FLOOR POLISHER

MODELS:
BDS 43/175 C - 1.009-091.0
BDS 51/175 C - 1.009-092.0
BDS 51/175-300 C - 1.009-094.0

Operating Instructions (ENG)

WARNING:
This product and accessories may contain a chemical known to the State of California
to cause cancer and birth defects or other reproductive harm.
86390940-B
06/28/18 For more information about this regulation: www.P65Warnings.ca.gov
MACHINE DATA LOG/OVERVIEW

Model:

Date of Purchase:

Serial Number:

Sales Representative:

Address:

Phone Number:

Warranty Registration
Thank you for purchasing a Kärcher product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.karchercommercial.com/WarrantyRegistration.aspx
For customer assistance:
1-888-805-9852

2 86390940 FLOOR POLISHER BDS

 TABLE OF CONTENTS
Machine Data Log. ............................ 2
Table of Contents.............................. 3

HOW TO USE THIS MANUAL

How to use this Manual. .................... 1-1

SAFETY

Important Safety Instructions ............ 2-1

Hazard Intensity Level. ..................... 2-3
Grounding Instructions 120V. ........... 2-5
Safety Label Location ....................... 2-6

OPERATION

Technical Specifications ................... 3-1

Handle Installation ............................ 3-2
Controls............................................. 3-3
Handle Adjustment ............................ 3-3
Machine Operation ............................ 3-4
Pad Driver Installation ....................... 3-4

MAINTENANCE

Scrub Brush/Pads ............................. 4-1

Machine Troubleshooting .................. 4-2

GROUP PARTS LIST

Brush/Pad Driver Group .................... 5-1

Electrical – 120V ............................... 5-3
Deck .................................................. 5-5
Handle............................................... 5-7
Motor ................................................. 5-9
Wiring-120V ...................................... 5-11
Suggested Spare Parts ..................... 5-12

86390940 FLOOR POLISHER BDS 3

HOW TO USE THIS MANUAL
This manual contains the following sections: The OPERATIONS section is to familiarize the
operator with the operation and function of the
- HOW TO USE THIS MANUAL machine.
- SAFETY
- OPERATIONS The MAINTENANCE section contains preventive
- MAINTENANCE maintenance to keep the machine and its
- PARTS LIST components in good working condition. They are
listed in this general order:
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering The PARTS LIST section contains assembled
correct repair parts. parts illustrations and corresponding parts list. The
parts lists include a number of columns of
Parts may be ordered from authorized dealers. information:
When placing an order for parts, the machine
model and machine serial number are important. - REF – column refers to the reference
Refer to the MACHINE DATA box which is filled number on the parts illustration.
out during the installation of your machine. The - PART NO. – column lists the part
MACHINE DATA box is located on the inside of number for the part.
the front cover of this manual. - PRV NO. - Reference No.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – If this column
has an (*) and a Reference number,
see the SERIAL NUMBERS page in
the back of your manual. If column
has two asterisk (**), call manufacturer
for serial number. The serial number
The SAFETY section contains important indicates the first machine the part
information regarding hazard or unsafe practices number is applicable to. The main
of the machine. Levels of hazards are identified illustration shows the most current
that could result in product or personal injury, or design of the machine. When a boxed
severe injury resulting in death. illustration is shown, it displays the
older design.
- NOTES – column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the

front cover is the part number for this manual.

1-1 86390940 FLOOR POLISHER BDS

 SAFETY

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, unplug the machine.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

86390940 FLOOR POLISHER BDS 2-1

 CONSIGNES IMPORTANTES DE SÉCURITÉ
Lors de l'utilisation d'un appareil électrique, il faut toujours observer des
précautions élémentaires,qui comprennent parmi celles-ci :
LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET APPAREIL.

! AVERTISSEMENT Pour réduire les risques d'incendie, d'électrocution ou de

blessure :
Utilisez-le exclusivement dans des endroits fermés. Ne l'utilisez pas en plein air et ne le laissez pas sous la pluie.

Utilisez-le exclusivement de la manière décrite dans ce manuel. Utilisez exclusivement les composants et les fixations
recommandés par le fabricant.

Si l'appareil ne fonctionne pas correctement, s'il est tombé par terre, s'il est endommagé, s'il a été laissé dehors ou
s'il a été plongé dans l'eau, veuillez le renvoyer à un centre d'entretien agréé.

