Sears: I:Rrftsmrn°
Sears: I:Rrftsmrn°
Sears: I:Rrftsmrn°
OWNER'S
MANUAL
MODEL NO.
390.2514
390.2518
I:RRFTSMRN°
CAUTION: PROFESSIONAL
Read and Follow "HYDROGLASS ''®
All Safety Rulesand
Operating Instructions SHALLOW WELL JET PUMP
Before First Use of
This Product. • Safety Instructions
• Installation
Save ThisManual For
Future Reference. • Operation
• Troubleshooting
• Repair Parts
This is the safety aler'c symbol. When you see this symbol on your
pump or in this manual, look for one of the following signal words
and be alert to the potential for personal injury:
DANGER warns about hazards that will cause serious personal
injury, death or major property damage ff ignored.
WARNING warns about hazards that will or can cause serious
personal injury, death or major property damage ff ignored.
CAUTION warns about hazards that will or can cause minor per-
sonal injury or property damage ff ignored.
The label NOTICE indicates special instructions which are im-
portant but not related to hazards.
Carefully read and follow all safety instructions in this
manual and on pump.
Keep safety labels in good condition.
Replace missing or damaged safety labels.
Relief valve must be capable of passing full pump flow at 75 PSI.
Pump water onJy with this pump.
Do not allow pump, pressure tank, piping, or any other system Iax CAUTION !Motor normally operates at high temperature and
component containing water to freeze. Freezing may damage sys- will be too hot to touch. It is protected from heat damage during
tem, leading to injury or flooding. Allowing pump or system com- operation by an automatic internal cutoff switch. Before handling
ponents to freeze will void warranty. pump or motor, stop motor and allow it to cool for 20 minutes.
390.2514 1/2 HP S.W. Jet 1-1/4" 1" 40 8.2 7.3 6.2 5.0
390.2518 3/4 HP S.W. Jet 1-1/4" 1" 40 10.9 10.4 8.6 7.5
2
CONTENTS INTRODUCTION
Safety .............................................................................................. 2 We suggest you take a few minutes to read the instructions con-
Warranty/Introduction ................................................................... 3 tained in this manual before installing and using your pump. This
Pump Performance ........................................................................ 3 will help you obtain the full benefits of the quality and convenience
Major Components ...................................................................... 3"_ built into this equipment. It will also help you avoid any needless
service expense resulting from causes beyond our control which
Piping ............................................................................................. 4
naturally cannot be covered in our warranty.
Electrical ...................................................................................... 5_
Installation ...................................................................................... 7
Operation ....................................................................................... 7
Maintenance ................................................................................ 8-9
Helpful Hints .................................................................................. 9
Repair Parts ............................................................................. 10-11
Troubleshooting Guide ................................................................ 12
Dell
MODEL NO. PUMP STARTS AT PUMP STOPS AT Upto 25 ft. 25 to 100 ft. 100 to 600 ft.
Tank
The tank serves two functions. It provides a reservoir of water,
WellSeal
some of which can be drawn through the house fixture before the 1-1/4"
Pipe ._VaVak,
e
pump must start. It maintains a cushion of air under pressure. Plastic Pipe NOTE: Chec_
PlasticC_CvheC k
vabe u_e_ i_ hc_
Two types of tanks are available. Captive _ and Standard. No air zomel _pmg =s25
PressureSwitch
To change to I 15 volts:
1. Make sure power is off.
Figure 4 - Removing Motor End Cover
2. Tuna the dial counter-clockwise until 115 shows in the diai
window.
You will need to remove the motor end cover to change the volt- 3. Reinstall the Motor end cover
age setting. The illustration above also shows the pressure
4. Go to Wiring Connections, Page 6.
switch. If the power supply connection still needs to be made,
the pressure switch cover will need to be removed. I AWARNING JHazardous voltage. Can shock, burn, or kilL
Your motor terminal board (located under the motor end cover) Connect ground wire before connecting power supply
should look like the one at right. wires. Use the wire size (including the ground wire) speci-
fied in the wiring chart. If possible, connect the pump to a sep-
arate branch circuit with no other appliances on it.
prevent strain
on the terminal screws.
PRESSURE
DO NOT USE PIPE JOINT COMPOUND.
