.

301 1580012 Tray, Storage (Center) 1 R


302 1580013 Tray, Storage (Rail Mounted - Not Shown) 1
M

3120741 4-5
SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)

205
202
204
S 201

E 1 204
7 203
C
T 4 5 9 109
I 10 113
105
O 104

N 9 205
8
4 201
107

P
112
108 103

L 2
3

A 101
T 106
111 110 106
F 301
O
R
M 110
101
104C

6 104B
104A
102
106
110

4-6 3120741
SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


PLATFORM ASSEMBLIES: Ref.
3510822 8ft (2.44m) with No Mesh Ref. A
3510833 6ft (1.83m) with No Mesh Ref. A
Note: Replacement decals must be ordered sepa- Ref.
rately - See Section 8.
S
1 0100040 Sealant, Adhesive A/R E
2 2080040 Fastener, Huck 16 C
3
4
2600281
2940074
Hinge, Self-Closing
Latch
2
1 T
5 3311001 Nut #10-24NC 4 I
6 See Note Platform Weldment (Note: Not Available - Purchase
Complete Platform Assy.)
1
O
7 3520072 Cap-Plug 2 N
8 3911008 Screw #10-24NC x 1in 4

4
9 4751000 Flatwasher #10 8
10 4846452 Gate Weldment 1

0271941 CONSOLE BOX INSTALLATION - 4WD Ref. A


P
101 0641406 Bolt 1/4in-20NC x 3/4in 4 L
102 0641408 Bolt 1/4in-20NC x 1in 3 A
T
103 0641610 Bolt 3/8in-16NC x 1-1/4in 4
104 0861517 Platform Console Box Assembly (See Figure 4-5 for 1
Breakdown) F
104A 4360031
7000625
Footswitch
Block, Contact
1
2
O
104B 1060918 Cable, Electrical - 18/3 7ft/2.14m R
104C
105
4460071
1702676
Connector, Strain Relief
Decal - Horn
1
1
M
106 3311405 Locknut 1/4in-20NC 7
107 3311605 Locknut 3/8in-16NC 4
108 3380434 Panel, Decal Mount 1
109 4360331 Switch, Toggle (4WD) 1
110 4740362 Washer, Fender 1/4in 7
111 4751400 Flatwasher 1/4in (Wide) 4
112 4751600 Flatwasher 3/8in (Wide) 8
113 3790012 O-Ring 1

0270814 WORKLIGHTS INSTALLATIONS (OPTIONAL) Ref. 3/D

201 3536089 Plate, Mounting 2


202 0641414 Bolt 1/4in-20NC x 1-3/4in 4
203 3311405 Locknut 1/4in-20NC 4
204 4711400 Flatwasher 1/4in Narrow 8
205 2920140 Worklight 2
7016399 Bulb, Replacement (1 Per Worklight) 2
206 4240099 Tie-Strap (Not Shown) 10

3120741 4-7
SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


207 2820035 Loom, Vinyl (Not Shown) 9
208 Not Used
209 4460598 Connector, Strain Relief (Not Shown - Located at 1
Console Box)

S TRAY INSTALLATIONS (OPTIONAL) Ref.

E
C
301 1580012 Tray, Storage (Center) 1
302 1580013 Tray, Storage (Rail Mounted - Not Shown) 1
T
I
O
N

P
L
A
T
F
O
R
M

4-8 3120741
SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

3120741 4-9
SECTION 4 PLATFORM

FIGURE 4-3.PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432)


NOTE: These Machine S/N’s Also Equipped With ADE System:
0300062045, 0300062797, 0300063013, 0300063665, 0300063975,
0300064000-0300064017, 0300064390, 0300064392 & 0300064411. 23
23
72 8 72
59 19 202 203
52 22 9
301 17 17A 5
S 51 49 17B
12
6
101
E 444
C 28
27 468 17C
T 19
13 18

I 23 22
33
59
O 20
22
201
19
N 7 4
23
22
72 78
19 204 475
4 19
22
63
19 22
22 62
P 10
11
14
15
60

L 2
58 40
33
59 82
A 59
479 81
478 80
T 79
477

F 16
60 44
476

O 24 70
R 3
43 55 69

M 24 56
60
61
62
60
42 63
24 34
59
41 58 39
103 24 57
37 1
111 102
108 38 490
104 35 491
26
482 25
67 482
68 439
69
489 32
48
480 107
OR
47 29
31
485 46
484 45
481 487 107 31
486 488 21 105
487 30
483

4-10 3120741
SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

0861237 CONSOLE BOX ASSEMBLY Ref. 5/D S


E
1
2
0860984
4340678
Box, Console
Support, Hand
1
1
C
3 3538819 Plate, Mounting 1 T
4 1600284 Controller Assembly (Lift & Swing) (See Figure 4-6 for
Breakdown)
1
I
5 1600283 Controller Assembly (Drive & Steer) (See Figure 4-8 for 1 O
6 4340684
Breakdown)
Support, Hand 1
N
7 1702676 Decal (Horn/Drive Speed/Level) 1
8 1702564 Decal (Stop) 1 4
9 1702565 Decal (Drive and Steer) 1
10 1702566 Decal (Lift and Swing) 1
11 1702567 Decal (Speed/Lower Lift/Tele/Rotate/Jib) 1 P
12 2760105 Housing, Display Light 1
L
A
13 4360387 Switch, Pushbutton 1
14 2560136 Knob, Speed Control 1
15 4360407 Controller, Speed 1 T
16
17
3910610 Screw #6-32NC x 5/8in
Switch, Emergency Stop Options:
16
1
F
4360289 Prior to S/N 0300044657 O
4360475 S/N 0300044657 to S/N 0300064432 R
M
17A 7012611 Cap, Mushroom Head (Prior to S/N 0300044657) 1
17A 7020175 Cap, Mushroom Head (S/N 0300044657 to 1
S/N 0300064432)
17B 7012612 Boot (Prior to S/N 0300044657) 1
17C 7020176 Block, Contact (S/N 0300044657 to 1
S/N 0300064432)
18 Switch, Contact Block Options: 1
4360282 Prior to S/N 0300044657
4360476 S/N 0300044657 to S/N 0300064432
19 4360314 Switch, Toggle 6
20 4360331 Switch, Toggle 1
21 0140026 Alarm 1
22 3790012 O-Ring 7
23 3520028 Plug, Hole (For switch call-outs at these locations, refer 4
to options installation below)
24 1600218 Card, Control 4
25 0641610 Bolt 3/8in-16NC x 3/4in 4
26 4751600 Flatwasher 3/8in 4
27 4460467 Tool, Pin Extraction (Blue 16-18 Gauge) (Not Shown) 1
28 4460510 Tool, Pin Extraction (Yellow 12-14 Gauge) (Not Shown) 1
29 0641408 Bolt 1/4in-20NC x 1in 3

3120741 4-11
SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


30 3311405 Locknut 1/4in-20NC 3
31 4740362 Washer 1/4in (Fender) 3
32 4460071 Connector, Strain Relief 1
33 0641404 Bolt 1/4in-20NC x 1/2in 8
34 3311401 Nut 1/4in-20NC 1
S 35 1320060 Clamp 1
E 36 1320095 Clamp 1

C 37
38
3740058
3740063
Relay - 4PDT
Spring, Relay
3
3
T 39 4360232 Breaker, Circuit - 15 Amp 2
I 40 0641406 Bolt 1/4in-20NC x 3/4in 3

O
41 1703090 Decal - Control Card (Lift) 1
42 1703091 Decal - Control Card (Swing) 1
N 43 1703092 Decal - Control Card (Flow Control) 1
44 1703093 Decal - Control Card (Drive) 1
45 4460470 Nut, Conduit 2
4 46 4460471 Washer 2
47 4460428 Connector, Strain Relief 2

P
48 4360031 Footswitch 1
7000625 Block, Contact 2
L 49 Not Used

A 50 4922155 Harness Assembly (Not Shown - See Section 7 for


Breakdown and Items 401-491 Below)
1

T 51 1670829 Bezel 1

F 52 0630464 Screw, Button Head #10-24NC x 1/2in 2

O
53 to 54 Not Used
55 3740113 Relay, Time Delay 1
R 56 3740115 Relay, Time Delay 1

M 57
58
0641406
Not Used
Bolt 1/4in-20NC x 3/4in 1

59 0100011 Compound, Locking A/R


60 0100035 Compound, Locking A/R
61 0721010 Screw, Machine #10-24NC x 1-1/4in 2
62 0721003 Screw, Machine #10-24NC x 3/8in 4
63 4751000 Flatwasher #10 2
64 to 66 Not Used
67 0721004 Screw, Machine #10-32NC x 1/2in 2
68 4711000 Flatwasher #10 Narrow 2
69 4761000 Lockwasher #10 6
70 3311001 Nut #10-24NC 4
71 4460488 Base, Wire Tie (Not Shown) 10
72 0100009 Silicone A/R
73 to 75 Not Used
76 3311605 Locknut 3/8in-16NC 4
77 Decal - EMS Options: A/R
Not Required Prior to S/N 0300044657 0
1704260 S/N 0300044657 to S/N 0300064432 1

4-12 3120741
SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


78 3539275 Plate, Relay Mounting (S/N 0300049954 to 1
S/N 0300064432)
79 3740049 Relay, Bosch (S/N 0300049954 to S/N 0300064432) 5
80 0721003 Screw #10-24NC x 3/8in (S/N 0300049954 to 5
S/N 0300064432)
81 4751000 Flatwasher #10 (S/N 0300049954 to S/N 0300064432) 5 S
82 3311005 Locknut #10-24NC (S/N 0300049954 to
S/N 0300064432)
5
E
83 2920129 Bulb, Light (S/N 0300049954 to S/N 0300064432) 12 C
0860984 CONSOLE BOX ASSEMBLY Ref. 6/E
T
I
101 Use 0860984 Console Top (Note: Not Available for Purchase.) 1 O
102
103
Use 0860984
2600211
Console Bottom (Note: Not Available for Purchase.)
Hinge
1
2
N
104 3900224 Capscrew, Socket Head Countersunk M6 x 16mm 8
105
106
3931672
Not Used
Capscrew, Socket Head 3/8in-16NC x 4-1/2in 1
4
107 3311601 Nut 3/8in-16NC 1
108 0100011 Compound, Locking A/R P
109 to 110
111
Not Used
3520173 Plug (Located on back of console box) 4
L
A
CONSOLE BOX OPTIONS Ref. T
201 0258945 4WS Switch Option Components A/R A F
4360331 Switch, Toggle 1 O
202
3790012 O-Ring
Dual Switch Option Components
1
A/R
R
4360336 Switch, Toggle 1 M
3790012 O-Ring 1
203 Lights Switch Option Components A/R
4360336 Switch, Toggle 1
3790012 O-Ring 1
204 0258608 Jib Switch Option Components A/R A
4360314 Switch, Toggle 1
3790012 O-Ring 1

0275804 LIGHT PANEL DECAL INSTALLATION Ref. A

301 1707111 Decal - Light Panel Display 1


Note: Machines should of been updated to this light Ref.
panel installation.

3120741 4-13
SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


4922155 RELAY AND TERMINAL BLOCK INSTALLATIONS Ref. 5

401 to 438 Not Used


439 1060012 Cable, Electrical - 12/4 7ft/2.1m
440 to 443 Not Used
S 444 2920129 Bulb, Light 9
E 445 to 467 Not Used

C 468
469 to 474
4120035
Not Used
Base, Light 8

T 475 3539275 Plate, Relay Mounting 1


I 476 3740049 Relay, Bosch 5

O
477 0721003 Screw #10-24NC x 3/8in 5
478 4751000 Flatwasher #10 5
N 479 3311005 Locknut #10-24NC 5
480 3641182 Track 1
481 4460601 Block, Terminal 10
4 482 4460607 Stop, End 2
483 4460602 Barrier, Terminal 1

P
484 4460629 Marker, Terminal (6-15) 2
485 4460603 Bar, Buss - 10 Position (Cut into [2] 5 Position Bars) 1
L 486 4460600 Block, Terminal 10

A 487
488
4460631
4460632
Marker, Terminal (Negative)
Marker, Terminal (1-5)
1
1
T 489 4120013 Socket, Relay 3
F 490 4460613 Connector - 21 Position 1

O 491 4460503 Connector - 31 Position 1

R
M

4-14 3120741
SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064432) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

3120741 4-15
SECTION 4 PLATFORM

FIGURE 4-4.PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM)


(S/N 0300064009 ONLY)

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

4-16 3120741
SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064009 ONLY)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


0861415 CONSOLE BOX & FOOTSWITCH ASSEMBLY Ref. C

1 0100035 Compound, Locking A/R


2 0140011 Alarm 1
3 0630464 Screw, Button Head #10-24NC x 1/2in A/R
S
E
4 0641404 Bolt 1/4in-20NC x 1/2in 8
5 0641408 Bolt 1/4in-20NC x 1in 3
6 0641418 Bolt 1/4in-20NC x 2-1/4in 5 C
7
8
0641610
0861414
Bolt 3/8in-16NC x 1-1/4in
Box, Console (See Items 101-107 for Breakdown)
4
1
T
9 1060330 Cable, 16/3 7ft/2.1m I
10 1600313 Controller, Module 1 O
11 Use 1001129555 Controller Assembly (Lift & Swing) (See Figure 4-7 for
Breakdown) (was p/n 1600317 & p/n 1001118417)
1
N
12 Use 1001118416 Controller Assembly (Drive & Steer) (See Figure 4-9 for 1

4
Breakdown) (was p/n 1600318)
13 1670829 Bezel 1
14 1702564 Decal (Stop) 1
15
16
1702565
1702566
Decal (Drive and Steer)
Decal (Lift and Swing)
1
1
P
17 1702567 Decal (Function Speed) 1 L
18 1702676 Decal (Horn) 1 A
T
19 1704260 Decal - EMS 1
20 2560136 Handle, Knob 1
21 2760105 Housing, Display Light 1 F
22
23
3311401
3311405
Nut 1/4in-20NC
Locknut 1/4in-20NC
6
3
O
24 3311605 Locknut 3/8in-16NC 4 R
25 3520028 Plug, Hole 1/2in 4 M
26 4340678 Support, Hand 1
27 4340684 Support, Hand 1
28 4360031 Footswitch 1
7000625 Block, Contact 2
29 4360328 Switch, Toggle 6
30 4360331 Switch, Toggle 1
31 4360387 Switch, Pushbutton 1
32 4360407 Controller, Speed 1
33 4360475 Switch, Emergency Stop 1
7020175 Cap, Red 1
7020176 Contact Block 1
34 4360476 Block, Contact 1
35 4460071 Connector, Strain Relief 1
36 4460428 Connector, Strain Relief 2
37 4460471 Lockwasher, Terminal 1
38 4460470 Nut, Terminal 1
39 4740362 Washer 1/4in (Fender) 3
40 4751400 Flatwasher 1/4in 7
41 4751600 Flatwasher 3/8in 4

3120741 4-17
SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064009 ONLY)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
42 4922485 Harness, Analyzer Cable (Not Shown) 1
4460871 Terminal, Socket 4
4460761 Housing - 4 Position 1
4460227 Pin 4
43 4922509 Harness, Platform Box 1
S 44 3790012 O-Ring 7
E 45 2920129 Bulb, Light 12

C 46
47
1320060
Not Used
Clamp 1

T 48 4460464 Terminal, Deutsch 1


I 49 4460871 Terminal, Socket 2

O
50 0100009 Sealant A/R
51 0100020 Sealant A/R
N
0861414 CONSOLE BOX ASSEMBLY Ref. B

4 101 0100011 Compound, Locking A/R


102 Use 0861414 Console Top (Note: Not Available for Purchase.) 1

P
103 Use 0861414 Console Bottom (Note: Not Available for 1
Purchase.)
L 104 2600211 Hinge 2

A 105
106
3311601
3900224
Nut 3/8in-16NC
Screw Countersunk
1
8
T 107 3931672 Screw 3/8in-16NC x 4-1/2in 1

F
O
0275804 LIGHT PANEL DECAL INSTALLATION Ref. A

R 151 1707111 Decal - Light Panel Display 1

M Note: Machines should of been updated to this


light panel installation.
Ref.

0271366 DUAL FUEL SWITCH INSTALLATION Ref. 1

201 4360336 Switch, Toggle 1


3790012 O-Ring 1

0271418 HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL) Ref. 1

301 4360336 Switch, Toggle 1


3790012 O-Ring 1

SOFT TOUCH SYSTEM INSTALLATION Ref.


(OPTIONAL)
0270795 6FT PLATFORM Ref. 1
0270796 8FT PLATFORM Ref. 1

401 4360387 Switch, Pushbutton 1


402 1702938 Decal - Soft Touch Override 1

4-18 3120741
SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064009 ONLY)
(CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GENERATOR INSTALLATION (OPTIONAL) Ref.
0270801 110V DEUTZ Ref. 1
0270810 220V DEUTZ Ref. 1
0270808 110V FORD Ref. 1
0270809 220V FORD Ref. 1
S
501 4360336 Switch, Toggle 1 E
502
503
4740397
4060802
Bushing
Guard, Switch
1
1
C
504 3251102 Decal - Generator ON/OFF 1 T
I
O
0270814 PLATFORM WORKLIGHT INSTALLATION Ref. 3
(OPTIONAL)
N
601 4360232 Breaker, Circuit - 15Amp 1
602 0721003 Bolt #10-24NC x 3/8in 2
603 4761000 Lockwasher #10 4 4
604 3311001 Nut #10-24NC 2
605 4460598 Connector, Strain Relief 1
P
0271340 JIB SWITCH INSTALLATION (OPTIONAL) Ref. 1 L
701 4360328 Switch, Toggle 1
A
3790012 O-Ring 1 T
F
O
0258945 STEER SWITCH (4WS) INSTALLATION (OPTIONAL) Ref. 1

801 4360331 Switch, Toggle 1 R


3790012 O-Ring 1
M

3120741 4-19
SECTION 4 PLATFORM

FIGURE 4-5.PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM)


(S/N 0300064432 TO S/N 0300069000)

NOTE: These Machine S/N’s Also


Equipped With ADE System: 0300062045,
0300062797, 0300063013, 0300063665, 0300063975,
19
0300064000-0300064017, 0300064390, 0300064392 & 0300064411.
201
18 301 20
39 35
S 3 151

E 6 24 16

C
T 26
27
12
102
I 37 58
111

O
35 7
40
54 801 33
N 23 36
1
31
35

701
35
4 401 504
402
35 502
P 21 25
501
503

L
38
4 OPTIONAL GENERATOR
17
A
SWITCH LOCATED ON
7 MOLDED PLATFORM PANEL
32 22
T 10
15

F 50 57
603
604
O
113 115
52
601
R 43
603
602
M 48
43
48
OR
101
106 61
104 45

55
30

50 8
13
29 29 14
50 605 9
59 OR 56 2
44 41
42
47
105
51 107 34
112 46
114
11
5
12
103
110
49
29

4-20 3120741
SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

CONSOLE BOX & FOOTSWITCH ASSEMBLIES Ref. S


0861474 S/N 0300064432 TO S/N 0300068918 Ref. B E
0861517 S/N 0300068918 TO S/N 0300069000 Ref. A
C
1 0100009 Sealant A/R T
2 0100020 Sealant A/R
I
O
3 0100035 Compound, Locking A/R
4 0100048 Grease, Dielectric A/R
5 0140011 Alarm 1 N
6 0630464 Screw, Button Head #10-24NC x 1/2in 2
7 0641404 Bolt 1/4in-20NC x 1/2in 8
8 0641406 Bolt 1/4in-20NC x 3/4in 4 4
9 0641408 Bolt 1/4in-20NC x 1in 3

P
10 0641416 Bolt 1/4in-20NC x 2in 4
11 0641610 Bolt 3/8in-16NC x 1-1/4in 4
12 Box, Console Options: 1 L
0861414 Prior to S/N 0300068918 (See Items 101-108 for
Breakdown)
A
0861537 S/N 0300068918 to S/N 0300069000 (See Items T
13 0902751
110-115 for Breakdown)
Bracket, Card Support 4
F
14 1060918 Cable, 18/3 8ft/2.4m O
15 Use 1001129555 Controller Assembly (Lift & Swing) (See Figure 4-7
for Breakdown) (was p/n 1600317 & 1001118417)
1 R
16 Use 1001118416 Controller Assembly (Drive & Steer) (See Figure 4-9 1 M
for Breakdown) (was p/n 1600318)
17 1600313 Controller, Module 1
18 1670829 Bezel 1
19 1702564 Decal (Stop) 1
20 1702565 Decal (Drive and Steer) 1
21 1702566 Decal (Lift and Swing) 1
22 1702567 Decal (Function Speed) 1
23 1702676 Decal (Horn) 1
24 1704260 Decal - EMS 1
25 2560136 Handle, Knob 1
26 2760105 Housing, Display Light 1
27 2920129 Bulb, Light 12
28 Not Used
29 3311405 Locknut 1/4in-20NC 11
30 3311605 Locknut 3/8in-16NC 4
31 3520028 Plug, Hole 1/2in 4
32 4340678 Support, Hand 1
33 4340684 Support, Hand 1

3120741 4-21
SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
34 4360031 Footswitch 1
7000625 Block, Contact 2
35 4360328 Switch, Toggle 6
36 4360331 Switch, Toggle 1
37 4360387 Switch, Pushbutton 1
S 38 4360407 Controller, Speed 1
E 39 4360475 Switch, Emergency Stop 1

C 7020175
7020176
Cap, Red
Contact Block
1
1
T 40 4360476 Block, Contact 1
I 41 4460042 Ring, Terminal 3

O
42 4460071 Connector, Strain Relief 1
43 4460226 Contact, Socket 2
N 44 4460428 Connector, Strain Relief 2
45 4460464 Terminal, Deutsch 1
46 4460470 Nut, Terminal 1
4 47 4460471 Lockwasher, Terminal 1
48 4460905 Connector, Amp Seal Plug 5

P
49 4740362 Washer 1/4in (Fender) 3
50 4751400 Flatwasher 1/4in 16
L 51 4751600 Flatwasher 3/8in 4

A 52
53
4922639
4922666
Harness, Platform Box
Harness, Analyzer Cable (Not Shown)
1
1
T 4460871 Terminal, Socket 4
F 4460761 Housing - 4 Position 1

O 54
4460227
3790012
Pin
O-Ring
4
7
R 55 4460708 Terminal, 15 Pin 2

M 56
57
0100081
1671037
Adhesive
Cover (S/N 0300068918 to S/N 0300069000)
A/R
1
58 1705132 Decal - ADE (S/N 0300068918 to S/N 0300069000) 1
59 3300353 Nut, Tinnerman (S/N 0300068918 to 4
S/N 0300069000)
60 4460226 Wire, Tie (Not Shown) (S/N 0300068918 to 3
S/N 0300069000)
61 4460488 Base, Mounting (S/N 0300068918 to 1
S/N 0300069000)
——————————
2910872 Kit, Decal - Platform Console Box (Includes Items 19 1
- 24 & 151)

0861414 CONSOLE BOX ASSEMBLY (S/N 0300064432 TO Ref. C


S/N 0300068918)

101 0100011 Compound, Locking A/R


102 Use 0861414 Console Top (Note: Not Available for Purchase.) 1
103 Use 0861414 Console Bottom (Note: Not Available for 1
Purchase.)
104 2600211 Hinge 2

4-22 3120741
SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
105 3311601 Nut 3/8in-16NC 1
106 3900224 Screw Countersunk 8
107 3931672 Screw 3/8in-16NC x 4-1/2in 1
108 3520174 Plug, 3/16in 3

0861537 CONSOLE BOX ASSEMBLY (S/N 0300068918 TO Ref. A S


S/N 0300069000)
E
110 Use 0861537 Console Bottom (Note: Not Available for 1 C
Purchase.) T
111
112
Use 0861537
3311601
Console Top (Note: Not Available for Purchase.)
Nut 3/8in-16NC
1
1 I
113 3450304 Pin, Cotter 2 O
114
115
3931672
4711500
Screw 3/8in-16NC x 4-1/2in
Flatwasher 5/16in
1
2
N
0275804 LIGHT PANEL DECAL INSTALLATION Ref. A 4
151 1707111 Decal - Light Panel Display 1
Note: Machines should of been updated to this Ref. P
light panel installation.
L
0271366 DUAL FUEL SWITCH INSTALLATION Ref. 1 A
T
F
201 4360336 Switch, Toggle 1
3790012 O-Ring 1
O
0271768 HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL) Ref. 2
R
301 4360336 Switch, Toggle 1 M
3790012 O-Ring 1

SOFT TOUCH SYSTEM INSTALLATION Ref.


(OPTIONAL) (S/N 0300064432 to S/N 0300069000)
0271550 6FT PLATFORM (S/N 0300064432 to Ref. 1
S/N 0300066290)
0271551 8FT PLATFORM (S/N 0300064432 to Ref. 1
S/N 0300066290)

401 4360387 Switch, Pushbutton 1


402 1702938 Decal - Soft Touch Override 1

3120741 4-23
SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GENERATOR INSTALLATION (OPTIONAL) Ref.
(S/N 0300064432 to S/N 0300069000)
0271544 110V DEUTZ (S/N 0300064432 to S/N 0300068269) Ref. 2
0272480 110V DEUTZ (S/N 0300068269 to S/N 0300069000) Ref. 2
0271547 220V DEUTZ (S/N 0300064432 to S/N 0300068269) Ref. 2
S 0272481 220V DEUTZ (S/N 0300068269 to S/N 0300069000) Ref. 2
E 0271545 110V FORD Ref. 4

C
0271546 220V FORD Ref. 4

T 501 4360336 Switch, Toggle 1

I 502
503
4740397
4060802
Bushing
Guard, Switch
1
1
O 504 3251102 Decal - Generator ON/OFF 1
N
0270814 PLATFORM WORKLIGHT INSTALLATION Ref. 3
(OPTIONAL)
4
601 4360232 Breaker, Circuit - 15Amp 1
602 0721003 Bolt #10-24NC x 3/8in 2
P 603 4761000 Lockwasher #10 4

L 604 3311001 Nut #10-24NC 2

A
605 4460598 Connector, Strain Relief 1

T 0271340 JIB SWITCH INSTALLATION (OPTIONAL) Ref. 1

F 701 4360328 Switch, Toggle 1


O 3790012 O-Ring 1
R
M
0258945 STEER SWITCH (4WS) INSTALLATION (OPTIONAL) Ref. 1

801 4360331 Switch, Toggle 1


3790012 O-Ring 1

4-24 3120741
SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064432 TO S/N
0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

3120741 4-25
SECTION 4 PLATFORM

FIGURE 4-6.CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO


S/N 0300064432)

NOTE: These Machine S/N’s Also 1B


Equipped With ADE System: 0300062045, 1C 1A
0300062797, 0300063013, 0300063665,
0300063975,0300064000-0300064017,

S 0300064390, 0300064392 & 0300064411.


22 22
E
C 21 21

T
I 20
O
N
19 18
4
2 7
P 11
9
L 3

A 1
6

T
9
3
F 6 26

O 8
5
25
R
M 4
17

13
14 10

15
23

16

12

24

4-26 3120741
SECTION 4 PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300064432)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

1600284 CONTROLLER ASSEMBLY Ref. A S


E
1 7019141 Mechanical Assembly (Includes Base, Handle Stem &
Items 1A, 1B, 1C & 18)
1
C
1A 7019197 Handle Cap & Rod 1 T
1B
1C
7003928
7022808
Spring
Cap, Lift
1
1
I
2 7019142 Plate 2 O
3 7019111 Bearing, Gear 4 N
4 7019143 Screw 2
5 7019144 Spacer, Cam 2
6 7019145 E-Clip 4 4
7 7019146 Spacer 2
8 7003977 Gear, Drive 2
9 7019147 Shaft 4 P
10 7003974 Potentiometer 2 L
11
12
7019142
7003992
Plate
Washer
2
2
A
13 7003993 Nut 2 T
14 7003976 Gear, Slave 2
F
O
15 7019149 Setscrew 2
16 7003952 Screw 4
17 7019150 Gate 1 R
18
19
Use 7022813
Use 7022813
Boot (was p/n 7003955)
Plate, Plastic (was p/n 7003954)
1
1
M
20 7003956 O-Ring 1
21 7003953 Washer 4
22 7019137 Screw 4
23 See Note Center, Detent (Note: Not Available for Purchase.) 1
24 4460266 Connector - 9 Pin 1
4460268 Socket, Female 8
4460265 Plug - 9 Pin (Part of Platform Wiring) (Not Shown) 1
4460267 Pin, Male (Part of Platform Wiring) (Not Shown) 8
25 7019122 Gimble, Outer 1
26 7019123 Gimble, Inner 1

3120741 4-27
SECTION 4 PLATFORM

FIGURE 4-7.CONTROLLER ASSEMBLY (SWING & LIFT) (WITH ADE SYSTEM)


(S/N 0300064432 TO S/N 0300069000)

110

102
103

S 104

E
105

C 106

T
I
O 107
N 1B
1C 1A

4 111
22

21

P
L 19

A 112

T 18
F
O 2 5

R 108 11
9

M 109 3
6
9 1
101
3
6 25
7
8 24
5
4
17

10

20

12 16
13
14
23
15

4-28 3120741
SECTION 4 PLATFORM

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING & LIFT) (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONTROLLER ASSEMBLY Ref.

1600317 Controller Assembly (OEM) Ref. B


1 7019141 Mechanical Assembly (Includes Base, Handle Stem 1

1A 7019197
& Items 1A, 1B, 1C & 18)
Handle Cap & Rod 1
S
1B 7003928 Spring 1 E
1C 7022808 Cap, Lift 1 C
2
3
7019171
7019111
Plate
Bearing, Gear
2
4 T
4 7019143 Screw 2 I
5
6
7019144
7019145
Spacer, Cam
E-Clip
2
4
O
7 7019174 Spacer 2 N
8 7003977 Gear, Drive 2
9
7019147
Shaft Options:
Shaft, Short
2
4
7019177 Shaft, Long
10 7022818 Potentiometer 2
P
L
11 7019142 Plate 2
12 7003992 Washer 2
13 7003993 Nut 2 A
14
15
7003976
7019149
Gear, Slave
Setscrew
2
2
T
16 7022816 Screw 4 F
17 7019150 Gate 1 O
R
18 7022814 Boot 1
19 7022815 Bezel 1
20 See Note Center, Detent (Note: Not Available for Purchase.) 1 M
21 7003953 Washer 4
22 7022817 Screw 4
23 7022819 Plug, Male 8 Position (Natural) 1
4460871 Socket, Female 8
24 7019122 Gimble, Outer 1
25 7019123 Gimble, Inner 1

Use 1001129555 Controller Assembly (Service Replacement) Ref. A


Note: Was p/n 1001118417 Assembly - Use p/n Ref.
1001129555 kit as replacement.
101 70002730 Gasket 1
102 7003928 Spring 1
103 7022808 Cap, Lift 1
104 70002731 Boot 1
105 70002732 Screw 4
106 7022815 Bezel 1
107 70002733 Adapter 1
108 70002734 Screw 4
109 70002735 Can, Enclosure 1

3120741 4-29
SECTION 4 PLATFORM

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING & LIFT) (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
110 70002906 Cap 1
111 Use 1001129555 Mechanical Assembly (Note: Not Available for 1
Purchase.)
112 7022819 Plug, Male 8 Position (Natural) (Not Shown) 1
4460871 Socket, Female 6
S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

4-30 3120741
SECTION 4 PLATFORM

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING & LIFT) (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

3120741 4-31
SECTION 4 PLATFORM

FIGURE 4-8.CONTROLLER ASSEMBLY (DRIVE AND STEER) (PRIOR TO


S/N 0300064432)

1 108 8
105

S 103

E 109
101

C 110
106

T 2
106 109

I
O 27
28
107

N 104 108
102

4 104

P 16

L
A 23 6 14 7

T 3

F 21

O 10
18

R 17
11

M 14
20
19 24
17 25 12
18 15
26
21 9

4 7
14

22 13

14

12 NOTE: These Machine S/N’s Also


Equipped With ADE System: 0300062045,
0300062797, 0300063013, 0300063665, 0300063975,
0300064000-0300064017, 0300064390, 0300064392
CONNECT
TO PLUG & 0300064411.

4-32 3120741
SECTION 4 PLATFORM

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (PRIOR TO S/N 0300064432)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

1600283 CONTROLLER ASSEMBLY Ref. A S


E
1
2
7022810
7019161
Handle Assembly (See Items 101-110 for Breakdown)
Boot and Sleeve
1
1
C
3 7019160 Cast Housing Assembly 1 T
4 7019159 Bracket, Mounting 1
I
O
5 7019158 Plate, Mounting (Left Side) 1
6 7019157 Plate, Pot Mounting 1
7 7019156 Electric Assembly 1 N
8 7003972 Boot, Rocker 1
9 7019115 Stand-Off 2
10 7019155 Shaft 8mm 1 4
11 7019151 Tie-Strap A/R

P
12 7019154 Clamp, Wire 2
13 7019153 Strip, Terminal - 5 Position 1
14 7019117 Screw 8 L
15
16
7019163
7019162
Potentiometer Coupling Assembly
Spring
1
1
A
17 7019111 Bearing 2 T
18 7019110 Spacer, Head Gear 2 F
19
20
7019112
7003946
Washer
Spring, Return
1
1
O
21 7019103 Pin 4 R
22
23
See Note
7019168
Rivet (Note: Not Available - Purchase Locally.)
Plate, Mounting (Right Side)
1
1
M
24 7003992 Washer 1
25 7003993 Nut 1
26 7003935 Gear, Slave 1
27 7003969 Screw 2
28 7003941 Washer 2

7022810 HANDLE ASSEMBLY Ref.

101 7019164 Axle 1


102 7019194 Coupling 1
103 7019165 Rocker 1
104 7003983 Setscrew 2
105 7003972 Boot, Switch 1
106 7003973 Half, Handle 2
107 7019166 Switch, Micro 2
108 7019167 Nut 4
109 7003980 Screw 4
110 7003989 Gasket 2

3120741 4-33
SECTION 4 PLATFORM

FIGURE 4-9.CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)


(S/N 0300064432 TO S/N 0300069000)

1
11 106 204 201

S
206
203
E 2 205
202
C 202
210
203
T
I 12
207
O 13
208
N 209
204

3 208
4

P 104

L 27

A 23 7
6
9
101

T 16 103
F 21
102

O 101
R 20 18
10

M
19 17 6
17
18
4
21 5

24
25 15
6 8
26 9
108
6
9A
14
4

22 CONNECT
TO PLUG

105

107 109

4-34 3120741
SECTION 4 PLATFORM

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (S/N
0300064432 TO S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONTROLLER ASSEMBLY Ref.

