XL6 Service Timeline

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INSPECTION AND MAINTENANCE

Maintenance Schedule Periodic Maintenance


NOTICE
The following table shows the times when Schedule
you should perform regular maintenance Whenever it becomes necessary to “C”: Clean
on your vehicle. This table shows in kilo- replace parts on your vehicle, it is “R”: Replace or Change
meters and months when you should per- recommended that you use MARUTI “I”: Inspect, clean, adjust, lubricate or
form inspections, adjustments, lubrication SUZUKI genuine replacement parts replace as necessary
and other services. or their equivalent. “L”: Lubricate
“T”: Tighten to Specified Torque
WARNING “O”: Rotate
MARUTI SUZUKI recommends that
NOTE:
maintenance on your Maruti Suzuki
• This table includes services as
vehicle should be performed by a
scheduled up to 80,000 km mileage.
Maruti Suzuki authorised workshop.
Beyond 80,000 km, carry out the
same services at the same
intervals respectively.
• For free inspection the cost of
materials and consumables to be
borne by customer.

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72RH0-74E
INSPECTION AND MAINTENANCE
FREE INSPECTION PERIODIC MAINTENANCE AT COST
Interval: This interval should be judged by odometer read- km (x1000) 1 5 10 20 30 40 50 60 70 80
ing or months, whichever comes first.
months 1 6 12 24 36 48 60 72 84 96
ENGINE
Non-ISG model – – I I I I I I I R
1-1 Generator drive Belt - (Wear)
ISG model – – I I R I I R I I
1-2 Water pump drive belt (Wear) – – I I I I I I I R
First time only: Replace at 100000 km or 60 months whichever comes first.
Engine Coolant SUZUKI LLC: Super (Blue) (#1,2)
1-3 Second time and after: Replace every 40000 km or 24 months whichever comes first.
Engine Coolant SUZUKI LLC: Standard (Yellow) (#1,3) I I I R l R l R l R
1-4 Engine oil, engine oil filter and drain plug gasket (Level, Leakage) I I R R R R R R R R
1-5 Cooling system hoses and connections (Leakage and Damage) I I I I I I I I I I
1-6 Engine Mounting & manifold fixing (Loose, Damage) – – I – I – I – I –
1-7 Exhaust System (Noise, Leakage etc.) – I – I – I – I – I
1-8 Positive Crank Case Ventilation System (Hoses, Connections and Valve) – I – I – I – I – I
IGNITION
2-1 Ignition wire (Damage, Deterioration) – – – I – I – I – I
Petrol Replace after every 100000 km or 84 months whichever comes first.
2-2 Spark Plug
CNG Replace after every 50000 km or 48 months whichever comes first.
FUEL
Paved-road Clean after every 5000 km. Replace after every 40000 km.
3-1 Air cleaner filter element
Dusty Condition Clean after every 2500 km or as required. Replace after every 40000 km.
3-2 Fuel tank cap, fuel lines and connections (Leakage and Damage) – I – – – I – – – I
3-3 Fuel Filter Replace after every 100000 km or 120 months whichever comes first.
3-4 Fuel Tank – – – – – I – – – I

#1: Perform the engine coolant level check under the daily inspection in the “OPERATING YOUR VEHICLE” section.
The same type of coolant that is filled at the time of a brand new car should be used when you add or replace the coolant. Refer to “Engine coolant”
in this section.
#2: Do not add SUZUKI LLC: Standard (Yellow) Coolant or distilled water or others when your vehicle is originally filled with SUZUKI LLC: Super (Blue)
Coolant.
#3: When your vehicle is originally filled with SUZUKI LLC: Standard (Yellow) Coolant, follow the maintenance schedule of SUZUKI LLC: Standard
(Yellow) Coolant.

