B.Tech.

Mechanical Engineering, Third Year [6

th
Semester]

Sr.
No.
Course No. Subject L T P Hours Credits
1. ME-321 Industrial Engineering 3 0 0 3 3
2. ME-322 Machine Design-II 3 0 0 3 3
3. ME-323 Machining Science 3 0 0 3 3
4. ME-324 Computer Aided Manufacturing 3 0 0 3 3
5. ME-325 Heat Transfer 3 1 0 4 4
6. ME-320 Open Elective-II 3 0 0 3 3
7. ME-323(P)
Production Lab-IV
0 0
2
2
1
8. ME-324(P) Production Lab-V 0 0 2 2 1
9. ME-325(P) Thermal Lab-III 0 0 2 2 1
Total = 25 22

Open Elective - II [ME-320]

a) Entrepreneurship
b) Condition Monitoring
c) Energy Conservation and Maintenance
d) Product Design and Value Engineering
e) Production and operation management

ME321 INDUSTRIAL ENGINEERING

LTP/DCr
3003

1. INTRODUCTION: Concept of Industrial Engineering; Functions and role of I.E.; Role

of Industrial Engineering in the plant; Concept of Productivity, Productivity measures and
productivity index, Principles and types of Organization
2. INVENTORY CONTROL: Introduction; importance; Functions and types of
inventories; Inventory costs, zero inventory, economic long size, ABC analysis; Inventory
classification and analysis.
3. QUALITY AND RELIABILITY: Introduction and definition of quality, Evolution of
Quality: Inspection, Quality Control, Customer-Orientation: Internal & External
Customer Concept, Life cycle approach to quality cost- Prevention; Appraisal and Failure
costs. Seven QC tools (Histogram, Check sheets, Ishikawa diagrams, Tareto, Scatter
diagrams, Control charts). Reliability evaluation, Maintainability, and availability
concepts
4. BREAK EVEN ANALYSIS: Concept of Break-Even analysis; Assumptions in Break-
Even analysis, Important terms and Definitions; Calculations of Break-Even Points,
Advantages, Limitations, and Application of Break-Even analysis
5. DEPRICIATION: Concept of Depreciation, Purpose of Calculating Depreciation; Types
of Depreciation; Methods of Calculating Depreciation.
6. WORK STUDY: Concept of Work Study, Advantages; Techniques of Work Study,
Scope & Procedure of Method Study; Elements of Method Design; Flow Process Chart,
Flow Diagram; String Diagram, Multiple Activity Charts; Work Sampling; Objectives of
Work Measurement, Basic Procedure of Time Study.
7. VALUE ANALYSIS: Concept & Objectives of Value Engineering/Analysis; Value
Engineering; Function Analysis System Techniques; Factors to be Considered for Value
Determination; Value Analysis procedure.


BOOKS RECOMMENDED:

1. Production Planning and Control - Samuel Eilon
2. Production and Operations Management - Adam Ebert
3. Industrial Engineering - O.P. Khanna
4. Production Management - Buffa
5. Production Planning & Inventory Control Narsimhan
6. Fundamentals of Quality Control - Mitra
7. Product Design and Development Ulrich, K.T. and Eppinger

ME- 322
MACHINE DESIGN-II
L T P/D Cr
3 0 0 3

1. SPUR GEARS: Nomenclature, involute gears, Lewis equation and Lewis form factors,
working stress in gear teeth, dynamic loads on gear teeth, design of spur gears for wear

2. BEVEL GEARS: Straight bevel gears nomenclature, virtual number of teeth,
endurance load, dynamic load, wear load AGMA standards, design of gears whose axis
are intersecting at right angle.

3. WORM GEARS: Nomenclature, Lewis equation for strength design, design of worm
gears-given approximate centre to centre distance, dynamic load, endurance load, wear
load, AGMA- Power reducing equations, efficiency of worm gears, check for wear load
and heat dissipation.