Ne faites pas fonctionner l'appareil si des ouvertures sont bouchées. Dégagez des ouvertures tous débris susceptibles
d'entraver le passage de l'air.

L'appareil peut déclencher un incendie s'il se trouve à proximité de vapeurs ou de matériaux inflammables. Ne faites
pas fonctionner cet appareil à proximité de fluides, de poussières ou de vapeurs inflammables.

Cet appareil est adapté à un usage commercial : par exemple dans les hôtels, les établissements scolaires, les
hôpitaux, les usines, les magasins et les bureaux, à des fins plus étendues qu'un simple entretien de la
maison.

Les travaux de maintenance et de réparation doivent absolument être effectués par du personnel qualifié.

Lorsque vous laissez la machine sans surveillance, débranchez-la.

Pendant le fonctionnement, il est nécessaire de faire attention aux autres personnes autour de soi, surtout aux
enfants.

L'utilisation de l'appareil est exclusivement réservé à des personnes formées et autorisées.

Ne manipulez pas la fiche ou l'appareil les mains mouillées.

Ne débranchez pas l'appareil en tirant sur le cordon. Pour le débrancher, empoignez la fiche, non pas le cordon.

N'utilisez pas l'appareil si le cordon ou la fiche est endommagé(e). Observez toutes les consignes figurant dans ce
manuel au sujet de la mise à la terre de l'appareil.

Ne tirez pas sur le cordon, ne portez pas l'appareil par le cordon, n'utilisez pas le cordon comme poignée, ne fermez
pas une porte sur le cordon, ne tirez pas sur le cordon dans des angles ou des coins pointus.

Ne faites pas passer l'appareil par-dessus le cordon. Maintenez le cordon à l'écart de surfaces chauffées.

Raccordez l'appareil à une prise adéquatement reliée à la terre. Voir les Consignes de mise à la terre.

CONSERVEZ CES CONSIGNES

2-2 86390940 FLOOR POLISHER BDS

 SAFETY

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words – WARNING and CAUTION and
FOR SAFTEY. The level of hazard intensity is determined by the following definitions:

WARNING – Hazards or unsafe practices which COULD result in severe

personal injury or death.

CAUTION – Hazards or unsafe practices which could result in minor personal

injury or product or property damage.

FOR SAFETY: To identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the devices on the machine. Please take the necessary steps to train the machine
operating personnel.

FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and Understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose fitting clothing, jackets, shirts, or sleeves when working
on the machine. Use approved replacement parts.

86390940 FLOOR POLISHER BDS 2-3

 DEGRÉS DE RISQUES EN CAS DE DANGER

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et
ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :

! AVERTISSEMENT
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.

! ATTENTION
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une
détérioration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ : ce signe permet d’identifier les mesures de précaution à prendre pour assurer
un bon fonctionnement du matériel.
Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si
celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers
potentiels pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers potentiels.
Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour
former le personnel opérateur.

POUR VOTRE SÉCURITÉ :

NE PAS MANOEUVRER LA MACHINE :
Lorsqu’on n’est pas expérimenté ou qualifié.
Lorsque le guide d’utilisation n’est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.

LORS DE L’ENTRETIEN DE LA MACHINE :

Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées homologuées.

2-4 86390940 FLOOR POLISHER BDS

 SAFETY

Grounding Pin
GROUNDING INSTRUCTIONS 120V
GROUNDING CONNECTION
THIS PRODUCT IS FOR COMMERCIAL USING AN ADAPTOR
USE ONLY. Grounded
Outlet
ELECTRICAL: FIGURE A Metal Screw
In the USA this machine operates on a 15 amp
nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data Adaptor
Tab for Grounding Grounded FIGURE B
label found on each machine. Using voltages Screw Outlet Box
above or below those indicated on the data label
will cause serious damage to the motors. Adaptor
FIGURE C

GROUNDING INSTRUCTIONS: Note: Adaptors are not allowed in Canada.

