Danfoss OSPM100 ON
Danfoss OSPM100 ON
Danfoss OSPM100 ON
Mini-steering unit
OTPM
Steering Column
Technical
Information
OSPM mini-steering unit, OTPM steering column
Technical Information
A wide range of steering components
F300599
Sauer-Danfoss is the largest producer in the world of steering components for hydro-
static steering systems on off-road vehicles. Sauer-Danfoss offer steering solutions both
at component and system levels. Our product range makes it possible to cover applica-
tions of all types - ranging from ordinary 2-wheel steering (also known as Ackermann
steering) to articulated steering, complicated 4-wheel steering, automatic steering (e.g.
by sensor) and remote controlled steering via satellite.
We can offer more than 1000 different steering units, 150 different priority valves and
300 different steering columns categorised in types, variants and sizes.
© 2001 Sauer-Danfoss
Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the right
to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without subsequent
changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies. Sauer-Danfoss
and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.
2 520L0438
DKMH.PN.210.PD.02 520L0438
OSPM mini-steering unit, OTPM steering column
Technical Information
A wide range of steering components
520L0438 3
OSPM mini-steering unit, OTPM steering column
Technical Information
Contens and technical literature survey
Application..........................................................................................................................................................................6
Advantages ......................................................................................................................................................................6
Function ............................................................................................................................................................................6
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OSPM mini-steering unit, OTPM steering column
Technical Information
Contens and technical literature survey
SURVEY OF LITTERATURE Detailed data on all Sauer-Danfoss steering components and accessories can be found in
WITH TECHNICAL DATA our steering component catalogues, which is divided in 6 individual subcatalogues:
ON SAUER-DANFOSS
STEERING COMPO- • General information ��������������������
NENETS ����������������������������
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OSPM mini-steering unit, OTPM steering column
Technical Information
Application
APPLICATION Sauer-Danfoss has marketed mini-steering unit OSPM and the matching steering column
OTPM ever since 1995. Positive feedback from the market has now motivated the imple-
mentation of the following upratings in the program of OSPM mini-steering units:
• Max pressure loads increased. Now up to a 125 bar [1813 psi] steering pressure
• Additional variants introduced. E.g. new 40, 63 and 100 cm3 [2.44 in3, 3.84 and 6.10 in3]
displacements plus supplementary valve functions.
• Introduction of tilt able steering column OTPM-T for OSPM
• Production capacity considerably expanded through establishment of a European
parallel to the original US-production. Steering units from the two factories are
provided with their own separate code numbers. OSPM-customers on the American
continent will be provided with mini-steering units from the OSPM-factory in the USA,
whilst OSPM for all other customers will be delivered from the steering unit factory in
Europe.
Examples:
• Minitractors
• Mowing machines
• Universal tractors
• Forklift trucks
• Municipal vehicles
FUNCTION OSPM is a hydrostatic steering unit which can be used with an add-on steering column,
OTPM/OTPM-T or with the steering column integrated with the unit.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
OSPM-ON OSPM-PB
Open centre steering units have open In Power Beyond steering units the oil
connection between pump and tank in from the pump is routed in the neutral
the neutral position. position through the steering unit to
the E-port.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
CODE NUMBERS AND The mini-steering unit is available with displacements of 32, 40, 50, 63, 80 and 100 cm3/rev.
WEIGHTS [1.95, 2.44, 3.05, 3.84, 4.88 and 6.10 in3/rev.] The check valve for emergency steering is stan-
dard in all versions, but optionally, the OSPM can also be fitted with an integrated relief valve
and/or a shock valve and a check valve in the P-port.
