Catalogue Encoder
Catalogue Encoder
Catalogue Encoder
www.encoder.co.uk
Issue No:- 13 Revision:- C
Company History Solving Problems
British Encoder Products is the European branch of Encoder For over 40 years, we have been solving encoder problems.
Products Company Inc (EPC). EPC is a leading designer and Custom designs, faster delivery and reliable products are all areas
world-wide manufacturer of motion sensing devices. Founded in in which we excel. We believe that an encoder supplier should
1969 by William Watt, EPC began operations with a small line of solve problems, not cause them.
custom encoders. Today, more than 40 years later, EPC's popular
Accu-Coder™ brand is the most complete line of incremental and Custom Encoders Our Specialty
absolute shaft encoders in the industry. Our core philosophy is
Through years of experience, we understand each industrial
that each and every customer deserves quality products, superior
environment is different so you need an encoder that fits your
customer service and expert support.
specific situation. This ultimately means not having to make do with
someone else’s specifications or configurations, but having your
Business Partnerships own custom designed unit. Many of our customers have come to
Fostering long term business partnerships with satisfied customers depend on us for this special area of customization. Using state
is what we do best, and the heart of our mission. We take pride in of the art technology, we can design and deliver custom encoders
providing superior customer service and supplying you an encoder faster than most suppliers standard products. Often shipping your
that functions precisely, dependably and flawlessly. Listening to our unique encoder in 2 to 6 days or sooner.
customers needs, and designing products that provide solutions for
them, is a key to our success. It isn't every company that can say ISO 9001 Quality Systems
they have satisfied their customers for over 40 years!
At BEPC, quality is designed into every product. Before it's
offered for sale, each Encoder model is developed using state-
Innovative Design Team of-the-art design tools and fully tested against BEPC's exacting
At EPC and BEPC, we concentrate on encoders, making us quality standards. But quality does not stop at design. During
famous for paving the path of the encoder industry and providing the manufacturing process, each Encoder is subjected to a series
encoder standards for our industry since 1969. First to design the of stringent quality control tests to ensure you are receiving the
cube style encoder, now an industry standard. First to resolve best encoder available. Our quality system has successfully been
mounting installation problems by providing an industry first flexible- audited to the requirements of ISO 9001:2008, an internationally
mounting system. First to include Opto-ASIC technology, which recognized standard for comprehensive Quality Systems. By
virtually eliminates miscounts by removing electrical noise, and paying close attention to detail, our Encoder brand has become
enhancing signal quality. First to provide an encoder that operates known throughout the industry for quality and reliability.
at 120° C. First to provide 6000 PPR in a 38mm diameter encoder.
First to provide a 3 year standard warranty, demonstrating that we BS OHSAS 18001:2007
stand proudly behind the reliability of each of our products.
British Encoder Products are committed to maintaining a safe and
caring work place. In order to demonstrate our commitment to
this we have had our health and safety procedures and systems
audited and approved to BS OHSAS 18001:2007. We believe this
benefits our customers due to our employees producing higher
quality products with less wastage and rework necessary.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected] Issue 13 - Revision C
Table of Contents
Quick Selection Guide ...............................................................2
Encoder Basics .........................................................................6
Typical Usage ............................................................................7
Technical Information
Model 25T..................................................................................24 Model SA36H ............................................................................94
Model 58TF ...............................................................................26 Model SA36S ............................................................................96
Model 760..................................................................................28 Model SA58H ............................................................................98
Model 775..................................................................................30 Model MA36H............................................................................100
Model 776..................................................................................32 Model MA36S ............................................................................102
Model 770..................................................................................34 Model MA63S ............................................................................104
Model 755NEMA .......................................................................36 Model MA58H............................................................................106
Model 702 Motor Mount ............................................................38
Programmable Encoders
Incremental Shaft Encoders
Series 25SP...............................................................................108
Model 711/716 ...........................................................................40 Model 58TP ...............................................................................112
Model 711/716 Cube Housings .................................................42
Model 15S .................................................................................44 Accessories
Model 755RG ............................................................................48
Model 755 Lid Accessories .......................................................51 RX/TXD Encoder Interface ........................................................114
Model 702..................................................................................52 Measuring Wheels.....................................................................116
Model 725..................................................................................56 Cables & Connectors ................................................................118
Model 744..................................................................................60 Flexible Couplings .....................................................................119
Model 745..................................................................................62 Flanges,Fixings and Brackets ...................................................120
Model 758..................................................................................64 Power Supply ............................................................................126
Model 7RP.................................................................................66
Model 86A .................................................................................68 Technical Information
Model 86F .................................................................................70
Model 25SF ...............................................................................72 Cable/Wiring Installation Guide .................................................127
Phasing Diagrams .....................................................................128
Linear Encoders Output Circuits...........................................................................130
EMC ..........................................................................................131
Model TR1 Tru-Trac ..................................................................74 Warranty, Terms and Policy .......................................................132
Model TR3 Tru-Trac Heavy Duty...............................................76 Expedite Options .......................................................................134
Model LCE.................................................................................80 Glossary ....................................................................................135
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Quick Selection
Guide
Incremental Modules and Modular Encoders
Pg 36 Pg 38 Ø50.8mm
Model 755A NEMA Model 702 Motor Mount
• NEMA 23 or 34 Motor Mount with Coupling • 50.8mm Ultra-rugged, Compact Encoder
• Resolutions to 30,000 PPR • Resolutions to 30,000 PPR
• Frequencies to 1 MHz • Frequencies to 1 MHz
• Coupling Sizes to 0.375”, or 6 mm • Coupling Sizes to 0.500”
• Operating Temps from -40° to +100° C • Operating Temps from 0° to +100° C
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Quick Selection
Guide
Incremental Shaft Encoders
Pg 40 57.15mm Pg
g 44 Ø38.1mm
Ø38 Pg 488 Ø38.1
Ø38.1mm Pg 52 Ø50.8mm
Models 711/716 & Cube Housings Model 15S Model 755RG & 755 Lid Accessories Model 702
• The Original Cube Encoders • Resolutions to 10,000 PPR • Resolutions up to 30,000 PPR • Resolutions to 30,000 PPR
• Single Channel or Quadrature • Up to 12 Pole Commutation Available • Frequencies to 1MHz • 35 Kg Max Radial and Axial Load
• Versatile Heavy Duty Housing Styles • Wide Variety of Mounting Options • Variety of Servo and Flange Mounts • Shaft Sizes up to 0.375" or 10mm
• Resolutions up to 10,000 PPR • Operating Temps from -40° to +120° C • Available with In-Line M12 Connectors • Operating Temps from 0° to +100° C
• Single and Double Shaft Options • Sealing up to IP64 • Operating Temps from -40° to +100° C • Sealing Up to IP67
Pg 56 Ø63 5
Ø63.5mm Pg 60 Ø115mm Pg 62 Ø90mm Pg 644 Ø58mm
Ø58
Model 725 Models 744 "444" Tacho Style Models 745 Heavy Duty Model 758
• Industrial Isolated Flex Housing Available • Standard "444" Style, 115mm Dia • European 90/80/40mm Configuration • 36Kg Max Radial and Axial Load
• Resolutions to 30,000 PPR • Up to 30,000 PPR • Resolutions to 30,000 PPR • Resolutions up to 30,000 PPR
• Frequencies Up to 1 MHz • Choice of Shaft Sizes • Hohner 3000/4000 Direct Replacement • Clamping or Synchro Flange Options
• Sealing Up To IP67 • IP64 Sealing Available • IP64 Sealing Available • Operating Temps from 0° to +100° C
• Operating Temps from 0° to +100° C • Sealing Up to IP66
Pg 74 Pg
g 76 Pg 78
Model LCE Model TR1 Model TR3
• Low Cost Linear Solution • Integrated Encoder and Measuring Wheel • Integrated Heavy Duty Encoder and
• Imperial and Metric Options • Spring Loaded Torsion Arm Adjusts Wheel Measuring Wheel
• Sealing up to IP65 Pressure for Multi Surfaces; Easy Installation • Easy Installs in a Vertical, Horizontal or
• Up to 1.27M or 50 Inches Full Stroke Length • Resolutions to 10,000 PPR Upside Down Orientation
• Sealing Up to IP66 • Resolutions to 10,000 PPR
• Single or Dual Wheel
• Sealing Up to IP66
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Quick Selection
Guide
Stainless Steel Encoders
Ø165mm
Pg 82 Ø50.8mm Pg 84 mm
Ø58 m Pg 86
Model 802S Model 858S Model 865T
• 50.8mm Industrial 316 Stainless Steel Housing • 58 mm Industrial 316 Stainless Steel Housing • Fits NEMA Frame Size 56C Thru 184C Motors
• 36 Kg. Max. Radial and Axial Load • 36 Kg. Max. Radial and Axial Load • Slim 1” Profile Housing in 316 Stainless Steel
• Resolutions to 30,000 PPR • Resolutions to 30,000 PPR • Resolutions to 4096 PPR
• Shaft Sizes to 0.375”, or 10 mm • Clamping or Synchro Flange Options • Bore Sizes to 1.00”, or 24 mm
• Sealing Up to IP66 • Sealing Up to IP66 • Sealing Up to IP66 with Optional Cover
Absolute Encoders
Pg 88 Ø63.5mm
Ø63 Pg 90 Ø58mm Pg 92 Ø50.8mm Pg 94 Ø36mm
Model 925 Model 958 Model 960 Model SA36H Single-Turn
• Industrial Housed 63.5mm Single Turn • European Size 58mm • Low Profile - 39.37mm Single Turn Absolute • Standard Size 36mm Package
Absolute Encoder • Gray, Natural Binary and Excess Gray Code • Opto-ASIC Circuitry in an All Metal Housing • Double Magnetic Technology
• Gray, Natural Binary and Excess Gray Code • Shaft Sizes to 0.375" or 10mm • Resolutions Up to 11 Bits • Up to 14 Bits of Single Turn Resolution
• Shaft Sizes to 0.375" or 10mm • Clamping or Synchro Flange Options • Bore Sizes to 0.375" or 10mm • SSI and CANopen Communications
• Flange and Servo Mounts • Sealing Up to IP66 • A Variety of Flexible Mounting Brackets • Hollow Shaft and Flex Mounting
• Sealing Up to IP66
Pg 104 Ø63.5
Ø63.5mm Pg 106 Ø58mm
Ø58
Model MA63S Multi-Turn Model MA58H Multi-Turn
• Standard Size 25 Package 63.50mm Dia • Multi-Turn Absolute Encoder (14 Bit/39 Bit)
• Double Magnetic Technology • Durable Magnetic Technology
• Multiturn Absolute Encoder (14 Bit/40 Bit) • Up to 14 Bits of Single Turn Resolution
• SSI and CANopen Communications • SSI and CANopen Communications
• Servo & Flange Mounting • Retains Absolute Position After a Power Outage
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Quick Selection
Guide
Programmable Encoders Accessories
Pg
g 112 Pg 119 Pg 120 Pg 126
Model 58TP Couplings
• 58 mm Thru-Bore or Hollow Bore Encoder • Bore Sizes Up to 12mm Bore Flanges, Brackets and Misc Items Power Supply Unit
• Fully Programmable with Optional USB Module • Magnetic And Flexible Options • Flanges and Brackets • 5V, 12V or 24 Vcc
or Factory Configured • Flex Mount Kits • LED Indicators
• Optical Technology for High Accuracy • Servo Clamps • Screw Type Terminals for AWG 24 to 14
• Resolutions from 1 to 65,536 PPR • Protective Covers • Shock Proof Housing
• Several Flexible Mounting Options • C-Face Gasket Kits
• IP67 Sealing Available
When deciding whether a modular or bearing encoder is the best solution for your application, consider these factors:
1. First and foremost, shaft end float and total indicated runout (TIR) must be within the encoder’s specifications. This is so important that if you don’t have (or can’t get) this information, or don’t trust what you have,
an encoder with bearings is strongly recommended since it will be a much safer choice.
2. Modular encoders can be a good choice for high-speed applications – above 10,000 RPM – because there are no speed limitations dictated by encoder bearings. For example, BEPC’s Model 121 Modular
Encoder has been successfully operated at speeds in excess of 40,000 RPM. The speed limiting factor is the maximum frequency of the encoder (which is a function of disk resolution), RPMs, and the signal
processing circuitry. Most encoder manufacturers include maximum frequency in product specifications.
3. If the motor is to be used under considerable mechanical load, where the motor bearings could experience extra wear, then an encoder with bearings would be the better choice. Remember, the bearings of the
host device serve as the bearings of the modular encoder.
4. Modular encoders are difficult to seal. If your application requires washdown, or if the operating environment is dirty, dusty or wet, then an encoder with bearings and seals should be your first consideration. Such
environments effectively rule out modular encoders, unless external protection, such as an IP sealed motor cover, is used.
5. If your application requirements combine high maximum frequency (> 200kHz), high temperature (100° C or higher), and higher resolution (> 2048 PPR), then an encoder with bearings is recommended. For long
term reliability, this combination of factors requires the air-gap between the disk and sensor to be very narrow and tightly controlled. An encoder with bearings simply provides a more stable optical platform.
6. Lower resolutions (up to 1024 PPR) are more forgiving of end float and TIR, and are often well-suited for modular applications if the operating environment is appropriate.
7. If you plan to use numerous encoders, then the relatively lower price of a modular encoder could save you some money. On the other hand, the greater durability and easier installation of an encoder with bearings
might be worth a slightly higher unit price. In any case, carefully weigh the factors of long term support costs versus lower acquisition costs before making your final decision.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Encoder
Basics
What is an encoder?
An encoder is a sensing device that provides feedback from the Incremental encoders are available in two basic output types, single
physical world – it converts motion to an electrical signal that can be channel and quadrature, shown below.
read by some type of control device, such as a counter or PLC. The
control device can then use that signal to control a conditional event, Single Channel Output Quadrature Output
such as activating a print head to create a mark at a specific location.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Typical
Usage
Motor feedback is the most common use for rotary encoders. In Registration Mark Timing uses encoders to determine the position of
this type of application, an encoder is either mounted directly to the a unit relative to a known point, and then to determine the unit's speed
motor or indirectly using a measuring wheel or chain-and-sprocket relative to that mark. Radar antenna rotation is a good example of this
arrangement. The parameter of interest is primarily the speed of type of application.
the motor.
In Backstop Gauging the encoder is used to make sure that the unit,
Web tensioning is an application in which the encoder is not usu-
typically a machine tool does not exceed a preset position or direction
ally mounted to the drive motor but to one of the tensioning arm
of travel. Very often, this is combined with a determination of the speed
rollers. Any unevenness in the speed of this roller indicates that
of travel of the table, tool head or similar component. A typical ¿lling
proper web tension is not being maintained and must be adjusted.
application is just one example where Table Positioning is critical since
The rotating speed of the tensioning roller is fed back to the control-
the item being ¿lled must arrive at ¿lling tube at the same time the Àuid
ler, which then adjusts the drive motor so that web material is kept
control is turned on.
at an even tension.
Conveying is another common industry where encoders are widely
Cut-to-Length is a very practical application of an encoder com-
used. They may be attached to the motor, to intermediate axle shafts
bined with simple mathematics. If, for example a system were to
or to both. Encoders are an especially effective feedback device where
be designed with a roller that is exactly one foot in circumference,
the positioning and/or speed
the roller would feed
Controller of multi-element conveying
one foot of material Received pulses from encoder indicating systems must be carefully
for every revolution of distance of material traveled. A signal is
sent to the cutting assembly, actuating the coordinated.
the roller. An encoder blade, each time the correct amount of
mounted to the roller material passes Spooling (sometimes re-
would reÀect this situ- ferred to as Level Wind) is
ation and could tell a Encoder (with measuring wheel) another application where
Movement of material under the measur-
controller how much ing wheel causes the encoder shaft to encoders can prove invalu-
material had been rotate, sending pulses to the controller Cutting Assembly able. Not only is it necessary
Receives signal from controller indicat-
fed through the roller. ing the timing to initiate a cut to create that the speed of the supply
The resolution of the material in the proper length and take-up reels be kept in
encoder would also di- proper relation to each other,
rectly reÀect the accu- but the amount of material
racy of the cut. In the being spooled must also of-
above example, 96 ten be tracked.
PPR would yield cuts
Electronics is just one indus-
to an 1/8" accuracy.
try that widely uses encoders
Elevators are just one in Pick and Place applica-
example where encoders can perform a dual role. They can deter- tions. Here many of the capabilities of encoders (rate, position, speed,
mine the position of the elevator through a mathematical calculation velocity) can often be found combined in a single system.
similar to the above, and they can determine the speed of travel of
the elevator.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Model 30M
Incremental Encoder Module
Features
• Large Air Gap and Tolerance to Misalignment
• Up to 1024 PPR
• Optional 2,4 or 8-Pole Commutation
• Temperature Range -40oC to 120oC
• Sealing Options to IP69K
• Easy Alignment and Installation
New from British Encoder Products Company, the Model 30M is a compact, modular
incremental encoder with advanced magnetic sensing and signal processing technology.
Featuring resolutions up to 1024 PPR, commutation channels, several output types and
two supply voltage options, it can be configured for a wide range of industrial, commercial
and consumer feedback applications. An optional centering and gap-setting tool enables
quick and easy installation. With a non-contact magnetic sensor and optional sealing up
to IP69K, the Model 30M can be applied in environments where dirt, dust and liquids are
present.
COMMON APPLICATIONS
Servo/stepper motor feedback, Mobile equipment speed and steering sens-
ing, Timber processing machinery, Studio lighting and stage equipment
control, Rotary valve position monitoring and control, Solar panel position-
Model 30M Ordering Guide ing, Vending machines, Punch presses, Tank level monitoring, Robotics
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
Incremental Modules & Modular Encoders
30M 00 0256 N V5 R3 HV C
NOTES:
1 A high quality magnet is required to generate a reliable signal; magnet options provided by
BEPC have been pre-qualified to provide a clear and reliable signal.
2 Commutation available with 5 Vcc & 16-Pin Molex Header Connector Type only.
3 If V5 Input Voltage is selected for the 8-Pin Molex Header Connector Type, then OC Output
Type is not available.
4 Only available in V5 Input Voltage; OC Output Type not available.
5 Only available in V1 Input Voltage.
6 IP69K sealing available with 8-Pin M12 Connector Type only.
Nominal Magnet Position
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 8
Issue 13 - Revision C
Model 30M
Incremental Encoder Module
Model 30M Specifications 8-Pin Header Option (C)
ELECTRICAL
Input Voltage ................5 Vcc +10% Fixed Voltage
4.5 to 28 Vcc (4.5 to 20 Vcc over 105°C)
Input Current ................80 mA max, 50 mA or less typical with no
output load
Output Format ..............Two square waves in quadrature with
channel A leading B for clockwise magnet
rotation as viewed from the encoder
mounting face. Index gated to A and B.
Output Types................Open Collector
Open Collector with Differential Outputs
Differential Line Driver (Meets RS422 at 5
Vcc) 16-Pin Header Option (V)
Push-Pull
All outputs 20 mA max per channel
Electrical Protection .....Reverse voltage and output short circuit
protected. NOTE: Sustained reverse volt-
age may result in permanent damage.
Max Frequency ............350 kHz
Min Edge Sep ..............20° electrical min, 50° electrical typical
Accuracy ......................Typically within ±0.7° mechanical from true
position. Accuracy improves at nominal air
gap with minimized magnet runout, offset
and endplay.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 9
Issue 13 - Revision C
Model 30M
Incremental Encoder Module
Preferred Installation
Contact BEPC Support for assistance with additional installation options.
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 10
Issue 13 - Revision C
When to Choose a Magnetic Encoder Module
Magnetic encoder modules can be used in a wide range of applications, including, but certainlyy not limited to,, the following:
ollowing:
• Servo/stepper motor feedback • Solar panel posiƟoning
• Mobile equipment speed and • Vending machines
steering sensing • Punch presses
• Timber processing machinery • ing
Tank level monitoring
• Studio lighƟng and stage • RoboƟcs
equipment control
• Rotary valve posiƟon monitoring
and control The Model 30M Incremental Magnetic
Encoder Module has 3 connector options.
How do you know when you need something as specialized as a magnetic encoder module? There are many points to consider when
trying to determine if it’s the best solution for your application.
1. You need an encoder with a bearing-less design. In the vast majority of applications, an encoder with bearings is the best choice,
because it provides an easier installation and a more stable platform for the encoder to run on. However, there are instances where a
bearing-less encoder is a better option:
• In your application, there are factors that are hard on bearings. Magnetic encoder modules tend to be more tolerant to shock
and vibration – factors that typically shorten bearing life. If your encoder will be subjected to factors that are hard on bearing
life, a magnetic encoder module might be the right encoder solution for your application.
• You need an encoder that can work in a high-speed application. An encoder’s bearings often limit operational speed to 12,000
• Cost is a major factor. Since encoder modules have no bearings and associated support parts, they often cost less and can be
more economical. If cost is a factor, an encoder module might be the right solution.
2. You have limited space. It can happen for different reasons. Maybe the encoder was overlooked in the design phase, and you
suddenly ¿nd yourself with very little space for a key component in your con¿guration. Maybe the constraints of your machine’s design
simply won’t allow more space. In any case, magnetic encoder modules tend to be compact in size, but – when designed well – will still
give you the accurate feedback and motion control you need.
3. You need versatile mounting options. The “magnetic” in “magnetic encoder module”
gives you some options you may not have with typical encoders. Even with the
tolerance for a large air gap and tolerance for misalignment, you may still have a
tricky installation that requires a creative solution. Both the Model 30M and the Model
30MT have been designed with that in mind, and they are easy to mount and install.
4. You need a heavy-duty seal on your encoder. Not all magnetic encoder modules
offer heavy-duty sealing options, so be sure to check the IP Ratings. If you need
protection from washdown, you cannot settle for IP50. Conversely, if your encoder will
be fairly well protected, it might not make sense to pay for a higher IP Seal than you
need. EPC’s Model 30M and Model 30MT are compact magnetic encoder modules
The Model 30MT Incremental Magnetic Encoder Module with sealing options up to IP69K and an operating temperature range of -40° to 120°
comes with a threaded housing.
C, so it can handle the most extreme industrial environments.
With a large air gap and tolerance to misalignment, up to 1024 PPR (4096 PPR with
Quadrature Counting), optional 2, 4 or 8 pole commutation, and easy alignment and installation, the Model 30M or the threaded Model
30MT are excellent solutions when you need a magnetic encoder module.
Contact BEPC today and you’ll talk to real engineers who can help you incorporate the 30M or 30MT into your application.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Model 30MT - Threaded
Incremental Encoder Module
Features
• Large Air Gap and Tolerance to Misalignment
• Up to 1024 PPR (4096 With Quadrature Counting)
• Temperature Range -40oC to 120oC
• Sealing Options to IP69K
• Easy Alignment and Installation
New from British Encoder Products Company, the Model 30MT is a compact, modular
incremental encoder with advanced magnetic sensing and signal processing technology.
With built in alignment feature, the threaded housing allows for quick, accurate air-gap
setting. Featuring resolutions up to 1024 PPR, several output types and a wide range for
supply voltage, it can be configured for a variety of industrial, commercial and consumer
feedback applications. The non-contact magnetic sensor and optional sealing up to IP69K
allows the Model 30MT to be applied to environments where dirt, dust and liquids are
present.
30MT 00 0256 N V1 R3 HV K
NOTES:
1 A high quality magnet is required to generate a reliable signal; mag-
net options provided by BEPC have been pre-qualified to provide a
clear and reliable signal.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Model 30MT - Threaded
Incremental Encoder Module
Model 30MT Specifications Waveform Diagram and Wiring Table
ELECTRICAL
Input Voltage ................4.5 to 28 Vcc (4.5 to 20 Vcc over 105°C)
Input Current ................80 mA max, 50 mA or less typical with no W I R I N G TA B L E
output load For BEPC-supplied mating
Output Format ..............Two square waves in quadrature with cables, refer to wiring table
channel A leading B for clockwise magnet provided with cable.
rotation as viewed from the encoder
mounting face. Index gated to A and B.
Output Types................Open Collector
Open Collector with Differential Outputs
Differential Line Driver (Meets RS422 at 5
Vcc)
Push-Pull Universal Mounting Adaptor : stock #176672
All outputs 20 mA max per channel Provides the following mounting
Electrical Protection .....Reverse voltage and output short circuit
patterns, 2x @ 180° PCD
protected
Max Frequency ............350 kHz Ø29.0 PCD PCD
PCD
Min Edge Sep ..............20° electrical min, 50° electrical typical
Accuracy ......................Typically within ±0.7° mechanical from true Ø32.5 PCD
position. Accuracy improves at nominal air
gap with minimized magnet runout, offset Ø38.1 PCD PCD
and endplay.
Ø40.0 PCD PCD
PCD
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 13
Issue 13 - Revision C
Model 121
Auto-Aligning Modular
Features
• Simple, Hassle Free Mounting
• Accepts Larger Shafts up to 15mm
• Up to 12 Pole Commutation Available
& Motor Mount Encoders
• Patented Design
• Includes New IP50 Dust Seal Kit
A reliable modular encoder that requires no calibration, gapping, or special tools to install!
We have taken the performance of modular encoders to a new level with the Model 121
Auto-Aligning Modular Encoder. This new and innovative design provides simple, reliable,
hassle free installation. Simply tighten the shaft clamp, install the mounting screws, and
you’re done!
The Model 121 incorporates the latest Optical ASIC technology for greatly enhanced
performance. Common problems with other modular encoder designs are warping and
deflection, caused by their extensive use of plastic, both of which are virtually eliminated by
the Model 121’s all metal construction. For brushless servo motor applications, the Model
121 can be specified with three commutation tracks to provide motor feedback. The
optional 100° C temperature capability allows servo motors to operate at higher power
outputs and duty cycles.
Common Applications
Servo Motor Control, Robotics, Speciality Assembly Machines, Digital
Model 121 Ordering Guide Plotters, High Power Motors
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
121/1 01 SF 0256 NC HV 5V R 1 ST CE
For specification
assistance call
Customer Service at
+44 (0)1978 262100
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 14
Issue 13 - Revision C
Model 121
Auto-Aligning Modular
Model 121 Specifications Model 121 Auto-Aligning Modular
Electrical
Environmental
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 15
Issue 13 - Revision C
Model 15T Thru-Bore Encoder
Model 15H Hollow Blind Bore
Features
• Very High Performance Economical Encoder
• Low Profile 25.4 mm Height and 38 mm Diameter
• Thru-Bore sizes up to 10 mm
& Motor Mount Encoders
The Model 15T or 15H offer a high performance feedback solution in a low profile
package. Unlike modular or kit encoders, the Model 15 utilizes an integral bearing
set, and an innovative flexible mounting system which is much more tolerant to axial
misalignment or radial shaft run-out. The slotted flex mounts provide 20 or 30 degrees of
rotational adjustment for commutation or index pulse timing. Installation is quick and easy!
