Construction Procedure For Backfill Rev B
Construction Procedure For Backfill Rev B
Construction Procedure For Backfill Rev B
APPD.
CERT.
MS
ISSUED FOR
KD
CH
CONSTRUCTION PROCEDURE
NO
ACT
NTR
CO
FOR
12.01.17S.F
Y
B
E
O.
N
REVISIONS
DRAWN:
BY: S.F
DATE: 12.01.2017
CHKD BY:
OPR’G DEPT
BY:
DATE: 12.01.2017
ENG.DEPT
BY:
DATE: 12.01.2017
APPD.FOR CONSTR.
BY: TAL
DATE: 12.01.2017
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
APPD.
Alghanim International General Trading & Contracting Co. W.L.L
KG
APPROVAL
CERT.
MS
ISSUED FOR
KD
CH
N
TIO
RIP
SC
DE
الغانم انترناشيونال
Alghanim International
002KGOC14
HQ
NO
ACT
NTR
CO
12.01.17S.F
Y
B
E
T
A
D
B
O.
N
REVISIONS
DRAWN:
BY: S.F
DATE: 12.01.2017
CHKD BY:
OPR’G DEPT
BY:
DATE: 12.01.2017
ENG.DEPT
BY:
DATE: 12.01.2017
APPD.FOR CONSTR.
BY: TAL
DATE: 12.01.2017
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
APPD.
KG
APPROVAL
CERT.
MS
ISSUED FOR
TABLE OF CONTENTS
KD
CH
1. INTRODUCTION...........................................................................................................3
N
TIO
RIP
2. STANDARD CODES AND SPECIFICATIONS.............................................................3
SC
DE
3. DUTIES & RESPONSIBILITIES...................................................................................3
4. HSE REQUIRMENTS....................................................................................................4
6. PROCESS CONTROL..................................................................................................6
002KGOC14
HQ
NO
ACT
NTR
CO
12.01.17S.F
Y
B
E
T
A
D
B
O.
N
REVISIONS
DRAWN:
BY: S.F
DATE: 12.01.2017
CHKD BY:
OPR’G DEPT
BY:
DATE: 12.01.2017
ENG.DEPT
BY:
DATE: 12.01.2017
APPD.FOR CONSTR.
BY: TAL
DATE: 12.01.2017
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
1. INTRODUCTION
TAL
APPD. The overall objective of present project is the Modification of Nuwaiseeb Port
Facilities.
KG
APPROVAL
CERT.
Scope of work
MS
ISSUED FOR
KD
CH
The scope of this procedure applies exclusively for the execution of
“Modification of Nuwaiseeb Port Facilities Project.” for Kuwait Gulf Oil
Company at Nuwaiseeb Port, Kuwait. It covers general requirement for
material, workmanship, testing and inspection related to this works.
N Construction of all foundation
Demolition
TIO
RIP
SC
DE
Site clearance & grading
Construction of Roads & Paving
Y
B
American Association of State Highway and Transportation
AASHTO
E
Officials
T
A
D
BS 1377 Methods of Tests for Soils for Civil Engineering Purposes
ACI 347 Guide to Formwork for Concrete
B
O.
N
REVISIONS
ASTM D422 Method for Particle – Size Analysis of Soils
DRAWN: Laboratory Compaction Characteristics of Soil using Modified
S.F ASTM D1557
BY: Effort
DATE: 12.01.2017 Maximum Index Density and Unit Weight of Soils and
ASTM D4253
CHKD BY: Calculations of relative Density
OPR’G DEPT
BY:
3. DUTIES & RESPONSIBILITIES
DATE: 12.01.2017 Civil Construction Manager assisted by the Civil Work Site Engineer,
ENG.DEPT
Supervisor and Surveyor are responsible for the Civil Works construction
BY:
survey and setting out works relative to line and grade described herein prior
DATE: 12.01.2017
to any excavation, backfilling and associated activities. This production unit is
APPD.FOR CONSTR.
responsible for execution of work as pre-planned by the Planning and
BY: TAL Scheduling Unit in accordance with the Time Schedule and QA/QC Plan as set
forth by the QA/QC Unit. QC Civil Works Inspector shall be responsible for the
DATE: 12.01.2017
implementation procedures of this particular works
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
4. HSE REQUIRMENTS.
TAL
CERT. without failure, all loads that are intended or could reasonably be expected to
be applied or transmitted to the system.
