Spare Part Bulletin: PALFINGER Hydraulic Hoses and Pipes

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SPARE PART BULLETIN

P-EC-1505
PALFINGER hydraulic hoses and pipes
st
PALFINGER EUROPE GMBH 1 July 2015
Kapellenstraße 18, 5211 Lengau/Austria PALFINGER Crane / Service- and spare part manager

1 Description
The hoses used on PALFINGER cranes are permanently checked in our in-house testing laboratory. The hoses
were improved over the last years togehter with our suppliers to fulfil our high requirements and to ensure that
they fit perfect to our standard of quality and function.
At the test bench all components of a hydraulic hose (raw hose and fittings) are checked togehter and approved
for the crane and the production.
Pipes as well as hoses underlie steady tests to check the quality.
With this spare part bulletin you find a summary about the improvements we made and the advantages when
you use PALFINGER hoses and pipes.
The complexity of a hydraulic system from a loader crane, the requirements of the components regarding the
high pressure and the often very special installation situation of the hoses and the pipes are a precondition to
take ORIGINAL PALFINGER hoses.
Only with ORIGINAL PALFINGER spare parts a save and reliable function of your crane can be supported.

2 Important facts and highlights


This information is just for loader cranes!

2.1 Technical data


Because of the conditions mentioned above we recommended not to use commercially available standard
hoses or pipes in the case of a repair. The following points are reasons why you should use ORIGINAL
PALFINGER spare parts:
 tested and approved parts from the manufacturer
 high working pressure in the hydraulic system
 small bending radius
 abrasion resistance is optimal aligned to the PALFINGER cranes
 improved UV resistance
 correspond and / or exceeds the demands of the engineers standards

2.2 Highlights
 hoses ordered express until 11:30 am will be shipped the same day
 PALFINGER specific pressure mark on the hose
 spare part number and production date marked on the fitting
 easy guarantee processing with eclaim
 price reduction at raw hoses

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P-EC-1505
PALFINGER hydraulic hoses and pipes

3 Details
3.1 Bill of material in PALIPEDIA
From now on the bill of material of EH hoses is available in PALIPEDIA for our Partners who buy raw hoses and
fittings from PALFINGER.
For those who already buy the hoses the function is opened up immediately. For all others who do not buy the
raw hoses and fittings from the spare part center the access is blocked. As soon as you fulfil the above
mentioned requirements get in contact with the spare part center to give access.
After typing the hose part number you get access to the bill of material under the column "action" by clicking the
gear-wheel. Attention: for certain hoses we do not have a bill of material.

In the pop up window you can see the fittings, the used raw hose, the amount and the length of the hose.

We recommend that you give this access to your service partners who buy original PALFINGER hoses and
fittings from you, to help them in their daily work.

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P-EC-1505
PALFINGER hydraulic hoses and pipes

3.2 PALFINGER branding and useful data on the hoses


Most of the PALFINGER hoses are already branded. Here we show that this hoses are original hoses and that
they are optimized for the use on our cranes.

A further identification is the laser printed marking of the material number and the production date on the sleeve.
With this information it is easy for you to identifier the hose for ordering or for making the hose by your own
according the PALFINGER quality standards.

P for „Original PALFINGER“


EHxxxx Material number hydraulic hose
production year / production week

3.3 Hose marking at in-house production


For the identification of your in-house produced hoses we recommend a simple marking machine. The fitting is
rolled by a movement of a hand lever and the material number is stamped in.
If you are interested please get in contact with the PPC.

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P-EC-1505
PALFINGER hydraulic hoses and pipes

3.4 Stockage of “Code 4” hoses


Please find attached an overview of hoses which are used in code 4 equipment's. Because of the modularity
you can cover many cases just with some hoses.
We have sorted this list, so the most needed code 4 hoses from different crane types are on top of the list.
In the green column you can see our recommendation of a minimum amount on stock. The figures in bold
should be on stock. The cursive written figures are recommended to have it on stock. Please adapt the amount
according the crane park in your country.