This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This appliance Improper connection of the equipment-
is equipped with a cord having an equipment-
grounding conductor and grounding plug. The grounding conductor can result in a risk of
plug must be inserted into an appropriate outlet electric shock. Check with a qualified
that is properly installed and grounded in electrician or service person if you are in
accordance with all local codes and ordinances. doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
This appliance is for use on a nominal 120-volt with the appliance - if it will not fit the outlet,
circuit, and has a grounded plug that looks like
have a proper outlet installed by a qualified
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used electrician.
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet Le raccordement incorrect du conducteur de
(Fig. A) can be installed by a qualified
terre d'équipement peut entraîner des risques
electrician. The green colored rigid ear, lug, or
the like extending from the adaptor must be d'électrocution. Vérifiez auprès d'un électricien
connected to a permanent ground such as a qualifié ou d'un responsable de l'entretien si
properly grounded outlet box cover. Whenever vous avez quelque doute que ce soit quant au
the adaptor is used, it must be held in place by a raccordement à la terre de votre prise murale.
metal screw. Ne modifiez pas la fiche fournie avec
l'appareil: si elle ne correspond pas à la prise
murale, faites installer une prise adéquate par
un électricien qualifié.

86390940 FLOOR POLISHER BDS 2-5

SAFETY

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the Machine. If, at
any time, the labels become illegible contact your authorized representative for
prompt replacement.

EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ

REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la

machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre
représentant autorisé pour un remplacement rapide.

2-6 86390940 FLOOR POLISHER BDS

 NOTES:

86390940 FLOOR POLISHER BDS 2-7

TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY/MODEL
Heavy-duty die cast aluminum deck with heavy-
CONSTRUCTION duty rubber bumper, tubular steel adjustable
handle with die cast aluminum handle housing
MOTOR
1.5HP 115V induction BDS 43/175 C, BDS 51/175 C
1.75 HP 115V 175/300RPM BDS 51/175-300C
BRUSH/PAD SPEED
175 rpm BDS 43/175 C, BDS 51/175 C
175/300 rpm BDS 51/175-300C
ELECTRICAL SYSTEM
115 volts, 60 Hz All Models
CABLE
50’ (15 m), 14/3, built in cord wrap All Models
SWITCHES Dual levers with safety lock
Two 5” (12.7 cm) dia., 1.25” (3 cm) wide, non-
WHEELS
marking tread
1.5” (4 cm) tubular steel, adjustable, easy to use
HANDLE
thumb activated safety lock
DIMENSIONS (L X W X H)
17” (43 cm) model 23.0” (58 cm) x 18” (46 cm) x 47” (119 cm)
20” (51 cm) model 24.5” (62 cm) x 21” (53 cm) x 47” (119 cm)

3-1 86390940 FLOOR POLISHER BDS

 HANDLE INSTALLATION

WHEN INSTALLING THE HANDLE

ASSEMBLY, CHECK ORIENTATION OF
THE CORD ASM AND CORD HOOK.

MOTOR PLUG
RECEPTACLE

5
6
MOTOR
PLUG PIVOT
DECK HOLE
ASSEMBLY

1 2
(SEE NOTE)

The handle must be installed by qualified personnel. Read all instructions

thoroughly. The machine is shipped with handle unassembled.

La poignée doit être installée par du personnel qualifié. Lisez toutes

les instructions attentivement. La machine est livrée avec la poignée
démontée.

The machine is shipped with handle unassembled.

Follow these steps for installation:

1. Remove handle and deck assembly from carton.

2. Attach handle assembly to base using hardware kit (86219680) (attached to handle in a plastic bag) items
1, 2, and 3.

NOTE: The spacers (items 1) are required for the correct operation of the handle. The spacers are
positioned completely inside the pivot holes in the casting, and are held in place by tightening the
bolts and washers (items 2 and 3) against the spacer.

3. Remove bolt, nut and washers (items 4, 5 and 6) from lower block on handle assembly. Attach links as
shown. Tighten bolt and nut securely, then back off 1/4 to 1/2 turn.

4. Check handle for movement up and down.

5. Plug motor cord into handle cord receptacle.

86390940 FLOOR POLISHER BDS 3-2

OPERATION

CONTROLS NOTE: It is incorrect to make it lock

opposite from the way it was assembled by
1. Safety Lock – Prevents unintended operation applying more force to the nut.
of the machine.
The pivot pin is off center in relationship to the
2. Switch Levers – Turns machine on/off. axis of the handle. To adjust handle, tighten
nut on handle while in the locked position. The
3. Adjustment Handle – Allows the handle to be handle is locked when the screw is to the
adjusted to a comfortable operating position. outside of the machine and the flat on the
opposite side of the handle is flush to the
1 bracket.