For brushless servo motor applications, three 120° electrical phase tracks can provide up
to 12 pole commutation feedback. The optional 100° C temperature options allow servo
motors to operate at higher power outputs and duty cycles. The Model 15 provides stable
and reliable operation and is an excellent replacement for other manufacturer's modular
encoders where a high performance solution is desired.
Common Applications
Servo Motor Control, Robotics, Speciality Assembly Machines, Digital
Plotters, High Power Motors
Model 15T/H Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 16
Issue 13 - Revision C
Model 15T Thru-Bore Encoder
Model 15H Hollow Blind Bore
Model 15T/H Specifications Model 15T/H 46mm Slotted Flex Mount (SF)
Electrical
Input Voltage ............5 Vcc +10% Fixed Voltage for
Commutation
4.75 to 24 Vcc max for temperatures up to
Incremental Thru-Bore
4.75 to 24 Vcc for temperatures between
85° to 100° C
Input Current .............100 mA max (65 mA typical) with no output
load
Output Format ..........Incremental- Two square waves in quadra-
ture with channel A leading B for clockwise
shaft rotation, as viewed from the encoder
mounting face. See Waveform Diagrams. Model 15T/H 46mm Two Hole Flex Mount (FF)
Output Types .............Open Collector- 20 mA max per channel
Push-Pull- 20 mA max per channel
Pull-Up- Open collector with 2.2K ohm
Pull-Up 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 Vcc supply)
Marker(Index) .......... Once per revolution.
190 to 10,000 PPR: Gated to output A
1 to 189 PPR: Ungated
See Waveform Diagrams.
Max. Frequency ...... Standard Frequency Response is
200 kHz for PPR 1 to 2540
500 kHz for PPR 2541 to 5000
1 MHz for PPR 5001 to 10,000
Extended Frequency Response (optional)
is 300 kHz for PPR 2000, 2048, 2500, Model 15T/H Small Diameter Slotted Flex Mounts
and 2540
Noise Immunity .........Tested to BS EN61000-6-2; BS EN50081-2;
BS EN61000-4-2; BS EN61000-4-3;
BS EN61000-4-6; BS EN500811
Symmetry ..................180° (±18°) electrical
Quad. Phasing ..........90° (±22.5°) electrical
Min. Edge Sep ..........67.5° electrical
Accuracy....................Within 0.017° mechanical or 1 arc-minute
from true position. (for PPR>189)
Commutation .............Up to 12 pole. Contact Customer Service
for availability.
Comm. Accuracy.......1° mechanical 29mm : SB * 32.5mm : SC * 40mm : SD *
Mechanical * Order Appropriate Mounting and Installation Kit for
Max Shaft Speed ......8000 RPM. Higher speeds may be SB, SC, or SD Option
achievable, contact Customer Service. 176149-01 Installation Kit, M 2.5 Buttonhead "SB"
Bore Size ...................0.1875" through 0.375", 5 mm through 10 Screws with 1.5 mm Shortened Hex Wrench Slotted
mm
Bore Tolerance ..........H7 (Sliding Fit for g6) Each kit contains 10 screws for mounting 5 encoders Flex-Mount
User Shaft Tolerances Encoder Length and Diameter are the same as SF and FF mounts detailed above.
Radial Runout........0.20mm max All dimensions are in mm with a tolerance of +0.254 unless otherwise specified.
Axial Endplay ......... ±0.75mm max
Starting Torque ..........IP50 Hollow Bore: 1.4123 x 10-3 Nm Waveform Diagrams Wiring Table
IP50 Thru-Bore: 2.1185 x 10-3 Nm Cable 5-pin 8-pin 15-pin
IP64: 4.2370 x 10-3 Nm INCREMENTAL SIGNALS
Function Wire Color M122 M122 Header
Electrical Conn .........2M cable (foil and braid shield, 24 AWG OUTPUT A 0 Volts Black 3 7 1
conductors non-commutated, 28 AWG OUTPUT A
+ Vcc White 1 2 2 1
Cable
commutated), 5- or 8-pin M12 (12 mm) OUTPUT B
A Brown 4 1 4 shield (bare wire)
in-line A' Yellow -- 3 3 is connected
Red to internal case.
connector with 0.5M cable (braid shield), B 2 4 6
OUTPUT B
B' Green -- 5 5
15-pin Header with 18" cable gated to A = 180°
ungated approx. = 270°
Z Orange 5 6 7
Mounting....................46 mm Slotted Flex mount INDEX Z
Z' Blue -- 8 8
46 mm Two Hole Flex Mount
INDEX Z
gated to A = 180°
ungated approx. = 270° Note: Rising edge of U Violet -- -- 10 2
Cable
29 mm Slotted Flex Mount COMMUTATION SIGNALS
Chan. U occurs within
±1° mechanical
to center of Index Z. U' Gray -- -- 9-- shield and M12
32.5 mm Slotted Flex Mount OUTPUT U V Pink -- -- 14
connector body is
connected to internal
40 mm Slotted Flex Mount OUTPUT U
V' Turquoise -- -- 13 case.
15-pin Single Row PCB Mount Connector 120° W Red/Green -- -- 12
(See mechanical drawings for dimensions) OUTPUT V
W' Red/Yellow -- -- 11
Weight .......................100 grams typical OUTPUT V Shield Bare1 -- -- --
15 Pin Header
120°
Environmental OUTPUT W
CLOCKWISE ROTATION
-20° to +100° C for high temperature 15wave NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
option
-20° to +120° C for extreme temperature In-Line Connector Pin-Outs
option
Storage Temp ............-25° to +85° C
Humidity.....................98% RH non-condensing 2 1 2 1
5 3 87
Vibration ....................10 g @ 58 to 500 Hz 3 4 45 6 Pin 1
Shock.........................80 g @ 11 ms duration
Sealing.......................IP50 standard; IP64 available
5-pin 8-pin
M12 M12
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 17
Issue 13 - Revision C
Model 755HS 38mm High
Precision Hollow Bore Encoder
Features
• Miniature Size (38.1mm Diameter)
• Up to 30,000 Pulses per Revolution
• Hollow Bore sizes up to 14 mm
& Motor Mount Encoders
• Flex Mounting
Incremental Thru-Bore
The Model 755HS is ideal for applications requiring a small, high precision, high
performance encoder. Approximately 38.1mm in diameter and 38.1mm long, it will fit
where many encoders cannot. All metal construction and shielded ball bearings provide
years of trouble-free use. A variety of blind hollow bore sizes are available. Large bores
allow for shafts up to 14 mm. Attaching directly to a motor is quick and simple with the
innovative flex mount. This industry standard mount eliminates couplings and increases
reliability, while reducing overall length and cost. Where critical alignment is required, a
Slotted Flex Mount (SF) is available. A perfect replacement encoder where high reliability
is required.
Common Applications
Robotics, Assembly Machines, Motor-Mounted Feedback, Phototypesetters,
Printers & Digital Plotters, Elevator Controls, Medical Diagnostic Equipment
Model 755HS Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
755HS/1 01 FF 0256 R HV 1 G2 ST
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 18
Issue 13 - Revision C
Model 755HS 38mm High
Precision Hollow Bore Encoder
Model 755HS Specifications Model 755HS Flex Mount (FF)
Electrical
Input Voltage.............4.75 to 28 Vcc max for temperatures up to
70° C
4.75 to 24 Vcc for temperatures between
Incremental Thru-Bore
Input Current.............100 mA max with no output load
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in
quadrature with channel A leading B
for clockwise shaft rotation, as viewed
from the encoder mounting face. See
Waveform Diagrams below.
Output Types..............Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 Vcc supply)
Index .........................Occurs once per revolution. The Index for Model 755HS Large Bore
units >3000 CPR is 90° gated to Outputs A
and B. See Waveform Diagrams below.
Max Frequency.........Up to 1 MHz
Noise Immunity.........Tested to BS EN61000-4-2; IEC801-3; BS
EN61000-4-4; DDENV 50141; DDENV
50204; BS EN55022 (with European
compliance option); BS EN61000-6-2; BS
EN50081-2
Symmetry .................1 to 6000 PPR: 180° (±18°) electrical at
100 kHz output
6001 to 20,480 PPR: 180° (±36°)
electrical
Quad Phasing...........1 to 6000 CPR: 90° (±22.5°) electrical at
100 kHz output
6001 to 20,480 PPR: 90° (±36°)
Min Edge Sep...........1 to 6000 PPR: 67.5° electrical at 100 kHz
output
6001 to 20,480 PPR: 54° electrical
>20,480 PPR: 50° electrical
Rise Time..................Less than 1 microsecond Optional Slotted Also Available - PARVEX Flange Kit
Accuracy ...................Instrument and Quadrature Error: For 200 Flex Mount (SF) (M-9)
to 1999 PPR, 0.017° mechanical (1.0 arc
minutes) from one cycle to any other cycle.
For 2000 to 3000 PPR, 0.01° mechanical
(0.6 arc minutes) from one cycle to any
other cycle. Interpolation error (units >
3000 PPR only) within 0.005° mechanical.
(Total Optical Encoder Error = Instrument +
Quadrature + Interpolation)
Mechanical
Max Shaft Speed......7500 RPM. Higher shaft speeds may be
achievable, contact Customer Service.
Bore Size ..................Up to 14 mm
Bore Tolerance .........H7, Sliding fit for g6 All dimensions are in mm with a tolerance of +0.127 or +0.254 unless otherwise specified
Environmental
Operating Temp ........0° to 70° C for standard models Marker Gated A+B
-40° to 70° C for low temperature option
0° to 100° C for high temperature option Open-Collector, Pull-Up (OC, PU)
(0° to 85° C for certain resolutions, see
PPR Options.)
Storage Temp ...........-25° to +85° C
Humidity ....................98% RH non-condensing
Vibration....................10 g @ 58 to 500 Hz
Shock ........................50 g @ 11 ms duration
Sealing ......................IP50 Standard
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 19
Issue 13 - Revision C
Model 260 Ultra Versatile
Commutated Encoder
Features 12
nal M
t! Optio
• Low Profile 30.30mm Moun
Body
• Up to 12 Pole Commutation
• Thru-Bore and Hollow Bore (Blind)
nd) Styles
& Motor Mount Encoders
System
• Incorporates Opto-ASIC Technology
The Model 260’s larger bore (up to 15.87mm) and low profile make it the perfect solution
for many machine and motor applications. Available in two distinct formats - a Hollow Bore
and a complete Thru-Bore - the Model 260 uses pioneering Opto-ASIC design. The Model
260 uses innovative anti-backlash mounting system, allowing simple, reliable, and precise
encoder attachment. Unlike traditional kit or modular encoder designs, its integral bear-
ing set provides stable and consistent operation without concerns for axial or radial shaft
runout. For brushless servo motor applications, the Model 260 can be specified with three
120° electrical phase tracks to provide up to 12 pole commutation feedback. The optional
extended temperature capability allows servo motors to operate at higher power outputs and
duty cycles.
Common Applications
Servo Motor Control, Robotics, Speciality Assembly Machines, Digital
Plotters, High Power Motors
Model 260 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
PPR
#BORE SIZE1 See PPR chart below MAXIMUM OPERATING7
01 1/4", 0.250" Price adder >1000 FREQUENCY TEMPERATURE
02 3/8", 0.375" ST 0º to 70ºC
Standard
AT 1/2", 0.500" COMMUTATION 2
F3 Extended LT -40º to 70ºC
03 5/8", 0.625" NC No Commutation
04 6 mm HT -0º to 100ºC
4A 4 Pole
07 7 mm 6B 6 Pole CHANNELS3 VT 0º to 120ºC
08 8 mm R Quad + Z Marker
8C 8 Pole
09 9 mm A+B+Z
10D 10 Pole CONNECTOR TYPE
05 10 mm
11 11 mm 12D 12 Pole G2 2M Cable 4 (Std)
12 12 mm J0 1/2M Cable with 5-pin M12 5
OUTPUT TYPE K0 1/2M Cable with 8-pin M12 5
14 14 mm MOUNTING
15 15 mm
OC Open Collector SMJ 5-pin Body Mount M12 5
AF Adjustable Radius Flex
PP Push-Pull SMK 8-pin Body Mount M12 5
MODEL SF 46 mm Slotted Flex-Mount
#Add "B" Before HV Line Driver SMH 10-pin Body Mount Bayonet6
260/1 0001-1000 PPR SD 40 mm Slotted Flex-Mount
code for Blind
260/2 1024-3000 PPR SL 60 mm Slotted Flex-Mount SEALING8
Bore Option
260/3 3600-10000 PPR FC 38.1 to 79.5 mm Flex Arm IP50 Standard
#Add "R" Before XF 2.25" PCD 3 Point Flex IP64 IP64
code for Rear NF 60 mm PCD 3 Point Flex For specification
Fixing Clamp assistance call
Option
Customer Service at
#Leave code as
it is for Standard
+44 (0)1978 262100
Thru-Bore
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 20
Issue 13 - Revision C
Model 260 Ultra Versatile
Commutated Encoder
Model 260 Specifications Model 260 with Front Shaft Clamp (Standard)
Electrical With 46mm PCD Slotted Flex (SF)
Input Voltage.............5 to 24 Vcc for temperatures up to 70° C
5 to 16 Vcc for 0° to 100° C operating
temperature
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 21
Issue 13 - Revision C
Model 260 Ultra Versatile
Commutated Encoder
Three Point Flex Mount (XF,NF)
& Motor Mount Encoders
Incremental Thru-Bore
All dimensions are in mm with a tolerance of +0.127mm or +0.254mm unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 22
Issue 13 - Revision C
Model 260 Ultra Versatile
Commutated Encoder
60mm PCD Flex Mount (SL)
Connector Pin-Outs
2 1 2 1
5 3 87
3 4 45 6
13.20
0.520 Max
MAX
HEIGHT
Height 5-pin 8-pin
M12 M12
13.97
0.550Max
MAX
HEIGHT
Height
HA B
G KJ C
F D
E
10-pin
Bayonet
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 23
Issue 13 - Revision C
Model 25T Thru-Bore Encoder
Model 25H Hollow Blind Bore
Features
• 63.50mm Opto-Asic Encoder with a low profile (50mm)
• Bore Sizes Ranging From 0.250" to 1.125" and 6mm to 28mm
• Resolutions to 10,000 PPR, Frequencies up to 1MHz
• Single Replacement Solution For 50.80mm to 88.90mm Encoders
& Motor Mount Encoders
Incremental Thru-Bore
Introducing the next generation of high performance encoders - the Model 25T/H. As contemporary
as its appearance, the Model 25T/H features the largest bore available in a 63.50mm encoder,
mounting directly on shafts as large as 28 mm. With resolutions of up to 10,000 PPR, and
frequencies of up to 1MHz this industrial strength encoder is perfect for fast revving motors. The
25T/H features the next generation of proprietary Opto-ASIC sensor which provides superior
accuracy and precision counts. The injection moulded housing, made from a blend of nylon
composites, is grooved with "cooling fins" and can take the extreme heat of the motion control
industry. With sealing available up to IP65 and many new rugged flexible mounting options, the
Model 25T/H can perform in demanding industrial environments.
Common Applications
Motor-Mounted Feedback and Vector Control, Speciality Machines,
Robotics, Web Process Control, Paper and Printing, High Power Motors
Model 25T PPR Options 1 More Bore Sizes Available - Contact Customer Service for additional options not shown.
0002 0003 0004 0005 0008 0010 0011 2 Contact Customer Service for non-standard index gating.
0012 0024 0025 0030 0032 0060 0064 3 24Vcc Max for T2 temperature option.
4 Not available with 5-pin M12 or 6-pin MS style connectors. Available with
0070 0080 0100 0105 0115 0120 0125
7-pin MS style connector without index Z.
0150 0192 0240 0250 0256 0300 0336 5 With Input Voltage above 16 Vcc, operating temperature is limited to 85° C max.
0360 0500 0512 0600 1000 1024 1200 6 Standard operating temperature only.
2000 2048 2500 4096 5000 10,000 7 Not available with corrosion resistant option.
Contact Customer Service For other disc resolutions. 8 Contact Sales for availability on resolutions < 360 PPR.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 24
Issue 13 - Revision D
Model 25T Thru-Bore Encoder
Model 25H Hollow Blind Bore
Model 25T/H Specifications Model 25T/H
Electrical
Input Voltage.............5 to 24 Vcc max
Input Current............. 100 mA max (65mA Typical) with no output
load
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 25
Issue 13 - Revision D
Model 58TF
Incremental Thru-Bore Encoder
FEATURES
F
• 58 mm Thru-Bore or Hollow Bore Encoder
• Standard and Metric Thru-Bore Sizes up to 5/8” and 15 mm
• Resolution from 1 to 65,536 PPR
• Several Flexible Mounting Options
& Motor Mount Encoders
T Model 58TF is a 58 mm thru-bore encoder that is specifically designed for the challenges
The
oof an industrial environment. Its advanced set of electronics allow the encoder to be configured
tto meet your exact application needs. Choose from 6 output types, 32 different waveforms, and
sselect any resolution from 1 to 65,536 PPR (that’s 262,144 counts in full quadrature). The Model
558TF is also highly mechanically configurable, with bore options up to 5/8" or 15 mm, several
fflexible mounting options, multiple connector options, and sealing up to IP67. This versatile thru-
bbore encoder can go in almost any application.
NOTES:
For specification 1 All output types are 5V to 30V in/out except L5 Line Driver and LP Push-
assistance call Pull output types, which are 5-30VCC in and 5VCC out.
2 Open Collector (OC) and Pull-Up Resistor (PU) outputs not recommended
Customer Service at for PPR > 8192 and/or frequencies > 150 KHz.
+44 (0)1978 262100 3 7-pin MS Connector does not provide Index Pulse Z when selected output
is Line Driver (HV or L5).
4 5-pin M12 Connectors only available with Pull-Up, Open Collector, and
Push-Pull output types.
5 For non-standard English cable lengths enter ‘G’ plus cable length
expressed in Meters.
Example: G6 = 6 Meters of cable. Frequency above 300 kHz standard
cable lengths only.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 26
Issue 13 - Revision C
Model 58TF
Incremental Thru-Bore Encoder
Model 58TF Specifications Model 58TF / 58HF 3 Point Flex Mount (FE)
Electrical
Incremental Thru-Bore
cal)
Output Format ................ Incremental, Programmable. See Waveforms
on page 3 for options.
Output Types .................. Line Driver* (HV) – 20 mA max per channel,
max freq 1.0 MHz, 5 Vcc max at 100° C or
24 VDC max at 85° C.
Line Driver* (L5) – 5-30 Vcc in/5 Vcc out, 20
mA max per channel, max freq 2.7 MHz,
5 VDC max at 100° C.
Push-Pull (PP) – 20 mA max per channel,
max frequency 1.0 MHz, 5 Vcc max at 100° C
or 24 Vcc max at 85° C.
Push-Pull (LP) – 5-30 Vcc in/5 Vcc out,
20 mA max per channel, max frequency
2.7 MHz, 5 Vcc max at 100° C.
Model 58TF / 58HF Connector Options
Open Collector (OC) – 100 mA max per
channel, 200 KHz max freq recommended
Pull-Up (PU) – 2.2K ohm internal resistors,
100 mA max per channel, 150 KHz max freq
recommended, max temp 85° C at > 24 Vcc
*Meets RS 422 at 5 Vcc supply
Index ............................... Once per revolution, programmable. BEPC
standard is 180° gated to output A (waveform
B5). See Waveform Diagrams for additional
options.
Max Frequency............... 2.7 MHz subject to RPM restrictions for high 5, 8ͳPIN M12 9ͳPIN DͳSUB GLAND CABLE 12ͳPIN M23 7ͳPIN MS STYLE 10ͳPIN MS
resolution (PPR):
5000 RPM max for PPR 16385 to 32768 and
2500 RPM max for PPR 32769 to 65536
NOTE: Use 5 Vcc Line Driver (L5 or HV out-
put type) to obtain high frequencies.
Electrical Protection........ Overvoltage, reverse voltage, and output
Model 58TF / 58HF Mounting Options
short circuit protected. NOTE: Sustained over
or reverse voltage may result in permanent
damage.
CE/EMC .......................... Immunity tested per EN 61000-6-2:2005
Emission tested per EN 61000-6-4:2007 +
A1: 2011
Rise Time........................ Less than 1 microsecond
Accuracy ......................... Better than 0.013° or 47 arc-sec from true
position
Diagnostic ....................... LED located on encoder housing and error
report available via programming Interface.
Mechanical
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 27
Issue 13 - Revision C
Model 760 Commutated
Thru-Bore / Blind-Bore
Features
• Size 25 / 63.5 mm Diameter (Hollow Shaft)
• Up to 12 Pole Commutation Available
• Thru-Bore or Blind-Bore Options
& Motor Mount Encoders
The 760N encoder is configured with either a full thru-bore (which may be fixed at either end
of the shaft), or with a blind-bore which uses the front shaft fixing only. The encoder body is
retained by means of 2 flexible mountings, or by a single adjustable radius fixing, which
compensate for minor shaft misalignment. This encoder can now be provided with commuta-
tion signals for use with brushless motor control. Output circuits available include 5-24V Line
Driver, 5-24V push-pull or 5-24V input / NPN open-collector. This encoder also now uses the
same pioneering Opto-Asic technology used in the model 260 encoder.
Common Applications
Brushless Servo Motor Commutation, Robotics, Motor-Mounted Feedback,
Assembly Machines, Digital Plotters, High Power Motors
THRU-BORE PPR
See PPR chart below OPERATING3
T02 3/8", 0.375" TEMPERATURE
TA 1/2", 0.500" Price adder >1000
T05 10 mm ST 0º to 70ºC
COMMUTATION 1
T08 8 mm HT 0º to 100ºC
NC No Commutation
T12 12 mm 4A 4 Pole
T14 14 mm
6B 6 Pole CHANNELS2
T15 15 mm R Quad + Z Marker
8C 8 Pole A+B+Z
12D 12 Pole CONNECTOR TYPE
BLIND-BORE
B02 3/8", 0.375" SW 6 Pin MS4
BA 1/2", 0.500" SX 10 Pin MS4
OUTPUT TYPE SK 8 Pin Euro-Fast4
B05 10 mm
B08 8 mm OC Open Collector G2 2M Cable 5
B12 12 mm PP Push-Pull G3 2M Cable 5
MODEL B14 14 mm HV Line Driver G5 2M Cable 5
760N/1 0001-1000 PPR B15 15 mm
760N/2 1024-2540 PPR SEALING6
760N/3 3000-10000 PPR FIXING IP50 Standard
FB Dual Flex-Mount IP64 IP64
AF Adjustable Flex-Mount For specification
FG 89-150mm PCD
Tether Arm Kit assistance call
Customer Service at
+44 (0)1978 262100
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 28
Issue 13 - Revision C
Model 760 Commutated
Thru-Bore / Blind-Bore
Model 760 Specifications Model 760 with 10 Pin Connector & FB Fixings
Electrical
Rear Fixing Clamp Adjustable Flex-Arm (AF) 89-150mm PCD Flex-Mount (FG)
3.80
Mechanical 14.00
18.54 26.92
Max Shaft Speed......6000 RPM.
2.54
Bore Size ..................8mm through 15mm 45.97
74.90
Environmental
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 29
Issue 13 - Revision C
Model 775 Slim
Thru-Bore Encoder
Features
• Thru-Bore Design For Easy Mounting
• Bore Options to 1.375"
• Incorporates Opto-ASIC Technology
& Motor Mount Encoders
The sleek design of the Model 775 Thru-Bore Series makes form and function a successful
reality. The slim profile and Thru-Bore design, makes installation easy by simply slipping
the bore over motor shafts up to 1.375" in diameter. The advanced Opto-ASIC based
electronics provide the superior noise immunity necessary in many industrial applications.
With a variety of bore sizes, resolutions, and connector types, application possibilities are
endless.
Common Applications
Motor Feedback, Velocity & Position Control, Food Processing, Robotics,
Material Handling
Ø109.22mm
Model 775 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
775 A S 0256 R HV A G2 N N CE
ANTI-ROTATION CERTIFICATION
FLEX-MOUNT CE CE Marked 5
OPERATING N None
TEMPERATURE A Style A
OUTPUT TYPE
MODEL S 0º to 70º C 5-28V In/Out2
775 Slim Thru-Bore H 0º to 100º C OC Open Collector CONNECTOR TYPE MATING CONNECTOR
PP Push-Pull G2 2M Cable with Gland Nut 3 N No Connector
HV Line Driver4 W 6 Pin MS Style Y Yes
PPR
HOUSING STYLE See PPR chart below PU Pull-Up Resistor X 10-pin MS Style
A completely encloses motor shaft Price adder >1000 Y 7-pin MS Style
and eliminates access to motor
shaft for physical protection only CHANNELS1 J 5-pin M12 (12mm)
B Thru-Bore housing version Q Quadrature A+B K 8-pin M12 (12mm)
Allow access to motor shaft R Quad + Z Marker 9D 9 Pin D-Subminiature
A+B+Z
K Reverse Quadrature BORE SIZE
A+B A 5/8", 0.625" collet style
D Reverse Quad+Marker
B 3/4", 0.750" collet style
A+B+Z
C 7/8", 0.875" collet style
D 1", 1.000" collet style For specification
O 1-1/8", 1.125" clamp style
T 1-1/4", 1.250" clamp style
assistance call
V 1-3/8", 1.375" clamp style Customer Service at
H 14 mm collet style +44 (0)1978 262100
I 19 mm collet style
K 24 mm collet style
M 25 mm clamp style
L 28 mm clamp style
Q 30 mm clamp style
R 32 mm clamp style
NOTES:
Model 775 PPR Options 1 Contact Customer Service for index/Marker gating options.
2 5 to 24 VCC max for high temperature option.
0060 0100 0120 0240 0250 0256 3 For non-standard cable lengths, Please contact the sales office.
0500 0512 0600 1000 1024 2048 4 Not available with 5-pin M12 or 6-pin MS connector. Available
2500 4096 with 7-pin MS connector only without Index Z.