Min. recommend. should 1 oprional 1


PK23002SH

PK27002SH

PK34002SH

PK42002SH PK40002EH

PK53002SH PK50002EH
PK11001HP
PK12502SH PK12002EH PK11002HP

PK13001HP
PK14502SH PK14002EH PK13002HP
PK16001HP
PK18502SH PK18002EH PK16002HP

PK20001HP

PK22002EH PK19502HP

PK24001HP

PK26002EH PK23502HP

PK30002HP
Crane type
PK4501HP
PK6501HP
PK8501HP
PK8502HP

PK18500A

PK23500A
Krantype

PK10000

PK12000
PK15500

PK41002EH PK36502

PK48002EH PK44502
PK32080
PK6500
PK8500
PK5001EH
PK7001EH

PK10002SH PK9002EH
PK12001EH PK11001K

PK14001EH PK13001K

PK18001EH PK16001K

PK23001EH PK20001K

PK27001EH PK24001K

PK33002EH PK30002K
PK8501K
PK9001EH
Schlauch

PK7001K
Hose

MH

MH
EH5267A 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1
EH5409A 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1
EH2283A 8 8 8 8 8 8 8 8 8 8 8 8 8 2
EH4786A 4 4 4 4 4 4 4 4 4 4 4 4 1
EH7453A 6 6 6 6 6 6 6 6 6 6 6 6 1
EH3503A 4 4 4 4 4 4 4 1
EH5313 4 4 4 4 4 4 1
EH4828 4 4 4 4 1
EH5111 4 4 4 4 1
EH5194 4 4 4 4 1
EH5526A 4 4 4 4 1
EH7271A 4 4 4 4 1
EH6082A 4 4 4 4 1
EH5191 4 4 4 1
EH5192A 4 4 4 1
EH5193A 4 4 4 1
EH9908A 6 6 1
EH6080 4 4 1
EH6807 4 4 1
EH5456 4 4 1
EH5115 4 4 1
EH2318 4 4 1
EH4565 4 4 1
EH6027 4 4 1
EH5620 2 2 1
EH6203 4 1
EH6811 4 1
EH5067 4 1
EH4879 4 1
EH7349 4 1
EH5136A 4 1
EH5166 4 1
EH3588A 4 1
EH2282 4 1
EH6819 4 1

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P-EC-1505
PALFINGER hydraulic hoses and pipes

3.5 PALFINGER hydraulic pipes and data on original pipes


As already said PALFINGER hydraulic pipes are under steady quality control.
The pipes are tested optically to check the correct dimensions and the correctness of the bend radiuses.

Pipes marking

HLRxxxx Material number


LE production plant
15 production week
14 production year

4 Technical data and hints regarding hoses and pipes production


You can find all important data regarding producing hydraulic pipes and hoses in PALIPEDIA under service /
loader crane EMEA / technical guidelines / C-10/2011 RA9-3 GUIDELINES TO ASSURE CLEANLINESS OF
HYDRAULIC SYSTEMS
You can find also utilities, material numbers of raw hoses and fittings in PALIPEDIA under service / loader crane
EMEA / Documents / Tools catalogue

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P-EC-1505
PALFINGER hydraulic hoses and pipes

5 Price reduction of raw hoses


On the 1st July 2015 the PALFINGER parts center will reduce the selling price of many raw hoses in average by
12% (market mix). The raw hoses will be shift to a different price group to correspond to the market needs.
With this price reduction of the recommended retail prices and your prices we want to support you to establish
the PALFINGER hoses on the market. Please forward this price advantage to your partners.

6 Release information
PALFINGER creates SPARE PART bulletins in German and English. All other languages are translations.
Markus Hamm/Gottfried Katsch Franz Justa

Created 29th June 2015 Released 30th June 2015 Translated

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