Operation and Maintenance Manual: SANY Part Number SSY005084272

Operation and Maintenance Manual
SY500H Excavator
[email protected]
SANY Part Number SSY005084272
Page Intentionally Blank
SY500H Excavator
Operator and Maintenance Manual
WARNING
Read and understand all safety precautions and instructions in this manual and on the machine
labels before operating or maintaining the machine. Failure to follow safety messages could
result in death or serious injury. Keep this manual with the machine for reference.
SY500H Excavator OMM 13914116 1-1

OPERATOR AND MAINTENANCE MANUAL
This manual is prepared by SANY Technical Publications,

while deemed to be accurate, is based upon technical information provided.
This manual provides safety and basic information for operation and maintenance of the machine.
It is the responsibility of the owner, user, properly trained operator, and lessor to be
knowledgeable of, and comply with, all industry standards, government regulations, workplace
rules, and other directives that may govern and/or apply to this equipment as well as
its environment/conditions of use.
Contact a SANY dealer for additional information or assistance.
SANY
318 Cooper Circle
Peachtree City, Georgia 30269
www.sanyamerica.com
Phone: 470-552-SANY (7269)
www.sanyamerica.com/find-a-dealer
WARNING
CALIFORNIA PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth
defects, and other reproductive harm.
WARNING
CALIFORNIA PROPOSITION 65 WARNING
The battery posts, terminals, and related accessories contain chemical lead and lead compounds, chemicals
known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after
handling.
© 2020 by SANY. All rights reserved. No part of this publication may be reproduced, used, distributed, or
disclosed except for normal operation and maintenance of the machine as described herein. All
information included within this publication was accurate at the time of publication. Product improvements,
revisions, etc., may result in differences between the machine and what is presented here. For more
information, contact SANY. (0420)
1-2 SY500H Excavator OMM 13914116

Table of Contents
Introduction
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Product Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Frame Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Swing Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Engine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Main Control Valve Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Hydraulic Pump Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Travel Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SANY Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Glossary of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operator Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Authorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unauthorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unauthorized Machine Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Crushing Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Diesel Engine Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Machine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
SY500H Excavator OMM 5-1

Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Lockout/Tagout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Clean the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Adding Fluids to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
High-Pressure Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Disconnect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Travel and Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Inclined Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Avoid Backover Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Precautions in High-Voltage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Machine Controls
Exterior Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Headrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Lumbar Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Armrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Backrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Buckle the Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Unbuckle the Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat and Console Adjustment Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Weight Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Seat Forward and Backward Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Seat Cushion Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Left Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Climate Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
OFF Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Fan Speed Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Temperature Selection Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Vent Mode Selection Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Automatic Temperature Control Selection Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Air Conditioning Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Fresh/Recirculated-Air Selection Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
5-2 SY500H Excavator OMM

Radio Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Radio Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Universal Serial Bus (USB) Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Auto Scan/Preset Station (AS/PS) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
FM/AM Selector Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Audio Selection (SEL) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Time Display/Time Set Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Liquid Crystal Display (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Volume Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Tuning Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Right Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Right Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Stationary Regeneration Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Regeneration Disable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Travel Alarm Silence Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Headlight Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Monitor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12V Power Supply Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Cup/Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Airflow Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Sunlight Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Left Joystick Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Right Joystick Buttons/Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
SAE/BHL Joystick Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Travel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Auto-idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Stop Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Fuses and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Accessory Light Outlet (24V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Fuse and Relay Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Home Screen Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fault Icon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Periodic Maintenance Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Installed Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Function Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Function Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Engine Speed Gauge (Tachometer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Diesel Exhaust Fluid (DEF) Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
System Service Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Work Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Throttle Control Dial Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
System Service Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Home Screen Function Icons and Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Work Parameters Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Maintenance Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Error Codes Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
System Setting Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Date/Time Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Data Unit Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Screen Backlight Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Time Format Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
System Language Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Machine Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Tool Select Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Tool Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Shear Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Lifting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Quick Coupler Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Machine Operation
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operator Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Seat Belt Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operation and Maintenance Manual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Daily Maintenance Record Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning the Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
New Machine Break-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Prestart Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Electrical Components Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Lights and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Access Doors, Panels, and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Opening the Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Closing the Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Emergency Escape Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Access Door Support Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Opening the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Closing the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Opening the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Closing the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Left Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Opening the Left Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing the Left Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Left Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Opening the Left Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing the Left Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Fuel Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Opening the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Expansion Tank Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Opening the Expansion Tank Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Closing the Expansion Tank Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Fresh-Air Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Opening the Fresh-Air Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Closing the Fresh-Air Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Engine Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Opening the Engine Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Closing the Engine Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Cab Door Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Opening the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Closing the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Lower the Front Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Monitor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
First-Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Access the Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
System Clock Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Data Unit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Engine Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Cold Weather Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Machine Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Idling the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Engine Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Manual Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Jump-Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Traveling Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Before Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Track Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Traveling with the Undercarriage Reversed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Left Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Backward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Zero-Degree Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Operating on Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Operating in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Releasing the Machine from Mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Work Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
SAE Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
BHL Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Recommended Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Backhoe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Digging a Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Loading Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
End of Workday Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Parking and Storing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Overnight Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Short-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Maintenance During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Transportation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Counterweight Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Loading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Maintenance
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checks Before Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Hour Meter Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Genuine SANY Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
SANY-Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Weld, Drill, Cut, or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Clean Parts of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Securing Access Covers and Compartment Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Installation of Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Inspection and Maintenance in Adverse Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Mud, Rain, or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Dusty Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Rocky Ground Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Cold Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Location, Capacity, and Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Lubricating Grease/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Industrial Gear Oil/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Hydraulic Oil/Ambient Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Hydraulic Oil Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Daily Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 100 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 3 Months or 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 6 Months or 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Hydraulic Breaker Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check the Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check the Engine Air Precleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check the Engine Air Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Replace the Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Check the Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Collect an Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Replace the Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Check the Engine Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check the Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check the Air Intake and the Charge Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Replace the Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Check the Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check the Radiator, Charge Air Cooler, and Air Conditioner Condenser Fins . . . . . . . . 5-20
Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Air Conditioner Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Adjust the Air Conditioner Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Replace the Fresh-Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Replace the Cab Recirculation Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Check the Aftertreatment Exhaust Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Check the Engine Exhaust Pipe Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Replace the Diesel Exhaust Fluid (DEF) Pump Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Check the Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fill the Diesel Exhaust Fluid (DEF) Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Replace the Diesel Exhaust Fluid (DEF) Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Stationary Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Check the Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Check the Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Check the Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Replace the Primary and Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Drain the Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Check the Accumulator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Relieve Hydraulic System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Collect a Hydraulic Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Replace the Case Drain Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Check the Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Check the Hydraulic Hose/Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Replace Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Replace the Hydraulic Pilot Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Check the Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Replace the Hydraulic System Breather Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Check the Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Replace the Hydraulic Tank Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Clean the Hydraulic Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Check the Pump Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Check the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Replace the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Check the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Check the Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Check the Operating Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Check the Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Check the Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Collect a Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Check and Add Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Check the Final Drive Motor Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Replace the Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Track Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Track Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Track Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Increase the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Decrease the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Lubricate the Swing Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Check the Swing Bearing Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53

Check the Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Collect a Swing Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Replace the Swing Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Check the Swing Grease Bath Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Replace the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Miscellaneous Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Cab Door, Doors, and Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Front Window Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Grab Handles and Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Structural Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Clean and Check the Upper Structure and Undercarriage . . . . . . . . . . . . . . . . . . . . . . . 5-60
Check the Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
Lubricate the Work Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Short-Term Storage (Less Than 30 Days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Long-Term Storage (Longer Than 30 Days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Specifications
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Operating Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Lift Chart (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Optional Equipment
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Read Equipment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Removal and Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Equipment Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Stop Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Optional Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Right and Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Install Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Remove Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6


Chapter 1
Introduction
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Product Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Frame Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Swing Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Engine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Main Control Valve Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Hydraulic Pump Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Travel Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SANY Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Glossary of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

INTRODUCTION
About This Manual Documentation Package

This manual provides operation and maintenance This documentation applies only to this machine and
information for the SY500H excavator. should not be used with any other machine. The
documentation for this machine includes the Operation
WARNING and Maintenance Manual, Parts Manual, and
Unsafe operation and maintenance of this Maintenance Log.
machine could result in death or serious injury. Operation and Maintenance Manual
This machine must be operated and maintained
by trained and experienced personnel. Do not A copy of this manual must be stored in the machine or
operate or work on this machine without first be accessible to the operator at all times. If the machine
reading and understanding the Operation and is sold, a copy of this manual must be provided to the
Maintenance Manual supplied with this machine. new owner.
A copy of the Operation and Maintenance Manual should
It is important to read and understand this manual before be made available to maintenance personnel when
beginning any operation or service. All personnel servicing the machine.
involved with this machine should read this manual
periodically to remain knowledgeable on its operation Parts Manual
and service. The Parts Manual consists of parts lists and matching
Items addressed in this manual are designed to help the drawings used for ordering parts as needed. The Parts
operator or service personnel: Manual must be made available to all service personnel.
• Understand the controls and the operation of the Maintenance Log
machine.
The Maintenance Log lists regularly scheduled
• Point out possible hazardous situations when maintenance that should be performed by the operator or
operating or maintaining the machine. service personnel. All maintenance performed on the
• Increase machine efficiency during operation. machine must be recorded in the Maintenance Log.
• Prolong the service life of the machine.

• Reduce maintenance costs.
Continuing improvements in the design of this machine
can lead to changes which may not be covered in this
manual. Contact a SANY dealer for the latest available
information on the machine or to answer any questions
regarding information in this manual.

INTRODUCTION
Organization of This Manual Machine Applications

This excavator is a multipurpose construction machine
Introduction used primarily for digging or loading earth and stones. It
Contains an overview of this manual, serial number can also be used for lifting, demolishing, and trenching. It
information, and SANY contact information. can perform the functions of a loader or a crane.
Safety The excavator can also operate a variety of optional
equipment.
Hazard alerts used throughout the manual are explained.
SANY assumes no responsibility for any consequence
General and product-specific safety information is
caused by use outside this specified range.
provided for this manual.
Machine Controls Machine Directions

In this manual, the front, back, left, and right directions
An overview of controls and the operating systems is
indicate the moving direction when viewed from the
provided in this section.
operator seat (see Fig. 1-1).
Machine Operation
Detailed prestart checks, operating procedures,
end-of-day checks, general operating instructions, and 1
storage information.
Maintenance
Provides routine maintenance procedures and fluid
specifications. 6
Specifications 5 2
General dimensions and weight of the machine, and
systems/components performance information.
Optional Equipment 3
Provides general hydraulic installation and removal
4
information for optional equipment.
0000633
Figure 1-1
1 Front 4 Back
2 Right 5 Left
3 Drive Sprocket 6 Operator Seat

INTRODUCTION
Serial Number Locations Swing Motor Identification Plate

Identification plates are located in various places on the
excavator. These list model and serial numbers that will
be needed by a SANY dealer when ordering replacement
parts or providing assistance for your machine.
Product Identification Plate
0004796
Figure 1-4
The identification plates (1) are on the top and bottom of
the swing motor.
Engine Identification Plate

0004724
Figure 1-2
The product identification plate (1) with the machine’s
serial number is on the right side of the operator cab.
Frame Serial Number
0004794
Figure 1-3
0004795
A frame serial number (1) is stamped on the front of the Figure 1-5
travel carriage frame. The engine identification plate (1) is on the top of the
engine.

INTRODUCTION
Main Control Valve Identification Plate Travel Motor Identification Plate
0000802
Figure 1-8
0005613
Figure 1-6 A travel motor identification plate (1) is on each travel
The identification plate (1) is on the top of the hydraulic motor. Remove the cover plate to access the travel
main control valve. motor’s identification plate.
Hydraulic Pump Identification Plate
0004793
Figure 1-7
The identification plate (1) is on the side of the hydraulic
pump.

INTRODUCTION
SANY Contact Information Glossary of Acronyms

SANY BHL – Backhoe Loader
318 Cooper Circle DEF – Diesel Exhaust Fluid
Peachtree City, GA 30269 DPF – Diesel Particulate Filter
www.sanyamerica.com ECM – Engine Control Module
Phone: 470 552 SANY (7269) HEST – High Exhaust System Temperatures
Find a dealer go to: www.sanyamerica.com/find-a-dealer LCD – Liquid Crystal Display
MSDS – Material Safety Data Sheet
OEM – Original Equipment Manufacturer
PPE – Personal Protective Equipment
OSHA – Occupational Safety and Health Administration
PQR – Procedure Qualification Report
SAE – Society of Automotive Engineers
SDS – Safety Data Sheet
WPS – Weld Procedure Specification

INTRODUCTION
Record of Serial Number and Dealer Information

Use this table to record the product information related to
your machine.
Machine Serial Number
Engine Serial Number
Right Travel Motor Serial Number
Left Travel Motor Serial Number
Swing Drive Motor Serial Number
Main Control Valve Serial Number
Hydraulic Pump Serial Number
Dealer Name:
Address:
Phone Numbers:

INTRODUCTION
Correction Request Form

If you find a problem with this manual, make a copy of
this page, complete the form below, and send it to SANY.
Date of This Notification
Your Name
Company Name
Department
Street Address
City, State, and ZIP/Postal Code
Phone
E-mail
Machine Model and Serial Number
Description of Problem (wrong information, unclear or erroneous procedure, etc.)
Corrective Action Taken by You (if any)

Chapter 2
Safety
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operator Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Authorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unauthorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unauthorized Machine Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Crushing Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Diesel Engine Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Machine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Lockout/Tagout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Clean the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Adding Fluids to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
High-Pressure Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Disconnect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Travel and Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Inclined Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Avoid Backover Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Precautions in High-Voltage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

SAFETY
General Safety Operator Safety Information

This section provides detailed information on basic safety It is impossible to compile a list of safety precautions that
precautions and preventive measures that should be covers every situation. However, there are basic
followed during the operation and maintenance of this principles that must be followed when operating this
machine. machine:
• Only qualified personnel who have been specifically
Hazard Alerts in This Manual trained on this machine are permitted to operate
Hazard alerts in this manual are used to alert operators, and/or work on this machine.
job supervisors, maintenance staff, and job site workers
to hazardous operating practices and maintenance • The seat belt must be worn by the operator at all
procedures. Hazard alerts are used throughout this times.
manual. Each hazard alert contains a hazard-alert • Operator aids such as warning lights, horns, or
symbol and a signal word to identify the hazard’s degree buzzers, along with displays on the monitors, are
of consequence if the message is ignored. designed to alert the operator to potential problems.
The following American National Standards Institute Sole reliance on these operator aids in place of good
(ANSI) and International Organization for Standardization operating practices can lead to an accident. Inspect
(ISO) signal words are used to warn of potentially the operator aids of this machine daily and make
hazardous situations that may lead to damage, personal sure each operator aid is in normal working
injury, or even death. In this manual and on the machine condition. Any faults found shall be reported to a
decals, different signal words or illustrations are used to SANY dealer. Stop all work immediately if any
express the potential level of hazard. operator aid is not working properly.
• All accident prevention guidelines, operating
DANGER instructions, etc., are based on the intended usage
DANGER indicates a hazardous situation which, if of the machine.
not avoided, will result in death or serious injury.
• Read and understand this manual and any
accompanying manuals before operating this
machine.
WARNING
• This manual must be readily available to the
WARNING indicates a hazardous situation which,
operator at all times and must remain in the cab
if not avoided, could result in death or serious
while the machine is in use.
injury.
• Make sure all personnel in the working area around
the machine are thoroughly familiar with the safe
CAUTION operating practices stated in this manual.
CAUTION indicates a hazardous situation which, • Review the local, state, and federal regulations and
if not avoided, could result in injury. standards regarding this machine and its operation.
Work practice requirements may vary among
government regulations, industry standards, and
NOTICE! employer policies. A thorough knowledge of all such
NOTICE is used to address practices not related relevant work rules is required before operating this
to personal injury. machine or performing maintenance on it.
• Check the maintenance log before the start of each
This symbol is used within a graphic to alert the
workday shift. Make sure routine maintenance has
user not to do something.
been performed as stated in this manual. Do not
operate a damaged or improperly maintained
machine.
• Only the operator is to be on the machine while it is
in operation.
• Be sure all underground utilities have been marked
before excavating.

SAFETY
Mount and Dismount the Machine Safety

Machine Authorized Use of This Machine
This excavator is a multipurpose construction machine
used primarily for digging or loading earth and stones. It
can also be used for lifting, breaking, demolishing, and
trenching. It can perform the functions of a loader and a
crane.
SANY assumes no responsibility for any consequence
caused by use outside this specified range.
Unauthorized Use of This Machine

Unauthorized uses include, but are not limited to, the
following:
• Transporting riders on the machine or in the cab.
0000635 • Towing or pushing other equipment.
Figure 2-1
Mounting or dismounting the machine presents hazards. Unauthorized Machine Modifications
Observe the following: Do not perform any unauthorized machine modifications.
• Always make sure the hydraulic lockout control lever Do not add additional weight (attachments, etc.) to the
is in the locked (closed) position before entering or machine. Do not exceed the gross weight.
exiting the machine.
• Always make sure the machine is at a full stop
Escape Tool
before entering or exiting the machine. Never jump NOTE: Inspect the escape tool periodically. Replace the
on or off the machine. escape tool if it appears damaged or unable to
break a cab window for an emergency exit.
• Never exit or enter the cab by any means other than
the provided grab handles and steps. As a precaution, keep an escape tool in the cab.
• Always face the machine as you mount and Fire Safety
dismount.
Fuel, oil, and some engine coolants are flammable.
• Always maintain three-point contact (both feet and Observe the following:
one hand, or one foot and both hands) with the grab
• Keep open flames, airborne sparks, and burning
handles, steps, and deck for proper support.
embers away from the machine.
• Wear safety shoes with slip-resistant soles.
• Shut down the engine and do not smoke when
• Do not walk on any surface of the machine if its refueling or servicing the machine.
slip-resistant material is missing or excessively
• Add oil, fuel, or coolant in a well-ventilated area.
worn. Do not step on surfaces of the machine that
are not approved for walking or working. Keep all • Clean up any spilled fluids immediately.
walking and working surfaces of the machine clean,
• Check the machine daily for debris buildup.
dry, and slip-resistant.
• Always keep grab handles, steps, and walkway Electrical Fires
areas clean and clear of mud, oil, grease, or similar Short circuits, damaged wiring, or overcharging batteries
debris. If these areas are damaged, have them can cause fires. Observe the following:
repaired or replaced immediately. • Check the wiring on the machine for damage when
doing a prestart check. Contact a SANY dealer to
repair or replace any damaged wiring.
• Make sure the battery is operating in its
recommended range.
• Never install aftermarket electrical equipment
without approval from a SANY dealer.

SAFETY
Fire Extinguisher
WARNING
Always keep a fire extinguisher on the machine. Read
the instructions on the fire extinguisher carefully and Engine exhaust fumes can cause sickness or
know how to use it in an emergency. death. If it is necessary to run an engine in an
enclosed area, use an exhaust pipe extension to
Inspect the condition of the fire extinguisher daily. If
vent the exhaust to the outdoors. If an exhaust
damaged, replace the fire extinguisher immediately.
pipe extension is not available, open doors and
Make sure the fire extinguisher is within the listed use fans to supply fresh air to the area.
inspection period. Replace the fire extinguisher
immediately if it has reached its expiration date.
Machine Decals
The fire extinguisher must be at least a 2.5 lb. Class ABC
rated fire extinguisher (National Fire Protection All safety and warning decals must be in place,
Association [NFPA] 10 Standard for Portable Fire undamaged, and visible. Become familiar with the
Extinguishers). location and content of all decals on the machine. Walk
around the machine and review each of them. Decals
In Case of Fire provide important instructions and warnings and must be
read and understood prior to any operational or
If a fire occurs on the machine:
maintenance function.
1. Immediately press the emergency stop to shut down
Contact a SANY dealer for replacement decals if needed.
the machine. Never continue operating the machine.
NOTE: When replacing decals, make sure they are
2. Get clear of the machine and immediately call for placed in the proper locations. Contact a SANY
help. Always have a list of emergency phone dealer if you have any questions about their
numbers available. meaning and placement.
3. Exit the area and remain clear of the machine until
the fire response team gives permission to come Maintenance Safety
near the machine. SANY cannot foresee every circumstance that might
4. If using a fire extinguisher, always aim the involve a hazard in operation or maintenance. Therefore,
extinguisher nozzle at the base of the fire. the hazard alerts in this manual and on the machine may
not include all possible safety precautions.
Crushing Hazard
Make sure all procedures and actions can be safely
Keep your body inside the windows and door during performed without damaging the machine or causing
operation or travel. injury. When unsure about the safety of a procedure,
Keep all guards in place on the machine. contact a SANY dealer.
Never remove the side window of the machine. If this Before carrying out any repair, read all the safety
window becomes damaged or broken, replace it messages on the machine associated with the
immediately. procedure.
Block off the area where the machine is being operated Wear and use the proper personal protective equipment
and keep all unnecessary personnel out of the work area. (PPE), including (but not limited to) safety shoes, a hard
hat, gloves, and goggles.
Diesel Engine Exhaust When carrying out any operation with two or more
workers, always agree on the operating procedure before
WARNING starting.
CALIFORNIA PROPOSITION 65 WARNING Park the machine on a hard, level surface, lower the work
equipment, shut down the engine, and block the tracks to
Diesel engine exhaust and some of its prevent the machine from moving before performing any
constituents are known to the State of California maintenance or repairs.
to cause cancer, birth defects, and other Always perform the lockout/tagout procedure before
reproductive harm. servicing the machine.
Always inform fellow workers before starting any step of
the operation.
Before disconnecting or removing components of the
hydraulic system, relieve system pressure. See “Relieve
Hydraulic System Pressure” on page 5-31.

SAFETY
The engine coolant and oil in the machine may be hot High-Pressure Fluid Lines
even after the engine is stopped. Wait for the engine
coolant and oil systems to cool before working on them. WARNING
When checking the machine with the engine running
• Never perform inspections or replace items while
(e.g., measuring oil pressure, rpm, or temperature), take
any system is under pressure.
extreme care to avoid rotating or moving parts.
• Never use your hands to check or feel for leaks.
Turn the battery disconnect switch OFF unless electrical
Always wear personal protective equipment
power is required for the procedure.
(PPE), and use a piece of wood or cardboard to
NOTE: The electrical circuit remains active to a few check for leaks.
components even when the battery disconnect is
in the OFF position. • If high-pressure fluids penetrate skin, seek
medical attention immediately.
When removing hoses or lines, close all openings using Failure to follow these warnings can result in
caps and plugs. If any fuel or oil fluids leak, clean up death or serious injury.
immediately.
When installing high-pressure hoses, make sure they are Check for cracks in the lines or hoses and for swelling in
not twisted. Damaged hoses are dangerous and should the hoses.
be replaced. Take extreme caution when installing hoses NOTE: If there is any leakage from a line or hose, the
for high-pressure circuits. Make sure fittings are correctly surrounding area may be wet.
installed and tightened.
Replace lines and hoses immediately if leaks, swelling,
When assembling or installing parts, always tighten them
or cracking are found or if failure occurs.
to the specified torque. When installing protective parts
(such as guards) or parts that vibrate or rotate at high Accumulator
speed, make sure they are installed correctly.
This machine is equipped with an accumulator charged
Lockout/Tagout Procedure with high-pressure nitrogen gas. Do not disassemble the
accumulator.
Always perform the lockout/tagout procedure before
servicing the machine. Never expose the accumulator to temperatures over
140°F (60°C) or to open flames.
Clean the Machine Never weld on the accumulator.
Always use hot water and mild, nonflammable, Never strike the accumulator.
grease-cutting soaps or cleaning agents to clean the If the accumulator needs service, contact a SANY dealer.
machine. Never use flammable or caustic cleaning
agents. Electrical System
Never use high-pressure steam cleaners to clean the Always clean the electrical system using industry-
machine. approved electrical cleaners.
Always lubricate the machine thoroughly after cleaning to Never use caustic soaps, high-pressure water, or steam
remove any water or soap residue. cleaners to clean the electrical system. These could
Keep the cab, windows, mirrors, and lights clean. damage the system or cause intermittent system failures.
Fluid Systems Battery Safety

When working with batteries, always work in a
Adding Fluids to the Machine well-ventilated area. Batteries present a hazard,
When adding fluids to the machine, be aware that fluid especially when they have been in use for a long period
systems may be under pressure and hot. of time. The following are some basic precautions for
working around batteries:
Refueling
• Always wear personal protective equipment (PPE).
When adding fuel, shut down the machine before
removing the fuel tank cap. • Battery gases are extremely explosive. Smoking,
Fuel spills present a hazard if not cleaned up sparks, or open flames could cause an explosion.
immediately. When opening a battery compartment, always allow
ample time for battery gases to escape.
Refuel only in a well-ventilated area. Never smoke or
allow open flames nearby while refueling the machine. • If the battery is corroded, clean it with a mixture of
Do not top off the fuel tank. warm water and baking soda.

SAFETY
• If battery acid gets on the skin or in the eyes, flush Travel and Operation Precautions
the area immediately with fresh water and seek
medical attention. Confirm the relative positions of the undercarriage and
operator before operating the machine.
Check the battery’s condition only with proper test Traveling with the machine may present hazards. Always
equipment. travel in a safe, controlled manner and remain alert at all
Disconnect the Battery times. Be sure the areas around the machine are clearly
visible.
When disconnecting the battery, always disconnect the
negative (-) cable first. Then disconnect the positive (+) When traveling over rough ground, move at a low speed
cable. and steer carefully. Whenever possible, avoid traveling
over obstacles or raised areas. Traveling over obstacles
Job Safety or raised areas could result in loss of control or damage
to the machine.
It is the owner’s/operator’s responsibility to replace any
safety decals that are damaged or missing from the During travel, always maintain a safe distance from
machine. people and surrounding objects. Always check to make
sure areas such as bridges and roadways will support the
Never leave the machine running while it is unattended.
weight of the machine before attempting to cross.
Always park the machine in a safe, level area, lower any
work equipment to the ground, move the hydraulic Before traveling in public areas, always gain approval
lockout control lever to locked (closed) position, and shut from the local authorities and follow their instructions.
down the engine before exiting. Secure the machine to Raise work equipment 8 in.–12 in. (20 cm–30 cm) above
prevent tampering by unauthorized personnel. the ground when traveling.
Before starting any work operations, travel, or When traveling or operating in shallow water, be aware of
maintenance procedures, make sure all personnel are a its depth and current.
safe distance from all points of the machine. Never allow
anyone to stand near the machine while it is in operation
Inclined Areas
or under maintenance or repair. Traveling on an incline can be dangerous. To prevent
It is the responsibility of the operator’s employer to tipping, loss of control, or a rollover, it is important to
conduct periodic safety training and familiarize all follow these rules:
personnel with emergency procedures. • Always check the firmness of the inclined surface
If pedestrians are in the area, sound the horn and before attempting to travel on it.
proceed slowly. • Always travel straight up or straight down an incline.
When working with another person on a job site, make • Avoid turning on an incline.
sure that all personnel involved understand all
industry-standard hand signals that are to be used. • Avoid sudden stops.
The operator shall respond to operating signals from the Snow or Frozen Surfaces
proper signal person only, but shall obey a stop signal at
Be careful when traveling or operating the machine on
any time from anyone.
frozen or snow-covered surfaces. The ability to
The operator must always be able to see the work maneuver the machine is seriously affected. The
location. If this is not possible, then a signal person must machine may not respond as expected when turning.
be used. If visibility becomes blocked for any reason, Other precautions:
stop operation immediately.
• Avoid any rapid movement, acceleration, or quick
If the machine is equipped with operator aids, the stopping. Always be aware of the increased
Occupational Safety and Health Administration (OSHA) stopping distance required on these surfaces.
requires this equipment to be used when operating the
machine. • Avoid deep snow or frozen bodies of water.
• Even a slight incline may cause the machine to slip.
Personal Protective Equipment (PPE) Be extra careful when working on an inclined
Before using personal protective equipment (PPE), make surface covered with snow or ice.
sure it is in good working condition.
• When traveling or moving the machine on a
Hearing Protection snow-covered incline, allow the machine to come to
Prolonged exposure to loud noise can cause impairment a stop slowly.
or loss of hearing. Wear suitable hearing protection to
protect against loud noise.

SAFETY
Avoid Backover Accidents Precautions in High-Voltage Areas

Keep the windows, mirrors, and lights clean and in good
condition.
Before moving the machine, make sure all bystanders
are clear of the intended path.
Before moving the machine, warn others with the horn.
Use a signal person if the view is obstructed when
backing up. Keep the signal person in view at all times.
Dust and Chemical Hazards

Hazardous dust or chemicals present a serious danger
when they are released or mishandled. All workers
involved should use approved personal protective
equipment (PPE) and follow all environmental safety
regulations. 0000637
Figure 2-3
Consult the Safety Data Sheet (SDS) for guidelines on
personal protective equipment (PPE), proper handling WARNING
and cleanup, and correct reporting agencies if needed.
Overhead power lines carry high-voltage
Environmental Precautions electricity that can discharge to the ground
through the machine, even without direct contact
with the machine’s structure. Avoid direct contact
with high-voltage power lines while operating.
High-voltage contact could result in equipment
damage, death, or serious injury.
Stay clear of overhead power lines. They are an electrical

hazard. Treat all overhead power lines as being
energized and not insulated.
Be sure all underground utilities have been marked
before excavating.
0000636
Figure 2-2
Oils and coolants poured onto the ground, into bodies of
water, into storm drains, or tossed into trash cans (even
in a sealed container) can contaminate and pollute the
soil, groundwater, streams, and rivers.
Recycling used oil, coolants, and filters helps conserve
natural resources and is good for the environment.
Obey all regulations when disposing of harmful items
such as oil, fuel, filters, batteries, hydraulic oil, and used
parts.

SAFETY

Chapter 3
Machine Controls
Exterior Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Headrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Lumbar Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Armrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Backrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Buckle the Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Unbuckle the Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat and Console Adjustment Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Weight Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Seat Forward and Backward Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Seat Cushion Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Left Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Climate Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
OFF Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Fan Speed Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Temperature Selection Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Vent Mode Selection Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Automatic Temperature Control Selection Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Air Conditioning Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Fresh/Recirculated-Air Selection Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Radio Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Radio Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Universal Serial Bus (USB) Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Auto Scan/Preset Station (AS/PS) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
FM/AM Selector Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Audio Selection (SEL) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Time Display/Time Set Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Liquid Crystal Display (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Volume Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Tuning Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Right Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Right Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Stationary Regeneration Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

MACHINE CONTROLS
Regeneration Disable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Travel Alarm Silence Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Headlight Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Monitor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12V Power Supply Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Cup/Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Airflow Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Sunlight Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Left Joystick Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Right Joystick Buttons/Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
SAE/BHL Joystick Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Travel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Auto-idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Stop Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Fuses and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Accessory Light Outlet (24V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Fuse and Relay Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Home Screen Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fault Icon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Periodic Maintenance Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Installed Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Function Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Function Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Engine Speed Gauge (Tachometer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Diesel Exhaust Fluid (DEF) Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
System Service Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Work Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Throttle Control Dial Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
System Service Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Home Screen Function Icons and Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Work Parameters Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Maintenance Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Error Codes Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
System Setting Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Date/Time Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Data Unit Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Screen Backlight Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

MACHINE CONTROLS
Time Format Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

System Language Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Machine Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Tool Select Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Tool Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Shear Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Lifting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Quick Coupler Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

MACHINE CONTROLS
Exterior Components
2
12
10
3 4
11
9
7 6
8
0000002
Figure 3-1
1 Arm cylinder 7 Carrier rollers

2 Boom 8 Idler
3 Boom cylinders 9 Tracks
4 Counterweight removal system 10 Arm
5 Drive sprocket 11 Bucket
6 Track frame 12 Bucket cylinder

MACHINE CONTROLS
Seat and Seat Belt Lumbar Adjustment

The lumbar dial adjustment (3) increases or decreases
the lumbar support in the backrest.
1
Armrest Angle Adjustment
The seat has two armrests. The armrest angle can be
adjusted by rotating the dials (4).
NOTE: The armrest angle can be adjusted up to 90°.
2 The armrest can be moved to a vertical position for
operator comfort.
3
Backrest Angle Adjustment
4 NOTE: When adjusting the angle of the backrest, make
sure the backrest does not interfere with the cover
plate of the air conditioner. Do not allow the
5
control levers to touch the armrest.
Lift the lever (5), move the backrest to the desired
position, then release the lever.
7 6
Seat Belt
12 8
WARNING
11
• Inspect the seat belt. Replace the seat belt
immediately if the webbing is frayed or cut, if the
10 9 buckle is damaged or malfunctions, or if the
mounting hardware is loose. Replace according
0004669
Figure 3-2 to the seat belt manufacturer’s instructions.
• Always keep the seat belt fastened during
1 Headrest 7 Seat belt latch plate machine operation. Never twist the seat belt
(page 3-5) (page 3-5)
when fastening.
2 Heat switch 8 Seat cushion height
(page 3-5) adjustment lever (page 3-6) Failure to follow these warnings could result in
3 Lumbar 9 Seat and console death or serious injury.
adjustment dial adjustment lever (page 3-6)
(page 3-5) Buckle the Seat Belt
4 Armrest angle 10 Weight adjusting switch Hold the seat belt latch plate (7) and pull upward to
adjustment control (page 3-6)
(page 3-5) lengthen the seat belt. Insert the seat belt latch plate into
5 Backrest angle 11 Seat forward and backward the seat belt buckle (6).
adjustment lever adjustment lever (page 3-6)
(page 3-5) WARNING
6 Seat belt buckle 12 Seat cushion adjustment Keep belt slack to no more than 1 in. (25 mm). Belt
(page 3-5) lever (page 3-6)
slack beyond this amount could significantly
A multi-position, adjustable seat is provided for operator reduce operator protection in an accident. Failure
comfort. The front/rear position, up/down position, and to follow this warning could result in death or
seat back angle can be adjusted. serious injury.
Headrest Unbuckle the Seat Belt
The headrest (1) can be raised or lowered.
To unbuckle the seat belt, press the red button on the
Seat Heater seat belt buckle (6).
Press the heat switch (2) to turn the seat heater on and
off.

