JLG 860SJ Parts - Global - English PDF

Illustrated Parts Manual
Models
800S
860SJ
SN 0300140000 to
SN 0300182743
&
SN B300000100 to
Present
P/N
3121270
January 17, 2014
REVISION LOG
NOTES:
NOTE: USA Built Machines with SNs 0300174290, 0300180894 & 0300181347 are also built to the same specs as
USA Built Machines SN 0300182743 to Present - Use Parts Manual P/N 3121632.
REVISION LOG:
April 21, 2011 - Original Issue Of Manual (Edited to B/M 0010575 Revision 124)
July 22, 2011 - Revised Manual (Edited to B/M 0010575 Revision 127)
October 14, 2011 - Revised Manual (Edited to B/M 0010575 Revision D)
January 10, 2012 - Revised Manual (Edited to B/M 0010575 Revision D)
June 15, 2012 - Revised Manual (Edited to B/M 0010575 Revision E)
August 2, 2012 - Revised Manual (Edited to B/M 0010575 Revision E)
January 4, 2013 - Revised Manual (Edited to B/M 0010575 Revision E)
April 2, 2013 - Revised Manual (Edited to B/M 0010575 Revision E)
June 28, 2013 - Revised Manual (Edited to B/M 0010575 Revision E)
September 23, 2013 - Revised Manual (Edited to B/M 0010575 Revision E)
January 17, 2014 - Revised Manual (Edited to B/M 0010575 Revision AL)
3121270 800S 860SJ A

REVISION LOG
B 800S 860SJ 3121270

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE. . . . . . . . . . . . . 1-2
1-2 AXLE AND STEERING INSTALLATION WITH TOW PACKAGE . . . . . . . . . . . . . . . . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 FRAME VALVES & SHIELDS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-7 TOW PACKAGE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 TURNTABLE AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 DEUTZ ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-7 GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-8 PUMP ASSEMBLY (SAUER-DANFOSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2-9 PUMP ASSEMBLY (EATON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2-10 LOAD SENSING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
2-11 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2-12 LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY) . . . . . . . . . . . . . . . . . . 2-54
2-13 ROTARY COUPLING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
2-14 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
2-15 LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . 2-62
2-16 HOODS INSTALLATION (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
2-17 HOODS INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
2-18 ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-19 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . 2-80
2-20 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . 2-84
2-21 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) . . . . . . . . . . . 2-88
2-22 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ
ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-23 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES . . . . . . . . . . . . 2-100
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . 3-2
3-2 MAIN BOOM INSTALLATION - 800S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 MAIN BOOM INSTALLATION - 860SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-5 ROTATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-6 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . 3-22
3-7 BOOM CABLE CLAMPS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM) . . . . . 4-8
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . 4-24
3121270 800S 860SJ i

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
4-7 PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . .4-26
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5-2 LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5-3 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5-4 PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
5-5 STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300140000 TO
SN 0300142666) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
5-6 STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 03000142666 TO
SN 0300182743 ONLY & CHINA BUILT MACHINES SN B300000100 TO
PRESENT ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
5-7 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6-2 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
6-3 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
6-4 MANUAL DESCENT HYDRAULIC DIAGRAM ( . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL)6-12
6-5 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
8-2 DECAL INSTALLATION (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
8-3 DECAL INSTALLATION (AUSTRALIAN & CE SPEC) . . . . . . . . . . . . . . . . . . . . . . . . .8-12
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

10-1 SPECIAL OPTIONS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 800S 860SJ 3121270

SECTION 1
FRAME
3121270 800S 860SJ 1-1

SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE
101
103
106 111 113

6
110
7
106 101
118 6 103
17 113
201 107
11 203
1 114 212
5 109
104 209
102
205
202
107
209
213 218 201
1 203
4 212
9
112 117
14 115 116
12 8 16 105 205
15 219 13 101
2
216 1
10 206 218
220 201
201 204
203
207
212 211
201
203 208
212
19
210 119
206 401 307
220
407
217 404
215 403
214 402
207 405
211 316 406
201 301 410
215 411
204 304
412
408 409
309
1-2 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

ITEM # PART NUMBER QTY. DESCRIPTION REV.
0258286 Ref FIXED AXLE INSTALLATION C
1 0100011 AR Compound, Locking

2 0681608 4 Bolt 3/8in-16NC x 1in (Grade 8)
3 Not Used
4 0641820 2 Bolt 1/2in-13NC x 2-1/2in
5 0642212 1 Bolt 3/4in-10NC x 1-1/2in
6 0962102 2 Bushing, Garmax
7 3422703 1 Pin, Axle Pivot
8 3538047 2 Shim, Wear
9 3539877 2 Plate, Stop
10 3539878 2 Plate, Stop
11 3841287 1 Keeper, Pin
12 4070878 AR Shim 1/16in
13 4070879 AR Shim 1/8in
14 4070944 AR Shim 1/16in
15 4070945 AR Shim 1/4in
16 4711600 4 Flatwasher 3/8in Thin
17 4740472 1 Washer, Special
18 Not Used
19 4845658 1 Axle Weldment
0274571 Ref OSCILLATING AXLE INSTALLATION C

103 0641608 4 Bolt 3/8in-16NC x1in
104 0642212 1 Bolt 3/4in-10NC x 1-1/2in
105 0681608 4 Bolt 3/8in-16NC x1in (Grade 8)
107 1683078 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
108 Not Used
109 3422702 2 Pin
110 3422703 1 Pin, Main Pivot
111 3422755 2 Pin
112 3538047 2 Shim, Axle Wear
113 3841143 4 Shaft, Keeper 3/8in Dia x 3in
3121270 800S 860SJ 1-3

SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (CONTINUED)
0272003 Ref STEERING INSTALLATIONS (2WS) E
Ref Note: Before ordering king pin kit, verify that machines is
equipped with the original components (king pin with 4 bolt
holes) or service kit components (king pin with 8 bolt holes).
- If the king pin hole in the axle measurement exceeds 2.252in
OD or is elongated, use King Pin Kit p/n 1001137261.

202 0362726 1 Tie-Rod
203 0641608 6 Bolt 3/8in-16NC x 1in
204 0641810 16 Bolt 1/2in-13NC x 1-1/4in
205 0962152 2 Bearing
206 4 Bearing Options:
0962448 Bearing, Garmax - Composite (USA Built Machines
SN 0300140000 to SN 0300150055 Only & China Built
Machines SN B300000100 to SN B300000282 Only)
1001112651 Bearing, Bronze Limited - Aluminum/Bronze (USA Built
Machines SN 0300150055 to SN 0300182743 Only & China
Built Machines SN B300000282 to Present Only)
207 2 Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
1683740 USA Built Machines SN 0300140000 to SN 0300142666 Only
1001097243 USA Built Machines SN 0300142666 to SN 0300182743 Only &
China Built Machines SN B300000100 to Present Only
208 3422701 2 Pin, Steer, Spindle Attach
209 3422702 2 Pin, Tie-Rod
210 3422754 2 Pin, Attach
211 3422849 4 Kingpin
212 3841143 6 Shaft, Keeper 3/8in x 3in
213 4130389 1 Spindle Weldment (RH)
214 4130390 1 Spindle Weldment (LH)
216 4740256 AR Thrustwasher
218 4740473 2 Thrustwasher
220 3020029 AR Grease, Bearing
0273378 Ref HUB INSTALLATION (2WD ONLY) E

302 to 303 Not Used
305 to 306 Not Used
307 2780229 2 Hub Assembly (See Items 401-412 for Breakdown)
308 Not Used
309 3300007 20 Lugnut
310 to 315 Not Used
316 4892000 16 Flatwasher 5/8in Hardened
1-4 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (CONTINUED)
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
401 7017052 2 Spindle (1 per Assembly)

402 7017053 2 Housing (1 per Assembly)
403 7010404 2 Cup, Bearing - Inner (1 per Assembly)
404 7010405 2 Cone, Bearing - Inner (1 per Assembly)
405 7017056 2 Cup, Bearing - Outer (1 per Assembly)
406 7017055 2 Cone, Bearing - Outer (1 per Assembly)
407 7010406 2 Seal, Lip (1 per Assembly)
408 7000265 20 Stud (10 per Assembly)
409 7017054 2 Dust Cap (1 per Assembly)
410 7017051 2 Washer, Special (1 per Assembly)
411 7017057 2 Washer, Tanged (1 per Assembly)
412 7017058 2 Nut, Bearing (1 per Assembly)
3121270 800S 860SJ 1-5

SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
101
103
111 113
106
110
101
106 103
118 113
201 107
114 204
102 218
104 212 109
205
201 220 202

107
204 212
211 225
218 201
204
218
101 205
209 116 112 117 105
115
223
207 206 225
201 231
203 218 204 201
217 227
201 216
207 204 218
215 213
218 222
208 210
221
230 119 307

206 401
229 201 231
226 228 407
222 201 224 404
204 403
218 402
219
214 405
213 315 406
201 301 410
209 227 304 411
412
408 409
221
309
221
1-6 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

0274572 Ref OSCILLATING AXLE INSTALLATION C

103 0641608 4 Bolt 3/8in-16NC x1in
104 0642212 1 Bolt 3/4in-10NC x 1-1/2in
105 0681608 4 Bolt 3/8in-16NC x1in (Grade 8)
107 1683078 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
108 Not Used
109 3422702 2 Pin
110 3422703 1 Pin, Main Pivot
111 3422755 2 Pin
0271352 Ref STEERING INSTALLATION H

Ref Note: Before ordering king pin kit, verify that machines is
equipped with the original components (king pin with 4 bolt
holes) or service kit components (king pin with 8 bolt holes).
- If the king pin hole in the axle measurement exceeds 2.252in
OD or is elongated, use King Pin Kit p/n 1001137261.

202 0362726 1 Tie-Rod
203 0641508 1 Bolt 5/16in- 18NC x 1in
204 0641608 7 Bolt 3/8in-16NC x 1in
205 0962152 2 Bearing, Garmax
206 4 Bearing Options:
0962448 Bearing, Garmax - Composite (USA Built Machines
1001112651 Bearing, Bronze Limited - Aluminum/Bronze (USA Built
Machines SN 0300150055to SN 0300182743 Only & China
Built Machines SN B300000282 to Present Only)
209 2 Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
210 3422567 1 Pin, Steer Spindle Attach (RH)
211 3422701 1 Pin, Steer Spindle Attach (LH)
3121270 800S 860SJ 1-7

SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED)
212 3422702 2 Pin, Tie-Rod
213 3422972 4 Kingpin
214 3422754 2 Pin, Attach
215 3422813 1 Pin
216 3422848 1 Pin, Hitch
217 2573001 1 Link, Connecting
218 3841143 8 Shaft, Keeper 3/8in x 3in
219 4130390 1 Spindle Weldment (LH)
220 4130388 1 Spindle Weldment (RH)
226 4846935 1 Bar, Pivot
227 0641810 16 Bolt 1/2in-13NC x 1-1/4in
228 0741609 4 Screw 3/8in-16NC x 1-1/4in
229 3340966 2 Pad, Stop
230 4071059 4 Shim
231 3020029 AR Grease, Bearing
0273378 Ref HUB INSTALLATION (2WD ONLY) E

302 to 303 Not Used
305 to 306 Not Used
307 2780229 2 Hub Assembly (See Items 401-412 for Breakdown)
308 Not Used
309 3300007 20 Lugnut
310 to 314 Not Used
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
401 7017052 2 Spindle (1 per Assembly)

402 7017053 2 Housing (1 per Assembly)
403 7010404 2 Cup, Bearing - Inner (1 per Assembly)
404 7010405 2 Cone, Bearing - Inner (1 per Assembly)
405 7017056 2 Cup, Bearing - Outer (1 per Assembly)
406 7017055 2 Cone, Bearing - Outer (1 per Assembly)
407 7010406 2 Seal, Lip (1 per Assembly)
408 7000265 20 Stud (10 per Assembly)
409 7017054 2 Dust Cap (1 per Assembly)
410 7017051 2 Washer, Special (1 per Assembly)
411 7017057 2 Washer, Tanged (1 per Assembly)
412 7017058 2 Nut, Bearing (1 per Assembly)
1-8 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED)
3121270 800S 860SJ 1-9

SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
1
3
8 13
1
4
14
6
102
101
9 105
103 DETAIL OF
106
107 VALVE STEM
104
1-10 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

Ref WHEEL DRIVE INSTALLATION
0273378 Ref 2WD E
0273704 Ref 4WD D
Ref Note: 2WD Qty Shown. For 4WD, Double Qty Shown.

2 Not Used
3 3311801 4 Nut 1/2in-13 NC
5 2300016 AR Fluid, Hydraulic (Not Shown)
6 2780272 2 Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
7 3020008 AR Lubricant (Not Shown)
8 2 Drive Motor Assembly Options (See DRIVE MOTOR
ASSEMBLY for Breakdown):
3160347 2 2WD Rear
3160348 4 4WD Front & Rear
9 3300007 20 Nut, Wheel
10 to 12 Not Used
13 4891800 4 Flatwasher, 1/2in Hardened
Ref TIRE AND WHEEL INSTALLATIONS

0270885 Ref 15-625 NHS Pneumatic (Available on All Specs Except C
Australian & CE Specs)
0272322 Ref 15-625 NHS Pneumatic W/Sealant (Available on ANSI Specs C
Only)
0270886 Ref 15-625 NHS Foam-Filled (Available on All Specs) C
0270888 Ref 18-625 NHS Foam-Filled (Available on All Specs) C
0271083 2 15-625 NHS Pneumatic Left Side

0271084 2 15-625 NHS Pneumatic Right Side
0272334 2 15-625 NHS Pneumatic W/Sealant Left Side
0272333 2 15-625 NHS Pneumatic W/Sealant Right Side
0271085 2 15-625 NHS Foam-Filled Left Side
0271086 2 15-625 NHS Foam-Filled Right Side
0271090 2 18-625 NHS Foam-Filled Left Side
0271091 2 18-625 NHS Foam-Filled Right Side
Ref Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
101 1702701 1 Decal - 95 PSI/6.5 Bar (15-625 Tires) (Pneumatic Only)
102 1 Tire Options:
4520252 15-625 Tire
4520253 18-625 Tire
103 4640113 1 Valve, Air
3121270 800S 860SJ 1-11

SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

104 1 Rim, Wheel Options:
4860224 13 x 24.5 Rim (Use with 15-625 Tires)
4860225 15 x 24.5 Rim (Use with 18-625 Tires)
105 1705364 AR Decal - Tire Sealant (W/Sealant Only)
106 1300019 AR Chemical, Tire Sealant (Green) (W/Sealant Only)
107 1120552 AR Cap, Valve Stem (Green) (W/Sealant Only)
1-12 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

3121270 800S 860SJ 1-13

SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY
9
6C 21 111
10 110
6D
17 7
6E 112
6F 8
6H 7
6
6B 121 102
11
6G
6A
122
123
2 119
20 20
104
5
1
1H 103
4
1E
106
5
1F 103
15 1
106 26
16 1G
1J
15 101
3G
1J
3 3E 1N 116
3A
115
1D
3B
13 3C 109
1C
3D
12 3C 118
1B 117
15 3F
1A 107
16 120
3B
15
108
114
19
113
105
200A
200B 27
201A 28
201B 31
201C 29
201D
1-14 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

2780272 Ref DRIVE HUB/BRAKE ASSEMBLY B
2780227 Ref Hub Assembly B

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components.)
1A 7010464 1 Spindle
1B 7000236 1 Seal
1C 7000273 1 Cone, Bearing
1D 7000272 1 Cup, Bearing
1E 7000275 1 Cone, Bearing
1F 7000274 1 Cup, Bearing
1G 7017033 1 Housing
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
1K Not Used
1L Not Used
1M Not Used
1N 7000265 10 Stud, Wheel
2 7024782 1 Gear, Ring
3 See Note 1 Carrier Assembly (Note: Not Available - Purchase Individual
Components.)
3A 7024147 1 Carrier
3B 7001901 6 Thrustwasher, Tanged
3C 7001902 96 Bearing, Needle
3D 7001903 3 Spacer, Thrust
3E 7024146 3 Shaft, Planet
3F 7024148 3 Gear, Cluster
3G 7001906 3 Rollpin
4 7024151 1 Gear, Internal
5 7000224 1 O-Ring
6 See Note 1 Cover Assembly (Note: Not Available - Purchase Individual
Components.)
6A 7024155 1 Cover
6B 7024783 1 Cap
6C 7000220 4 Bolt 1/4in-20NC x 3/4in
6D 7000231 1 Cap, Disengage
6E 7000235 1 Rod, Disengage
6F 7000213 1 O-Ring
6G 7000238 1 O-Ring
6H 7017048 1 Plug, Pipe
8 7000283 1 O-Ring
9 7000284 1 Ring, Retaining
11 7024781 1 Shaft, Input
12 7024154 1 Spacer, Input
13 7024149 1 Gear, Sun
14 Not Used
3121270 800S 860SJ 1-15

SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED)

17 7000289 12 Bolt 3/8in-16NC x 2-1/2in (Grade 8)
18 Not Used
19 7000290 1 Coupling
20 7017047 2 Pin, Dowel
22 to 25 Not Used
26 7024182 1 Brake Assembly (Includes Items 101-123)
27 7024763 2 O-Ring
28 7024717 2 Stud 1/2in-13NC x 4-5/8in
29 7024718 2 Nut 1/2in-13NC
30 Not Used
31 7000731 1 Gasket
7024182 Ref BRAKE ASSEMBLY
101 7024189 1 Shaft

102 See Note 1 Housing (Note: Not Available - Purchase Complete Assy.)
103 Use 7024193 2 Plate, Friction
104 Use 7024193 1 Plate, Pressure
105 7000731 1 Gasket
106 Use 7024193 2 Plate, Outer
107 See Note 1 Gasket (Note: Use Items 200B, 201C or 201D)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 Use 7024197 1 Bearing, Ball
111 Use 7024197 1 Ring, Retaining
112 Use 7024197 1 Seal, Shaft
113 See Note 6 Capscrew (Note: Not Available for Purchase.)
114 See Note 6 Lockwasher (Note: Not Available for Purchase.)
115 Use 7024194 1 O-Ring
116 Use 7024194 1 Ring, Back-up
117 Use 7024194 1 O-Ring
119 7024190 2 Pin, Dowel
120 See Note 1 Plug (Note: Not Available for Purchase.)
122 Use 7024196 10 Spring Kit (Natural)
123 Use 7024196 2 Spring Kit (Blue)
Ref KIT OPTIONS:
200 AR Seal Kit Options:

200A 7017068 1 Seal Kit - Hub (Includes Items 1B,1I, 5, 6F, 6G, 15 & 16)
200B 7024194 1 Seal Kit - 7024182 Brake (Includes Items 105, 107 & 215-218)
1-16 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED)

201 AR Repair Kit Options:
201A Use 7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural Colored
Springs) (was p/n 7024195)
Note: Spring Kit no Longer Available, Purchase Kit p/n
7024196.
7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural & 2 Blue Col-
201B
ored Springs)
201C 7024193 Friction Disc Kit - 7024182 Brake (Includes Items 103, 104, 106
1
& 107)
201D 7024197 1 Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)
3121270 800S 860SJ 1-17

SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)
27
28 29
25
24 26 39 37
36
5
35
23 2 6
21
8
20 5
22
14
17
15
16
7A
13
10
9 12
11
4
7
1
31 31
32 1
32
33
34
18 30
38
19
3
100
40
41
3
1-18 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)

Ref DRIVE MOTOR ASSEMBLIES:
3160347 Ref 2WD B
3160348 Ref 4WD B
1 7022302 2 Bearing, Journal

2 7007446 1 Pin
4 1 Swashplate Options:
70000794 2WD
7022305 4WD
5 See Note 2 Pin (Note: Not Available for Purchase.)
6 Use 7022328 1 Gasket
7 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7027740 2WD
7023907 4WD
7A See Note 1 Block, Cylinder (Note: Not Available - Purchase
Complete Cylinder Block Kit.)
8 1 Plate, Valve Options:
7024862 2WD
7023908 4WD
9 1 Guide, Slipper Retainer Options:
See Note 2WD (Note: Not Available for Purchase.)
7021277 4WD
10 7021275 3 Pin, Slipper Hold Down
11 See Note 9 Piston Assembly (Note: Not Available - Purchase Complete
Assy.)
12 1 Retainer, Slipper Options:
See Note 2WD (Note: Not Available for Purchase.)
7022310 4WD
13 1 Retainer, Hold Down Pin Options:
Not Required 2WD
7021276 4WD
15 1 Spring Options:
7024867 2WD
7022312 4WD
16 1 Washer Options:
7022313 2WD
7024868 4WD
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
20 1 Cap, End - Axial Options:
70000795 2WD
70000797 4WD
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 Use 7022328 1 O-Ring
3121270 800S 860SJ 1-19

SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (CONTINUED)

26 Use 7022328 1 O-Ring
28 Use 7022328 2 O-Ring
29 1 Seat, Spring Options:
7027741 2WD
7022372 4WD
31 2220883 2 Plug (Items Item 32)
32 Use 7022328 2 O-Ring
33 2220886 1 Plug (Items Item 34)
34 Use 7022328 1 O-Ring
35 Use 7022328 1 O-Ring
36 Use 7022328 1 Ring, Seal
37 1 Piston, Servo Options (Includes Items 35 & 36):
7024871 2WD
7024854 4WD
38 7007437 1 Bearing
39 7022326 1 Spring
40 Use 7022328 1 Seal, Lip
41 7022371 1 Washer, Support
Ref KIT OPTIONS:
100 7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)
1-20 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (CONTINUED)

3121270 800S 860SJ 1-21

SECTION 1 FRAME
FIGURE 1-6. FRAME VALVES & SHIELDS INSTALLATIONS

VALVE ROTATED FOR CLARITY
12F 11
12C 12 12E 13
12B
13
2
12C
12A 12D
111 111B
VALVE ROTATED FOR CLARITY
OR 112
110
111C
111F
111A
112
111B 102
111E
111G 111C 111F
111D
201
202
203
205
1-22 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-6. FRAME VALVES & SHIELDS INSTALLATIONS

0273378 Ref DRIVE VALVES INSTALLATION - 2WD E
1 Not Used
2 0641542 2 Bolt 5/16in-18NC x 5-1/4in
3 to 10 Not Used
11 3311505 2 Locknut 5/16in-18NC
12 1001099870 1 Flow Divider Valve Assembly A
12A 7023933 1 Cartridge, Flow Divider
7021625 1 Seal Kit - 7023933 Cartridge
70000781 1 Lockdown Kit
12B 7022397 2 Cartridge, Check
12C 70002390 2 Cartridge, Check
12D 7024881 1 Piston, Pilot
12E 7017406 1 Plug
12F 7024844 1 Plug
7017492 1 Orifice
0273704 Ref DRIVE VALVES INSTALLATION - 4WD D
101 Not Used

102 0641560 3 Bolt 5/16in-18NC x 7-1/2in
103 to 109 Not Used
110 3311505 3 Locknut 5/16in-18NC
111 4641303 1 Flow Divider Valve Assembly
111A 7023933 1 Cartridge, Flow Divider
111B 7022397 6 Cartridge, Check
111C 7021639 2 Cartridge, Check Valves
111D 7024881 1 Piston, Pilot
111E 7023917 2 Cartridge, Flow Divider
111F 70003935 2 Orifice
111G 70003936 1 Orifice
0274267 Ref FRAME SHIELDS INSTALLATIONS A

202 0641608 6 Bolt, 3/8in - 16NC x 1in
203 3575718 1 Plate, Cover Front
204 Not Used
205 4751600 6 Flatwasher 3/8in Regular
3121270 800S 860SJ 1-23

SECTION 1 FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION
2
6
5
9
10 3
7
106
116
106
116
111
11 106 108
116
106 110
106
101 116
104 107
109
106 116
116 101 119 107
109 105
115
110 118
101 112
105 120
101
105 114 115 101
113 112 105
121
117
101
102 105
101
101 114 105
103 1
113
101
105
1-24 800S 860SJ 3121270

SECTION 1 FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION

Ref TOW BAR INSTALLATION
0271354 Ref ANSI, ANSI Export & CSA Specs E
1001166809 Ref CE Specs A
1 0250528 1 Tow Bar Assembly (See Items 101-121 for Breakdown)

2 0641504 2 Bolt 5/16in-18NC x 1/2in
3 3539662 1 Plate, Valve Mounting
4 4640261 1 Valve, Select
7 2 Decal - Crushing Options:
1704578 ANSI, ANSI Export & CSA Specs
1706960 CE Specs
8 AR Decal - Towing Instructions Options:
1705090 1 ANSI, ANSI Export & CSA Specs
Not Required 0 CE Specs
9 1 Decal/Nameplate - Steer/Tow Select Valve Options:
3250872 ANSI, ANSI Export & CSA Specs
1706957 CE Specs
10 3820001 4 Rivet (ANSI, ANSI Export & CSA Specs Only)
11 4420051 AR Tape, Safety
0270528 Ref TOW BAR ASSEMBLY A

102 0362910 1 Pintle, Draw Eye
103 0642010 4 Bolt 5/8in-11NC x 1-1/4in
104 0721004 2 Screw, Hex Machine
105 0741607 24 Screw, Countersunk 3/8in-16NC x 7/8in
106 1060584 6 Cable, Lanyard
107 3420372 2 Pin, Cotter
108 3420447 1 Pin, Towing
109 3421565 2 Pin, Snap
110 3422841 2 Pin
111 3422847 1 Pin
112 3572009 2 Plate, Slide Stop
116 3760170 8 Ring, Split
117 4568133 1 Tube, Tow Bar
118 4740036 1 Flatwasher
119 4751000 2 Flatwasher #10 Regular
120 4846295 1 Tow Bar Attach Weldment
121 4846296 1 Pintle Attach Weldment
3121270 800S 860SJ 1-25

SECTION 1 FRAME
FIGURE 1-7. TOW PACKAGE INSTALLATION (CONTINUED)

1-26 800S 860SJ 3121270

SECTION 2
TURNTABLE
3121270 800S 860SJ 2-1

SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
2 12B 151
155
154
11 OR
153
16 12A
1
16 8
4 19
152 102
19 19
1
7
13
1 101
7 19
19
19 1
7
222
221
223 201
220
225 229
224
205
213C 215
213 207
1 213A 213B
6 227 217
203 217
18 216
206 228 209 202
10
5
16
15
16
11
2-2 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
Ref VALVES INSTALLATIONS
Ref 800S ‘
0274644 Ref Machines Without Hostile Environment K
0274644 Ref Machines With Hostile Environment (USA Built Machines K
SN 0300140000 to SN 0300174927 & China Built Machines
SN B300000100 to SN B300000804)
1001155814 Ref Machines With Hostile Environment (USA Built Machines B
SN B300000804 to Present)
0274645 Ref 860SJ I
1001151209 Ref AUXILIARY PUMP INSTALLATION A

2 0140001 1 Horn
3 Not Used
4 0641408 1 Bolt 1/4in-20NC x 1in
5 0641418 2 Bolt1/4in-20NC x 2-1/4in
6 AR Bolt Options:
0641408 3 Bolt 1/4in-20NC x 1in
0641606 4 Bolt 3/8in-16NC x 3/4in
7 0641612 4 Bolt 3/8in-16NC x 1-1/2in
8 2 Bolt Options:
0641612 800S - Bolt 3/8in-16NC x 1-1/2in
0641620 860SJ - Bolt 3/8in-16NC x 2-1/2in
9 Not Used
10 AR Hydraulic Pressure Filter Assembly Options:
USA Built Machines SN 0300140000 to SN 0300141319 Only
2120209 1 Hydraulic Pressure Filter Assembly
2120210 1 Element, Filter
7020020 1 Manual Indicator
70000934 1 O-Ring Filter Bowl
USA Built Machines SN 0300141319 to SN 0300182743 Only &
1001108617 1 Hydraulic Pressure Filter Assembly
70002231 1 Element, Filter
11 3311405 3 Locknut 1/4in-20NC
12 1 Auxiliary Pump Assembly Options:
12A 3600424 Auxiliary Pump Assembly (Haldex Brand) (See Items 101 &
102 for Breakdown)
12B 1001137459 Auxiliary Pump Assembly (Bucher Hydraulics Brand) (See
Items 151 & 155 for Breakdown)
13 4641432 1 Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)
14 Not Used
15 4641317 1 Dual Select Valve Assembly C
7012944 2 Coil
7012941 2 Cartridge Less Coil
7010543 2 Seal Kit - 7012941 Valve (1 Per Cartridge)
17 Not Used
3121270 800S 860SJ 2-3

SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)

18 AR Flatwasher Options:
4711400 3 Flatwasher 1/4in Thin
4711600 4 Flatwasher 3/8in Thin
3600424 Ref AUXILIARY PUMP ASSEMBLY (HALDEX BRAND) B
101 70001056 1 Motor Kit

7011062 1 Bracket, Motor/Pump
7011016 1 Coupling
7029592 2 Setscrew
102 7029593 1 Pump Kit
7011016 1 Coupling
7011044 1 Gasket
7011048 4 Flatwasher
7011043 4 Screw
1001137459 Ref AUXILIARY PUMP ASSEMBLY (BUCHER HYDRAULICS A

BRAND)
151 70002998 1 Motor

152 70004266 1 Pump
153 70001020 4 Screw
154 70003612 2 O-Ring
155 70004267 1 O-Ring
0272750 Ref MANUAL DESCENT INSTALLATION (OPTIONAL) B
201 0641420 2 Bolt 1/4in-20NC x 2-1/2in

202 0641514 2 Bolt 5/16in-18NC x 1-3/4in
203 1702927 1 Decal - #2
204 1705589 1 Decal - Manual Descent (Not Shown - Located on Hydraulic Tank)
205 2900062 1 Kit, Valve Mounting
206 3311405 2 Locknut 1/4in-20NC
207 3311505 2 Locknut 5/16in-18NC
208 Not Used
210 to 212 Not Used
213 4640930 1 Manifold, Manual Descent Assembly
213A AR Cartridge, Needle Options:
Use 4640902 4 Cartridge, Needle (was p/n 7012954) (Original Equipment)
7012953 4 Seal, Kit - 7012954 Cartridge
4640902 4 Cartridge, Needle (Service Replacement)
213B 7012961 4 Knob
213C AR Cartridge, Pump Options:
Use 70004019 1 Cartridge, Pump (was p/n 7012694) (Original Equipment)
70004019 1 Cartridge, Pump (Service Replacement)
Use 7017496 1 Seal, Kit - 70004019 Cartridge (was p/n 2900756)
2-4 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)
214 Not Used
215 4641263 1 Valve, Metering
218 to 219 Not Used
220 1380136 2 Clip, Gripper
221 2560122 1 Handle
222 2560123 1 Handle, Grip
223 3311005 2 Locknut #10-24NC
224 3911008 2 Screw
226 1702901 1 Decal - Manual Descent (Not Shown - Located on hood)
227 1702903 1 Decal - #1
228 1702924 1 Decal - #3
229 1702925 1 Decal - #4
3121270 800S 860SJ 2-5

SECTION 2 TURNTABLE
FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY
17
13
17A 15
18
10
14
2
5
5 4
7
16
11
15
8
8
12
14
6 9
1 3
2-6 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
4641432 Ref MAIN CONTROL VALVE ASSEMBLY A
1 7023918 1 Cartridge, Check Valve

Use 7012967 1 Seal Kit - 7012975 Cartridge (was p/n 7012540)
4 7023986 1 Cartridge, Flow Regulator (Steer)
5 Use 10837580 2 Cartridge, Load Sensing (Steer & Swing) (was p/n 7010542)
6 7023987 1 Cartridge, Pilot
7 7023921 1 Cartridge, Proportional Flow (Tele)
8 7017422 2 Cartridge, Relief Valve (Steer & Swing)
9 7017489 1 Cartridge, Relief Valve (Tele Out Relief)
10 7023922 1 Cartridge, Solenoid (Swing)
11 7023923 1 Cartridge, Solenoid (Main Dump)
12 7021612 1 Cartridge, Solenoid (Lift Up Dump)
Use 7010543 1 Seal Kit - 7021612 Cartridge (was p/n 7012907)
13 7023925 1 Cartridge, Solenoid (Steer Direction)
14 7012944 3 Coil
15 7012943 3 Coil
16 7017451 1 Coil
17 70000579 1 Control Valve Assembly (Tele Direction)
70000583 1 Seal Kit
17A 70000582 1 Coil
70000580 1 Nut, Coil
3121270 800S 860SJ 2-7

SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION
203
204 202
201
FRAME REF.
102
101
103
4 305
7 1
2 105
1
3
6
5 105
301
101
302 104
303
2-8 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION
Ref TURNTABLE WELDMENT
4620130 800S
4620131 860SJ
1001094899 Ref SWING DRIVE INSTALLATION B

3 3312002 1 Nut, Jam 3/4in-10NC
4 3900293 1 Bolt, Shoulder
5 3952020 2 Setscrew 5/8in-11NC x 2-1/2in
6 4071009 1 Shim
8 1001101060 1 Swing Motor/Swing Hub Assembly (See SWING MOTOR/SWING
HUB ASSEMBLY for Breakdown)
0271002 Ref SWING BEARING INSTALLATION E

102 0440244 1 Bearing, Turntable
103 0682023 24 Bolt 5/8in - 11NC x 2-7/8in (Grade 8)
104 0682032 24 Bolt 5/8in - 11NC x 4in (Grade 8)
0259147 Ref TURNTABLE LOCK INSTALLATION B
201 4844958 1 Pin

202 3421565 1 Pin, Snap
203 3760170 2 Ring, Quick Release
204 1260017 9in/23cm Chain
0271496 Ref REMOTE BEARING LUBE INSTALLATION B
301 2160001 1 Fitting, Grease

302 2180344 1 Fitting, Bulkhead
303 2220063 1 Fitting, Elbow
304 Not Used
305 2751032 1 Hose, Grease
3121270 800S 860SJ 2-9

SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

20
12
2 24
25
1I
1H
5A
1E
4
13
1G
3G 11
3E
1
3B
3F 3
3A
1J
3C
1C 3D 11
3C 44
3B
1B
8
1A
2-10 800S 860SJ 3121270

SECTION 2 TURNTABLE
101
26
102
8L 104
105 103
106
8A
104
107
8E
200A 104
200B 8D
200C
201 8F 108
8H
104
8K 109
8J 110
31
104
8K
112
8J
113
29
115
8K
114
28 118
116
8J 125
117 29
32
8K 23
28
8J 22
21
30 119
8K 120
35
3121270 800S 860SJ 2-11

SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

1001101060 Ref SWING MOTOR/HUB ASSEMBLY A
1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase

Individual Components.)
1A 7010492 1 Shaft, Output
1B 7000228 1 Seal, Lip
1C 7000255 1 Bearing Kit (Includes Cup & Cone)
1D Not Used
1E 7000257 1 Bearing Kit (Includes Cup & Cone)
1F Not Used
1G 7024762 1 Housing
1H 7007633 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7000246 1 Gear, Internal
3 80424002 1 Carrier Assembly
3A 7001931 1 Carrier
3B 7001985 6 Washer, Tanged
3C 7001909 84 Bearing, Needle
3D 7000263 3 Thrustwasher
3E 7001911 3 Shaft, Planet
3F 7001912 3 Gear, Cluster
3G 7010474 3 Rollpin
4 7000248 1 Gear, Ring
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 Use 1001101060 1 Housing, Brake (Note: Not Available - Purchase Complete
Assy.)
7 Not Used
8 70002065 1 Gear, Sun
8A 70000782 1 Piston
8B to 8C Not Used
8D 70002070 1 O-Ring
8E 70002071 1 Ring, Back-up
8F 70002073 1 O-Ring
8G Not Used
8H 70002072 1 Ring, Back-up
8I Not Used
8J 70002067 4 Disc, Rotor
8K 70002068 5 Disc, Stator
8L 70002066 14 Spring
9 to 10 Not Used
13 7017080 4 Pin, Dowel
14 to 19 Not Used
20 7017072 1 Plug, Pipe
22 See Note 4 Lockwasher (Note: Not Available for Purchase.)
2-12 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)
23 7017023 2 Plug, Pipe
24 See Note 1 Plate, ID (Note: Not Available for Purchase.)
25 7000281 2 Screw, Drive
26 7024763 1 O-Ring
27 Not Used
28 See Note 2 Lug, Lifting (Note: Not Available for Purchase.)
30 7017085 2 Elbow
31 70002075 1 Motor Assembly (See Items 101-125 for Breakdown)
32 7024784 1 Valve Assembly - Complete (No Serviceable Parts)
33 to 34 Not Used
35 70002074 1 Tube
36 to 43 Not Used
44 7017028 1 Ring, Internal Retaining
70002075 Ref MOTOR ASSEMBLY
101 7024454 5 Bolt

102 7004035 1 Cover, End
103 7023318 1 Seal, Commutator
104 7004036 5 Seal, Ring
105 7024453 1 Commutator and Ring Assembly
106 Use 7024453 1 Ring
107 7024379 1 Manifold
108 7024455 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024456 1 Link, Drive
111 Not Used
112 7024458 1 Shaft, Coupling
113 7024381 1 Bearing, Inner
115 7004044 1 Bearing, Thrust
116 7004049 1 Seal, Inner
117 7004045 1 Washer, Back-up
118 7024457 1 Housing
119 7024390 1 Bearing, Outer
120 7004047 1 Seal
121 to 124 Not Used
125 80424043 1 Washer, Back-up
Ref KIT OPTIONS:
200 1 Seal Kit Options:

200A 7024100 Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
200B 70002086 Swing Brake (Includes Items 8D, 8E, 8F, 8H & 26)
200C 7024396 Swing Motor (Includes Items 103, 104, 116, 117, 120 & 125)
201 70002085 1 Disc Kit - Swing Brake (Includes Items 8J & 8K)
3121270 800S 860SJ 2-13

2-14
42 40 60 60
62 51 54 9
40 210 70 36
60 211 28
62 77
13
26
210 29 34 4 39
60 48A
7 64
70 425 56
3 26
55A
69 52 32 76 321
33 412 322 327 55
301 118
69
210 48 304 415 16
3 317 418 45 3 108
SECTION 2 TURNTABLE
17 334 21
31 301
401 305 3
48B 2 402 314 22 38
70 410 318
35 301 65
403
12
411 304
317 37
75 301 62
70 309 42 5
800S 860SJ
59
301 313 44 38
304 316 326
301
308 317 303 324 325 323 47
331 316 338 310 332
302 409 10
316 44 328
312 57 62
68 304 41 3
317 30 20
301 62
307
316 3
324 413 207 19
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION
65 405 66
21
301 18
37 301 311 209
12 306 319 1
59 74
62 316 208
16 79 324 62
42 3 46
315 20 16
316 12
320 37 203
335 59 62 201 201
336 330 42 203
337 407 44 213
3121270
72 40
3121270
78
60
73 6 8
61
101 25
71 105 49
15
63 49
3 43
14 11
42 58 24 101
62 27 104
119
53 56
121
117
106
14
42
62 50
53
24
800S 860SJ
67 3
23
205
212
206 202
116
107
102 115
113
215A
BATTERY
215D SUPPLY 115
+ - 107
STARTER 107 102
AUX PWR GLOW PLUG 404 112
RELAY RELAY
102
AUX POWER MTG BOLT FOR 110
GLOW PLUG RELAY 215B 107
PUMP 215C
ENGINE TRAY ENGINE MOUNTING BOLT
KEEPER PIN 215B 120
BOLT
ITEM 215 - BATTERY CABLE KIT 101
SECTION 2 TURNTABLE
INCLUDES ITEMS 215A THRU 215D 103 TANK REF.
2-15
SECTION 2 TURNTABLE
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION

1001109065 Ref CATERPILLAR TIER IVi ENGINE ASSEMBLY D
1 0080181 1 Adaptor, Pump Mounting Plate

2 0080243 1 Adaptor, Fan Spacer
4 0340041 2 Band, Mounting
5 0340046 2 Band, Muffler
6 0400075 1 Battery
7 0641406 4 Bolt 1/4in-20NC x 3/4in
8 0641407 4 Bolt 1/4in-20NC x 7/8in
9 0701414 4 Bolt 1/4in-20NC x 3/4in
10 0641507 4 Bolt 5/16in-18NC x 7/8in
11 0641606 2 Bolt 3/8in-16NC x 3/4in
12 0641608 8 Bolt 3/8in-16NC x 1in
13 0641609 4 Bolt 3/8in-16NC x 1-1/8in
14 0641610 4 Bolt 3/8in-16NC x 1-1/4in
15 0641808 1 Bolt 1/2in-13NC x 1in
16 0641820 4 Bolt 1/2in-13NC x 2-1/2in
17 0700808 4 Bolt M8 x 16mm
18 0701010 8 Bolt M10 x 20mm
19 0701012 4 Bolt M10 x 25mm
20 0701015 8 Bolt M10 x 35mm
21 0711214 5 Bolt M12 x 30mm
22 0771212 3 Bolt M12 x 25mm
23 0940070 1 Bumper, Rubber
24 0961986 2 Bearing, Flange
25 1060637 1 Lanyard
26 1320016 2 Clamp, Hose
27 1320223 4 J-Clip 1/2in
28 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
29 1580011 1 Container, Coolant Overflow
30 1660239 1 Coupling, Pump
31 1703162 2 Decal - Fan Blade
32 2060025 1 Fan
33 2720058 .33ft Hose
34 2720434 1 Elbow, Rubber
35 2720509 1 Hose, Radiator (Bottom)
36 2720515 1 Seal, Air Cleaner
37 3200406 4 Mount, Engine
38 1 Muffler Options:
3220113 Spark Arresting Muffler
70001017 1 Clamp
1001107116 Catalytic Muffler
70002705 1 Clamp
70002706 1 Plug, Brass
39 3290801 4 Nut M8 x 1.25
40 3311405 12 Locknut 1/4in-20NC
41 3311505 4 Locknut 5/16in-18NC
2-16 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
42 3311605 AR Locknut 3/8in-16NC
43 3311801 1 Nut 1/2in-13NC
44 3311805 4 Locknut 1/2in-13NC
45 3574206 1 Plate, Motor Mount
46 3574207 1 Plate, Engine Mount (Rear)
47 3574208 1 Bracket, Muffler
48 3620047 1 Radiator
48A 7027412 1 Cap
48B 70004182 1 Shroud, Fan
49 3740067 3 Relay, Solenoid Assembly
50 3960468 1 Seal, Foam Gasket
51 3960469 1 Seal, Foam Gasket
52 4031911 4 Bolt Metric M8 x 35mm
53 4060805 2ft/0.7mm Flex-Trim 1/4in
54 4220191 2 Block, Spacer
55 4567073 1 Tube, Exhaust
55A 70001017 1 Clamp
56 4568721 1 Exhaust Tube Weldment
59 4740274 4 Washer, Snubbing
62 4751600 44 Flatwasher 3/8inv
64 4811900 4 Flatwasher M8
65 4812100 8 Flatwasher 12m
66 4832000 8 Lockwasher M10
67 4846790 1 Tray Engine
68 4846805 1 Mount, Engine/Generator - Left
69 8405009 2 Clamp, Hose
70 8405104 4 Clamp, Hose
71 88521205 2 Locknut, Nylon Insert 5/16in-18NC
72 91401281 1 Hold-down, Battery
73 1001093382 2 Bolt, Battery Hold-down
74 1 Valve, Oil Drain Options:
Use 4640750 USA Built Machines SN 0300140000 to SN 0300141103 Only
(was p/n 1001105833)
75 1001109595 1 Plate, Radiator Mounting
76 1001112077 1 Caterpillar Tier IVi Engine Assembly
77 1001107705 1 Hose, Radiator (Top)
78 4791400 4 Starwasher 1/4in
79 0100020 AR Sealant, Pipe (USA Built Machines SN 0300141103 to
SN 0300182743 Only & China Built Machines SN B300000100 to
Present Only)
3121270 800S 860SJ 2-17

SECTION 2 TURNTABLE

Ref CATERPILLAR TIER IVi ENGINE INSTALLATIONS
1001110212 Ref Machines Without Arctic Package D
1001110213 Ref Machines With Arctic Package C

102 0100020 AR Sealant, Thread
103 0641608 2 Bolt 3/8in-16NC x 1in
104 0641610 1 Bolt 3/8in-16NC x 1-1/4in
105 0641808 1 Bolt 1/2in-13NC x 1in
106 0642010 1 Bolt 5/8in-11NC x 1-1/4in
107 1320022 7 Clamp, Hose
108 1320176 1 Clamp
109 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
110 2180348 1 Fitting, Barbed
111 2200222 1 Plug, Pipe (Not Shown - Located in Bottom of Fuel Tank)
114 2.63gl/9.96Li Anti-Freeze Options (Not Shown):
2300004 Without Arctic Package
2300041 With Arctic Package
115 2720058 30ft/9.1m Hose
116 2750532 6ft./1.8m Hose 3/8in
117 3422446 1 Pin, Pivot
118 3460544 1 Pipe, Exhaust
119 3841143 1 Keeper, Pin
122 Not Used
Ref Note: Arctic Package Items 123 - 126 Not Shown - Used on
Arctic Machines Only
123 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
124 1320223 1 Clamp
125 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
126 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
Ref CATERPILLAR TIER IVi ENGINE W/PUMPS ASSEMBLIES

1001110206 Ref Machines Without Arctic Package B
1001110205 Ref Machines With Arctic Package C

202 0641407 1 Bolt 1/4in-20NC x 7/8in
203 0641812 4 Bolt 1/2in-13NC x 1-1/2in
204 2.5gal/9.4Li Motor Oil Options (Not Shown):
3020016 Without Arctic Package - Motor Oil 15W-40
3020044 With Arctic Package - Motor Oil 0W-40
205 3311405 1 Locknut 1/4in-20NC
206 3422532 1 Pin, Hitch
2-18 800S 860SJ 3121270

SECTION 2 TURNTABLE
207 3600410 1 Piston Pump Assembly (See PUMP ASSEMBLY (SAUER-
DANFOSS) PUMP) for Breakdown)
208 3600411 1 Load Sensing Pump Assembly with Fittings
(See LOAD SENSING PUMP ASSEMBLY for Breakdown)
209 3790044 1 O-Ring
210 3960548 42in/1m Seal, Hood
211 3960549 1ft/0.3mm Seal
214 Not Used
215 1001112762 1 Battery Cable Kit B
215A 7027028 1 Cable, Battery (Red)
215B 7027029 1 Cable, Battery (Black)
215C 7027030 1 Cable (Red)
215D 7027031 1 Cable (Black)
216 0641608 2 Bolt 3/8in-16NC x 1in
217 1060626 1 Cord, 3-Way Extension (Located on Left Front of Engine)
218 1320223 2 Clamp
219 1702941 1 Decal - Battery Heater (Located on Battery Heater)
220 1702942 1 Decal - Engine Block Heater (Located on Right Side of Engine)
221 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
222 2580024 1 Heater, Battery (Located on Battery)
223 2580055 1 Heater, Block (Located on Left Side of Engine)
224 3311605 2 Locknut 3/8in-16NC
225 3980007 1 Seat, Battery (Located Under Battery)
1001112077 Ref CATERPILLAR TIER IVi ENGINE W/ECM ASSEMBLY E

302 0100020 AR Sealant, Thread
303 0700620 1 Bolt M6 x 60mm
304 0700808 5 Bolt M8 x 16mm
305 0701010 2 Bolt M10 x 20mm
306 0760606 2 Bolt M6 x 12mm
307 0760610 2 Bolt M6 x 20mm
308 3 Bolt M6 x 25mm Options:
309 8303541 1 Screw M6 x 35mm
310 0700616 2 Bolt M6 x 40mm
311 0761210 2 Bolt M12 x 20mm
312 8406009 1 Clamp, Cable
313 1320224 1 Clamp, Cable
314 8406105 2 Clip, Tube
315 3290507 1 Locknut M5
316 4811700 12 Flatwasher M6
3121270 800S 860SJ 2-19