5 For 4096ppr - Please be aware that CE is not available if choosing High
Contact Customer Service for other disk resolutions; Temp option and over 2 Metre Cable Length.
not all disk resolutions available with all output types
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 30
Issue 13 - Revision C
Model 775 Slim
Thru-Bore Encoder
Model 775 Specifications Model 775 Collet Clamp (A, B, C, D, H, I, K)
Electrical
Input Voltage.............4.75 to 28 VCC max for temperatures up to
70° C
4.75 to 24 VCC for temperatures between
Mechanical
Max Shaft Speed......6000 RPM. Higher shaft speeds may be
achievable, contact Customer Service.
Bore Size ..................0.625", 0.750" , 0.875", 1.000", 14 mm, 19 Model 775 Extended Housing (W, X, Y, J, K)
mm, 24 mm, 1.125", 1.250", 1.375", 25 mm,
28 mm, 30 mm, 32 mm 35.56 35.56
17.00
Note: Bore sizes 1.125", 1.250", 1.375", 22.86
25 mm, 28 mm, 30 mm, 32 mm are clamp 12.70
style. All others are collet style.
User Shaft Tolerances 109.22
Radial Runout .......0.15mm TR 76.2
Axial Endplay ........+0.70mm with appropriate flex mount
Electrical Conn .........Gland nut with 2M cable (foil and braid
shield, 24 AWG conductors), 6-, 7-, or
10-pin MS Style, 5- or 8-pin M12 (12 mm),
9-pin D-subminiature
Housing.....................All metal construction
Mounting ...................Thru-Bore with collet clamp or single-screw 53.34
clamp mount
33.27 3.81 DEEP
Weight.......................450 grams with gland nut or D-sub connec- 1.52
tor option / 680 grams with MS connector 38.1
options - Note: All weights typical - All dimensions are in mm with a tolerance of +0.254 unless otherwise specified.
CLOCKWISE ROTATION
LD770LR NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
NOTE: PUSH-PULL OUTPUT DOES NOT INCLUDE COMPLEMENTARY
CHANNELS
Open Collector and Pull-Up
OUTPUT A
OUTPUT B
gated to A = 180˚
ungated 270˚
INDEX Z
CLOCKWISE ROTATION
NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
SE770LR NOTE: INDEX IS POSITIVE GOING
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 31
Issue 13 - Revision C
Model 776 Large Bore
Slim Thru-Bore Encoder
Features
• Slim Profile - Only 34.54mm In Depth
• Thru-Bore Design For Easy Mounting
• Incorporates Opto-ASIC Technology
& Motor Mount Encoders
• Resolutions to 4096
Incremental Thru-Bore
The Thru-Bore Series Model 776 encoder is designed to fit directly on either a motor or
other shaft where position, direction, or velocity information is needed. The advanced
Opto-ASIC based electronics provide the superior noise immunity necessary in many
industrial applications. The Model 776 conveniently features a clamp type mount for fast
and easy mounting over a large range of shaft sizes. An optional anti-rotation flex mount
maintains housing stability.
Common Applications
Motor Feedback, Velocity & Position Control, Food Processing, Robotics,
Material Handling
Ø109.22mm
Model 776 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
776 A S 0256 R HV A G2 N N CE
ANTI-ROTATION CERTIFICATION
FLEX-MOUNT CE CE Marked 5
OPERATING N None
TEMPERATURE A Style A
MODEL OUTPUT TYPE
S 0º to 70º C
776 Slim Thru-Bore 5-28V In/Out2
H 0º to 100º C CONNECTOR TYPE MATING CONNECTOR
OC Open Collector
PP Push-Pull G2 2M Cable with Gland Nut 3 N No Connector
HV Line Driver4 W 6 Pin MS Style Y Yes
PPR
HOUSING STYLE See PPR chart below PU Pull-Up Resistor X 10-pin MS Style
A completely encloses motor shaft Price adder >1000 Y 7-pin MS Style
and eliminates access to motor
shaft for physical protection only CHANNELS1 J 5-pin M12 (12mm)
B Thru-Bore housing version Q Quadrature A+B K 8-pin M12 (12mm)
Allow access to motor shaft R Quad + Z Marker 9D 9 Pin D-Subminiature
A+B+Z
K Reverse Quadrature BORE SIZE
A+B
G 1-7/16", 1.4375"
D Reverse Quad+Marker
A+B+Z C 1-1/2", 1.500"
D 1-5/8", 1.625"
F 1-3/4", 1.750" For specification
E 1-7/8", 1.875" assistance call
L 35 mm
I 38 mm Customer Service at
J 40 mm +44 (0)1978 262100
M 42 mm
N 43 mm
NOTES:
Model 776 PPR Options 1 Contact Customer Service for index/Marker gating options.
2 5 to 24 VCC max for high temperature option.
0060 0100 0120 0240 0250 0256 3 For non-standard cable lengths, Please contact the sales office.
0500 0512 0600 1000 1024 2048 4 Not available with 5-pin M12 or 6-pin MS connector. Available
2500 4096 with 7-pin MS connector only without Index Z.
5 For 4096ppr - Please be aware that CE is not available if choosing High
Contact Customer Service for other disk resolutions; Temp option and over 2 Metre Cable Length.
not all disk resolutions available with all output types
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 32
Issue 13 - Revision C
Model 776 Large Bore
Slim Thru-Bore Encoder
Model 776 Specifications Model 776 With Gland Nut Cable (G2)
Electrical
Input Voltage.............4.75 to 28 VCC max for temperatures up
to 70° C
4.75 to 24 VCC for temperatures between
OUTPUT B
OUTPUT B
gated to A = 180˚
ungated 270˚
INDEX Z
INDEX Z gated to A = 180˚
ungated 270˚
CLOCKWISE ROTATION
LD770LR NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
NOTE: PUSH-PULL OUTPUT DOES NOT INCLUDE COMPLEMENTARY
CHANNELS
Open Collector and Pull-Up
OUTPUT A
OUTPUT B
gated to A = 180˚
ungated 270˚
INDEX Z
CLOCKWISE ROTATION
NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
SE770LR NOTE: INDEX IS POSITIVE GOING
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 33
Issue 13 - Revision C
Model 770
Thru-Bore Encoder
Features
• Slim Profile - Only 25.4mm Deep
• Fits NEMA Size 56C Thru 184C Motor Faces (114.3mm AK)
• Incorporates Opto-ASIC Technology
& Motor Mount Encoders
The Model 770 C-face encoder is a rugged, high resolution encoder designed to mount
directly on NEMA C-face motors. Both sides of the encoder are C-face mounts, allowing
additional C-face devices to be mounted to this encoder. Unlike many C-face kit type
encoders, the Model 770 contains precision bearings and an internal flex mount, virtually
eliminating encoder failures and inaccuracies induced by motor shaft runout or axial
endplay. The advanced Opto-ASIC design provides advanced noise immunity necessary
for many industrial applications. This encoder is ideal for applications using induction
motors and flux vector control. The Model 770 provides speed and position information
for drive feedback in a slim profile - only 25.4mm thick. The Thru-Bore design allows fast
and simple mounting of the encoder directly to the accessory shaft or to the drive shaft of
the motor, using the standard motor face (NEMA sizes 56C - 184C). The tough, all metal
housing resists the vibration and hazards of an industrial environment.
Common Applications
Ø165.1mm Motor Feedback, Velocity & Position Control, Conveyors, Variable Speed
Drives, Mixing & Blending Motors, Assembly & Speciality Machines
Model 770 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
770 A S 0256 R HV A G2 N N CE
CERTIFICATION
C-FACE GASKET CE CE Marked
OPERATING KIT OPTION 1
TEMPERATURE "B" HOUSING ONLY
OUTPUT TYPE N No
MODEL S 0º to 70º C
5-28V In/Out3 Y Yes
770 114.3mm NEMA H 0º to 100º C OC Open Collector MATING CONNECTOR
“AK" Dimension PP Push-Pull N No Connector
CONNECTOR TYPE
HV Line Driver5 Y Yes
PPR G2 2M Cable with Gland Nut 4
HOUSING STYLE See PPR chart below PU Pull-Up Resistor
A Cover completely encloses motor B Terminal Strip in Conduit Box
Price adder >1000 X 10-pin MS Style on Conduit Box
shaft and eliminates access to motor
shaft. IP65 rated. Includes C-face CHANNELS2 Y 7-pin MS Style on Conduit Box
Gasket Kit. Q Quadrature A+B J 5-pin M12 on Conduit Box
B Thru-Bore housing version with R Quad + Z Marker
A+B+Z K 8-pin M12 on Conduit Box
IP50 dust seal 1
K Reverse Quadrature L 10-pin Industrial Clamp
A+B
D Reverse Quad+Marker BORE SIZE
A+B+Z A 5/8", 0.625"
B 3/4", 0.750"
C 7/8", 0.875" For specification
D 1", 1.000" assistance call
H 14 mm
I 19 mm Customer Service at
K 24 mm +44 (0)1978 262100
NOTES:
1 Thru-Bore version may be IP65 sealed if mounted between two C-face devices
with optional gasket kit. Select ‘Yes’ under C-face Gasket Kit Option.
Model 770 PPR Options 2 Contact Customer Service for Marker gating options.
3 5 to 24 VCC max for high temperature option.
0060 0100 0120 0240 0250 0256 4 For non-standard cable lengths, Contact the sales office for more information.
0500 0512 0600 1000 1024 2048 5 Not available with 5-pin M12 connector. Available with 7-pin MS connector only
2500 4096 without Index Z.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 34
Issue 13 - Revision C
Model 770
Thru-Bore Encoder
Model 770 Specifications Model 770 w/Gland Nut (G2)
Electrical
Input Voltage.............4.75 to 28 VCC max for temperatures up
CABLE
to 70° C
4.75 to 24 VCC for temperatures between
Incremental Thru-Bore
70° C to 100° C SHAFT
Input Current.............100 mA max with no output load CLAMPING
COLLAR
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in quad-
114.30 +0.00 114.30 +0.05
rature with channel A leading B for clock-
-0.07
-0.00
177.80
wise shaft rotation, as viewed from the
BORE SIZE
mounting face. See Waveform Diagrams SEE ORDER GUIDE
158.75
below.
Output Types ............Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel 15°
4.44
3/8-16 UNC 3.17
Push-Pull- 20 mA max per channel 4X 90° Ø149.20 25.4
Line Driver- 20 mA max per channel PCD
114.32 +0.05
-0.00
Environmental All dimensions are in mm with a tolerance of +0.254 unless otherwise specified.
Operating Temp ........0° to 70° C for standard models
0° to 100° C for high temperature option Waveform Diagrams Wiring Table
Storage Temp ...........-25° to 100° C
Humidity ....................98% RH non-condensing OUTPUT A
Vibration....................10 g @ 58 to 500 Hz OUTPUT A
Shock ........................50 g @ 11 ms duration
Sealing ......................IP65 for Option A housing style with gasket OUTPUT B
kit IP50 for Option B housing style
OUTPUT B
gated to A = 180˚
ungated 270˚
INDEX Z
INDEX Z gated to A = 180˚
ungated 270˚
CLOCKWISE ROTATION
LD770LR NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
OUTPUT A
OUTPUT B
gated to A = 180˚
ungated 270˚
INDEX Z
CLOCKWISE ROTATION
NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
SE770LR NOTE: INDEX IS POSITIVE GOING
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 35
Issue 13 - Revision C
Model 755 NEMA
Motor Mount Encoder
Features
• Standard NEMA Mounting
• Up to 30,000 Pulses Per Revolution
• High Temperature Option
& Motor Mount Encoders
Incremental Thru-Bore
The Model 755A NEMA Mount with its integral shaft coupling, mounts directly onto
NEMA motors. It is designed for easy installation on industrial size 23 or 34 motor
frames. It features standard bolt circle patterns, and can accommodate shaft sizes of
0.250", 0.375", or 6 mm. With its rugged all metal housing, and a wide range of PPR
options, it will fit in many different applications, providing years of trouble free use.
Common Applications
Robotics, Assembly Machines, Motor-Mounted Feedback,
Phototypesetters, Printers & Digital Plotters, Elevator Controls,
Medical Diagnostic Equipment
For specification
Model 755 NEMA PPR Options assistance call
0001* 0002* 0004* 0005* 0006* 0007* 0008* 0010* 0011* Customer Service at
0012* 0014* 0020 0021* 0024* 0025* 0028* 0030* 0032* +44 (0)1978 262100
0033* 0034* 0035* 0038* 0040* 0042* 0045* 0050* 0060
0064* 0100 0120 0125 0128* 0144* 0150* 0160* 0192*
0200 0240* 0250 0254* 0256* 0300 0333* 0360 0400
0500 0512 0600 0625* 0635 0665* 0720 0768* 0800 NOTES:
0889 0900* 1000 1024 1200 1201*a 1203*a 1204*a 1250a
1270a 1440 1500 1800 2000 2048 2400a 2500 2540a 1 0o to 85oC for certain resolutions - Please see PPR options table.
2880a 3000a 3600a 4000a 4096a 5000a 6000a 7200a 7500a 2 Contact Customer Service for marker gating options.
9000a 10,000a 10,240a 12,000a 12,500a 14,400a 15,000a 18,000a 20,000a 3 24Vcc Max for high temperature option.
20,480a 25,000a 30,000a 4 Standard cable lengths only.
* Contact Customer Service for High Temperature Option. 5 For non-standard cable lengths, please call our sales office.
a High Temperature Option (H) limited to 85° C maximum for these PPR options.
6 5-pin not available with Line Driver (HV) output. Additional cable lengths
Contact Customer Service to determine all currently available PPR values. Special disk resolutions available. Please consult Customer Service.
are available upon request. A one-time NRE fee may apply.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 36
Issue 13 - Revision C
Model 755 NEMA
Motor Mount Encoder
Model 755 NEMA Specifications Model 755A Size 23 NEMA Mount (23A, 23B, 23C)
Electrical
Input Voltage.............4.75 to 28 Vcc max for temperatures up to
70° C
4.75 to 24 Vcc for temperatures between
Incremental Thru-Bore
Input Current.............100 mA max with no output load
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in
quadrature with channel A leading B
for clockwise shaft rotation, as viewed
from the encoder mounting face. See
Waveform Diagrams below.
Output Types..............Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 Vcc supply)
Index .........................Occurs once per revolution. The Index for
units >3000 CPR is 90° gated to Outputs A
and B. See Waveform Diagrams below.
Model 755A Size 34 NEMA Mount (34A, 34B, 34C)
Max Frequency.........Up to 1 MHz
Noise Immunity.........Tested to BS EN61000-4-2; IEC801-3; BS
EN61000-4-4; DDENV 50141; DDENV
50204; BS EN55022 (with European
compliance option); BS EN61000-6-2; BS
EN50081-2
Symmetry .................1 to 6000 PPR: 180° (±18°) electrical at
100 kHz output
6001 to 20,480 PPR: 180° (±36°)
electrical
Quad Phasing...........1 to 6000 CPR: 90° (±22.5°) electrical at
100 kHz output
6001 to 20,480 PPR: 90° (±36°)
Min Edge Sep...........1 to 6000 PPR: 67.5° electrical at 100 kHz
output
6001 to 20,480 PPR: 54° electrical
>20,480 PPR: 50° electrical
Rise Time..................Less than 1 microsecond
Accuracy ...................Instrument and Quadrature Error: For 200 All dimensions are in mm with a tolerance of +0.127 or +0.254 unless otherwise specified
to 1999 PPR, 0.017° mechanical (1.0 arc
minutes) from one cycle to any other cycle.
For 2000 to 3000 PPR, 0.01° mechanical
(0.6 arc minutes) from one cycle to any
other cycle. Interpolation error (units >
3000 PPR only) within 0.005° mechanical.
Waveform Diagrams
(Total Optical Encoder Error = Instrument + Line Driver (HV), Push-Pull (PP - No /A, /B & /Z)
Quadrature + Interpolation)
Mechanical Wiring Table
Max Shaft Speed......7500 RPM. Higher shaft speeds may be
achievable, contact Customer Service.
Coupling Bore...........0.250", 0.375" or 6mm
Environmental
Operating Temp ........0° to 70° C for standard models
-40° to 70° C for low temperature option
0° to 100° C for high temperature option
(0° to 85° C for certain resolutions, see
PPR Options.)
Storage Temp ...........-25° to +85° C
Humidity ....................98% RH non-condensing
Vibration....................10 g @ 58 to 500 Hz
Shock ........................50 g @ 11 ms duration
Sealing ......................IP50 Standard
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 37
Issue 13 - Revision C
Model 702M
Motor Mount Encoder
Features
• Up to 30,000 PPR
• IP66 Sealing Available
• Mounting Flange Available With Boss
& Motor Mount Encoders
Incremental Thru-Bore
The Model 702M Motor Mount is a heavy duty, ultra- rugged, reliable, yet compact industry
standard 50.8mm diameter encoder. It is designed to withstand harsh factory and plant
floor environments. The mounting flange with integral shaft and coupling, allows the 702M
encoder to be easily installed on a motor or shaft assembly, without the need for additional
brackets or couplings. With the ability to handle shaft speeds of up to 8000 RPM, and with-
stand the shock and vibration of high speed servo motors, you are sure to be pleased with
the 702M Motor Mount.
Common Applications
Servo & Stepper Motor Control, Robotics, X-Y Positioning Tables,
Machine Tools
702M 31 S 1000 R HV 1 I N E G2 N CE
PPR
MODEL COUPLING OUTPUT TYPE SEALING
See PPR chart below
702M Size 20 BORE N No Seal
Price adder >1000
(50.8mm) 31 1/4", 0.250" 5 - 24V In/Out 3 1 IP65
32 3/8", 0.375" OC Open Collector 2 IP64
33 1/2", 0.500" PU Pull-Up Resistor MATING
CONNECTOR
PP Push-Pull CONNECTOR
OPERATING LOCATION
HV Line Driver E End N No
TEMPERATURE
S Side Y Yes
S 0º to 70º C CHANNELS2
H 0º to 100º C1 A Single A MAXIMUM
Q Quadrature A+B FREQUENCY
R Quad + Z Marker 1 Standard 100 kHz CONNECTOR TYPE CERTIFICATION
A+B+Z W 6-Pin MS Style CE CE Marked
2 200 kHz
5 250 kHz, >3000 PPR Y 7-Pin MS Style
3 500 kHz, >6000 PPR 4 X 10-Pin MS Style
9D 9-Pin D-Subminature
For specification 4K 1 MHz, >10,000 PPR 4
J 5-Pin M12 (12mm)6
assistance call MOUNTING K 8-Pin M12 (12mm)
I Integral Shaft Coupling G2 2 metre Cable & Gland5
Customer Service at B Integral Coupling w/Boss H 10-Pin Bayonet
+44 (0)1978 262100
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 38
Issue 13 - Revision C
Model 702M
Motor Mount Encoder
Model 702M Specifications Model 702M With Integral Coupling (I)
Electrical
Input Voltage.............4.75 to 28 Vcc max for temperatures up to
70° C
4.75 to 24 Vcc for temperatures between
Incremental Thru-Bore
Input Current 100 mA max with no output load
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in quadra-
ture with channel A leading B for clockwise
shaft rotation, as viewed from the encoder
mounting face. See Waveform Diagrams
below.
Output Types..............Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 VDC supply)
Index .........................Occurs once per revolution. The index for
units >3000 PPR is 90° gated to Outputs A
and B. See Waveform Diagrams below.
Max Frequency.........Up to 1 MHz.
Noise Immunity.........Tested to BS EN61000-4-2; IEC801-3; BS Model 702M With Integral Coupling and Boss (B)
EN61000-4-4; DDENV 50141; DDENV
50204; BS EN55022 (with European
compliance option); BS EN61000-6-2; BS
EN50081-2
Symmetry .................1 to 6000 PPR: 180° (±18°) electrical at
100 kHz output 6001 to 20,480 CPR: 180°
(±36°) electrical
Quad Phasing...........1 to 6000 PPR: 90° (±22.5°) electrical at
100 kHz output
6001 to 20,480 PPR: 90° (±36°) electrical
Min Edge Sep...........1 to 6000 PPR: 67.5° electrical at 100 kHz
output 6001 to 20,480 PPR: 54° electrical
>20,480 PPR: 50° electrical
Rise Time..................Less than 1 microsecond
Accuracy ...................Instrument and Quadrature Error: For 200
to 1999 PPR, 0.017° mechanical (1.0 arc
minutes) from one cycle to any other cycle.
For 2000 to 3000 PPR, 0.01° mechanical
(0.6 arc minutes) from one cycle to any
other cycle. Interpolation error (units >
3000 PPR only) within 0.005° mechanical. All dimensions are in mm with a tolerance of +0.127 or +0.254 unless otherwise specified
(Total Optical Encoder Error = Instrument
+ Quadrature + Interpolation)
Mechanical
Max Shaft Speed......8000 RPM. Higher shaft speeds may be
achievable, contact Customer Service. Waveform Diagrams
Coupling Size ...........0.250", 0.375", or 0.500" Line Driver (HV), Push-Pull (PP - No /A, /B & /Z)
Starting Torque .........7.0615 x 10-3 Nm typical with IP64 seal or
no seal
2.0118 x 10-2 Nm typical with IP66 shaft
seal Wiring Table
Connector Type ........6-, 7-, and 10-pin MS Style, 5- or 8-pin M12
(12 mm), 9-pin D-subminiature, or gland
with 2 Metres of cable (foil and braid shield,
24 AWG conductors), 10-pin Bayonet
Housing.....................Black non-corrosive finish
Bearings....................Precision ABEC ball bearings
Weight.......................396 grams typical
Environmental
Operating Temp ........0° to 70° C for standard models
0° to 100° C for high temperature option
(0° to 85° C for certain resolutions, see
PPR Options.) Marker Gated A+B
Storage Temp ...........-25° to +85° C
Humidity ....................98% RH non-condensing Open-Collector, Pull-Up (OC, PU)
Vibration....................20 g @ 58 to 500 Hz
Shock ........................75 g @ 11 ms duration
Sealing ......................IP66 (NEMA 13 and 4/4X) with shaft seal;
IP64 available
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 39
Issue 13 - Revision C
Model 711 Single Channel
Model 716 Quadrature
Features
• The Original Industry-Standard Cube
• Wide Choice of PPR's
• Enhanced Technology Using Opto-ASIC Circuitry
• Industrial and Heavy Duty Options Available
The Model 711/716 is ideally suited for applications requiring a quadrature output.
Designed for compatibility with most programmable controllers, electronic counters,
motion controllers and motor drives. It is ideally suited for industrial applications where it
is important that the direction of rotation be known.
The new Opto-ASIC version increases critical performance specifications for the most
popular resolutions. This version features advanced Opto-ASIC circuitry, a single chip
Incremental Shaft Encoders
design that eliminates many board level components. This increases the reliability of an
already dependable and durable encoder. With new options continually being added, the
711/716 just keeps getting better and better.
Common Applications
Feedback for counters, PLC's & Motors, Cut to Length, Labelling, Measuring
for Packaging, Filling & Materials Handling Machines, Wire Winding, Film
Extrusion.
Model 711/716 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
711 D S 0256 P HV G2
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 40
Issue 13 - Revision C
Model 711 Single Channel
Model 716 Quadrature
Model 711/716 Specifications Model 711/716 Encoder
Electrical 711/716 Housing With 1/4” Shaft 711/716 Housing With 3/8” Shaft
Input Voltage ...........4.75 to 24 Vcc max to temperatures up to
70ºC
Input Current ...........100 mA max (65 mA typical) with no output
load
Input Ripple .............100 mV peak to peak at 0 to 100 kHz
Output Format ..........711. Square wave with single channel
716. Quadrature two square waves, chan-
nel A leading B for clockwise shaft rotation,
as viewed from the encoder mounting face.
See Waveform Diagrams below.
Output Types .............Open Collector- 20 mA max per channel
Push-Pull- 20 mA max per channel
20 mA max per channel
Is
Environmental
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
Operating Temp......... 0° to +70° C standard models Wiring Table SWR Red Lion Wiring Options
Storage Temp ............-25º to +85º C
Humidity.....................98% RH non-condensing
Vibration ....................10 g @ 58 to 500 Hz
Shock.........................80 g @ 11 ms duration
Sealing.......................IP50 standard
CAUTION - Always check wiring colour code against Encoder Label due to changes in speciÀcation since September 2006
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 41
Issue 13 - Revision C
Model 711/716
Cube Housings and Brackets
Industrial Cube Housing (711I/716I)
Industrial Housing Features
This more robust unit meets requirements between Standard and Heavy Duty housings while retaining the Cube design. The Industrial model features an IP65 shaft seal.
The tough, sealed aluminium housing has a wall thickness of 4.75mm and offers greater protection from wash down, sprays, dust, moisture, shock, vibration, and other
hazards found in industrial environments.
12.70 12.70
50.80 PCD 50.80 PCD
76.20
28.57
2.54
.127
25.40 .050
76.20
17.95
1.27
152.40 20.95
76.20
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 42
Issue 13 - Revision C
Model 711 Single Channel
Model 716 Quadrature
Ultra Heavy Duty Cube Housing (711UH/716UH)
(Continued)
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE TE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK
DER CO UK - EMAIL: [email protected]
SALES@ENCODER CO UK
Page 43
Issue 13 - Revision C
Model 15S
Servo-Style Encoder
Features
• Very High Performance Economical Encoder
• Low Profile - Less Than 25.4 mm Height and 38 mm Diameter
• Extended Temperature Operating Ranges Available
• Up To 12 Pole Commutation Optional (for brushless motor control)
The Model 15S offers a high performance feedback solution in a low profile package,
making the Model 15S ideal for commercial and light-duty industrial applications. This
industry standard Size 15 (38mm diameter) encoder features a precision bearing set,
sealing available to IP64, a durable stainless steel shaft, and a selection of servo,
flange, and face mount options. The Model 15S may also be specified with features
such as extended operating temperatures from -20° C to +120° C, or up to 12 pole
commutation for brushless motor control. The Model 15S features our Opto-ASIC
Incremental Shaft Encoders
circuitry for a clean, reliable signal. Its durable, yet economical design makes it an ideal
encoder for high precision OEM applications.
Common Applications
Servo Motor Control, Robotics, Medical Diagnostic Equipment, Speciality
Assembly Machines, Digital Plotters, Printers, Typesetting Equipment
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 44
Issue 13 - Revision C
Model 15S
Servo-Style Encoder
Model 15S Specifications Model 15S Standard Servo Mount (M1)
Electrical
Input Voltage ........... 5 Vcc +10% Fixed Voltage
4.75 to 28 Vcc max for temperatures up to
85° C
4.75 to 24 Vcc for temperatures between
85° to 100° C
5V Only for Commutation Encoders
Input Current ........... 100 mA max (65 mA typical) with no out-
put load
Output Format ......... Incremental- Two square waves in quad-
rature with channel A leading B for clock-
wise shaft rotation, as viewed from the
encoder mounting face. See Waveform
Diagrams.