MACHINE CONTROLS
Seat and Console Adjustment Lever Emergency Stop Switch

NOTE: Both armrests and hydraulic lockout control move
with the operator seat.
Pull up on the seat and console adjustment lever (9),
adjust the seat forward or backward to the desired 1
position, then release the lever. 2
Weight Adjustment
For operator comfort, the air suspension seat can be
adjusted by moving the switch (10) up to increase air
pressure, or down to decrease air pressure.
Seat Forward and Backward

Adjustment
NOTE: The operator seat moves independently from the
armrests and the hydraulic lockout controls. 0004672
Figure 3-3
Move the seat forward and backward adjustment lever
(11) to the side. Slide the seat to the desired position, and The emergency stop switch is beneath the red cover (1)
release the lever. on the left lower side of the operator seat.
The emergency stop switch red cover is normally in the
Seat Cushion Adjustments closed position.
NOTE: The total adjustable depth is 2.3 in. (60 mm). The In case of an emergency, raise the red cover and move
cushion can be adjusted in 1.2 in. (30 mm) the emergency stop switch (2) to the up position to shut
increments. down the engine.
Pull the seat cushion depth adjustment lever (8), adjust The emergency stop switch stops the engine by opening
the cushion angle and release the lever. the circuit ground to the engine control module (ECM).
Pull the seat cushion adjustment lever (12), adjust the NOTE: Closing the red cover over the emergency stop
seat cushion forward or backward, and release the lever. switch forces the switch back to its original
position for normal machine operation.

MACHINE CONTROLS
Operator Controls
1
2
16
17
15
14 5
12 6
13
11
7
10
8
9
0000004
Figure 3-4
1 Travel control levers (page 3-21) 10 Regeneration disable switch (page 3-14)
2 Right joystick (page 3-18) 11 Stationary regeneration switch (page 3-13)
3 Key switch (page 3-13) 12 Footrests
4 Throttle control dial (page 3-13) 13 Climate control panel (page 3-10)
5 Work light switch (page 3-14) 14 Radio control panel (page 3-11)
6 Windshield wiper switch (page 3-15) 15 Hydraulic lockout control lever (page 3-8)
7 Windshield washer switch (page 3-15) 16 Left joystick (page 3-9)
8 Headlight switch (page 3-15) 17 Travel control pedals (page 3-21)
9 Travel alarm silence switch (page 3-14)

MACHINE CONTROLS
Left Control Console Hydraulic Lockout Control Lever

WARNING
2 Always move the hydraulic lockout control lever
to the locked (closed) position before leaving the
seat.
Avoid moving either joystick or travel control

levers/pedals when you move the hydraulic
1 lockout control lever to an unlocked (open) or
locked (closed) position. Failure to follow these
warnings could result in death or serious injury.
NOTICE!
If any part of the machine moves when the
hydraulic lockout control lever is in the locked
(closed) position, shut down the engine
immediately. Contact a SANY dealer for
assistance.
3 1
4
0004673
Figure 3-5
0004670
This console is left of the operator seat and includes the Figure 3-6
following items: The hydraulic lockout control lever (1) disables or
• Hydraulic lockout control lever (1) enables the controls for work equipment, swing, travel,
and attachments (if equipped). To prevent accidental
• Left joystick (2)
movement move the hydraulic lockout control lever to the
• Climate control panel (3) locked (closed) position (2) to disable all hydraulic
controls.
• Radio control panel (4)

MACHINE CONTROLS
00004692
Figure 3-7
Move the hydraulic lockout control lever to the unlocked
(open) position (3) to enable hydraulic controls.
Left Joystick
0004690
Figure 3-8
The left joystick (1) has three buttons. See “Left Joystick
Buttons” on page 3-18.

MACHINE CONTROLS
Climate Control Panel
1 2 3 4 5
7 6
0003663
Figure 3-9
1. OFF button 5. Automatic (AUTO) temperature control selection

button
2. Fan speed control switch 6. Air conditioning (A/C) power button
3. Temperature (TEMP) selection control switch 7. Liquid crystal display (LCD)
4. Vent MODE selection button 8. Fresh-air/recirculated-air selection buttons
Climate Control System Operation Vent Mode Selection Button

Press the vent MODE selection button (4) to select which
NOTICE! vent or vents are used for airflow inside the cab:
If water gets in the control panel or the sunlight sensor, a • Floor vent only
failure may result. Always keep these components clear
• Front and rear vents only
and free of water. Failure to follow this notice could
damage the machine or cause it to operate improperly. • All vents (front, rear, and floor)
NOTE: Check the fuses if there is a problem with the
climate control panel operation. Check the Automatic Temperature Control Selection
sunlight sensor for blockage or damage if there is Button
a problem with the climate control system. Press the automatic temperature control selection button
Contact a SANY dealer for further information. (AUTO) (5) to activate the automatic temperature control
system. The climate control panel will automatically
OFF Button adjust fan speed, outlet vents, and air source to achieve
Press the power OFF button (1) to shut off the fan and all and maintain the selected temperature. The desired
heating and cooling functions. temperature can be changed while in AUTO mode. Any
NOTE: To turn on the heating and cooling functions, press other selection will deactivate the automatic temperature
the fan speed button or the AUTO button. control.
Fan Speed Control Switch NOTE: A sunlight sensor adjusts the airflow of the climate
control system when the cab is in direct sunlight.
Press the fan speed control switch (2) up or down arrow
to set the fan to one of six speeds. In AUTO mode, the Air Conditioning Power Button
fan will remain on high speed until the selected Press the air conditioning (A/C) power button (6) to
temperature is reached. switch the air conditioning system on and off.
Temperature Selection Control Switch LCD Screen
Press the temperature selection control switch (TEMP) The LCD screen (7) shows the preset temperature, fan
up or down arrow (3) to control the inside cab speed, and vent selection during operation.
temperature 63°F–90°F (18°C–32°C). Press and hold
both the up and down arrows for about 5 seconds to Fresh/Recirculated-Air Selection Buttons
toggle between Fahrenheit (°F) and Celsius (°C) Press the fresh-air button (8) to choose either fresh air
temperature display. from outside or recirculated air from inside the cab.

MACHINE CONTROLS
Radio Control Panel
1 2 3 4 5 6
10 9 8 7
0005263
Figure 3-10
1 Universal serial bus (USB) port 5 Time display/time set (TIME) button 8 Volume (VOL) control buttons
2 AS/PS selector button 6 Liquid crystal display (LCD) 9 Tuning control buttons
3 FM/AM selector button 7 Power button 10 Preset station buttons
4 Audio selection (SEL) button
Radio Operation Audio Selection (SEL) Button
Use the audio selection button (SEL) (4) to adjust the
NOTICE! sound tones and speaker left/right balance. Each time
the button is pressed, the display will cycle to adjustment
The radio could easily be damaged if penetrated
options as follows:
by water. When washing the machine, take care
not to spray water on the radio. Wipe the radio • Press and hold the SEL button to access the bass
with a dry cloth. adjustment.
• Press and release the SEL button again to access
NOTE: The battery disconnect switch and the key switch the treble adjustment.
must be ON for the radio to operate.
• Press and release the SEL button again to adjust
Universal Serial Bus (USB) Port the cab speaker balance.
The USB port (1) allows the operator to interface
With the audio option selected, use the VOL (+) or the
computers or other electronic devices through the radio
VOL (–) button (8) to adjust the audio level.
port.
NOTE: If the audio selection button is not pressed after 5
Auto Scan/Preset Station (AS/PS) Button seconds, the display defaults to the current radio
Press and release the AS/PS button (2) to begin the auto station frequency.
scan feature. Each preset station will play for 10 seconds Time Display/Time Set Button
with the currently playing station frequency blinking on
Press and release the time display/time set (TIME)
and off on the LCD screen (6). Press the AS/PS button
button (5) to display the set time for 5 seconds.
once more to remain on the current station.
While the time is being displayed, press and hold the
Press and hold the AS/PS button for 2 seconds to
button to enter the time set screen. The hour numbers
activate the auto programming feature. In auto
will flash. Press the tuning control arrows (9) to set the
programming, the six radio stations with the strongest
desired hour.
signals are stored in the six preset buttons (10).
To set the minutes, press and release the button again
FM/AM Selector Button and the minute numbers will flash. Press the tuning
Press the FM/AM selector button (3) to toggle between arrows to set the desired minutes.
AM1/AM2 and FM1/FM2 bands. Each band can have Press and release the button to leave the time set screen
different preset stations selected. and return to time display for 5 seconds. The time display
will return to the radio display.

MACHINE CONTROLS
Liquid Crystal Display (LCD) Right Control Console

The liquid crystal display screen (6) displays the band
(either AM or FM), currently tuned radio station
frequency, present station number, and current time.
Switches
Power Button
Press and release the power button (7) to turn the radio
on. The currently selected radio station frequency will
appear on the display screen when the radio is turned on. 1
Press and release the power button to mute the radio.
Press and hold the power button to turn the radio off.
WARNING
For safety, maintain volume at a level that allows
the operator to hear alert signals, such as horns
or sirens. Failure to follow this warning could
result in death or serious injury.
Volume Control Buttons

Press the volume (VOL) + (increase) or – (decrease)
button (8) for volume. 2
Tuning Buttons
Press the right (►) or left (◄) arrow tuning buttons (9) to 3
search for the next available radio station frequency
within range. 4
10
Preset Station Buttons
Press and hold any of the six preset station buttons (10) 9 5
to assign the current radio station to that button. When 6
8
stations have been assigned to the buttons, press and
release a preset station button to select. 7
Antenna
0004676
Figure 3-12
The right control console includes the following controls:
• Right joystick (1)
1
• Key switch (2)
• Throttle control dial (3)
• Work light switch (4)
• Windshield wiper switch (5)
2 • Windshield washer switch (6)

• Headlights (7)
• Travel alarm silence switch (8)
0004674 • Regeneration disable switch (9)
Figure 3-11
If the radio signal is weak or noisy, adjust the antenna (1) • Stationary regeneration switch (10)
by loosening the wing nut (2) and moving the antenna to
the appropriate position.

MACHINE CONTROLS
Right Joystick • ON – The ON position allows the engine to remain

running (if already started) and provides electrical
current to the electrical system components.
1
• START – Hold the key at the START position to start
the engine, then release it immediately after the
engine has started. The key returns to ON when
released.
Throttle Control Dial
0004682
Figure 3-13
The right joystick (1) has two buttons and a switch.
See “Right Joystick Buttons/Switch” on page 3-18.
Key Switch
0004677
Figure 3-15
The throttle control dial (1) is used to adjust engine
1 speed. Turn the dial clockwise to increase engine speed,
and counterclockwise to decrease engine speed:
• Low idle (MIN): Turn it fully counterclockwise.
• High idle (MAX): Turn it fully clockwise.
Stationary Regeneration Switch
WARNING
If the red stop engine icon illuminates, shut down
the engine as soon as it is safe to do so and
immediately contact a SANY dealer for service
0004677 support. Failure to do so could result in engine
Figure 3-14 damage.
NOTICE!
Except for emergencies, never shut down the
engine while it is running at high speed. Stopping
the engine at high speed can damage the machine
1
or cause it to run improperly.
The key switch (1) is used for the following functions:

• HEAT – Hold the key at the HEAT position to preheat
the engine for cold-weather starting as required. The
key returns to OFF when released.
• OFF – The OFF position allows you to insert and
remove the key. The engine is shut down (or remains 0004691
off), and there is no power to any of the electrical Figure 3-16
system components (except for work lights).

MACHINE CONTROLS
The stationary regeneration switch (1) activates the The travel alarm silence switch (1) silences the travel
diesel particulate filter (DPF) regeneration system. alarm.
Stationary regeneration is required if the yellow diesel NOTE: This switch does not cancel or reset any alarm.
particulate filter icon on the monitor home screen is on or
flashing, or if the yellow check engine icon on the monitor
Work Light Switch
home screen is on, which indicates an increasing level of
soot buildup in the exhaust system. Soot buildup occurs 1
after continued operation with the regeneration disable
switch set to the ON position.
Regeneration Disable Switch
0004691
Figure 3-19
The work light switch (1) turns on three work lights.
2
0004691
Figure 3-17
The regeneration disable switch (1) disables the

automatic exhaust cleaning system. When this switch is
in the ON position, an icon appears on the monitor
screen.
Use the regeneration disable switch when high
temperatures from automatic regeneration pose a risk
due to the excavator’s surroundings.
0004748
Figure 3-20
NOTICE! There are two work lights (2) located on the boom.
Running the machine with automatic exhaust NOTE: Left work light shown. Right work light is similar.
cleaning disable activated for an extended period
of time will cause the soot level to increase and
can damage the aftertreatment system.
3
Travel Alarm Silence Switch
0004679
Figure 3-21
The third work light (3) is under the right front access
door.
0004691
Figure 3-18

MACHINE CONTROLS
Windshield Wiper Switch Headlight Switch
NOTICE!
Make sure the windshield of the cab is closed
before activating the windshield wiper. Failure to
follow this notice could damage the machine. 1
0004691
Figure 3-24
The headlight switch (1), mounted in the right control
console, turns on the headlights.
2
0004691
Figure 3-22
The windshield wiper switch (1) activates the windshield
wiper.
Windshield Washer Switch
NOTICE!
Use the windshield washer switch before using
the windshield wiper switch on a dry windshield.
Failure to follow this notice could damage the 0004678
windshield. Figure 3-25
The headlights are on top of the cab.
Battery Disconnect Switch
2
1
1
0004691
Figure 3-23
Press the windshield washer switch (1) to spray
windshield washer fluid. Hold down the switch to
continue spraying windshield washer fluid. Release the 0004810
Figure 3-26
switch to stop spraying windshield washer fluid.
The battery disconnect switch (1) is behind the left rear
access door. See “Left Rear Access Door” on page 4-8.
When the switch is moved to the OFF (2) position,
electrical power is disconnected from all machine
systems.

MACHINE CONTROLS
Turn the switch to the OFF position when securing the

machine for the day, or as needed when performing
service.
NOTICE!
• Never turn the battery disconnect switch to OFF
while the engine is running.
• After machine shutdown, wait at least 2 minutes
for the engine control module (ECM) to complete
its shutdown before turning the battery
disconnect switch to OFF.
Failure to follow this notice could damage the
machine or cause it to operate improperly.
Batteries
0004716
Figure 3-27
There are two 12V batteries (2) connected in series to
provide 24V power to the machine’s electrical system.
The batteries are under a protective cover (1) behind the
left rear access door. See “Left Rear Access Door” on
page 4-8.

MACHINE CONTROLS
Monitor Console If the control panel or sunlight sensor gets wet, a

failure may result. Always keep these components
clean and dry. Failure to follow this notice could
1 damage the machine or cause it to operate
improperly.
2
4 0004675
Figure 3-29
The sunlight sensor (1) adjusts the airflow to match the
variation of temperature caused by direct sunlight. It is on
3 the front of the monitor console.
0004717
Figure 3-28
The monitor (1) displays machine status information,
warnings, and error messages. The operator can access
various screens on the monitor, allowing machine
settings to be changed. See “Monitor” on page 3-25.
12V Power Supply Socket

Use the 12V power supply socket (2) to power or charge
12V accessories.
The sunlight sensor (5) is located on the front of the
monitor console. See “Sunlight Sensor” on page 3-17.
Cup/Ashtray
The cup/ashtray (3) is on the bottom of the console.
Airflow Vents
Airflow vents (4) on the monitor console can be opened,
closed, and rotated.
Sunlight Sensor
NOTICE!
To make sure the automatic functions of the air
conditioning function properly, the sunlight
sensor must be clean. Never obstruct the sunlight
sensor, or it could malfunction.

MACHINE CONTROLS
Joystick Controls • Optional equipment hydraulic control switch (2).

• The bottom left button (3) is not used.
WARNING
Prevent unexpected movement of the machine.
SAE/BHL Joystick Operating Modes
Know the positions and functions of the joysticks Two operating modes are available for the joysticks:
before operation. Failure to follow this warning • Society of Automotive Engineers (SAE) mode. See
could result in death or serious injury. “SAE Mode” on page 3-19.
• Backhoe Loader (BHL) mode. See “BHL Mode” on
Left Joystick Buttons page 3-20.
Pattern Change (SAE/BHL) Valve
1
2 NOTICE!
Shut down the engine before adjusting the pattern
change (SAE/BHL) valve. Failure to follow this
notice could damage the machine or cause it to
3 operate improperly.
The pattern change (SAE/BHL) valve is behind the left

access door, below the engine air filters.
0004690
Figure 3-30
The left joystick has three buttons:
• Optional equipment hydraulic control button (1),
clockwise rotation. 2
• Optional equipment hydraulic control button (2),
counterclockwise rotation.
• Press the bottom button (3) to operate the horn.
Right Joystick Buttons/Switch

0004684
Figure 3-32
1
2 The pattern change (SAE/BHL) valve changes control of
the boom and arm from one joystick to the other. The
SAE mode position is shown above. To change to the
BHL position, pull up on the pin (1) and rotate the bar (2)
counterclockwise. Release the pin to lock the bar in
place.
3 In SAE mode, the arm is controlled using the left joystick,
and the boom is controlled using the right joystick.
NOTE: See “SAE Mode” on page 3-19 for additional
information.
In BHL mode, the arm is controlled using the right
joystick, and the boom is controlled using the left joystick.
0004682
NOTE: See “BHL Mode” on page 3-20 for additional
Figure 3-31 information.
The right joystick has two buttons and a switch:
• The top left button (1) is for power boost, which
temporarily provides extra hydraulic pressure.

MACHINE CONTROLS
SAE Mode
Front Front
Left Right
Arm OUT Boom DOWN
Swing Swing Bucket Bucket

Left Right Curl Uncurl
Arm IN Boom UP
00001410
Figure 3-33

MACHINE CONTROLS
BHL Mode
Front Front
Left Right
Boom DOWN Arm OUT
Swing Swing Bucket Bucket

Left Right Curl Uncurl
Boom UP Arm IN
0000141
Figure 3-34

MACHINE CONTROLS
Travel Controls NOTES:

• The footrests (4) do not control any functions.
WARNING • When a travel control lever/pedal or a joystick is
Take extra care when using the pedals to steer the released, it returns to the neutral position and
machine. Never rest feet on the pedals unless machine movement stops.
driving or steering the machine. Failure to follow
this warning could cause unexpected movement
of the machine, which could result in death or
serious injury.
1 1
a
1 N N
b b
2 2
0004685
Figure 3-35
Always note the following before operating the travel
0000663
controls: Figure 3-37
• The directional arrow (1) on each of the track frames The travel control levers and pedals are used to change
indicates the forward direction of the undercarriage. the travel direction of the machine:
Check these arrows before using the travel control
• Forward travel (1): Push the control lever forward
levers. When possible, face the cab in this direction.
(pedal tilts forward).
• When the cab faces backward, the travel direction
• Backward travel (2): Pull the control lever (pedal tilts
will be reversed. (The machine moves forward when
backward).
the control levers are pulled, and backward when
pushed.) • Neutral Position (N): The machine stops.
2
Auto-idle
The auto-idle automatically activates when the machine
engine is started, and acts to reduce fuel consumption
and noise levels.
With the engine running, the auto-idle works as
3 described below:
• If the joysticks and travel controls remain in their
4 4 neutral positions for 5 seconds or longer, the engine
reduces idle speed to the factory-set auto-idle speed
(approximately 1300–1400 rpm).
NOTE: When the idle speed is set below the factory-set
auto-idle speed, the auto-idle will not change the
engine speed.
0004686 • If either of the joysticks or travel controls are
Figure 3-36 operated, or if the throttle control dial is adjusted while
The travel controls include: the engine is idling at the lower factory-set auto-idle
• Travel control levers (2) speed, the engine speed automatically returns to its
higher, previously set level or the newly set level.
• Travel control pedals (3)

MACHINE CONTROLS
• If the engine is shut down and then restarted, the

auto-idle function is automatically reactivated.
Return Flow Selector Valve
NOTE: To enable or disable the auto-idle press function
key F2. See “Home Screen Function Icons and 1
Buttons” on page 3-27.
Stop Valve
0004988
Figure 3-40
The return flow selector valve (1) has a one-way or a
two-way position for operating optional attachments. It is
on the left side of the hydraulic oil tank.
0004953
Figure 3-38 The return flow selector valve is adjusted as follows:
• Move the lever toward the rear of the machine
(position shown) for one-way flow position.
1 • Move the lever toward the front of the machine for
two-way flow position.
2
A variety of optional one-way and two-way flow
attachments are available for use on this machine. A
breaker is an example of a one-way flow attachment, and
3
a shear is an example of a two-way flow attachment.
0004808
Figure 3-39
Two stop valves (1) are mounted on the arm to aid in the
removal and installation of optional equipment by
shutting off hydraulic flow when optional equipment is
removed.
NOTE: The right side of the arm stop valve is shown. The
left is side is similar.
NOTE: The stop valve is shown in the closed position. To
open the valve, turn the valve knob (2)
counterclockwise until the stop (4) makes contact
with the stop pin (3).

MACHINE CONTROLS
Fuses and Relays Accessory Light Outlet (24V)

NOTICE!
A fuse should be replaced if it is corroded or
becomes loose in the fuse panel.
Before replacing a fuse, make sure the battery 1

disconnect switch is OFF and the batteries are
disconnected.
Always replace a fuse with one of the same

amperage. Never replace a fuse with one of a
higher amperage.
Failure to follow these notices can damage the

0004812
Figure 3-42
1 The accessory light outlet (1) is on the side of the
electrical panel, behind the left front access door.
0004687
Figure 3-41
The fuse and relay panel is behind the left front access
door, inside the electrical panel. Open the electrical panel
door (1) and remove the fuse and relay panel cover (2) to
access the fuses and relays.

MACHINE CONTROLS
Fuse and Relay Locations
R12 R11
F18
F16
R7 R4 R16 F8 R10 R9 R8
F17
F1
F19
F28 F14 F12 F4 R14 R15 R13 F20
F10 F22
R6 R2 R5 F6
F2
F7
F9 F11 F5 F3
F13 F27 F26 F24
R3 R1
F21 F25 F23
F15
0005100
Figure 3-43
Fuses Relays
F1 – Charging indicator fuse (10A) F17 – Starter relay (20A) R1 – Cap lamp relay (24V/20A)
F2 – Monitor (10A) F18 – Emergency system (10A) R2 – Travel alarm relay (24V/5A)
F3 – Radio (10A) F19 – DEF relay coil (5A) R3 – Work light relay (24V/20A)
F4 – 12V Power (10A) F20 – DEF relay breaker (10A) R4 – Pilot valve relay (24V/10A)
F5 – Wiper/washer (5A) F21 – DEF pump motor (10A) R5 – Power-off relay (24V/10A)
F6 – A/C (20A) F22 – DEF heater relay (15A) R6 – Overload alarm relay (24V/5A)
F7 – HCU power (20A) F23 – ECU power fuse (30A) R7 – Horn relay (24V/15A)
F8 – Fuel (10A) F24 – Not used (10A) R8 – Alarm lamp relay (24V/10A)
F9 – Power-off delay (10A) F25 – Starter circuit (20A) R9 – Starter relay (24V/20A)
F10 – Travel alarm (5A) F26 – Cab (5A) R10 – Starter cutoff relay (24V/20A)
F11 – Work light (20A) F27 – Not used (10A) R11 – Emergency system 1 relay (24V/10A)
F12 – Pilot valve (10A) F28 – Not used (10A) R12 – Emergency system 2 relay (24V/10A)
F13 – Cap lamp (20A) R13 – DEF sensor relay (24V/10A)
F14 – Horn (15A) R14 – DEF pump motor relay (24V/10A)
F15 – Overload alarm (5A) R15 – DEF heater relay (24V/15A)
F16 – Alarm lamp (10A) R16 – Fuel relay (24V/10A)

MACHINE CONTROLS
Monitor
Home Screen
14
13 2
12
3
11
4
10
6
9
8
F1 F2 F3 F4 F5
0004957,0004938
Figure 3-44
1 Date and time 8 Function buttons

2 Hour meter 9 Engine speed gauge (tachometer)
3 Fault icon 10 Diesel exhaust fluid (DEF) level gauge
4 Periodic maintenance prompt 11 Fuel level gauge
5 Installed equipment (bucket tool shown) 12 System service icons
6 Engine coolant temperature gauge 13 Work mode
7 Function icons 14 Throttle control dial setting

MACHINE CONTROLS
When the key switch is in the ON position, the monitor Engine Speed Gauge (Tachometer)
displays the Home screen. The engine speed gauge (tachometer) (9) indicates the
Home Screen Display Icons revolutions per minute (rpm) that the engine is producing,
with 0 rpm (engine off) at the left and 2000 rpm at the
Date and Time right.
This display shows the current date and time (1) Diesel Exhaust Fluid (DEF) Level Gauge
numerically and follows the format selected in the
System Setting screen. The diesel exhaust fluid (DEF) level gauge (10) icon
provides visual and numeric indications of the diesel
Hour Meter exhaust fluid (DEF) level in the DEF tank. A solid bar
The hour meter (2) shows the total number of hours that displays 100% when the DEF tank is full. The bar lowers
the machine has been in service. and the number decreases as the DEF level lowers.
Fault Icon Fuel Level Gauge

The fault icon (3) triangle symbol will illuminate only if an The fuel level gauge (11) indicates the level of diesel fuel
error occurs. To see the specific error code, press in the fuel tank.
function button F5 to access the Main Menu screen, System Service Icons
function button F1 to navigate to the Error Codes icon,
then function button F3 to confirm that selection. The system service icons (12) illuminate as needed to
signal that a specific system requires attention. Yellow
Periodic Maintenance Prompt indicates that service should be obtained as soon as
The periodic maintenance prompt (4) umbrella symbol possible, and red indicates that the machine should be
will illuminate only when the next set of scheduled shut down and serviced immediately.
maintenance procedures is required. To see the specific Work Mode
required maintenance, press function button F5 to
access the Main Menu screen, function button F1 to Work mode (13) is a single-letter icon which is a visual
navigate to the Maintenance Info icon, then function indication on the Home screen of how much power is
button F3 to confirm that selection. being delivered. There are four different work modes:
• Heavy duty (H) – indicated on the throttle control dial
Installed Equipment reading as 10-11.
The installed equipment (5) icon indicates which work
• Standard duty (S) – indicated on the throttle control
tool (bucket, breaker, or shear) is attached as selected in
dial reading as 6-9.
the Tool Select screen.
• Light duty (L) – indicated on the throttle control dial
Engine Coolant Temperature Gauge
reading as 1-5.
The engine coolant temperature gauge (6) indicates the
engine coolant temperature: Throttle Control Dial Setting
The throttle control dial (14) is a numeric indicator of the
• Needle in white area = normal operating temperature
current engine speed. The range is from 1 to 11.
range.
• Needle in red area = coolant operating temperature is
too high (212ºF–248ºF [100°C–120°C]). Shut down the
machine and perform engine coolant service.
Function Icons
The function icons (7) are used for selecting and
programming machine functions. See “Home Screen
Function Icons and Buttons” on page 3-27.
Function Buttons
The function buttons (8) are used for selecting and
programming machine functions. See “Home Screen
Function Icons and Buttons” on page 3-27.

MACHINE CONTROLS
System Service Icons
1 2 3 4 5 6 7 8 9
16 15 14 13 12 11 10
0004939
Figure 3-45
1 High engine coolant temperature 9 Diesel exhaust fluid (DEF) alarm

2 High hydraulic oil temperature 10 Not used
3 Low fuel level 11 Not used
4 Low engine coolant level 12 Exhaust system regeneration
5 Blocked air filter 13 Exhaust system regeneration disable
6 Low engine oil pressure 14 Wait to start engine
7 Stop engine 15 High exhaust system temperature (HEST)
8 Check engine 16 Battery charging
Home Screen Function Icons and Buttons NOTES:
• Use the turtle mode when more power but less
1 2 3 travel speed is required.
• Use the rabbit mode when more travel speed but
less power is required.
4. Press function button F4 (5) to activate or deactivate
the backup camera.
NOTE: The icon illuminates red when the camera is
deactivated.
5. Press function button F5 (4) to proceed to the Main
8 7 6 5 4 Menu screen.
0000667
Figure 3-46
1. Press function button F1 (8) to cycle through the five
work modes until the desired mode is displayed (1).
See “Work Mode” on page 3-26.
2. Press function button F2 (7) to enable or disable
auto-idle.
NOTE: The icon (2) illuminates red when this function is
disabled.
3. Press function button F3 (6) to choose between slow
travel speed mode (turtle shown) (3) or fast travel
speed mode (rabbit).
Main Menu Screen

MACHINE CONTROLS
• Error Codes (3) – displays specific codes if a fault

condition occurs. See “Error Codes Screen” on
page 3-31.
• System Setting (9) – allows for language, units of
measure, time, and date selection. See “System
Setting Menu Screen” on page 3-32.
2 • Machine Configuration (5) (for factory use only).
1 3
• Global Positioning System (GPS) Information (4) –
displays location, velocity, and time.
2. Press function button F1 (8) to navigate to the
desired icon.
3. Press function button F3 (7) to confirm your selection
and proceed to the next screen.
9 4 4. Press function button F5 (6) to return to the Home
screen without selecting any icon.
NOTE: Function button F4 is for use only by SANY
technicians.
8 7 6
F1 F2 F3 F4 F5
0004957,0004714
Figure 3-47
NOTE: The Main Menu screen displays icons for the
various options that can be accessed via the
function icons and function buttons at the bottom
of the screen. Each icon is highlighted when
selected.
1. Press function button F5 (6) on the Home screen to
access this screen.
• Work Parameters (1) (password required) – displays
running parameters of the engine and hydraulic
system. See “Password Screen” on page 3-29.
• Maintenance Information (2) – viewable only when
maintenance is required. See “Maintenance
Information Screen” on page 3-29.

MACHINE CONTROLS
Password Screen 5. Press function button F5 (2) to return to the Main

Menu screen without entering a password.
Work Parameters Screens
These screens are for use by SANY technicians only and
require a password.
Maintenance Information Screen
1
1
5 4 3 2
F1 F2 F3 F4 F5
0004957, 0004747
Figure 3-48
4 3 2
NOTE: This screen appears whenever the Work
Parameters icon is selected on the Main Menu
screen.
F1 F2 F3 F4 F5
1. Enter the five-digit password (1). Each digit is
indicated by an asterisk (*) standing for a value from 0004957, 0005066
Figure 3-49
0-9. A number initially appears where the cursor is
located, and then changes to an asterisk. NOTE: Use this screen to view procedures required for
2. Press function button F1 (5) to increase the digit. your machine when the Periodic Maintenance
umbrella icon illuminates on the Home screen.
3. Press function button F2 (4) to move between digits.
4. Press function button F3 (3) after entering the 1. Press function button F1 (4) once on the Main Menu
five-digit password. screen to navigate to the Maintenance Info icon (1).
NOTE: No password is required for this screen.

