alfanar





www.alfanar.com
Contents
CIRCUIT BREAKER INCLOSURE
PRODUCT INTRODUCTION 4
FEATURES 5
1. Design 5
a. Aesthetics 5
b. Color 5
2. Safety 5
a. Protection against electric shock 5
b. Dead front cover 5
3. Performance 6
a. Thermal stability 6

b. Mechanical impact 6
c. Altitude 6
4. Reliability 6

a. High corrosion resistant 6

b. Ingress protection 7
5. Installation 7
a. Ample wiring space 7
b. Knockouts 7
c. Depth adjustability 8
d. Earth and neutral terminals 8
e. Cement guard 8
6. Environment 9
7. Testing 9

TECHNICAL SPECIFICATIONS 10
KNOCKOUT DIMENSIONS 11
PRODUCT VARIETIES AND DIMENSIONS 12
AZM MAIN BREAKER DETAILS 14
AF SERIES MAIN BREAKER DETAILS 18
BUSBAR CHAMBER
APPLICATIONS 25
FEATURES 25
SPECIFICATIONS 26
PRODUCT VARIETIES AND DIMENSIONS 26
TESTING 26
INTRODUCTION
alfanar Circuit Breaker Enclosure is designed to be a safe and reliable switching device
for use in residential, commercial, and industrial premises. It protects the circuits under
overload or short circuit conditions. The alfanar CBE is suitable for indoor and outdoor
applications and has an ingress protection rating of IP55 to ensure protection against
harsh weather conditions.

Electrogalvanized steel sheet

Cover fixing hole

Textured finish, Semi-gloss polyester

powder coated in RAL 1013
Wall mounting hole

Earth terminal

Neutral terminal

Circuit breaker
Pan assembly with
adjustable depth

Spacious enclosure
for easy wiring

Multiple knockouts

4
PRODUCT FEATURES
1. DESIGN
a. Aesthetics
Circuit breaker enclosure’s design is elegant, modern and
fits attractively inside or outside your home.

b. Color
Fresh color scheme was chosen to blend in with the wall
colors for indoor and outdoor applications.

2. SAFETY
a. Protection against electric shock
Effective earth continuity is ensured to protect operators against
any possible electrical shock when they touch the enclosure.

b. Dead front cover

A dead front cover is installed to eliminate the possibility of people
touching any of the live parts inside the panel during operation.
3. PERFORMANCE
a. Thermal stability
Thermal stability of our circuit breaker enclosure is validated and ensured through a
temperature rise test performed as per IEC 61439-3. This ensures that the product will
keep functioning normally all day long at a steady temperature state.

b. Mechanical impact
The circuit breaker enclosure is tested to withstand the impact load as per the Interna-
tional Standard IEC 61439-3 to ensure the strength requirement of the application.

c. Altitude
Regardless of the mounting location and the height of installation, the alfanar circuit
breaker enclosure is rated for an altitude of 2000 m without any derating to ensure the
required performance.

4. RELIABILITY
a. High corrosion resistant enclosure and internal parts
Double protection against corrosion is achieved by using an electrogalvanized steel
sheet as the base material and powder-coating the same with polyester powder.

This process has been validated for 1000 hours using the Salt Spray test. This ensures the
functionality of the circuit breaker enclosure under the worst atmospheric and corrosive
conditions.

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b. Ingress protection
alfanar Circuit Breaker Enclosures are tested for IP55 to ensure the ingress protection
against solids and water in indoor and outdoor applications.

5. INSTALLATION
a. Ample wiring space
Spacious enclosure design provides more space for
easier wiring of the incoming and outgoing cables.

b. Knockouts
Knockouts are designed to handle multiple sized
conduits and glands of international standards which
can be opened easily and do not have sharp edges that
might damage the conduits, wires or injure the user.
c. Depth adjustability (pan assembly depth adjustability)
Pan assembly depth is adjustable to ensure the breaker is not
recessed into the box and to eliminate the gaps between the
cover and the breaker after the installation of the door.

d. Cement guard

Protects the product from cement deposit during

installation and keeps the box clean for the installation of
the pan assembly.

e. Phase barriers

alfanar Circuit Breaker Enclosures have phase barriers

installed at the main breaker terminals to increase the
creepage distance and avoid the possibility of electrical
faults.