Output Types ........... Open Collector- 20 mA max per channel
Model 15S Servo Mount M2 & M9*
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 45
Issue 13 - Revision C
Model 15S
Servo-Style Encoder
Model 15S Standard Servo Mount (M4) Waveform Diagram
2M
INCREMENTAL SIGNALS
OUTPUT A
OUTPUT A
OUTPUT B
25.40 PCD
OUTPUT B
gated to A = 180°
INDEX Z
gated to A = 180°
2M ungated approx. = 270° Note: Rising edge of
Chan. U occurs within
±1° mechanical
COMMUTATION SIGNALS to center of Index Z.
OUTPUT U
OUTPUT U
120°
OUTPUT V
OUTPUT V
120°
OUTPUT W
Wiring Table
PCD
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
Cable 5-pin 8-pin 15-pin
Connector Pin-Outs Function Wire Color M122 M122 Header
0 Volts Black 3 7 1
+ Vcc White 1 2 2
2 1 2 1 1
Cable
5 3 87 A Brown 4 1 4 shield (bare wire)
3 4 45 6
A' Yellow -- 3 3 is connected
B Red 2 4 6 to internal case.
5-pin 8-pin B' Green -- 5 5
M12 M12 Orange 5 6 7
Z
Z' Blue -- 8 8
0.550 MAX
U Violet -- -- 10 2
HEIGHT Cable
U' Gray -- -- 9-- shield and M12
connector body is
V Pink -- -- 14 connected to internal
V' Turquoise -- -- 13 case.
W Red/Green -- -- 12
W' Red/Yellow -- -- 11
Shield Bare1 -- -- --
15-pin Header
Pin 1
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 46
Issue 13 - Revision C
British Encoder Products
Has the Solution
Replacing your encoder has never been simpler.
Models 15T and 15H are the superior choice for your
servo or stepper motor application. Endurance in
High Temperatures, High Resolution Performance,
Commutation, and Flexible Mounting Options make
the 15T/H an unbeatable encoder.
15S
Cross References: Mounting 15T/H Flex
Competitors Model Face Competitors Model Mount PCD
The Model 15 can be crossed to Automation Dir TRDS M1 DRC 730 FF
many encoders- this is NOT a DRC 23 M4 DRC 731 FF
complete list. Please contact DRC 77L M4 DRC H15 SF
Customer Service for additional DRC M2 M3, M4 DRC T23 FF
Dynapar E14 M5 Dynapar M14 SC
offerings and to ensure complete Dynapar E23 M6 Dynapar M15 SF
and accurate cross-referencing. Nemicon OEW M7 Dynapar M21 SF
Nemicon OVW M1 Dynapar F14 SB, SF
Renco RS15 M6 Renco RHS15 SF
Sumtak IRS3 M1 Renco RCM15 SC
Tamagawa OIS38 M1 Sumtak IRH3 SD
Tekel TK-15 M6 Sumtak IRT3 SD
Omron E6B2 M8 Sumtak LBK/LDA FF, S F
Sumtak LBL M9 Turck 8.3720 SF
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 47
Issue 13 - Revision C
Model 755RG 38mm High Precision
Servo or Square Flange Mount
Features
• Miniature Size (38mm Diameter)
• Up to 30,000 Pulses Per Revolution
• Servo or Flange Mounting
• 1 MHz Frequency Response Available
• Extended Temperature Operating Range Available
The Model 755RG is ideal for applications requiring a small, high precision, high
performance encoder. Approximately 38mm in diameter and 38mm long, it will fit where
many encoders cannot. Designed with all metal construction and shielded ball bear-
ings, it will provide years of trouble-free use. The standard servo mount (RG) version is
available with a variety of shaft sizes and lengths. Three additional servo style mounts
(RGS1, RGS2, RGS3) are also available. The optional flange mounting (MA) is ideal for
Incremental Shaft Encoders
applications requiring a bolt-on, high precision encoder, And the optional MHH flange
(M-1) converts the mounting to be the same as the 58 style 426 package. With its high
reliability and quick delivery, the Model 755A encoder is the perfect replacement encoder
for less reliable encoders of this size.
Common Applications
Servo Motor Control, Robotics, Medical Diagnostic Equipment, Speciality
Assembly Machines, Digital Plotters, Printers, Typesetting Equipment
Model 755RG Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
755RG/1 60 RG 0256 R HV 1 G2 ST
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 48
Issue 13 - Revision C
Model 755RG 38mm High Precision
Servo or Square Flange Mount
User Shaft Tolerances Model 755RG Servo Mounts RGS1 and RGS2
Radial Shaft Load.....2.25 Kg max
Axial Shaft Load .......1.36 Kg max
Starting Torque .........9.886 x 10-4 typical
2.824 x 10-2 typical for -40° C operation
Electrical Conn .........2M cable (foil and braid shield, 24 AWG
conductors), 5- or 8-pin M12 (12 mm)
in-line connector with 2M cable (braid
shield), 8-pin Molex, Terminal Block, 5 Pin RGS1
Cover, 6 Pin Cover, 8 Pin Cover, Gland
Cover (See appendix sheet for cover RGS1 has a 13.89mm Boss.
options) RGS2 Pictured below has a
Housing.....................Black non-corrosive finish 19.05mm Boss.
Bearings....................Precision ABEC ball bearings
Mounting ...................Servo or Optional Flange
Weight.......................100 grams typical
Environmental
Operating Temp ........0° to 70° C for standard models
-40° to 70° C for low temperature option
0° to 100° C for high temperature option RGS2
(0° to 85° C for certain resolutions, see
PPR Options.)
Storage Temp ...........-25° to +85° C
Humidity ....................98% RH non-condensing
Vibration....................10 g @ 58 to 500 Hz
Shock ........................50 g @ 11 ms duration
Sealing ......................IP50 Standard All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 49
Issue 13 - Revision C
Model 755RG 38mm High Precision
Servo or Square Flange Mount
See Shafts
for Length
Incremental Shaft Encoders
Waveform Diagram
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 50
Issue 13 - Revision C
755 Special Covers
Appendix Sheet
755HS and 755RG Special Covers
Please see Speci¿c Model (755RG or 755HS) Ordering Guides for Options
1 5
2 4
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 51
Issue 13 - Revision C
Model 702 Ultra Rugged
50.80mm Diameter
Features
• Standard Size 20 Package (50mm x 50mm)
• Flange, and Servo Mounting
• Up to 30,000 PPR
• 35Kg Max. Axial and Radial Shaft Loading
• IP67 Sealing Available
The Model 702 Size 20 is a heavy duty, extremely rugged, reliable, yet compact industry
standard 50.80mm diameter encoder, designed for harsh factory and plant floor environ-
ments. The double shielded ball bearings are rated at 35Kg maximum axial and radial
shaft loading to ensure a long operating life. Made to withstand the harsh effects of the
real world, both the flange and servo models are rated IP67 with the optional heavy duty
shaft seal. With a variety of mounting options in both the flange and servo models, the
Incremental Shaft Encoders
Model 702 is ideal for both new applications and replacements. If you need an encoder
that won't let you down, the Model 702 is it.
Common Applications
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control,
Ø50.80 Food Processing, Process Control, Robotics, Material Handling, Textile
Machines
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 52
Issue 13 - Revision C
Model 702 Ultra Rugged
50.80mm Diameter
Model 702 Specifications Model 702 Servo Mounts
Electrical
Input Voltage............4.75 to 24 Vcc max for temperatures up to Servo #1 (S) Servo #2 (C)
70° C
4.75 to 24 Vcc for temperatures between
70° C to 100° C
Input Current............100 mA max with no output load
Input Ripple..............100 mV peak-to-peak at 0 to 100 kHz
Output Format .........Incremental- Two square waves in quad-
rature with channel A leading B for clock-
wise shaft rotation, as viewed from the
encoder mounting face. See Waveform
Diagrams.
Output Types ...........Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 53
Issue 13 - Revision C
Model 702 Ultra Rugged
50.80mm Diameter
Model 702 Square Flange Mount (F) Waveform Diagrams
+0.00 12.70
31.72 -0.05 6.35
22.09
3.04
50.80
Wiring Table
Model 702 63.5mm Servo Mount (JS)
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified CAUTION - Always check wiring colour code against Encoder
Label due to changes in speciÀcation since September 2006
Connector Pin-Outs
0.675 MAX
21.60 MAX HEIGHT
HEIGHT 0.680 MAX
2 1
3
2 1
8 7
13.20 MAX HEIGHT
5 7.23 MAX
3 4 45 6 HEIGHT
HEIGHT
5-pin 8-pin
M12 M12
A
13.97 MAX F
1 2 3 4 5 B
HEIGHT HAB H A
E
C
6 7 8 9 A D
G K J C G B F
I G B
F D J E
E C C
F D
9-pin
D-SUB
E D 6-pin MS
10-pin
Bayonet 7-pin MS
10-pin MS
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 54
Issue 13 - Revision C
Ultra Rugged 50.80mm
Encoder & Related Products
Quick Specs
• Rugged Industrial Encoder
• 50.80mm x 50.80mm Housing
• PPR to 30,000
• Many Output Types
• RPM to 8000
• Sealing to IP66
• High Temperature Option
The Model 802S is an industry standard Size 20 • Encoder Products Company has
(50.80mm diameter) encoder housed in a heavy duty
316 stainless steel package. It's specifically designed Specialised in Building Only
for harsh factory and plant floor environments. A variety Durable, Dependable Encoders
of flange and servo mounting styles, make it easy to use for More Than 40 Years
in a broad range of applications.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 55
Issue 13 - Revision C
Model 725 Heavy Duty
(Formerly 730 & 735 Series)
Features
• Standard Size 25 Package (63.5 x 63.5)
• Up to 30,000 PPR
• Standard and Industrial Housings
• Servo and Flange Mounting
• IP67 Sealing Available
Model 725 Size 25 (Formerly 730 Series) optical shaft encoder is specifically designed for
the challenges of an industrial environment. But don't let its tough, industrial package fool
you! it still has the performance to reach resolutions up to 30,000 pulses per revolution.
The Model 725 offers both flange and servo mounting options, and is available in two
distinct housing styles. The rugged Standard Housing isolates the internal electronics from
the shock and stress of the outer environment. The extra heavy-duty Industrial Housing
Incremental Shaft Encoders
(I) features a fully isolated internal encoder unit that prolongs bearing life by using an inter-
nal flexible mount to protect the encoder from severe axial and radial shaft loading. The
Industrial Housing option is the recommended solution for applications subject to continuous
side loads, such as applications that drive the encoder with a measuring wheel, pulley or
chain & sprocket.
Common Applications
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control, Food
Processing, Process Control, Robotics, Material Handling, Textile Machines
Model 725 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 56
Issue 13 - Revision C
Model 725 Heavy Duty
(Formerly 730 & 735 Series)
Model 725 Specifications Model 725 Flange Mount (F1)
Electrical
Input Voltage ............... 4.75 to 24 Vcc max for temperatures up to
70° C
4.75 to 24 Vcc for temperatures between 70°
C to 100° C
Input Current ............... 100 mA max with no output load
Input Ripple ................ 100 mV peak-to-peak at 0 to 100 kHz
Output Format ............ Incremental- Two square waves in quadrature
with channel A leading B for clockwise shaft
rotation, as viewed from the encoder mount-
ing face. See Waveform Diagrams below.
Output Types .............. Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel (Meets
RS 422 at 5 Vcc supply)
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 57
Issue 13 - Revision C
Model 725 Heavy Duty
(Formerly 730 & 735 Series)
Model 725 66.54mm Servo Mount (LG)
Waveform Diagrams
construction and
allows Model 725
encoder to replace
DC tachometer
technology. The
5PY adapter is
mechanically Open Collector and Pull-Up
interchangeable
with any 5PY tach
generator.
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
Connector Pin-Outs
2 1 2 1
5 3 8 7 7.23 MAX
3 4 45 6
HEIGHT Wiring Table
5-pin 8-pin
M12 M12
13.97 MAX 1 2 3 4 5
HEIGHT 6 7 8 9
9-pin
D-SUB
21.60 MAX
HEIGHT 0.680 MAX 0.675 MAX
HEIGHT HEIGHT
H A A A
G B F F
I G B B
E E
J C C C
F D D
E D
7-pin MS 6-pin MS
10-pin MS
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 58
Issue 13 - Revision C
A Step Above The Rest
Size 25 encoders (63.50mm diameter) are among the most make it more dif¿cult for shaft movement from side load to cause
popular encoders in the world. As a result, nearly every encoder damage. Using BEPC's advanced sensor technology, the air gap
manufacturer in the world makes them. The problem is, not every between the disc and sensor doubled from 0.05mm to 0.1mm,
Size 25 encoder is built to the same exacting standards of quality and the disc diameter was reduced from 50.80mm to 33.02mm.
and reliability as the Model 725 from British Encoder Products The next goal was to increase the durability of the disc itself.
Company and Encoder Products Company (BEPC & EPC). Disc thickness was more than doubled (from 0.7mm to 1.50mm),
manufactured using EPC's proprietary process, and supported by
So, what's the problem? If you have used other Size 25 encoders, 30% of the disc surface area. Finally, it was time to improve the
you have probably experienced reliability problems such as sensor resistance to side load movement altogether, so the 725 was given
crashes and disc breakage. The typical construction of a Size dual heavy-duty bearings, generously spaced to disperse the load
Better - The Model 725 Standard Best - The Model 725 Industrial
BEPC has designed out the common problems experienced by the average Size The design improvements made in the Model 725 I, places them in their own internal
25 encoder. Notice the generous air gap (double that of typical Size 25 encoders), encoder housing, and surrounds the internal unit with a second, rugged housing with
thick code disc (more than twice the thickness), small diameter, large disk support a separate set of heavy duty bearings, all for an encoder that laughs at applications
area, and large bearing spacing - each an element which increases durability and which eat other encoders alive!
reliability.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 59
Issue 13 - Revision C
Model 744 Heavy Duty
444 Tacho Style
Features
• Standard "444" Style, 115mm Diameter
• Up to 30,000 PPR
• Choice of Shaft Sizes
• IP64 Sealing Available
The 744 is designed to provide a digital encoder signal format to replace traditional
Tacho style feedback devices. The heavy duty bearings and mechanical assembly make
the 744 perfect for those applications requiring a rugged and dependable encoder.
Incremental Shaft Encoders
Common Applications
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control,
Food Processing, Process Control, Robotics, Material Handling, Textile
machines
Model 744 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
For specification
assistance call
Model 744 PPR Options Customer Service at
0001* 0002* 0004* 0005* 0006* 0007* 0008* 0010* 0011* +44 (0)1978 262100
0012* 0014* 0020 0021* 0024* 0025* 0028* 0030* 0032*
0033* 0034* 0035* 0038* 0040* 0042* 0045* 0050* 0060
0064* 0100 0120 0125 0128* 0144* 0150* 0160* 0192*
0200 0240* 0250 0254* 0256* 0300 0333* 0360 0400
0500 0512 0600 0625* 0635 0665* 0720 0768* 0800
0889 0900* 1000 1024 1200 1201*a 1203*a 1204*a 1250a
1270a 1440 1500 1800 2000 2048 2400a 2500 2540a
2880a 3000a 3600a 4000a 4096a 5000a 6000a 7200a 7500a
9000a 10,000a 10,240a 12,000a 12,500a 14,400a 15,000a 18,000a 20,000a NOTES:
20,480a 25,000a 30,000a 1 Contact Customer Service for additional index gating options.
* Contact Customer Service for High Temperature Option. 2 24 Vcc max for high temperature option.
a High Temperature Option (H) limited to 85° C maximum for these PPR options. 3 Contact Customer Service for non-standard cable lengths.
New PPR values are periodically added to those listed. Contact Customer Service to determine all 4 Marker (Index) not available with 6-Pin (HV-Q) or 7-Pin MS connector & HV Output.
currently available PPR values. Special disc resolutions are available upon request. 5 Increased starting torque with IP64 option.
A one-time NRE fee may apply.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 60
Issue 13 - Revision C
Model 744 Heavy Duty
444 Tacho Style
Model 744 Specifications Model 744 '444' Style 115mm Diameter
Electrical
Input Voltage ..............4.75 to 24 VCC max for temperatures up
to 70º C
Input Current ..............100 mA max with no output load
Input Ripple................100 mV peak-to-peak at 0 to 100 kHz
Output Format............Incremental- Two square waves in quadra-
ture with channel A leading B for clockwise
shaft rotation, as viewed from the encoder
mounting face. See Waveform Diagrams
below.
Output Types..............Open Collector- 50 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 VCC supply)
Index...........................Occurs once per revolution. The index for
Mechanical
Max Shaft Speed......6000 RPM. Higher shaft speeds may be
achievable, contact Customer Service.
Shaft Size ..................See order code
Shaft Material ............303 stainless steel
Shaft Rotation...........Bi-directional
Radial Shaft Load. ....120N Operating
Axial Shaft Load ........120N Operating
Starting Torque ..........7.0615 x 10-3 Nm typical with no seal
2.118 x 10-2 Nm typical with IP64 shaft seal
Electrical Conn ..........6-, 7-, or 10-pin MS Style, 8-pin M12
(12 mm), 9-pin D-subminiature, or gland Marker Gated A+B
with 2M of cable (foil and braid shield, 24
AWG conductors)
Housing .....................Black non-corrosive finish Wiring Table
Bearings ....................Precision ABEC ball bearings
Mounting....................115/85mm, 6 x M6 @ 100mm PCD
Weight .......................600 grams typical
Environmental
Operating Temp.........0º to 70º C for standard models
0º to 100º C for high temperature option
(0º to 85º C for certain resolutions, see PPR
Options.)
Storage Temp ............-25º to +85º C
Humidity.....................95% RH non-condensing
Vibration ....................10 g @ 58 to 500 Hz
Shock.........................50 g @ 11 ms duration
Sealing ......................IP50 standard, IP64 optional
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 61
Issue 13 - Revision C
Model 745 Heavy Duty
90mm Encoder
Features
• European 90/80/40mm Configuration
• Up to 30,000 PPR
• Hohner 3000/4000 Direct Replacement
• IP64 Sealing Available
Due to some major technology enhancements, the 745 Encoder is now available from
0001 PPR thru to 30000 PPR. This Encoder is a direct replacement for the popular
90/80/40 spigot style encoder and may be ordered with a variety of output circuits,
shaft sizes and connector styles. Using the same Opto-Asic technology as most of our
encoder range, you have the advantage of high tech signal generation and a rugged
mechanical assembly.
Incremental Shaft Encoders
Common Applications
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control,
Food Processing, Process Control, Robotics, Material Handling, Textile
machines
Model 745 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
For specification
assistance call
Model 745 PPR Options Customer Service at
0001* 0002* 0004* 0005* 0006* 0007* 0008* 0010* 0011* +44 (0)1978 262100
0012* 0014* 0020 0021* 0024* 0025* 0028* 0030* 0032*
0033* 0034* 0035* 0038* 0040* 0042* 0045* 0050* 0060
0064* 0100 0120 0125 0128* 0144* 0150* 0160* 0192*
0200 0240* 0250 0254* 0256* 0300 0333* 0360 0400
0500 0512 0600 0625* 0635 0665* 0720 0768* 0800
0889 0900* 1000 1024 1200 1201*a 1203*a 1204*a 1250a
1270a 1440 1500 1800 2000 2048 2400a 2500 2540a
2880a 3000a 3600a 4000a 4096a 5000a 6000a 7200a 7500a
9000a 10,000a 10,240a 12,000a 12,500a 14,400a 15,000a 18,000a 20,000a NOTES:
20,480a 25,000a 30,000a 1 Contact Customer Service for additional index gating options.
* Contact Customer Service for High Temperature Option. 2 24 Vcc max for high temperature option.
a High Temperature Option (H) limited to 85° C maximum for these PPR options. 3 Contact Customer Service for non-standard cable lengths.
New PPR values are periodically added to those listed. Contact Customer Service to determine all 4 Marker (Index) not available with 6-Pin (HV-Q) or 7-Pin MS connector & HV Output.
currently available PPR values. Special disc resolutions are available upon request. 5 Increased starting torque with IP64 option.
A one-time NRE fee may apply.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 62
Issue 13 - Revision C
Model 745 Heavy Duty
90mm Encoder
Model 745 Specifications Model 745 Heavy Duty 90mm Encoder
Electrical
Input Voltage ..............4.75 to 24 VCC max for temperatures up
to 70º C
Input Current ..............100 mA max with no output load
Input Ripple................100 mV peak-to-peak at 0 to 100 kHz
Output Format............Incremental- Two square waves in quadra-
ture with channel A leading B for clockwise
shaft rotation, as viewed from the encoder
mounting face. See Waveform Diagrams
below.
Output Types..............Open Collector- 50 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 VCC supply)
Index...........................Occurs once per revolution. The index for
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 63
Issue 13 - Revision C
Model 758 - 58mm
Euro-Standard Encoder
Features
• Standard Size 58mm Mounting (58mm Diameter)
• Up to 30,000 PPR
• 36Kg Max. Axial and Radial Shaft Loading
• High Temperature Option (100oC)
• IP65 Sealing Available
The Model 758 is a heavy duty, extremely rugged, reliable, yet compact European standard 58mm
diameter encoder, Designed for harsh factory and plant floor enviroments. Shaft loading is no
problem for the double-shielded ball bearings; their 36Kg load rating ensures a long operating life.
If fitted with the optional heavy-duty shaft seal; the model 758 is rated IP65. Two standard mounting
options are available: Clamping Flange (20 Type) or Synchro Flange (26 Type). The Model 758 is
the perfect replacement encoder for units requiring the popular European mount.
Incremental Shaft Encoders
Common Applications
Motor-Mounted Feedback, Machine & Elevator Controls, Food
Processing, Robotics, Material Handling, Conveyors, Textile Machines.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 64
Issue 13 - Revision C
Model 758 - 58mm
Euro-Standard Encoder
Model 758 Specifications Model 758 Clamping Flange 20 Type
Electrical
Input Voltage.............4.75 to 28 Vcc max for temperatures up to
70º C
4.75 to 24 Vcc for temperatures between
70º C to 100º C
Input Current.............100 mA max with no output load
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in quad-
rature with channel A leading B for clock-
wise shaft rotation, as viewed from the
encoder mounting face. See Waveform
Diagrams below.
Output Types..............Open Collector- 50 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 Vcc supply)
Index .........................Occurs once per revolution. The index for
Incremental Thru-Bore
and B. See Waveform Diagrams below. Model 758 Synchro Flange 26 Type
Freq Response .........Up to 1 MHz
Noise Immunity.........Tested to BS EN61000-4-2; IEC801-3; BS
EN61000-4-4; DDENV 50141; DDENV
50204; BS EN55022 (with European
compliance option); BS EN61000-6-2; BS
EN50081-2
Symmetry .................1 to 6000 PPR: 180º (±18º) electrical at
100 kHz output
6001 to 20,480 PPR: 180º (±36º) electri-
cal
Quad Phasing...........1 to 6000 PPR: 90º (±22.5º) electrical at
100 kHz output
6001 to 20,480 PPR: 90º (±36º)
Min Edge Sep...........1 to 6000 PPR: 67.5º electrical at 100 kHz
output
6001 to 20,480 PPR: 54º electrical
>20,480 PPR: 50º electrical
Rise Time..................Less than 1 microsecond
Accuracy ...................Instrument and Quadrature Error: For 200 Waveform Diagrams
to 1999 PPR, 0.017º mechanical (1.0 arc
minutes) from one cycle to any other cycle.
For 2000 to 3000 PPR, 0.01º mechanical
(0.6 arc minutes) from one cycle to any Line Driver
other cycle. Interpolation error (units >
3000 PPR only) within 0.005º mechanical.
(Total Optical Encoder Error = Instrument
+ Quadrature + Interpolation) Wiring Table
Mechanical
Max Shaft Speed......8000 RPM. Higher shaft speeds may be
achievable, contact Customer Service.
Shaft Size .................6 mm, 10 mm
Shaft Rotation...........Bi-directional
Radial Shaft Load.....36 Kg max. Rated load of 10 to 20 Kg for
bearing life of 1.5 x 109 revolutions
Axial Shaft Load .......36 Kg max. Rated load of 10 to 20 Kg for
bearing life of 1.5 x 109 revolutions
Starting Torque .........7.061 x 10-3 Nm typical with IP64 seal or
no seal
2.118 x 10-2 Nm typical with IP66 shaft Marker Gated A+B
seal
Electrical Conn .........Gland with 2M cable (foil and braid shield,
24 AWG conductors) 12-pin connector, or
8-pin M12 (12 mm)
Open Collector + Push Pull
Housing.....................Anodised Aluminium
Bearings....................Precision ABEC ball bearings
Mounting ...................European Standard Clamping Flange (20
Type) and Synchro Flange (26 Type)
Weight.......................320 grams typical
Environmental
Operating Temp ........0º to 70º C for standard models
0º to 100º C for high temperature option
(0º to 85º C for certain resolutions, see
PPR Options.) CAUTION - Always check wiring colour code against Encoder
Storage Temp ...........-25º to +85º C Label due to changes in speciÀcation since September 2006
Humidity ....................98% RH non-condensing
Vibration....................20 g @ 58 to 500 Hz
Shock ........................75 g @ 11 ms duration
Sealing ......................IP64 shaft seal or IP65 shaft seal
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 65
Issue 13 - Revision C
Model 7RP Extra Heavy Duty
Thru-Shaft
Features
• Extra Heavy Duty Mechanical Assembly
• Single Ended or Double Ended Shaft
• Reversible Face Fixing Option
• Incorporates Opto-ASIC Technology
The Model 7RP provides yet another extra heavy duty encoder which has the advantage of a
double-ended male shaft together with a totally reversible mounting configuration. This arrangement
will allow for the fixing of measuring wheels on both shafts, thus ensuring secure and error free
contact with conveyor, or moving product, during length measurement applications. A single-ended
shaft configuration is also available. This encoder employs our highly reliable Opto-ASIC technology.