MACHINE CONTROLS
2. Press function button F3 (3) to access the

Maintenance Information screen.
3. There are a total of five Maintenance Information
(info.) screens designed for each interval of
recommended maintenance:
0005067
Figure 3-50: 50 Hours
0005069
0005070
0005068
0005071

MACHINE CONTROLS
NOTES: Error Codes Screen

• No maintenance screen will appear if the umbrella
icon is off and if no periodic maintenance is required.
• The screen shown is information for a 1000-hour
maintenance schedule.
NOTE: Consecutive screens will display if extensive
periodic maintenance is required.
4. Press function button F3 (3) on this screen, enter the
password after completing the maintenance
procedures, then turn the key switch to OFF and
back to ON to confirm your selection and to clear the
umbrella icon from the Home screen. 1
5. Press function button F5 (2) to return to the Main
Menu screen without making any changes.
4 3 2
F1 F2 F3 F4 F5
0004957,0004711
Figure 3-55
NOTE: Use this screen to view the specific error code(s)
for your machine when the Machine Fault icon
illuminates on the Home screen.
1. Press function button F1 (4) twice on the Main Menu
screen to navigate to the Error Codes icon (1).
2. Press function button F3 (3) to see the Error Codes
screen showing specific error codes and
description(s).

MACHINE CONTROLS
NOTES: No password is required for this screen. System Setting Menu Screen
• No error codes will display if the Machine Fault icon
on the Home screen is off.
• The display shows an error code for a too-low fuel
level.
NOTE: Contact a SANY dealer for more information about
specific error codes and what actions to take. 1
Menu screen.
NOTE: The Machine Fault icon on the Home screen is
self-resetting and goes out when the fault
condition is corrected. In the example shown, the
error code is removed when fuel is added to the
tank.
4 3 2
F1 F2 F3 F4 F5
0004957,0004709
Figure 3-56
NOTE: Use this screen to access other screens to set
various parameters.
1. Press function button F1 (4) three times at the Main
Menu screen to navigate to the System Setting icon
(1), then press F3 (3).
2. Press function button F1 (4) to scroll through the list
of choices.
3. Press function button F3 (3) to confirm the selection
Menu screen without choosing any option.

MACHINE CONTROLS
Date/Time Setting Screen NOTE: Contact a SANY dealer if you do not have time
zone information (the number of time zones east
or west of 0 degrees longitude).
5. Press function button F5 (5) to return to the System
Setting screen without making any changes.
Data Unit Setting Screen
1
6 5 4 3 2
F1 F2 F3 F4 F5
0004957,0004866
Figure 3-57 4 3 2
1. Proceed to this option from the System Setting
F1 F2 F3 F4 F5
screen, then press function button F3 (3).
2. Press function button F1 (1) or F2 (2) to increase or
decrease the value in the flashing year parameter.
0004957,0004707
3. Press function button F4 (4) to advance to the next Figure 3-58
flashing category (month).
NOTE: Use this screen to select which system of units of
NOTE: Repeat steps 2 and 3 to set and advance through measure (metric or Imperial) will be displayed on
the remaining categories. the monitor. This screen defaults to highlight the
4. Press function button F3 (3), then turn the key switch metric option even with the Imperial format in
to OFF and back to ON to confirm the selection. effect.
1. Proceed to the Data Unit Setting icon (1) on the
System Setting screen.

MACHINE CONTROLS
2. Press function button F1 (4) to move between the 2. Press function button F1 (5) to increase the screen
two options. brightness, or function button F2 (4) to decrease the
3. Press function button F3 (3), then turn the key switch screen brightness.
to OFF and back to ON to confirm the selection.
NOTES: The number will change and the progress box
will fill and empty to graphically indicate the
screen brightness percentage (10% to 100%) as
Screen Backlight Setting set by the function buttons F1 (5) and F2 (4).
3. Press function button F3 (3), then turn the key switch
Time Format Setting Screen
1
5 4 3 2
F1 F2 F3 F4 F5
0004957,00004868
Figure 3-59 4 3 2
NOTE: Use this screen to adjust the screen brightness for
better readability of the monitor.
1. Proceed to the Screen Backlight icon (1) on the
System Setting screen, then press function button F3
F1 F2 F3 F4 F5
(3). 0004957,0004708
Figure 3-60

MACHINE CONTROLS
NOTE: Use this screen to specify how the current time of System Language Setup Screen
day will be displayed.
1. Proceed to the Time Format icon (1) on the System
Setting screen.
2. Press function button F1 (4) to move between the
two options.
3. To confirm the selection, press the function button F3 1
(3), then turn the key switch to OFF and back to ON.
NOTE: This screen defaults to highlight the 24-hour time
format option even with the 12-hour time format in
effect.
5 4 3 2
F1 F2 F3 F4 F5
0004957,0004791
Figure 3-61
1. Proceed to the System Language Setup icon (1) on
the System Setting screen.
2. Press function button F1 (5) or F2 (4) to move up or
down through the list to select the desired option.
NOTE: This screen defaults to highlight the Chinese
language option regardless of the language option
in effect.

MACHINE CONTROLS
Machine Configuration Screen 2. Press function button F5 (1) to return to the Main
Menu screen without making any changes.
NOTE: This screen is for use by SANY technicians only
and requires a password. Tool Icons
Tool Select Screen
0005075
Figure 3-63
2 1
F1 F2 F3 F4 F5
0004711,0004957
Figure 3-64
1. Select one of five tool icons. See Figure 3-63.
NOTE: The selected tool icon will illuminate on the Tool
3 Select screen (3). See Figure 3-64.
2. Press function button F1 (2) to confirm the selection
2 Menu screen without making any selection.
1
Bucket
F1 F2 F3 F4 F5 1. Select the Bucket option. See Figure 3-63.

NOTE: The selected tool icon will illuminate on the Tool
Select screen (3). See Figure 3-64.
0004938.0004957
Figure 3-62 2. Press function button F1 (2) to confirm the selection
NOTE: Use the Tools Select screen to specify which tool and proceed to the next screen.
is attached to the machine (3) (lift shown) and to 3. Press function button F5 (1) to return to the Main
adjust the hydraulic oil flow for the tool if needed. Menu screen without making any selection.
1. Press function buttons F1 (2) to display the desired
tool.
NOTE: No password is required for this screen.

MACHINE CONTROLS
Breaker progress box will fill or empty to indicate the

chosen hydraulic oil flow rate.

to OFF and back to ON to enable the rocker switch
on the right joystick for one-way flow work tool
1 operation. Confirm the hydraulic oil flow rate. The
Breaker icon will be displayed on the Tool Select
screen. See “Tool Select Screen” on page 3-36.
4. Press function button F5 (2) to return to the Tool
Select screen without making any changes.
Shear Tool
5 4 3 2
F1 F2 F3 F4 F5
0004957,0004705
Figure 3-65
NOTE: Use this screen (1) to enable the right joystick
rocker switch for the breaker or other one-way
flow work tool operation and to adjust the
hydraulic oil flow for this tool.
1. Select Breaker option. See “Tool Icons” on 5 4 3 2
1
page 3-36.
F1 F2 F3 F4 F5
2. Press function button F2 (5) or F3 (4) to increase or
decrease the hydraulic oil flow rate as needed.
NOTE: The available range is 0 gpm to 132 gpm (0 Lpm
0004957,0004710
to 500 Lpm). Figure 3-66
NOTE: The numerical values for liters per minute (Lpm) 1. Select Shear option. See “Tool Icons” on page 3-36.
and gallons per minute (gpm) will change, and the

MACHINE CONTROLS
NOTE: Use this screen to enable the joystick switches for Lifting Tool
shear or other two-way flow tool operation and to
adjust the hydraulic oil flow rate for this tool.
2. Press function button F1 (5) or F2 (4) to change the
hydraulic oil flow rate for rotation of this tool.
NOTE: The available range is 0 gpm to 53 gpm (0 Lpm to
200 Lpm).
3. Press function button F4 (2) to move to the
open/close hydraulic oil flow rate adjustment for this
tool.
4. Press function button F1 (5) or F2 (4) to change the
hydraulic oil flow rate for open/close action of this
tool.
NOTES:
• The available range is 0 gpm to 132 gpm (0 Lpm to
500 Lpm).
• The numerical values for gpm and Lpm will change,
and the progress box will fill or empty to indicate the
chosen hydraulic oil flow rate.
to OFF and back to ON to enable the joystick
switches for two-way flow tool operation. Confirm the
hydraulic oil flow rates. The Shear icon will appear on
the Tool Select screen.
6. Press function button F5 (1) to return to the Tool
5 4 3 2 1
F1 F2 F3 F4 F5
0004957,0004981
Figure 3-67
1. Select Lifting option. See “Tool Icons” on page 3-36.
2. Press function button F1 (5).
3. Adjust threshold pressure by using the function
button F1 (5).
4. Press function button F3 (3) to confirm selection.
The available range is 0 gpm to 53 gpm (0 Lpm to 200
Lpm).
NOTE: The numerical values for gpm and Lpm will
change, and the progress box will fill or empty to
graphically indicate the selected hydraulic oil flow
rate.

MACHINE CONTROLS
5. Press function button F4 (2), then turn the key switch 3. Press function button F1 (4) to unlock the quick
to OFF and back to ON to confirm selection. coupler to allow removal of the work tool.
6. Press function button F5 (1) to return to the Tool 4. Press function button F3 (2) to lock the quick coupler
Select screen without making any changes. (secures the work tool in place).
Quick Coupler Tool 5. Press function button F2 (2) to deactivate the quick
coupler function.
6. Press function button F5 (1) to return to the Tools
4 3 2 1
F1 F2 F3 F4 F5
0004706,0004957
Figure 3-68
1. Select Quick Coupler option. See “Tool Icons” on
page 3-36.
NOTE: Use this screen to display the hydraulic oil
pressures for this device and to operate the quick
coupler for work tool attachment and removal.
2. Press function button F2 (3) to activate the quick
coupler function.

MACHINE CONTROLS

Chapter 4
Machine Operation
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operator Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Seat Belt Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operation and Maintenance Manual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Daily Maintenance Record Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning the Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
New Machine Break-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Prestart Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Electrical Components Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Lights and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Access Doors, Panels, and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Opening the Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Closing the Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Emergency Escape Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Access Door Support Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Opening the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Closing the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Opening the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Closing the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Left Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Opening the Left Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing the Left Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Left Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Opening the Left Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing the Left Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Fuel Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Opening the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Closing the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Expansion Tank Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Opening the Expansion Tank Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Closing the Expansion Tank Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Fresh-Air Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Opening the Fresh-Air Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Closing the Fresh-Air Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Engine Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Opening the Engine Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Closing the Engine Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Cab Door Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Opening the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

MACHINE OPERATION
Closing the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Lower the Front Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Monitor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
First-Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Access the Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
System Clock Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Data Unit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Engine Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Cold Weather Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Machine Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Idling the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Engine Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Manual Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Jump-Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Traveling Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Before Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Track Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Traveling with the Undercarriage Reversed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Left Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Backward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Zero-Degree Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Operating on Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Operating in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Releasing the Machine from Mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Work Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
SAE Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
BHL Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Recommended Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Backhoe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Digging a Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Loading Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
End of Workday Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Parking and Storing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

MACHINE OPERATION
Overnight Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Short-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Maintenance During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Transportation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Counterweight Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Loading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

MACHINE OPERATION
Work Area Seat Belt Usage

The work area is where the job function is performed. Always wear the seat belt when operating the machine.
Within the work area are hazard areas. Hazard areas See “Seat and Seat Belt” on page 3-5.
immediately surround the machine, where personnel
may be at risk due to machine operation or movement. WARNING
The seat belt is designed to protect the operator
WARNING from danger, especially when the machine is
Do not move the machine onto a surface or area traveling. Failure to wear a seat belt when
that has not been approved for the machine. The operating the machine could result in death or
machine is heavy and could possibly break serious injury.
through surfaces that are not strong enough to
support the machine and could result in death or Operation and Maintenance Manual
injury.
Check
All personnel within the work area must wear personal Make sure that this Operation and Maintenance Manual
protective equipment (PPE). remains in the cab and is available to the operator at all
The machine operator is responsible for the safety of all times.
personnel within the hazard area. Daily Maintenance Record Check
General Job Safety Check the Maintenance Log to verify that all required
See “Maintenance Safety” on page 2-4. maintenance checks have been performed before
operating the machine. If these checks and actions have
Operator Responsibilities not been performed, notify your supervisor.
The machine operator must perform the following: See “Maintenance Log” on page 1-2, and “Daily
Maintenance and Inspection” on page 5-10.
• Reject the work site if there are doubts regarding
safety.
• Become familiar with the work area and
Cleaning the Machine
surroundings before beginning work.
• Read and completely understand the instructions in
this manual prior to operation.
• Know and obey the operating procedures,
applicable laws, and regulations.
• Know and follow the requirements for safe
operation.
• Know and use the required safety precautions and
protective devices.
1
• Know basic information about the systems of the
2
machine. 2
• Know and use the correct hand signals that will be
used between the machine operator and a signal 2 4
person.
• Stop machine operations immediately if any defects 4
endangering safety are found.
3
• Maintain complete control of the machine at all
times.
• Before leaving the cab, make sure all control
devices are set to the neutral position and that the
0000453
engine is shut down. Figure 4-1
• Give warning signals when necessary.

MACHINE OPERATION
NOTE: Clean the grab handles and steps of any grease machine at the first indication of an abnormal
or debris to allow a firm grip when entering or reading.
exiting the machine.
• Check all components frequently for proper
Make sure the following items are clean before operating operation, unusual noises, and excessive heating.
the machine:
• Always allow the engine to cool down before
• Windows (1) shutting off the engine.
• Grab handles (4) • Frequently check the fasteners for tightness.
• Steps (3) When the engine break-in period has been completed,
NOTE: Left steps are shown, right steps are similar. check the following:
• “Clean and Check the Upper Structure and
• Mirrors (2)
Undercarriage” on page 5-60.
Cleaning the Cab Interior • “Check the Track Tension” on page 5-51.
NOTE: Clean the grab handles and steps of any grease
or debris to allow a firm grip when entering or Prestart Checks and
exiting the cab area. Adjustments
Remove all debris from inside the cab to prevent Complete the following checks and adjustments before
interference with machine operation. starting the engine each day.
Check that the escape tool and fire extinguisher are • Check the Maintenance Log to verify that all
present. See “Check the Fire Extinguisher” on page 5-58 required maintenance checks have been performed
and “Check the Escape Tool” on page 5-58. before operating the machine.
• Check the machine for loose fasteners, fluid leaks,
New Machine Break-in and any other signs of damage or wear. Make
This machine has been thoroughly tested and adjusted repairs as necessary.
before shipment. However, initial operation of the
machine under severe conditions can adversely affect its • Check that the machine fluids are at operational
performance or shorten its life. SANY recommends a levels.
break-in period of 100 service hours for a new machine. • Inspect the engine compartment for combustible
To properly break in a new machine is crucial for long debris that may come in contact with hot engine
service life by allowing time for internal engine parts to components. Clear all debris from the engine and
wear in properly. Make sure that the machine is in a engine compartment.
normal working condition before proceeding with the
• Check the undercarriage (track, sprockets, tension
break-in.
rollers, and guards) for damage, wear, loose
Contact a SANY dealer for details to properly break in the fasteners, and fluid leaks. Make repairs as
engine. necessary.
The following points are not limitations but are instead
• Check the bucket or optional equipment for damage.
guidelines for the break-in period:
Clean and check the mirrors for damage. Repair if
• Operate as much as possible in the 1/2 to 3/4 throttle necessary.
or load range.
• Check the gauges and the monitor in the cab.
• Keep the engine speed at or near low idle until the Contact a SANY dealer to replace or repair any
engine reaches its normal operating temperature. malfunctioning parts or components.
• Avoid long periods of operation with the engine at
idle or at continuous maximum horsepower levels.
• Avoid sudden starts, movements, or stops.
• Manage engine power to allow acceleration to the
governed speed when conditions require more
power. Do not over-rev the engine.
• Monitor the instruments frequently, especially the
engine oil and coolant temperatures. Shut down the

MACHINE OPERATION
Electrical Components Check Access Doors, Panels, and

Covers
NOTICE!
If fuses fail frequently, the wiring harness must be
Cab Door
inspected for broken or damaged wire insulation Opening the Cab Door
or a component placing a high electrical load on
the system. Contact a SANY dealer for more
1
information. Failure to follow this notice could
damage the machine or cause it to operate
improperly.
• Check the fuse panel for blown fuses, fuses of incorrect

amperage, open or short circuits, and loose
connections. Replace blown fuses and fuses of
incorrect amperage rating, and repair loose
connections as necessary. See “Fuses and Relays” on 2
page 3-23.
• Make sure the battery cables and wires are clean and
in good condition when inspecting the battery, starting
motor, and alternator. See “Check the Batteries” on
3
page 5-43. 5
• Clean the area around the battery of combustible
materials.
For additional information about troubleshooting faults in 4
the electrical system, contact a SANY dealer.
Check the following electrical components: 0004811
Figure 4-2
• Monitor operation.
The cab door (1) can be locked from the outside when
• Blown or loose fuses. closed, using the cab door lock (5).
• Make sure the fuses have the proper amperage To open the cab door (1) from the outside, unlock and
rating for each circuit. pull the handle (4). Swing the cab door open until the
door catch (3) engages the cab door latch (2), securing it
• Make sure the battery terminal connectors are
in the opened position.
clean, secure, and free of dirt and debris.
• Inspect the electrical wires and cables for worn or
damaged insulation.
• Make sure the vents on top of the batteries are free
of any dirt or debris.
• Rear camera operation (if equipped).
• Proper windshield wiper and windshield washer
operation.
Lights and Warning Devices

With the key switch ON, check the following for proper
operation:
• Horn
• Headlight
• Work lights
• Radio
• Travel alarm and beacon light

MACHINE OPERATION
Emergency Escape Hatch

6
1
2
3 3
0004781
Figure 4-5
The emergency escape hatch (1) can be used to exit the
machine if the cab door or windshield cannot be opened
0004816
during an emergency.
Figure 4-3 To open the emergency escape hatch, press the left and
From inside the cab, press down on the cab door release right latches (4) and push up. The emergency escape
lever (6) to open the cab door. Swing the cab door fully hatch is supported in the open position by two pneumatic
until the catch (3) engages the cab door latch (2). cylinders (3).
Closing the Cab Door To close the emergency escape hatch, pull the handle (2)
until right and left latches lock into place.
7 Access Door Support Rod
2
0004818
Figure 4-4
To release the door from the opened position, push down
0004821
on the release lever (7) and close the door securely. Figure 4-6
The access doors use a support rod (1) and support
bracket (2) to prevent them from closing unexpectedly.
Guide the support rod into the appropriate support
bracket slot to secure the door in the open position.
NOTE: Move the support rod out of the support bracket
slot to close the access door.

MACHINE OPERATION
Right Front Access Door Right Rear Access Door
1
1
2
0004769 004738
Figure 4-7 Figure 4-9
Opening the Right Front Access Door Opening the Right Rear Access Door
To open the access door (1), unlock the door latches (2), To open the right rear access door (1), unlock and pull
pull the tops of the latch assembly arms away from the the door latch (2). When fully open, place the access
access door, and unhook the latches. door support rod in the support bracket slot to prevent the
door from closing unexpectedly. See “Access Door
Support Rod” on page 4-7.
3 Closing the Right Rear Access Door

Move the support rod out of the slot in the support
bracket to close the access door. See “Access Door
Support Rod” on page 4-7. Close the access door until it
is latched.
Left Rear Access Door
0004829
Figure 4-8
Lift the access door.
2
NOTE: The access door has a pneumatic cylinder (3)
assist to maintain the weight of the door and allow
it to stay in the open position.
Closing the Right Front Access Door
Pull the door down, hook the door latch onto the door,
and secure by locking the door latch.
0004820
Figure 4-10

MACHINE OPERATION
Opening the Left Rear Access Door Fuel Filler Cap

To open the left rear access door (1), unlock and pull the
latch (2). When fully open, place the access door support NOTICE!
rod in the support bracket slot to prevent the door from
• Make sure the O-ring on the filler cap is clean. If
closing unexpectedly. See “Access Door Support Rod”
the O-ring is contaminated by dirt or debris, it
on page 4-7.
could be damaged and not seal properly.
Closing the Left Rear Access Door • Inspect the O-ring for wear or damage. Replace if
necessary.
Move the support rod out of the slot in the support
bracket to close the access door. See “Access Door • Make sure the filler cap is fully seated before
Support Rod” on page 4-7. Close the access door until it turning the key to lock or unlock the cap.
is latched securely. • Close the lock shield when not in use to prevent
dirt and debris from entering the lock.
Left Front Access Door Failure to follow this notice could damage the
1
2
0004958
Figure 4-11
0004760
Opening the Left Front Access Door Figure 4-12
Open the left rear access door. See “Opening the Right Opening the Fuel Tank Filler Cap
Rear Access Door” on page 4-8. Open the left front
access door (1) by pulling on the rear of door and Slide open the lock shield (1) on the filler cap (2).
swinging it toward the front of the machine. When fully Insert the key into the lock.
open, place the access door support rod in the support NOTE: Insert the key fully into the lock. The key may
bracket slot to prevent the door from closing break if it is turned before it is fully inserted.
unexpectedly. See “Access Door Support Rod” on
Turn the key and remove the filler cap.
page 4-7.
Closing the Left Front Access Door Closing the Fuel Tank Filler Cap
Move the support rod out of the slot in the support Install the filler cap (2) onto the filler tube. Insert the key
bracket to close the access door. See “Access Door into the lock, turn and remove the key. Close the lock
Support Rod” on page 4-7. Close the access door. To shield (1).
secure the door, close the left rear access door. See
“Closing the Left Rear Access Door” on page 4-9.

MACHINE OPERATION
Expansion Tank Access Door Engine Access Door

Opening the Engine Access Door
1
2
1
0004827
Figure 4-13
0004825
Opening the Expansion Tank Access Door Figure 4-15
To open the expansion cap access door (1), unlock the To open the engine access door (1), unlock the latches
door and lift the handle (2). and pull the top of latch assembly arms (2) away from the
access door, and unhook the latches.
Closing the Expansion Tank Access Door
To close door, push the latch and panel down securely
and lock.
Fresh-Air Access Door
1 3
4
2
0004826
Figure 4-16
Lift the engine access door.
NOTE: The engine access door has two pneumatic
cylinders (3) to help maintain the weight of the
0004817
door.
Figure 4-14
Secure the engine access door in the open position with
Opening the Fresh-Air Access Door the support rod (4) in the lock position.
To open the fresh-air access door (1), insert the key into
the lock (2) and turn the key clockwise.
Closing the Fresh-Air Access Door
With the key in the lock, push and hold the door in closed
position and turn the key counterclockwise to secure.

MACHINE OPERATION
Closing the Engine Access Door Cab Door Windows
0004752 0004815
To close the engine access door, slightly push cover To open the cab door windows, press the window latch
farther open, allowing the support rod out of the locked (1) and slide the rear or forward door window open.
position (5). Close the latch and lock the engine access NOTE: Rear window latch shown. Front window latch is
door. similar.
Windshield
0004783
Figure 4-19
The windshield (1) can be opened and stored on the
ceiling of the cab.
Opening the Windshield
WARNING
Avoid sudden movement of the machine or work
equipment. Always place the hydraulic lockout
control lever in the locked (closed) position before
opening or closing the windshield. Failure to follow
this warning could result in death or serious injury.

MACHINE OPERATION
1. Before opening the front windshield, park the 2. Move the hydraulic lockout control lever to the locked
machine on level ground, lower the work equipment (closed) position. See “Hydraulic Lockout Control
to the ground, and stop the engine. Lever” on page 3-8.
2. Place the hydraulic lockout control lever in the locked
(closed) position. See “Hydraulic Lockout Control 1
Lever” on page 3-8.
CAUTION
When open, the windshield must be latched
securely to the ceiling of the cab. If it is not
secured properly, the windshield may slide down
unexpectedly and result in injury or machine 2
damage.
0005179
Figure 4-21
3. Pull both windshield latch releases (1) to unlock the
windshield.
2 4. Hold the handles (2) and move the windshield
forward and down while maintaining a firm hold on
the handles.
5. When the windshield reaches the lowered position,
firmly push the handles forward at the top of the
windshield to engage the latches.
Lower the Front Windshield
1
0005179
Figure 4-20
3. From the operator seat, pull both windshield latch
releases (1) to unlock the windshield.
4. Using the handles (2), lift the windshield up and to
the rear of the cab ceiling until it is latched in the
open position.
Closing the Windshield
CAUTION Figure 4-22

Close the windshield slowly to avoid pinching 1. Raise the windshield (1) before removing the lower
hands or fingers. Failure to follow this caution front windshield. See “Opening the Windshield” on
could result in injury or machine damage. page 4-11.
NOTE: Make sure the bottom of the lower front windshield
1. Before closing the windshield, park the machine on and the seal are clean. Accumulated dirt may
level ground, lower the work equipment to the make the windshield difficult to remove or install.
ground, and stop the engine.

MACHINE OPERATION
Mirrors
1
2
0003628
Figure 4-23 1
2. Firmly hold the top of the lower front windshield (2)
and lift upward for removal.
NOTE: The lower front windshield is curved and will only
install as removed.
Cab Light
1 0000453
2 Figure 4-25
The machine has two standard mirrors (1) and one
convex mirror (2) for viewing around the machine.
To position the mirrors, loosen the mounting fasteners.
When positioned properly, tighten the mounting fasteners
securely.
Backup Camera
0004822
Figure 4-24
The cab light (1) is turned on and off by moving the
switch (2) up or down.
NOTE: The battery disconnect switch and the key switch
must be in the ON position for the cab light to
operate.
0004742
Figure 4-26
1. Turn the key switch to the ON position.
2. Push function button F4 on the monitor to activate
the backup camera and view activity behind the
machine.

MACHINE OPERATION
Monitor Settings First-Time Setup
15
0004717
Figure 4-27
The monitor (1) is mounted in the front right side of the
cab.
18 17 16
0004717
Figure 4-28
Access the Main Menu
1. Press function button F5 (11) to access Main Menu
screen displays.
2. Press function button F1 (12) to move to and
highlight the System Setting icon (13).
3. Press function button F3 (14) to activate System
Setting.
Language Selection
See “System Language Setup Screen” on page 3-35.

MACHINE OPERATION
System Clock Calibration 6. Move the hydraulic lockout control lever to the locked
(closed) position. If the hydraulic lockout control lever
See “Time Format Setting Screen” on page 3-34.
is in the unlocked (open) position, the engine will not
Data Unit Setting start. See “Hydraulic Lockout Control Lever” on
See “Data Unit Setting Screen” on page 3-33. page 3-8.
7. Make sure the travel control levers/pedals and
Engine Start Procedure joysticks are in the neutral position, move freely, and
return to the neutral position when released.
WARNING
• Before starting the engine or leaving the operator
seat, make sure the hydraulic lockout control
lever is in the locked (closed) position. If the 2
hydraulic system is not locked, unintentional
machine operation may occur. 1
• Confirm that the surrounding area is clear of
personnel and obstructions, and sound the horn
before starting the engine.
• Always start the engine from the operator seat.
Never start the engine by shorting the starter
solenoid or starter relay.
• Never use ether starting fluid to start the engine.
Ether is highly flammable and can cause a fire or
an explosion. 0004677
Figure 4-29
• Exhaust gas contains carbon monoxide. Carbon
monoxide is an invisible and odorless gas, and is
toxic. Provide adequate ventilation when starting NOTICE!
the engine in a confined space. Before starting the engine, make sure the throttle
Failure to follow these warnings could result in control dial is at MIN (low idle). Starting with the
death or serious injury. throttle control dial at MAX (high idle) will
accelerate the engine and could damage it.
NOTES: See “Cold Weather Operation” on page 4-17.
8. Set the throttle control dial (2) to MIN.
1. Check the work area to be sure all personnel and
equipment are clear of the machine. Before starting 9. Turn the key switch (1) to the ON position and check
the machine, sound the horn to warn others. the monitor. If all readings are normal and no fault
codes are present, the display will return to the
2. Make sure all daily maintenance checks have been default screen within 2 seconds.
completed. See “Daily Maintenance and Inspection”
on page 5-10. 10. Sound the horn to warn personnel that the machine
is being started.
3. Turn the battery disconnect switch to ON. See
“Battery Disconnect Switch” on page 3-15.
NOTICE!
4. When in the operator seat, buckle the seat belt.
See“Seat and Seat Belt” on page 3-5. • Never crank the engine for more than 15
seconds.
5. Check that the emergency stop switch is in the run
position. See “Emergency Stop Switch” on page 3-6. • If the engine fails to start after 15 seconds, stop
and allow the starter motor to cool for at least 2
minutes before attempting another start.
WARNING
• If the engine fails to start after five attempts,
The engine should not start when the hydraulic contact a SANY dealer.
lockout control lever is in the unlocked (open)
position. If it does, contact a SANY dealer. Failure
to follow this warning could result in death or
serious injury.
11. To start the engine, turn the key switch to START.
When the engine starts, release the key. The key will
return to ON.

MACHINE OPERATION
Cold Weather Start Failure to follow this notice could damage the
WARNING 7. Set the throttle control dial to MIN.
• Sound the horn before starting the engine and 8. Turn the key switch to ON and check the monitor. If
after confirming that the machine’s surroundings all readings are normal and no fault codes are
are clear of personnel and obstructions. present, the display will return to the default page.
• Always start the engine from the operator seat.
Never start the engine by shorting the starter 1
solenoid or starter relay.
• Never use ether starting fluid to start the engine.
Ether is highly flammable and can cause a fire or
an explosion that could result in death or serious
injury. 0004788
• Exhaust gas contains carbon monoxide. Carbon Figure 4-30
monoxide is an invisible and odorless gas. NOTE: The preheat cycle automatically begins if the
Carbon monoxide is toxic and could cause death engine coolant temperature is less than a preset
or serious injury. Provide adequate ventilation value. When the preheat cycle begins, the preheat
when starting the engine in a confined space. icon (1) is illuminated on the home screen. When
Failure to follow these warnings could result in the ‘preheat cycle is complete, the preheat icon
death or serious injury. will turn off.
9. Sound the horn to warn personnel that the machine
1. Check the fluid levels before starting the engine. is being started.
Drain water and sediment from the primary fuel
filter/water separator once a week. See “Drain the
NOTICE!
Primary Fuel Filter” on page 5-30.
• To prevent starter damage, do not operate the
2. Turn the battery disconnect switch to ON. See
starter motor for more than 15 seconds. If the
engine does not start. allow the starter motor to
3. When in the operator seat, buckle the seat belt. See cool for at least 2 minutes. If the engine does not
“Seat Belt Usage” on page 4-4. start the second time, turn the key switch to OFF
4. Check that the emergency stop switch is in the run and wait a minimum of 2 minutes before trying to
position. See “Emergency Stop Switch” on page 3-6. start the engine again.
.
• If the engine fails to start after five attempts,

WARNING contact a SANY dealer.
The machine should not start when the hydraulic Failure to follow this notice could damage the
lockout control lever is in the unlocked (open) machine or cause it to operate improperly.
position. If it does, contact a SANY dealer. Failure
to correct this could result in death or serious 10. Turn the key switch to START. The starter motor will
injury. crank the engine. After the engine has started,
release the key and the key switch will return to the
5. Move the hydraulic lockout control lever to the locked ON position.
(closed) position. If it is in the unlocked (open) NOTE: If the engine fails to start after preheating, wait at
position, the engine will not start. See “Hydraulic least 15 seconds before repeating the process.
Lockout Control Lever” on page 3-8.
11. Allow the engine to idle until the hydraulic oil reaches
6. Make sure the control levers and pedals are in the 104°F (40°C) before using the machine. Once the
neutral position, move freely, and return to the hydraulic oil reaches 104°F (40°C), complete the
neutral position when released. warm-up operation. See See “Machine Warm-up” on
page 4-17.
NOTICE! 12. When the temperature is below 32°F (0°C) and mud
Before starting the engine, make sure the throttle is built up on the tracks, swing the upper structure
control dial is at MIN (low idle). Starting with the 90° and raise the machine so that one track is off the
throttle control dial at MAX (high idle) will ground. Rotate the track forward and backward to
accelerate the engine and could damage the remove mud from the sprocket, track rollers, and
engine. idlers.