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6. ENVIRONMENT
All components used in alfanar Circuit Breaker Enclosures are environmentally friendly.

7. TESTING
Extensive care is taken during the design and
manufacture stages of the alfanar Circuit
Breaker enclosures to ensure the safety of the
end user.
alfanar Circuit Breaker Enclosures comply with
SASO and International Standards. Each of our
products undergoes a strict quality control
check as per routine verification mentioned in
the standard such as:

o Dielectric Test: A high voltage routine test.

o Electrical Continuity Test: To confirm correct assembly and
operation
o Insulation Resistance Test: To ensure high insulation resistance
o Ingress protection Test (IP): To ensure meeting of IP
requirements
o Overload tripping tests
o Short circuit tripping tests
o Other tests
TECHNICAL SPECIFICATIONS
Technical Data

Standard SASO & IEC 61439-3

Designed to be operated by an ordinary person

Electrical
100 A 100 A 225 A
Varieties with MCCB main with MCCB main
with MCB main

Rated current 40, 50, 63, 80 & 100 A 30, 40, 50, 60,7 5 & 100 A 125, 150, 175, 200 & 225 A

AZM MCB, 3Pole AF100N MCCB, 3Pole AF250N MCCB, 3Pole

Main breaker (Incomer) 40, 50, 63, 80 & 100 A 30, 40, 50, 60, 75 & 100 A 125, 150, 175, 200 & 225 A

Voltage range 240/415 V AC

Frequency 50/60 Hz

Type Indoor/Outdoor

Degree of protection IP55

Mechanical impact IK05

Mounting Flush/Surface

Terminal Capacity (Cable size)

Main MCB/MCCB frame size 100 A 50 sq. mm 50 sq. mm 120 sq. mm

Neutral terminal bar 50 sq. mm 50 sq. mm 120 sq. mm

Earth terminal bar 50 sq. mm 50 sq. mm 50 sq. mm

Environmental/General
Average ambient temperature 35 °C

Operational temperature range -5 °C to 40 °C (without derating as per the standard IEC 61439-3)

Construction Features
Door lock Pad lockable quarter turn lock

Enclosure material Electro-galvanized steel sheet (Corrosion resistant)

Steel thickness 1.0 mm

A- 2 No. Ø65/Ø40 A- 2 No. Ø65/Ø40 A- 2 No. Ø77/Ø52

Double Knockout Double Knockout Double Knockout
B- 2 No. Ø32.5 B- 2 No. Ø32.5 B- 2 No. Ø32.5
Knockout sizes for Flush Type
Knockout Center Knockout Center Knockout Center
C- 2 No. Ø50.5/Ø32.5 C- 2 No. Ø50.5/Ø32.5 C- 2 No. Ø50.5/Ø32.5
Double Knockout Double Knockout Double Knockout

A- 2 No. Ø65/Ø40 A- 2 No. Ø65/Ø40 A- 2 No. Ø77/Ø52

Knockout sizes for Surface Type Double Knockout Double Knockout Double Knockout
B- 2 No. Ø32.5 B- 2 No. Ø32.5 B- 2 No. Ø32.5
Knockout Center Knockout Center Knockout Center

Enclosure color Polyester powder coated in RAL-1013 (Beige)

Dimensions Refer PRODUCT VARIETIES AND DIMENSIONS

10
KNOCKOUT DIMENSIONS
Flush Type Surface Type

KNOCKOUTS FOR 225 A KNOCKOUTS FOR 225 A

A: KNOCKOUT Ø77/Ø52 A: KNOCKOUT Ø77/Ø52

B: KNOCKOUT Ø32.5 B: KNOCKOUT Ø32.5

C: KNOCKOUT Ø 50.5/Ø32.5

KNOCKOUTS FOR 100 A KNOCKOUTS FOR 100 A

A: KNOCKOUT Ø65/Ø40 A: KNOCKOUT Ø65/Ø40

B: KNOCKOUT Ø32.5 B: KNOCKOUT Ø32.5

C: KNOCKOUT Ø 50.5/Ø32.5

B
A A
B

C C

B B
A A A A
B B

FLUSH SURFACE
PRODUCT VARIETIES AND DIMENSIONS (MM)
FLUSH TYPE
RATING TYPE W H E w G h D d CAT.NO.