4. HELICAL GEARS: Nomenclature - virtual number of teeth, helix angle, free width,
velocity factors, strength design, limiting endurance, beam strength load, dynamic
loading, wear loads

5. JOURNAL BEARINGS: Introduction to lubrication, hydrodymamic bearings,
Sommerfeld number ,l/d ratio clearance ratio, minimum film thickness, design procedure,
bearing materials

6. BALL AND ROLLER BEARINGS: Types, static and dynamic load capacity, bearing
life, selection of bearings for steady and variable loading.

7. DESIGN OF MULTISPEED GEAR BOX: Use of preferred numbers, design with
speed diagrams for gear boxes.

8. CASE STUDY

BOOKS RECOMMENDED:

1. Design of m/c Elements V.B. Bhandari
2. Machine Design Patel, Sikh and Pandya
3. Machine Design Pandya & Shah
4. Machine Design Sharma & Aggarwal
5. Machine Design Shigley
6. Machine Design Kulkarni
7. Machine Design Sadhu Singh
8. Machine Design R.K.J ain

HANDBOOK:
Design Data Book PSG College of Technology Coimbatore Use of this hand book permitted
in the examination.

ME-323
MACHINING SCIENCE
L T P/D Cr
3 0 0 3

1. MATERIALS AND GEOMETRY OF CUTTING TOOLS: Introduction, Desirable
Properties of Tool Materials, Characteristics of Cutting Tool Materials, Cutting tool
geometry, Chip flow direction, Tool angles specification systems, Cutting parameters and
Tool geometry, Indexable inserts, chip breakers, Tools of unusual geometry.
2. MECHANICS OF METAL CUTTING: Merchant's circle diagram- determination of
cutting and thrust forces; Coefficient of friction; shear plane angle, Velocity and force
relationship, shear stress and strain and strain rate in orthogonal cutting, stress distribution
along rake face, theories of Lee and Shaffers, Oxleys, etc. Cutting force measuring
techniques i.e dynamometer.
3. THERMAL ASPECTS IN MACHINING AND CUTTING FLUID: Regions of heat
generation; Heat In the Primary Shear Zone, Heat at the Tool/work Interface, Heat Flow
at the Tool Clearance Face, Average shear plane temperature; Average chip-tool interface
temperature; method of tool temperature measurement, temperature distribution in tool,
Cutting Fluid: Types and composition of cutting fluids, selection of cutting fluid.
4. TOOL WEAR, TOOL LIFE AND MACHINABILITY: Tool wear mechanisms,
Types of tool damage during cutting, Wear and chipping characteristics of different tool
materials, Tool wear equations, tool failure criteria, Tool life equations, Effect of process
parameters on Tool life, Tool life testing, Machinability, Surface finish and surface
integrity.
5. ABRASIVE MACHINING PROCESSES: Introduction, Classification of grinding
processes and Mechanics of Centreless grinding, Gear grinding, surface grinding and
cylindrical grinding processes, Mechanics of wheel wear, Effect of grinding parameters
on grinding wheel performance, creep feed grinding, Honning and lapping and machining
with controlled contact tool.
6. ECONOMICS OF MACHINING PROCESSES: Introduction, Cost of single pass
turning operation, Optimization of cutting speed for minimum cost in turning, Maximum
rate of production and Maximum profit rate in turning; Effect of feed on cutting speed for
minimum cost in turning, Restriction on optimum cutting conditions, Economics of
facing operations, Economics of Interrupted cutting, optimization of multistage Batch
Machining.

BOOKS RECOMMENDED:

1.Fundametal of Metal cutting and Machine tools B.L.J uneja
2.Engineering Metrology R.K.J ain.
3.Manufacturing Engineering and Technology Kalpakjian;Person Pub.
4.Manufacturing Engineering and Technology Groover;TMH Pub.
5.ASM Hand Books on Machining
6.Metal Cutting Trent
7. Metal cutting theory and practice Bhattacharya

