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A. Neutral
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B. Oxidizing
C. Carburising
D. All of these
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Answer: Option B
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6/5/24, 8:20 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering
A slightly oxidizing flame is used in torch brazing of steel and cast iron. A stronger oxidizing flame is used in the welding of brass or
bronze.
A. Boring
B. Marking
C. Cutting
D. None of these
Answer: Option A
Solution:
Gimlet is a small tool for boring holes, consisting of a shaft with a pointed screw at one end and a handle perpendicular to the shaft at the
other
3. In TIG arc welding, the welding zone is shielded by an atmosphere of Powered By (https://vdo.ai/c
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A. Helium gas
B. Argon gas
D. None of these
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6/5/24, 8:20 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering
Answer: Option C
Solution:
In TIG arc welding, The weld area and electrode is protected from oxidation or other atmospheric contamination by an inert shielding gas
argon or helium
Answer: Option A
Solution:
In sheet metal blanking, shear is provided on punches and dies so that Press load is reduced
5. For obtaining a cup of diameter 25 mm and height 15 mm by drawing, the size of the round blank should
be approximately
A. 42 mm
B. 44 mm
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C. 46 mm
D. 48 mm
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Answer: Option C
Solution:
For obtaining a cup of diameter 25 mm and height 15 mm by drawing, the size of the round blank should be approximately 46 mm
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6/5/24, 8:20 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering
Answer: Option B
Solution:
scribing block is a gauge consisting of a scriber mounted on an adjustable stand; used to test the accuracy of plane surfaces.
A. Hardened
B. Tempered
D. Case hardened
Answer: Option C
Solution:
The cutting edge of a chisel should be Hardened and tempered
A chisel is a tool with a characteristically shaped cutting edge of blade on its end, for carving or cutting a hard material such asPowered
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stone, or metal by hand, struck with a mallet, or mechanical power.
8. For gas welding, the pressure desired at the welding torch for acetylene is
A. 7 to 103 kN/m2
B. 70 to 280 kN/m2
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C. 280 to 560 kN/m2
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Answer: Option A
Solution:
A welding torch head is used to weld metals those are difficult to weld by using electrode. It can be identified by having only one or two
pipes running to the nozzle, no oxygen-blast trigger, and two valve knobs at the bottom of the handle letting the operator adjust the oxygen
and fuel flow respectively.
For gas welding, the pressure desired at the welding torch for acetylene is 7 to 103 kN/m2.
Answer: Option B
Solution:
In metalworking, a fuller is a tool used to form metal when hot. The fuller has a rounded, either cylindrical or parabolic, nose and may
either have a handle or a shank.
The shank of the lower fuller allows the fuller to be inserted into the hardy hole of the anvil.
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6/5/24, 8:20 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering
Ring gauge, is a cylindrical ring of a thermally stable material, often steel, whose inside diameter is finished to gauge tolerance and is
used for checking the external diameter of a cylindrical object.
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6/5/24, 8:21 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-2 section-1
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A. Less than 3 mm
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B. 5 to 10 mm
C. 12.5 mm
D. Above 25 mm
Answer: Option A
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6/5/24, 8:21 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-2 section-1
A lap joint or overlap joint is a joint in which the members overlap. Lap joints can be used to join wood, plastic, or metal.
Lap joints are employed on plates having thickness Less than 3 mm
Answer: Option D
Solution:
Thermit welding is a welding process that employs molten metal to permanently join the conductors.
The process employs an exothermic reaction of a thermite composition to heat the metal, and requires no external source of heat or
current.
Thermit welding is often used in replacing broken gear teeth, repairing broken shears and joining rails, truck frames and locomotive
frames etc.
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A. Ferrous materials
B. Ductile materials
C. Hard materials
D. None of these
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6/5/24, 8:21 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-2 section-1
Answer: Option B
Solution:
Materials are limited to ductile materials because the threads are cold formed. .
Also, materials with good deformation characteristics are necessary for rolling; these materials include softer (more ductile) metals and
exclude brittle materials, such as cast iron.
14. When a pattern is made in three parts, the ________ is known as a drag.
A. Bottom part
B. Middle part
C. Top part
D. None of these
Answer: Option A
Solution:
Cope and Drag refer to the two halves (top and bottom, respectively) of a Pattern or Mold that is used in the Green Sand Casting Method.
15. Which of the following material can be used for making patterns?
A. Aluminium
B. Wax
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C. Lead
D. All of these
Answer: Option D
Solution:
Materials used. Typically, materials used for pattern making are wood, metal or plastics. Wax and Plaster of Paris are also used,
Sugar pine is the most commonly used material for patterns, primarily because it is soft, light, and easy to work
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C. Feed the molten metal to the casting in order to compensate for the shrinkage
Answer: Option C
Solution:
A riser, also known as a feeder, is a reservoir built into a metal casting mold to prevent cavities due to shrinkage.
Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.
17. Which of the following welding method uses a pool of molten metal?
Answer: Option B
Solution:
This is a well established and extremely versatile method of welding. Submerged-arc welding (SAW) involves the formation of Powered
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between a continuously fed electrode and the work piece.
A blanket of powdered flux, which generates a protective gas shield and a slag (and may also be used to add alloying elements to the
weld pool), protects the weld zone. A shielding gas is not required.
18. A casting defect which occurs due to improper venting of sand is known as
A. Cold shuts
B. Blow holes
C. Shift
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D. Swell
Answer: Option B
Solution:
A casting defect which occurs due to improper venting of sand is known as Blow holes
19. Which one of the following material will require the largest size of riser for the same size of casting?
A. Aluminium
B. Cast iron
C. Steel
D. Copper
Answer: Option C
Solution:
Steel will require the largest size of riser for the same size of casting
A. Length
B. Material
C. Width
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D. Number of teeth
Answer: Option A
Solution:
The specification of a hacksaw blade is primarily based on its material. The material determines the blade's hardness, toughness, and
suitability for cutting different types of materials. The length, width, and number of teeth are also important factors, but when asked about
the specification, the material is the most critical characteristic to consider.
Therefore, the correct answer is Option B: Material.
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21. The welding process used in joining mild steel shanks to high speed drills, is
A. Spot welding
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B. Seam welding
Answer: Option C
Solution:
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6/5/24, 8:22 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-3 section-1
The welding process used in joining mild steel shanks to high speed drills is Flash butt welding
22. For cutting brass, the hacksaw blade should have ________ teeth per 25 mm.
A. 14
B. 24
C. 32
D. 40
Answer: Option A
Solution:
For cutting brass, the hacksaw blade should have 14 teeth per 25 mm.
