Product Information

Original Instructions

PowerFlex 525 Adjustable Frequency Ambient Operating Temperatures Fuses and Circuit Breakers – UL 61800-5-1 Applications (Continued)

AC Drive
Mounting Enclosure Rating(1) Ambient Temperature Catalog No.(1) Output Ratings Input Ratings Branch Circuit Protection

IP20/Open Type
Minimum Maximum Maximum Maximum Normal Heavy Voltage 140M/MT

Fuse Ratings
Max Amps(2)
(No Derate) (Derate)(2) with Fan Kit Duty Duty Range Motor

Contactors

Watts Loss
(Derate)(3)(5)

Min/Max
Protectors
Catalog Number 25B HP kW HP kW

Amps
Vertical IP20/Open Type -20 °C (-4 °F) 50 °C (122 °F) 60 °C (140 °F) 70 °C (158 °F) (3) (4) (5)

kVA
IP30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) – 200…240V AC (-15%, +10%) – 3-Phase Input, 0…230V 3-Phase Output
ATTENTION: Vertical, Zero Stacking IP20/Open Type 45 °C (113 °F) 55 °C (131 °F) 65 °C (149 °F) 25B-B2P5N104 0.5 0.4 0.5 0.4 2.5 170…264 1.2 2.7 6/6 140MT-D9E-B40 100-C09 29.0
• Before installing, configuring, operating, or maintaining this product, read IP30/NEMA 1/UL Type 1 40 °C (104 °F) 50 °C (122 °F) –
this document and the documents that are listed in the Additional Resources 25B-B5P0N104 1.0 0.75 1.0 0.75 5.0 170…264 2.7 5.8 10/16 140MT-D9E-B63 100-C09 50.0
Horizontal with Control IP20/Open Type 50 °C (122 °F) – 70 °C (158 °F) 25B-B8P0N104 2.0 1.5 2.0 1.5 8.0 170…264 4.3 9.5 16/20 140MT-D9E-C10 100-C12 79.0
section for installing, configuring, or operating equipment. Users should Module Fan Kit (4)(5)
familiarize themselves with installation and wiring instructions in addition to 25B-B011N104 3.0 2.2 3.0 2.2 11.0 170…264 6.3 13.8 20/32 140MT-D9E-C16 100-C23 107.0
Horizontal, Zero IP20/Open Type 45 °C (113 °F) – 65 °C (149 °F)
requirements of all applicable codes, laws, and standards. Stacking with Control 25B-B017N104 5.0 4.0 5.0 4.0 17.5 170…264 9.6 21.1 32/45 140M-F8E-C25 100-C23 148.0
• Installation, adjustments, putting into service, use, assembly, disassembly, and Module Fan Kit(4)(5) 25B-B024N104 7.5 5.5 7.5 5.5 24.0 170…264 12.2 26.6 35/63 140M-F8E-C32 100-C37 259.0
maintenance shall be carried out by suitably trained personnel in accordance with 25B-B032N104 10.0 7.5 10.0 7.5 32.2 170…264 15.9 34.8 45/70 140M-F8E-C45 100-C43 323.0
(1) IP30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-series IP30/NEMA 1/UL Type 1 option kit,
applicable code of practice. catalog number 25-JBAx. 25B-B048N104 15.0 11.0 15.0 11.0 48.3 170…264 20.1 44.0 63/90 140M-F8E-C45 100-C60 584.0
• If this equipment is used in a manner that is not specified by the manufacturer, (2) For catalogs 25B-D1P4N104 and 25B-E0P9N104, the temperature that is listed under the Maximum (Derate) column is
25B-B062N104 20.0 15.0 15.0 11.0 62.1 170…264 25.6 56.0 70/125 Not available for 100-C72 708.0
the protection that is provided by the equipment may be impaired. reduced by 5 °C (9 °F) for all mounting methods. this drive rating
• Solid-state equipment has operational characteristics that differ from those of (3) For catalogs 25B-D1P4N104 and 25B-E0P9N104, the temperature that is listed under the Maximum with Fan Kit
(Derate) column is reduced by 10 °C (18 °F) for vertical and vertical with zero stacking mounting methods only. 380…480V AC (-15%, +10%) – 3-Phase Input, 0…460V 3-Phase Output
electromechanical equipment. Safety Guidelines for the Application, Installation, (4) Catalogs 25B-D1P4N104 and 25B-E0P9N104 cannot be mounted using either of the horizontal mounting methods.
and Maintenance of Solid-state Control, publication SGI-1.1, available from your 25B-D1P4N104 0.5 0.4 0.5 0.4 1.4 323…528 1.7 1.9 3/6 140MT-C3E-B25 100-C09 27.0
(5) Requires installation of the PowerFlex 520-series Control Module Fan Kit, catalog number 25-FANx-70C.
local Rockwell Automation sales office or online at rok.auto/literature describes 25B-D2P3N104 1.0 0.75 1.0 0.75 2.3 323…528 2.9 3.2 6/10 140MT-C3E-B40 100-C09 37.0
some important differences between solid-state equipment and hard-wired
electromechanical devices.
Drive Dimensions 25B-D4P0N104 2.0 1.5 2.0 1.5 4.0 323…528 5.2 5.7 10/16 140MT-C3E-B63 100-C09 80.0
25B-D6P0N104 3.0 2.2 3.0 2.2 6.0 323…528 6.9 7.5 10/16 140MT-C3E-C10 100-C09 86.0
PowerFlex 525 Frames 25B-D010N104 5.0 4.0 5.0 4.0 10.5 323…528 12.6 13.8 20/32 140MT-D9E-C16 100-C23 129.0