SECTION 2 TURNTABLE

318 4812000 2 Flatwasher M10
319 4812100 2 Flatwasher M12
321 1001097553 1 Washer, Coolant Sensor
322 1001109064 1 Caterpillar Tier IVi Engine Assembly
323 1001112057 1 Bracket
324 1001112059 5 Bumper
325 1001112067 1 Module, ECM
326 1001112068 1 Sensor, Speed
327 1001112069 1 Sensor, Temperature
328 1001112070 1 Switch, Oil Pressure
329 1001112071 1 Harness, Engine (Not Shown - See ELECTRICAL SECTION for
Breakdown)
330 1001112072 1 Bracket
331 1001112073 1 Actuator
1001112849 1 Linkage Assy
332 1001112570 1 Spacer
333 Not Used
334 1320263 1 Clamp, Cable
335 1001112075 1 Bolt
336 1001112592 1 Bearing
337 1001116595 1 Spacer
338 8406109 1 Clip, Tube
1001109064 Ref ENGINE COMPONENTS B
401 70001051 1 Valve, Crankcase Actuator Shut-Off

402 70001120 1 Pump, Water
70001742 1 Pulley, Water Pump
70002765 1 Hose, By-Pass (Not Shown)
403 See Note Head, Cylinder (Note: Not Available for Purchase.)
7026801 1 Gasket, Valve Cover
70002764 1 Gasket, Rear Head
70002762 15 Seat, Valve
70002761 17 Bolt, Head
404 7026839 1 Pump, Fuel Supply
7026830 1 Element, Fuel Filter
70002834 1 Bowl, Water Collection
70002835 1 Seal Kit - Water Separator
70002833 1 Ring, Fuel Pump Retaining
405 70002844 1 Dipstick Oil Level
70002843 1 Seal, Dipstick Tube
406 70002845 1 Pump, Oil (Not Shown)
70002846 1 O-Ring, Oil Pump (Not Shown)
407 70002849 1 Pump, Fuel Injection
70002847 1 O-Ring, Fuel Injection Pump Flange
70002848 1 Gasket, Fuel Injection Pump
70002850 1 Solenoid, Fuel Shut-Off
408 Not Used
2-20 800S 860SJ 3121270

SECTION 2 TURNTABLE
409 7026802 1 Flywheel
7026803 1 Gear, Flywheel
7026804 1 Gasket (Not Shown - Between Flywheel Housing & Engine Block)
7026805 1 Seal, Rear Main (Not Shown - Rear of Flywheel Housing)
7026807 1 Seal, Front Main (Located in Front Housing)
410 7026800 1 Cap Oil Filler (Top of Valve Cover)
411 7026806 1 Cap, Filler (Front Side of Engine)
412 7026810 1 V-Belt
413 7026811 1 Filter, Oil
7026812 1 O-Ring (Between Bolt & Oil Filter Bracket)
7026813 1 O-Ring (Between Oil Filter Bracket & Engine Block)
414 7026819 1 Engine Cooler Assembly (Not Shown)
7026816 2 O-Ring (Between Cover & Cooler)
7026817 4 O-Ring (Between Cover & Cooler)
415 7026822 1 Thermostat
7026821 1 Gasket (Between Regulator & Thermostat Housing)
7026820 1 Gasket (Between Regulator & Engine Head)
416 7026814 1 Relief Valve, Oil Pressure (Not Shown)
7026815 Gasket, Relief Valve
417 See Note 4 Injector, Fuel (Not Shown) (Note: Not Available for Purchase.)
70002763 4 Gasket, Fuel Line (Not Shown)
418 7026831 1 Alternator
419 7026832 1 Plug, Glow (Not Shown)
420 7026833 1 Starter (Not Shown - Located on other side of engine)
421 7026826 1 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)
7026827 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
70002852 4 Stud, Exhaust Manifold (Not Shown)
422 7026829 1 Gasket, Intake Manifold to Cylinder Head (Not Shown)
7026828 1 Gasket, Intake Manifold to Intake Tube (Not Shown)
423 7026808 1 Plug, Oil Pan (Not Shown)
7026809 1 Gasket, Oil Plug
424 70002851 1 Gasket Kit (Not Shown)
425 4569371 1 Tube, Intake
3121270 800S 860SJ 2-21

110
2-22
240 222
109 205
208
256 255
235
247
223
109 204 213
256 226
237 206
402
243 227
401 228
225 249 420 219
109 260
405 245 236 114
223 120
SECTION 2 TURNTABLE
201 430 116

33 212 32
226
227 423
209 31 424
303 115
800S 860SJ
256 409 116 101
256 411 353 101 119
237 265 118
302 112
352 101
262 117
412 304 303
353
209
201 259 259 201
215 211 215 101
FIGURE 2-6. DEUTZ ENGINE INSTALLATION
211 103
201 301 106
232 256 232 215 351 242 107
209
259 108
256 233 238
237
241
237 224
239 256
254
256 256 254 256 238 209 254
237
209 237 238 210
112 101
103
3121270
1 417 414
22 421
4 105 218
3121270
416 404
263 415
29 28 406
23 111
27 201 104
3 216 102 266
419 407
246 402
256
209
237 20 250
248
217 1 251 267
5 258
244 235 230
248
205 201
25 221
7 21 403
1 207
6 8 1 252
6
800S 860SJ
24
256 19
209 16
237 248 217 VENT
257 17 SUPPLY
9
16
2 2
15 2 14 FUEL PUMP
12 SUPPLIED
9
9 WITH
ENGINE
RETURN
STARTER
18A 9
265
GLOW PLUGS
ON ENGINE
18D 18C + 9
GRD.
SECTION 2 TURNTABLE
GLOW AUX.PWR. START
GRD.
266 16
PLUG RELAY RELAY BATTERY
AUX PWR PUMP RELAY 18B
2-23
SECTION 2 TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION

Ref DEUTZ ENGINE INSTALLATION
Ref Tier III/Tier IVi Engines
1001099829 Ref Without Arctic Package (USA Built Machines D
SN B300000100 to SN B300000753)
1001100382 Ref With Arctic Package (USA Built Machines SN 0300170337 D
to SN 0300182743 & China Built Machines SN B300000753
to Present)
Ref Tier IVi-Flex Engines
1001137740 Ref Without Arctic Package (ANSI, CE & CSA Specs USA Built C
Machines SN 0300170337 to SN 0300182743 & China Built
Machines SN B300000753 to Present)
1001137743 Ref With Arctic Package (ANSI & CSA Specs USA Built C
1001144323 Ref Tier IVi-PRE Engines (CE Spec Only USA Built Machines B

2 0100020 AR Sealant, Pipe
3 0400075 1 Battery
4 0641412 4 Bolt 1/4in-20NC x 1-1/2in
5 0641610 1 Bolt 3/8in-16NC x 1-1/4in
6 0641808 2 Bolt 1/2in-13NC x 1in
7 0642010 1 Bolt 5/8in-11NC x 1-1/4in
9 1320022 5 Clamp, Hose
10 1320223 1 Clamp (Not Shown - Located on Turntable to clamp fuel line)
11 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
12 2180348 1 Fitting, Straight Barbed
13 2200222 1 Fitting, Plug (Not Shown - Located on Fuel Tank for Drain)
15 2221176 1 Fitting, Elbow Barbed
16 2720058 30ft/9.2m Hose
17 2750532 7ft/2.1m Hose
18 2902401 Battery Cable Kit C
18A 1001116288 1 Cable, Battery (Red)
18B 7027004 1 Cable, Battery (Black)
18C 7016824 1 Cable (Red)
18D 7016825 1 Cable (Black)
19 3311801 1 Nut 1/2in-13NC
20 3422446 1 Pin, Pivot
21 3841143 1 Pin, Keeper
26 4922737 1 Harness, Engine Grounding (Not Shown)
28 91401281 1 Hold-down, Battery
2-24 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED)
30 Not Used
31 1320176 1 Clamp
32 1001101948 1 Tube, Exhaust
33 1 Decal - Warning Explosion/Fire
1704972 ANSI Spec
1706098 Australian & CE Spec
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language
34 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
35 1702941 1 Decal - Battery Heater (Located on Battery Heater)
36 1702942 1 Decal - Engine Block Heater (Located on Right Side of
Engine)
37 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydrau-
lic Oil Tank)
38 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
39 2580024 1 Heater, Battery (Located on Battery)
40 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
41 0641608 1 Bolt 3/8in-16NC x 1in
42 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
43 1320223 2 Clamp
Ref ENGINE AND PUMP ASSEMBLIES

1001099828 Ref Without Arctic Package (USA Built Machines G
1001100381 Ref With Arctic Package (USA Built Machines SN 030014000 to F
SN 0300170337 & China Built Machines SN B300000100 to
SN B300000753)
1001137739 Ref Without Arctic Package (ANSI, CE & CSA Specs USA Built D
1001137742 Ref With Arctic Package (ANSI & CSA Specs USA Built D
1001144321 Ref Tier IVi-PRE Engines (CE Spec Only USA Built Machines C
Ref Note: See SPECIAL OPTIONS SECTION for machines not
equipped with Pump Mounting Bracket Kit, Deutz Engine with
Sauer Danfoss drive and load sensing pump combination.
3121270 800S 860SJ 2-25

SECTION 2 TURNTABLE

102 0641407 1 Bolt 1/4in-20NC x 7/8in
103 0641812 2 Bolt 1/2in-13NC x 1-1/2in
104 3311405 1 Locknut 1/4in-20NC
105 3422532 1 Pin, Hitch
106 1 Piston Pump Assembly with Fittings Options:
3600410 S/N 0300140000 to SN 0300180778 (See PUMP
ASSEMBLY (SAUER-DANFOSS) for Breakdown)
1001152522 SN 0300180778 to 0300182115 (See PUMP ASSEMBLY
(EATON) for Breakdown)
3600410 S/N 0300182116 to SN 0300182141 (See PUMP
107 3600411 1 Load Sensing Pump Assembly with Fittings (See LOAD
SENSING PUMP ASSEMBLY for Breakdown)
108 3790044 1 O-Ring
109 3960548 3.66ft/1.1m Seal, Hood
110 3960549 1ft/0.3m Seal, Hood
113 Not Used
114 1001137898 1 Bracket, Support (USA Built Machines SN 0300161434 to
SN 0300174936 & China Built Machines B300000100 to
SN B300000804)
115 1001137899 1 Plate, Mounting (USA Built Machines SN 0300161434 to
SN B300000804)
116 4891600 7 Flatwasher 3/8in Hardened (USA Built Machines
B300000100 to SN B300000804)
117 2 Bolt Options:
0641812 Bolt 1/2in-13NC x 1-1/2in (SN 0300140000 to
SN 0300161434)
0641814 Bolt 1/2in-13NC x 1-3/4in (USA Built Machines
SN 0300161434 to SN 0300174936 & China Built
Machines B300000100 to SN B300000804)
118 0711025 4 Bolt M10 x 85mm (USA Built Machines SN 0300161434 to
SN B300000804)
119 0791608 3 Bolt 3/8in-16NC x 1in (USA Built Machines SN 0300161434
to
SN B300000804)
120 3311605 3 Locknut 3/8in-16NC (USA Built Machines SN 0300161434 to
SN B300000804)
2-26 800S 860SJ 3121270

SECTION 2 TURNTABLE
Ref ENGINE AND PUMP ASSEMBLIES
1001098508 Ref Without Arctic Package (USA Built Machines I
1001099640 Ref With Arctic Package (AUSA Built Machines SN 0300170337 I
to Present)
1001137738 Ref Without Arctic Package (ANSI, CE & CSA Specs USA Built C
1001137741 Ref With Arctic Package (ANSI & CSA Specs USA Built C

202 to 203 Not Used
204 0340041 2 Band, Air Cleaner
205 0641407 10 Bolt 1/4in-20NC x 7/8in
206 0641510 2 Bolt 5/16in-18NC x 1-1/4in
207 0641606 2 Bolt 3/8in-16NC x 3/4in
208 0641609 6 Bolt 3/8in-16NC x 1-1/8in
209 0641610 16 Bolt 3/8in-16NC x 1-1/4in
210 0641818 2 Bolt 1/2in-13NC x 2-1/4in
211 0641826 2 Bolt 1/2in-13NC x 3-1/4in
212 0700808 4 Bolt M8 x 16mm
213 0641512 1 Bolt 5/16in-18NC x 1-1/2in
214 Not Used
215 0771414 10 Bolt M14 x 30mm Grade 10.9
216 0940070 1 Bumper
217 0961986 2 Bushing, Flanged
218 1060904 1 Cable, Jumper (USA Built Machines SN 0300140000 to
SN 0300140567 Only)
219 1320016 2 Clamp
220 Not Used
221 1320223 4 J-Clip
222 1340060 1 Air Cleaner Assembly Including Filter Element
7012664 1 Element, FIlter (Not Shown)
223 1703162 2 Decal - Caution Fan Blade
224 1703162 2 Plug, Hole
225 2060025 1 Fan
226 2220451 2 Fitting, Straight
227 2720398 2 Hose, Oil Cooler
228 1001091179 1 Elbow, Rubber
229 Not Used
3121270 800S 860SJ 2-27

SECTION 2 TURNTABLE

230 AR Hose, Oil Drain Options:
1001091892 6in/15cm USA Built Machines SN 0300140000 to SN 0300141456
Only
2750532 1ft/0.3m USA Built Machines SN 0300141456 to SN 0300182743
Only & China Built Machines SN B300000100 to Present
Only
231 3.75gal Oil, Motor Options (Not Shown):
232 3200362 2 Mount, Motor
233 3200406 2 Mount, Motor
234 Not Used
235 3311405 10 Locknut 1/4in-20NC
236 3311505 3 Locknut 5/16in-18NC
237 3311605 22 Locknut 3/8in-16NC
238 3311805 4 Locknut 1/2in-13NC
239 3537416 1 Plate, Engine Mounting (Front Right Side)
241 3539971 1 Plate, Engine Mounting (Front Bottom)
242 1001093943 1 Plate, Engine Mounting (Rear)
243 Use 1001150998 1 Radiator (was p/n 3620033)
244 3740067 3 Relay
245 3960407 1 Gasket, Air Intake
246 3960468 1 Seal
247 3960469 1 Seal
248 4060805 37in/1m Flex-Trim
249 1 Engine, Deutz Options:
1001094101 Tier III/Tier IVi Engines (All Specs USA Built Machines
SN B300000100 to SN B300000753)
1001094101 Tier III/Tier IVi Engines (All Specs Except ANSI, CE & CSA
Specs USA Built Machines SN 0300170337 to
SN 0300182743 & China Built Machines SN B300000753
to Present)
1001137737 Tier IVi-Flex Engines (ANSI, CE & CSA Specs USA Built
Machines SN 0300170337 to SN 0300182743 & China
Built Machines SN B300000753 to Present)
1001144319 Tier IVi-PRE Engines (CE Spec Only USA Built Machines
Machines SN B300000753 to Present
Use 4640751 USA Built Machines SN 0300140000 to SN 0300141456
Only (was p/n 1001104308)
4640751 USA Built Machines SN 0300141456 to SN 0300182743
Only
253 Not Used
254 4740274 4 Washer, Snubbing
2-28 800S 860SJ 3121270

SECTION 2 TURNTABLE
257 1001094321 1 Tray, Engine
259 4812200 10 Flatwasher M14
260 4845395 1 Adapter, Air Intake
261 Not Used
262 4846566 1 Plate, Engine Mounting (Front Left Side)
263 4923379 1 Harness, Glowplug
264 Not Used
265 1 Muffler Options:
1001099051 Spark Arresting (Standard)
1001101241 Catalytic (Optional)
Muffler Components:
1320176 Saddle Clamp Used on Spark Arresting
70001017 Band Clamp Used on Catalytic
7024560 1 Plug, Brass
266 3740080 1 Relay
267 1320022 1 Clamp (USA Built Machines SN 0300141456 to
SN 0300182743 Only & China Built Machines
SN B300000100 to Present Only)
Ref Note: Arctic Package Item 268 Not Shown - Used on
268 2580062 1 Heater, Engine Block
2902065 Ref KIT PUMP COUPLING AND MOUNTING PLATE G

(USA Built Machines SN 0300140000 to SN 0300174936 & China
Built Machines SN B300000100 to SN B300000804)
301 70000793 1 Coupling, Hayes

302 See Note 1 Plate, Pump Adapter (Note: Not Available - Purchase p/n
2902065)
303 See Note 18 Capscrew M10 (Note: Not Available - Purchase p/n 2902065)
304 See Note 12 Flatwasher M10 (Note: Not Available - Purchase p/n
2902065)
1001153282 Ref KIT PUMP COUPLING AND MOUNTING PLATE C

(USA Built Machines SN 0300174936 to SN 0300182743 & China
Built Machines SN B300000804 to Present)
351 70004183 1 Coupling, Guardian

352 Use 1001153282 1 Plate, Pump Adapter (Note: Not Available for Purchase.)
353 Use 1001153282 20 Capscrew M10 (Note: Not Available for Purchase.)
Ref ENGINE COMPONENTS

1001094101 Ref Tier IVi Engines Without Arctic Package ( USA Built Machines C
1001137737 Ref Tier IVi-Flex Engines (ANSI,CE & CSA Specs USA Built B
SN B300000753 to Present
3121270 800S 860SJ 2-29

SECTION 2 TURNTABLE

401 7026631 1 Dipstick

7020487 1 O-Ring, Dipstick
402 7020465 1 Cap, Filler
403 70001850 1 Pump, Oil Lube
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
404 7016331 1 Filter, Oil
70001848 1 Sensor at Oil Filter
70001132 1 Seal, Sensor at Oil Filter
405 4 Pump, Injector Options:
70000912 Series A Injector
70000913 Series B Injector
70000914 Series C Injector
70000915 Series D Injector
406 8320270 1 Filter, Fuel
407 70000916 1 Pump, Fuel Supply
70001435 1 Kit, Repair
70000919 1 Hand Pump
70000918 1 Seal, Hand Pump
70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
408 7020449 4 Gasket, Intake Manifold (Not Shown)
409 7020408 1 V-Belt
410 7020471 4 Gasket, Exhaust Manifold to Engine Block (Not Shown)
70001835 1 Gasket, Exhaust (Header to EGR Valve Block) (Not Shown)
70001836 1 Gasket, Exhaust (Engine Head to Header) (Not Shown)
70001837 1 Gasket, Exhaust (Exhaust Tube to Muffler) (Not Shown)
70001838 2 Gasket, Exhaust (EGR Valve Block to Exhaust Tube) (Not
Shown)
70001874 1 Plate Choke (Between 70001838 Gaskets) (Not Shown)
70001839 1 Flange, Sealing (Near Front of Header) (includes Seal & Pin)
(Not Shown)
70001841 1 Valve, EGR (Not Shown)
411 7000663 1 Alternator
70001868 1 Regulator, Voltage (Not Shown)
70001866 1 Gasket, Regulator (Not Shown)
70002234 1 Bracket, Adjusting (Not Shown)
412 7020479 1 Starter

7026608 1 Solenoid
Plug- In Connector (Not Shown) (Note: Not Available for
413 See Note 2
Purchase.)
414 7027791 1 Transmitter, Temperature
See Note 1 Ring, Sealing (Note: Not Available for Purchase.)
415 7027790 1 Sensor, Oil Pressure
416 7024565 1 Sensor, Speed
417 7027792 1 Actuator, Throttle
418 Not Used
419 7027795 1 Module, EMR2 Controller
7027796 1 Harness. EMR2 Module
420 70000345 4 Plug, Glow
2-30 800S 860SJ 3121270

SECTION 2 TURNTABLE
421 7020459 1 Thermostat
422 Not Used
423 70001870 1 Flywheel
424 7024579 1 Rim, Gear
425 to 426 Not Used
427 70001847 1 Breather Valve (Not Shown)
70001126 1 Seal, Breather Valve (Not Shown)
428 1 Gasket, Cylinder Head Options (Not Shown):
70002415 1 Notch
70002416 2 Notches
70002417 3 Notches
429 Not Used
430 70002200 8 Stud (Used to attach muffler)
431 70001872 1 Harness. Engine (Not Shown)
7027793 1 Plug, Connector
3121270 800S 860SJ 2-31

SECTION 2 TURNTABLE
FIGURE 2-7. GM ENGINE INSTALLATION

220 114 204
217 240 219
205 113 205
250
232
216
247 232 258 201
251 244
208 233 216 226
251
217 216
113 216
225 256
221
228
235 215 215
227
237 216 245
215 (NOT SHOWN)
203C 210
203 203A
248
212
254
248
223 233
230
255
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
39 FOR DETAILED ENGINE
41 BREAKDOWN.
110
222
246 234
38 229 252
3 112
4 213 207
36 239 248 111
231 101
206 104
202 248
209 233 249
210 218 257 (REAR)
233 231 211 (FRONT) 1
251 8
205 238 32
247 30 117 101
253 241 104
37 232 214
10 259 1 105
231 9 103
231 243 236 116
221 107 108
115
209
209
233 241 109
248 259 102
242 214
29
248
233 46
43
47
43
45
29
2-32 800S 860SJ 3121270

SECTION 2 TURNTABLE
RETURN ON
FUEL TANK
40 11 28
NOTE: SEE GM ENGINE TO LP FUEL
SUPPLEMENT P/N 3121245 SHUT-OFF
FOR PART NUMBER.
25
1 22
6 35
24
TO ENGINE 2
17
2
19
12
24
29
34
34
7
203B
28 NOTE: SEE GM ENGINE

35 SUPPLEMENT P/N 3121245
26 FOR PART NUMBER.
11 40 11 2
16 11 40 2
20
23
35 27
1
5
2
18
106
STARTER 106B 106A

106C
106D
AUX POWER BATTERY
PUMP AUX POWER
RELAY
ENGINE TRAY FRONT ENGINE
KEEPER PIN MTG BOLT AUX RELAY
MTG BOLT MTG BOLT 106A
106E 106A
3121270 800S 860SJ 2-33

SECTION 2 TURNTABLE
FIGURE 2-7. GM ENGINE INSTALLATION

1001114634 Ref GM 3.0L TIER III/iV ENGINE INSTALLATION C

3 0100048 AR Grease, Dielectric
4 0400075 1 Battery (Wet)
5 0641412 2 Bolt 1/4in-20NC x 1-1/2in
6 0641422 2 Bolt 1/4in-20NC x 2-3/4in
7 0641511 2 Bolt 5/16in-18NC x 1-3/8in
8 0641608 1 Bolt 3/8in-16NC x 1in
9 0641808 1 Bolt 1/2in-13NC x 1in
10 0642010 1 Bolt 5/8in-11NC x 1-1/4in
11 1320022 4 Clamp, Fuel Line
12 1320323 1 Clamp
13 1700818 2 Decal - LP Gas (Liquid) (Not Shown)
14 1701542 1 Decal, Gas (Not Shown)
15 1701543 2 Decal, LPG (Not Shown)
16 2180348 1 Fitting, Barbed
18 2200222 1 Fitting, Plug
21 2300004 2.63gal. Fluid, Anti-Freeze (Not Shown)
22 2720392 1 Hose, LP
23 1 Hose, Hi Pressure Fuel Line (6in/15cm Length) Options:
2720566 SN 0300140000 to SN 0300181850
1001156823 SN 0300181850 to SN 0300182743
24 1 Hose, Hi Pressure Fuel Line (4ft/1.2m Length) Options:
2720567 SN 0300140000 to SN 0300181850
1001156824 SN 0300181850 to SN 0300182743
25 1 Hose Options:
2720580 SN 0300140000 to SN 0300181850
1001156825 SN 0300181850 to SN 0300182743
26 3290405 1 Locknut M4 x 0.7
27 3290505 1 Locknut M5 x 0.8
28 3311405 4 Locknut 1/4in x 20NC
29 3311505 AR Locknut 5/16in-18NC
30 3422446 1 Pin
31 3790012 1 O-Ring (Not Shown - Located in Console Box)
32 3841143 1 Keeper
33 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)
39 91401281 1 Angle, Battery Hold Down
2-34 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-7. GM ENGINE INSTALLATION (CONTINUED)
40 8.5ft/2.6m Hose, Fuel Line Options:
1001091587 SN 0300140000 to SN 0300181850
1001156819 SN 0300181850 to SN 0300182743
42 Not Used
43 0641508 7 Bolt 5/16in-18NC x 1in
44 4240018 1 Strap, Cable Tie (Not Shown)
45 4740508 4 Washer
46 1001121891 1 Panel, Rubber (USA Built Machines SN 0300143288 to
Present Only)
47 1001125468 1 Bracket, Air Baffle (USA Built Machines SN 0300143288 to
Present Only)
1001114633 Ref GM ENGINE AND PUMP SUB-ASSEMBLIES D

102 0641406 1 Bolt 1/4in-20NC x 3/4in
103 0641808 1 Bolt 1/2in-13NC x 1in
104 0641812 4 Bolt 1/2in-13NC x 1-1/2in
106 2902533 1 Battery Cable Kit B
106A 7027018 1 Cable (Battery - to Ground)
106B 7027015 1 Cable (Battery + to Auxiliary Relay)
106C 7027017 1 Cable (Auxiliary Relay to Starter)
106D 7016824 1 Cable (Auxiliary Relay to Auxiliary Pump)
106E 7016825 1 Cable (Ground to Auxiliary Pump)
107 3311405 1 Locknut 1/4in-20NC
108 3311805 1 Locknut 1/2in-13NC
109 3422532 1 Pin, Hitch
110 1 Piston Pump Assembly with Fittings Options):
3600410 S/N 0300140000 to SN 0300180778 (See PUMP
3600410 S/N 0300182116 to SN 0300182141 (See PUMP
111 3600411 1 Load Sensing Pump Assembly with Fittings (See LOAD SENSING
PUMP ASSEMBLY for Breakdown)
112 3790044 1 O-Ring
113 3960548 3.66ft/1.1m Seal
114 3960549 1ft/0.3m Seal
1001114632 Ref GM ENGINE ASSEMBLY D
3121270 800S 860SJ 2-35

SECTION 2 TURNTABLE

201 0080201 1 Adapter, Elbow
203 1001114595 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)
203A 7027965 1 Filter, Oil
203B 7027972 1 Filter, Fuel
203C 70002895 1 Module, Control (ECU)
203D 70000164 4 Sparkplug (Not Shown)
204 0340041 2 Band, Mounting
205 0641406 10 Bolt 1/4in-20NC x 3/4in
206 0641606 3 Bolt 3/8in-16NC x 3/4in
207 0641608 8 Bolt 3/8in-16NC x 1in
208 0641609 4 Bolt 3/8in-16NC x 1-1/8in
209 0641610 10 Bolt 3/8in-16NC x 1-1/4in
210 0641612 4 Bolt 3/8in-16NC x 1-1/2in
211 0641828 2 Bolt 1/2in-13NC x 3-1/2in
212 0700810 4 Bolt M8 x 20mm
213 0940070 1 Bumper
214 0961986 2 Bearing, Flanged
215 1320012 3 Clamp
216 1320016 5 Clamp
217 1320022 AR Clamp
218 1320223 3 Clamp
219 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
220 1580011 1 Container, Coolant Overflow
221 1703162 2 Decal - Caution Fan
222 0100020 AR Locking Compound
223 2060025 1 Fan
224 Not Used
225 2720058 5.5in/14cm Hose
226 1001116544 1 Duct
227 2720563 1 Hose, Radiator (Top)
228 2720564 1 Hose, Radiator (Bottom)
229 AR Hose Options:
1001091892 6in/15.2cm USA Built Machines SN 0300140000 to SN 0300140809 Only
2750532 1ft/0.3m USA Built Machines SN 0300140809 to SN 0300182743 Only &
230 1001091794 1 Insulation, Muffler
231 3200362 4 Mount, Engine
232 3311405 12 Locknut 1/4in-20NC
233 3311605 26 Locknut 3/8in-16NC
234 3311805 4 Locknut 1/2in-13NC
236 3572280 1 Plate, Engine Mount
237 3620040 1 Radiator
Use 8180311 1 Cap, Radiator (was p/n 7019656)
238 3740067 1 Relay
239 3960468 1 Seal
240 3960469 1 Seal
2-36 800S 860SJ 3121270

SECTION 2 TURNTABLE
241 4060805 3ft/0.9m Flex-Trim
242 4341239 1 Tray, Engine
243 4341241 1 Mount, Engine (Front)
244 1001116545 1 Tube, Intake
245 4569394 1 Pipe, Exhaust
(was p/n 1001105872)
249 4740274 4 Flatwasher, Snubbing
254 4831900 4 Lockwasher M8
255 4920385 10ft/3m Wire, Safety
256 2180877 1 Fitting Elbow
257 0641826 2 Bolt 1/2in-13NC x 3-1/4in
258 2720271 18in/46cm Hose
259 0100062 AR Adhesive (SN 0300173554 to SN 0300182743)
3121270 800S 860SJ 2-37

2-38
920
1103 166 108
106 2002
1510 916 3000A
102 908 111 3000B
1502 165 918
3001
103 168
101
1001
1509 104 905 901
1503
906
1002 167
105 1003
142 909 114
907 168
910
918 159
911
1508 604 916
1511 919 130
1403
SECTION 2 TURNTABLE
158
805 2007 133 131
802 141 2006
150 133 132
155 2005
603 605 301
110 129 137 132
800S 860SJ
163
110 118
2001 806
1201 401
1401
1201A 134
304 1404
1203 1220 140 138
107
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS)
165 501 120

114 119 135
106 166 121 201
123 136 134 202
1104 902
1204 160
124
2003 125
111 128
115
2004 127
126
3121270
SECTION 2 TURNTABLE
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS)
3600295 Ref PUMP ASSEMBLIES B
1 to 100 Not Used

101 7007413 1 Shim Kit
102 7007414 1 Plug
103 Use 2900752 1 O-Ring
104 7021200 1 Spring, Relief Valve
105 7007417 1 Valve, Relief
106 Use 2900752 2 O-Ring (Part of Items 1103 & 1104)
107 7007419 2 Plug
108 7021201 1 Bracket, Lifting
109 Not Used
110 7007470 2 Plug
111 7007470 2 Plug
112 to 113 Not Used
114 Use 2900752 2 Gasket, Servo Cover
115 7007423 1 Nut, Special
116 to117 Not Used
118 7007425 1 Bearing, Needle
120 Use 7010116 1 Washer
121 Use 7010116 1 Spring
122 Not Used
123 Use 7010116 1 Washer
124 Use 7010116 1 Retainer
125 Use 7010116 3 Pin, Slipper Holddown
126 Use 7010116 7 Piston Assembly
127 Use 7010116 1 Retainer, Slipper
128 Use 7010116 1 Guide, Retainer
129 7007435 1 Pin, Spring
130 7021202 1 Screw, 12 Point Head
131 7007437 1 Bearing, Ball
132 7007438 2 Ring, Retainer
133 7007439 2 Ring
134 7021203 2 Pin, Spring
135 7007441 1 Handle, Pin (Part of Item 201)
136 7007442 1 Sleeve, Bearing
137 Use 2900752 1 Gasket, Front Cover
138 7021205 1 Pin (Part of Item 201)
139 Not Used
140 7007446 1 Pin
141 Use 2900752 1 O-RIng
142 Use 2900752 1 Ring, Load Temper
143 to 149 Not Used
150 7023977 1 Housing, Pump
151 to 154 Not Used
155 7007452 1 Cover, Gerotor
156 to 157 Not Used
158 7007208 1 Plug
3121270 800S 860SJ 2-39

SECTION 2 TURNTABLE
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS) (CONTINUED)

159 7007454 1 Cover, Front
160 to 162 Not Used
163 7021207 6 Screw
164 Not Used
165 7021208 2 Spring (Part of Items 1103 & 1104)
166 7021209 2 Plug, SCR (Part of Items 1103 & 1104)
167 7007494 1 Piston, Servo
168 Use 2900752 2 Bearing
169 to 200 Not Used
201 7007457 1 Swashplate Assembly (Includes Items 135 & 138)
202 7021212 2 Journal, Bearing
203 to 300 Not Used
301 Use 2900752 1 Seal, Lip
302 to 303 Not Used
304 Use 2900752 1 O-Ring
305 to 400 Not Used
401 7021213 1 Shaft, Main Pump
402 to 500 Not Used
501 7021214 1 Plate, Valve
502 to 602 Not Used
603 7007463 1 Gerotor Assembly
604 7007464 1 Pin
605 7007465 1 Key, Woodruff
606 to 801 Not Used
802 7007466 1 Adaptor, Remote Filtration
803 to 804 Not Used
805 Use 2900752 1 Seal, Filter Adapter
806 7021218 3 Screw
807 to 900 Not Used
901 7021219 1 Cover, Servo
902 7021220 1 Cover, Servo
903 to 904 Not Used
905 7007483 1 Guide, Spring
906 7007484 1 Stop, Servo
907 7007485 1 Spring
908 7021221 1 Screw
909 7007487 1 Guide, Spring
911 7021222 1 Nut
912 to 915 Not Used
916 See Note 2 Ring, Piston (Note: Use Items 3000A & 3000B)
917 Not Used
918 See Note 2 O-Ring (Note: Use Items 3000A & 3000B)
919 7021206 1 Nut
920 7021223 10 Screw
921 to 1000 Not Used
1001 7007472 1 Valve, Bypass
1003 Use 2900752 1 O-Ring
2-40 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-8. PUMP ASSEMBLY (SAUER-DANFOSS) (CONTINUED)
1004to1102 Not Used
1103 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1104 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1105to1200 Not Used
1201 7007474 1 Control, Dual Oil-Filled
7007496 1 Coil Assembly (Pilot)
7007497 1 Plug (Pump)
7007498 1 Plug (Valve Harness)
1201A 7024828 1 Gasket
1202 Not Used
1203 7007478 2 Screw
1204 7001498 2 Screw
1205to1219 Not Used
1220 Use 2900752 2 O-Ring
1221to1400 Not Used
1401 7007475 1 Plug, Orifice/Screen (.156)
1402 Not Used
1403 7021226 1 Plug, Orifice
1404 7021226 1 Plug, Orifice
1402to1501 Not Used
1502 7007453 3 Screw
1503 7021227 1 Adapter, Flange
1504to1507 Not Used
1508 7021228 1 O-Ring
1509 7021229 1 Plate, Cover
1510 7021230 2 Screw
1511 7021231 1 O-Ring
3600410 Ref PUMP AND FITTING ASSEMBLY B

2006 3600295 1 Pump Options (Includes Items 1 - 1511)
2007 2220811 1 Fitting, Reducer
Ref KIT OPTIONS:
3000 AR Seal Kit Options:

3000A 7021232 1 Seal Kit - Complete (Includes Items 103, 106, 114, 137, 141,
142, 168, 301, 304, 805, 916, 918, 1002, 1003 &1220)
3000B 7007412 1 Seal Kit - Servo Piston (Includes Items 916 and 918)
3001 7010116 1 Cylinder Block Kit (Includes Items 119-128)
3121270 800S 860SJ 2-41

SECTION 2 TURNTABLE
FIGURE 2-9. PUMP ASSEMBLY (EATON)
2-42 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-9. PUMP ASSEMBLY (EATON)
1001142522 Ref PUMP ASSEMBLY B
1 Not Used
2 Use 70004352 1 Nut
5 Not Used
6 Use 70004352 1 Washer, Seal
7 70004330 8 Capscrew
8 70004331 1 Cylinder Block Assembly
9 70004332 1 Servo Piston Assembly
10 70004333 1 Follower, Servo Piston
11 70004334 1 Cover
12 Use 70004352 2 Gasket, Cover
13 Not Used
14 Use 70004352 1 Gasket, Housing
15 Not Used
16 Use 70004352 1 Gasket, Control Housing
17 70004335 1 Cover
18 70004336 1 Camplate Assembly
19 7004907 2 Race, Thrust
20 7004908 1 Bearing, Thrust
21 70004337 1 Relief Valve Assembly
22 70004337 1 Relief Valve Assembly
23 Not Used
24 70004338 2 Capscrew
25 70004338 2 Capscrew
26 70004339 6 Capscrew
27 70004340 1 Plate, Valve
28 See Note 1 Housing (Note: Not Available for Purchase)
29 70004341 1 End Cover Assembly
30 Not Used
31 70004342 1 Shaft, Drive
32 Not Used
33 Use 70004352 1 O-Ring
34 to 36 Not Used
37 7004906 1 Washer
38 See Note 1 Plug (Note: Not Available for Purchase)
40 to 42 Not used
43 Use 70004352 1 Seal, Shaft
44 to 45 Not Used
46 70004343 1 Adapter, Charge Pump
47 Not Used
48 70004344 1 Servo Control Assembly
49 Not Used
50 70004345 1 Gerotor
51 70004346 1 Orifice
52 70004346 1 Orifice
3121270 800S 860SJ 2-43

SECTION 2 TURNTABLE
FIGURE 2-9. PUMP ASSEMBLY (EATON) (CONTINUED)

53 70004346 1 Orifice
54 Not Used
55 70004347 1 Coupler
56 Not Used
58 to 59 Not Used
60 70004348 1 Washer
61 70004349 8 Washer
62 70004350 4 Washer
63 to 72 Not Used
—————————
100 70004352 1 Seal Kit - Pump (Includes Items 3,4,6,12,14,16,33 & 43 and Valve
& Plug O-Rings & Seals)
1001152522 Ref PUMP AND FITTING ASSEMBLY B

108 1001142522 1 Pump Assembly (Includes Items 1 - 73)
2-44 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-9. PUMP ASSEMBLY (EATON) (CONTINUED)
3121270 800S 860SJ 2-45

SECTION 2 TURNTABLE
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY
2-46 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY
3600324 Ref LOAD SENSING PUMP ASSEMBLY D
1 7023947 1 Bearing, Front (Includes Cup and Cone)

2 7023948 1 Bearings, Swashplate (Includes Both Sides and Pins)
3 7023949 1 Servo Piston Assembly
4 7023950 1 Bearing, Rear (Includes Cup and Cone)
5 7023951 1 Spring, Bias
6 7023952 1 Swashplate
7 Use 7023967 1 O-Ring
8 Use 7023967 1 O-Ring
9 7023953 1 Plate, Valve
10 7023954 1 Spring, Check Valve
11 7023955 1 Poppet, Check Valve
——————————
100 7023956 1 Control Assembly
101 Not Used
102 See Note 2 Setscrew (Note: Not Available for Purchase.)
103A Use 7023967 1 O-Ring
104 to 105 Not Used
106A Use 7023967 1 O-Ring
107A Use 7023967 1 O-Ring
108 to 111 Not Used
112 See Note 1 Spool, Control (Note: Not Available for Purchase.)
113 See Note 1 Guide, Spring (Note: Not Available for Purchase.)
114 See Note 1 Spring (Note: Not Available for Purchase.)
116 Use 7023967 1 O-Ring
118 See Note 1 Plug, Adjusting (Note: Not Available for Purchase.)
119 to 131 Not Used
132 See Note 1 Spool, Control (Note: Not Available for Purchase.)
133 See Note 1 Guide, Spring (Note: Not Available for Purchase.)
136 Use 7023967 1 O-Ring
137 Not Used
138 See Note 1 Plug, PC Adjusting (Note: Not Available for Purchase.)
——————————
200 Use 7023967 3 Ring, Seal
——————————
300 7023957 4 Screw
1 ——————————
401 7023958 1 Shaft
402 7023959 1 Cap, End
403 7023960 4 Screw
3121270 800S 860SJ 2-47

SECTION 2 TURNTABLE
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY (CONTINUED)

404 7022318 1 Plug
404A Use 7023967 1 O-Ring
405 7023961 1 Pin
——————————
502 Use 7023967 1 Seal, Lip
503 7023963 1 Housing
504 7023964 1 Plug
504A 7007415 1 O-Ring
505 7023964 1 Plug
505A 7007415 1 O-Ring
——————————
601 7023965 1 Cylinder Block Assembly
602 to 640 Not Used
641 Use 7023965 1 Block, Cylinder (Note: Not Available - Purchase Complete
Cylinder Block Assy.)
642 See Note 1 Washer (Note: Not Available for Purchase.)
644 See Note 1 Retainer, Spring (Note: Not Available for Purchase.)
645 See Note 1 Ring, Retaining (Note: Not Available for Purchase.)
646 7021275 3 Pin, Slipper
647 See Note 1 Guide, Slipper (Note: Not Available for Purchase.)
648 Not Used
649 See Note 1 Retainer, Slipper (Note: Not Available for Purchase.)
650 7023966 9 Piston Assembly
3600411 Ref LOAD SENSING PUMP AND FITTING ASSEMBLY B

1005 3600324 1 Pump Options (Includes Items 1 - 650):
Ref KIT OPTIONS:
2000 7023967 1 Seal Kit - Complete (Includes Items 7,8,103A,106A,107A,

116,117,136,200,404A & 502)
2-48 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-10. LOAD SENSING PUMP ASSEMBLY (CONTINUED)
3121270 800S 860SJ 2-49

SECTION 2 TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS
1 6
2
11
12 9
3 1
4 14
16
12
1
4
17
HOSTILE
ENVIRONMENT 18
107 MACHINES
ONLY
104 107A 19
105
108 1
4
6 12
109 1
4
103
7 15
8
106
102
101
12
STANDARD
1 MACHINES
13 10 ONLY
1
2
9
11
201
3
12
1
4
2-50 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS
Ref TANKS INSTALLATION
0270881 Ref Diesel Machines F
1001125354 Ref Diesel Machines (Hostile Environment Machines) B
1001091568 Ref GM Machines A

2 0731007 5 Capscrew #10-32NF x 7/8in
3 1 Gauge, Fuel Level Options:
2420191 Standard Machines
1001109048 Hostile Environment Machines
4 3311601 AR Nut 3/8in-16NC
5 Not Used
6 1 Strap, Tank Mounting Options:
7 AR Strip, Protector Options:
4280295 30in/76cm Standard Machines
Not Required 0 Hostile Environment Machines
8 4400453 1 Hydraulic Oil Tank Assembly (See Items 101-109 for
Breakdown)
9 1 Fuel Tank Assembly Options:
4400439 Diesel Machines
1001108579 Diesel Machines (Hostile Environment Machines Only)
1001091563 GM Machines
10 4420038 AR Tape, Rubber
12 4751600 AR Flatwasher 3/8in Regular
13 0641614 4 Bolt 3/8in-16NC x 1-3/4in
Ref Note: Items 14-19 Used on Hostile Environment Machines
Only.
14 0641615 1 Bolt 3/8in-16NC x 1-7/8in
15 1001125344 1 Support, Tank
16 1001125345 1 Bracket, Tank
17 2180467 2 Fitting, Barb
18 8405009 2 Clamp, Gear
19 1001113103 1 Tube, Fuel Sight
4400453 Ref HYDRAULIC TANK ASSEMBLY E
101 7024481 1 Strainer 1-1/2inNPT

102 7024442 1 Strainer 1-1/4inNPT
103 7024441 1 Gauge, Sight
104 7024444 1 Breather/Fill Cap
105 7024443 1 Neck, Fill
7024445 1 Screen
106 7024446 1 Plug, Magnetic
107 7024374 1 Filter Assembly
107A 7024375 1 Element, Filter
108 7024439 1 Cover
3121270 800S 860SJ 2-51

SECTION 2 TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS (CONTINUED)

109 7024440 1 Gasket
Ref FUEL TANK CAP INSTALLATION
201 1 Cap Options:

7016314 Standard Non-Locking (Part of Item 3) (Used with p/n 4400439)
70001103 Standard Non-Locking (Used with p/n 1001091563)
1120487 Optional Lockable (Diesel Machines)
2-52 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-11. TANK INSTALLATIONS (CONTINUED)
3121270 800S 860SJ 2-53

SECTION 2 TURNTABLE
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)
21
12 16
11
15
19
17
18
3
13 14
10 3
4
3
5
3
6
3
1 8
7
22
1 3
20 9
2
2-54 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-12. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)
0255524 Ref LP TANK AND BRACKETS INSTALLATION 9/F
1 1320220 2 Clamp Kit - LP

1320127 2 Clamp, Toggle (1 Per Clamp)
2 2720144 2 Hose
5 2180125 1 Fitting - Elbow
6 2220261 1 Fitting, Nipple
7 2180388 1 Filter, Bulkhead
9 2220418 1 Fitting, Tee
10 2180387 2 Fitting, LP Tank
11 0641606 8 Bolt 3/8in-16NC x 3/4in
14 2220261 1 Fitting, Nipple
15 1320218 2 Clamp, Spring
16 3910808 2 Screw, Machine #8-32NC x 1/2in
18 3310805 2 Locknut #8-32NC
19 0181949 2 Support, Angle
20 2221024 2 Fitting, Ball Check
21 0362519 4 Bar, Clamp
22 1 LP Tank Options:
4400275 Aluminum
4400420 Steel
3121270 800S 860SJ 2-55

SECTION 2 TURNTABLE
FIGURE 2-13. ROTARY COUPLING INSTALLATION
126
1 109
124
123 10
125 110
117 101 108
107
118 124
102
119 126 127
121
103
113 115
120 106
105
112 114
116 115
COMPLETE
VALVE BLOCK 103
ASSEMBLY
104
122
107
200 1
2 108
3
9
8
8
5
11 8
2-56 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-13. ROTARY COUPLING INSTALLATION
1001107531 Ref ROTARY COUPLING INSTALLATION A

2 0641611 2 Bolt 3/8in-16NC x 1-3/8in
3 0641812 1 Bolt 1/2in-13NC x 1-1/2in
4 0641820 2 Bolt 1/2in-13NC x 2-1/2in
5 0903242 1 Bracket
6 Not Used
7 3271805 2 Locknut 1/2in-13NC
10 3322201 2 Locknut 3/4in x 16NF
11 1001106974 1 Coupling, Rotary (See Items 101-128 for Breakdown)
1001106974 Ref ROTARY COUPLING ASSEMBLY B
101 Use 1001106974 1 Body (Note: Not Available - Purchase Complete Assy.)
102 Use 70001248 1 Seal, Poly
103 Use 70001248 2 O-Ring/Seal
105 Use 70001248 6 Seal, Cap
106 Use 70001248 6 O-Ring
107 7026503 2 Ring, Thrust
109 80934561 2 Plug
110 See Note 1 Lug, Torque (Note: Not Available for Purchase.)
111 Not Used
112 7026197 4 Capscrew
113 Use 70001248 3 O-Ring
114 Use 70001248 1 O-Ring
115 Use 70001248 2 Bearing
116 7024404 1 Block Valve Assembly
117 7026505 1 Plug
118 7026506 1 Valve, Check
119 7026507 1 Plug
120 Use 7024404 1 Plunger, Valve (Note: Not Available for Purchase.)
121 7026509 1 Spring
122 Use 70001248 1 Seal, Oil
123 70003454 1 Bracket, Switch Mounting
124 4711000 4 Flatwasher #10 Thin
125 See Note 2 Locknut 1/4in-24NF (Note: Not Available for Purchase.)
126 See Note 4 Capscrew 1/4in-24NF (Note: Not Available for Purchase.)
127 4360517 1 Switch, Proximity
128 See Note AR Protective Netting (Not Shown) (Note: Not Available for
Purchase.)
200 70001248 Ref Seal Kit - (Includes Items 102,103,105,106,113, 114, 115 & 122)
3121270 800S 860SJ 2-57

SECTION 2 TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY
26 28 5
27 5A
2
6
39 1
38 4
14
31
32
5A
29
7 8
25
11
16
3
15 13
40 13
32 17
31 1
12
14 33
41
30
30
5
28
19
30
9
10
23
24
18
22
2-58 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY
Ref GROUND CONTROL BOX ASSEMBLIES
Ref USA Built Machines SN 0300140000 to SN 0300149140 &
China Built Machines SN B300000100 to SN B300000310
Ref 800S with Caterpillar Engine
1001110333 Ref All Specs Except Australian & CE Specs A
1001110335 Ref Australian & CE Specs Only A
Ref 860SJ with Caterpillar Engine
1001110336 Ref Australian & CE Specs Only A
Ref 800S with Deutz Engine
1001110329 Ref All Specs Except Australian & CE Specs B
1001110331 Ref Australian & CE Specs Only B
Ref 860SJ with Deutz Engine
1001110330 Ref All Specs Except Australian & CE Specs B
1001110332 Ref Australian & CE Specs Only B
1001110327 Ref 800S with GM Engine (All Specs Except Australian & CE A
Specs)
1001110328 Ref 860SJ with GM Engine (All Specs Except Australian & CE A
Specs)
Ref USA Built Machines SN 0300149140 to SN 0300182743 &
China Built Machines SN B300000310 to Present
Ref 800S with Caterpillar Engine
1001110333 Ref All Specs Except CE Specs A
1001110335 Ref CE Specs Only A
Ref 860SJ with Caterpillar Engine
1001110334 Ref All Specs Except CE Specs A
1001110336 Ref CE Specs Only A
Ref 800S with Deutz Engine
1001110329 Ref All Specs Except CE Specs B
1001110331 Ref CE Specs Only B
Ref 860SJ with Deutz Engine
1001110330 Ref All Specs Except CE Specs B
1001110332 Ref CE Specs Only B
1001110327 Ref 800S with GM Engine (All Specs Except Australian & CE A
Specs)
1001110328 Ref 860SJ with GM Engine (All Specs Except Australian & CE A
Specs)

3 0630518 2 Capscrew, Button Head
4 0630548 5 Bolt, 2-1/2in Tap
5 1001111017 1 Box, Fiberglass
5A 7020246 2 Latch
6 1001103667 1 Module, Ground Control
7 1670829 1 Bezel
8 1706712 1 Decal - Ground Control Display
9 1 Decal - Faceplate Options:
1001102601 800S
1001102602 860SJ
3121270 800S 860SJ 2-59

SECTION 2 TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY (CONTINUED)

10 2420172 1 Gauge, Hourmeter
11 2760105 1 Housing, Display Light
12 3300205 4 Nut, Retainer
13 3300408 AR Locknut, Plastic Insert
14 77143013 11 Nut 1/4in-20NC
15 3539219 1 Plate, Reinforcement
16 3740049 AR Relay Options:
3 Caterpillar Engine Machines
2 Deutz & GM Engine Machines
17 3900268 3 Screw, Flange #10 x 1/2in
18 3910804 6 Screw #8-32NC x 1/4in
19 4060906 1 Shield, Toggle Switch
20 4070987 1 Shim (.015in)
21 4360328 AR Switch, Toggle
6 800S
7 860SJ
22 1 Switch, Key Options:
4360469 All Specs Except CE Specs
4360470 CE Specs Only
Australian Specs Only
4360470 USA Built Machines SN 0300140000 to
SN 0300149140 & China Built Machines
SN B300000100 to SN B300000310
& China Built Machines SN B300000310 to Present
2860030 1 Key Replacement
23 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Mushroom
7020176 1 Block, Contact
24 4360476 1 Switch, Contact Block
25 4460426 1 Connector, Strain Relief
26 4460470 1 Nut, Terminal
27 4460471 1 Lockwasher, Terminal
28 4460488 6 Mounting Base, Terminal
32 4761400 6 Lockwasher 1/4in
33 0641506 4 Bolt 5/16in-18NC x 3/4in
34 4922594 1 Harness, Valve (Not Shown - See ELECTRICAL SECTION
for Breakdown)
35 1 Harness, Engine Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
1001110340 Deutz Engine Machines
1001110338 GM Engine Machines
36 1001110339 1 Harness, Ground Control Box (Not Shown - See
ELECTRICAL SECTION for Breakdown)
2-60 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
37 1 Ground Control Box Wiring Diagram (Not Shown - See
ELECTRICAL SECTION for Breakdown)
40 0641407 1 Bolt 1/4in-20NC x 7/8in
41 1001106736 1 Cap, Dust
3121270 800S 860SJ 2-61

SECTION 2 TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS
6
B 9
A 1
4 11
8 19 5
3
10
800S
6 19
19
9 12
9
8
2
204 203
G
204
15
11 1 202
13
16
17 21 A
6 19 18
9 20
C
8
201
860SJ
6
G E
19 F
D
9
8 C B
OR
225
228
229 226 216A
256
216
230 257
260
259
211 258
214
218
217
227
E
F
D 255
254
252 251
251 252
2-62 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS
Ref ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE
MOUNTED)
Ref LIMIT SWITCHES INSTALLATION

0271360 Ref 800S (All Specs Except Australian & CE Specs) J
1001091187 Ref 800S (Australian & CE Specs Only) D
0271362 Ref 860SJ (All Specs Except Australian & CE Specs) J
1001091188 Ref 860SJ (Australian & CE Specs Only) D

3 1001106480 AR Bar, Fiberglass (Top)
1 All Specs Except Australian & CE Specs
Not Required 0 Australian & CE Specs Only
4 0641403 4 Bolt 1/4in-20NC x 3/8in
5 1671022 1 Cover, Limit Switch
6 3310805 AR Locknut #8-32NC
7 3930816 AR Capscrew, Socket Head #8-32NC x 1in
8 3930828 AR Capscrew, Socket Head #8-32NC x 1-3/4in
9 4360578 AR Switch, Limit Options: (Note: P/N 4360578 does not include
#19 Connector - Purchase Separately)
2 Australian & CE Specs Only
10 4420060 AR Tape, Double Sided Options:
31.2ft/9.5m All Specs Except Australian & CE Specs
12.3ft/3.8m Australian & CE Specs Only
12 1001106449 1 Bar, Fiberglass (Bottom)
13 0641406 2 Bolt 1/4in-20NC x 3/4in
14 Not Used
15 1671059 1 Cover, Proximity Switch
16 4071043 1 Shim
17 4360517 1 Switch, Proximity
18 1001097942 4 Flatwasher #8
19 4460968 AR Connector, Strain Relief Options:
20 1001097939 2 Capscrew, Socket Head #8-32NC x 1-3/4in
21 1001097945 2 Locknut #8-32NC
0271999 Ref ALARM INSTALLATION 1
201 0257887 1 Alarm/Harness Assembly

0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket
202 0641410 2 Bolt 1/4in-20NC x 1-1/4in
203 3311405 2 Locknut 1/4in-20NC
3121270 800S 860SJ 2-63

SECTION 2 TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS (CONTINUED)

205 to 210 Not Used
0270805 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) C

(USA BUILT MACHINES SN 0300140000 TO SN 0300171628 &
CHINA BUILT MACHINES SN B300000100 TO
SN B300000767)
Ref Note: If machine is equipped with BLUE Strobe Light, see
SPECIAL OPTIONS SECTION SkyGuard Kit.
211 1 Adapter Options:

0630491 Adapter used with ECCO Model 6640
0080241 Adapter used with ECCO Model 6650
212 to 213 Not Used
215 4240032 1 Wire-Tie (Not Shown)
216 Use 0272507 1 Strobe Light/Guard/Harness Assembly (Includes Items 211 &
216A)
1 Bulb, Replacement
7016380 Bulb for ECCO Model 6640
70001941 Bulb for ECCO Model 6650
216A 1 Guard Options:
4060907 Guard used with ECCO Model 6640
2920215 Guard used with ECCO Model 6650
217 4460234 1 Clamp
218 0100048 AR Sealant, Silicone
219 to 224 Not Used
1001150406 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) A

(USA BUILT MACHINES SN 0300171628 TO SN 0300182743 &
CHINA BUILT MACHINES SN B300000767 TO PRESENT)
Ref Note: If machine is equipped with BLUE Strobe Light, see
SPECIAL OPTIONS SECTION SkyGuard Kit.

