CJV30 - TPC Maintenance Manual D500387 - Ver1.30

Service Documents
CJV30- 60/100/130/160
TPC-1000
MAINTENANCE MANUAL
MIMAKI ENGINERRING CO., LTD.

U R L :h tt p : / /w w w. m i m a k i.co.j p/engl i sh/top
D500387
Service Documents > Maintenance Manual Change Tracking
Maintenance Manual Change Tracking
Date 2010.11.05 Manual Ver. 1.30 Remark

Status Index Rev. Changes
Modified 1.3.1 1.2 Flow of ink supply control is moved to the next page
Modified 1.3.1 1.1 7-color ink set and 8-color ink set is added
Added 1.3.1 1.0 7-color ink set and 8-color ink set is added to ink system configuration
Modified 1.3.2 1.2 No.18 is added
Modified 1.3.3 1.2 7-color ink set and 8-color ink set is added
Modified 1.3.4 1.1 REINSERT CARTRIDGE is added
Modified 1.3.6 1.3 “Updating of the amount of remaining ink” is move to next page
Modified 1.3.6 1.2 Table is added
Modified 1.3.9 1.2 8-colors setting value is added
Modified 1.3.11 1.0 Added
Modified 2.2.1 1.2 Color is added
Modified 4.2.13 1.1 Step2: LCD display is changed
Modified 5.1.1 1.3 6-color+W, 7-color, 8-color are added
Modified 5.2.5 1.1 7-color, 8-color are added
Modified 6.2.9 1.2 7-color, 8-color are added
Modified 7.1.2 1.3 No.120: Remedy id changed
No.208: Added
Modified 7.1.3 1.3 No.49: Added
No.50: Added
Modified 8.2.1 1.1 Changed
Added 8.2.3 1.0 Changed

1.2.10 Added 1.0 "Aqua->Sol EXCHG" was added.
1.3.3 Modified 1.1 The change of order of priority for cartridge.
1.3.3 Added 1.0 "Regarding the order of priority when using MBIS1" is added.
1.3.10 Added 1.0 "Ink expiry month and extend expiry month" is added.
5.2.1 ~ Modified 1.1 Added information to refer to [4.5.2 Electric charge checking when replace the Electrical
5.2.6 Parts] regarding Warning.
© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.1


6.5.1 ~ Modified 1.X Added information to refer to [4.5.2 Electric charge checking when replace the Electrical
6.5.16 Parts] regarding Warning.
6.5.17 Added 1.0 New item ÅmReplacement procedure for fuse of the Main PCBÅnwas added.
7.1.2 Modified 1.3 Error 205 was added.
Error 207 was added.
7.1.3 Added List of Warning Messages Added,Reviewed.
7.2.3 Modified 1.3 The description of " Print head breakage details" is changed.
7.2.5 Added 1.0 New item ÅmHeater temperature does not going upÅnwas added.
8.2.3 Modified Operation Flow "Aqua->Sol EXCHG" was added.
8.2.4 Modified Operation Flow "CART.PRIORITY" was added.

all Added • TPC(-1000) was added.
• “sheet” and ”paper” were replaced to “media”. (4.2.8, 4.2.9, 4.2.10, 4.2.11, 4.2.12, 5.1.1,
5.1.2, 5.1.3, 5.1.5, 5.1.6, 5.1.7, 5.1.36, 7.1.2, 7.1.3)
1.3.1 Added 1.1 Note for TPC was added.
1.3.6 Added 1.2 TPC-1000 was added on the table.
2.2.1 Modified 1.1 Model name was changed to “this machine”.
4.2.6
4.2.19
6.2.9
7.1.4
4.2.8 Modified 1.1 Description of pen line film was deleted.
4.2.9 1.2
4.2.10 1.2
4.2.11 Added 1.2 Description was added on “Important”.
4.2.12 Added 1.1 Description was added on “Important”.
5.1.1 Modified 1.2 On step6, Sublimation5 was changed to “Sb51, Sb52”.
5.2.1 Added 1.0 New item [Determining COM short circuit] was added.
5.2.2 Added 1.0 New item [Checking Damage of the Print Heads] was added.
5.2.3 Added 1.0 New item [Checking Damage of the Main PCB ASSY] was added.
5.2.4 Added 1.0 New item [Checking Damage of the Ink Slider PCB] was added.
5.2.5 Added 1.0 New item [Checking Conduction of HDC FFC COM Line] was added.
5.2.6 Added 1.0 New item [Checking Conduction of HDC FFC Data Line] was added.
6.5.2 Modified 1.2 Description of Hint was changed.
7.1.1 Added 1.1 On the figure, “Refer to 7.2” was added.
7.1.2 P1 Added 1.2 Added information to refer to [7.2.3 Electrical Troubleshooting] regarding Error 07.
7.1.2 P5 Added 1.2 Added information to refer to [7.2.3 Electrical Troubleshooting] regarding Error 205.
7.1.4 Added 1.0 New item [Y belt derailment or damage] was added.
New item [The power cannot be turned on ], [Abnormal discharging] was added.
7.2.3 Added 1.0 New item [Electrical Troubleshooting] was added.
7.2.4 Added 1.0 New item [Y Drive Belt Damage] was added.

7.1.2 P3 Added 1.2 Added information to refer to [7.2.2 Media Attachment to the Platen] regarding Motor Error.
7.1.4 Added 1.0 New item [Trouble with No Messages] was added.


7.2.1 Added 1.0 New item [Y Drive Belt Noise] was added.
7.2.2 Added 1.0 New item [Media Attachment to the Platen] was added.

Index Status Rev. Changes
1.1.1 Revised 1.10 [Indication on LCD] “DPC”  “PDC”
Revised 1.10 [Indication on LCD] “V1.00”  “V1.00.0”
Added 1.10 Step 6: “When the fuse F13 of the main PCB assy is blown, ...”
1.1.2 Revised 1.10 [Indication on LCD] “DPC”  “PDC”
Revised 1.10 [Indication on LCD] “V1.00”  “V1.00.0”
Added 1.10 Step 4: “When the fuse F13 of the main PCB assy is blown, ...”
Added 1.10 Step 5: “(Except firmware update)”
1.1.3 Added 1.10 Step 4: “(Only when MAIN power is on)”
Added 1.10 Step 5: “(Refer to “1.1.6 Operation for Connecting the Heads”)”
1.1.4 Revised 1.10 Step 2, 4: “When it cannot be detected ...”
 “When detection is impossible or the number of pinch rollers is not recognized, ...”
Added 1.10 Tips Box: “(Only during Step 3 above)”
1.1.5 Revised 1.10 Tips Box: “[PRINT MODE]  [CUT MODE] was switched.”
 “The machine draws a stored pattern which can be selected ...”
1.1.8 Added 1.10 Tips Box: “In service mode, the buzzer sounds ...”
1.2.3 Added 1.10 Step 3: “Press [FUNCTION], and the maintenance washing liquid ...”
1.2.9 Revised 1.10 [Indication on LCD]: All the indications on the display revised
Revised 1.10 Description of status No1-1: “... near full or more.”  “... full or more.”
Erased 1.10 Step 2: “The [!WASTE TANK] is displayed in LOCAL mode.”
Revised 1.10 Important Box: “... is cumulatively counted in this unit.”
 “... is not cumulatively counted in this unit.”
1.3.2 Revised 1.10 In Table: “Execution status when an error occurs” (5, 6, 7, 8)
1.3.6 Revised 1.10 In Table: “Ink consumption through one supply path”
1.3.9 Erased 1.10 Item: “Selection of model”
2.1.1 Revised 1.10 “Connection Diagram Inside the Main Body” revised
2.3.1 Added 1.10 Volume specification: “Type”
Added 1.10 Fuse rating
2.3.2 Added 1.10 Fuse rating
2.3.6 Revised 1.10 List of connectors CN7: “AUX.”  “P Head Lock Solenoid”
2.3.7 Revised 1.10 List of connectors CN19: “Debug Monitor”  “Not equipped”
“CPLD writing”  “AUX.”
Revised 1.10 List of connectors CN21: “X-axis Motor”  “AUX.”
2.3.8 Revised 1.10 List of connectors CN14: “Debug Connector”  “None”
Added 1.10 List of connectors CN14: “AUX.”
2.3.11 Revised 1.10 List of connectors CN2: “For CPLD writing”  “None”
Added 1.10 List of connectors CN2: “AUX.”
3.1.1 Revised 1.10 Item: “Cartridge Assy”  “Print Head Unit Assy”


3.1.2 Revised 1.10 Work operation 1: “station cover U and ...”  “station cover U, W ink guard and ...”
Revised 1.10 Work operation 3: “... while it is pressed against the innermost part.”
 “... while pushing it toward you.”
3.1.3 Revised 1.10 Work operation 1: “Remove the ICU cover F, ICU cover R, ...”  “Remove the ICU cover, ...”
3.1.4 Revised 1.10 Section changed: “3.3. Driving Parts”  “3.1. Ink Related Parts”
Revised 1.10 Work operation 1: “... C station cover.”  “... C station cover 2.”
3.2.1 Added 1.10 Work operation 4: “In installation, pay attention to harness treatment.”
Revised 1.10 Work operation 7: “7.0 mm”  “8.8 mm”
1.10 Work operation 8 to 10: The order of work items changed and items added
3.2.2 Revised 1.10 Work operation 1: “... auto cutter assy.”  “... S guide.”
1.10 Work operation 4: “7.0 mm”  “8.8 mm”
Added 1.10 Work operation 4: “(If necessary, check to see if the magnet catcher...”
1.10 Work operation 6: “Install the S guide while pushing it to the left.”
Erased 1.10 Caution Box: “Be sure to wear protective glasses and working gloves...”
3.2.3 Added 1.10 Work operation 4: “Set the pressure of all the clamps to Middle,...”
Revised 1.10 Work operation 6: “Adjust the pen stroke at...”  “Adjust so that the pen stroke is...”
1.10 Work operation 7: “7.0 mm”  “8.8 mm”
Added 1.10 Work operation 11, 12
1.10 Important Box: “Once the S guide is removed, ...”
3.3.2 Added 1.10 Work operation 1: “...and D BKT cover.”
3.3.3 Erased 1.10 Work operation 4: “Greasing of Y drive belt”
3.3.5 Added 1.10 Work operation 5: “GR/PR adjustment”
1.10 Work operation 6: “Install all the covers temporarily first ...”
3.4.1 Revised 1.10 Work operation 3/4: “Mounting” / “Removal”
Erased 1.10 Caution Box: “Be sure to wear protective glasses and working gloves...”
4.1.1 Erased 1.10 Adjustment item:Adjustment of light pointer offset
Adjustment of cutting position
Work contents: Pulley BTG removal or replacement
Paper sensor
4.2.2 Added 1.10 Tips Box: “The same adjusted value is applied to...”
4.2.3 Added 1.10 Important Box: “Make adjustment with [EXPANDS] of...”
Erased 1.10 Tips Box: “If the unit is changed to inch,...”
4.2.5 Revised 1.10 Adjustment procedure 4: “Vertically shifts the cap.”  “Shifts the cap.”
1.10 Adjustment procedure 5: “Horizontally shifts the head.”  “Horizontally shifts the wiper.”
4.2.8 Page deleted – “Remarks” and “Examples of inputting a compensation value”
4.2.9 Revised 1.10 Function: “400g”  “350g”
Procedure 6: “400g”  “350g”
4.2.10 Revised 1.10 Function: “Plots 11 square patterns using the 11 pen landing values of 0 to 200, respectively. (20 steps)”
“Plots 11 square patterns at the positions of different pen landing values in steps of 20, start-
ing at the first pen landing point.”
Added 1.10 Function (The content of adjustment...): “#LANDING UP POSITION”
Added 1.10 Procedure 3 to 6: Because of addition of “#LANDING UP POSITION”
Revised 1.10 Procedure 7: “... the 11 pen landing values (0, 20, 40 ... 200) of 0 to 200 currently being set.”
”... different pen landing values in steps of 20, starting with the currently set pen landing value.”


4.2.11 Added 1.10 Tips Box: “Pressing [FUNCTION] will release...”
4.2.14 Revised 1.10 Function: “If a hunting noise is heard when the X-axis motor and ...”
 “If hunting occurs or a hunting noise is heard when the X-axis motor and/or ...”
Added 1.10 Procedures for STOP ADJUST 2: Key operation (ENTER, END)
Erased 1.10 Procedures for STOP ADJUST 2 (LCD side): “Motor rotation”
Revised 1.10 Procedures for X MOVING ADJUT Step 2 to 4: (Procedure reviewed and descriptions added)
Revised 1.10 Procedures for Y MOVING ADJUT Step 2 to 4: (Procedure reviewed and descriptions added)
4.2.15 Revised 1.10 Totally revised because of change in procedure
4.3.1 Added 1.10 Important Box: “Set the pressure of all the clamps to Middle, ...”
4.3.2 Revised 1.10 Totally revised because of elimination of height adjustment (elimination of use of tool)
5.1.1 Added 1.10 Step2, 4: Because of addition of resolution “360x360”
5.1.2 Added 1.10 Step2, 4: Because of addition of resolution “360x360”
5.1.5 Revised 1.10 Step1: Speed designation Set value “150 mm/s”  “500 mm/s”
Revised 1.10 Step2: Acceleration designation Set value “0.50 G”  “2.00 G”
Revised 1.10 Step3: Moving amount designation Set value “500000 mm”  “Mechanical limit size”
5.1.7 Revised 1.10 Step1: Speed designation Set value “150 mm/s”  “500 mm/s”
Revised 1.10 Step2: Acceleration designation Set value “0.50 G”  “2.00 G”
Revised 1.10 Step3: Moving amount designation Set value “500000 mm”  “Mechanical limit size”
5.1.30 Added 1.10 Function: “Use [FUNCTION] to move the cursor...”
6.3.3 Added 1.10 Important Box: “In reassembly, pay attention to harness treatment.”
6.4.7 Revised 1.10 Disassembly procedure: Procedure reviewed because of the elimination of the removal of X
pulley and connecting shaft
Added 1.10 Work procedures 6: Note on reassembly
6.4.11 Added 1.10 Tips Box: “For easy work, set clamp pressure to Low ...”
6.5.2 Erased 1.10 Important Box: “After assembly,...”
6.5.5 Added 1.10 Caution Box: “Be sure to turn off the main circuit breaker...”
6.5.9 Added 1.10 Warning Box: “After turning off the sub and main power switches, ...”
6.5.10 Erased 1.10 Caution Box: “Also, there is a possibility of electric shock because of...”
6.5.13 Page added 1.00 “Fan Motor”
6.6.1 Revised 1.10 “Sensor Layout” revised
7.1.2 Revised 1.10 Rearranged according to error Nos.
Added 1.10 Error No. 12: “Inappropriate instruction was given concerning the printer controlling.”
Erased 1.10 Error No. 25(FULL-SPEED): “(Full-Speed Mode connection)”
Added 1.10 Error No. 35-C: Cause “Since take-up is executed, ...”
Remedy “Auto cutting is not performed if take-up timing is ...”


7.1.2 Added 1.10 Error No. 40 to 43: “2. Make sure that the media is ...”
Added 1.10 Error No. 170: Remedy
Added 1.10 Error No. 180: Remedy
Added 1.10 Error No. 203: “SDRAM SIZE”
Added 1.10 Error No. 205: “47V HEAD VOLTAGE”
Added 1.10 Error No. 206: “MAIN PCB”
Added 1.10 Error No. 211 (HeadWARM.TEMP., BREAK, THERM): “*This error is never displayed when ...”
7.1.3 Revised 1.10 Error No. 5: “!Do TEST DRAW”  “!CONFIRM TEST PRINT”
Revised 1.10 Error No. 5: “The nozzle recovery cannot be expected because the...”
 “Sleep refresh or cleaning was not performed when power was...”
Revised 1.10 Error No. 7: “The left screen shows that...”  “This example shows that...”
Revised 1.10 Error No. 8: “The left screen shows that...”  “This example shows that...”
Revised 1.10 Error No. 21: “... has been completely.”  “has been completely used up.”
Added 1.10 Error No. 4x~4x: Newly added
Added 1.10 Error No. xx~xx: Newly added
8.2.2 Erased 1.10 [PRIORITY MARGIN]
Added 1.10 [SETUP COPY]
8.2.3 Added 1.10 [CR.MAINTENANCE Remove the cover]
8.2.4 Added 1.10 [STAMP SETUP]: “*Displayed by press of [FUNCTION] ...”
8.3.2 Added 1.10 [SETUP RESET]: “*Except when “PEN” is selected”
Erased 1.10 [PRIORITY]
Added 1.10 [SETUP COPY]
8.3.3 Revised 1.10 [MAINTENANCE STEP SIZE] (Moved from “SETUP (CUT mode)”)
8.4.1 Added 1.10 [CONFIRM. FEED FEED] Choices: “ON/OFF”  “OFF/ 10 to 500”
Revised 1.10 MARGIN (Moved from “SETUP”)
8.5.1 Erased 1.10 [#ADJUST POINTER OFFSET]
Erased 1.10 [#CAPPING WiperPOS(Y)]
Added 1.10 [#LANDING UP POSITION]

Released New issued

Maintenance Manual > Maintenance Manual Contents
Rev.
Model CJV30/TPC Issued 2008.08.04 Revised 2009.08.27 F/W ver. 2.00 Remark
Maintenance Manual Contents 1.2
1 Operating Principle 2.3.4 Regenerative Resistivity PCB Assy