Incremental Shaft Encoders
Common Applications
Robotics, Motor-Mounted Feedback, Assembly Machines, High Power
Motors
For specification
assistance call
Customer Service at
+44 (0)1978 262100
Contact Customer Service for other disc resolutions; not all disc resolutions
available with every commutation option.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 66
Issue 13 - Revision C
Model 7RP Extra Heavy Duty
Thru-Shaft
Model 7RP Specifications Model 7RP Double-Ended w/10 Pin
Electrical
Mechanical
Environmental
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 67
Issue 13 - Revision C
Model 86A Extra Heavy Duty
Machine Tool Encoder
Features
• Standard 68mm Diameter Package
• Up to 30000 PPR, Opto-Asic Technology
• Square Flange Mounting
• IP65 Double O-ring Sealed
The Model 86A is an extra heavy duty unit which employs a highly reliable Opto-Asic encoder
module mounted with a rugged mechanical housing. The heavy duty sealed bearings, together
with double O-ring sealing makes this encoder a serious and reliable alternative to a wide range of
machine tool encoders, and at an advantageous price.
Incremental Shaft Encoders
Common Applications
Motor Control Feedback, Conveyors, Elevator Controls, Machine Control,
Food Processing, Process Control, Robotics, Material Handling, Textile
Machines.
Model 86A Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 68
Issue 13 - Revision C
Model 86A Extra Heavy Duty
Machine Tool Encoder
Model 86A Specifications Model 86A F2 Body Option
Electrical
Mechanical
Environmental
Line Driver
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 69
Issue 13 - Revision C
Model 86F Extra Heavy Duty
Machine Tool Encoder
Features
• Transverse Slotted Shaft
• Up to 30000 PPR, Opto-Asic Technology
• 90mm Round Flange with 3 x 4.5mm Dia Fixing Holes at 120o Apart on a 82mm PCD
• Double O-ring Sealed
The Model 86F is an extra heavy duty unit which employs a highly reliable Opto-Asic encoder
module mounted with a rugged mechanical housing. The heavy duty sealed bearings, together
with double O-ring sealing makes this encoder a serious and reliable alternative to a wide range of
machine tool encoders, and at an advantageous price.
Incremental Shaft Encoders
Common Applications
Motor Control Feedback, Conveyors, Elevator Controls, Machine Control,
Food Processing, Process Control, Robotics, Material Handling, Textile
Machines.
Model 86F Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 70
Issue 13 - Revision C
Model 86F Extra Heavy Duty
Machine Tool Encoder
Model 86F Specifications Model 86F Round Flange
Electrical
Mechanical
Max Shaft Speed......3600 RPM. Higher shaft speeds may be Waveform Diagrams Wiring Table
achievable, contact Customer Service.
Shaft Size ..................Transverse Slotted Push Pull
Shaft Material ............303 stainless steel
Shaft Rotation...........Bi-directional
Axial Shaft Load ........35kg max
Starting Torque ..........2.118 x 10-2 Nm typical.
Electrical Conn ..........17-pin MS Style
Housing .....................Anodised Aluminium
Bearings ....................Precision ABEC ball bearings
Mounting....................90mm Round Flange with 3 x 4.5mm Dia
Holes at 120o Apart on a 82mm PCD.
Weight .......................800 grams typical
Line Driver
Environmental
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 71
Issue 13 - Revision C
Model 25SF
Incremental Shaft Encoder
Features
Fea
• In
Industry Standard Size 25 Package (63.5mm x 63.5mm)
• Optical
O Technology for High Accuracy
• Resolutions
R from 1 to 65,536 PPR (262,144 quadrature counts)
• Servo
S and Flange Mounting
• Standard
S with Heavy-Duty Dual Bearings Rated load of 36 Kg axial &
radial
ra
IP67 Sealing Available
• IP
The Model 25SF Size 25 shaft encoder offers the performance advantages of the program-
mable model 25SP, but in an economical, fixed resolution version. The versatile model
mab
25SF offers 32 different waveform options, six output types, and any resolution from 1 up
25S
to 65,536
65 PPR. Specifically designed for the challenges of an industrial environment, the
Incremental Shaft Encoders
model 25SF features a rugged, industrial housing and comes standard with dual bearings
mod
rated 36Kg axial or radial. Offering shaft sizes up to 10mm, multiple mounting options, and
sealing up to IP67, this encoder can take on your most demanding application.
seal
Ø2.5"
Ø2 5" (63.5mm)
(63 5 ) Common Applications
Com
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control, Food
Model 25SF Ordering Guide Processing, Process Control, Robotics, Material Handling, Textile Machines
Blue type indicates price adder options. Not all configuration combinations may be available
Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 72
Issue 13 - Revision C
Model 25SF
Incremental Shaft Encoder
Model 25SP Specifications Model 25SF Flange Mount (F1)
Electrical
Mechanical
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 73
Issue 13 - Revision C
Model TR1 - Tru-TracTM
Encoder and spring loaded measuring wheel
Features
• Encoder and Measuring Wheel Solution Integrated Into One Compact Unit
• Spring Loaded Torsion Arm Makes Wheel Pressure Adjustments So Easy
• Easily Installed In a Vertical, Horizontal, or Upside-Down Orientation
• Operates Over a Variety Of Surfaces At Speeds Up To 3000 Feet per
Minute
• Integrated Module Simplifies Your System Design, Reducing Cost
An integrated encoder and spring loaded measuring wheel assembly available in one,
easy-to-use compact unit. The Tru-TracTM is a versitile solution for tracking velocity, posi-
tion, or distance over a wide variety of surfaces in almost any application. Its spring-load-
ed torsion arm provides a simple-to-adjust torsion load, allowing the Tru-TracTM to be
mounted in almost any orientation, even upside-down. The threaded shaft on the pivot
axis is field reversible providing mounting access from either side. The Tru-TracTM housing
is a durable, conductive composite material that will eliminate static build up. With oper-
ating speeds up to 3000 Feet Per Minute and a wide variety of configuration options, it is
Linear Encoders
easy to see the Tru-TracTM is the ideal solution for countless applications.
Common Applications
Web Tension Control, Paper Monitoring, Glue Dispensing, Linear Material
Monitoring, Conveyor Systems, Printing, Labelling, Document Handling
Model TR1 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 74
Issue 13 - Revision C
Model TR1 - Tru-TracTM
Encoder and spring loaded measuring wheel
Linear Encoders
0001 to 0189 PPR: Ungated
See Waveform Diagrams below.
Max. Frequency ...... Standard Frequency Response is
All dimensions are in mm with a tolerance of +0.127mm or +0.254 unless otherwise specified
200 kHz for PPR 1 to 2540
500 kHz for PPR 2541 to 5000
1 MHz for PPR 5001 to 10,000
Model Tr1 Tru-TracTM Applications
Extended Frequency Response (optional)
is 300 kHz for PPR 2000, 2048, 2500, For Linear
and 2540 Applications the
Noise Immunity ....... Tested to BS EN61000-6-2; BS Tru-TracTM can be
EN50081-2; BS EN61000-4-2; BS mounted above or
below the moving
EN61000-4-3; BS EN61000-4-6,
object, and the tension
BS EN500811
on the wheel adjusted
Symmetry ................ 180º (±18º) electrical for a wide range of
Quad. Phasing ........ 90º (±22.5º) electrical applications such as
Min. Edge Sep ........ 67.5º electrical packaging, conveyors,
Accuracy ................. Within 0.017º mechanical or 1 arc-min- mail sorting, cut to
ute from true position. (for PPR>189) length, labelling, gan-
tries etc.
Mechanical
Max Shaft Speed .... 6000 RPM. Higher speeds may be For Rotational
achievable, contact Customer Service. Applications the
Shaft Material ......... Stainless Steel Tru-TracTM can be
Shaft Tolerance ....... g6 mounted in any
Radial Shaft Load .. 2.5kg max. Rated load of 1.25kg to orientation to monitor
1.75kg for the position or veloc-
bearing life of 1.2 x 1010 revolutions ity of many types of
Axial Shaft Load ...... 2.5kg max. Rated load of 1.25kg to rotating equipment
1.75kg for such as web tension
bearing life of 1.2 x 1010 revolutions control drums, rotary
Starting Torque ........ IP50 3.531 x 10-4 Nm tables, printing, spool-
IP64 2.825 x 10-3 Nm ing, etc.
Electrical Conn ........ 2M cable (foil and braid shield, 24 AWG
conductors), 5-Pin & 8-pin M12 (12 mm) Waveform Diagrams Wiring Table
in-line connector with 0.5M cable (braid
shield)
Mounting ................. Pivot shaft can be mounted from either Cable 5-pin 8-pin
TM
side of the Tru-Trac housing, and is Function Wire Color M122 M122
reversible in the field. Specify 1/4-20 or 0 Volts Black 3 7
M6 threads
+ Vcc White 1 2
Housing ................... Stainless steel fibres in a high tempera-
A Brown 4 1
ture nylon composite
Wheel Width ............ 6.35mm to 10mm A' Yellow -- 3
Weight ..................... 150 grams typical B Red 2 4
B' Green -- 5
Environmental Waveform shown with optional complementary signals Z Orange 5 6
Operating Temp....... -0° to +70° C for standard models /A, /B, /Z for HV and OD outputs only. Z' Blue -- 8
-40° to +85° C for low temperature
option Shield Bare1 -- --
-20° to +100° C for high temperature 1 2
option Cable Cable
Storage Temp .......... -25º to +85º C shield (bare wire) shield and M12
Humidity .................. 98% RH non-condensing is connected connector body is
2 1 2 1 to internal case. connected to internal
Vibration .................. 10 g @ 58 to 500 Hz 5 3 87
3 4 45 6 case.
Shock ...................... 80 g @ 11 ms duration
Sealing .................... IP50 standard; IP64 available
5-pin 8-pin
M12 M12
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 75
Issue 13 - Revision C
Model TR3 Heavy Duty Tru-TracTM
Encoder and Spring Loaded Measuring Wheel
Features
• Heavy Duty Encoder And Measuring Wheel Solution Integrated Into One
Industrial Strength Unit
• Spring Loaded Torsion Arm Makes Wheel Pressure Adjustments A Snap
• Easily Installed In A Vertical, Horizontal, or Upside-Down Orientation
• Operates Over A Variety Of Surfaces At Speeds Up To 3000 Feet Per Minute
• Integrated Module Simplifies Your System Design, Reducing Cost
The TR3 Heavy Duty Tru-Trac™ is an integrated heavy duty encoder and spring loaded
measuring wheel assembly all in one, easy-to-use, compact unit. Available in a single,
or optional dual-wheel format, the TR3 Heavy Duty Tru-Trac™ is a versatile solution for
tracking velocity, position or distance over a wide variety of surfaces in almost any indus-
trial application. Its spring loaded torsion arm provides a simple-to-adjust torsion load,
allowing the TR3 Heavy Duty Tru-Trac™ to be mounted in any orientation, even upside-
down. The TR3 Heavy Duty Tru-Trac™ housing is an all metal work horse, specifically
designed to take on your toughest application environments at operating speeds up to
1000M per minute. Just one look and it’s easy to see the TR3 Heavy Duty Tru-Trac™ is
the ideal solution for countless applications.
Linear Encoders
Common Applications
Lumber, Corrugated, Converting, Metal Roll Forming, Paper Monitoring, Glue Dispensing,
Linear Material Monitoring, Conveyor Systems, Printing, Labeling, Mining, Construction
TM
Model TR3 - Tru-Trac Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 76
Issue 13 - Revision C
Model TR3 Heavy Duty Tru-TracTM
Encoder and Spring Loaded Measuring Wheel
put load
Output Format ......... Incremental- Two square waves in
quadrature with channel A leading B for
clockwise shaft rotation, as viewed from 1/2-20, .500" DEEP
12" CIRC.
the wheel side. See Waveform Diagrams WHEEL SHOWN
below. 0.75 [19.0]
Output Types ........... Open Collector- 20 mA max per channel 5.25 [133.4] 3.35 [85.2]
TR3-STD
Push-Pull- 20 mA max per channel 6.25 [158.8] 4.00 [101.6]
Pull-Up- Open collector with 2.2K ohm
2.50 [63.5]
Pull-Up 20mA max per channel BODY DIA. 5/32" HEX SOCKET
Line Driver- 20 mA max per channel FOR SHAFT CLAMP
(Meets RS 422 at 5 Vcc supply)
Index ....................... Once per revolution.
Linear Encoders
0190 to 10,000 PPR: Gated to output A
0001 to 0189 PPR: Ungated
See Waveform Diagrams below.
Max. Frequency ...... Standard Frequency Response is
200 kHz for PPR 1 to 2540
500 kHz for PPR 2541 to 5000
1 MHz for PPR 5001 to 10,000
Extended Frequency Response (optional) Model TR3 - Mounting Backet (Order #176389-01)
is 300 kHz for PPR 2000, 2048, 2500,
and 2540 3.00 [76.2] 2.50
Noise Immunity ....... Tested to BS EN61000-6-2; BS 1.50 [38.1] [63.5]
1.75
EN50081-2; 1.00 [25.4]
[44.4]
BS EN61000-4-2; BS EN61000-4-3; Ø0.625 +0.000
-0.005 1.25
BS EN61000-4-6, BS EN500811 [ Ø15.86 +0.01
-0.13 ] [31.7]
Symmetry ................ 180° (±18°) electrical 0.281
[ 7.14]
Quad. Phasing ........ 90° (±22.5°) electrical THRU
Min. Edge Sep ........ 67.5° electrical 5x
Mechanical TR3-BRACKET
Environmental
Operating Temp....... -20° to +85° C for standard models
-40° to +85° C for low temperature option
20° to +100° C for high temperature
option
Storage Temp .......... -25° to +85° C
Humidity .................. 98% RH non-condensing
Vibration .................. 10 g @ 58 to 500 Hz
Shock ...................... 80 g @ 11 ms duration
Sealing .................... IP50 standard; IP65 available
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 77
Issue 13 - Revision C
Model TR3 Heavy Duty Tru-TracTM
Encoder and Spring Loaded Measuring Wheel
PIVOT JOINT
TR3-PIVOT
Linear Encoders
STANDARD
L1 REAR EXIT
L2
60°
L3
TR3-ORIENT
L5
L4
Connector Pinouts
13.97 MAX
HEIGHT Waveform Diagram
2 1 2 1
5 3 87
3 4 45 6 INCREMENTAL SIGNALS
OUTPUT A
5-pin 8-pin
OUTPUT A
M12 M12
OUTPUT B
gated to A = 180°
ungated approx. = 270°
INDEX Z
INDEX Z
gated to A = 180°
ungated approx. = 270° Note: Risin
H A A A Chan. U oc
B F F
G G B B h
I E
J E C C CLOCKWISE ROTATION
F C D D
Clockwise rotation as viewed from the single wheel side.
E D Note: All degree references are electrical degrees.
Waveform shown with optional complementary signals
7-pin MS 6-pin MS A, B, Z for HV and OD outputs only.
10-pin MS
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 78
Issue 13 - Revision C
Measuring Wheels: Increasing the Versatility of Encoders
When properly selected and installed, measuring wheel encoders The actual selection of the various materials is determined by the
can provide years of trouble free and cost effective performance. type of material that is to be measured. The rubber offers the best
In many types of applications, wheeled encoders can provide more traction in most applications, but it can be short lived with some
convenient installations and higher accuracy than shaft or hollow materials. The 80 urethane is somewhat harder than the rubber
bore encoders. The basic components of a completely integrat- and usually lasts longer. The 90 urethane is the hardest of the
ed measuring wheel solution include: the encoder, the measuring coated wheels and provides the longest life under the most cir-
wheel(s), a spring mechanism to apply a wheel load and a pivot cumstances at the cost of less traction. Performance may vary
mounting bracket. There are many important considerations when depending on your application.
selecting a measuring wheel encoder but two of the more signif-
icant decisions will be the number of wheels needed as well as Another important consideration to keep in mind when selecting a
what type of wheel will best suit the application's environment. measuring wheel encoder is that it is capable of handling both the
mechanical and electrical speed of your application. For Instance,
A single measuring wheel may be the only option for your appli- BEPC's model TR1 can handle applications with linear speeds up
cation, depending on the width of the material being measured. to 3000 feet per minute and electrical frequencies up to 1 MHz.
Single measuring wheels must be aligned perpendicular to the ma-
terial to avoid error induced by uneven wear and a change in the
wheel's effective turning diameter. Double measuring wheels re-
sult in twice the traction, reducing the potential for wheel slippage,
and when coupled with a pivot mount that allows the encoder to
rotate freely, the measuring wheels will align with the measured
material and maintain equal pressure on both wheels. BEPC's TR3
has this option, and more.
TR1 Wheels
Debris collecting on a measuring wheel will increase the effective
diameter of the wheel and cause potentially unacceptable error.
If there will be signi¿cant debris in your application, it is best to
install the measuring wheel encoder in a location that is least likely
to have the debris collect on the wheel. Rather than mounting the
measuring wheel on the top surface of a conveyor belt, mount it
upside down and on the interior surface of the belt. If not possible,
then installing a brush on the measured material just ahead of the
wheel, or in contact with the wheel itself can reduce or even elim-
TR3 Wheels inate this problem.
Important factors in selecting the best measuring wheel are the cir- For long service life a measuring wheel encoder should be select-
cumference and the surface material. The surface material must be ed that will withstand the environment in which it will be exposed.
chosen to give optimal traction without unduly compromising wear, All measuring wheels, like BEPC’s Accu-Coder™ brand encod-
while the circumference should be selected to give the best accu- ers, are manufactured to BEPC’s exacting standards, and feature
racy within the mounting constraints available. BEPC offers many BEPC’s exclusive 3-year standard product warranty, ensuring you
different measuring wheel sizes, including but not limited to 6", 12", years of trouble free use.
1/3 meter, 200 mm, 500mm and all with a choice of either rubber,
knurled or knurled anodized styles, and are made of aluminum alloy. Check out our complete list of measuring wheels on page's 94 to
95
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 79
Issue 13 - Revision C
Model LCE
Linear Cable Encoder
Features
• Low Cost Linear Solution
• Imperial and Metric Options
• IP65 Sealing Available
• Up to 1.27M or 50 Inches Full Stroke Length
The Linear Cable Encoder (LCE) provides a low cost alternative for obtaining accurate
linear measurements. As opposed to typical rotary shaft style encoders, the LCE has a
retractable stainless steel cable, allowing for numerous and unusual measuring
configurations. Placing the LCE away from harsh environmental conditions, while still
providing precise measurements, gives the LCE an outstanding advantage over shaft
style encoders. Installation is easy with a variety of cable exit directions, and perfect
parallel alignment no longer necessary. The heart of the LCE is the popular 716 Series
Encoder, the finest cube style encoder available. The 716 provides a reliable digital
pulse train in either single channel or quadrature format, with resolutions down to 0.1mm
per cycle. The small overall size, a variety of resolutions, and many different connector
Linear Encoders
LCE01 1 0127 Q PP G2
CHANNELS
CABLE EXIT Q Quadrature A+B
1 Option 1
2 Option 2 OUTPUT TYPE
3 Option 3 PP Push-Pull
4 Option 4 HV Line Driver
SEE CONNECTOR
LCE RESOLUTION TYPE1
CHART BELOW W Standard 6-pin MS Style
G2 Gland Nut, 2M Cable
MODEL K 8-Pin M12 (12mm)
LCE01 Standard G3 Gland Nut, 3M Cable
LCE02 IP65 (Industrial) G5 Gland Nut, 5M Cable
For specification
assistance call
Customer Service at
+44 (0)1978 262100
Linear Resolution 1.00mm 0.10mm 0.10" 0.01" 1 For non-standard cable lengths, please call the sales office.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 80
Issue 13 - Revision C
Model LCE
Linear Cable Encoder
Model LCE Specifications Model LCE Standard Housing (LCE01)
Electrical
Linear Encoders
Mechanical
Environmental
Push Pull
Line Driver
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 81
Issue 13 - Revision C
Model 802S Stainless Steel
50.80mm Diameter
Features
• Industry Standard Size 20 (50.8mm diameter) Stainless Steel Package
• Flange and Servo Mounting
• Up to 30,000 PPR
• 36 Kg Maximum Axial and Radial Shaft Loading
• IP66 Sealing Available
The Model 802S is a heavy duty, industry standard Size 20 (50.8 diameter) encoder specif-
ically designed for harsh factory and plant floor environments. The Model 802S is available
with a variety of flange and servo mounting styles, making it easy to use in a broad range of
applications. Its heavy duty, double shielded ball bearings are rated at 36 Kg maximum axial
and radial shaft load, ensuring long operating life. This ultra-rugged, yet compact encoder
is housed in a type 316 stainless steel enclosure, making it ideal for applications where
contamination or exposure to caustic chemicals is a concern. But don't let its tough exterior
Stainless Steel Encoders
fool you, the Model 802S provides the precise, reliable output you've come to expect from
BEPC.
Common Applications
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control,
Ø50.80 Food Processing, Process Control, Robotics, Material Handling, Textile
Machines
Model 802S Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 82
Issue 13 - Revision C
Model 802S Stainless Steel
50.80mm Diameter
Model 802S Specifications Model 802S Servo Mount (S)
Electrical
Input Voltage............4.75 to 28 Vcc max for temperatures up
to 70° C
4.75 to 24 Vcc for temperatures between
70° C to 100° C
Input Current............100 mA max with no output load
Input Ripple..............100 mV peak-to-peak at 0 to 100 kHz
Output Format .........Incremental- Two square waves in quad-
rature with channel A leading B for clock-
wise shaft rotation, as viewed from the
encoder mounting face. See Waveform
Diagrams.
Output Types ...........Open Collector- 100 mA max per chan-
nel
Pull-Up- 100 mA max per channel
Model 802S Flange Mount (F)
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 83
Issue 13 - Revision C
Model 858 - 58mm
Stainless Steel Encoder
Features
• Standard Size 58mm Mounting (58mm Diameter)
• Up to 30,000 PPR
• 36Kg Max. Axial and Radial Shaft Loading
• High Temperature Option (100oC)
• IP65 Sealing Available
• Manufactured in Food Grade Stainless Steel.
The Model 858 is a heavy duty, Stainless Steel, extremely rugged, reliable, yet compact European
standard 58mm diameter encoder, Designed for harsh factory and food industry enviroments. Shaft
loading is no problem for the double-shielded ball bearings and their 36Kg load rating ensures
a long operating life. If fitted with the optional heavy-duty shaft seal the model 758 is rated IP65.
Two standard mounting options are available: Clamping Flange (20 Type) or Synchro Flange (26
Type). The Model 858 is the perfect replacement encoder for food industry, wash-down or marine
enviroments.
Stainless Steel Encoders
Common Applications
Food Processing, Oil, Gas & Chemical Processing, Material Handling,
Conveyors, Robotics, Lift Controls, Textile Machines.
CHANNELS2 CONNECTOR
MODEL MOUNTING
858/1 0001-1000 PPR A Single Channel TYPE4
20 Clamping Flange Q Quadrature A+B EG2 End Gland + 2M Cable
858/2 1024-2500 PPR Style 420
858/3 3600-10000 PPR R Quad + Z Marker EG3 End Gland + 3M Cable
26 Synchro Flange (A+B+Z) EG5 End Gland + 5M Cable
858/4 10240-30000 PRR
Style 426
SG2 Side Gland + 2M Cable
SG3 Side Gland + 3M Cable
SG5 Side Gland + 5M Cable
For specification
assistance call
Customer Service at
+44 (0)1978 262100
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 84
Issue 13 - Revision C
Model 858 - 58mm
Stainless Steel Encoder
Model 858 Specifications Model 858 Clamping Flange 20 Type
Electrical
Input Voltage.............4.75 to 28 Vcc max for temperatures up to
70º C
4.75 to 24 Vcc for temperatures between
70º C to 100º C
Input Current.............100 mA max with no output load
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in quadra-
ture with channel A leading B for clockwise
shaft rotation, as viewed from the encoder
mounting face. See Waveform Diagrams
below.
Output Types..............Open Collector- 50 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
(Meets RS 422 at 5 Vcc supply)
Index .........................Occurs once per revolution. The index for
Environmental
Operating Temp ........0º to 70º C for standard models
0º to 100º C for high temperature option
(0º to 85º C for certain resolutions, see CAUTION - Always check wiring colour code against Encoder
PPR Options.) Label due to changes in speciÀcation since September 2006
Storage Temp ...........-25º to +85º C
Humidity ....................98% RH non-condensing
Vibration....................20 g @ 58 to 500 Hz
Shock ........................75 g @ 11 ms duration
Sealing ......................IP64 shaft seal or IP65 shaft seal
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 85
Issue 13 - Revision C
Model 865T
Stainless Steel Thru-Bore
Features
• A C-Face Thru-Bore Encoder With Stainless Steel Housing
• Fits NEMA Size 56C Thru 184 C Motor Faces (4.5" AK)
• Slim Profile - Only 1.00" (25.4mm) Deep
• Incorporates Opto-ASIC Technology
• Resolutions to 4096 PPR
The Model 865T C-face encoder is a rugged, high resolution encoder designed to mount
directly on NEMA C-face motors. Both sides of the encoder are C-face mounts, allowing
additional C-face devices to be mounted to this encoder. Unlike many C-face kit type
encoders, the Model 865T contains precision bearings and an internal flex mount, virtually
eliminating encoder failures and inaccuracies induced by motor shaft runout or axial
endplay. The advanced Opto-ASIC design provides advanced noise immunity necessary
for many industrial applications. This encoder is ideal for applications using induction
Stainless Steel Encoders
motors and flux vector control. The Model 865T provides speed and position information for
drive feedback in a slim profile - only 25.4mm thick. The Thru-Bore design allows fast and
simple mounting of the encoder directly to the accessory shaft or to the drive shaft of the
motor, using the standard motor face (NEMA sizes 56C - 184C). The tough, 316 stainless
steel housing resists the corrosion and hazards of a caustic industrial environment.
Ø165.1mm Common Applications
Motor Feedback, Velocity & Position Control, Conveyors, Variable Speed
Model 865T Ordering Guide Drives, Mixing & Blending Motors, Assembly & Speciality Machines
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
865T 13 H1 0256 N V1 Q OC G2 CE
CONNECTOR
MODEL HOUSING STYLE CHANNELS2
865T 4.5" NEMA "AK" Q Quadrature A+B TYPE4
H1 Thru-Bore housing version with G2 2M Cable with Gland Nut
Dimension, Stainless R Quad + Z Marker
IP50 dust seal1 (A+B+Z)
Steel Thru-Bore
H2 Cover completely encloses motor
shaft and eliminates access to
motor shaft. IP66 rated.
