FLOOR POLISHER

MODELS:
BP17X 1.009-082.0
U17X
1.009-083.0
SPT20X 1.009-086.0
BP20X 1.009-087.0
U20X
1.009-088.0
BPD20X 1.009-089.0
UDS20X 1.009-090.0
BPD17X 1.009-093.0

Operating Instructions (ENG)

86373120-A
10/02/13

MACHINE DATA LOG/OVERVIEW

Model:
Date of Purchase:
Serial Number:
Sales Representative:
Address:
Phone Number:

Warranty Registration
Thank you for choosing our product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
http://warranty.karcherna.com/warrantyregistration.aspx

86373120 FLOOR POLISHER

TABLE OF CONTENTS
Machine Data Log. ............................ 2
Table of Contents .............................. 3

HOW TO USE THIS MANUAL

How to use this Manual..................... 1-1

SAFETY
Important Safety Instructions ............ 2-1
Hazard Intensity Level. ..................... 2-3
Grounding Instructions 120V. ........... 2-5
Grounding Instructions 230V ............ 2-6
Safety Label Location ....................... 2-7

OPERATION
Technical Specifications ................... 3-1
Handle Installation ............................ 3-2
Controls............................................. 3-3
Handle Adjustment ............................ 3-3
Machine Operation............................ 3-4
Pad Driver Installation ....................... 3-4
MAINTENANCE
Scrub Brush/Pads ............................. 4-1
Machine Troubleshooting .................. 4-2

GROUP PARTS LIST

Brush/Pad Driver Group .................... 5-1
Electrical 120v................................ 5-3
Electrical 230v................................ 5-5
Deck .................................................. 5-7
Handle............................................... 5-9
Motor ................................................. 5-11
Wiring-120V ...................................... 5-13
Wiring-230V ...................................... 5-15
Suggested Spare Parts ..................... 5-14

86373120 FLOOR POLISHER

HOW TO USE THIS MANUAL

This manual contains the following sections:
-

HOW TO USE THIS MANUAL

SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine
model and machine serial number are important.
Refer to the MACHINE DATA box which is filled
out during the installation of your machine. The
MACHINE DATA box is located on the inside of
the front cover of this manual.

The OPERATIONS section is to familiarize the

operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list. The
parts lists include a number of columns of
information:
-

The SAFETY section contains important

information regarding hazard or unsafe practices
of the machine. Levels of hazards are identified
that could result in product or personal injury, or
severe injury resulting in death.
-

REF column refers to the reference

number on the parts illustration.
PART NO. column lists the part
number for the part.
PRV NO. - Reference No.
QTY column lists the quantity of the
part used in that area of the machine.
DESCRIPTION column is a brief
description of the part.
SERIAL NO. FROM If this column
has an (*) and a Reference number,
see the SERIAL NUMBERS page in
the back of your manual. If column
has two asterisk (**), call manufacturer
for serial number. The serial number
indicates the first machine the part
number is applicable to. The main
illustration shows the most current
design of the machine. When a boxed
illustration is shown, it displays the
older design.
NOTES column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.

1-1

86373120 FLOOR POLISHER

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturers recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

86373120 FLOOR POLISHER

2-1

CONSIGNES IMPORTANTES DE SCURIT

L'utilisation d'un appareil lectrique demande
certaines prcautions :
LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET APPAREIL.
Pour rduire les risques d'incendie, d'lectrocution ou de
! AVERTISSEMENT blessure : :
Utilisez-le exclusivement dans des endroits ferms. Ne l'utilisez pas en plein air et ne le laissez pas sous la pluie.
Utilisez-le exclusivement de la manire dcrite dans ce manuel. Utilisez exclusivement les composants et les
fixations recommands par le fabricant.
Si l'appareil ne fonctionne pas correctement, s'il est tomb par terre, s'il est endommag, s'il a t laiss dehors
ou s'il a t plong dans l'eau, veuillez le renvoyer un centre d'entretien agr.
Ne faites pas fonctionner l'appareil si des ouvertures sont bouches. Dgagez des ouvertures tous dbris
susceptibles d'entraver le passage de l'air.
L'appareil peut dclencher un incendie s'il se trouve proximit de vapeurs ou de matriaux inflammables. Ne
faites pas fonctionner cet appareil proximit de fluides, de poussires ou de vapeurs inflammables.
Cet appareil est adapt un usage commercial : par exemple dans les htels, les tablissements scolaires,
les hpitaux, les usines, les magasins et les bureaux, des fins plus tendues qu'un simple entretien de la
maison.
Les travaux de maintenance et de rparation doivent absolument tre effectus par du personnel qualifi.