MACHINE OPERATION
Machine Warm-up Cold Weather Operation

The following recommendations are for operating SANY
WARNING machines in low temperatures (below 32°F [0°C]):
• In case of emergency, irregular engine operation, NOTE: See “Key Switch” on page 3-13 for details on
or other faults, turn the key switch to OFF or use using the key switch to preheat the engine for
the emergency stop switch to stop the engine. cold-weather starting.
• Do not operate the machine immediately after NOTE: See “Cold Weather Start” on page 4-16 for cold
starting the engine. Insufficient warm-up of the weather starting procedures.
machine and hydraulic oil may cause slow
control response or abrupt movement during • The correct grade of oil for the ambient temperature
operation, resulting in serious accidents. must be used in the crankcase. Diesel fuel must have
Warm-up is especially necessary in cold areas. a pour point of 10°F (-12°C) less than the lowest
expected temperature.
Failure to follow these warnings could result in
death or serious injury. • This machine must have appropriate hydraulic oil,
lubricants, and other auxiliary items required for
Do not operate the machine immediately after starting the operation in very low temperatures (below 32°F [0°C]).
engine. Allow the machine and hydraulic system to warm Individual machine functions should be operated to
up. Complete the following warm-up procedures: provide they are sufficiently warmed prior to performing
1. De-activate the auto-idle mode after starting the work.
engine. See “Auto-idle” on page 3-21. Adjust the • Only competent operators who possess the skill,
throttle so the engine runs unloaded at 1400 rpm for experience, and dexterity to provide smooth operation
5 minutes. should operate the machine at full-rated capacities in
2. Adjust the throttle so the engine runs at 1500 rpm, temperatures between 0°F and -40°F (-18°C and
then slowly operate the bucket for 5 minutes. -40°C). Shock-loading must be avoided.
3. Adjust the throttle so the engine runs at a high rpm, Cold-weather operation requires additional precautions:
then operate the boom, arm, and bucket for 5 to 10
minutes. • Avoid touching metal surfaces with exposed skin in
extreme cold conditions.
Repeat all procedures several times and stop the
warm-up process. Check the monitor and indicators for • Keep the machine clear of all ice and snow.
normal operating readings after the warm-up process. • Allow sufficient time for the hydraulic oil to warm up
Idling the Engine before operating.
Allow the engine to idle until the engine temperature • Park the machine in an area where it cannot freeze to
reaches 140°F (60°C) before beginning operation. the ground.
Idling the engine for long periods wastes fuel and causes Manual Regeneration
carbon formation, oil dilution, formation of lacquer, or
gummy deposits on the valves, pistons, and rings, and
rapid accumulation of sludge in the engine. WARNING
The engine exhaust will be very hot. Make sure
Engine Shutdown Procedure the machine is not in a highly combustible area.
1. Park the machine on a flat, level surface away from Failure to follow this warning could cause a fire or
people, traffic, and other machines. explosion, resulting in death or serious injury.
2. Lower the work equipment to the ground.
A manual regeneration is required when the regeneration
3. Run the engine at low idle (approximately 1050 rpm) icon is flashing yellow. See “Home Screen Function Icons
for 5 minutes. and Buttons” on page 3-27.
NOTE: Except for emergencies, never shut down the
engine while it is running at high speed. Stopping
the engine at high speed can damage the
machine, personal property, and the environment,
or cause the equipment to operate improperly.
4. Turn the key switch to OFF and remove the key.
5. Turn the battery disconnect switch to OFF.

MACHINE OPERATION
Jump-Start the Engine

NOTICE!
If the flashing yellow regeneration icon is ignored WARNING
for too long, the regeneration icon remains on, the
• Before proceeding with any battery maintenance
engine icon turns red, and engine power is
procedure, observe the following precautions:
reduced. Park the machine and perform a manual
regeneration. After regeneration, full engine • Battery gases are explosive. Never smoke
power is restored. around batteries or expose them to sparks or
open flames. Work in a well-ventilated area.
Failure to follow this notice could damage the • Wear personal protective equipment (PPE) when
machine or cause it to operate improperly. working with batteries.
• When working with any live electrical power
1. Make sure the machine is in a safe location where circuit, make sure to remove any metal objects
the exhaust pipe outlet will not face any combustible (rings, watches, jewelry, etc.) that could come in
surface. contact with electrical circuits and cause a
2. Run the engine at low idle. Engine speed must be short-circuit.
below 1400 rpm for regeneration to be initiated and Failure to follow this warning could result in death
maintained. or serious injury.
3. Move the hydraulic lockout control lever into the
unlocked (open) position. See “Hydraulic Lockout
Control Lever” on page 3-8. NOTICE!
4. Press the stationary regeneration switch on the right • The starting system voltage and the battery
console. See“Stationary Regeneration Switch” on voltage in the boosting machine should be no
page 3-13.The engine speed and turbocharger more than 24VDC. Never use equipment with a
sounds may increase, the High Exhaust System higher voltage system to jump-start the machine.
Temperature (HEST) lamp may illuminate, and the Using higher voltage to jump-start the engine
regeneration lamp will flash. may damage the electrical system or cause an
NOTE: Do not move the hydraulic lockout control lever or unexpected explosion or fire. Always jump-start
throttle control dial during regeneration. the engine with equal voltages.
Regeneration will stop if either the hydraulic • The jumper cables and their clamps must be
lockout control lever or throttle control dial is undamaged, free of corrosion, suitable for the
moved, which will require the process to be battery amperage, and securely attached.
started again. • All machine controls must be set in their neutral
5. During regeneration, the regeneration icon displays a position.
steady yellow. See “Function Icons” on page 3-26. • Use caution when disconnecting jumper cables
6. When the regeneration is complete, the engine will after the engine is running. Never allow the
return to idle speed, and the HEST and regeneration jumper cable clamps to touch each other.
lamps will turn off. Failure to follow this notice could damage the
1. Make sure that the key switches of both machines

are at OFF.

MACHINE OPERATION
Traveling Operations
2
WARNING
1 Never allow any personnel to be in the work area
while the machine is being operated.
• Avoid moving any control lever or pedal to

abruptly change the direction of the machine.
• Be aware of all crush points on the machine and
make sure all personnel keep clear of these
areas.
• Never allow passengers to ride on or inside the
machine.
• Never bring objects into the cab that could
0004870
Figure 4-31 restrict movement or vision.
2. Clamp one end of a jumper cable to the positive (+) • Appoint a signal person when operating the
red terminal (1) of the drained battery. machine in a confined or restricted-view area.
3. Clamp the other end of the same jumper cable to the • Make sure that all personnel involved understand
positive (+) red terminal of the charged battery. all industry-standard hand signals that are to be
used.
4. Clamp one end of a second jumper cable to the
negative (-) black terminal (2) of the charged battery. • The operator shall respond to operating signals
from the signal person only, but shall obey a stop
5. Clamp the other end of the second jumper cable to
signal at any time from anyone.
the negative (-) black terminal of the other battery or
an unpainted area of the chassis of the machine with • The operator must always be able to see the work
the drained battery. location. If this is not possible, then a signal
person must be used. If visibility becomes
6. Start the engine of the machine with the charged
blocked for any reason, stop operation
battery and run it at medium speed.
immediately.
NOTICE!
death or serious injury.
Never crank the engine for more than 15 seconds.
It could damage the machine or cause it to
operate improperly. If the engine fails to start after
Before Traveling
15 seconds, stop and allow the starter motor to
cool for at least 2 minutes before attempting
another start. 1

7. Attempt to start the engine of the machine with the

drained battery. Retry every 3 minutes if the engine
will not start.
NOTE: Contact a SANY dealer if the engine will not start
after five attempts.
8. Perform steps 2 through 5 in reverse order to
disconnect the jumper cables from the machine with
0004677
the drained battery and from the machine with the
0004677
charged battery. Figure 4-32
1. Turn the throttle control dial (1) clockwise to increase
the engine speed.

MACHINE OPERATION
When the cab faces the opposite direction of the arrows

on the undercarriage, the machine moves forward when
the control levers are pulled, and backward when they
1
are pushed.
SANY does not recommend traveling with the
undercarriage reversed.
2 Right Turn
1
0004692
Figure 4-33
2. Move the hydraulic lockout control lever (1) to the
unlocked (open) position (2). 2
3. Make sure there is good visibility to the right side of
the machine.
Track Direction
0003599,0004368
Figure 4-35
Push the left travel control lever (1) or press the top of the
1 left foot pedal (2) with the right travel control lever and
foot pedal in the neutral position to turn the machine to
the right.
The farther the control is moved in either direction, the
faster the left track moves.
Left Turn
0004685
Figure 4-34
The directional arrow (1) on the inside of each track 1
frame indicates forward movement of the machine.
Check these arrows before using the travel control
levers/pedals. The track drive sprocket is at the rear of
the track frame. If the track frame is facing backward, the
travel direction will be opposite the maneuvering direction
of the travel control lever/pedal. 2
This means the machine will move forward when you pull
the control levers backward and backward when you
push the control levers forward. Left and right control
directions are also reversed when the track frame faces
backward.
Traveling with the Undercarriage Reversed
CAUTION Figure 4-36

0003599 and 0004369
Traveling with the undercarriage reversed could Push the right travel control lever (1) or press the top of
pose a hazard resulting in injury. the right foot pedal (2) with the left travel control lever and
foot pedal in the neutral position to turn the machine to
the left.

MACHINE OPERATION
The farther the control is moved in either direction, the Right

faster the right track moves.
Forward Travel
1
2
0003599 and 0000696
Figure 4-39
Simultaneously push the left travel control lever (4) or
Figure 4-37
0004599 and 0004369 press the top of the left foot pedal (3) and pull the right
travel control lever (1) or press the bottom of the right foot
Move both travel control levers/pedals at the same time
pedal (2) to rotate the machine to the right.
to cause both tracks to move forward. or backward,
The farther the controls are moved in either direction, the Operating on Inclines
faster each track moves.
Backward Travel WARNING

• Operating on an incline may cause the machine
Move both travel control levers/pedals at the same time
to become unstable.
to cause both tracks to move backward.
• Use caution when operating the machine on
Zero-Degree Rotation inclines and use a lower engine speed.
Left • Operate the machine slowly and monitor
machine movement.
• Do not travel on an incline with the bucket loaded
1
or with a lifted load.
• Do not swing a loaded bucket toward the
4 downhill direction.
• Build a platform on an incline so the machine can
2 be operated on a level surface.
Observe the following when operating a machine on an

incline:
• Do not travel on an incline exceeding 15° (26.8%) side
3
to side, or 35° (70%) fore and aft.
0003599 and 0000695
Figure 4-38 • The hydraulic tank must be at the proper operating
Simultaneously push the right travel control lever (1) or level.
press the top of the right foot pedal (2) and pull the left • Avoid holes, rocks, extremely soft surfaces, and other
travel control lever (4) or press the bottom of the left foot obstacles that might subject the machine to undue
pedal (3) to rotate the machine to the left. stresses or possible tip-over.
• Position the bucket 16 in. to 20 in. (20 cm to 30 cm)
above the ground while traveling.

MACHINE OPERATION
• Always set the throttle control dial to maintain a slow

speed while traveling up or down an incline. WARNING
• Do not turn the machine while on an incline. Use caution when placing cribbing under a track,
since the machine is supported only by the boom
• Do not travel in reverse on an incline. and could drop without warning. Failure to follow
Operating in Water this warning could result in death or serious
injury.
1 One Track Stuck

1. Position the boom and arm at an angle between 90°
and 110°.
2. Pivot the upper structure to position the boom over
the track that is stuck.
3. Curl the bucket so the back of the bucket touches the
ground.
4. Lower the boom to raise the track.
NOTE: Use cribbing to provide a firm surface if necessary.
5. Place cribbing under the track.
6. Raise the boom to lower the track onto the cribbing.
7. Drive the machine out of the mud.
0004723
Figure 4-40
Two Tracks Stuck
Observe the following when operating the machine in
1. Position the boom and arm at an angle between 90°
water:
and 110°.
• Do not drive the machine into water that could reach 2. Pivot the upper structure to position the boom over
the center of the carrier rollers (1). the front of the machine.
• Do not operate the machine in water unless the work 3. Curl the bucket so the back of the bucket touches the
site foundation is strong enough to properly support the ground.
machine. 4. Lower the boom to lift the front of the tracks.
• An escape tool is available for use in emergencies. NOTE: Use cribbing to provide a firm surface if necessary.
5. Place cribbing under the tracks.
NOTICE! 6. Raise the boom to lower the tracks onto the cribbing.
If the swing bearing and swing gearbox have been 7. Cut the bucket into the ground in front of the
submerged in water, to prevent damage to the machine.
machine, drain the swing gearbox oil to remove
8. Retract the arm as with normal excavating while
the mud and water. Refill the swing gearbox oil
driving the machine forward out of the mud.
and lubricate the swing bearing.

Work Equipment Controls
machine or cause it to operate improperly. NOTES:
• The joysticks will return to the neutral position when
Releasing the Machine from Mud released, and the work equipment will hold its
To release a machine that is stuck in mud, use the position.
following methods: • There are two operating modes available for the
NOTES: Use cribbing to provide a firm surface if joystick controls, the Society of Automotive
necessary. Engineers (SAE) mode and the backhoe loader
(BHL) mode.

MACHINE OPERATION
SAE Control Pattern To extend the arm, move the left joystick forward.
See “SAE Mode” on page 3-19 for additional information. To retract the arm, move the left joystick to the rear.
Swing Boom
0000700
Figure 4-41
0000698 Figure 4-43
NOTE: The swing function is the same for Society of To lower the boom, move the right joystick forward.
Automotive Engineers (SAE) and Backhoe To raise the boom, move the right joystick to the rear.
Loader (BHL) operating modes.
Bucket
To swing the work equipment to the left, move the left
joystick to the left.
To swing the work equipment to the right, move the left
joystick to the right.
Arm
0000701
Figure 4-44
NOTE: The bucket function is the same for SAE and BHL
operating modes.
To curl the bucket, move the right joystick to the left.
0000699
To dump the bucket, move the right joystick to the right.
Figure 4-42

MACHINE OPERATION
BHL Control Pattern To extend the arm, move the right joystick forward.
See “BHL Mode” on page 3-20 for additional information. To retract the arm, move the right joystick to the rear.
Swing Boom
0000700
Figure 4-45
0000698 Figure 4-47
NOTE: The swing function is the same for Society of To lower the boom, move the left joystick forward.
Automotive Engineers (SAE) and Backhoe To raise the boom, move the left joystick to the rear.
Loader (BHL) operating modes.
Bucket
To swing the work equipment to the left, move the left
joystick to the left.
To swing the work equipment to the right, move the left
joystick to the right.
Arm
0000701
Figure 4-48
NOTE: The bucket function is the same for SAE and BHL
operating modes.
To curl the bucket, move the right joystick to the left.
0000699
To dump the bucket, move the right joystick to the right.
Figure 4-46

MACHINE OPERATION
Recommended Applications
WARNING
• Contact the site supervisor before any digging to
make sure that all underground hazards have
been located to avoid injury or death.
• To avoid injury, never allow any personnel within
26 ft. (8 m) of the machine while it is moving.
• Be aware of all crush points on the machine and
make sure all personnel keep clear of these areas
to prevent injury.
• To prevent injuries, avoid moving any travel 0000704
control lever or pedal to abruptly change the Figure 4-50
direction of the machine, and avoid stopping the Maximum digging force can be obtained when the angle
machine suddenly by releasing the lever or pedal between the boom and the arm and the angle between
while traveling at high speed. the bucket cylinder and the bucket linkage are both 90°.
Failure to follow these warnings could result in Digging a Trench
Backhoe Operation
0000705
Figure 4-51
Trench work can be done efficiently by using a suitable
0000703 bucket and positioning the tracks parallel to the trench
Figure 4-49 line. When digging a wider trench, excavate the sides
Backhoe operation is used for digging an area lower than then remove the middle.
the machine. The digging range of the arm is between
30° and 45°. The angle may vary according to the digging Loading Operations
depth.
0000706
Figure 4-52
Loading material from the rear of the truck is more
convenient than from the side.

MACHINE OPERATION
End of Workday Checks

1. Collect any trash or debris from the cab and deposit it
in a proper disposal container.
2. Remove all built-up mud or debris on the
undercarriage and machine exterior.
1
3. Inspect the machine work equipment, machine
exterior, and undercarriage for signs of fluid leaks or
2
damage.
4. In oceanic (salt-air) environments, thoroughly wash
away any salt residue. Apply grease where rust is 4
found, and perform maintenance on the electrical
components to prevent corrosion. 5 3
Parking and Storing the Machine

Overnight Storage
1. Park the machine on a flat, level, stable surface away
0005040
from people, traffic, and other machines. Figure 4-54
2. Lower the work equipment to the ground. 10. Make sure that the following items are secured and
3. Run the engine at idle speed (1050 rpm) for 5 locked:
minutes to allow the engine to cool down. Extend this • Engine access door (1)
cool-down time in hot weather.
• Left rear access door (2)
4. Turn the key switch to the OFF position.
NOTE: Always remove the key and take it with you, even • Air conditioner fresh-air inlet door (3)
if you are leaving the machine for only a moment. • Cab door (4)
Keep it with you to prevent unauthorized operation
of the machine. • DEF tank compartment (5)
1 6
0004670
Figure 4-53
5. Move the hydraulic lockout control lever (1) to the 0004961
locked (closed) position (2). Figure 4-55
6. Close and lock the windows. • Fuel tank (6)
7. Exit the cab. • Right rear access door (7)
8. Turn the battery disconnect switch to the OFF
position.
9. Fill the fuel tank.

MACHINE OPERATION
Short-Term Storage
NOTE: Short-term storage is defined as a storage period
of 30 days or less.
Complete the procedure for “Overnight Storage” on
page 4-26.
1. Clean the machine and cover it to protect it from
dust.
1
2. Keep the machine dry.
3. Keep the machine fully lubricated.
Long-Term Storage
2
NOTE: Long-term storage is defined as a storage period
of more than 30 days. 4 3
5
Proper preparation for long-term storage will reduce the
chances of machine damage or deterioration.
Preparation 0005040
Figure 4-57
8. Make sure that the following items are secured and
locked:
• Engine access door (1)
• Air conditioner fresh-air inlet door (3)
• Cab door (4)
0000709 • DEF tank compartment (5)

Figure 4-56
1. Park the machine in a secure location and position
the work equipment with the arm and bucket fully
extended with the bucket resting on the ground. 6
2. Run the engine at low idle speed for 5 minutes to
avoid increasing internal temperatures and to allow
for heat dissipation. Extend this cool-down time in hot
weather.
3. Shut down the engine and remove the key from the
key switch.
7
4. Move the hydraulic lockout control lever to the locked
(closed) position. See “Hydraulic Lockout Control
5. Close and lock the windows.
6. Exit the cab. 0004961
Figure 4-58
7. Fill the fuel tank.
• Fuel tank (6)
• Right rear access door (7)
9. Apply spray lubricant to any exposed cylinder rods.
10. Change the engine oil.
11. Turn the battery disconnect switch to OFF or remove
the batteries and store them in a separate location.

MACHINE OPERATION
NOTE: If performing a battery disconnect, wait at least 1

minute before disconnecting the battery cables so
Transportation Information
the machine’s electronic control module (ECM) Applicable laws and regulations must be observed when
can complete its updating procedure. Failure to transporting the machine.
follow this notice can damage the machine or • When transporting the machine on a trailer, confirm the
cause it to operate improperly. length, width, height, and weight capacity of the trailer
before loading.
Maintenance During Storage
• Investigate the road conditions in advance (for
example, dimension restrictions, weight restrictions,
WARNING and traffic regulations).
Diesel engine exhaust can be harmful to your
health, and even fatal. Operate the engine only in • The machine may need to be disassembled to meet
a well-ventilated area, or vent the exhaust to the the local dimension and/or weight limits.
outside. Failure to follow this warning could result NOTE: The machine’s shipping weight and dimensions
in death or serious injury. may vary, depending on its tracks and work
equipment.
Once a month, perform the following procedures:
1. Start the machine. WARNING
2. Drive the machine a short distance.
To prevent the machine from tipping over,
3. Cycle each hydraulic cylinder a few times to coat the observe the following precautions when loading
cylinder rods and seals with hydraulic oil. or unloading:
4. Coat the exposed parts of the cylinder rods with
spray lubricant to prevent corrosion. • Select a firm and level location that is a safe
5. Turn on the air conditioner and allow it to run for 3 to distance from any road or structure.
5 minutes to lubricate the compressor and related • Make sure the trailer is properly chocked to
parts. prevent any movement.
6. Return the machine to the proper storage location • Use an access ramp with enough length,
and condition. strength, and width to properly support the
machine. The ramp grade should not exceed 15°.
Return to Service • Drive slowly at the junction of the ramp and the
1. Check the fuel and engine oil for contamination. trailer. The machine may shift suddenly due to a
Replace fluids as necessary. change in the center of gravity.
2. Examine the exterior of the machine for signs of rust • Use a signal person to observe and alert the
or damage. Repair or replace as necessary. operator of any potential hazards.
3. Start the machine and test all operations. Failure to follow these warnings could result in
Counterweight Removal
NOTE: Removing the counterweight for transport is not
required. However, it may be necessary to comply
with weight limits.

MACHINE OPERATION
The SY500H excavator is equipped with a built-in

1 counterweight removal system (1).
0004739
Figure 4-59
3
2
Lift + Counterweight =
0000711
Figure 4-60
There are two parts to the SY500H counterweight
assembly, the lift (2) and the counterweight (3).

MACHINE OPERATION
6
0000712
Figure 4-61
Perform the following steps to remove the counterweight:
1. Locate the backup camera wiring harness (4), behind
the right rear access door. Identify and disconnect
the wiring harness connector.
NOTE: When removing the counterweight fasteners from
the frame, note the location and type of shims
used to level the counterweight. Replace the
shims exactly the same way when reattaching the
counterweight.
2. Remove the eight fasteners (6) and spacers (5) that
secure the counterweight to the machine frame.
3. Start the machine and set the throttle to low idle.

4. Access the Tool Select screen. See “Tool Select
Screen” on page 3-36.
5. Press function button F4.
6. Move the hydraulic lockout control lever to the
Control Lever” on page 3-8.
0004759
Figure 4-62
7. Access the control valves (7) in the right rear access
door.

MACHINE OPERATION
000715
Figure 4-63
8. Push the right handle (8) of the control valve to raise
the counterweight (9) off the frame.
10
0000716
Figure 4-64
9. Pull the left handle (10) of the control valve and tilt
the counterweight away from the machine.

MACHINE OPERATION
11
0000717
Figure 4-65
10. Lower the counterweight (11) to the ground.
WARNING
Do not move the counterweight onto a surface or
area that cannot support its weight. The
counterweight is heavy and could possibly break
through surfaces that are not strong enough to
support it, which could result in death or serious
injury.
NOTE: Make sure the ground is firm under the

counterweight. Do not let the counterweight sink
more than 1 ft. (32 cm) into the ground, or the
machine may not be able to pick up the
counterweight.

MACHINE OPERATION
12
14
13
0000718
Figure 4-66
NOTE: To aid in correct installation, record the location of
the pins and shims before removing them.
11. Remove the pin and linkages:
• Upper linkage (12)
• Lower linkage (13)
1
• Lift points (14)
12. Raise the removal system back to its original position
for transport.
13. Shut down the engine.
Counterweight Installation
NOTE: Make sure that all shims are replaced in the same
locations and are the same type/thickness as
noted during removal.
0000719
1. Install the counterweight in the reverse order of Figure 4-67
removal. 3. With the counterweight (1) on the ground, the
2. Tighten the mounting fasteners to 2249–2545 ft-lb distance between the machine and the
(3050–3450 N•m). counterweight should not exceed 4 ft. (1.2 m).
0000720
Figure 4-68
4. If reassembly is required for the linkage, follow the
pattern shown.

MACHINE OPERATION
Lifting the Machine
2
0000721
Figure 4-69
To lift the machine on or off a trailer, use the lift/tie-down
points (1) identified on both sides of the machine, as well
as the center of gravity point (2) on both sides of the
machine.
Loading the Machine

1. Clean the undercarriage.
2. Start the machine and allow it to reach operating
temperature.
3. Position the machine so the centerline of the
machine matches the centerline of the trailer.
1 2
F1 F2 F3 F4 F5
0004938,0004957
Figure 4-70
4. Press function button F2 (1) on the Main screen to
set the auto-idle to OFF.
5. Press function button F3 (2) on the Main screen to
set the travel speed to low.

MACHINE OPERATION
8. Swing the machine so the work equipment faces the

back of the trailer.
0000723
3
Figure 4-71
NOTE: If work equipment is attached to the machine, the
equipment should be positioned in front of the
machine during loading.
0000727
Figure 4-75
9. Place a support block (3) on the trailer under the
work equipment.
10. Fully extend the bucket cylinder arm and arm
cylinder.
11. Lower the work equipment onto the support block.
12. Shut down the machine and remove the key from the
key switch.
0000724
Figure 4-72 13. Close and lock the windows.
NOTE: If no work equipment is attached, reverse the 14. Exit the cab.
machine onto the trailer.
5
4
0000725
Figure 4-73
NOTE: The machine may lean forward when it passes
over the trailer wheels.
6. Move the machine slowly until the tracks have full
contact with the trailer.
7. Raise the work equipment slowly and high enough to
avoid hitting the trailer or truck.
0000631
Figure 4-76
NOTE: One outside mirror (4) is attached to the right side
of the upper structure. The other mirror (5) is
mounted to the cab.
15. Turn both of the outside mirrors inward so they are
within the perimeter of the machine.
16. Turn the battery disconnect switch to OFF.
0000726
Figure 4-74

MACHINE OPERATION
• Fuel tank (12)

NOTICE! • Right rear door (13)
If disconnecting the battery, wait at least 1 minute
before disconnecting the battery cables so the 18. Cover the exhaust opening (14) to prevent foreign
machine’s ECM can complete its updating material from entering during transport.
procedure. Failure to follow this notice can
improperly.
7 0000729
Figure 4-79
19. Secure the machine to the trailer with suitable
tie-downs in accordance with all applicable laws and
regulations.
10
Unloading the Machine
9 8
WARNING
• To prevent the machine from tipping over, select
0000631
Figure 4-77 a firm and level location that is a safe distance
17. Make sure the following items are secured and from any road or structure.
locked. • Make sure the trailer is properly chocked to
• Air conditioner fresh-air inlet door (6) prevent any movement.
• Use an access ramp with enough length,
strength, and width to properly support the
• Left front access door (8) machine. The ramp grade should not exceed 15°.
• Cab access door (9) • Drive slowly at the junction of the ramp and the
trailer. The machine may shift suddenly due to a
• DEF tank access door (10) change in its center of gravity.
• Use a signal person to alert the operator to any
11 potential hazards
12 Failure to follow these warnings could result in
13
0004961
Figure 4-78
• Engine access door (11)

MACHINE OPERATION
0000729
Figure 4-80
1. Chock the trailer wheels to prevent movement of the
trailer during unloading.
2. Attach or construct ramps of suitable strength, width,
and length to unload the machine.
OPEN
3. Remove all tie-downs and blocks that secure the OPEN
machine to the trailer.
4. Turn the exterior mirrors so the operator has a clear
view to the front and rear of the machine.
5. Start the machine and allow it to warm up to
operating temperature.
1 2
F1 F2 F3 F4 F5
0004938,0004957
Figure 4-81
6. Press function button F2 (1) to set the auto-idle to
OFF.
7. Press function button F3 (2) to set the travel speed to
low.
8. Move the hydraulic lockout control lever to the
Control Lever” on page 3-8.
9. Raise the work equipment to clear the trailer.
10. Slowly drive the machine off the trailer.

MACHINE OPERATION
0000731
Figure 4-82
11. Lower the bucket and move slowly down the ramp
while operating the boom and arm inward to provide
support as the machine moves forward off the ramp.
12. Park the machine at the desired location.
13. Run the engine at low idle (approximately 1050 rpm)
for 5 minutes.
14. Move the hydraulic lockout control lever to the locked
(closed) position. See “Hydraulic Lockout Control
15. Shut down the engine, remove the key from the key
switch, and turn the battery disconnect switch to
OFF.
NOTICE!
If disconnecting the battery, wait at least 1 minute
before disconnecting the battery cables so the
machine’s ECM can complete its updating
procedure. Failure to follow this notice can
improperly.

Chapter 5
Maintenance
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Checks Before Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Hour Meter Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Genuine SANY Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
SANY-Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Weld, Drill, Cut, or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Clean Parts of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Securing Access Covers and Compartment Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Installation of Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Inspection and Maintenance in Adverse Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Mud, Rain, or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Dusty Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Rocky Ground Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Cold Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Location, Capacity, and Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Lubricating Grease/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Industrial Gear Oil/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Hydraulic Oil/Ambient Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Hydraulic Oil Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Daily Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 100 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 3 Months or 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 6 Months or 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Hydraulic Breaker Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

MAINTENANCE
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check the Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check the Engine Air Precleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check the Engine Air Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Replace the Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Check the Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Collect an Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Replace the Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Check the Engine Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check the Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check the Air Intake and the Charge Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Replace the Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Check the Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check the Radiator, Charge Air Cooler, and Air Conditioner Condenser Fins . . . . . . . . 5-20
Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Air Conditioner Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Adjust the Air Conditioner Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Replace the Fresh-Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Replace the Cab Recirculation Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Check the Aftertreatment Exhaust Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Check the Engine Exhaust Pipe Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Replace the Diesel Exhaust Fluid (DEF) Pump Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Check the Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fill the Diesel Exhaust Fluid (DEF) Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Replace the Diesel Exhaust Fluid (DEF) Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Stationary Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Check the Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Check the Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Check the Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Replace the Primary and Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Drain the Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Check the Accumulator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Relieve Hydraulic System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Collect a Hydraulic Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Replace the Case Drain Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Check the Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Check the Hydraulic Hose/Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Replace Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Replace the Hydraulic Pilot Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Check the Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Replace the Hydraulic System Breather Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Check the Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Replace the Hydraulic Tank Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

MAINTENANCE
Clean the Hydraulic Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41

Check the Pump Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Check the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Replace the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Check the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Check the Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Check the Operating Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Check the Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Check the Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Collect a Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Check and Add Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Check the Final Drive Motor Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Replace the Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Track Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Track Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Track Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Check the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Increase the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Decrease the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Lubricate the Swing Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Check the Swing Bearing Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Check the Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Collect a Swing Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Replace the Swing Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Check the Swing Grease Bath Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Replace the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Miscellaneous Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Cab Door, Doors, and Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Check the Front Window Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Grab Handles and Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Check the Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Structural Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Clean and Check the Upper Structure and Undercarriage . . . . . . . . . . . . . . . . . . . . . . . 5-60
Check the Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
Lubricate the Work Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Short-Term Storage (Less Than 30 Days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Long-Term Storage (Longer Than 30 Days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63

MAINTENANCE
Maintenance Information Genuine SANY Replacement Parts

Do not perform any maintenance and/or repairs unless Use genuine SANY replacement parts when repairing or
the procedures are covered in this manual. Always follow replacing a part on the machine. Failure to do so may
all safety precautions result in premature system or part failure.
Checks Before Maintenance SANY-Approved Lubricants

Before proceeding with any inspection or maintenance Always use SANY-approved lubricants and coolants.
procedures, read and understand the safety section of Never mix different lubricant brands or viscosities. The
this manual, including the lockout/tagout procedure. use of unapproved lubricants and coolants or mixing
• Perform only maintenance that is covered in this different lubricant brands or viscosities may result in
manual’s maintenance section for this machine. shortened service life or system failure of the machine.
• Avoid working on the machine while the engine is Weld, Drill, Cut, or Grind on the
running unless required to do so in the procedure. If Machine
the engine must remain running during a procedure,
always have a person in the cab who is visible at all
times and can operate the machine correctly. NOTICE!
Contact a SANY dealer before beginning any
• Contact a SANY dealer if you are unable to perform
welding repairs. Any welding repairs on the
the procedures listed in this manual or if additional
machine must be performed by personnel who are
procedures are required.
qualified and certified to perform repairs that
• Always use the proper tools when performing any require welding. Owners are responsible for the
maintenance procedures. structural integrity of any completed repair.
Checks After Maintenance or Repairs After turning off the key switch, wait 1 minute
Always perform the following after completing any before disconnecting the battery. Remove the
maintenance to the machine. negative battery cable from the negative (-) post
• Make sure all of the steps listed in this book have of the battery.
been followed.
The welding ground cable must be connected no
• If necessary, have a coworker inspect your work for more than 3.3 ft (1 m) from the welding area. The
correct and proper completion. welding cable must be connected directly to the
• Complete the Maintenance Log for this machine and part being welded. Do not ground through
return it to its storage location. bearings, hydraulic cylinder pins, or work
equipment pins.
• Follow the lockout/tagout procedure for returning the
unit to service. Failure to disconnect the battery chassis ground
• Check for leaks in the system that has been could damage the machine or personal property,
serviced. or cause the machine to operate improperly.
• Make sure there are no abnormal sounds coming Clean Parts of the Machine
from the engine or hydraulic system.
Never clean the machine with caustic chemicals or steam
• Check for any loose or abnormal movement in the cleaners. Only use mild soaps and a pressure washer.
system that has been serviced. Always protect electrical parts when cleaning the
• Check for any overheating in the system that has machine. Never flood or pressure-wash the inside of the
been serviced. cab. Use only nonflammable cleaning solvents. Never
use flammable liquids to clean parts or any machine
After maintenance or machine repair, always take time to components.
inventory your tools, parts used, and hardware to be sure
none of these items were left on or inside the machine. NOTICE!
Hour Meter Reading Failure to protect the electrical system when
cleaning the machine may damage the machine or
Record the hour meter reading on a daily basis. Compare cause it to operate improperly.
meter readings with the required maintenance intervals
listed in this manual.