23. In arc welding, the electric arc is produced between the work and the electrode by
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A. Voltage
B. Flow of current
C. Contact resistance
D. All of these
Answer & Solution
Answer: Option C
Solution:
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6/5/24, 8:22 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-3 section-1
In arc welding, the electric arc is produced between the work and the electrode by Contact resistance
A. Forward stroke
B. Return stroke
D. None of these
Answer: Option A
Solution:
A file removes the metal during Forward stroke
C. Cutting a sheet of metal through part of its length and then bending the cut portion
Answer: Option C
Solution:
Lancing is the operation of Cutting a sheet of metal through part of its length and then bending the cut portion.
A. Cutting a sheet of metal in a straight line along the length
C. Cutting a sheet of metal through part of its length and then bending the cut portion
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Answer: Option B
Solution:
Notching is the operation of Removal of metal to the desired shape from the edge of a plate
A. 0.035 mm
B. 0.025 mm
C. 0.01 mm
D. 0.06 mm
Answer: Option D
Solution:
Upper Limit = 20.000 + 0.035 = 20.035
Lower limit = 20.000 - 0.025 = 19.975
Tolerance = Upper Limit - Lower limit
= 20.035 - 19.975
= 0.06
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A. From left to right utm_medium=v
Answer: Option B
Solution:
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A. Flat surfaces
B. Grooves
C. Key-ways
D. V-shaped grooves
Answer: Option D
Solution:
A diamond pointed chisel is used for cutting V-shaped grooves
Answer: Option A
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Spot welding is used for welding Lap joints in plates having 0.025 mm to 1.25 mm thickness
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Answer: Option C
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6/5/24, 8:22 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-4 section-1
Thermit which is used in Thermit welding is a mixture of Iron oxide and aluminium
32. For smoothing and cleaning out depressions in the mould, a ________ is used.
A. Slick
B. Lifter
C. Swab
D. Gagger
Answer: Option B
Solution:
For smoothing and cleaning out depressions in the mould a Lifter is used.
A slick is used for repair and finishing the mould surface after the removal of pattern. It is a double ended tool having a spoon on one end
and a flat on the other end.
A lifter is used for picking up the unwanted dust and damaged parts of the mould. It is a L- shaped steel tool with long holding shank and
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A swab is used for moistening the sand around the edge before the pattern is withdrawn. It consists of soft hair brush to hold water at one
end, and a rubber build at the other end.
A gagger is used for reinforcing the moulding sand in the cope part of the moulding box. These are the iron rods or thick wires bent at one
or both the ends. The bottom end of the gagger must be kept 5 to 8 mm away from the embedded pattern.
33. In order to produce uniform packing of sand in the moulds, a _________ is used.
A. Sand slinger
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B. Squeezing machine
C. Jolt machine
Answer: Option A
Solution:
In order to produce uniform packing of sand in the moulds a Sand slinger is used.
34. In order to ram the sand harder at the back of the mould and softer on the pattern face, a ________ is
used.
A. Sand slinger
B. Squeezing machine
C. Jolt machine
Answer: Option B
Solution:
In a squeeze machine, there is a squeezer head or a plate which is used as a pressing board to force the sand inside or compress it.
This machine is mostly used for shallow patterns.
These machines are classified as, squeeze machine, sand slinger, jolt-squeeze machine and sand slinger.
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35. When a hole or cavity to be cored is not in line with the parting surface, then a ________ is used.
A. Horizontal core
B. Vertical core
C. Drop core
D. Balanced core
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Answer: Option C
Solution:
When a hole or cavity to be cored is not in line with the parting surface, then a drop core is used.
36. In order to deliver molten metal from pouring basin to gate, a ________ is used.
A. Riser
B. Sprue
C. Core
D. None of these
Answer: Option B
Solution:
In casting, a sprue is the passage through which a molten material is introduced into a mold, and the term also refers to the excess
material which solidifies in the sprue passage.
In sand casting, the sprue is formed by a dowel, which is removed from the sand to make the hole into which the metal is poured.
37. In welding magnesium with TIG arc welding, direct current with ________ is used.
A. Straight polarity
B. Reversed polarity
Answer: Option B
Solution:
In welding magnesium with TIG arc welding, direct current with Reversed polarity is used
The preferred polarity of the GTAW system depends largely on the type of metal being welded.
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38. For welding plates of thickness more than 12.5 mm, its edges
Answer: Option D
Solution:
For welding plates of thickness more than 12.5 mm, its edges Should have a double-V or U-groove on both sides
Answer: Option B
Solution:
A rip saw is a wood saw that is specially designed for making a rip cut, a cut made parallel to the direction of the wood grain.
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A. Ram the sand harder at the pattern face with decreasing hardness towards the back of the mould
B. Ram the sand harder at the back of the mould and softer on the pattern face
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Answer: Option A
Solution:
A jolt machine is used to Ram the sand harder at the pattern face with decreasing hardness towards the back of the mould
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A. Ram the sand harder at the pattern face with decreasing hardness towards the back of the mould
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B. Ram the sand harder at the back of the mould and softer on the pattern face
Answer: Option D
Solution:
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The diaphragm moulding machine is used to Give uniform sand hardness throughout the mould
D. No core is used
Answer: Option D
Solution:
Centrifugal casting is a process that delivers components of high material soundness.
By spinning a mold while molten metal is poured into it, centrifugal force acts to distribute the molten metal in the mold at pressures
approaching 100 times the force of gravity.
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A. 1000°C
B. 1250°C
C. 2100°C
D. 3200°C
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Answer: Option D
Solution:
The temperature of the inner luminous cone of neutral flame is about 3200°C
A. Black colour
B. White colour
C. Maroon colour
D. Yellow colour
Answer: Option C
Solution:
The acetylene cylinder is usually painted with maroon colour.
An acetylene cylinder has a different design from most other gas cylinders. It consists of a steel shell containing a porous mass. The
acetylene gas in the cylinder is dissolved in acetone which is absorbed by the porous mass.
A. Black colour
B. White colour
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C. Maroon colour
D. Yellow colour
Answer: Option A
Solution:
The oxygen cylinder is usually painted with Black colour
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46. The operation of cutting a cylindrical hole in a sheet of metal by the punch and die is called
A. Shearing
B. Piercing
C. Punching
D. Blanking
Answer: Option B
Solution:
The operation of cutting a cylindrical hole in a sheet of metal by the punch and die is called Piercing
A. Wire drawing
B. Tube drawing
C. Metal cutting
D. Forging
Answer: Option B
Solution:
A moving mandrel is used in Tube drawing
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48. The electrode tip diameter (d) in spot welding should be equal to (where t = Thickness of plate to be
welded)
A. √t
B. 1.5 t
C. 3t
D. 6t
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Answer: Option A
Solution:
The electrode tip diameter (d) in spot welding should be equal to √t .
A. The hot chamber die casting machine is used for casting zinc, tin, lead and other low melting alloys.
The cold chamber die casting machine is used for casting aluminium, magnesium, copper base alloys and other high
B.
melting alloys.
C. The castings produced by centrifugal casting method have open and coarse grained structure.
Answer: Option C
Solution:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired
shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete
the process.