Lorsque vous laissez la machine sans surveillance, dbranchez-la.

Pendant le fonctionnement, il est ncessaire de faire attention aux autres personnes autour de soi, surtout aux
enfants.
L'utilisation de l'appareil est exclusivement rserv des personnes formes et autorises.
Ne manipulez pas la fiche ou l'appareil les mains mouilles.
Ne dbranchez pas l'appareil en tirant sur le cordon. Pour le dbrancher, empoignez la fiche, non pas le cordon.
N'utilisez pas l'appareil si le cordon ou la fiche est endommag(e). Observez toutes les consignes figurant dans ce
manuel au sujet de la mise la terre de l'appareil.
Ne tirez pas sur le cordon, ne portez pas l'appareil par le cordon, n'utilisez pas le cordon comme poigne, ne
fermez pas une porte sur le cordon, ne tirez pas sur le cordon dans des angles ou des coins pointus.
Ne faites pas passer l'appareil par-dessus le cordon. Maintenez le cordon l'cart de surfaces chauffes.
Raccordez l'appareil une prise adquatement relie la terre. Voir les Consignes de mise la terre.

CONSERVEZ CES CONSIGNES

2-2

86373120 FLOOR POLISHER

SAFETY
The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words WARNING and CAUTION and
FOR SAFTEY. The level of hazard intensity is determined by the following definitions:
WARNING Hazards or unsafe practices which COULD result in severe
personal injury or death.

CAUTION Hazards or unsafe practices which could result in minor personal

injury or product or property damage.
FOR SAFETY: To identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the devices on the machine. Please take the necessary steps to train the machine
operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and Understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose fitting clothing, jackets, shirts, or sleeves when working
on the machine. Use approved replacement parts.

86373120 FLOOR POLISHER

2-3

DEGRS DE RISQUES EN CAS DE DANGER

Les symboles ci-dessous sont utiliss travers ce manuel comme illustr dans leurs descriptions :

DEGRS DE RISQUES EN CAS DE DANGER

Il existe trois degrs de risques identifis par les termes signaltiques AVERTISSEMENT et
ATTENTION et POUR VOTRE SCURIT. Le degr de risque est dfini de la manire suivante :

! AVERTISSEMENT
AVERTISSEMENT - Dangers ou mthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraner la mort.

! ATTENTION
ATTENTION - Dangers ou mthodes dangereuses qui pourraient provoquer des blessures lgres ou une
dtrioration du produit ou des biens immobiliers.
POUR VOTRE SCURIT : ce signe permet didentifier les mesures de prcaution prendre pour
assurer un bon fonctionnement du matriel.
Rendre compte immdiatement dune dfaillance ou dune dtrioration de la machine. Ne pas utiliser la
machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant
certains dangers potentiels pour loprateur de la machine. Loprateur doit tre absolument au courant de ces
dangers potentiels. Localiser tous les dispositifs de scurit sur la machine. Il est conseill de prendre les
mesures ncessaires pour former le personnel oprateur.
POUR VOTRE SCURIT :
NE PAS MANOEUVRER LA MACHINE :
Lorsquon nest pas expriment ou qualifi.
Lorsque le guide dutilisation nest pas t lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones o des objets peuvent tomber.
LORS DE LENTRETIEN DE LA MACHINE :
viter les parties amovibles. Ne pas porter de vtements amples, tels que des vestes, des chemises ou
des vtements avec manches lors de lutilisation de la machine. Utiliser les pices dtaches
homologues.

2-4

86373120 FLOOR POLISHER

SAFETY
GROUNDING INSTRUCTIONS 120V
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.

ELECTRICAL:
In the USA this machine operates on a 15 amp
nominal 120V, 60 hz, A.C. power circuit. The
amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.