MAINTENANCE
Securing Access Covers and Dusty Environment

Compartment Doors Clean or replace the following components:
When servicing the machine with any access cover or • Immediately service the air filter and air filter housing if
compartment door open, use the lock bar to secure the the air filter alarm indicates service is required.
cover or door in the open position. Covers and doors that
are not locked open can close unexpectedly and cause • Clean the fins and other cooling system parts on a
injury. regular basis to avoid overheating.
• Replace the fuel filter on a regular basis or as required.
Installation of Hydraulic Hoses
• Clean the electrical components, including the starter
When disconnecting or connecting hydraulic hoses
motor and the alternator, to prevent dust buildup, and
sealed by O-rings, clean the surfaces before installing
check terminals for corrosion and loose connections.
new O-rings.
Never kink a hydraulic hose during removal or • When servicing the machine, park the machine in a
installation. Hydraulic hoses that have been kinked can dust-free location to prevent contamination of open
be damaged internally and can have a considerably components.
shorter service life.
Rocky Ground Surface
Inspection and Maintenance in The track should be set slightly looser than what is
Adverse Environments required for other environments. While track sag is
normally 0.75 in.–1.75 in. (19 mm–45 mm), SANY
If the machine will be operating under adverse
recommends that you loosen the track tension to 1.75 in.
conditions:
(45 mm) for rocky ground surfaces only. Inspect the
• Check and clean all electrical components and tracks for damage, such as cracks and loose or missing
connections. Clean electrical components and fasteners.
connections that show corrosion.
Cold Environments
• Check and clean areas that are exposed to high levels
of heat, such as the exhaust manifold and In extremely cold environments, such as 32°F (0°C),
turbocharger, and keep them clear of combustible lubricate only with the oils shown in “Engine Oil
materials. Viscosity/Temperature Data” on page 5-7. SANY
recommends the use of fuels identified in “Fluids and
For heavy-load operation and deep excavation, grease Lubricants” on page 5-6 for extremely cold environments.
the work equipment pins before operating. Cycle the Prior to starting the engine, make sure the battery is fully
boom, arm, and bucket several times before adding charged and that the battery and its cables have not
additional grease. cracked.
Mud, Rain, or Snow Conditions Other Weather Environments
After operating the machine, clean the machine and NOTE: If there are bearings or bushings that are
inspect for missing or loose hardware. Add oil and overheating, loose, or corroded during regular
lubricating grease as needed. inspection, perform repairs and increase the
lubrication frequency.
Near Ocean (Salt Air) Environments
Based on past experience and suggestions by lubrication
Before operating the machine, inspect for any sign of
suppliers, the lubrication intervals listed in the following
corrosion. Apply grease where corrosion is found.
tables apply only to normal operating conditions. In harsh
After operating the machine, thoroughly wash away any environments, including those with dusty or corrosive air,
salt residue, apply grease where corrosion is found, and abnormal external temperature, extremely heavy
perform maintenance on electrical components to overload, frequent operating times, or extended duty
prevent corrosion. cycles, the lubrication intervals should be shortened.

MAINTENANCE
Fluids and Lubricants Location, Capacity, and Type

Always use SANY-approved lubricants, coolants, and NOTE: The following listed capacities are approximate
filters. SANY is not responsible for damage caused by only. For exact capacities, use the inspection
using unauthorized lubricants and coolants. points, inspection plugs, dipsticks, and sight
glasses.
NOTICE! NOTE: See “Collect Oil Samples” on page 5-6
Never mix fluids of different types or viscosities
(weights), and never overfill the system you are
servicing. This can cause machine damage or
improper machine operation.
Location Approx. Capacity Lubricant/Coolant
8.7 gal. (33 L) See “Engine Oil Viscosity/Temperature Data” on

Engine
page 5-7.
Fuel system 179.7 gal. (680 L) Use #2 diesel fuel or a mixture of #2 diesel and #1
diesel fuels in cold weather conditions.
13.2 gal. (50 L) Use SANY-approved coolant. Contact a SANY

Engine cooling system
dealer for more information.
Swing gearbox 3.7 gal. (14 L) See “Industrial Gear Oil/Temperature Data” on
page 5-7.
Final drive 2.6 gal. (10 L)
(each side)
Hydraulic system (including tank) 126.8 gal. (480 L) See “Hydraulic Oil/Ambient Temperature Data” on
page 5-8.
Swing bearing gear bath NGLI #2 molybdenum disulfide grease.
Diesel exhaust fluid (DEF) 14.7 gal. (56 L) Any DEF meeting the standard of DIN 70700 or ISO
2224101.
Anaerobic sealant NA Contact a SANY dealer.
Spray lubricant NA Any lithium-based spray lubricant.
Collect Oil Samples 4. Obtain and send the oil sample for testing in
accordance with the instructions included with the
1. Obtain an oil analysis sample kit from a SANY dealer. sample kit.
2. Operate the machine until the lubricant in the
compartment being tested is up to normal operating
temperature.
WARNING
To ensure the validity of the oil sample, it is
critical that all the materials used to collect the
sample are absolutely clean.
Failure to adhere to this warning can cause

equipment damage and contaminate the sample.
3. Prepare the machine for service. See “Maintenance

Safety” on page 2-4.

MAINTENANCE
Engine Oil Viscosity/Temperature Data
Temperature
Oil Type
-22°F -4°F 5°F 32°F 50°F 68°F 86°F 104°F 122°F
(-30°C) (-20°C) (-15°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
SAE 15W-40
SAE 10W-30
SAE 5W-30
SAE 5W-40
SAE 40W
NOTE: Use any engine oil meeting Cummins® Engine Standard Classification (CES) 20081. Due to its
comparatively better lubricating characteristics (including improved oil consumption, engine operation in frigid
climates, and continued lubrication in high temperatures), SAE 15W-40 is recommended for a majority of climates.
In some circumstances, short-term use of low-viscosity engine oil in cold temperatures (below 23°F [–5°C]) is
acceptable; however, long-term use can reduce engine life.
Lubricating Grease/Temperature Data
Temperature
Grease Type
Summer Winter
NGLI #2 molybdenum disulfide

lithium-based grease
NGLI #1 molybdenum disulfide

lithium-based grease
NOTE: Always use clean extreme pressure (EP) grease when greasing the machine. Avoid using low-viscosity
greases. SANY recommends EP 2 or equivalent grease. See “Grease” on page 5-8.
Industrial Gear Oil/Temperature Data
Temperature
Oil Type
-4°F 14°F 32°F 50°F 68°F 86°F 104°F 122°F
(-20°C) (-10°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
220 LS2 (85W-140)
NOTE: Use any brand meeting AGMA standard 9005-D94, ISO 3448 grade 220. Short-term use of low-viscosity
engine oil in cold temperatures (below 23°F [-5°C]) promotes engine life. Long-term use of low-viscosity engine oil
can reduce engine life.

MAINTENANCE
Hydraulic Oil/Ambient Temperature

Data
Temperature
Oil Type
-22°F -4°F 14°F 32°F 50°F 68°F 86°F 104°F 122°F
(-30°C) (-20°C) (-10°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
ISO VG 46 anti-wear
hydraulic oil
ISO VG 32 low
temperature
anti-wear hydraulic
oil
NOTE: Select the proper hydraulic oil based on local operating climate and conditions:
• Use ISO VG 46 anti-wear hydraulic oil in generally temperate climates.
• Use ISO VG 32 low-temperature anti-wear hydraulic oil (pour point is -43.6°F [-42°C]) in generally arctic
areas where ambient temperatures can reach -22°F (-30°C) during operation.
Lubricants
NOTICE!
To prevent damage to the hydraulic system, NOTICE!
perform the following warm-up procedure in
Use only lubricants recommended in this manual.
ambient temperatures below 32°F (0°C).
Using other lubricants can damage the machine
and could cause improper machine operation.
• Start the engine and run it at idle speed for 7 to 10
minutes. Increase the engine speed to 1200 rpm
Contact a SANY dealer for assistance if the
and perform only no-load traveling for a
machine will be operated in subzero temperatures
minimum of 30 minutes or until the hydraulic oil
where the use of an auxiliary heating device is
temperature is at least 68°F (20°C).
required.
• Proceed with normal operation only after
completing the warm-up as described above, or
adjust the warm-up period according to the
Grease
ambient temperature. During normal operation, Always use clean extreme pressure (EP) grease when
take care to operate the controls slowly and greasing this machine. Avoid using low-viscosity
observe the traveling system for any signs of greases. SANY recommends an EP 2 or equivalent
trouble. Operation with oil temperature of 68°F grease designed for:
(20°C) or below may damage the hydraulic • Heavy-duty bearings and general industrial
system. lubrication.
Diesel Exhaust Fluid (DEF) • Heavy-duty plain and rolling-element bearings
operating under severe conditions, including shock
All diesel exhaust fluid (DEF) must meet ISO 22241-1.
loading in wet environments.
Engine Coolant
Any engine coolant brand meeting Cummins® Engine
Standard Classification (CES) 14603 may be used.
Cummins recommends the use of Fleetguard® ES
Compleat™ coolant.

MAINTENANCE
Fuel Windshield Washer Fluid

Only use clean automotive windshield washer fluid. Do
WARNING not mix concentrates into the washer fluid. In cold
Fuel or fuel vapors that come into contact with weather areas, use washer fluid with a low-temperature
hot surfaces or electrical components can cause rating.
a fire. Hydraulic Oil Description
• Never service the fuel system near an open Hydraulic oil is an important part of the hydraulic system.
flame or while smoking. Hydraulic oil lubricates hydraulic system components,
carries heat away from components, and contains
• Clean up spilled fuel immediately. Failure to anti-corrosion additives and detergents.
follow these warnings could result in death or Hydraulic system malfunctions are often caused by poor
serious injury. machine maintenance practices. Following the guidelines
below will result in proper hydraulic system maintenance:
• Do not use any additives with the hydraulic oil.
NOTICE!
• Replace hydraulic oil that has been subjected to
Never dilute fuels. Damage to the injection system
overheating or damaged components.
can result, causing the machine to operate
improperly. • Change the hydraulic filter as recommended.
• Keep the tank filled to the full level of hydraulic oil.
Observe the following when adding fuel:
• Use #2 diesel fuel. In cold weather climates, use a • Keep the oil cooler free of dust and debris.
mixture of #2 diesel and #1 diesel fuels. • Cap and plug all openings when removing
• Use only ultra-low sulfur fuel, with a limit of S<15 mg/kg components for service or repair.
for all normal operations.
• SANY does not recommend the use of any diesel fuel NOTICE!
with a cetane level less than 40.
Failure to inspect hydraulic oil for contamination
• Do not use gasoline, kerosene, or any unapproved fuels may damage the hydraulic system or cause the
in the fuel system. machine to operate improperly.
• If fuel waxing or bacterial growth occurs in the fuel
system, contact a SANY dealer.
• Make sure there is no water or foreign material in the
fuel. Take appropriate precautions to prevent fuel
contamination during refueling.

MAINTENANCE
Maintenance Schedule • Check the air filter if a restriction warning is displayed.

(See page 3-26.)
NOTICE! After the First 50 Hours
Failure to perform the following procedures when
and as directed can damage the machine and • Initial change of the engine oil and filter. (See
cause it to operate improperly. page 5-15.)
• Lubricate the swing bearing. (See page 5-53.)
NOTE: The lubricating intervals listed in the following
tables apply only to normal operating conditions. • Drain sediment and water in fuel filter. (See page 5-30.)
In harsh environments, including those with dusty • Check air cleaner and connection of air intake line.
or corrosive air, extreme temperatures, heavy (See page 5-12.)
loads, frequent operating times, or long duty
cycles, lubricating intervals should be shortened. Weekly or Every 50 Hours
Daily Maintenance and Inspection • Lubricate the bucket linkage pins. (See page 5-62.)
• Inspect the machine for loose or missing components. • Check the batteries. (See page 5-43.)
• Clean the cab. • Check the hydraulic hoses, lines, and connectors. (See
page 5-34.)
• Lubricate the work equipment. (See page 5-62.)
• Check the final drive oil level. (See page 5-47.)
• Make sure all safety decals are in place and are legible.
• Check the final drive motor mounting fasteners. (See
• Make sure safety equipment is in place and in page 5-47.)
operating condition.
• Check and adjust the track tension. (See page 5-51.)
• Check all controls for smooth operation and make sure
they return to the neutral position. Every 100 Hours
• Check if the engine fan belt is loose or damaged. (See NOTE: Make sure all daily and 50-hour maintenance
page 5-17.) tasks have been completed before proceeding
with the 100-hour maintenance tasks.
• Check if the air conditioner compressor belt is loose or
damaged. (See page 5-21.) • Lubricate the machine. (See page 5-62.)
• Check for fluid leaks. Every 250 Hours

• Check the operation and maintenance manual. (See NOTE: Make sure all daily, 50-hour, and 100-hour
page 1-2.) maintenance tasks have been completed before
proceeding with the 250-hour maintenance tasks.
• Check the escape tool. (See page 5-58.)
• Change the engine oil and filter. (See page 5-15.)
• Check the fire extinguisher. (See page 5-58.)
• Replace the hydraulic oil filter after 250 hours with a
• Check the engine oil level. (See page 5-14.) breaker operating rate above 50%.
• Check the engine coolant level. (See page 4-5.) • Check the doors and hood. (See page 4-6.)
• Check the hydraulic oil level. (See page 5-33.) • Check the track tension. (See page 5-51.)
• Drain water from the fuel/water separator. (See • Inspect and adjust air conditioner compressor belt
page 5-30.) tension. (See page 5-21.)
When Required Every 3 Months or 500 Hours
• Check the cooling package. (See page 5-20.) NOTE: Make sure all daily, 50-hour, 100-hour, and
• Check the track tension. (See page 5-51.) 250-hour maintenance tasks have been
completed before proceeding with the 500-hour
• Check the windshield washer fluid. (See page 5-60.) maintenance tasks.
• Replace the bucket teeth. (See page 5-57.) • Lubricate the swing bearing. (See page 5-53.)
• Replace the bucket. (See page 5-56.) • Check the swing grease bath level. (See page 5-55.)

MAINTENANCE
• Inspect and clean the radiator, hydraulic oil cooler, and • Replace the final drive oil. (See page 5-48.)
condenser fins. (See page 5-20.)
Hydraulic Breaker Maintenance
• Replace the secondary fuel filter. (See page 5-29.)
Interval
• Replace the fuel filter water separator element. (See
Hydraulic oil breaks down faster on machines equipped
page 5-29.)
with a hydraulic breaker than on machines equipped with
• Replace the engine air filter. (See page 5-13.) a bucket.
• Replace the hydraulic tank breather filter element. (See Change the hydraulic oil and filters every 400 hours on
page 5-38.) breaker-equipped machines.
• Replace the cab fresh-air filter. (See page 5-22.) NOTICE!

• Collect an engine oil sample. (See page 5-14.) The hydraulic oil filter must be replaced after 250
hours with a breaker operating rate above 50%.
• Collect a hydraulic oil sample. (See page 5-32.)
• Collect a final drive oil sample (both). (See page 5-47.) See “Replace the Hydraulic Oil” on page 5-35.
• Replace the final drive oil. (See page 5-48.) After Maintenance is Completed
Every 6 Months or 1000 Hours Record the completion of all of the maintenance tasks in
the Maintenance Log. If authorized, remove all
NOTE: Make sure all daily, 50-hour, 100-hour, 250-hour,
lockout/tagout warnings and machine-securing elements
and 500-hour maintenance tasks have been
and fully activate the machine. Return the machine to
operation.
maintenance tasks.
• Pressure-wash and clean the entire machine. Do a
complete machine structural inspection.
• Check the fuel tank strainer. (See page 5-28.)
• Check the fuel lines for leaks or damage. Replace as
necessary.
• Check the accumulator function. (See page 5-30.)
• Clean the hydraulic oil suction strainer. (See
page 5-41)
• Replace the hydraulic tank return filter. (See
page 5-40.)
• Replace the hydraulic oil pilot filter element. (See
page 5-37.)
• Replace the hydraulic case drain filter element. (See
page 5-32.
Annually or Every 2000 Hours

NOTE: Make sure all daily, 50-hour, 100-hour, 250-hour,
and 1000-hour maintenance tasks have been
maintenance tasks.
• Check the alternator. (See page 5-17.)
• Check the starter. (See page 5-17.)
• Check the engine valve clearance. (Contact a SANY
dealer for more information.)
• Replace the hydraulic oil. (See page 5-35.)
• Replace the engine coolant. (See page 5-18.)

MAINTENANCE
Maintenance Procedures Check the Engine Air Precleaner

Engine
Check the Crankcase Breather Tube
0004989
0004471 Figure 5-3
Figure 5-1
1. Check the engine air precleaner annually.
1. Open the engine access door. See “Engine Access
2. Remove the cover, inspect, and remove any debris.
Door” on page 4-10.
Check the Engine Air Filter System
1
1
0004775
Figure 5-2
0004769
2. Inspect the crankcase breather tube (1) for any Figure 5-4
damage. Replace the crankcase breather tube as 1. Locate the engine air filter housing (1) behind the left
necessary for: front door. See “Opening the Left Front Access Door”
• Cracks on page 4-9.
• Restriction
• Material deterioration
• General damage
NOTE: If any of the above conditions exist, replace the
crankcase breather tube.
3. Close the engine access door. See “Closing the
Engine Access Door” on page 4-11.

MAINTENANCE
Replace the Engine Air Filter

2
0004769
Figure 5-6
1. Locate the engine air filter housing (1) behind the left
front door. See “Opening the Left Front Access Door”
on page 4-9.
0004770
Figure 5-5
2. Open the air filter housing and remove the air filters
(2). 2
3. Inspect the air filters for damage or moisture and
replace as necessary.
NOTE: If any damage or moisture is present, change the
air filters immediately.
NOTICE!
Do not attempt to clean the air filter. Failure to
replace a damaged, damp, or clogged air filter
could result in machine damage and improper
machine operation.
4. Clean the inside of the air filter housing with a clean

cloth.
5. Install the air filters.
6. Close the air filter housing.
7. Close the left front access door. See“Closing the Left
Front Access Door” on page 4-9.
0004770
Figure 5-7
2. Open the air filter housing and remove the air filters
(2).
3. Clean the inside of the air filter housing with a clean
cloth if needed.
4. Install new air filters.
5. Close the air filter housing.
6. Close the left front access door. See “Closing the Left
Front Access Door” on page 4-9.

MAINTENANCE
Check the Engine Oil Level
4
1
0004826
Figure 5-11
0004771
Figure 5-8 7. Add oil through either of the two oil filler openings (4),
1. Open the engine access door (1). See “Engine but only if the level is below the etched area on the
Access Door” on page 4-10e. dipstick.
8. Close and secure the engine access door. See
“Closing the Engine Access Door” on page 4-11.
2 NOTICE!
Do not overfill the engine with oil. This could
result in machine damage and improper machine
operation.
Collect an Engine Oil Sample

2. Start the engine and operate the machine for all
systems to reach normal operating temperatures.
3. Shut down the engine and open the engine access
0004772 door. See “Engine Access Door” on page 4-10.
Figure 5-9
4. Clean the area around the engine oil dipstick.
2. Locate the engine oil dipstick (2) in the engine
compartment. 5. Remove the dipstick.
3. Remove the dipstick from the engine and wipe it with 6. Insert the oil sample tube into the dipstick tube.
a clean cloth. 7. Collect a sample of engine oil.
4. Insert the dipstick fully into the holder, wait a few 8. Remove the oil sample tube.
seconds, and remove the dipstick. 9. Replace the dipstick.
10. Close and secure the engine access door.
11. Follow the instructions included with the sample kit to
3
send the sample for testing.
0000736
Figure 5-10
5. Make sure the oil level is within the etched area (3) of
the dipstick.
6. Insert the dipstick.

MAINTENANCE
Replace the Engine Oil and Filter
0000737
Figure 5-12
NOTE: Inspect the drained oil and filter for signs of metal
particles and foreign material. Collect a sample of
engine oil for analysis.
WARNING
3
Do not perform this task when the engine is hot. A
hot engine and components may cause severe
burns or other serious injury. Wait for the engine
to cool before proceeding.

2. Remove the machine bottom cover (1) under the
engine compartment.
0004768
Figure 5-14
4. Loosen either of the two engine oil filler caps (3).
2
4
0000738
Figure 5-15
0004771 NOTE: For engine oil capacity, see “Location, Capacity,
Figure 5-13 and Type” on page 5-6.
3. Open the engine access door (2). See “Engine
5. Place a suitable sized container under the engine oil
Access Door” on page 4-10.
drain valve (4).
6. Slowly open the drain valve to drain the oil.

MAINTENANCE
7. Close the drain valve when the oil has completely

drained from the engine.
8. Install the machine’s bottom cover. 7
NOTICE!
Dispose of used oil in accordance with all
applicable environmental regulations. Failure to
do so could damage the environment.
0004775
Figure 5-17
19. Install the engine oil filler cap (7).
6
0004773 0004772
9. Locate the engine oil filter (6) behind the right rear 20. Remove the dipstick (8) from the engine and note the
door. See “Right Rear Access Door” on page 4-8. oil level.
10. Place a container under the engine oil filter.
11. Remove the oil filter using a suitable filter wrench. 9
12. Clean the engine oil filter mount (5).
13. Clean the oil filter mounting surface.
14. Coat the new filter seal ring with a thin layer of
engine oil.
15. Fill the new filter with clean engine oil.
16. Thread the new filter into place on its mount until the 0000736
Figure 5-19
filter gasket touches the filter mount, then tighten the
filter by hand an additional 3/4 of a turn. NOTE: The oil level should be within the etched area (9)
of the dipstick.
17. Remove the engine oil filler cap.
NOTE: Do not overfill the engine with oil. Overfilling of oil 21. If the oil is below the etched area, remove the engine
could result in machine damage or improper oil filler cap, then add engine oil until the oil level is
machine operation. within the etched area.
22. Install the oil filler cap.
18. Add oil as needed. See “Location, Capacity, and
Type” on page 5-6 for engine capacity. 23. Start and run the engine at idle speed while checking
for oil leaks.
24. Shut down the engine, wait several minutes, then
remove the dipstick from the engine and note the oil
level.
25. If necessary, remove the oil filler cap, add oil as
needed, then install the filler cap.

MAINTENANCE
26. Close right rear access door. See “Right Rear Some symptoms that may indicate a faulty starter:
• High-pitched screeching sounds.
27. Close engine access cover. See “Engine Access
Door” on page 4-10. • Grinding noise.
Check the Engine Belts • Intermittent whirring sound (starter not engaging
engine flywheel).
• Starter turns engine over slowly.
• Burning smell or smoke coming from the starter.
1 If the starter is malfunctioning, contact a SANY dealer for

additional information.
Check the Air Intake and the Charge Air
Piping
0004771
Figure 5-20
Safety” on page 2-4. 1
2. Open the engine access door (1). See “Engine
0004826
Figure 5-1
3 2. Open the engine access door. See “Engine Access
3. Inspect the intake piping (1) for wear points and
Figure 5-21
0004775 damage to piping, loose clamps, and punctures that
can damage the engine.
3. Locate the engine serpentine belt (3) and alternator
belt (2), and inspect for wear, cuts, cracks, or 4. Replace damaged pipes and tighten loose clamps as
damage. necessary to prevent the air system from leaking.
4. Replace as necessary. NOTE: Tighten all clamps to 6 lb-ft (8 N•m).
5. Close the engine access door. See “Engine Access 5. Check for corrosion under the clamps and hoses of
Door” on page 4-10. the intake system piping. Corrosion can allow
corrosive products and dirt to enter the intake
Check the Alternator system. Disassemble and clean as necessary.
Contact a SANY dealer for inspection. 6. Inspect the charge air piping and hoses for any
damage or loose connections.
Check the Starter 7. Repair or replace hose clamps as necessary.
1. Prepare the machine for checks and inspections. 8. Close the engine access door. See “Engine Access
See “Maintenance Safety” on page 2-4. Door” on page 4-10.
2. Open the appropriate access covers or compartment
doors. See “Access Doors, Panels, and Covers” on
page 4-6.
3. Turn the key switch to the START position and listen
for abnormal noise and operation.

MAINTENANCE
Cooling System
Replace the Engine Coolant 3
WARNING
Engine coolant is toxic and could result in death
or serious injury. Avoid inhaling or ingesting
engine coolant.
CAUTION
Do not remove the radiator cap while the engine is
hot. Engine coolant is under pressure when hot
and could spray out, which could result in burns
or serious injury. Always wait for the engine to 0004777
cool before removing the radiator cap. Figure 5-3
NOTE: For engine cooling system capacity. See
1. Swing the upper structure to allow easy access to the “Location, Capacity, and Type” on page 5-6.
drain valve beneath the radiator. 7. Place a suitable sized container under the radiator
2. Prepare the machine for service. See “Maintenance drain hose (3).
1 4
0004778
Figure 5-4
8. Open the left rear access door. See “Left Rear
0004828
Figure 5-2 9. Open the radiator drain valve (4).
4. Open the expansion tank access door (1). See
“Expansion Tank Access Door” on page 4-10.
NOTICE!
5. Slowly open the filler cap (2) on top of the expansion
Dispose of drained coolant in accordance with all
tank to release the cooling system pressure.
6. Remove the cap when all pressure has been do so could damage the environment.
relieved.
10. Allow the coolant to completely drain into the
container, then close the drain valve.

MAINTENANCE
5 CAUTION
Do not remove the radiator cap while the engine is
hot. Engine coolant is under pressure when hot
and will spray out, which could result in burns or
serious injury. Always wait for the engine to cool
to outdoor ambient temperatures before removing
the radiator cap.
NOTICE!
0004779
Dispose of the coolant in accordance with all
Figure 5-5 applicable environmental regulations. Failure to
11. Add new coolant directly into the expansion tank filler do so could damage the environment.
opening until the coolant is visible in the sight glass
(5) on the side of the expansion tank. 1. Turn the engine off.
12. Start and run the engine at idle speed for five minutes 2. Open the engine access door. See “Engine Access
and turn on the cab heater to allow the coolant level Door” on page 4-10.
to stabilize. 3. Open the expansion tank access door. See
13. Turn the engine off. “Expansion Tank Access Door” on page 4-10.
14. Check the coolant level at the sight glass.
15. If necessary, add more coolant. 1
0004779
Figure 5-7
4. Check the sight glass (1) on the side of the coolant
expansion tank to determine the coolant level.
NOTE: If coolant is visible, the check is complete.
Proceed to step 4 if the coolant is not visible in the
0004828
Figure 5-6 sight glass.
16. Install the expansion tank filler cap (6).
17. Close the expansion tank access door. See
“Expansion Tank Access Door” on page 4-10. 2
18. Close the engine access door. See “Engine Access

Check the Engine Coolant Level
WARNING
Engine coolant is toxic and could result in death
or serious injury. Avoid inhaling or ingesting
engine coolant.
0004828
Figure 5-8

MAINTENANCE
5. If coolant is required, slowly open the expansion tank

filler cap (2) to release the cooling system pressure. NOTICE!
6. Remove the cap when all pressure has been Use low-pressure compressed air and point the
relieved. nozzle away from the radiator fins to avoid
7. Add new coolant directly into the expansion tank filler damaging the fins or causing other engine
opening until the coolant is visible in the sight glass damage.
on the side of the expansion tank.
7. Clean the charge air cooler, radiator, and air
8. Start and run the engine at idle speed for a minimum
conditioner condenser fins using compressed air.
of 5 minutes and turn on the cab heater to allow the
coolant level to stabilize.
9. Turn engine off.
10. Check the coolant level at the sight glass.
11. If necessary, add more coolant until the coolant is
visible in the sight glass.
12. Install the expansion tank filler cap (3).

3
14. Close the expansion tank access door. See
“Expansion Tank Access Door” on page 4-10.
Check the Radiator, Charge Air Cooler, and
Air Conditioner Condenser Fins
1. Prepare the machine for service. See “Maintenance Figure 5-10
0004777

8. Remove the covers below the radiators (3).
Door” on page 4-10. 9. Clean out any debris that has accumulated on the
covers.
Access Door” on page 4-8. 10. Install the covers below the radiators.
11. Reinstall the protection screens.
1 Door” on page 4-10.
13. Close the left rear access door. See “Left Rear
0004780
Figure 5-9
4. Remove the fasteners (2) that secure the protection
screens (1) mounted in front of the radiator.
5. Remove the protection screens.
6. Clean the protection screens using compressed air.

MAINTENANCE
Air Conditioning System

Check the Air Conditioner
2
0003663
Figure 5-11
CAUTION
The air conditioning system is under pressure.
Working on it could create a hazardous situation, 0003255
which could result in injury. Figure 5-13
3. Press on the belt (2) between the compressor pulley
With the engine running, press the air conditioner fan and the drive pulley. The belt should deflect 
switch (1) inside the cab to check start-up, airflow, 0.20 in.–0.31 in. (5 mm–8 mm).
temperature, and fan speed control. See “Climate Control NOTE: If using a tension meter to check the belt tension
Panel” on page 3-10. of the compressor, the tension should measure
143 lbf. (637 N).
Check the Air Conditioner Compressor Belt
1. Prepare the machine for service. See “Maintenance 4. Adjust belt tension as necessary.
Safety” on page 2-4. 5. Close and secure the engine access door.
1. Open the engine access door. See “Engine Access Adjust the Air Conditioner Compressor Belt
NOTE: Do not perform any air conditioning system repairs
that are not covered in this manual.
1
3
2
0000749
Figure 5-12
2. Examine the air conditioner compressor belt (1) for
signs of wear or damage.
0000749
Figure 5-14
3. Loosen the upper compressor bracket (1) and lower
compressor bracket (not shown).
4. Check for damaged pulleys, worn V-groove, and
V-belt. Make sure the V-belt does not rub against the
bottom of the V-groove.
5. Move the compressor (2) and its bracket (3) to adjust
the belt tension.

MAINTENANCE
NOTE: The belt should deflect 0.20 in.–0.31 in. 

(5 mm–8 mm). 3
NOTE: If using a tension meter to check the belt tension
of the compressor, the tension of a new belt
should measure 143 lbf. (637 N). An old belt will
measure 99 lbf. (441 N).
6. Tighten the two compressor bracket fasteners.
NOTE: Replace the belt if it is worn, oily, stretched, or
damaged with cuts and cracks. 2
NOTE: Newly installed V-belts need to be readjusted after
the first hour of operation.
7. Close and secure the engine access door.
Replace the Fresh-Air Filter
0004733
Figure 5-16
2. Remove the three fasteners (2) that secure the 
fresh-air filter (3) in place.
3. Remove the fresh-air filter.
4. Clean the fresh-air filter using compressed air.
NOTE: The fresh-air filter can be cleaned up to five times.
If the fresh-air filter cannot be cleaned, replace it.
5. Install the fresh-air filter.
0004817 6. Install the three fasteners that secure the fresh-air
Figure 5-15 filter in place.
1. Unlock and open the fresh-air filter door (1). 7. Close and lock the fresh-air filter door.

MAINTENANCE
Replace the Cab Recirculation Filter

1
NOTE: The cab recirculation filter is inside the cab behind
the seat.
2
1
0004752
Figure 5-18
2. Locate the exhaust system (1) next to the engine.
3. Inspect the exhaust system and its mount for leaks or
signs of damage.
0004751
Figure 5-17 4. Check the connection to the expansion pipe (2) for
8. Remove the two fasteners (1) that secure the leaks or signs of damage.
recirculation filter. 5. Make sure the exhaust pipe is clear and not
9. Remove the recirculation filter. restricted.
10. Clean the recirculation filter with compressed air.
NOTE: The recirculation filter can be cleaned up to five WARNING
times. If the recirculation filter cannot be cleaned, Never operate a machine with a defective exhaust
replace it with a new one. system. A damaged exhaust system could result
11. Install or replace the recirculation filter and fasteners. in death or serious injury.
12. Install the recirculation filter cover and fasteners.
Check the Engine Exhaust Pipe Clamps
Exhaust System 1. Open the engine access door. See “Engine Access
Check the Aftertreatment Exhaust Piping
CAUTION
CAUTION
Make sure the engine is off and the exhaust
Make sure the engine is off an the exhaust components have cooled until they can be
components have cooled until they can be touched without burning. Hot engine and exhaust
touched without burning. Hot engine and exhaust components can cause burns and injury.
components can cause burns and injury.


