PYROLYSIS RECYCLING PLANT FORTAN TM

FORTAN pyrolysis plants are intended for pyrolysis recycling wastes such as: MSW, rubber wastes,
waste plastics, used tires, wood waste, soil contaminated by oil sludge, mazut, bitumen, oil sludge,
medical waste, etc.

TECHNICAL CHARACTERISTICS:
Capacity, m3 of waste /day 5,2 (up to 4 tons)
Nominal volume of the retort, m3 2,6
Diameter of the retort, mm 1160
Power consumption, kW 1,1
Voltage, V 380
Nominal frequency, Hz 50
Dimensions LхWхH, m 3,3*2,5*5,6

Required capacity is obtained due to the number of modules FORTAN.

SPECIFICATION OF FORTAN:

Pyrolysis module 1
Retort 2
Heat-exchanger 1
Tank 1
System of separators 1
Platform for service 2
Stand for transportation 1
Pipelines set
Passport 1
Control panel 1
 SCHEMATIC VIEW OF FORTAN ТМ

Brisbane, Australia Krasnodar, Russia Republic of Panama

Rostov-on-Don, Russia Irkutsk, Russia Mazyr, Belarus Tashkent, Uzbekistan

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 DESCRIPTION OF PYROLYSIS PROCESS OF FORTAN ТМ
Pyrolysis is a thermal decomposition of organic compounds without access of air. Raw material (waste) is loaded into
a container of heat-resistant material (retort). The retort is placed into the oven. Raw material is heated by heat transfer
through the retort walls and thermally decomposed (this process is named pyrolysis) forming a mixture of vapor and gas and
carbon residue. Vapor-gas mixture goes out of the retort through the pipeline, cooled, and then comes to the storage tank and
farther to the condensers to separate the gases from the splashes of the liquid. The liquid is collected in a storage tank; gas,
partially or wholly is used to support the pyrolysis process, is burned or used to heat greenhouses, offices and so on. At the
end of the pyrolysis process the retort with carbon residue is unloaded from the oven and the other retort with raw material is
placed into it.
FORTAN plant consists of the following units: retort oven, retorts, refrigeration complex, condensers, and gas-liquid
separators. The retort oven is vertical; the oven shaft is lined with heat-resistant concrete and high-temperature thermal
insulation on the basis of ceramic fiber. The fire-bars and gas jet to burn the combustible gases are installed in the bottom of
the shaft. The intensification of burning and mixing of flue gases are achieved by air blowing. The retort with raw material is
placed into the shaft of the oven through its opened top. Retort is a cylindrical container of heat-resistant steel, with a lid.
Special shutter around the perimeter of contact surfaces of the retort and the oven ensures sealing of the internal space of the
furnace. The refrigeration complex is intended for cooling and condensation of gases of liquid pyrolysis products. The gas-
steam mixture comes to the refrigeration complex from the retort. Condensed and incondensable gases go to the separator
through the pipe-line. The separator is a cylindrical container for collecting of the liquid pyrolysis products and partial
catching of liquid splashes from the gas stream. The final cleaning of gas from the liquid splashes is carried out in the gas-
liquid separator. Combustible gas enters to the gas-jet and / or other users.
Retort with raw materials is loaded outside the oven in a horizontal or vertical position. After loading the retort lid must
be closed. The retort is downloaded and installed in the oven by means of quickly dismountable connection to a pipeline of
the refrigeration system. Retort may be installed in a hot oven or in the cold one (at startup). For the ignition of the oven solid
fuel (wood, coal, and semi coke) is loaded onto the fire-bars through the oven door and burned. The intensification of the
burning process is provided with the air blowing under the fire-bars, the intensification of gas mixing and regulation of the
temperature in the oven is provided with the air blowing through the air nozzle of a burner. Pyrolysis gas comes to the burner
and inflames. With increasing of the gas current the air-blowing onto the fire-bars is to be decreased. The end of the pyrolysis
process is determined by the reducing of the gas current. To obtain high-quality semi coke the process must be carried to the
cessation of gas ("calcinations"). At the end of the process it is necessary to stop the air-blowing and the gas current for about
30 minutes to reduce the temperature of the retort and oven lining before the retort unloading. After reducing of the
temperature the retort must be disconnected off the refrigeration complex pipeline and unloaded from the oven.
The other retort with raw materials can be installed into the oven. Unloaded hot retort is cooled in the air. After cooling
they open the retort lid and discharge the semi-coke by overturning.
Fire-resistant concrete and ceramic fibers provide high durability and longevity of the oven lining. Concrete lining is
maintainable. At the end of the service life the worn lining can be replaced. Air-blowing allows to burn low-grade fuels and
to minimize the time of the oven heating. The removable retort ensures almost continuous oven operation, setting and
removing the retorts. Semi coke cools down in the closed retort, and that makes no harm to the environment. Unloading the
retort by overturning it helps to exclude the labor-intensive, slow and dangerous manual unloading. The removable retort can
be repaired, the most intensively used and non massive part of the retort (bottom) can be changed. The pipelines of steam-gas
and refrigeration complex are made in such a way to facilitate the cleaning from possible deposits.