Grounding Pin
GROUNDING CONNECTION
USING AN ADAPTOR
Grounded
Outlet
FIGURE A

Tab for Grounding

Screw

Metal Screw

Adaptor
Grounded
Outlet Box

FIGURE B

Adaptor
FIGURE C
Note: Adaptors are not allowed in Canada.

GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This appliance
is equipped with a cord having an equipmentgrounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in Fig. A. A temporary adaptor that
looks like the adaptor in Fig . C may be used
to connect this plug to a 2-pole receptacle as
shown in Fig. B, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
the like extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by a
metal screw.

Improper connection of the equipmentgrounding conductor can result in a risk of

electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

Le raccordement incorrect du conducteur de

terre d'quipement peut entraner des risques
d'lectrocution. Vrifiez auprs d'un lectricien
qualifi ou d'un responsable de l'entretien si
vous avez quelque doute que ce soit quant au
raccordement la terre de votre prise murale.
Ne modifiez pas la fiche fournie avec
l'appareil: si elle ne correspond pas la prise
murale, faites installer une prise adquate par
un lectricien qualifi.

86373120 FLOOR POLISHER

2-5

SAFETY
GROUNDING INSTRUCTIONS-230V
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages
above or below those indicated on the data label
will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be
at least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This appliance is
equipped with a cord having an equipmentgrounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.

2-6

Improper connection of the equipmentgrounding conductor can result in a risk of

electric shock. Check with a qualified
electrician or service person if you are in doubt
as to whether the outlet is properly grounded.
Do not modify the plug provided with the
appliance - if it will not fit the outlet, have a
proper outlet installed by a qualified
electrician.

Le raccordement incorrect du conducteur de

terre d'quipement peut entraner des risques
d'lectrocution. Vrifiez auprs d'un lectricien
qualifi ou d'un responsable de l'entretien si
vous avez quelque doute que ce soit quant au
raccordement la terre de votre prise murale.
Ne modifiez pas la fiche fournie avec
l'appareil : si elle ne correspond pas la prise
murale, faites installer une prise adquate par
un lectricien qualifi.

86373120 FLOOR POLISHER

SAFETY
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the Machine. If, at any time,
the labels become illegible contact your authorized representative for prompt replacement.

EMPLACEMENT DE L'TIQUETTE DE SCURIT

REMARQUE : Ces dessins indiquent l'emplacement des tiquettes de scurit sur la
machine. Si, tout moment, les tiquettes deviennent illisibles, contactez votre reprsentant
autoris pour un remplacement rapide.

86373120 FLOOR POLISHER

2-7

TECHNICAL SPECIFICATIONS
ITEM
CONSTRUCTION
MOTOR
1.5HP 115V induction
1.75 HP 115V 175/300RPM
1.75 HP 230V 175/300RPM
BRUSH/PAD SPEED
175 rpm
175/300 rpm
ELECTRICAL SYSTEM
115 volts, 60 Hz
230 volts, 50Hz
CABLE
50 (15 m), 14/3, built in cord wrap
75 (22.9) 1.5mm, built in cord wrap
SWITCHES
WHEELS
HANDLE

DIMENSION/CAPACITY/MODEL
Heavy-duty die cast aluminum deck with heavyduty rubber bumper, tubular steel adjustable
handle with die cast aluminum handle housing
U17X, SPT20X, U20X, BP17X, BP20X
BPD20X, UDS20X
BPD17X
U17X, SPT20X, U20X, BP17X, BP20X
UDS20X, BPD20X, BPD17X
U17X, SPT20X, BP17X, BP20X, BPD20X,
USD20X
BPD17X
BP17X, BP20X, BPD20X, UDS20X
BPD17X
Dual levers with safety lock
Two 5 (12.7 cm) dia., 1.25 (3 cm) wide, nonmarking tread
1.5 (4 cm) tubular steel, adjustable, easy to use
thumb activated safety lock

DIMENSIONS (L X W X H)
17 (43 cm) model
20 (51 cm) model

3-1

23.0 (58 cm) x 18 (46 cm) x 47 (119 cm)

24.5 (62 cm) x 21 (53 cm) x 47 (119 cm)

86373120 FLOOR POLISHER

HANDLE INSTALLATION

WHEN INSTALLING THE HANDLE

ASSEMBLY, CHECK ORIENTATION OF
THE CORD ASM AND CORD HOOK.