MAINTENANCE
1 4
0004753
Figure 5-19
2. Check the clamps (1) on the exhaust system and
make sure they are tight.
NOTE: Tighten as required. Replace damaged, worn, or
missing clamps. Not all clamps are shown in this
illustration.
0000757
Replace the Diesel Exhaust Fluid (DEF) Figure 5-21
Pump Filter 4. Remove the old filter element (3) and replace it with a
new one.
Perform this procedure every 4500 hours of operation or
3 years, whichever comes first. 5. Install a new DEF pump filter housing O-ring (4).
1. Open the right front access door. See “Right Front 6. Install the DEF pump filter housing.
0004754
Figure 5-20
2. Locate the DEF pump (1).
3. Remove the DEF pump filter housing (2) from the
bottom of the pump.

MAINTENANCE
Check the Diesel Exhaust Fluid (DEF) Fill the Diesel Exhaust Fluid (DEF) Tank
0004869
Figure 5-23
1. Open the DEF tank compartment door (1) on the
right front side of the machine. See “Right Front
2
F1 F2 F3 F4 F5
0004957,0004938
Figure 5-22
NOTE: The DEF tank should be at least 10% full.
Check the DEF level (1) on the monitor Home screen.
0004755
Figure 5-24
2. Remove the DEF tank cap (2), then add DEF through
the filler neck as needed.
3. Install the DEF tank cap and close the right front
access door.

MAINTENANCE
Replace the Diesel Exhaust Fluid (DEF) Tank

Filter 6
0004869
Figure 5-25 0000762
Figure 5-27
1. Open the DEF tank compartment door (1) on the
right front side of the machine. See “Right Front 6. Remove and replace the DEF suction filter (7).
Access Door” on page 4-8. 7. Install the DEF sending unit (6) into the tank.
8
2 2 33
9
14
54
10
11
13 12
0004756
Figure 5-26
2. Disconnect the DEF sending unit wiring harness
connector (2). 0004755
Figure 5-28
3. Disconnect the two DEF lines from the DEF sending
unit (3) and mark the line locations. 8. Install the fasteners (14) to secure the DEF sending
unit (11) to the tank (12).
4. Disconnect the two DEF coolant hoses (5) from the
DEF sending unit and mark the hose locations. 9. Connect the two DEF lines (10) and two DEF coolant
hoses (9).
5. Remove the DEF sending unit fasteners (4), then lift
the DEF sending unit from the tank. 10. Connect the DEF sending unit wiring harness
connector (8).
11. Remove the DEF tank cap (13), then add DEF
through the filler neck as needed.
12. Install the DEF tank cap, then close the DEF
compartment door.

MAINTENANCE
Stationary Regeneration 2. Make sure that both the DEF (5) and fuel tank (6) are
full as shown by their indicators on the monitor Home
screen.
1 2
4 3
0004939
Figure 5-29
NOTE: Perform this procedure to activate the stationary
exhaust cleaning system when the yellow diesel
particulate filter (DEF) icon (3) on the monitor
Home screen is either on or flashing, or if the
yellow check engine icon (1) on the monitor Home 8
screen is on, each of which indicates increasing
levels of soot buildup in the exhaust system. This
occurs after continued operation with the
0004670
regeneration inhibit switch set to the ON position Figure 5-31
and with its icon displayed (4). 3. Place the hydraulic lockout lever (7) in the locked
(closed) position (8).
NOTICE!
If the red stop engine icon (2) illuminates, shut
down the engine as soon as it is safe to do so and
immediately contact a SANY dealer to arrange for
service support. Failure to do so could result in
engine damage.
9
1. Make sure the machine is in a safe location where
the exhaust pipe outlet will not face any combustible
materials.
CAUTION
The engine exhaust will be very hot. Make sure
that the machine is not in a combustible area.
Otherwise, it could cause a fire or explosion,
0004691
resulting in injury. Figure 5-32
NOTE: Do not move the hydraulic lockout control lever or
throttle control dial during cleaning. Regeneration
6 will stop if either the throttle dial or hydraulic
lockout lever is moved, which will require the
5 process to be started over again.
4. With the engine running at idle, press the
regeneration switch (9) on the right control console.
Figure 5-30
0004902 10
0004939
Figure 5-33

MAINTENANCE
During the regeneration process: 2. Open the right rear access door. See “Right Rear
• The high exhaust system temperature (HEST) icon
(10) will appear on the monitor Home screen.
• The diesel particulate filter (DPF) icon will be on, and
the yellow check engine icon may be on.
• The engine speed may increase.
• The turbocharger sound may change. 1
When the regeneration process is complete:
• The HEST icon, the DPF icon, and the yellow check
engine icon all turn off.
• The engine returns to idle speed.
0004767
• The turbocharger sound returns to normal. Figure 5-35
5. Allow the engine to idle for 10-15 minutes to cool to 3. Locate the drain valve (1) for the fuel tank behind the
normal operating temperatures before resuming right rear door.
work. 4. Place an appropriately sized container under the
drain hose.
Fuel System
5. Open the drain valve.
Check the Fuel Level 6. Close the drain valve when the fuel flow is free of
water and contaminants.
1 NOTICE!
Dispose of the contaminated fuel in accordance
with all applicable environmental regulations.
Failure to do so could damage the environment.
7. Add clean fuel to the fuel tank as necessary.

8. Start the engine and allow it to run at idle.
9. Check for leaks in the fuel system.
10. Repair any leaks.
11. Close and secure the right rear access door.
Check the Fuel Tank Strainer
0004902
Figure 5-34
With the key switch at ON, check the fuel level display (1)
on the monitor Home screen.
1
Check the Fuel Lines
Inspect all steel, plastic, and rubber fuel lines, including
those on the engine.
CAUTION
Failure to perform this procedure as directed
could result in a fire during operation, which
could result in death or serious injury.
Drain the Fuel Tank

1. Prepare the machine for service. See “Maintenance 0004760
Figure 5-36
1. Unlock and remove the fuel tank filler cap (1).

MAINTENANCE
3. Locate the primary filter (1) behind the right rear

2 engine compartment door.
4. Place an appropriately sized container under the fuel
filter drain.
5. Open the drain valve (6) to allow all water and fuel to
drain from the filter.
6. Remove the plastic housing (5) mounted to the
bottom of the filter.
7. Examine the O-ring in the top of the plastic housing
and replace if damaged.
8. Remove the primary fuel filter.
NOTICE!
0000770
Dispose of contaminated fuel or water in
Figure 5-37 accordance with all applicable environmental
2. Lift the fuel tank strainer element (2) out of the tank regulations. Failure to do so could damage the
filler neck. environment.
3. Clean and inspect the fuel tank strainer.
9. Install the new filter on the primary filter housing (2).
NOTE: Replace a damaged or missing fuel strainer with a
new one. NOTE: Follow the manufacturer’s instructions on the fuel
filter body when installing the filter.
4. Install the new (or cleaned) fuel tank strainer.
10. Install the plastic housing to the bottom of the fuel
5. Install and lock the fuel tank filler cap. filter cartridge.
Replace the Primary and Secondary Fuel 11. Remove the secondary fuel filter (4) from the fuel
Filter secondary filter housing (3).
12. Install a new filter.
WARNING NOTE: Do not fill the secondary fuel filter with diesel fuel
Never smoke or maintain the fuel system near an before replacing it.
open flame. This could result in death or serious 13. Once the filters are installed, close and secure the
injury. right rear access door.
CAUTION
Do not attempt to run the engine with the engine
compartment door open.
3 14. Start the engine and allow it to run at idle speed for
2
10 minutes.
1
NOTICE!
4
2 The engine may not start quickly. Engage the
starter for 15 seconds, wait for 15 seconds, and
6 then attempt to restart for 15 seconds. Repeat this
3 process up to 10 times. If the engine still fails to
5
start, contact a SANY dealer.
0004761
Figure 5-38 15. Check for leaks around both the primary and
secondary fuel filters.
Safety” on page 2-4. 16. Repair fuel leaks if found.
2. Open the right rear access door. See “Right Rear

MAINTENANCE
Drain the Primary Fuel Filter Hydraulic System

WARNING Check the Accumulator Function
Never maintain the fuel system near an open
WARNING
flame or while smoking. This could cause a fire
and result in death or serious injury. • The accumulator contains pressurized nitrogen.
Improper handling is extremely dangerous.
1. Prepare the machine for service. See “Maintenance • Do not drill holes in the accumulator or place it
Safety” on page 2-4. close to fire or a high-heat source.
• Do not weld any part on the accumulator.
• Air in the accumulator must be released upon
disposal.
• See “Accumulator” on page 2-5 for special
precautions that need to be taken when working
with or around the accumulator. Contact a SANY
dealer for additional information.
1
The accumulator allows the operator to lower hydraulic

2 equipment within 15 minutes of an engine shutdown with
the key switch in the ON position.
1. Prepare the machine for checks and inspections.
0004761 See “Maintenance Safety” on page 2-4.
Figure 5-39
2. Locate the filter (1) behind the right rear access door.
See “Right Rear Access Door” on page 4-8.
1
3. Place an appropriately sized container beneath the
fuel filter drain.
4. Open the drain valve (2) to allow all water and/or
contaminated fuel to drain from the filter.
0000709
NOTICE! Figure 5-40
Dispose of contaminated fuel or water in 2. Position the work equipment (1) 18 in.–24 in.
accordance with all applicable environmental (457 mm–610 mm) from the ground.
regulations. Failure to do so could damage the 3. Shut down the engine.
environment. 4. Turn the key switch to the ON position.
5. Close the drain valve when the flow from the primary
fuel filter is free of water or contamination.
NOTE: If an excessive amount of water or contaminant
was found while draining the fuel filter, drain the
fuel tank.
6. Check for fuel leaks.
7. Repair fuel leaks if found.

MAINTENANCE
4. Turn the key switch to ON.
2
2
0004692
Figure 5-41
0004692
5. Set the hydraulic lockout control lever (2) to the Figure 5-43
unlocked (open) position (3).
5. Set the hydraulic lockout control lever (2) to the
6. Use the joystick control to lower the boom. unlocked (open) position (3).
7. The boom should lower. 6. Fully cycle each joystick, and travel control
NOTE: If there is no movement, contact a SANY dealer. lever/pedals two to three times within 15 seconds to
release hydraulic pressure remaining in the hydraulic
8. Start the engine and run at low idle for 5 minutes to
system.
repressurize the accumulator.
Relieve Hydraulic System Pressure
4
CAUTION
• Allow the hydraulic system to cool before
servicing. Hot oil may cause burns or other
serious injury.
• The hydraulic tank may be under pressure, and
hydraulic oil may be present at the filler cap.
Relieve pressure to prevent injury. 5
0004670
Figure 5-44
1 7. Turn the key switch to OFF.
locked (closed) position (5).
0000709
Figure 5-42
1. Park the machine in a secure location and position
the work equipment with the arm and bucket fully
extended (1).

MAINTENANCE
12. Install the vent cap.

13. Install the breather cover and fasteners.
Collect a Hydraulic Oil Sample
7 systems to reach normal operating temperatures.
6 2. Prepare the machine for service. See “Maintenance
3. Clean the top of the hydraulic tank.
4. See “Relieve Hydraulic System Pressure” on
page 5-31.
5. Remove the hydraulic suction strainer cover. See
“Add Hydraulic Oil” on page 5-34.
6. Insert the oil sample tube into the hydraulic oil tank.
0004763
Figure 5-45 7. Collect a sample of hydraulic oil.
9. Remove four fasteners (6) that hold the breather 8. Remove the oil sample tube.
valve cover to the tank and remove the cover (7). 9. Replace the hydraulic suction strainer cover.
send the sample for testing.
8
Replace the Case Drain Filter
CAUTION
Hydraulic oil may be hot and under pressure,
which could result in injury. Always wait for the
machine to cool down before attempting to open
the hydraulic oil system.
NOTE: The case drain filter must be replaced whenever

the hydraulic oil is changed.
0005034
Figure 5-46 Safety” on page 2-4.
10. Remove the vent cap (8) from the breather valve. 2. Relieve hydraulic system pressure. See “Relieve
0000774
Figure 5-47
11. Press the vent button (9) to relieve pressure in the
hydraulic tank.

MAINTENANCE
3 WARNING
1 2
Never open a hydraulic component under
pressure. Escaping hydraulic oil is under high
pressure and can penetrate skin and cause
serious injury or death. Do not use hands to
check for leaks. Wear gloves, eye protection, and
other personal protective equipment (PPE), and
use a piece of cardboard or paper to search for
suspected leaks.
13. Check for leaks and repair as necessary.

Figure 5-48
0004762
Check the Hydraulic Oil Level
4. Place a suitable container under the case drain filter NOTE: Park the machine on a level surface.
(1).
1. Prepare the machine for maintenance. See
“Maintenance Safety” on page 2-4.
NOTICE! 2. Open the right rear access door. See “Right Rear
Make sure the hydraulic tank is empty before Access Door” on page 4-8.
removing the cover. See “Replace Hydraulic Oil”
on page 5-35.
5. Remove four fasteners (2) that secure the cover to

1
the housing.
6. Remove the case drain filter cover (3). 2
7. Remove the case drain filter.
8. Install a new case drain filter and a new O-ring.
9. Install the case drain filter cover.
10. Add hydraulic oil. See “Add Hydraulic Oil” on
page 5-34.
11. Start and run the engine at low idle (1050 rpm) for 10
minutes to bleed any air from the hydraulic system.
222558858555
Figure 5-50
3. Check the hydraulic oil level in the hydraulic oil tank
9 through the sight glass (1). The hydraulic oil level
should be within the hydraulic oil level decal (2) of the
sight glass.
4. If the level is below the L mark, add hydraulic oil. See
10 Check the Hydraulic Hoses
Check all hoses for leaks and replace damaged or
leaking hoses immediately. Any hydraulic pump lines,
hoses, and connectors connected to the engine
compartment must be replaced if they are damaged.
0004692 Make sure there is a sufficient distance between all lines
Figure 5-49 and hoses and the high-temperature engine components
12. Set the hydraulic lockout control lever (9) to the (for example, the exhaust system). Make sure there is no
unlocked (open) position (10). friction between them.

MAINTENANCE
Examine hoses for the following: 1. Position the machine as indicated on the hydraulic
• Hose couplings that are cracked or become loose. tank decal.
• Damage, cuts, or abrasions in the external rubber
layer.
3. Run the engine at idle speed for about 5 minutes to
• Hardening, chapping, or burning of hose. vent air from the hydraulic system.
• Cracks, damage, or serious corrosion on the
couplings. 1
• Leaks at the hose couplings.
• Twisted, broken, firm, or distorted hose.
• Blisters or softness in the external hose layer.
Also check for oil leaks from the engine block and buildup
of debris.
Check the Hydraulic Hose/Line Connections 2
Figure 5-52
locked (closed) position (2), then shut down the
engine.
5. Clean the top of the hydraulic tank of any dust and
debris.
1 6. Relieve hydraulic system pressure. See “Relieve
0004732
Figure 5-51
2. Examine the hydraulic lines and hoses (1) between
the hydraulic tank and the hydraulic pump for cracks,
damage, and abnormal wear.
NOTE: Replace a hose if it is cracked, damaged, or worn.
3. Check fittings at both ends of all lines and flexible
hoses.
4. Inspect all fasteners. Tighten any loose fasteners.
NOTE: Replace any damaged fasteners.
Add Hydraulic Oil 0000778
Figure 5-53
CAUTION 7. Remove the suction strainer cover (3).
Hydraulic oil may be hot and under pressure,
which could result in injury. Always wait for
the machine to cool before attempting to
open the hydraulic system.

MAINTENANCE
18. Reinstall the cover over the breather valve when the
hydraulic oil level is correct.
19. Check for leaks.
20. Tighten connections if leaks are found.
4
Replace Hydraulic Oil
WARNING
servicing. Hot oil may cause burns or other
serious injury.
hydraulic oil may be present at the filter cover.
Relieve any pressure to prevent injury.
0004765 Failure to follow these warnings could result in
Figure 5-54 death or serious injury.
8. Add hydraulic oil through the suction strainer until the
oil level is midway in the sight glass (4).
NOTICE!
NOTICE! • If the hydraulic oil is contaminated (discolored or
Do not overfill the hydraulic tank. This could containing debris), change the oil immediately.
result in machine damage and improper machine Find and correct the cause of the contamination
operation. before changing the hydraulic oil.
• Dispose of the hydraulic oil and filters in
9. Reinstall the suction strainer cover. accordance with all applicable environmental
10. To purge air from the system, start the engine and regulations.
run at low idle for 10 minutes. Failure to do so could damage the environment.
11. Check the hydraulic oil level and add hydraulic oil as NOTE: Perform this procedure every 2000 hours of
needed. See “Check the Hydraulic Oil Level” on service.
page 5-33. NOTE: Collect a hydraulic oil sample. See “Collect a
Hydraulic Oil Sample” on page 5-32.
9
10
0004692
Figure 5-55 1
13. Close and secure the right rear access door. 0004777
Figure 5-56
14. Run the engine at idle speed for 10 minutes to vent
air from the hydraulic system. 1. Swing the upper structure to position the hydraulic
tank bottom cover (1) between the tracks.
2. Position the work equipment as shown on the
16. Recheck the hydraulic oil level at the sight glass.
hydraulic tank decal.
17. If necessary, remove the suction strainer cover and
repeat steps 9 through 15.

MAINTENANCE

4. Relieve hydraulic system pressure. See “Relieve
0000780
Figure 5-59
9. Place a suitable container with a minimum capacity
of 127 gal. (480 L) under the hydraulic tank drain
plug (4) to collect the drained hydraulic oil.
0000778
Figure 5-57 10. Clean the area around the hydraulic tank drain plug
5. Remove the section strainer cover (2). of dust and debris.
6. Obtain a hydraulic oil sample. See “Collect Oil 11. Remove the drain plug and allow the hydraulic tank
Samples” on page 5-59. to drain completely.
7. Place the suction strainer cover back over the
opening, but do not secure it in place. NOTICE!
Dispose of drained hydraulic oil in accordance
with all applicable environmental regulations.
Failure to do so could damage the environment.
3
5
0004777
Figure 5-58
8. Remove the bottom cover (3).
0000781
Figure 5-60
12. Install a new O-ring (5) on the drain plug.
13. Install and securely tighten the hydraulic tank drain
plug.

MAINTENANCE

7
3. Relive hydraulic system pressure. See “Relieve
6 Hydraulic System Pressure” on page 5-31.
2
0004765
Figure 5-61
14. Add hydraulic oil through the suction strainer opening
until the hydraulic oil level is midway (6) in the sight
glass (7). See “Add Hydraulic Oil” on page 5-34.
0004735
15. Install the suction strainer cover. Figure 5-63
16. Start the engine. 4. Open the right rear access door. See “Right Rear
5. Locate the hydraulic pilot filter housing (1) behind the
22 right rear access door.
6. Place an appropriately sized container beneath the

hydraulic pilot filter bowl to catch any hydraulic oil
that may drain.
NOTICE!
23
Dispose of drained oil in accordance with all
7. Remove the hydraulic pilot filter bowl from the filter

housing (2).
0004692
Figure 5-62
unlocked (open) position (23). 3
18. Run the engine at idle for 10 minutes to bleed air
from the hydraulic system.
20. Check the hydraulic oil level at the sight glass.
Replace the Hydraulic Pilot Filter Element
NOTE: Perform this procedure after the first 250 service
hours, then every 1000 service hours or at least
once each year, whichever occurs first.
4
NOTE: Make sure the machine is on firm, level ground
before proceeding.
1. Position the work equipment as shown on the 0000788
hydraulic tank decal. Figure 5-64

MAINTENANCE
8. Remove the filter element (4) from the housing (3).

9. Install a new gasket and O-ring in the hydraulic pilot CAUTION
filter bowl. Hydraulic oil may be hot and under high pressure,
10. Clean the inside of the filter housing. which could result in injury. Always wait for the
11. Install a new filter element inside the housing. machine to cool and relieve hydraulic pressure
before attempting to open the hydraulic system.
12. Clean out and install the hydraulic pilot filter bowl
onto the hydraulic pilot filter housing. 1. Prepare the machine for service. See “Maintenance
13. Add hydraulic oil. See “Add Hydraulic Oil” on Safety” on page 2-4.
page 5-34. 2. Open the right rear access door. See “Right Rear
14. Start the engine. Access Door” on page 4-8.
1
5
0004692
Figure 5-65
15. Set the hydraulic lockout control lever (5) to the 0004732
unlocked (open) position (6). Figure 5-66
16. Run the engine at idle speed for 10 minutes to bleed 3. Locate the hydraulic pump (1) behind the right rear
air from the hydraulic system. access door. See “Right Rear Access Door” on
page 4-8.
17. Check for leaks and repair as necessary.
4. Start the engine.
5. Inspect for oil leaks and abnormal hydraulic pump
19. Recheck the hydraulic oil level at the sight glass. noise. Check for proper hydraulic pump operation.
20. Add hydraulic oil, if necessary. 6. Shut down the engine.
21. Close and secure the right rear access door. 7. Make repairs or adjustments as needed.
Check the Hydraulic Pump 8. Close and secure the right rear access door. See
“Opening the Right Rear Access Door” on page 4-8.
WARNING Replace the Hydraulic System Breather
Never open a hydraulic component under Filter
pressure. Escaping hydraulic oil is under high NOTE: Depending on the work environment and the
pressure and can penetrate skin and cause degree of contamination, the breather filter may
serious injury or death. Do not use hands to need to be replaced more frequently than every
check for leaks. Wear gloves, eye protection, and 1000 hours.
other personal protective equipment (PPE), and
use a piece of cardboard or paper to search for 1. Prepare the machine for service. See “Maintenance
suspected leaks. Safety” on page 2-4.
Failure to follow this warning could result in death

or serious injury.

MAINTENANCE
0004763
Figure 5-67
2. Remove the cover (1) over the breather valve.
2 0000791
Figure 5-70
5. Unscrew and remove the filter element cover (4) from
the filter (5).
6. Pull the filter up and remove it from the valve body.
NOTICE!
Dispose of the filter in accordance with all
0005034
Figure 5-68 do so could damage the environment.
3. Remove the wing nut (2) and spacer from the
breather valve.
0000774
Figure 5-69
4. To relieve pressure in the hydraulic system, press the 0000790
hydraulic tank vent button (3). Figure 5-71
7. Install the new breather filter.
8. Install the breather filter cover (6).
9. Install the spacer and wing nut.

MAINTENANCE
Replace the Hydraulic Tank Return Filter
7 WARNING
servicing. Hot hydraulic oil may cause burns or
other serious injury.
Relieve pressure to prevent injury.
death or serious injury
0004763
Figure 5-72
NOTE: Perform this procedure after every 1000 service
10. Install the cover (7) over the breather valve. hours or at least once each year, whichever
Check the Hydraulic Tank occurs first.
1. Position the work equipment as shown on the
CAUTION hydraulic tank decal.
• Hydraulic oil may be hot and under high 2. Prepare the machine for service. See “Maintenance
pressure, which could result in death or serious Safety” on page 2-4.
injury. 3. Relive hydraulic system pressure. See “Relieve
• Always wait for the machine to cool and relieve Hydraulic System Pressure” on page 5-31.
hydraulic pressure before attempting to open the
hydraulic system.
1. Position the machine work equipment as shown on
the decal on the hydraulic tank.
2. Prepare the machine for service. See “Maintenance 1
1
0000782
Figure 5-74
2 4. Remove the hydraulic oil return filter cover (1).
0004765
Figure 5-73
3. Open the right rear access door to access the 3
hydraulic oil tank sight glass (1). Make sure the oil
level is at the midway mark (2) on the sight glass
decal.
4. Check the hydraulic tank for leaks, exterior rust, and
damage.
0000783
0000783
5. Add hydraulic oil to the system as necessary. See Figure 5-75
5. Remove the spring (2), and then remove the
6. Check and tighten all hydraulic fittings as necessary. hydraulic oil return filter (3).

MAINTENANCE
6. Check the bottom of the hydraulic oil return filter 14. Start and run the engine at idle speed for 10 minutes
housing and remove any debris. to bleed any air from the hydraulic system.
7. Collect a hydraulic oil sample.
NOTE: See “Collect Oil Samples” on page 5-59.
10
8. Install a new hydraulic oil return filter in the return
hydraulic oil return filter housing.
5 11
0004692
Figure 5-79
16. Check for leaks. If any are located, repair as needed.
6
17. Check the hydraulic fluid level. See “Add Hydraulic
0000784 Oil” on page 5-34.
Figure 5-76
9. Position the spring (4) on top of the hydraulic oil Clean the Hydraulic Suction Strainer
return filter (5).
10. Install a new O-ring (6). CAUTION
servicing. Hot hydraulic oil may cause burns or
7 Relieve pressure to prevent injury.
death or serious injury

Figure 5-77
0000782 2. Clean the top of the hydraulic tank of any dust and
debris.
11. Install the hydraulic return filter cover (7).
3. Relieve hydraulic system pressure. See “Relieve
0004763
Figure 5-78
12. Install the cover (8) over the breather valve.
13. Install the decking (9) on top of the hydraulic tank.

MAINTENANCE
0000778 0004765
Figure 5-80
Figure 5-82
4. Remove the suction strainer cover (1) and O-ring (2).
9. Add hydraulic oil through the suction strainer until the
oil level is midway in the sight glass (4).
3
NOTICE!
Do not overfill the hydraulic tank. This could
result in machine damage and improper machine
operation.
10. Reinstall the suction strainer cover.

11. To purge air from the system, start the engine and
run at low idle for 10 minutes.
4 Check the hydraulic oil level and add hydraulic oil as
needed. See “Check the Hydraulic Oil Level” on
page 5-33
Check the Pump Mounting Fasteners

5
Figure 5-81
0002408
2
5. Remove spring (3), rod (4), and suction strainer (5).
6. Clean the suction strainer of all debris.
NOTE: Replace the strainer if there is visible damage. 2
7. Replace the O-ring (2).
8. Install suction strainer (5) with rod (4) and spring (3).
0004793
Figure 5-83
3. Locate the hydraulic pump assembly (1).

MAINTENANCE
NOTE: Not all pump mounting fasteners are shown here.

Make sure to inspect all pump mounting locations.
4. Inspect the hydraulic pump for loose, broken, or
missing pump mounting fasteners (2).
5. Tighten any loose fasteners.
NOTICE!
Do not overtighten the mounting fasteners. This
1
could result in machine damage and improper
machine operation.
Electrical System
Check the Batteries
0004716
Figure 5-84
CAUTION 4. Remove the battery cover (1).
Before proceeding with any battery maintenance
procedure, follow and remember these points.
• Battery gases are explosive, which could cause

injury. Never smoke around batteries or expose
them to sparks or open flames. Wear personal 2
protective equipment (PPE) when working with
batteries. Work in a well-ventilated area.
• Burns or injury can occur if battery acid makes
contact with skin or eyes. Flush the area
immediately with fresh water and seek medical
attention.
Failure to follow these cautions could result in
1. Open the left rear access door. See “Left Rear 0004870
Access Door” on page 4-8. Figure 5-85
2. Wait several minutes to allow any accumulated 5. Remove the plastic terminal covers and clean all the
battery gases to clear before servicing the batteries. battery connections (2). Use a clean rag to wipe any
dirt from the batteries.
3. Turn the battery disconnect switch to the OFF
position. See “Battery Disconnect Switch” on NOTE: If corrosion is found on the terminals, disconnect
page 3-15. and clean the terminals and cable ends with
corrosion cleaner.
NOTICE! 6. Clean the battery compartment as necessary.

If performing a battery disconnect, wait for at 7. Reinstall the battery cover.
least 1 full minute before disconnecting the 8. Set the battery disconnect switch to the ON position.
battery cables so the machine’s engine control 9. Close and secure the left rear access door.
module (ECM) can complete its updating
procedure. Failure to follow this notice can Replace the Battery
damage the machine or cause improper machine
operation. CAUTION
Before proceeding with any battery maintenance
procedure, remember and follow these points.

MAINTENANCE
• Battery gases are explosive, which could cause

injury. Never smoke around batteries or expose
them to sparks or open flames. Wear personal
protective equipment (PPE) when working with 2
batteries. Work in a well-ventilated area. 3
• Burns or injury can occur if battery acid makes
contact with skin or eyes. Flush the area
immediately with fresh water and seek medical
attention.
Failure to follow these cautions could result in

Access Door” on page 4-8. 4
2. Wait several minutes to allow any accumulated 0004807
battery gases to clear before servicing the batteries. Figure 5-87
3. Prepare the machine for service. See “Maintenance NOTE: Battery terminals are protected by plastic covers,
Safety” on page 2-4. lift covers to gain access to the terminals, do not
remove covers.
NOTICE! 6. Disconnect the black ground (-) battery cables first
If performing a battery disconnect, wait for at (2), then disconnect the red positive (+) battery
least one full minute before disconnecting the cables (3).
battery cables so the machine’s engine control NOTE: Two battery cables are shown, the other cables
module (ECM) can complete its updating are similar.
procedure. Failure to follow this notice can cause
7. Remove the battery retaining frames.
damage to the machine or cause the machine to
operate improperly. 8. Remove the battery (or batteries).
4. Turn the battery disconnect switch to the OFF NOTICE!

position. See “Battery Disconnect Switch” on Dispose of batteries in accordance with all
page 3-15. applicable environmental regulations. Failure to
9. Install a new battery (or batteries).

10. Connect the red positive (+) cables first, then
connect the black ground (-) cables.
NOTE: The two 12-volt batteries are attached in series.
Make sure they are installed in the same manner
1 as removed.
NOTE: Tighten the battery cable clamps to 7 lb-ft
(10 N•m).
11. Reinstall the battery retaining frame over the
batteries and secure in place.
12. Install plastic terminal covers.
0004716 13. Install the battery cover.
Figure 5-86
14. Turn the battery disconnect switch to the ON
5. Remove the battery cover (1). position.
15. Close and secure the left rear access door.

MAINTENANCE
Check the Fuses

Check all fuses for corrosion and proper function. See
“Fuses and Relays” on page 3-23, and “Fuses and
Relays” on page 3-23.
2
Check the Electrical System
The electrical system should be inspected, starting with
the fuse box. The fuse box is behind the left front door.
• If a fuse is corroded, contact a SANY dealer for repair
information regarding the electrical circuit in question.
3
• Inspect all electrical equipment. If necessary, remove

and replace faulty items, including loose connectors,
worn or degraded wiring, etc. 4
• Identify and repair any electrical faults.
• Use only genuine SANY parts and fuses.
• Shut down the engine immediately if a fault with the
power supply occurs.
Check the Operating Functions
0000453
1. Turn the key switch to ON (do not start the engine) to Figure 5-89
provide power to the machine and verify that all
• Boom work lights (2), one on either side
functions in the cab work correctly.
NOTE: Make sure any damaged or inoperable • Headlights (3)
components are repaired or replaced before • Work light (4)
returning the machine to service.
2. Make sure that the following lamps and other devices 5
work properly:
6
1
0004731
Figure 5-88
0004962
• Horns (1) Figure 5-90
• Windshield wiper (6) and washer (5)

MAINTENANCE
Final Drive
7 Check the Final Drive
1
2
0004742
Figure 5-91
• Backup camera (7)
Check the Backup Camera
0004960
1 Figure 5-93
2. Remove six fasteners (1) and remove final drive
motor cover (2).
3
0004742
Figure 5-92
1. Make sure the backup camera (1) is operating 0000802
correctly and is free of any obstructions. Figure 5-94
2. Push function key F4 on the monitor to activate the 3. Inspect the final drive motor (3) and make sure all
backup camera and view activity behind the hoses are connected tightly.
machine. Push function key F4 again to turn the 4. Make sure all fasteners are present and tight.
camera off. NOTE: Replace any damaged or defective fasteners and
tighten any loose fasteners. Use thread lock
compound when reinstalling loose fasteners or
installing new fasteners.
5. Check for leaks.
6. If no issues are found, install the final drive motor
cover.
NOTE: Use thread lock compound when retightening
loose fasteners and installing new fasteners.