1600318 Controller Assembly (OEM) Ref. C


1 7022812 Handle Assembly (See Items 201-210 for 1

2 7019161
Breakdown)
Boot and Sleeve 1
S
3 7003933 Gasket 1 E
4 7019154 Clamp, Wire 2 C
5
6
7022823
7003994
Bracket, Mounting
Screw
1
1 T
7 7022822 Plate, Pot Mounting 1 I
8
9
7003986
7022824
Strip, Terminal - 3 Position
Electric Assembly
1
1
O
9A 7022825 Plug, Male - 8 Position (Black) 1 N
4460871 Socket, Female 7
10
11
7019151
7019162
Tie-Strap
Spring
A/R
1
4
12 7003969 Screw 2
13 7003941 Washer 2
P
L
14 See Note Plate, Mounting (Left Side) (Note: Not Available for 1
Purchase.)
15 7019115 Stand-Off 2 A
T
16 7019155 Shaft 8mm 1
17 7019111 Bearing 2
18 7019110 Spacer, Head Gear 2 F
19
20
7019112
7003946
Washer
Spring, Return
1
1
O
21 7019103 Pin 4 R
22 See Note Rivet (Note: Not Available - Purchase Locally.) 1 M
23 7019168 Plate, Mounting (Right Side) 1
24 7003992 Washer 1
25 7003993 Nut 1
26 7003935 Gear, Slave 1
27 7019160 Plate, Base 1
28 7019114 Coupling, Potentiometer 1
29 See Note Capscrew (Note: Not Available for Purchase.) 1

1001118416 Controller Assembly (Service Replacement) Ref. A


101 70002724 Boot & Control Lock Assembly 1
102 7003941 Washer 2
103 70002725 Screw 2
104 7019162 Spring 1
105 70002726 Enclosure 1
106 7022812 Handle Assembly (See Items 201-210 for Break- 1
down)
107 70002728 Screw 1
108 Use 1001118416 Mechanical Assembly (Note: Not Available for 1
Purchase.)

3120741 4-35
SECTION 4 PLATFORM

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (S/N
0300064432 TO S/N 0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
109 7022825 Plug, Male - 8 Position (Black) 1
4460871 Socket, Female 7

HANDLE ASSEMBLIES Ref.


7022812 Controller Assembly p/n 1600318 Ref.
S 70002727 Controller Assembly p/n 1001118416 Ref.
E
C 201
202
7003972
7003973
Boot, Switch
Half, Handle
1
2
T 203 7003980 Screw 4

I 204 7019167 Nut 4

O
205 7019164 Axle 1
206 7019165 Rocker 1
N 207 Wiring Assembly Options: A/R
7019196 Controller Assembly p/n 1600318 1
7019166 Switch, Micro 2
4 70002729 Controller Assembly p/n 1001118416 1
7003982 Switch, Micro 2

P
208 7003983 Setscrew 2
209 7019194 Coupling 1
L 210 7003989 Gasket 2

A
T
F
O
R
M

4-36 3120741
SECTION 4 PLATFORM

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (S/N
0300064432 TO S/N 0300069000) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

3120741 4-37
SECTION 4 PLATFORM

FIGURE 4-10. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

S
E
C
T
I
O
N

P
L
A
T
F
O
R
M

4-38 3120741
SECTION 4 PLATFORM

FIGURE 4-10. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

SOFT TOUCH SYSTEM INSTALLTIONS OPTIONS: Ref. S


0257849 6Ft/1.8m Platforms (Prior to S/N 0300064432) Ref. 1 E
0271550 6Ft/1.8m Platforms - ADE System (S/N 0300064432
to S/N 0300069000)
Ref. 1
C
0257850 8Ft/2.4m Platforms (Prior to S/N 0300064432) Ref. 1 T
0271551 8Ft/2.4m Platforms - ADE System (S/N 0300064432
to S/N 0300069000)
Ref. 1
I
O
1
4845308
Rail Weldment Options:
6ft/1.8m Platforms
2
N
4845309 8Ft/2.4m Platforms
2 Cover, Rail Options: 2 4
1670804 6ft/1.8m Platforms
1670803 8Ft/2.4m Platforms
3 1670787 Cover, End Post 2 P
4 1670785 Cover, Front Right Post 2
L
A
5 1670786 Cover, Front Left Post 2
6 1670793 Cover, End Mid Rail 2
7 Cover, Right End Top Options: 1 T
1670798
1670796
6ft/1.8m Platforms
8Ft/2.4m Platforms
F
8 Cover, Left End Top Options: 1 O
1670797 6ft/1.8m Platforms R
M
1670795 8Ft/2.4m Platforms
9 Cover, Left End Mid Options: 1
1670799 6ft/1.8m Platforms
1670789 8Ft/2.4m Platforms
10 Cover, Right End Mid Options: 1
1670801 6ft/1.8m Platforms
1670791 8Ft/2.4m Platforms
11 0940038 Padding, Bumper 70ft/21.4m
12 1670788 Cover, Gate 2
13 3539719 Plate, Switch Strike 2
14 0630462 Bolt, Carriage 8
15 4761500 Lockwasher 5/16in 8
16 4751800 Flatwasher 1/2in 8
17 3311501 Nut 5/16in-18NC 8
18 4751500 Flatwasher 5/16in 8
19 4460049 Connector, Strain Relief 2
20 3530072 Plug, Cap 4
21 Not Used
22 4360057 Switch, Limit 2
23 0731005 Bolt #10-32NC x 5/8in 4

3120741 4-39
SECTION 4 PLATFORM

FIGURE 4-10. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


24 4751000 Lockwasher #10 4
25 0200550 Arm, Switch 2
26 0641612 Bolt 3/8in-16NC x 1-1/2in 8
27 4751600 Flatwasher 3/8in 40
28 3311605 Locknut 3/8in-16NC 8
S 29 3010088 Link, Quick 16
E 30 1260136 Chain 10ft/3m

C 31
32
4360387
1702938
Switch, Push Button
Decal - Soft Touch Override
1
1
T 33 Not Used
I 34 1320040 Clamp 4

O
35 0641406 Bolt 1/4in-20NC x 3/4in 4
36 4711400 Flatwasher 1/4in 8
N 37 3311405 Locknut 1/4in-20NC 4
38 Cable, Electrical Options: 16ft/4.9m
1060330 Prior to S/N 0300064432 (16/3)
4 1060341 S/N 0300064432 to S/N 0300069000 (16/2)
39 4460425 Connector, Strain Relief 1

P 0258763 SOFT TOUCH COUNTERWEIGHT INSTALLATION Ref. A


L (NOT SHOWN) (PRIOR TO S/N 0300068374)

A 4845872 Counterweight (Located in Frame) 1


T
F 0272444 SOFT TOUCH COUNTERWEIGHT INSTALLATION
(NOT SHOWN) (S/N 0300068374 TO
Ref. B

O S/N 0300069000)

R 4821397 Counterweight (Located in Frame) 1


M

4-40 3120741
SECTION 5 CYLINDER

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2


5-2 UPRIGHT LEVEL CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7
5-8
MASTER CYLINDER ASSEMBLY - 800AJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLAVE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-14
5-16 S
5-9 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 E
5-10
5-11
TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-22
5-24
C
T
I
O
N

C
Y
L
I
N
D
E
R

3120741 5-1
SECTION 5 CYLINDER

FIGURE 5-1.AXLE LOCKOUT CYLINDER ASSEMBLY

16

15

14
11

4
E
C
10

23
T
I
O
1

13
N

12
5
25

C
21
22
7

Y
9

2
I
11

N
D
5

E
R 2A
17

18

3
30

17

19
20

5-2 3120741
SECTION 5 CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


1683078 AXLE LOCKOUT CYLINDER ASSEMBLY Ref. G

1 Barrel Weldment Options: (Note: Includes Item 1A) 1


1683079 Prior to S/N 0300056912
1683987 S/N 0300056912 to S/N 0300065395
1684191 S/N 0300065395 to S/N 0300069000
1A 0961816 Bushing 2
2 Rod Weldment Options: (Note: Includes Item 2A) 1 S
1683081
1683986
Prior to S/N 0300056912
S/N 0300056912 to S/N 0300069000
E
2A 0961816 Bushing 2 C
3 3480176 Piston 1 T
4
5
1683059
0961895
Head
Bushing
1
1 I
6 Not Used O
7
8
3931720 Bolt, Socket Head 7/16in-14NC x 1-1/4in
Cartridge, Valve Options (Counterbalance):
8
2
N
4640525 Prior to S/N 0300056912
2900770 Seal Kit - 4640525 Valve (1 Per Assembly) 2 5
4641162 S/N 0300056912 to S/N 0300069000
2900770 Seal Kit - 4641162 Valve (1 Per Assembly) 2
9 2220886 Plug, O-Ring 1 C
10 2220885 Plug, O-Ring 2
Y
L
11 4640858 Valve, Bleeder 3
12 Use 2901271 Wiper 1
13 Use 2901271 Seal, Rod 1 I
14
15
Use 2901271
Use 2901271
O-Ring
Ring, Back-up
1
1
N
16 Use 2901271 Ring, Wear 1 D
17 Use 2901271 Ring, Wear 2 E
R
18 Use 2901271 T-Seal 1
19 Use 2901271 O-Ring 1
20 Use 2901271 Ring, Back-up 2
21 0100011 Compound, Locking A/R
22 0100038 Primer, Locking A/R
23 3760367 Ring, Washer 1
24 Not Used
25 0630535 Bolt 1/4in-20NC x 1-1/8in 3
26 to 29 Not Used
30 2901271 Seal Kit (Includes Items 12-20) 1

3120741 5-3
SECTION 5 CYLINDER

FIGURE 5-2.UPRIGHT LEVEL CYLINDER ASSEMBLY


9
30 12

10

12
8
10
S 11
E
C
T
I 2
O
N
26
5 7
14
15
C
Y 6
L 15
I 17
14

N 16
D 17
E 22
21

R 20
3
19 4
18
24 5
25 13
24

12
1

12

5-4 3120741
SECTION 5 CYLINDER

FIGURE 5-2. UPRIGHT LEVEL CYLINDER ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


1683546 UPRIGHT LEVEL CYLINDER ASSEMBLY Ref. G

1 1683544 Rod Weldment 1


2 Barrel Weldment Options: 1
Use 1683819 Prior to S/N 0300045154 (was p/n 1683545)
1683819 S/N 0300045154 to S/N 0300069000
3 1683071 Head 1
4 3760374 Ring, Washer 1 S
5
6
3932240
3480237
Bolt, Socket Head 3/4in x 2-1/2in
Piston
8
1
E
7 0961901 Bushing, Tapered 1 C
8 4640509 Cartridge, Valve 1 T
9
2900792
4640605
Seal Kit - 4640509 Valve
Cartridge, Valve
1
1 I
2900792 Seal Kit - 4640605 Valve 1 O
10
11
2220883
2220888
Plug, O-Ring
Plug, O-Ring
2
1
N
12 0962102 Bushing 4
13 Not Used 5
14 Use 2901526 Ring, Lock 2
15 Use 2901526 Seal 2
16 Use 2901526 Ring, Washer 1 C
17 Use 2901526 Ring, Back-up 2
Y
L
18 Use 2901526 Wiper 1
19 Use 2901526 Seal, Rod 1
20 Use 2901526 Ring, Wear 1 I
21
22
Use 2901526
Use 2901526
O-Ring
Ring, Back-up
1
1
N
23 0100011 Compound, Locking A/R D
24 0100038 Primer, Locking A/R E
R
25 0100063 Loctite #RC609 A/R
26 Hardware Options: 3
0641818 Bolt 1/2in-13NC x 2-1/2in (Prior to S/N 0300045154)
0630537 Bolt (S/N 0300045154 to S/N 0300069000)
27 to 29 Not Used
30 2901526 Seal Kit (Includes Items 14-22) 1

3120741 5-5
SECTION 5 CYLINDER

FIGURE 5-3.LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY)

6 8 1A
30

S 7
E 1
C
T 8
I 8
O 6
N

5 26
11
14
C 9 13
15
Y 10
L 15
I 14
N 17
16
D 18
12
E 19
R 22
2
20 5
21
24
3 25
4
23
24

5A

5-6 3120741
SECTION 5 CYLINDER

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1683609 JIB LIFT CYLINDER ASSEMBLY Ref. D

1 Barrel Weldment Options: (Note: Includes Item 1A) 1


1683687 Prior to S/N 0300062045
1684089 S/N 0300062045 to S/N 0300069000
1A Bushing Options: 2
0961947 Prior to S/N 0300054012
0962336 S/N 0300054012 to S/N 0300069000
2
3
1683053
3760368
Head
Washer, Ring
1
1
S
4 3931516 Bolt, Socket Head 5/1in-18NC x 2in 8 E
5 Rod Weldment Options: (Note: Includes Item 5A) 1 C
1683261
1684090
Prior to S/N 0300062045
S/N 0300062045 to S/N 0300069000 T
5A Bushing Options: 2 I
0961947
0962336
Prior to S/N 0300054012
S/N 0300054012 to S/N 0300069000
O
6 4640509 Cartridge, Valve (Counterbalance Non-Vented) 2 N
2900792 Seal Kit - 4640509 Valve 2
7
8
4641062
2220883
Plug, P.O. Check
Plug, O-Ring
1
4
5
9 2220885 Plug, O-Ring 1
10 3480210 Piston 1
C
Y
11 0961893 Bushing, Tapered 1
12 4566471 Spacer, Tube 1
13 3900141 Setscrew 1/4in-20NC x 1/4in 1 L
14
15
Use 2901303
Use 2901303
Ring, Lock
Seal, Piston
2
2
I
16 Use 2901303 O-Ring 1 N
17 Use 2901303 Ring, Back-up 2 D
E
18 Use 2901303 O-Ring 1
19 Use 2901303 Ring, Back-up 1
20 Use 2901303 Seal 1 R
21 Use 2901303 Wiper 1
22 Use 2901303 Ring, Wear 1
23 0100011 Compound, Locking A/R
24 0100038 Primer, Locking A/R
25 0100063 Loctite #RC609 A/R
26 0630534 Capscrew, Socket Head #10-24NC x 1in 3
27 to 29 Not Used
30 2901303 Seal Kit (Includes Items 14-22) 1

3120741 5-7
SECTION 5 CYLINDER

FIGURE 5-4.LIFT CYLINDER ASSEMBLY - MAIN BOOM

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-8 3120741
SECTION 5 CYLINDER

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


1683547 MAIN BOOM LIFT CYLINDER ASSEMBLY Ref. I

1 Barrel Weldment Options: 1


Use 1683821 Prior to S/N 0300045154 (was p/n 1683548)
1683821 S/N 0300045154 to S/N 0300069000
2 1683549 Rod Weldment 1
3 3480238 Piston 1
4
5
0961901
2220888
Bushing, Tapered
Plug, O-Ring
1
1
S
6 1683071 Head 1 E
7 3760374 Washer, Ring 1
C
T
8 3932240 Bolt, Socket Head 3/4in x 2-1/2in 8
9 Not Used
10 Use 2901514 O-Ring 1 I
11
12
Use 2901514
Use 2901514
Ring, Back-up
Wiper
2
1
O
13 Use 2901514 Seal, Rod 1 N
14 Use 2901514 O-Ring 1

5
15 Use 2901514 Ring, Back-up 1
16 Use 2901514 Ring, Wear 2
17 Use 2901514 T-Seal 1
18
19
Use 2901514
0962102
Seal
Bushing, Garmax
1
4
C
20 4641062 Cartridge, Cavity Plug 1 Y
21 4640509 Cartridge, Valve 1 L
22
2900792
2180615
Seal Kit - 4640509 Valve
Orifice
1
1
I
23 0100011 Compound, Locking A/R N
24 4641027 Plug, Check Valve 1
D
E
25 0100038 Primer, Locking A/R
26 2220883 Plug 1
27 2220775 Fitting 1 R
28 2220516 Fitting 1
29 0100063 Loctite #RC609 A/R
30 Use Item 40 Ring, Wear 1
31 Hardware Options: 3
0641818 Bolt 1/2in-13NC x 2-1/2in (Prior to S/N 0300045154)
0630537 Bolt (S/N 0300045154 to S/N 0300069000)
32 to 39 Not Used
40 2901514 Seal Kit (Includes Items 10-18 & 30) 1

3120741 5-9
SECTION 5 CYLINDER

FIGURE 5-5.LIFT CYLINDER ASSEMBLY - TOWER BOOM

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-10 3120741
SECTION 5 CYLINDER

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - TOWER BOOM


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1683537 TOWER LIFT CYLINDER ASSEMBLY Ref. G

1 Barrel Weldment Options: 1


Use 1683823 Prior to S/N 0300045154 (was p/n 1683538)
1683823 S/N 0300045154 to S/N 0300069000
2 Head Options: 1
Use 1683818 Prior to S/N 0300045154 (was p/n 1683073)
1683818 S/N 0300045154 to S/N 0300069000
3 3760374 Ring, Washer (Prior to S/N 0300045154 Only) 1
S
E
4 1683539 Rod Weldment 1
5 3480236 Piston 1
6 2220883 Plug, O-Ring 2 C
7
8
2220888
4640509
Plug, O-Ring
Cartridge, Valve
1
1
T
2900792 Seal Kit - 4640999 Valve 1 I
9 4640605 Cartridge, Valve 1 O
N
2900792 Seal Kit - 4640605 Valve 1
10 0962102 Bushing, Garmax 4
11 Not Used
12
13
Use 2901537
Use 2901537
O-Ring
Ring, Lock
1
1
5
14 Use 2901537 Seal 2
15 Use 2901537 Ring, Lock 2 C
16
17
Use 2901537
Use 2901537
O-Ring
Ring, Back-up
1
2
Y
18 Use 2901537 Ring, Wear 1 L
19 Use 2901537 Seal 1
I
N
20 Use 2901537 Wiper 1
21 0961903 Bushing, Tapered 1
22 3932240 Capscrew, Socket Head 3/4in x 2-1/2in 8 D
23
24
0100011
0100038
Compound, Locking
Primer, Locking
A/R
A/R
E
25 0100063 Loctite #RC609 A/R R
26 Hardware Options: 3
0641612 Bolt 3/8in-16NC x 1-1/2in (Prior to
S/N 0300045154)
0630536 Bolt (S/N 0300045154 to S/N 0300069000)
27 to 29 Not Used
30 2901537 Seal Kit (Includes Items 12-20) 1

3120741 5-11
SECTION 5 CYLINDER

FIGURE 5-6.MASTER CYLINDER ASSEMBLY - 800A

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-12 3120741
SECTION 5 CYLINDER

FIGURE 5-6. MASTER CYLINDER ASSEMBLY - 800A


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1683608 MASTER CYLINDER ASSEMBLY Ref. F

1 0100011 Compound, Locking A/R


2 0100038 Primer, Locking A/R
3 Bushing, Tapered Options: 1
0961900 Prior to S/N 0300054182
0962185 S/N 0300054182 to S/N 0300069000
4 0961951 Bushing, Garmax 2
5 0962155 Bushing, Garmax 1
S
E
6 0962156 Spacer, Tube 1
7 1683050 Head 1
8 Barrel Options: 1 C
1683633
1684114
Prior to S/N 0300064390
S/N 0300064390 to S/N 0300069000
T
9 Rod Options: 1 I
1683635 Prior to S/N 0300064390 O
N
1684115 S/N 0300064390 to S/N 0300069000
10 3480232 Piston 1
11 Use 2901549 Ring, Wear 2
12
13
Use 2901549
3760367
Ring, Back-up
Ring, Washer
1
1
5
14 Use 2901549 Ring, Wear 1
15 Use 2901549 Ring, Back-up 2 C
16
17
Use 2901549
Use 2901549
O-Ring
O-Ring
1
1
Y
18 3900139 Setscrew 1/4in-20NC x 1/2in 1 L
19 3931516 Capscrew 5/16in-18NC x 1in 8
I
N
20 Use 2901549 Wiper 1
21 Use 2901549 Seal 1
22 Use 2901549 T-Seal 1 D
23
24
0100063
0630534
Loctite #RC 609
Capscrew, Socket Head #10-24NC x 1in
A/R
3
E
25 to 29 Not Used R
30 2901549 Seal Kit (Includes Items 11,12, 14-17 & 20-22) 1

3120741 5-13
SECTION 5 CYLINDER

FIGURE 5-7.MASTER CYLINDER ASSEMBLY- 800AJ

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-14 3120741
SECTION 5 CYLINDER

FIGURE 5-7. MASTER CYLINDER ASSEMBLY- 800AJ


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1683682 MASTER CYLINDER ASSEMBLY Ref. C

1 0100011 Compound, Locking A/R


2 0100038 Primer, Locking A/R
3 0630535 Capscrew, Socket Head 1/4in-20NC x 1in 3
4 0961894 Bushing, Tapered 1
5 0961951 Bushing, Garmax 2
6 0962155 Bushing, Garmax 1
7 1683055 Head 1
S
E
8 Barrel Options: 1
1683683 Prior to S/N 0300064390
1684125 S/N 0300064390 to S/N 0300069000 C
9
1683685
Rod Options:
Prior to S/N 0300064390
1
T
1684126 S/N 0300064390 to S/N 0300069000 I
10 3480188 Piston 1 O
N
11 Use 2901301 Ring, Wear 2
12 Use 2901301 Ring, Lock 2
13 Use 2901301 Ring, Back-up 1
14
15
Use 2901301
3760369
Ring, Back-up
Ring, Washer
2
1
5
16 Use 2901301 O-Ring 1
17 Use 2901301 O-Ring 1 C
18
19
3931620
Use 2901301
Capscrew 3/8in-16NC x 1-1/4in
Seal, Rod
8
1
Y
20 Use 2901301 Wiper 1 L
21 Use 2901301 Seal 2
I
N
22 4566468 Spacer, Tube 1
23 0100063 Loctite #RC609 A/R
24 to 29 Not Used D
30 2901301 Seal Kit (Includes Items 11-14, 16, 17 & 19-21) 1
E
R

3120741 5-15
SECTION 5 CYLINDER

FIGURE 5-8.SLAVE CYLINDER ASSEMBLIES

5
9 25

S 24
E
C 5
T 10
I 9
3
O
N 7 3

5
4

C 20
12

Y
L 11

I
16
17
16
N 20
D 12
E
23
14
R 18
13

6 15
2 22 1
21 2
26 5 19
30
8
5

5-16 3120741
SECTION 5 CYLINDER

.
FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SLAVE CYLINDER ASSEMBLIES: Ref.
1683610 800A Ref. E
1683677 800AJ Ref. B

1 0100011 Compound, Locking A/R


2 0100038 Primer, Locking A/R
3 0630535 Capscrew, Socket Head 1/4in-20NC x 1in 3
4 Bushing, Tapered Options: 1
0961902 800A S
5
0961894 800AJ
Bushing, Garmax Options: 4
E
0961947 800A C
0961951 800AJ T
6
1683074
Head Options:
800A
1
I
1683055 800AJ O
7
1683642
Barrel Options:
800A
1
N
1683678 800AJ
8 Rod Options: 1 5
1683643 800A
1683680 800AJ
9 2220883 Plug 6 C
10 2220885 Plug 1 Y
L
11 Piston Options: 1
3480233 800A
3480188 800AJ I
12
13
See Note
See Note
Ring, Lock (Note: Use Item 30)
Ring, Back-up (Note: Use Item 30)
2
1
N
14 See Note Ring, Wear (Note: Use Item 30) 2 D
15 3760369 Ring, Washer 1 E
16
17
See Note
See Note
Ring, Back-up (Note: Use Item 30)
O-Ring (Note: Use Item 30)
2
1
R
18 See Note O-Ring (Note: Use Item 30) 1
19 3931620 Capscrew 3/8in-16NC x 1-1/4in 8
20 See Note Seal (Note: Use Item 30) 2
21 See Note Wiper (Note: Use Item 30) 1
22 See Note Seal (Note: Use Item 30) 1
23 Spacer, Tube Options: 1
4567434 800A
4566468 800AJ
24 4640605 Valve, Cartridge 1
2900792 Seal Kit - 4640605 Valve 1
25 4640932 Valve, Cartridge 1
7011112 Seal Kit - 4640932 Valve 1
26 0100063 Loctite #RC609 A/R
27 to 29 Not Used

3120741 5-17
SECTION 5 CYLINDER

FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES (CONTINUED)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
30 Seal Kit Options (Includes Items 12-14, 16-18 & 20-22) 1
2901556 800A
2901301 800AJ

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-18 3120741
SECTION 5 CYLINDER

FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES (CONTINUED)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

3120741 5-19
SECTION 5 CYLINDER

FIGURE 5-9.STEER CYLINDER ASSEMBLY

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-20 3120741
SECTION 5 CYLINDER

FIGURE 5-9. STEER CYLINDER ASSEMBLY


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
STEER CYLINDER ASSEMBLIES Ref.
1683605 2WS Prior to S/N 0300042477 Ref. A
1683740 2WS S/N 0300042477 to S/N 0300069000 Ref. B
1683740 4WS Ref. B

1 7017210 Locknut 1
2 7017211 Piston 1
3 Use 7017215 Seal 1
4 Use 7017215 O-Ring 1
S
E
5 Barrel Weldment Options: 1
7017234 2WS (Prior to S/N 0300042477)
7023023 2WS (S/N 0300042477 to S/N 0300069000) C
6
7023023
7017236
4WS
Rod Weldment 1
T
7 7017213 Head 1 I
8 Use 7017215 O-Ring 1 O
N
9 Use 7017215 Ring, Back-up 1
10 Use 7017215 Ring, Retainer 1
11 Use 7017215 Seal 1
12
13
7017214
Use 7017215
Nut, Spanner
Wiper
1
1
5
14 0961977 Bushings 4
15 to 19 Not Used C
20 7017215 Seal Kit (Includes Items 3, 4, 8-11 & 13) 1
Y
L
I
N
D
E
R

3120741 5-21
SECTION 5 CYLINDER

FIGURE 5-10.TELESCOPE CYLINDER ASSEMBLY - MAIN

1
2
18
26
26A

S
E 30

C
T
I
O
N 6

5 4
20

23
11
C
9
25
23
Y 21
16
21

L 5
16

I 13
16

N 12 10
22
1 17
D 2
3 8
14

E 15
R 1
2
24
2 27 7
3
1 10
2
19

5-22 3120741
SECTION 5 CYLINDER

FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
TELESCOPE CYLINDER ASSEMBLIES: Ref.
1683607 800A Ref. F
1683672 800AJ Ref. F

1 0100011 Compound, Locking A/R


2 0100038 Primer, Locking A/R
3 0641806 Bolt 1/2in-13NC x 3/4in 4
4 0961897 Bushing, Tapered 1
5 0962219 Spacer, Tube 1
S
E
6 Barrel Options: 1
1683647 800A
1683673 800AJ C
7
1683648
Rod Options:
800A
1
T
1683675 800AJ I
8 1683663 Head 1 O
N
9 2220885 Plug, O-Ring 1
10 3340838 Pad, Wear 2
11 3480234 Piston 1
12
13
3570775
Use 2901712
Plate
Ring, Wear
1
2
5
14 Use 2901712 Ring, Back-up 1
15 Use 2901712 Ring, Wear 2 C
16
17
Use 2901712
Use 2901712
O-Ring
O-Ring
3
1
Y
18 3931448 Capscrew 1/4in-20NC x 3in 4 L
19 3931664 Capscrew 3/8in-16NC x 4in 8
I
N
20 0630535 Bolt 1/4in-20NC x 1-1/8in 3
21 Use 2901712 Ring, Back-up 2
22 Use 2901712 Seal, Rod 1 D
23
24
Use 2901712
Use 2901712
Ring, Wear
Wiper
2
1
E
25 Use 2901712 T-Seal 1 R
26 4641033 Valve Assembly (No serviceable parts - sold as 1
assembly only)
26A 7024508 O-Ring 2
27 0100063 Loctite #RC609 A/R
28 to 29 Not Used
30 2901712 Seal Kit (Includes Items 13-17 & 21-25) 1

3120741 5-23
SECTION 5 CYLINDER

FIGURE 5-11.TELESCOPE CYLINDER ASSEMBLY - TOWER

25
30
24
40

22

S 23

E 1

C
24

T
26

I 18
O
N 5

5 4
17
16

C 16
3

Y 14
15
17

L
15
6
7

I 13 28
29
11
N 10
12

D
9
28
20 31

E 21

R 27
28
35

29

36
34
24

19 34

32
34

28
29 19
33

5-24 3120741
SECTION 5 CYLINDER

.
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1683606 TELESCOPE CYLINDER ASSEMBLY Ref. J

1 1683632 Barrel Weldment 1


2 1683629 Rod Weldment 1
3 3480211 Piston 1
4 0961897 Bushing, Tapered 1
5 0630535 Bolt 1/4in-20NC x 1-1/8in 3
6 4567413 Spacer, Tube 1
7 3931508 Bolt, Socket Head 5/16in-18NC x 1/2in 1 S
8
9
Not Used
Use 2901273 Wiper 1
E
10 Use 2901273 Seal 1 C
11 Use 2901273 O-Ring 1 T
12
13
Use 2901273
Use 2901273
Ring, Back-up
Ring, Wear
1
2
I
14 Use 2901273 O-Ring 1 O
15
16
Use 2901273
Use 2901273
Ring, Back-up
Seal
2
2
N
17 Use 2901273 Ring, Lock 2
18 2220886 Plug, O-Ring 1 5
19 2220885 Plug, O-Ring 2
20 1683061 Head 1
21 3760370 Ring, Washer 1 C
22 3340834 Pad, Support 1 Y
L
23 3340833 Pad, Support 1
24 4711600 Flatwasher 3/8in Narrow 10
25 0641552 Bolt 5/16in-18NC x 6-1/2in 3 I
26
27
3271605
3931720
Locknut 3/8in-16NC
Capscrew 7/16in-14NC x 1-1/4in
2
2
N
28 0100038 Primer, Locking A/R D
29 0100011 Compound, Locking A/R E
30
31
2220883
0100063
Plug, O-Ring
Loctite #RC609
1
A/R
R
32 4641032 Valve Assembly (No serviceable parts - sold as assembly 1
only)
32A 7024397 O-Ring 2
33 Hardware Options: 4
0641420 Bolt 1/4in-20NC x 2-1/2in (Prior to S/N 0300056439)
3931448 Bolt (S/N 0300056439 to S/N 0300069000)
34 1320011 Clamp (S/N 0300056439 to S/N 0300069000) 1
35 3572604 Plate, Proximity Switch Target (S/N 0300056439 to 1
S/N 0300069000)
36 3572605 Plate, Proximity Switch Mount (S/N 0300056439 to 1
S/N 0300069000)
37 to 39 Not Used
40 2901273 Seal Kit (Includes Items 9-17) 1

3120741 5-25
SECTION 5 CYLINDER

FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER (CONTINUED)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

C
Y
L
I
N
D
E
R

5-26 3120741
SECTION 6 HYDRAULIC

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2


6-2 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

3120741 6-1
SECTION 6 HYDRAULIC

FIGURE 6-1.AXLE LOCKOUT HYDRAULIC DIAGRAM

S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

6-2 3120741
SECTION 6 HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


2792367 AXLE LOCKOUT HYDRAULIC DIAGRAMS Ref. 2/B

1 2220603 Fitting, Straight 1


2 2220635 Fitting, Tee 1
3 2750920 Hose 2
4 2220490 Fitting, Tee 1
5 2220371 Fitting, Straight 2
6 2752648 Hose 1
7 2752611 Hose 1
8 2220619 Fitting, Reducer 1
9 2220582 Fitting, Straight 2 S
10 2750760 Hose 1
E
C
11 2751906 Hose 2
12 2220711 Fitting, Tee 1
13 2220415 Fitting, Straight 2 T
14
15
2220602
2220811
Fitting, Tee (Not Shown)
Fitting, Reducer (Not Shown)
1
1
I
16 2220577 Fitting, Straight (Not Shown) 1 O
N

H
Y
D
R
A
U
L
I
C

3120741 6-3
SECTION 6 HYDRAULIC

FIGURE 6-2.DRIVE HYDRAULIC DIAGRAM - 2WD

S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

6-4 3120741
SECTION 6 HYDRAULIC

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


2792362 DRIVE HYDRAULIC DIAGRAM - 2WD Ref. 6/F

1 2220498 Fitting, 45° 2


2 2220240 Fitting, Plug 2
3 2220415 Fitting, Straight 8
4 2220365 Fitting, 45° 3
5 2220710 Fitting, Reducer 2
6 2220465 Fitting, 90° 4
7 2220374 Fitting, Straight 4
8 2220373 Fitting, Straight 1
9 2220500 Fitting, 45° 1 S
10 2220363 Fitting, Tee 1
E
C
11 2220466 Fitting, 90° 3
12 2220504 Fitting, Tee 1
13 2220362 Fitting, Tee 1 T
14
15
2220582
2220646
Fitting, Straight
Fitting, 90°
5
2
I
16 2220999 Fitting, Tee 1 O
17 2220618 Fitting, Reducer 1 N
18 2220479 Fitting, Straight 1
19 2220602 Fitting, Tee 2
20 2220380 Fitting, Straight 1 6
21 2220609 Fitting, Reducer 1

H
22 2220596 Fitting, 90° 1
23 2220628 Fitting, 90° 1
24 4641076 Valve, Restrictor (.021) 1 Y
25
26
2220235
2221029
Fitting, Plug
Fitting, Orifice (.031)
2
1
D
27 2220605 Fitting, Tee 1 R
28 2220375 Fitting, Straight 2
A
U
29 2220451 Fitting, Straight 2
30 2220600 Fitting, Straight 2
31 2220516 Fitting, Cap 1 L
32
33
2220377
2220366
Fitting, Straight
Fitting, 90°
2
1
I
34 2220810 Fitting, Straight 1 C
35 2220237 Fitting, Plug 2
36 2220242 Fitting, Plug 1
37 2220811 Fitting, Straight 2
38 2752575 Hose 1
39 2752514 Hose 1
40 2753036 Hose 2
41 2751011 Hose 1
42 2752977 Hose 1
43 2752518 Hose 1
44 2752265 Hose 2
45 2752266 Hose 2

3120741 6-5
SECTION 6 HYDRAULIC

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


46 2752345 Hose 1
47 2752363 Hose 1
48 2751017 Hose 1
49 2752498 Hose 1
50 2752928 Hose 1
51 2752365 Hose 1
52 2752366 Hose 1
53 2751391 Hose 1
54 2752513 Hose 1
55 2751397 Hose 2

S 56 2752942 Hose 1

E
57 Not Used
58 2752494 Hose 3
C 59 2752453 Hose 1

T 60
61
2752514
2752573
Hose
Hose
1
1
I 62 2752754 Hose 1
O 63 2752673 Hose 1

N
64 2220501 Fitting, 45° 4
65 2220490 Fitting, Tee 2
66 2220473 Fitting, 90° 2

6 67
68
2220371
2753117
Fitting, Straight
Hose
2
2
69 Not Used
H 70 Not Used

Y 71
72
2753087
Not Used
Hose 2

D 73 2752648 Hose 2

R 74 4100058 Sleeve, Nylon (12in/30.5cm Pieces) 4

A
75 2752489 Hose 2
76 2220711 Fitting, Tee 1
U 77 2752581 Hose 1

L 78
79
2220577
4100059
Fitting, Straight
Sleeve, Nylon (8in/20cm Pieces)
1
2
I
C

6-6 3120741
SECTION 6 HYDRAULIC

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

3120741 6-7
I
I

L
T

Y
E
S

A
R

C
C

D
H
N
O
DUAL REVERSE

6-8
FLOW DIVIDER/COMBINER
REAR 47 FRONT
AXLE 44 3 2
AXLE
3 6 4 2
89 9 STEER
LEFT REAR X 5 CYL.
B B LEFT FRONT
DRIVE MOTOR S X S DRIVE MOTOR
84 76
C 1
1 FORWARD 58 C
1 3 P 4 2 FLOW DIVIDER/ 81
7 X C
X A 2 COMBINER 59
43 4 A 7 83
X
BRAKE 1 6 X
2 2 BRAKE
X 1 75
48 M3 M4 11 53 74
3 37 39 2 87
54 11
5 1 6 5
25 83
13 42 FREE 75
FLOW B 49 84
A 74
41 51 12 50
45 M1 M2 57
86 12 24 78
84
40 1 4 1 56
2 2 77
89
13
48 50
38 81 76
PORT#3 PORT#4
68 39 31 STEER STEER STEER
28 55 51 52 CYL.
9 76 79
3 REAR
X 74
SECTION 6

PORT #7 11
X X CASE DRAIN 2
BRAKE A 35 36 14 35 BRAKE 89 BRAKE
79
S X 4 4 30 1 21 VALVE
A
S
C X X 19 C MAIN
23 CONTROL
RIGHT REAR X AUX FRONT REAR REAR FRONT PORT FRONT REAR FRONT 22
PORT #5 PORT #6 PORT #7 SWIVEL RIGHT FRONT
DRIVE MOTOR PORT #5 PORT #5 REVERSE PORT #2 #2 FORWARD
PORT PORT
#1 #1 CASE DRAIN PORTING C VALVE
B 6 B
3 2 DRIVE MOTOR
X X X X 60 X 1
6 32 14 32 30 28 10
7 3 64 61 8
OUT
FIGURE 6-3.DRIVE HYDRAULIC DIAGRAM - 4WD

REF. HYD. X
62 63 RETURN
LOCKOUT DIA. X 15 18
34 29 X DRIVE PUMP FILTER
19 UPPER SUCTION
CASE A
PORT LOWER
CASE 73 HYDRAULIC
B PORT
2-SPEED OIL TANK
VALVE 66 DRIVE PUMP
NOTE:
25 REMOVE O-RING 17
PLUGS & INSTALL X 16
X
S #14 X
14 65 7 1
A T B
HYDRAULIC

11
X
3 20
26 DRIVE
69 PUMP
X AUX 29 SUCTION
27 72 PUMP
71 SUCTION

X-- DENOTES A NON-STRAIGHT CASE CYLINDER


***IMPORTANT*** 70 DRAIN PUMP
HOSE END X SUCTION
THIS HOSE MUST
***IMPORTANT*** CONNECT TO THE REAR 33 1 68
FOR CIRCUIT TROUBLE SHOOTING PORT ON DRIVE PUMP 19
REFER TO HYDRAULIC SCHEMATIC & TO THE INLET PORT CHARGE
2792351 OF CHARGE FILTER.