MCCB AF100N MAIN

30 MCCB 260 427 145 232 256 400 106.6 99 51-L3030F

40 MCCB 260 427 145 232 256 400 106.6 99 51-L3040F

50 MCCB 260 427 145 232 256 400 106.6 99 51-L3050F

60 MCCB 260 427 145 232 256 400 106.6 99 51-L3060F

75 MCCB 260 427 145 232 256 400 106.6 99 51-L3075F

100 MCCB 260 427 145 232 256 400 106.6 99 51-L3100F

MCCB AF250N MAIN

125 MCCB 310 427 195 282 256 400 131.6 124 51-L3125F

150 MCCB 310 427 195 282 256 400 131.6 124 51-L3150F

175 MCCB 310 427 195 282 256 400 131.6 124 51-L3175F

200 MCCB 310 427 195 282 256 400 131.6 124 51-L3200F

225 MCCB 310 427 195 282 256 400 131.6 124 51-L3225F

MCB AZM MAIN

40A MCB 260 427 145 232 256 400 106.6 99 51-T3040F

50A MCB 260 427 145 232 256 400 106.6 99 51-T3050F

63A MCB 260 427 145 232 256 400 106.6 99 51-T3063F

80A MCB 260 427 145 232 256 400 106.6 99 51-T3080F

100A MCB 260 427 145 232 256 400 106.6 99 51-T3100F

Ordering code examples:

Refer to the below code for required breaker type MCB/MCCB, Ampere Rating and Type (Flush or Surface)
L: MCCB / T: MCB / 3: 3PH / F: FLUSH / S: SURFACE
XXX : Breaker Rating range (MCCB: 030 A to 225 A , MCB: 040 A to 100 A)
e.g.
51-L3030F Represents an enclosed circuit breaker with 030 A MCCB, Flush type
51-T3100S Represents an enclosed circuit breaker with 100 A MCB, Surface type

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PRODUCT VARIETIES AND DIMENSIONS (MM)
SURFACE TYPE
RATING TYPE W H E w G h D CAT.NO.

MCCB AF100N MAIN

30 MCCB 236.5 404 145 232 256 400 106.6 51-L3030S

40 MCCB 236.5 404 145 232 256 400 106.6 51-L3040S

50 MCCB 236.5 404 145 232 256 400 106.6 51-L3050S

60 MCCB 236.5 404 145 232 256 400 106.6 51-L3060S

75 MCCB 236.5 404 145 232 256 400 106.6 51-L3075S

100 MCCB 236.5 404 145 232 256 400 106.6 51-L3100S

MCCB AF250N MAIN

125 MCCB 286.5 404 195 282 256 400 131.6 51-L3125S

150 MCCB 286.5 404 195 282 256 400 131.6 51-L3150S

175 MCCB 286.5 404 195 282 256 400 131.6 51-L3175S

200 MCCB 286.5 404 195 282 256 400 131.6 51-L3200S

225 MCCB 286.5 404 195 282 256 400 131.6 51-L3225S

MCB AZM MAIN

40A MCB 236.5 404 145 232 256 400 106.6 51-T3040S

50A MCB 236.5 404 145 232 256 400 106.6 51-T3050S

63A MCB 236.5 404 145 232 256 400 106.6 51-T3063S

80A MCB 236.5 404 145 232 256 400 106.6 51-T3080S

100A MCB 236.5 404 145 232 256 400 106.6 51-T3100S

w
G
H

W E

Ordering code examples:

Refer to the below code for required breaker type MCB/MCCB, Ampere Rating and Type (Flush or Surface)
L: MCCB / T: MCB / 3: 3PH / F: FLUSH / S: SURFACE
XXX : Breaker Rating range (MCCB: 030 A to 225 A , MCB: 040 A to 100 A)
e.g.
51-L3030F Represents an enclosed circuit breaker with 030 A MCCB, Flush type
51-T3100S Represents an enclosed circuit breaker with 100 A MCB, Surface type
AZM CIRCUIT BREAKER, TYPE MCB
alfanar AZM MCB are designed for the circuit protection of low voltage distribution
systems.
Available in 3 poles of various frame sizes and interrupting ratings for voltages rated up
to 415 V and rated for currents up to 100 A.
AZM circuit breakers protect electrical feeders, circuits and connected devices against
overloads and short circuits.