MAINTENANCE
Collect a Final Drive Oil Sample 1. Position the machine on a firm, level surface. Make
1. Start the engine and operate the machine for all sure the oil level line (2) is parallel with the ground
systems to reach normal operating temperatures. and the arrow is pointed up.
2. Park the machine on a flat, level surface, placing the 2. Prepare the machine for service. See “Maintenance
oil drain plug on the final drive cover at the bottom, Safety” on page 2-4.
and the oil level mark parallel with the ground. 3. Turn the battery disconnect switch to OFF. See
3. Prepare the machine for service. See “Maintenance “Battery Disconnect Switch” on page 3-15.
Safety” on page 2-4. 4. Remove dirt and debris from around the filler plug
4. Remove any dirt from the area around the check and drain plug.
plug. See “Check and Add Final Drive Oil” on 5. Remove the fill plug (1) slowly to relieve system
page 5-47. pressure.
5. Slowly loosen the check/fill plug to relieve pressure 6. Make sure the oil level is within 0.4 in. (10 mm) of the
within the final drive. bottom of the fill plug hole.
6. Remove the check/fill plug. NOTE: For the oil capacity of the final drive, see
7. Insert the oil sample tube into the check plug hole. “Location, Capacity, and Type” on page 5-6.
8. Collect a sample of oil from the final drive.

9. Remove the oil sample tube. NOTICE!
10. Make sure the oil level is within operating range. • Never mix fluids of different types or viscosities
11. Install the check plug. servicing.
NOTE: Follow the instructions included with the sample • Overfilling the final drive case may damage the
kit to send the sample for testing. case seals. This could result in machine damage
Check and Add Final Drive Oil and improper machine operation.
7. If the oil level is low, add oil through the fill plug hole
CAUTION until the level is within 0.4 in. (10 mm) of the bottom
of the fill plug hole.
• Allow the final drive to cool before servicing. Hot
oil may cause burns or other serious injury. 8. Replace the O-ring on the fill plug.
• Wear safety goggles, gloves, and other personal 9. Install and tighten the plug.
protective equipment (PPE) to prevent serious 10. Check for external leaks.
injury.
• The final drive oil may be under pressure. NOTICE!
Remove the plugs slowly to prevent injury If oil leaks are found during the inspection, stop
Failure to follow these precautions could result in the inspection and locate and repair the cause of
death or serious injury. the oil leaks. Failure to do so could result in
machine damage and improper machine
operation.
Check the Final Drive Motor Mounting

1 Fasteners
2
0004729
Figure 5-95

MAINTENANCE
1
2
0004729
Figure 5-98
0004960
Figure 5-96 1. Position the machine on a firm, level surface, making
2. Remove six fasteners (1) and remove and remove sure the oil level line (1) is parallel with the ground.
final drive motor cover (2). 2. Prepare the machine for service. See “Maintenance
3. Remove any dirt and debris from around the plugs.
4. Remove the fill plug (2) slowly to relieve system
pressure.
0000802
Figure 5-97
3. Inspect all of the final drive motor mounting fasteners 3
(3) for rust, damage, or looseness.
4. Replace any damaged or defective fasteners and
tighten any loose fasteners.
NOTE: Use thread lock compound when retightening
loose fasteners and installing new fasteners. Figure 5-99
0004729
Replace the Final Drive Oil 5. Place an appropriately sized container under the
drain plug (3).
CAUTION 6. Remove the drain plug (3) slowly, taking care not to
• Allow the hydraulic system to cool before stand in front of the drain plug.
servicing. Hot hydraulic oil may cause burns or 7. Allow the oil to drain completely.
• Residual pressure in the final drive can cause oil NOTICE!
to squirt out or the plug to fly out with extreme Dispose of drained oil in accordance with all
force, which could result in injury. Slowly loosen applicable environmental regulations. Failure to
the plug to gradually release the pressure. do so could damage the environment.
Failure to follow these precautions could result in

MAINTENANCE
NOTICE!
Never mix fluids of different types or viscosities
servicing. This can damage the machine or cause
it to operate improperly.
Overfilling the final drive case may damage the

4 case seals, resulting in machine damage and
improper machine operation.
11. Add new oil through the filler hole (2) until the oil level
is within 0.4 in. (10 mm) of the bottom of the check
Figure 5-100
0000781
plug hole.
8. Replace the O-ring (4) on each plug before installing 12. Check for external leaks.
them.
9. Install and tighten the drain plug. NOTICE!
10. Remove the fill plug. If oil leaks are found during the inspection, stop
the inspection and locate and repair the cause of
the oil leaks.
Failure to do so could result in machine damage

and improper machine operation.
13. Repeat this procedure for the other final drive.

MAINTENANCE
Track Assemblies.
Check the Track Assemblies
3 4
1 2
0004782
Figure 5-101
NOTE: Use an appropriate lifting device to shift or lift the 1. Make sure all track fasteners are installed for each
track shoes as needed to perform this procedure. track shoe (1) and are not broken, bent, loose, or
damaged.
1. Check the track shoes (1) for damage, wear, loose
fasteners, or any other defects. NOTE: Tighten the fasteners in a crisscross sequence
shown, starting at the number 2 position and
2. Replace defective track shoes as necessary.
making sure the fasteners and track shoes are in
3. Check the idler (2), track rollers (5), and top rollers contact with the links mating surfaces.
(3) for irregular wear and defects.
2. Tighten any loose fasteners.
4. Check the track final drives (4) for excessive wear,
defects, and oil leaks. Check the Idler
5. Remove as much accumulated dirt as possible from
the track assemblies. Excessive debris requires
more energy to operate the tracks and causes the
moving parts to wear rapidly.
1
Check the Track Fasteners
1 32 54
00004728
Figure 5-103
Check the idler (1) for cracks and distortion. Replace as
43 21 necessary.
3. Inspect the mounting fasteners (1) that secure the
support rollers to the side frame for rust, damage, or
0004869
Figure 5-102 loose parts.
NOTE: Replace any damaged or defective fasteners.

MAINTENANCE
Check the Track Tension
0000809
Figure 5-104
1. Clean the track, rollers, and frame of accumulated 3. Place a taut string or straightedge between the
debris. centers of the forward top roller and the idler as
2. Move the machine forward two machine lengths on a shown.
firm and level surface. 4. Measure the gap at location A from the top of the
track to the string or straightedge.
0000810
Figure 5-105
5. Hold a taut string or straightedge between the NOTE: The specified range must be within 3 in.–4 in.
centers of the rear top roller and the sprocket as (76.2 mm–101.6 mm).
shown.
8. Adjust the track tension as needed to obtain this
6. Measure the gap at location B from the top of the dimension.
grouser to the string or straightedge.
7. Add dimensions A and B.

MAINTENANCE
Increase the Track Tension Decrease the Track Tension

Safety” on page 2-4. WARNING
Do not loosen the grease fitting! The grease fitting
is under extreme pressure and can exit the grease
valve quickly and forcefully, which could result in
death or serious injury. Do not stand directly in
front of the grease valve when loosening the
valve. Wear suitable personal protective
equipment (PPE) in the form of protective
clothing, gloves, safety glasses, and head
protection to protect against the sudden release
1 of pressurized grease.

0004782
Figure 5-106
2. Clean all debris from the grease fitting access port
(1).
0004782
Figure 5-108
2. Make sure there is no gravel or mud between the
sprocket and the track shoe before decreasing track
0004747 tension.
Figure 5-107
3. Using a grease gun, grease the fitting (2) to move the
idler out and tighten the track.
4. Slowly move the machine forward two machine
lengths. 2
5. Stop the machine.
6. Recheck the track tension. See “Check the Track
Tension” on page 5-51.
7. Repeat step 1 if the track tension is not within the
specified range.
0000812
Figure 5-109

MAINTENANCE
NOTE: Never stand in front of the grease valve (2) when Check the Swing Bearing Fasteners
opening the grease valve. The grease fitting is
under extreme pressure and can exit the grease
valve quickly and forcefully.
3. Using the proper tools, slowly loosen the grease
valve counterclockwise in 90° (1/4 turn) increments
to decrease track tension.
NOTES: The grease will come out from behind the grease
valve.
1
4. Move the machine back and forth for a short distance
if the grease does not come out smoothly.
5. Check track tension. See “Check the Track Tension”
on page 5-51.
6. When correct tension is obtained, turn the grease
valve clockwise until tight.
7. Move the machine forward at low idle speed for one
complete track revolution.
8. Park the machine. Figure 5-111
9. Check track tension again. Readjust if it is still out of 2. Inspect both rows of swing bearing mounting
the acceptable range. fasteners (1) for missing or damaged fasteners.
Swing Drive 3. Start the engine and turn the cab 90° to the right.
Lubricate the Swing Bearing 5. Repeat steps 1 through 4 until you have inspected all
of the fasteners.
NOTE: Contact a SANY dealer for missing or damaged
fasteners.
Check the Swing Drive
1
2
2
Figure 5-110
1. Lubricate the fittings (1) on the swing bearing with
grease until grease seeps out of the seal (2).
2. Check the condition of the seal.
NOTE: If the seal is leaking, replace it immediately.
0004749
4. Lift the arm off the ground. Figure 5-112
5. Rotate the upper structure 90° and repeat steps 1 2. Locate and inspect the swing drive (1). Check for
and 2. loose or missing fasteners (2) and for damage.
6. Rotate the upper structure until a full 360° rotation
has been made.

MAINTENANCE
7. Remove the oil sample tube.

8. Replace the dipstick.
3 send the sample for testing.
4 Replace the Swing Drive Oil

2. Rotate the upper structure 90° in both directions five
times to warm the oil. If cold weather conditions exist
(0°F [-18°C] or lower), rotate the upper structure 90°
in both directions 10 times.
CAUTION
Because the engine and oil are hot, which could
Figure 5-113
0004748 result in injury, wear protective clothing (PPE) for
this procedure.
3. Check the swing drive oil level by removing the
dipstick (3) from the swing gearbox. Failure to follow this caution could result in death
4. Wipe the dipstick with a clean rag. or serious injury.

5
1
0000814
Figure 5-114
5. Insert the dipstick into the swing gearbox and remove
it to check the oil level. The oil level must be within
the etched area (5).
NOTICE!
Do not overfill the oil level in the swing gearbox.
This could result in machine damage and
0004748
improper machine operation. Figure 5-115
4. Loosen the swing drive oil fill cap (1).
6. If the oil level is low, clean dirt and debris from the oil
filler cap (4) and remove the oil filler cap. Add clean
oil as needed and install the cap.
Collect a Swing Drive Oil Sample
systems to reach normal operating temperatures.
3. Shut down the machine.
4. Remove the dipstick from the swing drive. See
“Replace the Swing Drive Oil” on page 5-54.
5. Insert the oil sample tube into the dipstick tube.
6. Collect a sample of swing drive oil.

MAINTENANCE
10. Remove the swing drive oil fill cap (6).

11. Fill the swing drive with clean oil.
NOTICE!
Do not overfill the swing gearbox with oil. This
could result in damage to the swing drive.
12. Check the swing gearbox oil level using the swing
2 drive dipstick (5).
2 0000814
Figure 5-118
0000816 NOTE: The oil level must be within the etched area (7).
Figure 5-116 Add clean oil as necessary.
5. Remove the machine bottom cover (2) to access the
13. Install and tighten the oil fill cap.
drain hose (3).
6. Place a suitable container below the oil drain hose to
collect the drain oil.
NOTICE!
If oil leaks are found during the oil level
inspection, stop the inspection. Locate and repair
the cause of the oil leak. Otherwise, this could
damage the swing gearbox.
4 5 Check the Swing Grease Bath Level

6 1. Prepare the machine for service. See “Maintenance
0004748
Figure 5-117
7. Open the drain valve (4) to drain the oil into the
container.
8. After oil stops draining from the swing drive, close the
drain valve.
NOTICE!
0004724
Dispose of the drain oil in accordance with all Figure 5-119
2. Locate the swing grease bath checkpoint (1).
do so could result in damage to the environment.
9. Install the machine bottom cover.

MAINTENANCE
2
2
3 3
0004725
Figure 5-120
3. Remove two fasteners (2) and remove the 1
inspection/fill hole cover (3). 0000819
4. Check the grease color. Figure 5-121

NOTE: Grease with a milk-white color indicates that the 2. Lower the bucket (1) to where it just touches the
grease is contaminated and must be replaced. ground and block the bucket to prevent movement.
NOTE: If an excessive downward force is applied,
5. Check the grease level by inserting a ruler into the resistance on the pin could increase, causing
grease through the inspection/filler hole. difficulty during removal.
NOTE: The minimum grease level is 19 mm (0.75 in.).
3. Remove the fasteners from the plate retaining the
6. Add grease through the inspection/filler hole as arm pin (2) and link pin (3).
needed. 4. Remove the arm pin and link pin, and remove the
7. Install the cover. bucket.
Bucket
4
Replace the Bucket
CAUTION
Driving a pin with a hammer can cause metal 6 5
pieces to fly off, leading to severe injuries. Wear
goggles, a hard hat, protective gloves, and other
personal protective equipment (PPE) during these 7
operations.
Make sure the surrounding area is clear of all

personnel when removing any of the pins. The
pins could fly out and cause personal injury.
Do not stand behind the bucket when removing

0000820
pins. Keep hands and feet clear of the underside Figure 5-122
of the bucket during removal to avoid injury.
NOTE: Make sure to apply grease to the arm and link pins
To avoid injury, do not use hands or fingers to aid before installing them.
in bore alignment. NOTE: Make sure the pins are free of mud or sand during
installation. Both ends of the bushing are
1. Prepare the machine for service. See “Maintenance equipped with dust seals. Be careful not to
Safety” on page 2-4. damage them.

MAINTENANCE
5. Align the arm (4) with the bore (5) and insert the pin 3. Select a stable work surface. Move the hydraulic
through the bore. controls to the neutral position. Keep the bottom of
6. Align the link (6) with the bore (7) and insert the pin the bucket level on a wooden block (1).
through the bore.
7. Install the fasteners onto the plate retaining the pins.
8. Pump grease until it escapes from around the pins.
3 2
NOTICE!
Replace any broken seals when replacing a
bucket. Using broken seals could allow sand or
dust to penetrate through to the pins, causing
abnormal wear. Failure to follow this notice can
improperly.
0002351
Replace the Bucket Teeth Figure 5-2
4. Remove the roll pins (2) and worn bucket teeth (3).
WARNING NOTE: New bucket teeth and roll pins must be installed in
• Unexpected machine movement can be the reverse order of removal.
dangerous when replacing the bucket teeth.
Place the bucket on a stable work surface. Shut
down the engine and lock out the control levers.
• Roll pins may eject with extreme force when
removed. Do not allow anyone to stand in front of
the pins during pin removal. 4 5
• Metal fragments from roll pins and tools may
break off during roll pin removal and installation.
Wear safety goggles, gloves, and other personal
protective equipment (PPE) to prevent serious
injury.
0002352
death or serious injury. Figure 5-3
5. Install new bucket teeth (4) and roll pins (5) in the
NOTE: Bucket teeth must be replaced before the bucket reverse order of removal.
tooth adapter wears out.
1. Prepare the machine for checks and inspections.
See page 2-4.
2. Turn the battery disconnect switch to OFF. See
0002350
Figure 5-1

MAINTENANCE
Miscellaneous Procedures Check the Cooling Fan

1. Inspect the cooling fan for any damage and replace
Check the Cab Door, Doors, and Locks as necessary.
2. Make sure the cooling fan is securely mounted.
3. Tighten the fasteners if necessary.
1
Check the Decals
2 All safety decals should be visible and complete.
NOTE: See “Operator Safety Information” on page 2-2.
Check the Escape Tool
1
4 3
0000453
Figure 5-1
5 Figure 5-3
0004669
NOTE: Inspect the escape tool periodically. Replace it if it

appears damaged or unable to break the cab
window or cut the seat belt for emergency exit.
6
Make sure the escape tool (1) is installed on the
machine.
Check the Fire Extinguisher
0004961
Figure 5-2
1. Inspect the cab door (1), left front and rear access
doors (2), air conditioner fresh-air filter access door
(3), left front access door (4), engine access door (5),
right rear access door (6), and locks. Make sure that
they close and lock properly.
NOTE: This is important for the security of the machine. 0004669
Figure 5-4
2. Repair or replace any damaged components
immediately.
NOTICE!
Always keep a fire extinguisher on the machine.
NOTICE! Read the instructions on the fire extinguisher
Failure to secure the machine could result in carefully and know how to use it in an emergency.
damage to the machine.
Inspect the condition of the fire extinguisher daily.
If damaged, replace the extinguisher immediately.

MAINTENANCE
Make sure the fire extinguisher is within the listed 3. Remove any tools, lubricants, or debris from the
inspection period. Replace the fire extinguisher steps (2). Never allow loose items to remain on the
immediately if it has reached its expiration date. machine.
The fire extinguisher must be at least a 2.5 lb. Collect Oil Samples
Class ABC rated fire extinguisher (National Fire 1. Acquire an oil analysis sample kit from a SANY
Protection Association [NFPA] 10 Standard for dealer.
Portable Fire Extinguishers). 2. Collect the following oil samples:
• Engine oil. See “Collect an Engine Oil Sample” on
Always inspect the machine for a fire extinguisher.
page 5-14.
Check the Front Window Locks • Hydraulic oil. See “Collect a Hydraulic Oil Sample”
on page 5-32.
• Swing drive oil. See “Collect a Swing Drive Oil
Sample” on page 5-54.
• Final drive oil. See “Collect a Final Drive Oil Sample”
on page 5-47.
3. Send the samples for analysis in accordance with the
instructions packaged with the sample kit.
Check the Operation and Maintenance
1 Manual
0000823
NOTE: Replace the Operation and Maintenance Manual
Figure 5-5 immediately if it is damaged or missing.
WARNING Make sure the Operation and Maintenance Manual is

with the cab.
Failure to lock the front window in place could
cause it to open without warning, which could Check the Seat Belt
result in death or serious injury. NOTE: Seat belt assemblies are maintenance-free.
However, they should be inspected every 500
Push up on the handles (1) to make sure the front hours to make sure they are not damaged and are
window locks are fully engaged. Make sure the window in proper operating condition, especially if they
does not move while operating the machine. have been subjected to severe stress.
Check the Grab Handles and Steps
1 1
2
0000826
Figure 5-7
Check the seat belt by fastening it securely around your
waist.
Figure 5-6 1. Make sure the latch plate (1) and the buckle (2)
1. Check the mounting fasteners on the grab handles connect securely.
(1).
2. Make sure the seat belt fits securely with no slack.
2. Replace any missing or damaged mounting
fasteners and tighten any loose fasteners.

MAINTENANCE
Clean and Check the Upper Structure and

4 Undercarriage
The machine consists of two major component groups:
• The undercarriage with its various components and
assemblies
5 • The upper structure with its various components and
assemblies
1. Thoroughly clean the machine.
2. Check all structural components for cracks or
distortion.
Check the Windshield Washer Fluid
1. Check the washer fluid level inside the windshield
0000828 washer tank, behind the left front access door.
Figure 5-8
WARNING
Keep any belt slack to no more than 1 in. (25 mm).
Belt slack beyond this amount could significantly
reduce protection in an accident, which could
result in death or serious injury. 1
3. Make sure the belt releases when the red button (4)
is pressed at the end of the buckle (5).
WARNING
Contact a SANY dealer if the seat belt fails any of
these checks or fails to fasten or unfasten, which
could result in death or serious injury.
0004784
Figure 5-9
Check the Sheet Metal NOTE: Use washer fluid appropriate for use in very cold
NOTE: Repair or replace sheet metal parts as needed or winter climates as required.
using SANY-approved parts. 2. Remove the cap (1) and add windshield washer fluid
Check all the sheet metal panels and covers for loss, if fluid is required.
damage, loose connections, or missing fasteners.
Structural Inspection
1. Thoroughly wash the machine.
2. Inspect the entire structure of the machine for signs
of damage or excessive wear.

MAINTENANCE
Windshield Wiper
0004962
Figure 5-10
NOTICE!
Do not operate the wiper on a dry window. Failure
to observe and follow this notice could result in
machine damage or improper machine operation.
3. Check the operation of the windshield washer nozzle

(1) and wiper (2) to make sure there is no smearing
across the windshield during operation. Replace the
wiper blade with a new one if smearing does occur.
4. If necessary, adjust the spray nozzle to make sure
the fluid spray is properly directed.

MAINTENANCE
Lubricate the Work Equipment
4
3
2 5
1
6
9
10
7
8
12 11
0000830
Figure 5-11
1 Boom pin 7 H-link

2 Boom cylinder rod end 8 Bucket pin
3 Arm cylinder head end 9 Arm pin
4 Arm cylinder rod end 10 Boom cylinder head end
5 Bucket cylinder head end 11 Swing bearing
6 Bucket linkage 12 Swing drive
Pump grease through the work equipment greasing
points as indicated in the following illustration and as
shown in the decal next to the cab door.
4
2
3
0004731
0004785 Figure 5-13
Figure 5-12
4. Grease the two boom cylinder head end pin fittings
NOTE: These fittings are mounted on the top of the boom
(4).
near the base, with lines leading to the bearings.
1. Grease the arm cylinder head end pin fitting (1).
2. Grease the two boom foot pin fittings (2).
3. Grease the two boom cylinder rod end pin fittings (3).

MAINTENANCE
9. Grease the bucket cylinder head end pin fitting (9).

5
10
0004786
Figure 5-14 0000835
Figure 5-17
5. Grease the bucket cylinder rod end fitting (5).
10. Grease the arm cylinder rod end fitting (10).
6. Grease the H-link fittings (6).
11
7
8 0000836
Figure 5-18
0000833 11. Grease the two arm pin fittings (11) (one on each
Figure 5-15 side).
7. Grease the two bucket pin fittings (7) (one on each
side).
Machine Storage
Store the machine in a secure area free of public access.
8. Grease the bucket linkage fitting (8).
If your storage area is near the ocean or other saltwater
environment, it is important to be aware of salt damage.
Contact a SANY dealer for additional storage procedures
if this is the case.
Short-Term Storage (Less Than 30

Days)
See “Short-Term Storage” on page 4-27.
Long-Term Storage (Longer Than 30

Days)
9
See “Long-Term Storage” on page 4-27.
0000834
Figure 5-16

MAINTENANCE

Chapter 6
Specifications
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Operating Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Lift Chart (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

SPECIFICATIONS
Machine Dimensions
1
9
10
11
5 3
6
7
2
0000837
Figure 6-1

SPECIFICATIONS
Item Dimensions
Operating weight 120,152 lb. (54,500 kg)
1) Transport length 39 ft. 11 in. (12.16 m)
2) Transport width 11 ft. 11 in. (3.64 m)
3) Transport height 12 ft. 4 in. (3.76 m)
4) Upper width 10 ft. 10 in. (3.29 m)
5) Cab height 11 ft. 3 in. (3.42 m)
6) Track shoe width (standard) 2 ft. 11 in. (0.9 m)
7) Track gauge 9 ft. (2.74 m)
8) Minimum ground clearance 1 ft. 10 in. (0.56 m)
9) Tail swing radius 12 ft. 8 in. (3.85 m)
10) Track length on ground 14 ft. 6 in. (4.41 m)
11) Track length 17 ft. 11 in. (5.45 m)
Boom length 22 ft. 11 in. (6.99 m)
Arm length 12 ft. 9 in. (3.88 m)

SPECIFICATIONS
Operating Ranges
3 4
0004012
Figure 6-2
Item Dimensions
1) Maximum digging height 36 ft. 5 in. (11.11 m)

2) Maximum dumping height 25 ft. 9 in. (7.84 m)
3) Maximum digging depth 27 ft. 1 in. (8.25 m)
4) Maximum vertical wall digging depth 22 ft. 1 in. (6.72 m)
5) Maximum digging reach 41 ft. 1 in. (12.54 m)
6) Maximum swing radius 17 ft. 2 in. (5.24 m)

SPECIFICATIONS
Technical Specifications
Description Specifications
Operating weight 120,152 lb. (54,500 kg)

Ground pressure 8.6 psi (59.0 kPa)
Engine Cummins QSG12
Displacement 720.1 cu in. (11.80 L)
Rated power (kW/rpm) 400 hp (298 kW)
Hydraulics Positive flow control with pilot control
Main hydraulic pump Axial piston–variable displacement
Operating flow (maximum) 190.2 gpm (720.0 Lpm)
Operating pressure (maximum) 4975 psi (34.3 MPa)
Power boost pressure (maximum) 5410 psi (37.3 MPa)
Travel motor Axial piston with park brake
Travel pressure (maximum) 4975 psi (34.3 MPa)
Travel speed (high/low) High speed 3.2 mph (5.2 kph)
Low speed 2.1 mph (3.4 kph)
Travel effort (maximum) 48,109 lb-ft (214.0 kN)
Grade capability (maximum) 35°
Swing motor Axial piston with swing brake
Swing pressure (maximum) 3989 psi (27.5 MPa)
Swing speed (maximum) 8 rpm
Undercarriage (standard) Steel track
Track shoe width (standard) 2 ft. 7 in. (800.0 mm)
Track rollers (per side) 9
Carrier rollers (per side) 2
Bucket breakout force (ISO) 61,822 lb-ft (275.0 kN)
Arm digging force (ISO) 46,535 lb-ft (207.0 kN)
Fuel tank capacity 179.6 gal. (680.0 L)
DEF tank capacity 15.0 gal. (56.6 L)
Hydraulic tank capacity 126.8 gal. (480.0 L)
Engine oil capacity 8.7 gal. (33.0 L)
Cooling system capacity 13.2 gal. (50.0 L)

SPECIFICATIONS
Lift Chart
Load
9.8 ft. (3.0 m) 14.8 ft. (4.5 m) 19.7 ft. (6 m) 24.6 ft. (7.5 m)
Radius
Load Point End Side End Side End Side End Side
Height
(LPH)
24.6 ft.
(7.5 m)
19.7 ft.
(6.0 m)
14.8 ft. *29,008 *29,008 *25,164 *25,164

(4.5 m) (*13,158) (*13,158) (*11,414) (*11,414)
9.8 ft. *47,576 *47,576 *34,465 *34,465 *28,228 *28,228

(3.0 m) (*21,580) (*21,580) (*15,633) (*15,633) (*12,804) (*12,804)
4.9 ft. *48,579 *48,579 *39,244 32,256 *31,127 23,869

(1.5 m) (*21,580) (*22,035) (*17,801) (14,631) (*14,119) (10,827)
0.0 ft. *49,362 *49,362 *42,366 31,109 *33,296 23,104

(0.0 m) (*22,390) (*22,390) (*19,217) (14,111) (*15,103) (10,480)
-4.9 ft. *33,268 *33,268 *58,930 46,421 *43,557 30,618 *34,326 22,710
(-1.5 m) (*15,090) (*15,090) (*26,730) (21,056) (*19,757) (13,888) (*15,570) (10,301)
-9.8 ft. *50,658 *50,658 *56,531 46,782 *42,726 *30,657 *33,797 22,710
(-3.0 m) (*22,978) (*22,978) (*25,642) (21,220) (*19,380) (*13,906) (*15,330) (10,301)
-14.8 ft. *70,636 *70,636 *51,271 *51,271 *39,339 *31,202 *30,680 23,197
(-4.5 m) (*32,040) (*32,040) (*23,256) (*23,256) (*17,844) (*14,153) (*13,916) (10,522)
-19.7 ft. *41,321 *41,321 *31,112 *31,112

(-6.0 m) (*18,743) (*18,743) (*14,114) (*14,112)

SPECIFICATIONS
Lift Chart (Continued)
Load Radius 29.5 ft. (9.0 m) 34.4 ft. (10.5 m) Lift capacity at max. radius
Load Point End Side End Side End Side

Height
(LPH)
24.6 ft. *21,261 *21,261 *18,473 *18,473

(7.5 m) (*9,644) (*9,644) (*8,379) (*8,379)
19.7 ft. *21,691 *21,691 *19,057 *19,057

(6.0 m) (*9,839) (*9,839) (*8,644) (*8,644)
14.8 ft. *23,027 *23,027 *18,889 15,684

(4.5 m) (*10,445) (*10,445) (*8,568) (7,114)
9.8 ft. *24,766 19,226 *22,842 15,285 *18,931 14,894

(3.0 m) (*11,234) (8,721) (*10,361) (6,933) (*8,587) (6,756)
4.9 ft. *26,495 18,609 *23,647 14,991 *19,579 14,643

(1.5 m) (*12,018) (8,441) (*10,726) (6,800) (*8,881) (6,642)
0.0 ft. *27,818 18,148 *21,914 14,950

(0.0 m) (*12,618) (8,232) (*9,940) (6,781)
-4.9 ft. *28,307 17,932 *21,914 14,950

(-1.5 m) (*12,840) (8,134) (*9,940) (6,781)
-9.8 ft. *27,172 18,071 *26,037 17,518

(-3.0 m) (*12,325) (8,197) (*11,810) (7,946)
-14.8 ft. *27,179 16,905 *26,881 20,926

(-4.5 m) (*12,328) (7,668) (*12,193) (9,492)
-19.7 ft. *26,912 *26,912

(-6.0 m) (*12,207) (*12,207)

SPECIFICATIONS

Chapter 7
Optional Equipment
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Read Equipment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Removal and Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Equipment Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Stop Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Optional Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Right and Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Install Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Remove Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

OPTIONAL EQUIPMENT
Optional Equipment Selection Operation Precautions

Consult a SANY dealer before installing any optional
equipment to the machine. Depending on the type of NOTICE!
optional equipment selected, protective structures (such The following precautions must be strictly
as front guards or top guards) may need to be installed observed when selecting, installing, and
on the machine. operating optional equipment. Failure to observe
Only install SANY-approved optional equipment. SANY and follow this notice can damage the machine or
assumes no responsibility for accidents, loss, or failures cause it to operate improperly.
caused by any unapproved optional equipment.
• Prior to the operation, move the machine to a safe
Read Equipment Instructions area and test its operation.
Read and understand the optional equipment manual • Be aware of how the machine will move with
before installing and operating any optional equipment. optional equipment installed, since the machine’s
Do not exceed the manufacturer’s specifications for center of gravity and working range may change.
maximum flow and pressure of optional equipment.
• Make sure the machine is well-balanced.
If the optional equipment manual is missing or damaged,
contact the manufacturer of the optional equipment to • Maintain a safe distance from all surrounding
obtain a replacement. barriers during machine operations.
Removal and Installation Precautions • To prevent the machine from tipping over, never
swing, lower, or stop the machine suddenly.
NOTICE! • To prevent impact that may cause the machine to tip
The following precautions must be strictly over, never raise or lower the boom suddenly.
observed when selecting, installing, and • Install front guards on the machine as necessary per
operating optional equipment. Failure to observe the nature of the optional equipment.
and follow this notice can damage the machine or
cause it to operate improperly.
• Follow the instructions in this manual and in the

optional equipment manual.
• Remove and install equipment only on a firm, level
surface.
• Use an appropriate lifting device when handling
objects weighing more than 55 lb. (25 kg).
• Never stand under a suspended load.
• Make sure the machine is well-balanced and
supported whenever installing or removing optional
equipment.
For additional information about removal and installation
of optional equipment, consult a SANY dealer.

OPTIONAL EQUIPMENT
Equipment Control Valves

A variety of optional one-way and two-way flow
equipment is available for use on this machine. A 2
hydraulic breaker is an example of one-way flow
equipment, and a shear is an example of two-way flow
equipment.
The equipment control valves are two stop valves and a
return flow selector valve. The two stop valves are
mounted on the machine arm, and the return flow
selector valve is near the base of the boom, in the center
of the machine.
NOTE: Consult a SANY dealer for hydraulic flow and
pressure adjustment needed for the attached
equipment.
0004809
Stop Valves Figure 7-2
• In the open position (2), the line in the stop valve is in
line with the oil flow. This allows the hydraulic oil to flow
to the equipment.
1
0004808
Figure 7-3
0004953
NOTE: Turn the stop valve to the closed position when
Figure 7-1 installing or removing optional equipment.
The stop valves (1) control the flow of the hydraulic oil to • In the closed position (3), the line on the stop valve is
optional equipment when mounted to the arm. perpendicular to the oil flow. This prevents hydraulic oil
NOTE: A stop valve is mounted on each side of the arm. from flowing past the stop valve.
The right side is shown.