ATTENTION: Do not install, configure, operate or maintain this product until you Ratings are in kW and (HP). 25B-D013N104 7.5 5.5 7.5 5.5 13.0 323…528 14.1 15.4 20/35 140MT-D9E-C20 100-C23 170.0
have read the product documentation and the documents in the Additional
Frame 1-Phase 1-Phase 1-Phase 3-Phase 3-Phase 3-Phase 3-Phase 25B-D017N104 10.0 7.5 10.0 7.5 17.0 323…528 16.8 18.4 25/40 140MT-D9E-C20 100-C23 221.0
Resources section for installing, configuring, operating or maintaining equipment.
To get the product documentation go to rok.auto/literature or contact your local 100…120V 200…240V 200…240V 200…240V 380…480V 380…480V 525…600V 25B-D024N104 15.0 11.0 15.0 11.0 24.0 323…528 24.1 26.4 35/63 140M-F8E-C32 100-C37 303.0
sales office or Rockwell Automation representative. w/ Filter w/ Filter 25B-D030N104 20.0 15.0 15.0 11.0 30.0 323…528 30.2 33.0 45/70 140M-F8E-C45 100-C43 387.0
ATTENTION : Ne pas installer, configurer, exploiter ou maintenir ce produit tant que A 0.4 0.4…0.75 0.4…0.75 0.4…2.2 0.4…2.2 0.4…2.2 0.4…2.2 380…480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0…460V 3-Phase Output
vous n’avez pas lu sa documentation et les documents de la rubrique Documents (0.5) (0.5…1.0) (0.5…1.0) (0.5…3.0) (0.5…3.0) (0.5…3.0) (0.5…3.0)
connexes pour l’installation, la configuration, l’exploitation et la maintenance de B 0.75…1.1 1.5…2.2 1.5…2.2 3.7 4.0 4.0 3.70 25B-D1P4N114 0.5 0.4 0.5 0.4 1.4 323…528 1.7 1.9 3/6 140MT-C3E-B25 100-C09 27.0
l’équipement. Pour obtenir de la documentation, rendez-vous sur le site (1.0…1.5) (2.0…3.0) (2.0…3.0) (5.0) (5.0) (5.0) (5.00) 25B-D2P3N114 1.0 0.75 1.0 0.75 2.3 323…528 2.9 3.2 6/10 140MT-C3E-B40 100-C09 37.0
rok.auto/literature ou contactez votre agence commerciale Rockwell Automation C – – – 5.5 5.5…7.5 5.5…7.5 5.5…7.5 25B-D4P0N114 2.0 1.5 2.0 1.5 4.0 323…528 5.2 5.7 10/16 140MT-C3E-B63 100-C09 81.0
locale ou son représentant. (7.5) (7.5…10.0) (7.5…10.0) (7.5…10.0)
25B-D6P0N114 3.0 2.2 3.0 2.2 6.0 323…528 6.9 7.5 10/16 140MT-C3E-C10 100-C09 88.0
ACHTUNG: Für die Installation, Konfiguration, den Betrieb und die Wartung dieses D – – – 7.5 11.0…15.0 11.0…15.0 11.0…15.0
Produkt lesen Sie sich bitte zunächst die Produktdokumentation sowie die (10.0) (15.0…20.0) (15.0…20.0) (15.0…20.0) 25B-D010N114 5.0 4.0 5.0 4.0 10.5 323…528 12.6 13.8 20/32 140MT-D9E-C16 100-C23 133.0
Dokumente im Abschnitt “Weitere Informationen” durch. Die entsprechende E – – – 11.0…15.0 – 18.5…22.0 18.5…22.0 25B-D013N114 7.5 5.5 7.5 5.5 13.0 323…528 14.1 15.4 20/35 140MT-D9E-C20 100-C23 175.0
Produktdokumentation finden Sie unter rok.auto/literature oder kontaktieren Sie Ihr (15.0…20.0) (25.0…30.0) (25.0…30.0) 25B-D017N114 10.0 7.5 10.0 7.5 17.0 323…528 16.8 18.4 25/40 140MT-D9E-C20 100-C23 230.0
lokales Vertriebsbüro bzw. einen Rockwell Automation-Mitarbeiter.
25B-D024N114 15.0 11.0 15.0 11.0 24.0 323…528 24.1 26.4 35/63 140M-F8E-C32 100-C37 313.0
ATENCIÓN: No instale, configure, opere ni mantenga este producto hasta que haya
leído la documentación del producto y los documentos en la sección Recursos IP20/Open Type 25B-D030N114 20.0 15.0 15.0 11.0 30.0 323…528 30.2 33.0 45/70 140M-F8E-C45 100-C43 402.0
adicionales para la instalación, configuración, operación o mantenimiento de Dimensions are in mm and (in.). Weights are in kg and (lb). 25B-D037N114 25.0 18.5 20.0 15.0 37.0 323…528 30.8 33.7 45/70 140M-F8E-C45 100-C43 602.0
equipo. Para conseguir la documentación, diríjase a rok.auto/literature o póngase en A C 25B-D043N114 30.0 22.0 25.0 18.5 43.0 323…528 35.6 38.9 50/80 140M-F8E-C45 100-C60 697.0
contacto con su oficina regional de ventas o representante de Rockwell Automation. D
ATENÇÃO: Não instale, configure, opere ou mantenha este produto até que você leia 525…600V AC (-15%, +10%) – 3-Phase Input, 0…575V 3-Phase Output
a documentação do produto e os documentos na seção Recursos adicionais para a 25B-E0P9N104 0.5 0.4 0.5 0.4 0.9 446…660 1.4 1.2 3/6 140MT-C3E-B25 100-C09 22.0
instalação, configuração, operação ou manutenção do equipamento. Para conseguir 25B-E1P7N104 1.0 0.75 1.0 0.75 1.7 446…660 2.6 2.3 3/6 140MT-C3E-B25 100-C09 32.0
a documentação, visite rok.auto/literature ou entre em contato con seu escritório
25B-E3P0N104 2.0 1.5 2.0 1.5 3.0 446…660 4.3 3.8 6/10 140MT-C3E-B40 100-C09 50.0
de vendas regional ou representante da Rockwell Automation. Esc B
25B-E4P2N104 3.0 2.2 3.0 2.2 4.2 446…660 6.1 5.3 10/16 140MT-D9E-B63 100-C09 65.0
Sel