FEATURES
1. Let-through energy is considerably less, resulting in enhanced lifespan of electrical
installation.
2. Rapid closing design for quick make operation.
3. Uniform box terminals for connecting cables up to 50 mm² for input and output
terminals for 40-100 A MCB range.
4. Positive gripping features are provided on input terminals for cable termination.
5. Finger proof protection (IP20) for termination.
6. Trip-free mechanism.
7. Critical operating mechanism parts and assemblies are made of special
engineering plastics/alloy steel with superior mechanical thermal properties
facilitating accurate operation of MCBs during its service life.
8. Suitable for busbar connection for incomer terminals.
9. Critical parts and assemblies are manufactured in-house with statistical process
controls.
10. Assembly, calibration, and testing are done in controlled temperature and dust free
environment.
11. ON/OFF positions are marked on handle and indicator and show true contact
position of MCB.
12. Unique identification through bar code system for traceability of internal testing
result for individual breakers.
15. Provide short circuit and overload protection for residential as well as commercial
installations.

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TECHNICAL SPECIFICATIONS FOR AZM MCB
MCB AZM Technical data

Product standard IEC 60898-1

Tripping characteristics C Curve

Electrical

Rated current range (A) 40, 50, 63, 80, 100

Number of poles 3P

Rated operational voltage (Ue) V AC 415

Rated insulation voltage (Ui) V AC 600

Rated impulse voltage (Uimp) kV 4

Rated ultimate short circuit breaking capacity Icn (A) at 415V AC 10000

Rated frequency (Hz) 50/60

Suitability for isolation Yes

> 2 hour @ 1.13 In @ 50 °C

Thermal tripping characteristics
< 2 hour @ 1.45 In @ 50 °C

Magnetic operating limit (5-10) × In

Mechanical 10000
Endurance (Number of operations cycles)
Electrical 4000

Environmental/General

Reference ambient air temperature 50 °C

Operating temperature range - 5 °C to + 65 °C

Storage temperature range - 5 °C to + 70 °C

Mechanical

For Housing IP 40
Protection degree
For Terminals IP 20

Terminal capacity (mm²) 50

Tightening torque (Nm) 3.5

Mounting type Din Rail

Type of termination incoming Cables

Type of termination outgoing Cables

Frame width (mm) 27 mm per pole

Dimensions 3 Pole (W × H × D) (mm) (80.4 × 80.5 × 83.5)

Weight 3P (g) 500

I-T CHARACTERISTICS FOR AZM MCB

16
DIMENSION DRAWINGS FOR AZM MCB

Single Pole Details

AF SERIES CIRCUIT BREAKER, TYPE MCCB
alfanar AF series of molded case circuit breakers are
designed for circuit protection of low voltage distribution
systems.

Available in 3 poles of various frame sizes and interrupting

ratings for voltages rated up to 415 V and rated for
currents up to 225 A.

AF molded case circuit breakers protect electrical

feeders, circuits and connected devices against
overloads and short circuit.

FEATURES
1 - Handle is protected for IP30 protection where >2.5 mm wires are unable to enter inside the breaker and
touch live parts.
2 - MCCB can be easily identified for “OFF”, “ON” and “Tripped” positions.
3 - Trip Free Mechanism – The breaker trips in case of fault and ensures safety even if a padlock is used to
hold the handle in the ON position.
4 - All positions of circuit breakers are suitable for isolation as defined in IEC standard 60947-2.
5 - MCCB arc chamber is specially designed to Improve the capability of extinguishing the arc and
reducing the arc distance.
6 - Arc chutes are designed for efficient and faster arc quenching.
7 - Optimized arc runner profile for effective arc pulling.
8 - Fixed contacts with serrations for better grip.
9 - Accelerate movable contact speed by arcing extinguishing gas generated from the special resin
located close to movable contact.
10 - Line Load Reversibility – Incoming supply can be connected to both upper and lower side and load to
the opposite side without compromising the breaking capacity and isolation.
11 - Current Limiting Breaker - Low let through energy.
12 - MCCB’s are designed for easy installation in the various types of switchboards. They can be mounted
Vertically, horizontally, or flat on their back without any de-rating of characteristics.
13 - Box clamps made of higher strength material, more than the standard specification, to withstand higher
torque values.
15 - 100 A and 225 A MCCB grub screw rivets with box clamp assembly ensure they can’t get lost.
16 – Higher electrical and mechanical life than specified in the standard.
17 - Low watt loss through optimally designed current carrying path.