226 2920161 1 Strobe Light/Harness Assembly
7016319 1 Bulb
7016372 1 Lens
227 3312602 1 Nut, Jam 1in-8NC
228 3900085 2 Screw #10-32 x 1/2in
230 1001149994 1 Mount Strobe
231 to 250 Not Used
Ref LIGHTS INSTALLATIONS (OPTIONAL)

0271552 Ref Headlights and Taillights C
0272057 Ref Floodlights (Not Shown) B
251 2 Light Options:

2920110 Headlight
2920157 Floodlight (Not Shown)
2-64 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-15. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS (CONTINUED)
252 0902206 2 Bracket, Mounting
253 0642612 1 Bolt 1in-8NC x 1-1/2in
254 4220162 2 Spacer
256 2 Light Options:
2920113 Taillight
2920157 Floodlight (Not Shown)
257 3911040 4 Screw, Machine #10-24NC x 2-1/2in (0271552 Installation
Only)
258 3311005 4 Nut #10-24NC (0271552 Installation Only)
259 4751000 4 Flatwasher #10 Regular (0271552 Installation Only)
260 4740362 4 Washer, Fender (0271552 Installation Only)
261 3960461 2 Gasket (0271552 Installation Only)
262 Not Used
263 4240032 AR Tie-Strap (Not Shown)
264 4460234 AR Mount, Tie-Strap (Not Shown)
265 1 Switch Options (Not Shown - Located on Console):
4360336 1 Switch, Toggle
4360522 1 Switch, Push Button
266 3790012 1 O-Ring (Used with Toggle Switch) (Not Shown - Located on
Console)
267 3820001 11 Rivet, Pop (Not Shown)
268 1705170 1 Decal - Lights (Used with Push Button Switch) (Not Shown -
Located on Console)
3121270 800S 860SJ 2-65

SECTION 2 TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS)
NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY.

1
8
48
24
48
32
1
8 1 48
48 18
8 48 1
24 7
48 24
32 48 32 1
20
31
1 48
1 4 48 1
6 17 31
1 48 7
47 30 7 19
26 47
1 48 17
47 4 51
30 41
15
47 44
1 33 30 48
6 47 1
7
41
47 28
30 1 45
9 52
48 203
35
13 45
43 1
48 31 10
1 48 27
9 28 31
45 31 1
48 52 20
13 203
48
43 31 45 1
1 7
48 48
3 31 10 211
31
48 1 1 207
7 20 209 210
1
6
47 212
202
34
208 213
209 206
210 205
204
206
203
205
211 204
22
201
203
2-66 800S 860SJ 3121270

SECTION 2 TURNTABLE
NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY.
14
1
1 4
9 48 33
1 1
48 7 44
7 48
2 301
32
32 30
1 48 47 42
48 6
32
47 12
1 50
36 6 48
47 1 1
49 5 7
47 12
11 47
30 46 48 31
11 29 1 31
47 1 48 20
7 30 7 11 32
48 1 16 28 1 48
7 40 45 7
48 32
52
48 45 48 39 38
37 32 1
1 7
10 113
121
120 7
110
48
109 106
101 109
117
108
107
109
105
21
112
123
125 121
124
125
122 103
104
23 116 102
111 115
114
113
109
118
119
126
3121270 800S 860SJ 2-67

SECTION 2 TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS)

Ref HOODS INSTALLATIONS
0274762 Ref CATERPILLAR ENGINES E
1001100386 Ref DEUTZ ENGINES A
0275547 Ref GM ENGINES (USA Built Machines SN 0300140000 to E
SN 0300143045 Only & China Built Machines SN B300000100
to SN B300000135)

2 0182077 1 Angle, Hood Support
3 0362770 1 Bar, Panel Mounting
4 0630507 8 Bolt, Carriage 1/2in-13NC x 1-1/4in
5 0641406 4 Bolt 1/4in-20NC x 3/4in
6 0641508 9 Bolt 5/16in-18NC x 1in
7 0641608 33 Bolt 3/8in-16NC x 1in
8 0641610 3 Bolt 3/8in-16NC x 1-1/4in
9 0641616 6 Bolt 3/8in-16NC x 2in
10 0721006 6 Screw #10-24NC x 3/4in
11 0901921 3 Bracket, Hood Mounting
12 0902219 2 Bracket, Bumper
13 0902223 2 Bracket, Latch
16 0902491 1 Bracket, Latch
17 0902673 1 Bracket, Support (Front Cover)
19 0902769 1 Bracket, Bumper Support
20 0940071 4 Bumper
21 1671201 1 Cover
22 1671228 1 Hood Assembly (See Items 201-213 for Breakdown)
23 1 Hood Assembly (See Items 101-126 for Breakdown)
1671248 Caterpillar Engines
1001099138 Deutz Engines
1001117045 GM Engines
24 2540035 3 Grommet
25 Not Used
26 2600244 1 Hinge, Adapter Panel
27 2680490 1 Hood, Right Cover
28 3311005 6 Locknut #10-24NC
29 3311405 4 Locknut 1/4in-20NC
30 3311505 12 Locknut 5/16in-18NC
31 3311601 8 Nut 3/8inin-16NC
32 3311605 15 Locknut 3/8in-16NC
33 3311805 8 Locknut 1/2in-13NC
34 3380444 1 Panel, Adapter
35 3380461 1 Cover, Top (Tank Side)
36 3380575 1 Panel, Cover
37 3380580 1 Panel, Storage Box (Top)
38 3571712 1 Plate, Seal
39 3960389 3.5ft/1.1m Seal
40 3960470 1 Seal, Latch
2-68 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-16. HOODS INSTALLATION (ABS) (CONTINUED)
41 4160139 2 Spring, Gas (Tank Side)
42 4160143 1 Spring, Gas (Engine Side)
43 4740076 4 Washer, Fender
44 4740171 8 Washer, Hardened
49 0940088 1 Bumper
50 3321501 2 Nut 5/16in-24NF
51 1120601 1 Plug, Cap
52 2940188 3 Latch, Spring Clip
Ref HOOD ASSEMBLIES (ENGINE SIDE)

1671248 Ref Caterpillar Engines D
1001099138 Ref Deutz Engines B
1001117045 Ref GM Engines (USA Built Machines SN 0300140000 to A
to SN B300000135)
101 1 Insulation Options:

1001117139 GM Engine
102 2820233 1 Insulation, Rear Sound (Caterpillar/Deutz Engine Machines
Only)
103 1 Insulation, Center Sound Options:
2820234 Caterpillar/Deutz Engine Machines
Not Required GM Engine Machines
104 2820235 1 Insulation, Rear Sound (Caterpillar/Deutz Engine Machines
Only)
105 3311605 AR Locknut 3/8inx16NC
106 3900232 AR Screw, Button Head 3/8in-16NC x 1-1/4in
107 1 Shield, Heat Gasket Options:
Not Required GM Engine Machines
108 4740500 AR Washer (Special)
110 1 Exhaust Tube Weldment Options:
111 1 Hood Kit Options:
1001097966 Caterpillar Engine Machines (Includes Items 101, 102, 103,
104, 107 & 108)
1001099139 Deutz Engine Machines (Must also purchase Items 101, 102,
103, 104, 107 & 108)
1001097964 GM Engine Machines (Includes Items 108, 123, 124 & 125)
3121270 800S 860SJ 2-69

SECTION 2 TURNTABLE

Ref Note: Replacement Decals Must be Ordered Separately -
See DECAL SECTION.
112 1671230 1 Frame, Tubular
113 2940088 1 Latch
114 0721008 2 Screw, Machine #10-24NC x 1in
116 3311005 2 Locknut #10-24NC
117 0641608 6 Bolt 3/8in-16NC x 1in
118 1321384 4 Hold Down
119 0641606 4 Bolt 3/8in-16NC x 3/4in
120 2600209 1 Hinge
121 3960464 65in/1.67m Seal
122 3960462 61in/1.55m Seal
123 See Note 1 Insulation, Heat (GM Engine Only)
(Note: Use Item 101 - Cover complete inside of hood with
insulation. Fasten with Item 125 Tape.)
124 See Note 1 Insulation, Heat (GM Engine Only)
(Note: Use Item 101 - Cover complete inside of hood with
insulation. Fasten with Item 125 Tape.)
125 1001117140 AR Tape, Aluminized Polyester (GM Engine Only)
126 0100011 AR Compound, Locking (GM Engine Only)
1671228 Ref HOOD ASSEMBLY (TANK SIDE) A

Ref Note: Replacement Decals Must be Ordered Separately - See
DECAL SECTION.
201 1671231 1 Hood

202 1671232 1 Frame, Tubular
203 2940088 2 Latch
204 0721008 4 Screw, Machine #10-24NC x 1in
206 3311005 4 Locknut #10-24NC
207 2600233 1 Hinge
208 1321384 4 Hold Down
209 0641606 9 Bolt 3/8in-16NC x 3/4in
211 3960464 83in/2.11m Seal
212 3960438 55in/1.4m Seal
213 3960462 53in/1.35m Seal
0272081 Ref NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR 4

ENGINE MACHINES) (OPTIONAL)
301 2820078 1 Foam, Acoustical (Turntable Side)
2-70 800S 860SJ 3121270

SECTION 2 TURNTABLE
3121270 800S 860SJ 2-71

2-72
3 28
39 38
24 16 57
NOTE: REPLACEMENT DECALS
MUST BE PURCHASED SEPARATELY. 66
38
39
24 28
25
28
4 38
49 1
16 10
39
28 24 50
38 401
301
53
SECTION 2 TURNTABLE
64 302
38 6 303 23
23 28 38 1
1 28 19 304 38
36 28
65 38 38 38
30 15 42
33
47 23 2 9
38
38 28
800S 860SJ
23
33
18
36 5
6
1 59 22
45 8
FIGURE 2-17. HOODS INSTALLATION (STEEL)
65 38 38
40 23
106 109
110 110 103
36
105 110 106
101 108 19
108
7 60
109 23
102 38
65 38 38
110 29 61 107 14 8
111
104 23
112
3121270
NOTE: REPLACEMENT DECALS 38 23
MUST BE PURCHASED SEPARATELY. 54 28
38
3121270
3 39
24
16 44
32 4
11 17
35 1 41 1
38 23
51
10 56
39 28 28
39 48
24 38 38
26 12
1 38 52 38
65
28 30
23
46 15 38
33 28 21
1 21
37
800S 860SJ
27
28 27
38
58 63
38 13 17
9 1 1
34 20 41 43
37
24 20 6
39 31 18 36 1 209 206
203 210 210
205
55 206 210 211
208 65
40 208
201
209
39 7 38
207
10 202 62 210
14
SECTION 2 TURNTABLE
20
37 13
20 1 212 204
2-73
SECTION 2 TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (STEEL)

Ref HOODS INSTALLATIONS
1001117138 Ref 800S WITH CATERPILLAR & GM ENGINES E
1001125504 Ref 800S WITH CATERPILLAR B
(HOSTILE ENVIRONMENT MACHINES)
1001116787 Ref 800S WITH DEUTZ ENGINES F
1001125503 Ref 800S WITH DEUTZ ENGINES B
(HOSTILE ENVIRONMENT MACHINES)
1001118435 Ref 860SJ WITH CATERPILLAR & GM ENGINES F
1001118434 Ref 860SJ WITH DEUTZ ENGINES F

2 0182077 1 Angle, Hood Support
3 0630507 8 Bolt, Carriage 1/2in-13NC x 1-1/4in
4 0630485 16 Bolt, Carriage 3/8in-16NC x 1in
5 0641406 4 Bolt 1/4in-20NC x 3/4in
6 0641408 AR Bolt 1/4in-20NC x 1in
7 0641607 8 Bolt 3/8in-16NC x 7/8in
8 0641609 4 Bolt 3/8in-16NC x 1-1/8in
9 0641616 4 Bolt 3/8in-16NC x 2in
10 0641818 4 Bolt 1/2in-13NC x 2-1/4in
11 0811606 1 Screw 3/8in-16NC x 3/4in (800S Only)
13 0940049 2 Stopper, Hood
14 1321384 8 Clamp
15 2080040 4 Fastener, Huck
16 2600280 4 Hinge, Offset
17 2940045 2 Latch, Paddle
18 2940173 2 Latch, Rotary
20 3311501 4 Nut 5/16in-18NC
21 3300364 5 Nut 5/16in-18NC (Tinnerman)
22 3311601 1 Nut 3/8in-16NC
23 3311605 46 Locknut 3/8in-16NC
24 3311805 12 Locknut 1/2in-13NC
25 3380580 1 Panel, Storage Box (Top)
26 3520030 1 Plug, Hole
27 3900210 5 Screw 5/16in-18NC x 3/4in
28 3900316 48 Screw 3/8in-16NC x 1in
29 3960389 4.5ft/1.4m Seal
30 3960462 9ft/2.7m Seal
31 4061032 1 Shield
32 4160149 1 Spring, Compression (800S Only)
33 4160194 4 Spring, Gas
34 4240018 3 Strap, Cable Tie
35 4740500 2 Washer, Nylon Shoulder (800S Only)
40 1001110166 7ft/2.1m Seal
2-74 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (STEEL) (CONTINUED)
41 1001113047 7ft/2.1m Seal (Adhesive Back)
42 1001116280 1 Bracket, Hood Support
43 1001116322 1 Door
44 1 Door, Fuel Options:
45 1001116356 1 Plate
47 1 Pipe, Exhaust Options:
1001116457 Caterpillar & GM Engines
1001116456 Deutz Engines
48 1 Hood, Fixed Tank Side Options:
Ref Note: Replacement Decals must be Purchased
Separately - See DECAL SECTION.
49 1001116560 1 Bracket, Hinge Support
50 1001116562 1 Support, Substructure
51 1001116617 1 Bracket, Hinge Support
52 1001116618 1 Support, Substructure
53 1001116620 1 Hood, Fixed Engine Side
54 1001116668 1 Plate, Hood Stop (800S Only)
55 1001116704 1 Bracket, Striker
59 1001117523 1 Bracket, Striker
60 1001117525 1 Bracket, Striker Mounting
61 1001118344 1 Hood, Engine Side Assembly (See Breakdown 101 - 112)
62 1001118345 1 Hood, Tank Side Assembly (See Breakdown 201 - 212)
63 1001117307 1 Decal - Emergency Stop
64 1001120508 1 Shield, Heat (Deutz Engine Only)
65 0100081 AR Adhesive (USA Built Machines SN 0300144798 to
Present)
66 1001126828 5 Nut 3/8in-16NC (Tinnerman) (USA Built Machines
1001118344 Ref HOOD ASSEMBLIES (ENGINE SIDE) G

102 0100081 AR Adhesive
103 0700616 1 Bolt M6 x 40mm
104 2560187 1 Handle, Push Button
3121270 800S 860SJ 2-75

SECTION 2 TURNTABLE

105 3290601 1 Nut M6
106 3311505 15 Locknut 5/16in-18NC
107 3340877 4 Pad
108 3900210 15 Screw, Button Head 5/16in-18NC x 3/4in
109 3900363 2 Screw, Button Head M6 x 25mm
111 1001116290 1 Plate, Latch Mounting
112 1001116292 4 Mount, Clamp
1001118345 Ref HOOD ASSEMBLIES (TANK SIDE) G

203 0700616 1 Bolt M6 x 40mm
204 2560187 1 Handle, Push Button
205 3290601 1 Nut M6
206 3311505 15 Locknut 5/16in-18NC
207 3340877 4 Pad
209 3900363 2 Screw, Button Head M6 x 25mm
211 1001116290 1 Plate, Latch Mounting
212 1001116292 4 Mount, Clamp
1001114633 Ref HEAT SHIELD INSTALLATION (GM ENGINE MACHINES) D
301 3311405 3 Locknut 1/4in-20NC

303 0641408 3 Bolt 1/4in-20NC x 1in
304 1001120508 1 Shield, Heat
0272081 Ref NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR 4

ENGINE MACHINES) (OPTIONAL)
401 2820078 1 Foam, Acoustical (Turntable Side)
2-76 800S 860SJ 3121270

SECTION 2 TURNTABLE
3121270 800S 860SJ 2-77

SECTION 2 TURNTABLE
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
3A
16
15
5
12 2
19
18 7
17
3
7 4
7 1
11
6 10
7
7 7
13
8
2-78 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
0258728 Ref ENGINE TRAY JACK INSTALLATION 2/C
1 3537445 1 Bracket
2 3537446 2 Bracket
3 2840016 1 Jack and Handle Assembly F
3A 7024598 1 Handle
4 0962051 2 Bearing, Flange
5 3430816 1 Pin, Clevis
8 3450404 1 Pin, Cotter 1/8in x 1in
9 0641609 4 Bolt 3/8in-16NC x 1-1/8in
10 3311605 4 Locknut 3/8in-16NC
12 0641818 4 Bolt 1/2in-13NC x 2-1/4in
13 3311805 4 Locknut 1/2in-13NC
14 Not Used
15 1380147 1 Clip, Spring
16 3910608 2 Screw, Round Head #6-32NC x 1in
17 3310601 2 Nut #6-32NC
18 4770600 2 Starwasher #6
19 4740119 2 Washer, Aluminum
3121270 800S 860SJ 2-79

SECTION 2 TURNTABLE
FIGURE 2-19. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
36 8
40 12
37
38
32
35
39 33
8 34
12
11 31
OR
2C
2B
1 21
22 2
23
24
13
19 8
18 2
2A
4 7
3
8 10
14 5
22 9
23
24
16
10
6
10 107
102
2D
10 104
109 111
10 106
15 113
112
110 103
105 108
OPTIONAL HOURMETER
2-80 800S 860SJ 3121270

SECTION 2 TURNTABLE

Ref GENERATOR INSTALLATION OPTIONS:
1001115404 Ref ANSI Specs - 110V/60Hz A
1001115413 Ref ANSI Export & CE Specs - 110V/50Hz A
1001115414 Ref ANSI Export, Australian & CE Specs - 220V/50Hz A
1 3580322 1 Pulley
2 1 Generator and Control Box Assembly Options:
2460055 110V/60Hz
2460049 110V/50Hz Generator Only
2A 1 Generator Options:
7012558 110V/60Hz
2460049 110V/50Hz
1001100321 220V/50Hz
Ref Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
7026199 1 110V/60Hz Armature with Slip Rings
7012513 4 Cap, Brush Holder
7020108 4 Brush
7020109 4 Holder, Brush
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
2B 7019680 1 Box, Control (110V/60Hz Generator Only)
4360542 1 Breaker, Circuit
4460190 AR Receptacle, Double (110V Box)
4460027 AR Receptacle, Double Twist Lock (110V Box)
2C 2420203 1 Voltmeter
2D 1 Pulley Options:
3580276 110V/60Hz
3580134 110V/50Hz
3580134 220V/50Hz
7027887 1 Key, Woodruff
3 0700816 4 Bolt M8 x 40mm
5 0200819 1 Arm, Adjusting
6 1 V-Belt Options:
0480121 110V/60Hz
0480120 110V/50Hz
0480120 220V/50Hz
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in
9 0641772 1 Bolt 7/16in-14NC x 9in
3121270 800S 860SJ 2-81

SECTION 2 TURNTABLE

(CONTINUED)
11 3574684 1 Plate, Box Mounting
12 0701210 2 Bolt M12 x 20mm
13 0962563 1 Bushing, Spacer
14 3311605 1 Locknut 3/8in-16NC
15 3311705 1 Locknut 7/16in-14NC
16 3740080 1 Relay
17 Not Used
18 0641508 1 Bolt 5/16in-18NC x 1in
20 Not Used
21 3520028 1 Plug, Hole
22 0721006 AR Bolt #10-24NC x 3/4in
23 3311005 AR Locknut #10-24NC
24 4751000 AR Flatwasher #10 Regular
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 Not Used
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
28 1 Decal - Voltage Options (Not Shown - Located at Platform):
Not Required 110V/60Hz
1705325 110V/50Hz
3252507 220V/50Hz
29 2820031 4in/10cm Heatshrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
Ref Note: Items 31 thru 40 Used with 1001115413 & 1001115414
Installations Only.
31 0962449 1 Bushing, Silicone
32 3290505 1 Locknut M5
33 4031608 2 Capscrew M5 x 20mm
34 4460968 3 Bushing, Strain Relief
37 1001099869 1 Box, Junction
38 1 Light, Red Options:
1001100233 110V/50Hz
1001100234 220V/50Hz
39 1001102644 1 Bracket, AC Junction Box
40 1 Decal - Voltage Options:
1705325 110V/50Hz
3252507 220V/50Hz
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
101 Not Used

102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310601 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
2-82 800S 860SJ 3121270

SECTION 2 TURNTABLE
(CONTINUED)
108 4420060 3in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Connector, Butt Splice (Not Shown)
3121270 800S 860SJ 2-83

SECTION 2 TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
20
22
14
22 21
12
1 39
10
7
4
13
10 2A
31
USE
EXISTING 5
HARDWARE 2A
11
31
2D
41 17
32 8
37 16
2
35
10
34 9
2B
35
36 3
38 33
40
OR
102 2C
107 104
111 20
106 21
22
109
113
112
110 103
105 108
OPTIONAL HOURMETER
2-84 800S 860SJ 3121270

SECTION 2 TURNTABLE
1001115405 Ref ANSI Specs - 110V/60Hz A
1001115410 Ref ANSI Export Specs - 110V/50Hz A
1001115409 Ref ANSI Export Specs - 220V/50Hz A
1 3580158 1 Pulley
2 1 Generator and Control Box Assembly Options:
2460055 110V/60Hz
2A 1 Generator Options:
7012558 110V/60Hz
2460049 110V/50Hz
1001100321 220V/50Hz
Ref Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
7020108 4 Brush
7012514 1 Fan
7020190 2 Bearing
2B 7019680 1 Box, Control - 110V/60Hz Generator Only
4460190 AR Receptacle, Double (110V Box)
4460027 AR Receptacle, Double Twist Lock (110V Box)
2D 1 Pulley Options:
3580276 110V/60Hz
3580134 110V/50Hz
3580134 220V/50Hz
3 3251243 1 Decal - 120V - 60Hz (110V/60Hz Generator Only)
4 0200742 1 Arm, Adjusting
5 0480121 1 V-Belt
6 Not Used
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in
9 0641772 1 Bolt 7/16in-14NC x 9in
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8in-16NC
13 3311705 1
14 3740080 1 Relay
15 Not Used
3121270 800S 860SJ 2-85

SECTION 2 TURNTABLE

16 0641508 1 Bolt 5/16in-18NC x 1in
18 to 19 Not Used
20 0721006 AR Bolt #10-24NC x 3/4in
21 3311005 AR Locknut #10-24NC
22 4751000 AR Flatwasher #10 Regular
23 to 24 Not Used
26 4740397 1 Bushing (Not Shown - Located at Platform)
28 3252507 1 Decal - 220V-50/60Hz (Not Shown - Located on Inside Platform
Rail) (220V/50Hz Generator Only)
1705325 1 Decal - 120V-50Hz (Not Shown - Located on Inside Platform
Rail) (110V/50Hz Generator Only)
29 2820031 4in/10cm Heatshrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
31 4070585 AR Shim
Ref Note: Items 32 thru 41 Used with 1001115410 & 1001115409
Installations Only.
32 0962449 1 Bushing, Silicone
33 3290505 1 Locknut M5
34 4031608 1 Capscrew M5 x 20mm
35 4460968 4 Bushing, Strain Relief
37 1001099869 1 Box, Junction
38 1 Light, Red Options:
1001100233 110V/50Hz
1001100234 220V/50Hz
39 0641404 1 Bolt 1/4in-20NC x 1/2in
40 4420060 AR Tape, Double Sided
41 1 Decal Options:
3252507 1 Decal - 220V-50/60Hz
1705325 1 Decal - 120V-50Hz
101 Not Used

102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310601 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
111 4760600 2 Lockwasher #6
2-86 800S 860SJ 3121270

SECTION 2 TURNTABLE
3121270 800S 860SJ 2-87

SECTION 2 TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
2-88 800S 860SJ 3121270

SECTION 2 TURNTABLE
Ref Note: Only Available on USA Built Machines.

0275039 Ref 110V Generator E
See Note Ref 220V Generator (Note: Not Available)

2 0480142 1 V-Belt
3 0641405 1 Bolt 1/4in-20NC x 5/8in
4 0641510 1 Bolt 5/16in-18NC x 1-1/4in
5 0641710 2 Bolt 7/16in-14NC x 1-1/4in
6 0700820 1 Bolt 8mm x 60mm
7 0701016 1 Bolt 10mm x 340mm
8 2460051 1 Generator and Control Box Assembly
8A 7012558 1 Generator
Ref Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
7026199 1 Armature with Slip Rings
7020108 4 Brush
7012514 1 Fan
7020190 2 Bearing
8B 7019680 1 Box Control
4460190 1 Receptacle, Double (110V Box)
4460027 1 Receptacle, Double Twist Lock (110V Box)
8D 3580324 1 Pulley
7027887 1 Key, Woodruff
9 2820031 AR Heatshrink (Not Shown - Located at Platform)
10 3251102 1 Nameplate - Generator (Not Shown - Located at Platform)
11 3251243 1 Decal
12 3311005 2 Locknut # 10-24NC
13 3311405 1 Locknut 1/4in-20NC
14 3311505 1 Locknut 5/16in-18NC
15 3580312 1 Pulley, Idler
16 3580348 1 Tensioner, Belt
17 3740080 1 Relay, Bosch
19 4240018 AR Tie-Strap (Not Shown)
21 4460906 3 Terminal (Not Shown)
22 4568735 1 Spacer, Tube (Idler Pulley Grooved)
3121270 800S 860SJ 2-89

SECTION 2 TURNTABLE

25 4740397 1 Spacer (Not Shown - Located at Platform)
101 Not Used

102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310601 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
111 4760600 2 Lockwasher #6
2-90 800S 860SJ 3121270

SECTION 2 TURNTABLE
3121270 800S 860SJ 2-91

SECTION 2 TURNTABLE
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES
12 10 9
3
41
304
17
18 15
6 16 202
11
14 4
56 35
102 8
18 56
11
4 13
22
5 6
7
34
103
SEE
SECTION 7
105 507
407 402 121 121 106
116 122
404 107 110 109
409 411 510
406 501
413 502
117 508
412 503 128
506 504
403 505
410
408 125 509
405 126 101
42 507
OPTIONAL HOURMETER
116
301A 101
117 201
204
301 19 104
44
37 23 33
52 53
54 44 1
49 OR SEE
23 33 SECTION 7
20
46
1
32F 55
32C
38
45 47
1 32D 32E
21 1
30 301B 43 32A 204
48 39
32
32B
301 46 40
36 23
28 1 20
24 24 1 31 33
1
26
25
51 50
1
204 25
2-92 800S 860SJ 3121270

SECTION 2 TURNTABLE
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ
ENGINES
Ref 7500W SKYPOWER GENERATOR INSTALLATION
Ref Caterpillar Engine:
1001115398 Ref 60Hz (ANSI Specs & CSA Specs) C
1001115400 Ref 50Hz (ALL Specs Except ANSI Specs & CSA Specs) C
Ref Deutz Engine:
1001115388 Ref 60Hz (ANSI Specs & CSA Specs) B
1001115394 Ref 50Hz (ALL Specs Except ANSI Specs & CSA Specs) B
Ref Note: SkyPower Generator is Standard On ANSI & CSA
Specs. Optional on All Other Specs.

2 Not Used
3 3252764 1 Nameplate
4 3910606 8 Screw #6-32NC x 3/8in
5 0641516 3 Bolt 5/16in-18NC x 2in
4711500 10 Flatwasher 5/16in Thin (Caterpillar Engine)
4751500 7 Flatwasher 5/16in Regular (Deutz Engine)
7 3 Locknut Options:
3311505 Locknut 5/16in-18NC (Caterpillar Engine)
3311508 Nut 5/16in-18NC (Deutz Engine)
8 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz
See Note 50Hz (Note: Not Available - Purchase Locally.)
9 4360336 1 Switch, Toggle
10 4060802 1 Guard, Switch
11 2 Gasket Options:
3960422 60Hz
See Note 50Hz (Note: Not Available - Purchase Locally)
12 1 Cover, Receptacle Options:
1001110873 60Hz Cover, Top Hinged
See Note 50Hz Cover (Note: Not Available - Purchase Locally)
13 1 Cover, Receptacle Options:
1001110872 60HzCover, Top Hinged
See Note 50Hz Cover (Note: Not Available - Purchase Locally)
14 1 Receptacle, Female Options (110-120V):
4460346 60Hz
See Note 50Hz (Note: Not Available - Purchase Locally)
15 1 Junction Box Assembly Options (See Items 101-128 for
Breakdown):
0861542 60Hz Spec
0861567 50Hz Spec
16 4761500 4 Lockwasher 5/16in (Caterpillar Engine Only)
17 4 Bolt Options:
0641505 Bolt 5/16in-18NC x 5/8in (Caterpillar Engine)
0641508 Bolt 5/16in-18NC x 1in (Deutz Engine)
3121270 800S 860SJ 2-93

SECTION 2 TURNTABLE

ENGINES (CONTINUED)
18 2 Box, Switch Options:
0860038 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally.)
19 0641406 1 Bolt 1/4in-20NC x 3/4in (Caterpillar Engine Only)
20 0641808 AR Bolt 1/2in-13NC x 1in
21 4 Bolt, Metric Options:
0700815 Caterpillar Engine (Bolt M8 x 35mm)
4032015 Deutz Engine (Capscrew M10 x 55mm)
22 0902888 1 Bracket, Box Mounting
23 4711800 AR Flatwasher 1/2in Thin
4711400 Flatwasher 1/4in Thin
4751400 Flatwasher 1/4in Regular
25 AR Bolt Options:
0641405 Bolt 1/4in-20NC x 5/8in
0641404 Bolt 1/4in-20NC x 1/2in
26 AR Bolt Options:
0641404 Bolt 1/4in-20NC x 1/2in
0641405 Bolt 1/4in-20NC x 5/8in
27 Not Used
28 1320318 AR Clamp (Caterpillar Engine)
29 4240018 AR Tie-strap (Not Shown)
30 1 Control Box Assembly Options:
0861538 60Hz Control Box
0861572 50Hz Control Box
7024488 1 Card, Circuit - Generator Power
See Note 1 Fuse (Note: Not Available - Purchase Locally.)
7024489 1 Card, Circuit - Control
70000619 1 Harness, Control Box (Internal)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on card
must be set for required application.
31 0962520 1 Bushing, Split Taper
32 1 Generator Assembly Options:
2460050 Caterpillar Engine
2460048 Deutz Engine
70001100 1 Rotor (Includes P/N 70001384 & 70000863) (Not Shown)
70001384 1 Bearing, Ball Radial (Not Shown)
70000863 1 Fan (Not Shown)
1 Stator Options (Not Shown):
70001969 2460050 Generator
70002088 2460048 Generator
70002297 1 Stud (Not Shown)
7024484 1 Brushholder Assembly (Not Shown)
32A Use 70004171 1 Key (was p/n 7024561)
2-94 800S 860SJ 3121270

SECTION 2 TURNTABLE
ENGINES (CONTINUED)
32B 70001966 1 Bearing, Ball Redial (Located in Belt Tensioner Endbell)
70003708 1 Ring, Internal Retaining (Located in Belt Tensioner
Endbell)
70003709 1 Ring, External Retaining (Located in Belt Tensioner
Endbell)
32C 70001953 1 Endbell, Belt Tensioner
32D 1 Endbell, Brush Block Options (was p/n 70001385):
Use 70004170 Caterpillar Engine Machines
Use 70004169 Deutz Engine Machines
32E 1 Shroud Options:
Use 70004170 Caterpillar Engine (was p/ns 70001970 & 70001971)
Use 70004169 Deutz Engine (was p/n 70002290)
7027799 1 Block, Connection - 6 Position (Not Shown)
70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
70001696 1 Boot, Breaker (Not Shown)
7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs
into Item 46))
7026597 1 Connector, W/Lead (Not Shown)
7026188 1 Connector, Clamp (Not Shown)
1 Panel, End Options (Not Shown):
Use 70004170 Caterpillar Engine (was p/n 70001972)
Use 70004169 Deutz Engine (was p/n 70002255)
70001974 1 Decal - Terminal Connections (Not Shown)
32F 70001973 1 Decal - Warning Moving Parts
34 1 Connector, Strain Relief Options:
4460051 60Hz
35 1 Connector, Strain Relief
4460071 60Hz
36 1 Belt, Drive Options:
60Hz Generators:
50Hz Generators:
37 3311405 1 Locknut 1/4in-20NC (Caterpillar Engine Only)
38 3580317 1 Tensioner, Belt
39 1 Pulley Options:
3580318 60Hz
3580319 50Hz
40 1 Pulley Options:
41 2820031 1 Insulator
42 3740080 2 Relay
3121270 800S 860SJ 2-95

SECTION 2 TURNTABLE

ENGINES (CONTINUED)
43 0641618 1 Bolt 3/8in-16NC x 2-1/4in Options:
44 4791400 AR Starwasher 1/4in
45 4811900 4 Flatwasher M8 (Caterpillar Engine Only)
46 4922925 1 Harness, Generator
48 3311405 4 Locknut 1/4in-20NC (Deutz Engine Only)
49 0641404 1 Bolt 1/4in-20NC x 1/2in (Deutz Engine Only):
50 1 Shield Options:
1001118599 Caterpillar Engine (USA Built Machines SN 0300143929 to
to SN B300000762) (Not Shown)
4061049 Deutz Engine (USA Built Machines SN 0300140000 to
to SN B300000762) (Shown)
51 AR Washer 1/4in Options:
4751400 Flatwasher 1/4in Regular
4761400 Lockwasher 1/4in
52 4300157 1 Stud (Deutz Engine Only)
53 3311801 1 Nut 1/2in-13NC (Deutz Engine Only)
54 0100062 1 Loctite (Deutz Engine Only)
55 0771415 1 Bolt (Metric) M14 x 35mm (Deutz Engine Only)
56 4460315 4 Terminal (Deutz Engine Only)
57 0100020 AR Pipe Sealant (Deutz Engine Only) (Not Shown)
Ref JUNCTION BOX ASSEMBLY

0861542 Ref 60Hz D
0861567 Ref 50Hz B
101 0861541 1 Box, Junction

102 2ft/.6m Cable, Electrical 12/3 Options:
1060494 60Hz Spec
103 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut 6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
108 Not Used
109 3910610 2 Bolt 6-32NC x 5/8
110 4360070 1 Circuit Breaker - 15 Amp
111 to 115 Not Used
116 4460425 2 Strain Relief, Terminal
118 to 120 Not Used
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
123 to 124 Not Used
2-96 800S 860SJ 3121270

SECTION 2 TURNTABLE
ENGINES (CONTINUED)
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
127 Not Used
128 1001121340 1 Terminal Block Assembly (See Items 501-510 for Breakdown)
Ref DECAL INSTALLATION
0272435 Ref 60Hz Specs A

0272589 Ref 50Hz Spec A
201 1705460 2 Decal - SkyPower™

202 1705374 1 Decal - 240V - 60Hz (60Hz Specs Only)
203 1 Decal - 240V - 3 Phase Options:
1705375 60Hz Spec
1705461 50Hz Spec
204 3 Decal, Hazardous Voltage Options:
1705387 60Hz Spec
1705489 50Hz Spec
1001112586 Ref ELECTRICAL DIAGRAM COMPONENTS A
301 1001112587 1 Generator Harness A

301A 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
301B 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
301C 2400060 1 Fuseholder (Not Shown)
2400064 1 Fuse - 5 Amp (Not Shown)
302 to 303 Not Used
304 4922641 1 Switch Harness
401 Not Used

402 0720808 1 Screw #8-32 x 1in
403 2420165 1 Hourmeter
404 3310601 2 Nut #6-32
405 3310805 1 Locknut #8-32
406 3910608 2 Screw #6-32 x 1/2in
407 4240032 4 Strap, Tie
411 4760600 2 Lockwasher #6
3121270 800S 860SJ 2-97

SECTION 2 TURNTABLE

ENGINES (CONTINUED)
1001121340 Ref TERMINAL BLOCK ASSEMBLY A
501 70002818 2 Marker Strip #1

502 70002819 4 Marker Strip #2
503 70002820 2 Marker Strip #3
504 70002821 2 Marker Strip #4
505 70002822 4 Marker Strip #5
506 70002823 1 Terminal, End Barrier
507 70002824 2 Terminal, End Block
508 70002825 7 Terminal, Block
509 70002826 2 Terminal, Cross Connector Jumper
510 3641533 1 Rail, Relay
2-98 800S 860SJ 3121270

SECTION 2 TURNTABLE
ENGINES (CONTINUED)
3121270 800S 860SJ 2-99

SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES

30 31 20 19
34
304
5
11 13
45 41
29
37
28 36 11
102 38
28 29
14 32
6 41
22
35
103
105 SEE
SECTION 7 507
116 121 121 106
201
107 110 122
109
510
501
117 502
508 503 128
21 40 509 504
21 505
27 125 506
40 126 101 507
4 302 116
27
301A
101
117
301
204
104 409 407 402
404
39 411
1 48
10 24 406
413
412
403
26410
47 408
1 405
9 43
OPTIONAL HOURMETER
2 49
8
18F SEE
SECTION 7
18C
21 33
12 16 18G
301B 44
25
40 1 46 18E
18
301 23
18A 18B 43
1 1 18D
4 17 15 43 2
3 8
204
2-100 800S 860SJ 3121270

SECTION 2 TURNTABLE
Ref Note: Only Available on USA Built Machines.
0275257 Ref 7500W SKYPOWER GENERATOR INSTALLATION F

Ref Note: SkyPower Generator is Standard On ANSI & CSA
Ref Note: See ELECTRICAL SECTION for Boom Cable
Installation.