PIVOT PIN

HANDLE

2 2
LOCKING SIDE FLAT

HANDLE HEIGHT ADJUSTMENT

NOTE: The handle is in the up, locked

position from the factory.

3
4 2

The handle adjust bar (1) for the polishers are

individually preset at the factory for optimum
locking efficiency and minimum effort of
engaging. It should not be necessary to adjust
the handle adjust bar unless the handle
adjustment bar (1) the washer (3) and nut (2)
have been disturbed.

3-3 86390940 FLOOR POLISHER BDS

 OPERATION

MACHINE OPERATION NOTE: The machine is equipped with a circuit

breaker to protect the motor in the event an
overload condition occurs. The circuit breaker
is located on the handle. Push the reset button
For indoor use only. to restart the machine. If the breaker trips
again, correct the cause of overloading before
proceeding.
Pour utilisation à l'intérieur seulement.
DAILY MAINTENANCE

When using the pad, always keep the machine 1. Inspect power cord for wear. To prevent
moving when in contact with the floor. electrical shock replace cords with frayed or
cracked insulation immediately.

Lorsque vous utilisez le coussin protecteur, 2. Place machine in the storage position.
gardez toujours la machine en mouvement
lorsqu'elle est en contact avec le sol. 3. Check pad condition. Change if soiled or torn.

PAD DRIVER/ BRUSH INSTALLATION

High starting torque. Hold machine firmly with
both hands.
1. Lay machine back, exposing the under
side.
Couple de démarrage élevé. Tenez la machine
2. Place pad driver on the motor lug and
fermement à deux mains.
rotate counter-clockwise until engaged. To
remove, turn clockwise.
1. Ensure that the pad driver is in good shape.
Install or change pad if necessary.

2. Plug the machine into a wall outlet as

described in the grounding instructions.

3. Lower the handle by unlocking the adjustment

handle and moving the handle into position.
Relock the handle when it is in a comfortable
position.

Insure that handle is locked in position before

starting machine.

Assurez-vous que la poignée est bloquée en

position avant de démarrer la machine.

4. Push the safety lock forward, unlocking the

switch levers.

5. With the safety lock forward, squeeze one or

both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re-engage until both levers are
released.

6. To stop the machine, release the switch

levers.

7. Do not let machine rest on pad. When

finished with the machine, return handle to the
storage position.

86390940 FLOOR POLISHER BDS 3-4

NOTES:

3-5 86390940 FLOOR POLISHER BDS

MAINTENANCE
SCRUB BRUSHES FINISHED FLOORS
NOTE: All original equipment brushes are Nylon Polish is the softest brush. It will gently
equipped with “Perform Alert”. This feature will clean finished tile or terrazzo floors without
tell the operator when it is time to replace the removing floor finish or floor material. Used for
scrub brushes. “Perform Alert” brushes have washing highly polished or burnished floors.
pre-trimmed bright yellow tufts to indicate the
length of a worn out brush. When the tufts in the Nylon bristles are used in a variety of applications
scrub brush wear to a length equal to the yellow on coated or uncoated surfaces.
tufts, the scrub brushes should be replaced.
White Pads (Polishing) are used for dry polishing
There are five different types of brushes available to achieve a high-gloss appearance, or surface
to cover applications from cleaning heavily soiled washing on highly polished or burnished floors.
floors to polishing. A pad driver is also available to
take advantage of the many cleaning pads on the Red Pads (Buffing) are used for light-duty
market and further add to the flexibility of the scrubbing. When used with a mild detergent they
machine. will provide surface cleaning without removing the
Please refer to the following to assist in selecting finish.
the proper brush or pad for the work at hand.
Blue Pads (Scrubbing) are used for heavy-duty
UNCOATED FLOORS scrubbing and light stripping. The blue pads
remove less finish than brown stripping pads, yet
Aggressive Grit is a nylon fiber impregnated with will remove black marks, stains and dirt.
silicone carbide grit. It grinds away stain, soil, and
removes surface material. Brown Pads (Stripping) are used for easy and
complete removal of old floor waxes/finishes.
Mild Grit is a less aggressive silicone carbide grit They will quickly remove ground in dirt, black heel
suitable for cleaning medium soil conditions. marks, and spills. When used with the proper
Advantages are faster ground speed than nylon stripper, this pad leaves the floor clean and ready
bristles on light solid applications. for finishing.