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TECHNICAL SPECIFICATIONS FOR AF SERIES MCCB - AF100N
AF100N

Product standard IEC 60947-2

Frame size (AF) AF100N

Rated current range (A) 30, 40, 50, 60, 75, 100

Number of poles 3P

Rated operational voltage (Ue) V 415

Rated insulation voltage (Ui) V AC 690

Rated impulse voltage (Uimp) kV 8

Ambient temperature (°C) 55

Rated frequency (Hz) 50/60

Utilization category Cat. A

Pollution degree 3

Rated ultimate short circuit breaking capacity Icu (kA):

@ 400 V 15

@ 230 V 25

Rated service short circuit breaking capacity Ics ( % Icu ):

@ 400 V 75% Icu

@ 230 V 75% Icu

Trip release type Fixed - Thermal & Magnetic

Magnetic release setting (In) 12In ± 20%

Electrical endurance life (No. of operations cycles) 1500

Mechanical endurance life (No. of operations cycles) 8500

Phase barrier Yes

Operating temperature range (without de-rating) - 5 °C to + 55 °C

Storage temperature range - 5 °C to + 75 °C

Method of connection Cables / Busbar

Box clamp screw size (mm)/ Tightening torque (N.m) Allen key 4 / 7

Maximum terminal capacity - Copper cable (mm²) 50

Weight of the breaker (kg) 1.2

Dimensions (W × H × D) (mm) (max.) 91 x 150 x 66

TECHNICAL SPECIFICATIONS FOR AF SERIES MCCB – AF250N
AF250N

Product standard IEC 60947-2

Frame size (AF) AF250N

Rated current range (A) 125, 150, 175, 200, 225

Number of poles 3P

Rated operational voltage (Ue) V 415

Rated insulation voltage (Ui) V AC 690

Rated impulse voltage (Uimp) kV 8

Ambient temperature (°C) 55

Rated frequency (Hz) 50/60

Utilization category Cat. A

Pollution degree 3

Rated ultimate short circuit breaking capacity Icu (kA):

@ 400 V 15

@ 230 V 25

Rated service short circuit breaking capacity Ics ( % Icu)

@ 400 V 75% Icu

@ 230 V 75% Icu

Trip Release type Fixed - Thermal & Magnetic

Magnetic release setting (In) 12In ± 20%

Electrical endurance life (No. of operations cycles) 1000

Mechanical endurance life (No. of operations cycles) 7000

Phase barrier Yes

Operating temperature range (without de-rating) - 5 °C to + 55 °C

Storage temperature range - 5 °C to + 75 °C

Method of connection Cables

Box clamp screw size (mm) / Tightening torque (N.m) Allen key 5 / 12

Maximum terminal capacity - Copper cable (mm²) 120

Weight of the breaker (kg) 1.9

Dimensions (W × H × D) (mm) (max.) 106 x 65 x 103

20
I-T CHARACTERISTIC FOR AF100N MCCB
I-T CHARACTERISTIC FOR AF250N MCCB

22
DIMENSIONS DRAWINGS FOR AF SERIES MCCB

AF100N DIMENSIONS

89.0
Y 72.5
45.5 66.0
30.0 30.0 61.0

X X
150.0
134.0
57.0

78.0
27.6
34.5

75.0

20.0 30.5
30.0
91.0
 AF250N DIMENSIONS

103.2
87.9
Y
53.00 78.0
35.0 35.0 75.5
59.0

X X
102.5
126.4
145.0

165.0
34.5
37.0

82.5

22.5 36.5
33.0
35.0
106.0

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BUSBAR CHAMBERS
APPLICATIONS
ELETRA Busbar Chamber is designed for safe and reliable distribution of electrical power.
It facilitates ease and flexibility in connecting cables, allowing up to four outgoing
connections.