ATTENZIONE: Non installare, configurare, attivare o riparare questo prodotto senza

avere prima letto la relativa documentazione nonchè i documenti indicati nella 25B-E6P6N104 5.0 3.7 5.0 3.7 6.6 446…660 9.1 8.0 10/20 140MT-D9E-C10 100-C09 95.0
sezione Ulteriori Risore riguardanti l'installazione, la configurazione, l'attivazione o la 25B-E9P9N104 7.5 5.5 7.5 5.5 9.9 446…660 12.8 11.2 16/25 140MT-D9E-C16 100-C16 138.0
riparazione dell'apparecchiatura. Per la documentazione sul prodotto visitare il sito E
25B-E012N104 10.0 7.5 10.0 7.5 12.0 446…660 15.4 13.5 20/32 140MT-D9E-C16 100-C23 164.0
rok.auto/literature o contattare l'ufficio vendite o il rappresentate Rockwell
Automation di zona. 25B-E019N104 15.0 11.0 15.0 11.0 19.0 446…660 27.4 24.0 32/50 140M-F8E-C25 100-C30 290.0
岣䠐 25B-E022N104 20.0 15.0 15.0 11.0 22.0 446…660 31.2 27.3 35/63 140M-F8E-C32 100-C30 336.0
25B-E027N104 25.0 18.5 20.0 15.0 27.0 446…660 28.2 24.7 35/50 140M-F8E-C32 100-C30 466.0
25B-E032N104 30.0 22.0 25.0 18.5 32.0 446…660 33.4 29.2 40/63 140M-F8E-C32 100-C37 562.0
Web rok.auto/literature
(1)
Normal and Heavy duty ratings are available for this drive.
(2)
When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current
훊픦칺 : , , , rating.
(3)
. Frame A B C D E Ship Weight The AIC ratings of the Bulletin 140M/MT devices can vary. See publication 140-TD005 or 140M-TD002.
rok.auto/literature A 72 (2.83) 152 (5.98) 172 (6.77) 57.5 (2.26) 140 (5.51) 1.1 (2.4)
(4) Bulletin 140M/MT devices with adjustable current range must have the current trip set to the minimum range that the
. device does not trip.
B 87 (3.43) 180 (7.09) 172 (6.77) 72.5 (2.85) 168 (6.61) 1.6 (3.5) (5)
Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208V Wye or Delta, 240V Wye or Delta,
岤䠑
C 109 (4.29) 220 (8.66) 184 (7.24) 90.5 (3.56) 207 (8.15) 2.3 (5.0) 480V Y/277 or 600V Y/347. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance
ground systems.
rok.auto/literature D 130 (5.12) 260 (10.24) 212 (8.35) 116 (4.57) 247 (9.72) 3.9 (8.6)