2.3.5 Cutter Driver PCB Assy
1.1 Basic Operation 2.3.6 Station PCB Assy
1.1.1 Main Switch Power ON 2.3.7 X-axis Motor Relay PCB Assy
1.1.2 Sub Switch Power ON 2.3.8 Ink Slider PCB Assy
1.1.3 Initial Machine Operation 2.3.9 Cutter Slider PCB Assy
1.1.4 Detection of a Media Width 2.3.10 Head Memory PCB Assy
1.1.5 Clamp Pressure Switching 2.3.11 LED PCB Assy
1.1.6 Operation for Connecting the Heads 2.3.12 Keyboard PCB Assy
1.1.7 Mark Detection 2.3.13 Take-up PCB Assy
1.1.8 Main Switch Power OFF
1.2 Maintenance Function 3 Workflow
1.2.1 CARRIAGE OUT
1.2.2 WIPER REPLACE 3.1 Ink Related Parts
1.2.3 NOZZLE WASH 3.1.1 Replacement of the Head Unit
1.2.4 PUMP TUBE WASH 3.1.2 Replacement of the Cap Assy
1.2.5 CR.MAINTENANCE 3.1.3 Replacement of the Cartridge Assy
1.2.6 FILL UP INK 3.1.4 Replacement of the Wiper Unit
1.2.7 DISCHARGE&WASH
1.2.8 Maintenance Washing Liquid Filling 3.2 Cut Head Carriage
and Discharge 3.2.1 Replacement of the Pen Assy and
1.2.9 Waste Ink Tank Warning LED Pointer
1.2.10 Aqua->Sol EXCHG. 3.2.2 Replacement of the Auto Cutter Assy
3.2.3 Replacement of the Mark Assy
1.3 Ink System
1.3.1 Configuration 3.3 Driving Parts
1.3.2 Ink System Error Monitoring 3.3.1 Replacement of the X-axis Motor
1.3.3 Supply Cartridge Control and 3.3.2 Replacement of the Y-axis Motor
Selection 3.3.3 Replacement of the Y Drive Belt
1.3.4 Cartridge LED Control 3.3.4 Replacement of the Linear Encoder
1.3.5 Supply Valve Control Scale
1.3.6 Monitoring of the Amount of 3.3.5 Replacement the GR Roller Assy
Remaining Ink
3.4 Electrical Parts
1.3.7 Use-up Cleaning
1.3.8 Ink Suction and Discharge Control 3.4.1 Replacement of the Main PCB Assy
1.3.9 Initial Filling
1.3.10 Expiry month and extension of expiry
month for ink 4 Adjustment Items
4.1 Operation Matrix
1.4 Print & Cut 4.1.1 Matrix of Operations and Adjustments
4.2 Adjustment Function
2 Electrical Parts 4.2.1 [HEAD ADJUST] SLANT ADJUST
4.2.2 [HEAD ADJUST] DROP.POS
2.1 Block Diagram ADJUST
2.1.1 Connection Diagram Inside the Main 4.2.3 EDGE ADJUST
Body 4.2.4 MEDIA COMP.2
2.1.2 Connection Diagram Outside the Main 4.2.5 CAPPING
Body 4.2.6 HEAD ID
4.2.7 HEAD WASH
2.2 Operating Description
4.2.8 500mm SQUARE
2.2.1 Operation Explanation 4.2.9 PEN PRESSURE
2.3 Circuit Board Specifications 4.2.10 LANDING
4.2.11 [PHOTO SENSOR] SENSOR LV.
2.3.1 Power Supply PCB Assy
4.2.12 [PHOTO SENSOR] POSITION
2.3.2 Main PCB Assy
4.2.13 GR/PR POSITION
2.3.3 PRAM PCB Assy
4.2.14 MOTOR CURRENT
© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Contents R.1.2 P.1

Rev.
4.2.15 PRINT/CUT POS. 5.1.32 [WASH CARTRIDGE] CARTRIDGE

4.2.16 SERIAL No. VALVE
4.2.17 DEALER No. 5.1.33 [WASH CARTRIDGE] IC CHECK
4.2.18 DEFAULT SET 5.1.34 HEAD JOINT
4.2.19 REPLACE PARTS 5.1.35 PINCH ROLLER
5.1.36 [CUT PATTERN] TEST
4.3 Mechanical Adjustment 5.1.37 [CUT PATTERN] 2m
4.3.1 Adjusting the Location of Mark Sensor 5.1.38 [CUT PATTERN] 10m
4.3.2 Adjustment of the Mounting Location 5.1.39 [CUT PATTERN] QUALITY
for the Cutter 5.1.40 [CUT PATTERN] SQUARE
4.3.3 Adjustment of the Station Height
4.3.4 Adjustment of the Wiper Height 5.2 Other Test
4.3.5 Positioning of the Encoder Sensor 5.2.1 Determining COM short circuit
4.3.6 Centering of the Roll Holder 5.2.2 Checking Damage of the Print Heads
4.3.7 Positioning of the Wiper Drive Link 5.2.3 Checking Damage of the Main PCB
ASSY
5.2.4 Checking Damage of the Ink Slider
5 Test Items PCB
5.2.5 Checking Conduction of HDC FFC
5.1 Test Function COM Line
5.1.1 [CHECK PATTERN] PATTERN 5.2.6 Checking Conduction of HDC FFC
5.1.2 [CHECK PATTERN] COLOR Data Line
CHART
5.1.3 [CHECK PATTERN] DROP.POS
CHK 6 Disassembly and Reassembly
5.1.4 ALL PATTERN
6.1 Covers
5.1.5 [MOTOR TEST] X SERVO MOTOR
5.1.6 [MOTOR TEST] Y SERVO MOTOR 6.1.1 Cover Layout
5.1.7 [MOTOR TEST] XY SERVO
6.2 Ink-related Parts
MOTOR
5.1.8 [MOTOR TEST] WIPER MOTOR 6.2.1 Cleaning the inside of Head Unit
5.1.9 [MOTOR TEST] PUMP MOTOR 6.2.2 Removing of Head Unit
5.1.10 [MOTOR TEST] TAKE-UP MOTOR 6.2.3 Mounting of Head Unit
5.1.11 [HEATER TEST] TEMPERATURE 6.2.4 Pump Motor
5.1.12 [HEATER TEST] SSR 6.2.5 Pump Assy
5.1.13 ACTION TEST 6.2.6 Cap Assy
5.1.14 SENSOR TEST 6.2.7 Cap Head Assy
5.1.15 OPTION 6.2.8 Valve Assy
5.1.16 KEYBOARD LED 6.2.9 Changing Joint
5.1.17 KEYBOARD TEST 6.3 Cut Head Carriage
5.1.18 LCD TEST
6.3.1 Pen Assy and LED Pointer
5.1.19 TIMER CHECK
6.3.2 Auto Cutter Assy
5.1.20 MEMORY CHECK
6.3.3 Mark Assy
5.1.21 SKEW CHECK
5.1.22 [TEMP.CHECK] HEAD TEMP. 6.4 Drive System
5.1.23 [TEMP.CHECK] NOZZLE TEMP. 6.4.1 X-axis Motor
5.1.24 [TEMP.CHECK] HEAT SINK TEMP. 6.4.2 Y-axis Motor
5.1.25 [TEMP.CHECK] SLIDER TEMP. 6.4.3 Y Drive Pulley
5.1.26 LINEAR ENCODER 6.4.4 Y Drive Belt
5.1.27 [INK CARTRIDGE] PACK&END 6.4.5 Linear Encoder Scale
SENSOR
6.4.6 Wiper Unit
5.1.28 [INK CARTRIDGE] CARTRIDGE
6.4.7 GR Roller Assy
VALVE
6.4.8 Take-up Motor
5.1.29 [INK CARTRIDGE] INK-IC CHECK
6.4.9 C Connecting Hook
5.1.30 [INK CARTRIDGE] CARTRIDGE
LED 6.4.10 P Head Connecting Hook
5.1.31 [WASH CARTRIDGE] PACK&END 6.4.11 Clamp Assy
SENSOR 6.5 Electrical Parts

Rev.
6.5.1 Power Supply PCB Assy 8.3.3 MAINTENANCE / No. COPIES

6.5.2 Main PCB Assy
8.4 Common Setting
6.5.3 PRAM PCB Assy
6.5.4 Head Memory PCB Assy 8.4.1 COMMON SETUP
6.5.5 LED PCB Assy 8.5 Service Mode
6.5.6 Station PCB Assy
6.5.7 Paper Sensor 8.5.1 #ADJUST
6.5.8 X-axis Motor Relay PCB Assy 8.5.2 #TEST
6.5.9 Ink Slider PCB Assy 8.5.3 #PARAMETER
6.5.10 Cutter Slider PCB Assy
6.5.11 Keyboard PCB Assy
6.5.12 Encoder PCB Assy
6.5.13 Fan Motor
6.5.14 Take-up Motor PCB Assy
6.5.15 ID Contact PCB Assy
6.5.16 Detector Assy, I/C, Y
6.5.17 Replacement procedure for fuse of the
Main PCB
6.6 Sensors
6.6.1 Sensor Layout
7 Troubleshooting
7.1 Details on Errors and Malfunctions

7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 Trouble with No Messages
7.2 Detailed Methods of Coping with the
Malfunctions
7.2.1 Y Drive Belt Noise
7.2.2 Media Attachment to the Platen
7.2.3 Electrical Troubleshooting
7.2.4 Y Drive Belt Damage
7.2.5 Heater temperature does not going up
7.3 Checksheet
7.3.1 PCB Damage Checksheet
8 Operation Flow
8.1 Basic Operation

8.1.1 Start
8.1.3 Media Detection
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 SETUP
8.2.3 MAINTENANCE
8.2.4 MACHINE SETUP
8.3 Cut Mode
8.3.1 LOCAL / REMOTE
8.3.2 SETUP

Maintenance Manual > Operating Principle > Basic Operation
1. Operating Principle
1.1 1.2 1.3
1
Basic Operation Maintenance Function Ink System
1.4
2
Print & Cut
© 2009 MIMAKI ENGINEERING CO.,LTD.

Maintenance Manual > Operating Principle > Basic Operation > Main Switch Power ON
Rev.
1.1.1 Main Switch Power ON 1.1
 Indication on LCD
 Display at main switch power ON  Version information display  Version information display
(during the service mode)
BOOT CJV30-100 V1.00 CJV30-100 V1.00.0
P.1.0.H.1.0
1
P: PDC, H: HDC
 Processing sequence
Indication
Step Processing Description
on LCD
1
2
Initial setting of CPU and H/W
Display at main switch power ON 1. [Boot] is displayed.  2
3 SD-RAM check 1. Check the read / write of SD-RAM
• In the malfunction, [ERROR02 MAIN RAM] is displayed and the
system goes down.
4 F-ROM check 1. Check the hash value of F-ROM.
3
• In the malfunction of boot system area, [ERROR01 MAIN ROM] is
displayed and the system goes down.
• In the malfunction of the main system area, F/W update mode starts.
5 Voltage check 1. Check the power supply voltage on the main PCB assy.
• In the malfunction, [ERROR03 POWER **V] is displayed and the
system goes down.
4
6 FPGA setting 1. Execute the configuration of PDC and HDC.
• In the malfunction, [ERROR09 FPGA ERROR] is displayed and the
system goes down.
• When the fuse F13 of the main PCB assy is blown, the system shuts
down, displaying [EEROR25 47V HEAD VOLTAGE].
7 Printer configuration
7-1 Checks on the HDC 1. Check the configuration results about HDC.
5
connection • HDC connection has not been completed, [ERROR09 HDC ERROR]
is displayed and the system goes down.
7-2 Checks on the print head 1. Check the connection status of the print head 47V.
connection • In the malfunction, [ERROR07 HEAD] or [ERROR07 VOLTAGE] is
displayed and the system goes down.
7-3 Checks on the print head 1. Check the contents of the memory PCB assy of the print head.
6
memory • In the malfunction, [ERROR200 HEAD MEMORY] is displayed and
the system goes down.
7-4 Checks on PRAM 1. Check the PRAM size. 128 MB is needed as its size.
• If the size is zero, [ERROR203 SDRAM SIZE] is displayed and the
system goes down.
8 Version information display 1. Machine model name and main body firmware version are displayed. 
2. “Revision” and “PDC/HDC version” are also displayed during the 
service mode.
3. Special key function is workable during the version information is
being displayed.
7
9 Parameter check 1. During the initial start-up process after the upgrading of the F/W version,
initialize the following parameters.
• MAINTE
8
• INKSYSTEM
• INKinfor.
• INKSEQUENCE
• INKTYPE
• SERVO
• TEST
• Cut FIX Parameter
2. Carry out the check sum of the parameter region.
• In the malfunction, [ERROR04 F-ROM] is displayed and the system
goes down.
10 Initial operation of the printer 1. Refer to "1.1.3 Initial Machine Operation" .
© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.1 R.1.1 P.1

Maintenance Manual > Operating Principle > Basic Operation > Sub Switch Power ON
Rev.
1.1.2 Sub Switch Power ON 1.1
 Display at sub switch power ON  Version information display  Version information display
(during the service mode)
PLEASE WAIT CJV30-100 V1.00 CJV30-100 V1.00.0
P.1.0.H.1.0
1
P: PDC, H: HDC
Indication
on LCD
1 Initial setting of CPU and H/W 2
2 Display at sub switch power ON 1. [PLEASE WAIT] is displayed. 
3 Voltage check 1. Check the power supply voltage on the main PCB assy.
• In the malfunction, [ERROR03 POWER **V] is displayed and the
3
system goes down.
4 FPGA setting 1. Execute the configuration of PDC and HDC.
• In the malfunction, [ERROR09 FPGA ERROR] is displayed and
• When the fuse F13 of the main PCB assy is blown, the system shuts
down, displaying [EEROR25 47V HEAD VOLTAGE].
5 Version information display 1. Machine model name and main body firmware version are displayed.
2. “Revision” and “PDC/HDC version” are also displayed during the

 4
service mode.
3. Special key function is workable during the version information is
being displayed. (Except firmware update)
5
6 Initial operation of the printer 1. Refer to "1.1.3 Initial Machine Operation" .

Maintenance Manual > Operating Principle > Basic Operation > Initial Machine Operation
Rev.
1.1.3 Initial Machine Operation 1.1
 A display at the start of the operation

PLEASE WAIT
1
Indication
on LCD
1 Detection of a station origin 1. Drive the wiper motor to detect the station origin.
• When it cannot be detected, [ERROR46 WIPER] is displayed and
 2
• If an error occurs during the service mode, try the operation again
by pressing the key [ENTER]. Pressing the key [FUNCTION] is
also workable.
2 Detection of the Y origin. 1. Drive the Y-axis motor to detect the Y origin.
• When it cannot be detected, [ERROR51 Y-ORIGIN] is displayed 3
and the system goes down.
3 Capping 1. Move the head carriage back to the Y origin and carry out capping.
4 Correcting the Y-axis distance 1. Make the print head carriage go and return one time by a platen width,
4
(Only when MAIN power is on) correct the Y-axis distance, and conduct the linear encoder test.
• In the malfunction, [ERROR08 LinearENCODER] is displayed and
5 Stand by of cut head • Move the cut head to the maintenance position at the left of the unit
and check the coupling of the cut head.
(Refer to “1.1.6 Operation for Connecting the Heads”)

Maintenance Manual > Operating Principle > Basic Operation > Detection of a Media Width
Rev.
1.1.4 Detection of a Media Width 1.1
 A display during the print

media detection
DETECTING MEDIA NOW
PLEASE WAIT
1
Indication
on LCD
1 Connection of the cut head 1. Refer to "1.1.6 Operation for Connecting the Heads" .  2
2 Media right end detection 1. After moving the cut head carriage to the position of the first pinch
roller, use the pinch roller detection sensor to detect the right edge of
media.
• When detection is impossible or the number of pinch rollers is not
3
recognized, the display shows [ERROR50 MEDIA DETECT].
Raise the lever to cancel the error.
3 Clamp pressure switching 1. Refer to "1.1.5 Clamp Pressure Switching" .
4 Media left end detection 1. Move the cut head carriage left and use the pinch roller detection
sensor to detect the right edge of media.
4
• When detection is impossible or the number of pinch rollers is not
recognized, the display shows [ERROR50 MEDIA DETECT].
Raise the lever to cancel the error.
5 Stand by of head carriage 1. Move the head carriage to the standby position of the cut head.
The operation for detecting a media width will be discontinued, if the clamp lever is placed on the UP position
during the operation. (Only during Step 3 above)
5

Maintenance Manual > Operating Principle > Basic Operation > Clamp Pressure Switching
Rev.
1.1.5 Clamp Pressure Switching 1.1
 Display during media detection  Display before printing

DETECTING MEDIA NOW PLEASE WAIT
PLEASE WAIT
1
Indication
on LCD
1 Connection of the cut head 1. Refer to "1.1.6 Operation for Connecting the Heads" .  2
2 Clamp pressure switching 1. The head carriage moves from the right end to the left end. 
2. While moving the head carriage, check the position of the pinch roller
with the PR sensor.
• In the malfunction, [ERROR181 PR POSITION] is displayed and
3. Change over the clamp pressure using the solenoid. 3
4. By repeating the operations described above, change over the clamp
pressure of all the pinch rollers positioned from the right to the left.
3 Stand by of head carriage 1. Move the head carriage to the standby position of the cut head.
4
Switch the clamp pressure before printing under the following conditions:
•The machine draws a stored pattern which can be selected by the user for printing or cutting.
• The clamp pressure switching command was received by output software.

Maintenance Manual > Operating Principle > Basic Operation > Operation for Connecting the Heads
Rev.
Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark
1.1.6 Operation for Connecting the Heads 1.0
 Separation of the cut head Connection of the print head

1 Separate the cut head. 1. After moving the cut head carriage to the left end and turning on the clamp solenoid, check
the position of the cut head by the cut head connection sensor.
1
• In the malfunction, [ERROR170 CUTTER LOCK] is displayed.
2. After checking the position, turn off the clamp solenoid and lock up the cut head.
3. Move the head connecting unit to the right and separate the cut head.
2 Connection of the print head 1. Move the head connecting unit to the right end.
2. After checking a Y origin, connect the print head to the cut head.
• In the malfunction, [ERROR170 CUTTER LOCK] is displayed.
3. Turn on the print head solenoid and unlock the print head.
4. Detect a Y origin again and cap the print head.
2
5. Turn off the print head solenoid and lock up the print head.
• When starting to plot, turn on the print head solenoid and unlock the print head, then
move the print head.
 Separation of the print head Connection of the cut head 3

1 Separate the print head. 1. After turning on the print head solenoid, move the print head carriage and check a Y origin.
4
• In the malfunction, [ERROR170 PRINT HEAD LOCK] is displayed and the system
goes down.
2. After checking the Y origin, move the print head back to the capping position and carry
out capping.
3. Turn off the print head solenoid and lock up the print head.
4. Move the head connecting unit to the left and separate the print head.
2 Connection of the cut head 1. Move the head connecting unit to the left end.
2. Connect the cut head to the head connecting unit and after turning on the clamp solenoid, 5
check the position of the cut head by the cut head connection sensor.
• In the malfunction, [ERROR170 PRINT HEAD LOCK] is displayed and the system
goes down.
3. Detect a Y origin again and cap the print head.
4. Move the head connecting unit back to the standby position of the cut head carriage and
turn off the clamp solenoid, then lock up the cut head. 6
• When starting the cutting operation, turn on the clamp solenoid and unlock the cut
head, and then move the cut head.