ME-324
COMPUTER AIDED MANUFACTURING

L T P/D Cr
3 0 0 3
1. INTRODUCTION: Historical background, role of computers in manufacturing,
automation, Types of automation, Automation strategies, fundamentals of NC, Need of
NC machine tool, Elements of NC machine tools, Axes of NC machines, NC machine
tools, tooling for NC machines, Steps in NC manufacturing, advantages of NC system,
applications of NC systems, economic of NC manufacturing, machining centers.
2. COMPUTER NUMERICAL CONTROL: Principle of operation of CNC features of
CNC systems, development in CNC systems, adaptive control, direct numerical control
(DNC), standard communication interfaces, programmable logic controllers (PLCs),
communication networks, configuration of CNC system.
3. CNC PART PROGRAMMING: Introduction, Manual part programming: structure and
format of part program NC programming codes, programming for two axis control
system, programming for three axis control system, Computer aided CNC part
programming: Need of Computer aided part programming, computer aided Part
Programming languages: Automatically programmed tools programming (APT) and
Compact-II, CAD/CAM-Based part programming.
4. GROUP TECHNOLOGY AND CELLULAR MANUFACTURING: Introduction to
industrial robotics, Introduction, Group technology: Part families, parts classification and
coding, production flow analysis, machine cell design, Computer aided process planning
(CAPP): Types of process planning system, Advantages of CAPP.
5. COMPUTER AIDED QUALITY CONTROL (CAQC): Use of computers in QC,
Computer aided inspection (CAI): contact inspection methods, non contact inspection, in
process gauging, online inspection and quality control, Machine Vision system, Computer
aided testing (CAT).
6. FLEXIBLE MANUFACTURING SYSTEM: Introduction to FMS (building blocks of
FMS), different types of flexibilities in FMS, type of FMS, Machining system of FMS,
Tool management systems, work piece handling system, FMS Control, Lay out
considerations in FMS Advantages of FMS. Introduction to computer integrated
manufacturing systems (CIMS), the future automated factory; trends in manufacturing,
human factors in future automated factory, the social impact.

BOOKS RECOMMENDED:

1. Automation: Production Systems & CAM Groover, Eaglewood
2. An introduction to Automated Process Planning Chand & Wysk , T.K.Kundra
3. System approach to Computer Integrated Design and Nanua Singh
Manufacturing
4. FMS R.Maleki
5. CNC Machines Pabla, BS & Adinathan
6. CAD/CAM Suresh Dalela & PK J ain.






ME-325
HEAT TRANSFER

L T P/D Cr
3 1 0 4

1. INTRODUCTION: Basic Concepts and Modes of heat transfer; Relationship to
thermodynamics.

2. CONDUCTION: Mechanism; Fourier's general conduction equation in 3-D; 1-D steady
state conduction with heat generation: composite plane wall and cylinders, thermal
resistance network, critical thickness of insulation; extended surface heat transfer. 2-D
steady state conduction: solution for simple boundary conditions, Unsteady heat
conduction: lumped parameter system, semi-infinite wall with convection boundary
condition, Use of Heisler charts

3. CONVECTION: Mechanism, forced convection, basic concepts of hydrodynamic and
thermal boundary layers, similarity conditions of heat transfer processes, equations of
motion and energy, application of dimensional analysis, Laminar boundary layer analysis
on flat plate, Fully-developed heat transfer through smooth pipes, Relation between fluid
friction and heat transfer, forced convection empirical correlations, Free convection:
laminar free convection on a vertical flat plate; empirical correlations, Boiling and
condensation: mechanism, laminar film condensation on a vertical plate, empirical
correlation

4. RADIATION: Thermal radiation, monochromatic and total emissive power absorptivity,
reflectivity and transmissivity, black, grey and real surfaces, Planck's distribution- law,
Wien's displacement law, Stefan -Boltzmann's law, Kirchhoff's law, heat transfer by
radiation between black surface and grey surfaces, heat transfer in the presence of re-
radiating surface, electrical network method of solving radiation problems, radiation
shields, shape factors

5. HEAT EXCHANGERS: Basic type of heat exchangers, fouling factor, overall heat
transfer co-efficient, logarithmic mean temperature difference, effectiveness NTU,
Methods of design of single and multiple pass heat exchangers.