岤䠑
E 185 (7.28) 300 (11.81) 279 (10.98) 160 (6.30) 280 (11.02) 12.9 (28.4)
Wiring
EMC Filters See the PowerFlex 520-series Adjustable Frequency AC Drive User Manual for instructions on how
rok.auto/literature to wire the power terminals and control terminals.
See the PowerFlex® 520-series Adjustable Frequency AC Drive User Manual for instructions on how
to comply with the EMC Directive. Dimensions are in mm and (in.).
ВНИМАНИЕ: Не устанавливайте, не конфигурируйте, не запускайте в эксплуатацию и
не поддерживайте работу продукта до прочтения технической документации по A B I
Power Wiring
D F
продукту и документации в разделе Дополнительные материалы для инсталлирования, Recommended Shielded Wire
конфигурирования, запуска в эксплуатацию и поддержки работы продукта. Чтобы
ознакомиться с документацией по продукту, перейдите по ссылке rok.auto/literature Location Rating/Type
или свяжитесь с локальным офисом продаж или представителем Rockwell Automation. Standard (Option 1) 600V, 90 °C (194 °F) XHHW2/RHW-2
UWAGA: Nie instaluj i nie uruchamiaj tego urządzenia dopóki nie zapoznasz się z Anixter B209500-B209507, Belden 29501-29507, or equivalent
instrukcją użytkownika produktu. Aby uzyskać dokumentację produktu przejdź do Standard (Option 2) Tray rated 600V, 90 °C (194 °F)
strony internetowej rok.auto/literature lub skontaktuj się z lokalnym biurem RHH/RHW-2 Anixter OLF-7xxxxx or equivalent
sprzedaży lub przedstawicielstwem firmy Rockwell Automation. Class I & II; Division I & II Tray rated 600V, 90 °C (194 °F)
UPOZORŇENÍ: Neprovádějte instalaci, konfiguraci, provoz ani údržbu, pokud jste E C E RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent
dosud nepřečetli dokumentaci k produktu a dokumenty obsažené v sekci Doplňující
informace pro instalaci, konfiguraci, provoz a údržbu. Tuto dokumentaci můžete
získat na rok.auto/literature nebo od obchodního zástupce společnosti Rockwell
Power Terminal Block
Automation. Frame A, B, C, and D Frame E
L1/R L2/S L3/T T1/U T2/V T3/W
Summary of Changes
L1/R L2/S L3/T T1/U T2/V T3/W
This publication contains new or updated information. Changes throughout this revision are
marked by change bars, as shown to the left of this paragraph. G H I
F

Mounting Considerations A B C D E F G H I
Frame

• Mount the drive upright on a flat, vertical, and level surface. DC- DC+ BR- DC- DC+ BR-
A 55.0 72.0 234.0 30.0 223.0 54.0 20.0 23.0 5.5 BR+ BR+
Frame Screw Size Screw Torque (2.17) (2.83) (9.21) (1.18) (8.78) (2.13) (0.79) (0.91) (0.22)
Terminal Description
A M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) B 70.0 87.0 270.0 35.0 258.0 58.0 25.0 24.0 5.5
(2.76) (3.43) (10.63) (1.38) (10.16) (2.28) (0.98) (0.94) (0.22) L1/R, L2/S, L3/T Input Line Voltage Connection
B M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in)
C 70.0 109.0 275.0 37.0 263.0 76.0 25.0 28.0 5.5 T1/U, T2/V, T3/W Motor Phase =
C M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) Connection Switch any two motor leads to
(2.76) (4.29) (10.83) (1.46) (10.35) (2.99) (0.98) (1.10) (0.22)
D M5 (#10…24) 2.45…2.94 N•m (22…26 lb•in) change forward direction.
D 80.0 130.0 310.0 33.0 298.0 90.0 33.0 28.0 5.5
E M8 (5/16 in.) 6.0…7.4 N•m (53…65 lb•in) (3.15) (5.12) (12.20) (1.30) (11.73) (3.54) (1.30) (1.10) (0.22)
DC+, DC- DC Bus Connection
• Protect the cooling fan by avoiding dust or metallic particles. E 80.0 155.0 390.0 32.0 375.0 110.0 33.0 28.0 5.5
(3.15) (6.10) (15.35) (1.26) (14.76) (4.33) (1.30) (1.10) (0.22) BR+, BR- Dynamic Brake Resistor Connection
• Do not expose to a corrosive atmosphere. Safety Ground – PE
• Protect from moisture and direct sunlight.
Fuses and Circuit Breakers
Minimum Mounting Clearances See the PowerFlex 520-series Adjustable Frequency AC Drive User Manual for fuses and circuit IMPORTANT Terminal screws may become loose during shipment. Verify that all
Vertical mounting is shown. If mounting horizontally, apply the same clearances plus 50 mm breakers for non-UL applications. terminal screws are tightened to the recommended torque before you
(2.0 in.) clearance from the top and bottom of the enclosure to allow for proper airflow.
Fuses and Circuit Breakers – UL 61800-5-1 Applications apply power to the drive.
Vertical Vertical, Zero Stacking
No clearance required between drives. Catalog No.(1) Output Ratings Input Ratings Branch Circuit Protection
Power Terminal Block Specifications
IP20/Open Type

Normal Heavy Voltage 140M/MT

Fuse Ratings
Max Amps(2)

Duty Duty Range Motor

Contactors

Watts Loss

50 mm 50 mm Frame Maximum Wire Size(1) Minimum Wire Size(1) Torque

Min/Max

(2.0 in.) 25 mm (2.0 in.)