3 0480142 1 Belt, Generator
4 0641405 6 Bolt 1/4in-20NC x 5/8in
5 0641505 4 Bolt 5/16in-18NC x 5/8in
6 0641516 3 Bolt 5/16in-18NC x 2in
7 Not Used
8 0641808 4 Bolt 1/2in-13NC x 1in
9 0700820 1 Bolt M8 x 60mm
10 0701016 1 Bolt M10 x 40mm
11 0860038 2 Box, Switch
12 0861538 1 Control Box Assembly
7024488 1 Card, Circuit - Generator Power
See Note 1 Fuse (Note: Not Available - Purchase Locally.)
7024489 1 Card, Circuit - Control
70000619 1 Harness, Control Box (Internal)
13 0861542 1 Junction Box Assembly (See Items 101-128 for Breakdown)
14 0902888 1 Bracket, Box Mounting
15 0962520 1 Bushing, Split Taper
16 0962521 2 Spacer, Tube
(USA Built Machines SN 0300140000 to SN 0300172828 &
China Built Machines SN B300000100 to SN B300000762)
17 1671311 1 Cover, Generator Belt
18 2460048 1 Generator Assembly
7024484 1 Brushholder Assembly (Not Shown)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
70001696 1 Boot, Breaker (Not Shown)
7027799 1 Block, Connection - 6 Position (Not Shown)
70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs into
Item 49)
7026597 1 Connector, W/Lead (Not Shown)
7026188 1 Connector, Clamp (Not Shown)
Use 70004169 1 Plate, End Panel (was p/n 70002255)
70002088 1 Stator (Not Shown)
70001974 1 Decal - Terminal Connections (Not Shown)
70000863 1 Fan (Not Shown)
70002297 4 Stud (Not Shown)
18A Use 70004171 1 Key (was p/n 7024561)
18B 70001966 1 Bearing, Shaft (Front)
3121270 800S 860SJ 2-101

SECTION 2 TURNTABLE

18C 70001953 1 Endbell (Front)
18D 70001100 1 Shaft/Rotor/Windings/Fan/Rear Bearing Assembly
70001384 1 Bearing, Shaft (Rear)
18E Use 70004169 1 Endbell, Brush Block (was p/n 70001385)
18F 70001973 1 Decal - Warning Moving Parts
18G Use 70004169 1 Shroud (was p/n 70002290)
19 2820031 1 Insulator
20 3252764 1 Nameplate
21 3311405 6 Locknut 1/4in-20NC
22 3311505 3 Locknut 5/16in-18NC
23 3311601 2 Nut 3/8in-16NC
24 3580312 1 Pulley, Idler
25 3580314 1 Pulley, Drive Grooved
26 3580348 1 Pulley, Belt Tensioner
27 3740080 2 Relay
28 3910606 8 Screw #6-32NC x 3/8in
29 3960422 2 Gasket
30 1001110873 1 Cover, Receptacle
32 1001110872 1 Cover, Receptacle
33 4300111 2 Stud, Chain Assembly
37 4460346 1 Receptacle
38 4460958 1 Receptacle, Female Twist-Lock
39 4568735 1 Tube, Spacer Pulley Grooved
42 Not Used
49 4922925 1 Harness, Generator
0861542 Ref JUNCTION BOX ASSEMBLY D
101 0861541 1 Box, Junction

102 1060494 2ft/.6m Cable, Electrical 12/3
103 1060708 2.5ft/.76m Cable, Electrical 10/3
2-102 800S 860SJ 3121270

SECTION 2 TURNTABLE
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut 6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4
108 Not Used
109 3910610 2 Bolt 6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
111 to 115 Not Used
116 4460425 2 Strain Relief, Terminal
118 to 120 Not Used
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
123 to 124 Not Used
125 1671092 1 Cover
126 4460963 1 Connector
127 Not Used
128 1001121340 1 Terminal Block Assembly (See Items 501-510 for Breakdown)
0272435 Ref DECAL INSTALLATION A
201 1705460 2 Decal - SkyPower™

202 1705374 1 Decal - 240V - 60Hz
203 1705375 1 Decal - 240V - 3 Phase
204 1705387 3 Decal, Hazardous Voltage
4933349 Ref ELECTRICAL DIAGRAM COMPONENTS A
301 4923420 1 Generator Harness A

301A 4460374 2 Plug, Sealed Relay
4460375 8 Terminal
301C 2400060 2 Fuseholder (Not Shown)
2400064 2 Fuse - 5 Amp (Not Shown)
302 4460742 1 Connector - 2 Position
4460458 2 Seal
303 Not Used
304 4922641 1 Switch Harness
401 Not Used

402 0720808 1 Screw #8-32 x 1in
403 2420165 1 Hourmeter
404 3310601 2 Nut #6-32
405 3310805 1 Locknut #8-32
406 3910608 2 Screw #6-32 x 1/2in
3121270 800S 860SJ 2-103

SECTION 2 TURNTABLE

407 4240032 4 Strap, Tie
411 4760600 2 Lockwasher #6
1001121340 Ref TERMINAL BLOCK ASSEMBLY A
501 70002818 2 Marker Strip #1

502 70002819 4 Marker Strip #2
503 70002820 2 Marker Strip #3
504 70002821 2 Marker Strip #4
505 70002822 4 Marker Strip #5
506 70002823 1 Terminal, End Barrier
507 70002824 2 Terminal, End Block
508 70002825 7 Terminal, Block
509 70002826 2 Terminal, Cross Connector Jumper
510 3641533 1 Rail, Relay
2-104 800S 860SJ 3121270

SECTION 3
BOOM
3121270 800S 860SJ 3-1

SECTION 3 BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION
40 21
39
2
5
38
33
37
32
2
5
NOTE: PLACE WASHER (41)
18 14
ON TOWER BOOM ON
28 SIDE OF LIMIT SWITCHES.
41
35
2
9
25
18 16
15
27
35
2
9 17
30A
36 18
2 (800S) 18
11
26
2 2 35 4
8 9 6
2 7
9 43
OR 35 44 OR 39
42 4
44 21
23 (860SJ)
30B (800S)
(860SJ)
3-2 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION

Ref TOWER BOOM, UPRIGHT & CYLINDERS INSTALLATIONS
0270876 Ref 800S SN 0300140000 to S/N 0300182109 N
1001155751 Ref 800S SN 0300182109 to S/N 0300182743 B
0270877 Ref 860SJ SN 0300140000 to S/N 0300182109 M
1001155752 Ref 860SJ SN 0300182109 to S/N 0300182743 C
1 Not Used
3 Not Used
4 0561380 1 Block, Boom Rest
5 0641504 AR Bolt 5/16in-18NC x 5/8in
6 0641612 AR Bolt 3/8in-16NC x 1-1/2in (860SJ Only)
0641615 AR Bolt 3/8in-16NC x 1-7/8in (860SJ Only)
7 0641613 4 Bolt 3/8in-16NC x 1-5/8in (800S Only)
8 0642014 AR Bolt 5/8in-11NC x 1-3/4in
9 0642212 AR Bolt 3/4in-10NC x 1-1/2in
10 Not Used
11 0642618 1 Bolt 1in-8NC x 2-1/4in
12 to 13 Not Used
14 1 Power Link Weldment Options:
1001117804 1 800S (Includes Qty. 4 of item 18.)
1001117805 860SJ (Includes Qty. 4 of item 18.)
15 1 Tower Weldment Options:
0801279 800S
0801306 860SJ
16 1 Link (Tower) Weldment Options:
0801280 800S
0801307 860SJ
17 0962122 2 Bushing
18 0962297 10 Bushing
19 to 20 Not Used
21 3311605 6 Locknut 3/8in-16NC
22 Not Used
23 3311805 4 Locknut 1/2in-13NC (860SJ Only)
24 Not Used
25 3422908 1 Pin
26 3422909 1 Pin
27 3422910 1 Pin
28 3422920 1 Pin
29 Not Used
30 1 Pin Options:
30A 3422930 800S
30B 3422909 860SJ
31 Not Used
32 3573049 2 Cover, Upright Side (USA Built Machines SN 0300140000 to
SN B300000817)
33 3573050 1 Cover, Upright Rear
34 Not Used
3121270 800S 860SJ 3-3

SECTION 3 BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION (CONTINUED)

35 3841287 AR Keeper, Pin
36 3841356 1 Keeper, Pin
37 3931624 2 Capscrew, Socket Head 3/8in-16NC x 1-1/2in
38 4160187 2 Spring, Rubber
40 1 Upright Options:
4846355 USA Built Machines SN 0300140000 to SN 0300175646 &
42 4846427 1 Rest, Boom (860SJ Only)
43 0641812 4 Bolt 1/2in-13NC x 1-1/2in (860SJ Only)
44 4711800 8 Flatwasher 1/2in Thin (860SJ Only)
3-4 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION (CONTINUED)

3121270 800S 860SJ 3-5

SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S

2
31 8
18
25
13
20 13
2 35
9
25
2
9 35
109C
29
109A 35
2
109B 9
A
109F
24
2
42
109D
109E
101 19
115 108 118 124
112 1
107 23
121 34
113 6
12 3
101 22
122
119 107
101
120
A
123 102 113 122
102
116 116 126
110 112
101 124
104 106
122 102
101 102 111 103 117
105 117 113
101 111
104 113
122
114 125
3-6 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S

Ref BOOM AND CYLINDERS INSTALLATION
0270876 Ref SN 0300140000 to SN 0300182109 N
1001155751 Ref SN 0300182109 to SN 0300182743 B
1 0060061 1 Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown)

3 0273695 1 Platform Level Sensor Switch Assembly (See PLATFORM
SUPPORT & CONTROL VALVES INTSTALLATION) for
Breakdown)
4 to 5 Not Used
6 0641608 1 Bolt 3/8in-16NC x 1in
7 Not Used
8 0642014 2 Bolt 5/8in-11NC x 1-3/4in
9 0642212 3 Bolt 3/4in-10NC x 1-1/2in
10 to 11 Not Used
12 0741605 1 Bolt 3/8in-16NC x 5/8in
13 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
0801274 SN 0300140000 to SN 0300182109
1001155760 SN 0300182109 to SN 0300182743
14 to 17 Not Used
18 0962297 2 Bushing
19 1684189 1 Platform Level Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
20 1684199 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
21 Not Used
22 3422580 1 Pin
23 3422562 1 Pin
24 3422569 1 Pin
25 3422908 2 Pin
26 to 28 Not Used
29 1 Pin Options:
3422922 SN 0300140000 to SN 0300182109
3422920 SN 0300182109 to SN 0300182743
30 Not Used
31 3422931 1 Pin
32 to 33 Not Used
34 3841143 1 Keeper, Pin
35 3841287 3 Keeper, Pin
36 to 41 Not Used
42 3900192 1 Screw 3/8in-16NC x 1/2in
0271990 Ref POWER TRACK INSTALLATION D

103 0630539 1 Bolt 3/8in-16NC x 3-1/2in
104 0641606 12 Bolt 3/8in-16NC x 3/4in
105 0641608 4 Bolt 3/8in-16NC x 1in
3121270 800S 860SJ 3-7

SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S (CONTINUED)

106 0641620 1 Bolt 3/8in-16NC x 2-1/2in
107 0641622 2 Bolt 3/8in-16NC x 2-3/4in
108 0641652 2 Bolt 3/8in-16NC x 6-1/2in
109 1 Power Track Assembly Options:
Ref Note: Original Equipment Power Track may have been
replaced with a Service Replacement. Visually identify the
power track before ordering parts.
109A Use 1001131731 Power Track Assembly (USA Built Machines SN 0300140000
to SN B300000517) (was p/n 1180375) (Original Equipment)
109B 7024369 AR Repair Section for 1180375 (Includes Inner & Outer Links,
Joining Bars & Rollers & Assembling Hardware)
109C 7024370 1 Mounting Feet for 1180375 (Includes Mounting Brackets for
Both Ends, 1 Roller Assembly & Assembling Hardware)
109D 1001131731 Power Track Assembly (USA Built Machines SN 0300155912
to Present) (Service Replacement)
109E 70003921 AR Repair Section for 1001131731(Includes 1 Pin Assembly
for each end)
109F 70003922 1 Mounting Feet for 1001131731(Includes Both Pair of Feet)
110 1320263 2 Clamp, Cable
111 1320289 2 Clamp, Hose
112 1320294 2 Bar, Clamping
113 3311605 4 Locknut 3/8in-16NC
114 3340787 1 Pad, Wear
115 3340936 2 Pad, Push Tube
116 3340942 2 Pad, Rubber
117 3340943 4 Pad, Rubber
118 3573418 1 Plate, Backing
120 3900316 4 Screw, Button Head 3/8in-16NC x 1in
121 4070969 2 Shim
123 4846553 2 Support, Push Tube
124 4846554 1 Tube, Push
125 4846558 1 Support, Track
126 3311608 4 Locknut 3/8in-16NC
3-8 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S (CONTINUED)

3121270 800S 860SJ 3-9

SECTION 3 BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ

1 21
9
30 13 31
19
25
20 14
35 3
1
10 2
24
34
25 7
24
34
7
1 208C
10 35
208A
29 208B
1 35
10
114 103 208F A
118 115
116A
110 119
113 208D
116
102
104 208E
107
106 112
105
113
109
111 109
108
117 116A
201 110
213 207 216 222
210
206 113 101
219 211 102 106
104
107 109
111
201
201
217
206 218
220
A
220 202 211 224
214
221 210
202
214 222 205
201 202
204 215
220
201 202 209 203 225 201 209
204 215 211 204 211
220
212 223
3-10 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ

Ref BOOM AND CYLINDERS INSTALLATION
0270877 Ref SN 0300140000 to SN 0300182109 M
1001155752 Ref SN 0300182109 to SN 0300182743 C

2 0273695 1 Platform Level Sensor Switch Assembly (See PLATFORM
SUPPORT & CONTROL VALVES INTSTALLATION) for
Breakdown)
3 0271444 1 Jib Assembly (See Items 101 to 120 for Breakdown)
4 to 6 Not Used
7 0641808 2 Bolt 1/2in-13NC x 1in
8 Not Used
9 0642014 2 Bolt 5/8in-11NC x 1-3/4in
10 0642212 3 Bolt 3/4in-10NC x 1-1/2in
11 to 12 Not Used
13 3900192 1 Screw 3/8in-16NC x 1/2in
14 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
0801281 SN 0300140000 to SN 0300182109
1001155762 SN 0300182109 to SN 0300182743
15 to 18 Not Used
19 0962297 2 Bushing
20 1684202 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
21 1684136 1 Platform Level Cylinder Assembly (See CYLINDER SECTION
for Breakdown):
22 to 23 Not Used
24 3422793 2 Pin
25 3422908 2 Pin
26 to 28 Not Used
29 1 Pin Options:
3422922 SN 0300140000 to SN 0300182109
3422920 SN 0300182109 to SN 0300182743
30 3422931 1 Pin
31 3422932 1 Pin
32 to 33 Not Used
34 3841203 3 Keeper, Pin
35 3841287 3 Keeper, Pin
0271444 Ref JIB ASSEMBLY H
101 0060048 1 Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown)

103 0641604 2 Bolt 3/8in-16NC x 1/2in
104 0641608 2 Bolt 3/8in-16NC x 1in
105 0641610 1 Bolt 3/8in-16NC x 1-1/4in
106 0641618 4 Bolt 3/8in-16NC x 2-1/4in
107 0961947 AR Bushing
108 1683609 1 Jib Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
3121270 800S 860SJ 3-11

SECTION 3 BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ (CONTINUED)

109 3311605 5 Locknut 3/8in-16NC
110 3422860 2 Pin
111 3422861 2 Pin
112 3422867 1 Pin
113 3841143 3 Keeper, Pin
114 3841340 1 Loop, Hose
116 4844816 1 Link, Jib (Upper)
116A 0962335 4 Bushing
117 4844817 2 Link, Jib (Lower)
118 4846435 1 Pivot, Jib
119 3520034 4 Plug, Hole
0271991 Ref POWER TRACK INSTALLATION D

203 0630539 1 Bolt 3/8in-16NC x 3-1/2in
204 0641606 16 Bolt 3/8in-16NC x 3/4in
205 0641620 1 Bolt 3/8in-16NC x 2-1/2in
206 0641622 2 Bolt 3/8in-16NC x 2-3/4in
207 0641652 2 Bolt 3/8in-16NC x 6-1/2in
208 1 Power Track Assembly Options:
Ref Note: Original Equipment Power Track may have been
replaced with a Service Replacement. Visually identify the
power track before ordering parts.
208A Use 1001131731 Power Track Assembly (USA Built Machines SN 0300140000
to SN B300000517) (was p/n 1180375) (Original Equipment)
208B 7024369 AR Repair Section for 1180375 (Includes Inner & Outer Links,
Joining Bars & Rollers & Assembling Hardware)
208C 7024370 1 Mounting Feet for 1180375 (Includes Mounting Brackets for
Both Ends, 1 Roller Assembly & Assembling Hardware)
208D 1001131731 Power Track Assembly (USA Built Machines SN 0300155912
to Present) (Service Replacement)
208E 70003921 AR Repair Section for 1001131731(Includes 1 Pin Assembly
for each end)
208F 70003922 1 Mounting Feet for 1001131731(Includes Both Pair of Feet)
209 1320289 2 Clamp, Hose
210 1320294 2 Bar, Clamping
211 3311605 4 Locknut 3/8in-16NC
212 3340787 1 Pad, Wear
213 3340936 2 Pad, Push Tube
214 3340942 2 Pad, Rubber
215 3340943 4 Pad, Rubber
216 3573418 1 Plate, Backing
218 3900316 4 Screw, Button Head 3/8in-16NC x 1in
219 4070969 2 Shim
3-12 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ (CONTINUED)

221 4846553 1 Support, Push Tube
222 4846555 1 Tube, Push
223 4846558 1 Support, Track
224 3311608 4 Locknut 3/8in-16NC
225 1320263 2 Clamp, Cable
3121270 800S 860SJ 3-13

SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

1
56 9(TOP) 1
66(BOTTOM) 46 48 8
40 37
41
58
54
38
1
9 A 61
19
61 18 36
1 21 34
12 36 47
61 30
19 26 35
1
17 61
68 1
4 10
1 43
16 7
57
2
B
50 24
51
1 28
72(TOP)
56 9 BOTTOM 24
( )
40 37
59
1 1
66 49
62
53 6
73
22
69 7 A
70
1
62
56
25 55
40
1
23 9
31
32 55 56
60 40
29 39
33 53
1 1
3 62 63
64
45
50
51 55 56
44
40 1
20 9
5 52 55 56
B
49 40
1 39
11
53
61 42 49 65 6
71 1
67
3-14 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

Ref MAIN BOOM ASSEMBLY OPTIONS:
0801274 Ref 800S SN 0300140000 to S/N 0300182109 L
1001155760 Ref 800S SN 0300182109 to S/N 0300182743 B
0801281 Ref 860SJ SN 0300140000 to S/N 0300182109 M
1001155763 Ref 860SJ SN 0300182109 to S/N 0300182743 B

2 0561185 2 Block, Telescope Attach
3 0561445 1 Block, Spring Mounting
4 0561446 2 Block, Tele Mount
5 0561447 1 Block, Cable Mount
6 0561449 3 Block, Spacer
7 0641403 8 Bolt 1/4in-20NC x 3/8in
8 0641606 1 Bolt 3/8in-16NC x 3/4in
9 0811606 28 Screw 3/8in-16NC x 3/4in
10 0641607 4 Bolt 3/8in-16NC x 7/8in
11 0641608 2 Bolt 3/8in-16NC x 1in
12 0641610 4 Bolt 3/8in-16NC x 1-1/4in
13 to 15 Not Used
16 0641616 4 Bolt 3/8in-16NC x 2in
17 0641626 4 Bolt 3/8in-16NC x 3-1/4in
18 0641634 4 Bolt 3/8in-16NC x 4 1/4in
19 0641640 2 Bolt 3/8in-16NC x 5in
20 0741612 6 Screw, Flathead 3/8in-16NC x 1-1/2in
21 1 Fly Weldment Options:
0801275 800S
0801282 860SJ
22 1 Mid Weldment Options:
0801649 800S
0801647 860SJ
23 1 Base Weldment Options:
0801325 800S S/N 0300140000 to S/N 0300182109
1001155770 800S S/N 0300182109 to S/N 0300182743
0801326 860SJ S/N 0300140000 to S/N 0300182109
1001155771 860Sj S/N 0300182109 to S/N 0300182743
24 0961948 2 Bearing (860SJ Only)
25 0962297 2 Bearing
26 1220078 2 Sheave, Block
27 Not Used
28 1 Telescope Cylinder Assembly Options (See CYLINDER
1684041 800S
1684043 860SJ
29 3300240 1 Nut
30 3300241 2 Locknut 3/4in-10NC
31 3300242 1 Locknut 7/8in-9NC
32 3272401 1 Nut 7/8in-9NC
33 3272001 1 Nut 5/8in-11NC
34 3311605 4 Locknut 3/8in-16NC
3121270 800S 860SJ 3-15

SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)

35 3312201 2 Nut 3/4in-10NC
36 2 Pad, Wear Options;
37 3340757 2 Pad, Wear
38 2 Pad, Rubber Options:
39 3340871 4 Pad, Wear
40 20 Pad, Rubber Options:
41 3422417 1 Pin, Extend Sheave
42 3422424 2 Pin
43 3539622 1 Plate, Cover
44 3580243 2 Sheave, Retract
0961951 1 Bushing
45 3580249 2 Guard, Sheave
46 3580288 1 Sheave, Extend
0961951 2 Bushing
47 3580289 1 Guard, Sheave
48 3841143 1 Keeper, Pin
49 2 Cable, Wire Rope
3890013 800S
3890016 860SJ
3890014 800S
3890017 860SJ
3890015 800S
3890018 860SJ
52 3951608 2 Setscrew 3/8in-16NC x 1in
53 4070863 5 Shim (#11 Gauge)
54 4070895 8 Shim (#16 Gauge)
55 4070897 10 Shim (#18 Gauge)
56 4070898 22 Shim (#11 Gauge)
57 4070929 2 Shim (#16 Gauge)
58 4070939 1 Shim (#16 Gauge)
59 4070940 1 Shim (#16 Gauge)
60 4160149 1 Spring, Torsion
62 0811607 8 Screw 3/8in-16NC x 7/8in
63 0811608 6 Screw 3/8in-16NC x 1in
64 0811610 6 Screw 3/8in-16NC x 1-1/4in
3-16 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)

65 0641613 2 Screw 3/8in-16NC x 1-5/8in
66 0811614 6 Screw 3/8in-16NC x 1-3/4in
67 0811616 6 Screw 3/8in-16NC x 2in
68 4071020 2 Shim (#16 Gauge)
69 1120510 1 Cover, Pin
72 0641613 4 Screw 3/8in-16NC x 1-5/8in
73 1 Pad, Wear
3121270 800S 860SJ 3-17

SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES
19
102
103
18
13
15
860SJ 18
1A
16
17A
17
8
800S
102
11
12
1B
3
100A
100B
16 100C
101A
9 101B
10 102
14
13
4
102
19
102
103
3-18 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES

Ref ROTATOR ASSEMBLIES
0060061 Ref 800S I
0060048 Ref 860SJ I
1 1 Case/Bracket Weldment
7017175 0060061 Rotator
7017141 0060048 Rotator
1A AR Bushing Options: (Top)
0961951 2 0060061 Rotator
Not Required 0 0060048 Rotator
1B AR Bushing Options: (Bottom)
Not Required 0 0060061 Rotator
0961947 2 0060048 Rotator
2 1 Shaft Options:
7017162 0060061 Rotator
7017140 0060048 Rotator
3 1 Sleeve, Piston Options:
7017163 0060061 Rotator
7017139 0060048 Rotator
4 7017164 1 Cap, End
5 to 7 Not Used
8 See Note 3 Bolt 1/4in-20NC (Grade 8) (Note: Not Available for
Purchase.)
9 See Note 1 Seal, Cap (Note: Use Items 100A, 100B & 100C)
10 See Note 1 Ring, Back-Up Cap (Note: Use Items 100A, 100B & 100C)
11 See Note 1 Seal, Rod (Note: Use Items 100A, 100B & 100C)
12 See Note 1 Seal, Piston (Note: Use Items 100A, 100B & 100C)
13 See Note 2 Packing, Bearing (Note: Use Items 100A, 100B & 100C)
14 See Note 1 Bearing, Cap (Note: Use Items 101A & 101B)
15 See Note 1 Bearing, Shaft (Note: Use Items 101A & 101B)
16 See Note 2 Thrustwasher (Note: Use Items 101A & 101B)
17 1 Counterbalance Valve Assembly Options:
7017172 0060061 Rotator
7017125 0060048 Rotator
17A 2 Valve, Cartridge Options:
7017192 0060061 Rotator
7011323 0060048 Rotator
2 Seal Kit (1 Per Assembly)
See Note 7017192 Cartridge (Note: Not Available - Purchase
Complete Assembly.)
2900770 7011323 Cartridge
18 7017136 2 Bushing
19 70001697 6 Screw, Countersunk (0060048 Rotator)
3121270 800S 860SJ 3-19

SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (CONTINUED)

Ref KIT OPTIONS:
100 1 Seal Kit Options: (Includes Items 9-13)

100A 7017158 0060061 Rotators (Standard)
100B 70000342 0060061 Rotators (Low Temperature)
100C 7017137 0060048 Rotator
101 1 Bearing Kit Options: (Includes Items 14-16)
101A 7017159 0060061 Rotators
101B 7017138 0060048 Rotator
102 7017142 1 Hardware Kit (0060061 Rotators Only) (Includes End Cap Dowel
Pins, Plugs & 103)
103 70001697 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)
3-20 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (CONTINUED)

3121270 800S 860SJ 3-21

SECTION 3 BOOM
FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS
401 406
403 402 410
405
404
407 402
401 405
403
409
408 410
404
124
118
101
125 123 103
109
119 117
119 114 1
122 4
121 127
8
OR 3
10
5
9 9
2 2
7
3-22 800S 860SJ 3121270

SECTION 3 BOOM
101
126
117
201
204 203
205
202
303
128 313
312
302 304 301

310
311 305
307
308
306
309
311
101
106
118
120A OR
101 120B
106
118
117
101
103
3121270 800S 860SJ 3-23

SECTION 3 BOOM
FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS

Ref PLATFORM SUPPORT INSTALLATION
0272070 Ref Side Entry Platform Machines without Load Sensing & E
without SkyGlazier
See Note Ref Side Entry Platform Machines without Load Sensing & with
SkyGlazier (Note: For Replacement Parts, Contact JLG
Customer Service and Request Manual p/n 3124242.)
See Note Ref Side Entry Platform Machines with Load Sensing & without
Customer Service and Request Manual p/n 3124287.)
See Note Ref Side Entry Platform Machines with Load Sensing & with
Customer Service and Request Manualp/n 3124287.)

2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/2in
5 3300243 1 Locknut 1in-8NC
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support Weldment
10 4892600 1 Flatwasher 1in Hardened
Ref CONTROL VALVE INSTALLATIONS

Ref 800S ‘
0274644 Ref Machines Without Hostile Environment K
0274644 Ref Machines With Hostile Environment (USA Built Machines K
SN B300000100 to SN B300000804)
1001155814 Ref Machines With Hostile Environment (USA Built Machines A
0274645 Ref 860SJ I

102 Not Used
103 0630467 AR Screw, Button Head
104 to 105 Not Used
106 0641606 2 Bolt 3/8in-16NC x 3/4in
107 to108 Not Used
109 1 Cover Options:
800S
1670964 Machines Without Hostile Environment
1670964 Machines With Hostile Environment (USA Built Machines
Machines SN B300000100 to SN B300000804)
Not Required Machines With Hostile Environment (USA Built Machines
1670964 860SJ
3-24 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)

110 to 113 Not Used
114 1 Valve, Level/Rotate Options (See Items 301-313 for
Breakdown):
& China Built Machines SN B300000100 to Present Only
115 to 116 Not Used
120 1 Plate, Valve Mounting Options:
120A 4846218 USA Built Machines SN 0300140000 to SN 0300141319 Only
120B 4341264 USA Built Machines SN 0300141319 to SN 0300182743 Only
121 2120217 1 Filter, High Pressure (USA Built Machines SN 0300141319 to
to Present Only)
70002097 Element, Filter
70001499 Kit, Seal
70004328 1 Plug, Indicator
122 3311605 2 Locknut 3/8in-16NC (USA Built Machines SN 0300141319 to
to Present Only)
123 3900232 2 Screw 3/8in-16NC x 1-1/4in (USA Built Machines
Machines SN B300000100 to Present Only)
124 3900283 4 Screw 3/8in-16NC x 3/4in (USA Built Machines SN 0300141319
to SN 0300182743 Only & China Built Machines
125 0903530 1 Bracket, Filter Mounting (USA Built Machines SN 0300141319
to SN 0300182743 Only & China Built Machines SN
B300000100 to Present Only)
126 0641526 3 Bolt 5/16in-18NC x 3-1/4in (860SJ Only)
127 AR Valve, Jib (See Items 201-205 for Breakdown)
Not Required 0 800S
4641186 1 860SJ
128 3780117 2 O-Ring (860SJ Only)
129 Not Used
130 1001141137 1 Harness, Upper Valve (Not Shown - See ELECTRICAL
SECTION for Breakdown)
4641186 Ref JIB VALVE ASSEMBLY (860SJ ONLY) B
201 7012965 1 Valve, Cartridge

7012953 1 Seal Kit - 7012965 Valve
202 7010542 1 Valve, Load Shuttle
7010543 1 Seal Kit - 7010542 Valve
7012967 1 Seal Kit - 7023915 Valve
204 7023922 1 Valve, Solenoid
7017402 1 Seal Kit - 7017452 Valve
205 7012944 2 Coil
3121270 800S 860SJ 3-25

SECTION 3 BOOM

Ref LEVEL/ROTATE VALVE ASSEMBLY

4641251 Ref USA Built Machines SN 0300140000 to SN 0300141319 Only B
1001118473 Ref USA Built Machines SN 0300141319 to SN 0300182743 Only & A
301 7012955 1 Valve, Check

7012967 1 Seal Kit - 7012955 Valve
302 7023984 1 Valve, Flow Regulator
7012953 1 Seal Kit - 023984 Valves
7012953 1 Seal Kit - 7012989 Valve
7012953 1 Seal Kit - 7012965 Valves
305 7023983 1 Valve, Relief (Level Up)
7012967 1 Seal Kit - 7023983 Valve
306 7023911 1 Valve, Relief (Level Down)
7012967 1 Seal Kit - 7023911 Valve
307 7017479 1 Valve, Solenoid (Pressure)
7012518 1 Seal Kit - 7017479 Valve
308 7012943 1 Coil
309 7023922 1 Valve, Solenoid (Platform Level)
7017402 1 Seal Kit - 7023922 Valve
310 7017452 1 Valve, Solenoid (Rotator)
7017402 2 Seal Kit - 7017452 Valve
311 7012944 4 Coil
312 7021616 1 Filter (Used on p/n 4641251 Valve Only)
313 7024832 1 Plug (Used on p/n 4641251 Valve Only)
0273695 Ref LEVEL SENSOR SWITCH INSTALLATION C

403 0641406 4 Bolt 1/4in-20NC x 3/4in
404 0641604 6 Bolt 3/8in-16NC x 1/2in
405 3930606 4 Capscrew #6-32NC x 3/8in
406 1671044 2 Cover, Sensor
407 3200449 2 Mount, Sensor
408 3440410 2 Rollpin
409 2 Switch, Tilt Sensor Options:
Use 1001135114 Sensor-Analog (USA Built Machines SN 0300140000 to
to SN B300000640 Only) (was p/n 4360544)
1001133329 Sensor-Digital (USA Built Machines SN 0300161730 to
to Present Only)
3-26 800S 860SJ 3121270

SECTION 3 BOOM

3121270 800S 860SJ 3-27

SECTION 3 BOOM
FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS
20 19 24
25
22
28
21
26
29
27
5
30
31
32
2
28 6
1 16
5
16
31
34
35 7
23
3-28 800S 860SJ 3121270

SECTION 3 BOOM
FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS

Ref BOOM CABLE CLAMPS INSTALLATION
Ref 800S
0271322 Ref All Specs Except Australian & CE Specs I
0271323 Ref Australian & CE Specs Only I
0272388 Ref All Specs Except Australian & CE Specs With 7500W G
Generator and Without Arctic Package
1001117399 Ref Australian & CE Specs Only With 7500W Generator and B
Without Arctic Package
1001091609 Ref All Specs Except Australian, CE & Japanese Specs Without C
7500W Generator and With Arctic Package
1001091664 Ref All Specs Except Australian, CE & Japanese Specs With E
7500W Generator and Arctic Package
Ref 860SJ
0271325 Ref Australian & CE Specs Only K
0272389 Ref All Specs Except Australian & CE Specs With 7500W F
0275586 Ref All Specs Except Australian, CE & Japanese Specs Without B
1 0641408 1 Bolt 1/4in-20NC x 1in

2 0641412 2 Bolt 1/4in-20NC x 1-1/2in
3 to 4 Not Used
5 AR Clamp Options:
1320223 2 Machines Without 7500W Generator
Not Required 0 Machines With 7500W Generator
6 Not Used
7 3573047 1 Plate, Terminal Mounting
8 to 15 Not Used
17 to 18 Not Used
19 2 Block, Clamp (860SJ Only) Options:
0561484 0271324, 0271325, 0272389 & 1001117400 Installations
1001091472 0275586 & 1001091665 Installations
20 0641424 4 Bolt 1/4in-20NC x 3in (860SJ Only)
21 0641511 2 Bolt 5/16in-18NC x 1-3/8in
22 0641604 2 Bolt 3/8in-16NC x 1/2in
23 0641607 2 Bolt 3/8in-16NC x 7/8in
24 1671034 1 Cover, Jib (860SJ Only)
25 2080044 4 Rivnut (860SJ Only)
26 3311505 2 Locknut 5/16in-18NC
27 3573296 1 Plate, Hose Cover
28 3841340 2 Loop, Hose
3121270 800S 860SJ 3-29

SECTION 3 BOOM
FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS (CONTINUED)

30 AR Bolt 1/4in-20NC x 1-1/4in Options:
32 AR Flatwasher 1/4in Regular Options:
33 Not Used
34 1320061 1 Clamp
35 1320041 1 Clamp (Machines With 7500W Generator Only)
3-30 800S 860SJ 3121270

SECTION 4
PLATFORM
3121270 800S 860SJ 4-1

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES

308
303
304
305
306
205 308
309 303
201
207 302
301
11
OR
4
10
109
204
8
207
105
7 108
106 103
3
2 401
107 104
OR
107
101
56 109C
62
57
109A
109B
102
104
54 107
60
58
63
61
NOTE: REPLACEMENT DECALS MUST BE
51
55 ORDERED SEPARATELY – SEE SECTION 8.
59 59
52 53
4-2 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES

Ref PLATFORM ASSEMBLIES:
Use 1001144027 Ref Platform 30in x 4ft (76cm x 1.22m) with No Mesh B/M
(was p/n 3510830)
Use 1001144026 Ref Platform 30in x 5ft (76cm x 1.5m) with No Mesh B/L
(was p/n 3510831)
Use 1001144024 Ref Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh B/I
(was p/n 3510833)
Use 1001144023 Ref Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh B/J
(was p/n 3510822)
Ref Note: For Platform with Mesh to Top Rail, Platform and
Mesh must be ordered separately. See SPECIAL OPTIONS
SECTION for Mesh Installations.
Ref Note: Replacement Decals Must be Ordered Separately -
See DECAL SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.
1 Not Used
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
5 Not Used
6 See Note 1 Platform Weldment (Note: Not Available - Purchase
Complete Platform Assembly.)
7 3520072 1 Cap-Plug
8 3820020 4 Rivet, Pop
9 Not Used
10 1 Gate Weldment Options:
4846452 Gate for Platform p/ns 3510822, 3120830, 3510831 &
3510833
1001144629 Gate for Platform p/ns 1001144023, 1001144024,
1001144026 & 1001144027
11 3520198 2 Cap-Plug
Ref PLATFORM ASSEMBLY WITH DROP-BAR

Use 1001144018 Ref Platform 30in x 4ft (76cm x 1.22m) with No Mesh B/B
(was p/n 1001138431)
Use 1001144019 Ref Platform 36in x 5ft 5ft x 3ft (91.5cm x 1.5m) B/B
(was p/n 1001138432)
Use 1001144021 Ref Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh B/B
(was p/n 1001138434)
Use 1001144022 Ref Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh B/B
(was p/n 1001138430)
1001128598 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not B
Shown)
1001128479 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not B
Shown)
3121270 800S 860SJ 4-3

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED)

1001111018 Ref Platform 36in x 6ft (91.5cm x 1.83m) Mesh to Mid Rail (Not E
Shown)
Ref Note: For Platform with Mesh to Top Rail, Platform and
Mesh must be ordered separately(escpet where specified).
See SPECIAL OPTIONS SECTION for Mesh Installations.
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECAL SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.

52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform Weldment (Note: Not Available - Purchase
Complete Platform Assembly.)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
61 1 Bar, Drop Options:
1001138494 Drop Bar (Not Shown) for p/ns 1001144018, 1001144019,
1001144021 & 1001144022 Platforms
1001111346 Drop Bar (Not Shown) for p/ns 1001128598, 1001128479 &
1001111018 Platforms
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar
1001114897 Ref FOOTSWITCH AND COVERS INSTALLATIONS C
101 0641406 2 Bolt 1/4in-20NC x 3/4in

102 0641408 3 Bolt 1/4in-20NC x 1in
103 0641610 4 Bolt 3/8in-16NC x 1-1/4in
104 3311405 5 Locknut 1/4in-20NC
105 3311605 4 Locknut 3/8in-16NC
106 3380434 1 Panel, Molded
107 4740362 7 Washer, Fender
109 1 Platform Console Assembly Options (See PLATFORM CONSOLE
ASSEMBLY for Breakdown):
China Built Machines SN 300000100 to SN B300000640
4-4 800S 860SJ 3121270

SECTION 4 PLATFORM

109 cont’d 1 Footswitch Assembly (Includes Footswitch, Electrical Cable,
Strain Relief Connectors and Connecting Terminals) Options
(See ELECTRICAL SECTION for Further Breakdown):
0272970 USA Built Machines SN 03000140000 to SN 0300161447 B
& China Built Machines SN B300000100 to
SN B300000640
1001117174 USA Built Machines SN 0300161447 to SN 0300182743 & B
109A 1060918 7ft/2.14m Cable, Electrical - 18/3
109B 1 Footswitch Options (Includes Footswitch & Items 112B &
112C):
Use 0272970 Ref USA Built Machines SN 03000140000 to
SN B300000100 to SN B300000640 (was p/n 4360031)
Ref Note: Assembly p/n 0272970 may use either p/n
4360031 or p/n 1001117320. If Original Equipment
was replaced as an “assembly,” p/n 1001117320
may have been used as part of the Service
Replacement. Identify component before ordering
parts.
1 Footswitch Less Cable Options:
4360031 Original Equipment
1001117320 Service Replacement
AR Block, Contact Options (see Note Above):
7000625 2 Contact Block for 4360031 Footswitch
70003483 1 Contact Block for 1001117320 Footswitch
1001117172 Ref USA Built Machines SN 0300161447 to SN 0300182743
70002902 1 Switch, 20Amp
70002903 1 Gasket
70002904 4 Replacement Kit, Bolt
70002905 1 Cover, Aluminum
109C 4460071 1 Connector, Strain Relief
Ref WORKLIGHTS INSTALLATIONS (OPTIONAL)

0273472 Ref 800S D
0273483 Ref 860SJ D
1001128153 Ref 860SJ (Worklights / Double Qty Listed for 4 Corner A
Worklight)
201 2080040 AR Huck Fastener

202 to 203 Not Used
204 2920140 2 Worklight
7016399 2 Bulb, Replacement (1 Per Worklight)
205 to 206 Not Used
207 3536089 2 Plate, Mounting
208 to 212 Not Used
213 4460426 1 Connector, Strain Relief (Not Shown - Located at Console
Box)
214 to 216 Not Used
3121270 800S 860SJ 4-5

SECTION 4 PLATFORM

217 AR Hardware Options (Not Shown):
2820035 9ft Loom, Vinyl (2 Work Lights)
2820020 1ft Shrink, Heat (4 Work Lights)
218 4240099 10 Tie-Strap (Not Shown)
0272058 Ref FLOODLIGHTS INSTALLATION B
301 0641518 2 Bolt 5/16in-18NC x 2-1/4in

302 2560173 2 Handle, Star Knob
303 2920157 2 Floodlight
7024452 2 Bulb, Replacement (1 Per Light)
304 3250585 1 Nameplate - Lights On
307 4420037 AR Tape, Insulation (Not Shown)
309 4846561 1 Mount, Light
Ref TRAY INSTALLATIONS (OPTIONAL)
401 1580012 1 Tray, Storage (Center)

402 1580013 1 Tray, Storage (Rail Mounted - Not Shown)
4-6 800S 860SJ 3121270

SECTION 4 PLATFORM

3121270 800S 860SJ 4-7

SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM)
14
7
11
10
13
7
15
12
5 3
4 6 3
8
4-8 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM)

Ref PLATFORM ASSEMBLY (FALL ARREST)
3510884 Ref PLATFORM ASSEMBLY (36 x 72) E
3510868 Ref PLATFORM ASSEMBLY (36 x 96) E
Ref Note: Replacement Decals Must be Ordered Separately - See
DECAL SECTION.

2 0681822 AR Bolt 1/2in-13NC x 2-3/4in (Grade 8)
3 0962270 2 Bearing, Oilite
4 1702773 1 Decal - JLG
5 1705014 1 Decal - Safety
6 2410014 1 Gate Weldment
7 3271805 AR Locknut 1/2in-13NC (Grade 8)
8 3311605 1 Locknut 3/8in-16NC
9 See Note 1 Platform Weldment (Note: Purchase Platform Assembly)
10 3520072 1 Cap-Plug
11 1 Cable, Fall Arrest Options:
1060919 36 x 72
3890040 36 x 96
12 3900054 1 Bolt 1/2in-13NC x 1-3/4in
15 1706385 1 Decal - Drop Bar
3121270 800S 860SJ 4-9

SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY
1 51
27
30
29 801 53
15 34 53
16
13
201
28 20
25
23
35 10
101
29 32 21
53
1 34A 29
31 27 53
19 53 1
27
301 701
12 302
401 504
1
402 27 502
403
17 503
29 404 501
53
22 OPTIONAL GENERATOR
SWITCH LOCATED ON
33 14 MOLDED PLATFORM PANEL
18 37
7
47
52
38
104 106
103
47 11
24 3
6 601
47
39
10 41
102 105
36 40
9
26 4
46
4-10 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

Ref PLATFORM CONSOLE ASSEMBLIES
1001114896 Ref USA Built Machines SN 0300140000 to SN 0300161730 & G
1001141140 Ref USA Built Machines SN 0300161730 to SN 0300182743 & B
1 0100009 AR Sealant
2 Not Used
3 0100081 AR Compound, Loctite
4 0140011 1 Alarm
5 Not Used
6 0641406 4 Bolt 1/4in-20NC x 3/4in
7 0641414 4 Bolt 1/4in-20NC x 1-3/4in
8 0721003 2 Bolt #10-24NC x 3/8in
9 0721006 2 Screw #10-24NC x 3/4in
10 0861441 1 Box, Console (See Items 101-106 for Breakdown)
11 0902751 4 Bracket, Support
12 Use 1001129555 1 Controller Assembly (Lift & Swing) (See CONTROLLER
ASSEMBLY (LIFT & SWING) for Breakdown) (was p/n 1600317
& p/n 1001118417)
(Note: Service Replacement Kit p/n 1001129555 Includes
Controller p/n 1001118417 & Instructions)
13 Use 1001118416 1 Controller Assembly (Drive & Steer) (See CONTROLLER
ASSEMBLY (DRIVE & STEER) for Breakdown) (was
p/n 1600318)
14 1 Controller, Module Options (Re-calibration Required when
Replaced):
15 1671176 1 Bezel
16 1702565 1 Decal (Drive and Steer)
17 1702566 1 Decal (Lift and Swing)
18 1702567 1 Decal (Function Speed)
19 1702676 1 Decal (Horn)
20 1704260 1 Decal - EMS
21 1705132 1 Decal - Control ADE
22 2560136 1 Handle, Knob
23 2920154 1 Panel, LED Light
24 3300353 4 Nut, Tinnermen
25 3300408 2 Insert, Nylon
26 3311005 2 Locknut #10-24NC
27 3520054 5 Plug, Hole 1/2in (was p/n 3520028)
28 3911018 2 Screw, Round Head #10
32 4360387 1 Switch, Pushbutton
3121270 800S 860SJ 4-11

SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)

33 4360407 1 Controller, Speed
See Note 1 Gasket “Top Hat” (Included With Switch) (Note: Not
Available - Purchase Complete Controller.)
70003784 1 Seal
34 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
34A 7020176 1 Contact Block
35 4360476 1 Block, Contact
36 4460007 1 Bar, Buss - Ground
37 0100048 AR Grease, Dialectric
38 4460234 3 Base, Mounting
42 4460496 1 Nut, Terminal (Not Shown - See ELECTRICAL SECTION for
Location)
43 4460497 1 Lockwasher, Terminal (Not Shown - See ELECTRICAL
SECTION for Location)
44 4460708 2 Connector, Female - 15 Position (Not Shown - See
ELECTRICAL SECTION for Location)
45 4460905 5 Seal, Plug (Not Shown - See ELECTRICAL SECTION for
Location)
48 4761000 2 Lockwasher #10
49 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
SECTION for Breakdown)
50 1 Harness, Upper Valve Options (Not Shown - See ELECTRICAL
51 1 Decal (Stop) Options:
52 1 Harness, Platform Box Options (See ELECTRICAL SECTION
for Breakdown):
53 3790012 AR O-Ring
———————————
1 Decal Kit - Console Box Options:
1001119564 ANSI Spec (Includes Items #16 - 20, 51 & 201)
See Note CE Specs (Note: Not Available for Purchase.)
4-12 800S 860SJ 3121270

SECTION 4 PLATFORM

0861441 Ref CONSOLE BOX ASSEMBLY F
101 See Note 1 Console Top (Note: Not Available for Purchase.)
102 See Note 1 Console Bottom (Note: Not Available for Purchase.)
103 3311601 1 Nut 3/8in-16NC
104 3470003 2 Pin, Hairpin
105 0630568 1 Screw 3/8in-16NC x 4-1/2in
Ref LIGHT PANEL DECAL INSTALLATION

Ref USA Built Machines SN 0300140000 to SN 0300143294 Only &
China Built Machines B300000100 to SN B300000153 Only
Ref 800S
1001108993 Ref All Specs Except CE Spec A
1001108992 Ref CE Spec Only A
Ref 860SJ
1001108991 Ref All Specs Except CE Spec A
Ref USA Built Machines SN 0300143294 to SN 0300182743 Only &
Ref 800S
Ref Australian Spec Only Options:
1001108993 Ref USA Built Machines SN 0300143294 to SN 0300147421 A
Only & China Built Machines SN B300000153 to SN
B300000280 Only
Only & China Built Machines SN B300000280 to
Present Only
Ref 860SJ
Ref Australian Spec Only Options:
Only & China Built Machines SN B300000153 to SN
B300000280 Only
Only & China Built Machines SN B300000280 to Pres-
ent Only
201 1 Decal - Display

Ref USA Built Machines SN 0300140000 to
SN B300000100 to SN B300000153 Only
1001107954 800S - All Specs Except CE Spec
1001107952 800S - CE Spec Only
1001107953 860SJ - All Specs Except CE Spec
1001107952 860SJ - CE Spec Only
Ref USA Built Machines SN 0300143294 to SN 0300182743
Only
3121270 800S 860SJ 4-13

SECTION 4 PLATFORM

201 cont’d 1001125010 800S - All Specs Except Australian & CE Specs
800S - Australian Spec Only Options:
SN B300000153 to SN B300000280 Only
SN B300000280 to Present Only
1001107952 800S - CE Spec Only
1001125011 860SJ - All Specs Except Australian & CE Specs
860SJ - Australian Spec Only Options:
SN B300000153 to SN B300000280 Only
SN B300000280 to Present Only
1001107952 860SJ - CE Spec Only
0271552 Ref HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL) C
301 4360522 1 Switch, Push Button

302 1705170 1 Decal - Lights
Ref SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
401 4360387 1 Switch, Pushbutton

402 1702938 1 Decal - Soft Touch Override
403 2920028 1 Light, Indicator
404 2920029 1 Bulb, Light
Ref GENERATOR INSTALLATION (OPTIONAL)

502 4740397 1 Bushing
504 3251102 1 Decal - Generator ON/OFF
Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
0258608 Ref JIB SWITCH INSTALLATION (860SJ ONLY) B
Ref DUAL FUEL SWITCH INSTALLATION

3790012 1 O-Ring
4-14 800S 860SJ 3121270

SECTION 4 PLATFORM

3121270 800S 860SJ 4-15

SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)
110
102
103
104
105
106
107
1B
1C 1A
22
111
21
19
112
18
2 5
108 11
9
109 3
6
9 1
101
3
6 25
7
8 24
5
4
17
10
20
12 16
13
14
23
15
4-16 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
Ref CONTROLLER ASSEMBLY
1600317 Ref Controller Assembly (Original Equipment) (USA Built C

1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap & Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 2 Shaft Options:
7019147 Shaft, Short
7019177 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 See Note 1 Center, Detent (Note: Not Available for Purchase.)
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male 8 Position (Natural)
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner
3121270 800S 860SJ 4-17

SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)

Use 1001129555 Ref Controller Assembly: C
(Service Replacement - USA Built Machines SN 0300140000
to SN 0300146306 & China Built Machines SN B300000100 to
SN B300000277)
(Original Equipment - USA Built Machines SN 0300146306 to
Present)
Ref Note: Was p/n 1001118417 Assembly - Use p/n 1001129555
Kit as replacement.
101 70002730 1 Gasket
102 7003928 1 Spring
103 7022808 1 Cap, Lift
104 70002731 1 Boot
105 70002732 4 Screw
106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 Cap
111 Use 1001129555 1 Mechanical Assembly (Note: Not Available for Purchase.)
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
4-18 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED)

3121270 800S 860SJ 4-19

SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)
1
11 106 204 201
206
203
2 205
202
210
202 203
12
207
13
208 204
209
3 208
104
27
6 101
23 7 9
16 103
21
102
101
10
20 18
19 17 6
17 29
18
4
21 5
24
25 15
6 8 28
26 9
108
6
9A
14
4
22 CONNECT
TO PLUG
105
107 109
4-20 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
Ref CONTROLLER ASSEMBLY
1600318 Ref Controller Assembly (Original Equipment) (USA Built C

1 7022812 1 Handle Assembly (See Items 201-210 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
5 7022823 1 Bracket, Mounting
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
10 7019151 AR Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 See Note 1 Plate, Mounting (Left Side) (Note: Not Available for
Purchase.)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note 1 Rivet (Note: Not Available - Purchase Locally.)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 7019114 1 Coupling, Potentiometer
1001118416 Ref Controller Assembly: B

(Service Replacement - USA Built Machines SN 0300140000
to SN 0300146306 & China Built Machines SN B300000100 to
SN B300000277)
(Original Equipment - USA Built Machines SN 0300146306 to
Present)
101 70002724 1 Boot & Control Lock Assembly
102 7003941 2 Washer
3121270 800S 860SJ 4-21

SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)

103 70002725 2 Screw
104 7019162 1 Spring
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)
107 70002728 1 Screw
108 Use 1001118416 1 Mechanical Assembly (Note: Not Available for Purchase.)
109 Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
Ref HANDLE ASSEMBLIES

7022812 Ref Controller Assembly p/n 1600318
70002727 Ref Controller Assembly p/n 1001118416
201 7003972 1 Boot, Switch

202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 1 Wiring Assembly Options:
7019196 Controller Assembly p/n 1600318
2 Switch, Micro
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket
4-22 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)

3121270 800S 860SJ 4-23

SECTION 4 PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
6
16
6
16
6
16
6
16
6 6
16 16
6
16 6
6
16 16
6
16
12
2
6
16
8
1
3 17
14
22 10 1
20 5
12 4
21
11
23
6
16
4-24 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

Ref SOFT TOUCH SYSTEM INSTALLATIONS
0273824 Ref 6ft Platforms B
0272427 Ref 8ft Platforms E
1001108256 Ref 6ft/1.8m Platforms w/Fall Arrest A
0273706 Ref 8ft/2.4m Platforms w/Fall Arrest B