MOTOR PLUG
RECEPTACLE

5
6
MOTOR
PLUG
DECK
ASSEMBLY

PIVOT
HOLE

2
1
(SEE NOTE)

The handle must be installed by qualified personnel. Read all instructions

thoroughly. The machine is shipped with handle unassembled.
La poigne doit tre installe par du personnel qualifi. Lisez toutes
les instructions attentivement. La machine est livre avec la poigne
dmonte.
The machine is shipped with handle unassembled.
Follow these steps for installation:
1. Remove handle and deck assembly from carton.
2. Attach handle assembly to base using hardware kit (86219680) (attached to handle in a plastic bag) items
1, 2, and 3.
NOTE: The spacers (items 1) are required for the correct operation of the handle. The spacers are
positioned completely inside the pivot holes in the casting, and are held in place by tightening the
bolts and washers (items 2 and 3) against the spacer.
3. Remove bolt, nut and washers (items 4, 5 and 6) from lower block on handle assembly. Attach links as
shown. Tighten bolt and nut securely, then back off 1/4 to 1/2 turn.
4. Check handle for movement up and down.
5. Plug motor cord into handle cord receptacle.
86373120 FLOOR POLISHER

3-2

OPERATION
CONTROLS
1. Safety Lock Prevents unintended operation
of the machine.
2. Switch Levers Turns machine on/off.
3. Adjustment Handle Allows the handle to be
adjusted to a comfortable operating position.
1

NOTE: It is incorrect to make it lock

opposite from the way it was assembled by
applying more force to the nut.
The pivot pin is off center in relationship to the
axis of the handle. To adjust handle, tighten
nut on handle while in the locked position. The
handle is locked when the screw is to the
outside of the machine and the flat on the
opposite side of the handle is flush to the
bracket.
PIVOT PIN
HANDLE

LOCKING SIDE FLAT

HANDLE HEIGHT ADJUSTMENT

NOTE: The handle is in the up, locked
position from the factory.

3
4

The handle adjust bar (1) for the polishers are

individually preset at the factory for optimum
locking efficiency and minimum effort of
engaging. It should not be necessary to adjust
the handle adjust bar unless the handle
adjustment bar (1) the washer (3) and nut (2)
have been disturbed.

3-3

86373120 FLOOR POLISHER

OPERATION
NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an
overload condition occurs. The circuit breaker
is located on the handle. Push the reset button
to restart the machine. If the breaker trips
again, correct the cause of overloading before
proceeding.

MACHINE OPERATION

For indoor use only.

Pour utilisation l'intrieur seulement.

DAILY MAINTENANCE
When using the pad, always keep the machine
moving when in contact with the floor.

1. Inspect power cord for wear. To prevent

electrical shock replace cords with frayed or
cracked insulation immediately.
2. Place machine in the storage position.

Lorsque vous utilisez le coussin protecteur,

gardez toujours la machine en mouvement
lorsqu'elle est en contact avec le sol.

3. Check pad condition. Change if soiled or torn.

PAD DRIVER/ BRUSH INSTALLATION

High starting torque. Hold machine firmly with
both hands.

Couple de dmarrage lev. Tenez la machine

fermement deux mains.

1. Lay machine back, exposing the under

side.
2. Place pad driver on the motor lug and
rotate counter-clockwise until engaged. To
remove, turn clockwise.

1. Ensure that the pad driver is in good shape.

Install or change pad if necessary.
2. Plug the machine into a wall outlet as
described in the grounding instructions.
3. Lower the handle by unlocking the adjustment
handle and moving the handle into position.
Relock the handle when it is in a comfortable
position.
Insure that handle is locked in position before
starting machine.

