C Specifications

RR 5200 Series
S Class

Narrow-Aisle
Reach Truck

RR 5200

Series
C RR 5200 Series
S Class
Narrow-Aisle
Reach Truck

4"

48" 8" w/side shift

12" w/o side shift 20

4"

5.5" 35 - 5.5" 4.3"

2.1" Standard third post
45 - 6.0" 27" w/side shift
30" w/o side shift

32.5"

48"
36"

34.5" 14

15 23.3" 13

8.75" *

18 46.5"

9 8"

4.63"
***
10 1.0" 31"
17

2 ø 4 x 4.1"

6.75" 6.75"
2.0" 2.0"

2 ø 6 x 4.1" 2 ø 6 x 2.9"

5.75" 5.25" 5.75"

7.13" 2.0" ** 2.0" 2.0" **

9.9" 5275S - 62.5"

12.4" 37 2 ø 5 x 4.1" 5285S - 57.5" to 62.5" adjustable
ø 10.5 x 4.5"
38 2 ø 5 x 2.9"
38 38

* Top tie bar width – 33" for 240" or 270" lift. 35" for 300" and above.
** 1.0" on lift heights above 321"
*** Standard third post location, refer to dimension in top view.
 RR 5200 Series Specifications
S Class

1 Manufacturer Crown Equipment Corporation

General Information

2 Model RR 5275S RR 5285S

3 Load Capacity* Max lb 4500 4500
4 Load Center Fork Face to Load CG in 24 24
5 Power 36 Volts 36 Volts
6 Operator Type Reach Sit/Stand Sit/Stand
7 Tire Type Load/Caster/Drive Poly/Poly/Poly
8 Wheels (x = driven) Load/Power Unit 4 / 2 (1x)
Mast Type High Visibility TT
9 Lift Height in See Mast Chart
10 Guard Height in See Mast Chart
13 Forks Standard L x W x T in 36 x 4 x 1.75
Optional Lengths in 30, 39, 42, 45, 48
Dimensions

14 Carriage Tilt F°/B° degree 3/4

15 Headlength** Comp’t “C” in 54.91
Comp’t “D” in 56.66
Comp’t “E” in 59.28 / 64.03†
17 Overall Collapsed Height in See Mast Chart
18 Overall Extended Height in See Mast Chart
20 Inside Straddle Width In 1" increments in 34 - 50
24 Speed Travel Power Unit First (E/L) mph 7.5 / 7.5 8.3/ 7.5
Forks First (E/L) mph 6.2 / 6.2 6.7 / 6.2
24a Speed Travel - Power Unit First (E/L) mph 8.3 / 7.5 Std.
Max Performance System †† Forks First (E/L) mph 6.7 / 6.2 Std.
25 Speed Lift*** Empty fpm 131 146
Performance

1000 lb fpm 116 127

2000 lb fpm 103 113
3000 lb fpm 93 101
4000 lb fpm 84 91
4500 lb fpm 80 86
25a High Speed Lift**** Empty/Loaded fpm 146 / 86 Std.
26 Speed Lower Empty/Loaded fpm 85 / 90 110 / 90
26a Speed Lower - Empty/Loaded fpm 110 / 90 Std.
Max Performance System ††
37 Tires Size - Drive/Caster in 13 x 5.5 / 8.5 x 2.7 x (2)
38 Wheelbase (Standard Wheel) Comp’t “C” in 59.57
Comp’t “D” in 61.32
Chassis

Comp’t “E” in 63.95 / 68.7†

39 Suspension Drive Articulated
Caster Articulated, Swivel
42 Brakes Drive Elec Release/Mech Applied
Caster Electronically Applied
Parking Elec Release/Mech Applied
Battery Removal Drive Side
45 Type Lead Acid
46 Min Weight/Max Amp Comp’t “C” lb/amp 2000 / 930 2000 / 930
Battery

Comp’t “D” lb/amp 2280 / 1085 2280 / 1085

Comp’t “E” ≤ 400" lb/amp 2600 / 1240 2600 / 1240
Comp’t “E” 401-442" lb/amp 2800 / 1240 2800 / 1240
Max Battery Size Comp’t “C” in 16.25 x 38.38 x 31 16.25 x 38.38 x 31
Comp’t “D” in 18.00 x 38.69 x 31 18.00 x 38.69 x 31
Comp’t “E” in 20.75 x 38.69 x 31 20.75 x 38.69 x 31

* Contact factory. Capacity may be subject to derating at height.