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C. In press operation, the size of the pierced hole is independent of the size of punch
Answer: Option D
Solution:
The angular clearance on dies varies from 0.5° to 1°
In drawing operation, the metal flows due to plasticity
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In press operation, the size of the pierced hole is independent of the size of punch
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D. All of these
Answer: Option C
Solution:
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An auger is a drilling device, or drill bit, that usually includes a rotating helical screw blade called a "flighting" to act as a screw conveyor to
remove the drilled out material. The rotation of the blade causes the material to move out of the hole being drilled.
52. The parts of circular cross-section which are symmetrical about the axis of rotation are made by
A. Hot forging
B. Hot spinning
C. Hot extrusion
D. Hot drawing
Answer: Option B
Solution:
The parts of circular cross-section which are symmetrical about the axis of rotation are made by Hot spinning
A. 400°C
B. 600°C
C. 800°C
D. None of these
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Answer: Option C
Solution:
The recrystallisation temperature of steel is 800°C
A. Towards right
B. Towards left
C. Alternately towards right and left and every third or fourth left straight
Answer: Option C
Solution:
The teeth of hacksaw blade are bent Alternately towards right and left and every third or fourth left straight
55. The operation of bending a sheet of metal along a curved axis, is known as
A. Plunging
B. Notching
C. Slitting
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Answer: Option D
Solution:
The operation of bending a sheet of metal along a curved axis is known as Forming
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56. In forehand welding, the angle between the welding torch and the work is ________ as compared to
backhand welding.
A. Same
B. Less
C. More
D. None of these
Answer: Option C
Solution:
In forehand welding, the angle between the welding torch and the work is more as compared to backhand welding. This difference in the
angle of the torch makes the two techniques distinct.
Forehand Welding: In this technique, the welding torch is held at an angle greater than 90 degrees in relation to the direction of the weld.
This means the torch points slightly forward in the direction of welding. It is often used for applications where deeper penetration and
faster travel speeds are required.
Backhand Welding: In contrast, backhand welding involves holding the torch at an angle less than 90 degrees, with the torch pointing
slightly backward in the direction of welding. It is commonly used when a more shallow weld with less penetration is desired.
So, the angle is "more" acute in forehand welding compared to backhand welding. This distinction in torch angles allows welders to control
the depth and profile of the weld bead to suit the specific requirements of the welding project.
A. Open air
C. Vacuum
Answer: Option C
Solution:
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Electron beam welding (EBW) is a fusion welding process in which a beam of high-velocity electrons is applied to two materials to be
joined.
EBW is often performed under vacuum conditions to prevent dissipation of the electron beam.
A. Hot rolling
B. Hot drawing
C. Hot piercing
D. Hot extrusion
Answer: Option A
Solution:
Structural shapes that can be made with this metal forming process include I-beams, H-beams, T-beams, U-beams, angle iron, channels,
bar stock, and railroad rails.
The most commonly rolled material is structural steel.
It is made by Hot rolling.
A. Forward stroke
B. Return stroke
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Answer: Option A
Solution:
A hacksaw is a fine-toothed saw, originally and mainly made for cutting metal. On hacksaws, as with most frame saws, the blade can be
mounted with the teeth facing toward or away from the handle, resulting in cutting action on either the push or pull stroke.
60. V-block is used to
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D. None of these
Answer: Option D
Solution:
V-Blocks are precision metalworking jigs typically used to hold round metal rods or pipes for performing drilling or milling operations.
They consist of a rectangular steel or cast iron block with a 90 degree channel rotated 45 degrees from the sides, forming a V-shaped
channel in the top.
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61. In sheet metal work, he cutting force on the tool can be reduced by
Answer: Option A
Solution:
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In a sheet metal work the cutting force on the tool can be reduced by Grinding the cutting edges sharp.
62. The edge of a steel plate cut by oxygen cutting will get hardened when the carbon content is
Answer: Option C
Solution:
The edge of a steel plate cut by oxygen cutting will get hardened when the carbon content is More than 0.3 percent
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A. ±0.05 mm
B. +0.2 mm
C. +05 mm
D. +1 mm
Answer & Solution
Answer: Option A
Solution:
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A. Punch
B. Die
Answer: Option A
Solution:
In blanking the punched out piece is used and called a blank; in piercing the punched out piece is scrap.
In blanking operation, the clearance is provided on punch.
A. Punch
B. Die
Answer: Option B
Solution:
Piercing is process in which punch operation cuts a hole/material by tearing operation from a final piece of sheet metal. Piercing is a
blanking operation.
In piercing operation, the clearance is provided on die.
66. The cross-section of a chisel is usually
A. Rectangular
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B. Square
C. Hexagonal
D. Octagonal
Answer: Option D
Solution:
A chisel is a tool that has a long metal blade with a sharp edge at the end.
It is used for cutting and shaping wood and stone.
The cross-section of a chisel is usually Octagonal
D. All of these
Answer: Option D
Solution:
Cores are used to Form internal cavities in the casting and Improve mould surfaceand used to Form a part of a green sand mould
core is a device used in casting and moulding processes to produce internal cavities and reentrant angles .
The core is normally a disposable item that is destroyed to get it out of the piece
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68. The welding process used to join the ends of two pipes of uniform cross-section, is
A. Spot welding
B. Seam welding
C. Projection welding
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Answer: Option D
Solution:
Upset butt welding is a welding technique that produces coalescence simultaneously over the entire area of abutting surfaces or
progressively along a joint, by the heat obtained from resistance to electric current through the area where those surfaces are in contact
Answer: Option D
Solution:
The consumable electrode is used in MIG arc welding
70. During drawing operation, the states of stress in cup would include
D. None of these
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Answer: Option C
Solution:
The stress in the flange region during the deep drawing process is a combination of radial tensile drawing stress and a tangential
compressive stress.
The blank-holder at the top of the workpiece exerts a compressive force at the upper surface of the blank during the drawing process.
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A. Solid form
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B. Gaseous form
C. Liquid form
Answer: Option C
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Answer: Option B
Solution:
Loam sand is a mixture of 50% sand and 50% clay
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A. 30% sand and 70% clay
Answer & Solution
Answer: Option C
Solution:
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Answer: Option C
Solution:
The blank diameter used in thread rolling will be A little larger than the minor diameter of the thread
75. The operation of cutting of a flat sheet to the desired shape is called
A. Shearing
B. Piercing
C. Punching
D. Blanking
Answer: Option D
Solution:
The operation of cutting of a flat sheet to the desired shape is called Blanking
A. Grain structure is distorted
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Answer: Option D
Solution:
Cold working is the plastic deformation of metals below the recrystallization temperature. In most cases, such cold forming is done at room
temperature. The major cold-working operations can be classified basically as squeezing, bending, shearing and drawing.