Assurez-vous que la poigne est bloque en

position avant de dmarrer la machine.
4. Push the safety lock forward, unlocking the
switch levers.
5. With the safety lock forward, squeeze one or
both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re-engage until both levers are
released.
6. To stop the machine, release the switch
levers.
7. Do not let machine rest on pad. When
finished with the machine, return handle to the
storage position.
86373120 FLOOR POLISHER

3-4

NOTES:

3-5

86373120 FLOOR POLISHER

MAINTENANCE
SCRUB BRUSHES

FINISHED FLOORS

NOTE: All original equipment brushes are

equipped with Perform Alert. This feature will
tell the operator when it is time to replace the
scrub brushes. Perform Alert brushes have
pre-trimmed bright yellow tufts to indicate the
length of a worn out brush. When the tufts in the
scrub brush wear to a length equal to the yellow
tufts, the scrub brushes should be replaced.

Nylon Polish is the softest brush. It will gently

clean finished tile or terrazzo floors without
removing floor finish or floor material. Used for
washing highly polished or burnished floors.

There are five different types of brushes available

to cover applications from cleaning heavily soiled
floors to polishing. A pad driver is also available to
take advantage of the many cleaning pads on the
market and further add to the flexibility of the
machine.
Please refer to the following to assist in selecting
the proper brush or pad for the work at hand.

UNCOATED FLOORS
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and
removes surface material.
Mild Grit is a less aggressive silicone carbide grit
suitable for cleaning medium soil conditions.
Advantages are faster ground speed than nylon
bristles on light solid applications.
Nylon is a general-purpose scrub brush with stiff
bristles. Polypropylene works well for maintaining
concrete, wood and tile floors.

Nylon bristles are used in a variety of applications

on coated or uncoated surfaces.
White Pads (Polishing) are used for dry polishing
to achieve a high-gloss appearance, or surface
washing on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty
scrubbing. When used with a mild detergent they
will provide surface cleaning without removing the
finish.
Blue Pads (Scrubbing) are used for heavy-duty
scrubbing and light stripping. The blue pads
remove less finish than brown stripping pads, yet
will remove black marks, stains and dirt.
Brown Pads (Stripping) are used for easy and
complete removal of old floor waxes/finishes.
They will quickly remove ground in dirt, black heel
marks, and spills. When used with the proper
stripper, this pad leaves the floor clean and ready
for finishing.
The scrub brushes should be checked before each
days work for wire, string, wear and damage. The
scrub brushes should be replaced if brush bristles
are missing or if yellow Perform Alert indicates
minimum brush length.

SERVICE SCHEDULE
MAINTENANCE
Check pad wear to prevent buildup of chemicals
Check pad driver system for damage
Check handles, switches, and knobs for damage
Store with pad off the floor
Check all bearings for noise
Check skirt/bumpers for damage and replace as necessary
Check overall performance of machine

86373120 FLOOR POLISHER

DAILY

MONTHLY

*
*
*
*
*
*
*

4-1

MACHINE TROUBLESHOOTING
PROBLEM
Machine will not run

CAUSE
Circuit breaker tripped in
building.
Power switch failure
Tripped circuit breaker
Faulty power cord
Fuse in motor blown
(Dual speed only)

Electrical shock

Equipment not grounded

Receptacle not grounded
Internal wiring problem

Repeated circuit breaker

tripping

Mechanical problem

Faulty circuit breaker

Excessive vibration

Pad does not turn but motor is

running

4-2

Pad not centered

Damaged or unevenly worn
pad
Damaged pad driver
Sheer coupling has failed

86373120 FLOOR POLISHER

SOLUTION
Check and reset.
Test switch for continuity and
replace if necessary.
Reset.
Replace.
Replace
CAUTION: To reduce the risk
of electrical shock, unplug the
machine before opening fuse
holder. Fuse will only open
under extreme conditions.
Investigate cause before
replacing.
Follow grounding instructions
exactly.
Have an electrician inspects
buildings wiring.
Ensure that the machine wiring
matches the appropriate wiring
diagram. Replace any wires or
components that are short
circuiting.
Higher amp draws indicate a
mechanical problem. Find the
problem before using the
machine.
Test circuit for continuity.
Replace circuit breaker if
necessary.
Re-center pad.
Replace pad. Do not rest
machine on pad when not in
use.
Replace.
Replace coupling.