Maintenance Manual > Operating Principle > Basic Operation > Mark Detection
Rev.
1.1.7 Mark Detection 1.0
 Mark shape
Type 1 (external mark) Type 2 (internal mark)
1
X-axis upper
direction
Y-axis right
direction
 The procedure described below is for 4-point mark detection that is performed after media detection. 2
 At 4-point mark detection, the registration marks will be detected in the following order:
TP1 (Vertical  Horizontal)  TP3 (Vertical  Horizontal)  TP4 (Vertical  Horizontal) 
TP2 (Vertical  Horizontal)
4
 Processing sequence ?1/3?
Step
1
Processing
The plotter enters mark
Description
1. If mark detection is set to any other than OFF in the [CUT MODE] -> [SETUP] ->
5
detection mode [MARK DETECT] procedure, the light pointer turns on after media detection and the
system moves to the mark detection mode.
2 Move the light spot of the 1. By operating JOG keys, move the light spot of the light pointer into the mark detection
6
light pointer into the mark start area and then press the [ENTER] key.
detection start area
Type 1 (external mark) Type 2 (internal mark)
7
Mark detection start area Mark detection start area
3 Photo sensor moves to the 1. The mark sensor moves to the light spot position by the cut head carriage and media feed
light spot position operation.
4 Searching for vertical line 1. The head moves in the Y-axis left direction (for type 1) or Y-axis right
of mark (TP1) direction (for type 2) until the mark sensor turns on and stops.
8
2. The head moves in the Y-axis left direction (for type 1) or Y-axis right
direction (for type 2) by the distance of HM.
3. The head moves in the Y-axis right direction (for type 1) or Y-axis left
direction (for type 2) until the mark sensor turns on and stops. HM=a/2
4. The plotter determines the center of the vertical line based on the positions
of “1” and “3”.
5. Finally the head moves in the Y-axis right direction (for type 1) or Y-axis left direction (for
type 2) by the distance of HM and terminates.

Rev.

5 Searching for horizontal 1. The head moves in the X-axis upper direction (for type 1) or X-axis lower
line of mark (TP1) direction (for type 2) until the mark sensor turns on and stops.
2. The head moves in the X-axis upper direction (for type 1) or X-axis lower
direction (for type 2) by the distance of HM.
3. The head moves in the X-axis lower direction (for type 1) or X-axis upper
direction (for type 2) until the mark sensor turns on and stops. HM=a/2 1
4. The plotter determines the center of the horizontal line based on the
positions of “1” and “3”.
5. Finally the head moves in the X-axis upper direction by the distance of HM and terminates.
2
6 Searching for vertical line 1. When the distances between the marks are known by the procedure for scale compensation
of mark (TP3) with the setting value “BEFORE”, the head moves in the X-axis upper direction by
“Distance between marks -Length which is twice the mark size”.
2. The head moves in the Y-axis left direction until the mark sensor turns on and stops.
3. The head moves in the Y-axis left direction by the distance of HM.
4. The head moves in the Y-axis right direction until the mark sensor turns on and stops.
3
5. The plotter determines the center of the vertical line based on the positions of “2” and “4”.
6. Finally the head moves in the Y-axis left direction (for type 1) or Y-axis right direction (for
• If the vertical line is not detected even after a search of the maximum printing range,
[ERROR36-C MARK DETECT] appears.
7 Searching for horizontal 1. The head moves in the X-axis upper direction (for type 1) or X-axis lower direction (for
line of mark (TP3) type 2) until the mark sensor turns on and stops.
2. The head moves in the X-axis upper direction (for type 1) or X-axis lower direction (for 4
type 2) by the distance of HM.
3. The head moves in the X-axis lower direction (for type 1) or X-axis upper direction (for
type 2) until the mark sensor turns on and stops.
5. Finally the head moves upward by HM of the horizontal line of TP3 and to the left (for type
1) or to the right (for type 2) by HM of the vertical line. 5
• If the horizontal line cannot be detected, the plotter determines that the vertical line
detected above is not part of a mark and repeats the procedure from Step 6.
8 Searching for horizontal 1. When the distances between the marks are known by the procedure for scale compensation
6
line of mark (TP4) with the setting value “BEFORE”, the head moves in the X-axis upper direction by
“Distance between marks -Length which is twice the mark size”.
2. The head moves in the X-axis upper direction until the mark sensor turns on and stops.
3. The head moves in the X-axis upper direction by the distance of HM.
4. The head moves in the X-axis lower direction until the mark sensor turns on and stops.
5. The plotter determines the center of the horizontal line based on the positions of “2” and “4”.
6. Finally the head moves in the X-axis upper direction (for type 1) or X-axis lower direction
(for type 2) by the distance of HM and terminates.
• If the horizontal line is not found even after a search of a range up to 5 m, [ERROR36-C
7
MARK DETECT] appears.
• If “no media” is detected at the tail end detection position during a search for a
horizontal line, the plotter performs the tail end detection of the media first and then
8
continues horizontal line detection.
9 Searching for vertical line 1. The head moves in the Y-axis right direction (for type 1) or Y-axis left direction (for type 2)
of mark (TP4) until the mark sensor turns on and stops.
2. The head moves in the Y-axis right direction (for type 1) or Y-axis left direction (for type 2)
by the distance of HM.
3. The head moves in the Y-axis left direction (for type 1) or Y-axis right direction (for type 2)
until the mark sensor turns on and stops.
5. Finally the head moves in the Y-axis right direction by the distance of HM and terminates.

Rev.

10 Searching for vertical line 1. When the distances between the marks are known by the procedure for
of mark (TP2) scale compensation with the setting value “BEFORE”, the head moves in
the Y-axis right direction by “Distance between marks -Length which is
twice the mark size”.
1
2. The head moves in the Y-axis right direction until the mark sensor turns on
and stops.
HM=a/2
3. The head moves in the Y-axis right direction by the distance of HM.
4. The head moves in the Y-axis left direction until the mark sensor turns on and stops.
6. Finally the head moves in the Y-axis right direction (for type 1) or Y-axis left direction (for
• If the vertical line is not detected even after a search of the maximum printing range, 2
[ERROR36-C MARK DETECT] appears.
11 Searching for horizontal 1. The head moves in the X-axis lower direction (for type 1) or X-axis upper direction (for
line of mark (TP2) type 2) until the mark sensor turns on and stops.
3
2. The head moves in the X-axis lower direction (for type 1) or X-axis upper direction (for
type 2) by the distance of HM.
3. The head moves in the X-axis upper direction (for type 1) or X-axis lower direction (for
type 2) until the mark sensor turns on and stops.
5. At the end of mark detection, the pen tip moves to the corner of TP1, which is the center of
4
the vertical line and the center of the horizontal line of TP1.
• If the horizontal line cannot be detected, the plotter determines that the vertical line
detected above is not part of a mark and repeats the procedure from Step 10.
12 The plotter completes 1. The corner of TP1 works as the origin from here on.
registration mark
detection

Maintenance Manual > Operating Principle > Basic Operation > Main Switch Power OFF
Rev.
1.1.8 Main Switch Power OFF 1.1
 Display at sub switch power OFF

PLEASE WAIT
POWER OFF
1
 Processing during sub-power OFF

Indication
on LCD 2
1 Hardware resources OFF 1. Turn off the heater, dry fan, exhaust fan, and vacuum fan. 
2. Turn off the output of the COM waveform.
2 Stand by head connecting unit 1. Move the head connecting unit to the print head for connecting.
3 Turning off solenoids 1. Turn off the Print head solenoid, clamp solenoid, and cartridge valve
solenoid. 3
4 Saving parameters 1. Save parameter values of system parameter, running parameter, etc.
2. Update head ID and Print head memory.
5 Setting up sleeve start-up time 1. Set the start-up time of operations executed during sub-power OFF
6 Motor OFF
such as sleeve refresh, pump tube cleaning, and cleaning.
1. Turn off servo and drive motor power.
4
7 Sub-power LED blinking 1. Indicates sub-power off by sub-power LED blinking.
8 Power OFF
5
 Processing during main-power OFF
6
1 Saving parameters 1. Save the running parameter values.
In service mode, the buzzer sounds when the parameter values have been stored successfully.
7
 Turn off sub-power to implement the sleeve operation for the prevention of the clogged ink during
power OFF.
 When turning off main power, turn off sub-power first and then main power.

Maintenance Manual > Operating Principle > Maintenance Function
1.1 1.2 1.3
1
1.4
2
Print & Cut

Maintenance Manual > Operating Principle > Maintenance Function > CARRIAGE OUT
Rev.
1.2.1 CARRIAGE OUT 1.0
 Display during maintenance  Display during initial operation

ST.MAINTENANCE PLEASE WAIT
COMPLETED :ent
1
Indication
on LCD
1 Start 1. Taking the cap off
2. After moving the print head carriage to the maintenance location, the wiper
2
moves to the wiping location and the servo motor is turned off.
2 Maintenance 1. The unit does not operate during maintenance. 
2. Waiting for the end of maintenance is displayed. It is terminated by [ENTER].
3 End 1. After the wiper moves to its origin, move the print head carriage, then perform
the initial machine operation.
 3
See "1.1.3 Initial Machine Operation" .
Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to
prevent the nozzle surface and the inside of the cap from getting dry.
4

Maintenance Manual > Operating Principle > Maintenance Function > WIPER REPLACE
Rev.
1.2.2 WIPER REPLACE 1.0

COMPLETED :ent
1
Indication
on LCD
2
3 End 1. After the wiper moves to its origin, move the print head carriage, then perform
the initial machine operation.
 3
See "1.1.3 Initial Machine Operation".
 After completion of this operation, clear the executed wiping count, one of the running parameters.
 Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation
4
to prevent the nozzle surface and the inside of the cap from getting dry.

Maintenance Manual > Operating Principle > Maintenance Function > NOZZLE WASH
Rev.
1.2.3 NOZZLE WASH 1.1
 Display during maintenance  Display during maintenance  Display during maintenance  Display during initial operation
WIPER CLEANING Fill the liqid. ST.MAINTENANCE PLEASE WAIT
COMPLETED(NEXT) :ent COMPLETED(NEXT) :ent LEAVING TIME : 1min
1
Indication
on LCD
1 Start 1. Taking the cap off.
2
3. Locking the pump tube.
2 Maintenance (Wiper) 1. The unit does not operate during maintenance. 
3 Maintenance
2. Waiting for the end of maintenance is displayed. (Waiting for [ENTER] input)
1. Turning the wiper off
3
(Nozzle wash) 2. Lock the pump tube and display the message. (Waiting for [ENTER] input) 
3. Input the waiting time. (Waiting for [ENTER] input) 
Setting value: 1 - 99 min. (unit: 1 min.)
4. After moving the print head carriage and performing “Initial machine operation
(1.1.3)”, wait for the set time to elapse.
Press [FUNCTION], and the maintenance washing liquid will be injected into
4
the cap.
4 End 1. Executing cleaning
5
2. End

Maintenance Manual > Operating Principle > Maintenance Function > PUMP TUBE WASH
Rev.
1.2.4 PUMP TUBE WASH 1.0

COMPLETED :ent
1
Indication
on LCD
2
2 Maintenance 1. Repeat the following operations until depressing [ENTER] key. 
(Pump tube wash) • Locking the pump tube
• No action for 10 seconds
• Dry suction for 5 seconds 3
2. Maintenance washing liquid is poured into the cap by depressing the
[FUNCTION] key.
3 End 1. Dry suction for 20 seconds 
4
2. Initial Machine Operation (1.1.3)

Maintenance Manual > Operating Principle > Maintenance Function > CR.MAINTENANCE
Rev.
1.2.5 CR.MAINTENANCE 1.0
 Display during maintenance  Display during maintenance  Display during initial operation
CR.MAINTENANCE CR.MAINTENANCE PLEASE WAIT
CARRIAGE OUT :ent COMPLETED :ent
1
Indication
on LCD
2
3 End 1. After moving the print head carriage, perform initial machine operation.
See "1.1.3 Initial Machine Operation" .
 3
4

Maintenance Manual > Operating Principle > Maintenance Function > FILL UP INK
Rev.
1.2.6 FILL UP INK 1.0
 Display during maintenance  Display during maintenance

HD.MAINTENANCE FILLING UP
FILL UP INK :ent 00:00
1
Indication
on LCD
1 Start 1. When a waste ink tank warning occurs, the warning message is displayed.
• For details, see "1.2.9 Waste Ink Tank Warning".
2
2 Filling 1. Opening the cartridge valve and starting the ink suction motor. 
2. The filling operation is to be discontinued if a warning about the ink cartridge 
is detected.
3. The cartridge with less amount of remaining ink is used first.
(Only for the 4-color ink set) 3
3 End 1. Stopping the pump motor

Maintenance Manual > Operating Principle > Maintenance Function > DISCHARGE&WASH
Rev.
1.2.7 DISCHARGE&WASH 1.0
 Display during maintenance  Display during maintenance  Display during maintenance  Display during maintenance
Remove:InkCartridges  DISCHARGE  Set:WashingCartridges  ABSORPTION 
MMCCYYKK 00:00 12345678 00:00
 Display during maintenance  Display during maintenance  Display during maintenance  Display during maintenance
Remove:Cartridges
12345678
SELECT:
END< >Re-WASH
Maint.WashLiquid
END < >DISCHARGE
Remove:Maint.Wash
1
2
Indication
on LCD
1 Ink discharging 1. Remove the ink cartridges (from all the slots). 
(*Monitored with cartridge sensors)

2. Open the cartridge valve and drive the ink suction pump motor to discharge ink.
3. When a waste ink tank warning occurs, the warning message is displayed.
2 Cleaning
1. Insert washing liquid cartridges (into all the slots). 
3
(*Monitored with cartridge sensors)

2. Cleaning the inside of the tubes
• Opening the cartridge valve and starting the ink suction pump motor
When a waste ink tank warning occurs, the warning message is displayed.
(For details, see "1.2.9 Waste Ink Tank Warning".)
3. Performing head vibration operation (starting the Y-axis motor)
4
3 Discharging of washing 1. Remove the washing liquid cartridges (from all the slots). 
liquid (*Monitored with cartridge sensors)

2. Open the cartridge valve and drive the ink suction pump motor to discharge
5
washing liquid.
3. When a waste ink tank warning occurs, the warning message is displayed.
4 Repeating 1. Executing 2 to 3 again.
5 Operation selection 1. Select processing as below. 
6
[] Re-WASH : No. 3  4 are executed again
[] END : to next step.
6 Whether to discharge 1. Select processing as below. 
maintenance washing [] DISCHARGE : to next step.
liquid [] END : to Step 9 (End)
7 Maintenance washing 1. Discharge maintenance washing liquid. 
8
liquid discharge
End
• For details, see "1.2.8 Maintenance Washing Liquid Filling and Discharge".
1. (Once the ink discharge operation of this cleaning function is executed, the
7
heads will be empty of ink.)
The washing liquid cartridge does not incorporate an IC chip.

Therefore, IC chip read error is recognized to be normal.
8

Maintenance Manual > Operating Principle > Maintenance Function > Maintenance Washing Liquid Filling and Discharge
Rev.
1.2.8 Maintenance Washing Liquid Filling and Discharge 1.0
 Display during maintenance  Display during maintenance  Display during maintenance  Display during maintenance
MaintWashLiquid MaintWashLiquid MaintWashLiquid MaintWashLiquid
CARTRIDGE : none FILLING UP START :ent There is a CARTRIDGE DISCHARGE START :ent
1
 Washing liquid filling sequence
Indication
on LCD
1 Start 1. Insert washing liquid cartridges.
• Filling will not be executed if a warning about the washing liquid cartridge is
 2
displayed. (Monitored with washing liquid cartridge sensors)
• When a waste ink tank warning occurs, the warning message is displayed.

3
2 Filling 1. Run the pump.
2. Opening the cartridge valve.
(until washing liquid fills the wiper cleaning valve)
3. Close the cartridge valve.
4. Stoppping the pump
4
 Washing liquid discharge sequence
Indication
on LCD
1 Start 1. Remove the washing liquid cartridges from the printer.
 5
2 Discharge 1. Run the pump. 
2. Opening the cartridge valve.
6
(until washing liquid fills the wiper cleaning valve)
3. Close the cartridge valve.
4. Stoppping the pump.

Maintenance Manual > Operating Principle > Maintenance Function > Waste Ink Tank Warning
Rev.
1.2.9 Waste Ink Tank Warning 1.1
 Warning display in local mode  Display when near full is reached  Display when full is reached
<LOCAL. 1> [#01] Confirm a waste tank Confirm a waste tank
!WASTE TANK Continue< >Exchange Exchange :ent
1
 Outline
The counter in the machine monitors the amount of discharged ink. Depending on the status, the message is displayed
on LCD to urge you to replace the waste ink tank before operations involving suction (cleaning, filling, and discharge).
 Explanation of situation 2
Indication
No. Status Description
on LCD
1 [!WASTE TANK] is 1. Is displayed when the counter in the machine reaches full or more. 
displayed locally. 2. When it is displayed, sleep and routine operations (REFRESH, PUMP TUBE
WASH, CLEANING) are not performed. 3
3. When you cancel the warning message, be sure to replace the waste ink tank
before executing [MAINTENANCE] -> [InkTankReplace].
4. The operation in “3” clears the counter in the machine.

4
2 Waste ink tank reaches near 1. If you select “Continue”, the present operation is continued. The warning
full. message is displayed again during the next suction operation.
2. If “REPLACE” is selected, the present operation is continued. The counter
value in the firmware is cleared.
3 Waste ink tank reaches full. 1. Replace the waste ink tank or dispose of ink. 
2. The present operation is continued by depressing [ENTER] key.
The counter value the machine is cleared.
5
 If you select “REPLACE” in the operation as above when the waste ink tank is near full or full, be sure
to replace the waste ink tank or dispose of ink.
If you continue to use the waste ink tank without replacing it, the waste ink may overflow before the
confirmation message is displayed. 6
 The waste ink discharged when [NOZZLE WASH], [PUMP TUBE WASH] or [COSTODY WASH]
of [ST.MAINTENANCE] is performed is not cumulatively counted in this unit.
Before and after these operations, be sure to check the status of the waste ink tank.