2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in-20NC x 1-3/4in
5 0721005 4 Bolt #10-24NC x 5/8in
6 1 Bumper Kits (Includes Corners and Enough Straight Material for
One Platform)
0940134 6ft Platform
0940177 6ft/1.8m Platforms w/Fall Arrest
0940133 8ft/2.4m Platforms w/Fall Arrest
0940092 Bumper (Corner) Options:
12 Standard Platform
8 Fall Arrest Platforms
0940094 AR Bumper (12ft Length)
7 1060341 Cable, Electrical - 16/2 Options:
22ft/6.7m 6ft Platform
23ft/7m 8ft Platform
8 1060903 4 Wire Rope & Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 2 Plate, Switch Strike Options:
13 4240099 7 Tie-Strap
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 AR Tape, Adhesive
18 4460234 7 Tie-Strap
23 1 Rail, Soft Touch Options:
24 Not Used
25 2920028 1 Light, Indicator
26 2920028 1 Bulb, Light
3121270 800S 860SJ 4-25

SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)
9
7 2
4
8
5 2
6
6
4-26 800S 860SJ 3121270

SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)

1001110982 Ref BUMPER INSTALLATION D
1 Not Used
2 4711400 10 Flatwasher1/4in Thin
3 1001110979 3 Bumper
4 1001110980 3 Clamp, Bumper
6 0641418 10 Bolt 1/4in-20NC x 2-1/4in
7 0940159 2 Bumper
8 3300430 4 Nut, Acorn 1/4in-20NC
9 3311405 6 Locknut 1/4in-20NC
3121270 800S 860SJ 4-27

SECTION 4 PLATFORM
FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) (CONTINUED)

4-28 800S 860SJ 3121270

SECTION 5
CYLINDER
3121270 800S 860SJ 5-1

SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
5-2 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

1683078 Ref AXLE LOCKOUT CYLINDER ASSEMBLY N
1 1684191 1 Barrel Weldment (Note: Includes Item 1A)

1A 0962496 2 Bushing
2 1683986 1 Rod Weldment (Note: Includes Item 2A)
3 3480176 1 Piston
4 1683059 1 Head
5 0961895 1 Bushing
6 Not Used
7 3931720 8 Bolt, Socket Head 7/16in-14NC x 1-1/4in
8 4641162 2 Cartridge, Valve (Counterbalance)
2900770 2 Seal Kit - 4641162 Valve (1 Per Assembly)
9 2220886 1 Plug, O-Ring
10 2220885 2 Plug, O-Ring
11 4640858 3 Valve, Bleeder
12 Use 2901271 1 Wiper
13 Use 2901271 1 Seal, Rod
14 Use 2901271 1 O-Ring
16 Use 2901271 1 Ring, Wear
18 Use 2901271 1 T-Seal
19 Use 2901271 1 O-Ring
22 0100038 AR Primer, Locking
23 3760367 1 Ring, Washer
24 Not Used
25 0630535 3 Bolt 1/4in-20NC x 1-1/8in
——————————
100 2901271 1 Seal Kit (Includes Items 12-20)
3121270 800S 860SJ 5-3

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY)
6 8 1A
8
6
26
11
14
15
10
15
14
16
17
12
18
19
5
2
22
21
24
3
23
4 24
100
5A
5-4 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY)

1683609 Ref JIB LIFT CYLINDER ASSEMBLY I
1 1684089 1 Barrel Weldment (Note: Includes Item 1A)

2 1683053 1 Head
3 3760368 1 Washer, Ring
4 3931516 8 Bolt, Socket Head 5/16in-18NC x 2in
5 1684090 1 Rod Weldment (Note: Includes Item 5A)
6 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
2900792 2 Seal Kit - 4640509 Valve
7 Not Used
8 2220883 4 Plug, O-Ring
9 2220885 1 Plug, O-Ring
10 3480210 1 Piston
11 0961893 1 Bushing, Tapered
12 4100100 1 Spacer, Tube
13 Not Used
14 Use 2901303 2 Ring, Lock
15 Use 2901303 2 Seal, Piston
16 Use 2901303 1 O-Ring
18 Use 2901303 1 O-Ring
20 Use 2901303 1 Seal
21 Use 2901303 1 Wiper
25 Not Used
26 0630534 3 Capscrew, Socket Head #10-24NC x 1in
——————————
3121270 800S 860SJ 5-5

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM
102
102
30 6
112
117
107
117 108 10
107
118 118
11
8
33
10
11
28
29
1 4
2 5
12 25 24
23
13
21
20
21
24
22
27
15
16
17
7
1
18 2
2
26
19
6 9
50
6
5-6 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM

Ref MAIN LIFT CYLINDER ASSEMBLY
1684199 Ref 800S E
1684202 Ref 860SJ F

3 Not Used
4 0630536 3 Bolt
6 0962033 4 Bushing
7 1683818 1 Head
8 1684198 1 Barrel Weldment
9 1 Rod Weldment Options:
1684080 1684199 Cylinder
1684123 1684202 Cylinder
10 2220883 5 Plug, O-Ring
11 2220885 2 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 3480275 1 Piston
14 Not Used
15 Use 2901537 1 O-Ring
18 Use 2901537 1 Seal, Rod
19 Use 2901537 1 Wiper
20 Use 2901537 1 O-Ring
22 Use 2901537 1 Ring, Guidelock
23 Use 2901537 AR Seal
24 Use 2901537 AR Ring, Guidelock
25 3900310 1 Setscrew
26 3932240 6 Capscrew 3/4in-10NC x 2-1/2in
27 1 Spacer, Tube Options:
4568240 1684199 Cylinder
4568273 1684202 Cylinder
28 4641144 1 Cartridge, Restrictor/Check Valve
7012967 1 Seal Kit - 4641144 Valve
29 4641234 1 Cartridge, Lift Dump Proportional Solenoid
7023982 1 Cartridge - 4641234 Valve
7012925 1 Seal Kit - 4641234 Valve
7017451 1 Coil - 4641234 Valve
30 4641188 1 Cartridge, Lift Holding Solenoid
7023923 1 Cartridge - 4641188 Valve
7023919 1 Seal Kit - 4641188 Valve
7012943 1 Coil - 4641188 Valve
31 to 32 Not Used
33 4641194 1 Cartridge, Relief Valve
7023927 1 Seal Kit - 4641194 Valve
34 to 49 Not Used
3121270 800S 860SJ 5-7

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM (CONTINUED)

——————————
0272750 Ref MANUAL DESCENT INSTALLATION (OPTIONAL) B

101 Not Used
102 0641514 2 Bolt 5/16in-18NC x 1-3/4in
103 to 106 Not Used
107 3311505 2 Locknut 5/16in-18NC
109 to 111 Not Used
112 4640673 1 Valve, Check
7011325 1 Cartridge, Valve Check
113 to116 Not Used
118 1320315 2 Clamp
5-8 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM (CONTINUED)

3121270 800S 860SJ 5-9

SECTION 5 CYLINDER
FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY
10 26
27 6
11
10
4
5
15
22
12
17
18
17
22
15
25
16
19
14
7
20
21
23
1
6 2
24
8
6 100
5-10 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY

Ref PLATFORM LEVEL CYLINDER ASSEMBLY
1684189 Ref 800S E
1684136 Ref 860SJ F

3 0100063 AR Loctite #RC 609
4 0630535 3 Capscrew, Socket Head 1/4in-20NC x 1in
6 4 Bushing Options:
0961947 800S - Garmax
0961948 860SJ - Composite
7 1683059 1 Head
8 1 Rod Options:
1683976 800S (Note: Includes Item 6)
1684133 860SJ (Note: Item 6 not included - Purchase Separately)
9 1 Barrel Options:
1684188 800S (Note: Includes Item 6)
1684135 860SJ (Note: Item 6 not included - Purchase Separately)
10 2220883 10 Plug
11 2220885 1 Plug
12 3480267 1 Piston
13 Not Used
15 Use 2902061 2 Ring, Lock
18 Use 2902061 1 O-Ring
19 Use 2902061 1 O-Ring
20 Use 2902061 1 Seal
21 Use 2902061 1 Wiper
22 Use 2902061 2 Seal
23 3760369 1 Ring, Washer
4568402 800S
4566468 860SJ
7011112 1 Seal Kit - 4641232 Valve
7011112 1 Seal Kit - 4640932 Valve
28 to 99 Not Used
——————————
3121270 800S 860SJ 5-11

SECTION 5 CYLINDER
FIGURE 5-5. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300140000 TO

SN 0300142666)
14
5
14
1
2
11
9
10 13
12
14
4
14
100
5-12 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-5. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300140000 TO SN

0300142666)
1683740 Ref STEER CYLINDER ASSEMBLY C
1 7017210 1 Locknut
2 7017211 1 Piston
3 Use 7017215 1 Seal
4 Use 7017215 1 O-Ring
5 7023023 1 Barrel
6 7017236 1 Rod
7 7017213 1 Head
8 Use 7017215 1 O-Ring
10 Use 7017215 1 Ring, Retainer
11 Use 7017215 1 Seal
12 7017214 1 Nut, Spanner
13 Use 7017215 1 Wiper
14 0961977 4 Bushings
15 to 99 Not Used
——————————
100 7017215 1 Seal Kit (Includes Items 3, 4, 8-11 & 13)
3121270 800S 860SJ 5-13

SECTION 5 CYLINDER
FIGURE 5-6. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 03000142666 TO

SN 0300182743 ONLY & CHINA BUILT MACHINES SN B300000100 TO PRESENT ONLY)
16
16
2
2
4
1
10
7
4
12
8
9
11
13
16
100
16
5-14 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-6. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 03000142666 TO SN

0300182743 ONLY & CHINA BUILT MACHINES SN B300000100 TO PRESENT ONLY)
1001097243 Ref STEER CYLINDER ASSEMBLY B
1 70002744 1 Piston
2 Use 70002751 1 Seal
3 Use 70002751 1 Seal
4 70002745 2 Setscrew
5 70002746 1 Rod Weldment
6 70002747 1 Barrel Weldment
7 70002748 1 Head
8 Use 70002751 1 O-Ring
10 Use 70002751 1 Ring, Retainer
11 70002749 1 Nut, Spanner
12 Use 70002751 1 Seal
13 Use 70002751 1 Wiper
14 Use 70002751 5 O-Ring
15 70002750 5 Plug, Port
16 0962356 4 Bushings
——————————
100 70002751 1 Seal Kit (Includes Items 2, 3, 8-10 & 12-14)
3121270 800S 860SJ 5-15

SECTION 5 CYLINDER
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY
19
5
10
1
2
24 21
18
10
20 12
14
12
26
13
15 22
11
25
6 2
16 1
17
8
110
23 114B 50
2
27 1
114A
114
114C
5-16 800S 860SJ 3121270

SECTION 5 CYLINDER
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY

Ref TELESCOPE CYLINDER ASSEMBLY
1684041 Ref 800S F
1684043 Ref 860SJ G

3 Not Used
4 0630535 3 Bolt 1/4in-20NC x 1-1/8in
6 1683077 1 Head
7 1 Barrel Options:
1684049 800S
1684045 860SJ
8 1 Rod Options:
800S
China Built Machines SN B300000100 to
SN B300000282
860SJ
SN B300000282
9 Not Used
10 See Note 2 Ring, Wear (Note: Use Item 50)
11 See Note 1 Ring, Back-up (Note: Use Item 50)
12 See Note 2 Ring, Back-up (Note: Use Item 50)
13 See Note 1 Ring, Wear (Note: Use Item 50)
14 See Note 1 O-Ring (Note: Use Item 50)
15 See Note 1 O-Ring (Note: Use Item 50)
16 See Note 1 Seal, Rod (Note: Use Item 50)
17 See Note 1 Wiper (Note: Use Item 50)
18 See Note 1 T-Seal (Note: Use Item 50)
19 2220885 1 Plug, O-Ring
20 2220886 2 Plug, O-Ring
21 1 Piston Options:
SN B300000282
22 1001108958 1 Ring, Washer
23 3931448 4 Capscrew 1/4in-20NC x 3in
24 3931508 1 Capscrew 5/16in-18NC x 1/2in
3121270 800S 860SJ 5-17

SECTION 5 CYLINDER
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)

800S
SN B300000282
860SJ
SN B300000282
27 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
7024508 2 O-Ring (Not Shown - Located between valve and cylinder.)
28 to 49 Not Used
—————————
50 1 Seal Kit (Includes Items 10-18) Options:
0272750 Ref MANUAL DESCENT INSTALLATION B
101 to 109 Not Used

110 3931480 4 Capscrew 1/4in-20NC x 5in
111 to 113 Not Used
114 4641262 1 Valve, Assembly (Manual Descent)
114A 7026015 1 Cartridge
114B 7026016 1 Cartridge
114C 3790112 2 O-Ring
5-18 800S 860SJ 3121270

SECTION 6
HYDRAULIC
3121270 800S 860SJ 6-1

SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
8 10
9 5 9 2
2
1 1
4
6-2 800S 860SJ 3121270

SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

2792648 Ref AXLE LOCKOUT HYDRAULIC DIAGRAM 3/L

6 Not Used
7 2753629 2 Hose
8 2753630 1 Hose
9 2753624 2 Hose
10 2753627 1 Hose
3121270 800S 860SJ 6-3

6-4
44
42
108 101 23
105 43
104 107 102 55
104
103 14
31 36 41
11
SECTION 6 HYDRAULIC
11 11 33
46 45
9 9 2 3 6
33
40
4 18 3 9 9 12
26 5 47
51
48 21 48 24 10
35 39
800S 860SJ
52
49
8
53
28
6
22
8 50 8 13
1 5
2
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
22
34 32
1 8 38
6 5 8
49
8 50
2
3121270
SECTION 6 HYDRAULIC

2792714 Ref DRIVE HYDRAULIC DIAGRAM - 2WD B/L

7 Not Used
15 to 17 Not Used
19 to 20 Not Used
25 Not Used
27 Not Used
29 Not Used
30 Not Used
32 2754401 2 Hose
33 2753540 2 Hose
34 2753725 2 Hose
35 3753550 1 Hose
36 2753935 1 Hose
37 Not Used
38 2753622 1 Hose
39 2753635 1 Hose
40 2753685 1 Hose
41 1001095307 1 Hose
42 2753660 1 Hose
43 1001095308 1 Hose
44 2753664 1 Hose
45 2753807 1 Hose
46 2753667 2 Hose
47 2754242 1 Hose
48 2754240 2 Hose
49 2754238 2 Hose
50 2753688 2 Hose
3121270 800S 860SJ 6-5

SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)

51 2754402 1 Hose
52 2754242 1 Hose
53 2754243 1 Hose
54 Not Used
3600410 Ref PISTON PUMP ASSEMBLY C

106 Not Used
6-6 800S 860SJ 3121270

SECTION 6 HYDRAULIC

3121270 800S 860SJ 6-7

6-8
45
108
104 202 101 23
205 47 105 203 46 55 14
107 102
201 206
207
104
50 205 103
36 38
204 30
50 9
9
SECTION 6 HYDRAULIC
9
28 39 51
7 7 2 5
28 1
40 28
19 17 7 7 19 55 17 21
25 22
40 48
18 24
57 26 8
3
800S 860SJ
5 42
13
32
48
34 35
18 41 9
4 1 5 57 11
35
33 31
29
20 37 20
20
43
15 20
33 35
3 10 13 41
3 29
31 9
4 13
18 13
5 52 57
12
3 43 44 18 11
1 5 13 57
3
13 42
3121270
43
SECTION 6 HYDRAULIC

Ref DRIVE HYDRAULIC DIAGRAM - 4WD
2792713 Ref Without Arctic Package C/L
2792770 Ref With Arctic Package D/B

6 Not Used
8 2111620 1 Fitting, Straight (Sauer-Danfoss Drive Pump)
2112020 1 Fitting, Straight (Eaton Drive Pump)
16 Not Used
27 Not Used
28 2753540 3 Hose
29 2 Hose Options:
31 2754401 2 Hose
32 2753550 1 Hose
33 2754337 2 Hose
34 2754044 1 Hose
35 3 Hose Options:
36 2753935 1 Hose
37 2753626 1 Hose
38 1001095307 1 Hose
39 2753685 1 Hose
40 2753686 2 Hose
3121270 800S 860SJ 6-9

SECTION 6 HYDRAULIC

41 2 Hose Options:
42 3 Hose Options:
43 2753971 3 Hose
44 1 Hose Options:
45 2753660 1 Hose
46 1001095308 1 Hose
47 2753664 1 Hose
48 2753634 2 Hose
49 Not Used
50 2753667 2 Hose
51 2753807 1 Hose (Sauer-Danfoss Drive Pump)
1001157866 1 Hose (Eaton Drive Pump)
52 2754338 1 Hose
53 Not Used
56 Not Used
3600410 Ref SAUER-DANFOSS PUMP ASSEMBLY C

106 Not Used
1001152522 Ref EATON PUMP ASSEMBLY B

6-10 800S 860SJ 3121270

SECTION 6 HYDRAULIC

3121270 800S 860SJ 6-11

SECTION 6 HYDRAULIC
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM (OPTIONAL)
1
3
4
5
15
6
7
8
8
11
12
8
1
6
4
4
9
13
10
14
2
6-12 800S 860SJ 3121270

SECTION 6 HYDRAULIC
FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM ( OPTIONAL)

2792597 Ref MANUAL DESCENT HYDRAULIC DIAGRAM A

2 2110406 1 Fitting
3 2753578 1 Hose
8 2753678 3 Hose
10 2753895 1 Hose
11 2753896 1 Hose
12 2753897 2 Hose
13 4640774 1 Valve, Check
14 4568708 1 Tube
15 2110604 1 Fitting
3121270 800S 860SJ 6-13

6-14
8
23
36
26 9
4 6 2
39 2
SECTION 6 HYDRAULIC
5
40
1 18
50
10
34 41
39 40 32 102
31 33 44
800S 860SJ
46 48
7
12 37
5 13 53
1
4 2 11 42 1
23 103 101 104 51
14
34 2
47 30 13
49 2
1 17
20 25
38 22 54
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM
29 55 35
28 45 23
29 2
1 27
28 1 2
13 21 13
43
58
16 HI PRESSURE
15 1 FILTER
60 59
3121270
SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM

Ref STANDARD HYDRAULIC DIAGRAM
Ref 800S
2792649 Ref USA Built Machines SN 0300140000 to SN 0300176302 Only B/L
& China Built Machines SN B300000100 to
SN B300000826 Only
1001151207 Ref USA Built Machines SN 0300176302 to SN 0300182743 Only A/M
& China Built Machines SN B300000826 to Present Only)
Ref 860SJ
2792650 Ref USA Built Machines SN 0300140000 to SN 0300176302 Only B/L
& China Built Machines SN B300000100 to SN B300000826
Only)
1001151208 Ref USA Built Machines SN 0300176302 to SN 0300182743 Only A/M
1 2110404 AR Fitting, Straight

3 Not Used
7 1 Fitting Options:
2111212 1 Fitting, Straight (USA Built Machines SN 0300140000 to
SN B300000100 to SN B300000161 Only)
2151212 1 Fitting, Elbow (USA Built Machines SN 0300143626 to
2111612 800S - Fitting, Straight
(USA Built Machines SN 0300140000 to SN 0300144798
SN B300000215 Only)
2131612 800S - Fitting, Elbow
Only & China Built Machines SN B300000215 to Present)
Only
2111612 860SJ - Fitting, Straight
12 1 Fitting, Elbow Options:
Not Required 800S
2130406 860SJ
3121270 800S 860SJ 6-15

SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED)

2131210 Fitting, Elbow (USA Built Machines SN 0300140000 to
SN B300000100 to SN B300000826 Only)
2111208 Fitting, Straight (USA Built Machines SN 0300176302 to
Present Only & China Built Machines SN B300000826 to
Present Only)
19 Not Used
23 2221086 AR Fitting, Pressure Check
24 Not Used
25 2753545 1 Hose
26 2753622 1 Hose
27 1 Hose Options:
2753622 800S
2753677 860SJ
28 2753625 2 Hose
29 2753626 2 Hose
30 2753627 2 Hose
31 2753653 2 Hose
32 2753654 1 Hose
33 2753656 2 Hose
34 2753657 2 Hose
35 1 Hose Options:
SN B300000826 Only
1001111968 USA Built Machines SN 0300176302 to Present Only &
36 2753665 1 Hose
37 2753808 1 Hose
38 1 Hose Options:
2753693 800S
2753692 860SJ
39 2753670 2 Hose
40 2753671 2 Hose
41 2753672 1 Hose
42 2753674 1 Hose
43 1 Hose Options:
2753675 800S
2753678 860SJ
44 AR Hose Options:
Not Required 0 800S
2753676 2 860SJ
45 1 Hose Options:
2753679 800S
2753680 860SJ
6-16 800S 860SJ 3121270

SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED)

46 2753681 1 Hose
47 2753682 1 Hose
48 2753683 1 Hose
49 2753684 1 Hose
51 2753590 1 Hose
52 Not Used
53 1 Fitting, Elbow Options:
Not Required 800S
2180829 860SJ
54 4061032 1 Hose Guard
55 4240018 3 Tie Strap
56 to 57 Not Used
58 2717059 1 Hose (USA Built Machines SN 0300141319 to
59 2110612 1 Fitting, Adapter (USA Built Machines SN 0300141319 to
60 2130612 1 Fitting, Adapter (USA Built Machines SN 0300141319 to
——————————
2902460 1 Hose Kit - 800S (Includes Items 26, 38, 42, 43 & 45)
2902461 1 Hose Kit - 800S/860SJ (Includes Items 34, 39, 40, 47 & 49)
2902462 1 Hose Kit - 860SJ (Includes Items 27, 38 & 42-45)
3600411 Ref LOAD SENSING PUMP AND FITTING ASSEMBLY A

3121270 800S 860SJ 6-17

SECTION 6 HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM LIST

Ref Note: Diagrams with asterisk (*) are shown in the preceding Ref
pages. Information on diagrams not shown are available from
JLG Service/Parts Departments.
2792648/1283387* Ref Axle Lockout Hydraulic Diagram
Ref Drive Hydraulic Diagrams:

2792714/1283387* Ref 2WD Machines
2792713/1283387* Ref 4WD Machines
2792770* Ref 4WD Machines With Arctic Package
2792597* Ref Manual Descent Hydraulic Diagram (Optional)
Ref Oil Cooler Hydraulic Diagrams:

Ref Deutz Engine Options:
1001108703 Ref USA Built Machines SN 0300140000 to SN 0300163080 &
0271939/1283309 Ref GM Engine Machines
Ref Standard Hydraulic Diagrams:

2792649/1283387* Ref 800S
2792650/1283387* Ref 860SJ
2792678 Ref Standard Hydraulic Schematic
2792653/1283387 Ref Tow Hydraulic Diagram
6-18 800S 860SJ 3121270

SECTION 7
ELECTRICAL
3121270 800S 860SJ 7-1

SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST

Ref GENERATOR ELECTRICAL DIAGRAM
Ref 2500W Generators (50Hz)
1001112743 Ref ANSI Export Specs - Caterpillar/Deutz
Ref 2500W Generators (60Hz)
1001112588 Ref ANSI Specs - Caterpillar & Deutz Engines Only
4933350 Ref ANSI Specs - GM Engines Only
Ref 7500W Generators (60Hz/50Hz)
1001112586 Ref Caterpillar & Deutz Engine Machines
4933349 Ref GM Engine Machines
Ref LIGHTS ELECTRICAL DIAGRAM

4933231 Ref CHASSIS FLOOD LIGHTS
4933219 Ref HEAD & TAIL LIGHTS
4933249 Ref PLATFORM FLOOD LIGHTS
Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM

0273472 Ref 800S
0273483 Ref 860SJ
1001128153 Ref 860SJ (4 Corner Worklights)
4933218 Ref SOFT TOUCH ELECTRICAL DIAGRAM
Ref STANDARD ELECTRICAL DIAGRAMS

1001110344 Ref Caterpillar Machines
1001110343 Ref Deutz Machines
1001110342 Ref GM Machines
Ref STANDARD ELECTRICAL SCHEMATICS

Ref Caterpillar, Deutz & GM Engine Machines Options:
1001131992 Ref GM Engine Schematic (Engine Schematic Only.
P/N 1001110325 or P/N 1001141141 is Schematic for
complete machine)
7-2 800S 860SJ 3121270

FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)

3121270 800S 860SJ 7-3

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

712A 712C 712A 709A
217 709B
50 709B 709D
41 709C 709F
712B 712E
709E 710A 710B
217B 35 709G
PLATFORM 42 217D 5
FLOODLIGHTS 43 217A 710D
50B 217C 712E
110 217E 712D
39 706B
106 712F FOOTSWITCH
711E
713B 710E
710C
7500W
GENERATOR GENERATOR
SWITCH 710F PLATFORM
607
BOX
106 44 231
713A
706C
45 711F
104 712G 712G
J7
PLATFORM 713D 713G 713E

J1 109
WORK LIGHTS
107 102
J5 J6
713F
607A
J2
ABOVE HORIZONTAL
606A 103 LIMIT SWITCH
J8
106 235
105 BOOM CAPACITY
ANGLE
608 49A LIMIT SWITCH
235
52 BOOM CAPACITY
608A
213 LENGTH
108 49 217E LIMIT SWITCHES
217F 237
106 44
DPF 217G BOOM TRANSPORT
109
207 LENGTH
234 LIMIT SWITCHES
TILT
#2 SENSOR
106 611 211
PLATFORM #1 212
CONTROL 606 50 111
BOX 218A
50C 218B
50C 218C
218E
236
50A 301
335 233
JIB 336P 50 50D 218D 218 218A
301 BOOM
VALVE 439 218B PROX.
440 513 336D
GROUND 336E 441
336J 439 336A 336H327
326 218C SWITCH
CONTROL 336F 218E
501 336L
BOX
218D
612
J8
336F 612A
338
339 235 511
J1
J12 J7
341 235 511A

236 511B
336R 329 233 335
J2
431
J3 J4 208 334
336K
336N 325 806B
HEADLIGHTS
336 511
507 336F 336F 336C
508 301 509 806C
334 336M 705A
334E 301 336C
334H 336G 502 806A
DIAGNOSTIC 705
336Q 509
ANALYZER TAILLIGHTS
7-4 800S 860SJ 3121270

708E
707B 232 714B 231
714E
OR 707 708J 708F 708G 708L714E 714C 714F 714G
707A 714D 708M 708L
706A 708D 708B 708A
706D 2500W 708K
708H 708C
GENERATOR 714A
RELAY 706D
2500W
GENERATOR 709J 709H 709K
CONTROL BOX
706E 711B 232
2500W 7500W
706G GENERATOR 7500W
GENERATOR
CONTROL BOX 711C GENERATOR 7500W
SKYPOWER 711A
231 238 239 711A RELAYS
GENERATOR 712G
713E
712G
713E EGR VALVE ENGINE 602B
SWITCH CONTROL 433
711G (DEUTZ) (DEUTZ)
FUEL 706F 602D 602A
PUMP RELAY 458
(CAT) 706D (DEUTZ)
603 452 ENGINE
335 HARNESS 462
446 (DEUTZ)
438 602C 423
DGC ECM ACTUATOR

447 MODULE CAT 450
CAT ENGINE
CONNECTOR
BOSCH FUEL 604A (CAT)
REGULATOR 604F
(GM) AUX 601E
604D PUMP
604
449
FUEL
REGULATOR 604C
(GM HARNESS)
604B
428 605B
TACH 601C 601B
610 SENSOR/ 605A
BATTERY
SPEED 419 419
PICK-UP 605 GLOW + –
(CAT) PLUGS
453 604E 2 SPEED 601A
& BRAKE
VALVE 609
DIAGNOSTIC GLOW
CAT HYDRAULIC 601D 601A
PUMPS PLUG START
DRIVE STARTER RELAY RELAY
STROBE ORIENTATION BOOM (DEUTZ)
LIGHT SWITCH PROX. AUX
SWITCH RELAY
613 711D
704 704A 614
704B 613A 713C
716 716B 418 208
716A GENERATOR
335
HOURMETER 706D
417 334A
715 711A
712G
713E
208 334F
334
MAIN
334B REAR CONTROL
334B 334G STEER VALVE
334D
703A HORN
229C 334
229B
703 229
229
FUEL 229A
LEVEL 229A
SENSOR MAIN LIFT
ALARM CYLINDER 334A
3121270 800S 860SJ 7-5

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

Ref PLATFORM CONSOLE BOX COMPONENTS
1001114896 Ref USA Built Machines SN 0300140000 to SN 0300161730 & G
1001141140 Ref USA Built Machines SN 0300161730 to SN 0300182743 & A
1 to 4 Not Used
5 1060918 7ft/2.14m Cable, Electrical - 18/3
6 to 34 Not Used
36 to 38 Not Used
44 4460708 2 Receptacle - 15 Position
45 4460905 5 Seal, Plug
46 to 48 Not Used
49 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
49A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
50 1 Harness, Upper Valve Options:
4922749 1 USA Built Machines SN 0300140000 to SN 0300161730 & 3/B
1001141137 1 USA Built Machines SN 0300161730 to SN 0300182743 & A
50A 4460880 7 Connector, DIN
50B 4460928 8 Socket, Female
4460926 1 Connector, Deutsch - 21 Position
50C AR Lock Wedge - 3 Position Options:
4460913 2 USA Built Machines SN 0300140000 to SN 0300161730
& China Built Machines SN 300000100 to
SN B300000640
4460910 2 Connector, Female Deutsch - 3 Position
4460917 6 Pin, Male
4460912 2 USA Built Machines SN 0300161730 to SN 0300182743
4460911 2 Connector, Female Deutsch - 3 Position
4460918 6 Pin, Male
50D 1560011 2 Connector, Strain Relief
1560012 2 Nut, Conduit
51 Not Used
52 1 Harness, Platform Box Options (See Items 101-110 for
Breakdown):
7-6 800S 860SJ 3121270

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)

Ref PLATFORM BOX HARNESS ASSEMBLY
1001107796 Ref USA Built Machines SN 0300140000 to SN 0300161730 & D
1001141136 Ref USA Built Machines SN 0300161730 to SN 0300182743 & A
101 4460866 1 Connector - 19 Pin

4460929 10 Pin, Male Deutsch 16 Ga
102 4460874 1 Connector - 35 Position (Natural)
103 4460876 1 Connector - 35 Position (Blue)
104 4460873 1 Connector - 35 Position (Black)
105 4460879 1 Connector, Male 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 7 Connector, Female - 6 Position
4460227 5 Pin, Male
4460227 AR Pin, Male
110 4460925 1 Connector - 21 Pin
111 4460266 1 Connector - 9 Position (USA Built Machines SN 0300161730 to
Present)
4460227 7 Pin, Male
Ref BOOM CABLES INSTALLATION

Ref 800S
0271323 Ref Australian & CE Specs Only I
0272388 Ref All Specs Except Australian & CE Specs With 7500W G
1001091609 Ref All Specs Except Australian, CE & Japanese Specs Without C
Ref 860SJ
0271325 Ref Australian & CE Specs Only K
0272389 Ref All Specs Except Australian & CE Specs With 7500W F
3121270 800S 860SJ 7-7


0275586 Ref All Specs Except Australian, CE & Japanese Specs Without B
201 to 206 Not Used

207 3573047 1 Plate, Receptacle Mounting
208 4360506 1 Proximity Switch and Harness Assembly
209 to 210 Not Used
214 to 216 Not Used
217 1 Harness Assembly - Main Boom (12/4 -18/8) Options:
4922566 800S 2/B
1001091618 800S (With Arctic Package) 1/A
4922567 860SJ 3/C
4923595 860SJ (With Arctic Package) 1/A
AR Cable, Electrical - 12/4&18/8 Options:
1060896 85ft/26m 800S
4923462 85ft/26m 800S (With Arctic Package)
1060896 95ft/29m 860SJ
4923462 95ft/29m 860SJ (With Arctic Package)
2820031 4in/9cm Heat Shrink
217A 4460465 11 Socket, Female 18 Gauge
217B 4460865 1 Connector - 19 Position
217C 4460509 4 Socket, Female 12 Gauge
217D 4460473 1 Clamp. Cable
217E 4460466 8 Seal, Plug
217F 4460464 11 Pin, Male 18 Gauge
217G 4460508 4 Pin, Male 12 Gauge
218 1 Harness Assembly - Tower Boom (12/4 - 18/8) Options:
4922569 Without Arctic Package 1/A
4923596 With Arctic Package 2/B
20ft/6.1m Cable, Electrical - 12/4&18/8 Options:
218A 4460465 22 Socket, Female 18 Gauge
218B 4460865 2 Connector - 19 Position
218C 4460509 8 Socket, Female 12 Gauge
218D 4460473 2 Clamp. Cable
218E 4460466 8 Seal, Plug
219 to 228 Not Used
229 1 Holding Valve/Lift Dump Harness Assembly Options:
(Note: This is actually two separate harnesses under the
same p/n)
4922660 1 Without Arctic Package E
4923597 1 With Arctic Package 1/A
7-8 800S 860SJ 3121270


229A 4460880 2 Connector, DIN
229C 4460424 1 Connector, Female - 2 Position
4460267 2 Pin, Male
230 Not Used
231 1 Harness, 110V A/C (To Bulkhead) Options :
800S:
Use 1001121670 All Specs Except Australian & CE Specs (Harness, 8/5
Cable - With 7500W Generator) (was p/n 4922790)
1001091620 All Specs Except Australian, CE & Japanese Specs
(Harness, 8/5 Cable - With Arctic Package)
Use 1001121670 All Specs Except Australian, CE & Japanese Specs
(Harness, 8/5 Cable - With 7500W Generator and Arctic
Package) (was p/n 4922790)
860SJ:
Use 1001121671 All Specs (Harness, 8/5 Cable - With 7500W Generator)
(was p/n 4922808)
232 1 Harness, 110V A/C (To Generator Box) Options:
Use 1001121669 All Specs (Harness, 8/5 Cable - With 7500W Generator)
(was p/n 4922809)
233 1 Harness, Limit Switch Lower Options (To Boom Transport
Length Limit Switch):
20ft/6m Cable, Electrical - 18/2 Options:
4460891 1 Plug, Male - 2 Position
234 1 Harness, Limit Switch Upper Options (To Boom Transport
Length Limit Switch):
34ft/10.4m Cable, Electrical - 18/2 Options:
3121270 800S 860SJ 7-9


234 (cont’d) 4923466 With Arctic Package
4460464 2 Pin, Male
4460897 1 Receptacle, Female - 2 Position
235 AR Cable, Electrical - 18/2
1061018 AR 800S
2 All Specs With 7500W Generator
1061019 AR 860SJ
2 All Specs With 7500W Generator
236 1 Harness, Limit Switch Lower Options (To Boom Capacity
Length Switch) (All Specs Except Australian & CE Specs):
20ft/6m Cable, Electrical - 18/2 Options:
1060902 Standard & Sky Welder
4460464 2 Pin, Male
237 1 Harness, Limit Switch Upper Options (To Boom Capacity
Length Switch) (All Specs Except Australian & CE Specs):
34ft/10.4m Cable, Electrical - 18/2 Options:
1060902 Standard & Sky Welder
238 4460959 1 Terminal, Turnlok Plug (With 7500W Generator)
1671092 1 Cover, Female Connector
239 4460960 1 Terminal, Turnlok Connector (With 7500W Generator)
1671093 1 Cover, Male Connector
Ref GROUND CONTROL BOX COMPONENTS

302 to 324 Not Used
327 4460471 1 Locknut, Terminal
328 Not Used
330 to 333 Not Used
334 4922594 1 Valve Harness Assembly 7/K
334A 4460880 7 DIN Connector
4460267 4 Pin, Male
334C Not Used
7-10 800S 860SJ 3121270


334D 4460834 1 Connector, Female - 2 Position
4460842 2 Terminal, Female
334E 4460871 22 Socket, Female
334F 4460225 1 Plug, Male - 6 Position
4460267 6 Pin, Male
334G 4460424 1 Connector, Female - 2 Position
4460267 2 Pin, Male
334H 4460226 1 Socket, Female
335 1 Engine Harness Assembly (See Items 401-462 for Breakdown)
336 1001110339 1 Ground Control Box Harness Assembly B
336A 4460536 1 Connector, Female 3- Position
4460943 3 Pin, Male
336B 3990010 2 Diode - 6 Amp (Not Shown - Located at Power Down Relay)
336C 4460434 2 Plug, Male - 15 Position
4460227 21 Pin, Male
336D 4460873 1 Connector - 35 Position (Black)
4460905 1 Seal, Plug
336E 4120035 6 Base, Light
336F 4460418 7 Connector, Female - 6 Position
336G 4460876 1 Connector - 35 Position (Blue)
336H 4460866 1 Connector - 19 Pin
336J 4460878 1 Housing, Terminal - 4 Position
336K 4460761 1 Connector, Female 4 - Position
4460227 4 Pin, Male
336L 8229242 2 Fuse 5A
2400060 2 Holder, Fuse
336M 1001106339 1 Connector, Male - 14 Position
336N 1001106340 1 Connector, Male - 14 Position
336P 4460874 1 Connector, Natural
336Q 4460875 1 Connector, Gray
336R 1001112612 1 Connector - 9 Position
4460943 4 Pin, Male
3121270 800S 860SJ 7-11


337 1 Ground Control Box Wiring Diagram (Not Shown - See Items
501 to 513 for Breakdown)
340 Not Used
341 1001106736 1 Cap, Dust
Ref ENGINE HARNESS ASSEMBLY

1001110341 Ref Caterpillar Engine B
1001110340 Ref Deutz Engine A
1001110338 Ref GM Engine A
401 to 416 Not Used

417 4460424 1 Receptacle, Female - 2 Position
419 4460880 2 DIN Connector without Diode
420 to 422 Not Used
423 4461070 1 Receptacle, Female With Resistor (3 Position) (Deutz Engine
Only)
4461095 1 Plug, Male - 3 Position (Deutz Engine Only)
4460944 3 Socket, Female (Deutz Engine Only)
424 to 427 Not Used
428 4460460 1 Connector, Male - 4 Position
4460457 4 Terminal, Female
4460458 4 Seal, Terminal
429 to 430 Not Used
431 4460539 1 Plug, Male - 3 Position
432 Not Used
433 4461052 1 Connector, Receptacle - 25 Position (Deutz Engine Only)
4461005 5 Terminal (Gold) (Deutz Engine Only)
4461006 5 Seal, Terminal (Deutz Engine Only)
4461060 2 Terminal (Tin) (Deutz Engine Only)
4461054 2 Seal, Terminal (Deutz Engine Only)
4461053 1 Cover, Plug (Deutz Engine Only)
4461008 18 Plug, Hole (Deutz Engine Only)
434 to 437 Not Used
438 4460891 2 Connector, Male - 2 Position (Caterpillar Engine Only)
439 4460871 AR Socket, Female
440 4460464 1 Pin, Male
441 4460887 1 Terminal, Molex
442 to 445 Not Used
7-12 800S 860SJ 3121270


4460979 2 Pin, Male
447 4461121 1 Plug, Male - 4 Position (GM Engine Only)
4461122 4 Socket, Female (GM Engine Only)
4461123 4 Seal, Terminal (GM Engine Only)
448 Not Used
449 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)
4460693 4 Pin, Male (GM Engine Only)
4461161 1 Lock, Terminal (GM Engine Only)
450 4460899 1 Connector - 6 Position (Caterpillar Engines Only)
4460464 5 Pin, Male (Caterpillar Engines Only)
4460466 1 Seal, Plug (Caterpillar Engines Only)
451 Not Used
452 4460374 1 Plug, Sealed Relay (Deutz Engine)
4460375 4 Terminal (Deutz Engine)
453 4461109 1 Plug, Male - 16 Position (GM Engine Only)
4461111 7 Pin, Male (GM Engine Only)
4461222 9 Plug, Terminal (GM Engine Only)
454 to 457 Not Used
458 1001102290 1 Connector, 2 Position (Deutz Engine)
1001102304 2 Seal (Deutz Engine)
1001102291 2 Terminal, Receptacle (Deutz Engine)
459 to 461 Not Used
462 2902443 1 Kit, Receptacle (Deutz Engine Only)
4461071 8 Terminal, Female (Gold) (Deutz Engine Only)
4461072 1 Connector, Flange Mount (Deutz Engine Only)
4461073 1 Connector, Dust Cap (Deutz Engine Only)
4461074 1 Connector, Shell (Deutz Engine Only)
Ref GROUND CONTROL BOX WIRING DIAGRAM

1001110344 Ref Caterpillar Engine C
1001110343 Ref Deutz Engine C
1001110342 Ref GM Engine A
501 2920129 AR Bulb, Light

502 4922636 1 Harness, Jumper
503 to 506 Not Used
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
510 Not Used
511 4922771 1 Harness, Angle Sensor (Boom Proximity Sensor)
1060902 9.5ft/2.9m Cable - 18/2
511A 4460226 2 Socket, Female
3121270 800S 860SJ 7-13


511B 4460424 1 Receptacle, Female - 2 Position
512 Not Used
513 4460894 1 Plug, Male - 6 Position
4460892 1 Connector, Bussbar - 6 Position
Ref STANDARD HARNESS COMPONENTS

601 1 Battery Cable Kit Options:
1001112762 Caterpillar Engines Machines B
2902401 Deutz Engines Machines C
2902533 GM Engine Machines C
601A 1 Cable, Battery (Red) Options:
7027028 Caterpillar Engines Machines (Battery to Glow Plug Relay
to Aux Relay to Starter)
7027027 Deutz Engines Machines (Battery to Start Relay to Aux
Relay to Glow Plug Relay to Starter)
7027015 GM Engine Machines (Battery to Aux Relay to Starter)
601B 1 Cable, Battery (Black) Options:
7027029 Caterpillar Engines Machines
7027004 Deutz Engines Machines
601C 1 Cable (Red) Options:
7016824 Deutz & GM Engines Machines
601D 1 Cable, Battery (Red) Options:
Not Required Caterpillar & Deutz Engines Machines
601E 1 Cable (Black) Options:
7016825 Deutz & GM Engine Machines
602 See Note AR Deutz Engine Harness Components (Deutz Engine Machines
Only) (Note: Not Available at Time of Printing)
602A 7027796 1 Deutz Engine Harness
602B See Note 1 Receptacle, Female - 25 Position (Note: Not Available -
Purchase Complete Harness)
602C 7027793 1 Plug-In, Connector
602D 70001872 1 Deutz Tier III Engine Harness (For other replacement parts
refer to Deutz engine dealer):
603 See Note 1 Fuel Pump Harness (Caterpillar Engines Only) (Note: Not
Available for Purchase.)
4460897 1 Receptacle, Female -2 Position (Caterpillar Engines Only)
4460464 2 Pin, Male (Caterpillar Engines Only)
604 1001112071 1 Caterpillar Engine Harness Components (Caterpillar Engine B
Machines Only)
70004318 1 Fuse 5 Amp (at Fuse Box F1)
70004319 3 Fuse 10Amp (at Fuse Box F2, F3 & F4)
70004316 1 Relay, Starter (at Fuse Box)
70004317 2 Relay, Shut-Off & Glow Plug Control 25Amp (at Fuse Box)
604A 4460894 1 Plug, Male - 6 Position
7-14 800S 860SJ 3121270


604D 70020808 1 Plug, Male - 23 Position
604E See Note 1 Connector - 8 Position (Note: Not Available for Purchase.)
604F See Note 1 Connector - 5 Position (Note: Not Available for Purchase.)
605 See Note 1 Pump Harness (Note: Not Available for Purchase.)
605A 7007497 1 Plug (Pump End)
605B 7007498 1 Plug (Engine Harness End)
606 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
606A 7022819 1 Plug, Male - 8 Position (Natural)
607 See Note 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
(Note: Not Available for Purchase.)
607A 7022825 1 Plug, Male - 8 Position (Black)
608 See Note 1 Controller Harness (Speed Control) (Note: Not Available for
Purchase.)
608A 4460224 1 Receptacle, Female - 6 Position
609 4923379 1 Harness, Glowplug
610 7027991 AR GM Engine Harness Components (GM Engine Machines Only)
611 2 Switch, Tilt Sensor Options: (Includes Tilt Sensor)
Only (was p/n 4360544)
4460911 2 Plug, Male Deutsch - 3 Position
4460912 2 Lock, Wedge
4460910 2 Plug, Male Deutsch - 3 Position
4460913 2 Lock, Wedge
612 4360517 1 Harness, Boom Proximity Sensor (Includes Sensor)
4460227 2 Pin, Male
613 4360517 1 Harness, Swivel Coupling Sensor (Includes Sensor)
4460227 2 Pin, Male
614 1060904 1 Cable, Battery (Deutz Engine Machines Only) (USA Built
Machines SN 0300140000 to SN 0300140567 Only)
Ref OPTIONAL HARNESS COMPONENTS
701 to 702 Not Used
3121270 800S 860SJ 7-15


703 0257887 1 Alarm Harness (Includes Alarm)
0140032 1 Alarm
2820035 6in/15cm Loom
704 1 Strobe Light Harness (Includes Strobe Light) Options:
2920161 China Built Machines SN B300000100 to Present
704A 4460320 1 Connector, Female - 2 Position (Strobe Light - 0272507)
4460267 2 Pin, Male (Strobe Light - 0272507)
704B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
4460465 2 Socket, Female (Strobe Light - 2920161)
705 See Note 1 Headlight & Taillight/Chassis Illumination Harness (Note: Not
1060341 AR Cable, Electrical 16/2 Options:
37ft/11.3m Headlights & Taillights
40ft/12.2m Chassis Illumination Lights
705A 3740049 1 Relay
4460259 3 Terminal
4460260 4 Housing, Terminal
4460297 1 Terminal
4922643 1 Lights Harness for Ground Control Box 1/A
706 AR 2500W Generator Electrical Components
1001112588 ANSI Specs - Caterpillar/Deutz Engines Only A
1001112743 ANSI Export Specs - Caterpillar/Deutz Engines Only B
4933350 ANSI Specs - GM Engines Only B
706A 4460321 1 Connector, Male - 4 Position (ANSI Spec Only)
706B 4922641 1 Harness - On/Off Switch
706C 4460226 2 Socket, Female
706D 1 Powermite Control Box to Relay Options:
1001112589 Caterpillar & Deutz Engines
4923445 GM Engines
4460374 1 Plug, Sealed Relay
4460375 3 Terminal
706E 4460961 1 Connector, Female - 4 Position (ANSI Spec Only)
4460705 4 Pin, Male
706F 4460742 1 Plug, Male - 2 Position (GM Engine Only)
706G 7020193 1 Harness, Generator Power
707 4922741 1 Generator to Rear of Boom Harness
Ref Note: Harness used to connect AC at platform harness to
Powermite Generator Control Box receptacle.
1060708 6ft/1.8m Cable, Electrical - 10/3
7-16 800S 860SJ 3121270


707A 4460205 1 Plug, Male
707B 4460134 1 Receptacle, Female
708 AC to Platform Receptacle Components Options:
0272259 Ref 110V GFI Receptacle (ANSI Spec) B
0272260 Ref 220V GFI Receptacle (ANSI Spec) B
0256202 Ref Australian Spec C
Ref CE Spec Options Without Powermite Generator:
0256202 Ref 110/220V Receptacle (Locally Supplied Box & Receptacle) B
1001091969 Ref 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
1001091970 Ref 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
1001091971 Ref 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
1001091972 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
1001091973 Ref 220V with CEE 7 Post Ground Receptacle & Plug & Circuit C
Breaker (2x4 Box)
1001091974 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit C
Breaker (2x4 Box)
1001091975 Ref 220V with AFSINT 107 Keyed Ground Receptacle & Plug & C
Circuit Breaker (2x4 Box)
Ref CE Spec Options With Powermite Generator:
1001100326 Ref 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
1001100327 Ref 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
Breaker (2x4 Box)
Breaker (2x4 Box)
1001100337 Ref 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
708A 1 Box, Switch Options:
0860038 0272259 & 0272260 Installations
Not Required 0256202 Installation
0861781 1001091969, 1001091970, 1001100326, 1001100327
Installations
See Note 1001091971, 1001100328, 1001091972, 1001100329
Installations (Note: Was p/n0861782 which is no
longer available. Use p/n 1001141970 CEE 7 Side
Ground Service Kit or p/n 1001141971 CEE 7 Post
Ground Service Kit. Kits includes Box p/n
1001141967 & items 708B, 708C, 708E & 708J.)
0861731 1001091969, 1001091970, 1001100326, 1001100327
Installations
1001141967 1001100343, 1001100344, 1001141970 & 1001141971
Kits
708B 1 Receptacle Options:
4460346 0272259 Installation
3121270 800S 860SJ 7-17