NOTES:

86373120 FLOOR POLISHER

4-3

BRUSH/PAD DRIVER

1A-1C

5-1

86373120 FLOOR POLISHER

2A-2K

BRUSH/PAD DRIVER
REF

PART NO.

QTY

1A
1B
1C
2A
2B
2C
2D
2E
2F
2G
2H
2J
2K
3

86000120
86284290
86284300
86000140
86283800
86000130
86283710
86000110
86283790
86283770
86283780
86283690
86283700
86284350

DESCRIPTION

SERIAL NO.
FROM

NOTES:

PAD DRIVER, 17" POLISHER

PAD DRIVER, 19 HS
PAD DRIVER, 20" POLISHER
BRUSH, 17" NYL. POL. W/CLT.PLT
BRUSH, 17" NYL.SCRUB W/CLT.PLT
BRUSH, 17" MILD GRIT W/CLT.PLT
BRUSH, 17" AGG. MALGRIT W/C.P
BRUSH, 17" POLYPRO W/CLT. PLT
BRUSH, 20" NYL.POL.W/CLT.PLT.SFT
BRUSH, 20 NYL.SCRUB W/CLT.PLT
BRUSH, 20" MILD GRIT W/CLT.PLT
BRUSH, 20" AGG. MALGRIT W/C.P.
BRUSH, 18" POLYPRO W/CLT. PLT
PLATE, PAD CLUTCH

86373120 FLOOR POLISHER

5-2

ELECTRICAL-120V

11

14
5

10

1
2
3

16
4
12
5

13

5-3

86373120 FLOOR POLISHER

15

10

ELECTRICAL-120V

REF PART NO. QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14

86002010
86198450
86369090
86216920
86288450
86136780
86007110
86224750
86137290
86137330
86215140
86224930
86224300
86312460

1
1
1
1
3
2
2
1
2
3
1
1
1
1

BOOT, 3/8 CIRCUIT BREAKER

CLAMP, 5/16 NYLON
CORD SET, ST, 14/50', YLW
CORDSET, 14/3 X 52 IN, SJT, BLK
SCR, M4.8 X 10 HHTF TYPE B
SCR, M3.5 X 40 PHTF
SWITCH, 25A SPST 125-250V SNAP
SPRING, COMP, .48OD X .91
WASHER, M4 LOCK
WASHER, M5 LOCK
BARRIER SHEET
STRAIN RELIEF, 14/3 STRAIGHT
SPACER, POLISHER HANDLE
BREAKER, 14A, VDE CIRCUIT

15

86352480

WIRE, 14AWG, #10R X #10R, YLW W/GRN

16

86173250

WASHER, M5, FLAT, ISO7089, SS

86373120 FLOOR POLISHER

SERIAL
NO.
FROM

NOTES

5-4

ELECTRICAL-230V

11

15

14

5
10

2
3

17
4
5
12
13

5-5

86373120 FLOOR POLISHER

16

10

ELECTRICAL-230V
REF PART NO.

QTY
1
1

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

86002010
86198450
86369110
86216920
86288450
86136780
86007110
86224750
86137290
86137330
86215140
86224930
86224300

1
3
2
2
1
2
3
1
1
1

BOOT, 3/8 CIRCUIT BREAKER

CLAMP, 5/16 NYLON
CORD SET, EURO,75', BLK
CORDSET, 14/3 X 52 IN, SJT, BLK
SCR, M4.8 X 10 HHTF TYPE B
SCR, M3.5 X 40 PHTF
SWITCH, 25A SPST 125-250V SNAP
SPRING, COMP, .48OD X .91
WASHER, M4 LOCK
WASHER, M5 LOCK
BARRIER SHEET
STRAIN RELIEF, 14/3 STRAIGHT
SPACER, POLISHER HANDLE

14

86312530

BREAKER, CIRCUIT 10A, VDE

15

86217770

EMC FILTER ASSY, MB2000I

16

86352480

WIRE, 14AWG, #10R X #10R, YLW W/GRN

17

86173350

WASHER, M5, FLAT, ISO7089, SS

18

86368870

BRKT, STRAIN RELIEF MT

19

86365760

STRAIN RELIEF, METAL, SMALL

86373120 FLOOR POLISHER

SERIAL NO.
NOTES
FROM

5-6

DECK

9A-9D
1
4
12
10

13
6
11

2A-2B

5-7

14

86373120 FLOOR POLISHER

DECK
REF PART NO. QTY
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

86214930

AXLE, MAIN POLISHER

2A 86216340

BUMPER, EXTRUSION 41.0"