RECOMMENDED BOOKS:

1. Heat Transfer A practical Approach Yunus A. Cengel
3. Fundamental of Heat and Mass Transfer Incropera & Dewitt
4. Heat Transfer J .P.Holman
5. Heat and Mass Transfer Eckert & Drake
6. Heat and Mass Transfer R.K. Sachdeva

OpenElectiveII[ME320]
ME320(a) ENTREPRENEURSHIP
LTP/DCr
3003
1. THE ENTREPRENEURIAL DEVELOPMENT PERSPECTIVE: Concept of
Entrepreneurship Development, Entrepreneur Vs. Intrapreneur, Entrepreneur Vs.
Entrepreneurship, Attributes and characteristics of a successful Entrepreneur, Role of
Entrepreneur in India economy and developing economics with reference to self-
Employment Development, Entrepreneurship Culture.
2. CREATING ENTREPRENEURIAL VENTURE: Business Planning Process,
Environmental Analysis Search and Scanning, Indentifying problems and opportunities,
Defining Business Idea, Basic Government Procedures to be complied with.
3. PROJECT MANAGEMENT: Technical, Financial, Marketing, Personnel and
Management Feasibility study, Estimating the Financial requirements Schemes offered
by various commercial banks and financial institutions.
4. ENTREPRENEURSHIP DEVELOPMENT AND GOVERNMENT:
Entrepreneurship developments Introduction to various incentives, subsidies and grants
Export Oriented Units Fiscal and Tax concessions available.
5. ROLE OF VARIOUS AGENCIES IN THE ENTREPRENEURSHIP
DEVELOPMENT: District Industries Centres (DIC), Small Industries Service Institute
(SISI), Entrepreneurship Development Institute of India (EDII), National Institute of
Entrepreneurship & Small Business Development (NIESBUD), National
Entrepreneurship Development Board (NEDB).
6. CAUSES OF ENTREPRENEUR FAILURE: The FOUR Entrepreneurial Pitfalls (Peter
Drucker)
7. WOMEN ENTREPRENEURS: Reasons for Low/No Women Entrepreneurs, Role,
Problems and Prospects.
8. CASE STUDIES: Case studies of Successful Entrepreneurial Ventures, Failed
Entrepreneurial Ventures and Turnaround Ventures.

BOOKSRECOMMENDED:
1. Entrepreneurship:NewVentureCreation DavidH.Holt
2. Entrepreneurship HisrichPeters
3. TheCultureofEntrepreneurship BrigitteBerger
4. Projectmanagement K.Nagarajan
5. DynamicsofEntrepreneurshipDevelopment VasantDesai
6. EntrepreneurshipDevelopment P.C.Shejwalker
7. ThoughtLeaders ShrinivasPandit
8. Entrepreneurship,3
rd
Edition StevenBrandt
9. BusinessGurusSpeak S.N.Chary
10. TheEntrepreneurialConnection GurmitNarula

ME320(b)CONDITIONMONITORING
LTP/DCr
3003
1. Importance of machine health monitoring and fault diagnosis of plant, Classification of
Maintenance Activities: Breakdown, Preventive and Predictive Maintenance, Condition
Monitoring maintenance strategies.

2. Fault identification/detection; visual inspection; crack detection techniques like
magnetic crack detection, dye penetrant, radiography; oil analysis; wear particle
analysis; Ferrography; strain gauge technology, ultra sonic crack detection,
themography.

3. Condition monitoring methods; sensors required for various applications viz. electrical
fluid, mechanical; wear debris analysis; vibration of mechanical components; on line
and off line techniques.

4. Noise analysis; fluid borne, structural borne, air borne noise measurement and its
analysis.

5. Signal processing; signature analysis and their significance; machine signatures;

spectrum analysis; time series analysis.

6. Expert systems and real time process analysis; microcomputer interfacing; data
acquisition, expert system skills, Classification of Maintenance Activities: Breakdown,
Preventive and Predicitive Maintenance, Condition Monitoring.