$WITGH BUILT-IN
( VALVE 1. Wrap 1-1/2 to 2 turns of Teflon tape to all male pipe threads
__. 1-114"
being attached to the pump. This will insure leakproof connec-
pLASTIC pIp_ tions. Do not overtighten threaded fittings in the plastic pump.
pLASTIC FtPE
ADAPTER*
If leaks do occur, remove the fitting, replace the Teflon tape,
and rewrap with 1-1/2 to 2 turns of Teflon tape and remake the
PUMPTOTANK SIDE VIEW connection.
OPERATION
Priming the Pump
Figure 7 l_k CAUTION_ NEVER run pump dry. Running pump without
water may overheat unit, damaging seals and possibly burning per-
For mounting pump to tank, purchase tank fittings Kit No. 2788. sons handling pump.
SEARS Captive Ai_ Tanks are pre_.harged at the factory. Check the tank
m
pRESSURE / / .BUILT.IN CHEC K 2. Start the pump. Water will be pumped in a few minutes; the
time depending upon the depth to water and length of hori-
zontal run. If pump does not prime, check for a possible leak in
the suction line. Reprime. Check to be sure snction lift - dis-
tance from pumping water level to pump - does not exceed 20
feet. See "Piping in the Well" on Page 4.
Figure 8
END VIEW
\.
Figure 9
SERVICE
MAINTAINING YOUR PUMP B. Loosen two screws and remove motor canopy.
C. if motor has capacitor, partially unscrew capacitor clamp and
Lubrication
move capacitor to one side.
i 1
It is not necessary to lubricate the pump or its motor. The motor
! _ikWARNINQ ] Risk of electrical shock. Do not touch ca-
bearings are lubricated for life. The mechanical shaft seal in the
pump is water lubricated and self-adjusting. pacitor terminals with body" or any metal object.
D. Hold motor shaft with a 7/16" wrench on the shaft flats.
Draining for Winter
E. Turn impeller counterclockwise when facing it.
When the pump is to be disconnected from service, or is in dan-
ger of freezing, it must be drained. The pump has a dmincock 3. Remove pump back half from motor by unscrewing four (4)
which must be opened. Remove the priming plug to vent the nuts. Pry back half off motor by inserting two (2) screwdrivers
pump. Drain the pressure tank. Drain all piping to a point below between the back pump haft and the motor flange. This will
the freezing hne. force rotating portion of seal off shafx. See Figure 10.
To drain an air volume control (AVC), remove the tubing Turn the
AVC upside down. This will permit any water to drain into tank.
Disassembly and Assembly of Pump
The Hydroglass ®Pump is designed for ease in servicing and main-
tenance.
1. Disassemble pump as follows:
A Disconnect power.
B. Open faucet to relieve pressure.
C. Drain pump by opening draincock. Remove pressure switch
mWmg from fitting on top of pump.
D. Remove damp, Key No. 10, Page 11.
E. Remove pump base mounting bolts. Motor assembly and
back half assembly of pump can be pulled away from front
haft.
4750194
F. Remove O-Rings.
Figure I0
2. Reassembly of pump.
A. Clean O-Rings and O-Ring grooves. 4. Place back half of pump on flat surface and tap out ceramic seat.
B. Lubricate O-Rings with petroleum jelly, and place in grooves. See Figure 11.
C. Slide pump halves together.
D. Clean inside of clamp. Place clamp around pump halves.
Alternately tighten clamp screw and tap clamp around out-
side with plastic mallet. This will insure proper seating of
O-Ring and clamp.
E. Assemble base mounting bolts. Connect pressure switch tub-
ing and close draincock.
F. Prime pump and turn on power.
8
SERVICE
C. With finger pressure press seat firmly and squarely into cav- K. Remount diffuser on seal plate.
ity. See Figure 12A. Polished face of seat faces inside of pump. Cleaning Impeller
If seat will not locate properly, place cardboard washer over
polished face and use piece of 3/4" standard pipe for press- 1. FoRow steps 1A through 1E trader "Disassembly and Assembly
hag purposes. See Figure 12B. of Pump" on Page 8.