A. Neutral flame
B. Oxidizing flame
C. Carburising flame
D. All of these
Answer: Option A
Solution:
The neutral flame is the flame in which the amount of oxygen is precisely enough for burning, and neither oxidation nor reduction occurs. A
flame with a good balance of oxygen is clear blue. The reducing and neutral flames are useful in soldering and annealing.
The neutral flame has a one-to-one ratio of acetylene and oxygen. It obtains additional oxygen from the air and provides complete
combustion. It is generally preferred for welding.
78. The width of slot cut by a hacksaw blade is _______ the width of the blade.
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B. Less than
C. Greater than
D. None of these
Answer: Option C
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The width of slot cut by a hacksaw blade is Greater than the width of the blade.
79. The instrument which has all the features of try-square, bevel protractor, rule and scriber, is
A. Outside micrometer
B. Inside micrometer
D. Combination set
Answer: Option D
Solution:
The instrument which has all the features of try-square, bevel protractor, rule and scriber, is combination set.
The combination square set is a measuring tool which is designed primarily for measuring angles and lengths.
It is used by people working in a number of different trades, including woodworkers and engineers.
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In a cold chamber die casting machine Melting pot is separate from the machine.
Cold chamber die casting is ideal for metals such as aluminum which have a high melting point. During this process, metal is liquefied in a
furnace at extremely high temperatures and then ladled into a cold chamber to be injected into the die.
D. All of these
Answer: Option C
Solution:
A carburizing flame is advantageous for welding high carbon steel and hard facing such nonferrous alloys as Nickel and Monel.
Carburizing flame is used to weld hard surfacing materials such as stellite.
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83. A progressive limit gauge has
A. 'Go' and 'Not go' member on the same side of the gauge
C. 'Go' member at one end and 'Not go' member at the other end
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Answer: Option A
Solution:
A progressive limit gauge that serves to determine whether the measured part is within prescribed limits of tolerance.
A progressive limit gauge has 'Go' and 'Not go' member on the same side of the gauge
84. The temperature at which the new grains are formed in the metal is called
C. Eutectic temperature
D. Recrystallisation temperature
Answer: Option D
Solution:
Recrystallization is the process in which deformed grains of the crystal structure are replaced by a new set of stress-free grains that
nucleate and grow until all the original grains have been consumed. The process is accomplished by heating the material to temperatures
above that of crystallization.
C. Feed the molten metal to the casting in order to compensate for the shrinkage
Answer: Option A
Solution:
The purpose of a gate is to delivers molten metal into the mould cavity.
A proper method of gating system is that it leads the pure molten metal to flow through a ladle to the casting cavity, which ensures proper
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and smooth filling of the cavity. This depends on the layout of the gating channels too, such as the direction and the position of the runner,
sprue and ingates.
86. In order to check the clearance between two mating surfaces, a ________ gauge should be used.
A. Ring
B. Plug
C. Feeler
D. None of these
Answer: Option C
Solution:
In order to check the clearance between two mating surfaces, a Feeler gauge should be used.
87. In forehand welding, the angle between the welding rod and the work is kept as
A. 30° - 40°
B. 40° - 50°
C. 50° - 60°
D. 60° - 70°
88. In backhand welding, the angle between the welding torch and the work is kept as
A. 30° - 40°
B. 40° - 50°
C. 50° - 60°
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D. 60° - 70°
Answer: Option B
Solution:
Backhand Welding Illustration: Torch and Rod Angles are 45° as viewed by the operator a perpendicular (90°) to the work surface as
viewed from the end of the workpiece. Increased speeds and better control of the puddle are possible with backhand technique when
1
metal in.
8
A. 1 to 5 volts
B. 6 to 10 volts
C. 11 to 20 volts
D. 50 to 100 volts
Answer: Option B
Solution:
Electric resistance welding (ERW) refers to a group of welding processes such as spot and seam welding that produce coalescence of
faying surfaces where heat to form the weld is generated by the electrical resistance of material combined with the time and the force
used to hold the materials together during welding.
In electric resistance welding, voltage required for heating is 6 to 10 volts.
90. To prevent the body of the blade from jamming in the saw cut, the teeth of blade are
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A. Strengthened
B. Sharpened
C. Set
D. All of these
Answer: Option C
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Solution:
To prevent the body of the blade from jamming in the saw cut, the teeth of blade are Set
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Answer: Option C
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Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding or informally as
stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
A. Cast iron
B. Mild steel
Answer: Option D
Solution:
Cold chisels are made from carbon tool-steel, which is usually octagonal in cross-section.
Tool-steel is used as it can be hardened to form a hard and tough cutting edge.
To make a cold chisel heat the end of the bar of tool steel until it is bright red and hammer to the desired shape.
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93. A three high rolling mill consists of three rolls placed one above the other. Which of the following
statement is correct?
A. The upper and middle rolls rotate in the same direction whereas the bottom roll rotates in opposite direction
B. The upper and bottom rolls rotate in the same direction whereas the middle roll rotates in opposite direction
D. Any one of the above
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Answer: Option B
Solution:
A three high rolling mill consists of three rolls placed one above the other and the upper and bottom rolls rotate in the same direction
whereas the middle roll rotates in opposite direction
Answer: Option B
Solution:
The maximum flame temperature occurs At the inner cone
A. 1800°C
B. 2100°C
D. 3200°C
Answer: Option C
Solution:
The temperature produced by oxy-hydrogen flame is about 2400°C
This gaseous mixture is used for torches to process refractory materials and was the first gaseous mixture used for welding.
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96. The instrument used to measure external and internal diameter of shafts, thickness of parts and depth of
holes, is
A. Outside micrometer
B. Inside micrometer
D. Vernier caliper
Answer: Option D
Solution:
The instrument used to measure external and internal diameter of shafts, thickness of parts and depth of holes, is Vernier caliper
97. According to Indian standards, the total numbers of tolerance grades are
A. 8
B. 12
C. 18
D. 20
Answer: Option C
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According to Indian standards, the total numbers of tolerance grades are 18
A. Small castings
B. Large castings
C. Complicated castings
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Answer: Option D
Solution:
Patterns come in many materials, including wood, metal, plastics, and wax. The pattern material is chosen based on the casting volume
and process used. Wood and metal patterns are usually used with sand casting, while wax is rarely used for anything but investment
casting.
D. All of these
Answer: Option D
Solution:
The machining allowance provided on patterns depends upon the Type of casting metal and the Size and shape of casting and Method of
casting used
A. Shrinkage allowance
B. Machining allowance
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C. Draft allowance
D. Distortion allowance
Answer: Option C
Solution:
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Draft Allowance: by draft is meant the taper provided by the pattern maker on all vertical surfaces of the pattern so that it can be removed
from the sand without tearing away the sides of the sand mold and without excessive rapping by the molder.
The metal patterns as compared to wooden patterns require less draft allowance.