3120741
SECTION 6 HYDRAULIC

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


2792363 DRIVE HYDRAULIC DIAGRAM - 4WD Ref. 9/H

1 2220811 Fitting, Reducer 9


2 2220500 Fitting, 45° 11
3 2220415 Fitting, Straight 8
4 2220365 Fitting, 45° 4
5 2220711 Fitting, Tee 1
6 2220800 Fitting, Straight 6
7 2220374 Fitting, Straight 5
8 2220373 Fitting, Straight 1
9 2220502 Fitting, 45° 2 S
10 2220499 Fitting, 45° 1
E
C
11 2220466 Fitting, 90° 4
12 2220504 Fitting, Tee 4
13 2220362 Fitting, Tee 2 T
14
15
2220582
2220646
Fitting, Straight
Fitting, 90°
5
2
I
16 2220999 Fitting, Tee 1 O
17 2220618 Fitting, Reducer 1 N
18 2220479 Fitting, Straight 1
19 2220602 Fitting, Tee 3
20 2220380 Fitting, Straight 1 6
21 2220609 Fitting, Reducer 1

H
22 2220596 Fitting, 90° 1
23 2220628 Fitting, 90° 1
24 4640778 Valve, Restrictor (.030) 1 Y
25
26
2220235
2221029
Fitting, Plug
Fitting, Orifice (.031)
2
1
D
27 2220605 Fitting, Tee 1 R
28 2220375 Fitting, Straight 2
A
U
29 2220451 Fitting, Straight 2
30 2220600 Fitting, Straight 2
31 2220517 Fitting, Cap 1 L
32
33
2220377
2220366
Fitting, Straight
Fitting, 90°
2
1
I
34 2220810 Fitting, Reducer 1 C
35 2220237 Fitting, Plug 2
36 2220242 Fitting, Plug 1
37 2752514 Hose 1
38 2752575 Hose 1
39 2753036 Hose 2
40 2751011 Hose 1
41 2752977 Hose 1
42 2752518 Hose 1
43 2753155 Hose 1
44 2753161 Hose 2
45 2753162 Hose 1

3120741 6-9
SECTION 6 HYDRAULIC

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


46 4100059 Sleeve, Nylon (8in/20cm Pieces) 2
47 2751017 Hose 1
48 2752363 Hose 2
49 2752498 Hose 1
50 2752592 Hose 2
51 2753035 Hose 2
52 2752516 Hose 1
53 2752514 Hose 1
54 2752591 Hose 1
55 2752949 Hose 1

S 56 2751906 Hose 1

E
57 2753157 Hose 1
58 2753158 Hose 2
C 59 2753159 Hose 1

T 60
61
2753187
2752365
Hose
Hose
1
1
I 62 2752366 Hose 1
O 63 2751391 Hose 1

N
64 2752513 Hose 1
65 2751397 Hose 2
66 2752942 Hose 1

6 67
68
Not Used
2752494 Hose 3
69 2752453 Hose 1
H 70 2752514 Hose 1

Y 71
72
2752573
2752754
Hose
Hose
1
1
D 73 2752673 Hose 1

R 74 2220501 Fitting, 45° 4

A
75 2220490 Fitting, Tee 2
76 2220473 Fitting, 90° 4
U 77 2220371 Fitting, Straight 2

L 78
79
2753117
2752489
Hose
Hose
2
2
I 80 Not Used
C 81
82
2753087
Not Used
Hose 2

83 2752648 Hose 2
84 4100058 Sleeve, Nylon (12in/30.5cm Pieces) 4
85 2752642 Hose (Prior to S/N 0300053332) 1
86 2752581 Hose 1
87 2221030 Fitting, Nipple 1
88 Not Used
89 2220833 Fitting, Reducer 2
90 4100051 Sleeve, Nylon 1

6-10 3120741
SECTION 6 HYDRAULIC

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

3120741 6-11
SECTION 6 HYDRAULIC

FIGURE 6-4.STANDARD HYDRAULIC DIAGRAM

S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

6-12 3120741
SECTION 6 HYDRAULIC

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


STANDARD HYDRAULIC DIAGRAM
2792365 800A Ref. 9/H
2792366 800AJ Ref. 11/K

1 2220381 Fitting, Straight 2


2 2220415 Fitting, Straight A/R
3 2753199 Hose 1
4 2220373 Fitting, Straight 6
5 2220500 Fitting, 45° 3
6 2220947 Fitting, Straight 1
7 2220376 Fitting, Straight 1 S
8 2220593 Fitting, Straight 2
E
C
9 2220371 Fitting, Straight A/R
10 2220873 Fitting, Straight 4
11 2220428 Fitting, Quick Disconnect A/R T
12
13
2220429
2220502
Fitting, Dust Cap
Fitting, 45°
A/R
1
I
14 2220737 Split Flange Kit #24 1 O
15 2220478 Split Flange Kit #16 1 N
16 2220451 Fitting, Straight 1
17 2752453 Hose 1
18 2753200 Hose 1 6
19 2220466 Fitting, 90° A/R

H
20 2220582 Fitting, Straight A/R
21 2220473 Fitting, 90° A/R
22 2220602 Fitting, Tee 1 Y
23
24
2220999
2220619
Fitting, Tee
Fitting, Reducer
2
1
D
25 2220605 Fitting, Tee 2 R
26 Not Used
A
U
27 2220765 Fitting, Straight 1
28 2220379 Fitting, Straight 1
29 2220574 Fitting, Straight 1 L
30
31
2220596
2220385
Fitting, 90°
Fitting, Tee
A/R
1
I
32 2220618 Fitting, Reducer 1 C
33 2220654 Fitting, 90° (Prior to S/N 0300048538) 1
34 2220852 Fitting, Straight 2
35 2753197 Hose 1
36 2753196 Hose 1
37 2220490 Fitting, Tee 2
38 4567139 Tube 1
39 0100020 Sealant, Pipe A/R
40 2753216 Hose 1
41 2753195 Hose 1
42 2753231 Hose 1
43 2753010 Hose 2

3120741 6-13
SECTION 6 HYDRAULIC

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


44 2752468 Hose 1
45 2752721 Hose 1
46 2752438 Hose 1
47 2753192 Hose 1
48 2752494 Hose 1
49 2753008 Hose 1
50 2752674 Hose 1
51 4640780 Fitting, Check Valve 1
52 2753118 Hose 1
53 2220775 Fitting, 90° 1

S 54 2220635 Fitting, Tee 1

E
55 2220609 Fitting, Reducer 2
56 2752463 Hose 1
C 57 2220577 Fitting, Straight 1

T 58
59
2753122
2752768
Hose
Hose
1
1
I 60 2752930 Hose 1
O 61 Not Used

N
62 2752462 Hose 2
63 2220497 Fitting, Straight (Prior to S/N 0300068040) 2
64 2752573 Hose (Prior to S/N 0300068040) A/R

6 65
66
2753189
2752767
Hose
Hose
2
1
67 2752766 Hose 1
H 68 2753190 Hose 1

Y 69
70
2753191
2752978
Hose
Hose
1
1
D 71 2752585 Hose 2

R 72 Hose Options: 3

A
2753009 800A
2753006 800AJ
U 73 2753007 Hose 3

L 74
75
2753124
2753125
Hose
Hose
1
1
I 76 Hose Options: 2
C 2753129
2753126
800A
800AJ
77 2220501 Fitting, 45° A/R
78 4567757 Tube 1
79 Fitting, Reducer Options: 2
Not Required 800A
2220591 800AJ
80 Hose Options: 2
Not Required 800A
2753123 800AJ
81 Hose Options: 2
Not Required 800A
2753128 800AJ

6-14 3120741
SECTION 6 HYDRAULIC

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


82 4100062 Protection, Nylon Hose (24in/61cm) 2
83 Fitting Options: (800AJ Only) 1
2220414 Prior to S/N 0300053556
2220873 S/N 0300053556 to S/N 0300069000
84 2220947 Fitting, Straight 1
85 2221036 Fitting, 90° 1
86 2220950 Fitting, 45° (S/N 0300067447 to S/N 0300069000) 1
87 to 91 Not Used
92 2180724 Fitting, Modified 1
93 2180380 Fitting, Orifice 1
94 0100019 Compound, Locking A/R
S
E
C
T
I
O
N

H
Y
D
R
A
U
L
I
C

3120741 6-15
SECTION 6 HYDRAULIC

FIGURE 6-5.HYDRAULIC DIAGRAM LIST


Note: Diagrams with asterisk (*) are shown in the Ref.
preceding pages. Information on diagrams not
shown is available from JLG Service/Parts
Departments.

2792367* Axle Lockout Hydraulic Diagram Ref.

Drive Hydraulic Diagrams: Ref.


2792362* 2WD/2WS Machines Ref.
2792363* 4WD/2WS Machines Ref.
2792364 4WD/4WS Machines Ref.

Standard Hydraulic Diagrams: Ref.


S 2792365* 800A Ref.
E 2792366* 800AJ Ref.

C 2792351 Standard Hydraulic Schematic Ref.


T
I 1001091538
Tilt Sensor Installation Options:
Pre ADE System
Ref.
Ref.
O 1001093187 ADE System Ref.
N 1001094557 Adapter, Pressure Tap 1

H
Y
D
R
A
U
L
I
C

6-16 3120741
SECTION 7 ELECTRICAL

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


7-2 ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (PRIOR TO S/N 0300065634) . . . 7-6
7-3 ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (PRIOR TO S/N 0300048538) . . . . 7-8
7-4 ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES WITH EFI
(S/N 0300048538 TO S/N 0300065634). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-5 ELECTRICAL SCHEMATIC - DEUTZ/FORD EFI ENGINE (WITH ADE SYSTEM)
(S/N 0300065634 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-6 ELECTRICAL SCHEMATIC - ISUZU ENGINE - 4JB1 MACHINES
(S/N 0300060285 TO S/N 0300069000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7-7 HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432) . . . . . . . . . . . . . . . 7-22
7-8 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
(S/N 0300064009 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
7-9 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) S
(S/N 0300064432 TO S/N 0300069000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-1
SECTION 7 ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
NOTE: THESE MACHINE S/N’S AL03000SO Ref.
EQUIPPED WITH ADE SYSTEM: 0300062045,
0300062797, 0300063013, 0300063665, 0300063975,
0300064000-0300064017, 0300064390, 0300064392 &
0300064411.

Note: Diagrams with asterisks (*) are shown in the Ref.


following pages. Diagrams not shown are available
from the JLG Service Department.

ALARM ELECTRICAL DIAGRAMS Ref.


4933025/1282937 Motion Alarm (Prior to S/N 0300065634) Ref. 1/A
4933026/1282937 Travel Alarm (Prior to S/N 0300065634) Ref. 1/A
See 1870132* Schematic Diagram (S/N 0300065634 to Ref. B
S S/N 0300069000)

E 1282571 COLD WEATHER START ELECTRICAL DIAGRAM Ref. F


C
T 4933307 DRIVE/STEER CUT-OUT ELECTRICAL DIAGRAMS Ref. A

I 4932986 ENGINE SHUTDOWN ELECTRICAL DIAGRAM Ref. B

O (DEUTZ ENGINE MACHINES OPTION)

N GENERATOR ELECTRICAL DIAGRAMS Ref.


4932915 110Volt (Prior to S/N 0300056098) Ref. 1/A

7
4933150 110Volt (S/N 0300056098 to S/N 0300064432) Ref. 2/B
4933215 110Volt (ADE SYSTEM) (S/N 0300064432 TO Ref. 1/A
S/N 0300069000)

E 4932989
4933149
220 Volt (Prior to S/N 0300056098)
220 Volt (S/N 0300056098 to S/N 0300064432)
Ref.
Ref.
1/B
2/B
L 4933216 220 Volt (ADE SYSTEM) (S/N 0300064432 TO Ref. 1/A

E S/N 0300069000)

C GLOW PLUG DIAGRAM OPTIONS: Ref.


T 4933175 Prior to S/N 0300064432 Ref. A

R
4933189 S/N 0300064432 to S/N 0300069000 Ref. A
Harness Options: 1
I 4922542 Prior to S/N 0300064432

C 4922565 S/N 0300064432 to S/N 0300069000

A LIGHTS ELECTRICAL DIAGRAMS Ref.


L 4932917 Headlight/Taillight (Prior to S/N 0300064432) Ref. 3/D
4922095 Harness (Located in Platform Console Box) 1
3740049 Relay 1
4933199 Headlight/Taillight (ADE System) (S/N 0300064009 Ref. A
Only)
4922484 Harness (Located in Ground Console Box) 1
3740049 Relay 1

7-2 3120741
SECTION 7 ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4933231 Headlight/Taillight (ADE System) (S/N 0300064432 Ref. 1/B
to S/N 0300069000)
4922643 Harness (Located in Ground Console Box) 1
3740049 Relay 1

STROBE LIGHT OPTIONS: Ref.


4933027/1282937 Prior to S/N 0300064432 Ref. 1/A
See 1870132* S/N 0300064432 to S/N 0300069000 Schematic Ref. B
Diagram

OIL COOLER ELECTRICAL DIAGRAMS: Ref.


0256762/1282665 Deutz Engine Ref. 3/C
0256777/1282663 Ford Engine Ref. 3/B

PLATFORM ELECTRICAL DIAGRAMS: Ref. S


4922155
4922509
Prior to S/N 0300064432
With ADE System (S/N 0300064009 Only)
Ref.
Ref.
5/D
C
E
4922639 With ADE System (S/N 0300064432 to Ref. 3/C C
S/N 0300069000)
T
4932980 PLATFORM SOFT TOUCH SYSTEM ELECTRICAL Ref. 2/C I
3740057
DIAGRAM (PRIOR TO S/N 0300064432)
Relay (Located in Platform Console Box) 1
O
4120012 Socket, Relay (Located in Platform Console Box) 1 N
3740066 Spring, Relay (Located in Platform Console Box) 1
3740049
4460600
Relay (Located in Platform Console Box)
Block, Terminal (Located in Platform Console Box)
1
1
7
4933218 PLATFORM SOFT TOUCH SYSTEM ELECTRICAL
DIAGRAM (WITH ADE SYSTEM) (S/N 0300064432 TO
Ref. 1/B
E
S/N 0300069000) L
PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS: Ref.
E
0258048 Prior to S/N 0300064432 Ref. 2/E C
0270814 With ADE System (S/N 0300064432 to Ref. 2/D T
R
S/N 0300069000)

STANDARD ELECTRICAL DIAGRAMS: Ref. I


4932982
4933195
Deutz Machines (Prior to S/N 0300064432)
Deutz Engine (With ADE System) (S/N 0300064009
Ref.
Ref.
5/F
3/C
C
Only) A
4933232 Deutz Engine (With ADE System) (S/N 0300064432
to S/N 0300069000)
Ref. 3/C
L
4933058 Ford Machines (Prior to S/N 0300048538) Ref. 2/D
4932981 Ford Machines (S/N 0300048538 to S/N 0300064432) Ref. 4/C
4933233 Ford EFI Engine (With ADE System) Ref. 3/C
(S/N 0300064432 to S/N 0300069000)
4932983 Isuzu Machines (S/N 0300058865 to Ref. 2/C
S/N 0300069000)

3120741 7-3
SECTION 7 ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
STANDARD ELECTRICAL SCHEMATIC OPTIONS: Ref.
1870063* Deutz Machines (Prior to S/N 0300065634) Ref. I
1870062* Ford Machines (Prior to S/N 0300048538) Ref. B
1870100* Ford Machines with EFI (S/N 0300048538 to Ref. G
S/N 0300065634)
1870120* Isuzu Machines (S/N 0300058865 to Ref. G
S/N 0300069000)
1870132* Deutz/Ford EFI (With ADE System) (S/N 0300065634 Ref. M
to S/N 0300069000)
NOTE: FOR SCHEMATIC P/N 1870132 SEE FIELD Ref.
BULLETIN FSB107C2 FOR PLATFORM AND MTB
WIRING.

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-4 3120741
SECTION 7 ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-5
SECTION 7 ELECTRICAL

FIGURE 7-2.ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (PRIOR TO


S/N 0300065634)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-6 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

1870063 I

3120741 7-7
SECTION 7 ELECTRICAL

FIGURE 7-3.ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (PRIOR TO


S/N 0300048538)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-8 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-9
SECTION 7 ELECTRICAL

FIGURE 7-3. ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (PRIOR TO


S/N 0300048538)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-10 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-11
SECTION 7 ELECTRICAL

FIGURE 7-4.ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES WITH EFI


(S/N 0300048538 TO S/N 0300065634)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-12 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

1870100 G

3120741 7-13
SECTION 7 ELECTRICAL

FIGURE 7-5.ELECTRICAL SCHEMATIC - DEUTZ/FORD EFI ENGINE (WITH ADE


SYSTEM) (S/N 0300065634 TO S/N 0300069000)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-14 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

NOTE: SEE FIELD BULLETIN FSB107C2 FOR


PLATFORM AND MTB WIRING.

1870132 -M

3120741 7-15
SECTION 7 ELECTRICAL

FIGURE 7-5. ELECTRICAL SCHEMATIC - DEUTZ/FORD EFI ENGINE (WITH ADE


SYSTEM) (S/N 0300065634 TO S/N 0300069000)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-16 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

1870132 - M

3120741 7-17
SECTION 7 ELECTRICAL

FIGURE 7-5. ELECTRICAL SCHEMATIC - DEUTZ/FORD EFI ENGINE (WITH ADE


SYSTEM) (S/N 0300065634 TO S/N 0300069000)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-18 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

1870132 - M

3120741 7-19
SECTION 7 ELECTRICAL

FIGURE 7-6.ELECTRICAL SCHEMATIC - ISUZU ENGINE - 4JB1 MACHINES


(S/N 0300060285 TO S/N 0300069000)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-20 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

1870120 G

3120741 7-21
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-22 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-23
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
NOTE: THESE MACHINE S/N’S ALSO EQUIPPED Ref.
WITH ADE SYSTEM: 0300062045, 0300062797,
0300063013, 0300063665, 0300063975, 0300064000-
0300064017, 0300064390, 0300064392 & 0300064411.

HARNESS COMPONENTS INSTALLATION Ref.

4922155 PLATFORM BOX HARNESS ASSEMBLY Ref. 2/B


(Note: Also includes terminal block/rail assembly Ref.
and Bosch relays - See Section 4)

1 to 38 Not Used
39 1060012 Cable, Electrical - 12/4 7ft/2.13m
40 to 43 Not Used
S 44 2920129 Bulb, Light 9

E 45 to 47
48
Not Used
4460265 Plug, Male - 9 Position 2
C 49 4460418 Connector - 6 Position 9
T 50 4460419 Terminal, Female 45

I
51 to 54 Not Used
55 4460720 Connector - 15 Position 4
O 56 4460721 Socket, Female 38

N 57 to 59
60
Not Used
4460464 Pin, Male (16 Gauge) 10
61 4460508 Pin, Male (12 Gauge) 4
7 62 3990001 Diode - 3 Amp (Not Shown) 14
63 Not Used
64 4460225 Connector, Plug - 3 Position 1
E 65 4460267 Pin, Male 22

L 66 3990010 Diode - 6 Amp (Not Shown) 9

E
67 Not Used
68 4120035 Base, Light 9
C 69 to 89 Not Used

T 90
91
4460613
4460503
Connector - 21 Position
Connector - 31 Position
1
1
R
I PLATFORM BOX ASSEMBLY COMPONENTS Ref.

C 101 4460470 Nut, Conduit 2


A 102 4460471 Washer 2

L 103 4460428 Connector, Strain Relief 2

7-24 3120741
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
BOOM CABLES INSTALLATION Ref.
0258655 800A (All Specs except Latin American Spec) Ref. C
0258657 800AJ (All Specs except Latin American Spec) Ref. 3

201 Harness Assembly - Main Boom (10/4-18/16) 1


Options:
4922130 800A
4922180 800AJ
1060676 Cable, Electrical - 10/4-18/16 A/R
201A 4460465 Socket, Female 16
201B 4460466 Seal, Plug 2
201C 4460473 Clamp. Cable 1
201D 4460614 Connector - 21 Socket 1
201E 4460509 Socket, Female 4
201F 4460464 Pin, Male (16 Gauge) 16 S
201G
201H
4460613
4460508
Connector - 21 Position
Pin, Male (12 Gauge)
1
4
E
202 4922131 Harness Assembly - Tower Boom (10/4-18/16) 1 C
1060676 Cable, Electrical - 10/4-18/16 47ft/14.3m
T
I
202A 4460465 Socket, Female 16
202B 4460466 Seal, Plug 1
202C 4460473 Clamp. Cable 1 O
202D
202E
4460614
4460509
Connector - 21 Socket
Socket, Female
1
4
N
203 Harness Assembly - Main Boom (16/30) Options: 1
4922169
1060516
800A
Cable, Electrical - 16/30 67ft/20.4m
7
4922181 800AJ
1060516 Cable, Electrical - 16/30 64ft/19.5m E
203A
203B
4460502
4460465
Connector - 31 Position
Socket, Female
1
30
L
203C 4460466 Seal, Plug 2 E
203D 4460473 Clamp. Cable 1 C
203E
203F
4460464
4460503
Pin, Male (16 Gauge)
Connector - 31 Socket
30
1
T
204 4922170 Harness Assembly - Tower Boom (16/30) 1 R
1060516 Cable, Electrical - 16/30 47ft/14.3m
I
C
204A 4460502 Connector - 31 Position 1
204B 4460465 Socket, Female 30
204C 4460466 Seal, Plug 1 A
204D
205
4460473
4922171
Clamp. Cable
Harness Assembly - Tower Boom (16/3)
1
1
L
206 4922172 Harness Assembly - Main Boom (16/3) 1
207 4922173 Harness Assembly - Tower Boom (16/3) (800A 1
Only)
207A 4460465 Socket, Female 3
4460539 Connector, Terminal - 3 Position 1

3120741 7-25
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
208 4922174 Harness Assembly - Main Boom (16/3) (800A 1
Only)
208A 4460464 Pin, Male 3
4460536 Plug, Terminal - 3 Position 1
209 4922175 Harness Assembly (16/3) (800A Only) 1
210 4922217 Harness Assembly - Tower Boom (10/3) Options: 1
211 Harness Assembly - Main Boom (10/3) Options: 1
4922215 800A
4922216 800AJ
212 1320256 Clamp, Block (Not Shown-Located on back of T/T) 1

GROUND CONTROL BOX DIAGRAMS Ref.


4932982 DEUTZ ENGINE MACHINES Ref. 5/E
4933058 FORD ENGINE MACHINES (Prior to Ref. 3/D
S S/N 0300048538)

E
4932981 FORD EFI ENGINE MACHINES (S/N 0300048538 Ref. 2/A
to S/N 0300064432)
C 4932983 ISUZU ENGINE MACHINES (S/N 0300060285 to Ref. 2/A

T
S/N 0300064432)

I 301 Harness Assembly - Ground Control Box Options: 1

O 4922146
4922318
Deutz/Ford/Isuzu
Ford EFI (S/N 0300048538 to S/N 0300064432)
3/B
2/B
N 3990010 Diode - 6 Amp (Not Shown) 13
3730099 Resistor Adjustable (Not Shown) 2

7
301A 4460418 Connector - 6 Position 9
4460419 Terminal, Female A/R
302 Harness Assembly - Light Panel 1

E 4922145
4922311
Prior to S/N 0300048538
S/N 0300048538 to S/N 0300064432
2/B
3/C
L 3730023 Resistor 510 Ohn 1/2 Watt (Not Shown) 1
E 3990001 Diode 3 Amp (Not Shown) 4

C 302A 4460266
4460268
Connector, Female - 9 Position
Socket, Female
1
9
T 302B 4120035 Base, Light A/R

R 4460634 Terminal (Single Wire) 6

I
4460635 Terminal (Double Wire) 4
302C 4460267 Pin, Male 7
C 4460265 Plug, Male - 9 Position 1

A 303
4922008
Sub-Harness - Start Options (Not Shown):
Deutz Engine Machines (Prior to
1

L S/N 0300056439)
4922473 Deutz Engine Machines (S/N 0300056439 to
S/N 0300064432)
4922006 Ford Engine Machines (Prior to
S/N 0300056439)
4922472 Ford EFI Engine Machines (S/N 0300056439 to
S/N 0300064432)
4922463 Isuzu Engine Machines
304 to 311 Not Used

7-26 3120741
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
312 3990010 Diode 6 Amp (Not Shown) 9
313 to 316 Not Used
317 3730099 Resistor 750 Ohm (Not Shown) 2
318 2920129 Bulb, Light A/R

GROUND CONTROL BOX ASSY COMPONENTS Ref.

401 4922046 Valve Harness Assembly 1 2/D


401A 4460499 DIN Connector with Diode 19
401B 4460320 Plug, Male - 2 Position 1
401C 4460267 Pin, Male 11
401D 4460424 Receptacle, Female - 2 Position 1
401E 4460268 Socket, Female 5
401F 4460225 Housing, Terminal - 6 Position 1
401G 4460445 Receptacle, Female - 3 Position 1 S
401H
402
4460449 DIN Connector without Diode
Engine Harness Assembly Options (See Items 501-
1
1
E
575 for Breakdown) C
4922077 Deutz Engine Machines
T
I
4922138 Ford Engine Machines (Prior to S/N 0300048538)
4922272 Ford Engine Machines (S/N 0300048538 to
S/N 0300064432) O
N
4922235 Isuzu Engine Machines (S/N 0300060285 to
S/N 0300064432)

4922077
ENGINE HARNESS ASSEMBLY
DEUTZ ENGINE MACHINES
Ref.
Ref. 5/F
7
4922138 FORD ENGINE MACHINES (PRIOR TO Ref. 3/C

4922272
S/N 0300048538)
FORD ENGINE WITH EFI MACHINES Ref. 6/G
E
(S/N 0300048538 TO S/N 0300064432) L
4922235 ISUZU ENGINE MACHINES (S/N 0300060285 TO
S/N 0300064432)
Ref. 3/B
E
C
501 to 527 Not Used
T
R
528 4460268 Socket, Female (Deutz Engine Only) 11
529 4460267 Pin, Male (Deutz Engine Only) 12
530 to 534 Not Used I
535
536
4460424
4460268
Receptacle, Female - 2 Position
Socket, Female
1
2
C
537 to 538 Not Used A
539
540 to 544
4460499
Not Used
DIN Connector with Diode A/R L
545 4460445 Housing, Terminal - 3 Position (Deutz Engine 1
Only)
546 Not Used
547 4460265 Plug, Male - 9 Position (Deutz Engine Only) 1
548 4460266 Connector, Female - 9 Position (Deutz Engine 1
Only)
549 Not Used

3120741 7-27
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
550 4460374 Plug, Sealed (Ford/Ford EFI Engine Only) 1
551 4460375 Terminal (Ford/Ford EFI Engine Only) 5
552 to 553 Not Used
554 4460608 Seal, Terminal (Ford Engine Only) 12
555 4460589 Terminal (Ford Engine Only) 12
556 4460590 Housing - 4 Position (Ford Engine Only) 1
557 4460591 Lock, Terminal (Ford Engine Only) 1
558 4460587 Housing - 8 Position (Ford Engine Only) 1
559 4460588 Lock, Terminal (Ford Engine Only) 1
560 4460582 Terminal (Ford/Ford EFI Engine Only) 3
561 4460580 Lock, Terminal (Ford/Ford EFI Engine Only) 1
562 4460579 Housing - 3 Position (Ford/Ford EFI Engine Only) 1
563 4460460 Connector, Male - 4 Position 1
564 4460457 Terminal, Female A/R
S 565 4460458 Seal, Terminal A/R

E 566 4460459 Plug, Male - 3 Position (Isuzu Engines Only) 2

C
567 4460713 Housing - 42 Position (Ford EFI Engine Only) 1
568 4460725 Lock, Wedge - Center (Ford EFI Engine Only) 1
T 569 4460726 Lock, Wedge - Side (Ford EFI Engine Only) 2

I 570
571
4460800
4460799
Plug, Hole (Ford EFI Engine Only)
Pin, Male (Ford EFI Engine Only)
29
9
O 572 4460476 Housing (Isuzu Engines Only) 1
N 573
574
4460789
4460449
Seal, Terminal (Isuzu Engines Only)
DIN Connector without Diode
2
1
575 4460777 Plug, Male - 4 Position (Deutz/Isuzu Engines Only) 1
7 576 4460591 Lock, Terminal (Deutz/Isuzu Engines Only) 1
577 4460589 Socket, Female (Deutz/Isuzu Engines Only) A/R
578 Options: A/R
E 4460608 Seal, Terminal (Deutz/Isuzu Engines Only) A/R
L 4460728 Pin, Male (Ford EFI Engine Only) 4

E 579
580
4460790
2400061
Socket, Female (Isuzu Engines Only)
Fuse (Ford EFI Engine Only)
2
2
C 581 2400060 Fuseholder/Cover (Ford EFI Engine Only) 2

T 582 4460784 Housing - 6 Position (Isuzu Engines Only) 1

R
583 4460783 Terminal, Spade (Isuzu Engines Only) 7
584 4460742 Plug - 2 Position (Ford EFI Engine Only) 2
I 585 4460850 Pin, Male (Isuzu Engines Only) 3

C 586
587
4460465
4460836
Terminal (Isuzu Engines Only)
Connector - 12 Position (Isuzu Engines Only)
8
1
A 588 4460837 Housing (Isuzu Engines Only) 1
L 589
590
4460856
4460857
Connector (Isuzu Engines Only)
Terminal (Isuzu Engines Only)
1
2

STANDARD HARNESS COMPONENTS Ref.