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
Model 865T PPR Options 1 Housing style H1 Thru-Bore version equipped with IP50 dust seal; unit must be
mounted between two C-face devices with supplied gasket kit to be IP66 sealed.
0060 0100 0120 0240 0250 0256 2 Contact Customer Service for Marker gating options.
0500 0512 0600 1000 1024 2048 3 5 to 24 Vcc max for high temperature option.
2500 4096 4 For non-standard cable lengths please contact the sales office.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 86
Issue 13 - Revision C
Model 865T
Stainless Steel Thru-Bore
Model 865T Specifications Model 865T with Gland Nut (P)
Electrical
Input Voltage.............4.75 to 28 Vcc max for temperatures up to
70° C
4.75 to 24 Vcc for temperatures between
70° C to 100° C
Input Current.............100 mA max with no output load
Input Ripple ..............100 mV peak-to-peak at 0 to 100 kHz
Output Format ..........Incremental- Two square waves in quad-
rature with channel A leading B for clock-
wise shaft rotation, as viewed from the
mounting face. See Waveform Diagrams
below.
Output Types ............Open Collector- 100 mA max per channel
Pull-Up- 100 mA max per channel
Push-Pull- 20 mA max per channel
Line Driver- 20 mA max per channel
Environmental OUTPUT B
Operating Temp ........0° to 70° C for standard models gated to A = 180˚
0° to 100° C for high temperature option INDEX Z ungated 270˚
OUTPUT A
OUTPUT B
gated to A = 180˚
ungated 270˚
INDEX Z
CLOCKWISE ROTATION
NOTE: ALL DEGREE REFERENCES ARE ELECTRICAL DEGREES
SE770LR NOTE: INDEX IS POSITIVE GOING
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 87
Issue 13 - Revision C
Model 925 Heavy Duty
Single Turn Absolute
Features
• Standard Size 25 Package (63.5mm)
• Resolutions up to 12 Bit (4096 Counts)
• Incorporates Opto-ASIC Technology
• Industrial Grade, Heavy Duty Housing
• Wide Range of Operaring Voltages (4.75 to 24 Vcc)
The Model 925 Single Turn Absolute is ideal for a wide variety of industrial applications that
require an encoder with the capability of absolute positioning output. Its fully digital output
and innovative use of Opto-ASIC technology make the model 925 and excellent choice for
all applications, especially ones with a high presence of noise. Available with either a round
servo or square flange mounting, and a variety of connector and cable options, the model
925 is easily designed into a variety of application requirements. The model 925, with its
wide selection of shaft sizes supported by industrial grade, heavy duty bearings, is ideal for
rough environments.
Common Applications
Machine tools, Robotics, Telescopes, Antennas, Rotary & X-Y Positioning
Model 925 Ordering Guide Tables, Medical Scanners
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
For specification
assistance call
Customer Service at
+44 (0)1978 262100
Model 925 PPR Options
Output Code Pulses Per Resolution
925/G Gray Code 0256 0512 1024 2048 4096
NOTES:
925/B Natural Binary 0250 0256 0360 0500 0512 0720 1 For non-standard cable lengths - contact the sales office for availabilty
1000 1024 1440 2000 2048 2880 2 Only available with 8 bit resolution encoder.
4000 4096
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 88
Issue 13 - Revision C
Model 925 Heavy Duty
Single Turn Absolute
Model 925 Specifications Model 925 Flange Mount (F1)
Electrical
Input Voltage ........... 4.75 to 24 Vcc max
Regulation.................100 mV peak-to-peak, max ripple at 0 to
10 kHz
Input Current.............100 mA max with no external load
Output Format ..........Absolute- Parallel Outputs
Output Type ..............Push-Pull- 20 mA max per channel
Code .........................Gray Code, Natural Binary Code, Excess
Gray Code
Max Frequency.........50 kHz (LSB)
Rise Time..................Less than 1 microsecond
Resolution.................Up to 12 bit
Accuracy ...................±1/2 LSB
Control
Directional Control ....Field selectable for increasing counts
(CW or CCW)
Mechanical
Max Shaft Speed......6000 RPM continuous
Shaft Size .................0.250", 0.375", 6 mm, 8 mm ,10mm, 12mm
Radial Shaft Load.....15 Kg max
Axial Shaft Load .......20 Kg max
Starting Torque .........7.061 x 10 -3 Nm typical for no seal
Model 925 Servo Mount (S1)
1.412 x 10 -2 Nm with IP64 shaft seal
Electrical Conn .........Gland with 2M cable (braid shield,
30 AWG conductors), 10-, 16-, and 19-pin
Housing.....................Aluminium
Mounting ...................Flange or servo type
Weight.......................630 grams typical
Environmental
Operating Temp ........0º to 70º C
Storage Temp ...........-20º to +85º C
Absolute Encoders
Humidity ....................98% RH non-condensing
Vibration....................10 g @ 58 to 500 Hz
Shock ........................20 g @ 11 ms duration
Sealing ......................IP50 (standard)
IP64, or IP65 optional
Wiring Table
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 89
Issue 13 - Revision C
Model 958 Single Turn
58mm Absolute
Features
• 58 mm Package
• Resolutions Up To 12 Bit (4096 PPR equivalent)
• Incorporates Opto-ASIC Technology
• Industrial Grade, Heavy Duty Housing
• Wide Range of Operating Voltages (4.75 to 24 VCC)
The Model 958 Single Turn Absolute is ideal for a wide variety of industrial applications
requiring an encoder with Size 58 mm mounting and absolute positioning output. A rugged,
industrial grade housing allows the Model 958 to be used in a wide variety of applications
calling for a reliable, heavy-duty encoder. In addition, its innovative Opto-ASIC circuitry
coupled with its digital output make it an excellent choice in those applications plagued by
unusually high levels of electrical noise. Available with a choice of either type 20 or type
26 servo mounting, and a variety of connector and cabling options, the Model 958 is easily
designed into a variety of applications. The Model 958 can also be ordered with stainless
steel housing, heavy duty bearings and an IP66 seal.
With so many options that make the Model 958 ultra-durable, this absolute encoder can
tolerate the worst environments!
Common Applications
Machine Tools, Robotics, Telescopes, Antennas, Rotary &
Model 958 Ordering Guide X-Y Positioning Tables, Medical Scanners
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
For specification
assistance call
Customer Service at
+44 (0)1978 262100
Model 958 PPR Options
Output Code Pulses Per Resolution
958/G Gray Code 0256 0512 1024 2048 4096
NOTES:
958/B Natural Binary 0250 0256 0360 0500 0512 0720 1 For additional connector styles - contact the sales office for availability.
1000 1024 1440 2000 2048 2880 2 For non-standard cable lengths - contact the sales office.
3 For stainless steel options - contact the sales office.
4000 4096
4 IP66 has significantly increased torque.
958/X Excess Gray 0180 0250 0360 0500 0720 1000
1440 2000 2880 4000
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 90
Issue 13 - Revision C
Model 958 Single Turn
58mm Absolute
Model 958 Specifications Model 958 Clamping Flange 20 Type (20)
Electrical
Input Voltage.............4.75 to 24 VCC max
Regulation.................100 mV peak-to-peak, max ripple at 0 to
100 kHz
Input Current.............100 mA max with no external load
Output Format ..........Absolute- Parallel Outputs
Output Type ..............Push-Pull- 20 mA max per channel
Code .........................Gray Code, Natural Binary Code, Excess
Gray Code
Max Frequency.........50 kHz (LSB)
Rise Time..................Less than 1 microsecond
Resolution ................Up to 12 bit
Accuracy ...................+1/6th LSB
Control
Directional Control ....Field selectable for increasing counts
(CW or CCW)
Model 958 Synchro Flange 26 Type (26)
Mechanical
Max Shaft Speed......6000 RPM continuous
Shaft Size .................6mm, 10mm, 12mm
Radial Shaft Load.....15Kg max
Axial Shaft Load .......20Kg max
Starting Torque .........7.061 x 10 -3 Nm typical for no seal or IP64
2.118 x 10 -2 Nm typical with IP65 shaft
seal
Electrical Conn .........Gland with 2M cable (braid shield, 30 AWG
conductors), 16 Pin, or 19-pin connector
Housing.....................Aluminium / Stainless Steel on request
Mounting ...................European Standard Clamping Flange (20
Type) and Synchro Flange (26 Type)
Weight.......................750 grams typical
Absolute Encoders
Environmental
Operating Temp ........0º to 70º C
Storage Temp ...........-20º to +85º C
Humidity ....................98% RH non-condensing
Vibration....................10 g @ 58 to 500 Hz
Shock ........................20 g @ 11 ms duration
Sealing ......................IP50 (standard)
IP64, IP65 or IP66**
Wiring Table
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 91
Issue 13 - Revision C
Model 960 Single Turn
Thru-Bore Absolute, 8-11 Bits
Features
• Low Profile - 40mm
• Thru-Bore and Blind Bore Styles
• Sturdy all Metal Construction
• State-of-the-Art Opto-ASIC Circuitry
The single-turn Model 960 Absolute Series provides an unique solution to a wide variety
of industrial applications requiring absolute position information. By providing a low profile
package of just 40mm, a variety of thru-bore and blind-bore sizes, and an easy to use
flexible mounting system, the Model 960 goes where traditional absolute encoders do not
fit. In addition, its innovative Opto-ASIC circuitry, coupled with its digital output, make it an
excellent choice in those applications plagued by an unusually high level of electrical noise.
The Model 960 can easily be mounted directly on a motor shaft, bringing the advantage
of absolute positioning in an all metal housing while eliminating the fixtures, couplers, and
adapters required by other absolute encoder designs.
Common Applications
Machine Tools, Robotics, Telescopes, Antennas, Rotary & X-Y Positioning
Tables, Medical Scanners
Model 960 Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
FIXING STYLE
AF Adjustable Radius Fixing
SF Standard Slotted Fixing
For specification
assistance call
Customer Service at
+44 (0)1978 262100
Model 960 PPR Options
Output Code Counts Per Resolution
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 92
Issue 13 - Revision C
Model 960 Single Turn
Thru-Bore Absolute, 8-11 Bits
Model 960 Specifications Model 960 Slotted Flex Mount (SF)
Electrical
Input Voltage.............4.75 to 24 VCC max
Regulation.................100 mV peak-to-peak, max ripple at 0
to100 kHz
Input Current.............100 mA max with no output load
Output Format ..........Absolute- Parallel Outputs
Output Type ..............Open Collector- 20 mA max per channel
Push-Pull- 20 mA max per channel
Code .........................Gray Code, Excess Gray Code
Max Frequency.........25.6 kHz (LSB)
Rise Time..................Less than 1 microsecond
Resolution.................up to 11 bit
Accuracy ...................±1/6 LSB
Control
Directional Control ....Field selectable for increasing counts
(CW or CCW). Standard configuration
user selects the applicable MSB wire for
direction of count. Direction control option
allows user to select count direction by
applying 0V to the direction control input. Model 960 with Adjustable Flex Mount (AF)
See Absolute Series Wiring Tables below.
Mechanical
Max. Shaft Speed.....6000 RPM continuous
Bore Size ..................0.250", 0.375", 6 mm, 8 mm,10 mm
Bore Tolerance .........H7, Sliding fit for g6 host shaft
User Shaft Tolerances
Radial Runout .......0.2mm
Axial Endplay ........±0.75mm
Starting Torque .........3.53 x 10-3 Nm typical for IP50
Absolute Encoders
Electrical Conn .........Gland with 2M cable (braid shield,
30 AWG conductors)
Housing.....................Aluminium with non-corrosive finish
Mounting ...................Slotted Flex Mount standard, Adjustable
Radius Fixing Optional
Weight.......................200 grams typical
Environmental
Operating Temp ........0º to 70º C
Storage Temp ...........-20º to +85º C
Humidity ....................98% RH non-condensing
Vibration....................10 g @ 58 to 500 Hz
Shock ........................20 g @ 11 ms duration
Wiring Table
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 93
Issue 13 - Revision C
Model SA36H - Hollow Bore
36mm Single Turn Absolute
Features
• Standard Size 36 mm Package
• Durable Magnetic Technology
• Up to 14 Bits of Single Turn Resolution
• SSI and CANopen Communications
• Flex Mount Eliminates Couplings and is Ideal for Motors or Shafts
The Model SA36H Single Turn Absolute Encoder is ideal for a wide variety of industrial
applications that require an encoder with the capability of absolute positioning output.
Its fully digital output, rugged magnetic technology and high sealing make the Model
SA36H an excellent choice for all applications, especially ones with a high presence
of noise. Available with a 1/4" or 6 mm hollow bore and a wide selection of flexible
mounting options, the Model SA36H is easily designed into a variety of applications.
Common Applications
Robotics, Telescopes, Antennas, Medical Scanners, Windmills, Elevators,
Ø36 mm Lifts, Motors, Automatic Guided Vehicles, Rotary and X/Y Positioning Tables
SA36H 01 SF 12 V3 P1 C1 A EMJ G1
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 ONLY available with CANopen.
2 ONLY available with SSI.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 94
Issue 13 - Revision C
Model SA36H - Hollow Bore
36mm Single Turn Absolute
Model SA36H Specifications Model SA36H 46mm Slotted Flex Mount (SF)
Electrical
Input Voltage ........... 10 to 30 Vcc max SSI or CAN
5 Vcc SSI Only
Input Current.............50 mA max with no external load
Power Consumption .0.5 W max
Resolution (Single) ...12 bit (CAN)
8 to 14 bit (SSI)
Accuracy ...................+/- 0.35°
Repeatability .............+/- 0.2°
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic
bit rate detection Model SA36H Optional Flex Mounts (SD) (SW)
The standard settings as well as any customisation in the
software can be changed via LSS (CiA 305) and the SDO 40mm : SD 42mm : SW
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc
Absolute Encoders
ured value, internal timer, etc.)
SSI Interface All dimensions are in mm with a tolerance of +0.127 or +0.254 unless otherwise specified.
Clock Input ............ via opto coupler
Clock Frequency... 100KHz to 500KHz
Data Output .......... RS485 / RS422 compatible
Wiring Table
Output Code ......... Gray or binary
CANopen Encoders
SSI Output ............ Angular position value
Parity Bit................ Optional (even/odd) Function Pin
Error Bit ................. Optional
UB 2
Turn On Time ........ <1.5 sec
Pos. Counting Dir.. Connect DIR to GND for CW Ground (GND) 3
Connect DIR to VDC for CCW CANHigh 4
(when viewed from shaft end)
Set to Zero ............ Apply Vcc for 2 sec CANLow 5
CANGND / shield 1
Mechanical
Max Shaft Speed......12,000 RPM
Bore Size ..................6 mm, .250"
Bore Depth ...............17 mm
User Shaft SSI Encoders
Radial Runout...........0.005" max
Function 8-pin M12 Cable
Starting Torque .........<0.0032 N-m typical
Housing.....................Ferrous chrome-plated magnetic screening Ground (GND) 1 White
Mounting ...................Hollow shaft with flex mount
Weight.......................630 grams typical +Vcc 2 Brown
SSI CLK+ 3 Green
Environmental
Operating Temp ........-40° to +80° C SSI CLK- 4 Yellow
Storage Temp ...........-40° to +100° C SSI DATA+ 5 Grey
Humidity ....................95% RH non-condensing
Vibration....................5 g @ 10 to 2000 Hz SSI DATA- 6 Pink
Shock ........................100 g @ 6 ms duration
PRESET 7 Blue
Sealing ......................IP64, shaft sealed to IP65
DIR 8 Red
Shield housing Side Exit - Housing
End Exit - N/C
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 95
Issue 13 - Revision C
Model SA36S - Solid Shaft
36mm Single Turn Absolute
Features
• Standard Size 36 mm Package
• Durable Magnetic Technology
• Up to 14 Bits of Single Turn Resoltuion
• SSI and CANopen Communications
The Model SA36S Single Turn Absolute is ideal for a wide variety of industrial applications
that require an encoder with the capability of absolute positioning output. Its fully digital
output, rugged magnetic technology and high sealing make the Model SA36S an excellent
choice for all applications, especially ones with a high presence of noise. Available with a
6 mm or 1/4" shaft and a servo mount, the Model SA36S is easily designed into a variety
of applications.
Common Applications
Robotics, Telescopes, Antennas, Medical Scanners, Windmills, Elevators,
Ø36 mm Lifts, Motors, Automatic Guided Vehicles, Rotary and X/Y Positioning Tables
SA36S 19 MB 12 V3 P1 C1 A EMJ G1
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 ONLY available with CANopen.
2 ONLY available with SSI.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 96
Issue 13 - Revision C
Model SA36S - Solid Shaft
36mm Single Turn Absolute
Model SA36S Specifications Model SA36S Solid Shaft
Electrical
Input Voltage ........... 10 to 30 Vcc max SSI or CAN
5 Vcc SSI Only
Input Current.............50 mA max with no external load
Power Consumption .0.5 W max
Resolution.................12 bit (CAN)
8 to 14 bit (SSI)
Accuracy ...................Less than .15° (CANopen)
Less than .35° (SSI)
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic
bit rate detection
The standard settings as well as any customization in the
software can be changed via LSS (CiA 305) and the SDO
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc
Absolute Encoders
ured value, internal timer, etc.)
CANopen Encoders
SSI Interface
Clock Input ............ via opto coupler Function Pin
Clock Frequency... 100KHz to 500KHz UB 2
Data Output .......... RS485 / RS422 compatable
Ground (GND) 3
Output Code ......... Gray or binary
SSI Output ............ Angular position value CANHigh 4
Parity Bit................ Optional (even/odd) CANLow 5
Error Bit ................. Optional
Turn On Time ........ <1.5 sec CANGND / shield 1
Pos. Counting Dir.. Connect DIR to GND for CW
Connect DIR to VDC for CCW
(when viewed from shaft end)
Set to Zero ............ Apply Vcc for 2 sec
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 97
Issue 13 - Revision C
Model SA58H - Hollow Bore
g Turn Absolute
58mm Single
Features
• 58mm Diameter
• Durable Magnetic Technology
• Up to 14 Bits of Single Turn Resolution
• SSI and CANopen Communications
• Retains Absolute Position After a Power Outage
The Model SA58H absolute encoder is a heavy duty, rugged and reliable single-turn
hollow-bore absolute encoder. This encoder is designed for harsh factory and plant
floor environments, and is especially suited to applications where you need an encoder
to retain position information after power-off scenarios. The Model SA58H has an
operating temperature range of -40° C to 85° C and a sealing rating of IP65 on the
shaft, with the balance of the unit rated to IP67. Available with bores up to 3/8" or 14
mm, and with two flexible mounting options, the Model SA58H is easily designed into a
variety of applications.
Common Applications
Motion Control Feedback, Machine & Elevator Controls, Food Processing,
Ø58 mm Robotics, Material Handling, Conveyors, Textile Machines
SA58H 04 SQ 14 V3 P1 C1 A SMJ
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 See CANopen Interface Technical Reference Manual at www.encoder.com.
2 See Technical Bulletin TB529: Understanding EPC's SSI Encoders at
www.encoder.com
3 For mating connectors and cordsets, see Accessories or visit www.encoder.com.
For Connector Pin Configuration Diagrams, see Wiring Table on following page.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 98
Issue 13 - Revision C
Model SA58H - Hollow Bore
58mm Single Turn Absolute
Model SA58H Specifications Model SA58H 108mm PCD Flex Arm (SQ)
Electrical
Input Voltage ........... 10 to 30 Vcc max
5 Vcc SSI Only
Input Current.............50 mA typical for 10 to 30 Vcc
80 mA typical for 5 Vcc
Power Consumption .0.5 W max
Resolution (Single) ...14 bit (CANopen)
8 to 14 bit (SSI)
Accuracy ...................+/- 0.35°
Repeatability .............+/- 0.2°
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic
bit rate detection
The standard settings as well as any customisation in the
software can be changed via LSS (CiA 305) and the SDO
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc Model SA58H 63mm PCD 2 Pt, Flex Mount (SR)
Programmable CAN Transmission Modes
Synchronous ......... When a synchronisation telegram
(SYNC) is received from another bus
node, PDOs are transmitted independ-
antly
Asynchronous ....... A PDO message is triggered by an
Absolute Encoders
internal event (e.g. change of meas-
ured value, internal timer, etc.)
SSI Interface
Clock Input ............ via opto coupler
Clock Frequency... 100KHz to 500KHz
Higher frequencies may be available
Contact Customer Service.
Data Output .......... RS485 / RS422 compatible
Output Code ......... Gray or binary
SSI Output ............ Angular position value
Parity Bit................ Optional (even/odd)
Error Bit ................. Optional
Turn On Time ........ <1.5 sec
Pos. Counting Dir.. Connect DIR to GND for CW All dimensions are in inches with a tolerance of +0.005" or +0.01" unless otherwise specified.
Connect DIR to VDC for CCW Metric dimensions are given in brackets (mm)
(when viewed from shaft end)
Set to Zero ............ Yes, see Technical Bulletin TB529:
Understanding EPC's SSI Encoders
Wiring Table
Mechanical
Max Shaft Speed......6,000 RPM For BEPC-supplied mating cables, refer to wiring table provided with cable.
Shaft Rotation...........Bi-directional
Radial Run-out ......0.177mm max SSI ENCODERS CANopen ENCODERS
Axial Endplay ........+/- 0.762mm max
Radial Shaft Load.....8.16Kg Max load bearing life of 1 x 109 Function 8-Pin M12
Function 5-Pin M12
Revolutions Ground (GND) 1
Axial Shaft Load .......4.98Kg Max load bearing life of 1 x 109 +VCC 2
Revolutions +VCC 2
Ground (GND) 3
Starting Torque .........0.0162 N-m typical
Housing.....................All metal with protective finish SSI CLK+ 3
CAN HIGH 4
Bearings....................2 precision ball bearings SSI CLK- 4
Weight.......................212 grams typical CAN LOW 5
SSI DATA+ 5
Environmental SSI DATA- 6 CAN GND / Shield* 1
Operating Temp ........-40° to +85° C *M12 connector is connected to encoder
PRESET 7
Storage Temp ...........-25° to +100° C housing.
Vibration....................5.1 g @ 10 Hz to 2000 Hz DIR 8
Shock ........................100 g @ 6 ms duration For CE requirements, use cable cordset with
Shield Housing shield connected to M12 coupling nut.
Sealing ......................IP67, shaft sealed to IP65
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 99
Issue 13 - Revision C
Model MA36H - Hollow Bore
36mm MultiTurn Absolute
Features
• Standard Size 36 mm Package
• Durable Magnetic Technology
• Multiturn Absolute Encoder (14 Bit/40 Bit)
• SSI and CANopen Communications
• Proven New Turns Counting Technology - No Gears or Batteries
• Flex Mount Eliminates Couplings and is Ideal for Motors or Shafts
The Model MA36H Multiturn Absolute Encoder is ideal for a wide variety of industrial
applications that require an encoder with the capability of absolute positioning output.
Its fully digital output and innovative use of battery-free multiturn technology make
the Model MA36H an excellent choice for all applications, especially ones with a high
presence of noise. Its durable magnetic technology and high sealing make it a perfect
choice for dirty industrial environments. Available with a 1/4" or 6 mm hollow bore and
a selection of flexible mounting options, the Model MA36H is easily designed into a
variety of applications.
Common Applications
Robotics, Telescopes, Antennas, Medical Scanners, Windmills, Elevators,
Ø36 mm Lifts, Motors, Automatic Guided Vehicles, Rotary and X/Y Positioning Tables
MA36H 01 SF 12 18 V3 P1 C1 A EMJ G1
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 ONLY available with CANopen.
2 ONLY available with SSI.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 100
Issue 13 - Revision C
Model MA36H - Hollow Bore
36mm MultiTurn Absolute
Model MA36H Specifications Model MA36H 46mm Slotted Flex Mount (SF)
Electrical
Input Voltage ........... 10 to 30 Vcc max SSI or CAN
5 Vcc SSI Only
Input Current.............50 mA max with no external load
Power Consumption .0.5 W max
Resolution (Single) ...12 bit (CAN)
8 to 14 bit (SSI)
Resolution (Multi) .....Up to 40 bit multiturn (CANopen or SSI)
Accuracy ...................+/- 0.35°
Repeatability .............+/- 0.2°
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic Model MA36H Optional Flex Mounts (SD) (SW)
bit rate detection
The standard settings as well as any customisation in the 42mm : SW
40mm : SD
software can be changed via LSS (CiA 305) and the SDO
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc
Absolute Encoders
internal event (e.g. change of meas-
ured value, internal timer, etc.)
SSI Interface All dimensions are in mm with a tolerance of +0.127 or +0.254 unless otherwise specified.
Clock Input ............ via opto coupler
Clock Frequency... 100KHz to 500KHz Wiring Table
Data Output .......... RS485 / RS422 compatible
CANopen Encoders
Output Code ......... Gray or binary
SSI Output ............ Angular position value Function Pin
Parity Bit................ Optional (even/odd)
Error Bit ................. Optional UB 2
Turn On Time ........ <1.5 sec Ground (GND) 3
Pos. Counting Dir.. Connect DIR to GND for CW
CANHigh 4
Connect DIR to VDC for CCW
(when viewed from shaft end) CANLow 5
Set to Zero ............ Apply Vcc for 2 sec CANGND / shield 1
Mechanical
Max Shaft Speed......12,000 RPM
Bore Size ..................6 mm, .250"
Bore Depth ...............17 mm SSI Encoders
User Shaft Function 8-pin M12 Cable
Radial Runout...........0.005" max
Starting Torque .........<0.0032 N-m typical Ground (GND) 1 White
Housing.....................Ferrous chrome-plated magnetic screen-
ing +Vcc 2 Brown
Mounting ...................Hollow shaft with flex mount SSI CLK+ 3 Green
Weight.......................630 grams typical
SSI CLK- 4 Yellow
Environmental SSI DATA+ 5 Grey
Operating Temp ........-40° to +80° C
Storage Temp ...........-40° to +100° C SSI DATA- 6 Pink
Humidity ....................95% RH non-condensing
PRESET 7 Blue
Vibration....................5 g @ 10 to 2000 Hz
Shock ........................100 g @ 6 ms duration DIR 8 Red
Sealing ......................IP64, shaft sealed to IP65
Shield housing Side Exit - Housing
End Exit - N/C
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 101
Issue 13 - Revision C
Model MA36S - Solid Shaft
36mm MultiTurn Absolute
Features
• Standard Size 36 mm Package
• Durable Magnetic Technology
• Multiturn Absolute Encoder (12 Bit/40 Bit)
• SSI and CANopen Communications
• Proven New Turns Counting Technology - No Gears or Batteries
The Model MA36S Multiturn Absolute is ideal for a wide variety of industrial applications
that require an encoder with the capability of absolute positioning output. Its fully digital
output and innovative use of battery-free multiturn technology make the Model MA36S
an excellent choice for all applications, especially ones with a high presence of noise. Its
durable magnetic technology and high sealing make it a perfect choice for dirty industrial
environments. Available with a 6 mm or 1/4" shaft and a servo mount, the Model MA36S
is easily designed into a variety of applications.