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 MOBILE PLANTS FORTAN TM
Pyrolysis plants FORTAN are designed for mobile use

The site for placement of FORTAN plants does not require long preparation
and large-scale construction works.

All connections in the plant are flange.

When equipment is used in different places, the process of assembly-disassembly takes
a minimum time.
A stand for transportation is supplied with equipment.

FORTAN PLANT IN STANDARD 40’ CONTAINER

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 OUTPUT OF PRODUCTS OF PYROLYSIS PROCESS
Output of products of pyrolysis process depends on the composition and characteristics of the raw
material used.

Used tires MSW (municipal solid waste) unsorted:

-Pyrolysis oil 40% - Pyrolysis oil 15-20%
-Pyrolysis gas 10% - Pyrolysis gas 8-10%
-Carbon black 40% -Carbon black 30-35%
-Steel cord 10%

Mazut MSW (municipal solid waste) sorted:

- Pyrolysis oil 80% - Pyrolysis oil 48%
- Semi coke 15% - Pyrolysis gas 13%
- Pyrolysis gas 5% -Carbon black 17%

Medical wastes Plastic

- Pyrolysis oil 70% - Pyrolysis oil 60-80%
- Pyrolysis gas 10% - Pyrolysis gas 10%
- Carbon 20% - Carbon 5-30%

E-Wastes Oil sludge (output from content of oil):

- Pyrolysis oil 15-50% - Pyrolysis oil – 75-80%
- Pyrolysis gas 5% - Pyrolysis gas – 10…12%
- Mixed remains of process (metal is not - Semi Coke – 10-15%
processing by pyrolysis – higher temperature - Residue – soil, sand, service water (depends
is needed) on the content of sludge composition)

Wood: Used oil:

- Wood tar – 4-5% - Pyrolysis oil – 85-90%
- Pyrolysis gas – 25-30% - Pyrolysis gas – 5-7%
- Charcoal – 20-25% - Semi Coke – 5-7%
- Water

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 The most effectively is to operate two and more pyrolysis ovens together with using of the
abundant gas of the first oven to heat the second one. At each period of time the ovens are at different
stages of the process. The shift of the process phase between two ovens is chosen in such a way so as the
first oven passes the stage of maximum gassing at the time when the second oven has the greatest need in
fuel. Thus there is no need for additional solid-fuel, the emissions into the atmosphere are significantly
reduced and thus there is no need in the gasholder for the temporary storage of the pyrolysis gas.

ADVANTAGES OF FORTAN PYROLYSIS PLANTS

▪ Processing of various carbon containing waste;

▪ Removable retorts;
▪ Indirect heating of the raw material;
▪ Environmental friendly processing;
▪ Easy maintainable;
▪ Work at almost any weather conditions 24 h/day, 365 days a year
▪ Photo gallery http://ttgroupworld.com/en/fortan/foto-plant/
▪ Videos http://ttgroupworld.com/en/fortan/video-plant/

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ABOUT
COMPANY

TT GROUP is on the market for more than 19 years. We are developers and manufacturers of equipment
for waste recycling and obtaining alternative energy sources.

Pyrolysis plant FORTAN x12, Ukraine, Mykolayiv

Over long years of work we have achieved significant results. The research department of our company
is constantly working to solve new technological tasks, solutions of which we offer to you.
Our equipment has been successfully launched in many countries all over the world: Russia, Turkey,
Australia, Belarus, India, Argentina, Armenia, Bulgaria, Kyrgyzstan, Moldova, Transnistria, Turkmenistan,
Ukraine, Czech Republic, South Africa, Republic of Panama, etc.
The manufacturing of the equipment is certified according to the quality management system in
accordance with the requirements of the international standard ISO 9001.
Over long years of work we have earned the trust of our customers!

Pyrolysis plant FORTAN x2 and Distillation column SARGAS-4, Brisbane, Australia

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 CONTACTS

E-mail: [email protected]

Tел: +7 978 72 444 16

+7 978 79 23 544
Skype: ttgroup.world
Web: http://www.ttgroupworld.com

Offices:
- Russian Federation, Krasnodar – Head office.
- United Kingdom, Bournemouth +44 1202 28 11 55.