Injection On-Site Checksheet

Common Areas No Entry Item Details Inspection
1. Warehouse status Board

2. Long Term Inventory Re-inspection
3. Deposit, remains, Storage & Packaging
Parts/Product status
1
Warehouse 4. NG Product Management
1. Inspection/ Non-inspection criteria

2. 1st Parts after ECO/4M management
3. Inspection Equipment/environment
2 Incoming Inspection
4. NG product List & Countermeasure
1. Matching standard/reports/PUSCS input

2. Capability Inspection
3. Inspection Equipment/environment
Basic Process 3 Outgoing Inspection 4. NG product List & Countermeasure
1. ECO/Drawing acquisition
2. Drawing Management
ECO/Drawing 3. ECO/4M product notation Management
4
Management
1. History Management and understanding of

Prevention of recurrence countermeasure
5
of LG Quality Issue 2. Evaluation om improvement
1. Ratio of Quality Headcount to total count

Quality Organization 2. Change history of Quality headcount
6 3. Inspection Capa adequacy
Chart R&R
1. Resin Classification/Identification tag

management
Raw Material 2. Resin Scrap & shredder
1 3. Resin Scrap standard & Implementation
Management
1. Suitability of Purging standard

Injection Machine 2. Purging Inspection execution details for
2 each injection machine
Purging Management
1. Mold History Management

2. Inspection standard & Execution
3. Long Term Mold must be separate
3 Mold Management
1. Trial result examination

2. Confirmation of Injection machine condition
criteria
4 Prototype Review 3. Comparison of trial injection & MP
condition
Specialized Area
1. Time check standard & Execution
2. Compliance with CTQ/CTP
3. Process inspection data & Verification
5 Time Check
Specialized Area 1. Painting Mgt. standard and execution

2. Compliance with CTQ/CTP item
3. Process Inspection & data validation
Painting/Printing
6
Management
1. Inspection of fracture Jig and data

2. L/R division management
Stand Production 3. Tilt measurement Jig and data Mgt.
7
Management
1. Defective product storage and individual

Assembly EMS Process classification
8 Management 2. Repaired item record management
3. Work guide and execution
1. Status of Synthesis Jig

2. Check whether Total Quantity Inspection is
Synthesis Jig Conducted
9
Management 3. Appropriateness of Inspection Items
1. Rework standards and history

management
10 3R management 2. Appropriateness of repaired item history
management and method
3 Remains completion process inspection
Reference & Confirmation PIC
1. Temperature less than 40 degree, Humidity under 85% (Checksheet managed)
2. Long Term Inventory Management (Check area, List and re-inspection)
3. Check remain parts. Sticky parts must be re-wrapped, and elecrical component in anti-
esd storage purchase
4. Checking FIFO materials, is it managed?
5. NG product Mgt. (Check NG area, List up, symptom, Qty., Occured Date)
1. Standard, manual inspection and Working Instruction Check

2. Sample Qty. can be same or greater than 1st supplier
3. 1st product ECO/4M inspection confirmation
purchase
4. Luminance: 1000~1500 Lux, Calibration Tag/Certif., Equipment completion
5. CLCA status and improvement
1. Verification inspection report vs PU-SCS data

2. Verification the method of inspection
3. Check Jig/counterpart completion, tools calibration, CTQ/CTP measurement
4. Luminance 1000~1500 Lux (Back Cover: 22+/- 1 degree) purchase
4. CLCA status and Improvement verification
1. ECO/Drawing distribution through CPC

2. Information who obtain, distribute, and execute ECO? R&R?
3. Drawing Approval sign QA
4. Do ECO/4M product notation managed?
1. Buyer Claim, CSKD Claim, and LG Incoming Issue check and improvement
verification
QA
1. Ratio of quality head count to total head count

2. Quality Head count change history
3. Checking the actual inspection lot and Leader cout capa QA
1. Original Resin identification: Incoming Date, Grade, Maker, weight, Colour Lot No.
2. Original resin and scrap storage is distinguished
3. Scrap Identification: Grade, Colour, Original part, Runner/Part NG, Crushing date
4. Mixing history verification (LG guide Max 15% mix ABS & HIPS, Stand part and PC- PV Team
ABS not allowed), Only runner allowed to mix
1. Do supplier have Purging standard? Purging standard must be classified by Machine

stop, Changing grade, Changing colour, Cylinder size/machine tonnage
2. Comparing the actual data history with the standard PV Team
1. Production history (sheet) is managed for each mold, and production date/mold
modification date/number of punches are managed.
2. Inspection standards are established based on the number of mold punches, and
inspection/action history management (Asking data and taking 1 sample mold) PV Team
3. Make sure that Long Term Mold is re-wrapped or covered and stored separately
1. Check the history of sample approval

2. Check Parameter standard machine setting for critical process. It could be speed,
temperature, pressure etc
3. Compare the parameter standard with actual setting parameter PV Team
1. Makesure that sample taking at least in early, mid and end of production
2. Check the standard, manual, WI compare with Inspection Item by LQC
3. Sample standard CTQ is minimum 5 EA to get z value, and check Jig compatibility of
customer assembly point QA
4. Checking validity of inspection data, measurement method etc.
1. Ink Management (expiry date, mixing composition with tinner) and history of mixing
2. Print screen must be cleaned after using and wrapped (Max usage: recommendation
30.000 usage)
3. Checking parameter of drying temperature, drying time/speed, Pre-heat temperature
and time. Checksheet monitoring QA
4. Make sure that Alcohol test, tape test (Alcohol 95% up, 3M tape, Jig 1 kg, tape test
angle 15 degree)
1. Breaking test minimum 4 EA sample for common model and 2 EA per cavity for L/R
2. Compare data inspection vs metjod and spec on drawing
3. Check Scan Barcode application, Jig L/R etc. to prevent mixing or wrong P/N QA
4. Tilt measurement using correct method and spec based on drawing
1. Check GND Facility and ESD equipment condition

2. NG product stirage check and list
3. Checking the NG & repair history purchase
1. Checking the Jig status & condition (trial jig/simmulation jig)

2. In case of @ point must be checked 100% using jig or counterparts
3. Makesure that inspection point is appropriate with Jig detected QA
1. Check the standard and history of rework

2. check the method/ working guide of rework
3. Makesure that product after rework is re-inspected PV Team

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Common Areas No Entry Item Details Inspection

1. Warehouse status Board

1. Inspection/ Non-inspection criteria

1. Matching standard/reports/PUSCS input

1. History Management and understanding of

1. Ratio of Quality Headcount to total count

1. Resin Classification/Identification tag

1. Suitability of Purging standard

1. Mold History Management

1. Trial result examination

Specialized Area 1. Painting Mgt. standard and execution

1. Inspection of fracture Jig and data

1. Defective product storage and individual

1. Status of Synthesis Jig

1. Rework standards and history

1. Standard, manual inspection and Working Instruction Check

1. Verification inspection report vs PU-SCS data

1. ECO/Drawing distribution through CPC

1. Ratio of quality head count to total head count

1. Do supplier have Purging standard? Purging standard must be classified by Machine

1. Check the history of sample approval

1. Check GND Facility and ESD equipment condition

1. Checking the Jig status & condition (trial jig/simmulation jig)

1. Check the standard and history of rework

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