MS
ISSUED FOR
KD
CH
The common protective systems are:-
a) Sloping and benching
b) Sheeting and shoring
c) Shield.
N
TIO
RIP The design and construction of formwork compliances with ACI 347.
Supervisor shall ensure that all necessary health and safety procedure
SC
DE
All laborers shall wear safety shoes, coverall and helmets at all times on
HQ
site.
NO
ACT
NTR Equipment shall be checked periodically and maintained in good
conditions.
CO
12.01.17S.F
Y
B
E Work permit shall be obtained by the supervisor before commencing
work.
T
A
D
All relevant safety requirements of HSE as stipulated in Kuwaiti law,
B
O.
N Company’s Fire & Safety regulations and HSEMS Guidelines and
REVISIONS Contractor’s approved HSE Plan shall be conformed for all works that
DRAWN:
performed.
BY: S.F
DATE: 12.01.2017
All lifting equipments and accessories shall be with valid third party
CHKD BY:
certificate.
OPR’G DEPT Nails protruding from used wooden formwork representing a potential
BY: hazard shall be removed immediately after striking and removing the
DATE: 12.01.2017 formwork.
ENG.DEPT Used and new materials shall be stored separately.
BY:
In case of night work, adequate lighting shall be provided
DATE: 12.01.2017
The supervisor shall be responsible for good housekeeping. Temporary
APPD.FOR CONSTR.
and permanent construction materials such as wood, plywood, steel
TAL
BY:
reinforcement and shutter panels shall be kept separately and stored on
DATE: 12.01.2017 the job site in an orderly manner. Rejected or excess materials shall
CERTIFIED not be scattered on the site.
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
APPD. The passage ways shall be kept free from any obstructions
KG
APPROVAL
KD
CH
controlling procurement, receipt and storage of material, equipment
subassemblies, components, parts, tools instruments and services.
1.2 . The purchase requisitions shall be initiated by the responsible
N
supervisors. The requisition shall include, but not be limited to the
TIO following information:-
RIP
SC
DE
Description of Material or Item, Specification, Standard, Type,
Grade, etc.
Quantity
Identification and Marking Requirements
Testing & Inspection Requirements and Applicable
002KGOC14
Documentation, if any.
HQ
Y
B 1.3 . The Quality Control Engineer shall be responsible for reviewing the
purchase Requisition and verifying that all the necessary Quality
E
T
A
D related requirements are included in the requisition, and also verify
selection of “Approved Vendor” on the Final Purchasing Document.
B
O.
1.4 . The Quality Control Engineer and the Material Controller shall
N
REVISIONS
establish a list of “Approved Vendors” based on Part Performance, and
DRAWN:
BY: S.F /or Source Inspection at the Vendors Plant. The Quality Control
DATE: 12.01.2017 Engineer shall be responsible for assuring through surveillance
CHKD BY: inspection that the vendors activities for the manufactures of materials
OPR’G DEPT
and items or supply of services are performed I accordance with the
BY:
requirements of the specification.
DATE: 12.01.2017 1.5 . On receipt of materials or items, the Materials Supervisor and the
ENG.DEPT Quality Control Engineer shall be responsible for inspecting the
BY:
shipment for requirements of purchasing and shipping damages.
DATE: 12.01.2017 1.6 . The Material Controller shall establish storage requirements for all
APPD.FOR CONSTR. materials and items, and shall maintain the materials or items in proper
BY: TAL storage until ready for construction.
DATE: 12.01.2017
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
APPD.
Before starting the site preparation and grading work necessary
work permit shall be taken from KGOC and obtain the approval of
KG
APPROVAL
KD
CH
any underground facilities.
Are to be graded excavated shall be cleaned form any obstacles
vegetation, waste materials, wind blow send collections and debris
etc.
On completion of the above, the area to be graded surface by the
N
TIO
NO
ACT All the safety measures shall be taken not damage any of the
NTR
CO existing underground facilities during the entire civil scope of work.
12.01.17S.F
Y
B
The finish surface shall be made flat and free of all irregularities and
depressions.