2. Remove diffuser and impeller from pump per instructions under
"Removing Motor for Service and Replacing Shaft Seal" on
Page g.
3. Clean impeller and reassemble impeller and diffiaser per in-
structions under "Removing Motor for Service and Replacing
shaft Seal" on pages 8 and 9.
Cleaning Shallow Well Jet
To remove debris from venturi or nozzle, proceed as follows:
1. Disassemble pump per instructions on Page g.
2. Turn venturi counterclockwise and remove it. The nozzle is
now exposed. Remove it using a 5/8" hex socket wrench with
extension. Turn counterclockwise. If socket wrench is not avali-
able, insert an ice pick or similar pointed tool careflflly into the
nozzle. This will dislodge debris.
3. Flush out the debris by running water through the nozzle in the
same direction as the dislodging tool was inserted.
4. Reinstall nozzle and venturi. Do not overtighten!
5. Reassemble pump per instructions on Page 8.
HELPFUL HINTS
How to Handle a Gaseous Well
Figure 14
9
REPAIR PARTS
/ 2
3 3A
29
28
7
I
8
lO
26
\
23
25 19
20
25A
766 1194
22 21
]0
REPAIR PARTS
1/2 HP 3/4 HP
Key Model Model Part
No. 390,2514 390.2518 Description
]]
TROUBLESHOOTING CHART
Pump does not 1. Water level in well is lower than 1. A deep well jet pump may- be needed
deliver water to full estimated. (over 20 ft. to water).
capacity (also check 2. Steel piping (if used) is corroded or 2. Replace with plastic pipe where possible, otherwise with
point 3 immediately limed, causing excess friction. new steel pipe.
above). 3. Offset piping is too small in size. 3. Use larger offset piping.
Pump pumps water 1. Pressure switch is out of adjustment 1. Adjust or replace pressure switch.
but does not shut off. or contacts are "frozen".
2. Faucets have been left open. 2. Close faucets.
3. Jet or impeller is clogged. 3. Clean jet or impeller.
4. Water level in well is lower than 4. Check for possibility of using a deep well jet pump.
estimated.
5. Motor is wired incorrectly. 5. Refer to instructions on wiring.
Pump cycles too 1. Standard pressure tank is water- 1. Drain tank to air volume control tapping. Check air
frequently. logged and has no air cushion. volume control for defects. Check for air leaks at any
connection.
2. Pipes leak. 2. Check connections.
3. Faucets or valves are open. 3. Close faucets or valves.
4. Foot valve leaks. 4. Replace foot valve.
5. Pressure switch is out of adjustment. 5. Adjust or replace pressure switch.
6. Air charge too low in Captive 6. Disconnect electrical power and open faucets until all
Tank. Model 390.2514 pressure is relieved. Using automobile tire pressure gauge,
and Model 390.2518 require check air pressure in tank at the valve stem located at top
40 pounds for proper operation. of tank. If air pressure is lower, pump air into tank from
outside source, until proper air pressure is reached.
Check air valve for leaks, using soapy solution, and
replace core if necessary.
Air spurts from 1. Pump is picking up prime. 1. As soon as pump picks up prime, all air will be ejected.
faucets. 2. Leak in suction side of pump. 2. Check suction piping.
3. Well is gaseous. 3. Change installation as described in manual.
4. Intermittent over-pumping of well. 4. Lower foot valve if possible, otherwise restrict discharge
side of pump.
Leaks at the metal 1. Loose clamps or O-Ring 1. Release all system pressure before working on clamp.
damps. not sealed. 2. Check that clamp is tight.
3. Tap around clamp with hammer on a wooden block.
AWARNING] Retighten clamp screw.
Release all pressure in system 4. Check O-Ring for proper seating and/or dirt on
before working on clamp. O-Ring or seat.
12
13
14
15
SEARS CRRFTSMRW
PROFESSIONAL
OWNER'S "HYDROGLASS ''®
MANUAL
SHALLOW WELL
JET PUMP
390.2518
ForIn-homemajor brandrepair service
Call 24 hours a day,7 daysa week
1-800-4-REPAIR
(1-800-473-7247)
Forthe locationof a
The model number of gears RepairService Centerin yourarea
your Shallow Well Jet Call24 hours a day, 7 days a week