(1.0 in.) HP kW HP kW Protectors
Amps

(3) (4) (5) A 5.3 mm2 (10 AWG) 0.8 mm2 (18 AWG) 1.76…2.16 N•m (15.6…19.1 lb•in)
kVA

B 8.4 mm2 (8 AWG) 2.1 mm2 (14 AWG) 1.76…2.16 N•m (15.6…19.1 lb•in)
Esc Sel Esc Sel Esc Sel Esc Sel 100…120V AC (-15%, +10%) – 1-Phase Input, 0…230V 3-Phase Output
C 8.4 mm2 (8 AWG) 2.1 mm2 (14 AWG) 1.76…2.16 N•m (15.6…19.1 lb•in)
25B-V2P5N104 0.5 0.4 0.5 0.4 2.5 85…132 1.3 9.6 16/20 140MT-C3E-C10 100-C12 27.0
140MT-D9E-C10 D 1.76…2.16 N•m (15.6…19.1 lb•in)
13.3 mm2 (6 AWG) 5.3 mm2 (10 AWG)
25B-V4P8N104 1.0 0.75 1.0 0.75 4.8 85…132 2.5 19.2 25/40 140MT-D9E-C20 100-C23 53.0 E 26.7 mm2 (3 AWG) 8.4 mm2 (8 AWG) 3.09…3.77 N•m (27.3…33.4 lb•in)
25B-V6P0N104 1.5 1.1 1.5 1.1 6.0 85…132 3.2 24.0 32/50 140M-F8E-C25 100-C23 67.0
(1)
50 mm
(2.0 in.)
50 mm
(2.0 in.) 200…240V AC (-15%, +10%) – 1-Phase Input, 0…230V 3-Phase Output Maximum/minimum sizes that the terminal block accepts. These are not recommendations.
25B-A2P5N104 0.5 0.4 0.5 0.4 2.5 170…264 1.7 6.5 10/16 140MT-D9E-C10 100-C09 29.0
25B-A4P8N104 1.0 0.75 1.0 0.75 4.8 170…264 2.8 10.7 16/25 140MT-D9E-C16 100-C12 50.0
50 mm (1) 50 mm (1)
(2.0 in.) (2.0 in.) 25B-A8P0N104 2.0 1.5 2.0 1.5 8.0 170…264 4.8 18.0 25/40 140M-F8E-C25 100-C23 81.0
25B-A011N104 3.0 2.2 3.0 2.2 11.0 170…264 6.0 22.9 32/50 140M-F8E-C25 100-C37 111.0
200…240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0…230V 3-Phase Output
25B-A2P5N114 0.5 0.4 0.5 0.4 2.5 170…264 1.7 6.5 10/16 140MT-D9E-C10 100-C09 29.0
Esc Sel Esc Sel Esc Sel Esc Sel

25B-A4P8N114 1.0 0.75 1.0 0.75 4.8 170…264 2.8 10.7 16/25 140MT-D9E-C16 100-C12 53.0
25B-A8P0N114 2.0 1.5 2.0 1.5 8.0 170…264 4.8 18.0 25/40 140M-F8E-C25 100-C23 84.0
25B-A011N114 3.0 2.2 3.0 2.2 11.0 170…264 6.0 22.9 32/50 140M-F8E-C25 100-C37 116.0
25 mm (2)
50 mm (1.0 in.) 50 mm
(2.0 in.) (2.0 in.)

Vertical with Fan Kit Vertical, Zero Stacking with Fan Kit
No clearance required between drives.
(1) For Frame E with Fan Kit only, clearance of 95 mm (3.7 in.) is required.
(2) For Frame E with Fan Kit only, clearance of 12 mm (0.5 in.) is required.
Control Terminal Block AppView Parameter Groups Fault Code Descriptions (Continued)
The parameters in the AppView® parameter groups can be quickly added to the CustomView™
Control I/O Wiring Block Diagram parameter group by doing the following:
No. Fault Description
Typical Typical F107 Replaced C-P The control module was mounted to a power module with another power rating.
Stop
(1) SRC wiring SNK wiring Step Keys Example Displays Set P053 [Reset to Defalts] to any of the reset options.
Safety 1 01
S1 DigIn TermBlk 02/(2) 1. Press the Up Arrow or Down Arrow to scroll to an F109 Mismatch C-P The control module was mounted to another drive type power module. Set P053
Safety 2 Safe-Torque-Off 02
Start/Run FWD
AppView group (G1…G8). or FWD
[Reset to Defalts] to any of the reset options.
S2 DigIn TermBlk 03/
Direction/Run REV
Safety +24V 03 F110 Keypad Membrane Keypad membrane failure/disconnected. Cycle power.
S+ 2. Press Enter or Sel to enter a group. The rightmost
Digital Common Replace control module if fault cannot be cleared.
SNK SRC digit of the last viewed parameter in that group or
FWD
04 Sel
DigIn TermBlk 05 flashes. F111 Safety Hardware Safety input enable hardware malfunction. One of the safety inputs is not
05
enabled. Check safety input signals. If not using safety, verify and tighten jumper
DigIn TermBlk 06
06 3. Press the Up Arrow or Down Arrow to scroll to the or for I/O terminals S1, S2, and S+.
command G1->GC. Replace control module if fault cannot be cleared.
FWD