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1. The casting method adopted for ornaments and toys of nonferrous alloys, is
B. Slush casting
C. Die casting
D. Centrifugal casting
Answer: Option B
Solution:
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Slush Casting is a traditional method of permanent mold casting process, where the molten metal is not allowed to completely solidify in
the mold. When the desired thickness in obtained, the remaining molten metal in poured out.
A. +0.05 mm
B. ±0.2 mm
C. +0.5 mm
D. ±1 mm
Answer: Option B
Solution:
The tolerance produced by shell moulding process of casting is ±0.2 mm
3. In order to get uniform thickness of the plate by rolling process, one provides
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D. Antifriction bearings
Answer: Option A
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A. Drawing
B. Squeezing
C. Coining
D. Planishing
Answer: Option D
Solution:
The operation of straightening a curved sheet metal, is known as Planishing
5. The operation of producing cup shaped parts from flat sheet metal blanks by bending and plastic flow of
metal, is known as
A. Drawing
B. Squeezing
C. Coining
D. Planishing
Answer: Option A
Solution:
The operation of producing cup shaped parts from flat sheet metal blanks by bending and plastic flow of metal, is known as Drawing
6. Extrusion
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B. Is used for reducing the diameter of round bars and tubes by rotating dies which open and close rapidly on the work
C. Is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
Consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to
D.
provide the desired form of the finished part
Answer: Option D
Solution:
Extrusion is a process used to create objects of a fixed cross-sectional profile. A material is pushed through a die of the desired cross-
section.
Extrusion is Consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to provide
the desired form of the finished part.
A. Tensile strength
B. Yield strength
C. Hardness
D. All of these
Answer: Option D
Solution:
An example of desirable work hardening is that which occurs in metalworking processes that intentionally induce plastic deformation to
exact a shape change. These processes are known as cold working or cold forming processes.
The cold working of the metal increases the hardness, yield strength and tensile strength.
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8. The process used to improve fatigue resistance of the metal by setting up compressive stresses in its
surface, is known as
A. Hot piercing
B. Extrusion
C. Cold peening
D. Cold heading
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Answer: Option C
Solution:
The process used to improve fatigue resistance of the metal by setting up compressive stresses in its surface, is known as Cold peening
Answer: Option C
Solution:
Arc welding is a welding process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted
metals when cool result in a binding of the metals.
For arc welding direct current is used.
10. In backhand welding, the angle between the welding rod and the work is ________ as compared to
forehand welding.
A. Same
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B. Less
C. More
D. None of these
Answer: Option A
Solution:
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In backhand welding, the angle between the welding rod and the work is same as compared to forehand welding.
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D. Bending of a bar
Answer: Option A
Solution:
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Upsetting of metals is a deformation process in which a billet is compressed between two dies in a press or a hammer.
This operation reduces the height of a part while increasing its diameter. The process is mostly used as an intermediate step in multiple
step forging operations
Answer: Option B
Solution:
A pattern maker's shrinkage rule considers Only shrinkage allowance
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Answer: Option A
Solution:
In welding copper alloys with TIG arc welding Direct current with straight polarity is used
Copper and copper-base alloys have specific properties which make them widely used. Their high electrical conductivity enable their use
in the electrical industries, and the corrosion resistance of certain alloys makes them very useful in the process industries.
Answer: Option A
Solution:
According to Indian standard specifications, 100 H6/g5 means that the Basic size is 100 mm
D. None of these
Answer: Option B
Solution:
A basic shaft is one whose Upper deviation is zero.
Upper Deviation: It is the algebraic difference between the maximum size and the basic size. The upper deviation of a hole is represented
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D. None of these
Answer: Option A
Solution:
A basic hole is one whose Lower deviation is zero.
Upper Deviation: It is the algebraic difference between the maximum size and the basic size. The upper deviation of a hole is represented
by a symbol ES and of a shaft, it is represented by ES.
Lower Deviation: It is the algebraic difference between the minimum size and the basic size.
17. In spot welding, the distance between the nearest edge of the plate and centre of weld should be equal
to
A. d
B. 1.5 d
C. 3d
D. 6d
Answer: Option B
Solution:
In spot welding, the distance between the nearest edge of the plate and centre of weld should be equal to 1.5 d
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A. Work is connected to the positive terminal and the electrode holder to the negative terminal
B. Work is connected to the negative terminal and the electrode holder to the positive terminal
C. Work is connected to the positive terminal and the electrode holder is earthed
D. Work is connected to the negative terminal and the electrode holder is earthed
Answer: Option A
Solution:
The welding set up is said to have straight polarity, when Work is connected to the positive terminal and the electrode holder to the
negative terminal
19. The algebraic difference between the minimum limit and the basic size is called
A. Actual deviation
B. Upper deviation
C. Lower deviation
D. Fundamental deviation
Answer: Option C
Solution:
The algebraic difference between the minimum limit and the basic size is called Lower deviation
Answer: Option B
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Solution:
A riddle is typically used to improve soil quality by allowing the gardener to sieve through soil and remove stones, twigs, large lumps of
clay etc. and hence provide a finer tilth.
Riddles may also be used to help remove soil from harvested vegetables.
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Answer: Option B
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A chill is an object used to promote solidification in a specific portion of a metal casting mold.
The directional solidification in casting can be improved by using Chills and padding
B. Two or more operations are performed simultaneously at the single stroke of the ram
C. Two or more cutting operations are performed at one station of the press in every stroke of the ram
D. Both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram
Answer: Option C
Solution:
In a compound die Two or more cutting operations are performed at one station of the press in every stroke of the ram
A. Two or more operations are performed simultaneously at the single stroke of the ram
B. Two or more cutting operations are performed at one station of the press in every stroke of the ram
C. Both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram
Answer: Option D
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Solution:
Simple dies or single action dies perform single operation for each stroke of the press slide.
The operation may be one of the operation listed under cutting or forming dies
Answer: Option D
Solution:
Linde welding uses Carburising flame and rightward technique
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Answer & Solution
Answer: Option A
Solution:
A neutral flame is obtained by supplying an Equal volumes of oxygen and acetylene
A. Stainless steel
B. Aluminium
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C. Copper
D. Brass
Answer: Option C
Solution:
The electrodes are one of the most important factors in the resistance welding process but often the most abused. It is important to
consider the electrode material, shape, size, tip profile and cooling.
The electrodes used in spot welding have a tip of Copper.
A. Drawing
B. Rolling
C. Piercing
D. Forging
Answer: Option D
Solution:
Cold chisels are forged to shape and hardened and tempered at the cutting edge.
Although the vast majority of cold chisels are made of steel, a few are manufactured from beryllium copper, for use in special situations
where non-sparking tools are required.