** Add 2" with optional sideshift.
*** 5285S “C” Battery compartment has lift speeds of 5275S
**** Optional maximum lift speeds available on units with the “D” or “E” Battery Compartment.
† 442" Lift Height
†† Maximum Performance System optional on 5275S.
 RR 5200 Series Specifications
S Class

TT
9 Lift Height 198" 210" 240" 270" 300" 321"
Free Lift* 41 47 59 71 83 92
10 Guard Height 89 95 95 95 95 95
Mast

17 Overall Collapsed Height 89 95 107 119 131 140

18 Overall Extended Height* 246 258 288 318 348 369
Minimum Straddle OD 42 42 42 42 42 42

Truck Weight w/o Battery Battery Compartment

Weight

“C” lb 6167 6276 6589 6879 7386 7562

RR 5275S
“D” lb 6217 6326 6639 6929 7436 7612
RR 5285S
“E” lb 6272 6381 6694 6984 7491 7667

TT
9 Lift Height 341" 366" 400" 421" 442"
Free Lift* 101 112 124 130 142
10 Guard Height 95 95 95 95 95
Mast

17 Overall Collapsed Height 149 160 172 178 190

18 Overall Extended Height* 389 414 448 469 490
Minimum Straddle OD 49 50 53 53 53

Truck Weight w/o Battery Battery Compartment

Weight

“C” lb na na na na na
RR 5275S
“D” lb 7969 na na na na
RR 5285S
“E” lb 8024 8240 8474 8942 9305

*With load backrest.

Above 321", 6" high load wheel standard.
 RR 5200 Series Technical Information
S Class

