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    Yuson Ceramics - FPC

    Uploaded by

    Katrine Siean Batoon

    Copyright:

    © All Rights Reserved
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    Yuson Ceramics - FPC

    Uploaded by

    Katrine Siean Batoon
    16 views3 pages

    Copyright

    © © All Rights Reserved

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    DOCX, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
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    Download as docx, pdf, or txt
    16 views3 pages

    Yuson Ceramics - FPC

    Uploaded by

    Katrine Siean Batoon

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    YUSON CERAMICS FLOW PROCESS CHART

    Flow Process Chart MAN / MATERIAL / EQUIPMENT


    Location: Fatima Rd, Liloan,
    Summary
    Cebu
    Date: 05/02/24 Event Present Proposed Savings
    Activity:Terracotta Pot
    Operation 17
    Making
    Transport 8
    Operator: Worker 1

    Delay 3
    Analyst: Katrine Siean Batoon
    Method: Inspection 3
    Present / Proposed Storage 0
    Remarks: Time (Sec) 120,778.40
    This considers only the Distance (cm) 13,959.00
    product of a single pot
    Cost undisclosed

    PRESENT

    Symbol
    Dist. Time
    Event Description Remarks
    (cm) (Sec)
    1. Gather wild clay soil from source 1,50 7,200. Capacity is
    capable for 100
    0 00 pots
    2. Transport wild clay soil to warehouse 160 900.00

    3. Soak wild clay soil in water 0 86,400


    .00
    4. Place soaked clay soil to kneading 87 39.37
    machine, repeat 3 times
    5. Transfer kneaded clay aside to 3,29 26.36
    storage area 2
    6. Grab a chunk of clay from the stored 0 15.31 Chunk of clay has
    a capacity to
    kneaded clay pile make 30 pots
    7. Move to pottery wheel station and 170 6.23
    place clay chunk there
    8. Place wooden panel on top of the 0 1.29
    pottery wheel
    9. Wedge clay from pile and put it on 0 4.96
    top of the wooden panel
    10. Spin wheel continuously and press 0 16.71
    the clay firmly to center with wet
    hands
    11. Apply pressure on clay and raise it to 0 24.51
    a cone shape
    12. Create a depression in the center of 0 30.13
    the clay cone
    13. Widen and deepen the hole, gently 0 32.03
    pulling the clay upward, molding it
    into a pot form
    14. Use trimming and scraping tool to 0 6.41
    even out protruding surfaces
    15. Wedge the formed pot using a string 0 3.01

    16. Transfer to drying rack station 340 6.29

    17. Wait for the pot to dry 0 10,800


    .00
    18. Sand the pot for smooth and even 0 18.45
    texture and surface
    19. Transfer sanded pot to the kiln 2,46 30.38
    0
    20. Close the entrance of the kiln 0 320.42

    21. Add wood to side holes of the kiln 1,74 23.71 Wood is
    continuously
    and start a fire 5 added
    22. Inspect if fire is still on 0 5.67 Inspection is
    continuously
    done
    23. Cook the clay pots 0 10,800
    .00
    24. Inspect stone of the side holes of kiln 0 10.61 Note for an
    indicator, when
    - when it turns red, the pots are done black = uncooked
    cooking & red = cooked
    25. Stop putting fuel to fire 0 0

    26. Wait and let the kiln and pots cool 0 3,600
    down
    27. Disassemble blocked kiln entrance 1,74 320.42
    5
    28. Transfer cooked terracotta pot to 2,46 30.38
    storage area 0
    29. Inspect cooked pot for any defects 0 30.87

    30. Move defect products to warehouse 0 28.06


    storage
    31. Move approved products to truck for 0 46.86
    customer delivery

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