Maintenance Manual > Operating Principle > Maintenance Function > Aqua->Sol EXCHG.
Rev.
1.2.10 Aqua->Sol EXCHG. 1.0
 Functional Overview
The function is to replace aqueous pigmented ink with solvent ink on same machine.
Maintenance Open Mode is selectable while filling up aqueous pigmented ink
Menu :> FUNCTION>Maintenance>Aqua->Sol EXCHG.
 Processing Sequence
1
“DISCHARGE & WASH” + “Initial Filling” performs when starting-up
Solvent ink becomes selectable with “Initial Filling” in this function.
 If normal “Discharge &Wash” is performed while using aqueous pigmented ink,solvent ink is not
selectable when initial ink filling.
2
 Requisite for this function
Head cleaning cartridge (cleaning cartridge for aqueous pigmented ink) SPC-188S
Solvent ink filling cartridge SPC-0475
3

Maintenance Manual > Operating Principle > Ink System
1.1 1.2 1.3
1
1.4
2
Print & Cut

Maintenance Manual > Operating Principle > Ink System > Configuration
Rev.
1.3.1 Configuration 1.2
 Ink Supply Path Diagrammatic Illustration
When TPC is used, put Bl on C, and put Lbl on Lc below.
 When filling 4-color ink set

1
Ink cartridge slot
2
Ink switching valve
Ink bridge
Print head
3
 When filling 6-color ink set
4
Ink cartridge slot
Ink switching valve
Print head
5
 When filling 6-color+white ink set (SS21 only)
Ink cartridge slot 6

Ink switching valve
7
Print head

Rev.
 When filling 7-color ink set (Eco-PA1 only)
Ink cartridge slot
Ink switching valve
Ink bridge
1
Print head
2
 When filling 8-color ink set (ES3 only)
Ink cartridge slot
Ink switching valve

3
4
Print head
 Flow of the ink supply control
No.
1
Item
Monitoring of cartridge error
Description
Monitors a cartridge error when ink is supplied.
5
For details, see "1.3.2 Ink System Error Monitoring".
2 Control and selection of supply Checks the status of the ink cartridge and selects the cartridge (for the 4-color ink set).
cartridge For details, see "1.3.3 Supply Cartridge Control and Selection"
3 Updating of cartridge LED status Updates the LED status depending on the status of ink supply and errors.
For details, see"1.3.4 Cartridge LED Control" 6
4 Open/close supply valves Open/close the ink supply valves depending on the control and selection of the ink
supply cartridge.
For details, see "1.3.5 Supply Valve Control"

Rev.
 Ink system configuration
No. Item Description

1 When filling 4-color ink set  Two paths of the same color are linked shortly after the cartridge valves.
 Normally the valve of 1 cartridge per color is opened by toggle switching, supplying ink to
a 2-nozzle row.
1
 Thereafter, the cartridge on the side with the open valve is referred to as the control
cartridge, while the other is referred to as the sub cartridge.
 Longer consecutive drawing time than conventional products and replacement of
cartridges during the drawing are allowed by toggle switching of 2 cartridges for 1 supply
path.
2 When filling any ink set  1 cartridge is connected to a 1-nozzle row. No toggle is switched and all cartridges are
2
other than 4- color ink set control cartridges.
(6-color ink set, 6-color +  Since 1 cartridge is assigned to 1 path, it cannot be replaced during printing.
white ink set, 7-color ink set,
8-color ink set)
3 Ink supply system  The ink filling method of CJV30 uses a suction system with a roller pump, and a pressure
damper with a self-sealing valve.
3
 Ink is supplied with a siphon during printing.
 The damper sealing valve opens to supply ink when the discharge pressure drops, and the
sealing valve closes when the damper ink chamber is filled.
 The sealing valve reduces the ink path pressure that reaches the head meniscus during the
carriage motion.
4 Replacing ink cartridge  The warning message is displayed if the cartridge is not installed even after a lapse of 10
4
minutes to prevent the supply system from getting dry.
5 Ink supply valve  For each cartridge, a supply valve is provided to supply ink by opening it.
 The supply valve is normally closed and is opened only when ink supply is required.
 Ink supply is executed during discharge operation (for printing or flushing) and suction
operation (for cleaning or filling). The supply valve for any cartridge that has developed
an error does not open, thus does not allow ink supply.
6 Ink cartridge LED  For each cartridge, two LEDs (green: control LED; red: error LED) are used to allow the
user to visually check the cartridge state.
5
 Since all 8 cartridges are control cartridges except when 4-color ink set is used, the green
LED is on for cartridges where there is no error.
7 Ink use-up cleaning  For cleaning, the printer switches the supply valve to the cartridge that has displayed [INK
6
(Only for the 4-color ink set) NEAR END] or [INK END] to use the cartridge with the smaller amount of residual ink
first. For details, see "1.3.7 Use-up Cleaning".

Maintenance Manual > Operating Principle > Ink System > Ink System Error Monitoring
Rev.
1.3.2 Ink System Error Monitoring 1.2
 Monitoring of cartridge error

1 Cartridge error check  A cartridge error is periodically checked (every 30 ms).
 Select the supply cartridge in taking into account the error status and the amount of remaining ink.
2 LED control when an  The green LED lights up to indicate that the supply cartridge is now being controlled.
error occurs  The red LED lights up or blinks to indicate that the cartridge must or should be replaced.
1
3 Supply valve control  The valve for the cartridge where the green LED is lit opens when the instruction to open the
when an error occurs valve is issued.
 When an error occurs in a supply cartridge while the valve is open (during printing or cleaning),
the valve switches to the other cartridge which can supply ink, if any, to continue printer
operation. If a supply cartridge is removed, printing or cleaning will be stopped and the printer
will return to LOCAL mode.
Since all 8 cartridges are control cartridges except when the 4-color ink set is used, printing or cleaning
is stopped when an error occurs and the printer returns to LOCAL mode.
2
 Monitoring of ink system error
The ink system are checked for any error periodically (every 30 ms), and printer operation is limited according to the
error, if detected. The table below shows the possible errors and the limitations on printer operation. 3
Execution status when an
Priority
error occurs*2
Ink system error Description of the error
CL/ Head Pump
Printing
filling cleaning cleaning
1
2
Initial filling is not executed
INK END error
X
X
X
X
X

X

Initial filling has not been executed.
Errors occurred in both cartridges and printing & suction 4
operation can not be executed.
3 INK NEAR END error  Waste ink tank is almost full.
X     Printer returns to LOCAL mode every completion of
printing one file.
5
4 Waste Ink Tank When the amount of waste ink counted by the waste tank
X X X X firmware increases to a certain amount after it displays
near full.
5 NO CARTRIDGE X X X X No cartridge has been installed.
6 Ink IC * 1  An error related to the cartridge IC has occurred.
X X X X  Ink supply is impossible.
7 INK REMAIN ZERO  Ink in the cartridge is used up.
(Only for the 4-color ink set) X
6
X X   Ink supply is impossible.
8 Cartridge ink end  Ink in the cartridge has been used to the end level, with
X X   a predetermined small amount of ink remaining.
 Ink supply is impossible. (CL can be used)
9 Cartridge near end  The Near End sensor has detected the nearly ink end
    status.
7
 The cartridge can be used for printing or cleaning.
10 Expiration:1 MONTH     One month has passed since the expiration date of the ink.
11 Notification of nozzle Prompts the user to follow the nozzle cleaning procedure.
   
cleaning execution
12 !Replace a WIPER The wiper operation count has exceeded the number
    which requires the replacement the wiper.
13 !WashLiquidCart.NONE    X No washing liquid cartridge has been installed.
14
15
!WRONG WASH CART.
!Wash Liquid END






X
X
Trouble with the ink washing liquid cartridge
The washing liquid cartridge is empty. 8
16 Expiration     Ink expiration has been reached.
17 !WASTE TANK X  X X Waste ink tank is almost full. (counted by firmware)
18 REINSERT CARTRIDGE INK NEAR END has been detected by mistake and the
X X X X
machine prompts you to reset ink cartridge.
*1 Ink IC: NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE,
Expiration:2MONTH
*2 : Executable X: Inexecutable

Maintenance Manual > Operating Principle > Ink System > Ink System Error Monitoring
Rev.
1.3.2 Ink System Error Monitoring 1.0
 Errors related to the amount of remaining ink

 Calculate the number of ink shots by printing and flushing or the amount of ink sucked by cleaning and filling, and
then the amount of consumed ink by subtraction of remaining ink.
 When the amount of remaining ink is updated, it is written into the ink IC chip.
 A cartridge error is issued according to the amount of remaining ink.
1
Description
No. Item
Error detect timing Limitations after error detection
1 Cartridge near end The amount of remaining ink is detected on the near Initial filling is not allowed, but
end detect PCB assy. The specified value of each
cartridge is as follows:
 220 cc cartridge: 20 cc
printing and cleaning are allowed.
2
 440 cc cartridge: 40 cc
2 Cartridge ink end Displayed when use of a certain amount of ink is Neither printing none initial filling is
detected after the near end detection. allowed, but cleaning is allowed.
3 INK REMAIN ZERO
(Only for the 4-color ink set)
 Displayed when the amount of remaining ink is
detected to be 0 cc after the ink end detection.
None of printing, initial filling and
cleaning is allowed.
3
 This error may be displayed only after
completion of ink use-up cleaning.
4 WRONG CARTRIDGE Occurs when the amount of consumed ink exceeds None of printing, initial filling and
4
nearly double (220 cc cartridge: 400 cc, 440 cleaning is allowed.
cartridge: 800 cc or more) the ink cartridge capacity
but the ink end is not displayed yet.

Maintenance Manual > Operating Principle > Ink System > Supply Cartridge Control and Selection
Rev.
1.3.3 Supply Cartridge Control and Selection 1.2
 Supply cartridge control

1 For the 4-color ink set  The printer uses two ink cartridges for 1 supply system (1 nozzle row) and can mount 8
cartridges in total.
 1 supply cartridge is assigned to 1 supply system. The cartridge with less amount of
remaining ink is used first by toggle switching.
1
 Switching between cartridges for ink supply occurs under any of the following
conditions:
• “INK END” during printing
• “INK NEAR END” during filling
• Ink IC warning
• When the cartridge is removed
• When executing Ink use-up cleaning
2 Except for the 4-color ink set
(filling 6-color, 6-color +
 Since there is 1 ink cartridge per supply system, all 8 cartridges are supply cartridges. 2
white, 7-color, 8-color ink
set)
 Cartridge status indicated by LEDs

3
LED Status Explanation
Green Lit Supply cartridge
Red Blink
Lit
INK END, INK NEAR END, Expiration:1MONTH
 NO CARTRIDGE
4
 WRONG INK IC
Errors related to PIC, namely, NON-ORIGINAL INK, WRONG INK IC, Kind of INK,
Color of INK, WRONG CARTRIDGE and Expiration:2MONTH
 INK REMAIN ZERO
A cartridge having no remaining ink after execution of ink use-up cleaning (only in 4-color use).
5
 Selection and determination of the supply cartridge for the 4-color ink set
6
 supply cartridge switching selection timing
 At power-on
 When an error occurs in the currently selected cartridge
 When a cartridge with higher priority than the currently selected cartridge is inserted
 Switching is not executed during printing or cleaning but executed when the printer has returned to LOCAL mode. 7

Rev.
 When there is more than one effective cartridge for 1-ink supply path
Priority Cartridge status

1 Expired cartridge
2 The cartridge having the smaller amount of remaining ink is selected.
1
3 If there is no distinction at “2”, the cartridge closer to the expiration date is selected.
4 If there is no distinction at “2” and “3”, the cartridge in the smaller slot number is selected.*1
*1 with FUNCTION>MACHINE SETUP>CART. PRIORITY, the priority order of “2” and “3” is replaced.
2
Priority Cartridge status (Before V1.30)
1 The cartridge having the smaller amount of remaining ink is selected.
2 If there is no distinction at “1”, the cartridge closer to the expiration date is selected.
3 If there is no distinction at “1” and “2”, the cartridge in the smaller slot number is selected.
 The priority order of supply when using MBIS1 (FW Ver.2.00)

3
 When using MBIS1 in all slots
 Refer to the table above “When there is more than one effective cartridge for 1-ink supply path”.
 When using MBIS1 and the ink cartridge as mixed loading through supply path of the same color 4
 Use MBIS1 cartridge by priority.
If MBIS1 is expired, the ink cartridge is switched to use by prioriry.
Also, the cartridge using by priority can be switched temporarily with the operation below.
1. Press [ENTER] key on Local or Remote.

5
2. Press [REMOTE] key. Select or change with the JOG key.
6
SS21INK MMCCYYKK [REMOTE] BULK/CART SELECT Supplying cartridge is displayed.
REMAIN 99999999 -> - B B B< “-” Not mixed, “B” MBIS, “C” ink cartridge
 In the case of no mixed loading, the function above cannot be used.

 The setting is restored by taking out the ink cartridge selected or turning off the power.
(Supplies from MBIS side.)
7

Rev.
 When one cartridge for 1-supply path has an error
 The printer selects the other cartridge if available.
 The conditions for cartridge selection vary depending on the error type and ink supply timing. Ink supply is executed
during discharge operation (for printing, flushing, etc.) or during suction operation (for cleaning or filling).
The table below shows the conditions for cartridge selection.
No.
1 Normal cartridge
Cartridge status Discharge operation*2

Suction operation*2

1
2 Cartridge near end  
3 Cartridge ink end X 
4 Residual quantity 0 cartridge X X
5
6
No cartridge
Ink IC*1
X
X
X
X
2
Expiration:2MONTH
3
*2 : Available for ink supply. X: Not available for ink supply
: Available for ink supply when the other cartridge is normal
 Availability of ink supply
Cartridge 2
4
Cartridge near Residual quantity No cartridge
\ Normal cartridge Cartridge ink end
Cartridge 1 end 0 cartridge Ink IC *1
Normal cartridge     
Cartridge near end     
Cartridge ink end   X X X
5
Residual quantity 0 cartridge   X X X
No cartridge   X X X
Ink IC*1   X X X
Expiration:2MONTH
: Both discharge and suction are allowed. X: Neither discharge nor suction is allowed (Ink end error).
: Discharge is allowed but suction not allowed (Ink near end error). 6
 Conditions for changing the supply cartridge
\
Control cartridge
Sub cartridge
Normal cartridge
Cartridge near
end
Cartridge ink end
Residual quantity
0 cartridge
No cartridge
Ink IC*1 7
Normal cartridge   – – –
Cartridge near end –  – – –
Cartridge ink end   – – –
Residual quantity 0 cartridge
No cartridge




–
–
–
–
–
–
8
Ink IC*1   – – –
Expiration:2MONTH
: Switched –: Not switched
: Switched according to priority. (No operation by the condition as above during cleaning)

Maintenance Manual > Operating Principle > Ink System > Cartridge LED Control
Rev.
1.3.4 Cartridge LED Control 1.1
 Condition of each cartridge LED indicated by its lighting and blinking

The two LEDs light up or blink to indicate the condition of the cartridge and help the user determine the time for replacing
the cartridge.
LED Cartridge status

Control LED Not lit No cartridge has been selected as the supply cartridge
1
(Green)
Blinking –
Lit  A cartridge has been selected as the supply cartridge
(All cartridge LEDs are Lit for any other than the 4-color ink set except when an error occurs.)
 Ink use-up cleaning is now being performed
For details, see "1.3.7 Use-up Cleaning".
2
Error LED (Red) Not lit The cartridge is normal
Blinking An error has occurred (Blinking signifies that one of the following errors has occurred)
 Cartridge near end
 Cartridge ink end
 One month has passed since the expiration date of the ink
3
Lit An error has occurred (Lighting signifies that one of the following errors has occurred)
 Residual quantity 0 cartridge
 No cartridge
 Ink IC*1
 REINSERT CARTRIDGE
Expiration:2MONTH
4
 LED operation pattern
Except for the
5
For the 4-color ink set
4-color ink set
Event
Cartridge 1 Cartridge 2 Cartridge 1
Control LED Error LED Control LED Error LED Control LED Error LED
Online supply start
 Both cartridges free from problems Lit – – – Lit –
 Cartridge 1 is the control cartridge.
Cartridge 1
Lit Blink – – Lit Blink
6
Cartridge 1
 Cartridge ink end – Blink Lit – – Blink
7
Cartridge 2
– Blink Lit Blink
Cartridge 1
– Lit Lit Blink – Lit
 Removed for replacement
8
Cartridge 1
– – Lit Blink Lit –
 A normal cartridge has been set
Cartridge 2
 Cartridge ink end Lit – – Blink
Online printing has been completed
Lit – – Blink Lit –
 All valves closed

Maintenance Manual > Operating Principle > Ink System > Supply Valve Control
Rev.
1.3.5 Supply Valve Control 1.0
 Cartridge switching operation
Except for the

For the 4-color ink set
4-color ink set
Event
Cartridge 1 Cartridge 2 Cartridge 1
valve valve valve
1 Online supply start
 Both cartridges free from problems
OPEN CLOSE OPEN
1
2 Cartridge 1
No change No change No change
3 Cartridge 1
2
 Cartridge ink end CLOSE OPEN CLOSE
4 Cartridge 2
No change No change
5 Cartridge 1
No change No change CLOSE
3
 Removed for replacement
6 Cartridge 1
No change No change OPEN
 A normal cartridge has been set
7 Cartridge 2
 Cartridge ink end OPEN CLOSE
8 Online printing has been completed
 All valves closed
CLOSE CLOSE CLOSE 4
5
 Timing to open/close the supply valve
The supply valves are usually closed and opened only when ink supply is required.
Timing to open/close the supply valves is shown below:
Instruction to open/
Timing to open/close the supply valves
close the supply valve
Flushing Before execution
After execution
OPEN
CLOSE
6
Cleaning or filling Before execution OPEN
After execution CLOSE
Head wash Before execution
After execution
OPEN
CLOSE
7
Before printing operation OPEN
Before capping operation CLOSE
8
When changing the supply cartridge during ink supply OPEN/CLOSE
At the occurrence of an system error CLOSE
At power-off CLOSE

Maintenance Manual > Operating Principle > Ink System > Monitoring of the Amount of Remaining Ink
Rev.
1.3.6 Monitoring of the Amount of Remaining Ink 1.3
 Outline
 The amount of remaining cartridge ink is calculated in such a way that the amount of ink consumed for the
following operations is calculated by subtraction of remaining ink.
• Number of ink shots by printing and flushing

• Amount of ink suction by cleaning and filling
 When the amount of remaining ink is updated, it is written into the ink IC chip.
 A cartridge error is issued according to the amount of remaining ink.