601 See Note Tilt Indicator Harness (Note: Not Available for 1
Purchase.)
601A 4460268 Socket, Female 6
601B 4460224 Connector, Female - 6 Position 1

7-28 3120741
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
602 See Note Throttle Actuator/Controller Harness (Deutz & Isuzu) 1
(Note: Not Available for Purchase.)
Use 2910000 Throttle Actuator & Controller Assembly (was p/n 1
0060033)
7008833 Mounting Clamp Kit (Not Shown) 1
7008836 Spring, Retract (Not Shown) 1
602A Use 2910000 Throttle Actuator & Harness (Note: Not 1
Available for Purchase.)
7016336 Boot Kit 1
602B See Note Pin, Male (Note: Not Available for 9
Purchase.)
602C See Note Connector, Male (Note: Not Available for 1
Purchase.)
602D 2910001 Controller & Harnesses (Purchase p/n 2910000) 1
602E See Note Socket, Female (Note: Not Available for 9
Purchase.) S
602F See Note Connector, Female (Note: Not Available for
Purchase.)
1
E
602G See Note Plug, Male - 4 Position (Note: Not Available 1 C
4460693
for Purchase.)
Pin, Male 4
T
4460591 Clip 1 I
4460608 Seal, Terminal 4 O
603
603A
See Note
See Note
Pump Harness (Note: Not Available for Purchase.)
Plug (Pump End) (Note: Not Available for
1
1
N
Purchase.)
603B See Note Plug (Engine Harness End) (Note: Not Available
for Purchase.)
1
7
604 See Note Controller Harness Assembly (Lift and Swing) (Note: 1

604A 4460266
Not Available for Purchase.)
Connector, Female - 9 Position 1
E
604B 4460268 Socket, Female 9 L
605 See Note Controller Harness/Circuit Board Assembly (Drive
and Steer) (Note: Not Available for Purchase.)
1
E
605A 4460266 Connector, Female - 9 Position 1 C
605B 4460268 Socket, Female 9 T
R
606 7019980 Ford Engine Harness (For replacement parts refer to 1
Ford Engine dealer (Ford Engine Machines)
607 See Note Ford Engine Harness ((For replacement parts refer to 1 I
C
Ford Engine dealer (Ford EFI Engine Machines)
(Note: Not Available for Purchase.)
7022134 Ford Engine Fuel Pump Harness (Not Shown) (Ford
EFI Engine Machines)
1 A
7023657 Ford Engine TPS Harness (Not Shown) (Ford EFI 1 L
Engine Machines)
608 See Note Speed Controller Harness Assembly (Note: Not 1
Available for Purchase.)
608A 4460224 Connector, Female - 6 Position 1
4460268 Socket, Female 6
609 0259198 Timer Module Assembly (Isuzu Engine Only) 1 2/B
609A 3740126 Relay, Timer Module 1

3120741 7-29
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
609B 4460476 Housing, Receptacle 1
609C 4460475 Pin, Male 3
609D 4460459 Housing, Terminal 1
609E 4460457 Socket, Female 3
609F 4460458 Seal, Terminal 6
610 1001091941 Tilt Harness (MTB Control Box) 1 D
610A 2920129 Bulb 1
610B 3990001 Diode, 3 AMP (Not Shown) 2
610C 4460897 Plug, Terminal - 2 Position 1
4460464 Pin, Male (16 Gauge) 2
610D 4460891 Connector, Terminal - 2 Position 1
610E 4460761 Connector, Female - 4 Position 1
4460227 Pin, Male 4
610F 4460894 Plug, Terminal - 6 Position 2
S 4460465 Socket, Female 8

E 610G 4460892 Terminal, Buss Connector - 6 Position 2

C
610H 4460909 Connector - 12 Position (Black) 1
4460915 Wedge Lock - 12 Position 1
T 4460928 Socket, Female 9

I 610J
4460466
4460908
Terminal, Sealing Plug
Connector - 12 Position (Gray)
3
1
O 4460915 Wedge Lock - 12 Position 1
N 4460928
4460466
Socket, Female
Terminal, Sealing Plug
2
10
610K 4460526 Connector, Strain Relief 1
7 611 1001094791 Tilt Sensor Harness (Turntable) 1 C
611A 1001097957 Cable, Electrical 16/4 8ft/2.4m
611B 4460465 Socket, Female 2
E 611C 4460928 Socket, Female 1
L 611D 4461076 Connector - 4 Position (With Wedge Lock & Seal) 1

E 611E
4460917
4461077
Pin, Male (Gold)
Terminal, Plug - 4 Position
4
1
C 4460918 Socket, Female (Gold) 4

T 612 1001091778 Tilt Sensor Harness (Boom) 1 E

R
612A 1001097957 Cable, Electrical 16/4 46ft/14m
612B 4460465 Socket, Female 2
I 612C 4460928 Socket, Female 1

C 612D 4461076
70002546
Connector - 4 Position (With Wedge Lock & Seal)
Pin, Male (Gold)
1
4
A 612E 1001094400 Tilt Sensor Harness (Boom) (Includes Sensor) 1 C
L 4461077
4460918
Terminal, Plug - 4 Position
Socket, Female (Gold)
1
4

OPTIONAL HARNESS COMPONENTS Ref.

701 4921928 4WS Valve Harness 1 3/D


701A 4460268 Socket, Female 3
701B 4460445 Connector, Female - 3 Position 1
701C 4460499 Connector, DIN with Diode 2

7-30 3120741
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
702 4921927 Jib Valve Harness (800AJ Only) 1
702A 4460326 Plug, Male - 3 Position 1
702B 4460267 Pin, Male 3
702C 4460499 Connector, DIN with Diode 2
703 See Note Alarm Harness (Note: Not Available for Purchase.) 1
703A 4460424 Plug, Male - 2 Position 1
703B 4460268 Socket, Female 2
704 See Note Strobe Light Harness (Note: Not Available for 1
Purchase.)
704A 4460320 Connector, Female - 2 Position 1
704B 4460267 Pin, Male 2
705 AC to Platform Receptacle Components Options:
0255382 110V GFI Receptacle Ref. 4
0257176 220V GFI Receptacle Ref. 4
705A 0860038 Box, Switch 1 S
705B
4460346
Receptacle Options:
110V GFI
1
E
4460125 220V GFI C
705C Shield, Cover Options: 1
T
I
4060700 110V GFI
4060092 220V GFI
705D Plug, Male Options: 2 O
4460205
4460233
110V GFI
220V GFI
N
705E Connector, Female Options: 1
4460134
4460701
110V GFI
220V GFI
7
705F Harness-Receptacle Box to Boom Options: 1
4921801 110V E
See Note
1060494
220V (Note: Not Available for Purchase.)
Cable, Electrical - 12/3 18in/47cm
L
705G 4460205 Plug, Male (110V) 1 E
4460233 Plug, Male (220V) 1 C
706
4932915
Generator Electrical Components
110V (Prior to S/N 0300056098) Ref. 1/A
T
4933150 110V (S/N 0300056098 to S/N 0300064432) Ref. 2/B R
4932989 220V (Prior to S/N 0300056098) Ref. 1/A
I
C
4933149 220V (S/N 0300056098 to S/N 0300064432) Ref. 2/B
3990010 Diode - 6 Amp (Not Shown) 1
706A 4921938 Harness - On/Off Switch (Powermite Control 1 A
L
Box to Ground Control Box)
707 4921829 Generator to Rear of Boom Harness (110V) 1
4921955 Generator to Rear of Boom Harness (220V) 1
Note: Harness used to connect AC at platform Ref.
harness to generator receptacle to power platform
receptacle.
1060494 Cable, Electrical - 12/3 26ft/8m

707A 4460205 Plug, Male (110V) 1


4460233 Plug, Male (220V) 1

3120741 7-31
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
707B 4460134 Receptacle, Female (110V) 1
4460701 Receptacle, Female (220V) 1
708 See Note Lights Harness (Note: Not Available for Purchase.) 1
1060341 Cable, Electrical - 16/2 37ft/11.3m

709 2920140 Platform Worklights Harness (Includes Light and 2


Wire Only)
2820035 Loom, Vinyl 9ft/2.8m

709A 4460598 Connector, Strain Relief 1


4460442 Terminal (Not Shown-Located in Platform Con- 2
sole)
710 See Note Soft-Touch System Harness (Note: Not Available 1
for Purchase.)
710A 1060341 Cable, Electrical - 16/3 16ft/4.9m
710B 4460425 Connector, Strain Relief 1

S 711 See Note Dual Fuel Shut-Off Filter Harness (Note: Not
Available for Purchase.)
1

E 711A 7023679 Electrical Connector Kit (Includes [1] 2 Position 1

C Connector, 2 Pins & 2 Seals)

T TOOLS Ref.
I
O
801 7002821 Crimper (For Wire to Pin/Socket Connections) 1
802 7002823 Extractor (For Removal of Pin/Socket from Connec- 1
N tors)
803 4460467 Extractor, Pin (Blue 16-18 Gauge) (For Removal of 1
Pin/Socket from Connectors)
7 4460510 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of
Pin/Socket from Connectors)
1

804 7002828 Stripper, Wire 1


E
L
E
C
T
R
I
C
A
L

7-32 3120741
SECTION 7 ELECTRICAL

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064432)


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-33
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)


(S/N 0300064009 ONLY)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-34 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-35
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064009
ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4922509 PLATFORM BOX HARNESS ASSEMBLY Ref. 2/C

1 4922509 Harness, Console Box 1


2 to 18 Not Used
19 4460866 Connector - 19 Pin Receptacle 1
20 4460874 Connector - 35 Position (Natural) 1
21 4460875 Connector - 35 Position (Gray) 1
22 4460873 Connector - 35 Position (Black) 1
23 4460871 Socket, Female 48
24 4460464 Pin, Male (16 Gauge) 7
25 4460879 Terminal, Housing 2 Position 1
26 4460887 Terminal, (12 Gauge) 2

S 27 to 29
30
Not Used
4460418 Connector - 6 Position 4
E 31 4460419 Terminal, Female 12

C 32 4120035 Base, Light 7

T
33 to 35 Not Used
36 4460225 Connector - 6 Position 1
I 37 4460227 Pin 6

O 38 to 40
41
Not Used
4460508 Pin, Male (12 Gauge) 3
N
PLATFORM BOX ASSEMBLY COMPONENTS Ref.

7 101 4460428 Connector, Strain Relief 2


102 4460470 Nut, Conduit 1

E 103
104
4460471
1060330
Washer
Cable, Electrical - 16/3
1
1
L 105 4460071 Connector, Strain Relief 1
E
C 0271374 BOOM CABLES INSTALLATION (800A) Ref. B

T 201 4922575 Harness Assembly - Main Boom (12/4 -18/8) 1

R 1060896 Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP


#18 AWG
A/R

I 201A 4460465 Socket, Female 11


C 201B 4460865 Connector - 19 Position 1

A
201C 4460509 Socket, Female 4
201D 4460473 Clamp. Cable 1
L 201E 4460466 Seal, Plug 8
201F 4460464 Pin, Male (16 Gauge) 11
201G 4460866 Connector - 19 Position 1
201H 4460508 Pin, Male (12 Gauge) 4
202 4922576 Harness Assembly - Tower Boom (12/4 - 18/8) 1
1060896 Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP 44ft/13.4m
#18 AWG
202A 4460465 Socket, Female 22
202B 4460865 Connector - 19 Position 2

7-36 3120741
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064009
ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
202C 4460509 Socket, Female 8
202D 4460473 Clamp. Cable 2
202E 4460466 Seal, Plug 8
203 4922579 Harness Assembly - Tower Boom (18/2) 1
1060902 Cable, Electrical - 18/2 47ft/14.3m
203A 4460465 Socket, Female 2
4460891 Connector, Terminal - 2 Position 1
204 4922580 Harness Assembly - Main Boom (18/2) 1
1060902 Cable, Electrical - 18/2 27ft/8.2m
204A 4460464 Pin, Male 2
4460897 Plug, Terminal - 2 Position 1
205 4922577 Harness Assembly - Tower Boom (18/2) 1
206 4922578 Harness Assembly - Main Boom (18/2) 1
207 4922215 Harness Assembly - Main Boom (10/3) 1 S
208
209
4922217
1320256
Harness Assembly - Tower Boom (10/3)
Clamp, Block (Not Shown-Located on back of T/T)
1
1
E
210 4922581 Harness Assembly (18/2) 1 C
211 1001094470 Harness, Boom Cable Jumper 1 T
I
211A 1060896 Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP 1ft/0.3m
#18 AWG
211B 4460465 Socket, Female 11 O
211C
211D
4460865
4460509
Connector - 19 Position
Socket, Female
1
4
N
211E 4460473 Clamp. Cable 1
211F
211G
4460466
4460464
Seal, Plug
Pin, Male (16 Gauge)
8
8
7
211H 4460866 Connector - 19 Position 1
211J 4460508 Pin, Male (12 Gauge) 4 E
211K
211L
4923613
1060978
Harness, Tilt Switch
Cable, Electrical - 18/3
1
2ft/0.6m
L
211M 1001097051 Connector - 4 Position 1 E
211N 1001097082 Pin, Male (Gold) 3 C
T
211P 4460464 Pin, Male (16 Gauge) 3
211Q 4460466 Seal, Plug 1
211R 1001094400 Tilt Sensor Harness (Boom) (Includes Sensor) 1 C R
211S 4461077
See Note
Terminal, Plug - 4 Position
Socket, Female (Note: Not Available for
1
3
I
Purchase.) C
A
L
4933195 GROUND CONTROL BOX DIAGRAM (DEUTZ Ref. 3/C
ENGINE)

301 2920129 Bulb, Light 6


302 to 305 Not Used
306 4460871 Socket, Female 6
307 2400065 Fuse, 30Amp (Not Shown) 1
308 2400066 Fuse, Holder W/Cover (Not Shown) 1

3120741 7-37
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064009
ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4922516 GROUND CONTROL HARNESS ASSEMBLIES Ref. 4/E

401 to 417 Not Used


418 4460419 Terminal, Female 27
419 4460418 Connector - 6 Position 9
420 to 421 Not Used
422 4460871 Socket, Female 39
423 4460876 Connector - 35 Position (Blue) 1
424 to 425 Not Used
426 4460464 Pin, Male (16 Gauge) 10
427 4460866 Connector - 19 Pin Receptacle 1
428 4460878 Housing, Terminal - 4 Position 1
429 4460887 Terminal 3
S 430 to 434 Not Used

E 435
436 to 437
4120035
Not Used
Base, Light 6

C 438 4460873 Connector - 35 Position (Black) 1


T
I 4922549 ENGINE HARNESS ASSEMBLY (DEUTZ ENGINE) Ref. 3/D

O 501 4922549 Harness, Assembly 1

N 502 to 518
519
Not Used
4460424 Receptacle, Female - 2 Position 1
520 4460226 Socket, Female 2
7 521 4460880 DIN Connector without Diode A/R
522 to 535 Not Used
536 4460890 Housing - 2 Position 1
E 537 4460889 Terminal 2
L 538 4460460 Connector, Male - 4 Position 1

E
539 4460457 Terminal, Female A/R
540 4460458 Seal, Terminal A/R
C 541 to 556 Not Used

T 557 4460871 Socket, Female A/R

R 4922557 VALVE HARNESS ASSEMBLY Ref. 1/A


I
C 601
602 to 616
4922557
Not Used
Harness, Assembly 1

A 617 4460880 DIN Connector 19

L 618
619
4460320
4460267
Connector, Female - 2 Position
Pin, Male
2
7
620 4460424 Connector, Male - 2 Position 1
621 4460268 Pin, Female 5
622 4460871 Socket, Female 31
623 to 624 Not Used
625 4460326 Connector, Male - 3 Position 1
626 4460445 Connector, Female - 3 Position 1

7-38 3120741
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064009
ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
STANDARD HARNESS COMPONENTS Ref.

701 to 702 Not Used


703 See Note Pump Harness (Note: Not Available for Purchase.) 1
703A 7007497 Plug (Pump End) 1
703B 7007498 Plug (Engine Harness End) 1
704 See Note Controller Harness Assembly (Lift and Swing) (Note: 1
Not Available for Purchase.)
704A 7022819 Plug, Male - 8 Position (Natural) 1
704B 4460871 Socket, Female 8
705 See Note Controller Harness/Circuit Board Assembly (Drive and 1
Steer) (Note: Not Available for Purchase.)
705A 7022825 Plug, Male - 8 Position (Black) 1
705B
706 to 707
4460871
Not Used
Socket, Female 7
S
708 1001093256 Harness, Tilt Ref. F E
708A 2920129 Bulb 1 C
708B
4120035
4460464
Socket, Light
Pin, Male Deutsch (16 Gauge)
1
4
T
708C 4460871 Socket, Female 4 I
708D 4460894 Plug, Male - 6 Position 2
O
N
4460465 Socket, Female 8
4460892 Terminal, Buss Connector - 6 Position 2
708E 4460761 Connector, Female - 4 Position 1

708F
4460227
4460909
Pin, Male
Connector - 12 Position (Black)
4
1
7
4460915 Wedge Lock - 12 Position 1
4460928 Socket, Female 6 E
L
708G 4460908 Connector - 12 Position (Gray) 1
4460915 Wedge Lock - 12 Position 1
4460928 Socket, Female 5 E
708H 4460965
4460944
Connector, Male - 3 Position
Socket, Female (Gold)
1
3
C
708J 4922099 Cable, Can-Buss (Machines with Can Buss Engine A/R T
Controllers & Caterpillar Engine without Can Buss
Engine Controllers)
R
4460965 Connector, Male - 3 Position 1 I
4460944 Socket, Female (Gold) 6 C
A
4460539 Terminal, Plug - 3 Position 1
708K 4922099 Cable, Can-Buss (Machines without Can Buss A/R
Engine Controllers) L
4460965 Connector, Male - 3 Position 1
4460944 Socket, Female (Gold) 6
4460464 Pin, Male Deutsch (16 Gauge) 3
708L 4922099 Cable, Can-Buss (Machines without Can Buss A/R
Engine Controllers)
4460539 Terminal, Plug - 3 Position 2
4460944 Socket, Female (Gold) 6

3120741 7-39
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064009
ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
708M 4460536 Terminal, Receptacle - 3 Position (Machines without 1
Can Buss Engine Controllers)
709 1001093187 Tilt Sensor Installation Ref C
4460945 Receptacle - 3 Position (3-Way Tee) 1

OPTIONAL HARNESS COMPONENTS Ref.

801 4921928 4WS Valve Harness 1


801A 4460268 Socket, Female 3
801B 4460445 Connector, Female - 3 Position 1
801C 4460499 Connector, DIN with Diode 2
802 Not Used
803 0257887 Alarm Harness (Includes Alarm) 1
S 803A 4460424 Plug, Male - 2 Position 1

E 803B
804
4460268
0255917
Socket, Female
Strobe Light Harness (Includes Strobe Light)
2
1
C 804A 4460320 Connector, Female - 2 Position 1

T 804B 4460267 Pin, Male 2

I
805 AC to Platform Receptacle Components Options:
0255382 110V GFI Receptacle Ref. 4
O 0257176 220V GFI Receptacle Ref. 4

N 805A
805B
0860038 Box, Switch
Receptacle Options:
1
1
4460346 110V GFI
7 805C
4460125 220V GFI
Shield, Cover Options: 1
4060700 110V GFI
E 4060092 220V GFI

L 805D
805E
4460071 Connector
Connector, Female Options:
1
1
E 4460134 110V GFI
C 4460701 220V GFI

T 805F
4921801
Harness-Receptacle Box to Boom Options:
110V
1

R See Note 220V (Note: Not Available for Purchase.)

I 1060494 Cable, Electrical - 12/3 18in/47cm

C
805G 4460205 Plug, Male (110V) 2
4460233 Plug, Male (220V) 2
A 806 Generator Electrical Components

L 4933158
4933162
110V
220V
Ref.
Ref.
1/A
1/A
3990010 Diode - 6 Amp (Not Shown) 1
806A 4922483 Harness - On/Off Switch 1
806B 4460320 Connector, Female - 2 Position 1
806C 4460267 Pin, Male 2
806D 4460424 Plug, Male - 2 Position 1
806E 4460268 Socket, Female 2
806F 4922482 Harness, Powermite Control Box to Relay 1

7-40 3120741
SECTION 7 ELECTRICAL

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064009
ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
807 4921829 Generator to Rear of Boom Harness (110V) 1
4921955 Generator to Rear of Boom Harness (220V) 1
Note: Harness used to connect AC at platform Ref.
harness to generator receptacle to power platform
receptacle.
1060494 Cable, Electrical - 12/3 26ft/8m

807A 4460205 Plug, Male (110V) 1


4460233 Plug, Male (220V) 1
807B 4460134 Receptacle, Female (110V) 1
4460701 Receptacle, Female (220V) 1
808 See Note Lights Harness (Note: Not Available for Purchase.) 1
1060341 Cable, Electrical - 16/2 37ft/11.3m

808A 3740049 Relay 1


808B
809
4922484
2920140
Harness, Bag (Located at to Box) (Not Shown)
Platform Worklights Harness (Includes Light and Wire
1
2
S
Only) E
2820035 Loom, Vinyl 9ft/2.8m
C
T
809A 4460598 Connector, Strain Relief 1
809B 4360232 Circuit Breaker, 15Amp 1
810 See Note Soft-Touch System Harness (Note: Not Available for 1 I
O
Purchase.)
810A 1060341 Cable, Electrical - 16/3 16ft/4.9m
810B 4460425 Connector, Strain Relief 1 N
TOOLS Ref.
901 7002821 Crimper (For Wire to Pin/Socket Connections) 1 7
902 7002823 Extractor (For Removal of Pin/Socket from Connectors) 1
903 4460467 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/
Socket from Connectors)
1
E
4460510 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of 1 L
E
Pin/Socket from Connectors)
904 7002828 Stripper, Wire 1
905 2901443 Analyzer Kit (Not Shown) 1 C
T
R
I
C
A
L

3120741 7-41
SECTION 7 ELECTRICAL

FIGURE 7-9.HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)


(S/N 0300064432 TO S/N 0300069000)

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-42 3120741
SECTION 7 ELECTRICAL

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120741 7-43
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4922639 PLATFORM BOX HARNESS ASSEMBLY Ref. 3/C

1 4922639 Harness, Console Box 1


2 to 18 Not Used
19 4460866 Connector - 19 Pin Receptacle 1
20 4460874 Connector - 35 Position (Natural) 1
21 4460875 Connector - 35 Position (Gray) 1
22 4460873 Connector - 35 Position (Black) 1
23 4460871 Socket, Female 70
24 4460464 Pin, Male (16 Gauge) 7
25 4460879 Terminal, Housing 2 Position 1
26 4460887 Terminal, (12 Gauge) 2

S 27 to 29
30
Not Used
4460418 Connector - 6 Position 8
E 31 4460419 Terminal, Female 24

C 32 4120035 Base, Light 12

T
33 4460634 Terminal, (16 Gauge) 12
34 4460635 Terminal, (12 Gauge) 12
I 35 Not Used

O 36
37
4460225
4460227
Connector - 6 Position
Pin
1
28
N 38 to 40 Not Used
41 4460508 Pin, Male (12 Gauge) 3

7
42 Not Used
43 4460434 Plug, 15 Position Mate-N-Loc 2
44 2920129 Lamp, Indicator 12

E PLATFORM BOX ASSEMBLY COMPONENTS Ref.


L 101 to 103 Not Used
E 104 0100048 Grease, Dielectric A/R

C 105 to 113
114
Not Used
1060918 Cable, Electrical - 18/3 8ft/2.4m
T 115 to 141 Not Used

R 142 4460071 Connector, Strain Relief 1

I
143 4460226 Socket, Female 2
144 4460428 Connector, Strain Relief 2
C 145 Not Used

A 146
147
4460470
4460471
Nut, Terminal
Lockwasher, Terminal
1
1
L 148 4460905 Seal, Plug 5
149 to 152 Not Used
153 4922666 Harness, Analyzer Cable 1 1/A
4460226 Socket, Female (Not Shown - Located at J2) 4
153A 4460761 Connector, Female - 4 Position 1
4460227 Pin, Male 4
154 Not Used
155 4460708 Terminal, 15 Pin Mate-N-Loc 2

7-44 3120741
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
BOOM CABLES INSTALLATION Ref.
0271374 800A Ref. C
0271376 800AJ Ref. 1
0272429 800A (With 7500W Generator) (Sky Power) Ref. A
0272431 800AJ (With 7500W Generator) (Sky Power) Ref. 1

201 Harness Assembly - Main Boom (12/4 -18/8) 1


Options:
4922575 800A
4922582 800AJ
1060896 Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 A/R
STP #18 AWG
201A 4460465 Socket, Female 11
201B
201C
4460865
4460509
Connector - 19 Position
Socket, Female
1
4
S
201D 4460473 Clamp. Cable 1 E
201E 4460466 Seal, Plug 8 C
201F
201G
4460464
4460866
Pin, Male (16 Gauge)
Connector - 19 Position
11
1
T
201H 4460508 Pin, Male (12 Gauge) 4 I
202 4922576 Harness Assembly - Tower Boom (12/4 - 18/8) 1
O
N
1060896 Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 44ft/13.4m
STP #18 AWG
202A 4460465 Socket, Female 22

7
202B 4460865 Connector - 19 Position 2
202C 4460509 Socket, Female 8
202D 4460473 Clamp. Cable 2
202E
203
4460466
4922579
Seal, Plug
Harness Assembly - Tower Boom (18/2) (800A Only)
8
1
E
1060902 Cable, Electrical - 18/2 47ft/14.3m L
203A 4460465 Socket, Female 2 E
204
4460891
4922580
Connector, Terminal - 2 Position
Harness Assembly - Main Boom (18/2) (800A Only)
1
1
C
1060902 Cable, Electrical - 18/2 27ft/8.2m T
204A 4460464 Pin, Male 2
R
I
4460897 Plug, Terminal - 2 Position 1
205 4922577 Harness Assembly - Tower Boom (18/2) 1
206 Not Used C
207
4922215
Harness Assembly - Main Boom Options:
800A (10/3)
1
A
4922216 800AJ (10/3) L
4922773 800A (8/5) (With 7500W Generator) (Sky Power)
4922775 800AJ (8/5) (With 7500W Generator) (Sky Power)
208 Harness Assembly - Tower Boom Options: 1
4922217 (10/3)
4922774 (8/5) (With 7500W Generator) (Sky Power)
209 1320256 Clamp, Block (Not Shown-Located on back of T/T) 1
210 4922581 Harness Assembly (18/2) (800A Only) 1

3120741 7-45
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
211 1001094470 Harness, Boom Cable Jumper 1
211A 1060896 Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 1ft/0.3m
STP #18 AWG
211B 4460465 Socket, Female 11
211C 4460865 Connector - 19 Position 1
211D 4460509 Socket, Female 4
211E 4460473 Clamp. Cable 1
211F 4460466 Seal, Plug 8
211G 4460464 Pin, Male (16 Gauge) 8
211H 4460866 Connector - 19 Position 1
211J 4460508 Pin, Male (12 Gauge) 4
211K 4923613 Harness, Tilt Switch 1
211L 1060978 Cable, Electrical - 18/3 2ft/0.6m
S 211M 1001097051 Connector - 4 Position 1

E 211N
211P
1001097082
4460464
Pin, Male (Gold)
Pin, Male (16 Gauge)
3
3
C 211Q 4460466 Seal, Plug 1

T 211R 1001094400 Tilt Sensor Harness (Boom) (Includes Sensor) 1 C

I
211S 4461077 Terminal, Plug - 4 Position 1
See Note Socket, Female (Note: Not Available for 3
O Purchase.)

N
212 to 216 Not Used
217 4922578 Harness Assembly - Limit Switch (18/2) 1

7 4933232
GROUND CONTROL BOX DIAGRAMS:
Deutz Engine
Ref.
Ref. 3/D
4933233 Ford EFI Engine Ref. 3/D
E
L 301
302 to 306
2920129
Not Used
Bulb, Light 7

E 307 2400065 Fuse, 30Amp 1

C 308 2400066 Fuse, Holder 1

T
309 Not Used
310 4460708 Receptacle, Female - 15 Position 2
R 4460226 Socket, Female 16

I 4922637
4922636
Harness, Jumper (Not Shown)
Harness, Jumper (Not Shown)
1
1
C
A GROUND CONTROL BOX COMPONENTS Ref.

L 401 to 416 Not Used


417 3740049 Relay 1
418 to 425 Not Used
426 4460426 Connector, Strain Relief 2
427 4460470 Nut, Terminal 1
428 4460471 Lockwasher, Terminal 1
429 Not Used
430 4460526 Connector, Strain Relief 1

7-46 3120741
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
431 4460874 Connector (Natural) 1
432 4460875 Connector (Gray) 1
433 4460905 Connector, Amp Seal Plug 4
434 to 436 Not Used
437 Engine Harness Assembly (Not Shown - See 501 to
566 for Breakdown)
4922549 Deutz Engine Machines 1
4922550 Ford Engine Machines with EFI 1
438 4922557 Valve Harness Assembly 1 1/A
438A 4460880 Connector, DIN 19
438B 4460320 Connector, Female- 2 Position 2
4460267 Pin, Male 7
438C 4460424 Connector, Male- 2 Position 1
4460268 Pin, Female 5 S
E
438D 4460871 Socket, Female A/R
438E 4460326 Connector, Male - 3 Position 1
4460267 Pin, Male 7 C
438F 4460445
4460268
Connector, Female - 3 Position
Pin, Female
1
5
T
439 Ground Control Box Harness Assemblies: 1 I
4922638 S/N 0300064432 to S/N 0300064493 1 4/E O
439A
4922675
4460418
S/N 0300064493 to S/N 0300069000
Connector, Female- 6 Position
1
9
3/C
N
4460419 Socket, Female 27
439B 4460876
4460871
Connector 35- Position
Socket, Female
1
A/R
7
4460905 Seal, Plug 28
439C 4460866 Connector - 19 Pin 1 E
439D
4460464
4460878
Pin, Male Deutsch (16 Gauge)
Housing, Terminal- 4 Position
10
1
L
4460887 Terminal (12 Gauge) 3 E
439E 4120035 Base, Light A/R C
T
4460634 Terminal (16 Gauge) A/R
439F 4460873 Connector - 35 Position (Black) 1
4460871 Socket, Female A/R R
439G
4460635
4460871
Terminal (12 Gauge)
Socket, Female
5
A/R
I
439H 4460434 Plug, Male 15- Position 2 C
4460227 Pin, Male A/R A
439I
440
3990010
4922666
Diode - 6 Amp (Not Shown)
Cable, Analyzer
2
1 1/A
L
440A 4460226 Socket, Female 4
440B 4460761 Connector, Female 4- Position 1
4460227 Pin, Male 4
441 Ground Control Box Wiring Diagram (Not Shown - See 1
Items 301 to 310 for Breakdown)
4933232 Deutz Engine
4933233 Ford Engine with EFI

3120741 7-47
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
ENGINE HARNESS ASSEMBLY Ref.
4922549 DEUTZ ENGINE Ref. 3/D
4922550 FORD ENGINE - LRG425 With EFI Ref. 1/B

501 Harness, Assembly Options: 1


4922549 Deutz Engine
4922550 Ford Engine - LRG425 With EFI
502 to 518 Not Used
519 4460424 Receptacle, Female - 2 Position 1
520 4460226 Socket, Female 2
521 4460880 DIN Connector without Diode A/R
522 to 527 Not Used
528 4460582 Terminal (Ford Engine Only) 3
S 529 4460580 Lock, Terminal (Ford Engine Only) 1

E 530
531 to 535
4460579
Not Used
Housing - 3 Position (Ford Engine Only) 1

C 536 4460890 Housing - 2 Position (Deutz Engine Only) 1


T 537 4460889 Terminal (Deutz Engine Only) 2

I 538
539
4460460
4460457
Connector, Male - 4 Position
Terminal, Female
1
A/R
O 540 4460458 Seal, Terminal A/R

N 541 4460713 Connector, Housing 42 Position (LRG425 With EFI


Only)
1

542 4460725 Connector Wedge Lock, Center (LRG425 With EFI 1


7 543 4460726
Only)
Connector Wedge Lock, Side (LRG425 With EFI 2
Only)

E 544 4460800 Connector, Plug (LRG425 With EFI Only) 32

L
545 4460799 Pin, Male (LRG425 With EFI Only) 7
546 to 547 Not Used
E 548 4460728 Pin, Male (LRG425 With EFI Only) 3

C 549
550
Not Used
2400061 Fuse (LRG425 With EFI Only) 2
T 551 2400060 Holder, Fuse (LRG425 With EFI Only) 2
R 552 to 553 Not Used

I
554 4460742 Connector, Male - 2 Position (LRG425 With EFI 1
Only)
C 555 to 556 Not Used

A 557
558 to 700
4460871
Not Used
Socket, Female A/R

L
STANDARD HARNESS COMPONENTS Ref.

701 to 702 Not Used


703 See Note Pump Harness (Note: Not Available for Purchase.) 1
703A 7007497 Plug (Pump End) 1
703B 7007498 Plug (Engine Harness End) 1

7-48 3120741
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
704 See Note Controller Harness Assembly (Lift and Swing) (Note: 1
Not Available for Purchase.)
704A 7022819 Plug, Male - 8 Position (Natural) 1
704B 4460871 Socket, Female 8
705 See Note Controller Harness/Circuit Board Assembly (Drive and 1
Steer) (Note: Not Available for Purchase.)
705A 7022825 Plug, Male - 8 Position (Black) 1
705B 4460871 Socket, Female 7
706 See Note Ford Engine Harness (For replacement parts refer to 1
Ford Engine dealer (Ford EFI Engine Machines) (Note:
Not Available for Purchase.)
7022134 Ford Engine Fuel Pump Harness (Not Shown) (Ford 1
EFI Engine Machines)
7023657 Ford Engine TPS Harness (Not Shown) (Ford EFI 1
Engine Machines) S
707 See Note Dual Fuel Shut-Off Filter Harness (Note: Not Available
for Purchase.)
1
E
7023679 Electrical Connector Kit (Includes [1] 2 Position 1 C
708 1001093256
Connector, 2 Pins & 2 Seals)
Harness, Tilt Ref. F
T
708A 2920129 Bulb 1 I
4120035 Socket, Light 1 O
N
708B 4460464 Pin, Male Deutsch (16 Gauge) 4
708C 4460871 Socket, Female 4
708D 4460894 Plug, Male - 6 Position 2
4460465
4460892
Socket, Female
Terminal, Buss Connector - 6 Position
8
2
7
708E 4460761 Connector, Female - 4 Position 1
4460227 Pin, Male 4 E
708F 4460909
4460915
Connector - 12 Position (Black)
Wedge Lock - 12 Position
1
1
L
4460928 Socket, Female 6 E
708G 4460908 Connector - 12 Position (Gray) 1
C
T
4460915 Wedge Lock - 12 Position 1
4460928 Socket, Female 5
708H 4460965 Connector, Male - 3 Position 1 R
708J
4460944
4922099
Socket, Female (Gold)
Cable, Can-Buss (Machines with Can Buss Engine
3
A/R
I
Controllers & Caterpillar Engine without Can Buss C
4460965
Engine Controllers)
Connector, Male - 3 Position 1
A
4460944 Socket, Female (Gold) 6 L
4460539 Terminal, Plug - 3 Position 1
708K 4922099 Cable, Can-Buss (Machines without Can Buss A/R
Engine Controllers)
4460965 Connector, Male - 3 Position 1
4460944 Socket, Female (Gold) 6
4460464 Pin, Male Deutsch (16 Gauge) 3

3120741 7-49
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
708L 4922099 Cable, Can-Buss (Machines without Can Buss A/R
Engine Controllers)
4460539 Terminal, Plug - 3 Position 2
4460944 Socket, Female (Gold) 6
708M 4460536 Terminal, Receptacle - 3 Position (Machines without 1
Can Buss Engine Controllers)
709 1001093187 Tilt Sensor Installation Ref C
4460945 Receptacle - 3 Position (3 way Tee) 1

OPTIONAL HARNESS COMPONENTS Ref.