Nylon is a general-purpose scrub brush with stiff The scrub brushes should be checked before each
bristles. Polypropylene works well for maintaining days work for wire, string, wear and damage. The
concrete, wood and tile floors. scrub brushes should be replaced if brush bristles
are missing or if yellow Perform Alert  indicates
minimum brush length.

SERVICE SCHEDULE
MAINTENANCE DAILY MONTHLY
Check pad wear to prevent buildup of chemicals *
Check pad driver system for damage *
Check handles, switches, and knobs for damage *
Store with pad off the floor *
Check all bearings for noise *
Check skirt/bumpers for damage and replace as necessary *
Check overall performance of machine *

4-1 86390940 FLOOR POLISHER BDS

 MACHINE TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Machine will not run Circuit breaker tripped in Check and reset.
building.
Power switch failure Test switch for continuity and
replace if necessary.
Tripped circuit breaker Reset.
Faulty power cord Replace.
Fuse in motor blown Replace
(Dual speed only) CAUTION: To reduce the risk
of electrical shock, unplug the
machine before opening fuse
holder. Fuse will only open
under extreme conditions.
Investigate cause before
replacing.
Electrical shock Equipment not grounded Follow grounding instructions
exactly.
Receptacle not grounded Have an electrician inspects
building’s wiring.
Internal wiring problem Ensure that the machine wiring
matches the appropriate wiring
diagram. Replace any wires or
components that are short
circuiting.
Repeated circuit breaker Mechanical problem Higher amp draws indicate a
tripping mechanical problem. Find the
problem before using the
machine.
Faulty circuit breaker Test circuit for continuity.
Replace circuit breaker if
necessary.
Excessive vibration Pad not centered Re-center pad.
Damaged or unevenly worn Replace pad. Do not rest
pad machine on pad when not in
use.
Damaged pad driver Replace.
Pad does not turn but motor is Sheer coupling has failed Replace coupling.
running

86390940 FLOOR POLISHER BDS 4-2

 PARTS

86390940 FLOOR POLISHER BDS 5-0

BRUSH/PAD DRIVER

1A-1C 2A-2J

86390940 FLOOR POLISHER BDS

5-1
 BRUSH/PAD DRIVER
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES:
FROM
1A 86000120 02218 - PAD DRIVER, 17" POLISHER
1B 86284290 02217 - PAD DRIVER, 19” HS
1C 86284300 02219 - PAD DRIVER, 20" POLISHER
2A 86000140 02242 - BRUSH, 17" NYL. POL. W/CLT.PLT
BRUSH, 17" NYL.SCRUB
2B 86283800 02240 -
W/CLT.PLT
2C 86000130 02241 - BRUSH, 17" MILD GRIT W/CLT.PLT
2D 86283710 02205 - BRUSH, 17" AGG. MALGRIT W/C.P
2E 86000110 02206 - BRUSH, 17" POLYPRO W/CLT. PLT
BRUSH, 20"
2F 86283790 02239 -
NYL.POL.W/CLT.PLT.SFT
BRUSH, 20” NYL.SCRUB
2G 86283770 02237 -
W/CLT.PLT
2H 86283780 02238 - BRUSH, 20" MILD GRIT W/CLT.PLT
BRUSH, 20" AGG. MALGRIT
2I 86283690 02202 -
W/C.P.
2J 86283700 02203 - BRUSH, 18" POLYPRO W/CLT. PLT
3 86284350 02220 - PLATE, PAD CLUTCH