1
 Calculation of the amount of consumed ink
 Ink discharging during printing and flushing
• The amount of ink consumed by ink discharging is calculated by counting the number of ink shots. 2
• CJV30 counts ink shots for each row of nozzles and performs calculation by taking account of dot sizes (small,
middle and large). Therefore, there will be a smaller error between the measured value and the calculated value,
as compared with the conventional models.
 Ink suction during cleaning and filling

3
The table below shows the amount of ink consumed for various operations. (For the 4-color ink set)
Ink consumption through one supply path [cc]
Operation CJV30-60 CJV30-100 / CJV30-130 CJV30-160
4
TPC-1000
SOFT cleaning 0.40
NORMAL cleaning 1.20
HARD cleaning 6.20
Maintenance filling 14.00
Initial filling
(No replacement)
Main suction
Cobble filling
31.30 36.10
4.70
42.80 42.80
5
Initial filling Main suction 31.30 36.10 42.80 42.80
(At replacement) Cobble filling 4.70

Maintenance Manual > Operating Principle > Ink System > Monitoring of the Amount of Remaining Ink
Rev.
1.3.6 Monitoring of the Amount of Remaining Ink 1.2
(For the 6-color / 6-color + W / 8-clor ink set)

Ink consumption through one supply path [cc]
Operation CJV30-60 CJV30-100 / CJV30-130 CJV30-160
TPC-1000
SOFT cleaning 0.20
NORMAL cleaning 0.60
HARD cleaning
Maintenance filling
3.10
7.00
1
(No replacement)
(At replacement)
WHITE MAINTE. Lv.1 3.70
2
WHITE MAINTE. Lv.2 White 6.70
Color 3.70
WHITE MAINTE. Lv.3 White 12.20 12.70 15.70 15.70
Spot color maintenance

Color
Color for per- 10.50 11.20
3.70
13.40 13.40
3
forming mainte-
nance
Other colors 3.10
4
 Updating of the amount of remaining ink
The amount of remaining ink will be updated and written onto the ink IC chip at the timing shown below.
No.
1
Timing for updating
At pre-capping operation
Execution conditions
 Ink has been used for printing or flushing.
5
 At capping chiefly after completion of printing.
2 At completion of cleaning and filling operation  Ink has been used for cleaning and filling.
 The amount of ink remaining in the cartridge used for the
6
suction will be updated.
3 When any of the following events has occurred during  Updated by the amount of ink consumed before the occurrence
printing, cleaning or filling: of any of the events shown at left.
 Cover OPEN
 Lever UP
 Media end
7
4 When any of the following errors has occurred during  Updated just after occurrence of the error, not waiting for
printing: writing at the capping pre-operation.
 Cartridge near end  Updated before replacing the cartridge during printing.
 Cartridge ink end
 Cartridge error

Maintenance Manual > Operating Principle > Ink System > Use-up Cleaning
Rev.
1.3.7 Use-up Cleaning 1.0
 As for Use-up cleaning

 This function is available only for the 4-color ink set.
 This function is intended to use the remaining ink in the cartridge where “cartridge near end” or “cartridge ink end”
occurs during cleaning with higher priority and prevent the ink of the normal cartridge from being consumed.
 When one cartridge is a normal one at the start of cleaning, ink is sucked from the cartridge with residual ink first
1
and then switching to the normal cartridge takes place to continue cleaning.
 When the residual ink is used up (software counter), “INK REMAIN ZERO” error is displayed, disabling the
cartridge.
Ink use-up cleaning control is only effective in NORMAL cleaning mode. It cannot be executed in any other
cleaning mode or at initial filling. 2

Maintenance Manual > Operating Principle > Ink System > Ink Suction and Discharge Control
Rev.
1.3.8 Ink Suction and Discharge Control 1.0
 Outline of Control
1. The ink suction and discharge mechanism is driven by roller pumps (ink suction pumps).
2. The amount of ink discharged to the waste ink tank is counted by the firmware, and warnings are issued depending
on the level. They are displayed in sequences involving ink suction and discharge, or locally.
3. The printer is equipped with an automatic cleaning mechanism (pump tube cleaning) to prevent ink solidification in
1
the waste ink tube connecting the inside of the cap to the waste ink tank.
4. Cleaning is performed by drawing washing liquid from the washing liquid cartridge to the cap using the siphon
principle. It is performed periodically when power is turned on/off.
 System configuration
2
The system configuration of the ink suction and discharge mechanism is as shown below.
Ink suction pump

Washing liquid
cartridge
1 washing liquid cartridge
Print Head
Washing liquid cartridge PIC
Washing liquid cartridge sensor

3
Supply Valve
Washing liquid near end sensor
Cap 1 supply valve
4
Flow of washing liquid
Ink
Flow of ink Suction
Pump
To waste ink tank

5
 Outline flow
In initial filling for the 4-color ink set, to eject air completely from the ink paths, the suction is divided
6
into 2 stages, () filling up to the coupler, and () filling up to the nozzle. Each uses the sub cartridge
and control cartridge.
When filling 4-color ink set Except when filling the 4-color ink set
7
 Filling up to the coupler
8
(sub cartridge selected)
 Filling up to the nozzle
 Filling up to the nozzle
(controlled cartridge
selected)

Maintenance Manual > Operating Principle > Ink System > Initial Filling
Rev.
1.3.9 Initial Filling 1.2
 Operation sequence for initial filling

The sequence of initial ink filling is shown below:

1 Selection of ink type (ink type) Select a set value shown below.
Setting value: ES3 Sol, SS21 Sol
2 Selection of number of colors
(ink set)
Select a set value shown below.
Setting value:4-Color (MMCCYYKK),
1
6-Color (MmCMcCKY),
6+W Color (MWCWYmKc) (Only when SS21 is selected)
8-Color (MSCWYmKc) (Only when ES3 is selected)
3 Preparing to fill the pre-fill up
solution
Discharge the transportation liquid remaining in the ink path.
2
4 Filling of pre-fill up solution Insert a pre-fill up solution cartridge in all slots to be sucked (all 8 cartridges).
 Suction will not be performed if a warning about any pre-fill up solution cartridge is
displayed. (The pre-fill up solution cartridges do not incorporate an IC chip. Therefore,
IC chip read error is recognized to be normal.)
5 Discharging of the pre-fill up

 When a waste ink tank warning occurs, the warning message is displayed.
Discharge the pre-fill up solution.
3
solution
6 Ink filling Insert the ink cartridges into all the slots and start ink filling.
4
When filling the 4-color ink set:
1. Fill ink up to the coupler. Within the same supply system, open the carriage valves in
the order of even columns  odd columns, and fill the ink up to the coupler.
2. Fill ink up to the damper (head)
Except when filling the 4-color ink set:
5
1. Open all of the cartridge valves and fill the ink up to the damper (head).
• Filling will not be executed if a warning about the ink cartridge is displayed.
• If a cartridge warning is displayed after completion of filling ink up to the coupler
and before completion of filling ink up to the damper (head), switching between
the cartridges will take place and filling will be continued.
(Only for filling the 4-color ink set)
7 Washing liquid filling

Filling will be discontinued if one supply system becomes unable to supply ink.
 Fill the pump tube cleaning system with the dedicated washing liquid.
6
 Make sure that the washing liquid cartridge has been inserted into the slot, and then
start supplying the solution.
 Filling will not be executed if a warning about the washing liquid cartridge is displayed.
 When a waste ink tank warning occurs, the warning message is displayed.
7
If filling any other than the 4-color ink set when this unit is installed, you have to change the coupler
before initial filling.

Maintenance Manual > Operating Principle > Ink System > Expiry month and extension of expiry month for ink
Rev.
1.3.10 Expiry month and extension of expiry month for ink 1.0
 About ink expiry month

It can be useable by month after next month of the ink expiry date described on the ink cartridge.
Here is the handle of expired
Example:If expiry month of your ink cartridge is February 2009.
Feburuary March April May or later September or later
Printable continuously
Not Printable
Continuously *1
Not printable (Unusable)
Not Printable(Unusable) /
Not extend expiry month
1
Red LED Blink Led LED lights Led LED lights
Expiration Expiration:1M Expiration:2M CONPLETELY EXPIRED
*1.the machine returns to local mode every completion of printing one file.
2
 Extension of ink expiry date (F/W Ver2.00)
The ink, which can be normally unusable two months after normal expiry month, can be extended for 6 months from
the expired month.
3
If the expired cartridge sets up, and also power is on with cartridge setting, the operation to confirm the extension
runs.
 EXTEND EXPIRE DATE? <> NOT RECOMENDED!!

Alternately
YES < :> NO Displayed YES < > NO
 EXPIRE DATE EXTENDED

PRESS[ENT]
It is possible to press only [ENTER] key. 4
If the extended ink cartridge sets up, and also power is on with cartridge setting, the operation to confirm the exten-
5
sion runs.
It is possible to press only [ENTER] key. Get users to acknowledge the possibility of deteriorating image quality
since the extended ink cartridge is in use.
EXPIRED INK IN USE <> NOT RECOMENDED!!

Alternately
6
PRESS [ENT] Displayed PRESS [ENT]
LED blinks in green if the extended cartridge is in use.
 The setting is not changeable with the cartridge has been extended once 7
 Deteriorating image quality may be appeared such as color change and banding if the cartridge is
extended. Get users to understand this.
 The ink, which is more than 2 months has been elapsed since the cartridge was expired, can not be
8
useable for initial ink filling even though it can be extended.

Rev.
 Replacing procedure
Current ink Shipping status SS21 4-color -> SS21 6-color -> SS21 6- ES3 4-color -> ES3 6-color ->
-> Target ink ES3 8-color ES3 8-color ES3 8-color color+White ES3 8-color ES3 8-color
-> ES3 8-color
Initial status Shipping status SS21 4-color SS21 6-color SS21 6- ES3 4-color ES3 6-color
1
color+White
Step1 Check that JV33 F/W = Ver.4.60, CJV30 F/W = Ver.2.50 and RLP5 = Ver.2.2.
Version If they are not as above, perform version upgrade.
check of F/W
and RLP
Step2
Head wash-
Turning ON the
front power sup-
Select “YES” to Select “NO” to Select “NO” to Select “YES” to Select “NO” to
“Do you change “Do you change “Do you change “Do you change “Do you change
2
ing ply -> discharge an ink set?” from an ink set?” from an ink set?” from an ink set?” from an ink set?” from
of solvent filling “#ADJUST”-> “#ADJUST”-> “#ADJUST”-> “#ADJUST”-> “#ADJUST”->
liquid (SPC- “HEAD WASH”. “HEAD WASH”. “HEAD WASH”. “HEAD WASH”. “HEAD WASH”.
0475)
MS washing liquid set -> washing 3

Step3 Replacing 4-color Replacing 4-color
Replacing with 8-color with 8-color
4
UIS coupling
Step4 Replace 7th Replace 7th Replace 7th and Replace 7th Replace 7th
Replacing damper only damper only 8th dampers damper only damper only
damper (white is filled). (white is filled). (white was filled). (white is filled). (white is filled).
Do not replace Do not replace Do not replace Do not replace Do not replace
5
other than that. other than that. other than those. other than that. other than that.
Step 5 Select ES3 8-color for “Choose an ink type”.

Ink Filling
ES3 8-Color
-> Filling
6
Step 6 Nozzle check
Nozzle
Check
7
Good If it is No Good, perform refilling until it becomes Good.
Step 7 Adjust
Adjustment

Rev.
Current ink ES3 8-color -> ES3 8-color -> ES3 8-color -> ES3 8-color -> ES3 8-color ->
-> Target ink SS21 4-color SS21 6-color SS21 6- ES3 4-color ES3 6-color
color+White
Initial status ES3 6-color+ ES3 8-color ES3 8-color ES3 8-color ES3 8-color
White+Silver
Step1
Version 1
check of F/W
and RLP
Step2 Select “YES” to Select “NO” to Select “NO” to Select “YES” to Select “NO” to
2
Head wash- “Do you change “Do you change “Do you change “Do you change “Do you change
ing an ink set?” from an ink set?” from an ink set?” from an ink set?” from an ink set?” from
“#ADJUST”-> “#ADJUST”-> “#ADJUST”-> “#ADJUST”-> “#ADJUST”->
“HEAD WASH”. “HEAD WASH”. “HEAD WASH”. “HEAD WASH”. “HEAD WASH”.
3
MS washing liquid set -> washing
Step3 Replacing 8-color Replacing 8-color

Replacing with 4-color with 4-color
UIS coupling
Step4
Replacing
damper
Replace 7th and 8th dampers (white and silver were filled).
Do not replace other than those. 4
Step 5 Select ES3 8-color for “Choose an ink type”.
Ink Filling
SS21 4-color
-> Filling
SS21 6-color
-> Filling
SS21 6-
color+White
ES3 4-color
-> Filling
ES3 6-color
-> Filling
5
-> Filling
Step 6 Nozzle check

Nozzle
Check 6
If it is No Good, perform refilling until it becomes Good.
Step 7 Adjust
Adjustment
7

Maintenance Manual > Operating Principle > Print & Cut
1.1 1.2 1.3
1
1.4
2
Print & Cut

Maintenance Manual > Electrical Parts > Block Diagram
2. Electrical Parts
2.1 2.2 2.3
2
Block Diagram Operating Description Circuit Board Specifications

Maintenance Manual > Electrical Parts > Block Diagram > Connection Diagram Inside the Main Body
Rev.
2.1.1 Connection Diagram Inside the Main Body 1.1

Maintenance Manual > Electrical Parts > Block Diagram > Block Diagram
Rev.
2.1.1 Connection Diagram Inside the Main Body 1.1

Maintenance Manual > Electrical Parts > Block Diagram > Connection Diagram Outside the Main Body
Rev.
2.1.2 Connection Diagram Outside the Main Body 1.0

Maintenance Manual > Electrical Parts > Operating Description
2. Electrical Parts
2.1 2.2 2.3
2

Maintenance Manual > Electrical Parts > Operating Description > Operation Explanation
Rev.
2.2.1 Operation Explanation 1.2
Nozzle Arrangement of Head (Rear View)
Paper feeding direction 180 dpi
1
Scanning direction
 Outline
 This machine’s print head carriage has one head with 180 nozzles (180 dpi) x 8 rows.
2
 Ink is ejected from the ink chamber by vibrating the piezoelectric elements of the heads.
For this vibration waveform, the printer uses variable waveform which can permit 4-step expressions (L, M, S and none).
 The head is connected to the main PCB assy in the electrical box, and it is driven by a drive signal (COM waveform)
3
applied to the piezo of one nozzle row for each of the eight rows of nozzles.
FPGA (HDC) is mounted on the main PCB assy. The FPGA (HDC) applies the COM waveform in synchronization
with the scale interval of the linear encoder scale and simultaneously sends the nozzle data to the head.
In addition, the COM waveform is automatically corrected based on the registered head ID. It is also corrected
based on the ID registered in the head memory, other information, and the ambient air temperature detected.
(In case the head ID is not registered correctly, no ink may be ejected.)
 The main PCB assy has FPGA (PDC), which takes charge of image processing and controls the SDRAM picture
memory (PRAM).
4
PRAM is mounted on PRAM PCB assy and the PRAM PCB assy has a capacity of 128 MB. Of the data output from
the host PC, the command part is analyzed by the CPU and the image part is transferred to the memory.
The PRAM is a ring memory and when data for one scanning session has been accumulated, the heads start
5
scanning. One scanning session creates images only in 180 dpi (6-colors / 6-colors+W / 7-colors / 8-colors) or in
360 dpi (4-colors) in the X direction. Therefore, the printer completes the image in the targeted resolution while
feeding the media by a required distance.
 In case of printing by the use of pens and cutters, when the main PCB assy receives a command from I/F to
implement printing, it buffers the command to a memory for exclusive use (32MB SDRAM) and starts printing
by analyzing the command.
 This model is equipped with many I/Os such as step motors and sensors. If all of them were connected directly to 6
the main PCB assy, routing the wiring and replacing the PCB would be difficult. To avoid this, a station PCB assy,
X-axis motor relay PCB assy and head slider PCB assy are connected with the main PCB assy in series, reducing
the number of signals exchanged. The signals are processed by the FPGA (IOC) mounted on the main PCB assy.

Maintenance Manual > Electrical Parts > Circuit Board Specifications
2. Electrical Parts
2.1 2.2 2.3
2

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Power Supply PCB Assy
Rev.
2.3.1 Power Supply PCB Assy 1.1
CN4
CN3 CN5
VR4
VR2
1
CN2
F3
F1
VR3 2
CN1
VR1
3
 Outline
Board name: Power Supply PCB Assy
4
This PCB provides all the electrical power for controlling and driving functions.
 Input and output of the power source
Input AC100-120V, AC220-240, 50/60Hz

Output +3.3SBV, 5.5A
5
+5SBV, 1.0A
+5V, 4.2A
+24V, 5.0A
+42V, 4.0A
 Fuse rating
F1
F3
T6.3AH/ 250V
T15AH/ 250V
5x20 mm
6.3x30 mm
Input line to DC output circuit
Input line to heater
6
 Connector specification
 CN1 AC input connector
7
Model number (JST): B2P3-VH (LF) (SN)
Pin Terminal name Type

1 AC-L AC input supply
2 (NC) (NC)
3 AC-N AC input supply
 CN2 AC HEAT input connector

8
Model number (JST): B03P-VL *Media heater power input

1 AC-L AC input supply
2 (NC) (NC)
3 AC-N AC input supply

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Power Supply PCB Assy
Rev.
 CN3 Heater connector

Model number:
It is connected to the media heaters (Pre, Print, and After)

The element connection of the media heater is switched automatically according to the input voltage:
AC100-120V: Parallel connection
AC220-240V: Serial connection
Pin
1
Terminal name
HEAT3-1A
Type
HEATER
Pin
12
Terminal name
HEAT3-1B
Type
HEATER
1
2 HEAT3-2A HEATER 13 HEAT3-2B HEATER
5
6
HEAT3-THA
HEAT2-1A
THERMAL
HEATER
16
17
HEAT3-THB
HEAT2-1B
THERMAL
HEATER 2
8 HEAT2-THA THERMAL 19 HEAT2-THB THERMAL
11 HEAT1-THA THERMAL 22 HEAT1-THB THERMAL
3
 CN4 HEAT ON/OFF
Model number (MOLEX): B6B-XH-A(LF) (SN)
4
1 HEAT1 ON SIGNAL
2 0V GND
3 HEAT2 ON SIGNAL
4 0V GND
5 HEAT3 ON SIGNAL
6 0V GND
5
 CN5 DC output connector
Model number (MOLEX): 5566-18A
Pin Terminal name Type Pin Terminal name Type

1
2
+42V
+24V
DC power source
DC power source
10
11
+42V
+24V
DC power source
DC power source
6
3 0V GND 12 0V GND
4 0V GND 13 0V GND
5 +5V DC power source 14 +5V DC power source
7
6 +5SBV DC power source 15 R/C(ON/OFF) DC power source
7 +3.3SBV DC power source 16 +3.3SBV DC power source
8 0V GND 17 0V GND
9 0V GND 18 0V GND
Note: GND and FG are directly processed in the power supply (pattern).
 Volume specification
Voltage No Adjustable range Type

8
+3.3SBV VR1 3.28 – 3.32 During standby or for
+5SBV VR2 4.98 – 5.02 main control
+5V VR4 4.98 – 5.02 For I/O control
+24V – –
+42V VR3 41.0 – 41.2 For discharge or motor drive

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Main PCB Assy
Rev.
2.3.2 Main PCB Assy 1.0
5
 Outline
6
Board name: Main PCB Assy
The CPU used is SH-3 (RISC, 133MHz) made by Hitachi.

A program for the CPU is written in flash memory. Version up of this program is easily executed on site through I/F.
The version up is carried out by downloading the program to PRAM through CPU and then by writing it in the flash
memory.
When received data is read from I/F, the CPU writes the data in PRAM through PDC. Then the data, after being
subjected to required processes by PDC-CTR, is transmitted to the HDC. 7
Receiving the data, the HDC creates head driving COM signals and nozzle data, and then transmits each data to the
ink slider PCB assy via HDC FFC cable.
In case of printing by the use of pens and cutters, when the main PCB assy receives a command from I/F to
8
implement printing, it buffers the command to a memory for exclusive use (32MB SDRAM) and starts printing by
analyzing the command.
The main PCB assy also has X, Y-axis motor driving circuit and other I/O control circuits.