E
T
A
D
Grading work shall be taken up as per the approved co-ordinates
and datum line with grader.
B
O.
N
REVISIONS
All precautions shall be taken while grading the soil to maintain the
DRAWN: moister levels as required by spraying water.
BY: S.F
DATE: 12.01.2017
All the precautions shall be taken to keep the grid point at the
respective distance protected by concrete.
ENG.DEPT
BY:
While setting out for the equipment foundation, the grid line and axis
pillars shall be provided for alignment purpose.
DATE: 12.01.2017
APPD.FOR CONSTR.
For primary setting out of grid points electronic distance
BY: TAL
measurements shall be used. The instrument used shall have an
accuracy of at least plus or minus 5 parts per million.
DATE: 12.01.2017
Connections to the readings shall be made for curvature, altitude
CERTIFIED
MS
and temperature.
BY:
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
The timing for setting out these points shall be arranged to coincide
TAL
CERT.
theodolite with a telescope of minimum 20x magnification and 10
second timer shall be used.
MS
ISSUED FOR
KD
All the points for the equipment foundation shall be marked as per
CH
the drawings.
1.9 . Earthwork
N
TIO
RIP
1.9.1 Excavation
SC
DE
Prior to start excavation work necessary work permit shall be taken
and ensure that the area to be excavated are free from all type of
underground facilities.
Mark the area of foundation to be excavated, keeping at least 30cm
working space allowance for the pre-cast foundation and 50cm for
the cast-in-situ concrete.
002KGOC14
HQ
Y
B
E
as required and as per the approved shop drawings to reach
T
A
established grade or formation level.
D
Where excavation levels a combination of suitable and unsuitable
materials, suitable materials shall be excavated separately for use in
B
O.
N
the plan without contamination by the unsuitable materials.
REVISIONS
DRAWN: If machine excavation is not possible due to the underground
S.F
BY:
facilities or any other obstructions manual excavation shall be
DATE: 12.01.2017
carried out.
CHKD BY:
If any area excavated beyond the widths or depth shown on the
OPR’G DEPT
approved drawings each affected area shall be compacted and
BY:
made good as required.
DATE: 12.01.2017
TAL
Where excavation are taken below the level given for the formations,
BY:
the over excavated area shall be filled and compacted to the
DATE: 12.01.2017
required levels.
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
CERT.
All the excavation works shall confirm with dimension and elevations
indicated on the shop drawings.
MS
ISSUED FOR
KD
NO
ACT
A temporary de-watering system is to be provided to lower and
NTR
CO
maintain ground water table below excavation depth at all times, in
compliance with specifications.
12.01.17S.F
Y
B
O.
REVISIONS
DRAWN:
The excavated soil shall be stored at sufficient distance for back
BY: S.F filling and transportation.
DATE: 12.01.2017
Up on completion of excavation to the desired elevation the bed
CHKD BY:
shall be cleaned and dressed manually.
OPR’G DEPT
Levels stacks shall be provided in the pit for blinding.
BY:
DATE: 12.01.2017
1.9.2 Demolition:
ENG.DEPT
Demolition of all existing items etc. shall be undertaken as per the
BY:
drawings. Any additional demolition necessary shall be carried out
DATE: 12.01.2017
as per the advice of Construction Manager.
APPD.FOR CONSTR.
For the demolition of concrete/asphalt in the area electric saw will be
BY: TAL
used. The cut pieces will be smaller sizes so that can be removed
DATE: 12.01.2017
with small equipments or manually. Precautionary measures like
CERTIFIED
temporary protection/barrier shall be provided. All demolished
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
materials shall be removed from site and disposed of other than the
TAL
APPD.
amount of clean soil which can be reused as fill. Waste shall be
disposed of in accordance with local regulations and good practices.
KG
APPROVAL
CERT.
1.9.3 Fill
MS
ISSUED FOR
surfaces.
SC
DE
D 698.
HQ
Y
B
E
T
Structural fill shall be placed in lifts of 200mm maximum in loose
A depth.
D
General fill shall be placed in lifts of 300mm maximum in loose
B
O.
N depth.