708B cont’d 4461198 1001091969, 1001100326 Installations
4461201 1001091970, 1001100327 Installations
Use 100110343 1001091971, 1001100328 Installations (was
p/n 4461204)
Use 100110344 1001091972, 1001100329 Installations (was
p/n 4461207)
4461244 1001091973, 1001100331 Installations
4461245 1001091974, 1001100333 Installations
4461246 1001091975, 1001100337 Installations
1001141968 1001100343 & 1001141971 Kits
1001141969 1001100344 & 1001141970 Kits
708C 1 Shield, Cover Options:
1001110873 0272259 Installation
Not Required 0256202 Installation (Purchase Locally)
Purchase 1001091973,1001091974,1001091975,1001091969,
Receptacle 1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
3960422 1 Gasket, Cover (0272259 & 0272260 Installation Only)
708D 1 Connector, Strain Relief Options:
4460051 0272259 & 0272260 Installations
1001101191 1001091969, 1001100326, 1001091970, 1001100327
1001091971, 1001100328, 1001091972, 1001100329,
1001091973, 1001100331, 1001091974, 1001100333,
1001091975 & 1001100337 Installations
708E 1 Plug, Male Options:
4461196 1001091969 Installation
4461199 1001091970 Installation
4461202 1001091971, 1001091973 Installations & 1001100343 &
1001141971 Kits
4461205 1001091972, 1001091974 Installations & 1001100344 &
1001141970 Kits
4461249 1001091975 Installation
Not Required 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
708F 1 Plug, Male Options:
4460205 110V GFI (ANSI Spec)
4460709 ANSI Export, Australian & CE Specs
708G 1 Connector, Female Options:
4460710 ANSI Export, Australian & CE Specs
7-18 800S 860SJ 3121270


708H 1 Connector, Adapter Options:
Not Required 0272259 & 0272260 Installations
1001101196 1 1001091969, 1001100326, 1001091970, 1001100327,
1001091971, 1001100328, 1001091972, 1001100329
Installations
1001101197 1001091973, 1001100331, 1001091974, 1001091975 &
1001100337 Installations
708J 1 Receptacle, Female Options (CE Specs with With
Powermite Generator Control Box Only):
4461197 1001100326 Installation
4461200 1001100327 Installation
4461203 1001100328 & 1001100331 Installations & 1001100343
& 1001141971 Kits
4461206 1001100329 & 1001100333 Installations & 1001100344
& 1001141970 Kits
4461250 1001100337 Installation
—————————
708K Receptacle Box Kit Options (CE Specs Only): 1
Ref Without Powermite Generator (Includes Items
708A,708B, 708C & 708E):
0275216 Kit for 110V IEC Yellow (1001091969 Installation) 1
0275217 Kit for 220V IEC Blue (1001091970 Installation) 1
Use 1001100343 Kit for 220V CEE 7 Post Ground (1001091971 B/B
Installation) (was p/n 0275218)
Use 1001100344 Kit for 220V CEE 7 Side Ground (1001091972 B/B
Installation) (was p/n 0275219)
0275452 Kit for 220V CEE 7 Post Ground (1001091973 1
Installation)
0275453 Kit for 220V CEE 7 Side Ground (1001091974 1
Installation)
0275454 Kit for 220V AFSINT 107 Keyed Ground (1001091975 1
Installation)
Ref With Powermite Generator (Includes Items
708A,708B, 708C, 708E & 708J):
1001100341 Kit for 110V IEC Yellow (1001100326 Installation) 2
1001100342 Kit for 220V IEC Blue (1001100327 Installation) 2
1001100343 Kit for 220V CEE 7 Post Ground (1001100328 B
Installation) (was p/n 1001101971 Kit)
1001100344 Kit for 220V CEE 7 Side Ground (1001100329 B
Installation) (was p/n 1001101970 Kit)
1001100345 Kit for 220V CEE 7 Post Ground (1001100331 2
Installation)
1001100347 Kit for 220V CEE 7 Side Ground (1001100333 2
Installation)
1001100346 Kit for 220V AFSINT 107 Keyed Ground (1001100337 2
Installation)
3121270 800S 860SJ 7-19


708L 2 Cover, Connector Options (ANSI Export, Australian & CE
Specs):
SN B300000724 to SN B300000809
& China Built Machines B300000809 to Present
708M 1 Cover, Plug Options (ANSI Export, Australian & CE Specs):
SN B300000100 to SN B300000809
& China Built Machines B300000809 to Present
709 Ref 7500W SkyPower Generator Installation
1001115398 Ref 60Hz & Caterpillar Engine C
1001115400 Ref 50Hz Spec & Caterpillar Engine C
1001115388 Ref 60Hz & Deutz Engine B
1001115394 Ref 50Hz Spec & Deutz Engine B
0275257 Ref 60Hz Spec & GM Engine F
Ref Note: SkyPower generator is standard on ANSI & CSA
709A 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz Spec
709B 2 Gasket Options:
3960422 60Hz Spec
709C 1 Cover, Receptacle Options:
1001110873 60Hz Spec (Top Hinged Cover)
709D 1 Cover, Receptacle Options:
1001110872 60Hz Spec (Top Hinged Cover)
709E 1 Receptacle Options:
4460346 60Hz Spec
709F 4460051 1 Connector, Strain Relief
709G 4460071 1 Connector, Strain Relief
709H 4922925 1 Harness, Generator C
709J See Note 1 Plug, Male - 6 Position (Note: Not Available for
Purchase.)
709K 4460225 1 Plug, Male - 6 Position
710 Ref 7500W SkyPower Generator Junction Box Components
0861542 Ref 60Hz Spec C
0861567 Ref 50Hz Specs B
710A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
7-20 800S 860SJ 3121270


710B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
710C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
710D 4460425 2 Connector, Strain Relief
710E AR Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
710F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
711 Ref 7500W Generator Electrical Diagram Components
1001112586 Ref Caterpillar & Deutz Engine Machines A
4933349 Ref GM Engine Machines 1/A
711A 1 Generator Harness Options:
1001112587 Caterpillar & Deutz Engine Machines A
4923420 GM Engine Machines 1/A
711B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
711D 2400060 1 Fuseholder
2400064 1 Fuse - 5 Amp
711E 4922641 1 Switch Harness
711F 4460226 2 Socket, Female
711G 4460742 1 Plug, Male - 2 Position (GM Engine Only)
712 4933249 1 Floodlights Harness Components 2/A
4460227 4 Pin, Male
712B 4922764 1 Floodlight Harness (Lights to Switch) 1/A
712C 4460424 2 Connector, Female - 2 Position
712D 4360232 1 Circuit Breaker - 15 Amp
712E 1060977 1 Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch)
712F 4460425 1 Connector, Strain Relief
712G 4922883 1 Harness, Console Box to Aux Relay
1060708 120ft/36.6M 10/3 Cable
713 AR Platform Worklights Components
713A 2920140 AR Platform Worklights External Harness (Includes Light & Wire
Only)
713B 4460426 1 Connector, Strain Relief
713C 1 Fuse Options:
2400070 20Amp Fuse (2 Worklights)
2400065 30Amp Fuse (4 Worklights)
2400066 1 Holder, Fuse
713D 4922874 AR Harness, Console Box to Connector Options:
1 2 Worklights
3 4 Worklights
1060708 11ft/3.4m 10/3 Cable (1 per Harness)
3121270 800S 860SJ 7-21


713E 1 Harness, Connector to Aux Relay Options:
4922873 800S Harness (85ft/25.9m of 10/3 Cable P/N 1060708)
4922877 860SJ Harness (92ft/28m of 10/3 Cable P/N 1060708)
713F 1001098234 1 Connector, Female - 3 Position (Platform Worklights Only)
713G 1001098349 1 Connector, Male - 3 Position (Platform Worklights Only)
714 Ref AC Cable With Breaker (Required Only on CE Spec Installations)
1001091790 Ref Without Powermite Generator D
1001109559 Ref With Powermite Generator A
714A 0903484 1 Bracket, Receptacle Box Mounting
0641416 2 Bolt 1/4in-20NC x 2in
3311405 2 Locknut 1/4in-20NC
4711400 4 Flatwasher 1/4in (Narrow)
714B 0903697 1 Bracket, Circuit Breaker Mounting
0641412 2 Bolt 1/4in-20NC x 1-1/2in
3311405 2 Locknut 1/4in-20NC
714C AR Kit, Box & Breaker (Required on CE Spec Installations):
1001109654 Machines without Powermite Generator Control Box A
1001109648 Machines with Powermite Generator Control Box A
1 Circuit Breaker
1001109477 1 Breaker 10A
1001109475 1 Breaker 16A
1001109482 1 Breaker 30mA
0861880 1 Breaker Box
4460956 1 Terminal, Block End Barrier
1060908 6ft/1.8m Cable, Extension
4460957 1 Terminal Block
714D AR Connector, Strain Relief Options:
1001101191 1 Top
1001097150 1 Bottom
0641406 2 Bolt 1/4in-20NC x 3/4in
3311405 2 Locknut 1/4in-20NC
714E 1060908 12ft/3.6m Cable, Electrical 12/3
714F 4460709 1 Plug, Male
714G 4460710 1 Connector, Female
715 1001094509 1 Generator Hourmeter Harness A
716 1001149818 1 Strobe Light Extension Harness (USA Built Machines A
SN 0300171628 to SN 0300182743)
716A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
716B 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
Ref TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)

802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
7-22 800S 860SJ 3121270


803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
805 7002828 1 Stripper, Wire (Not Shown)
806 2901443 1 Analyzer Kit (Not Shown)
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1/A
806C 4460321 2 Plug, Male
3121270 800S 860SJ 7-23


7-24 800S 860SJ 3121270

SECTION 8
DECALS
3121270 800S 860SJ 8-1

8-2
BOTH
40 SIDES
49
22 31
7 24 10
53 21
61 18
24
24 51
23 52
BOTH
SIDES 8
SECTION 8 DECALS
32 18 33
7 34 38 32
BOTH
SIDES
BOTH
8 SIDES
29
BOTH
SIDES
32
BOTH 56 37
8 2 SIDES 59
2 BOTH
29 SIDES
20 56 9 57 9 20
800S 860SJ
5
43
23 45
33 23 46
47
48
60
49
62 51
31
7
50 52
24 18 25
47
39
24
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
23
26 13
36
32 55 BOTH
35 SIDES
47
3121270
30 2
8
54
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

Ref STANDARD DECAL INSTALLATIONS
0274499 Ref 800S B
0274500 Ref 860SJ B
0274518 Ref JLG Logo Decals B
1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Used
5 1701509 1 Decal - Manual
6 Not Used
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 to 12 Not Used
13 3251243 1 Nameplate - 120V-60HZ
14 to 17 Not Used
18 1703953 4 Decal - Warning Crushing
19 Not Used
20 1702868 2 Decal - No Hands
21 1703797 1 Decal - Warning/Danger
22 1705336 1 Decal - Warning Inspection (MTB)
24 1703805 4 Decal - Danger Electrocution
25 3252347 1 Decal - Footswitch
26 3251813 1 Decal - USA (USA Built Machines SN 0300140000 to
to SN B300000357 Only)
27 Not Used
28 2902354 1 Kit, Decal Max Tire Load - 800S (Includes Qty 4 of p/n 1703475) 1
1703475 4 Decal - Max Tire Load
2902429 1 Kit, Decal Max Tire Load - 860SJ (Includes Qty 4 of 1
p/n 1703482)
29 Not Used
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase.)
31 2 Decal Options:
1704906 Decal - 800S
1704907 Decal - 860SJ
32 1701501 4 Decal- Arrow
33 2 Decal Capacity Options:
800S - Decal - 500LBS Unrestricted Capacity
SN B300000153 Only
Only
3121270 800S 860SJ 8-3

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)

33 Continued 2 Decal Capacity Options:
860SJ - Decal - 500LBS Maximum Capacity
SN B300000153 Only
Only
800S - Decal - 500LBS Unrestricted Capacity:
SN B300000153 Only
Only
860SJ - Decal - 500LBS Maximum Capacity:
SN B300000153 Only
Only
35 See Note 1 Nameplate, Manufactures (Note: Not Available for Purchase.)
36 1 Decal - Patent Options:
SN B300000357 Only
Only
37 1001108496 1 Decal - Legend Options:
38 1706941 1 Decal - Legend (MTB)
39 3252781 1 Decal - Lift Diagram
40 1701691 4 Decal - No Step
41 to 42 Not Used
43 0641408 1 Bolt 1/4in-20NC x 1in (USA Built Machines SN 0300140000 to
SN B300000203)
44 0860520 1 Box, Manual Storage
45 1060279 1 Cable, Lanyard (USA Built Machines SN 0300140000 to
SN B300000203)
46 3311405 AR Locknut 1/4in
47 3820001 2 Rivet
49 1702861 2 Decal - JLG Lift (8in Height)
50 1702774 1 Decal - JLG Lift (3-1/2in Height)
51 1702773 1 Decal - JLG (5in Height)
52 1704885 AR Decal - Website
8-4 800S 860SJ 3121270

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)

53 1 Decal - Fuel
1701505 Diesel
1701542 Gas
54 1701543 1 Decal - LP Gas (GM Engine Machines Only)
55 1700818 2 Decal - LP Gas (Liquid) (GM Engine Machines Only)
56 1703175 1 Decal - Lanyard Attach (GM Spec)
57 1702962 1 Decal - Warning Prop (DSL)
58 1702961 1 Decal - Warning Prop (Gas)
59 1705351 1 Decal - Drive/Steer Instructions
60 0641406 1 Bolt 1/4in-20NC x 3/4in
61 1001108923 1 Decal - Low Sulfur Fuel (Caterpillar & Deutz Machines)
62 1704972 1 Decal - Warning Explosion/Fire
———————————
1001109029 1 Master Decal Kit (Includes Items 2, 5, 7-10 & 13)
2902307 1 ANSI Decal Kit (Includes Items 17-26) 6
3121270 800S 860SJ 8-5

8-6
BOTH
40 SIDES
49
22 31
7 24 34 24 18
53 21
18
24
51 22
24
23 52
BOTH
SIDES 8
SECTION 8 DECALS
32 18 33
7 31
34 38 32
BOTH
SIDES
BOTH
8 SIDES 38
29 DECAL LOCATIONS FOR
BOTH DUAL LANGUAGES ONLY!
SIDES
32
BOTH 56 37
8 2 SIDES 59
2 BOTH
29 SIDES
10 20 56 9 57 9 20
800S 860SJ
43
45
23 46
33 23 47
48
60
49
62 51
31
7
50 52
24 18 25
47
39
24
11 23
26 13
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
12 36 17
55 BOTH
32
35 SIDES
47
3121270
2
63 30
8
54
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

Ref DECAL INSTALLATIONS
0274505 Ref 800S Brazil Spec (English/Portuguese) B
0274503 Ref 800S Chinese Spec (English/Chinese) B
0274507 Ref 800S CSA Spec (English/French) B
0274511 Ref 800S Japanese Spec (English/Japanese) B
0274501 Ref 800S Korean Spec (English/Korean) B
0274513 Ref 800S Latin America Spec (English/Spanish) B
0274506 Ref 860SJ Brazil Spec (English/Portuguese) B
0274504 Ref 860SJ Chinese Spec (English/Chinese) B
0274508 Ref 860SJ CSA Spec (English/French) B
0274512 Ref 860SJ Japanese Spec (English/Japanese) B
0274502 Ref 860SJ Korean Spec (English/Korean) B
0274514 Ref 860SJ Latin America Spec (English/Spanish) B
1 Not Used
2 1701499 4 Decal - No Tie Down /Lift
3 to 4 Not Used
6 Not Required
7 1703811 4 Decal - Tie Down /Lift
9 1704277 3 Decal - Attach Lanyard
11 Not Required
12 1 Decal - CSA (Booms)
Not Required Brazil/Chinese/Japanese/Korean/Latin American Spec
1703924 CSA Spec
13 1 Decal Options:
Not Required Brazil/Chinese/Korean Spec
3251243 120V-60Hz - CSA/Japanese/Latin American Spec
14 to 16 Not Used
17 1 Decal - Inspection Options:
1705901 Brazil Spec (English/Portuguese) (USA Built Machines
Not Required Chinese/Japanese/Korean Spec
1704006 CSA Spec (English/Portuguese) (USA Built Machines
1704007 Latin American Spec (USA Built Machines
18 AR Decal - Warning Crushing (Rotate) Options:
1705903 1 Brazil Spec (English/Portuguese)
1703943 7 Chinese Spec
1703942 7 CSA Spec
1703944 6 Japanese Spec
1703945 6 Korean Spec
1703941 7 Latin American Spec
3121270 800S 860SJ 8-7

SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)

19 Not Used
20 2 Decal - No Hands Options:
1705967 Brazil Spec (English/Portuguese)
1001116846 Chinese Spec (Traditional)
1705968 Chinese Spec (Simplified)
1704000 CSA Spec
Not Required Japanese Spec
1705969 Korean Spec
1704001 Latin American Spec
21 1 Decal - Warning/Danger (PLF) Options:
1703924 CSA Spec
1703927 Korean Spec
22 1 Decal - Warning Inspection (MTB) Options:
1705347 CSA Spec
1705345 Korean Spec
23 6 Decal - Warning Crushing (Down) Options:
1703948 CSA Spec
1703951 Korean Spec
24 5 Decal - Danger Electrocution Options:
1703936 CSA Spec
1703939 Korean Spec
25 1 Decal - Foot Switch Options:
1703984 CSA Spec
1703981 Korean Spec
8-8 800S 860SJ 3121270

SECTION 8 DECALS

26 1 Decal - USA Options:
3251813 Brazil/Chinese/CSA/Japanese/Korean/Latin American Spec
SN B300000357 Only)
Not Required Korean Spec
27 Not Used
2902429 1 Kit, Decal Max Tire Load - 860SJ (Includes Qty 4 of p/n 1
1703482)
29 Not Used
31 2 Decal Options:
1704906 Decal - 800S
1704907 Decal - 860SJ
Only
1704099 CSA Spec
1704103 Korean Spec
1001094806 CSA Spec
1001094798 Korean Spec
1001121802 CSA Spec
1001122513 CSA Spec
3121270 800S 860SJ 8-9

SECTION 8 DECALS

Continued 860SJ - Decal - 500LBS Maximum Capacity
USA Built Machines SN 0300140000 to
SN 0300143294Only & China Built Machines
SN B300000100 to SN B300000153 Only
1707046 CSA Spec
1707043 Korean Spec
1001094808 CSA Spec
1001121815 CSA Spec
1001122521 CSA Spec
36 1 Decal - Patent Options:
1700584 All Specs Except CSA Spec (USA Built Machines
1001131269 CSA Spec Only (USA Built Machines SN 0300151568 to
37 1001108496 1 Decal - Legend
38 1706941 1 Decal - Legend (MTB)
40 1701691 4 Decal - No Step
41 to 42 Not Used
8-10 800S 860SJ 3121270

SECTION 8 DECALS

45 1060279 1 Cable, Lanyard (USA Built Machines SN 0300140000 to SN
0300179244 Only & China Built Machines SN B300000100 to
SN B300000855 Only)
47 3820001 2 Rivet
53 1 Decal - Fuel
1701505 Diesel
1701542 Gas
54 to 55 Not Used
56 1 Decal - Lanyard Attach (GM Spec)
Not Required Brazil/Chinese/Japanese/Korean/Latin American Spec
1703175 CSA Spec
57 to 58 Not Used
59 1 Decal - Drive/Steer Instructions Options:
1705429 CSA Spec
1705427 Korean Spec
60 0641406 1 Bolt 1/4in-20NC x 3/4in
61 Not Used
62 1 Decal - Warning Explosion/Fire Options:
1706059 Brazil Spec (English/Portuguese) 1
1706064 CSA Spec
1706061 Korean Spec
63 1001143852 Decal - Emissions Compliance (SN 0300181349 to
SN 0300182743 Only)
———————————
1001109029 1 Master Decal Kit (Includes Items 2, 5, 7-10 & 13)
1 ANSI Decal Kit Options (Includes Items 17-26):
2902312 Brazil Spec (English/Portuguese) 8
2902309 Chinese Spec 8
2902322 CSA Spec 8
2902308 Japanese Spec 8
2902310 Korean Spec 4
2902311 Latin American Spec 9
3121270 800S 860SJ 8-11

BOTH
8-12
40 SIDES
49
23
60 31
22
7 24 21
53
18
24
24 51
23 52 33
41
BOTH
SIDES 23
8
32
7 34 38 32
BOTH
SECTION 8 DECALS
SIDES
BOTH
29 8 SIDES
BOTH
SIDES
32
BOTH 37
8 2 SIDES
2 BOTH
29 SIDES
10 9 9
5
43
45
800S 860SJ
23 46
33 23 47
48
61
49
59 51
31
23 7 41 50 52 25
24
47
39
24
23
11 13
36
55
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC)
32
35
47
2
63 30
8
54
3121270
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC)

Ref DECAL INSTALLATIONS
1001114371 Ref 800S Australian Spec B
0274509 Ref 800S CE Spec C
1001114372 Ref 860SJ Australian Spec B
0274510 Ref 860SJ CE Spec C
1 Not Used
2 1701499 AR Decal - No Lift
3 to 4 Not Used
6 Not Used
7 1703811 4 Decal - Lift
9 1704277 4 Decal - Attach Lanyard Here
11 1 Decal - Sound Power Level Options:
SN B300000100 to SN B300000804 Only
12 to 20 Not Used
21 1705921 1 Decal - Tipping/Electric (PLF)
22 1705822 1 Decal - Electric/Safety Manual
24 1705961 5 Decal - Danger Electrocution
25 1705828 1 Decal - Footswitch
26 to 27 Not Used
2902429 1 Kit, Decal Max Tire Load - 860SJ (Includes Qty 4 of p/n 1
1703482)
29 Not Used
31 2 Decal Options:
1704906 Decal - 800S
1704907 Decal - 860SJ
33 1705978 1 Decal - 230kg Capacity
34 1705978 1 Decal - 230kg Capacity
36 1700584 1 Decal - Patent (USA Built Machines SN 0300140000 to
37 to 38 Not Required
40 1701691 4 Decal - No Step
41 4420051 23.1ft/7m Stripes, Warning
3121270 800S 860SJ 8-13

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (CONTINUED)

42 3251242 1 Decal - 240V-50Hz
45 1060279 1 Cable, Lanyard (USA Built Machines SN 0300140000 to
47 3820001 2 Rivet
53 1701505 1 Decal - Fuel
54 to 58 Not Used
59 1706098 1 Decal - Warning Explosion/Fire
60 1001112551 1 Decal - Emergency Control (Australian Spec Only)
61 0641406 1 Bolt 1/4in-20NC x 3/4in
62 Not Used
63 1001143852 Decal - Emissions Compliance (SN 0300181349 to
SN 0300182743 Only)
———————————
2902303 1 Master Decal Kit (Includes Items 2 & 5-11) 6
2902329 1 ANSI Decal Kit (Includes Items 21-25) 4
8-14 800S 860SJ 3121270

SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODEL 800S/860SJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine

STANDARD PARTS Ref.
1001108617 Element, Filter (Figure 2-1) 12

7012944 Coil (Figures 2-1, 2-2 & 3-6) 1
7012943 Coil (Figures 2-2, 3-6 & 5-3) 1
7017451 Coil (Figures 2-2 & 5-3) 1
70000582 Coil (Figure 2-2) 1
7012664 Element, Air Cleaner (Figures 2-5, 2-6, & 2-7) 1 Dozen
3740067 Relay (Figures 2-5, 2-6, & 2-7) 1
3740080 Relay (Figure 2-6) 1
7024444 Breather, Hydraulic Tank (Figure 2-11) 3
7024375 Element, Hydraulic Filter (Figure 2-11) 3
4360517 Switch, Proximity (Figures 2-13, 2-15 & 7-2) 1
3740049 Relay (Figures 2-14 & 7-2) 1
4360328 Switch, Toggle (Figures 2-14 & 4-3) 1
2860030 Key, Replacement (Figure 2-14) 1
4360475 Switch, Mushroom (Figures 2-14 & 4-3) 1
4360476 Contact, Switch Block (Figures 2-14 & 4-3) 1
1001133329 Switch, Level Sensor (Figures 3-6, & 7-2) 1
2940074 Latch (Figure 4-1) 1
1001117172 Footswitch (Figure 4-1) 1
4360330 Switch, Toggle (Figure 4-3) 1
4360331 Switch, Toggle (Figure 4-3) 1
4360387 Switch, Push Button (Figure 4-3) 1
1001129555 Controller (Lift and Swing) (Figure 4-4) 1
1001118416 Controller (Drive and Steer) (Figure 4-5) 1
4360506 Switch, Proximity (Figure 7-2) 1
VARIABLE PARTS Ref.
7026811 Filter, Oil (Caterpillar Engine Machines) (Figure 2-5) 1 Dozen

7026830 Filter, Fuel (Caterpillar Engine Machines) (Figure 2-5) 1 Dozen
1001112067 Module, Engine Control (Caterpillar Engine Machines) (Figure 2-5) 1
7016331 Filter, Oil (Deutz Engine Machines) (Figure 2-6) 1 Dozen
8320270 Filter, Fuel (Deutz Engine Machines) (Figure 2-6) 1 Dozen
7027795 Module, Engine Control (Deutz Engine Machines) (Figure 2-6) 1
7027965 Filter, Oil (GM Engine Machines) (Figure 2-7) 1 Dozen
7027972 Filter, Fuel (GM Engine Machines) (Figure 2-7) 1 Dozen
70002895 Module, Engine Control (GM Engine Machines) (Figure 2-7) 1
1001103667 Module, Ground Control (Figure 2-14) 1
4360469 Switch, Key (Figure 2-14) (All Specs Except CE Specs) 1
4360470 Switch, Key (Figure 2-14) (CE Specs Only) 1
4360578 Switch, Limit (Figure 2-15) 1
3740080 Relay (Machine with Generator Option) (Figures 2-19, 2-20, 2-21, 2-22, & 2- 1
23)
3121270 800S 860SJ 9-1

SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODEL 800S/860SJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine

4360336 Switch, Toggle (Machines with Generator Option) (Figures 2-19, 2-20, 2-21, 1
2-22, & 2-23)
4360070 Breaker, Circuit (Machines with SkyPower) (Figures 2-22 & 2-23) 1
2400064 Fuse - 5 Amp (Machines with SkyPower) (Figures 2-22, 2-23, & 7-2) 2
70003921 Powertrack Repair Section (Figures 3-2 & 3-3) 1
70003922 Powertrack Mounting Bracket Kit (Figures 3-2 & 3-3) 1
4360522 Switch, Push Button (Machines with Headlights Option) (Figure 4-3) 1
4360336 Switch, Toggle (Machines with Dual Fuel Option) (Figure 4-3) 1
4360328 Switch, Toggle (860SJ Only) (Figure 4-3) 1
1001141138 Module, Controller (Figure 4-3) 1
4360057 Switch, Limit (Figure 4-6) 1
4360232 Breaker, Circuit (Machines with Platform Worklights) (Figure 7-2) 1
3990010 Diode (Machines with Generator Option) (Figure 7-2) 2
2400070 Fuse (Machines with Platform Worklights) (Figure 7-2) 2
70004318 Fuse 5Amp (Caterpillar Engine Machines) (Figure 7-2) 2
70004319 Fuse 10Amp (Caterpillar Engine Machines) (Figure 7-2) 2
70004317 Relay 25Amp (Caterpillar Engine Machines) (Figure 7-2) 1
70004316 Relay (Caterpillar Engine Machines) (Figure 7-2) 1
9-2 800S 860SJ 3121270

SECTION 10
SPECIAL OPTIONS
3121270 800S 860SJ 10-1

SECTION 10 SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIGURE 10-1. SPECIAL OPTIONS LIST

Ref MISCELLANEOUS SPECIAL OPTIONS
1340061 Ref Air Cleaner with Dust Evacuator Valve
0271472 Ref Air Line at Platform Installation - 800S

1001091712 Ref Air Line at Platform Installation - 800S (With Arctic Package)
0271473 Ref Air Line at Platform Installation - 860SJ
1001091713 Ref Air Line at Platform Installation - 860SJ (With Arctic Package)
1001156415 Ref Battery Relocation (860SJ Only)
Ref Bellows Installations

0271476 Ref 800S Boom Bellows
0271477 Ref 860SJ Boom Bellows
0258757 Ref Fixed Axle with 2WS Frame Bellows
0258759 Ref Fixed Axle with 4WS Frame Bellows
0258387 Ref Oscillating Axle with 2WS Frame Bellows
0258758 Ref Oscillating Axle with 4WS Frame Bellows
Ref Boom Wiper Installation

0271448 Ref Standard Machines
1001122305 Ref Hostile Environment Machines
Ref Cable Carrier Installations

1001116419 Ref 2.5ft Platform
1001116420 Ref 3ft Platform
0256789 Ref Camera Mount Assembly
0272057 Ref Chassis Flood Lights Installation
Ref ClearSky (Telematics) Installation (Factory Installed)

Ref Note: Refer to Manual Supplement p/n 3128499 for available
replacement parts.
Ref With (ABS) Hood (USA Built Machines SN 0300140000 to
SN B300000100 to SN B300000200 Only)
1001112990 Ref ANSI Spec
1001112991 Ref ANSI Export & Japanese Specs
1001112992 Ref CSA Spec
Ref With (Steel) Hood (USA Built Machines SN 0300144483
1001134103 Ref Australian Specs Only
1001118964 Ref CSA Specs
1001127087 Ref Brazil & New Zealand Specs Only
10-2 800S 860SJ 3121270

FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)

Ref ClearSky (Telematics) Kit (Dealer Installed)
1001139151 Ref Australian Spec
1001119947 Ref CSA Spec
Ref Cold Weather Start Kits

0273575 Ref Caterpillar Engine Machines
0256060 Ref Deutz Engine Machines (Ether)
0271912 Ref Deutz Engine Machines (Glow Plugs)
0275262 Ref GM Engine Machines
1001115918 Ref Cribbing Switch Installation
Ref Decal Installations

Ref Decal - ClearSky Options:
1001116597 Ref ANSI Spec (USA Built Machines SN 0300140000 to
SN B300000100 to SN B300000200 Only)
1001116598 Ref CSA Spec (USA Built Machines SN 0300140000 to
SN B300000100 to SN B300000200 Only)
1001120993 Ref ANSI & CSA Spec (USA Built Machines SN 0300143785
1001154503 Ref Decal - Boels Rentals (ANSI Export Specs)
0257195 Ref Decal - Government Warranty Installation (ANSI Spec)
1703175 1 Decal - Lanyard Attach (GM K-1 Spec) (ANSI & CSA Specs)
1702962 1 Decal - Prop 65 Warning (Diesel Machines) (California Spec)
1702961 1 Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
0274528 Ref Decals - Head & Engquist Equipment L.L.C. (H&E) (ANSI Spec)
0274455 Ref Decal - FedEx (ANSI & CSA Specs)
0273251 Ref Decal - Hertz (ANSI & CSA Specs) (SN 0300140000 to
SN 0300147423)
1001128989 Ref Decal - Hertz (ANSI & CSA Specs) (SN 0300147423 to
SN 0300182743)
1001143078 Ref Decals - Hewitt the Rental Store (English)
1001143513 Ref Decals - Hewitt the Rental Store (French)
1001140645 Ref Decal - Leavitt (ANSI & CSA Specs)
0274244 Ref Decal - National Equipment Services (ANSI & CSA Specs)
1001095392 Ref Decal - RSC Equipment Rental (ANSI & CSA Specs)
0273687 Ref Decal - SkyAir (ANSI, ANSI Export & CSA Specs)
0272599 Ref Decal - SkyCutter (ANSI, ANSI Export & CSA Specs)
0272607 Ref Decal - SkyCutter (Japanese Spec)
0272418 Ref Decal - Sky Glazier (All Specs Except CE & Japanese Specs)
0272589 Ref Decal - SkyPower (All Specs Except ANSI & CSA Specs)
0272448 Ref Decal - SkyWelder (ANSI & CSA Specs)
0272588 Ref Decal - SkyWelder (All Specs Except ANSI & CSA Specs)
1001120206 Ref Decal - Sunbelt (ANSI & CSA Specs)
3121270 800S 860SJ 10-3


1001151082 Ref Decal - Titan Rentals (ANSI & CSA Specs)
0271815 Ref Decal - United Rentals (ANSI & CSA Specs)
1001140221 Ref Decal - Volvo Rents (ANSI & CSA Specs)
Ref Filter Kits:

1 Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil)
Caterpillar Engine Machines
1001114054 SN 0300140000 to SN 0300141319
1001114055 SN 0300141319 to SN 0300182743
Deutz Engine Machines
1001111004 SN 0300140000 to SN 0300141319
1001114049 SN 0300141319 to SN 0300182743
GM Engine Machines
1001113981 SN 0300140000 to SN 0300141319
1001151650 SN 0300141319 to SN 0300182743
1 Hydraulic/Air Filter Options:
See Note Caterpillar/GM Engine Machines (Note: Not Available for
Purchase)
1 Engine - Fuel/Engine Oil Filter
See Note Caterpillar/GM Engine Machines (Note: Not Available for
Purchase)
2902394 Ref Drive/Steer Cutout Kit
Ref Electrical Connector Kits

1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit
0275261 Ref Engine Block Heater Installation (GM Engines)
1001093389 Ref Fan, Cover
1001125824 Ref Fire Extinguisher Brackets installation (Frame Mounted)

1001139099 Ref Fire Extinguisher Installation (20lb) (Platform Mounted)
1001121862 Ref Fire Protection For Hoses & Cables
10-4 800S 860SJ 3121270


Ref Footswitch Shield Installation
4060959 1 Shield, Footswitch (USA Built Machines SN 0300140000 to
SN B300000203)
Ref Footswitch Shield (With Arctic Package) Options:
3380652 Ref SN 0300140000 to SN 0300143929
1001117294 Ref SN 0300143929 to SN 0300182743
Ref Fluids:
2300004 Ref Antifreeze, Standard
2300041 Ref Antifreeze, Arctic
2300040 Ref Diesel Fuel Conditioner
3020016 Ref Engine Oil, (15W-40)
3020044 Ref Engine Oil, (0W-40)
1001115930 Ref Engine Oil, (10W-30)
1001115931 Ref Engine Oil, Fully Synthetic (5W-30)
Ref Hydraulic Fluids Options:
2300014 Ref Mobil 424
2300027 Ref Mobil 224H Bio
2300029 Ref Mobil EAL ISO 46 Bio
Continued Ref Hydraulic Fluids Options:
2300016 Ref Mobil DTE 10 Excel 32
2300021 Ref Union Carbide Ucon HP5046 Fire Resistant
2300039 Ref Exxon Univis HvI (Arctic Package Only)
1001121412 Ref Hostile (Extreme) Environment (2WS)
1001148971 Ref Lanyard (Bolt-On) Kit Installation
Ref Oil Cooler Installations

1001108703 1 Deutz Powered Machines (All Specs)
0271939 1 GM Powered Machines (All Specs Except Australian & CE
Spec)
0257728 Ref Pipe Jacks Installations (ANSI Spec 800S/860SJ Only)

0274661 Ref Pipe Jacks Installations (Australian Spec 860SJ Only)
Ref Platform Cover Installations

0258703 Ref USA Built Machines
1001112821 Ref China Built Machines
1001110974 Ref Curved Cover (All Specs except Chines & Korean Specs)
1001125229 Ref Curved Cover (Korean Spec)
1001125230 Ref Curved Cover (Chinese Spec)
Ref Platform Entry Kits

1001142504 Ref Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar with Swing Gate)
3121270 800S 860SJ 10-5


Ref Platform Mesh To Mid Rail Installation (Side Entry Platform)

1001140318 Ref 800S/860SJ - 2.5ftx4ft Platforms (ANSI, ANSI Export &
Australian Specs)
1001140315 Ref 800S/860SJ - 2.5ftx5ft Platforms (ANSI, ANSI Export & CSA
Specs)
1001138772 Ref 800S/860SJ - 3ftx6ft Platforms (ANSI, ANSI Export & CSA
Specs)
Specs)
Ref Platform Mesh To Top Rail Installation (Side Entry Platform)

Specs)
Specs)
Specs)
Specs)
Ref 800S - 3ftx8ft Platforms (With Fall Arrest) (ANSI Export
1001120532
Specs)
1702868 Ref Decal - No Hands (ANSI Spec)
1704000 Ref Decal - No Hands (CSA Spec)
1001149730 Ref Platform Mid Rail Repair Kit
Ref Platform Top Rail Extension Installations

0272733 1 Platform 6ft (1.83m)
0272725 1 Platform 8ft (2.44m)
1001100121 Ref Programmable Security Lock Installation (CE Spec Only)
1001139944 Ref Pump Mounting Bracket Kit (Sauer Danfoss)
Ref Sky Accessory:

0273596 Ref SkyAir Compressor Installation (ANSI, ANSI Export & CSA
Specs)
1001098149 Ref SkyCutter Plasma Cutter (All Specs Except Australian & CE
Spec)
0273353 Ref SkyCutter/SkyWelder Combo (ANSI, ANSI Export & CSA
Specs)
1001101422 Ref SkyGlazier (ANSI & CSA Specs)
1001099421 Ref SkyGlazier (ANSI Export Spec 800S Only) (Spanish)
1001099422 Ref SkyGlazier (ANSI Export Spec 800S Only) (Portuguese)
1001115398 Ref SkyPower - 7500W 60Hz (Caterpillar Engine) (ANSI & CSA
Specs)
1001115400 Ref SkyPower - 7500W 50Hz (Caterpillar Engine) (All Specs Except
ANSI & CSA Specs)
10-6 800S 860SJ 3121270


Continued Ref Sky Accessory:
1001115388 Ref SkyPower - 7500W 60Hz (Deutz Engine) (ANSI & CSA Specs)
1001115394 Ref SkyPower - 7500W 50Hz (Deutz Engine) (All Specs Except
ANSI & CSA Specs)
0275257 Ref SkyPower - 7500W 60Hz (GM Engine) (ANSI & CSA Specs)
0272254 Ref SkyWelder - Stick, 250A (All Specs Except CE Spec)
0272521 Ref SkyWelder - Stick, 250A (CE Spec Only)
Ref Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
Ref SkyGuard Component Options:

1001143669 Ref SkyGuard Complete Add-On Kit (UGM Machines)
1001137672 Ref SkyGuard Platform Sensor Kit (UGM Machines)
1001143256 Ref SkyGuard Blue Beacon Kit
1001116163 Ref Sky Power Kit, Deutz 7500W (800S Only)
1001110926 Ref Soft Touch (Overhead) Installation (Chinese/Korean Specs

Only)
1001125393 Ref Soft Touch (Overhead) Kit (Chinese/Korean Specs Only)
Ref Strobe Light Installations (Amber)

1001152965 Ref Platform Mounted
1001154231 Ref Platform/Ground Mounted
0272325 Ref Tire Sealant Installation (ANSI Spec Only)

0272312 Ref Tire Sealant Decal Installation
2902203 1 Kit, Tire Sealant Decal
Ref Tools for Service

2901443 1 Analyzer Kit
8896941 1 Wire Stripper
7002821 1 Wire Crimper (To install wire ends to wires)
7002823 1 Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7002822 1 Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Installation Tool - 1in
7004276 1 Seal Installation Tool - 1-1/2in
7002826 1 Seal Installation Tool - 2in
7016655 1 Wire Rope Sheave Gauge
1001137005 1 Software Cable Kit
0258918 Ref Utility Rack Installation
3121270 800S 860SJ 10-7


Ref Weld Leads at Platform Installations
0271487 Ref 800S
0271488 Ref 860SJ
10-8 800S 860SJ 3121270

SECTION 11 PARTS NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
0060048 .............. 3-11, 3-19 0258758 ....................... 10-2 0272427 ....................... 4-25 0275218 ....................... 7-19
0060061 ................ 3-7, 3-19 0258759 ....................... 10-2 0272435 ............2-97, 2-103 0275219 ....................... 7-19
0080181 ....................... 2-16 0258918 ....................... 10-7 0272448 ....................... 10-3 0275257 ... 2-101, 7-20, 10-7
0080201 ....................... 2-36 0259147 ......................... 2-9 0272507 ..............2-64, 7-16 0275261 ....................... 10-4
0080241 ....................... 2-64 0270528 ....................... 1-25 0272521 ....................... 10-7 0275262 ....................... 10-3
0080243 ....................... 2-16 0270805 ....................... 2-64 0272588 ....................... 10-3 0275452 ....................... 7-19
0100009 ....................... 4-11 0270876 .................. 3-3, 3-7 0272589 ..............2-97, 10-3 0275453 ....................... 7-19
0100011 1-3, 1-4, 1-7, 1-8, 1- 0270877 ................ 3-3, 3-11 0272599 ....................... 10-3 0275454 ....................... 7-19
11, 1-23, 1-25, 0270881 ....................... 2-51 0272607 ....................... 10-3 0275547 ....................... 2-68
2-3, 2-16, 2-18, 0270885 ....................... 1-11 0272725 ....................... 10-6 0275586 ................ 3-29, 7-8
2-19, 2-24, 2-26, 0270886 ....................... 1-11 0272733 ....................... 10-6 0340041 ..... 2-16, 2-27, 2-36
2-27, 2-34, 2-35, 0270888 ....................... 1-11 0272750 ........ 2-4, 5-8, 5-18 0340046 ....................... 2-16
2-36, 2-51, 2-57, 0271002 ......................... 2-9 0272970 ......................... 4-5 0362519 ....................... 2-55
2-59, 2-63, 2-64, 0271083 ....................... 1-11 0273145 ....................... 10-6 0362726 .................. 1-4, 1-7
2-65, 2-68, 2-70, 0271084 ....................... 1-11 0273146 ....................... 10-6 0362770 ....................... 2-68
2-74, 2-75, 2-76, 0271085 ....................... 1-11 0273147 ....................... 10-6 0362910 ....................... 1-25
2-81, 2-85, 2-89, 0271086 ....................... 1-11 0273149 ....................... 10-6 0400075 ..... 2-16, 2-24, 2-34
2-93, 2-101, 3-3, 0271090 ....................... 1-11 0273251 ....................... 10-3 0440244 ......................... 2-9
3-7, 3-11, 3-12, 0271091 ....................... 1-11 0273353 ....................... 10-6 0480120 ....................... 2-81
3-15, 3-24, 3-26, 0271322 ................ 3-29, 7-7 0273378 1-4, 1-8, 1-11, 1-23 0480121 .............. 2-81, 2-85
4-4, 4-25, 4-27, 0271323 ................ 3-29, 7-7 0273472 ..................4-5, 7-2 0480125 ....................... 2-95
5-3, 5-5, 5-7, 5- 0271324 ................ 3-29, 7-7 0273483 ..................4-5, 7-2 0480126 ....................... 2-95
11, 5-17 0271325 ................ 3-29, 7-7 0273575 ....................... 10-3 0480129 ....................... 2-95
0100019 1-3, 1-7, 2-9, 2-95, 0271352 ......................... 1-7 0273596 ....................... 10-6 0480142 ............ 2-89, 2-101
2-101 0271354 ....................... 1-25 0273687 ....................... 10-3 0561185 ....................... 3-15
0100020 2-17, 2-18, 2-19, 2- 0271360 ....................... 2-63 0273695 ...... 3-7, 3-11, 3-26 0561380 ......................... 3-3
24, 2-34, 2-36, 0271362 ....................... 2-63 0273704 ..............1-11, 1-23 0561445 ....................... 3-15
2-55, 2-96 0271444 ....................... 3-11 0273706 ....................... 4-25 0561446 ....................... 3-15
0100035 .....2-63, 2-64, 3-26 0271448 ....................... 10-2 0273824 ....................... 4-25 0561447 ....................... 3-15
0100038 5-3, 5-5, 5-7, 5-11, 0271472 ....................... 10-2 0274244 ....................... 10-3 0561449 ....................... 3-15
5-17 0271473 ....................... 10-2 0274267 ....................... 1-23 0561484 ....................... 3-29
0100048 2-34, 2-59, 2-64, 4- 0271476 ....................... 10-2 0274455 ....................... 10-3 0630462 ....................... 4-25
12, 7-10 0271477 ....................... 10-2 0274499 ......................... 8-3 0630467 ....................... 3-24
0100062 .............. 2-37, 2-96 0271487 ....................... 10-8 0274500 ......................... 8-3 0630485 ....................... 2-74
0100063 ....................... 5-11 0271488 ....................... 10-8 0274501 ......................... 8-7 0630491 ....................... 2-64
0100081 . 2-75, 2-76, 3-7, 3- 0271496 ......................... 2-9 0274502 ......................... 8-7 0630507 .............. 2-68, 2-74
12, 4-11 0271552 .............. 2-64, 4-14 0274503 ......................... 8-7 0630518 ....................... 2-59
0140001 ......................... 2-3 0271815 ....................... 10-4 0274504 ......................... 8-7 0630534 ......................... 5-5
0140011 ....................... 4-11 0271912 ....................... 10-3 0274505 ......................... 8-7 0630535 ....... 5-3, 5-11, 5-17
0140032 .............. 2-63, 7-16 0271939 .............. 6-18, 10-5 0274506 ......................... 8-7 0630536 ......................... 5-7
0181949 ....................... 2-55 0271990 ......................... 3-7 0274507 ......................... 8-7 0630539 ................ 3-7, 3-12
0182077 .............. 2-68, 2-74 0271991 ....................... 3-12 0274508 ......................... 8-7 0630548 ....................... 2-59
0200048 ....................... 4-25 0271999 ....................... 2-63 0274509 ....................... 8-13 0630568 ....................... 4-13
0200742 ....................... 2-85 0272003 ......................... 1-4 0274510 ....................... 8-13 0641403 .............. 2-63, 3-15
0200819 ....................... 2-81 0272057 .............. 2-64, 10-2 0274511 ......................... 8-7 0641404 ..... 2-86, 2-94, 2-96
0250528 ....................... 1-25 0272058 ......................... 4-6 0274512 ......................... 8-7 0641405 ... 2-89, 2-94, 2-101
0255524 ....................... 2-55 0272070 ....................... 3-24 0274513 ......................... 8-7 0641406 2-16, 2-35, 2-36, 2-
0256060 ....................... 10-3 0272081 .............. 2-70, 2-76 0274514 ......................... 8-7 63, 2-68, 2-74,
0256202 ....................... 7-17 0272254 ....................... 10-7 0274518 ........ 8-3, 8-7, 8-13 2-94, 3-26, 4-4,
0256789 ....................... 10-2 0272259 ....................... 7-17 0274528 ....................... 10-3 4-11, 7-22, 8-5,
0257195 ....................... 10-3 0272260 ....................... 7-17 0274571 ......................... 1-3 8-11, 8-14
0257728 ....................... 10-5 0272312 ....................... 10-7 0274572 ......................... 1-7 0641407 2-16, 2-18, 2-26, 2-
0257887 .............. 2-63, 7-16 0272322 ....................... 1-11 0274644 ................2-3, 3-24 27, 2-61
0258286 ......................... 1-3 0272325 ....................... 10-7 0274645 ................2-3, 3-24 0641408 ..2-3, 2-74, 2-76, 3-
0258387 ....................... 10-2 0272333 ....................... 1-11 0274661 ....................... 10-5 29, 4-4, 8-4, 8-
0258608 ....................... 4-14 0272334 ....................... 1-11 0274762 ....................... 2-68 11, 8-14
0258703 ....................... 10-5 0272388 ................ 3-29, 7-7 0275039 ....................... 2-89 0641410 .............. 2-63, 3-30
0258728 ....................... 2-79 0272389 ................ 3-29, 7-7 0275216 ....................... 7-19 0641412 2-24, 2-34, 3-29, 7-
0258757 ....................... 10-2 0272418 ....................... 10-3 0275217 ....................... 7-19 22
3121270 800S 860SJ 11-1