A. 5 cm × 5 cm
B. 10 cm × 10 cm
C. 15 cm × 15 cm
D. 20 cm × 20 cm
Answer: Option C
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Solution:
The minimum size of a bloom is 15 cm × 15 cm
29. When the file is moved to and fro over the work, it is known as
A. Cross filing
B. Draw filing
D. None of these
Answer: Option B
Solution:
Draw filing is a technique used for producing smooth, square edges, particularly on pieces of metal.
The process works by moving any type of single cut file forwards and backwards along the length of the material's edge
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31. When more volume of acetylene and less volume of oxygen is supplied, then a ________ flame is
obtained.
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A. Neutral
B. Oxidizing
C. Carburizing
D. None of these
Answer & Solution
Answer: Option C
Solution:
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When more volume of acetylene and less volume of oxygen is supplied, then a Carburizing flame is obtained.
Carburizing flame is one with little oxygen, which produces a sooty, lower-temperature flame. It is often used to anneal metal, making it
more malleable and flexible during the welding process.
Molten metal is poured in a metallic mould, retained in the mould long enough for the outer skin to solidify and finally
A.
mould is turned over to remove molten metal still in molten condition
B. Molten metal is poured and allowed to solidify while the mould is revolving
Answer: Option D
Solution:
Permanent mold casting is a metal casting process that employs reusable molds , usually made from metal.
The most common process uses gravity to fill the mold, however gas pressure or a vacuum are also used.
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A. Simple die
B. Progressive die
C. Compound die
D. Combination die
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Answer: Option D
Solution:
It is difficult from compound die in that in this die, a cutting operation is combined with a bending or drawing operation, due to that it is
called combination die
34. The process of decreasing the cross-section of a bar and increasing its length, is called
A. Drawing down
B. Upsetting
C. Spinning
D. Peening
Answer: Option A
Solution:
The process of decreasing the cross-section of a bar and increasing its length, is called Drawing down
35. The process of increasing the cross-section of a bar at the expense of its length, is called
A. Drawing down
B. Upsetting
D. Peening
Answer: Option B
Solution:
The process of increasing the cross-section of a bar at the expense of its length is known as upsetting.
Upsetting involves squeezing the billet between two flat- surfaces, thus reducing its height due to the increase in the cross-sectional area.
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D. At any temperature
Answer: Option B
Solution:
Cold Working: Plastic deformation of metals below the recrystallization temperature is known as cold working.
It is generally performed at room temperature.
In some cases, slightly elevated temperatures may be used to provide increased ductility and reduced strength.
D. At any temperature
Answer: Option C
Solution:
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Hot working process metals are plastically deformed above their recrystallization temperature. utm_medium=v
Being above the recrystallization temperature allows the material to recrystallize during deformation.
38. In a gas welding of mild steel using an oxyacetylene flame, the total amount of acetylene consumed is 10
litres. The oxygen consumption from the cylinder is
A. 5 litres
B. 10 litres
C. 15 litres
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D. 20 litres
Answer: Option B
Solution:
In a gas welding of mild steel using an oxyacetylene flame, the total amount of acetylene consumed is 10 litres. The oxygen consumption
from the cylinder is 10 liters
A. TIG welding
B. MIG welding
Answer: Option A
Solution:
Gas tungsten arc welding (GTAW), or tungsten/inert-gas (TIG) welding, is a manual welding process that uses a non-consumable
electrode made of tungsten, an inert or semi-inert gas mixture, and a separate filler material.
40. The oxyacetylene gas used in gas welding produce a flame temperature of
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A. 1800°C
B. 2100°C
C. 2400°C
D. 3200°C
Answer & Solution
Answer: Option D
Solution:
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The oxyacetylene gas used in gas welding produce a flame temperature of 3200°C
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41. A taper provided on the pattern for its easy and clean withdrawal from the mould is known as
A. Machining allowance
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B. Draft allowance
C. Shrinkage allowance
D. Distortion allowance
Answer: Option B
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Draft Allowance. By draft is meant the taper provided by the pattern maker on all vertical surfaces of the pattern so that it can be removed
from the sand without tearing away the sides of the sand mold and without excessive rapping by the molder.
A. Simple die
B. Progressive die
C. Compound die
D. Combination die
Answer: Option C
Solution:
Blanking and piercing operations can be performed simultaneously in a Compound die
A. Rough file
B. Bastard file
D. Smooth file
Answer: Option A
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Solution:
rough file is a file of the grade having the coarsest cutting ridges.
Rough file has 20 teeth in 25 mm
44. For welding plates of thickness less than 5 mm, its edges
Answer: Option A
Solution:
The purpose of providing a bevel or any other joint preparation is to make provision for good metal penetration into the joint.
A square butt weld will be done up to 5 mm thickness and over 5 mm upto 16 mm single-v joint will done with a root gap of 3 mm and root
face height of 3 - 4 mm. Over 20 mm double-v or single-U is selected.
A. Feeler gauge
B. Slip gauge
C. Ring gauge
D. Plug gauge
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Answer: Option B
Solution:
Slip gauges are a system for producing precision lengths.
The individual gauge block is a metal or ceramic block that has been precision ground and lapped to a specific thickness.
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Answer: Option B
Solution:
The current in electric resistance welding can be regulated by Changing the primary turns of the transformer
Answer: Option D
Solution:
In a bilateral system of tolerance, the tolerance is allowed on both sides of the nominal size.
Bilateral Tolerance is concerned with equal variations in both the directions either plus or minus.
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Answer: Option B
Solution:
In a unilateral system of tolerance, the tolerance is allowed on One side of the nominal size
Unilateral Tolerance is concerned with variations in single direction whether plus or minus
Answer: Option B
Solution:
Tandem drawing is the drawing force of the process through two dies in tandem was evaluated by being compared with the drawing force
of a conventional drawing process.
Tandem drawing of wires and tubes is necessary because annealing is needed between stages.
50. Seam welding is best adopted for metal thickness ranging from
A. 0.025 to 3 mm
B. 3 to 5 mm
C. 5 to 8 mm
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D. 8 to 10 mm
Answer: Option A
Solution:
Seam welding is a variation of resistance spot welding. In resistance seam welding, however, the welding electrodes are motor driven
wheels as opposed to stationary rods.
Seam welding is best adopted for metal thickness ranging from 0.025 to 3 mm
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51. The operation of cutting a sheet of metal in a straight line along the length, is known as
A. Plunging
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B. Notching
C. Slitting
D. Forming
Answer: Option C
Solution:
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The operation of cutting a sheet of metal in a straight line along the length, is known as Slitting
D. All of these
Answer: Option D
Solution:
The metal is subjected to mechanical working for Refining grain size and Reducing original block into desired shape andControlling the
direction of flow lines
A. Small
B. Large
C. Very large
D. Not provided
Answer: Option D
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Solution:
In die casting, machining allowance is Not provided
Die casting is a moulding process in which the molten metal is injected under high pressure and velocity into a split mould die.
Aluminum dissolves ferrous parts in the die chamber and hence preferred to be used in cold chamber die casting.