86390940 FLOOR POLISHER BDS 5-2

ELECTRICAL

8 7 11
9
6

14

5 1
10
2
3

16
4

12
13 10
5
15

86390940 FLOOR POLISHER BDS

5-3
 ELECTRICAL

SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
2 86198450 20005 1 CLAMP, 5/16 NYLON
3 86369090 - 1 CORD SET, ST, 14/50', YLW
4 86216920 23206 1 CORDSET, 14/3 X 52 IN, SJT, BLK
5 86288450 70689 3 SCR, M4.8 X 10 HHTF TYPE B
6 86136780 70801 2 SCR, M3.5 X 40 PHTF
7 86007110 72123 2 SWITCH, 25A SPST 125-250V SNAP
8 86224750 73993 1 SPRING, COMP, .48OD X .91
9 86137290 87057 2 WASHER, M4 LOCK
10 86137330 87208 3 WASHER, M5 LOCK
11 86215140 140674 1 BARRIER SHEET
12 86224930 730012 1 STRAIN RELIEF, 14/3 STRAIGHT
13 86224300 730021 1 SPACER, POLISHER HANDLE
14 86312460 - 1 BREAKER, 14A, VDE CIRCUIT
WIRE, 14AWG, #10R X #10R, YLW
15 86352480 - 1
W/GRN
16 86173350 - 1 WASHER, M5, FLAT, ISO7089, SS

86390940 FLOOR POLISHER BDS 5-4

DECK

9A-9D

1
4

12

10

13
6

2A-2B 11
7

3 14 8

86390940 FLOOR POLISHER BDS

5-5
 DECK

SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86214930 03111 1 AXLE, MAIN POLISHER
2A 86216340 14372 - BUMPER, EXTRUSION 41.0" BDS 43/175 C
BDS 51/175 C,
2B 86216350 14373 - BUMPER, EXTRUSION 50.8"
BDS 51/175-300 C
3 86216600 27871 2 CAP, EXTRUSION
4 86428660 - 2 LINK, HANDLE ADJUST
5 86271550 57220 2 NUT, M6 X 1 NYLOCK
6 86222270 57276 2 NUT, PUSH FLAT RD .51 ID
7 86133340 70262 2 SCR, M8-1.25 X 20 HHMS PLTD
8 86276570 70691 2 SCR, M6 X 25 HHCS
9A 86288960 29213GRY 1 DECK, 17 IN POLISHER, GRAY BDS 43/175 C
BDS 51/175 C,
9B 86288970 29214GRY 1 DECK, 20 IN POLISHER, GRAY
BDS 51/175-300 C
10 86288740 70709 1 SET SCR, 8MMX1.25X8MM CUP PT
11 86137280 87054 2 WASHER, M8 FLAT DIN125A PLT
12 86226020 89206 2 WHEEL, 5D X 1.25 X 13MMID GRY
13 86225720 87203 2 WASHER, 14MMID X 36MMOD
14 86137340 87211 2 WASHER, M6 FLAT BLK

86390940 FLOOR POLISHER BDS

HANDLE

17

6 16 3
26

14 7
12 12
13 25
19
1 2
14 27
9
28
10
21
23
20
8

24
15 20

20
8

11 4

18 22

22
18
11

86390940 FLOOR POLISHER BDS

5-7
 HANDLE
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
1 86215130 14344 1 BAR, HANDLE ADJUST
2 86366010 - 1 BUMPER, FLOOR MACHINE
3 86004070 36196 2 GRIP, POLISHER HANDLE
4 86218440 38290 1 HANDLE, POLISHER
5 86005150 51326 1 LOCK, SAFETY HANDLE
6 86005160 51327 2 LEVER, SWITCH
7 86136350 57274 4 NUT, M6 HEX FINISH
8 86136360 57275 2 NUT, M10 X 1.5 HEX NYLOK PLTD
9 86222560 66334 1 PIN, PIVOT, HANDLE ADJUST
10 86223550 67430 1 ROD, HANDLE ADJUST
11 86274230 70135 2 SCR, M8 X 30 HHMS
12 86136670 70686 3 SCR, M6 X 45 SHCS, BLK
13 86136680 70687 2 SCR, M6 X 50 SHCS, BLK
14 86288450 70689 3 SCR, M4.8 X 10 HHTF TYPE B
15 86136720 70701 1 SCR, M10 X 1.50 X 90 HHCS PLTD
16 86224740 73990 2 SPRING, EXT, .50D X 3.5L
17 86225370 78437 1 TUBE, GRIP HANDLE
18 86137280 87054 2 WASHER, M8 FLAT DIN15A PLT
19 86279080 87058 2 WASHER, M4 FLAT DIN125A PLT
20 86010720 87086 3 WASHER, M10 X 30 PLTD
21 86225710 87202 1 WASHER, BEARING (HANDLE ADJ)
22 86224290 730008 2 SPACER, .317ID X .5OD X .44LG
23 86310950 - 1 CLAMP, HANDLE
24 86311800 - 1 TUBE ASSY, HANDLE ADJ.
25 86365950 - 1 HOUSING, FM HANDLE, REAR
26 86365960 - 1 HOUSING, FM HANDLE, FRONT
27 86368870 - 1 BRKT, STRAIN RELIEF MT
28 86365780 - 1 STRAIN RELIEF, METAL, LARGE