BOOKSRECOMMENDED:
Mechanical Faults Diagnostics and Condition Monitoring R. A. Colacott
J ohn Wiley & Sons, 1997.
1. Handbook of Condition Monitoring B.K.N. Rao, Elsevier Science Publisher
.
2. Engineering Condition Monitoring, Barron, R., Addison Wesley Longman,
Practice, Methods and Applications, 1996

3. Condition Monitoring for Engineering Services Armstrong, J .H. & & Taylor P.

4. Maintenance Engineering and Management Mishra R.C. & Pathak K.

ME320(c) ENERGYCONSERVATIONANDMAINTENANCE
LTPCr
3 003
1. INTRODUCTION: Concept of energy management, energy demand and supply,
economic analysis; Duties and responsibility of energy managers.

2. ENERGY CONSERVATION: Basic concepts, Energy conservation in household,
transportation, agricultural, service and industrial sectors, Lighting, HVAC systems.

3. ENERGY AUDIT: Definition, need, and types of energy audit; Energy management
(audit) approach: Understanding energy costs, bench marking, energy performance,
matching energy use to requirement, maximizing system efficiencies, optimizing the
input energy requirements; Fuel & energy substitution; Energy audit instruments; Energy
Conservation Act; Duties and responsibilities of energy managers and auditors.

4. MATERIAL AND ENERGY BALANCE: Facility as an energy system; Methods for
preparing process flow; material and energy balance diagrams.

5. ENERGY ACTION PLANNING: Key elements; Force field analysis; Energy policy
purpose, perspective, contents, formulation, ratification; Organizing the management:
location of energy management, top management support, managerial function, roles and
responsibilities of energy manager, accountability; Motivation of employees: Information
system-designing barriers, strategies; Marketing and communicating: Training and
planning.

6. ENERGY CONSERVATION IN INDUSTRIES: Centrifugal pumps: Energy
consumption & saving potentials; Design consideration minimizing over design; Case
studies Fans & Blowers: Specification, safety margin, choice of fans-controls, design
considerations. Air compressor & compressed air systems: Selection of compressed air
layout, Design consideration. Refrigeration & Air conditioning: Heat load estimation,
methods of minimizing heat loads, optimum selections of equipments; Case studies,
Energy conservation in cooling towers & spray ponds; Case studies.

7. THERMAL ENERGY MANAGEMENT: Energy conservation in boilers, steam
turbines and industrial heating systems; Application of FBC; Cogeneration and waste heat
recovery; Thermal insulation; Heat exchangers and heat pumps; Building Energy
Management.

RECOMMENDEDBOOKS:
1. EnergyManagementPrinciples CBSmith
2. EnergyAuditingandConservation;Methods,Measurements, Hamies
Management&CaseStudy
3. EnergyManagementandConservation DPatrick&SWFardo
4. HeatingandCoolingofBuildings:DesignforEfficiency J.Krieder&A.Rabi
5. PrinciplesofEnergyConservation Archie,WCulp
6. P.EnergyManagement OCallaghan
ME320(d)PRODUCTDESIGN&VALUEENGINEERING
LTP/DCr
3003
1. INTRODUCTION: Introduction to Product Design, Design by Evolution and
Innovation, Essential factors of product design, Production consumption cycle, Flow and
value addition in Production consumption cycle.

2. FUNCTIONAL & AESTHETICS CONSIDERATION: Basic design considerations,
Role of Aesthetics in product design, Basic concept and elements of Visual design,
Functional design practice.

3. MANUFACTURING CONSIDERATION: Producibility Requirements in the design of

machine components, Forging design, Pressed component design, Design for machining,
Ease of location and Clamping, Some additional aspects of production design, Design of
powder metallurgical parts, Redesigning on basis of production consideration.

4. VALUE ENGINEERING: Concept of value, cost and price, customer and value,
philosophy and objectives of value analysis, types of value, areas of application of value
engineering, limitations of value analysis, difference between value engineering and cost
reduction techniques; Tool of technology in value analysis, method & engineering, cause
and effect diagram, SWOT analysis, break even analysis, systems approach; J ob plan for
value analysis approach: Information phase, Function Phase, Creation Phase, Evaluation
Phase, Recommendation Phase, Implementation Phase, Audit Phase; Value Engineering
Cell, value manual, composition of cell, Cost cutting, various cost cutting techniques;
Case studies in value engineering and analysis from manufacturing and service industries.