801 4921928 4WS Valve Harness 1


801A 4460268 Socket, Female 3

S 801B 4460445 Connector, Female - 3 Position 1

E
801C 4460499 Connector, DIN with Diode 2
802 4921927 Jib Valve Harness (800AJ Only) 1
C 802A 4460326 Plug, Male - 3 Position 1

T 802B
802C
4460267
4460499
Pin, Male
Connector, DIN with Diode
3
2
I 803 0257887 Alarm Harness (Includes Alarm) 1
O 803A 4460424 Plug, Male - 2 Position 1

N
803B 4460268 Socket, Female 2
804 0255917 Strobe Light Harness (Includes Strobe Light) 1
804A 4460320 Connector, Female - 2 Position 1

7 804B
805
4460267 Pin, Male
AC to Platform Receptacle Components Options:
2

0255382 110V GFI Receptacle (S/N 0300064432 to Ref. 4


E S/N 0300065566)

L
0272259 110V GFI Receptacle (S/N 0300065566 to Ref. 1
S/N 0300069000)
E 0257176 220V GFI Receptacle (S/N 0300064432 to
S/N 0300065566)
Ref. 4

C 0272260 220V GFI Receptacle (S/N 0300065566 to Ref. 1


T S/N 0300069000)

R
0272433 With 7500W Generator (Sky Power) Ref. 1
805A 0860038 Box, Switch 1
I 805B Receptacle Options: 1

C 4460346
4460125
110V GFI
220V GFI
A 805C Shield, Cover Options: 1
L 4060700
4060092
110V GFI
220V GFI
805D Plug, Male Options: 2
4460205 110V GFI
4460233 220V GFI
4460959 With 7500W Generator (Sky Power)

7-50 3120741
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
805E Connector, Female Options: 1
4460134 110V GFI
4460701 220V GFI
4460960 With 7500W Generator (Sky Power)
805F 4921801 Harness-Receptacle Box to Boom 1
(S/N 0300064432 to S/N 0300065566)
1060494 Cable, Electrical - 12/3 18in/47cm

805G Connector Options: 1


4460071 S/N 0300064432 to S/N 0300065566
4460051 S/N 0300065566 to S/N 0300069000
806 Generator Electrical Components
4933215 110V Ref. 1/A
4933216 220V Ref. 1/A
3990010 Diode - 6 Amp (Not Shown) 1 S
E
806A 4922641 Harness - On/Off Switch 1
806B 4922482 Harness - Powermite Control Box to Relay 1
807 4921829 Generator to Rear of Boom Harness (110V) 1 C
4921955 Generator to Rear of Boom Harness (220V)
Note: Harness used to connect AC at platform
1
Ref.
T
harness to generator receptacle to power platform I
1060494
receptacle.
Cable, Electrical - 12/3 6ft/1.8m
O
807A 4460205 Plug, Male (110V) 1 N
4460233 Plug, Male (220V) 1

7
807B 4460134 Receptacle, Female (110V) 1
4460701 Receptacle, Female (220V) 1
808 See Note Lights Harness (Note: Not Available for Purchase.) 1

808A
1060341
3740049
Cable, Electrical - 16/2
Relay
48ft/14.6m

1
E
808B 4922643 Harness, Bag (Located at Ground Control Box) (Not 1 L
Shown)
E
C
809 2920140 Platform Worklights Harness (External) (Includes Light 2
and Wire Only)
2820035 Loom, Vinyl 9ft/2.8m
T
R
809A 4460598 Connector, Strain Relief 1
809B 4360232 Circuit Breaker, 15Amp 1
809C 4922498 Platform Worklights Harness (Internal) 1 I
809D
810
4460871
See Note
Socket, Female
Soft-Touch System Harness (Note: Not Available for
3
1
C
Purchase.) A
810A
810B
1060341
4460425
Cable, Electrical - 16/3
Connector, Strain Relief
16ft/4.9m
1
L

3120741 7-51
SECTION 7 ELECTRICAL

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064432 TO
S/N 0300069000)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
TOOLS Ref.
901 7002821 Crimper (For Wire to Pin/Socket Connections) 1
902 7002823 Extractor (For Removal of Pin/Socket from Connectors) 1
903 4460467 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/ 1
Socket from Connectors)
4460510 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of 1
Pin/Socket from Connectors)
904 7002828 Stripper, Wire 1
905 2901443 Analyzer Kit (Not Shown) 1

S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-52 3120741
SECTION 8 DECALS

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

8-1 DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2


8-2 DECALS INSTALLATION - COUNTRY SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

S
E
C
T
I
O
N

D
E
C
A
L
S

3120741 8-1
I

L
T

E
E

S
S

A
C
C

D
N
O

8-2
30
4
6 2
228
3
8 29 14
4 23
1 24 25
5 35
206 205 27
11 7
31

37 38 24 26
12
12 40
225 17 16 18
SECTION 8

13

36
23
15 3 9
48 10
FIGURE 8-1.DECALS INSTALLATION - STANDARD

34
32
101 28
41 42 43
30
DECALS

3
7 4
9 27
48 24 4
25 4
31
35

13
26 22 20 24 21 38 37
23

3120741
SECTION 8 DECALS

FIGURE 8-1. DECALS INSTALLATION - STANDARD

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


STANDARD DECAL INSTALLATIONS Ref.
0271038 JLG Logo Ref. 1
0258513 800A Ref. 8
0258514 800AJ Ref. 8
0258706 MANUAL DESCENT DECALS INSTALLATION Ref. 1

1 1703797 Decal - Danger/Warning 1


2 1703798 Decal - Danger/Warning 1
3 1703805 Decal - Danger/Electrocution 2
4 1703804 Decal - Warning/Crushing 4
5 Use 1707110 Decal - Legend (was p/n 1702784) 1
6 Use 1001095809 Decal - Legend (was p/n 1703808) 1
7 Decal - Model Options: 2
1703772 800A
1703773 800AJ
8 1702860 Decal - JLG Lift (5in) 2 S
E
9 1702774 Decal - JLG Lift (3-1/2in) 2
10 1702773 Decal - JLG (5in) 2
11 1702868 Decal - - No Hands 2 C
12
1702612
Decal - Attach Lanyard Here Options:
Prior to S/N 0300061062
4
T
1704277 S/N 0300061062 to S/N 0300069000 I
13 Decal - 500LBS Max Capacity Options: 2 O
1704096
1701645
800A
800AJ
N
14 Decal - 500LBS Max Capacity Options: 1
1704104
1702688
800A
800AJ
8
15 3251813 Decal - USA 1
16 1701502 Decal - High Oil Level 1 D
17
18
1701503
1701504
Decal - Low Oil Level
Decal - Hydraulic Oil
1
1
E
19 1702153 Decal - Inspection 1 C
20 See Note Decal - Bar Code (Note: Not Available for
Purchase.)
1 A
21 1700584 Decal - Patent 1 L
22 See Note Nameplate - Serial Number (Note: Not Available for
Purchase.)
1 S
23 1701509 Decal - Manual 1
24 1702300 Decal - Tie Down /Lift 4
25 1701500 Decal - Tie Down /Lift 4
26 1701501 Decal - Arrow 4
27 Nameplate - 120V-60Hz 1
3251243 110V
3252507 220V
28 1703954 Decal - Manual Descent 1
29 1702901 Decal - Manual Descent Instructions Inside 1
30 1703959 Decal - Quik Stik 2

3120741 8-3
SECTION 8 DECALS

FIGURE 8-1. DECALS INSTALLATION - STANDARD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


31 1703953 Decal - Warning/Crushing 3
32 1702862 Decal - JLG Lift 1
33 3820001 Rivet 4
34 3252347 Decal - Footswitch (Part of 4360031 Footswitch) 1
35 1703960 Decal - Max Tire Load 4
36 Decal - Fuel 1
1701542 Ford Engine Machines
1701505 Deutz Engine Machines
37 Decal - LPG Gas A/R
Not Required Non-Dual Fuel Machines 0
1701543 Dual Fuel Machines 1
38 Decal - LP Gas Liquid Withdrawal System A/R
Not Required Non-Dual Fuel Machines 0
1700818 Dual Fuel Machines 1
39 Not Used

S
40 Use 1001096141 Decal - Upright Level Override (was p/n 1702265) 1
41 1702903 Decal - Knob #1 1
E 42 1702927 Decal - Knob #2 1

C 43
44 to 47
1702924
Not Used
Decal - Knob #3 1

T 48 1704885 Decal - Website (S/N 0300067900 to 2


I S/N 0300069000)

O 0258671 MANUAL STORAGE BOX INSTALLATION Ref. A


N
101 0860520 Box, Manual Storage 1
1060279 Cable, Lanyard 1
8 0641408 Bolt 1/4in-20NC x 1in 1
0641406 Bolt 1/4in-20NC x 3/4in 1

D
4751400 Flatwasher 1/4in 6
3311405 Locknut 1/4in-20NC 5
E 0100011 Compound, Locking A/R

C TILT SENSOR INSTALLATION OPTIONS: Ref.


A 1001091538 PRE ADE SYSTEM Ref. E
L 1001093187 ADE SYSTEM Ref. C

S 201 to 204 Not Used


205 1707110 Decal - Legend (Platform) 1
206 1707111 Decal - Platform Display 1
207 to 224 Not Used
225 1001096141 Decal - Upright Level Over Ride 1
226 to 227 Not Used
228 1001095809 Decal - Legend (MTB Control) 1

8-4 3120741
SECTION 8 DECALS

FIGURE 8-1. DECALS INSTALLATION - STANDARD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

D
E
C
A
L
S

3120741 8-5
I

L
T

E
E

S
S

A
C
C

D
N
O

8-6
30
4
6 2
3 228
8 29 14
4 23
1 24 25
5
206 205 27
11 7
31

37 38 24 26
12
12 40
224 17 16 18
SECTION 8

13

36
23
15 3 9
48 10
34
32
101 28
FIGURE 8-2.DECALS INSTALLATION - COUNTRY SPEC

41 42 43
30
DECALS

3
7 4
9 27
48 24 4
25 4
4
35

13
26 22 20 24 21 38 37
23

3120741
SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


DECAL INSTALLATIONS Ref.

0271038 JLG Logo Ref. 1


0258537 800A Dual Language English/Chinese Decals Ref. 5
0258535 800A Dual Language English/French Decals Ref. 6
0258533 800A Dual Language English/Spanish Decals Ref. 5
0258539 800A Dual Language Portuguese/Spanish Decals Ref. 6
0258529 800A Japanese Decals Ref. 5
0258531 800A Korean Decals Ref. 5
0258538 800AJ Dual Language Chinese/English Decals Ref. 5
0258536 800AJ Dual Language English/French Decals Ref. 6
0258534 800AJ Dual Language English/Spanish Decals Ref. 5
0258540 800AJ Dual Language Portuguese/Spanish Decals Ref. 6
0258530 800AJ Japanese Decals Ref. 5
0258532 800AJ Korean Decals Ref. 5
S
E
1 Decal - Danger/Warning Options: 1
1703925 Dual Language English/Chinese Decals
1703924 Dual Language English/French Decals C
1703923
1703928
Dual Language English/Spanish Decals
Dual Language Portuguese/Spanish Decals
T
1703926 Japanese Decals I
1703927 Korean Decals O
2
1703931
Decal - Danger/Warning Options:
Dual Language English/Chinese Decals
1
N
1703930 Dual Language English/French Decals
1703929
1703934
Dual Language English/Spanish Decals
Dual Language Portuguese/Spanish Decals
8
1703932 Japanese Decals
1703933 Korean Decals D
3
1703937
Decal - Danger/Electrocution Options:
Dual Language English/Chinese Decals
3
E
1703936 Dual Language English/French Decals C
1703935 Dual Language English/Spanish Decals A
L
1703940 Dual Language Portuguese/Spanish Decals
1703938 Japanese Decals
1703939 Korean Decals S
4 Decal - Warning/Crushing Options: 5
1703949 Dual Language English/Chinese Decals
1703948 Dual Language English/French Decals
1703947 Dual Language English/Spanish Decals
1703952 Dual Language Portuguese/Spanish Decals
1703950 Japanese Decals
1703951 Korean Decals

3120741 8-7
SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


5 Decal - Legend Options: 1
Not Required Dual Language English/Chinese Decals
Use 1707110 Dual Language English/French Decals
(was p/n 1702784)
Use 1707110 Dual Language English/Spanish Decals
(was p/n 1702784)
Not Required Dual Language Portuguese/Spanish Decals
Not Required Japanese Decals
Not Required Korean Decals
6 Decal - Legend Options: 1
Not Required Dual Language English/Chinese Decals
Use 1001095809 Dual Language English/French Decals
(was p/n 1703808)
Use 1001095809 Dual Language English/Spanish Decals
(was p/n 1703808)
Not Required Dual Language Portuguese/Spanish Decals

S Not Required Japanese Decals

E
Not Required Korean Decals
7 Decal - Model Options: 2
C 1703772 800A

T 8
1703773
1702860
800AJ
Decal - JLG Lift (5in) 1
I 9 1702774 Decal - JLG Lift (3-1/2in) 2
O 10 1702773 Decal - JLG (5in) 2

N
11 Decal - No Hands Options: 2
Not Required Dual Language English/Chinese Decals
1704000 Dual Language English/French Decals

8 1704001
1704002
Dual Language English/Spanish Decals
Dual Language Portuguese/Spanish Decals
Not Required Japanese Decals
D Not Required Korean Decals

E 12
1704277
Decal - Attach Lanyard Here Options:
Dual Language English/Chinese Decals
4

C Dual Language English/French Decals Options:

A 1704003 Prior to S/N 0300061062

L
1704277 S/N 0300061062 to S/N 0300069000
Dual Language English/Spanish Decals Options:
S 1704004 Prior to S/N 0300061062
1704277 S/N 0300061062 to S/N 0300069000
Dual Language Portuguese/Spanish Decals
Options:
1704005 Prior to S/N 0300061062
1704277 S/N 0300061062 to S/N 0300069000
1704277 Japanese Decals
1704277 Korean Decals

8-8 3120741
SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


13 Decal - 500LBS Max Capacity Options: 2
1704101 800A Dual Language English/Chinese Decals
1703996 800AJ Dual Language English/Chinese Decals
1704099 800A Dual Language English/French Decals
1703996 800AJ Dual Language English/French Decals
1704098 800A Dual Language English/Spanish Decals
1703996 800AJ Dual Language English/Spanish Decals
1704100 800A Dual Language Portuguese/Spanish Decals
1703996 800AJ Dual Language Portuguese/Spanish Decals
1704102 800A Japanese Decals
1703996 800AJ Japanese Decals
1704103 800A Korean Decals
1703996 800AJ Korean Decals
14 Decal - 500LBS Max Capacity Options: 1
1704109 800A Dual Language English/Chinese Decals

S
1704112 800AJ Dual Language English/Chinese Decals
1704107 800A Dual Language English/French Decals
1704112 800AJ Dual Language English/French Decals E
1704106
1704112
800A Dual Language English/Spanish Decals
800AJ Dual Language English/Spanish Decals
C
1704108 800A Dual Language Portuguese/Spanish Decals T
1704112 800AJ Dual Language Portuguese/Spanish Decals I
O
1704110 800A Japanese Decals
1704112 800AJ Japanese Decals
1704111 800A Korean Decals N
1704112 800AJ Korean Decals
15 Decal - USA Options: 1
Not Required Dual Language English/Chinese Decals 8
3251813 Dual Language English/French Decals
3251813
3251813
Dual Language English/Spanish Decals
Dual Language Portuguese/Spanish Decals
D
Not Required Japanese Decals E
Not Required Korean Decals
C
A
16 1701502 Decal - High Oil Level 1
17 1701503 Decal - Low Oil Level 1
18 1701504 Decal - Hydraulic Oil 1 L
19
Not Required
Decal - Inspection Options:
Dual Language English/Chinese Decals
1
S
1704006 Dual Language English/French Decals
1704007 Dual Language English/Spanish Decals
1704008 Dual Language Portuguese/Spanish Decals
Not Required Japanese Decals
Not Required Korean Decals
20 See Note Decal - Bar Code (Note: Not Available for 1
Purchase.)
21 1700584 Decal - Patent 1
22 See Note Nameplate - Serial Number (Note: Not Available for 1
Purchase.)

3120741 8-9
SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


23 1701509 Decal - Manual 1
24 1702300 Decal - Tie Down /Lift 6
25 1701500 Decal - Tie Down /Lift 4
26 1701501 Decal- Arrow 4
27 Nameplate - 110V/220V Options: 1
Not Required 110V - Dual Language English/Chinese Decals
3251243 110V - Dual Language English/French Decals
3251243 110V - Dual Language English/Spanish Decals
3251243 110V - Dual Language Portuguese/Spanish
Decals
Not Required 110V - Japanese Decals
Not Required 110V - Korean Decals
3252507 220V - All Specs
28 Decal - Manual Descent Options: 1
1703965 Dual Language English/Chinese Decals
1703964 Dual Language English/French Decals
S 1703963 Dual Language English/Spanish Decals
E 1703968 Dual Language Portuguese/Spanish Decals

C
1703966 Japanese Decals
1703967 Korean Decals
T 29 Decal - Manual Descent Instructions Inside Options: 1

I 1704121
1704116
Dual Language English/Chinese Decals
Dual Language English/French Decals
O 1704117 Dual Language English/Spanish Decals
N 1704118 Dual Language Portuguese/Spanish Decals
1704119 Japanese Decals
1704120 Korean Decals
8 30 1703959 Decal - Quik Stik 2
31 Decal - Warning/Crushing Options: 3

D
1703943 Dual Language English/Chinese Decals
1703942 Dual Language English/French Decals
E 1703941 Dual Language English/Spanish Decals

C 1703946
1703944
Dual Language Portuguese/Spanish Decals
Japanese Decals
A 1703945 Korean Decals
L 32 1702862 Decal - JLG Lift 1

S
33 3820001 Rivet 8
34 Decal - Footswitch Options: 1
1703982 Dual Language English/Chinese Decals
1703984 Dual Language English/French Decals
1703983 Dual Language English/Spanish Decals
1703985 Dual Language Portuguese/Spanish Decals
1703980 Japanese Decals
1703981 Korean Decals

8-10 3120741
SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


35 Decal - Maximum Tire Load Options: 1
Not Required Dual Language English/Chinese Decals
Not Required Dual Language English/French Decals
Not Required Dual Language English/Spanish Decals
Not Required Dual Language Portuguese/Spanish Decals
1703960 Japanese Decals
1703960 Korean Decals
36 Decal - Fuel 1
1701542 Ford Engine Machines
1701505 Deutz Engine Machines
37 Decal - LPG Gas A/R
Not Required Non-Dual Fuel Machines 0
1701543 Dual Fuel Machines 1
38 Decal - LP Gas Liquid Withdrawal System A/R
Not Required Non-Dual Fuel Machines 0

S
1704271 Dual Language English/French Decals 1
1700818 Dual Fuel Machines except Portuguese/Spanish 1
Decals E
C
1702720 Dual Fuel Machines with Portuguese/Spanish 1
Decals
39 Not Used T
40
Use 1705977
Decal - Upright Level Override Options:
Dual Language English/Chinese Decals
1
I
(was p/n 1703988) O
Use 1705977 Dual Language English/French Decals
(was p/n 1703990) N
Use 1705977 Dual Language English/Spanish Decals

Use 1705977
(was p/n 1703989)
Dual Language Portuguese/Spanish Decals
8
(was p/n 1703991)
Use 1705977
Use 1705977
Japanese Decals (was p/n 1703986)
Korean Decals (was p/n 1703987)
D
41 1702903 Decal - Knob #1 1 E
42 1702927 Decal - Knob #2 1 C
A
43 1702924 Decal - Knob #3 1
44 to 47 Not Used
48 1704885 Decal - Website (S/N 0300067900 to 2 L
S/N 0300069000)
S
0258671 MANUAL STORAGE BOX INSTALLATION Ref. A

101 0860520 Box, Manual Storage 1


1060279 Cable, Lanyard 1
0641408 Bolt 1/4in-20NC x 1in 1
0641406 Bolt 1/4in-20NC x 3/4in 1
4751400 Flatwasher 1/4in 6
3311405 Locknut 1/4in-20NC 5
0100011 Compound, Locking A/R

3120741 8-11
SECTION 8 DECALS

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


TILT SENSOR INSTALLATION OPTIONS: Ref.
1001091538 PRE ADE SYSTEM Ref. E
1001093187 ADE SYSTEM Ref. C

201 to 204 Not Used


205 1707110 Decal - Legend (Platform) 1
206 1707111 Decal - Platform Display 1
207 to 223 Not Used
224 1705977 Decal - Upright Level Over Ride 1
225 to 227 Not Used
228 1001095809 Decal - Legend (MTB Control) 1

S
E
C
T
I
O
N

D
E
C
A
L
S

8-12 3120741
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E
MODELS 800A/800AJ C
T
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
I
O
JLG PART
NUMBER
DESCRIPTION
QTY PER FLEET N
1-10 10-20 20 OR MORE

STANDARD PARTS Ref. Ref. Ref. 9


2120168 Element, Filter (Figure 2-1) 4 8 12 R
2120150
7012944
Element Filter (Figure 2-1)
Coil (Figure 2-1 & 2-2)
4
1
8
1
12
1
E
7018991 Coil (Figure 2-2) 1 1 1 C
7012772 Coil (Figure 2-2 & 2-3) 1 1 1 O
7012943
7012664
Coil (Figure 2-2)
Element, Air Cleaner (Figures 2-10, 2-13 & 2-17)
1
1 Dozen
1
1 Dozen
1
1 Dozen
M
3740067 Relay (Figures 2-10, 2-13 & 2-17) 1 1 1 M
4360294 Breaker, Circuit (Figures 2-10, 2-11, 2-13, 2-16 & 2-17) 1 1 1
E
N
7014817 Breather, Hydraulic Tank (Figure 2-19) 1 2 3
4360475 Switch, Mushroom (Figures 2-22 & 4-5) 1 1 1
4360469 Switch, Key (Figure 2-22) 1 1 1 D
2860030
4360476
Key, Replacement (Figure 2-22)
Contact, Switch Block (Figures 2-22 & 4-5)
1
1
1
1
1
1
E
3740049 Relay (Figure 2-22) 1 1 1 D
2940074 Latch (Figure 4-1 & 4-2) 1 1 1
1001129555 Controller (Lift and Swing) (Figure 4-5 & 4-7) 1 1 1 S
1001118416 Controller (Drive and Steer) (Figure 4-5 & 4-9) 1 1 1 E
R
4360387 Switch, Push Button (Figure 4-5 & 4-10) 1 1 1
4360407 Controller, Speed (Figure 4-5) 1 1 1
4360331 Switch, Toggle (Figure 4-2 & 4-5) 1 1 1 V
4360232
3990010
Breaker, Circuit (Figure 4-5)
Diode (Figure 7-9)
1
2
1
2
1
2
I
C
VARIABLE PARTS Ref. Ref. Ref. E
7016331 Filter, Oil (Deutz Engine Machines) (Figure 2-10) 1 Dozen 1 Dozen 1 Dozen P
8320270
1660234
Filter, Fuel (Deutz Engine Machines) (Figure 2-10)
Coupling, Pump (Deutz Engine Machines) (Figure 2-10)
1 Dozen
1
1 Dozen
1
1 Dozen
1
A
7021868 Filter, Oil (Ford Engine Machines) (Figure 2-13) 1 Dozen 1 Dozen 1 Dozen R
1660250 Coupling, Pump (Ford Engine Machines) (Figure 2-13) 1 1 1
T
S
1600314 Controller, ECM (Ford Engine Machines) (Figure 2-13) 1 1 1
91083218 Filter, Fuel (Ford Engine Machines) (Figure 2-13) 1 Dozen 1 Dozen 1 Dozen

S
7023634 Filter, Oil (Isuzu Engine Machines) (Figure 2-17) 1 Dozen 1 Dozen 1 Dozen
7023641 Filter, Fuel (Isuzu Engine Machines) (Figure 2-17) 1 Dozen 1 Dozen 1 Dozen
1660239 Coupling, Pump (Isuzu Engine Machines) (Figure 2-17) 1 1 1 T
3740080 Relay (Machines with Generator Option) (Figures 2-11, 2-
13 & 2-16)
1 1 1
O
4360336 Switch, Toggle (Machines with Generator Option) (Figures 1 1 1 C
2-11 & 2-16)
K
3120741 9-1
SECTION 9 RECOMMENDED SERVICE PARTS
S
E MODELS 800A/800AJ
C The following list will service fleets of machines (built to current production per date on the front cover) with

T emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
I JLG Industries Parts Department.

O JLG PART QTY PER FLEET


N NUMBER
DESCRIPTION
1-10 10-20 20 OR MORE

9
4360336 Switch, Toggle (Machines with Dual Fuel Option) (Figure 2- 1 1 1
15 & 4-5)
1001094484 Controller, UMS Module (Figure 2-22) 1 1 1
R 7016522 Powertrack Repair Section (Gemco Brand) (Figure 3-4) 1 1 1
E 7006137 Powertrack Pin Kit (Gemco Brand) (Figure 3-4) 24 24 24

C 70002013
1001094400
Powertrack Repair Section (Gortrac Brand) (Figure 3-4)
Sensor, Dual Axis (Figure 3-7) 1
1
1
1
1
1

O 4360387 Switch, Push Button (Figure 4-10) 1 1 1

M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
9-2 3120741
SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


S
10-1 MISCELLANEOUS SPECIAL OPTIONS Ref. E
C
0258802
Airline to Platform Installation Options:
1/2in 800A
Ref.
Ref.
T
0258805 1/2in 800AJ Ref. I
O
N
Bellows Installation Options: Ref.
0258734 Boom 800A Ref.
0258737 Boom 800AJ Ref.
0258757
0258759
Chassis (Fixed Axle 2WS)
Chassis (Fixed Axle 4WS)
Ref.
Ref.
1
0258387 Chassis (Oscillating Axle 2WS) Ref. 0
0258758 Chassis (Oscillating Axle 4WS) Ref.

0258654 Boom Wipers Installation Ref. S


P
0256789 Camera Mount Assembly Ref.
E
ClearSky Telematics Kits Ref. C
1001102841 ANSI Spec Ref. I
1001102842
1001139132
ANSI Export/CE/Japanese Specs
Australian Spec
Ref.
Ref.
A
1001104985 CSA Spec Ref. L
Note: Refer to ClearSky (Telematics) Manual p/n Ref.
3128499 for Service Parts.
O
Cold Weather Package Installation Options: Ref. P
T
0256060 Deutz without Glow Plugs Ref.
0258927 Deutz with Glow Plugs Ref.
0255386 Ford Ref. I
Decal Installations Options: Ref.
O
1702788 Decal - Biodegradable Hydraulic Fluid (All except 1 N
1703479
German Spec)
Decal - Biodegradable Hydraulic Fluid (German Spec 1
S
Only)
3252221 Decal - CSA (CSA Spec) 1
1703175 Decal - Lanyard Attach (GM K-1 Spec) 1
1702962 Decal - Prop 65 Warning (Diesel Machines) 1
(California Spec)
1702961 Decal - Prop 65 Warning (Gasoline Machines) 1
(California Spec)
0257195 Government Warranty Decal Installation Ref.
0271112 Sunbelt Decals Installation Ref.
0270959 United Decals Installation Ref.
0258541/1282946 Warning Stripes Installation Ref.

3120741 10-1
SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


E 2902396 Drive/Steer Cutout Kit Ref.

C 0258696 Engine Block Heater Installation (Ford Engine Ref.


T Machines)
I
O
1340061 Engine Air Cleaner Pre-Cleaner Installation Ref.

N 0257157 Ether Start Installation (Deutz Engine Machines) Ref.

Filter Kits: Ref.


1 1001110996 Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil) 1
0 1001109693 Hydraulic/Air Filter 1
1001110133 Deutz Engine - Fuel/Engine Oil Filter 1

S 4060959 Footswitch Shield (Note: Move Decal to Shield) Ref.

P 0258928 Glow Plugs Installation (Deutz Engine Machines) Ref.


E
C Oil Cooler Installations Ref.

I 0256762/1282665
0256777/1282663
Deutz Engine Machines
Ford Engine Machines (Prior to S/N 0300067076)
Ref.
Ref.
A 0272040/1283309 Ford Engine Machines (S/N 0300067076 to Ref.
L S/N 0300069000)

0270712 Oil Pressure & Oil Temperature Installation Ref.


O
P 0270723 Platform Beacon Light Installation Ref.

T 0255398 Platform Console Cover Installation Ref.

I Platform Entry Kits Ref.


O 1001142504 Drop Bar (Replacing Swing Gate with Drop Bar) Ref.
N 1001142505 Swing Gate (Replacing Drop Bar with Swing Ref.

S
Gate)

Platform, Top Rail Extension (CSA Spec) Ref.


0270511 3ft x 6ft Platforms Ref.
0271771 3ft x 8ft Platforms Ref.

Sky Accessory: Ref.


1001101422 Skyglazier - ANSI, CSA & Australian Specs Ref.
(was p/n 0272395)
0272418 Decal - Skyglazier Ref.
0272255 Sky Power - 7500W 60Hz Ref.
0272435 Decal - Sky Power Ref.
0272590 Plasma Cutter (Skycutter) Ref.
0272599 Decal - Skycutter Ref.
0272254 Welder - Stick, 250A Ref.

10-2 3120741
SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S


Continued Sky Accessory: Ref. E
0272448 Decal - Sky Welder Ref.
C
T
Note: For Breakdown of Sky Accessories Refer to Ref.
Accessory Manual p/n 3124242
I
Tire Sealant Installation Ref. O
1300019 Sealant A/R N
0272312 Decal - Tire Sealant 1

Tools for Service Ref. 1


7002840 Antirotation Pin Removal Tool 1 0
8896941 Wire Stripper 1
7002821 Wire Crimper (To install wire ends to wires) 1
7002823 Pin/Socket Extractor - Universal (To Remove Pins/ 1 S
4460467
Sockets from Connectors)
Extractor - 16-18 Gauge (For Removal of Pin/Sockets 1
P
from Deutsch Connectors) E
4460510 Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
1
C
7002822 Screwdriver, Potentiometer (To Adjust Drive Control- 1 I
7016654
lers)
Screwdriver, Magnetic 1
A
7004275 Seal Installation Tool - 1in 1 L
7004276 Seal Installation Tool - 1-1/2in 1

O
7002826 Seal Installation Tool - 2in 1
7016655 Wire Rope Sheave Gauge 1
7016652 Huck Bolt Fastener (For Small Huck Bolts Only) 1 P
4921850
4922012
Throttle Service Harness
Horsepower Card Service Harness
1
1
T
70000017 ADE Software CD 1 I
1001137005 Software Cable Kit 1 O
0257728 Tube Rack Installation Ref.
N
S
Weld Leads to Platform Installation Options: Ref.
0258826 800A Ref.
0258827 800AJ Ref.