CNC MACHINE FORMED GASKET

ON DOOR ENSURES
PERFECT SEALING
AMPLE NUMBER OF CABLE LUGS
FOR OUTGOING CONNECTIONS

TIN PLATED ETP COPPER BUSBARS

ZINC PLATED MOUNTING PAN

AMPLE NEUTRAL
TERMINALS
MAIN BREAKER

AMPLE EARTH TERMINALS SPACIOUS ENCLOSURE

FOR EASE OF WIRING

MATT-FINISH POLYESTER POWDER STUDS PROVIDED IN THE BOX

COATED PAINT IN AS WELL AS ON THE DOOR
RAL-7035 LIGHT GREY COLOUR AS PROTECTIVE EARTHING

Figure - 8

BUSBAR CHAMBERS
FEATURES
- Made of high quality Electro-galvanized steel sheet
- Matt- finish polyester powder coated in RAL-7035 light
grey colour (other colours available on request}
- CNC Machine formed polyurethane door gasket
ensures better sealing
Shrouded Busbar chamber
- CNC Corner formed door with smooth finish Figure - 9
- Earthing studs are provided on both the enclosure and the door
- Provided with neutral and earth terminals Shrouded Busbar Chamber
- Safety dead front cover is provided to avoid accidental contact
Figure 9 with live part (busbar chamber only)
- Tin plated ETP Copper Busbar with 1.5A/mm2 current density (busbar chamber only)
- Provided with brass terminal (shrouded busbar chamber only)
- Flame retardant polycarbonate shroud material (shrouded busbar chamber only)

Shrouded Busbar chamber ( Technical Data )

SL.NO. DESCRIPTION 100A 225A

1 No of outgoing per ease phase & neutral 4nos 4nos

2 Outgoing terminal size 25mm2 50mm2

3 Incoming Terminal size 50mm2 120mm2

BUSBAR CHAMBERS
SPECIFICATIONS
Rated Voltage : 415/240/120V AC
Rated Insulation Voltage : 600VAC
Frequency : 50/60 Hz
Ambient Temperature : 50 °C
Standard : IEC&NEMA
Degree of protection : IP54/NEMA-3R

PRODUCT VARIETIES AND DIMENSIONS

SURFACE BACK
MOUNTING BOX
LID

Figure - 10

Outdoor Busbar Chamber

DESCRIPTION RATING MAIN TYPE A B C D E CAT. NO.

Busbar Chamber 30-100A 3P MCCB100AF 555 355 484 304 175 032-L33100

Busbar Chamber* 100A Lugs Only 400 500 351 451 150 035-33100

Busbar Chamber 125-225A 3P MCCB 225AF 665 425 595 388 165 032-L33225

Busbar Chamber* 225A Lugs Only 500 600 451 551 200 035-33250

Busbar Chamber 250A 3P MCCB 250A 745 425 675 385 190 032-33225

Busbar Chamber 300-400A 3P MCCB 400AF 915 515 855 465 185 032-33400

Busbar Chamber 500-600A 3P MCCB 600AF 1000 600 951 551 250 032-33600

* Shrouded busbar chamber

Change last three digts for required ratings
For example
032-L33100 Represents outdoor bus bar chamber with 1 00A MCCB main
032-33400 Represents outdoor busbar chamber with 400A MCCB main
035-33225 Represents outdoor shrouded busbar chamber 225A

TESTING
Each of our products undergo strict quality control check and is routinely checked for:

Dielectric Test : A high voltage routine test

Electrical Continuity Test Insulation : To confirm correct assembly and operation
Resistance Test : To ensure high insulation resistance

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Free Maintenance Service
at Home for alfanar Products
Switches, Sockets, Distribution Boards, & Circuit Breakers

Our customer satisfaction rate was 94.4%

on services delivered by our Technical Support team.

Scan the QR code

to learn more about our
free maintenance service
Notes

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 sgsdfcgvdfsxc132490_Sep.2022

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