Capacity • Console light 11. Load wheel sizes and driver position. The stress of
Model RR 5275S - 4500 lb at 24" • Urethane covered Multi- compounds standing can be relieved by sitting
load center, 36 volt Task Control and steer tiller 12. Removable outrigger tips and the stresses of sitting can be
13. Mesh screen mast guard relieved by standing. By changing
Model RR 5285S - 4500 lb at 24" 10. Hydrostatic power steering postures and using different sets
load center, 36 volt 11. High visibility power unit 14. Overhead guard mesh of muscles, significant ergonomic,
Batteries 12. High visibility mast 15. Crown-manufactured physiological and orthopedic
Battery removal from left side of sideshifter, 2" or 4" each way benefits may result.
13. 48" high load backrest
truck. Standard battery compart- 16. Polished and tapered forks The Multi-Task Control naturally
ment rollers for extraction with 14. Tilting fork carriage
17. Fork lengths bridges Crown’s current and past
mechanized equipment. 15. Tandem articulating 18. Keyless on/off switch designs. Intuitive operation is
load wheels increased, reducing the learning
Standard Equipment 19. Drive-in rack mast
1. Crown’s Access 1 2 3® 16. Silent mast staging system curve. Blending of hydraulic
20. Mounting hardware
Comprehensive 17. High-speed lift cutout 12" and power supply for control functions and traction can
System Control from maximum lift RF terminals improve productivity. Control
2. InfoPoint® - quick reference 18. Crown-manufactured AC handle activation forces are
21. Chain slack kit reduced. Soft grip steer tiller with
guide and maps support drive and DC lift motors
diagnostics 22. Drive-in rack cylinder hydrostatic steering reduces
19. Articulated drive axle with package operator fatigue.
3. 36 volt electrical system 190º steer arc
23. Work Assist™ Accessories: Operator visibility is
4. Enhanced Display Panel 20. Key switch
• Accessory tube improved with:
•16 character alphanumeric 21. Horn
message center, 6 button • Accessory RF • Low-profile power unit
22. Emergency power disconnect mounting plate
direct access • High visibility mast
23. 350 amp battery connector • Accessory RF
• Access 1 2 3 diagnostics • Angled mast cross bracing
24. Large diameter battery rollers mounting bracket
with real time trouble- • Angled overhead guard
shooting diagnostics 25. Color-coded wiring • Accessory clamp
cross bars
26. Third post • Accessory clip pad
• Four hour meters • Variable side stance
• Accessory hook
• Fuel gauge with lift interrupt Optional Equipment Superior Thermal Management
• Accessory clip pad
• PIN security 1. Mast lift heights to 442" and hook is the result of several unique de-
2. Performance Options for sign features: reduced heat gen-
5. Rack Height Select • Accessory pocket erating components, positioning
5275S:
6. Motor brush wear and 24. • InfoLink® Ready System of heat generating components
• Maximum Performance
overtemp indicator System away from the compartment,
Operator Compartment padding to insulate the compart-
7. 5285S model includes
- Enhanced Display Soft, rounded surfaces make ment from heat and improved air
capacity monitor, high
performance travel (8.3 mph/e - Rack Height Select compartment interior more paths through the truck.
power unit first), high perfor- comfortable. Streamlined
- Capacity Monitor exterior smooths entry/exit for Clipboard surface and console
mance quiet lift pump (146
fpm/e) - not available on “C” - Productivity Package the operator. storage pockets are standard.
battery compartment, and tilt High performance travel A large storage area is located
A lower floor height, (9.9") below the operator backrest.
position assist (8.3 mph/e - power unit first greets the operator. A
8. Standard performance lift first) and high speed lower Crown’s Access 1 2 3®
383 square inch floorboard
pumps (131 fpm/e), on (110/90 fpm) Comprehensive
and patented suspended floor
5275S “C”, “D” and “E” bat- • Tilt Position Assist provide comfortable footing. System Control
tery compartment and 5285S • High performance quiet lift Crown’s Integrated Control
“C” Battery Compartment All S Class reach trucks include System provides unmatched
pump (146 fpm/e) - available an upper footrest area, (178 truck control for all primary
9. Operator compartment with “D” or “E” battery box
square inch) with smart foot truck systems:
• Variable side stance 3. Forward steering interlocks and brake control. • Traction control
• Flexible five-point 4. Lift limit with or without Using these large, exclusive
override (requires height • Hydraulic raise/lower
positioning footrests can improve operator
encoder) comfort. From the standing posi- • Hydraulic accessory
• Adjustable suspended seat,
perch, backrest, and Multi- 5. Battery retainer with interlock tion, the ability to lift either leg to a • Hydrostatic steering control
Task Control armrest 6. 36" and 42" high load footrest can reduce fatigue which • Braking
backrests increases productivity. • Operator interface
• Adjustable steer tiller
7. Work lights A brake pedal design allows • Diagnostics
• Back support with integral
hip support 8. Fan variable side-stance positions for Crown’s patented traction
9. Corrosion/freezer the operator. The operator can system technology provides high
• Arm/elbow support padding change positions to increase
conditioning (freezer available torque utilizing Crown-
• Padded compartment comfort and productivity. manufactured motors. The
interior walls conditioning includes a
5/8" thick power unit skirt An entry bar with sensors to closed loop traction control
• Operator console with work with extended coverage of automatically slow truck travel, system maintains top speed
surface and storage the drive and caster tires) encourages safe foot positioning throughout the battery charge.
• Lower storage compartment inside the truck. The AC powered traction motor
10. ThermoAssist™ freezer
• Entry bar offers closed loop performance to
comfort options (freezer The S Class model offers a maintain top speed as the battery
• Suspended floor conditioning required) superior level of flexibility for the discharges. The AC drive motor
• 383 square inch floor area • ThermoAssist™ operator with an adjustable sus- offers increased acceleration and
(“C” or “D” battery pended seat, perch, backrest, improved plug reversal.
• 178 square inch upper armrest, control handle and steer
footrest area compartment)
tiller. The combination of these
• Non-skid rubber floor mat • ThermoAssist+™ features lets the operator move
(“E” battery compartment) from a standing, leaning or seated
 RR 5200 Series Technical Information
S Class

