6 Workshop Technology

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SEMESTER - I

T1106 WORKSHOP TECHNOLOGY 54 HRS

OBJECTIVE : To impart knowledge to the students about, Common Workshop Tools,


Measuring Techniques, Machining & Fusion Processes & Overhauling of various
types of valves.

Common Workshop Tools : Description and usage of different types of Callipers, Straight
edges, Try squares, Vices, Hammers, Chisels, Scrapers, Files, Drills, Reamers, Taps, V-
Blocks, Face plate, Marking blocks, Carpentry tools, Pattern maker’s tools, Smithy tools and
Moulding tools. Application of hand tools such as chisel, file and saw. 6 Hrs

Metal Cutting Machines : Operation and inspection of the important types of metal cutting
machines including Centre lathes, Capstan & Turret lathes, Automatic lathes, Drilling and
Boring machines, Shaping, Slotting & Planing machines & Milling machine.
8 Hrs

Machine Process and Machine Tools : The geometry of cutting processes, Chip formation,
Cutting forces, Stresses and power, Friction of chip on tool. Generation and dissipation of
heat in cutting. Standard nomenclature for cutting tools. Cutting speeds and feeds,
estimation of machining time. The fundamental cutting process, geometrical control of
the cutting edge. Turning, screw cutting and taper turning processes on Centre lathe.
Shears and punches. Principles of jigs and fixtures . I S Standards. 7 Hrs

Abrasive Process: Grinding, honing and lapping by hand and machines. 4 Hrs

Measuring Instruments and Inspection : Description and use of steel rule, Vernier’s scale,
Micro-meter (Inside & Outside), Dial gauge, Depth gauge, Thread gauge, Feeler gauge,
Telescopic Feeler gauge, Bridge gauge, Wire gauge, Trammel gauge, Poker gauge, Taper
gauge, Snap gauge, Plug gauge, Surface roughness analyzer, Optical methods of
measurement (Auto-collimator).
7 Hrs

Welding : Welding Equipment & Applications, Electric welding (A.C & D.C.) spot welding.
Gas welding. Different welding method (carbon arc, metal arc, GMA, TIG, Plasma,
Submerged arc etc) & Electrodes, Welded joint edge preparation, Soldering & Brazing
process and fluxes used. Defects in welding and steps taken. Welding inspection, Safety
measures in welding.
Safe working practices – Personal protection equipment.
10 Hrs

Fitting and Overhauling : Types of packing and jointing materials and their uses,
Construction details of various types of valves and cocks, Globe valves (return / nonreturn),
Gate valves, Butterfly valves, Reducing valves for steam and air. Bedding of bearings,
Marking of engine parts for fitting, machining operations fitting of keys, cotters, Pipe work.
8 Hrs

Safety Measures : Risk Assessment, Safe working practice, Sources of danger and methods
of protection. Types of guards and safety devices. Personal Protection Equipment, Factory
Act Regulation. 4 Hrs

REFERENCE BOOKS :

1. Workshop Technology I & II – Hazra Choudhury.


2. Workshop Technology – R.S.Khurmi.
3. Workshop Technology – W.A.J. Chapman (Vol I & II)
4. H.M.T Production Technology – TATA McGraw Hill

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