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Main PCB Assy
Rev.
CN11 CN7 F13

CN19
CN23 CN6 CN9 CN8
TP8 CN4 CN3 CN1
TP7
TP6
TP5
CN20
1
CN25 TP4
TP3
CN13 TP2
CN22 TP1 CN2 CN24
CN26
CN28
GND2
CN12 CN18
CN17
CN16
GND6
2
CN27 CN15 CN14 CN10
CN29 CN21 CN5
3
 List of connectors
CN No Pin Connected to: Remarks
CN1 30 Ink Slider PCB Assy Head, IO signal
CN2 50 Ink Slider PCB Assy Head signal
CN3 30 Ink Slider PCB Assy Power source
CN4 30 Ink Slider PCB Assy COM drive
CN5
CN6
6
6
Power Supply PCB Assy
Debug Monitor
Heater control
FPGA/CPLD writing 4
CN7 80 PRAM PCB Assy
CN8 50 Cutter Driver PCB Assy Control signal
CN9 6 Debug Monitor FPGA
CN10 8 Cutter Driver PCB Assy Power source
CN11
CN12
CN13
4
80
5
USB I/F
AUX.
AUX.
USB2.0
Extension IF PCB Assy
Extension IF PCB Assy
5
CN14 40 Station PCB Assy
CN15 30 X-axis Motor Relay PCB Assy
CN16 28 X-axis Motor Relay PCB Assy
CN17
CN18
CN19
10
2
2
Regenerative Resistivity PCB Assy
HDC Fan
AUX. AUX.
6
CN20 3 AUX.
CN21 7 Thermistor Media heater temperature detection
CN22 4 Serial Debug Monitor AUX.
7
CN23 100 Debug Board FW program writing
CN24 18 Power Supply PCB Assy
CN25 5 Y-axis Motor Encoder
CN26 8 G/A Debug Monitor AUX.
CN27 3 Y-axis Motor
CN28 4 Not used
8
CN29 2 X-axis Motor
 Test point
Terminal name Application
GND2, 6 GND
TP1-8 COM voltage (1-8)
 Fuse rating
F13 0.375A/ 125V 42 V power supply for heads

Maintenance Manual > Electrical Parts > Circuit Board Specifications > PRAM PCB Assy
Rev.
2.3.3 PRAM PCB Assy 1.0
1
CN1 CN2
3
 Outline
Board name: 128MB PRAM PCB Assy
4
Is located on the main PCB assy inside the electrical box.
128 MB picture memory is mounted.
CN No
CN1
Pin
80
Connected to:
Main PCB Assy
Remarks
5
CN2 80 AUX.

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Regenerative Resistivity PCB Assy
Rev.
2.3.4 Regenerative Resistivity PCB Assy 1.0
TP2
CN1 1
TP1 2
3
 Outline
Board name: Regenerative Resistivity PCB Assy
4
Controls counter electromotive voltage by supplying the electrical power to the motor via this PCB.
CN No
CN1
Pin
10
Connected to:
Main PCB Assy
Remarks
Power supply to the X and Y-axis motors 5
 Test point
6
TP1 +42V
TP2 Power supply voltage of the motor

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Cutter Driver PCB Assy
Rev.
2.3.5 Cutter Driver PCB Assy 1.0
CN4 CN1
1
TP1
CN2
2
CN3
TPG1
3
 Outline
Board name: Cutter Driver PCB Assy
4
Controls I/O for the pen head, mark sensor and PR sensor.
CN No
CN1
Pin
50
Connected to:
Main PCB Assy
Remarks
Control 5
CN2 8 Main PCB Assy Power source (for solenoids)
CN3 17 Cutter Slider PCB Assy Control / Power source
6
 Test point

TP1 Output voltage of mark sensor
TPG1 GND

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Station PCB Assy
Rev.
2.3.6 Station PCB Assy 1.1
CN2
CN5
CN4 CN1
1
CN16 CN19
CN20
CN2
CN15
CN18
CN7
2
CN6 CN14
CN12 CN17
CN10
CN8 CN9 CN13
3
 Outline
Board name: Station PCB Assy
4
Is located on the side panel inside the right cover.
The pump motor, vacuum fan, paper sensor, Y-origin sensor and other main body control I/Os are connected to this PCB.
CN No
CN1
Pin
40
Connected to:
Main PCB Assy
Remarks
5
CN2 20 AUX.
CN3 24 Keyboard
CN4 4 Sleep Switch
6
CN5 2 AUX.
CN6 4 Washing Cartridge, ID Contact PCB Assy
CN7 2 P Head Lock Solenoid
CN8 18 External Unit Output Take-up, Exhaust Fan, Dry Fan
CN9 10 Vacuum Fan
CN10 4 Washing Cartridge Sensor
7
CN11 - Not used
CN12 7 Paper Sensor (R)
CN13 9 Clamp Sensor, Y-origin Sensor
CN14 4 AUX.
CN15 3 AUX.
CN16 3 AUX.
CN17
CN18
8
9
Wiper Unit
Pump Motor
Wiper Motor, Wiper-origin
8
CN19 6 AUX.

Maintenance Manual > Electrical Parts > Circuit Board Specifications > X-axis Motor Relay PCB Assy
Rev.
2.3.7 X-axis Motor Relay PCB Assy 1.1
CN12 CN13
CN18
CN17
CN16
1
CN20
CN15 CN3
CN11 CN10 CN9 CN8
2
CN14
CN1 8 7 6 5
CN19
CN21
4 3 2 1
3
CN2 CN7 CN6 CN5 CN4
 Outline
Board name: X-axis Motor Relay PCB Assy
4
Is located on the back of the ink cartridge unit inside the left cover.
The solenoids of the 8 ink cartridges, ID, ink near end sensor, cartridge sensor, LED PCB assy, cover sensor,
maintenance cover sensor, etc. are connected to it.
CN No Pin Connected to: Remarks 5

CN1 28 Main PCB Assy
CN2 20 LED PCB Assy
CN3 30 Main PCB Assy
6
CN4 4 Ink Cartridge 1
7
CN12 16 Ink Solenoid (1-8)
CN13 18 Ink ID (1-8)
CN14 6 X-axis Motor Encoder
CN15 5 Not equipped AUX.
CN16
CN17
2
2
AUX.
AUX. 8
CN18 3 AUX. AUX.
CN19 6 Not equipped AUX.
CN20 2 AUX. AUX.
CN21 2 AUX.

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Ink Slider PCB Assy
Rev.
2.3.8 Ink Slider PCB Assy 1.1
CN11 CN12 CN9 CN8 TPG5
CN1
CN7
1
CN2
CN10 TP5
CN14
TPG3
CN3
CN5
CN13
TP10
TP11
TP13
TP12 CN4
2
CN6
TP6
TP7
TP8 TP9
3
 Outline
Board name: Ink Slider PCB Assy
4
Is located on the top of the print part slider.
FFC from main PCB assy is connected to this PCB to relay signals to print head. In addition, the encoder PCB assy,
head height sensor, etc. are connected to this PCB.

CN1 30 Main PCB Assy IO control
CN2 50 Main PCB Assy Head control
CN3 30 Main PCB Assy Power source
6
CN4 30 Main PCB Assy COM waveform
CN5 35 Print Head
CN6 31 Print Head
CN7 4 AUX.
CN8 6 AUX.
CN9 3 Head Height Sensor
7
CN10 5 Linear Encoder PCB Assy
CN11 2 AUX.
CN12 3 AUX.
CN13 11 Head Memory PCB Assy Head memory
CN14 6 None AUX.
 Test point 8
TP5 VBS (+8V)
TP6-13 COM1-8 (A-H)
TPG3, 5 GND

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Cutter Slider PCB Assy
Rev.
2.3.9 Cutter Slider PCB Assy 1.0
CN5 CN2 CN7
1
TPG1
TP1 CN4
CN6
2
CN8
CN3
CN1
3
 Outline
Board name: Cutter Slider PCB Assy
4
Is located on the top of the head part slider.
FFC from cutter driver PCB assy is connected to this PCB to relay signals to pen head.
Connecting sensor, mark sensor, auto cutter blade, etc. are connected to this PCB.

CN1 17 Cutter Driver PCB Assy IO
CN2 4 Mark Sensor
CN3 2 Pen Solenoid
6
CN4 3 Connecting Sensor
CN5 2 LED Pointer
CN6 3 Auto Cutter Blade Solenoid
CN7 3 PR Sensor
CN8 2 PR Switch Solenoid
 Test point
7
TP1 Output voltage of mark sensor
TPG1 GND

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Head Memory PCB Assy
Rev.
2.3.10 Head Memory PCB Assy 1.0
CN4 CN2 1
CN3
CN1
3
 Outline
Board name: Head Memory PCB Assy
4
Stores Head ID information. Is provided together with the head(s), and does not operate independently.

CN1
CN2
3
11
Head Heating Thermistor
Ink Slider PCB Assy
Not used.
5
CN3 2 Head Heating Heater Not used.
CN4 2 Head Heating Heater Not used.

Maintenance Manual > Electrical Parts > Circuit Board Specifications > LED PCB Assy
Rev.
2.3.11 LED PCB Assy 1.1
CN2 CN1 1
3
 Outline
Board name: LED PCB Assy
4
Is located at the front of the ink cartridge unit inside the left cover.
The FFC from the X-axis relay PCB assy is connected to this PCB. The LEDs (green, red) corresponding to each slot
of the cartridge is displayed on the LED PCB assy.

CN1 20 X-axis Relay PCB Assy
CN2 6 None AUX.

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Keyboard PCB Assy
Rev.
2.3.12 Keyboard PCB Assy 1.0
CN1
2
CN2
3
 Outline
Board name: Keyboard PCB Assy
4
Has LCD with 2 lines of 20 characters and key switches. It is connected to the station PCB assy with a keyboard cable.

CN1
CN2
16
24
LCD PCB Assy
Station PCB Assy
Control
5

Maintenance Manual > Electrical Parts > Circuit Board Specifications > Take-up PCB Assy
Rev.
2.3.13 Take-up PCB Assy 1.0
CN3
1
CN1
CN2
2
3
 Outline
Board name: Take-up PCB SK Assy
4
This PCB is connected to the station PCB assy via external connector, which can be attached or removed by users. It
is used inside the take-up motor unit, as a junction between the station PCB assy and take-up motor.
CN No
CN1
Pin
9
Connected to:
External Connector Cable
Remarks
Power source 5
(Station PCB Assy)
CN2 5 Start, direction changing switch
CN3 6 Take-up Motor

Maintenance Manual > Workflow > Ink Related Parts
3. Workflow
3.1 3.2 3.3
3
Ink Related Parts Cut Head Carriage Driving Parts
3.4
4
Electrical Parts

Maintenance Manual > Workflow > Ink Related Parts > Replacement of the Head Unit
Rev.
3.1.1 Replacement of the Head Unit 1.1
2
Head Unit
3
 List of replacement procedures
Item Work operation Description Ref.
4
Covers 1.  Removal of covers, etc. Remove the front cover and print head cover. 6.1.1
Print Head 2.  Preparation of the new head and Fill the head with the water-based transportation liquid 6.2.1
Unit Assy cleaning of its inside (S-46) before shipment from the factory. If ink is charged while
the head is in original state (the S-46 is inside the head), it reacts
chemically with the solvent ink, with a precipitate being formed.
Therefore, until a new head is installed, it is necessary to clean
5
the head with the washing liquid (MS washing liquid) used
exclusively when replacing the S head.
3.  Removal of the head. Remove the damper before removing the disused head. 6.2.2
4.  Mounting of the head. Mount the new head which has been cleaned. 6.2.3
5.  Check of the head ID Check the head ID and enter it manually when necessary. 4.2.6
(Normally, manual entry is not necessary because writing is
carried out automatically.) 6
Ink 6.  Ink charge into the head Fill the head with ink and carry out test plotting.
Check for any nozzle outs or flight deflection of ink droplets.
Check 7.  Head slant adjustment Mechanically adjust the replaced head. 4.2.1
8.  Correction of dot position

(Press the key [ADJUST])
Adjust dot locations. 4.2.2
7
9.  Correction of dot position Make adjustment by (pressing the key) [DROP.POScorrect]
(Press the key [SET UP]) of “user mode”.
Covers 10.  Mounting of the covers Mount the covers that have been removed. 6.1.1
8
Be sure to wear protective glasses and working gloves during the operation.
Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch
the ink.

Maintenance Manual > Workflow > Ink Related Parts > Replacement of the Cap Assy
Rev.
3.1.2 Replacement of the Cap Assy 1.1
Cap Assy
3
4
Covers 1.  Removal of covers, etc. Remove the station cover U, W ink guard and wiring cover. 6.1.1
Cap Assy 2.  Removal of the cap assy. Remove the cap assy while pushing the PC pipes to the side. 6.2.6
3.  Mounting of the cap assy. Attach the cap assy while pushing it toward you. 6.2.6
4.  Adjustment of the capping Carry out “CAPPING” (by using the key) [# ADJUST]. 4.2.5
CAPPING POS: 3 mm to the right from the uppermost
AirPullPOS.:
position of the cap slider.
The point exactly where the head comes
into contact with the cap (left end)
5
FlushingPOS: Position of the head and the left end of
the cap, which sets the clearance
between them at 1 mm.
6
WiperPOS(X): The point where the center of the wiper
is aligned with the center of the head
Check 5.  Cleaning operation Check whether each assembly and adjustment has been carried
out properly by conducting [WIPER CLEANING] operation.
Covers 6.  Mounting of the covers. Mount the covers that have been removed. 6.1.1
7
the ink.

Maintenance Manual > Workflow > Ink Related Parts > Replacement of the Cartridge Assy
Rev.
3.1.3 Replacement of the Cartridge Assy 1.1
Cartridge Assy
3
4
Covers 1.  Removal of covers, etc. Remove the ICU cover, cartridge holder B and cartridge base 6.1.1
U.
Ink 2.  Ink discharging Discharge ink by carrying out [HEAD WASH] of the main- 4.2.7
tenance function.
Cartridge 3.  Removal of the joint. Remove the joint from corresponding cartridge.
Assy Take care not to spill ink.
4.  Removal of the cartridge. Disconnect the cables of corresponding cartridges from the
connector to remove the cartridges.
5
5.  Mounting of the cartridge. Mount the cartridge.
6.  Mounting of the joint. Mount the joint which has been removed.
Check 7.  Check on the sensors Check whether the exist/non-exist sensor, the near end sensor 5.1.14
and the contact PCB assy of corresponding cartridges function 6
normally, by conducting ink cartridge test.
It is preferable to conduct a check by actually using cartridges.
Ink 8.  Ink filling Fill up the ink channels with ink.
Check for any nozzle outs by conducting a test plotting.
Covers 9.  Mounting of the covers. Mount the covers that have been removed. 6.1.1 7
the ink.
8

Maintenance Manual > Workflow > Driving Parts > Replacement of the Wiper Unit
Rev.
3.1.4 Replacement of the Wiper Unit 1.1
Wiper Unit
3
4
Covers 1.  Removal of covers, etc. Remove the station cover U and C station cover 2. 6.1.1
Wiper Unit 2.  Removal of the wiper unit. Remove the wiper unit. 6.4.6
3.  Mounting of the wiper unit Mount the wiper unit. 6.4.6

Check whether the wiper moves smoothly while the 4.3.7
clearance between the motor pedestal and the wiper drive
5
link is set at 0.5 mm.
4.  Adjustment of wiper height Make adjustment so that, while head height is set low, wiper 4.3.4
units are kept parallel and wiper is in contact with the tip of
the nozzle by 1.5 mm. Confirm that wiping operation is
possible even when the head height is set high.
Adjustment 5.  Capping adjustment Carry out [CAPPING] adjustment to confirm that each 4.2.5
Check 6.  Cleaning operation

center of the wiper and the head is aligned.
Check whether each assembly and adjustment has been
6
carried out properly by conducting [WIPER CLEANING]
operation.
7
Ink may get into your eyes depending on the working condition, or hand skin may get rough if you
touch the ink.

Maintenance Manual > Workflow > Cut Head Carriage
3. Workflow
3.1 3.2 3.3
3
3.4
4
Electrical Parts

Maintenance Manual > Workflow > Cut Head Carriage > Replacement of the Pen Assy and LED Pointer
Rev.
3.2.1 Replacement of the Pen Assy and LED Pointer 1.1
2
Pen Assy
LED Pointer
3
4
Covers 1.  Removal of covers, etc. Remove the C head cover, CY cover F and auto cutter assy. 6.1.1
Be sure not to change the direction of the hook of the
baffle SP. If its direction is changed, the pen pressure and
landing are also changed.
Pen assy, 2.  Removal of the pen assy. Remove the pen assy. 6.3.1
LED pointer
3.  Removal of the LED pointer. Remove the LED pointer from the pen assy.
4.  Mounting of the LED pointer. Mount the LED pointer to the pen assy.
In installation, pay attention to harness treatment.
5
5.  Mounting of the pen assy. Mount the pen assy.
Adjustment 6.  Adjustment of the pen stroke Adjust the pen stroke at 3 ±0.3 mm.
7.  Adjustment of the mounting

location of the cutter
Hold down the clamp lever and adjust the mounting location
so that the distance between the auto cutter assy and the
4.3.2
6
platen is set at 8.8 mm.
8.  Adjustment of pen pressure and Adjust the [PEN PRESSURE] and [LANDING]. 4.2.9
pen landing 4.2.10
9.  Adjustment of photo sensor
sensitivity
Corrects the output value of the MARK sensor
automatically.
4.2.11
7
10.  Adjustment of the position of the Adjust the [#PHOTOsens./POSITION] in [#ADJUST]. 4.2.12
photo sensor
Check 11.  Check each performance Check the [CUT PATTERN] and cutting position. Carry out
8
“print & cut” online to confirm no misalignment is found.

Maintenance Manual > Workflow > Cut Head Carriage > Replacement of the Auto Cutter Assy
Rev.
3.2.2 Replacement of the Auto Cutter Assy 1.1
2
Auto Cutter Assy
3
4
Covers 1.  Removal of covers, etc. Remove the C head cover, CY cover F and S guide. 6.1.1
Auto Cutter 2.  Removal of the auto cutter assy. Be sure not to change the direction of the hook of the baffle 6.3.1
Assy SP. If its direction is changed, the pen pressure and landing
are also changed.
3.  Mounting of the auto cutter assy. Mount the auto cutter assy.