BP17X, BPD17X,
U17X
BP20X, UDS20X,
BPD20X, U20X,
SPT20X

2B 86216350

BUMPER, EXTRUSION 50.8"

3
4
5
6
7
8
9A
9B

86216600
86221860
86271550
86222270
86133340
86372780
86217600
86288960

2
2
2
2
2
2
1
1

CAP, EXTRUSION
LINK, HANDLE ADJUST
NUT, M6 X 1 NYLOCK
NUT, PUSH FLAT RD .51 ID
SCR, M8-1.25 X 20 HHMS PLTD
SCREW, M6-1 X 22, HHCS, BLK
DECK, 17 IN POLISHER, BLUE
DECK, 17 IN POLISHER, GRAY

9C 86217620

DECK, 20 IN POLISHER BLUE

9D
10
11
12
13
14

1
1
2
2
2
2

DECK, 20 IN POLISHER, GRAY

SET SCR, 8MMX1.25X8MM CUP PT
WASHER, M8 FLAT DIN125A PLT
WHEEL, 5D X 1.25 X 13MMID GRY
WASHER, 14MMID X 36MMOD
WASHER, M6 FLAT BLK

86288970
86288740
86137280
86226020
86225720
86137340

86373120 FLOOR POLISHER

BP17X, BPD17X
U17X
SPT20X, BP20X,
BPD20X
U20X, UDS20X

5-8

HANDLE
5

17

16

27
14

12
13

2
14

22

14

21
20
8

25
15

20
20
8

11
18

23

23
18
11

5-9

86373120 FLOOR POLISHER

28
29A
29B

10
24

26

19

HANDLE
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29A
29B

86215130
86366010
86004070
86218440
86005150
86005160
86136350
86136360
86222560
86223550
86274230
86136670
86136680
86288450
86136720
86224740
86225370
86137280
86279080
86010720
86225710
86137330
86224290
86310950
86311800
86365950
86365960
86368870
86365780
86365760

1
1
2
1
1
2
4
2
1
1
2
3
2
4
1
2
1
2
2
3
1
1
2
1
1
1
1
1
1
1

DESCRIPTION
BAR, HANDLE ADJUST
BUMPER, FLOOR MACHINE
GRIP, POLISHER HANDLE
HANDLE, POLISHER
LOCK, SAFETY HANDLE
LEVER, SWITCH
NUT, M6 HEX FINISH
NUT, M10 X 1.5 HEX NYLOK PLTD
PIN, PIVOT, HANDLE ADJUST
ROD, HANDLE ADJUST
SCR, M8 X 30 HHMS
SCR, M6 X 45 SHCS, BLK
SCR, M6 X 50 SHCS, BLK
SCR, M4.8 X 10 HHTF TYPE B
SCR, M10 X 1.50 X 90 HHCS PLTD
SPRING, EXT, .50D X 3.5L
TUBE, GRIP HANDLE
WASHER, M8 FLAT DIN15A PLT
WASHER, M4 FLAT DIN125A PLT
WASHER, M10 X 30 PLTD
WASHER, BEARING (HANDLE ADJ)
WASHER, M5 LOCK SHAKEPROOF PLTD
SPACER, .317ID X .5OD X .44LG
CLAMP, HANDLE
TUBE ASSY, HANDLE ADJ.
HOUSING, FM HANDLE, REAR
HOUSING, FM HANDLE, FRONT
BRKT, STRAIN RELIEF MT
STRAIN RELIEF, METAL, LARGE
STRAIN RELIEF, METAL, SMALL