BOOKSRECOMMENDED:

1. ProductDesignandDevelopment KailT.Ulrich&StevenD.
Eppinger
2. ProductDesignandEngineering A.K.Chitale&Gupta
3. ProductDesignandProcessEngineering Niebel&Draper
4. DesignofSystemsandDevices MiddendorfMarcelDekker
5. ValueEngineeringSAVE Mudge
6. TechniquesofValueAnalysisandValueEngineering MilesLawerence
7. ValueEngineeringinManufacturing ASME
8. ValueEngineeringTheory Parker,D.E.
ME320(e)PRODUCTIONANDOPERATIONMANAGEMENT
L T P/D Cr
3 0 0 3
1. INTRODUCTION: Functional subsystems of Organizations; definition, Systems of Production
System; Flow Shop; Job Shop; Batch Manufacturing; The Project, Productivity, Strategic
Management; Corporate Strategies; Generic Competitive & Functional Strategies, GDP and its
Impact,WorldclassManufacturing.
2. FACILITY LOCATION: Introduction; Factors influencing plant location, Single Facility Location
Problems; Model of Multifacility Location Problem; method of Transformation; Model of
Determine XCoordinates of New Facilities, Model of Determine Y Coordinate, Minimax
Location Problem, Gravity Location Problem, EuclideanDistance Location Problem, Covering
Problem; Total Covering Problem; Multiple objective Partial Covering Problem, Model of
WarehouseLocationProblem;DescriptiveModel;WorkingMathematicalModel.
3. PLANT LAYOUT AND MATERIAL HANDLING: Concept and Classification of Layout, Advantages
and Limitations of Process & Product Layout and Technology Layout, Layout Design Procedure;
Systematic Layout Design Procedure; Computerized Relative Allocation of Facilities Technique
(CRAFT); CRAFT Procedure and Application; Automated Layout Design Program (ALDEP);
ComputerizedRelationshipLayoutPlanning(CORELAP);ApplicationofCORELAP,Algorithmsand
Models for Group Technology; Rank Order Clustering Algorithm(ROC); Bond Energy Algorithm;
MathematicalModelforMachineComponentCellFormation,MaterialsHandlingSystems;Unit
LoadConcept;MaterialHandlingPrinciples;ClassificationofMaterialHandlingEquipments.
4. LINE BALANCING: Concept of Mass Production System; Objective of Assembly Line Balancing;
Generalized Algorithm; Rank Positional Weight Method; The COMSOAL Algorithm; Model for
Assembly Line Balancing; Integer Programming Model for Minimize Number of Work Station;
ModeltoMinimizeBalancingDelay,StochasticAssemblyLineBalancing.
5. AGGREGATE PLANNING AND MASTER PRODUCTION SCHEDULING: Concept of Aggregate
Planning; Nature and Strategies of Aggregate Planning; Aggregate Planning Methods, Master
ProductionPlan/Schedule;CutandFitMethods
6. PROJECT MANAGEMENT: Introduction and Phases of Project Management; Guidelines and
Rules for Network Construction; Critical Path Method (CPM); Gantt Chart/Time Chart; Project
Evaluation and Review Technique (PERT), General Guidelines for Crashing Network; Crashing of
project Network with Costs TradeOff, Project Scheduling with Constrained Resources;
Resources Levelling Techniques; Resources Allocation Technique, Graphical Evaluation and
ReviewTechnique(GERT),ProjectManagementSoftwares;InstaPlanIII;Yojana.
BOOKSRECOMMENDED:
1. Operations Management - Mc Gregor D
2. Operations Management - Russell & Taylor
3. Operations Management - J aseph G. Monk
4. Introduction to Work Study - I.L.O.
5. Production and Operations Management - Adam Ebert
6. Production Management - Buffa
7. Industrial and Systems Engineering - Turner, Prentice Hall Pub.