Common Applications
Robotics, Telescopes, Antennas, Medical Scanners, Windmills, Elevators,
Ø36 mm Lifts, Motors, Automatic Guided Vehicles, Rotary and X/Y Positioning Tables
MA36S 19 MB 12 18 V3 P1 C1 A EMJ G1
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 ONLY available with CANopen.
2 ONLY available with SSI.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 102
Issue 13 - Revision C
Model MA36S - Solid Shaft
36mm MultiTurn Absolute
Model MA36S Specifications Model MA36S Solid Shaft
Electrical
Input Voltage ........... 10 to 30 Vcc max SSI or CAN
5 Vcc SSI Only
Input Current.............50 mA max with no external load
Power Consumption .0.5 W max
Resolution (Single) ...12 bit (CAN)
8 to 14 bit (SSI)
Resolution (Multi) .....Up to 40 bit multiturn (CANopen or SSI)
Accuracy ...................+/- 0.35°
Repeatability .............+/- 0.2°
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic
bit rate detection
The standard settings as well as any customisation in the
software can be changed via LSS (CiA 305) and the SDO
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc
Absolute Encoders
internal event (e.g. change of meas-
ured value, internal timer, etc.) CANopen Encoders
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 103
Issue 13 - Revision C
Model MA63S - Solid Shaft
63mm MultiTurn Absolute
Features
• Standard Size 25 Package 63.50mm Diameter
• Durable Magnetic Technology
• Servo and Flange Mounting
• Multiturn Absolute Encoder (14 Bit/40 Bit)
• SSI and CANopen Communications
• Proven New Turns Counting Technology - No Gears or Batteries
The Model MA63S Multiturn Absolute is ideal for a wide variety of industrial applications
that require an encoder with the capability of absolute positioning output, even in power-off
scenarios. Its fully digital output and innovative use of battery-free multiturn technology
make the Model MA63S exceptionally reliable. The MA63's robust and durable magnetic
technology and available IP67 seal readily handle the harshest industrial environments,
including those with elevated electrical noise. Available with several shaft sizes and mount-
ing styles, the Model MA63S is easily designed into OEM and aftermarket applications.
Common Applications
Robotics, Telescopes, Antennas, Medical Scanners, Windmills, Elevators,
Ø63.50 Lifts, Motors, Automatic Guided Vehicles, Rotary and X/Y Positioning Tables
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 ONLY available with CANopen.
2 ONLY available with SSI.
2 For Single-Turn resolution, enter '00' (SSI only).
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 104
Issue 13 - Revision C
Model MA63S - Solid Shaft
63mm MultiTurn Absolute
Model MA63S Specifications Model MA63S Flange Mount (F1)
Electrical
Input Voltage ........... 10 to 30 Vcc max SSI or CAN
5 Vcc SSI Only
Input Current.............50 mA max with no external load
Power Consumption .0.5 W max
Resolution (Single) ...12 bit (CAN)
8 to 14 bit (SSI)
Resolution (Multi) .....Up to 40 bit multiturn (CANopen or SSI)
Accuracy ...................+/- 0.35°
Repeatability .............+/- 0.2°
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic Model MA63S Servo Mount (S1)
bit rate detection
The standard settings as well as any customization in the
software can be changed via LSS (CiA 305) and the SDO
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc
Absolute Encoders
oders
internal event (e.g. change of meas-
ured value, internal timer, etc.)
SSI Interface
Clock Input ............ via opto coupler
Clock Frequency... 100KHz to 500KHz
Data Output .......... RS485 / RS422 compatible All dimensions are in mm with a tolerance of +0.127 or +0.254 unless otherwise specified.
Output Code ......... Gray or binary
SSI Output ............ Angular position value
Parity Bit................ Optional (even/odd)
Error Bit ................. Optional Wiring Table
Turn On Time ........ <1.5 sec
Pos. Counting Dir.. Connect DIR to GND for CW CANopen Encoders
Connect DIR to VCC for CCW Function Pin
(when viewed from shaft end) +VDC 2
Set to Zero ............ Apply Vcc for 2 sec
Ground (GND) 3
Mechanical CANHigh 4
Max Shaft Speed .. 8,000 RPM
Shaft Size.............. 10 mm, 0.375" CANLow 5
Shaft Material........ 303 Stainless Steel CANGND / shield 1 5-pin M12
Radial Shaft Load . 36 Kg maximum
Axial Shaft Load ... 36 Kg maximum
Starting Torque...... 0.007061 Nm typical with no seal SSI Encoders
0.021183 Nm typical with seal Function Pin Cable
Housing ................. Black non-corrosive finish
Mounting ............... Flange or Servo type Ground (GND) 1
Weight ................... 570 grams typical
+VDC 2 White
Environmental SSI CLK+ 3 Brown
Operating Temp .... 0° to +80° C standard
SSI CLK- 4 Green
-40° to +80° C extended temperature
option SSI DATA+ 5 Yellow
Storage Temp ....... -25° to +100° C SSI DATA- 6 Gray
Humidity ................ 95% RH non-condensing
Vibration ................ 5 g @ 10 to 2000 Hz PRESET 7 Pink 8-pin M12
Shock .................... 100 g @ 6 ms duration DIR 8 Blue
Sealing .................. IP50, IP66, IP67
Shield housing Red
Shield housing Side Exit - Housing
End Exit - N/C
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 105
Issue 13 - Revision C
Model MA58H - Hollow Bore
58mm Multi-Turn Absolute
Features
• Multi-Turn Absolute Encoder (14 Bit/39 Bit)
• 58mm Diameter
• Durable Magnetic Technology
• Up to 14 Bits of Single Turn Resolution
• SSI and CANopen Communications
• Retains Absolute Position After a Power Outage
The Model MA58H absolute encoder is a heavy duty, rugged and reliable multi-turn
hollow-bore absolute encoder. This encoder is designed for harsh factory and plant
floor environments, and is especially suited to applications where you need an encoder
to retain position information after power-off scenarios. The Model MA58H has an
operating temperature range of -40° C to 85° C and a sealing rating of IP65 on the
shaft, with the balance of the unit rated to IP67. Available with bores up to 3/8" or 14
mm, and with two flexible mounting options, the Model MA58H is easily designed into a
variety of applications.
Common Applications
Motion Control Feedback, Machine & Elevator Controls, Food Processing,
Ø58 mm Robotics, Material Handling, Conveyors, Textile Machines
MA58H 04 SQ 14 18 V3 P1 C1 A SMJ
For specification
assistance call
Customer Service at
+44 (0)1978 262100
NOTES:
1 Additional lead time required.
2 See CANopen Interface Technical Reference Manual at www.encoder.com.
3 See Technical Bulletin TB529: Understanding EPC's SSI Encoders at
www.encoder.com
4 For mating connectors and cordsets, see Accessories or visit www.encoder.com.
For Connector Pin Configuration Diagrams, see Wiring Table on following page.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 106
Issue 13 - Revision C
Model MA58H - Hollow Bore
58mm Multi-Turn Absolute
Model MA58H Specifications Model MA58H 108mm PCD Flex Arm (SQ)
Electrical
Input Voltage ........... 10 to 30 Vcc max
5 Vcc SSI Only
Input Current.............50 mA typical for 10 to 30 Vcc
80 mA typical for 5 Vcc
Power Consumption .0.5 W max
Resolution
Single-Turn............14 bit (CANopen)
8 to 14 bit (SSI)
Multi-Turn ..............Up to 39 bit Multi-T
Accuracy ...................+/- 0.35°
Repeatability .............+/- 0.2°
CANopen Interface
Protocol ................. CANopen:
- Communication profile CiA 301
- Device profile for encoder CiA 406
V3.2 class C2
Node Number ....... 0 to 127 (default 127)
Baud Rate ............. 10 Kbaud to 1 Mbaud with automatic
bit rate detection
The standard settings as well as any customisation in the
software can be changed via LSS (CiA 305) and the SDO Model MA58H 63mm PCD 2 Pt, Flex Mount (SR)
protocol, e.g. PDOs, scaling, heartbeat, node-ID, baud
rate, etc
Absolute Encoders
antly
Asynchronous ....... A PDO message is triggered by an
internal event (e.g. change of meas-
ured value, internal timer, etc.)
SSI Interface
Clock Input ............ via opto coupler
Clock Frequency... 100KHz to 500KHz
Higher frequencies may be available
Contact Customer Service.
Data Output .......... RS485 / RS422 compatible
Output Code ......... Gray or binary
SSI Output ............ Angular position value
Parity Bit................ Optional (even/odd)
Error Bit ................. Optional All dimensions are in inches with a tolerance of +0.005" or +0.01" unless otherwise specified.
Turn On Time ........ <1.5 sec Metric dimensions are given in brackets (mm)
Pos. Counting Dir.. Connect DIR to GND for CW
Connect DIR to VCC for CCW
(when viewed from shaft end)
Set to Zero ............ Yes, see Technical Bulletin TB529:
Wiring Table
Understanding EPC's SSI Encoders
Protection .............. Galvanic Isolation with SSI option For BEPC-supplied mating cables, refer to wiring table provided with cable.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 107
Issue 13 - Revision C
Model 25SP - Programmable
Incremental Shaft Encoder
Features
F
• Industry Standard Size 25 Package (63.5mm x 63.5mm)
• Fully Programmable with Optional USB Module or Factory Configured
• Optical Technology for High Accuracy
• Resolutions from 1 to 65,536 PPR (262,144 quadrature counts)
• Servo and Flange Mounting
• IP67 Sealing Available
T Model 25SP Programmable Size 25 shaft encoder is specifically designed for the
The
ch
challenges of an industrial environment. Contained within the rugged, industrial housing
is an advanced set of electronics that allow the encoder to be programmed to your exact
ap
application needs. Using BEPC's optional programming module, users may select the out-
pu
put type, 32 different waveforms, and any resolution from 1 to 65,536 PPR – that's 262,144
Incremental Shaft Encoders
co
counts using 4x quadrature counting. These programming features allow a single encoder
to be configured for multiple applications, enabling one encoder to replace many different
ppart
a numbers – and that provides cost savings on inventory and down-time replacement.
T
The 25SP can also be configured and shipped with specs pre-programmed, with no on-site
Programmable
pr
programming needed. The Model 25SP comes standard with dual bearings rated 36Kg axial
or radial, and may be specified with up to IP67 sealing.
Ø2.5" (63.5mm) Common Applications
C
M
Motion Control Feedback, Conveyors, Elevator Controls, Machine Control, Food
Model 25SP Ordering Guide Processing, Process Control, Robotics, Material Handling, Textile Machines
Blue type indicates price adder options. Not all configuration combinations may be available
Contact Customer Service for details.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 108
Issue 13 - Revision C
Model 25SP - Programmable
Incremental Shaft Encoder
Model 25SP Specifications Model 25SP Flange Mount (F1)
Electrical
Programmable
channel, 200 KHz max freq recommended
Pull-Up (PU) – 2.2K ohm internal resistors,
100 mA max per channel, 150 KHz max freq
recommended, max temp 85° C at > 24 Vcc
*Meets RS 422 at 5 Vcc supply
Index ............................... Once per revolution, programmable. BEPC
standard is 180° gated to output A (waveform
B5). See Waveform Diagrams for additional
options.
Index Teach .................... Index location adjustable via programming
interface.
Max Frequency............... 2.7 MHz subject to RPM restrictions for high
resolution (PPR):
5000 RPM max for PPR 16385 to 32768 and
2500 RPM max for PPR 32769 to 65536
NOTE: Use 5 Vcc Line Driver (L5 or HV out-
put type) to obtain high frequencies.
Electrical Protection........ Overvoltage, reverse voltage, and output Model 25SP 66.54mm Servo Mount (LG)
short circuit protected. NOTE: Sustained over
or reverse voltage may result in permanent
damage.
Min Edge Sep................. 1 to 16384 PPR: 36° electrical min, 63° or
better typical
16385 to 65536 PPR: 20° electrical min, 36°
or better typical
Rise Time........................ Less than 1 microsecond
Accuracy ......................... Better than 0.013° or 47 arc-sec from true
position
Diagnostic ....................... LED located on encoder housing and error
report available via programming Interface.
Mechanical
Environmental A White 4 1 A A A D 2
Operating Temp .............. -20° to 85° C for standard models A' Brown -- 3 H C -- -- 3
-40° to 100° C for extended temp option
Humidity .......................... 95% RH non-condensing B Blue 2 4 B B B E 4
Vibration .......................... 20 g @ 5 to 2000 Hz B' Violet -- 5 I E -- -- 5
Shock .............................. 80 g @ 11 ms duration
Sealing ............................ IP50 standard; IP64, IP66 or IP67 optional Z Orange 5 6 C -- C C 6
Z' Yellow -- 8 J -- -- -- 7
Case Green -- -- G G G F 8
Shield Bare* -- -- -- -- -- -- --
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 109
Issue 13 - Revision C
Model 25SP - Programmable
Incremental Shaft Encoder
An BEPc Size 25 Encoder in a common application. NOTE: COMPLEMENTARY SIGNALS (/A, /B & /Z) APPLY TO LINE DRIVER (HV & L5)
OUTPUTS ONLY.
WAVEFORMS
Choose any of these waveforms using the Field Programming Software, USB programming
module, and interface cable (see previous page)
A A A A A A A A
B B B B B B B B
Z Z Z Z Z Z Z Z
A1 A2 A3 A4 A5 A6 A7 A8
A A A A A A A A
B B B B B B B B
Z Z Z Z Z Z Z Z
B1 B2 B3 B4 B5 B6 B7 B8
A A A A A A A A
B B B B B B B B
Z Z Z Z Z Z Z Z
W1 W2 W3 W4 W5 W6 W7 W8
A A A A A A A A
B B B B B B B B
Z Z Z Z Z Z Z Z
X1 X2 X3 X4 X5 X6 X7 X8
Odd numbers - A leads B A and B - High Going Index A and W - 90 Degree Index
Even numbers - B leads A W and X - Low Going Index B and X - 180 Degree Index
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 110
Issue 13 - Revision C
Field Programming Software
USB Stick and Cables.
F I E L D P R O G R A M M I N G S O F T WA R E
With the easy to use, point-and-click interface, programming is quick and straight-forward.
ght-forward. The number of
possible configurations makes this Size 25 programmable shaft encoder incredibly
dibly versatile. Anywhere a
Size 25 encoder goes, the Model 25SP can get the job done.
Programmable
Available on USB drive or by download.
System requirements:
Windows 7 or higher operating systems
USB 2.0 port required for USB Programming Module (see below)
P
USB PROGRAMMING KIT
Kit includes software, USB Programming Module, and 2-meter Interface Cable with specified connector.
See Accessories for individual Interface Cables.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 111
Issue 13 - Revision C
Model 58TP - Programmable
Incremental Thru-Bore Encoder
FEATURES
Programmable with USB Module or Factory ConÀgured when Ordered
Programmable Resolution from 1 to 65,536 PPR
Programmable Output Type and Wave Form
58 mm Thru-Bore or Hollow Bore Encoder
Standard and Metric Thru-Bore Sizes up to 5/8” and 15 mm
Several Flexible Mounting Options
Sealing Options up to IP67
The Model 58TP Programmable 58 mm thru-bore encoder is specifically designed for the
challenges of an industrial environment. Its advanced set of electronics allow the encoder to
be programmed to meet your exact application needs. Using BEPC's optional programming
module, users may select the output type, 32 different waveforms, and any resolution from
Incremental Thru-Bore Encoders
1 to 65,536 PPR – that's 262,144 counts using 4x quadrature counting. These programming
features allow a single encoder to be configured for multiple applications, enabling one encoder
to replace many different part numbers – and that provides cost savings on inventory and down-
time replacement. The 58TP can also be configured and shipped with specs pre-programmed,
with no on-site programming needed.
Programmable
NOTES:
For specification
1 Programmable feature using Field Programming Software, USB
assistance call Programming Module, and Interface Cable (See page 111).
2 Open Collector (OC) and Pull-Up Resistor (PU) outputs not recommended
Customer Service at for PPR > 8192 and/or frequencies > 150 KHz.
+44 (0)1978 262100 3 If ordered with initial output type of either L5 or LP, encoder cannot be
programmed to OC, PP, or HV output types.
4 7-pin MS Connector does not provide Index Pulse Z when selected output
is Line Driver (HV or L5).
5 5-pin M12 Connectors only available with Pull-Up, Open Collector, and
Push-Pull output types.
6 For non-standard metric cable lengths enter ‘G’ plus cable length
expressed in meters. Example: G6 = 6 meters of cable. Frequency above
300 kHz standard cable length only.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 112
Issue 13 - Revision C
Model 58TP - Programmable
Incremental Thru-Bore Encoder
Model 58TP Specifications Model 58TP / 58HP 3 Point Flex Mount (FE)
Electrical
Programmable
channel, 200 KHz max freq recommended
Pull-Up (PU) – 2.2K ohm internal resistors,
100 mA max per channel, 150 KHz max freq
recommended, max temp 85° C at > 24 Vcc
*Meets RS 422 at 5 Vcc supply
Index ............................... Once per revolution, programmable. BEPC
standard is 180° gated to output A (waveform
B5). See Waveform Diagrams for additional
options.
Index Teach .................... Index location adjustable via programming 5, 8ͳPIN M12 9ͳPIN DͳSUB GLAND CABLE 12ͳPIN M23 7ͳPIN MS STYLE 10ͳPIN MS
interface.
Max Frequency............... 2.7 MHz subject to RPM restrictions for high
resolution (PPR):
5000 RPM max for PPR 16385 to 32768 and
2500 RPM max for PPR 32769 to 65536
NOTE: Use 5 Vcc Line Driver (L5 or HV out-
Model 58TP / 58HP Mounting Options
put type) to obtain high frequencies.
Electrical Protection........ Overvoltage, reverse voltage, and output
short circuit protected. NOTE: Sustained over
or reverse voltage may result in permanent
damage.
CE/EMC .......................... Immunity tested per EN 61000-6-2:2005
Emission tested per EN 61000-6-4:2007 +
A1: 2011
Rise Time........................ Less than 1 microsecond
Accuracy ......................... Better than 0.013° or 47 arc-sec from true
position
Diagnostic ....................... LED located on encoder housing and error
report available via programming Interface.
Mechanical
Max Shaft Speed............ 6000 RPM. Higher shaft speeds may be FH MOUNT FG MOUNT FJ MOUNT
achievable, contact Customer Service.
Shaft Material ................. 303 Stainless Steel
Shaft Rotation ................. Bi-directional All dimensions are in Imperial & Metric with a tolerance of 0.005" (+0.127mm) or 0.01" (+0.254) unless otherwise specified
Bore Tolerance ............... -0.0000/+0.0254 mm Metric dimensions are in brackets (mm)
User Shaft Tolerances
Radial Runout.........0.012 max E N C O D E R W I R I N G TA B L E
Axial Endplay ..........±0.762 max (For BEPC-supplied mating cables, wiring table is provided with cable.)
Starting Torque ............... IP50 sealing: 2.118 X 10-2 Nm typical
IP64 sealing: 2.824 X 10-2 Nm typical Gland Cable† 5-pin 8-pin 7-pin MS 7-pin MS 9-pin
IP66 or IP67 sealing: 4.943 X 10-2 Nm typical Function Wire Color M12** M12** 10-pin MS HV,L5 PU,PP,OC,LP D-sub 12-pin M23
Housing........................... Black non-corrosive finish 0 Volts Black 3 7 F F F 9 10
Weight ............................. 283 grams typical
+VCC Red 1 2 D D D 1 12
Environmental A White 4 1 A A A 2 5
Operating Temp .............. -20° to 85° C for standard models A' Brown -- 3 H C -- 3 6
-40° to 100° C for extended temp option B Blue 2 4 B B B 4 8
NOTE: For IP66 or IP67 sealing derate max temperature of 100° C B' Violet -- 5 I E -- 5 1
by 4° C for every 1000 RPM above 2000 RPM.
Humidity .......................... 95% RH non-condensing Z Orange 5 6 C -- C 6 3
Vibration .......................... 10 to 2000 Hz A 20g (International Z' Yellow -- 8 J -- -- 7 4
Standard IEC 60068-2-6) Case Green -- -- G G G 8 9
Shock .............................. 80g @ 6 ms Duration (International
Shield Bare* -- -- -- -- -- -- --
Standard IEC 60068-2-27)
Sealing ............................ IP50 standard; IP64, IP66 or IP67 optional +VCC Sense -- -- -- -- -- -- -- 2
0 Volts Sense -- -- -- -- -- -- -- 11
*CE: Cable shield (bare wire) is connected to internal case.
†Standard cable is 24 AWG conductors with foil and braid shield.
**CE: Use cable cordset with shield connected to M12 connector coupling nut.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 113
Issue 13 - Revision C
RXTX/D Receiver-Transmitter Unit
Versatile Encoder Interface
Features
This lightweight DIN rail mountable unit, Line Driver and Line Receiver, comes in
a stylish green PC/ABS self-extinguishing material blend. Configurable as a level
changer, line repeater, splitter or encoder tester. The RXTXD will accept TTL, RS422,
RS485, PP, NPN, NPN OC, or, PNP encoder inputs at 5V, or HTL, PP, NPN, NPN OC &
PNP at 6-28V. It will provide up to 3 outputs in any combination of TTL, RS422, RS485,
PP, NPN or PNP, at 5V, or, HTL, PP, NPN or PNP, at 6-28V. A series of LEDs on the
front panel indicates power and signal presence. Connections are made via the easily
accessible screw terminals as standard. This device may be used as both a Line Driver
and Line Receiver.
Specifications
Ø165.1mm Input Voltage ..........................6V to 28V Max
Current Consumption .............250 mA Typical
Repeater Output Voltage ........5V or Vcc
Frequency Response .............Up to 800 Khz
Weight ....................................250g
Enclosure................................PC/ABS, IP20
Terminal ..................................Screw Type 30/12 AWG
RXTXD Ordering Guide
Blue type indicates price adder options. Not all configuration combinations may be available. Contact Customer Service for details.
RXTXD 1 V3 5V 5H 4P 4H 5P
5V 5V Only
2 Receiver/Transmitter
(Two Outputs) 24V 5-24 Vcc
3 Receiver/Transmitter INPUT SIGNAL
(Three Outputs) 5H 5V Differential Driver 4
4 Line Repeater/Refresher 5N 5V NPN Open-Collector FINAL OUTPUT SIGNAL
(One Output) 5P 5V Push-Pull S/Ended 5 5H 5V Differential Driver 4
5 Level Changer/Conditioner 24H 24V Differential Driver 6 5P 5V Push-Pull S/Ended 5
(One Output) 24N 24V NPN Open Collector 4H 24V Differential Driver 6
6 Encoder Signal Verifier/Tester 24P 24V Push-Pull S/Ended 7 4P 24V Push-Pull S/Ended 7
(One Output) 3
For specification
assistance call
Customer Service at NOTES:
+44 (0)1978 262100 1 28V Maximum Voltage.
2 Encoder/Sensor and output signal voltages are limited to the input voltage
supplied.
3 To be used in series with encoder.
4 TTL, RS422 & RS485 Compatible.
5 TTL, NPN (Sink), PNP (Source), PP.
6 HTL Compatible
7 NPN (Sink), PNP (Source), PP
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 114
Issue 13 - Revision C
RXTX/D Receiver-Transmitter Unit
Versatile Encoder Interface
Electrical
Mechanical
Definitions
Accessories
Output 1 = 24V
Output 2 = 5V
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 115
Issue 13 - Revision C
Accessories:
Measuring Wheels
Features
Measuring wheels are a very cost-effective way to use rotary encoders to measure linear motion such as cut to length applications. Measuring wheels
are also useful when it is inconvenient to mount the encoder directly onto the motion device. It is common to have one or two measuring wheels
mounted on an encoder shaft. The two most important factors in selecting the best measuring wheel for a given application are the circumference and
the surface material. The surface material must be chosen to give optimal traction without unduly compromising wear, while the circumference should
be selected to give the best accuracy within the mounting constraints available.
BEPC offers two types of measuring wheels, the first type, Faced Measuring Wheels, has a wide contact surface with a variety of faced coatings
(Knurled, Urethane), one of which will be suitable for nearly every specialised application. The second, Rubber Tyre Measuring Wheels uses a
replaceable rubber insert or "Tyre" that is easier to set up and maintain and fits most general purpose requirements.
6mm Bore 10mm Bore
Accessories
Temperature Specifications
Rubber Faced Urethane Faced
-40º F to +275º F -40º F to +155º F
The below recommendations are only guidelines.
Performance may vary depending on your application.
Contact Customer Service for specification assistance.
Measuring Wheel Application Guide
Recommended Use For Measuring Wheels
Knurled Faced 80 Urethane Faced Rubber Insert
Coarse Fabric Cloth Tape Rough Wood Soft Materials Fine Fabric Paper Cable
Rubber Carpet Foam Smooth Materials Hard Plastic Film Foil
Insulation Metal (crease-free)
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories:
Measuring Wheels
200mm (MWB2RU) and 500mm (MWB5RU) Rubber Tyre Wheels - Diagram Illustration
200mm (MWB2KN) and 500mm (MWB5KN) Knurled Finish Wheels - Diagram Illustration
Accessories
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 117
Issue 13 - Revision C
Accessories - Connectors and
Cable Assemblies
C04 - 4 Pin Hirschmann Connector & Pins
o
AWG 24 , Hi-Temp 105 C, Double Shielded
CW CCW 16 Pin
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 118
Issue 13 - Revision C
Accessories -
Flexible and Magnetic Couplings
Magnetic Couplings
these magnetic couplings are a perfect
match for both the Model 260 and
Model 25T. For easier centering on
Accessories
a shaft, a pilot hole is located in the
eg: CDL 10/10 eg: CPA 32mm OD center of the coupling
Magnetic Coupling for 0.625" Bores (176282-01)
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories:Mountings, Flanges,
Brackets & Misc Items
Features
Here at British Encoder Products we offer a wide range of standard Flanges and
Brackets. We also offer a range of Flanges or Brackets that will allow you to substitute a
competitors' product with one of our models. The next few pages contain diagrams and
photographs of a selection of these available offerings
We also have a number of alternative Flanges and Brackets not shown, that may meet
your exact requirements, or could even be modified to suit your application or specific
requirements.