OPTIONAL EQUIPMENT
Return Flow Selector Valve Optional Equipment Controls

WARNING
1 2 Do not operate the joystick control buttons when
you are not operating the attachments. Accidental
operation of an attachment could result in death
or serious injury.
Right and Left Joystick
2
1
0004824
Figure 7-4
The return flow selector valve (1) has a one-way or a
two-way position for operating optional attachments. It is
on the left side of the hydraulic oil tank.
The return flow selector valve is adjusted as follows:
• Moving the select lever (2) toward the rear of the
machine (position shown) engages the one-way 0000818
Figure 7-5
flow position.
The control switch and buttons on top of the left (1) and
• Moving the select lever (2) toward the front of the right (2) joysticks are used to control the optional
machine engages the two-way flow position. equipment. See “Work Equipment Controls” on
A variety of optional one-way and two-way flow page 4-22.
attachments is available for use on this machine. A
breaker is an example of a one-way flow attachment, and
Monitor
a shear is an example of a two-way flow attachment. The monitor is used to select optional equipment and
adjust hydraulic pressures of some of the equipment.
See “Tool Select Screen” on page 3-36.

OPTIONAL EQUIPMENT
Install Optional Equipment

3
WARNING
• Do not release equipment unless it is on the
ground or on a solid, supportive surface. Block
or support equipment to prevent rolling or
tipping that could result in death or serious
injury.
• Hydraulic systems operate under extremely high
pressure. Escaping hydraulic oil under pressure
is dangerous and could result in death or serious
injury. Always relieve pressure before 0004808
disconnecting hoses. Figure 7-7
1. Prepare the machine for service. See “Maintenance 7. Turn the stop valves to the open position (3).
Safety” on page 2-4. 8. Turn the selector valve to the proper position.
2. Relieve system pressure. See “Relieve Hydraulic 9. Set the monitor to the correct work mode. See “Tool
System Pressure” on page 5-31. Select Screen” on page 3-36.
10. Set the flow rates and pressures as required.
11. Check the hydraulic oil level and add hydraulic oil if
necessary. See “Check the Hydraulic Oil Level” on
1
page 5-33.
NOTE: Consult a SANY dealer for hydraulic flow and
pressure adjustment needed for the attached
equipment.
2
0004809
Figure 7-6
NOTICE!
Dispose of hydraulic oil in accordance with local
environmental regulations. Failure to do so could
damage the environment.
3. Place a suitably sized container under the stop valve

to catch any hydraulic oil.
NOTE: Replace the O-rings.
4. Remove four fasteners (1) and plate (2) from the end
of the stop valve to allow any residual hydraulic oil to
drain into the container.
NOTE: Right side shown. Repeat for the left side.
5. Connect the optional equipment to the machine in
accordance with the manufacturer’s instructions.
6. Connect the optional equipment’s hydraulic lines in

OPTIONAL EQUIPMENT
Remove Optional Equipment 7. Disconnect the hoses from the stop valves.
NOTE: Replace the O-rings.
WARNING 8. Install the four fasteners and plate onto the end of the
• Do not release equipment unless it is on the stop valve.
ground or on a solid, supportive surface. Block 9. Remove the optional equipment in accordance with
or support equipment to prevent rolling or the manufacturer’s instructions.
tipping that could result in death or serious
10. Check the hydraulic oil level in the hydraulic tank and
injury.
add hydraulic oil as necessary. See “Check the
• Hydraulic systems operate under extremely high Hydraulic Oil Level” on page 5-33.
pressure. Escaping hydraulic oil under pressure
is dangerous and could result in death or serious
injury. Always relieve pressure before
disconnecting hoses.
2. Relieve system pressure. See “Relieve Hydraulic
System Pressure” on page 5-31.
NOTICE!
3. Place a suitably sized container under the hydraulic

connection to catch any residual hydraulic oil.
4. Disconnect the optional equipment hydraulic lines in
0004809
Figure 7-8
5. Turn both stop valves to the closed position (1).
NOTICE!
6. Place a suitably sized container under the stop

valves to catch any hydraulic oil when hoses are
disconnected.

A C
Access Doors, Panels, and Covers Cab
Access Door Support Rod . . . . . . . . . . . . . . . 4-7 Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Cab Door Windows . . . . . . . . . . . . . . . . . . . 4-11 Climate Control Panel . . . . . . . . . . . . . . . . . 3-10
Cab Door—Close . . . . . . . . . . . . . . . . . . . . . . 4-7 Hydraulic Lockout Control Lever . . . . . . . . . . 3-8
Cab Door—Open . . . . . . . . . . . . . . . . . . . . . . 4-6 Joystick Controls . . . . . . . . . . . . . . . . . . . . . 3-18
Closing the Windshield . . . . . . . . . . . . . . . . 4-12 Left Control Console . . . . . . . . . . . . . . . . . . . 3-8
Emergency Escape . . . . . . . . . . . . . . . . . . . . 4-7 Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Engine Access . . . . . . . . . . . . . . . . . . . . . . . 4-10 Left Joystick Button . . . . . . . . . . . . . . . . . . . 3-18
Expansion Tank Access . . . . . . . . . . . . . . . . 4-10 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Fresh-Air Access . . . . . . . . . . . . . . . . . . . . . 4-10 Monitor Console . . . . . . . . . . . . . . . . . . . . . 3-17
Left Front Access . . . . . . . . . . . . . . . . . . . . . . 4-9 Right Control Console . . . . . . . . . . . . . . . . . 3-12
Left Rear Access . . . . . . . . . . . . . . . . . . . . . . 4-8 Right Control Console Buttons . . . . . . . . . . 3-12
Lower Front Windshield . . . . . . . . . . . . . . . . 4-12 Right Control Console Switches . . . . . . . . . 3-12
Opening the Windshield . . . . . . . . . . . . . . . . 4-11 Right Joystick . . . . . . . . . . . . . . . . . . . . . . . 3-13
Right Front Access . . . . . . . . . . . . . . . . . . . . . 4-8 Right Joystick Button/Switch . . . . . . . . . . . . 3-18
Right Rear Access . . . . . . . . . . . . . . . . . . . . . 4-8
Cleaning the Machine
Accessory Light Outlet (24V) . . . . . . . . . . . . . . . 3-23 Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Parts of the Machine . . . . . . . . . . . . . . . . . . . 5-4
Acronyms
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Climate Control
Air Conditioning Power . . . . . . . . . . . . . . . . 3-10
Air Conditioning
Automatic Temperature Control . . . . . . . . . 3-10
Adjust AC Compressor Belt . . . . . . . . . . . . . 5-21
Fan Speed Control Switch . . . . . . . . . . . . . 3-10
Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Clean or Replace AC Fresh-Air Filter . . . . . 5-22
Off Button . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Clean or Replace AC Recirculation Filter . . 5-23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Recirculated/Fresh-Air Button . . . . . . . . . . . 3-10
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Temperature Control Switch . . . . . . . . . . . . 3-10
Vent Mode Selection . . . . . . . . . . . . . . . . . . 3-10
Cold Weather Operation . . . . . . . . . . . . . . . . . . 4-17
B Component Location . . . . . . . . . . . . . . . . . . . . . . 3-4
Battery Console
Access Door . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Adjustment Lever . . . . . . . . . . . . . . . . . . . . . 3-5
Disconnect Switch . . . . . . . . . . . . . . . . . . . . 3-15 Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Contact Information
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 SANY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Buttons Controls
Air Conditioning Power . . . . . . . . . . . . . . . . 3-10 Climate Control Panel . . . . . . . . . . . . . . . . . 3-10
Automatic Temperature . . . . . . . . . . . . . . . . 3-10 Console, Left . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Climate Control . . . . . . . . . . . . . . . . . . . . . . 3-10 Console, Right . . . . . . . . . . . . . . . . . . . . . . 3-12
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Joystick Controls . . . . . . . . . . . . . . . . . . . . . 3-18
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Recirculated/Fresh-Air . . . . . . . . . . . . . . . . . 3-10 Left Joystick Button . . . . . . . . . . . . . . . . . . . 3-18
Right Joystick . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Vent Mode Selection . . . . . . . . . . . . . . . . . . 3-10 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Right Joystick . . . . . . . . . . . . . . . . . . . . . . . 3-13
Right Joystick Button/Switch . . . . . . . . . . . . 3-18
Throttle Control Dial . . . . . . . . . . . . . . . . . . 3-13

Correction Request Form . . . . . . . . . . . . . . . . . . . 1-8 Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Cup/Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Fluids and Lubricants
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . 5-8
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . 5-8
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
D Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Location, Capacity, and Type . . . . . . . . . . . . 5-6
Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Dial Windshield Washer Fluid . . . . . . . . . . . . . . . . 5-9
Throttle Control . . . . . . . . . . . . . . . . . . . . . . . 3-13 Form
Doors. See Access Doors, Panels, and Covers Correction Request . . . . . . . . . . . . . . . . . . . . 1-8
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Frame
E Serial Number . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Emergency Escape Hatch . . . . . . . . . . . . . . . . . . 4-7 Drain Fuel Tank . . . . . . . . . . . . . . . . . . . . . . 5-28
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . 3-6 Drain Primary Fuel Filter . . . . . . . . . . . . . . . 5-30
Fuel Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Engine Fuel Level Gauge . . . . . . . . . . . . . . . . . . . . 3-26
Check Air Filter System . . . . . . . . . . . . . . . . 5-12 Replace Primary, Secondary Fuel Filter . . . 5-29
Check Crankcase Breather Tube . . . . . . . . . 5-12
Check Oil Level . . . . . . . . . . . . . . . . . . . . . . 5-14 Fuse
Cold Weather Start . . . . . . . . . . . . . . . . . . . . 4-16 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Coolant Temperature Gauge . . . . . . . . . . . . 3-26 Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Diesel Exhaust Fluid (DEF) Level Gauge . . . 3-26
Fuel Level Gauge . . . . . . . . . . . . . . . . . . . . . 3-26
Identification Plate . . . . . . . . . . . . . . . . . . . . . 1-4 G
Idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Jump-Start . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 Gauge
Machine Warm-up . . . . . . . . . . . . . . . . . . . . 4-17 Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . 3-26
New Machine Break-in . . . . . . . . . . . . . . . . . . 4-5 Engine Coolant Temperature . . . . . . . . . . . 3-26
Replace Air Filter . . . . . . . . . . . . . . . . . . . . . 5-13 Engine Speed (Tachometer) . . . . . . . . . . . . 3-26
Replace Engine Air Precleaner . . . . . . . . . . 5-12 Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Replace Engine Coolant . . . . . . . . . . . . . . . . 5-18
Replace Engine Oil and Filter . . . . . . . . . . . . 5-15 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Shutdown Procedure . . . . . . . . . . . . . . . . . . 4-17 Hazard Alerts . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Glossary
Throttle Control Dial Setting . . . . . . . . . . . . . 3-26 Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Equipment Control Valves . . . . . . . . . . . . . . . . . . 7-3
Return Flow Selector Valve . . . . . . . . . . . . . . 7-4
Stop Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 H
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Home Screen Display Icons . . . . . . . . . . . . . . . 3-26
Exhaust System
Aftertreatment Exhaust Piping . . . . . . . . . . . 5-23 Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fill DEF Tank . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Manual Regeneration . . . . . . . . . . . . . . . . . . 4-17
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . 5-34
Replace DEF Pump Filter . . . . . . . . . . . . . . . 5-24
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . 5-33
Replace DEF Tank Filter . . . . . . . . . . . . . . . 5-26
Hydraulic Hose/Line Connections . . . . . . . . 5-34
Stationary Regeneration . . . . . . . . . . . . . . . . 5-27
Hydraulic Lockout Control Lever . . . . . . . . . . 3-8
Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . 5-33
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . 5-38
F Hydraulic Pump Identification Plate . . . . . . . . 1-5
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . 5-40
I-2 SY500H Excavator OMM

Relieve Hydraulic System Pressure . . . . . . . 5-31 L
Replace Case Drain Filter . . . . . . . . . . . . . . 5-32
Replace Hydraulic Breather Filter . . . . . . . . 5-38 Left Control Console . . . . . . . . . . . . . . . . . . . . . . 3-8
Replace Hydraulic Oil . . . . . . . . . . . . . . . . . 5-35 Air Conditioning Power Button . . . . . . . . . . 3-10
Replace Hydraulic Pilot Filter . . . . . . . . . . . . 5-37 Automatic Temperature Control . . . . . . . . . 3-10
Replace Hydraulic Tank Return Filter . . . . . 5-40 Climate Control Panel . . . . . . . . . . . . . . . . . 3-10
Fan Speed Control Switch . . . . . . . . . . . . . 3-10
Hydraulic Lockout Control Lever . . . . . . . . . . 3-8
I LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Icon Left Joystick Button . . . . . . . . . . . . . . . . . . . 3-18
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Off Button . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Radio Control Panel . . . . . . . . . . . . . . . . . . 3-11
Home Screen Display . . . . . . . . . . . . . . . . . 3-26 Recirculated/Fresh-Air Selection . . . . . . . . 3-10
Installed Equipment . . . . . . . . . . . . . . . . . . . 3-26 Temperature Selection Control Switch . . . . 3-10
System Service . . . . . . . . . . . . . . . . . 3-26, 3-27 Vent Mode Selection Button . . . . . . . . . . . . 3-10
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 Lever
Work Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Hydraulic Lockout Control . . . . . . . . . . . . . . . 3-8
Identification Plate Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hydraulic Main Control Valve . . . . . . . . . . . . . 1-5
Light Outlet (24V) . . . . . . . . . . . . . . . . . . . . . . . 3-23
Identification Plate
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . 1-5
Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 M
Swing Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Machine
Applications . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
J Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . 6-2

Machine Operation Checks
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Daily Maintenance Record . . . . . . . . . . . . . . 4-4
Avoid Backover Accidents . . . . . . . . . . . . . . . 2-7 Electrical Components . . . . . . . . . . . . . . . . . 4-6
Dust and Chemical Hazards . . . . . . . . . . . . . 2-7 End of Workday . . . . . . . . . . . . . . . . . . . . . 4-26
Environmental Precautions . . . . . . . . . . . . . . 2-7 Lights and Warning Devices . . . . . . . . . . . . . 4-6
Hearing Protection . . . . . . . . . . . . . . . . . . . . . 2-6 Operation and Maintenance Manual . . . . . . . 4-4
High-Voltage Areas . . . . . . . . . . . . . . . . . . . . 2-7 Prestart Checks and Adjustments . . . . . . . . 4-5
Personal Protective Equipment (PPE) . . . . . . 2-6
Travel and Operation Precautions . . . . . . . . . 2-6 Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Authorized Use . . . . . . . . . . . . . . . . . . . . . . . 2-3
Joystick Crushing Hazard . . . . . . . . . . . . . . . . . . . . . . 2-4
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Diesel Engine Exhaust . . . . . . . . . . . . . . . . . 2-4
Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Electrical Fire . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Left Joystick Button . . . . . . . . . . . . . . . . . . . 3-18 Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Operating Modes SAE/BHL . . . . . . . . . . . . . 3-18 Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . 2-4
Right Joystick Button/Switch . . . . . . . . . . . . 3-18 In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . 2-4
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Machine Decals . . . . . . . . . . . . . . . . . . . . . . 2-4
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Unauthorized Modification . . . . . . . . . . . . . . 2-3
Unauthorized Use . . . . . . . . . . . . . . . . . . . . . 2-3
Machine Travel
K Backward . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Before Traveling . . . . . . . . . . . . . . . . . . . . . 4-19
Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Left Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Operating in Water . . . . . . . . . . . . . . . . . . . . 4-22 Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Operating on Inclines . . . . . . . . . . . . . . . . . . 4-21 Swing Grease Bath Level . . . . . . . . . . . . . . 5-55
Releasing from Mud . . . . . . . . . . . . . . . . . . . 4-22 Windshield Washer Fluid . . . . . . . . . . . . . . . 5-60
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 Windshield Wiper . . . . . . . . . . . . . . . . . . . . 5-61
Track Direction . . . . . . . . . . . . . . . . . . . . . . . 4-20
Maintenance Procedures
Traveling Operations . . . . . . . . . . . . . . . . . . 4-19
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . 5-34
Undercarriage Reversed . . . . . . . . . . . . . . . 4-20
Adjust AC Compressor Belt . . . . . . . . . . . . . 5-21
Zero-Degree Rotation . . . . . . . . . . . . . . . . . . 4-21
Check and Add Final Drive Oil . . . . . . . . . . 5-47
Main Menu Clean or Replace AC Fresh-Air Filter . . . . . 5-22
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Clean or Replace AC Recirculation Filter . . 5-23
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Collect Oil Samples . . . . . . . . . . . . . . . . . . . 5-59
Decrease Track Tension . . . . . . . . . . . . . . . 5-52
Maintenance Checks
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . 5-28
AC Compressor Belt . . . . . . . . . . . . . . . . . . . 5-21
Drain the Primary Fuel Filter . . . . . . . . . . . . 5-30
Accumulator Function . . . . . . . . . . . . . . . . . . 5-30
Fill the DEF Tank . . . . . . . . . . . . . . . . . . . . . 5-25
After Maintenance or Repairs . . . . . . . . . . . . . 5-4
Increase Track Tension . . . . . . . . . . . . . . . . 5-52
Aftertreatment Exhaust Piping . . . . . . . . . . . 5-23
Lubricate the Swing Bearing . . . . . . . . . . . . 5-53
Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . 5-21
Lubricate the Work Equipment . . . . . . . . . . 5-62
Air Intake and Charge Air Piping . . . . . . . . . 5-17
Machine Storage . . . . . . . . . . . . . . . . . . . . . 5-63
Backup Camera . . . . . . . . . . . . . . . . . . . . . . 5-46
Relieve Hydraulic System Pressure . . . . . . 5-31
Before Maintenance . . . . . . . . . . . . . . . . . . . . 5-4
Replace Battery . . . . . . . . . . . . . . . . . . . . . . 5-43
Check Batteries . . . . . . . . . . . . . . . . . . . . . . 5-43
Replace Bucket . . . . . . . . . . . . . . . . . . . . . . 5-56
Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Replace Case Drain Filter . . . . . . . . . . . . . . 5-32
Crankcase Breather Tube . . . . . . . . . . . . . . 5-12
Replace DEF Pump Filter . . . . . . . . . . . . . . 5-24
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Replace DEF Tank Filter . . . . . . . . . . . . . . . 5-26
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . 5-25
Replace Engine Air Filter . . . . . . . . . . . . . . . 5-13
Doors and Locks . . . . . . . . . . . . . . . . . . . . . 5-58
Replace Engine Coolant . . . . . . . . . . . . . . . 5-18
Electrical System . . . . . . . . . . . . . . . . . . . . . 5-45
Replace Engine Oil and Filter . . . . . . . . . . . 5-15
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . 5-12
Replace Final Drive Oil . . . . . . . . . . . . . . . . 5-48
Engine Belts . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Replace Hydraulic Breather Filter . . . . . . . . 5-38
Engine Coolant Level . . . . . . . . . . . . . . . . . . 5-19
Replace Hydraulic Oil . . . . . . . . . . . . . . . . . 5-35
Engine Exhaust Pipe Clamps . . . . . . . . . . . . 5-23
Replace Hydraulic Pilot Filter Element . . . . 5-37
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . 5-14
Replace Hydraulic Tank Return Filter . . . . . 5-40
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Replace Primary, Secondary Fuel Filter . . . 5-29
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Stationary Regeneration . . . . . . . . . . . . . . . 5-27
Final Drive Motor Mounting Fasteners . . . . . 5-47
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . 5-58 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . 2-4
Front Window Locks . . . . . . . . . . . . . . . . . . . 5-59 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 Electrical System . . . . . . . . . . . . . . . . . . . . . . 2-5
Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . 5-28 Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45 Lockout/Tagout . . . . . . . . . . . . . . . . . . . . . . . 2-5
Grab Handles and Steps . . . . . . . . . . . . . . . 5-59
Maintenance Schedule
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . 5-33
After the First 50 Hours . . . . . . . . . . . . . . . . 5-10
Hydraulic Hose/Line Connections . . . . . . . . 5-34
Annually or Every 2000 Hours . . . . . . . . . . . 5-11
Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . 5-33
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . 5-10
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . 5-38
Every 100 Hours . . . . . . . . . . . . . . . . . . . . . 5-10
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . 5-40
Every 250 Hours . . . . . . . . . . . . . . . . . . . . . 5-10
Operating Functions . . . . . . . . . . . . . . . . . . . 5-45
Every 3 Months or 500 Hours . . . . . . . . . . . 5-10
Operation and Maintenance Manual . . . . . . 5-59
Every 6 Months or 1000 Hours . . . . . . . . . . 5-11
Pump Mounting Fasteners . . . . . . . . . . . . . . 5-42
Hydraulic Breaker Interval . . . . . . . . . . . . . . 5-11
Radiator, Charge Air Cooler, AC Fins . . . . . 5-20
Weekly or Every 50 Hours . . . . . . . . . . . . . . 5-10
Replace the Engine Air Precleaner . . . . . . . 5-12
When Required . . . . . . . . . . . . . . . . . . . . . . 5-10
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . 5-60 Manual
Structural Inspection . . . . . . . . . . . . . . . . . . . 5-60 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Swing Bearing Fasteners . . . . . . . . . . . . . . . 5-53 Organization . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Monitor P
Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Data Unit Setting Screen . . . . . . . . . . . . . . . 3-33 Plate
Date and Time . . . . . . . . . . . . . . . . . . . . . . . 3-26 Engine Identification . . . . . . . . . . . . . . . . . . . 1-4
Date/Time Setting Screen . . . . . . . . . . . . . . 3-33 Hydraulic Pump Identification . . . . . . . . . . . . 1-5
Diesel Exhaust Fluid (DEF) Level Gauge . . 3-26 Main Control Valve Identification . . . . . . . . . 1-5
Engine Coolant Temperature Gauge . . . . . . 3-26 Product Identification . . . . . . . . . . . . . . . . . . 1-4
Engine Speed Gauge . . . . . . . . . . . . . . . . . . 3-26 Swing Motor Identification . . . . . . . . . . . . . . . 1-4
Error Codes Screen . . . . . . . . . . . . . . . . . . . 3-31 Travel Motor Identification . . . . . . . . . . . . . . 1-5
Fault Icon . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Level Gauge . . . . . . . . . . . . . . . . . . . . . 3-26 Power Supply Socket . . . . . . . . . . . . . . . . . . . . 3-17
Function Buttons . . . . . . . . . . . . . . . . . . . . . 3-26
Function Icons . . . . . . . . . . . . . . . . . . . . . . . 3-26
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . 3-25 R
Home Screen Display Icons . . . . . . . . . . . . . 3-26
Home Screen Function Icons and Buttons . 3-27
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Installed Equipment . . . . . . . . . . . . . . . . . . . 3-26
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Language Setting Screen . . . . . . . . . . . . . . 3-35
Control Panel . . . . . . . . . . . . . . . . . . . . . . . 3-11
Lifting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Machine Configuration Screen . . . . . . . . . . . 3-36
Main Menu Screen . . . . . . . . . . . . . . . . . . . . 3-27 Read Equipment Instructions . . . . . . . . . . . . . . . 7-2
Maintenance Information Screen . . . . . . . . . 3-29 Operation Precautions . . . . . . . . . . . . . . . . . 7-2
Password Screen . . . . . . . . . . . . . . . . . . . . . 3-29 Removal and Installation Precautions . . . . . 7-2
Periodic Maintenance . . . . . . . . . . . . . . . . . 3-26
Relay
Quick Coupler Tool . . . . . . . . . . . . . . . . . . . 3-39
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Screen Backlight Setting . . . . . . . . . . . . . . . 3-34
Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Shear Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
System Service Icons . . . . . . . . . . . . 3-26, 3-27 Return Flow Selector Valve . . . . . . . . . . . . . . . . 3-22
System Setting Menu Screen . . . . . . . . . . . 3-32
Right Control Console . . . . . . . . . . . . . . . . . . . . 3-12
Throttle Control Dial Setting . . . . . . . . . . . . . 3-26
Headlight Switch . . . . . . . . . . . . . . . . . . . . . 3-15
Time Format Setting Screen . . . . . . . . . . . . 3-34
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Tool Icons . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Regeneration Disable Switch . . . . . . . . . . . 3-14
Tools Select Screen . . . . . . . . . . . . . . . . . . . 3-36
Right Joystick Buttons/Switch . . . . . . . . . . . 3-13
Work Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Right Joystick Button/Switch . . . . . . . . . . . . 3-18
Work Parameters Screens . . . . . . . . . . . . . . 3-29
Stationary Regeneration Switch . . . . . . . . . 3-13
Switches and Dials . . . . . . . . . . . . . . . . . . . 3-12
Throttle Control Dial . . . . . . . . . . . . . . . . . . 3-13
O Travel Alarm Silence Switch . . . . . . . . . . . . 3-14
Windshield Washer Switch . . . . . . . . . . . . . 3-15
Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Windshield Wiper Switch . . . . . . . . . . . . . . 3-15
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Work Light Switch . . . . . . . . . . . . . . . . . . . . 3-14
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . 5-54 S
Operating Ranges . . . . . . . . . . . . . . . . . . . . . . . . 6-4
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Safety
Operator Safety Information . . . . . . . . . . . . . . . . . 2-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Optional Equipment Hazard Alerts . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Optional Equipment Controls. See Work Equipment
Mount and Dismount . . . . . . . . . . . . . . . . . . . 2-3
Controls
Operator Information . . . . . . . . . . . . . . . . . . . 2-2

Operator Responsibilities . . . . . . . . . . . . . . . . 4-4 Long-Term . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Seat Belt Usage . . . . . . . . . . . . . . . . . . . . . . . 4-4 Maintenance During Storage . . . . . . . . . . . . 4-28
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Overnight . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Return to Service . . . . . . . . . . . . . . . . . . . . . 4-28
SANY Contact Information . . . . . . . . . . . . . . . . . . 1-6
Short-Term . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Screen
Sunlight Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Backlight Setting . . . . . . . . . . . . . . . . . . . . . . 3-34
Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37 Swing Motor Identification Plate . . . . . . . . . . . . . 1-4
Data Unit Setting . . . . . . . . . . . . . . . . . . . . . 3-33
Switch
Date/Time Setting . . . . . . . . . . . . . . . . . . . . . 3-33
Battery Disconnect . . . . . . . . . . . . . . . . . . . 3-15
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . 3-6
Home Display Icons . . . . . . . . . . . . . . . . . . . 3-26
Fan Speed Control . . . . . . . . . . . . . . . . . . . 3-10
Home Function Icons and Buttons . . . . . . . . 3-27
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Language Setting . . . . . . . . . . . . . . . . . . . . . 3-35
Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Lifting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Regeneration Disable . . . . . . . . . . . . . . . . . 3-14
Machine Configuration . . . . . . . . . . . . . . . . . 3-36
Right Joystick . . . . . . . . . . . . . . . . . . . . . . . 3-18
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Stationary Regeneration . . . . . . . . . . . . . . . 3-13
Maintenance Information . . . . . . . . . . . . . . . 3-29
Temperature Selection Control . . . . . . . . . . 3-10
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Travel Alarm Silence . . . . . . . . . . . . . . . . . . 3-14
Quick Coupler Tool . . . . . . . . . . . . . . . . . . . . 3-39
Windshield Washer . . . . . . . . . . . . . . . . . . . 3-15
Shear Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Windshield Wiper . . . . . . . . . . . . . . . . . . . . 3-15
System Setting Menu . . . . . . . . . . . . . . . . . . 3-32
Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Time Format Setting . . . . . . . . . . . . . . . . . . . 3-34
Tool Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Tools Select . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Work Parameters . . . . . . . . . . . . . . . . . . . . . 3-29 T
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Adjustment Lever . . . . . . . . . . . . . . . . . . . . . . 3-5 Technical Specifications . . . . . . . . . . . . . . . . . . . 6-5
Armrest Angle Adjustment . . . . . . . . . . . . . . . 3-5 Temperature Data
Backrest Angle Adjustment . . . . . . . . . . . . . . 3-5 Engine Oil Viscosity . . . . . . . . . . . . . . . . . . . . 5-7
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Cushion Adjustments . . . . . . . . . . . . . . . . . . . 3-6 Industrial Gear Oil . . . . . . . . . . . . . . . . . . . . . 5-7
Forward and Backward Adjustment . . . . . . . . 3-6 Lubricating Grease . . . . . . . . . . . . . . . . . . . . 5-7
Headrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . 3-13
Lumbar Adjustment . . . . . . . . . . . . . . . . . . . . 3-5 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Weight Adjustment . . . . . . . . . . . . . . . . . . . . . 3-6 Counterweight Installation . . . . . . . . . . . . . . 4-33
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Counterweight Removal . . . . . . . . . . . . . . . 4-28
Buckle/Unbuckle . . . . . . . . . . . . . . . . . . . . . . . 3-5 Lifting the Machine . . . . . . . . . . . . . . . . . . . 4-34
Loading the Machine . . . . . . . . . . . . . . . . . . 4-34
Sensor Unloading the Machine . . . . . . . . . . . . . . . . 4-36
Sunlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Travel Motor
Serial Number Identification Plate . . . . . . . . . . . . . . . . . . . . . 1-5
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 V
Specifications Valve
Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Pattern Change (SAE/BHL) . . . . . . . . . . . . . 3-18
Machine Dimensions . . . . . . . . . . . . . . . . . . . 6-2 Return Flow Selector . . . . . . . . . . . . . . . . . . 3-22
Operating Ranges . . . . . . . . . . . . . . . . . . . . . 6-4 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Technical Specifications . . . . . . . . . . . . . . . . . 6-5
Vents
Stop Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Storing the Machine

W
Windshield
Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Washer Switch . . . . . . . . . . . . . . . . . . . . . . . 3-15
Windshield—Close . . . . . . . . . . . . . . . . . . . . 4-12
Windshield—Open . . . . . . . . . . . . . . . . . . . . 4-11
Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Work Equipment Controls . . . . . . . . . . . . . . . . . 4-22
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23, 4-24
Backhoe Operation . . . . . . . . . . . . . . . . . . . 4-25
Boom . . . . . . . . . . . . . . . . . . . . . . . . . 4-23, 4-24
Bucket . . . . . . . . . . . . . . . . . . . . . . . . 4-23, 4-24
Digging a Trench . . . . . . . . . . . . . . . . . . . . . 4-25
Loading Operations . . . . . . . . . . . . . . . . . . . 4-25
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Right and Left Joystick . . . . . . . . . . . . . . . . . . 7-4
Swing . . . . . . . . . . . . . . . . . . . . . . . . . 4-23, 4-24
Numerics
12V Power Supply Socket . . . . . . . . . . . . . . . . . 3-17


318 Cooper Circle
Peachtree City, Georgia 30269
www.sanyamerica.com/find-a-dealer
Sales E-mail: [email protected]
Service E-mail: [email protected]
Service Hotline: 470 552 SANY (7269)
sanyamerica.com [email protected]
SANY Part Number SSY005084272

Operation and Maintenance Manual: SANY Part Number SSY005084272

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Operation and Maintenance Manual: SANY Part Number SSY005084272

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Operation and Maintenance Manual

SY500H Excavator OMM 13914116 1-1

This manual is prepared by SANY Technical Publications,

Contact a SANY dealer for additional information or assistance.

1-2 SY500H Excavator OMM 13914116

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5-4 SY500H Excavator OMM

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5-6 SY500H Excavator OMM

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5-8 SY500H Excavator OMM

SY500H Excavator OMM 5-9

5-10 SY500H Excavator OMM

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SY500H Excavator OMM 1-1

About This Manual Documentation Package

• Prolong the service life of the machine.

1-2 SY500H Excavator OMM

Organization of This Manual Machine Applications

Machine Controls Machine Directions

SY500H Excavator OMM 1-3

Serial Number Locations Swing Motor Identification Plate

Product Identification Plate

Engine Identification Plate

Frame Serial Number

1-4 SY500H Excavator OMM

Main Control Valve Identification Plate Travel Motor Identification Plate

Hydraulic Pump Identification Plate

SY500H Excavator OMM 1-5

SANY Contact Information Glossary of Acronyms

1-6 SY500H Excavator OMM

Record of Serial Number and Dealer Information

Machine Serial Number

Engine Serial Number

Right Travel Motor Serial Number

Left Travel Motor Serial Number

Swing Drive Motor Serial Number

Main Control Valve Serial Number

Hydraulic Pump Serial Number

SY500H Excavator OMM 1-7

Correction Request Form

Date of This Notification

City, State, and ZIP/Postal Code

Machine Model and Serial Number

Description of Problem (wrong information, unclear or erroneous procedure, etc.)

Corrective Action Taken by You (if any)

1-8 SY500H Excavator OMM

General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

SY500H Excavator OMM 2-1

General Safety Operator Safety Information

2-2 SY500H Excavator OMM

Mount and Dismount the Machine Safety

Unauthorized Use of This Machine

SY500H Excavator OMM 2-3

2-4 SY500H Excavator OMM

Fluid Systems Battery Safety

SY500H Excavator OMM 2-5