86390940 FLOOR POLISHER BDS 5-8

MOTOR

2
13

9
12

8
14
1
10

6
15

11

DUAL SPEED ONLY

86390940 FLOOR POLISHER BDS

5-9
 MOTOR
SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES
FROM
BDS 43/175 C,
1 86378300 - 1 MOTOR, ASM, 1.5 HP 120VAC
BDS 51/175 C
BDS 43/175 C,
2 86217490 27884 1 COVER, MOTOR
BDS 51/175 C
3 86223690 70702 3 SCR, M5 X .8 X 15MM BLK
4 86136710 70698 4 SCR, 5/16-18 X 3/4 HHCS GR5 BLK
5 86279090 87067 4 WASHER, 5/16 LOCK INT STAR PLT
6 86223700 70723 6 SCR, M5 X .8 X 15MM SHCS BLK BDS 51/175-300 C
7 86223030 62917 1 PLATE, ADAPTER POLISHER MOTOR BDS 51/175-300 C
8 86312290 - 1 MOTOR, 115V, 1.75HP 175/300RPM BDS 51/175-300 C
9 86217500 27892 1 COVER ASM, MOTOR BDS 51/175-300 C
10 86135540 27352 1 COUPLING, MTR/GEAR BOX PLSHER BDS 51/175-300 C
11 86348280 - 1 GEARBOX, POLISHER BDS 51/175-300 C
BDS 43/175 C,
12 86377940 - 1 CAPACITOR, RUN, 60uF, 250VAC
BDS 51/175-300 C
BDS 43/175 C,
13 86377950 - 1 CAPACITOR, START, 450uF, 165VAC
BDS 51/175-300 C
BDS 43/175 C,
14 86377960 - 1 COUPLING, SHEAR
BDS 51/175 C
BDS 43/175 C,
15 86377970 - 1 GEARBOX, POLISHER
BDS 51/175 C

86390940 FLOOR POLISHER BDS 5-10

WIRING-120V

CORD SET

WHT

BLK
GRN
-CB1
120V AC 15A

-SWITCH -SWITCH

WHT WHT

BLK BLK

GRN
-MOTOR
M

GRN

SERIAL NO.
REF PART NO. PRV NO. QTY DESCRIPTION NOTES:
FROM
WIRE, 125MM, BLK/14,
1 86311830 - 1
76029X76029

86390940 FLOOR POLISHER BDS

5-11
 SUGGESTED SPARE PARTS
SERIAL NO.
PART NO. PRV NO. NOTES:
FROM
86225710 87202 WASHER, BEARING (HANDLE ADJ)
86224740 73990 SPRING, EXT .5 OD X 3.5L
86224750 73993 SPRING, COMP .48 OD X .91 L
86007110 72123 SWITCH. 25A SPST 125-250V SNAP
86215130 14344 BAR, HANDLE ADJ
86222560 66334 PIN, PIVOT, HANDLE ADJ
86223550 67430 ROD, HANDLE ADJ
86003660 34378 FUSE BDS 51/175-300 C
86003670 34379 FUSE HOLDER BDS 51/175-300 C
COUPLING, MTR/GEAR BOX
86135540 27352 BDS 51/175-300 C
PLSHER
86223390 67488 RECTIFIER, 50A 600V BRIDGE BDS 51/175-300 C
86312460 - BREAKER, 14A, VDE CIRCUIT BDS 51/175-300 C
BDS 43/175 C
86377960 - COUPLING, SHEAR
BDS 51/175 C

86390940 FLOOR POLISHER BDS 5-12