3120741 10-3
SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


E
C
T
I
O
N

1
0

S
P
E
C
I
A
L

O
P
T
I
O
N
S

10-4 3120741
SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0060031 ................ 3-7, 3-19 0200530 ....................... 2-40 0258382 ....................... 2-79 0258928 ....................... 10-2
0060033 .....2-32, 2-69, 7-29 0200547 ....................... 2-66 0258387 ....................... 10-1 0258929 ....................... 2-69
0060041 ................ 3-4, 3-19 0200550 ....................... 4-40 0258390 ..............2-47, 2-54 0258930 ....................... 2-44
0060066 ................ 3-7, 3-23 0200741 ....................... 2-40 0258391 ..............2-47, 2-54 0258931 ....................... 2-43
0060069 ................ 3-3, 3-23 0200742 ....................... 2-40 0258396 ......................... 1-8 0258932 ....................... 2-71
0060077 ................ 3-4, 3-19 0239585 ....................... 2-14 0258397 ......................... 1-8 0258945 ..... 4-13, 4-19, 4-24
0080091 ....................... 2-44 0254798 ....................... 2-13 0258398 ......................... 1-8 0259055 ....................... 2-13
0080124 ....................... 2-57 0255262 ....................... 2-83 0258399 ......................... 1-8 0259147 ....................... 2-17
0080163 ....................... 2-36 0255294 ....................... 2-83 0258402 ....................... 2-43 0259198 .............. 2-71, 7-29
0080181 ....................... 2-69 0255316 .............. 2-14, 2-17 0258403 ....................... 2-44 0259420 ....................... 3-12
0080201 .....2-45, 2-51, 2-69 0255382 ..... 7-31, 7-40, 7-50 0258407 ....................... 2-13 0259476 ....................... 2-49
0080214 .............. 2-44, 2-50 0255386 ....................... 10-1 0258410 ......................... 2-4 0259477 ....................... 2-50
0080230 ....................... 2-69 0255398 ....................... 10-2 0258415 ....................... 2-31 0259478 ....................... 2-49
0080241 ....................... 2-95 0255524 .............. 2-57, 2-62 0258426 ....................... 2-57 0259479 .............. 2-50, 2-61
0100009 2-87, 4-12, 4-18, 4- 0255917 ..... 2-95, 7-40, 7-50 0258454 ......................... 2-3 0270209 ......... 1-5, 1-7, 1-19
21 0256060 ....................... 10-1 0258455 ......................... 2-3 0270210 ................ 1-7, 1-19
0100011 1-3, 1-4, 1-9, 1-19, 0256196 ......................... 1-9 0258456 ......................... 2-3 0270211 ................ 1-7, 1-19
2-4, 2-13, 2-17, 0256689 ....................... 2-34 0258457 ......................... 2-3 0270264 ....................... 2-99
2-32, 2-40, 2-43, 0256690 ....................... 2-34 0258513 ......................... 8-3 0270331 ....................... 2-13
2-45, 2-49, 2-51, 0256762 ................ 7-3, 10-2 0258514 ......................... 8-3 0270396 ....................... 2-79
2-66, 2-70, 2-79, 0256777 ................ 7-3, 10-2 0258529 ......................... 8-7 0270511 ....................... 10-2
2-83, 2-86, 2-91, 0256789 ....................... 10-1 0258530 ......................... 8-7 0270712 ....................... 10-2
2-95, 2-100, 2- 0256823 ..................... 2-100 0258531 ......................... 8-7 0270723 ....................... 10-2
101, 3-3, 3-4, 3- 0256847 ....................... 2-36 0258532 ......................... 8-7 0270795 ....................... 4-18
8, 3-9, 3-11, 3- 0257157 ....................... 10-2 0258533 ......................... 8-7 0270796 ....................... 4-18
15, 3-16, 3-25, 0257176 ..... 7-31, 7-40, 7-50 0258534 ......................... 8-7 0270801 ....................... 4-19
3-26, 3-27, 4-12, 0257195 ....................... 10-1 0258535 ......................... 8-7 0270808 ....................... 4-19
4-13, 4-18, 4-22, 0257728 ....................... 10-3 0258536 ......................... 8-7 0270809 ....................... 4-19
5-3, 5-5, 5-7, 5- 0257760 ......................... 3-3 0258537 ......................... 8-7 0270810 ....................... 4-19
9, 5-11, 5-13, 5- 0257761 ......................... 3-7 0258538 ......................... 8-7 0270814 4-4, 4-7, 4-19, 4-24,
15, 5-17, 5-23, 0257764 ....................... 3-11 0258539 ......................... 8-7 7-3
5-25, 8-4, 8-11 0257849 ....................... 4-39 0258540 ......................... 8-7 0270885 ......................... 1-8
0100019 .....2-13, 2-17, 6-15 0257850 ....................... 4-39 0258541 ....................... 10-1 0270886 ......................... 1-8
0100020 2-32, 2-43, 2-45, 2- 0257851 ....................... 2-65 0258608 ....................... 4-13 0270888 ......................... 1-8
49, 2-51, 2-57, 0257853 ....................... 2-39 0258609 ....................... 2-99 0270959 ....................... 10-1
2-62, 2-70, 2-79, 0257856 ....................... 2-65 0258654 ....................... 10-1 0271002 ....................... 2-17
4-18, 4-21, 6-13 0257857 ....................... 2-39 0258655 ....................... 7-25 0271038 .................. 8-3, 8-7
0100035 3-25, 3-26, 4-12, 4- 0257884 ....................... 2-95 0258657 ....................... 7-25 0271083 ......................... 1-8
17, 4-21 0257885 ....................... 2-95 0258670 ......................... 2-4 0271084 ......................... 1-8
0100038 3-11, 5-3, 5-5, 5-7, 0257887 ..... 2-95, 7-40, 7-50 0258671 ................8-4, 8-11 0271085 ......................... 1-8
5-9, 5-11, 5-13, 0258048 .................. 4-4, 7-3 0258674 ....................... 2-95 0271086 ......................... 1-8
5-15, 5-17, 5-23, 0258076 ....................... 3-16 0258696 ....................... 10-2 0271090 ......................... 1-8
5-25 0258077 ....................... 3-16 0258706 ......................... 8-3 0271091 ......................... 1-8
0100040 ......................... 4-7 0258217 ....................... 3-25 0258728 ..................... 2-103 0271112 ....................... 10-1
0100048 2-88, 2-92, 2-95, 4- 0258285 ......................... 1-3 0258734 ....................... 10-1 0271340 .............. 4-19, 4-24
21, 7-44 0258286 ......................... 1-3 0258737 ....................... 10-1 0271364 ....................... 2-49
0100062 ....................... 2-79 0258287 ......................... 1-4 0258757 ....................... 10-1 0271366 2-50, 2-61, 4-18, 4-
0100063 5-5, 5-7, 5-9, 5-11, 0258288 ......... 1-5, 1-7, 1-19 0258758 ....................... 10-1 23
5-13, 5-15, 5-17, 0258289 ................ 1-7, 1-19 0258759 ....................... 10-1 0271367 ....................... 2-50
5-23, 5-25 0258323 ......................... 1-8 0258763 ....................... 4-40 0271368 ....................... 2-49
0100079 ....................... 2-79 0258324 ......................... 1-8 0258765 ......................... 3-4 0271371 ....................... 2-31
0100081 .............. 3-17, 4-22 0258327 ......................... 1-8 0258766 ......................... 3-8 0271374 .............. 7-36, 7-45
0140001 ......................... 2-4 0258328 ......................... 1-8 0258802 ....................... 10-1 0271376 ....................... 7-45
0140011 .............. 4-17, 4-21 0258330 ......................... 1-8 0258805 ....................... 10-1 0271418 ....................... 4-18
0140026 ....................... 4-11 0258331 ......................... 1-8 0258826 ....................... 10-3 0271422 ....................... 2-95
0140032 ....................... 2-95 0258333 ......................... 1-8 0258827 ....................... 10-3 0271544 .............. 2-39, 4-24
0181727 2-31, 2-44, 2-50, 2- 0258334 ......................... 1-8 0258909 ......................... 1-4 0271545 .............. 2-65, 4-24
69 0258338 ....................... 3-26 0258910 ................1-7, 1-19 0271546 .............. 2-65, 4-24
0181949 .............. 2-58, 2-62 0258343 ....................... 1-19 0258927 ....................... 10-1 0271547 .............. 2-39, 4-24

3120741 800A 800AJ 11-1


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0271550 .............. 4-23, 4-39 0630498 2-31, 2-44, 2-50, 2- 0641610 . 2-4, 2-32, 2-40, 2- 0721004 ..... 2-45, 2-51, 4-12
0271551 .............. 4-23, 4-39 69 44, 2-50, 2-70, 0721005 .............. 2-32, 2-86
0271768 .............. 2-95, 4-23 0630507 ........................2-99 3-11, 3-26, 3-27, 0721006 2-41, 2-45, 2-49, 2-
0271771 ....................... 10-2 0630518 .............. 2-87, 2-91 4-5, 4-7, 4-11, 4- 66, 2-70, 2-100
0271941 ......................... 4-7 0630534 ................ 5-7, 5-13 17, 4-21 0721008 ..................... 2-100
0272040 ....................... 10-2 0630535 .. 5-3, 5-15, 5-17, 5- 0641611 .........2-83, 3-3, 3-8 0721010 ....................... 4-12
0272070 .................. 3-4, 3-9 23, 5-25 0641612 . 3-8, 3-15, 3-16, 4- 0721014 ....................... 2-49
0272131 ......................... 3-7 0630536 ........................5-11 40, 5-11 0731005 ....................... 4-39
0272189 ....................... 2-17 0630537 .................. 5-5, 5-9 0641614 .................. 2-3, 3-8 0741606 ....................... 2-95
0272254 ....................... 10-2 0630539 ........................3-12 0641615 ....................... 3-11 0741607 ........... 3-3, 3-4, 3-8
0272255 ....................... 10-2 0630548 ........................2-91 0641616 ....................... 3-11 0801132 ......... 3-3, 3-7, 3-11
0272259 ....................... 7-50 0641403 ........................3-26 0641618 ......................... 3-8 0801133 ....................... 3-11
0272260 ....................... 7-50 0641404 3-3, 3-8, 4-12, 4-17, 0641622 ..............3-11, 3-16 0801134 ....................... 3-11
0272269 ......................... 1-3 4-21 0641628 ....................... 1-19 0801135 ................ 3-3, 3-15
0272312 ....................... 10-3 0641406 .. 2-4, 2-45, 2-51, 2- 0641640 ....................... 3-16 0801136 ................ 3-7, 3-15
0272322 ......................... 1-8 70, 2-87, 2-100, 0641772 ..............2-41, 2-66 0801137 ....................... 3-15
0272333 ......................... 1-8 4-7, 4-12, 4-21, 0641806 ..............3-11, 5-23 0801138 ....................... 3-15
0272334 ......................... 1-8 4-40, 8-4, 8-11 0641808 ..............2-33, 2-70 0801139 ....................... 3-15
0272354 ....................... 2-83 0641407 ........................2-32 0641810 .........2-34, 3-4, 3-8 0801140 ....................... 3-15
0272355 ....................... 2-83 0641408 2-43, 2-45, 2-51, 2- 0641812 2-32, 2-43, 2-49, 2- 0801185 ....................... 3-15
0272381 ......................... 3-3 57, 4-5, 4-7, 4- 70, 3-4, 3-9 0801191 ....................... 3-15
0272395 ....................... 10-2 11, 4-17, 4-21, 0641814 ......................... 1-4 0860038 ..... 7-31, 7-40, 7-50
0272418 ....................... 10-2 8-4, 8-11 0641816 ......................... 1-4 0860520 ................ 8-4, 8-11
0272429 ....................... 7-45 0641410 ..... 2-52, 2-87, 2-92 0641818 2-32, 2-70, 2-103, 5- 0860984 .............. 4-11, 4-13
0272431 ....................... 7-45 0641414 1-3, 2-3, 4-4, 4-5, 4- 5, 5-9 0861131 ....................... 2-85
0272433 ....................... 7-50 7 0641820 1-3, 2-83, 3-3, 3-4, 0861154 ....................... 2-85
0272435 ....................... 10-2 0641416 .. 2-57, 2-79, 3-8, 3- 3-8 0861155 ....................... 2-85
0272444 ....................... 4-40 26, 4-21 0641826 ....................... 2-33 0861196 ....................... 2-85
0272448 ....................... 10-3 0641418 ................ 2-3, 4-17 0641828 .....2-44, 2-50, 2-70 0861197 ....................... 2-85
0272480 .............. 2-39, 4-24 0641420 ........................5-25 0642010 2-33, 2-45, 2-52, 2- 0861228 ....................... 2-85
0272481 .............. 2-39, 4-24 0641422 ........................3-25 71 0861229 ....................... 2-85
0272507 ....................... 2-95 0641424 ........................2-52 0642018 ....................... 2-13 0861237 ................ 4-5, 4-11
0272590 ....................... 10-2 0641436 ........................3-25 0642212 ......................... 1-3 0861258 ....................... 2-85
0272599 ....................... 10-2 0641506 .. 2-4, 2-86, 2-91, 2- 0642214 .................. 3-3, 3-8 0861259 ....................... 2-85
0275804 .....4-13, 4-18, 4-23 101 0642612 ....................... 2-95 0861302 ....................... 2-85
0340041 2-31, 2-45, 2-51, 2- 0641507 ..... 2-47, 2-54, 2-72 0642620 .................. 3-3, 3-8 0861313 ....................... 2-85
69 0641508 .. 2-3, 2-32, 2-41, 2- 0642682 .................. 3-4, 3-9 0861407 ....................... 2-91
0340046 .....2-47, 2-54, 2-71 46, 2-51, 2-66, 0651406 ......................... 2-3 0861414 4-17, 4-18, 4-21, 4-
0362519 .............. 2-58, 2-62 2-70, 2-79, 2-95, 0681608 ... 1-3, 1-4, 3-4, 3-9 22
0362610 ....................... 3-26 2-100 0681610 .................. 3-4, 3-8 0861415 ................ 4-5, 4-17
0362726 ......................... 1-4 0641510 ........................2-33 0681612 ..............2-41, 2-66 0861445 ....................... 2-91
0362770 ....................... 2-99 0641514 ................ 2-46, 3-4 0681836 ....................... 2-13 0861474 ................ 4-5, 4-21
0400075 2-31, 2-44, 2-50, 2- 0641524 ..........................4-4 0682016 .........1-5, 1-7, 2-13 0861500 ....................... 2-91
69 0641550 ..........................1-9 0682023 ..............2-13, 2-17 0861501 ....................... 2-91
0440207 ....................... 2-13 0641552 ........................5-25 0682032 ....................... 2-17 0861502 ....................... 2-91
0440233 ....................... 2-13 0641604 .................. 3-3, 3-8 0682214 ....................... 2-17 0861503 ....................... 2-91
0440244 ....................... 2-17 0641605 ........................3-11 0700808 ..............2-32, 2-71 0861517 ................ 4-7, 4-21
0480050 .............. 2-40, 2-66 0641606 .. 2-3, 2-33, 2-45, 2- 0700810 .....2-36, 2-43, 2-49 0861537 .............. 4-21, 4-23
0480111 .............. 2-40, 2-66 51, 2-58, 2-62, 0700819 .....2-41, 2-45, 2-52 0902088 ....................... 2-43
0480118 ....................... 2-40 2-70, 3-3, 3-4, 3- 0701011 ....................... 2-70 0902109 ....................... 2-83
0480119 ....................... 2-40 8, 3-11, 3-15, 3- 0701012 2-33, 2-45, 2-51, 2- 0902132 ....................... 2-57
0480121 ....................... 2-40 16 70 0902143 ....................... 2-99
0561185 ....................... 3-11 0641607 3-8, 3-11, 3-15, 3-16 0701014 ..............2-43, 2-49 0902161 ....................... 2-99
0561237 ......................... 3-8 0641608 1-3, 1-4, 1-19, 2-33, 0701015 .....2-33, 2-66, 2-71 0902206 ....................... 2-95
0561295 ....................... 3-15 2-44, 2-50, 2-70, 0701022 ..............2-43, 2-49 0902210 ....................... 2-66
0630427 ....................... 3-25 2-99, 3-3, 3-4, 3- 0701414 ....................... 2-32 0902219 ....................... 2-99
0630462 ....................... 4-39 8, 3-11, 3-15 0711414 ....................... 2-40 0902223 ....................... 2-99
0630464 .....4-12, 4-17, 4-21 0641609 2-99, 2-103, 3-11, 3- 0721003 4-12, 4-13, 4-14, 4- 0902243 ....................... 2-32
0630491 ....................... 2-95 15 19, 4-24 0902309 .............. 2-47, 2-54

11-2 800A 800AJ 3120741


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0902351 ....................... 2-99 1001094400 ... 3-26, 3-27, 7- 1180347 ....................... 3-16 1600318 ..... 4-17, 4-21, 4-35
0902412 ....................... 2-99 30, 7-37, 7-46, 1180349 ....................... 3-16 1600327 ....................... 2-91
0902415 ......................... 2-4 9-2 1260017 ..............2-14, 2-17 1641808 .............. 2-46, 2-51
0902426 ....................... 2-99 1001094401 ........ 3-26, 3-27 1260136 ....................... 4-40 1660157 ....................... 2-43
0902491 ....................... 2-99 1001094470 2-92, 7-37, 7-46 1282571 ......................... 7-2 1660219 ....................... 2-83
0902511 ....................... 2-32 1001094484 . 2-88, 2-92, 9-2 1282663 ................7-3, 10-2 1660219RR .................. 2-83
0902520 ....................... 2-83 1001094557 ................. 6-16 1282665 ................7-3, 10-2 1660220 ....................... 2-69
0902527 ....................... 2-70 1001094639 ................. 3-26 1282937 ..................7-2, 7-3 1660222 ....................... 2-69
0902539 ....................... 2-49 1001094791 ........ 2-88, 7-30 1282946 ....................... 10-1 1660223 ....................... 2-83
0902572 ....................... 2-52 1001095809 8-3, 8-4, 8-8, 8- 1283309 ....................... 10-2 1660223RR .................. 2-83
0902751 ....................... 4-21 12 1300019 ................1-9, 10-3 1660234 ................ 2-36, 9-1
0902756 ....................... 2-66 1001096141 ................... 8-4 1320011 ....................... 5-25 1660239 ................ 2-69, 9-1
0902846 ....................... 2-83 1001097051 ........ 7-37, 7-46 1320012 .... 2-44, 2-50, 2-69 1660250 ....... 2-47, 2-53, 9-1
0920111 .............. 2-13, 2-21 1001097082 ........ 7-37, 7-46 1320016 2-32, 2-45, 2-51, 2- 1670769 ......................... 3-7
0920112 ................ 1-7, 1-11 1001097957 ................. 7-30 69 1670776 ......................... 1-9
0920117 ......................... 1-7 1001099837 ................. 3-16 1320017 ....................... 2-57 1670785 ....................... 4-39
0920119 1-7, 1-11, 2-13, 2-21 1001099840 ................. 3-16 1320019 ....................... 2-49 1670786 ....................... 4-39
0940038 ....................... 4-39 1001100321 ........ 2-39, 2-65 1320022 2-32, 2-43, 2-44, 2- 1670787 ....................... 4-39
0940070 2-31, 2-45, 2-51, 2- 1001101422 ................. 10-2 49, 2-50, 2-57, 1670788 ....................... 4-39
69 1001102841 ................. 10-1 2-70 1670789 ....................... 4-39
0940071 ....................... 2-99 1001102842 ................. 10-1 1320031 ....................... 2-33 1670791 ....................... 4-39
0961816 ......................... 5-3 1001103095 .......... 3-7, 3-19 1320032 ..............2-46, 2-52 1670793 ....................... 4-39
0961893 ......................... 5-7 1001104985 ................. 10-1 1320040 ....................... 4-40 1670795 ....................... 4-39
0961894 .............. 5-15, 5-17 1001106482 ................. 3-26 1320060 2-44, 2-50, 4-12, 4- 1670796 ....................... 4-39
0961895 ......................... 5-3 1001109693 ................. 10-2 18 1670797 ....................... 4-39
0961897 .............. 5-23, 5-25 1001110133 ................. 10-2 1320095 ....................... 4-12 1670798 ....................... 4-39
0961900 ....................... 5-13 1001110996 ................. 10-2 1320127 ....................... 2-62 1670799 ....................... 4-39
0961901 .................. 5-5, 5-9 1001118416 ... 4-17, 4-21, 4- 1320131 ....................... 2-33 1670801 ....................... 4-39
0961902 ....................... 5-17 35, 9-1 1320159 ......................... 3-4 1670803 ....................... 4-39
0961903 ....................... 5-11 1001118417 4-17, 4-21, 4-29 1320176 ....................... 2-34 1670804 ....................... 4-39
0961947 .........3-7, 5-7, 5-17 1001129555 ... 4-17, 4-21, 4- 1320218 ..............2-58, 2-62 1670824 ....................... 3-26
0961951 . 3-4, 3-15, 5-13, 5- 29, 4-30, 9-1 1320220 ..............2-57, 2-62 1670829 2-87, 2-91, 4-12, 4-
15, 5-17 1001137005 ................. 10-3 1320222 .... 2-33, 2-43, 2-70 17, 4-21
0961977 ....................... 5-21 1001137261 ................... 1-4 1320223 2-33, 2-44, 2-45, 2- 1670836 ....................... 3-15
0961986 2-33, 2-46, 2-52, 2- 1001139132 ................. 10-1 51, 2-71, 2-79 1670842 ....................... 2-99
70 1001142504 ................. 10-2 1320248 ....................... 3-16 1670844 .................. 3-3, 3-7
0962031 ....................... 2-70 1001142505 ................. 10-2 1320249 ....................... 3-16 1670850 .................. 3-3, 3-7
0962051 ..................... 2-103 1060012 .............. 4-14, 7-24 1320250 ....................... 3-11 1670864 ......................... 3-4
0962102 1-3, 3-11, 3-15, 5-5, 1060279 ................ 8-4, 8-11 1320251 ....................... 3-11 1671037 ....................... 4-22
5-9, 5-11 1060330 ..... 4-17, 4-40, 7-36 1320252 ....................... 3-12 1683050 ....................... 5-13
0962122 ....................... 3-11 1060341 4-40, 7-32, 7-41, 7- 1320256 .... 7-26, 7-37, 7-45 1683053 ......................... 5-7
0962152 ......................... 1-4 51 1320258 ....................... 2-34 1683055 .............. 5-15, 5-17
0962155 .............. 5-13, 5-15 1060494 7-31, 7-40, 7-41, 7- 1320263 ....................... 3-16 1683059 ......................... 5-3
0962156 ....................... 5-13 51 1340060 2-31, 2-45, 2-51, 2- 1683061 ....................... 5-25
0962185 ....................... 5-13 1060516 ....................... 7-25 69 1683071 .................. 5-5, 5-9
0962219 ....................... 5-23 1060637 2-33, 2-46, 2-52, 2- 1340061 ....................... 10-2 1683073 ....................... 5-11
0962224 ......................... 1-4 71 1380147 ..................... 2-103 1683074 ....................... 5-17
0962335 ......................... 3-8 1060676 ....................... 7-25 1580011 .... 2-44, 2-50, 2-69 1683078 .................. 1-3, 5-3
0962336 ......................... 5-7 1060896 7-36, 7-37, 7-45, 7- 1580012 ..................4-5, 4-8 1683079 ......................... 5-3
1001091424 ................... 2-4 46 1580013 ..................4-5, 4-8 1683081 ......................... 5-3
1001091538 ...2-87, 3-26, 6- 1060902 .............. 7-37, 7-45 1600211 ....................... 2-44 1683261 ......................... 5-7
16, 8-4, 8-12 1060918 ....... 4-7, 4-21, 7-44 1600218 ....................... 4-11 1683537 ......... 3-3, 3-7, 5-11
1001091778 ........ 2-87, 7-30 1060978 .............. 7-37, 7-46 1600283 ..............4-11, 4-33 1683538 ....................... 5-11
1001091941 ........ 2-88, 7-30 1100086 ......................... 1-4 1600284 ..............4-11, 4-27 1683539 ....................... 5-11
1001092527 ................. 2-88 1120484 ....................... 2-80 1600298 ....................... 2-50 1683544 ......................... 5-5
1001093187 ...2-92, 3-27, 6- 1120487 ....................... 2-80 1600312 ....................... 2-91 1683545 ......................... 5-5
16, 7-40, 7-50, 1120510 .................. 3-3, 3-7 1600313 ..............4-17, 4-21 1683546 ........... 3-3, 3-7, 5-5
8-4, 8-12 1120552 ......................... 1-9 1600314 ................2-50, 9-1 1683547 ........... 3-3, 3-7, 5-9
1001093256 2-92, 7-39, 7-49 1180346 ....................... 3-11 1600317 .... 4-17, 4-21, 4-29 1683548 ......................... 5-9

3120741 800A 800AJ 11-3


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1683549 ......................... 5-9 1702610 ........................2-86 1703943 ....................... 8-10 1704118 ....................... 8-10
1683605 ................ 1-4, 5-21 1702612 ..........................8-3 1703944 ....................... 8-10 1704119 ....................... 8-10
1683606 .............. 3-11, 5-25 1702676 4-7, 4-11, 4-17, 4-21 1703945 ....................... 8-10 1704120 ....................... 8-10
1683607 .............. 3-15, 5-23 1702688 ..........................8-3 1703946 ....................... 8-10 1704121 ....................... 8-10
1683608 ................ 3-3, 5-13 1702701 ..........................1-9 1703947 ......................... 8-7 1704260 ..... 4-12, 4-17, 4-21
1683609 .................. 3-7, 5-7 1702720 ........................8-11 1703948 ......................... 8-7 1704271 ....................... 8-11
1683610 .........3-3, 3-4, 5-17 1702739 ..........................1-9 1703949 ......................... 8-7 1704277 .................. 8-3, 8-8
1683629 ....................... 5-25 1702773 .................. 8-3, 8-8 1703950 ......................... 8-7 1704833 .............. 2-86, 2-91
1683632 ....................... 5-25 1702774 .................. 8-3, 8-8 1703951 ......................... 8-7 1704885 ................ 8-4, 8-11
1683633 ....................... 5-13 1702784 .................. 8-3, 8-8 1703952 ......................... 8-7 1705132 .............. 2-92, 4-22
1683635 ....................... 5-13 1702788 ........................10-1 1703953 ......................... 8-4 1705364 ......................... 1-9
1683642 ....................... 5-17 1702860 .................. 8-3, 8-8 1703954 ......................... 8-3 1705977 .............. 8-11, 8-12
1683643 ....................... 5-17 1702862 ................ 8-4, 8-10 1703959 ................ 8-3, 8-10 1707110 .. 8-3, 8-4, 8-8, 8-12
1683647 ....................... 5-23 1702868 ..........................8-3 1703960 ................ 8-4, 8-11 1707111 4-13, 4-18, 4-23, 8-
1683648 ....................... 5-23 1702901 ..........................8-3 1703963 ....................... 8-10 4, 8-12
1683663 ....................... 5-23 1702903 ................ 8-4, 8-11 1703964 ....................... 8-10 1840012 ....................... 2-86
1683672 .............. 3-15, 5-23 1702924 ................ 8-4, 8-11 1703965 ....................... 8-10 1840013 ....................... 2-86
1683673 ....................... 5-23 1702927 ................ 8-4, 8-11 1703966 ....................... 8-10 1840014 ....................... 2-86
1683675 ....................... 5-23 1702938 ..... 4-18, 4-23, 4-40 1703967 ....................... 8-10 1840015 ....................... 2-86
1683677 ................ 3-7, 5-17 1702961 ........................10-1 1703968 ....................... 8-10 1870062 ......................... 7-4
1683678 ....................... 5-17 1702962 ........................10-1 1703980 ....................... 8-10 1870063 ......................... 7-4
1683680 ....................... 5-17 1703090 ........................4-12 1703981 ....................... 8-10 1870100 ......................... 7-4
1683682 ................ 3-7, 5-15 1703091 ........................4-12 1703982 ....................... 8-10 1870120 ......................... 7-4
1683683 ....................... 5-15 1703092 ........................4-12 1703983 ....................... 8-10 1870132 ........... 7-2, 7-3, 7-4
1683685 ....................... 5-15 1703093 ........................4-12 1703984 ....................... 8-10 2000146 .............. 2-31, 2-34
1683687 ......................... 5-7 1703162 2-32, 2-44, 2-50, 2- 1703985 ....................... 8-10 2000151 .............. 2-69, 2-71
1683740 ................ 1-4, 5-21 69 1703986 ....................... 8-11 2000156 .............. 2-43, 2-46
1683818 ....................... 5-11 1703175 ........................10-1 1703987 ....................... 8-11 2000160 .............. 2-43, 2-46
1683819 ......................... 5-5 1703467 .............. 2-85, 2-91 1703988 ....................... 8-11 2000164 .............. 2-49, 2-52
1683821 ......................... 5-9 1703468 .............. 2-85, 2-91 1703989 ....................... 8-11 2000166 ..... 2-49, 2-52, 2-61
1683823 ....................... 5-11 1703479 ........................10-1 1703990 ....................... 8-11 2000172 .............. 2-49, 2-52
1683986 ......................... 5-3 1703622 ........................2-87 1703991 ....................... 8-11 2000173 .............. 2-31, 2-35
1683987 ......................... 5-3 1703772 .................. 8-3, 8-8 1703996 ......................... 8-9 2000174 ..... 2-49, 2-52, 2-61
1684089 ......................... 5-7 1703773 .................. 8-3, 8-8 1704000 ......................... 8-8 2000189 .............. 2-31, 2-35
1684090 ......................... 5-7 1703797 ..........................8-3 1704001 ......................... 8-8 2060025 2-31, 2-44, 2-50, 2-
1684114 ....................... 5-13 1703798 ..........................8-3 1704002 ......................... 8-8 69
1684115 ....................... 5-13 1703804 ..........................8-3 1704003 ......................... 8-8 2080040 .................. 4-4, 4-7
1684125 ....................... 5-15 1703805 ..........................8-3 1704004 ......................... 8-8 2080044 ......................... 3-8
1684126 ....................... 5-15 1703808 .................. 8-3, 8-8 1704005 ......................... 8-8 2120077 ....................... 2-57
1684191 ......................... 5-3 1703923 ..........................8-7 1704006 ......................... 8-9 2120150 .................. 2-3, 9-1
1700584 .................. 8-3, 8-9 1703924 ..........................8-7 1704007 ......................... 8-9 2120163 ......................... 2-3
1700818 2-57, 2-61, 8-4, 8-11 1703925 ..........................8-7 1704008 ......................... 8-9 2120167 ......................... 2-3
1701500 ................ 8-3, 8-10 1703926 ..........................8-7 1704096 ......................... 8-3 2120168 .................. 2-3, 9-1
1701501 ................ 8-3, 8-10 1703927 ..........................8-7 1704098 ......................... 8-9 2120169 ....................... 2-46
1701502 .................. 8-3, 8-9 1703928 ..........................8-7 1704099 ......................... 8-9 2160003 .............. 2-14, 2-17
1701503 .................. 8-3, 8-9 1703929 ..........................8-7 1704100 ......................... 8-9 2180104 ....................... 2-57
1701504 .................. 8-3, 8-9 1703930 ..........................8-7 1704101 ......................... 8-9 2180125 .............. 2-57, 2-62
1701505 2-33, 2-71, 8-4, 8-11 1703931 ..........................8-7 1704102 ......................... 8-9 2180344 .............. 2-14, 2-17
1701509 ................ 8-3, 8-10 1703932 ..........................8-7 1704103 ......................... 8-9 2180360 ....................... 2-57
1701542 2-46, 2-52, 8-4, 8-11 1703933 ..........................8-7 1704104 ......................... 8-3 2180380 ....................... 6-15
1701543 2-57, 2-61, 8-4, 8-11 1703934 ..........................8-7 1704106 ......................... 8-9 2180387 .............. 2-58, 2-62
1701645 ......................... 8-3 1703935 ..........................8-7 1704107 ......................... 8-9 2180388 .............. 2-57, 2-62
1702153 ......................... 8-3 1703936 ..........................8-7 1704108 ......................... 8-9 2180389 .............. 2-57, 2-62
1702265 ......................... 8-4 1703937 ..........................8-7 1704109 ......................... 8-9 2180418 2-57, 2-58, 2-61, 2-
1702300 ................ 8-3, 8-10 1703938 ..........................8-7 1704110 ......................... 8-9 62
1702564 .....4-11, 4-17, 4-21 1703939 ..........................8-7 1704111 ......................... 8-9 2180467 .............. 2-45, 2-51
1702565 .....4-11, 4-17, 4-21 1703940 ..........................8-7 1704112 ......................... 8-9 2180536 .............. 2-32, 2-43
1702566 .....4-11, 4-17, 4-21 1703941 ........................8-10 1704116 ....................... 8-10 2180615 ......................... 5-9
1702567 .....4-11, 4-17, 4-21 1703942 ........................8-10 1704117 ....................... 8-10 2180724 ....................... 6-15