5
Adjustment Hold down the clamp lever and adjust the mounting location 4.3.2
location of the cutter so that the distance between the auto cutter assy and the
(If necessary, check to see if the magnet catcher and magnet
BKT are in contact with each other.)
Check 5.  Check the performance. Check the cutting position.
Covers 6.  Mounting of the covers Mount the covers that have been removed.
Install the S guide while pushing it to the left.
6.1.1 6

Maintenance Manual > Workflow > Cut Head Carriage > Replacement of the Mark Assy
Rev.
3.2.3 Replacement of the Mark Assy 1.1
2
Mark Assy
3
Covers 1.  Removal of covers, etc. Remove the C head cover and CY cover F. 6.1.1
Mark Assy 2.  Removal of the auto cutter assy
and pen assy.
Be sure not to change the direction of the hook of the baffle
SP. If its direction is changed, the pen pressure and landing
6.3.1
4
are also changed.
3.  Removal of the mark assy. Remove the mark assy. 6.3.3
4.  Mounting of the mark assy. Mount the mark assy. 6.3.3
Set the pressure of all the clamps to Middle, and clamp the
assy. Then adjust so that the assy is positioned 2.5 mm above
the platen on the right station side. 5
5.  Mounting of the pen assy and Mount the auto cutter assy. 6.3.1
auto cutter assy.
Adjustment 6.  Adjustment of the pen stroke. Adjust so that the pen stroke is 3 ±0.3 mm as measured from
the pen point.
location of the cutter.
Hold down the clamp lever and adjust the mounting location
so that the distance between the auto cutter assy and the
4.3.2
6
8.  Adjustment of the sensitivity of Adjust the [#PHOTO SENS./ LV.] in [#ADJUST]. 4.2.11
the photo sensor
9.  Adjustment of the position of the Adjust the position of the photo sensor in [#ADJUST]. 4.2.12
photo sensor
10.  Adjustment of pen pressure and Adjust the [PEN PRESSURE] and [LANDING]. 4.2.9
7
pen landing 4.2.10
11.  Pointer offset
12.  Print / Cut
8
Check 13.  Check each performance Check the [CUT PATTERN] and cutting position. Carry out
“print & cut” online to confirm no misalignment is found.
In installation, pay attention to harness treatment.
Once the S guide is removed, reinstall it while pushing the solenoid outward.

Maintenance Manual > Workflow > Driving Parts
3. Workflow
3.1 3.2 3.3
3
3.4
4
Electrical Parts

Maintenance Manual > Workflow > Driving Parts > Replacement of the X-axis Motor
Rev.
3.3.1 Replacement of the X-axis Motor 1.0
1
X-axis Motor
3
4
Covers 1.  Removal of covers, etc. Remove the maintenance cover L, cartridge cover and left 6.1.1
cover.
X-axis Motor 2.  Removal of the X-axis motor. Remove the X-axis motor. 6.4.1
3.  Mounting of the X-axis motor. Mount the X-axis motor.
Adjustment 4.  Adjustment of the motor current If a hunting noise occurs while the motor is being driven, 4.2.14
Covers 5.  Mounting of the covers

adjust the X-axis motor current.
Mount the covers that have been removed. 6.1.1
5
6
the ink.

Maintenance Manual > Workflow > Driving Parts > Replacement of the Y-axis Motor
Rev.
3.3.2 Replacement of the Y-axis Motor 1.1
1
Y-axis Motor
3
4
Covers 1.  Removal of covers, etc. Remove the CY cover F, KB cover, right cover and D BKT 6.1.1
cover.
Y-axis Motor 2.  Removal of the Y-axis motor. Remove the Y-axis motor. 6.4.2
3.  Mounting of the Y-axis motor. Mount the Y-axis motor.
Adjustment 4.  Adjustment of the motor current If a hunting noise occurs while the motor is being driven, 4.2.14
Covers 5.  Mounting of the covers

adjust the Y-axis motor current.
Mount the covers that have been removed. 6.1.1
5
6
the ink.

Maintenance Manual > Workflow > Driving Parts > Replacement of the Y Drive Belt
Rev.
3.3.3 Replacement of the Y Drive Belt 1.1
1
Y Drive Belt
3
4
Covers 1.  Removal of covers, etc. Remove the CY cover F, KB cover and right cover. 6.1.1
Y Drive Belt 2.  Removal of the Y drive belt. Remove the Y drive belt. 6.4.4
3.  Mounting of the Y drive belt. Mount the Y drive belt.
5
the ink.

Maintenance Manual > Workflow > Driving Parts > Replacement of the Linear Encoder Scale
Rev.
3.3.4 Replacement of the Linear Encoder Scale 1.0
1
Linear Encoder Scale
3
4
Covers 1.  Removal of covers, etc. Remove the CY cover F and head cover. 6.1.1
Linear 2.  Removal of the linear encoder scale. Remove the linear encoder scale. 6.4.5
Encoder Scale
3.  Removal of the protective film Peel off the protective film from the encoder.
4.  Mounting of the linear encoder scale. Mount the linear encoder scale.
Pay attention to the location of the encoder PCB assy.
Check 5.  Encoder check Carry out the encoder check to confirm it functions normally. 4.3.5
5.1.26
5
Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch 6
the ink.

Maintenance Manual > Workflow > Driving Parts > Replacement the GR Roller Assy
Rev.
3.3.5 Replacement the GR Roller Assy 1.1
GR Roller Assy
1
3
4
Covers 1.  Removal of covers, etc. Remove the CY cover F, cartridge cover, maintenance cover 6.1.1
L, left cover, left station cover, heater connector cover, MS
cover 2 and MS cover 1.
GR Roller 2.  Removal of the GR roller assy. Remove the GR roller assy. 6.4.7
Assy
3.  Mounting of the GR roller assy. Move the BR holder 30 until it reaches the near side and
stops, and then mount the GR roller assy.
Check 4.  Check on the surface of the platen When the clearance between the head and the platen is not
stabilized and printed image is affected by that, adjust the
5
flatness of the platen.
Adjustment 5.  GR/PR adjustment Make the machine recognize the positional relationship 4.2.13
between the grid rollers and pinch rollers.
Covers 6.  Mounting of the covers Mount the covers that have been removed.
Install all the covers temporarily first and then secure them
6.1.1
6
in order, starting with the one nearest one end.
Install the covers while pushing the pre-heater down.
(To ensure the space for the pick up chamber and to prevent
the covers from rising above the grid rollers)
7
Ink may get into your eyes depending on the working condition, or hand skin may get rough if you
touch the ink.

Maintenance Manual > Workflow > Electrical Parts
3. Workflow
3.1 3.2 3.3
3
3.4
4
Electrical Parts

Maintenance Manual > Workflow > Electrical Parts > Replacement of the Main PCB Assy
Rev.
3.4.1 Replacement of the Main PCB Assy 1.1
Main PCB Assy
3
4
Advance 1.  Parameter upload Before the printed-circuit board is replaced, upload its
preparation parameter to the PC.
Covers 2.  Removal of covers, etc. Remove the electrical box cover. 6.1.1
Main PCB 3.  Removal of the main PCB assy. Remove the main PCB assy. 6.4.7
Assy
4.  Mounting of the main PCB assy. Mount the main PCB assy.
Check 5.  Parameter download Download the parameter which has been uploaded in the
operation “1”.
5
6.  Adjustment of the motor current Adjust motor current in case a hunting noise occurs. 4.2.14
Covers 7.  Mounting of the cover. Mount the cover that have been removed. 6.1.1

Maintenance Manual > Adjustment Items > Operation Matrix
4. Adjustment Items
4.1 4.2 4.3
4
Operation Matrix Adjustment Function Mechanical Adjustment

Maintenance Manual > Adjustment Items > Operation Matrix > Matrix of Operations and Adjustments
Rev.
4.1.1 Matrix of Operations and Adjustments 1.1
When dealing with malfunctions, see “Troubleshooting”.
Adjustment item
Adjusting the sensitivity of mark sensor (photo sensor) (4.2.11)

Adjusting the location of mark sensor (photo sensor) (4.3.1)
Distance accuracy/Right angle adjustment (4.2.8)
1
Adjusting the position of mark sensor (4.2.12)
Auto cutter blade position adjustment (4.3.2)

Adjustment of the motor current (4.2.14)
Registration of part replacement (4.2.19)

Adjustment of the pen landing (4.2.10)
Adjustment of the pen pressure (4.2.9)
Adjustment of the wiper height (4.3.4)

Adjustment of the pen stroke (4.2.11)
Drop position adjustment (4.2.2)

Adjustment of the cutter landing
Adjustment of output voltage

Downloading of Parameters
Uploading of Parameters
Slant adjustment (4.2.1)
Adjustment of Capping
Sensor test (5.1.14)
Work contents
Firmware update*1, *2
Pen assy removal or replacement
 
   
  

3
Auto cutter assy removal or replacement 
Mark assy removal or replacement   
4
Head PCB assy replacement 
Main PCB replacement *1     
X-axis motor assy removal or replacement 
Y-axis motor assy removal or replacement 
Power supply unit 
Head removal or replacement
Cap replacement
 
 
5
Pump replacement 
Damper 
6
Auto cutter blade removal or replacement 
Wiper assy removal or replacement 
*1 Be sure to make adjustment before replacing the main PCB assy.

*2 See “Chapter 4, Technical Information” of “Service Documents”.

Maintenance Manual > Adjustment Items > Adjustment Function
4. Adjustment Items
4.1 4.2 4.3
4

Maintenance Manual > Adjustment Items > Adjustment Function > [HEAD ADJUST] SLANT ADJUST
Rev.
4.2.1 [HEAD ADJUST] SLANT ADJUST 1.0
 Function
Makes mechanical adjustment of print head slant while checking the pattern. Make this adjustment when replacing
the head.
 Procedure
1. Select [SLANT ADJUST] from the operation menu to execute
1
<LOCAL.1> [#01] adjustment pattern drawing.
[FUNCTION]
2. Move the head over the platen using the JOG key.
FUNCTION
#ADJUST <ent>
2
#ADJUST
HEAD ADJUST <ent>
#HEAD ADJUST
SLANT ADJUST <ent>
3
#SLANT ADJUST
PRINT START <ent>
Adjustment pattern
drawing
3. Lift up the two AD locking levers to release the lock, and move
the adjusting lever to adjust the slant of the head.
4
Movement per one scale of the adjusting lever: 40 m
6
AD Locking Lever
Adjusting Lever
4. Carry out the slant adjustment through the following procedures.

Slant confirmation point
As shown in the diagram on the left, patterns of columns “a”
7
and columns “b” are printed alternately at a pitch width of
approximately 100 mm. The discrimination between columns
“a” and columns “b” is performed by the magenta and cyan
strips (indicated by the thick red arrows in the diagram on the
Columns “b” Columns “a” Columns “b” Columns “a”
left) printed over the respective patterns at the top of head 1.
These strips indicate that magenta is column “a” and cyan is
column “b”.
8
Columns “a” M C
Columns “b” C M

Maintenance Manual > Adjustment Items > Adjustment Function > [HEAD ADJUST] SLANT ADJUST
Rev.
4.2.1 [HEAD ADJUST] SLANT ADJUST 1.0
<Actual Image> <Scope Image>

 Check the slant of each column.
For the columns “b”, the relationship between the points of
impact and the slant of the head is as shown in the diagram
on the left.
For the columns “a”, the pattern is reversed.
When tilted towards the back right

(move the adjustment lever in the
clockwise direction)
1
2
When tilted towards the front right
(move the adjustment lever in the
anti-clockwise direction)
3
<Adjustment Example>
 Perform an averaging adjustment.
The standard color for each column is M for columns “a”
Columns “b” Columns “a”
and c for columns “b”.
Move the adjustment lever and adjust the slant.
In the diagram on the left, the columns “b” are aligned while
4
the columns “a” are misaligned. In this case, move “b”
columns slightly so that the degrees of scattering of “a” and
“b” columns are equal. (=Intermediate adjustment)

Maintenance Manual > Adjustment Items > Adjustment Function > [HEAD ADJUST] DROP.POS ADJUST
Rev.
4.2.2 [HEAD ADJUST] DROP.POS ADJUST 1.1
 Function
Adjusts the location of impact points during to-and-fro movement of printing operation. Provides a baseline value for
user compensation value.
Is used when modifying ink type or making strict adjustment during installation.
1
Return
Path
Outward
2
Path
Adjustment Value
 Procedure
<LOCAL.> [#01]
1. Select “DROP POS.” from the operation menu. 3
[FUNCTION]
Make sure to check the [HEAD HEIGHT].

FUNCTION Head height is adjusted at [Thin] before shipment.
4
#ADJUST <ent> Since only an alternative adjustment value is
prepared, the baseline is also adjusted at [Thick] by
#ADJUST adjusting at [Thick].
HEAD ADJUST <ent>
#HEAD ADJUST
5
DROP.POS ADJUST <ent>
2. Select a scan speed to be used as a standard.

#DROP POS. MODE
Selection item: Normal/HiSPEED (*Initial setting: HiSPEED)
SELECT :HiSPEED SCAN
:Normal-SCAN
6
The same adjusted value is applied to both scan
speeds. Therefore, there is no need of making
adjustment for each speed.
(Make adjustment only for one speed.)
7
[] / []: Switches scan speed.
[ENTER]: Finalizes (To Next)
3. Select a resolution to be used as a standard.

#DROP POS. HsLg Selection item: DRAFT (540dpi)/ FINE (720dpi)
SELECT :DRAFT
:FINE
:DRAFT2 [] / []: Switches Resolution. 8
:FINE2
Adjusts all of DRAFT, FINE, DRAFT2, and FINE2.

Maintenance Manual > Adjustment Items > Adjustment Function > [HEAD ADJUST] DROP.POS ADJUST
Rev.
4.2.2 [HEAD ADJUST] DROP.POS ADJUST 1.0
4. Carry out printing in order of [Y Bi] and [FINE-Y Bi].

#DROP POS. HsLgDRFT After adjusting the Y return (Y Bi), perform fine adjustment of
ADJUST :Y Bi
the fine Y return (FINE-Y Bi).
:FINE-Y Bi
#DROP POS. HsLgDRFT [] / []: Switches

Y Bi PRINT <ent>
Pattern drawing
1
5. Check the pattern.
Return
Path
 Y Bi 2
Outward Check the overlapping parts of the patterns of the outward
Path
and return paths.
Adjustment Value
 FINE-Y Bi 3
Only the raw D is used for drawing the pattern. Adjust the
pattern until the two lines overlap, using the scope.
Adjusting value: -50.0 to 50.0 dot (unit: 0.1 dot)
4
6. Enter the adjustment value.
#DROP POS. HsLgDRFT
Y Bi :.0
When this adjustment has been made, previously

adjusted value of [DROP.POScorrect] is cleared.
5

Maintenance Manual > Adjustment Items > Adjustment Function > EDGE ADJUST
Rev.
4.2.3 EDGE ADJUST 1.1
 Function
Adjust the width of the each dead space of the right and left ends of the media.
Since media detection is carried out by the pinch roller, make adjustment so that location of patterns is inside both ends
of the pinch roller, which is the usable plot area.
Is used when the system parameter has been initialized or the (plot areas at both ends) are not in the right place.
1
Left end of pinch roller Right end of pinch roller
Media width
2
 Procedure
1. Select [EDGE ADJUST] from the operation menu.
3
<LOCAL.> [#01]
[FUNCTION]
Make adjustment with [EXPANDS] of [COMMON

FUNCTION
#ADJUST <ent>
SETUP] turned OFF.
4
#ADJUST / PRINT
EDGE ADJUST <ent>
2. Draw an adjustment pattern.

#EDGE ADJUST []: Set adjust values of L and R to default (0.0 mm).
5
CLEAR < > PRINT
[]: Execute media width detection to draw an
adjustment pattern.
Pattern drawing
[]: To the screen for adjustment (Without drawing)
6
3. Check the adjustment pattern.
Media width
7
4. Enter the adjustment value.
#EDGE ADJUST For adjustment, input actual values obtained by measuring from
L=15.0 R=15.0 the inner end of the pinch roller to the pattern.
Adjusting value: 0.0 to 35.0 mm (unit: 0.1 mm)
(Use the inside of pinch roller as a positive (+). The backlash of
8
the pinch roller may produce an error of approx. ± 0.5 mm.
[] / []: Changes adjustment values.

[END]: Cancellation of input
 The set value is saved in the system parameter No.2

R GRIP and No.3 L GRIP.

Maintenance Manual > Adjustment Items > Adjustment Function > MEDIA COMP.2
Rev.
4.2.4 MEDIA COMP.2 1.0
 Function
Compensates basic feeding amount of media. (Provides a baseline value for user compensation value.)
Is used to adjust the media feed amount when the parameter has been initialized or user compensation value is too large.
2
 Procedure
1. Select [MEDIA COMP.2] from the operation menu.
3
<LOCAL.> [#01]
FUNCTION
#ADJUST <ent>
4
#ADJUST / PRINT
MEDIA COMP.2 <ent>
2. Draw an adjustment pattern.

#MEDIA COMP.2 [ENTER]: Executes drawing.
PRINT START :ent
[]: To the screen for adjustment
Pattern drawing
(Without drawing)
[END]: Completes drawing and inputs compensation
5
value.
Patterns are plotted repeatedly.

(Click [END] to end plotting.)
3. Check the adjustment pattern. 6

A pattern having width
of media is drawn.
Resolution is 720 dpi.
7
Compensation value is
too large.
Compensation value is
too small.
#MEDIA COMP.2
4. Enter the compensation value.
Compensation value: -500 to 500
8
VALUE [] / []: Changes adjustment values.
In actual feeding amount compensation, compensation
value for each media set in the SETUP function are
added to this compensation value.

Maintenance Manual > Adjustment Items > Adjustment Function > CAPPING
Rev.
4.2.5 CAPPING 1.1
 Outline
Adjusts the location for capping and wiper. Adjusted value is saved in the system parameter.
Basically, it is not necessary to make adjustment even when cap (and the like) has been replaced.
 Adjustment procedure
1. Select [CAPPING] from the operation menu.
1
<LOCAL.*> [#01]
FUNCTION
#ADJUST <ent>
2
#ADJUST / PRINT
CAPPING <ent>
2. Make adjustment so that the cap slider is located at 3 mm to the

#CAPPING right from the uppermost point it has reached on the cap base.
3
CAPPING POS= 0.0mm
[] / []: Horizontally shifts the cap.
3mm
4
3. Make adjustment so that the head is located exactly at the point
where the head is in contact with rubber portion (left end) of the
5
#CAPPING
AirPullPOS.= 0.0mm cap head.
[] / []: Shifts the cap.

