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MCL242: Heat and Mass Transfer

Tutorial sheet 1

Problem 1: A square silicon chip (k = 150 W/m.K) is of width w = 5 mm on a side


and of thickness t = 1 mm. The chip is mounted in a substrate such that its side and back
surfaces are insulated, while the front surface is exposed to a coolant.
If 4 W are being dissipated in circuits mounted to the back surface of the chip, what is
the steady-state temperature difference between back and front surfaces?

Solution: Tback − Tfront = 1.1◦ C

Problem 2: A square isothermal chip is of width w = 5 mm on a side and is mounted


in a substrate such that its side and back surfaces are insulated, while the front surface is
exposed to the flow of a coolant at T∞ = 15◦ C. From reliability considerations, the chip
temperature must not exceed T = 85◦ C.
If the coolant is air and the corresponding convection coefficient is h = 200 W/m2 .K,
what is the maximum allowable chip power? If the coolant is a dielectric liquid for which
h = 3000 W/m2 .K, what is the maximum allowable power?

Solution: 0.35 W, 5.25 W

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Problem 3: A spherical interplanetary probe of 0.5 m diameter contains electronics that
dissipate 150 W. If the probe surface has an emissivity of 0.8 and the probe does not receive
radiation from other surfaces, as for example, from the sun, what is its surface temperature?
Solution: 254.7 K

Problem 4: A vacuum system, as used in sputtering electrically conducting thin films on


microcircuits, is comprised of a baseplate maintained by an electrical heater at 300 K and
a shroud within the enclosure maintained at 77 K by a liquid nitrogen coolant loop. The
circular baseplate, insulated on the lower side, is 0.3 m in diameter and has an emissivity of
0.25.

(a) How much electrical power must be provided to the baseplate heater?

(b) At what rate must liquid nitrogen be supplied to the shroud if its heat of vaporization
is 125 kJ/kg?

(c) To reduce the liquid-nitrogen consumption, it is proposed to bond a thin sheet of


aluminium foil ( = 0.09) to the baseplate. Will this have the desired effect?

Solution: 8.1 W, 0.23 kg/h, 0.084 kg/h

Problem 5: An experiment to determine the convection coefficient associated with airflow


over the surface of a thick stainless steel casting involves insertion of thermocouples in the
casting at distances of 10 and 20 mm from the surface along a hypothetical line normal to the
surface. The steel has a thermal conductivity of 15 W/m.K. If the thermocouples measure

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temperatures of 50 and 40◦ C in the steel when the air temperature is 100◦ C, what is the
convection coefficient?
Solution: 375 W/m2 .K

Problem 6: Radioactive wastes are packed in a thin-walled spherical container. The


wastes generate thermal energy nonuniformly according to the relation q̇ = q̇0 [1 − (r/r0 )2 ],
where q̇ is a constant, and r0 is the radius of the container. Steady-state conditions are
maintained by submerging the container in a liquid that is at T∞ and provides a uniform
convection coefficient h.
Obtain an expression for the total rate at which thermal energy is generated in the
container. Use this result to obtain an expression for the temperature Ts of the container
wall.

Solution: T∞ + 2q0 r0 /15h

Problem 7: A slab of ice in a thin-walled container 10 mm thick and 300 mm on each


side is placed on a well-insulated pad. At its top surface, the ice is exposed to ambient air
for which T∞ = 25◦ C and the convection coefficient is 25 W/m2 .K. Neglecting heat transfer
from the sides and assuming the ice-water mixture remains at 0◦ C, how long will it take to
completely melt the ice? The density and latent heat of fusion of ice are 920 kg/m3 and 334
kJ/kg, respectively.
Solution: 4916 s

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