11-4 800A 800AJ 3120741


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2180798 2-31, 2-45, 2-51, 2- 2220516 .................. 5-9, 6-5 2360590 ......................... 1-5 2751032 .............. 2-14, 2-17
69 2220517 ......................... 6-9 2360591 ......................... 1-5 2751095 .............. 2-14, 2-17
2200204 ....................... 2-57 2220574 ....................... 6-13 2360592 ......................... 1-5 2751391 ................ 6-6, 6-10
2200221 .............. 2-46, 2-71 2220577 ......... 6-3, 6-6, 6-14 2360600 ......................... 1-5 2751397 ................ 6-6, 6-10
2200222 .....2-19, 2-26, 2-79 2220582 .. 6-3, 6-5, 6-9, 6-13 2360601 ......................... 1-5 2751906 ................ 6-3, 6-10
2200233 ....................... 2-45 2220591 ....................... 6-14 2360602 ......................... 1-5 2752265 ......................... 6-5
2200317 ....................... 2-45 2220593 ....................... 6-13 2360603 ......................... 1-5 2752266 ......................... 6-5
2220005 .............. 2-57, 2-61 2220596 ......... 6-5, 6-9, 6-13 2400060 ..............7-28, 7-48 2752345 ......................... 6-6
2220063 .............. 2-14, 2-17 2220600 .................. 6-5, 6-9 2400061 ..............7-28, 7-48 2752363 ................ 6-6, 6-10
2220064 .............. 2-57, 2-61 2220602 .. 6-3, 6-5, 6-9, 6-13 2400065 ..............7-37, 7-46 2752365 ................ 6-6, 6-10
2220235 .................. 6-5, 6-9 2220603 ......................... 6-3 2400066 ..............7-37, 7-46 2752366 ................ 6-6, 6-10
2220237 .................. 6-5, 6-9 2220605 ......... 6-5, 6-9, 6-13 2420172 ..............2-86, 2-91 2752438 ....................... 6-14
2220240 ......................... 6-5 2220609 ......... 6-5, 6-9, 6-14 2420187 ..............2-43, 2-52 2752453 ....... 6-6, 6-10, 6-13
2220242 .................. 6-5, 6-9 2220618 ......... 6-5, 6-9, 6-13 2420203 ..............2-40, 2-66 2752462 ....................... 6-14
2220250 2-32, 2-43, 2-45, 2- 2220619 ................ 6-3, 6-13 2460011 ..............2-39, 2-65 2752463 ....................... 6-14
51 2220628 .................. 6-5, 6-9 2460013 ..............2-39, 2-65 2752468 ....................... 6-14
2220251 ....................... 2-57 2220635 ................ 6-3, 6-14 2460032 ..............2-39, 2-65 2752489 ................ 6-6, 6-10
2220261 .............. 2-57, 2-62 2220646 .................. 6-5, 6-9 2460034 ....................... 2-65 2752494 ....... 6-6, 6-10, 6-14
2220270 ....................... 2-45 2220654 ....................... 6-13 2500005 ....................... 2-43 2752498 ................ 6-6, 6-10
2220273 2-32, 2-43, 2-45, 2- 2220675 ....................... 2-57 2560136 .... 4-11, 4-17, 4-21 2752513 ................ 6-6, 6-10
51 2220710 ......................... 6-5 2600209 ..................... 2-100 2752514 ..6-5, 6-6, 6-9, 6-10
2220313 .............. 2-32, 2-70 2220711 ........... 6-3, 6-6, 6-9 2600211 .... 4-13, 4-18, 4-22 2752516 ....................... 6-10
2220315 ....................... 2-44 2220720 ....................... 2-57 2600216 ......................... 4-4 2752518 .................. 6-5, 6-9
2220362 .................. 6-5, 6-9 2220737 ....................... 6-13 2600219 ......................... 4-4 2752573 ....... 6-6, 6-10, 6-14
2220363 ......................... 6-5 2220765 ....................... 6-13 2600233 ..................... 2-100 2752575 .................. 6-5, 6-9
2220365 .................. 6-5, 6-9 2220775 ................ 5-9, 6-14 2600244 ....................... 2-99 2752581 ................ 6-6, 6-10
2220366 .................. 6-5, 6-9 2220794 ....................... 2-33 2600281 ......................... 4-7 2752585 ....................... 6-14
2220371 6-3, 6-6, 6-10, 6-13 2220800 ......................... 6-9 2600287 ......................... 4-4 2752591 ....................... 6-10
2220373 .........6-5, 6-9, 6-13 2220805 ....................... 2-50 2680436 ..................... 2-100 2752592 ....................... 6-10
2220374 .................. 6-5, 6-9 2220810 .................. 6-5, 6-9 2680437 ..................... 2-100 2752611 ......................... 6-3
2220375 .................. 6-5, 6-9 2220811 ........... 6-3, 6-5, 6-9 2680448 ............2-99, 2-100 2752642 ....................... 6-10
2220376 ....................... 6-13 2220833 ....................... 6-10 2680450 ....................... 2-99 2752648 ......... 6-3, 6-6, 6-10
2220377 .................. 6-5, 6-9 2220852 ....................... 6-13 2680451 ............2-99, 2-100 2752673 ................ 6-6, 6-10
2220379 ....................... 6-13 2220873 .............. 6-13, 6-15 2720015 ....................... 2-46 2752674 ....................... 6-14
2220380 .................. 6-5, 6-9 2220883 . 5-5, 5-7, 5-9, 5-11, 2720042 ....................... 2-57 2752721 ....................... 6-14
2220381 ....................... 6-13 5-17, 5-25 2720058 2-33, 2-45, 2-51, 2- 2752754 ................ 6-6, 6-10
2220385 ....................... 6-13 2220885 5-3, 5-7, 5-17, 5-23, 70 2752766 ....................... 6-14
2220414 ....................... 6-15 5-25 2720112 ....................... 2-57 2752767 ....................... 6-14
2220415 . 6-3, 6-5, 6-9, 6-13 2220886 ................ 5-3, 5-25 2720144 ..............2-57, 2-62 2752768 ....................... 6-14
2220418 ....................... 2-62 2220888 ......... 5-5, 5-9, 5-11 2720160 ....................... 2-46 2752928 ......................... 6-6
2220428 ....................... 6-13 2220893 ......................... 2-3 2720271 ..............2-32, 2-45 2752930 ....................... 6-14
2220429 ....................... 6-13 2220947 .............. 6-13, 6-15 2720341 ..............2-52, 2-53 2752942 ................ 6-6, 6-10
2220430 ....................... 2-51 2220950 ....................... 6-15 2720351 ....................... 2-32 2752949 ....................... 6-10
2220437 ....................... 2-43 2220994 ....................... 2-43 2720392 ....................... 2-61 2752977 .................. 6-5, 6-9
2220451 2-32, 6-5, 6-9, 6-13 2220999 ......... 6-5, 6-9, 6-13 2720398 ....................... 2-32 2752978 ....................... 6-14
2220459 ....................... 2-32 2221018 .............. 2-58, 2-62 2720423 ....................... 2-33 2753006 ....................... 6-14
2220465 ......................... 6-5 2221019 ..... 2-57, 2-61, 2-62 2720434 ....................... 2-32 2753007 ....................... 6-14
2220466 .........6-5, 6-9, 6-13 2221024 .............. 2-58, 2-62 2720435 ..............2-44, 2-50 2753008 ....................... 6-14
2220473 .......6-6, 6-10, 6-13 2221029 .................. 6-5, 6-9 2720436 ..............2-45, 2-51 2753009 ....................... 6-14
2220478 ....................... 6-13 2221030 ....................... 6-10 2720441 ....................... 2-69 2753010 ....................... 6-13
2220479 .................. 6-5, 6-9 2221036 ....................... 6-15 2720442 ....................... 2-69 2753035 ....................... 6-10
2220490 6-3, 6-6, 6-10, 6-13 2360461 ......................... 1-5 2720449 ....................... 2-32 2753036 .................. 6-5, 6-9
2220497 ....................... 6-14 2360489 ......................... 1-5 2720472 ....................... 2-50 2753087 ................ 6-6, 6-10
2220498 ......................... 6-5 2360490 ......................... 1-5 2750532 2-32, 2-43, 2-44, 2- 2753117 ................ 6-6, 6-10
2220499 ......................... 6-9 2360494 ......................... 1-5 49, 2-50, 2-70 2753118 ....................... 6-14
2220500 .........6-5, 6-9, 6-13 2360502 ......................... 1-5 2750760 ......................... 6-3 2753122 ....................... 6-14
2220501 .......6-6, 6-10, 6-14 2360587 ......................... 1-5 2750920 ......................... 6-3 2753123 ....................... 6-14
2220502 ................ 6-9, 6-13 2360588 ......................... 1-5 2751011 ..................6-5, 6-9 2753124 ....................... 6-14
2220504 .................. 6-5, 6-9 2360589 ......................... 1-5 2751017 ................6-6, 6-10 2753125 ....................... 6-14

3120741 800A 800AJ 11-5


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2753126 ....................... 6-14 2901549 ........................5-13 7, 4-12, 4-19, 4- 3380434 .................. 4-5, 4-7
2753128 ....................... 6-14 2901556 ........................5-18 24 3380442 ....................... 2-99
2753129 ....................... 6-14 2901608 .............. 2-45, 2-51 3311005 2-41, 2-45, 2-49, 2- 3380443 ....................... 2-99
2753155 ......................... 6-9 2901609 ........................2-33 66, 2-96, 2-100, 3380444 ....................... 2-99
2753157 ....................... 6-10 2901712 ........................5-23 4-4, 4-13, 4-14 3421565 .............. 2-14, 2-17
2753158 ....................... 6-10 2901809 ........................2-70 3311401 2-69, 2-91, 4-12, 4- 3421627 ....................... 2-14
2753159 ....................... 6-10 2902396 ........................10-2 17 3422446 2-31, 2-44, 2-50, 2-
2753161 ......................... 6-9 2910000 .............. 2-32, 7-29 3311405 . 2-4, 2-32, 2-43, 2- 69
2753162 ......................... 6-9 2910001 ........................7-29 45, 2-51, 2-57, 3422457 ....................... 3-15
2753187 ....................... 6-10 2910872 ........................4-22 2-70, 2-87, 2-92, 3422530 ..................... 2-103
2753189 ....................... 6-14 2915014 ........................2-91 2-100, 3-25, 3- 3422532 2-33, 2-45, 2-51, 2-
2753190 ....................... 6-14 2915096 ........................2-13 26, 4-4, 4-5, 4-7, 71
2753191 ....................... 6-14 2920110 ........................2-95 4-12, 4-17, 4-21, 3422558 ......................... 3-7
2753192 ....................... 6-14 2920113 ........................2-96 4-40, 8-4, 8-11 3422559 ......................... 3-7
2753195 ....................... 6-13 2920129 4-13, 4-14, 4-18, 4- 3311501 ....................... 4-39 3422560 ......................... 3-7
2753196 ....................... 6-13 21, 7-24, 7-27, 3311505 2-33, 2-46, 2-47, 2- 3422561 ......................... 3-7
2753197 ....................... 6-13 7-30, 7-37, 7-39, 51, 2-54, 2-70, 3422563 ......................... 3-7
2753199 ....................... 6-13 7-44, 7-46, 7-49 2-72, 2-79, 2- 3422578 .................. 3-3, 3-4
2753200 ....................... 6-13 2920140 4-4, 4-7, 7-32, 7-41, 100, 4-4 3422580 .................. 3-3, 3-4
2753216 ....................... 6-13 7-51 3311601 2-79, 2-99, 3-11, 3- 3422582 .................. 3-3, 3-4
2753231 ....................... 6-13 2920162 .............. 2-40, 2-66 26, 3-27, 4-13, 3422583 ......................... 3-7
2760105 2-86, 2-91, 4-11, 4- 2920215 ........................2-95 4-18, 4-23 3422681 .................. 3-3, 3-7
17, 4-21 2940074 ........... 4-4, 4-7, 9-1 3311602 ....................... 3-11 3422683 .................. 3-3, 3-7
2780205 .............. 2-13, 2-19 2940088 ......................2-100 3311605 2-32, 2-41, 2-44, 2- 3422684 .................. 3-3, 3-7
2780227 ................ 1-7, 1-13 3010088 ........................4-40 50, 2-66, 2-70, 3422685 .................. 3-3, 3-7
2780228 ................ 1-7, 1-13 3020021 ........................2-36 2-99, 2-100, 2- 3422686 .................. 3-3, 3-8
2780229 ......................... 1-5 3124114 ........................2-53 103, 3-8, 3-12, 3422687 .................. 3-3, 3-8
2792351 ....................... 6-16 3160204 ................ 1-7, 1-17 3-16, 4-5, 4-7, 4- 3422688 .................. 3-3, 3-8
2792362 ................ 6-5, 6-16 3160223 .............. 2-13, 2-23 12, 4-17, 4-21, 3422689 .................. 3-3, 3-8
2792363 ................ 6-9, 6-16 3160279 .............. 2-13, 2-23 4-40 3422690 ....................... 3-15
2792364 ....................... 6-16 3160286 .............. 2-17, 2-26 3311705 ..............2-41, 2-67 3422701 ......................... 1-4
2792365 .............. 6-13, 6-16 3200362 2-33, 2-44, 2-50, 2- 3311801 1-7, 1-8, 2-33, 2-46, 3422702 ......................... 1-4
2792366 .............. 6-13, 6-16 71 2-51, 2-70, 3-25 3422703 ......................... 1-3
2792367 ................ 6-3, 6-16 3200401 ........................2-69 3311802 ....................... 2-13 3422729 .................. 3-3, 3-8
2820031 .............. 2-41, 2-67 3200406 ........................2-31 3311805 1-7, 1-8, 2-32, 2-44, 3422753 ......................... 1-4
2820035 2-95, 4-4, 4-8, 7-32, 3220103 ........................2-34 2-50, 2-70, 2-83, 3422754 ......................... 1-4
7-41, 7-51 3220104 ........................2-34 2-99, 2-103, 3-4, 3422755 ......................... 1-4
2820078 ..................... 2-100 3220113 ..... 2-47, 2-54, 2-71 3-8, 3-9 3422860 ......................... 3-7
2820079 ..................... 2-100 3220114 .............. 2-47, 2-54 3312002 ....................... 2-17 3422861 ......................... 3-7
2820080 ..................... 2-100 3251102 2-41, 2-67, 4-19, 4- 3321005 ....................... 2-32 3422867 ......................... 3-7
2820081 ..................... 2-101 24 3321401 ....................... 2-43 3430816 ..................... 2-103
2840016 ..................... 2-103 3251243 ................ 8-3, 8-10 3321402 ....................... 2-70 3450304 ....................... 4-23
2860012 .............. 2-41, 2-66 3251813 .................. 8-3, 8-9 3321602 ....................... 2-70 3450404 ..................... 2-103
2860030 .......2-85, 2-91, 9-1 3252221 ........................10-1 3340705 ....................... 3-15 3480176 ......................... 5-3
2900708 ...........2-3, 2-7, 2-8 3252347 ..........................8-4 3340756 ..............3-11, 3-15 3480188 .............. 5-15, 5-17
2900752 ....................... 2-77 3252507 ................ 8-3, 8-10 3340764 ....................... 3-16 3480210 ......................... 5-7
2900770 ................ 3-20, 5-3 3271605 ........................5-25 3340828 ....................... 3-11 3480211 ....................... 5-25
2900788 ....................... 1-17 3272605 ......... 3-4, 3-9, 3-19 3340833 ....................... 5-25 3480232 ....................... 5-13
2900792 .5-5, 5-7, 5-9, 5-11, 3300007 .................. 1-5, 1-7 3340834 ....................... 5-25 3480233 ....................... 5-17
5-17 3300205 .............. 2-86, 2-91 3340835 .........3-3, 3-8, 3-11 3480234 ....................... 5-23
2901271 ......................... 5-3 3300353 ........................4-22 3340838 ....................... 5-23 3480236 ....................... 5-11
2901273 ....................... 5-25 3300390 ........................2-87 3340840 ....................... 3-16 3480237 ......................... 5-5
2901301 .............. 5-15, 5-18 3300393 ..........................4-4 3340859 ....................... 3-12 3480238 ......................... 5-9
2901303 ......................... 5-7 3300408 .............. 2-87, 2-91 3340860 ....................... 3-16 3510488 ......................... 4-3
2901392 ....................... 2-32 3310601 ............ 2-86, 2-103 3340861 ....................... 3-16 3510497 ......................... 4-3
2901443 .............. 7-41, 7-52 3310605 .............. 3-26, 3-27 3340871 ....................... 3-15 3510542 ......................... 4-3
2901514 ......................... 5-9 3310801 ........................3-26 3340881 ..............3-11, 3-15 3510543 ......................... 4-3
2901526 ......................... 5-5 3310805 ..... 2-58, 2-62, 3-25 3380429 2-33, 2-45, 2-51, 2- 3510545 ......................... 4-3
2901537 ....................... 5-11 3311001 2-70, 2-86, 2-100, 4- 70 3510546 ......................... 4-3

11-6 800A 800AJ 3120741


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3510565 ......................... 4-3 3580158 ....................... 2-39 3900139 ....................... 5-13 71
3510566 ......................... 4-3 3580250 ....................... 2-65 3900141 ......................... 5-7 4060805 2-33, 2-71, 3-16, 3-
3510728 ......................... 4-3 3580276 .............. 2-40, 2-66 3900207 ......................... 4-3 25
3510760 ......................... 4-3 3600277 ..... 2-31, 2-43, 2-75 3900210 ..................... 2-100 4060806 .............. 2-46, 2-52
3510822 ......................... 4-7 3600278 2-31, 2-43, 2-49, 2- 3900217 ....................... 2-70 4060906 .............. 2-86, 2-91
3510833 ......................... 4-7 69 3900224 .... 4-13, 4-18, 4-23 4060907 ....................... 2-95
3520028 2-41, 2-66, 4-11, 4- 3600287 ......................... 2-4 3900232 ..............2-99, 3-16 4060959 ....................... 10-2
17, 4-21 3600295 2-31, 2-43, 2-49, 2- 3900239 ..................3-4, 3-8 4070410 ..................... 2-100
3520033 ....................... 2-99 69, 2-75 3900259 ....................... 3-15 4070411 ..................... 2-100
3520035 .....2-92, 3-25, 3-26 3600377 ....................... 2-52 3900262 ....................... 3-12 4070412 ..................... 2-100
3520072 .................. 4-4, 4-7 3620033 ....................... 2-31 3900268 ..............2-86, 2-91 4070863 ....................... 3-15
3520173 ....................... 4-13 3620040 ..... 2-44, 2-50, 2-69 3900272 .... 2-32, 2-51, 2-70 4070864 ....................... 3-15
3520174 .............. 2-87, 4-23 3640970 ....................... 2-86 3900293 ....................... 2-17 4070878 ......................... 1-3
3530072 ....................... 4-39 3640986 ....................... 2-87 3910608 ............2-86, 2-103 4070879 ......................... 1-3
3536089 .................. 4-4, 4-7 3641182 ....................... 4-14 3910610 ....................... 4-11 4070897 .............. 3-11, 3-15
3537416 ....................... 2-31 3730023 ....................... 7-26 3910804 ..............2-87, 2-91 4070898 .............. 3-11, 3-15
3537417 ....................... 2-31 3730099 .............. 7-26, 7-27 3910808 ..............2-58, 2-62 4070929 ....................... 3-11
3537420 ....................... 2-31 3740049 2-86, 2-87, 2-91, 4- 3911008 ..................4-4, 4-7 4070944 ......................... 1-3
3537445 ..................... 2-103 13, 4-14, 7-2, 7- 3911024 ....................... 2-87 4070945 ......................... 1-3
3537446 ..................... 2-103 3, 7-41, 7-46, 7- 3911040 ....................... 2-96 4070967 ....................... 3-11
3538047 ......................... 1-3 51, 9-1 3930606 ..............3-26, 3-27 4070968 ....................... 3-11
3538758 ....................... 3-16 3740057 ................ 2-87, 7-3 3930816 ....................... 3-26 4070969 ....................... 3-16
3538819 ....................... 4-11 3740058 ....................... 4-12 3930824 ..............3-25, 3-26 4070987 .............. 2-87, 2-91
3538873 ....................... 2-44 3740063 ....................... 4-12 3931436 ....................... 3-25 4071009 ....................... 2-17
3539219 .............. 2-86, 2-91 3740066 ................ 2-87, 7-3 3931448 ..............5-23, 5-25 4071052 ....................... 3-17
3539275 .............. 4-13, 4-14 3740067 2-31, 2-44, 2-50, 2- 3931464 ....................... 3-25 4100025 ....................... 2-44
3539281 ....................... 2-95 69, 9-1 3931508 ....................... 5-25 4100051 ....................... 6-10
3539685 ......................... 4-4 3740080 2-41, 2-44, 2-50, 2- 3931516 ................5-7, 5-13 4100058 ................ 6-6, 6-10
3539719 ....................... 4-39 67, 9-1 3931620 ..............5-15, 5-17 4100059 ................ 6-6, 6-10
3539872 2-31, 2-44, 2-50, 2- 3740112 ....................... 2-86 3931664 ....................... 5-23 4100062 ....................... 6-15
69 3740113 .............. 2-87, 4-12 3931672 .... 4-13, 4-18, 4-23 4120012 ................ 2-87, 7-3
3539877 ......................... 1-3 3740115 ....................... 4-12 3931720 ................5-3, 5-25 4120013 ....................... 4-14
3539878 ......................... 1-3 3740126 .............. 2-71, 7-29 3932224 ..............2-13, 2-17 4120035 4-14, 7-24, 7-26, 7-
3539934 ....................... 2-99 3760133 ....................... 3-15 3932240 ........ 5-5, 5-9, 5-11 36, 7-38, 7-39,
3539955 ..................... 2-101 3760170 .............. 2-14, 2-17 3952020 ....................... 2-17 7-44, 7-47, 7-49
3539957 2-33, 2-46, 2-51, 2- 3760367 ................ 5-3, 5-13 3960389 2-31, 2-46, 2-51, 2- 4130357 ......................... 1-4
70 3760368 ......................... 5-7 70, 2-99 4130358 ......................... 1-4
3539971 ....................... 2-31 3760369 .............. 5-15, 5-17 3960407 ....................... 2-33 4160139 ....................... 2-99
3539972 .............. 2-43, 2-49 3760370 ....................... 5-25 3960438 ..................... 2-100 4160143 ....................... 2-99
3539979 ....................... 2-99 3760374 ......... 5-5, 5-9, 5-11 3960453 ....................... 2-99 4220162 ....................... 2-95
3570103 .............. 2-44, 2-50 3790012 2-57, 2-61, 2-96, 4- 3960461 ....................... 2-96 4220165 ......................... 4-4
3570104 ....................... 2-45 7, 4-11, 4-13, 4- 3960462 ..................... 2-100 4240032 .............. 2-95, 2-96
3570133 .............. 2-44, 2-50 18, 4-19, 4-22, 3960464 ..................... 2-100 4240033 ....................... 2-45
3570283 ....................... 2-69 4-23, 4-24 3960468 2-33, 2-46, 2-52, 2- 4240099 ......... 2-45, 4-4, 4-7
3570288 ....................... 2-71 3790044 .............. 2-33, 2-49 71 4240112 ....................... 2-79
3570488 ....................... 2-13 3790110 ....................... 3-20 3960469 2-33, 2-46, 2-52, 2- 4240113 ....................... 2-79
3570686 ....................... 1-19 3790152 ..... 2-43, 2-49, 2-71 71 4280295 ....................... 2-79
3570690 ....................... 1-19 3820001 ................ 8-4, 8-10 3960470 ....................... 2-99 4300056 ....................... 2-43
3570775 ....................... 5-23 3841143 1-3, 1-4, 2-31, 2-44, 3971820 ....................... 2-13 4300097 ......................... 1-7
3570928 ....................... 3-25 2-50, 2-69, 3-3, 3990001 .... 7-24, 7-26, 7-30 4300130 ......................... 1-7
3570979 ......................... 2-3 3-4, 3-8, 3-15 3990010 7-24, 7-26, 7-27, 7- 4300148 ....................... 2-70
3571498 ....................... 2-49 3841255 ....................... 2-43 31, 7-40, 7-47, 4340678 ..... 4-11, 4-17, 4-21
3572414 ....................... 2-51 3841287 ........... 1-3, 3-3, 3-8 7-51, 9-1 4340684 ..... 4-11, 4-17, 4-21
3572423 ....................... 2-79 3841340 .. 2-3, 2-32, 2-46, 2- 4060092 .... 7-31, 7-40, 7-50 4340706 ....................... 3-11
3572604 ....................... 5-25 50, 2-69, 3-3, 3- 4060700 .... 7-31, 7-40, 7-50 4360031 4-5, 4-7, 4-12, 4-17,
3572605 ....................... 5-25 4, 3-8, 3-12 4060802 2-41, 2-67, 4-19, 4- 4-22
3572606 ....................... 3-25 3841351 ....................... 2-69 24 4360037 ....................... 2-43
3572607 ....................... 3-25 3841356 .................. 3-3, 3-8 4060803 ......................... 4-4 4360057 ....................... 4-39
3580134 .............. 2-40, 2-66 3841406 ....................... 3-16 4060804 2-33, 2-46, 2-52, 2- 4360065 ....................... 2-43

3120741 800A 800AJ 11-7


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4360157 ....................... 2-44 4460225 7-24, 7-27, 7-36, 7- 36, 7-37, 7-39, 4460635 ..... 7-26, 7-44, 7-47
4360188 .............. 2-57, 2-61 44 7-45, 7-46, 7-49 4460693 ....................... 7-29
4360232 4-12, 4-19, 4-24, 7- 4460226 4-22, 7-38, 7-44, 7- 4460466 7-25, 7-30, 7-36, 7- 4460701 7-31, 7-32, 7-40, 7-
41, 7-51, 9-1 46, 7-47, 7-48 37, 7-45, 7-46 41, 7-51
4360282 .............. 2-86, 4-11 4460227 4-18, 4-22, 7-30, 7- 4460467 4-11, 7-32, 7-41, 7- 4460708 ..... 4-22, 7-44, 7-46
4360289 .............. 2-85, 4-11 36, 7-39, 7-44, 52, 10-3 4460711 ....................... 2-87
4360294 2-33, 2-41, 2-45, 2- 7-47, 7-49 4460470 2-91, 4-12, 4-17, 4- 4460713 .............. 7-28, 7-48
51, 2-67, 2-71, 4460233 7-31, 7-40, 7-41, 7- 22, 7-24, 7-36, 4460720 ....................... 7-24
9-1 50, 7-51 7-44, 7-46 4460721 ....................... 7-24
4360314 .....2-86, 4-11, 4-13 4460234 ..... 2-87, 2-95, 2-96 4460471 2-91, 4-12, 4-17, 4- 4460725 .............. 7-28, 7-48
4360315 ....................... 2-85 4460265 4-27, 7-24, 7-26, 7- 22, 7-24, 7-36, 4460726 .............. 7-28, 7-48
4360322 .............. 3-25, 3-26 27 7-44, 7-46 4460728 .............. 7-28, 7-48
4360328 2-91, 4-17, 4-19, 4- 4460266 4-27, 7-26, 7-27, 7- 4460473 7-25, 7-36, 7-37, 7- 4460742 .............. 7-28, 7-48
22, 4-24 29 45, 7-46 4460761 4-18, 4-22, 7-30, 7-
4360331 ..4-7, 4-11, 4-13, 4- 4460267 4-27, 7-24, 7-26, 7- 4460475 ..............2-71, 7-30 39, 7-44, 7-47,
17, 4-19, 4-22, 27, 7-31, 7-38, 4460476 .....2-71, 7-28, 7-30 7-49
4-24, 9-1 7-40, 7-47, 7-50 4460488 .....2-91, 4-12, 4-22 4460777 ....................... 7-28
4360336 2-41, 2-57, 2-61, 2- 4460268 2-95, 4-27, 7-26, 7- 4460499 2-11, 7-27, 7-30, 7- 4460783 ....................... 7-28
67, 2-96, 4-13, 27, 7-28, 7-29, 31, 7-40, 7-50 4460784 ....................... 7-28
4-18, 4-19, 4-23, 7-30, 7-31, 7-38, 4460502 ....................... 7-25 4460789 ....................... 7-28
4-24, 9-1, 9-2 7-40, 7-47, 7-50 4460503 .....4-14, 7-24, 7-25 4460790 ....................... 7-28
4360387 2-87, 4-11, 4-17, 4- 4460320 7-27, 7-31, 7-38, 7- 4460508 7-24, 7-25, 7-36, 7- 4460799 .............. 7-28, 7-48
18, 4-22, 4-23, 40, 7-47, 7-50 37, 7-44, 7-45, 4460800 .............. 7-28, 7-48
4-40, 9-1, 9-2 4460326 7-31, 7-38, 7-47, 7- 7-46 4460836 ....................... 7-28
4360392 2-31, 2-44, 2-50, 2- 50 4460509 7-25, 7-36, 7-37, 7- 4460837 ....................... 7-28
69 4460346 ..... 7-31, 7-40, 7-50 45, 7-46 4460850 ....................... 7-28
4360405 ....................... 2-43 4460374 ........................7-28 4460510 4-11, 7-32, 7-41, 7- 4460856 ....................... 7-28
4360407 .......4-11, 4-17, 9-1 4460375 ........................7-28 52, 10-3 4460857 ....................... 7-28
4360417 ......................... 2-4 4460418 7-24, 7-26, 7-36, 7- 4460526 2-86, 2-92, 7-30, 7- 4460865 7-36, 7-37, 7-45, 7-
4360436 ....................... 2-79 38, 7-44, 7-47 46 46
4360455 ....................... 2-44 4460419 7-24, 7-26, 7-36, 7- 4460536 .....7-26, 7-40, 7-50 4460866 7-36, 7-37, 7-38, 7-
4360469 .......2-85, 2-91, 9-1 38, 7-44, 7-47 4460539 7-25, 7-39, 7-49, 7- 44, 7-45, 7-46,
4360475 2-85, 2-91, 4-11, 4- 4460424 2-95, 7-27, 7-31, 7- 50 7-47
17, 4-22, 9-1 38, 7-40, 7-47, 4460579 ..............7-28, 7-48 4460871 4-18, 4-22, 4-29, 4-
4360476 2-86, 2-91, 4-11, 4- 7-48, 7-50 4460580 ..............7-28, 7-48 30, 4-35, 4-36,
17, 4-22, 9-1 4460425 4-40, 7-32, 7-41, 7- 4460582 ..............7-28, 7-48 7-36, 7-37, 7-38,
4360498 ....................... 3-25 51 4460587 ....................... 7-28 7-39, 7-44, 7-47,
4360499 ....................... 3-25 4460426 ..... 2-86, 2-91, 7-46 4460588 ....................... 7-28 7-48, 7-49, 7-51
4360542 .............. 2-40, 2-66 4460428 2-86, 2-91, 3-25, 3- 4460589 ....................... 7-28 4460873 7-36, 7-38, 7-44, 7-
4400275 .............. 2-57, 2-61 26, 4-12, 4-17, 4460590 ....................... 7-28 47
4400400 ....................... 2-79 4-22, 7-24, 7-36, 4460591 ..............7-28, 7-29 4460874 2-92, 7-36, 7-44, 7-
4400410 ....................... 2-79 7-44 4460598 4-4, 4-8, 4-19, 4-24, 47
4400420 .............. 2-57, 2-61 4460434 .............. 7-44, 7-47 7-32, 7-41, 7-51 4460875 2-92, 7-36, 7-44, 7-
4420038 .............. 2-79, 2-86 4460442 ........................7-32 4460600 .......2-86, 4-14, 7-3 47
4420060 ................ 2-4, 3-26 4460445 7-27, 7-30, 7-38, 7- 4460601 ..............2-86, 4-14 4460876 .............. 7-38, 7-47
4460023 .............. 2-41, 2-66 40, 7-47, 7-50 4460602 ..............2-86, 4-14 4460878 .............. 7-38, 7-47
4460042 ....................... 4-22 4460449 .............. 7-27, 7-28 4460603 ..............2-86, 4-14 4460879 .............. 7-36, 7-44
4460049 ....................... 4-39 4460457 2-71, 7-28, 7-30, 7- 4460607 ..............2-86, 4-14 4460880 ..... 7-38, 7-47, 7-48
4460051 ....................... 7-51 38, 7-48 4460608 ..............7-28, 7-29 4460887 7-36, 7-38, 7-44, 7-
4460071 4-5, 4-7, 4-12, 4-17, 4460458 2-71, 7-28, 7-30, 7- 4460611 2-33, 2-45, 2-51, 2- 47
4-22, 7-36, 7-40, 38, 7-48 71 4460889 .............. 7-38, 7-48
7-44, 7-51 4460459 ..... 2-71, 7-28, 7-30 4460613 .....4-14, 7-24, 7-25 4460890 .............. 7-38, 7-48
4460125 .....7-31, 7-40, 7-50 4460460 ..... 7-28, 7-38, 7-48 4460614 ....................... 7-25 4460891 ..... 7-30, 7-37, 7-45
4460134 7-31, 7-32, 7-40, 7- 4460464 4-18, 7-24, 7-25, 7- 4460628 ....................... 2-86 4460892 ..... 7-30, 7-39, 7-49
41, 7-51 26, 7-30, 7-36, 4460629 ....................... 4-14 4460894 ..... 7-30, 7-39, 7-49
4460190 .............. 2-40, 2-66 7-37, 7-38, 7-39, 4460630 ....................... 2-86 4460897 ..... 7-30, 7-37, 7-45
4460205 7-31, 7-40, 7-41, 7- 7-44, 7-45, 7-46, 4460631 ..............2-86, 4-14 4460905 2-92, 4-22, 7-44, 7-
50, 7-51 7-47, 7-49 4460632 ....................... 4-14 47
4460224 ....................... 7-29 4460465 7-25, 7-28, 7-30, 7- 4460634 .....7-26, 7-44, 7-47 4460908 ..... 7-30, 7-39, 7-49