DigIn TermBlk 07/Pulse

07
F114 uC Failure Cycle power. Replace control module if fault cannot be cleared.
08
DigIn TermBlk 08 4. Press Enter or Sel to add all parameters in this
AppView group to the CustomView group. The LCD or Sel F122 I/O Board Fail Cycle power. Replace drive or control module if fault cannot be cleared.
+24V +24V DC display shows a confirmation.
Relay 1 N.O. 11 F125 Flash Update Req Perform a firmware update operation to attempt to load a valid set of firmware.
R1 +10V +10V DC
Relay 1 Common 12 F126 NonRecoverablErr Clear fault or cycle power to the drive. Replace drive or control module if fault
R2
13
0-10V (or ±10V) Input CustomView Parameter Group cannot be cleared.
Relay 2 Common
R5 Analog Common
You can copy one entire AppView parameter group to the CustomView parameter group as shown F127 DSIFlashUpdatReq Perform a firmware update operation using DSI communications to attempt to
14
Relay 2 N.C. Pot must be load a valid set of firmware.
R6
15
4-20mA Input 1...10 k ohm above or add individual parameters as show below.
0-10V 2 W min.
Analog Output (1)
0/4-20 mA 16 Step Keys Example Displays This fault may be cleared by the auto-restart routine and is attempted a number of times based on the value that is
set in parameter A541 [Auto Rstrt Tries].
Opto Output 1 24V 1. Press the Up Arrow or Down Arrow to scroll to the
17
Common
(3)
CustomView group (GC). or FWD
(2)
This fault may be cleared by the auto-restart routine and is attempted only once. It ignores the value that is set in
Opto Output 2
30V DC 18 parameter A541 [Auto Rstrt Tries].
50 mA Opto Common 2. Press Enter to view the parameters that can be added
Specifications
Non-inductive 19 FWD

to the CustomView group.

C1 RJ45 Shield
Comm Common 3. Press the Up Arrow or Down Arrow to scroll through Input/Output Ratings Approvals
C2
the list of parameters.
or FWD

Output Frequency:
PROGRAM
UL 508C
DigIn TermBlk 07 Sel

NM EN 61800-5-1
0/4-20mA Pulse In SNK 0…500 Hz UL 61800-5-1 NM EN 61800-3 EN 61800-3
4. Press Enter to add the parameter to the CustomView CSA C22.2 No 274
Analog Out

(Programmable)
Digital In

group. The LCD display shows a confirmation. Efficiency: LV Directive 2014/35/EU: EN 61800-5-1
97.5% (Typical) EMC Directive 2014/30/EU: EN 61800-3
0-10V Digital SRC Machine Directive 2006/42/EC: EN 61800-5-2
II (2) G D
Input
To delete parameters from the CustomView parameter group: ATEX Directive 2014/34/EU: EN 50495
RoHS Directive 2011/65/EU & AMD 2015/863
R1 R2 R5 R6 01 02 03 04 05 06 07 08 C1 C2
Step Keys Example Displays UKSI 2016 No. 1101 (LV): EN 61800-5-1 Functional

UKSI 2016 No. 1091 (EMC): EN 61800-3 Safety

1. Press the Up Arrow or Down Arrow to scroll to the

Type
UKSI 2008 No. 1597 (MD): EN 61800-5-2 Approved

CustomView group (GC). or FWD UKSI 2016 No. 1107 (Ex): EN 50495 www.tuv.com
ID 0600000000
S1 S2 S+ 11 12 13 14 15 16 17 18 19 UKSI 2012 No. 3032 (RoHS): EN IEC 63000
(1) 2. Press Enter to view the parameters that are in the Low Voltage TP TC 004/2011 Article 58-2 of Radio Waves Act, Clause 3
CustomView group. FWD
EMC TP TC 020/2011
IMPORTANT I/O Terminal 01 is always a stop input. The drive setting determines the
stopping mode. SEMI F47: AC 156
SEMI F47 Lloyds Register: Approval Certificate LR22506741TA
The drive is shipped with a jumper that is installed between I/O 3. Press the Up Arrow or Down Arrow to scroll to the or
command GC---.
FWD

Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as Digital Control Inputs (Input Current = 6 mA) Analog Control Inputs
a stop or enable input. 4. Press Enter or Sel to view the parameters that are FWD SRC (Source) Mode: SNK (Sink) Mode: 4-20 mA Analog: 250 Ω input impedance
stored in the CustomView group. or Sel 18…24V = ON 0…6V = ON 0-10V DC Analog: 100 kΩ input impedance
0…6V = OFF 18…24V = OFF External Pot: 1…10 kΩ, 2 W min
(2) Two wire control shown. For three wire control, use a momentary input on I/O Terminal 02 to command a
5. Press the Up Arrow or Down Arrow to scroll through Control Output
start. Use a maintained input for I/O Terminal 03 to change direction. or FWD

(3) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as the list of parameters. PROGRAM