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INSPECTION AND MAINTENANCE

FREE INSPECTION PERIODIC MAINTENANCE AT COST


Interval: This interval should be judged by odom- km (x1000) 1 5 10 20 30 40 50 60 70 80
eter reading or months, whichever comes first.
months 1 6 12 24 36 48 60 72 84 96
CLUTCH AND TRANSMISSION
I I I I I I I I I I
4-1 Clutch fluid (Level, Leakage)
Replace after every 40000 km or 24 months whichever comes first.
4-2 Clutch slipping (Dragging or Excess Damage) I I I I I I I I I I
4-3 Manual Transaxle Oil (Level, Leakage) I I I I I I I I I I
4-4 Automatic Transaxle Fluid (Leakage) – – – I – I – I – I
4-5 Hose, Automatic Transaxle Cooler (Leakage & Damage) I I I I I I I I I I
4-6 Gear shifter (Operation) I I I I I I I I I I
DRIVE SHAFT
5-1 Drive shaft noise I I I I I I I I I I
5-2 Drive shaft boot (boot damage) – I I I I I I I I I
BRAKE
I I I I I I I I I I
6-1 Brake Fluid (Level, Leakage)
Replace after every 40000 km or 24 months whichever comes first.
6-2 Brake pedal (Pedal - wall clearance) I I I I I I I I I I
6-3 Parking brake lever and cable (Play, Damage) I I I I I I I I I I
6-4 Brake disc and pad (Wear) – I I I I I I I I I
6-5 Brake drum and shoes (Wear) – – I I I I I I I I
6-6 Brake hoses and pipes (Fluid leakage, Damage) I I I I I I I I I I
Master cylinder, wheel cylinder and caliper piston
6-7 I I I I I I I I I I
(Fluid leakage, Boot/Seal damage)
WHEEL
7-1 Tyres (Air pressure, Abnormal wear, Crack and Rotation) I I&O I&O I&O I&O I&O I&O I&O I&O I&O
7-2 Wheels (Damage) I I I I I I I I I I
7-3 Front/Rear wheel bearing (Loose, Damage) I I I I I I I I I I
FRONT / REAR SUSPENSION
8-1 Suspension strut (Oil leakage, Damage) I I I I I I I I I I
8-2 Suspension arms / Knuckle support and Torsion rods (Loose, Damage) – I I I I I I I I I

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INSPECTION AND MAINTENANCE

FREE INSPECTION PERIODIC MAINTENANCE AT COST


Interval: This interval should be judged by odom- km (x1000) 1 5 10 20 30 40 50 60 70 80
eter reading or months, whichever comes first.
months 1 6 12 24 36 48 60 72 84 96
8-3 Rear spring (Damage) I I I I I I I I I I
8-4 Shock absorbers (Oil leakage, Damage) I I I I I I I I I I
8-5 All bolts and nuts (Loose) – T T T T T T T T T
STEERING
9-1 Steering wheel (Play, Loose) I I I I I I I I I I
9-2 All rods and arms (Loose, Damage, Wear) I I I I I I I I I I
9-3 Tilt Steering (Operation) I I I I I I I I I I
ELECTRICAL
10-1 Battery - electrolyte (Level, leakage) and voltage I I I I I I I I I I
10-2 Wiring harness connection (Loose, Damage) – I I I I I I I I I
10-3 Lighting system (Operation, Stains, Damage) I I I I I I I I I I
10-4 Wiper (Operation, Stains, Damage) I I I I I I I I I I
10-5 Horn (Operation) I I I I I I I I I I
10-6 USB and accessory socket (Operation) – I I I I I I I I I
BODY
11-1 All chassis bolts and nuts (Tighten) – T T T T T T T T T
11-2 All latches, hinges and locks (Function) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
12-1 Operation of Brakes, gear shifting and speedometer I I I I I I I I I I
12-2 Body and chassis noise I I I I I I I I I I
AIR CONDITIONER
13-1 Tighten compressor mounting bolt – T T T T T T T T T
13-2 All hose joint (Check, Tighten) I I I I I I I I I I
13-3 Check functioning of Recirculating flap I I I I I I I I I I
13-4 Clean condenser with low pressure water – C C C C C C C C C
13-5 Check all mounting bolts I I I I I I I I I I
13-6 Air conditioner filter element I I I I R I I R I I

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