11-8 800A 800AJ 3120741


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4460909 .....7-30, 7-39, 7-49 4641034 .................. 2-3, 2-7 11 4845532 ....................... 2-69
4460915 .....7-30, 7-39, 7-49 4641041 ....................... 1-19 4751500 2-41, 2-49, 2-66, 2- 4845534 ....................... 2-69
4460917 ....................... 7-30 4641042 ....................... 1-19 100, 2-101, 4-4, 4845593 .................. 3-3, 3-7
4460918 ....................... 7-30 4641045 ....................... 3-25 4-39 4845617 ....................... 2-79
4460928 .....7-30, 7-39, 7-49 4641061 ......................... 2-3 4751600 . 1-19, 2-4, 2-32, 2- 4845658 .................. 1-3, 1-4
4460944 .....7-39, 7-49, 7-50 4641062 .................. 5-7, 5-9 41, 2-44, 2-50, 4845680 ....................... 3-11
4460945 .............. 7-40, 7-50 4641076 ......................... 6-5 2-58, 2-62, 2-66, 4845701 ....................... 3-16
4460959 ....................... 7-50 4641093 .................. 2-3, 2-7 2-70, 2-79, 2-83, 4845702 ....................... 3-16
4460960 ....................... 7-51 4641099 .................. 2-3, 2-7 2-99, 2-100, 3- 4845703 ......................... 3-4
4460965 .............. 7-39, 7-49 4641105 ....................... 3-25 26, 3-27, 4-5, 4- 4845716 ......................... 3-7
4461076 ....................... 7-30 4641136 ....................... 3-25 7, 4-11, 4-17, 4- 4845729 ....................... 3-16
4461077 .....7-30, 7-37, 7-46 4641162 ......................... 5-3 22, 4-40 4845730 ....................... 3-16
4520204 ......................... 1-9 4700005 ....................... 2-57 4751800 . 1-4, 2-33, 2-44, 2- 4845872 ....................... 4-40
4520205 ......................... 1-9 4711000 ....................... 4-12 50, 2-70, 2-83, 4845928 ....................... 2-79
4520252 ......................... 1-9 4711400 . 1-3, 2-3, 2-4, 2-33, 4-39 4846011 ....................... 2-50
4520253 ......................... 1-9 2-46, 2-52, 2-71, 4751900 ....................... 2-40 4846101 ......................... 4-3
4562516 ....................... 2-46 2-87, 2-92, 3-26, 4752000 2-33, 2-45, 2-52, 2- 4846102 ......................... 4-3
4564281 .............. 2-43, 2-52 4-4, 4-7, 4-40 71 4846103 ......................... 4-3
4564417 ....................... 2-66 4711500 2-3, 2-4, 2-47, 2-54, 4760600 ....................... 2-86 4846253 ......................... 4-3
4566468 .............. 5-15, 5-17 2-71, 2-72, 2-79, 4761000 2-87, 2-100, 4-4, 4- 4846254 ......................... 4-3
4566471 ......................... 5-7 2-95, 4-23 12, 4-19, 4-24 4846255 ......................... 4-3
4566605 .............. 2-43, 2-49 4711600 1-3, 2-3, 2-33, 2-71, 4761400 ....................... 2-92 4846257 ....................... 2-99
4567071 ....................... 2-45 2-100, 3-4, 3-8, 4761500 ..............2-49, 4-39 4846430 ....................... 2-17
4567073 .....2-47, 2-54, 2-72 3-11, 3-12, 3-15, 4761600 ..............3-26, 3-27 4846452 ......................... 4-7
4567112 ....................... 2-31 3-16, 5-25 4770600 ..................... 2-103 4846479 ....................... 2-31
4567139 ....................... 6-13 4711800 ....... 2-103, 3-4, 3-8 4791400 ..............2-33, 2-57 4846566 ....................... 2-31
4567169 ....................... 2-46 4711900 ....................... 2-34 4791600 ....................... 2-45 4846573 .................. 3-4, 3-9
4567413 ....................... 5-25 4740004 ....................... 2-13 4812000 ....................... 2-66 4860148 ......................... 1-9
4567434 ....................... 5-17 4740057 ....................... 2-17 4821397 ....................... 4-40 4860188 ......................... 1-9
4567730 ....................... 2-46 4740076 ....................... 2-99 4831900 .... 2-36, 2-46, 2-52 4860224 ......................... 1-9
4567757 ....................... 6-14 4740111 ......................... 1-4 4832000 .... 2-36, 2-45, 2-51 4860225 ......................... 1-9
4567815 ....................... 2-33 4740119 ..................... 2-103 4844790 ......................... 3-9 4891500 ......................... 2-3
4567879 ....................... 2-51 4740171 ....................... 2-99 4844816 ......................... 3-7 4891600 2-70, 2-103, 3-4, 3-9
4568118 ....................... 2-79 4740256 ......................... 1-4 4844817 ......................... 3-7 4891800 ..1-7, 2-13, 2-32, 2-
4568119 ....................... 2-79 4740274 2-33, 2-46, 2-51, 2- 4844924 ......................... 4-3 43, 2-49, 2-103,
4568158 ....................... 2-52 70 4844925 ......................... 4-3 3-4, 3-9
4568514 ......................... 1-4 4740362 2-96, 4-5, 4-7, 4-12, 4844928 ......................... 4-3 4892000 ....... 1-7, 2-13, 2-17
4620119 .............. 2-13, 2-17 4-17, 4-22 4844954 ......................... 4-3 4892600 .................. 3-4, 3-9
4640113 ......................... 1-9 4740397 2-41, 2-67, 4-19, 4- 4844955 ......................... 4-3 4920018 ......................... 4-4
4640509 . 5-5, 5-7, 5-9, 5-11 24 4844956 ......................... 4-3 4920044 ......................... 4-4
4640525 ......................... 5-3 4740439 ......................... 3-8 4844958 ....................... 2-17 4921801 ..... 7-31, 7-40, 7-51
4640605 .......5-5, 5-11, 5-17 4740442 ....................... 2-70 4845035 ..............2-44, 2-69 4921829 ..... 7-31, 7-41, 7-51
4640751 ....................... 2-31 4740444 .............. 2-86, 2-92 4845308 ....................... 4-39 4921850 ....................... 10-3
4640778 ......................... 6-9 4740463 ......................... 1-4 4845309 ....................... 4-39 4921927 ....... 2-4, 7-31, 7-50
4640780 ....................... 6-14 4740472 ......................... 1-3 4845327 ......................... 4-3 4921928 2-4, 7-30, 7-40, 7-50
4640858 ......................... 5-3 4740473 ......................... 1-4 4845328 ......................... 4-3 4921938 ....................... 7-31
4640866 ......................... 2-3 4750600 ....................... 2-86 4845394 ....................... 2-33 4921955 ..... 7-31, 7-41, 7-51
4640871 ......................... 1-3 4750800 .............. 2-58, 2-62 4845395 ....................... 2-32 4922006 ....................... 7-26
4640906 ......................... 2-3 4751000 2-32, 2-41, 2-44, 2- 4845404 2-31, 2-44, 2-50, 2- 4922008 ....................... 7-26
4640921 ................ 2-4, 2-11 45, 2-49, 2-67, 69 4922012 ....................... 10-3
4640922 ................ 2-4, 2-11 2-70, 2-86, 2-96, 4845408 ......................... 4-3 4922046 .............. 2-85, 7-27
4640929 ....................... 3-26 2-100, 4-4, 4-7, 4845409 ......................... 4-3 4922077 .............. 2-85, 7-27
4640932 ....................... 5-17 4-12, 4-13, 4-14, 4845410 ......................... 4-3 4922095 ......................... 7-2
4640989 .............. 2-43, 2-49 4-40 4845411 ....................... 2-99 4922099 ..... 7-39, 7-49, 7-50
4641019 ....................... 2-69 4751400 2-32, 2-45, 2-51, 2- 4845412 ......................... 4-3 4922130 ....................... 7-25
4641022 ....................... 2-79 57, 2-70, 2-92, 4845413 ......................... 4-3 4922131 ....................... 7-25
4641027 ......................... 5-9 2-100, 3-25, 3- 4845426 ......................... 4-3 4922138 .............. 2-85, 7-27
4641032 ....................... 5-25 26, 4-5, 4-7, 4- 4845469 ......................... 4-3 4922145 ....................... 7-26
4641033 ....................... 5-23 17, 4-22, 8-4, 8- 4845531 ....................... 2-40 4922146 ....................... 7-26

3120741 800A 800AJ 11-9


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4922155 4-12, 4-14, 7-3, 7-24 4932983 ................ 7-3, 7-26 7000238 ....................... 1-13 7000798 .............. 1-11, 2-21
4922169 ....................... 7-25 4932986 ..........................7-2 7000239 ....................... 1-13 7000884 ....................... 2-47
4922170 ....................... 7-25 4932989 ................ 7-2, 7-31 7000240 ....................... 1-13 7000897 .............. 2-46, 2-52
4922171 ....................... 7-25 4933025 ..........................7-2 70002411 ............2-34, 2-36 7001498 ....................... 2-77
4922172 ....................... 7-25 4933026 ..........................7-2 7000246 ..............2-19, 2-26 7001901 ....................... 1-13
4922173 ....................... 7-25 4933027 ..........................7-3 7000248 ....................... 2-26 7001902 ....................... 1-13
4922174 ....................... 7-26 4933058 ................ 7-3, 7-26 7000253 ..............2-19, 2-26 7001903 ....................... 1-13
4922175 ....................... 7-26 4933149 ................ 7-2, 7-31 70002530 ............2-34, 2-36 7001906 ....................... 1-13
4922180 ....................... 7-25 4933150 ................ 7-2, 7-31 70002546 ..................... 7-30 7001909 .............. 2-19, 2-26
4922181 ....................... 7-25 4933158 ........................7-40 7000255 ..............2-19, 2-26 7001911 .............. 2-19, 2-26
4922215 .....7-26, 7-37, 7-45 4933162 ........................7-40 7000256 ..............2-19, 2-26 7001912 ....................... 2-26
4922216 .............. 7-26, 7-45 4933175 ..........................7-2 70002567 ..................... 2-53 7001928 ..... 1-13, 2-19, 2-26
4922217 .....7-26, 7-37, 7-45 4933189 ..........................7-2 7000257 ..............2-19, 2-26 7001931 .............. 2-19, 2-26
4922235 ....................... 7-27 4933195 ................ 7-3, 7-37 7000258 ..............2-19, 2-26 7001985 .............. 2-19, 2-26
4922272 .............. 2-85, 7-27 4933199 ..........................7-2 7000263 ..............2-19, 2-26 7001987 ....................... 2-19
4922311 ....................... 7-26 4933215 ................ 7-2, 7-51 7000265 ................ 1-5, 1-13 7001988 ....................... 2-19
4922318 ....................... 7-26 4933216 ................ 7-2, 7-51 7000269 ..............2-19, 2-26 7002111 ....................... 2-23
4922463 ....................... 7-26 4933218 ..........................7-3 7000270 ..............2-19, 2-26 7002117 ....................... 2-23
4922472 ....................... 7-26 4933231 ..........................7-3 7000272 ....................... 1-13 7002123 ....................... 2-23
4922473 ....................... 7-26 4933232 ....... 7-3, 7-46, 7-47 70002724 ..................... 4-35 7002821 7-32, 7-41, 7-52, 10-
4922482 .............. 7-40, 7-51 4933233 ....... 7-3, 7-46, 7-47 70002725 ..................... 4-35 3
4922483 ....................... 7-40 4933307 ..........................7-2 70002726 ..................... 4-35 7002822 ....................... 10-3
4922484 ................ 7-2, 7-41 70000017 ......................10-3 70002727 ..................... 4-36 7002823 7-32, 7-41, 7-52, 10-
4922485 .............. 2-92, 4-18 70000123 ............ 2-39, 2-65 70002728 ..................... 4-35 3
4922498 ....................... 7-51 70000124 ............ 2-40, 2-66 70002729 ..................... 4-36 7002826 ....................... 10-3
4922509 .......4-18, 7-3, 7-36 70000125 ............ 2-40, 2-66 7000273 ....................... 1-13 7002828 ..... 7-32, 7-41, 7-52
4922516 ....................... 7-38 70000126 ............ 2-40, 2-66 70002730 ..................... 4-29 7002840 ....................... 10-3
4922542 ......................... 7-2 70000163 ......................2-46 70002731 ..................... 4-29 7003049 .............. 1-11, 2-21
4922549 .....7-38, 7-47, 7-48 70000342 ............ 3-20, 3-23 70002732 ..................... 4-29 7003050 .............. 1-11, 2-21
4922550 .............. 7-47, 7-48 70000579 ........................2-8 70002733 ..................... 4-29 7003094 .............. 1-11, 2-21
4922557 .............. 7-38, 7-47 70000580 ........................2-8 70002734 ..................... 4-29 7003451 .............. 1-11, 2-21
4922565 ......................... 7-2 70000582 ........................2-8 70002735 ..................... 4-29 7003452 .............. 1-11, 2-21
4922575 .............. 7-36, 7-45 70000583 ........................2-8 7000274 ....................... 1-13 7003453 .............. 1-11, 2-21
4922576 .............. 7-36, 7-45 70000646 ......................2-46 7000275 ....................... 1-13 7003454 .............. 1-11, 2-21
4922577 .............. 7-37, 7-45 70001002 ............ 2-34, 2-35 7000281 ....................... 2-26 7003455 .............. 1-11, 2-21
4922578 .............. 7-37, 7-46 70001017 ......................2-34 70002813 ..................... 2-34 7003456 .............. 1-11, 2-21
4922579 .............. 7-37, 7-45 70001423 ......................2-36 7000282 ....................... 1-13 7003457 .............. 1-11, 2-21
4922580 .............. 7-37, 7-45 70001498 ......................2-35 7000283 ....................... 1-13 7003458 ....................... 2-21
4922581 .............. 7-37, 7-45 70001681 ............ 2-34, 2-36 7000284 ....................... 1-13 7003459 .............. 1-11, 2-21
4922582 ....................... 7-45 70001697 ............ 3-20, 3-23 7000287 ....................... 1-14 7003460 .............. 1-11, 2-21
4922636 ....................... 7-46 70001941 ......................2-95 7000288 ....................... 1-14 7003461 .............. 1-11, 2-21
4922637 ....................... 7-46 70001976 .............. 2-8, 2-11 7000289 ....................... 1-14 7003462 .............. 1-11, 2-21
4922638 ....................... 7-47 70002013 .............. 3-16, 9-2 7000290 ....................... 1-14 7003463 .............. 1-11, 2-21
4922639 .......4-22, 7-3, 7-44 70002014 ......................3-16 70002906 ..................... 4-30 7003657 .............. 2-39, 2-66
4922641 ....................... 7-51 7000209 .............. 2-19, 2-26 70003476 ..................... 2-34 7003928 .............. 4-27, 4-29
4922643 ................ 7-3, 7-51 7000213 ........................1-13 70003556 ..................... 2-35 7003933 ....................... 4-35
4922666 2-92, 4-22, 7-44, 7- 7000214 .............. 2-19, 2-26 7000625 4-5, 4-7, 4-12, 4-17, 7003935 .............. 4-33, 4-35
47 7000217 .............. 2-19, 2-26 4-22 7003941 .............. 4-33, 4-35
4922675 ....................... 7-47 7000220 ........................1-13 7000645 ......................... 2-8 7003946 .............. 4-33, 4-35
4922737 ....................... 2-34 70002234 ......................2-35 7000663 ..............2-34, 2-35 7003952 ....................... 4-27
4922773 ....................... 7-45 70002235 ............ 2-39, 2-66 7000699 ....................... 2-34 7003953 .............. 4-27, 4-29
4922774 ....................... 7-45 7000224 ........................1-13 7000722 ..............1-11, 2-21 7003954 ....................... 4-27
4922775 ....................... 7-45 7000228 .............. 2-19, 2-26 7000723 ..............1-11, 2-21 7003955 ....................... 4-27
4923613 .............. 7-37, 7-46 7000229 .............. 2-19, 2-26 7000724 ..............1-11, 2-21 7003956 ....................... 4-27
4932915 ................ 7-2, 7-31 7000230 .............. 2-19, 2-26 7000725 ..............1-11, 2-21 7003969 .............. 4-33, 4-35
4932917 ......................... 7-2 70002307 ............ 2-47, 2-53 7000728 ..............1-11, 2-21 7003972 .............. 4-33, 4-36
4932980 ......................... 7-3 7000231 ........................1-13 7000731 .....1-11, 2-21, 2-27 7003973 .............. 4-33, 4-36
4932981 ................ 7-3, 7-26 7000235 ........................1-13 7000782 ..............1-11, 2-21 7003974 ....................... 4-27
4932982 ................ 7-3, 7-26 7000236 ........................1-13 7000796 ..............1-11, 2-21 7003976 .............. 4-27, 4-29

11-10 800A 800AJ 3120741


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7003977 .............. 4-27, 4-29 7008835 ....................... 2-32 7012772 2-7, 2-8, 2-9, 2-11, 7016780 ......................... 2-4
7003980 .............. 4-33, 4-36 7008836 .............. 2-32, 7-29 9-1 7016781 ......................... 2-4
7003982 ....................... 4-36 7009996 ....................... 2-23 7012773 . 2-7, 2-8, 2-9, 2-11 7016782 ......................... 2-4
7003983 .............. 4-33, 4-36 7009998 ....................... 2-23 7012774 ................2-9, 2-11 7016783 ......................... 2-4
7003986 ....................... 4-35 7010116 .............. 2-75, 2-77 7012775 ......................... 2-7 7016784 ......................... 2-4
7003989 .............. 4-33, 4-36 7010122 ....................... 2-77 7012776 ....................... 2-11 7016785 ......................... 2-4
7003992 4-27, 4-29, 4-33, 4- 7010404 ......................... 1-5 7012777 ....................... 2-11 7016800 2-33, 2-45, 2-51, 2-
35 7010405 ......................... 1-5 7012901 ......................... 2-8 70
7003993 4-27, 4-29, 4-33, 4- 7010406 ......................... 1-5 7012905 ......................... 2-3 7016802 .............. 2-33, 2-70
35 7010461 ....................... 2-26 7012914 ......................... 2-7 7016803 ....................... 2-33
7003994 ....................... 4-35 7010474 .............. 2-19, 2-26 7012918 ......................... 2-7 7016807 .............. 2-45, 2-51
7004042 ....................... 2-27 7010488 ....................... 2-19 7012941 ......................... 2-9 7016808 .............. 2-45, 2-51
7004043 ....................... 2-27 7010492 .............. 2-19, 2-26 7012943 .......... 2-3, 2-8, 9-1 7016809 ....................... 2-33
7004044 ....................... 2-27 7010494 ....................... 2-19 7012944 .......... 2-3, 2-9, 9-1 7016811 ....................... 2-70
7004046 ....................... 2-27 7010542 ......................... 2-7 7012953 ...... 2-9, 2-11, 3-26 7016824 2-33, 2-45, 2-51, 2-
7004275 ....................... 10-3 7010543 .................. 2-7, 2-9 7012959 ......................... 2-3 70
7004276 ....................... 10-3 7010795 ....................... 2-27 7012965 ....................... 2-11 7016825 2-33, 2-45, 2-51, 2-
7006137 ................ 3-16, 9-2 7011112 ....................... 5-17 7012970 ....................... 3-26 71
7007208 ....................... 2-76 7011331 ....................... 3-20 7012972 ......................... 2-3 7016831 ....................... 2-70
7007412 ....................... 2-77 7011332 ....................... 3-20 7012989 ......................... 2-9 7017023 ....................... 2-26
7007413 ....................... 2-75 7011333 ....................... 3-25 7012998 ........ 2-7, 2-9, 2-11 7017027 ....................... 1-13
7007414 ....................... 2-75 7011342 ....................... 3-25 7013187 ....................... 2-83 7017031 ....................... 1-13
7007417 ....................... 2-75 7011346 ....................... 3-20 7014501 ..............2-47, 2-53 7017033 ....................... 1-13
7007419 ....................... 2-75 7011868 ....................... 2-47 7014801 ....................... 2-79 7017034 ....................... 1-13
7007423 ....................... 2-75 7011869 ....................... 2-47 7014802 ....................... 2-79 7017035 ....................... 1-13
7007425 ....................... 2-75 7012513 .............. 2-39, 2-65 7014810 ....................... 2-79 7017036 ....................... 1-13
7007435 ....................... 2-75 7012514 .............. 2-39, 2-65 7014813 ....................... 2-79 7017037 ....................... 1-13
7007437 ....................... 2-75 7012518 ......................... 2-3 7014816 ....................... 2-79 7017038 ....................... 1-14
7007438 ....................... 2-75 7012558 .............. 2-39, 2-65 7014817 ................2-79, 9-1 7017039 ....................... 1-13
7007439 ....................... 2-75 7012560 ....................... 2-85 7014818 ....................... 2-79 7017040 ....................... 1-13
7007441 ....................... 2-75 7012595 ....................... 2-53 7016180 ....................... 2-69 7017041 ....................... 1-14
7007442 ....................... 2-75 7012599 ....................... 2-34 7016314 ....................... 2-80 7017042 ....................... 1-13
7007446 ....................... 2-75 7012611 .............. 2-85, 4-11 7016322 ..................... 2-103 7017043 ....................... 1-14
7007452 ....................... 2-76 7012612 .............. 2-85, 4-11 7016328 ....................... 2-35 7017044 ....................... 1-13
7007453 ....................... 2-77 7012664 2-31, 2-45, 2-51, 2- 7016329 ....................... 2-34 7017045 ....................... 1-14
7007454 ....................... 2-76 69, 9-1 7016330 ....................... 2-34 7017046 ....................... 1-14
7007457 ....................... 2-76 7012679 ....................... 2-46 7016331 ...... 2-34, 2-35, 9-1 7017047 ....................... 1-14
7007463 ....................... 2-76 7012693 ......................... 1-3 7016332 ..............2-34, 2-35 7017048 ....................... 1-13
7007464 ....................... 2-76 7012700 ....................... 1-17 7016336 ....................... 7-29 7017050 ....................... 1-14
7007465 ....................... 2-76 7012701 ....................... 1-17 7016342 ....................... 2-83 7017051 ......................... 1-5
7007466 ....................... 2-76 7012702 ....................... 1-17 7016359 ....................... 2-34 7017052 ......................... 1-5
7007470 ....................... 2-75 7012703 ....................... 1-17 7016374 ..................... 2-103 7017053 ......................... 1-5
7007472 ....................... 2-77 7012704 ....................... 1-17 7016380 ....................... 2-95 7017054 ......................... 1-5
7007474 ....................... 2-77 7012705 ....................... 1-17 7016399 ..................4-4, 4-7 7017055 ......................... 1-5
7007475 ....................... 2-77 7012706 ....................... 1-17 7016522 ................3-16, 9-2 7017056 ......................... 1-5
7007477 ....................... 2-77 7012707 ....................... 1-17 7016523 ....................... 3-16 7017057 ......................... 1-5
7007478 ....................... 2-77 7012708 ....................... 1-17 7016524 ....................... 3-16 7017058 ......................... 1-5
7007483 ....................... 2-76 7012709 ....................... 1-17 7016529 ....................... 3-16 7017068 ....................... 1-14
7007484 ....................... 2-76 7012710 ....................... 1-17 7016600 ....................... 2-47 7017070 .............. 2-19, 2-26
7007485 ....................... 2-76 7012711 ....................... 1-17 7016601 ....................... 2-47 7017082 ....................... 2-26
7007487 ....................... 2-76 7012712 ....................... 1-17 7016605 ....................... 2-46 7017085 ....................... 2-26
7007488 ....................... 2-76 7012713 ....................... 1-17 7016639 ....................... 2-34 7017089 .............. 2-19, 2-26
7007494 ....................... 2-76 7012714 ....................... 1-17 7016640 ....................... 2-34 7017101 ....................... 3-20
7007496 ....................... 2-77 7012715 ....................... 1-17 7016641 ....................... 2-34 7017102 ....................... 3-19
7007497 .....2-77, 7-39, 7-48 7012716 ....................... 1-17 7016652 ....................... 10-3 7017115 ....................... 3-19
7007498 .....2-77, 7-39, 7-48 7012766 ......................... 2-8 7016654 ....................... 10-3 7017116 ....................... 3-19
7007633 .............. 2-19, 2-26 7012768 ......................... 2-8 7016655 ....................... 10-3 7017117 ....................... 3-19
7007990 ....................... 1-11 7012769 ......................... 2-8 7016662 ..............2-47, 2-53 7017118 ....................... 3-20
7008833 .............. 2-32, 7-29 7012770 ................ 2-8, 2-11 7016779 ......................... 2-4 7017119 ....................... 3-19

3120741 800A 800AJ 11-11


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7017142 .............. 3-19, 3-20 7019123 .............. 4-27, 4-29 7019994 ....................... 2-52 7020449 ....................... 2-36
7017156 ....................... 3-20 7019137 ........................4-27 7019996 ....................... 2-52 7020458 ....................... 2-35
7017157 ....................... 3-20 7019141 .............. 4-27, 4-29 7019997 ....................... 2-46 7020459 ....................... 2-36
7017158 .............. 3-20, 3-23 7019142 .............. 4-27, 4-29 7020020 ......................... 2-3 7020460 ....................... 2-36
7017159 .............. 3-20, 3-23 7019143 .............. 4-27, 4-29 7020021 ......................... 2-3 7020461 ....................... 2-35
7017162 .............. 3-19, 3-23 7019144 .............. 4-27, 4-29 7020025 ....................... 2-34 7020462 ....................... 2-35
7017163 .............. 3-19, 3-23 7019145 .............. 4-27, 4-29 7020027 ..............2-35, 2-36 7020463 .............. 2-34, 2-35
7017164 .............. 3-19, 3-23 7019146 ........................4-27 7020064 ....................... 3-11 7020464 ....................... 2-35
7017174 ....................... 3-19 7019147 .............. 4-27, 4-29 7020065 ....................... 3-11 7020465 .............. 2-35, 2-36
7017177 ....................... 3-19 7019149 .............. 4-27, 4-29 7020066 ....................... 3-11 7020468 ....................... 2-36
7017183 .............. 3-20, 3-23 7019150 .............. 4-27, 4-29 7020067 ....................... 3-11 7020471 .............. 2-34, 2-36
7017193 .............. 3-20, 3-23 7019151 .............. 4-33, 4-35 7020068 ....................... 3-25 7020474 ....................... 2-36
7017210 ....................... 5-21 7019153 ........................4-33 7020069 ....................... 3-25 7020477 ....................... 2-35
7017211 ....................... 5-21 7019154 .............. 4-33, 4-35 7020070 ....................... 3-25 7020479 ....................... 2-35
7017213 ....................... 5-21 7019155 .............. 4-33, 4-35 7020071 ....................... 3-25 7020480 ....................... 2-35
7017214 ....................... 5-21 7019156 ........................4-33 7020108 ..............2-39, 2-65 7020481 ....................... 2-36
7017215 ....................... 5-21 7019157 ........................4-33 7020109 ..............2-39, 2-65 7020487 ....................... 2-35
7017234 ....................... 5-21 7019158 ........................4-33 7020110 ..............2-39, 2-65 7021200 ....................... 2-75
7017236 ....................... 5-21 7019159 ........................4-33 7020111 ..............2-39, 2-65 7021201 ....................... 2-75
7017414 ......................... 2-8 7019160 .............. 4-33, 4-35 7020120 ....................... 2-53 7021202 ....................... 2-75
7017420 ................ 2-7, 2-11 7019161 .............. 4-33, 4-35 7020168 ....................... 2-35 7021203 ....................... 2-75
7017421 ....................... 2-11 7019162 .............. 4-33, 4-35 7020171 ....................... 3-25 7021205 ....................... 2-75
7017422 ....................... 2-11 7019163 ........................4-33 7020172 ....................... 3-25 7021206 ....................... 2-76
7017423 ......................... 2-7 7019164 .............. 4-33, 4-36 7020173 ....................... 3-25 7021207 ....................... 2-76
7017427 ......................... 2-7 7019165 .............. 4-33, 4-36 7020175 2-85, 2-91, 4-11, 4- 7021208 ....................... 2-76
7017428 .................. 2-7, 2-9 7019166 .............. 4-33, 4-36 17, 4-22 7021209 ....................... 2-76
7017466 ......................... 2-3 7019167 .............. 4-33, 4-36 7020176 2-85, 2-91, 4-11, 4- 7021212 ....................... 2-76
7017474 ......................... 2-7 7019168 .............. 4-33, 4-35 17, 4-22 7021213 ....................... 2-76
7017475 ......................... 2-8 7019171 ........................4-29 7020190 ..............2-39, 2-65 7021214 ....................... 2-76
7017476 ......................... 2-8 7019174 ........................4-29 7020191 ..............2-40, 2-66 7021218 ....................... 2-76
7017477 .................. 2-8, 2-9 7019177 ........................4-29 7020192 ..............2-40, 2-66 7021219 ....................... 2-76
7017478 ......................... 2-9 7019194 .............. 4-33, 4-36 7020193 ..............2-39, 2-65 7021220 ....................... 2-76
7017479 ......................... 2-3 7019196 ........................4-36 7020246 ..............2-85, 2-91 7021221 ....................... 2-76
7017481 ......................... 2-3 7019197 .............. 4-27, 4-29 7020335 ....................... 2-23 7021222 ....................... 2-76
7017515 ....................... 2-57 7019607 ........................2-34 7020336 ....................... 2-23 7021223 ....................... 2-76
7018612 .............. 1-11, 2-21 7019656 .............. 2-44, 2-50 7020338 ....................... 2-23 7021226 ....................... 2-77
7018912 ..2-7, 2-8, 2-9, 2-11 7019658 ........................2-79 7020339 ....................... 2-23 7021227 ....................... 2-77
7018941 ......................... 2-7 7019664 ........................2-34 7020340 ....................... 2-23 7021228 ....................... 2-77
7018942 ................ 2-9, 2-11 7019923 ........................2-47 7020341 ....................... 2-23 7021229 ....................... 2-77
7018945 ................ 2-9, 2-11 7019924 ........................2-47 7020343 ....................... 2-23 7021230 ....................... 2-77
7018946 ....................... 2-11 7019925 ........................2-53 7020346 ....................... 2-23 7021231 ....................... 2-77
7018947 ....................... 2-11 7019930 .............. 2-47, 2-53 7020353 ....................... 2-23 7021310 ......................... 2-9
7018948 ....................... 2-11 7019931 ........................2-47 7020357 ....................... 2-23 7021311 ......................... 2-9
7018951 ......................... 2-9 7019932 .............. 2-47, 2-53 7020358 ....................... 2-23 7021601 ......................... 2-8
7018991 .................. 2-7, 9-1 7019933 ........................2-46 7020359 ....................... 2-23 7021602 ......................... 2-7
7018992 ......................... 2-7 7019961 ........................2-46 7020360 ....................... 2-23 7021625 ....................... 1-19
7018993 ......................... 2-8 7019974 ........................2-46 7020362 ....................... 2-23 7021656 ....................... 1-19
7018994 ......................... 2-8 7019975 ........................2-46 7020363 ....................... 2-23 7021868 ................ 2-53, 9-1
7018995 2-31, 2-43, 2-49, 2- 7019976 .............. 2-47, 2-53 7020404 ....................... 2-35 7021869 ....................... 2-53
69 7019977 .............. 2-46, 2-52 7020408 ....................... 2-35 7022127 ....................... 2-71
7019103 .............. 4-33, 4-35 7019978 ........................2-47 7020410 ..............2-34, 2-35 7022133 ....................... 2-52
7019110 .............. 4-33, 4-35 7019979 .............. 2-46, 2-53 7020411 ....................... 2-35 7022134 ..... 2-52, 7-29, 7-49
7019111 4-27, 4-29, 4-33, 4- 7019980 .............. 2-46, 7-29 7020414 ....................... 2-34 7022135 ....................... 2-52
35 7019982 ........................2-47 7020418 ....................... 2-35 7022136 ....................... 2-52
7019112 .............. 4-33, 4-35 7019983 ........................2-47 7020419 ....................... 2-34 7022137 ....................... 2-52
7019114 ....................... 4-35 7019985 ........................2-47 7020425 ....................... 2-34 7022139 ....................... 2-52
7019115 .............. 4-33, 4-35 7019986 .............. 2-46, 2-52 7020427 ....................... 2-34 7022142 ....................... 2-53
7019117 ....................... 4-33 7019988 ........................2-46 7020431 ..............2-34, 2-36 7022143 .............. 2-47, 2-53
7019122 .............. 4-27, 4-29 7019993 ........................2-53 7020436 ....................... 2-34 7022144 ....................... 2-53

11-12 800A 800AJ 3120741


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7022147 ....................... 2-53 7023641 ................ 2-71, 9-1 7024706 ....................... 2-27
7022148 ....................... 2-53 7023642 ....................... 2-71 7024707 ..............2-26, 2-27
7022149 ....................... 2-53 7023644 ....................... 2-53 7024784 ....................... 2-26
7022150 .............. 2-47, 2-53 7023645 ....................... 2-61 7024828 ....................... 2-77
7022151 .............. 2-47, 2-53 7023652 ....................... 2-52 7024918 2-31, 2-43, 2-49, 2-
7022153 .............. 2-47, 2-53 7023653 ....................... 2-52 69
7022154 ....................... 2-53 7023654 ....................... 2-52 7024930 2-31, 2-43, 2-49, 2-
7022155 ....................... 2-53 7023655 ....................... 2-52 69
7022156 .............. 2-47, 2-53 7023656 ....................... 2-52 7025122 ....................... 2-46
7022157 .............. 2-47, 2-53 7023657 ..... 2-53, 7-29, 7-49 7025124 ....................... 2-53
7022158 ....................... 2-53 7023658 ....................... 2-52 7025125 ....................... 2-47
7022159 ....................... 2-53 7023659 ....................... 2-61 7025126 ....................... 2-47
7022160 ....................... 2-53 7023660 ....................... 2-61 7026199 ..............2-39, 2-65
7022161 ....................... 2-53 7023661 ....................... 2-52 7026522 ....................... 2-35
7022162 ....................... 2-53 7023662 ....................... 2-52 7026607 ....................... 2-35
7022164 ....................... 2-53 7023663 ....................... 2-52 7026608 ....................... 2-35
7022165 ....................... 2-61 7023665 ....................... 2-61 7026631 ..............2-34, 2-35
7022166 ....................... 2-61 7023679 ..... 2-61, 7-32, 7-49 7027250 ....................... 2-35
7022167 ....................... 2-61 7023680 ....................... 2-61 7027276 ....................... 2-35
7022168 ....................... 2-61 7023687 ....................... 2-46 7027292 ....................... 2-46
7022169 ....................... 2-61 7023900 ....................... 1-19 7027402 ..............2-46, 2-53
7022170 ....................... 2-61 7023977 ....................... 2-75 7027887 ..............2-40, 2-66
7022171 ....................... 2-61 7023981 ......................... 2-3 8320270 ...... 2-34, 2-35, 9-1
7022177 ....................... 2-71 7024100 .............. 2-19, 2-27 8896941 ....................... 10-3
7022178 .............. 2-47, 2-53 7024155 ....................... 1-13 91083218 ..............2-52, 9-1
7022180 .............. 2-47, 2-53 7024185 ....................... 2-26
7022396 ....................... 1-19 7024189 ....................... 2-27
7022397 ....................... 1-19 7024190 ....................... 2-28
7022398 ....................... 1-19 7024191 ....................... 2-27
7022399 ....................... 1-19 7024192 ....................... 2-27
7022808 .............. 4-27, 4-29 7024193 .............. 2-27, 2-28
7022810 ....................... 4-33 7024194 .............. 2-27, 2-28
7022812 .............. 4-35, 4-36 7024195 ....................... 2-28
7022813 ....................... 4-27 7024196 ....................... 2-28
7022814 ....................... 4-29 7024197 .............. 2-27, 2-28
7022815 ....................... 4-29 7024318 ....................... 2-35
7022816 ....................... 4-29 7024321 ....................... 2-46
7022817 ....................... 4-29 7024379 ....................... 2-27
7022818 ....................... 4-29 7024380 ....................... 2-27
7022819 4-29, 4-30, 7-39, 7- 7024396 ....................... 2-27
49 7024397 ....................... 5-25
7022822 ....................... 4-35 7024398 ....................... 2-34
7022823 ....................... 4-35 7024413 ....................... 2-35
7022824 ....................... 4-35 7024453 ....................... 2-27
7022825 4-35, 4-36, 7-39, 7- 7024454 ....................... 2-27
49 7024455 ....................... 2-27
7023023 ....................... 5-21 7024456 ....................... 2-27
7023206 ......................... 2-3 7024457 ....................... 2-27
7023207 ......................... 2-3 7024458 ....................... 2-27
7023340 ....................... 2-32 7024459 ....................... 2-27
7023366 ....................... 2-99 7024508 ....................... 5-23
7023603 ....................... 2-61 7024560 ....................... 2-34
7023613 ....................... 2-53 7024565 ....................... 2-36
7023634 ................ 2-71, 9-1 7024579 ....................... 2-36
7023635 ....................... 2-71 7024598 ..................... 2-103
7023637 ....................... 2-53 7024702 ....................... 2-27
7023638 ....................... 2-71 7024703 ....................... 2-26
7023639 ....................... 2-71 7024704 ....................... 2-26
7023640 ....................... 2-71 7024705 ....................... 2-26

3120741 800A 800AJ 11-13


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

11-14 800A 800AJ 3120741


3120741

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031

Plataformas Elevadoras JLG Sverige AB


JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762

www.jlg.com

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