Programmable Output, Form A, and Form B Opto Outputs Analog Outputs (10-bit)
shown, to help prevent damage to the output. Resistive Rating: 3.0 A @ 30V DC, 125V AC and 240V AC 30V DC, 50 mA 0…10V: 1 kΩ min
6. Press Enter to delete the parameter from the Inductive Rating: 0.5 A @ 30V DC, 125V AC and 240V AC Non-inductive 4…20 mA: 525 Ω max
CustomView group. The LCD display shows a
General Grounding Requirements confirmation. Fuses and Circuit Breakers
Recommended Fuse Type: UL Class J, T, or Type BS88; 600V (550V) or equivalent
Fault Codes Recommended Circuit Breakers: HMCP or equivalent

To clear a fault – press the Stop key if P045 [Stop Mode] is set to a value between 0…3, cycle Protective Features
power, set A551 [Fault Clear] to 1 or 2, or cycle digital input if t062, t063, t065…t068 [DigIn TermBlk Motor Protection:
xx] is set to 13. I2t overload protection – 150% for 60 s, 200% for 3 s (Provides Class 10 protection)
Jumper R/L1 Esc Sel
U/T1 Fault Code Descriptions Overcurrent: 200% hardware limit, 300% instantaneous fault
Location S/L2 V/T2 Over Voltage:
T/L3 W/T3 100…120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line)
No. Fault Description 200…240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line)
F000 No Fault – 380…480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line)
525…600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line)
F002(1) Auxiliary Input Check remote wiring. Verify communications programming for intentional fault.
Under Voltage:
F003 Power Loss Monitor the incoming AC line for low voltage or line power interruption. Check 100…120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line)
input fuses. Reduce load. 200…240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line)
380…480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line)
SHLD F004(1) UnderVoltage Monitor the incoming AC line for low voltage or line power interruption.
525…600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line);
F005(1) OverVoltage Monitor the AC line for high line voltage or transient conditions. Motor – If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line)
regeneration can also cause bus overvoltage. Extend the decel time or install
IMPORTANT The MOV to ground jumper must be removed if the drive is installed on an dynamic brake resistor.
Control Ride-through: Minimum ride-through is 0.5 s – typical value 2 s
ungrounded (IT mains) or resistive grounded distribution system. Faultless Power Ride-through: 100 ms
Tighten screw after jumper removal. F006(1) Motor Stalled Increase P041, A442, A444, or A446 [Accel Time x] or reduce load so drive output
current does not exceed the current set by parameter A484 or A485 [Current
Limit x]. Check for overhauling load.
Additional Resources
Prepare For Drive Startup F007(1) Motor Overload An excessive motor load exists. Reduce load so drive output current does not
exceed the current set by parameter P033 [Motor OL Current]. Verify A530 [Boost These documents contain additional information concerning related products from Rockwell
Select] setting. Automation. You can view or download publications at rok.auto/literature.
ATTENTION: Power must be applied to the drive to perform the following startup F008(1) Heatsink OvrTmp Check for blocked or dirty heatsink fins. Verify that ambient temperature has not
procedures. Some of the voltages present are at incoming line potential. To avoid exceeded the rated ambient temperature. Check fan. Resource Description
electric shock hazard or damage to equipment, only qualified service personnel F009(1) CC OvrTmp Check product ambient temperature. Check for airflow obstruction. Check for PowerFlex 520-series Adjustable Frequency AC Provides detailed information on the parameters and
dirt or debris. Check Fan. Drive User Manual, publication 520-UM001 specifications of the PowerFlex 523 and PowerFlex 525 drives.
should perform the following procedure. Thoroughly read and understand the
procedure before beginning. If an event does not occur while performing this F012 HW OverCurrent Check programming. Check for excess load, improper A531 [Boost Select] AC Drive Installation Considerations, Provides additional information that is needed to install
setting, DC brake volts set too high or other causes of excess current. publication DRIVES-IN003 PowerFlex AC drives properly.
procedure, Do Not Proceed. Remove All Power including user supplied control
F013 (2) Ground Fault Check the motor and external wiring to the drive output terminals for a grounded Wiring and Grounding for Pulse Width Modulated Provides basic information that is needed to wire and ground
voltages. User supplied voltages may exist even when main AC power is not applied condition. (PWM) AC Drives, publication DRIVES-IN001 PWM AC drives properly.
to the drive. Correct the malfunction before continuing.
F015 Load Loss Verify connections between motor and load. Verify level and time requirements. Industrial Automation Wiring and Grounding, Provides general guidelines for installing a Rockwell
Output Ph Loss Verify motor wiring and motor. publication 1770-4.1 Automation industrial system.
F021(1)
PowerFlex AC Drive Performance Specifications Provides specifications per Ecodesign Regulation (EU)
LCD Display with QuickView Technology F029(1) Analog In Loss An analog input is configured to fault on a signal loss. A signal loss has occurred.
Check for broken/loose connections at inputs. Check parameters.
per Ecodesign Regulation (EU) 2019/1781, 2019/1781 and UK SI 2021 No. 745, including efficiency class.
publication PFLEX-TD003
QuickView® technology enables text to scroll across the LCD display of the PowerFlex 520-series F033 Auto Rstrt Tries Correct the cause of the fault and manually clear. Product Certifications website, Provides declarations of conformity, certificates, and other