REVISIONS
Unless otherwise approved by the purchaser, for hand-operated
DRAWN:
BY: S.F compaction equipment, general and structural fill materials shall be
DATE: 12.01.2017 placed in lifts of 4 inches (100mm) maximum in loose depth.
CHKD BY: Clean sand defined as sand with less than 10 percent passing the
OPR’G DEPT no. 22 is considered the most suitable fill materials Marl (gatch) may
BY: also be used as fill materials. Marl should consist of materials with
DATE: 12.01.2017 less than 30 percent passing the no. 22 sieve. The minus no. 40
ENG.DEPT fraction should have a maximum liquid limit of 25 and a plasticity
BY: index less than 8. Dune sand is considered as suitable fill material.
DATE: 12.01.2017 Fill placed for paved areas or below specific facilities should be
APPD.FOR CONSTR. compacted as follows:
BY: TAL Structural fill consisting of clean sand should be compacted to the
DATE: 12.01.2017 following relative densities as per ASTM D4253 & ASTM D4254.
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
CERT.
Areas of backfilling adjacent to foundations supporting static &
dynamic loads-average relative density of 75 percent with a
MS
ISSUED FOR
KD
CH minimum of 70 percent
Structural fill consisting of marl should be placed about one percent
dry of optimum moisture content and compacted to 95 percent of
maximum dry determined in accordance with ASTM D-1557.
N
TIO
RIP
1.9.4 Cap layer:
In case of clean sand is used as fill materials then a cap layer is
SC
DE
NO
and shall have between 11-35% passing the sieve no. 200. The
ACT
NTR
capping material shall have a maximum liquid limit of 35 and a
CO
maximum plasticity index of 12, per ASTM D 4318.
12.01.17S.F
Y
B
1.9.5 Compaction:
E
T
O.
REVISIONS
DRAWN:
covered by another until the proper density is obtained.
BY: S.F
Ground shall be restored to its original contour as shown in the
DATE: 12.01.2017
project drawing after completion of backfilling works.
CHKD BY:
Fill and backfill adjacent to structures such as retaining wall, pits and
OPR’G DEPT
basement shall not be compacted with heavy equipment, but with
BY:
hand-operated equipment to a distance of 1.2 m or greater beyond
DATE: 12.01.2017
the side of the structures.
ENG.DEPT
Prior to placing fill materials, existing ground will be rammed and
BY:
inspected. The ground will be scarified and dewatered. If required,
DATE: 12.01.2017
bringing the materials to optimum moisture content & compacting to
APPD.FOR CONSTR.
the specified density.
BY: TAL
The procedures used for fill and compaction generally depend upon
DATE: 12.01.2017
the material used and equipment available.
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11
KJO-3411-02W
A light vibratory roller will suffice for compacting granular soil. Lift
TAL
APPD. thickness for compaction will depend on the gradation of the fill
material. Thickness of the cap layer should be as per specification.
KG
APPROVAL
CERT. Backfilling and compaction tests will be done layer by layer. All
compaction tests shall be performed by an approved testing
MS
ISSUED FOR
1.9.7 Manpower :
HQ
NO
ACT
Supervision Staff Including Quality Engineer
HSE Supervisor
NTR
CO
12.01.17S.F
HSE Foreman
B
E
Team leader
T
A
D
Mechanic
B
O.
N
Drivers
Helpers
REVISIONS
DRAWN:
BY: S.F
DATE: 12.01.2017 1.10 . The QC Inspector shall be responsible for surveillance inspection of
CHKD BY: materials and items in storage.
OPR’G DEPT
BY:
DATE: 12.01.2017
ENG.DEPT
BY:
DATE: 12.01.2017
APPD.FOR CONSTR.
BY: TAL
DATE: 12.01.2017
CERTIFIED
BY: MS
DATE: 12.01.2017
THIS DRAWINGS
IS NOT TO BE KUWAIT GULF OIL COMPANY (KSC) B
USED FOR
CONSTRUCTION AL NUWAISEEB
CONSTRUCTION PROCEDURE-BACKFILL & EXCAVATION PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
OR FOR
ORDERING
MATERIALS UNTIL MOFIFICATION OF AL-NUWAISEEB PORT FACILITIES
CERTIFIED AND B AI-DOC-008
2 of 11