0641414 .............. 4-11, 4-25 0641814 ........................2-26 0801281 ..............3-11, 3-15 0961898 ......................... 5-7
0641416 ....................... 7-22 0641818 ..... 2-27, 2-74, 2-79 0801282 ....................... 3-15 0961947 ..... 3-11, 3-19, 5-11
0641418 .........2-3, 4-4, 4-27 0641820 ....... 1-3, 2-16, 2-57 0801306 ......................... 3-3 0961948 .............. 3-15, 5-11
0641420 ......................... 2-4 0641826 .............. 2-27, 2-37 0801307 ......................... 3-3 0961951 .............. 3-16, 3-19
0641422 ....................... 2-34 0641828 ........................2-36 0801325 ....................... 3-15 0961977 ....................... 5-13
0641424 ....................... 3-29 0642010 1-25, 2-18, 2-24, 2- 0801326 ....................... 3-15 0961986 ..... 2-16, 2-27, 2-36
0641504 ................ 1-25, 3-3 34 0801647 ....................... 3-15 0962033 ......................... 5-7
0641505 ............ 2-93, 2-101 0642014 ......... 3-3, 3-7, 3-11 0801649 ....................... 3-15 0962051 ....................... 2-79
0641506 ....................... 2-60 0642212 1-3, 1-7, 3-3, 3-7, 3- 0811606 ..............2-74, 3-15 0962102 .................. 1-3, 1-7
0641507 ....................... 2-16 11 0811607 ....................... 3-16 0962122 ......................... 3-3
0641508 ..1-7, 2-35, 2-68, 2- 0642612 ........................2-65 0811608 ....................... 3-16 0962152 .................. 1-4, 1-7
82, 2-86, 2-93 0642618 ..........................3-3 0811610 ....................... 3-16 0962270 ......................... 4-9
0641510 .............. 2-27, 2-89 0642684 ........................3-24 0811614 ....................... 3-17 0962292 ......................... 1-7
0641511 .............. 2-34, 3-29 0681608 ......... 1-3, 1-7, 3-24 0811616 ....................... 3-17 0962297 3-3, 3-7, 3-11, 3-15
0641512 ....................... 2-27 0681814 ..........................4-9 0860038 ...2-94, 2-101, 7-17 0962335 ....................... 3-12
0641514 .................. 2-4, 5-8 0681822 ..........................4-9 0860520 .......8-4, 8-11, 8-14 0962336 ......................... 5-5
0641516 ............ 2-93, 2-101 0682016 ......... 1-4, 1-8, 1-11 0861441 ..............4-11, 4-13 0962348 ......................... 1-7
0641518 ......................... 4-6 0682023 ..........................2-9 0861538 ............ 2-94, 2-101 0962356 ....................... 5-15
0641526 ....................... 3-25 0682032 ..........................2-9 0861541 ............ 2-96, 2-102 0962448 .................. 1-4, 1-7
0641542 ....................... 1-23 0682216 ..........................2-9 0861542 2-93, 2-96, 2-101, 2- 0962449 .............. 2-82, 2-86
0641560 ....................... 1-23 0700616 ..... 2-19, 2-75, 2-76 102, 7-20 0962496 ......................... 5-3
0641604 .....3-11, 3-26, 3-29 0700620 ........................2-19 0861567 .....2-93, 2-96, 7-20 0962520 ............ 2-94, 2-101
0641606 ..2-3, 2-16, 2-27, 2- 0700808 ..... 2-16, 2-19, 2-27 0861572 ....................... 2-94 0962521 ..................... 2-101
36, 2-55, 2-70, 0700810 ........................2-36 0861731 ....................... 7-17 0962563 ....................... 2-82
3-7, 3-12, 3-15, 0700815 ........................2-94 0861781 ....................... 7-17 1001091179 ................. 2-27
3-24 0700816 ........................2-81 0861782 ....................... 7-17 1001091187 ................. 2-63
0641607 .....2-74, 3-15, 3-29 0700820 ............ 2-89, 2-101 0861880 ....................... 7-22 1001091188 ................. 2-63
0641608 .1-3, 1-4, 1-7, 1-23, 0701010 .............. 2-16, 2-19 0901921 ....................... 2-68 1001091472 ................. 3-29
2-16, 2-18, 2-19, 0701012 ........................2-16 0902206 ....................... 2-65 1001091563 ................. 2-51
2-25, 2-34, 2-36, 0701015 ........................2-16 0902219 ....................... 2-68 1001091568 ................. 2-51
2-68, 2-70, 3-7, 0701016 ............ 2-89, 2-101 0902223 ....................... 2-68 1001091587 ................. 2-35
3-11, 3-15 0701210 ........................2-82 0902351 ....................... 2-68 1001091609 .......... 3-29, 7-7
0641609 2-16, 2-27, 2-36, 2- 0701414 ........................2-16 0902412 ....................... 2-68 1001091618 ................... 7-8
74, 2-79 0711025 ........................2-26 0902491 ....................... 2-68 1001091620 ................... 7-9
0641610 2-16, 2-18, 2-24, 2- 0711214 ........................2-16 0902673 ..............2-68, 2-74 1001091664 .......... 3-29, 7-7
27, 2-36, 2-68, 0720808 2-82, 2-86, 2-90, 2- 0902674 ....................... 2-68 1001091665 .......... 3-29, 7-8
2-81, 2-85, 3-11, 97, 2-103 0902751 ....................... 4-11 1001091712 ................. 10-2
3-15, 4-4 0721003 ........................4-11 0902769 ....................... 2-68 1001091713 ................. 10-2
0641611 ....................... 2-57 0721004 ........................1-25 0902888 ............ 2-94, 2-101 1001091790 ................. 7-22
0641612 .........2-3, 2-36, 3-3 0721005 ........................4-25 0903242 ....................... 2-57 1001091794 ................. 2-36
0641613 ................ 3-3, 3-17 0721006 2-68, 2-82, 2-86, 4- 0903484 ....................... 7-22 1001091892 ........ 2-28, 2-36
0641614 ....................... 2-51 11 0903530 ....................... 3-25 1001091969 ................. 7-17
0641615 ................ 2-51, 3-3 0721008 ........................2-70 0903697 ....................... 7-22 1001091970 ................. 7-17
0641616 .....2-68, 2-74, 3-15 0731007 ........................2-51 0940049 ....................... 2-74 1001091971 ................. 7-17
0641618 .............. 2-96, 3-11 0741605 ..........................3-7 0940070 .....2-16, 2-27, 2-36 1001091972 ................. 7-17
0641620 .........2-3, 3-8, 3-12 0741607 ........................1-25 0940071 ....................... 2-68 1001091973 ................. 7-17
0641622 ................ 3-8, 3-12 0741609 ..........................1-8 0940088 ....................... 2-69 1001091974 ................. 7-17
0641626 ....................... 3-15 0741612 ........................3-15 0940092 ....................... 4-25 1001091975 ................. 7-17
0641634 ....................... 3-15 0760606 ........................2-19 0940094 ....................... 4-25 1001093382 2-17, 2-25, 2-35
0641640 ....................... 3-15 0760610 ........................2-19 0940103 ....................... 4-25 1001093389 ................. 10-4
0641652 ................ 3-8, 3-12 0760612 ........................2-19 0940133 ....................... 4-25 1001093943 ................. 2-28
0641710 ....................... 2-89 0761210 ........................2-19 0940134 ....................... 4-25 1001094101 ........ 2-28, 2-29
0641772 .............. 2-81, 2-85 0771212 ........................2-16 0940159 ....................... 4-27 1001094321 ................. 2-29
0641808 2-16, 2-18, 2-24, 2- 0771414 ........................2-27 0940177 ....................... 4-25 1001094375 ... 2-83, 2-86, 2-
34, 2-35, 2-94, 0791608 ........................2-26 0961845 ......................... 4-4 90, 2-97, 2-104
2-101, 3-11 0801274 ................ 3-7, 3-15 0961893 ......................... 5-5 1001094475 ... 2-82, 2-86, 2-
0641810 .................. 1-4, 1-8 0801275 ........................3-15 0961894 ....................... 5-11 90, 2-97, 2-103
0641812 2-18, 2-26, 2-35, 2- 0801279 ..........................3-3 0961895 ......................... 5-3 1001094509 ... 2-83, 2-86, 2-
57, 3-4, 3-24 0801280 ..........................3-3 0961897 ....................... 5-17 90, 2-97, 2-104,
11-2 800S 860SJ 3121270

7-22 1001100346 ................. 7-19 1001109475 ................. 7-22 1001112073 ................. 2-20
1001094798 ................... 8-9 1001100347 ................. 7-19 1001109477 ................. 7-22 1001112075 ................. 2-20
1001094799 ................. 8-10 1001100381 ................. 2-25 1001109482 ................. 7-22 1001112077 ........ 2-17, 2-19
1001094800 ................... 8-9 1001100382 ................. 2-24 1001109559 ................. 7-22 1001112551 ................. 8-14
1001094802 ................... 8-9 1001100386 ................. 2-68 1001109595 ................. 2-17 1001112570 ................. 2-20
1001094803 ................. 8-10 1001101060 .......... 2-9, 2-12 1001109648 ................. 7-22 1001112586 . 2-97, 7-2, 7-21
1001094804 ................... 8-9 1001101191 ........ 7-18, 7-22 1001109654 ................. 7-22 1001112587 ........ 2-97, 7-21
1001094805 ................. 8-10 1001101196 ................. 7-19 1001109702 ................. 10-4 1001112588 .......... 7-2, 7-16
1001094806 ................... 8-9 1001101197 ................. 7-19 1001110059 ................. 2-51 1001112589 ................. 7-16
1001094808 ................. 8-10 1001101241 ................. 2-29 1001110133 ................. 10-4 1001112592 ................. 2-20
1001094809 ................... 8-9 1001101391 ................. 2-69 1001110166 ................. 2-74 1001112612 ................. 7-11
1001094810 ................. 8-10 1001101392 ................. 2-69 1001110205 ................. 2-18 1001112651 ............ 1-4, 1-7
1001094899 ................... 2-9 1001101422 ................. 10-6 1001110206 ................. 2-18 1001112743 .......... 7-2, 7-16
1001095307 ............ 6-5, 6-9 1001101623 ................. 2-69 1001110212 ................. 2-18 1001112762 ........ 2-19, 7-14
1001095308 .......... 6-5, 6-10 1001101673 ................. 2-69 1001110213 ................. 2-18 1001112821 ................. 10-5
1001095392 ................. 10-3 1001101948 ................. 2-25 1001110325 ................... 7-2 1001112849 ................. 2-20
1001097150 ................. 7-22 1001101970 ................. 7-19 1001110327 ................. 2-59 1001112990 ................. 10-2
1001097243 ...1-4, 1-7, 5-15 1001101971 ................. 7-19 1001110328 ................. 2-59 1001112991 ................. 10-2
1001097553 ................. 2-20 1001102290 ................. 7-13 1001110329 ................. 2-59 1001112992 ................. 10-2
1001097939 ................. 2-63 1001102291 ................. 7-13 1001110330 ................. 2-59 1001113047 ................. 2-75
1001097942 ................. 2-63 1001102304 ................. 7-13 1001110331 ................. 2-59 1001113103 ................. 2-51
1001097945 ................. 2-63 1001102601 ................. 2-59 1001110332 ................. 2-59 1001113961 ........ 4-21, 4-22
1001097964 ................. 2-69 1001102602 ................. 2-59 1001110333 ................. 2-59 1001113981 ................. 10-4
1001097966 ................. 2-69 1001102644 ................. 2-82 1001110334 ................. 2-59 1001114049 ................. 10-4
1001098149 ................. 10-6 100110343 ................... 7-18 1001110335 ................. 2-59 1001114054 ................. 10-4
1001098234 ................. 7-22 100110344 ................... 7-18 1001110336 ................. 2-59 1001114055 ................. 10-4
1001098349 ................. 7-22 1001103667 .......... 2-59, 9-1 1001110338 2-60, 7-11, 7-12 1001114371 ................. 8-13
1001098508 ................. 2-27 1001103810 ................... 1-4 1001110339 ........2-60, 7-11 1001114372 ................. 8-13
1001098908 ................. 7-10 1001104308 ................. 2-28 1001110340 2-60, 7-11, 7-12 1001114595 ................. 2-36
1001098909 ................. 7-10 1001105833 ................. 2-17 1001110341 2-60, 7-11, 7-12 1001114632 ................. 2-35
1001098910 ................. 7-10 1001105872 ................. 2-37 1001110342 2-61, 7-2, 7-12, 1001114633 ........ 2-35, 2-76
1001098911 ................. 7-10 1001106339 ................. 7-11 7-13 1001114634 ................. 2-34
1001099051 ................. 2-29 1001106340 ................. 7-11 1001110343 2-61, 7-2, 7-12, 1001114896 ... 4-4, 4-11, 7-6
1001099121 ................. 2-69 1001106449 ................. 2-63 7-13 1001114897 ................... 4-4
1001099138 ........ 2-68, 2-69 1001106480 ................. 2-63 1001110344 2-61, 7-2, 7-12, 1001115388 2-93, 7-20, 10-7
1001099139 ................. 2-69 1001106736 ........ 2-61, 7-12 7-13 1001115394 2-93, 7-20, 10-7
1001099421 ................. 10-6 1001106974 ................. 2-57 1001110701 ................. 4-11 1001115398 2-93, 7-20, 10-6
1001099422 ................. 10-6 1001107116 ................. 2-16 1001110872 2-93, 2-102, 7- 1001115400 2-93, 7-20, 10-6
1001099640 ................. 2-27 1001107531 ................. 2-57 20 1001115404 ................. 2-81
1001099828 ................. 2-25 1001107677 ................. 4-12 1001110873 2-93, 2-102, 7- 1001115405 ................. 2-85
1001099829 ................. 2-24 1001107705 ................. 2-17 18, 7-20 1001115409 ................. 2-85
1001099869 ........ 2-82, 2-86 1001107796 ... 4-12, 7-6, 7-7 1001110926 ................. 10-7 1001115410 ................. 2-85
1001099870 ................. 1-23 1001107952 ........ 4-13, 4-14 1001110974 ................. 10-5 1001115413 ................. 2-81
1001100121 ................. 10-6 1001107953 ........ 4-13, 4-14 1001110979 ................. 4-27 1001115414 ................. 2-81
1001100233 ........ 2-82, 2-86 1001107954 ........ 4-13, 4-14 1001110980 ................. 4-27 1001115465 ................. 5-17
1001100234 ........ 2-82, 2-86 1001108256 ................. 4-25 1001110982 ................. 4-27 1001115469 ................. 5-18
1001100321 ........ 2-81, 2-85 1001108496 .......... 8-4, 8-10 1001111004 ................. 10-4 1001115504 ................. 5-17
1001100326 ................. 7-17 1001108579 ................. 2-51 1001111017 ................. 2-59 1001115617 ................. 5-18
1001100327 ................. 7-17 1001108617 ............ 2-3, 9-1 1001111018 ................... 4-4 1001115631 ................. 5-17
1001100328 ................. 7-17 1001108703 ........ 6-18, 10-5 1001111346 ................... 4-4 1001115633 ................. 5-18
1001100329 ................. 7-17 1001108923 ................... 8-5 1001111968 ................. 6-16 1001115918 ................. 10-3
1001100331 ................. 7-17 1001108958 ................. 5-17 1001112057 ................. 2-20 1001115930 ................. 10-5
1001100333 ................. 7-17 1001108991 ................. 4-13 1001112059 ................. 2-20 1001115931 ................. 10-5
1001100337 ................. 7-17 1001108992 ................. 4-13 1001112067 ..........2-20, 9-1 1001116163 ................. 10-7
1001100341 ................. 7-19 1001108993 ................. 4-13 1001112068 ................. 2-20 1001116280 ................. 2-75
1001100342 ................. 7-19 1001109029 .......... 8-5, 8-11 1001112069 ................. 2-20 1001116288 ................. 2-24
1001100343 ................. 7-19 1001109048 ................. 2-51 1001112070 ................. 2-20 1001116290 ................. 2-76
1001100344 ................. 7-19 1001109064 ................. 2-20 1001112071 ........2-20, 7-14 1001116292 ................. 2-76
1001100345 ................. 7-19 1001109065 ................. 2-16 1001112072 ................. 2-20 1001116322 ................. 2-75
3121270 800S 860SJ 11-3

1001116344 ................. 2-75 1001120532 ..................10-6 1001128598 ................... 4-3 1001144021 ................... 4-3
1001116356 ................. 2-75 1001120993 ..................10-3 1001128989 ................. 10-3 1001144022 ................... 4-3
1001116358 ................. 2-75 1001121340 ... 2-97, 2-98, 2- 1001129555 .4-11, 4-18, 9-1 1001144023 ................... 4-3
1001116419 ................. 10-2 103, 2-104 1001131168 ................. 4-12 1001144024 ................... 4-3
1001116420 ................. 10-2 1001121412 ..................10-5 1001131269 .......... 8-4, 8-10 1001144026 ................... 4-3
1001116456 ................. 2-75 1001121669 ....................7-9 1001131731 .......... 3-8, 3-12 1001144027 ................... 4-3
1001116457 ................. 2-75 1001121670 ....................7-9 1001131992 ................... 7-2 1001144319 ........ 2-28, 2-29
1001116544 ................. 2-36 1001121671 ....................7-9 1001133329 .3-26, 7-15, 9-1 1001144320 ................. 2-27
1001116545 ................. 2-37 1001121802 ....................8-9 1001134103 ................. 10-2 1001144321 ................. 2-25
1001116558 ................. 2-75 1001121804 ....................8-9 1001135114 ........3-26, 7-15 1001144323 ................. 2-24
1001116560 ................. 2-75 1001121806 ....................8-9 1001137005 ................. 10-7 1001144629 ................... 4-3
1001116562 ................. 2-75 1001121807 ....................8-9 1001137261 ............ 1-4, 1-7 1001145405 ............ 4-3, 4-4
1001116595 ................. 2-20 1001121809 ....................8-9 1001137459 ............ 2-3, 2-4 1001148650 ................. 3-16
1001116597 ................. 10-3 1001121815 ..................8-10 1001137672 ................. 10-7 1001148651 ................. 3-16
1001116598 ................. 10-3 1001121817 ..................8-10 1001137737 ........2-28, 2-29 1001148652 ................. 3-16
1001116617 ................. 2-75 1001121819 ..................8-10 1001137738 ................. 2-27 1001148653 ................. 3-17
1001116618 ................. 2-75 1001121820 ..................8-10 1001137739 ................. 2-25 1001148902 ................. 10-4
1001116620 ................. 2-75 1001121822 ..................8-10 1001137740 ................. 2-24 1001148903 ................. 10-4
1001116668 ................. 2-75 1001121862 ..................10-4 1001137741 ................. 2-27 1001148904 ................. 10-4
1001116704 ................. 2-75 1001121891 ..................2-35 1001137742 ................. 2-25 1001148905 ................. 10-4
1001116787 ................. 2-74 1001122200 ....................8-9 1001137743 ................. 2-24 1001148906 ................. 10-4
1001116846 ................... 8-8 1001122201 ..................8-10 1001137898 ................. 2-26 1001148971 ................. 10-5
1001116849 ................... 8-8 1001122305 ..................10-2 1001137899 ................. 2-26 1001149730 ................. 10-6
1001116851 ................... 8-8 1001122507 ....................8-3 1001138328 ................. 6-18 1001149818 ................. 7-22
1001117027 ................. 2-75 1001122508 ....................8-4 1001138430 ................... 4-3 1001149994 ................. 2-64
1001117040 ................. 2-69 1001122509 ..................8-10 1001138431 ................... 4-3 1001150406 ................. 2-64
1001117045 ........ 2-68, 2-69 1001122510 ....................8-9 1001138432 ................... 4-3 1001150998 ................. 2-28
1001117051 ................. 2-75 1001122511 ..................8-10 1001138434 ................... 4-3 1001151082 ................. 10-4
1001117054 ................. 2-75 1001122512 ....................8-9 1001138494 ................... 4-4 1001151207 ................. 6-15
1001117138 ................. 2-74 1001122513 ....................8-9 1001138514 ................... 4-4 1001151208 ................. 6-15
1001117139 ................. 2-69 1001122514 ....................8-9 1001138772 ................. 10-6 1001151209 ................... 2-3
1001117140 ................. 2-70 1001122515 ....................8-4 1001138773 ................. 10-6 1001151650 ................. 10-4
1001117172 ............ 4-5, 9-1 1001122516 ....................8-4 1001139099 ................. 10-4 1001152522 ... 2-26, 2-35, 2-
1001117174 ................... 4-5 1001122517 ..................8-10 1001139151 ................. 10-3 44, 6-10
1001117294 ................. 10-5 1001122518 ..................8-10 1001139944 ................. 10-6 1001152965 ................. 10-7
1001117307 ................. 2-75 1001122519 ..................8-10 1001140221 ................. 10-4 1001153282 ................. 2-29
1001117320 ................... 4-5 1001122520 ..................8-10 1001140315 ................. 10-6 1001154231 ................. 10-7
1001117399 .......... 3-29, 7-7 1001122521 ..................8-10 1001140318 ................. 10-6 1001154503 ................. 10-3
1001117400 .......... 3-29, 7-8 1001122522 ..................8-10 1001140429 ................... 4-4 1001155751 ............ 3-3, 3-7
1001117523 ................. 2-75 1001125008 ..................4-13 1001140645 ................. 10-3 1001155752 .......... 3-3, 3-11
1001117525 ................. 2-75 1001125009 ..................4-13 1001141136 ...4-12, 7-6, 7-7 1001155760 ................... 3-7
1001117804 ................... 3-3 1001125010 ..................4-14 1001141137 .3-25, 4-12, 7-6 1001155762 ................. 3-11
1001117805 ................... 3-3 1001125011 ..................4-14 1001141138 .......... 4-11, 9-2 1001155814 .......... 2-3, 3-24
1001118344 ................. 2-75 1001125229 ..................10-5 1001141140 ...4-4, 4-11, 7-6 1001156351 ................. 7-20
1001118345 ........ 2-75, 2-76 1001125230 ..................10-5 1001141141 ................... 7-2 1001156352 ................. 7-20
1001118416 ...4-11, 4-21, 4- 1001125344 ..................2-51 1001141967 ................. 7-17 1001156415 ................. 10-2
22, 9-1 1001125345 ..................2-51 1001141968 ................. 7-18 1001156819 ................. 2-35
1001118417 ........ 4-11, 4-18 1001125354 ..................2-51 1001141969 ................. 7-18 1001156823 ................. 2-34
1001118434 ................. 2-74 1001125393 ..................10-7 1001141970 ................. 7-17 1001156824 ................. 2-34
1001118435 ................. 2-74 1001125468 ..................2-35 1001141971 ................. 7-17 1001156825 ................. 2-34
1001118473 ........ 3-25, 3-26 1001125501 ..................2-75 1001142504 ................. 10-5 1001157180 ................... 3-4
1001118599 ................. 2-96 1001125502 ..................2-75 1001142505 ................. 10-5 1001157866 ................. 6-10
1001118963 ................. 10-2 1001125503 ..................2-74 1001142522 ........2-43, 2-44 1001166809 ................. 1-25
1001118964 ................. 10-2 1001125504 ..................2-74 1001143078 ................. 10-3 1060279 ....... 8-4, 8-11, 8-14
1001119564 ................. 4-12 1001125824 ..................10-4 1001143256 ................. 10-7 1060341 .............. 4-25, 7-16
1001119939 ................. 10-3 1001126828 ..................2-75 1001143513 ................. 10-3 1060343 ... 2-96, 2-103, 7-21
1001119947 ................. 10-3 1001127087 ..................10-2 1001143669 ................. 10-7 1060494 ... 2-96, 2-102, 7-20
1001120206 ................. 10-3 1001128153 ............ 4-5, 7-2 1001144018 ................... 4-3 1060584 ....................... 1-25
1001120508 ........ 2-75, 2-76 1001128479 ....................4-3 1001144019 ................... 4-3 1060625 .............. 2-18, 2-25
11-4 800S 860SJ 3121270

1060626 .............. 2-19, 2-25 1670964 ....................... 3-24 1702701 ....................... 1-11 1704102 ......................... 8-9
1060633 ....................... 7-23 1671022 ....................... 2-63 1702773 4-9, 8-4, 8-11, 8-14 1704103 ......................... 8-9
1060637 .....2-16, 2-24, 2-35 1671034 ....................... 3-29 1702774 ...... 8-4, 8-11, 8-14 1704260 ....................... 4-11
1060708 2-96, 2-102, 7-16, 7- 1671044 ....................... 3-26 1702861 ...... 8-4, 8-11, 8-14 1704277 ......... 8-3, 8-7, 8-13
21 1671059 ....................... 2-63 1702868 ................8-3, 10-6 1704412 ......... 8-3, 8-7, 8-13
1060896 ......................... 7-8 1671092 2-97, 2-103, 7-10, 7- 1702901 ......................... 2-5 1704578 ....................... 1-25
1060902 .......7-9, 7-10, 7-13 20, 7-21 1702903 ......................... 2-5 1704885 ....... 8-4, 8-11, 8-14
1060903 ....................... 4-25 1671093 .............. 7-10, 7-20 1702924 ......................... 2-5 1704906 ......... 8-3, 8-9, 8-13
1060904 .............. 2-27, 7-15 1671176 ....................... 4-11 1702925 ......................... 2-5 1704907 ......... 8-3, 8-9, 8-13
1060908 ....................... 7-22 1671201 ....................... 2-68 1702927 ......................... 2-4 1704972 ................ 2-25, 8-5
1060918 .................. 4-5, 7-6 1671228 .............. 2-68, 2-70 1702938 ..............4-14, 4-25 1704995 ......................... 8-4
1060919 ......................... 4-9 1671230 ....................... 2-70 1702941 ..............2-19, 2-25 1705014 ......................... 4-9
1060977 ....................... 7-21 1671231 ....................... 2-70 1702942 ..............2-19, 2-25 1705084 ....................... 8-13
1061018 ....................... 7-10 1671232 ....................... 2-70 1702943 ..............2-18, 2-25 1705088 ......................... 8-3
1061019 ....................... 7-10 1671248 .............. 2-68, 2-69 1702944 ..............2-19, 2-25 1705090 ....................... 1-25
10837580 ....................... 2-7 1671311 ..................... 2-101 1702961 ................8-5, 10-3 1705132 ....................... 4-11
1120487 ....................... 2-52 1683053 ......................... 5-5 1702962 ................8-5, 10-3 1705170 .............. 2-65, 4-14
1120510 ....................... 3-17 1683059 ................ 5-3, 5-11 1703162 .... 2-16, 2-27, 2-36 1705325 .............. 2-82, 2-86
1120552 ....................... 1-12 1683077 ....................... 5-17 1703175 ...... 8-5, 8-11, 10-3 1705336 ......................... 8-3
1120601 ....................... 2-69 1683078 ........... 1-3, 1-7, 5-3 1703475 ........ 8-3, 8-9, 8-13 1705344 ......................... 8-8
1180375 ................ 3-8, 3-12 1683609 ................ 3-11, 5-5 1703482 ........ 8-3, 8-9, 8-13 1705345 ......................... 8-8
1220078 ....................... 3-15 1683740 ......... 1-4, 1-7, 5-13 1703797 ......................... 8-3 1705347 ......................... 8-8
1260017 ......................... 2-9 1683818 ......................... 5-7 1703804 ......................... 8-3 1705348 ......................... 8-8
1300019 ....................... 1-12 1683976 ....................... 5-11 1703805 ......................... 8-3 1705351 ......................... 8-5
1320012 ....................... 2-36 1683986 ......................... 5-3 1703811 ........ 8-3, 8-7, 8-13 1705364 ....................... 1-12
1320016 .....2-16, 2-27, 2-36 1684041 .............. 3-15, 5-17 1703814 ........ 8-3, 8-7, 8-13 1705374 ............ 2-97, 2-103
1320022 2-18, 2-24, 2-29, 2- 1684043 .............. 3-15, 5-17 1703923 ......................... 8-8 1705375 ............ 2-97, 2-103
34, 2-36 1684045 ....................... 5-17 1703924 ..................8-7, 8-8 1705376 ............ 2-96, 2-103
1320041 ....................... 3-30 1684049 ....................... 5-17 1703925 ......................... 8-8 1705387 ............ 2-97, 2-103
1320061 ....................... 3-30 1684080 ......................... 5-7 1703926 ......................... 8-8 1705426 ....................... 8-11
1320127 ....................... 2-55 1684089 ......................... 5-5 1703927 ......................... 8-8 1705427 ....................... 8-11
1320176 .....2-18, 2-25, 2-29 1684090 ......................... 5-5 1703935 ......................... 8-8 1705429 ....................... 8-11
1320218 ....................... 2-55 1684123 ......................... 5-7 1703936 ......................... 8-8 1705430 ....................... 8-11
1320220 ....................... 2-55 1684133 ....................... 5-11 1703937 ......................... 8-8 1705460 ............ 2-97, 2-103
1320223 2-16, 2-18, 2-19, 2- 1684135 ....................... 5-11 1703938 ......................... 8-8 1705461 ....................... 2-97
24, 2-25, 2-27, 1684136 .............. 3-11, 5-11 1703939 ......................... 8-8 1705489 ....................... 2-97
2-36, 3-29 1684188 ....................... 5-11 1703941 ......................... 8-7 1705589 ......................... 2-4
1320224 ....................... 2-19 1684189 ................ 3-7, 5-11 1703942 ......................... 8-7 1705822 ....................... 8-13
1320263 .......2-20, 3-8, 3-13 1684191 ......................... 5-3 1703943 ......................... 8-7 1705828 ....................... 8-13
1320289 ................ 3-8, 3-12 1684198 ......................... 5-7 1703944 ......................... 8-7 1705895 ......................... 8-8
1320294 ................ 3-8, 3-12 1684199 .................. 3-7, 5-7 1703945 ......................... 8-7 1705896 ......................... 8-8
1320315 ......................... 5-8 1684202 ................ 3-11, 5-7 1703947 ......................... 8-8 1705897 ......................... 8-8
1320318 ....................... 2-94 1684267 ....................... 5-17 1703948 ......................... 8-8 1705898 ......................... 8-8
1320323 ....................... 2-34 1684269 ....................... 5-17 1703949 ......................... 8-8 1705901 ......................... 8-7
1321384 .............. 2-70, 2-74 1700584 ....... 8-4, 8-10, 8-13 1703950 ......................... 8-8 1705902 ......................... 8-8
1340060 .....2-16, 2-27, 2-36 1700818 ................ 2-34, 8-5 1703951 ......................... 8-8 1705903 ......................... 8-7
1340061 ....................... 10-2 1701499 ......... 8-3, 8-7, 8-13 1703953 ......................... 8-3 1705905 ....................... 8-11
1380136 ......................... 2-5 1701501 ......... 8-3, 8-9, 8-13 1703980 ......................... 8-8 1705910 ....................... 8-11
1380147 ....................... 2-79 1701505 .. 2-18, 2-24, 8-5, 8- 1703981 ......................... 8-8 1705917 ......................... 8-8
1560011 ......................... 7-6 11, 8-14 1703982 ......................... 8-8 1705921 ....................... 8-13
1560012 ......................... 7-6 1701509 ......... 8-3, 8-7, 8-13 1703983 ......................... 8-8 1705961 ....................... 8-13
1580011 .............. 2-16, 2-36 1701518 ....................... 8-13 1703984 ......................... 8-8 1705967 ......................... 8-8
1580012 ......................... 4-6 1701542 ....... 2-34, 8-5, 8-11 1704000 ................8-8, 10-6 1705968 ......................... 8-8
1580013 ......................... 4-6 1701543 ................ 2-34, 8-5 1704001 ......................... 8-8 1705969 ......................... 8-8
1600244 ....................... 7-23 1701691 ....... 8-4, 8-10, 8-13 1704006 ......................... 8-7 1705978 ....................... 8-13
1600317 .............. 4-11, 4-17 1702565 ....................... 4-11 1704007 ......................... 8-7 1705980 ....................... 8-13
1600318 .............. 4-11, 4-21 1702566 ....................... 4-11 1704098 ......................... 8-9 1706059 .............. 2-25, 8-11
1660239 ....................... 2-16 1702567 ....................... 4-11 1704099 ......................... 8-9 1706060 .............. 2-25, 8-11
1670829 ....................... 2-59 1702676 ....................... 4-11 1704101 ......................... 8-9 1706061 .............. 2-25, 8-11
3121270 800S 860SJ 11-5

1706062 .............. 2-25, 8-11 2131210 ........................6-16 2300004 .....2-18, 2-34, 10-5 2750532 2-18, 2-24, 2-28, 2-
1706063 .............. 2-25, 8-11 2131212 .. 2-41, 2-44, 6-6, 6- 2300014 ....................... 10-5 36
1706064 .............. 2-25, 8-11 10, 6-16 2300016 ..............1-11, 10-5 2751032 ......................... 2-9
1706098 .............. 2-25, 8-14 2131216 .............. 2-48, 6-17 2300021 ....................... 10-5 2753540 .................. 6-5, 6-9
1706380 ......................... 8-9 2131612 ........................6-15 2300027 ....................... 10-5 2753545 ....................... 6-16
1706385 ......................... 4-9 2131616 2-41, 2-44, 6-6, 6-9, 2300029 ....................... 10-5 2753549 ......................... 6-9
1706712 ....................... 2-59 6-10 2300039 ....................... 10-5 2753550 ......................... 6-9
1706941 ................ 8-4, 8-10 2132016 .............. 2-44, 6-10 2300040 ....................... 10-5 2753578 ....................... 6-13
1706957 ....................... 1-25 2150404 ........................6-16 2300041 ..............2-18, 10-5 2753590 ....................... 6-17
1706960 ....................... 1-25 2150406 .................. 6-5, 6-9 2400060 2-97, 2-103, 7-11, 7- 2753622 ......... 6-5, 6-9, 6-16
1707015 ......................... 8-4 2150606 ........................6-16 21 2753624 ......................... 6-3
1707016 ......................... 8-4 2150808 ..........................6-9 2400064 2-97, 2-103, 7-21, 9- 2753625 ....................... 6-16
1707043 ....................... 8-10 2151212 ........................6-15 2 2753626 ................ 6-9, 6-16
1707044 ....................... 8-10 2151616 .................. 6-5, 6-9 2400065 ..............7-13, 7-21 2753627 ................ 6-3, 6-16
1707045 ....................... 8-10 2160001 ..........................2-9 2400066 ..............7-13, 7-21 2753628 ....................... 6-10
1707046 ....................... 8-10 2170204 ..........................6-5 2400070 ................ 7-21, 9-2 2753629 ......................... 6-3
1707048 ....................... 8-10 2170306 ........................6-13 2410014 ......................... 4-9 2753630 ......................... 6-3
1707051 ....................... 8-10 2170350 ..........................6-9 2420165 2-82, 2-86, 2-90, 2- 2753634 ....................... 6-10
1707053 ....................... 8-10 2170406 ................ 6-5, 6-10 97, 2-103 2753635 ......................... 6-5
2060025 .....2-16, 2-27, 2-36 2170408 ..........................6-9 2420172 ....................... 2-60 2753653 ....................... 6-16
2080040 .........2-74, 4-3, 4-5 2170504 ........... 6-3, 6-5, 6-9 2420191 ....................... 2-51 2753654 ....................... 6-16
2080044 ....................... 3-29 2170506 ................ 6-3, 6-16 2420203 .....2-81, 2-85, 2-89 2753656 ....................... 6-16
2110404 .........6-5, 6-9, 6-15 2170508 ..........................6-5 2460048 ............ 2-94, 2-101 2753657 ....................... 6-16
2110406 ..6-3, 6-5, 6-9, 6-13 2170516 ..........................6-5 2460049 ..............2-81, 2-85 2753660 ................ 6-5, 6-10
2110408 2-41, 2-44, 6-3, 6-5, 2170708 ................ 6-9, 6-13 2460050 ....................... 2-94 2753662 ....................... 6-16
6-6, 6-9, 6-10 2170804 ........................6-13 2460051 ....................... 2-89 2753664 ................ 6-5, 6-10
2110604 ....................... 6-13 2180125 ........................2-55 2460055 ..............2-81, 2-85 2753665 ....................... 6-16
2110606 .........6-3, 6-5, 6-15 2180344 ..........................2-9 2540035 ....................... 2-68 2753667 ................ 6-5, 6-10
2110608 ....................... 6-17 2180348 ..... 2-18, 2-24, 2-34 2560122 ......................... 2-5 2753670 ....................... 6-16
2110612 ....................... 6-17 2180387 ........................2-55 2560123 ......................... 2-5 2753671 ....................... 6-16
2110808 .........6-5, 6-9, 6-15 2180388 ........................2-55 2560136 ....................... 4-11 2753672 ....................... 6-16
2110810 .......2-44, 6-6, 6-10 2180389 ........................2-55 2560173 ......................... 4-6 2753674 ....................... 6-16
2110812 .................. 6-5, 6-9 2180418 .............. 2-34, 2-55 2560187 ..............2-75, 2-76 2753675 ....................... 6-16
2111008 ....................... 6-15 2180467 ........................2-51 2573001 ......................... 1-8 2753676 ....................... 6-16
2111010 2-41, 6-6, 6-10, 6-15 2180829 ........................6-17 2580024 ..............2-19, 2-25 2753677 ....................... 6-16
2111016 .............. 2-44, 6-10 2180877 ........................2-37 2580050 ..............2-18, 2-25 2753678 .............. 6-13, 6-16
2111208 ....................... 6-16 2200222 ..... 2-18, 2-24, 2-34 2580055 ....................... 2-19 2753679 ....................... 6-16
2111212 ................ 6-5, 6-15 2220005 ........................2-34 2580062 ....................... 2-29 2753680 ....................... 6-16
2111612 ....................... 6-15 2220063 ..........................2-9 2600209 ....................... 2-70 2753681 ....................... 6-17
2111616 .2-41, 6-5, 6-6, 6-9, 2220235 ........................6-13 2600233 ....................... 2-70 2753682 ....................... 6-17
6-10, 6-15 2220237 .................. 6-5, 6-9 2600244 ....................... 2-68 2753683 ....................... 6-17
2111620 .................. 6-5, 6-9 2220261 ........................2-55 2600280 ....................... 2-74 2753684 ....................... 6-17
2112020 ......................... 6-9 2220313 .............. 2-18, 2-24 2600281 ......................... 4-3 2753685 .................. 6-5, 6-9
2112424 .....2-48, 6-15, 6-17 2220418 ........................2-55 2680490 ....................... 2-68 2753686 ......................... 6-9
2120209 ......................... 2-3 2220451 ........................2-27 2717059 ....................... 6-17 2753688 ......................... 6-5
2120210 ......................... 2-3 2220591 ..........................6-9 2720058 2-16, 2-18, 2-24, 2- 2753692 ....................... 6-16
2120217 ....................... 3-25 2220811 2-41, 2-44, 6-6, 6-10 36 2753693 ....................... 6-16
2130204 ......................... 6-9 2220883 1-20, 5-5, 5-7, 5-11 2720144 ....................... 2-55 2753725 ......................... 6-5
2130404 2-48, 6-5, 6-9, 6-13, 2220885 . 5-3, 5-5, 5-7, 5-11, 2720271 ....................... 2-37 2753807 ................ 6-5, 6-10
6-15, 6-17 5-17 2720392 ....................... 2-34 2753808 ....................... 6-16
2130406 .......6-9, 6-13, 6-15 2220886 1-19, 1-20, 5-3, 5-17 2720398 ....................... 2-27 2753895 ....................... 6-13
2130604 ......................... 6-9 2220888 ................ 1-20, 5-7 2720434 ....................... 2-16 2753896 ....................... 6-13
2130606 ....................... 6-15 2221024 ........................2-55 2720509 ....................... 2-16 2753897 ....................... 6-13
2130608 ....................... 6-15 2221084 ................ 6-6, 6-10 2720515 ....................... 2-16 2753935 .................. 6-5, 6-9
2130612 ....................... 6-17 2221086 ........................6-16 2720563 ....................... 2-36 2753970 ....................... 6-10
2130808 ......................... 6-9 2221088 .................. 6-5, 6-9 2720564 ....................... 2-36 2753971 ....................... 6-10
2130810 .....2-48, 6-15, 6-17 2221176 ..... 2-18, 2-24, 2-34 2720566 ....................... 2-34 2754040 ....................... 6-10
2131010 ....................... 6-15 2221183 .................. 6-5, 6-9 2720567 ....................... 2-34 2754044 ......................... 6-9
2131012 .................. 6-5, 6-9 2221197 ........................2-55 2720580 ....................... 2-34 2754238 ......................... 6-5
11-6 800S 860SJ 3121270

2754240 ......................... 6-5 2902394 ....................... 10-4 3300243 ....................... 3-24 3340943 ................ 3-8, 3-12
2754242 .................. 6-5, 6-6 2902401 .............. 2-24, 7-14 3300353 ....................... 4-11 3340966 ......................... 1-8
2754243 ......................... 6-6 2902429 ......... 8-3, 8-9, 8-13 3300364 ....................... 2-74 3380434 ......................... 4-4
2754337 ......................... 6-9 2902443 ....................... 7-13 3300396 ............2-96, 2-103 3380444 ....................... 2-68
2754338 ....................... 6-10 2902460 ....................... 6-17 3300408 ..............2-60, 4-11 3380461 ....................... 2-68
2754401 .................. 6-5, 6-9 2902461 ....................... 6-17 3300430 ....................... 4-27 3380575 ....................... 2-68
2754402 ......................... 6-6 2902462 ....................... 6-17 3310601 2-79, 2-82, 2-86, 2- 3380580 .............. 2-68, 2-74
2754718 ......................... 6-9 2902533 .............. 2-35, 7-14 90, 2-96, 2-97, 3380652 ....................... 10-5
2754719 ......................... 6-9 2920028 .............. 4-14, 4-25 2-103 3420372 ....................... 1-25
2754720 ....................... 6-10 2920029 ....................... 4-14 3310805 2-55, 2-63, 2-82, 2- 3420447 ....................... 1-25
2754743 ....................... 6-10 2920110 ....................... 2-64 86, 2-90, 2-97, 3421565 ................ 1-25, 2-9
2754744 ....................... 6-10 2920113 ....................... 2-65 2-103 3422417 ....................... 3-16
2760105 ....................... 2-60 2920129 ....................... 7-13 3311005 . 2-5, 2-65, 2-68, 2- 3422424 ....................... 3-16
2780227 ....................... 1-15 2920140 ................ 4-5, 7-21 70, 2-82, 2-86, 3422446 ..... 2-18, 2-24, 2-34
2780229 ...........1-4, 1-5, 1-8 2920154 ....................... 4-11 2-89, 4-11 3422532 ..... 2-18, 2-26, 2-35
2780272 .............. 1-11, 1-15 2920157 ....... 2-64, 2-65, 4-6 3311401 ....................... 4-25 3422562 ......................... 3-7
2792597 .............. 6-13, 6-18 2920161 .............. 2-64, 7-16 3311405 2-3, 2-4, 2-16, 2-18, 3422567 ......................... 1-7
2792648 ................ 6-3, 6-18 2920215 ....................... 2-64 2-26, 2-28, 2-34, 3422569 ......................... 3-7
2792649 .............. 6-15, 6-18 2940045 ....................... 2-74 2-35, 2-36, 2-63, 3422580 ......................... 3-7
2792650 .............. 6-15, 6-18 2940074 .................. 4-3, 9-1 2-68, 2-74, 2-76, 3422701 .................. 1-4, 1-7
2792653 ....................... 6-18 2940088 ....................... 2-70 2-89, 2-95, 2-96, 3422702 ....1-3, 1-4, 1-7, 1-8
2792678 ....................... 6-18 2940173 ....................... 2-74 2-102, 3-30, 4-4, 3422703 .................. 1-3, 1-7
2792713 ................ 6-9, 6-18 2940188 ....................... 2-69 4-27, 7-22, 8-4, 3422754 .................. 1-4, 1-8
2792714 ................ 6-5, 6-18 3020008 ....................... 1-11 8-11, 8-14 3422755 .................. 1-3, 1-7
2792770 ................ 6-9, 6-18 3020016 ..... 2-18, 2-28, 10-5 3311501 ..............2-74, 4-25 3422793 ....................... 3-11
2820020 ......................... 4-6 3020029 .................. 1-4, 1-8 3311505 . 1-23, 2-4, 2-16, 2- 3422813 ......................... 1-8
2820031 2-82, 2-86, 2-89, 2- 3020044 ..... 2-18, 2-28, 10-5 28, 2-34, 2-68, 3422841 ....................... 1-25
95, 2-102, 7-8 3160347 .............. 1-11, 1-19 2-76, 2-89, 2-93, 3422847 ....................... 1-25
2820035 .......2-63, 4-6, 7-16 3160348 .............. 1-11, 1-19 2-102, 3-29, 5-8 3422848 ......................... 1-8
2820078 .............. 2-70, 2-76 3200362 .............. 2-28, 2-36 3311508 ....................... 2-93 3422849 ......................... 1-4
2820233 ....................... 2-69 3200406 .............. 2-16, 2-28 3311601 2-51, 2-68, 2-74, 2- 3422860 ....................... 3-12
2820234 ....................... 2-69 3200449 ....................... 3-26 102, 4-13 3422861 ....................... 3-12
2820235 ....................... 2-69 3220113 ....................... 2-16 3311605 2-17, 2-19, 2-26, 2- 3422867 ....................... 3-12
2840016 ....................... 2-79 3250585 ......................... 4-6 28, 2-36, 2-68, 3422908 ......... 3-3, 3-7, 3-11
2860012 ....................... 2-85 3250872 ....................... 1-25 2-69, 2-74, 2-79, 3422909 ......................... 3-3
2860030 ................ 2-60, 9-1 3251102 2-82, 2-86, 2-89, 4- 2-82, 2-85, 3-3, 3422910 ......................... 3-3
2900062 ......................... 2-4 14 3-8, 3-12, 3-15, 3422920 ......... 3-3, 3-7, 3-11
2900752 .....2-39, 2-40, 2-41 3251242 ....................... 8-14 3-25, 4-4, 4-9 3422922 ................ 3-7, 3-11
2900756 ................ 1-23, 2-4 3251243 2-85, 2-89, 8-3, 8-7 3311608 ................3-8, 3-13 3422930 ......................... 3-3
2900770 ................ 3-19, 5-3 3251813 .................. 8-3, 8-9 3311705 ..............2-82, 2-85 3422931 ................ 3-7, 3-11
2900792 ......................... 5-5 3252347 ......................... 8-3 3311801 1-11, 2-17, 2-24, 2- 3422932 ....................... 3-11
2901271 ......................... 5-3 3252507 .............. 2-82, 2-86 96 3422972 ......................... 1-8
2901303 ......................... 5-5 3252764 ............ 2-93, 2-102 3311805 2-17, 2-28, 2-35, 2- 3430816 ....................... 2-79
2901443 .............. 7-23, 10-7 3252781 ....... 8-4, 8-10, 8-13 36, 2-68, 2-74, 3440410 ....................... 3-26
2901537 .................. 5-7, 5-8 3271805 ................ 2-57, 4-9 2-79, 3-3, 3-24 3450404 ....................... 2-79
2901554 ....................... 5-18 3272001 ....................... 3-15 3312002 ......................... 2-9 3460544 ....................... 2-18
2902061 ....................... 5-11 3272401 ....................... 3-15 3312201 ....................... 3-16 3470003 ....................... 4-13
2902065 ....................... 2-29 3290405 ....................... 2-34 3312602 ....................... 2-64 3480176 ......................... 5-3
2902203 ....................... 10-7 3290505 ..... 2-34, 2-82, 2-86 3321501 ....................... 2-69 3480210 ......................... 5-5
2902303 ....................... 8-14 3290507 ....................... 2-19 3322201 ....................... 2-57 3480266 ....................... 5-17
2902307 ......................... 8-5 3290601 ....................... 2-76 3340755 ....................... 3-16 3480267 ....................... 5-11
2902308 ....................... 8-11 3290606 ......................... 4-4 3340757 ....................... 3-16 3480275 ......................... 5-7
2902309 ....................... 8-11 3290801 ....................... 2-16 3340758 ....................... 3-16 3510822 ......................... 4-3
2902310 ....................... 8-11 3300007 ......... 1-4, 1-8, 1-11 3340787 ................3-8, 3-12 3510830 ......................... 4-3
2902311 ....................... 8-11 3300151 ......................... 4-4 3340871 ..............3-16, 3-17 3510831 ......................... 4-3
2902312 ....................... 8-11 3300205 ....................... 2-60 3340877 ....................... 2-76 3510833 ......................... 4-3
2902322 ....................... 8-11 3300240 ....................... 3-15 3340881 ....................... 3-16 3510868 ......................... 4-9
2902329 ....................... 8-14 3300241 ....................... 3-15 3340936 ................3-8, 3-12 3510884 ......................... 4-9
2902354 .........8-3, 8-9, 8-13 3300242 ....................... 3-15 3340942 ................3-8, 3-12 3520028 .............. 2-82, 4-11
3121270 800S 860SJ 11-7