drive. This feature allows you to easily configure parameters, troubleshoot faults, and view rok.auto/certifications certification details.
F038 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase.
diagnostic items without using a separate device. Replace drive if fault cannot be cleared.
F039 Phase V to Gnd
Menu Parameter Group and Description F040 Phase W to Gnd Rockwell Automation Support
Basic Display F041 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition. Use these resources to access support information.
FWD
Commonly viewed drive operating conditions Replace drive if fault cannot be cleared.
F042 Phase UW Short
 ENET LINK
Technical Support Find help with how-to videos, FAQs, chat, user
EtherNet/IP
Basic Program F043 Phase VW Short
forums, and product notification updates. rok.auto/support
 Commonly used programmable functions
Center
F048(1) Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or
cycle power to the drive. Program the drive parameters as needed. Local Technical
Terminal Blocks
Programmable terminal functions F059(1) Safety Open Both of the safety inputs (Safety 1, Safety 2) are not enabled. Check safety input Support Phone Locate the telephone number for your country. rok.auto/phonesupport
Esc Sel signals. If not using safety, verify and tighten the jumper for I/O terminals S1, S2, Numbers
Communications and S+.
Programmable communication functions F063(1) SW OverCurrent Verify connections between motor and load. Verify level and time requirements. Technical Quickly access and download technical
F064 Drive Overload Reduce load or extend Accel Time. Documentation specifications, installation instructions, and rok.auto/techdocs
Logic user manuals.
Programmable logic functions Center
F070 Power Unit Check that the maximum ambient temperature has not been exceeded. Cycle
No. Display/LED (Color) power. Replace drive if fault cannot be cleared.
Advanced Display Literature Library Find installation instructions, manuals, rok.auto/literature
 ENET (Steady) – Adapter connected to F071 DSI Net Loss Cycle power. Check communications cabling. Check Modbus or DSI setting. brochures, and technical data publications.
network and drive controlled via Advanced drive operating conditions
Check Modbus or DSI status.
Ethernet Product
Advanced Program F072 Opt Net Loss Cycle power. Check communications cabling. Check network adapter setting.
ENET (Flashing) – Adapter connected to
network but drive not controlled via Remaining programmable functions Check external network status. Compatibility and Download firmware, associated files (such as
AOP, EDS, and DTM), and access product release rok.auto/pcdc
Ethernet F073 EN Net Loss Cycle power. Check communications cabling. Check EtherNet/IP™ setting. Check Download Center notes.
Fault and Diagnostic
LINK (Steady) – Adapter connected to Consists of list of codes for specific fault external network status. (PCDC)
network but not transmitting data conditions F080 Autotune Failure The autotune function was either canceledAppendixby the user of failed. Restart
LINK (Flashing) – Adapter connected to
network and transmitting data Modified procedure. Documentation Feedback
Functions from the other groups with values F081 DSI Comm Loss Cycle power. Check communications cabling. Check Modbus or DSI setting.
Fault Status (Red) Your comments help us serve your documentation needs better. If you have any suggestions on
 changed from default Check Modbus or DSI status. Modify using C125 [Comm Loss Action]. Connecting
how to improve our content, complete the form at rok.auto/docfeedback.
Network I/O terminals C1 and C2 to ground may improve noise immunity.
Key Name Key Name Network functions that are shown only when Replace wiring, Modbus master device or control module.
a comm card is used F082 Opt Comm Loss Cycle power. Reinstall option card in drive. Modify using C125 [Comm Loss Waste Electrical and Electronic Equipment (WEEE)
AppView and CustomView Action]. Replace wiring, port expander, option card, or control module.
Esc Escape Enter Functions from the other groups organized F083 EN Comm Loss Cycle power. Check EtherNet/IP setting. Check drive’s Ethernet settings and
for specific applications diagnostic parameters. Modify using C125 [Comm Loss Action]. Replace wiring, At the end of life, this equipment should be collected separately from
Ethernet switch, or control module.
any unsorted municipal waste.
Up Arrow Key Name Key Name F091 Encoder Loss Check Wiring. If P047, P049 or P051 [Speed Referencex] = 16 “Positioning” and
Down Arrow A535 [Motor Fdbk Type] = 5 “Quad Check”, swap the Encoder channel inputs or
Start Reverse swap any two motor leads. Replace encoder.
F094 Function Loss Close input to the terminal and cycle power. Rockwell Automation maintains current product environmental compliance information on its
Sel Select Stop Potentiometer F100 Parameter Chksum Set P053 [Reset to Defalts] to 2 “Factory Rset”. website at rok.auto/pec.
F101 External Storage Set P053 [Reset to Defalts] to 2 “Factory Rset”.
F105 C Connect Err Clear fault and verify all parameter settings. Do not remove or install the control
module while power is applied.
F106 Incompat C-P The control module could not recognize the power module. Cycle power. Update
with newer firmware revision.
Replace drive if fault cannot be cleared.

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Allen-Bradley, AppView, CustomView, expanding human possibility, FactoryTalk, PowerFlex, QuickView, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 520-PC001H-EN-P - July 2023 | Supersedes Publication 520-PC001G-EN-P - January 2022
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