The OSPM is also available with an integrated steering column or alternatively in a version
prepared for a flange-on steering column (see page 17). The connections are integrated end-
port fittings of the ORFS-type (O-ring face seal). See page 13.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
CODE NUMBERS Code No. Code No. Relief Shock Check Weight
Steering OSPM OSPM valve valves valve Steering wheel
OSPM unit from from bar bar in P-port connection kg
POWER BEYOND USA Europe [psi] [psi] [lb]
STEERING UNITS OSPM 32 PB 150L0105 None None None Flanged-on 2.6 [5.7]
OSPM 32 PB 150L0106 150L2106 None None None Integrated type A 2.6 [5.7]
75-80
OSPM 32 PB 150L0107 None None Flanged-on 2.6 [5.7]
[1087-1160]
75-80
OSPM 32 PB 150L0108 150L2108 None None Integrated type A 2.6 [5.7]
[1087-1160]
OSPM 50 PB 150L0115 None None None Flanged-on 2.8 [6.2]
OSPM 50 PB 150L0116 None None None Integrated type A 2.8 [6.2]
OSPM 50 PB 150L0135 None None None Integrated type B 2.8 [6.2]
75-80
OSPM 50 PB 150L0117 150L2117 None None Flanged-on 2.8 [6.2]
[1087-1160]
75-80
OSPM 50 PB 150L0118 150L2118 None None Integrated type A 2.8 [6.2]
[1087-1160]
75-80
OSPM 50 PB 150L0134 None None Integrated type B 2.8 [6.2]
[1087-1160]
75-80 bar
OSPM 63 PB 150L0163 None None Flanged-on 2.9 [6.4]
[1087-1160]
75-80 bar
OSPM 63 PB 150L0164 None None Integrated type A 2.9 [6.4]
[1087-1160]
75-80 bar
OSPM 63 PB 150L0165 None None Integrated type B 2.9 [6.4]
[1087-1160]
OSPM 80 PB 150L0125 None None None Flanged-on 3.0 [6.6]
OSPM 80 PB 150L0126 None None None Integrated type A 3.0 [6.6]
OSPM 80 PB 150L0139 None None None Integrated type B 3.0 [6.6]
75-80 bar
OSPM 80 PB 150L0127 None None Flanged-on 3.0 [6.6]
[1087-1160]
75-80 bar
OSPM 80 PB 150L0128 150L2128 None None Integrated type A 3.0 [6.6]
[1087-1160]
75-80 bar
OSPM 80 PB 150L0138 None None Integrated type B 3.0 [6.6]
[1087-1160]
75-80 bar
OSPM 100 PB 150L0160 None None Flanged-on 3.2 [7.1]
[1087-1160]
75-80 bar
OSPM 100 PB 150L0161 None None Integrated type A 3.2 [7.1]
[1087-1160]
75-80 bar
OSPM 100 PB 150L0162 None None Integrated type B 3.2 [7.1]
[1087-1160]
If you wish other valve combinations or valve settings please fill in the order form on
page 10 and contact the Sauer-Danfoss Sales Organisation.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
SPECIFICATION TABLE Fill in your company data and place x’s in the table where appropriate, then send to your
NONE CATALOGUE FOR local Sauer-Danfoss Sales Orginazation
NUMBERS OF
SAUER-DANFOSS OSPM Name Vehicle Potential, pcs/year Completed by Date
Your company
STEERING UNITS
Steering unit OSPM ON OSPM PB
type
DP*cm3/rev 32 40 50 63 80 100
[in3/rev] [1.95] [2.44] [3.05] [3.84] [4.88] [6.10]
OSPM
75 80 90 100 110 125
RV** bar no relief valve
[1087] [1160] [1305] [1450] [1595] [1812]
[psi]
DP* = Displacement
RV** = Pilot pressure relief valve
An alternativ way to specify a variant is to state an existing code number and add the
modifications, you would like to have in the basic steering unit.
Code number of basic steering unit:
Requested modifications:
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
MANUAL STEERING Under normal operating where the steering pumps supplies an adequade oil flow at the
PRESSURE required pressure, the maximum torque on the steering wheel will not exceed 2 Nm
[17.7 lbf·in]. If the oil flow from the steering system pump fails or is too small, the steer-
ing unit functions automatically as a manual steering pump.
Manual steering can only be used for a limited control of the vehicle if a sudden drop of
pump pressure occurs.