54. In a four high rolling mill, the diameter of backing up rolls is ________ the diameter of working rolls.
A. Equal to
B. Smaller than
C. Larger than
D. None of these
Answer: Option C
Solution:
In a four high rolling mill, the diameter of backing up rolls is Larger than the diameter of working rolls.
55. The property of sand due to which the sand grains stick together is called
A. Collapsibility
B. Permeability
C. Cohesiveness
D. Adhesiveness
Answer: Option C
Solution:
The property of sand due to which the sand grains stick together is called Cohesiveness
56. In a four high rolling mill, there are four rolls out of which
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Answer: Option B
Solution:
In a four high rolling mill, there are four rolls out of which Two are working rolls and two are backing up rolls
57. A two high rolling mill consists of two rolls which rotate
Answer: Option B
Solution:
A two high rolling mill consists of two rolls which rotate At the same speed but in opposite direction
58. In ________ welding, the weld may be made either from left to right or from right to left.
A. Forehand
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B. Backhand
C. Vertical
D. None of these
Answer: Option C
Solution:
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In vertical welding, the weld may be made either from left to right or from right to left.
A. Red colour
B. Yellow colour
C. Black colour
D. Blue colour
Answer: Option C
Solution:
The surface to be left unmachined is marked on the pattern by Black colour
A. Red colour
B. Yellow colour
C. Black colour
D. Blue colour
Answer: Option A
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The surface to be machined is marked on the pattern by red colour
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Answer: Option C
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A rasp is coarse form of file used for coarsely shaping wood or other material. Typically a hand tool, it consists of a generally tapered
rectangular, round, or half-round sectioned bar of case hardened steel with distinct, individually cut teeth.
A. Age hardening
B. Work hardening
C. Induction hardening
D. Flame hardening
Answer: Option B
Solution:
Work hardening also called cold working is one of the process of increasing the strength of the material.
Work hardening is a very useful strengthening mechanism that occurs particularly in metallic materials through plastic deformation.
A. Striking tool
B. Planing tool
C. Boring tool
D. Marking tool
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Answer: Option D
Solution:
A mortise gauge is a Marking tool
A mortise gauge is a woodworking tool used by a carpenter or joiner to scribe mortise and tenon joints on wood prior to cutting. Mortise
gauges are commonly made of hardwood with brass fittings.
64. If an aluminium pattern made from a wooden master pattern is to be used for grey iron castings, then the
shrinkage allowance allowed on the wooden pattern should be
A. 10 mm/m
B. 16 mm/m
C. 20 mm/m
D. 26 mm/m
Answer: Option D
Solution:
If an aluminium pattern made from a wooden master pattern is to be used for grey iron castings, then the shrinkage allowance allowed on
the wooden pattern should be 26 mm/m
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65. In electric resistance welding, pressure applied varies from utm_medium=v
A. 1 to 5 MPa
B. 5 to 10 MPa
C. 10 to 25 MPa
D. 25 to 55 MPa
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Answer: Option D
Solution:
In electric resistance welding, pressure applied varies from 25 to 55 MPa
A. Galvanizing
B. Anodizing
C. Parkerising
D. Sherardizing
Answer: Option D
Solution:
Sherardizing is the formation of a corrosion-resistant, zinc-iron alloy coating, on the surface of steel or iron.
The method involves the heating of the object in an airtight container that has zinc powder.
A thermal diffusion process occurs and the zinc diffuses into the object’s metal surface, forming the zinc-iron alloy.
67. The property of sand due to which it evolves a great amount of steam and other gases is called
A. Collapsibility
B. Permeability
C. Cohesiveness
Answer: Option B
Solution:
The property of sand due to which it evolves a great amount of steam and other gases is called Permeability
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A. Green sand
B. Dry sand
C. Loam sand
D. Oil sand
Answer: Option D
Solution:
It is used for making cores and sometimes called oil sand.
This is silica sand mixed with core oil composed of linseed oil, resin, light mineral oil and other binding materials.
B. A hole (other than cylindrical) in a sheet of metal by the punch and the die
Answer: Option B
Solution:
Piercing is an operation of cutting A hole (other than cylindrical) in a sheet of metal by the punch and the die
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70. For gas welding, the pressure desired at the welding torch for oxygen is
A. 7 to 103 kN/m2
B. 70 to 280 kN/m2
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Answer: Option B
Solution:
For gas welding, the pressure desired at the welding torch for oxygen is 70 to 280 kN/m2.
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A. Light in weight
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B. Easy to work
C. Corrosion resistant
D. All of these
Answer: Option D
Solution:
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Aluminum Patterns are the good choice for high quality, long lasting Production. Compared to other pattern materials, Aluminium is highly
resistant to the abrasive sand.
Answer: Option C
Solution:
Submerged arc welding is an arc welding process in which heat is generated by an arc which is produced between bare consumable
electrode wire and the workpiece.
B. Is used for reducing the diameters of round bars and a tube by rotating dies which open and close rapidly on the work
C. Is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
Consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to
D.
provide the desired form of the finished part
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Answer: Option B
Solution:
Rotary swaging Is used for reducing the diameters of round bars and a tube by rotating dies which open and close rapidly on the work
74. When a pattern is made in three parts, the top part, is known as a
A. Drag
B. Cheek
C. Cope
D. None of these
Answer: Option C
Solution:
When a pattern is made in three parts, the top part, is known as a Cope
75. An oxidising process used for aluminium and magnesium articles is called
A. Galvanizing
B. Anodizing
C. Parkerising
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D. Sherardizing utm_medium=v
Answer: Option B
Solution:
Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish.
Aluminum is ideally suited to anodizing, although other nonferrous metals, such as magnesium and titanium, also can be anodized.
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A. Slush casting
B. Investment casting
D. Die casting
Answer: Option C
Solution:
Cast iron and steel pipes are produced by True centrifugal casting
True Centrifugal Casting is t he manufacturing process of centrifugal casting is a metal casting technique, that uses the forces generated
by centripetal acceleration to distribute the molten material in the mold.
77. Which of the following methods can be used for manufacturing 2 meter long seamless metallic tubes?
A. Drawing
B. Extrusion
C. Rolling
Answer: Option D
Solution:
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Extrusion is a process used to create objects of a fixed cross-sectional profile. A material is pushed through a die of the desiredPowered
cross- utm_medium=v
section.
rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness and to make
the thickness uniform.
78. In arc welding, the temperature of heat produced by the electric arc is of the order of
A. 3000°C to 4000°C
B. 4000°C to 5000°C
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C. 5000°C to 6000°C
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D. 6000°C to 7000°C
Answer: Option D
Solution:
In arc welding, the temperature of heat produced by the electric arc is of the order of 6000°C to 7000°C
D. None of these
Answer: Option C
Solution:
Adhesiveness is that properties of sand due to it adheres or cling to the sides of the moulding box.