MISC. ACCESSORIES
FLEX-MOUNT KITS Flex-Mount kits are available for any Encoder that we supply with a Flex-Mount fixing - Please see the correct Encoder page then contact the sales
office to order the kit for the Flex-Mount number you are intrested in buying (i.e. a kit for the 260 SF mount)
PROTECTIVE COVERS
Order No:
175996-01......................... Uni-Cover Kit (Includes bolts and washers). Compatible with models 121, 260, 755A, 702, 775, 776 and 960
770-000-02........................ 770 Protective Cover Kit (includes mounting hardware) IP65 Sealing
865-000-02........................ 865T Protective Cover Kit (includes mounting hardware) IP65 Sealing
176301-01......................... 56C Cage Style Cover Kit for Model 25T and Model 260 (Includes bolts and washers.)
SERVO CLAMPS
Order No:
140083............................... Servo Clamp - Top Mount (one clamp w/ one 4-40 screw) for models 755A,702, 725, 758-26, 925 and 958-26 Servo Hubs.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Accessories:Mountings, Flanges,
Brackets & Misc Items
M-H Spring Loaded Bracket Arm (730, 725, 925)
3 HOLES @ 120 3 HOLES @ 120
APART, 5.00 THRU APART, 4.50 THRU
ON A 47.625 ON A 42.00 PCD
(1.875”) PCD
32.00
THRU 100.00
ADJUSTABLE HEIGHT
ASSEMBLY - CAN BE
LOCATED ANYWHERE
ON THE BAR
300.00
250.00
Accessories
140104 - TR1 Mounting Bracket 175997-1 Uni-Bracket (260, 702)
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories:Mountings, Flanges,
Brackets & Misc Items
M-3 "L" Bracket (730, 725, 925)
M-G "L" Bracket (730, 725, 925) M-J "L" Bracket (730, 725, 925, 958-20, 758-20)
Accessories
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories:Mountings, Flanges,
Brackets & Misc Items
M-B "L" Bracket (758-20, 958-20)
W0791 - 60L "Gaebridge" Style Flange (730, 725. 925) W0517 - "Gelma" Style Flange (730, 725, 925)
Accessories
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories:Mountings, Flanges,
Brackets & Misc Items
W0166-2 Square Flange (S/Steel) (858-20, 958-20, 758-20)
W0239 - "Gaebridge" Style 35L Flange (730, 725, 925) W0123 L+B Flange (730, 725, 925)
Accessories
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories:Mountings, Flanges,
Brackets & Misc Items
W0224 "Gaebridge" Style 30L Flange (730, 725, 925)
Accessories
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Accessories -
Encoder Power Supply
Features
A clean source of dedicated power for your encoder is an important factor when
designing a reliable system. Now available from British Encoder are small,
easily mounted Din Rail power supplies specifically chosen to power encoders.
Designed for space efficiency, these compact power supplies are available in 5,
12, or 24 Vcc.
Easy to see LED indicators show the power supply is working properly. Screw
type terminals easily accommodate wires from SWG 24 to 14. The shock proof
housing is both UL and CE approved.
These supplies have been tested to work with all our Encoders. Save yourself
time and money, call British Encoder today and order a power supply that you
know will work with your encoder!
Ø165.1mm
Mechanical
Dimensions .............................3.54” L x 0.89” W x 4.5” D
(90 mm L x 22.5 mm W x 115 mm D)
Connection Type.....................Screw Clamp Connection
Environmental
Operating Temperature...........-10O C to +50O C
Storage Temperature ..............-25O C to +85O C
Relative Humidity.................... 95 % RH
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Cable
Considerations
When the electrical signals are generated by an BEPC Encoder, they For this type of signal distortion, parallel termination is recommend-
are electrically "clean" in the sense of being noise free. However, due ed, which involves placing a resistor across the differential lines at the
to a number of factors, these signals can be degraded by the time far (receiver) end of the line. This resistor should be approximately
they reach their intended destination. Environmental factors, such as equivalent to, or up to 10% greater than, the characteristic imped-
radiated and induced electrical noise, can introduce signal distortions. ance of the cable (Zo) [usually between 70-150 ohms]. This permits
In addition, system design factors, such as cable capacitance (espe- higher frequencies to be transmitted without significant distortion.
cially over long cable runs), impedance mismatches, poor cable quality, Unfortunately, low valued resistors can increase the power dissipated
inadequate shielding, poor grounding and poor cable termination can by the Line Driver, and reduce the output signal level. In this case, a
all contribute to signal loss and distortion. capacitor should be placed in series with the resistor. The capacitor
value should be equal to the round trip delay of the cable divided by
Cable Considerations the cables Zo. Round trip delay is equal to the cable length multiplied
by 1.7 ns/ft. (Note that the RC time constant of this type of termination
All cables have small amounts of capacitance between adjacent can reduce the system frequency response.)
conductors. The amount of capacitance present is a direct function of
the cable’s length. As capacitance increases, it tends to round off the A parallel termination resistor of a larger value than given above
leading edge of the square wave signal, decreasing rise times. It can can often provide adequate reduction of signal reflections, and still
also distort the signal to the extent that errors are caused in the system. maintain adequate frequency response with low power dissipation.
Signal distortion is not usually significant for lengths less than 9.14 Experimentation in an application consisting of long cable runs will
metres (or 1000 picofarads). To minimize the distortion, a low capaci- usually result in the best balance of all of these factors.
tance cable (less than 35 picofarads per 0.3 metre) is recommended.
Cable lengths should also be as short as possible. Grounding Considerations
If it is necessary for the cable length to exceed 9 metres, the use of A common cause of signal distortion in systems is poor grounding.
a Line Driver output (output option HV or L5 in the Ordering Guide) The following tips will help eliminate distortions due to grounding:
along with differential type receiver circuitry is strongly recommend-
ed. A low capacitance twisted-shielded pair cable should be used 1. It is extremely important that cable shields are connected to the
whenever using differential signals with cable lengths in excess of 9 receiver/instrument (counter, PLC, etc.) ground.
metres. Contact Customer Service for additional information. For high
frequency applications (>200kHz), this type of cable may be needed for 2. Always make sure the motor/machine to which the encoder is
all lengths. BEPC’s standard cable has a braided and foil shield, but it mounted is properly grounded.
is not twisted-shielded pair cable. Therefore, for high frequency appli-
cations, it is highly recommended that the user terminate the standard 3. The encoder case should also be grounded with the following
cable just outside the encoder, and then run a low capacitance twist- conditions:
ed-shielded pair cable the remaining distance.
a. DO NOT ground the encoder case through both the
Proper cable termination is also extremely important with differential motor/machine and the cable wiring.
signals. You can try a simple, non-terminated configuration first.
However, keep in mind that signal reflections may occur, resulting in b. DO NOT allow the encoder cable wiring to ground the
severely distorted waveforms. motor/machine exclusively. High motor/machine ground
currents could flow through the encoder wiring, potentially
damaging the encoder and associated equipment.
Technical Information
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Quadrature Phasing and
Marker Gating Diagrams
Diagram Examples of Various Quadrature Phasing and Marker Gating Options.
Standard Quadrature Phasing = A Lead's B during clockwise rotation when viewed from the shaft end or mounting face.
Below are various examples of the different A, B, Z configurations that are possible when ordering your Encoder.
R8 R R2
Channel A Channel A Channel A
R3 R4 R5 R6
Channel A Channel A Channel A Channel A
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
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Quadrature Phasing and
Marker Gating Diagrams
R7 R8 K Channel A
D Channel A
Channel A Channel A
Channel B Channel B
Channel B Channel B
Channel Z
Channel Z Channel Z
D3 Channel A
D5 Channel A D7 Channel A
D2 Channel A
D4 Channel A
D6 Channel A
D8 Channel A
D Channel A
The Index pulse is also referred to as the reference, marker pulse or home pulse. This pulse is an individual output channel provided by the
encoder that provides a single pulse once per revolution. It simply notes some discrete and fixed position in the mechanical rotation of the
Technical Information
unit. Sometimes it is used with a counter to indicate the total number of revolutions the shaft has rotated, counting one pulse per revolution.
Sometimes it is used to reset a counter if the counter needs to be reset to zero at the end of each encoder shaft revolution. Quite often it is
used in servo applications where total system synchronism is required. Once every revolution, if everything agrees with the position feedback,
the system knows it is still operating correctly. Or a system can return to a known physical position aligned with the marker pulse.
BEPC defines the Marker pulse as follows: "Once per revolution centered over channel "A". For the HV output option, it can be gated to channel
"A" and is 180 electrical degrees wide, or known as "half-cycle gating". We also have the abilty to gate the marker pulse to the "B" channel, or
do both "A" and "B" channels if required. If it is gated to both channels - it results in what is called "quarter cycle gating", which is 90 electrical
degrees wide. This option allows more precise positioning of the marker point. However, keep it in mind that with a narrower marker pulse,
comes the possibility of the device the encoder is connected to not seeing the narrow pulse because it happens so quickly. Please note that
these comments regarding the Marker pulse ONLY apply to units with the "R" in the order code - which is A,B and Z channels. With single
channel "A" or Quadrature "A&B" (Q) in the number of channels spot, there is no Marker pulse provided. Non-Standard gating options must be
requested by the customer at the time of ordering.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Output
Circuits
_ _ _
HV Including RS422, RS485, TTL, HTL, NPN, PNP (A, A, B, B, Z, Z)
This UNIVERSAL HIGH VOLTAGE OUTPUT DRIVER may be used in either single ended or differential mode. In differential mode, the HV driver
will function as an RS422 driver, a TTL driver, or an HTL driver. In single ended mode (i.e. without the complement signals), it will function as a
current sink driver (NPN), a current source driver (PNP), or as a Push-Pull driver.
The driver will operate throughout a wide voltage range, from 4.75V through 28V, and has internal over-current protection. Each leg of each
channel is also protected by a Schottky Diode. All screens should be terminated to P.E. (building protective earth) at each end. It may also
be necessary to provide an equi-potential bonding conductor between all parts of the machine or system in order to maintain a 0V
potential difference to P.E.
PP Push-Pull (A, B, Z)
The output driver is simply the HV UNIVERSAL HIGH VOLTAGE OUTPUT DRIVER configured without the complement signals. It will equally
Sink or Source up to 20 mA per channel. All screens should be terminated to P.E. (building protective earth) at each end. It may also be nec-
essary to provide an equi-potential bonding conductor between all parts of a machine or system in order to maintain a 0V potential
difference to P.E.
ET 7272
This NPN Open Collector driver is capable of sinking up to 50 mA per channel and (in MOST models) is also capable of providing a complement
Technical Information
signal which may be employed as an extra or redundant circuit. All screens should be terminated to P.E. (building protective earth) at each end.
It may also be necessary to provide an equi-potential bonding conductor between all parts of a machine or system in order to maintain
a 0V potential difference to P.E.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
EMC Directive 89/336/EC
Waveform Timing
Electro Magnetic Compatibility, EC Directive 89/336/EC
All of our products have been CERTIFIED by an INDEPENDENT TEST HOUSE to ensure that each type will fully integrate into systems or
machines requiring EMC certification.
Since JAN 1996, Encoders fitted with a flying lead HAVE THE CABLE SCREEN IN CONTACT WITH THE ENCODER FRAME. The purpose
of this is to ensure total shielding of the encoder electronics by virtue of its metallic body and cover, all of which will be bonded together and
terminated to the screen.
The user should ensure that the component parts of the machine, or system frame, are at the SAME POTENTIAL (FRAME/GROUND/EARTH/
SIGNAL GROUND/PE), if necessary, by bonding together by means of a copper "EQUI-POTENTIAL BONDING CONDUCTOR" of at least
6mm section to the P.E. (building protective earth).
For Encoders fitted with a connector, WHEREVER POSSIBLE, we will fit a "case ground" to one of the connector pins; this will be in contact
with THE ENCODER FRAME.
RS422 differential drive should be employed wherever possible. Always use sensible cabling practice by separating encoder signal cable
routing from other devices, if necessary, by use of grounded separators or trunking. Use twisted pair cables with an overall BRAIDED screen,
e.g. BELDEN 9807 or equivalent.
The RXTX module can help to solve most problems when transmitting encoder signals over long lengths of cable.
Waveform Timing
Output_A leads
_ B_for clockwise rotation of the encoder shaft. for NPN
output A, B, and Z will not be present. For some types the marker pulse
. . ..
can be gated Z A, Z B, Z A B.
Note:-
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Warranty,
Terms and Policy
Three Year Warranty.
BEPC warrants their products to be free from defects in material and workmanship for a period of three years from the date of shipment. This warranty does
not apply to any product which has been subject to misuse, negligence or accidental damage, or if the unit has been subjected to any unauthorised access/
modification. This applies to new products only. There is no provision for warranty on other Encoder Manufacturers repairs.
Satisfaction of this warranty, consistent with other provisions herein, will be limited to the replacement, repair or modification of, or issuance of credit for,
the goods involved, at BEPC's option, only after the return of such goods and subsequent inspection confirming validation of warranty, and with consent in
accordance with the return policy and with shipping charges prepaid. Goods may only be returned for credit by BEPC's agreement in writing. There will be a
re-stocking charge equal to 50% of the price paid on the original invoice - modified, or special-build items, are excluded.
This warranty is in lieu of all other warranties whether expressed, implied or statutory including implied warranties of merchantability or fitness.
All prices quoted (including repairs, parts, and goods sold separately) are Express and Expedite service are available for most product configurations
EX-WORKS. Any shortages should be notified in writing within 7 days of should you need a product faster than the standard lead times allow - this
receipt of goods, otherwise we can accept no responsibility. will incur an additional cost. Please see Page 112 for detailed information.
Packing Taxes
All shipping prices listed provide for standard packing for domestic shipping The customer shall pay all excise or similar taxes to the appropriate agency
in accordance with BEPC's standard specifications. If special packaging is where and when applicable.
required for domestic shipment or for export shipment, refer to factory for
additional charges. Delay
Title and Responsibility BEPC shall not be liable for damage as a result of any delay due to any
cause beyond BEPC's reasonable control including, without limitation, act of
Title to hardware shall remain with BEPC as security only and until full God , act of war, riot, delay in transportation or inability to obtain necessary
Technical Information
payment is received. Risk of loss or damage shall pass to customer upon labour, materials, or manufacturing facilities. In the event of any such delay,
shipment from our Wrexham factory. the date of delivery shall be extended for a period equal to a time lost by
reason of delay.
Penalty Clauses
Limitation of Liability
No contracts or quotations showing penalty clause for failure to meet ship-
ment are acceptable to BEPC. In no event shall BEPC be liable for consequential or incidental damages
or any expense incurred by the customer attributed to any product sold
Product Changes hereunder.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Warranty,
Terms and Policy
Returns Policy
Only products currently stocked by BEPC may be returned for restocking. Products that have been manufactured or configured to customer
specifications are not stocked and may not be returned. Returned products are subject to a restocking fee of £25 or 25% of the purchase price,
whichever is greater, and must be returned within 30 days of the date shipped from BEPC.
All products being returned must be 100% complete and must be packaged in ORIGINAL PACKAGING. All packaging materials, manuals,
other accessories and documentation must be included in the original packaging. In the event that a return shipment received by us is improp-
erly packaged, altered, or physically damaged, items sent for return consideration will be denied, and BEPC's return policy will not be honored.
All items will be inspected and tested upon receipt.
A Return Materials Authorization (RMA) number is required for any item returned for credit. RMA numbers may be obtained by contacting
Customer Service in advance. RMA numbers will be issued to original purchaser only.
This policy supersedes all previous policy’s as from 5th November 2015.
Repairs Policy
We have increased our repair capacity, and now offer a wider range of repair possibilities, with very short lead times.
1) Priority is given to warranty repairs. These are free of charge with UK return shipping charges paid, providing that the reason for
failure is not found to be application related, and can be positively identified as a BEPC quality issue. Warranty repairs should
be completed within five working days.
2) All inspections, (of products manufactured either by "British Encoder", or any other manufacturer), will be subject to
a standard charge, and the cost of return shipping, (details available from the Sales Office). Should a repair be agreed, this
inspection charge will be waived, and the appropriate repair charge, and return shipping charges, will be applied. Inspections and
repair evaluations should normally be completed within ten working days.
3) BEPC non-warranty repairs are subject to standard charges and the cost of return shipping, (details available from
the Sales Office). Non warranty repairs should normally be completed within ten working days.
4) OEM repairs, (i.e. encoder NOT of our own manufacture), are subject to standard charges, and the cost of return
shipping, (details available from the Sales Office), OEM repairs should normally be completed within ten working days.
5) We now offer a priority repair service, for which a surcharge, (of 50% over the normal repair charge, per unit), will apply. This
service is subject to the condition of our receipt of the suspect device, together with a confirmed purchase order, by no later
than 10:00 HRS of the first working day. This facility may be withdrawn in the event of unexpected production
demands, or by the occurrence of factors beyond our control.
6) Any returns should be accompanied by a valid RMA number, (Return Material Authorisation), which will be issued
Technical Information
by the Sales Office, and which should be signed, giving us authority to proceed with any inspection or repair.
7) Any returns, (other than BEPC Warranty Repairs), for which we do not receive specific instruction and a valid
purchase order, will only be retained for a maximum of 30 days. Should we not receive specific instructions within the 30-day
period, any material in our possession will be considered as being unwanted, and will be scrapped.
Each Encoder manufactured by British Encoder Products Company is backed by our best-in-the-industry three year warranty. If you experi-
ence a problem, call our trained professionals. We can often troubleshoot a problem over the phone and determine if a repair is needed. If it is
necessary to return the encoder for repair, our technicians will perform a complete evaluation and recommend a course of action. In an
emergency situation our technicians can often have your evaluation and repair completed, and ready for return shipment, within a matter of
hours after receiving your encoder.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Expedite
Options
On occasion, you may find that your time requirement for an encoder exceeds our industry-leading standard
lead delivery terms. Fortunately, British Encoder Products Company is committed to doing everything in our
power to ensure our products arrive in the shortest time possible. We have developed the following Expedite
options for your benefit.
See COMMENTS below for important considerations before placing your order.
Expedite :- 24 Hour build = £60.00 Ex-Works - providing we receive your order before 09:30 (UK Time).
Express :- 48 Hour build = £40.00 Ex-Works - providing we receive your order before 13.00 (UK Time).
Provisions
1) The above charges apply to 1 Unit orders only, and any additional encoders will incur an additional £50 charge per unit for
Expedite and £25 charge per unit for Express.
Technical Information
3) Orders must be received via FAX at +44(0)1978262101 or EMAIL at [email protected] by the stated cut-off time.
4) Certain configurations are not eligible for same day Expedite due to minimum build time. These include disc
resolutions above 3000 PPR, certain SPEC offerings and other products. These configurations may be available
on the Express 24/48 Hours Service. Always confirm at the time of order.
5) Always confirm Expedite requests at the time of order with BEPC customer service.
6) Hours of operation: Monday to Thursday 08:00 to 16.30 UK Time, Friday 08:00 to 14:00 UK Time.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Technical
Glossary
Accuracy Encoder (Shaft Type)
Related to the incremental encoding disc. it is the difference between the An encoder is an electro-mechanical device that translates mechanical motion
theoretical position of one increment or bit edge and the actual position of (such as position, velocity, acceleration, speed, direction) into electrical signals.
the edge.
Frequency Response
Axial Loading
The maximum frequency in cycles per second.
The force applied to a shaft end surface directed along the axis of the rotation.
Marker/Index Reference
Axial Load (maximum)
The Marker is a separate output generated by a single track which produces a
Maximum axial load is the maximum force that may be applied to the shaft single cycle/pulse (or transition change) at a unique position or positions such
without it reducing the rated operating life or causing deviation from the rated as centre, home, zero or reset point. Marker pulse is sometimes referred to
performance. as an Index.
Bi-Directional IP50
Bi-directional refers to an encoder output code format from which direction of Protected against dust. Limited ingress (no harmful deposit)
travel can be determined.
IP64
CE (Conformity European or European Compliance)
Totally protected against dust. Protected against water sprayed from all direc-
Sets essential electromagnetic compatibility within the European markets for tions. Limited ingress permitted.
all electrical and electronic equipment that may interfere with other equipment
, or that may be interfered with by other equipment. IP65
Channel Totally protected against dust. Protected against low pressure jets of water from
all directions. Limited ingress permitted.
Each channel is a unique incremental output of the encoder.
IP66
Current Sinking Output
Totally protected against dust. Protected against strong jets of water from all
A logic form that requires current flow out of the input of the PLC or counter directions. Limited ingress permitted.
and back to the output of the encoder. The encoder "sinks" this current which
is "sourced" by the input circuitry. This is the most common output circuit Line Driver
configuration. It uses an NPN transistor in the encoder.
A circuit that provides error-free output pulses in electrically noisy environments
Current Sourcing Output or over long transmission lines when used with a line receiver.
A logic form that requires current flow from the output of the encoder to the Negative Going Pulse.
input of the counter or PLC. The encoder "sources" the current and the input
circuitry of the counter or PLC "sinks" this current. This output circuit is seldom When activated, the pulse goes low (logic 0) or in a negative direction. Do
used. It usually requires a PNP output transistor in the encoder. not be confused by "negative going" meaning the pulse goes negative in
relationship to the signal common or reference level. These statements are for
Pulses Per Revolution (Also known as Cycles Per Revolution) "Positive logic" only. All shaft encoders are based on positive logic.
Technical Information
Called PPR or CPR. The number of increments on the disc of an incremental NEMA 4
encoder. A one thousand increment encoder has a PPR/CPR of 1000.
Enclosure rating intended for indoor or outdoor use primarily to provide a
Differential Output degree of protection against windblown dust and rain, splashing water, and
hose directed water; undamaged by the formation of ice on the enclosure.
Differential output refers to the complementary outputs from a feedback
device when the signals are excited by a Line Driver. Optimum performance NEMA 13
is achieved when the receiver input impedance is matched to the line receiver
output and transmission line. Enclosures are intended for indoor use primarily to provide a degree of protec-
tion against dust, spraying of water, oil and non-corrosive coolants.
Disc
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
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Issue 13 - Revision C
Technical
Glossary
Open Collector Radial Load
When the signal is taken directly off the collector element of the output transis- The force applied to a specific point to the encoder shaft perpendicular to the
tor, no Pull-Up is used. This is the electronic equivalent of a mechanical switch axis of rotation.
closure to common. The input device of the PLC or counter is effectively
placed in a series circuit that includes the output transistor and input device, Radial Load (Maximum)
which is often an opto isolator and the positive voltage supply. When the
output transistor turns on, the circuit is completed and current will flow. The The maximum force that may be applied perpendicularly to the shaft without
output signal cannot be observed unless the circuit is completed externally. reducing the rated operating life or causing deviation from the rated perfor-
mance.
Positive Going Pulse
Resolution
In the low or logic 0 state, it is in the quiescent state. It goes high or logic 1
when activated. This is a transition in the "positive going" direction. The number of increments on the encoder disc. For incremental encoders,
resolution is defined as cycles or pulses per revolution.
Pulse Polarity
Shaft Runout
Either positive going or negative going. A pulse has two logic states: acti-
vated or inactivated. These two states are opposite. When the pulse is in its Amount of shaft movement while spinning.
quiescent state (high or low), it is at one particular logic level (1 or 0). When
the pulse hits or is in the activated state, this logic level reverses itself for the Single Channel
duration of the pulse.
A single channel encoder produces one incremental output. They are often
Pulse Width used for tachometry applications.
The actual real time between the leading and trailing edge of a pulse. The Torque (Running)
pulse width of the output signal of most encoders is a 50% duty cycle on the
clock outputs. Some models utilize a timed or "one shot" output. This provides Running torque is the rotary force required to keep an encoder shaft turning. It
a constant pulse width irrespective of the pulse repetition rate or shaft speed. is typically expressed in Nm (Newton-Meters)
The factors to be considered when determining pulse width specifications are
(1.) What is the minimum pulse width requirement of the PLC or counter? Torque, Starting (breakaway)
This information is available in the counter or PLC specifications (2.) Pulse
repetition rate versus pulse width. With a constant pulse width, the individual Starting (breakaway) torque is the rotary force required to overcome static
pulses become closer together as the pulse repetition rate or shaft speed friction and cause the encoder shaft to begin rotating.
increases. At some point the pulses will overlap and the output signal as a
series of well defined pulses ceases. The pulse repetition rate varies inversely Unidirectional
with the pulse width and vice versa.
Unidirectional refers to an encoder output code format from which direction of
Pull-Up Resistor travel cannot be determined by the receiver.
When added inside the encoder between the positive voltage and the collector
element of the output transistor, it becomes a "Pull-Up" circuit. This is also
known as a pulse output.
Push-Pull Output
Quadrature
A dual output encoder used for bi-directional motion control. One channel
leads the other by 90o electrical. By monitoring the phase shift of both chan-
nel A and B, direction can be determined. Another benefit of a quadrature
encoder is count multiplication. With an appropriate counter, resolution can be
multiplied up to four times. For instance using this technique an encoder with
a PPR of 1000 can provide a resolution of up to 4000 pulses per revolution.
Quadrature Error
Quadrature error is the phase error when the specified phase relationship
between two channels is normally 90o electrical.
BRITISH ENCODER PRODUCTS Co , UNIT 33 WHITEGATE INDUSTRIAL ESTATE , WREXHAM , LL13 8UG , UNITED KINGDOM
TEL: +44 (0)1978 262100 - FAX: +44 (0)1978 262101 - WEB: WWW.ENCODER.CO.UK - EMAIL: [email protected]
Page 136
Issue 13 - Revision C
The Worldwide Source
of Optical Shaft
Encoders
World Headquarters European Manufacturing
Americas Division Division Asia Division
Encoder Products Company British Encoder Products Company Zhuhai Precision Encoder Co., LTD
464276 Highway 95 Whitegate Industrial Estate, Unit 33 5, Jian Ye 1 Road, 5/F West
PO Box 249 Wrexham, Clwyd Ji Da District
Sagle, Idaho 83860 Wales LL13 8UG Zhuhai City 519015
USA United Kingdom People’s Republic of China
www.encoder.co.uk
Email: [email protected] / Tel: +44 (0)1978 262100