The table below shows the manual steering pressure (Pm) for all sizes of Sauer-Danfoss
steering units type OSPM at a steering wheel torque of 80 Nm [708 lbf·in].
The values apply only if the suction conditions on the steering unit T port are adequate.
OSPM 32 40 50 63 80 100
bar 100 90 80 60 50 40
Pm
psi [1450] [1305] [1160] [870] [725] [580]
VALVE FUNCTIONS IN The data below comes from measurements on a representative sample of steering units
OSPM STEERING UNITS from production. Oil with a viscosity of 21 mm2/s [100 SUS] at 50˚C [122˚F] was used
during measuring.
PRESSURE RELIEF VALVE The pressure relief valve protects the pump and steering unit against excess pressure
and limits the system pressure while steering.
The pressure relief valve in the steering unit will limit the maximum pressure drop from
P to T.
The pressure relief valve is set at 12 l/min [3.17 US gal/min] flow.
SHOCK VALVE The shock valves protect the steering unit against shocks from external forces on the
steering cylinder. The shock valves in the steering unit limit the max pressure drop from L
to T and from R to T. The shock valves are set at 1 l/min [0.27 US gal/min].
They are of the direct type and therefore have a very quick reaction. The setting toler-
ance is +20 bar [+290 psi].
CHECK VALVES The check valve protects the driver against kickbacks in the steering wheel. It prevents
the oil from flowing back into the pump line during steering under high pressure on the
cylinder side. The check valve is mounted in the P-connection of the steering unit.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
PRESSURE DROP IN The pressure drop is measured with the steering unit in neutral position.
NEUTRAL On the OSPM ON the pressure drop is measured from P to T.
On the OSPM PB the pressure drop is measured from P to E.
The values are valid at an oil temperature
A: OSPM 32 ON + all PB
B: OSPM 50-100 ON
Set of seals Sauer-Danfoss code no. 150L4042 contains 5 pcs. of these O-rings.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering units OSPM
DIMENSIONS OSPM
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering columns for OSPM
TECHNICAL DATA
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering columns for OSPM
INSTALLING THE STERING Max. tightening torque for fixing screws: 10 +3-0 Nm [88 +27-0 lbf.in]
COLUMN
Recommended tightening torque for the nut on the steering wheel connection is:
M 14 nut: 35 ± 5 Nm [310 ± 44 lbf.in]
M 18 nut: 40 ± 5 Nm [354± 44 lbf.in]
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering columns for OSPM
For information on other versions of OTPM and OTPM-T steering columns, please con-
tact the Sauer-Danfoss Sales Organization.
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering columns for OSPM
DIMENSIONS Type M1
A: 5 × 6.5 DIN 6888
OTPM dmin = 16.52 mm [0.65 in]
STEERING COLUMNS, K: Taper 1:20
TYPES M1, M2, M3
Type M2
With 7⁄8 in-36 serrations
dmin = 21.55 mm [0.85 in]
K: Taper 1:19.26
Type M3
With 11⁄16 in-40 serrations
dmin = 17.92 m [0.71 in]
K: Taper 1:12
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OSPM mini-steering unit, OTPM steering column
Technical Information
Steering columns for OSPM
DIMENSIONS Type M3
OTPM-T
STEERING COLUMNS
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OUR PRODUCTS Sauer-Danfoss Hydraulic Power Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering systems to the global mobile market.
Electro hydraulic power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electric power steering building, material handling, municipal, forestry, turf care, and many
others.
Closed and open circuit axial piston
pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Gear pumps and motors
partnership with them.
Bent axis motors
Sauer-Danfoss specializes in integrating a full range of system
Orbital motors components to provide vehicle designers with the most advanced
total system design.
Transit mixer drives
Planetary compact gears Sauer-Danfoss provides comprehensive worldwide service for its
products through an extensive network of Authorized Service
Proportional valves Centers strategically located in all parts of the world.
Cartridge valves
Hydrostatic transaxles
Integrated systems