It is the property of sand due to which the sand grains stick together during ramming.
It is defined as the strength of the moulding sand.
Answer: Option A
Solution:
Seam welding is a Continuous spot welding process
seam welding is a variant of the basic resistance spot welding process. Local sho…
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In seam welding a series of overlapping nuggets is produced, usually by replacing the conventional spot welding electrodes by wheels that
turn as the parts to be welded are fed between them
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Answer: Option C
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The metal extrusion process is generally used for producing uniform solid and hollow sections.
Extrusion is a process used to create objects of a fixed cross-sectional profile.
A material is pushed through a die of the desired cross-section.
The extrusion process can be done with the material hot or cold.
A. Zinc chloride
B. Ammonium chloride
D. Borax
Answer: Option D
Solution:
The flux commonly used in brazing is Borax
A flux is required for all brazing and soldering applications.
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C. Irregular shape
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Answer: Option B
Solution:
The centrifugal casting method, is used for casting articles of Symmetrical shape about horizontal axis
A. Shift
B. Sand wash
C. Swell
D. Scab
Answer: Option C
Solution:
A swell occurs when the mold wall gives way across a whole face, and is caused by an improperly rammed mold.
Burn-on occurs when metallic oxides interact with impurities in silica sands.
The result is sand particles embedded in the surface of the finished casting.
85. A casting defect which occurs near the ingates as rough lumps on the surface of a casting is known as
A. Shift
B. Sand wash
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C. Swell
D. Scab
Answer: Option B
Solution:
A casting defect which occurs near the ingates as rough lumps on the surface of a casting is known as Sand wash
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86. When the molten metal is fed in the cavity of a metallic mould by gravity, the method of casting is known
as
Answer: Option C
Solution:
When the molten metal is fed in the cavity of a metallic mould by gravity, the method of casting is known as Permanent mould casting
method
Answer: Option C
Solution:
Swab is a hemp fiber brush used for moistening the edges of sand mould, which are in contact with the pattern surface, before
withdrawing the pattern.
It is also used for coating the liquid blacking on the mould faces in dry sand moulds.
A. 10 mm/m
B. 16 mm/m
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C. 20 mm/m
D. 26 mm/m
Answer: Option A
Solution:
The shrinkage allowance for cast iron pattern is 10 mm/m
A. All parts of the weld section are molten at the same time
Answer: Option D
Solution:
Advantages of thermit welding is listed below:
• The weld formed has high mechanical strength.
• Excellent corrosion resistance as compared with other forms of weld.
• It is highly stable to repeated short circuit pulses.
• The electrical resistance remains unchanged over lifetime of the installation.
• All parts of the weld section are molten at the same time.
• Weld cools almost uniformly.
• Results in a minimum problem with internal residual stresses.
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A. 20 mm
B. 20.035 mm
C. 20.025 mm
D. 19.975 mm
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Answer: Option A
Solution:
When the dimension is expressed as 20+0.035
−0.025 , then the basic size is 20 mm.
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A. Wooden nails
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B. Box nails
C. Wire nails
D. None of these
Answer: Option A
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The wooden dowel rod used in woodworking applications is commonly cut into dowel pins, which are used to reinforce joints and support
shelves and other components in cabinet making.
Answer: Option C
Solution:
Sand wash is a casting defect which Occurs near the ingates as rough lumps on the surface of a casting
Answer: Option A
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Solution:
Shift refers to a defect caused by a sidewise displacement of the mold cope relative to the drag, the result of which is a step in the cast
product at the parting line.
Shift is a casting defect which results in a mismatching of the top and bottom parts of a casting.
A. 1 to 2 mm/m
B. 2 to 5 mm/m
C. 5 to 10 mm/m
D. 10 to 15 mm/m
Answer: Option A
Solution:
The draft or taper allowance on casting is generally 1 to 2 mm/m
Answer: Option B
Solution:
Projection welding is a modification of spot welding.
In this process, the weld is localized by means of raised sections, or projections, on one or both of the workpieces to be joined.
96. In a ________, two or more operations are performed simultaneously at the single stroke of the ram.
A. Simple die
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B. Progressive die
C. Combination die
D. Compound die
Answer: Option B
Solution:
In a Progressive die two or more operations are performed simultaneously at the single stroke of the ram.
97. In a ________, both cutting and non-cutting operations are performed at one station of the press in every
stroke of the ram.
A. Simple die
B. Progressive die
C. Combination die
D. Compound die
Answer: Option C
Solution:
in a Combination die both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram.
A. Flat chisel
B. Cape chisel
Answer: Option B
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Solution:
cape chisel is a cold chisel that has a long taper on the top and bottom of the cutting end and a narrow edge and is used for cutting
keyways and similar flat grooves.
99. The most preferred process for casting gas turbine blades is
A. Die casting
B. Shell moulding
C. Investment moulding
D. Sand casting
Answer: Option B
Solution:
Shell moulding is an expendable mold casting process that uses a resin covered sand to form the mold.
The most preferred process for casting gas turbine blades is shell moulding.
100. When filing soft metals, the file teeth are clogged with minute particles of metal. The file should be
cleaned by
B. Rubbing on wood
Answer: Option D
Solution:
When filing soft metals, the file teeth are clogged with minute particles of metal. The file should be cleaned by Using file card
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1. In a _______, the molten metal is poured and allowed to solidify while the mould is revolving.
Answer: Option D
Solution:
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6/5/24, 8:40 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-1 section-3
In the centrifugal casting process, molten metal is poured into a preheated, spinning die.
The die may be oriented either on a vertical or horizontal axis depending on the configuration of the desired par
A. Green sand
B. Dry sand
C. Loam sand
D. Parting sand
Answer: Option D
Solution:
A pure silica sand employed on the faces of the pattern before moulding is known as parting sand.
When the pattern is withdrawn from the mould, the moulding sand sticks to it.
To avoid sticking, parting sand is sprinkled on the pattern before it is embedded in the moulding sand
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3. The mode of deformation of the metal during spinning is
A. Bending
B. Stretching
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6/5/24, 8:40 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-1 section-3
Answer: Option D
Solution:
The mode of deformation of the metal during spinning is Bending and stretching
4. The material which can be best cut with oxygen cutting process is
A. Mild steel
B. Brass
C. Copper
D. Aluminium
Answer: Option A
Solution:
The material which can be best cut with oxygen cutting process is Mild steel
Answer: Option D
Solution:
During hot working of metals the Porosity of the metal is largely eliminated and Grain structure of the metal is refined and Mechanical
properties are improved due to refinement of grains
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6/5/24, 8:40 AM Workshop Technology MCQ Questions & Answers | Mechanical Engineering Page-1 section-3
A. Same as
B. Less than
C. More than
D. None of these
Answer: Option B
Solution:
The maximum temperature of Oxy-hydrogen flame is about 2,800°C.
The temperature of the oxyacetylene flame 3,480°C.
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