86373120 FLOOR POLISHER

SERIAL NO.
FROM

NOTES

120V ONLY
230V ONLY

5-10

MOTOR

12

8
10

14

15

11

DUAL SPEED ONLY

5
4

5-11

13

86373120 FLOOR POLISHER

MOTOR
REF PART NO. QTY

DESCRIPTION

86378300

MOTOR, ASM. 1.5HP 120V

86217490

COVER, MOTOR

86340550

SCREW, 10-32 X .75, FLHMS, ZNPLT

4
5

86136710
86279090

4
4

SCREW, 5/16-18 X 3/4 HHCS GR5 BLK

WASHER, 5/16 LOCK INT STAR PLT

86223700

SCREW, M5 X .8 X 15MM SHCS BLK

86223030

PLATE, ADAPTER POLISHER MOTOR

8A 86312290
8B 86312320

1
1

MOTOR, 115V, 1.75HP 175/300RPM

MOTOR, 230V, 1.75HP 175/300RPM

86217500

COVER ASM, MOTOR

10

86135540

COUPLING, MTR/GEAR BOX PLSHER

11

86348280

GEARBOX, POLISHER

12

86377940

CAPACITOR, RUN, F, 250VAC, 50/60 Hz

13

86377950

CAPACITOR, START, 450 F, 165VAC

14

86377960

COUPLING, SHEAR

15

86377970

GEARBOX, POLISHER

86373120 FLOOR POLISHER

SERIAL NO.
FROM

NOTES
BP17X, BP20X,
U17X, SPT20X,
U20X
BP17X, BP20X,
U17X, SPT20X,
U20X
BP17X, BP20X,
U17X, SPT20X,
U20X

BPD20X,
UDS20X,
BPD17X
BPD20X,
UDS20X,
BPD17X
BPD20X
BPD17X
BPD17X,
UDS20X,
BPD20X
BPD20X,
UDS20X,
BPD17X
BPD20X,
UDS20X,
BPD17X
BP17X, BP20X,
U17X, SPT20X,
U20X
BP17X, BP20X,
U17X, SPT20X,
U20X
BP17X, BP20X,
U17X, SPT20X,
U20X
BP17X, BP20X,
U17X, SPT20X,
U20X

5-12

WIRING-120V
CORD SET

WHT
GRN

BLK
-CB1

120V AC 15A

-SWITCH

-SWITCH

WHT

WHT

BLK

BLK

GRN
-MOTOR

GRN

REF

PART NO.

QTY

86311830

5-13

DESCRIPTION
WIRE, 125MM, BLK/14, 76029X76029

86373120 FLOOR POLISHER

SERIAL NO.
FROM

NOTES:

WIRING 230V
CORD SET

WHT
BLK

GRN

-CB1

120V AC 15A

EMC FILTER

-SWITCH

-SWITCH

EMC FILTER2

WHT

WHT

BLK

BLK

GRN
-MOTOR

GRN

REF

PART NO.

QTY

86311830

DESCRIPTION

SERIAL NO.
FROM

NOTES:

WIRE, 125MM, BLK/14, 76029X76029

86373120 FLOOR POLISHER

5-14

SUGGESTED SPARE PARTS

PART NO.

DESCRIPTION

86225710
86224740
86224750
86007110
86215130
86222560
86223550
86003660
86003670

WASHER, BEARING (HANDLE ADJ)

SPRING, EXT .5 OD X 3.5L
SPRING, COMP .48 OD X .91 L
SWITCH. 25A SPST 125-250V SNAP
BAR, HANDLE ADJ
PIN, PIVOT, HANDLE ADJ
ROD, HANDLE ADJ
FUSE
FUSE HOLDER

86135540

COUPLING, MTR/GEAR BOX PLSHER

86223390
86312530

RECTIFIER, 50A 600V BRIDGE

BREAKER, CIRCUIT 10A, VDE

86312460

BREAKER, 14A, VDE CIRCUIT

86377960

COUPLING, SHEAR

5-15

86373120 FLOOR POLISHER

SERIAL
NO.

NOTES:

UDS20X, BPD20X
UDS20X, BPD20X
BPD20X, UDS20X,
BPD17X
SPDS20, UDS20

BPD17X
U17X, SPT20X, BP17X,
BP20X, U20X, BPD20X,
USD20X
BP17X, U17X, SPT20X,
BP20X, U20X

NOTES:

86373120 FLOOR POLISHER

5-16