3520030 ....................... 2-74 3600411 2-19, 2-26, 2-35, 2- 3911018 ....................... 4-11 4071009 ......................... 2-9
3520034 ....................... 3-12 48, 6-17 3911040 ....................... 2-65 4071020 ....................... 3-17
3520054 ....................... 4-11 3600424 .................. 2-3, 2-4 3930606 ....................... 3-26 4071043 ....................... 2-63
3520072 .................. 4-3, 4-9 3620033 ........................2-28 3930816 ....................... 2-63 4071059 ......................... 1-8
3520189 ....................... 7-21 3620040 ........................2-36 3930828 ....................... 2-63 4100100 ......................... 5-5
3520198 .................. 4-3, 4-4 3620047 ........................2-17 3931448 ....................... 5-17 4120035 ....................... 7-11
3536089 ......................... 4-5 3641533 ............ 2-98, 2-104 3931480 ....................... 5-18 4130388 ......................... 1-8
3537416 ....................... 2-28 3641569 ........................4-25 3931508 ....................... 5-17 4130389 ......................... 1-4
3537445 ....................... 2-79 3740049 ....... 2-60, 7-16, 9-1 3931516 ......................... 5-5 4130390 .................. 1-4, 1-8
3537446 ....................... 2-79 3740067 2-17, 2-28, 2-36, 9-1 3931624 ......................... 3-4 4160139 ....................... 2-69
3538047 .................. 1-3, 1-7 3740080 2-29, 2-82, 2-85, 2- 3931720 ......................... 5-3 4160143 ....................... 2-69
3539219 ....................... 2-60 89, 2-95, 2-102, 3931724 ....................... 5-17 4160149 .............. 2-74, 3-16
3539622 ....................... 3-16 9-1 3932240 ......................... 5-7 4160187 ......................... 3-4
3539662 ....................... 1-25 3753550 ..........................6-5 3951608 ....................... 3-16 4160194 ....................... 2-74
3539872 .............. 2-28, 2-36 3760170 ................ 1-25, 2-9 3952020 ......................... 2-9 4220162 ....................... 2-65
3539877 ......................... 1-3 3760367 ..........................5-3 3960389 ..............2-68, 2-74 4220191 ....................... 2-17
3539878 ......................... 1-3 3760368 ..........................5-5 3960407 ....................... 2-28 4240018 2-35, 2-74, 2-89, 2-
3539971 ....................... 2-28 3760369 ........................5-11 3960422 2-93, 2-102, 7-18, 7- 94, 6-17
3571712 ....................... 2-68 3780117 ........................3-25 20 4240032 2-64, 2-65, 2-82, 2-
3572009 ....................... 1-25 3790012 2-34, 2-65, 4-12, 4- 3960438 ....................... 2-70 86, 2-90, 2-97,
3572010 ....................... 1-25 14 3960461 ....................... 2-65 2-104
3572011 ....................... 1-25 3790044 ..... 2-19, 2-26, 2-35 3960462 ..............2-70, 2-74 4240099 ................ 4-6, 4-25
3572012 ....................... 1-25 3790112 ........................5-18 3960464 ....................... 2-70 4240139 ....................... 2-51
3572280 ....................... 2-36 3820001 .. 1-25, 2-65, 8-4, 8- 3960468 .....2-17, 2-28, 2-36 4280295 ....................... 2-51
3573047 ................ 3-29, 7-8 11, 8-14 3960469 .....2-17, 2-28, 2-36 4300111 ..................... 2-102
3573049 ......................... 3-3 3820020 ..........................4-3 3960470 ....................... 2-68 4300157 ....................... 2-96
3573050 ......................... 3-3 3841143 1-3, 1-4, 1-7, 1-8, 2- 3960548 .....2-19, 2-26, 2-35 4341239 ....................... 2-37
3573296 ....................... 3-29 18, 2-24, 2-34, 3960549 .....2-19, 2-26, 2-35 4341241 ....................... 2-37
3573418 ................ 3-8, 3-12 3-7, 3-12, 3-16 3980007 ....................... 2-19 4341264 ....................... 3-25
3574091 ....................... 4-25 3841203 ........................3-11 3990010 ................ 7-11, 9-2 4360031 ......................... 4-5
3574172 ......................... 5-8 3841287 1-3, 1-7, 3-4, 3-7, 3- 4010618 ......................... 4-4 4360057 ................ 4-25, 9-2
3574179 ......................... 2-4 11 4031608 ..............2-82, 2-86 4360070 ..... 2-96, 2-103, 9-2
3574206 ....................... 2-17 3841340 .............. 3-12, 3-29 4031709 ....................... 2-19 4360232 ................ 7-21, 9-2
3574207 ....................... 2-17 3841356 ..........................3-4 4031911 ....................... 2-17 4360328 2-60, 4-11, 4-14, 9-
3574208 ....................... 2-17 3890013 ........................3-16 4032015 ....................... 2-94 1, 9-2
3574684 ....................... 2-82 3890014 ........................3-16 4060092 ....................... 7-18 4360330 ................ 4-11, 9-1
3575359 ....................... 4-25 3890015 ........................3-16 4060802 2-82, 2-86, 2-89, 2- 4360331 ................ 4-11, 9-1
3575718 ....................... 1-23 3890016 ........................3-16 93, 2-102, 4-6, 4360336 2-34, 2-65, 2-82, 2-
3580134 .............. 2-81, 2-85 3890017 ........................3-16 4-14 86, 2-89, 2-93,
3580158 ....................... 2-85 3890018 ........................3-16 4060805 .....2-17, 2-28, 2-37 2-102, 4-6, 4-14,
3580243 ....................... 3-16 3890040 ..........................4-9 4060906 ....................... 2-60 9-2
3580249 ....................... 3-16 3900054 ..........................4-9 4060907 ....................... 2-64 4360387 4-11, 4-14, 4-25, 9-1
3580276 .............. 2-81, 2-85 3900085 ........................2-64 4060959 ....................... 10-5 4360407 ....................... 4-12
3580288 ....................... 3-16 3900192 ................ 3-7, 3-11 4061032 ..............2-74, 6-17 4360469 ................ 2-60, 9-1
3580289 ....................... 3-16 3900210 .............. 2-74, 2-76 4061049 ....................... 2-96 4360470 ................ 2-60, 9-1
3580312 ............ 2-89, 2-102 3900232 .............. 2-69, 3-25 4070585 ....................... 2-86 4360475 ....... 2-60, 4-12, 9-1
3580314 ..................... 2-102 3900268 ........................2-60 4070863 ....................... 3-16 4360476 ....... 2-60, 4-12, 9-1
3580317 ....................... 2-95 3900283 ....... 3-8, 3-12, 3-25 4070878 .................. 1-3, 1-7 4360506 .................. 7-8, 9-1
3580318 ....................... 2-95 3900293 ..........................2-9 4070879 .................. 1-3, 1-7 4360517 2-57, 2-63, 7-15, 9-1
3580319 ....................... 2-95 3900310 ..........................5-7 4070895 ....................... 3-16 4360522 ....... 2-65, 4-14, 9-2
3580320 ....................... 2-95 3900316 ....... 2-74, 3-8, 3-12 4070897 ....................... 3-16 4360542 ..... 2-81, 2-85, 2-89
3580321 ....................... 2-95 3900363 ........................2-76 4070898 ....................... 3-16 4360544 .............. 3-26, 7-15
3580322 ....................... 2-81 3910606 ............ 2-93, 2-102 4070929 ....................... 3-16 4360578 ................ 2-63, 9-1
3580324 ....................... 2-89 3910608 2-79, 2-82, 2-86, 2- 4070939 ....................... 3-16 4400275 ....................... 2-55
3580348 ............ 2-89, 2-102 90, 2-97, 2-103 4070940 ....................... 3-16 4400420 ....................... 2-55
3600295 .............. 2-39, 2-41 3910610 ............ 2-96, 2-103 4070944 ......................... 1-3 4400439 ....................... 2-51
3600324 .............. 2-47, 2-48 3910804 ........................2-60 4070945 ......................... 1-3 4400453 ....................... 2-51
3600410 2-19, 2-26, 2-35, 2- 3910808 ........................2-55 4070969 ................ 3-8, 3-12 4420037 ......................... 4-6
41, 6-6, 6-10 3911008 ..........................2-5 4070987 ....................... 2-60 4420038 ....................... 2-51
11-8 800S 860SJ 3121270

4420051 .............. 1-25, 8-13 4460457 ....................... 7-12 4460899 ....................... 7-13 4461222 ....................... 7-13
4420060 2-63, 2-83, 2-86, 2- 4460458 2-103, 7-12, 7-13, 7- 4460905 ...... 4-12, 7-6, 7-11 4461244 ....................... 7-18
90, 2-97, 2-104 16 4460906 ..............2-89, 7-16 4461245 ....................... 7-18
4420068 ....................... 4-25 4460460 ....................... 7-12 4460910 ................7-6, 7-15 4461246 ....................... 7-18
4460007 ....................... 4-12 4460464 .. 7-8, 7-10, 7-11, 7- 4460911 ................7-6, 7-15 4461249 ....................... 7-18
4460018 2-83, 2-86, 2-90, 2- 12, 7-13, 7-14, 4460912 ................7-6, 7-15 4461250 ....................... 7-19
97, 2-104 7-22 4460913 ................7-6, 7-15 4520252 ....................... 1-11
4460027 .....2-81, 2-85, 2-89 4460465 2-97, 2-103, 7-8, 7- 4460917 ........ 7-6, 7-7, 7-15 4520253 ....................... 1-11
4460049 ....................... 4-25 9, 7-10, 7-12, 7- 4460918 ................7-6, 7-15 4566468 ....................... 5-11
4460051 2-95, 2-102, 7-18, 7- 14, 7-15, 7-16, 4460925 ......................... 7-7 4567073 ....................... 2-17
20 7-21 4460926 ......................... 7-6 4568133 ....................... 1-25
4460071 2-95, 2-102, 4-5, 7- 4460466 ....... 7-8, 7-13, 7-14 4460928 ......................... 7-6 4568240 ......................... 5-7
6, 7-20 4460467 .............. 7-23, 10-7 4460929 ......................... 7-7 4568264 ....................... 5-18
4460125 ....................... 7-17 4460470 2-60, 4-12, 7-6, 7-8, 4460943 ....................... 7-11 4568273 ......................... 5-7
4460134 .............. 7-17, 7-18 7-10 4460944 ....................... 7-12 4568282 ....................... 5-18
4460190 .....2-81, 2-85, 2-89 4460471 2-60, 4-12, 7-6, 7-8, 4460956 ....................... 7-22 4568402 ....................... 5-11
4460205 .............. 7-17, 7-18 7-10 4460957 ....................... 7-22 4568708 ....................... 6-13
4460224 ....................... 7-15 4460473 ......................... 7-8 4460958 .. 2-93, 2-102, 7-20 4568721 ....................... 2-17
4460225 .......7-7, 7-11, 7-20 4460488 ....................... 2-60 4460959 ....................... 7-10 4568735 ............ 2-89, 2-102
4460226 7-6, 7-7, 7-9, 7-11, 4460496 2-61, 4-12, 7-6, 7-12 4460960 ....................... 7-10 4569371 ....................... 2-21
7-12, 7-13, 7-15, 4460497 2-61, 4-12, 7-6, 7-12 4460961 ....................... 7-16 4569394 ....................... 2-37
7-16, 7-20, 7-21, 4460508 ......... 7-7, 7-8, 7-11 4460963 .. 2-97, 2-103, 7-21 4620130 ......................... 2-9
7-23 4460509 ......................... 7-8 4460967 .. 2-97, 2-103, 7-21 4620131 ......................... 2-9
4460227 7-6, 7-7, 7-11, 7-15, 4460510 .............. 7-23, 10-7 4460968 .... 2-63, 2-82, 2-86 4640113 ....................... 1-11
7-21 4460526 .............. 2-60, 7-10 4460979 ....................... 7-13 4640261 ....................... 1-25
4460233 ....................... 7-18 4460536 ....................... 7-11 4461005 ....................... 7-12 4640509 ......................... 5-5
4460234 2-64, 2-65, 2-83, 2- 4460539 ....................... 7-12 4461006 ....................... 7-12 4640673 ......................... 5-8
86, 2-90, 2-97, 4460608 ....................... 7-13 4461008 ....................... 7-12 4640750 ....................... 2-17
2-104, 4-12, 4- 4460634 ....................... 7-11 4461052 ....................... 7-12 4640751 ....................... 2-28
25 4460635 ....................... 7-11 4461053 ....................... 7-12 4640774 ....................... 6-13
4460259 ....................... 7-16 4460693 ....................... 7-13 4461054 ....................... 7-12 4640858 ......................... 5-3
4460260 ....................... 7-16 4460701 ....................... 7-18 4461060 ....................... 7-12 4640902 ......................... 2-4
4460266 ......................... 7-7 4460705 ....................... 7-16 4461070 ....................... 7-12 4640930 ......................... 2-4
4460267 . 7-9, 7-10, 7-11, 7- 4460708 ....... 4-12, 7-6, 7-13 4461071 ....................... 7-13 4640932 ....................... 5-11
16, 7-22 4460709 .............. 7-18, 7-22 4461072 ....................... 7-13 4640952 ....................... 2-37
4460268 .....2-63, 7-12, 7-16 4460710 .............. 7-18, 7-22 4461073 ....................... 7-13 4641033 ....................... 5-18
4460297 ....................... 7-16 4460742 ... 2-103, 7-16, 7-21 4461074 ....................... 7-13 4641144 ......................... 5-7
4460315 ....................... 2-96 4460743 ... 2-103, 7-16, 7-21 4461095 ....................... 7-12 4641162 ......................... 5-3
4460320 . 7-9, 7-10, 7-15, 7- 4460761 ................ 7-6, 7-11 4461109 ....................... 7-13 4641186 ....................... 3-25
16, 7-21, 7-22 4460834 ....................... 7-11 4461111 ....................... 7-13 4641188 ......................... 5-7
4460321 .............. 7-16, 7-23 4460842 ....................... 7-11 4461113 ....................... 7-13 4641194 ......................... 5-7
4460346 2-93, 2-102, 7-17, 7- 4460865 ......................... 7-8 4461121 ....................... 7-13 4641232 ....................... 5-11
20 4460866 ......... 7-7, 7-8, 7-11 4461122 ....................... 7-13 4641234 ......................... 5-7
4460374 2-97, 2-103, 7-13, 7- 4460871 4-17, 4-18, 4-21, 4- 4461123 ....................... 7-13 4641251 .............. 3-25, 3-26
16, 7-21 22, 7-7, 7-11, 7- 4461124 ....................... 7-13 4641262 ....................... 5-18
4460375 2-97, 2-103, 7-13, 7- 12, 7-15 4461157 ....................... 7-13 4641263 ......................... 2-5
16, 7-21 4460873 ................ 7-7, 7-11 4461161 ....................... 7-13 4641303 ....................... 1-23
4460418 ................ 7-7, 7-11 4460874 ................ 7-7, 7-11 4461196 ....................... 7-18 4641317 ......................... 2-3
4460419 ................ 7-7, 7-11 4460875 ....................... 7-11 4461197 ....................... 7-19 4641432 .................. 2-3, 2-7
4460424 . 2-63, 7-9, 7-11, 7- 4460876 ................ 7-7, 7-11 4461198 ....................... 7-18 4711000 ....................... 2-57
12, 7-14, 7-16, 4460878 ....................... 7-11 4461199 ....................... 7-18 4711400 2-3, 2-4, 2-24, 2-28,
7-21 4460879 ......................... 7-7 4461200 ....................... 7-19 2-35, 2-37, 2-64,
4460425 2-96, 2-103, 4-25, 7- 4460880 7-6, 7-9, 7-10, 7-12 4461201 ....................... 7-18 2-89, 2-94, 2-
21 4460887 ....... 7-7, 7-11, 7-12 4461202 ....................... 7-18 102, 3-29, 4-4,
4460426 2-60, 2-96, 2-103, 4- 4460891 .. 7-9, 7-10, 7-12, 7- 4461203 ....................... 7-19 4-27, 7-22
5, 4-14, 7-10, 7- 15, 7-16 4461204 ....................... 7-18 4711500 1-23, 1-25, 2-17, 2-
21 4460892 ....................... 7-14 4461205 ....................... 7-18 34, 2-76, 2-93,
4460428 ................ 4-12, 7-6 4460894 ....................... 7-14 4461206 ....................... 7-19 2-102, 3-25, 4-
4460434 ................ 7-7, 7-11 4460897 ..... 7-10, 7-14, 7-22 4461207 ....................... 7-18 13
3121270 800S 860SJ 11-9

4711600 .1-3, 1-7, 2-4, 2-17, 4761400 .............. 2-60, 2-96 4922666 ................ 4-12, 7-6 70000917 ..................... 2-30
2-18, 2-28, 2-37, 4761500 ............ 2-93, 2-102 4922737 ....................... 2-24 70000918 ..................... 2-30
2-70, 2-96, 3-4, 4761600 ......................2-102 4922741 ....................... 7-16 70000919 ..................... 2-30
3-8, 3-12, 3-16, 4770600 ........................2-79 4922749 ................ 4-12, 7-6 70000934 ....................... 2-3
3-25, 3-26 4791400 2-17, 2-29, 2-37, 2- 4922764 ....................... 7-21 70001017 ... 2-16, 2-17, 2-29
4711700 ....................... 2-89 96 4922771 ....................... 7-13 70001020 ....................... 2-4
4711800 2-79, 2-94, 2-102, 3- 4811600 ..... 2-20, 2-82, 2-86 4922790 ......................... 7-9 70001051 ..................... 2-20
4, 4-9 4811700 ................ 2-19, 4-4 4922808 ......................... 7-9 70001056 ....................... 2-4
4740036 ....................... 1-25 4811900 2-17, 2-20, 2-81, 2- 4922809 ......................... 7-9 70001100 .......... 2-94, 2-102
4740057 ......................... 2-9 90, 2-96, 2-102 4922871 ......................... 7-9 70001103 ..................... 2-52
4740076 ....................... 2-69 4812000 ........................2-20 4922872 ......................... 7-9 70001120 ..................... 2-20
4740111 .................. 1-4, 1-8 4812100 ..... 2-17, 2-20, 2-82 4922873 ................ 7-9, 7-22 70001126 ..................... 2-31
4740119 ....................... 2-79 4812200 ........................2-29 4922874 ................ 7-9, 7-21 70001132 ..................... 2-30
4740155 ......................... 1-8 4831900 ........................2-37 4922875 ......................... 7-9 70001248 ..................... 2-57
4740171 ....................... 2-69 4832000 ........................2-17 4922876 ......................... 7-9 70001384 .......... 2-94, 2-102
4740256 .................. 1-4, 1-8 4844816 ........................3-12 4922877 ................ 7-9, 7-22 70001385 .......... 2-95, 2-102
4740274 .....2-17, 2-28, 2-37 4844817 ........................3-12 4922878 ......................... 7-9 70001435 ..................... 2-30
4740362 ................ 2-65, 4-4 4844958 ..........................2-9 4922883 ....................... 7-21 70001499 ..................... 3-25
4740397 .....2-86, 2-90, 4-14 4845395 ........................2-29 4922925 ...2-96, 2-102, 7-20 70001696 .......... 2-95, 2-101
4740439 ....................... 3-12 4845658 ..........................1-3 4923379 ..............2-29, 7-15 70001697 ............ 3-19, 3-20
4740444 ....................... 2-60 4846218 ........................3-25 4923420 ............ 2-103, 7-21 70001742 ..................... 2-20
4740463 .................. 1-4, 1-8 4846295 ........................1-25 4923445 ....................... 7-16 70001835 ..................... 2-30
4740472 .................. 1-3, 1-7 4846296 ........................1-25 4923462 ......................... 7-8 70001836 ..................... 2-30
4740473 .................. 1-4, 1-8 4846355 ..........................3-4 4923466 ................ 7-9, 7-10 70001837 ..................... 2-30
4740492 ......................... 3-4 4846413 ..........................1-7 4923595 ......................... 7-8 70001838 ..................... 2-30
4740500 .............. 2-69, 2-74 4846427 ..........................3-4 4923596 ......................... 7-8 70001839 ..................... 2-30
4740508 ....................... 2-35 4846435 ........................3-12 4923597 ......................... 7-8 70001841 ..................... 2-30
4750600 ............ 2-96, 2-103 4846452 ..........................4-3 4923598 ......................... 7-9 70001847 ..................... 2-31
4750800 2-55, 2-83, 2-86, 2- 4846553 ................ 3-8, 3-13 4923599 ......................... 7-9 70001848 ..................... 2-30
90, 2-97, 2-104 4846554 ..........................3-8 4923600 ......................... 7-9 70001850 ..................... 2-30
4751000 ..1-25, 2-5, 2-51, 2- 4846555 ........................3-13 4923601 ......................... 7-9 70001866 ..................... 2-30
64, 2-65, 2-69, 4846558 ................ 3-8, 3-13 4933218 ......................... 7-2 70001868 ..................... 2-30
2-70, 2-82, 2-86, 4846561 ..........................4-6 4933219 ......................... 7-2 70001870 ..................... 2-31
2-90, 4-12 4846566 ........................2-29 4933231 ......................... 7-2 70001872 ............ 2-31, 7-14
4751400 ..2-5, 2-17, 2-19, 2- 4846573 ........................3-24 4933249 ................ 7-2, 7-21 70001874 ..................... 2-30
26, 2-28, 2-34, 4846588 ........................2-69 4933349 .....2-103, 7-2, 7-21 70001941 ..................... 2-64
2-37, 2-60, 2-63, 4846673 ......... 4-3, 4-4, 4-25 4933350 ................ 7-2, 7-16 70001953 .......... 2-95, 2-102
2-69, 2-74, 2-76, 4846790 ........................2-17 70000122 ............2-81, 2-85 70001966 .......... 2-95, 2-101
2-94, 2-96, 3-17, 4846805 ........................2-17 70000123 ............2-81, 2-85 70001969 ..................... 2-94
3-30, 4-12, 4-25, 4846935 ..........................1-8 70000164 ..................... 2-36 70001970 ..................... 2-95
8-4, 8-11, 8-14 4860224 ........................1-12 70000342 ..................... 3-20 70001971 ..................... 2-95
4751500 ..2-5, 2-17, 2-24, 2- 4860225 ........................1-12 70000345 ..................... 2-30 70001972 ..................... 2-95
34, 2-69, 2-74, 4891600 2-26, 2-57, 2-79, 2- 70000579 ....................... 2-7 70001973 .......... 2-95, 2-102
2-82, 2-86, 2-90, 90, 2-102, 3-17, 70000580 ....................... 2-7 70001974 .......... 2-95, 2-101
2-93, 3-29, 4-25, 3-24 70000582 ................ 2-7, 9-1 70002065 ..................... 2-12
5-8 4891800 1-11, 2-19, 2-26, 2- 70000583 ....................... 2-7 70002066 ..................... 2-12
4751600 ..1-23, 2-4, 2-17, 2- 35, 2-79, 3-24 70000619 .......... 2-94, 2-101 70002067 ..................... 2-12
19, 2-28, 2-37, 4892000 .. 1-4, 1-8, 1-11, 2-9 70000781 ..................... 1-23 70002068 ..................... 2-12
2-51, 2-55, 2-69, 4892600 ........................3-24 70000782 ..................... 2-12 70002069 ..................... 2-13
2-74, 2-81, 2-85, 4920385 ........................2-37 70000793 ..................... 2-29 70002070 ..................... 2-12
2-102, 3-25, 4-4 4922566 ..........................7-8 70000794 ..................... 1-19 70002071 ..................... 2-12
4751800 2-17, 2-24, 2-35, 2- 4922567 ..........................7-8 70000795 ..................... 1-19 70002072 ..................... 2-12
37, 2-57, 2-74, 4922569 ..........................7-8 70000797 ..................... 1-19 70002073 ..................... 2-12
4-6, 4-9, 4-25 4922594 .............. 2-60, 7-10 70000863 .......... 2-94, 2-101 70002074 ..................... 2-13
4752000 .....2-18, 2-24, 2-34 4922636 ........................7-13 70000912 ..................... 2-30 70002075 ..................... 2-13
4760600 2-83, 2-86, 2-90, 2- 4922641 2-97, 2-103, 7-16, 7- 70000913 ..................... 2-30 70002085 ..................... 2-13
96, 2-97, 2-103, 21 70000914 ..................... 2-30 70002086 ..................... 2-13
2-104 4922643 ........................7-16 70000915 ..................... 2-30 70002088 .......... 2-94, 2-101
4761000 ....................... 4-12 4922660 ..........................7-8 70000916 ..................... 2-30 70002097 ..................... 3-25
11-10 800S 860SJ 3121270

7000213 ....................... 1-15 70002763 ..................... 2-21 70004316 ..............7-14, 9-2 7003977 ....................... 4-17
7000217 ....................... 2-12 70002764 ..................... 2-20 70004317 ..............7-14, 9-2 7003980 ....................... 4-22
7000220 ....................... 1-15 70002765 ..................... 2-20 70004318 ..............7-14, 9-2 7003982 ....................... 4-22
70002200 ..................... 2-31 7000281 ....................... 2-13 70004319 ..............7-14, 9-2 7003983 ....................... 4-22
70002231 ....................... 2-3 70002818 .......... 2-98, 2-104 70004328 ..................... 3-25 7003986 ....................... 4-21
70002234 ..................... 2-30 70002819 .......... 2-98, 2-104 70004330 ..................... 2-43 7003989 ....................... 4-22
7000224 ....................... 1-15 7000282 ....................... 1-15 70004331 ..................... 2-43 7003992 .............. 4-17, 4-21
70002255 .......... 2-95, 2-101 70002820 .......... 2-98, 2-104 70004332 ..................... 2-43 7003993 .............. 4-17, 4-21
7000228 ....................... 2-12 70002821 .......... 2-98, 2-104 70004333 ..................... 2-43 7003994 ....................... 4-21
7000229 ....................... 2-12 70002822 .......... 2-98, 2-104 70004334 ..................... 2-43 7004035 ....................... 2-13
70002290 .......... 2-95, 2-102 70002823 .......... 2-98, 2-104 70004335 ..................... 2-43 7004036 ....................... 2-13
70002297 .......... 2-94, 2-101 70002824 .......... 2-98, 2-104 70004336 ..................... 2-43 7004043 ....................... 2-13
7000230 ....................... 2-12 70002825 .......... 2-98, 2-104 70004337 ..................... 2-43 7004044 ....................... 2-13
7000231 ....................... 1-15 70002826 .......... 2-98, 2-104 70004338 ..................... 2-43 7004045 ....................... 2-13
7000235 ....................... 1-15 7000283 ....................... 1-15 70004339 ..................... 2-43 7004047 ....................... 2-13
7000236 ....................... 1-15 70002833 ..................... 2-20 70004340 ..................... 2-43 7004049 ....................... 2-13
7000238 ....................... 1-15 70002834 ..................... 2-20 70004341 ..................... 2-43 7004275 ....................... 10-7
7000239 ....................... 1-15 70002835 ..................... 2-20 70004342 ..................... 2-43 7004276 ....................... 10-7
70002390 ..................... 1-23 7000284 ....................... 1-15 70004343 ..................... 2-43 7004906 ....................... 2-43
7000240 ....................... 1-15 70002843 ..................... 2-20 70004344 ..................... 2-43 7004907 ....................... 2-43
70002415 ..................... 2-31 70002844 ..................... 2-20 70004345 ..................... 2-43 7004908 ....................... 2-43
70002416 ..................... 2-31 70002845 ..................... 2-20 70004346 ............2-43, 2-44 7007208 ....................... 2-39
70002417 ..................... 2-31 70002846 ..................... 2-20 70004347 ..................... 2-44 7007412 ....................... 2-41
7000246 ....................... 2-12 70002847 ..................... 2-20 70004348 ..................... 2-44 7007413 ....................... 2-39
70002460 .......... 2-95, 2-101 70002848 ..................... 2-20 70004349 ..................... 2-44 7007414 ....................... 2-39
7000248 ....................... 2-12 70002849 ..................... 2-20 70004350 ..................... 2-44 7007415 ....................... 2-48
7000253 ....................... 2-12 7000285 ....................... 1-15 70004351 ..................... 2-44 7007417 ....................... 2-39
7000255 ....................... 2-12 70002850 ..................... 2-20 70004352 ............2-43, 2-44 7007419 ....................... 2-39
7000257 ....................... 2-12 70002851 ..................... 2-21 7000625 ......................... 4-5 7007423 ....................... 2-39
7000263 ....................... 2-12 70002852 ..................... 2-21 7000663 ....................... 2-30 7007425 ....................... 2-39
7000265 .........1-5, 1-8, 1-15 7000287 ....................... 1-16 7000731 ....................... 1-16 7007435 ....................... 2-39
70002705 ..................... 2-16 7000288 ....................... 1-16 7001498 ....................... 2-41 7007437 .............. 1-20, 2-39
70002706 ..................... 2-16 7000289 ....................... 1-16 7001901 ....................... 1-15 7007438 .............. 1-19, 2-39
7000272 ....................... 1-15 70002895 .............. 2-36, 9-1 7001902 ....................... 1-15 7007439 .............. 1-19, 2-39
70002724 ..................... 4-21 7000290 ....................... 1-16 7001903 ....................... 1-15 7007441 ....................... 2-39
70002725 ..................... 4-22 70002902 ....................... 4-5 7001906 ....................... 1-15 7007442 ....................... 2-39
70002726 ..................... 4-22 70002903 ....................... 4-5 7001909 ....................... 2-12 7007446 .............. 1-19, 2-39
70002727 ..................... 4-22 70002904 ....................... 4-5 7001911 ....................... 2-12 7007452 ....................... 2-39
70002728 ..................... 4-22 70002905 ....................... 4-5 7001912 ....................... 2-12 7007453 ....................... 2-41
70002729 ..................... 4-22 70002906 ..................... 4-18 7001928 ....................... 1-15 7007454 ....................... 2-40
7000273 ....................... 1-15 70002998 ....................... 2-4 7001931 ....................... 2-12 7007457 ....................... 2-40
70002730 ..................... 4-18 70003454 ..................... 2-57 7001985 ....................... 2-12 7007463 ....................... 2-40
70002731 ..................... 4-18 70003483 ....................... 4-5 70020808 ..................... 7-15 7007464 ....................... 2-40
70002732 ..................... 4-18 70003612 ....................... 2-4 70020809 ..................... 7-15 7007465 ....................... 2-40
70002733 ..................... 4-18 70003708 ..................... 2-95 7002821 ..............7-22, 10-7 7007466 ....................... 2-40
70002734 ..................... 4-18 70003709 ..................... 2-95 7002822 ....................... 10-7 7007470 ....................... 2-39
70002735 ..................... 4-18 70003784 ..................... 4-12 7002823 ..............7-22, 10-7 7007472 ....................... 2-40
7000274 ....................... 1-15 70003921 ....... 3-8, 3-12, 9-2 7002826 ....................... 10-7 7007474 ....................... 2-41
70002744 ..................... 5-15 70003922 ....... 3-8, 3-12, 9-2 7002828 ....................... 7-23 7007475 ....................... 2-41
70002745 ..................... 5-15 70003935 ..................... 1-23 7003928 ..............4-17, 4-18 7007478 ....................... 2-41
70002746 ..................... 5-15 70003936 ..................... 1-23 7003933 ....................... 4-21 7007483 ....................... 2-40
70002747 ..................... 5-15 70004019 ....................... 2-4 7003935 ....................... 4-21 7007484 ....................... 2-40
70002748 ..................... 5-15 70004169 2-95, 2-101, 2-102 7003941 ....................... 4-21 7007485 ....................... 2-40
70002749 ..................... 5-15 70004170 ..................... 2-95 7003946 ....................... 4-21 7007487 ....................... 2-40
7000275 ....................... 1-15 70004171 .......... 2-94, 2-101 7003953 ....................... 4-17 7007488 ....................... 2-40
70002750 ..................... 5-15 70004182 ..................... 2-17 7003969 ....................... 4-21 7007494 ....................... 2-40
70002751 ..................... 5-15 70004183 ..................... 2-29 7003972 ....................... 4-22 7007496 ....................... 2-41
70002761 ..................... 2-20 70004266 ....................... 2-4 7003973 ....................... 4-22 7007497 .............. 2-41, 7-15
70002762 ..................... 2-20 70004267 ....................... 2-4 7003976 ....................... 4-17 7007498 .............. 2-41, 7-15
3121270 800S 860SJ 11-11

7007633 ....................... 2-12 7017047 ........................1-16 7019145 ....................... 4-17 7021226 ....................... 2-41
7010116 .............. 2-39, 2-41 7017048 ........................1-15 7019147 ....................... 4-17 7021227 ....................... 2-41
7010122 ....................... 2-41 7017050 ........................1-16 7019149 ....................... 4-17 7021228 ....................... 2-41
7010404 .................. 1-5, 1-8 7017051 .................. 1-5, 1-8 7019150 ....................... 4-17 7021229 ....................... 2-41
7010405 .................. 1-5, 1-8 7017052 .................. 1-5, 1-8 7019151 ....................... 4-21 7021230 ....................... 2-41
7010406 .................. 1-5, 1-8 7017053 .................. 1-5, 1-8 7019154 ....................... 4-21 7021231 ....................... 2-41
7010464 ....................... 1-15 7017054 .................. 1-5, 1-8 7019155 ....................... 4-21 7021232 ....................... 2-41
7010474 ....................... 2-12 7017055 .................. 1-5, 1-8 7019160 ....................... 4-21 7021249 ....................... 1-19
7010492 ....................... 2-12 7017056 .................. 1-5, 1-8 7019161 ....................... 4-21 7021275 .............. 1-19, 2-48
7010542 ................ 2-7, 3-25 7017057 .................. 1-5, 1-8 7019162 ..............4-21, 4-22 7021276 ....................... 1-19
7010543 .........2-3, 2-7, 3-25 7017058 .................. 1-5, 1-8 7019164 ....................... 4-22 7021277 ....................... 1-19
7010545 ......................... 2-7 7017068 ........................1-16 7019165 ....................... 4-22 7021612 ......................... 2-7
7011016 ......................... 2-4 7017070 ........................2-12 7019166 ....................... 4-22 7021616 ....................... 3-26
7011043 ......................... 2-4 7017072 ........................2-12 7019167 ....................... 4-22 7021625 ....................... 1-23
7011044 ......................... 2-4 7017080 ........................2-12 7019168 ....................... 4-21 7021639 ....................... 1-23
7011048 ......................... 2-4 7017085 ........................2-13 7019171 ....................... 4-17 7022302 ....................... 1-19
7011062 ......................... 2-4 7017125 ........................3-19 7019174 ....................... 4-17 7022305 ....................... 1-19
7011112 ....................... 5-11 7017136 ........................3-19 7019177 ....................... 4-17 7022310 ....................... 1-19
7011323 ....................... 3-19 7017137 ........................3-20 7019194 ....................... 4-22 7022311 ....................... 1-19
7011325 ......................... 5-8 7017138 ........................3-20 7019196 ....................... 4-22 7022312 ....................... 1-19
7011346 ....................... 5-18 7017139 ........................3-19 7019197 ....................... 4-17 7022313 ....................... 1-19
7012513 .....2-81, 2-85, 2-89 7017140 ........................3-19 7019656 ....................... 2-36 7022314 ....................... 1-19
7012514 .....2-81, 2-85, 2-89 7017141 ........................3-19 7019680 .....2-81, 2-85, 2-89 7022318 ....................... 2-48
7012518 ....................... 3-26 7017142 ........................3-20 7020020 ......................... 2-3 7022326 ....................... 1-20
7012540 ......................... 2-7 7017158 ........................3-20 7020108 .....2-81, 2-85, 2-89 7022328 .............. 1-19, 1-20
7012558 .....2-81, 2-85, 2-89 7017159 ........................3-20 7020109 .....2-81, 2-85, 2-89 7022368 ....................... 1-19
7012664 2-16, 2-27, 2-36, 9-1 7017162 ........................3-19 7020110 .....2-81, 2-85, 2-89 7022371 ....................... 1-20
7012694 ......................... 2-4 7017163 ........................3-19 7020111 .....2-81, 2-85, 2-89 7022372 ....................... 1-20
7012699 ......................... 2-4 7017164 ........................3-19 7020175 ..............2-60, 4-12 7022397 ....................... 1-23
7012903 ......................... 2-7 7017172 ........................3-19 7020176 ..............2-60, 4-12 7022399 ....................... 1-23
7012907 ......................... 2-7 7017175 ........................3-19 7020190 .....2-81, 2-85, 2-89 7022808 .............. 4-17, 4-18
7012925 .................. 2-7, 5-7 7017192 ........................3-19 7020193 ....................... 7-16 7022812 .............. 4-21, 4-22
7012941 ......................... 2-3 7017210 ........................5-13 7020246 ....................... 2-59 7022814 ....................... 4-17
7012942 ......................... 2-7 7017211 ........................5-13 7020408 ....................... 2-30 7022815 .............. 4-17, 4-18
7012943 ..2-7, 3-26, 5-7, 9-1 7017213 ........................5-13 7020449 ....................... 2-30 7022816 ....................... 4-17
7012944 2-3, 2-7, 3-25, 3-26, 7017214 ........................5-13 7020459 ....................... 2-31 7022817 ....................... 4-17
9-1 7017215 ........................5-13 7020465 ....................... 2-30 7022818 ....................... 4-17
7012953 .......2-4, 3-25, 3-26 7017236 ........................5-13 7020468 ....................... 2-30 7022819 ..... 4-17, 4-18, 7-15
7012954 ......................... 2-4 7017402 ....... 2-7, 3-25, 3-26 7020471 ....................... 2-30 7022822 ....................... 4-21
7012955 ....................... 3-26 7017406 ........................1-23 7020479 ....................... 2-30 7022823 ....................... 4-21
7012961 ......................... 2-4 7017422 ..........................2-7 7020487 ....................... 2-30 7022824 ....................... 4-21
7012965 .............. 3-25, 3-26 7017451 ........... 2-7, 5-7, 9-1 7021200 ....................... 2-39 7022825 ..... 4-21, 4-22, 7-15
7012967 2-7, 3-25, 3-26, 5-7 7017452 ........................3-26 7021201 ....................... 2-39 7023023 ....................... 5-13
7012975 ......................... 2-7 7017479 ........................3-26 7021202 ....................... 2-39 7023318 ....................... 2-13
7012989 ....................... 3-26 7017489 ..........................2-7 7021203 ....................... 2-39 7023907 ....................... 1-19
7012998 ......................... 2-7 7017492 ........................1-23 7021205 ....................... 2-39 7023908 ....................... 1-19
7016314 ....................... 2-52 7017496 .................. 2-4, 2-7 7021206 ....................... 2-40 7023910 ....................... 1-19
7016319 ....................... 2-64 7019103 ........................4-21 7021207 ....................... 2-40 7023911 ....................... 3-26
7016331 ................ 2-30, 9-1 7019110 ........................4-21 7021208 ....................... 2-40 7023915 ....................... 3-25
7016372 ....................... 2-64 7019111 .............. 4-17, 4-21 7021209 ....................... 2-40 7023917 ....................... 1-23
7016380 ....................... 2-64 7019112 ........................4-21 7021212 ....................... 2-40 7023918 ......................... 2-7
7016399 ......................... 4-5 7019114 ........................4-21 7021213 ....................... 2-40 7023919 .................. 2-7, 5-7
7016654 ....................... 10-7 7019115 ........................4-21 7021214 ....................... 2-40 7023921 ......................... 2-7
7016655 ....................... 10-7 7019122 ........................4-17 7021218 ....................... 2-40 7023922 ....... 2-7, 3-25, 3-26
7016824 .....2-24, 2-35, 7-14 7019123 ........................4-17 7021219 ....................... 2-40 7023923 .................. 2-7, 5-7
7016825 .....2-24, 2-35, 7-14 7019141 ........................4-17 7021220 ....................... 2-40 7023925 ......................... 2-7
7017023 ....................... 2-13 7019142 ........................4-17 7021221 ....................... 2-40 7023927 ......................... 5-7
7017028 ....................... 2-13 7019143 ........................4-17 7021222 ....................... 2-40 7023933 ....................... 1-23
7017033 ....................... 1-15 7019144 ........................4-17 7021223 ....................... 2-40 7023947 ....................... 2-47
11-12 800S 860SJ 3121270

7023948 ....................... 2-47 7024443 ....................... 2-51 7026803 ....................... 2-21 8229242 ....................... 7-11
7023949 ....................... 2-47 7024444 ................ 2-51, 9-1 7026804 ....................... 2-21 8303541 ....................... 2-19
7023950 ....................... 2-47 7024445 ....................... 2-51 7026805 ....................... 2-21 8320270 ................ 2-30, 9-1
7023951 ....................... 2-47 7024446 ....................... 2-51 7026806 ....................... 2-21 8405009 .............. 2-17, 2-51
7023952 ....................... 2-47 7024452 ......................... 4-6 7026807 ....................... 2-21 8405104 ....................... 2-17
7023953 ....................... 2-47 7024453 ....................... 2-13 7026808 ....................... 2-21 8406009 ....................... 2-19
7023954 ....................... 2-47 7024454 ....................... 2-13 7026809 ....................... 2-21 8406105 ....................... 2-19
7023955 ....................... 2-47 7024455 ....................... 2-13 7026810 ....................... 2-21 8406109 ....................... 2-20
7023956 ....................... 2-47 7024456 ....................... 2-13 7026811 ................2-21, 9-1 88521205 ... 2-17, 2-24, 2-34
7023957 ....................... 2-47 7024457 ....................... 2-13 7026812 ....................... 2-21 8896941 ....................... 10-7
7023958 ....................... 2-47 7024458 ....................... 2-13 7026813 ....................... 2-21 91401281 ... 2-17, 2-24, 2-34
7023959 ....................... 2-47 7024481 ....................... 2-51 7026814 ....................... 2-21
7023960 ....................... 2-47 7024484 ............ 2-94, 2-101 7026815 ....................... 2-21
7023961 ....................... 2-48 7024485 ............ 2-95, 2-101 7026816 ....................... 2-21
7023962 ....................... 2-48 7024488 ............ 2-94, 2-101 7026817 ....................... 2-21
7023963 ....................... 2-48 7024489 ............ 2-94, 2-101 7026819 ....................... 2-21
7023964 ....................... 2-48 7024508 ....................... 5-18 7026820 ....................... 2-21
7023965 ....................... 2-48 7024560 ....................... 2-29 7026821 ....................... 2-21
7023966 ....................... 2-48 7024561 ............ 2-94, 2-101 7026822 ....................... 2-21
7023967 .............. 2-47, 2-48 7024565 ....................... 2-30 7026826 ....................... 2-21
7023977 ....................... 2-39 7024579 ....................... 2-31 7026827 ....................... 2-21
7023982 ......................... 5-7 7024598 ....................... 2-79 7026828 ....................... 2-21
7023983 ....................... 3-26 7024704 ....................... 2-12 7026829 ....................... 2-21
7023984 ....................... 3-26 7024717 ....................... 1-16 7026830 ................2-20, 9-1
7023985 ......................... 2-7 7024718 ....................... 1-16 7026831 ....................... 2-21
7023986 ......................... 2-7 7024762 ....................... 2-12 7026832 ....................... 2-21
7023987 ......................... 2-7 7024763 .............. 1-16, 2-13 7026833 ....................... 2-21
7024100 ....................... 2-13 7024781 ....................... 1-15 7026839 ....................... 2-20
7024146 ....................... 1-15 7024782 ....................... 1-15 7027004 ..............2-24, 7-14
7024147 ....................... 1-15 7024783 ....................... 1-15 7027015 ..............2-35, 7-14
7024148 ....................... 1-15 7024784 ....................... 2-13 7027017 ..............2-35, 7-14
7024149 ....................... 1-15 7024828 ....................... 2-41 7027018 ..............2-35, 7-14
7024151 ....................... 1-15 7024832 ....................... 3-26 7027027 ....................... 7-14
7024154 ....................... 1-15 7024844 ....................... 1-23 7027028 ..............2-19, 7-14
7024155 ....................... 1-15 7024854 ....................... 1-20 7027029 ..............2-19, 7-14
7024182 ....................... 1-16 7024862 ....................... 1-19 7027030 ..............2-19, 7-14
7024189 ....................... 1-16 7024867 ....................... 1-19 7027031 ..............2-19, 7-14
7024190 ....................... 1-16 7024868 ....................... 1-19 7027412 ....................... 2-17
7024191 ....................... 1-16 7024871 ....................... 1-20 7027740 ....................... 1-19
7024192 ....................... 1-16 7024881 ....................... 1-23 7027741 ....................... 1-20
7024193 .............. 1-16, 1-17 7026004 ....................... 5-18 7027790 ....................... 2-30
7024194 ....................... 1-16 7026015 ....................... 5-18 7027791 ....................... 2-30
7024195 ....................... 1-17 7026016 ....................... 5-18 7027792 ....................... 2-30
7024196 .............. 1-16, 1-17 7026188 ............ 2-95, 2-101 7027793 ..............2-31, 7-14
7024197 .............. 1-16, 1-17 7026197 ....................... 2-57 7027795 ................2-30, 9-1
7024369 ................ 3-8, 3-12 7026199 ..... 2-81, 2-85, 2-89 7027796 ..............2-30, 7-14
7024370 ................ 3-8, 3-12 7026503 ....................... 2-57 7027799 ............2-95, 2-101
7024374 ....................... 2-51 7026504 ....................... 2-57 7027887 ..............2-81, 2-89
7024375 ................ 2-51, 9-1 7026505 ....................... 2-57 7027965 ................2-36, 9-1
7024379 ....................... 2-13 7026506 ....................... 2-57 7027972 ................2-36, 9-1
7024380 ....................... 2-13 7026507 ....................... 2-57 7027991 ....................... 7-15
7024381 ....................... 2-13 7026509 ....................... 2-57 7029592 ......................... 2-4
7024390 ....................... 2-13 7026597 ............ 2-95, 2-101 7029593 ......................... 2-4
7024396 ....................... 2-13 7026608 ....................... 2-30 77143013 ..................... 2-60
7024404 ....................... 2-57 7026626 ............ 2-95, 2-101 77363229 ..................... 7-20
7024439 ....................... 2-51 7026631 ....................... 2-30 80424002 ..................... 2-12
7024440 ....................... 2-52 7026800 ....................... 2-21 80424043 ..................... 2-13
7024441 ....................... 2-51 7026801 ....................... 2-20 80934561 ..................... 2-57
7024442 ....................... 2-51 7026802 ....................... 2-21 8180311 ....................... 2-36
3121270 800S 860SJ 11-13

11-14 800S 860SJ 3121270

3121270
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031
Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com

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Illustrated Parts Manual

3121270 800S 860SJ A

B 800S 860SJ 3121270

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

3121270 800S 860SJ i

FIGURE NO. TITLE PAGE NO.

4-7 PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . .4-26

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 800S 860SJ 3121270

3121270 800S 860SJ 1-1

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

106 111 113

1-2 800S 860SJ 3121270

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

1 0100011 AR Compound, Locking

0274571 Ref OSCILLATING AXLE INSTALLATION C

101 0100011 AR Compound, Locking

3121270 800S 860SJ 1-3

201 0100011 AR Compound, Locking

0273378 Ref HUB INSTALLATION (2WD ONLY) E

301 0100011 AR Compound, Locking

1-4 800S 860SJ 3121270

401 7017052 2 Spindle (1 per Assembly)

3121270 800S 860SJ 1-5

FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

201 220 202

230 119 307

1-6 800S 860SJ 3121270

FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

101 0100011 AR Compound, Locking

0271352 Ref STEERING INSTALLATION H

201 0100011 AR Compound, Locking

3121270 800S 860SJ 1-7

0273378 Ref HUB INSTALLATION (2WD ONLY) E

301 0100011 AR Compound, Locking

2780229 Ref HUB ASSEMBLY (2WD ONLY) A

401 7017052 2 Spindle (1 per Assembly)

1-8 800S 860SJ 3121270

3121270 800S 860SJ 1-9

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

1-10 800S 860SJ 3121270

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

1 0100011 AR Compound, Locking

Ref TIRE AND WHEEL INSTALLATIONS

0271083 2 15-625 NHS Pneumatic Left Side

3121270 800S 860SJ 1-11

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

1-12 800S 860SJ 3121270

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)