On ramps or when interfacing Performance Profiling Load Handling Heavier mast cross bracing
with push-back racking, the Performance Profiling can be The Maximum Performance design increases stiffness.
“truck hold” feature electronically accessed at the display to System (MPS) incorporates the Above 270" lift, vertical mast
brakes the truck when the handle customize truck performance Productivity Package, the reinforcement maintains
is in neutral. Operator does not for specific applications or Capacity Monitor and the Rack maximum capacity.
have to release the brake pedal, operator requirements. Height Select feature.
improving comfort and control in Reach Mechanism
these applications. Selected Crown’s Integrated Control Sys- The Capacity Monitor shows the Inner arm has a one piece
travel speed remains constant tem provides a responsive, energy approximate weight on the forks plate with continuous welding.
regardless of surfaces, load efficient and reliable machine. and the fork height. It will alert the Torque plate is also used to give
weight or grades. Less throttling operator when the truck capacity is the mechanism stiffness to
Access 1 2 3 diagnostics has
of control handle means better exceeded for the fork height. It will resist twisting for long-lasting
been extensively developed
truck control and less fatigue to also show how high or to which lift durability. Outer arms are
to address the real world of
the operator. zone you can raise the load. designed with large heel to
troubleshooting and repair.
Crown’s Access 1 2 3® The Rack Height Select feature provide more material for
Travel stresses to be distributed
advanced diagnostic system allows the truck to be pro-
Increased travel speeds improve evenly. Robotically welded for
consists of three modules. This grammed to stop at preselected
transport productivity especially maximum strength.
technology provides quick heights.
when long distances are involved.
access to critical information on Carriage
any fault condition telling your Acceleration is increased to get As the name implies, MPS offers
the operator to the task quickly. the maximum productivity in those A hook-type carriage conforming
technician; “what it is, where it is, to ITA specifications is used.
and what it does”. An AC traction system provides high-throughput applications.
improved plug response Load backrest is standard.
Access 1 Module Another useful option is the
and even better acceleration Tilt Position Assist. This allows the Other Options
This is the display panel, which may be valuable in short 1. Audible travel alarm
(Enhanced) and the first point fork tilt to stop at a prepro-
shuttle applications. grammed position. If set to a 2. Flashing lights
of troubleshooting. No tools are
required. Access 1 has three Steering fork level condition, this will Safety considerations and
levels of interface: Load-sense hydrostatic allow maximum fork clearance dangers associated with audible
steering is a low-idle stand-by when entering pallets and travel alarms and flashing
• Operator feedback system which reduces energy improve productivity. lights include:
• Full functionality of the truck consumption. Smooth, quiet
while monitoring analog and Lift and lower speeds were • Multiple alarms and/or lights
steering control with minimal increased for productive pallet
digital inputs and outputs. operator effort required at can cause confusion.
put away and retrieval. Blending
• Components can be “driven” the steer tiller. Drive tire of hydraulic and traction • Workers ignore the alarms
with full currents and voltage rotates 190° for maximum functions, (travel, lift and reach), and/or lights after day-in and
eliminating inconclusive maneuverability. Crown’s is attainable. Lift, reach and day-out exposure.
continuity guesswork. hydrostatic steering system sideshift are proportional for • Operator may transfer the
InfoPoint developed as part of is simplified with significantly load handling accuracy. responsibility for “looking out”
the Access 1 2 3, allows your fewer parts, thus reducing
Mast to the pedestrians.
technician to troubleshoot maintenance requirements.
without complicated schematics, High visibility mast design with • Annoys operators and
Braking angled cross bracing and angled
wiring diagrams or cumbersome pedestrians.
A disc brake on the motor overhead guard braces improve
service manuals for over 95% armature shaft combined with Other Options Available
of your repairs. Simplicity is visibility for high or low stacking.
motor regenerative braking Crown’s patented staging Contact your local Crown dealer.
complete with InfoPoint Quick provides sure braking with fewer
Reference Guide, colored com- cushions coupled with lowering Dimensions and performance
parts and maintenance require- dampers and speed reductions at data given may vary due to
ponent maps and “information ments. An electronically-applied
nuggets” located on the truck. maximum lift improve overall load manufacturing tolerances.
brake on the caster wheel works handling control. Performance is based on an
Access 2 Module with the motor brake to provide average size vehicle and is
This is the power supply for the good brake performance for the Rolled steel outer channel masts
and inner “I” beams roll on canted, affected by weight, condition
hydraulic system including lift, all S Class truck.
steel, anti-friction roller bearings of truck, how it is equipped and
accessory functions and load
Suspension for minimal current draw and long the conditions of the operating
sense hydrostatic steering.
The offset, articulated drive life. Telescoping mast sections area. Crown products and
Access 3 Module unit design provides positive specifications are subject to
Full-time management control nest to reduce truck length.
floor contact. change without notice.
of traction, braking and other
system inputs and outputs.
Access 3 simplifies the system

C
by reducing componentry
including directional and pump
contactors, relays and other Crown Equipment Corporation
hard-wired components. New Bremen, Ohio 45869 USA
Information On Time consists of Tel 419-629-2311
clearly labeling each component Fax 419-629-3796
and providing an area map crown.com
showing the component location.
A Quick Reference Troubleshoot-
You can count on Crown to build lift trucks Because Crown is continually improving its products,
ing Guide is supplied with each specifications are subject to change without notice.
designed for safe operation, but that’s
truck showing display operation,
Crown, the Crown logo, the color beige, the
code definitions, and an overall only part of the safety equation. Crown
Momentum symbol, Access 1 2 3, InfoPoint, InfoLink,
component ID of the entire truck. encourages safe operating practices through ThermoAssist, ThermoAssist+ and Work Assist
ongoing operator training, safety-focused are trademarks of Crown Equipment Corporation.

supervision, maintenance and a safe working Copyright 2001-2007 Crown Equipment Corporation
SF12896 Rev. 11/07
environment. Go to crown.com and view our
Printed in U.S.A.
safety section to learn more.