6
4. Make adjustment so that the clearance between the head and left
#CAPPING end of the cap is set at 1 mm.
FlushingPOS= 0.0mm
[] / []: Shifts the cap.
[ENTER]: Finalizes (To Next) 7
1mm
5. Make adjustment so that each center of the wiper and the head
coincides.
8
#CAPPING
WiperPOS(X)= 0.0mm
[] / []: Horizontally shifts the wiper.
[ENTER]: Finalizes
[END]: Completes

Maintenance Manual > Adjustment Items > Adjustment Function > HEAD ID
Rev.
4.2.6 HEAD ID 1.1
 Function
Head ID input of this machine is automatically executed by the printer side.
The head memory PCB assy is mounted on the head unit assy, and the ID information is written in the head memory
PCB assy.
Head ID is for compensating differences of discharge amount of ink among each head. A label on which a
compensation value (ID: in 24 digits) is written is attached on a head at the factory shipment.
Storing this ID in the Parameter of this machine makes print quality constant. 1
Manual input of the ID information is required in the following cases.
 In a case that the ID information is not stored in the head memory PCB assy:
[HEAD ID Un input] is displayed on the panel (at power on)
 Pay attention when replacing PCB, because even if the head ID is not identical to the ID information in
2
the memory PCB assy (a PCB of another head is placed, for example), the error is not displayed on the panel.
Manual input of ID is recommended if there is a doubt on the agreement between the ID of a head and the
ID information in the memory PCB assy.
 Procedure (In case of manual input) 3

1. Prepare a head ID.
4
Head ID (24 digits)
5
2. Select [HEAD ID] from the operation menu.
<LOCAL.> [#01]
FUNCTION
#ADJUST <ent>
#ADJUST
HEAD ID
/ PRINT
<ent>
6
3. Enter the head ID.
#HEAD ID /  [ENTER]: Determines and saves.
 
7
If the ID, which has been input, is incorrect, operation
error (ERROR 30) is displayed.

Maintenance Manual > Adjustment Items > Adjustment Function > HEAD WASH
Rev.
4.2.7 HEAD WASH 1.0
 Function
Cleans the ink channels inside the head, damper and tube.
When modifying ink type or ink set, empties the ink out of the channel and cleans the inside using the washing liquid.
 During the cleaning sequence, the cartridge sensor in the printer monitors the insertion and removal of each
cartridge. When the sensor detects the cartridge specified on the screen (or when the sensor detects no
cartridge), the printer automatically carries out absorbing and discharging operations (The ink suction pump
motor is activated). Note that the washing liquid cartridge will be recognized as normal even when the 1
cartridge sensor fails to read IC chip information, because the cartridge is not equipped with the IC chip.
 As non-filling state remains after the completion of cleaning, the Initial Filling or filling of corresponding
head is required.
 Procedure 2
1. Select [HEAD WASH] from the operation menu.
<LOCAL.> [#01]
[FUNCTION]
FUNCTION
#ADJUST <ent>
3
#ADJUST
HEAD WASH <ent>
2. During the initial filling after cleaning the head, select “Yes” if 4
Do you change an you change the ink set.
ink set? NO < > YES (The ink set can be changed only at the factory shipment,
because change of the coupler is also needed.)
[]: Head wash (normal)
[]: Head wash that accompanies ink-set change.
5
3. Remove all the ink cartridges and then discharge the ink inside.
Remove:InkCartridges
Carry out the discharge after the confirmation of display when a
6
MMCCYYKK
waste ink tank warning occurs.
 DISCHARGE 
00:00
4. Insert the washing-liquid cartridges into all the slots, clean the
Set:WashingCartridges
12345678
inside of the tube, and then carry out head vibration. 7
 ABSORPTION 
00:00
5. Remove all the washing-liquid cartridges and then discharge the 8

Remove:Cartridges liquid inside.
12345678
 DISCHARGE 
00:00

Maintenance Manual > Adjustment Items > Adjustment Function > HEAD WASH
Rev.
4.2.7 HEAD WASH 1.0
6. Clean inside the ink channels using washing liquid one more
Set:WashingCartridges time.
12345678
 ABSORPTION 
00:00
1
Remove:Cartridges
12345678
 DISCHARGE 
00:00
Clean a wiper.
7. "Cap OFF” is carried out automatically and the print head
carriages move to the maintenance position. Then “Wiper ON”
2
COMPLETED :ent is carried out automatically and the wipers are cleaned.
[ENTER]: To the next operation
8. Select the next operation. 3

END < >CONTINUE []: To the screen displaying the next operation
V Re-WASH
selection. (Step 9.)
[]: Filling of the transportation liquid
(Only at the factory shipment)
[]: Additional cleaning (Step 4.) 4
9. Select the next operation.
Maint.WashLiquid []: Head-wash completed (in this sequence)
END < > DISCHARGE
5
[]: Discharge of the maintenance washing liquid
(To the next operation)
10. Remove the maintenance washing liquid cartridges and
Remove:Maint.Wash discharge the liquid inside.
12345678
 DISCHARGE 
00:00 6
11. Select [END] to end the operation.
RANS Liquid []: Head-wash completed (in this sequence)
7
END < >ABSORB
[]: Discharge of the maintenance washing liquid
(Only at the factory shipment)

Maintenance Manual > Adjustment Items > Adjustment Function > 500mm SQUARE
Rev.
4.2.8 500mm SQUARE 1.1
500 mm
500 mm
 Function
Adjusts the working distance in the X direction in cutting operation.
2
Is used to check the distance when the parameter has been initialized, when the position aberration of the feed
direction has occurred during cutting operation, or when plotting cannot be carried out in accordance with the
specified distance.
 Procedure 3
1. Set media, and attach the supplied pen to the cut head carriage.
<LOCAL.C> [#01]
CUT ( 30/ 60/ 0.30) [TOOL] 2. Press [TOOL] with CUT MODE <Local> to set to [PEN].
SPD PRS OFS

[PEN] 30 60 0.30 4
3. Select [500mm SQUARE] from the operation menu.
<LOCAL.1> [#01]
FUNCTION
5
#ADJUST <ent>
#ADJUST /CUT
6
500mm SQUARE <ent>
4. Plot a square pattern.

#500mm SQUARE []: Compensation value is cleared.
CLEAR < >DRAW
[]: Pattern drawing
7
[]: To the screen for compensating
Pattern drawing
*If there is not enough space for the plotting on the media, Step
6 is displayed and the plotting is not performed.
8
500 mm 5. Measure the length of X (feed direction), and work out a
compensation value.
Equation: Measured value (mm) - 500 (mm)
= Compensation value (Input value)
500 mm
*unit: 0.1 (mm)
Y (scan direction) can be displayed on LCD, but it

Distance compensation value cannot be input.

Maintenance Manual > Adjustment Items > Adjustment Function > 500mm SQUARE
Rev.
4.2.8 500mm SQUARE 1.1
6. Compare a compensation value gained by an actual

#500mm SQUARE measurement with the one displayed by LCD. If these values
dX = 0.0 dY = 0.0
are not the same, enter a compensation value through the
following procedures.
7. Press [ENTER] twice, then press [] to clear the system
#500mm SQUARE parameter values (No.0, 1, 2).
dX = 0.0 dY = 0.0
#500mm SQUARE
[ENTER]:
[]:
Back to the previous screen.
Compensation value is cleared.
1
CLEAR < >DRAW []: Pattern drawing
[]: To the screen for compensating
#500mm SQUARE
8. Plot a square again, and measure the lengths.
*If there is not enough space for the plotting on the media, Step
2
CLEAR < >DRAW
6 is displayed and the plotting is not performed.
Pattern drawing []:
3
[]: Pattern drawing
[]: To the compensation screen
9. Input the compensation value of X (feed direction).

#500mm SQUARE
dX = 0.5 dY = 0.3 Equation: Measured value (mm) - 500 (mm)
= Compensation value (Input value)
*unit: 0.1 (mm)
[] / []: Modifies the compensation value.
4
[ENTER]: Finalizes

Maintenance Manual > Adjustment Items > Adjustment Function > PEN PRESSURE
Rev.
4.2.9 PEN PRESSURE 1.2
 Function
 Makes adjustment so that pen (cut) pressure can be controlled as / specified).
The adjusted values are registered as system parameters (No.13, 14, 15, 16, 17 and 18).
 Make the adjustment for the following six values:

0g, 30g, 60g, 100g, 200g, 350g
 Procedure
1. Set media, and set the adjustment pen on the cut head carriage.
1
<LOCAL.C> [#01]
CUT ( 30/ 60/ 0.30) [TOOL] 2. Press [TOOL] with CUT MODE <Local> to set to “PEN”.
2
SPD PRS OFS
[PEN] 30 60 0.30
3. Select [PEN PRESSURE] from the operation menu.

<LOCAL.1> [#01]
[FUNCTION]
FUNCTION
#ADJUST <ent>
3
#ADJUST / CUT
PEN PRESSURE <ent>
4. Input the value when the pen tip comes in close contact with the
4
#PEN PRESSURE media and finalize the entry. (0g adjustment)
0g =17
5
[ENTER]: Finalizes (To the next compensation screen)
Select a little higher value so that the pen tip will be in

close contact with the sheet.
5. Pull up the adjustment pen with a tension gauge at 30 g, repeat

#PEN PRESSURE
30g =25
up and down several times and input the value when the pen tip
starts leaving the sheet. (30g adjustment) 6

Maintenance Manual > Adjustment Items > Adjustment Function > PEN PRESSURE
Rev.
4.2.9 PEN PRESSURE 1.1
6. Carry out each adjustment by up to 350 g following the

#PEN PRESSURE methods described above. (60, 100, 200, 350g)
60g =25
#PEN PRESSURE
100g =25
1
#PEN PRESSURE
200g =25
#PEN PRESSURE
350g =25
#PEN PRESSURE
7. Check the pen pressure using the tension gauge as necessary.
2
20g=20 [FUNCTION]: Indicates the pen pressure
8. Check the pen pressure (10-350g) at appropriate pressure levels

#PEN PRESSURE
30g=22
before completing all the adjustments. (in 2 g steps)
[] / []: Selects a pen pressure level
3
[END]: Completes

Maintenance Manual > Adjustment Items > Adjustment Function > LANDING
Rev.
4.2.10 LANDING 1.2
1
Pen landing value: +200

2
3


Plotted pattern using the pen
4
landing value corresponding Pen landing value: 0
to the selected square pattern (Current adjustment value)
 Function
 Make this adjustment after completing the pen pressure adjustment.
(Use the following four different adjustment patterns.) 5
[REMOTE]: Plots 11 square patterns at the positions of different pen landing values in steps of 20, starting at
the first pen landing point.
Plots the square patterns in two rows (near the right end and the center of the media) using the
same set of landing values.
[FUNCTION]: Plots a radial pattern using the pen landing value selected based on the square patterns, four radial 6
patterns using the pen landing values one to four larger than the selected value, and five radial
patterns using the values one to five smaller. (4 steps)
[]: Plots four square patterns and 32 4-mm straight lines.
[]: Plots a broken line between pinch rollers.
 The adjusted values are registered as system parameters (No.7 and 9).
7
 The content of adjustment if as follows:
• #LANDING UP POSITION
• Pen landing
• Cutter landing
8

Rev.
4.2.10 LANDING 1.2
 Procedure
1. Set media, and attach the supplied pen to the cut head carriage.
<LOCAL.C> [#01]
CUT ( 30/ 60/ 0.30) [TOOL]
SPD PRS OFS

[CUT1] 30 60 0.30
2. Select [LANDING] from the operation menu.

1
<LOCAL.1> [#01]
[FUNCTION]
2
FUNCTION
#ADJUST <ent>
#ADJUST / CUT
LANDING <ent>
#LANDING
3. Move the pen shaft up or down with the JOG key until the O-
ring comes in contact with the bushing holder.
3
UP POSITION =530
[] / []: Up or down motion (in steps of 1 press)
If the O-ring is already in contact with the bushing

holder before adjustment, move the pen shaft down 4
once with the JOG key and then start adjusting the
position.
4. Press [FUNCTION], and the pen will descend and ascend. At

the up position, check to see that the top surface is in contact 5
with O-ring.
O-ring
The pen repeats down and up motion every 20 sec-
6
onds.
5. Press [ENTER] to store the setting value and move to [DOWN

LANDING].
7
6. Select one of the following drawing patterns and draw the
#LANDING pattern. (Generally, the square at the next step)
DOWN LANDING =25
[]: Draws a square and straight line.
[]:
[FUNCTION]:
Draws a broken line.
Draws radial lines consecutively. 8
[REMOTE]: Draws squares consecutively.
[FEED]: Moves to Cut landing adjustment.

Rev.
4.2.10 LANDING 1.2
7. Plots 11 square patterns using different pen landing values in

steps of 20, starting with the currently set pen landing value.
[REMOTE] : Plots square patterns.
[END] : Stops plotting.
Center of media
Near the right edge of media
1
8. Input the value corresponding to the square pattern which meets
DOWN LANDING=35
the following criterion:
Criterion: The first square pattern whose lines are uniform in
thickness found by checking that is to be started from 2
pen landing value “0”.
3
Square pattern which is plotted clearly
(Pen landing value: 20)
9. Plot radial patterns to find out the best pen landing value.
Plot 10 radial patterns using the pen landing values from -20 to 4
+16 based on the pen landing value registered in Step 5.
(4 steps)
5
[SHEET SET]: Plots radial patterns.
[END]: Stops plotting.
Radial pattern plotted
clearly.
(Pen landing value:37)
Pattern corresponding to the pen

landing value selected in Step 6 6
10. Input the value corresponding to the radial pattern which meets
DOWN LANDING =10 the following criterion.
Criterion: The middle one of the radial patterns whose lines are
uniform in thickness.
7
11. Register the input value.
DOWN LANDING =10
[ENTER]: Registers
 If a satisfactory pattern cannot be obtained only by

pen landing adjustment, change the end pressure
8
value and pen up value.
(After changing the values, be sure to perform pen
landing adjustment again.)
 Adjust the up landing and the end press by clicking
[USER TYPE / TOOL].

Rev.
4.2.10 LANDING 1.1
 Cutter landing adjustment procedure

1. Select [$PEN LANDING].
#LANDING / CUT
The LCD indicates the present pen landing value and the pen
DOWN LANDING =25
moves up and down repeatedly.
[CLEANING/FEED]: Selects
2. Select [CUT LANDING].

The LCD indicates the present cut landing value and the pen
1
moves up and down repeatedly.
[CLEANING/FEED]: Selects
3. Register the input value.

[ENTER]: Registers
2
Basically, the value of pen landing and cut landing can
3
be the same.
An adjusted value of pen landing is automatically
reflected in a cut landing value in the CJV series.
If a value of cut landing is modified independently,
such a modification is not reflected in the value of pen
landing.

Maintenance Manual > Adjustment Items > Adjustment Function > [PHOTO SENSOR] SENSOR LV.
Rev.
4.2.11 [PHOTO SENSOR] SENSOR LV. 1.2
 Function
Carries out automatic compensation of output value so that the mark sensor on the cut head carriage can perform read
operation correctly.
This operation is carried out in the case where the read operation by the mark sensor is unworkable.
(“User menu” also has the same function.)
 The registration mark detection can not be achieved correctly under such conditions that there is any
print or stain in the area scanned by the sensor. To avoid such problem, use unprinted or unstained white
1
paper under the sensor.
 Set the media used, or lay and set three sheets of copy paper on top of another.
Set unstained white paper (as specified above).
 Procedure
2
1. Set media mentioned above directly below the mark sensor, and
<LOCAL.1> [#01] set the media clamp to “HIGH”.
FUNCTION
2. Select [#PHOTO SENSOR] from the operation menu.
3
#ADJUST <ent>
#ADJUST /CUT
PHOTO SENSOR <ent>
3. Select the [SENSOR LV.] and press [ENTER].

4
#PHOTO SENSOR
SENSOR LV. [] / []: Changes items
POSITION [ENTER]: Finalizes (To the next compensation screen)
4. Register an optimum value (automatically displayed).

5
#PHOTO SENS./ LV.
OUT: 0070 IN: 0780 CJV30 will automatically select an optimum value.
Therefore, wait until the display shows a fixed value and then
enter the value.
[ENTER]: Registers 6
 The display may not become so steady that it keeps
showing only one fixed number. In that case, press
the [ENTER] key when the value of the high-order
digit on the display is fixed.
7
 Pressing [FUNCTION] will release the heads from
the drive.

Maintenance Manual > Adjustment Items > Adjustment Function > [PHOTO SENSOR] POSITION
Rev.
4.2.12 [PHOTO SENSOR] POSITION 1.1
 Function
Correct the mechanical misalignment between the pen tip and the mark sensor by automatic compensation.
Checks the position when the parameter has been initialized or the misalignment occurs during cutting operation with
the mark sensor being activated.
 Perform this adjustment after the completion of adjusting the location of mark sensor and adjusting the
sensitivity of mark sensor.
 Do not use commercially available pens other than the specified ones.
1
Since the pen tip is not aligned with the center of the pen holder, adjustment is not made correctly.
 Do not use the attached pen adapter (M601251).
 To perform this adjustment, use the dedicated pen holder (M006474).
2
 Procedure
1. Set media, and attach the pen to the cut head carriage.
<LOCAL.C> [#01]
3
CUT1 (30/60/0.30) [TOOL]
When no media is set: the plotter waits for input of a
compensation value without plotting.
SPD PRS OFS
[CUT1] 30 60 0.30
2. Press [TOOL] with CUT MODE <Local> to set to “PEN”.

<LOCAL.1> [#01]
[FUNCTION]
4
3. Select [PHOTO SENSOR] from the operation menu.
FUNCTION
#ADJUST <ent>
#ADJUST
PHOTO SENSOR
/ CUT
<ent> 5
4. Select the “POSITION” and press [ENTER].
#PHOTO SENSOR
[] / []: Changes items
6
POSITION
SENSOR LV. [ENTER]: Finalizes (To the next compensation screen)
5. Carry out plotting of the pattern by pressing [ENTER]. If the

#PHOTOsens./POSITION pen tip is not in alignment with the sensor, the plotter plots the
START :ent
7
adjustment pattern again.
Plotting & Automatic
compensation Readjust “SENSOR LV” (4.2.11) if read operation by
mark sensor fails.
#PHOTOsens./POSITION
6. Check the compensation value.
[ENTER]: Checks.
8
X = 0.0 Y = 0.0

Maintenance Manual > Adjustment Items > Adjustment Function > GR/PR POSITION
Rev.
4.2.13 GR/PR POSITION 1.1
 Outline
Makes the printer recognize the positional relation between the grid roller and the pinch roller.
Readjusts the position of grind roller and the pinch roller when the parameter has been initialized or when an error
occurs even if the position of the pinch roller is within an acceptable range upon media detection, and compensates
mechanical errors.
1
 Procedure
1. Select [GR/PR POSITION] from the operation menu.
<LOCAL.1> [#01]
FUNCTION
2
#ADJUST <ent>
#ADJUST / CUT
GR/PR POSITION <ent>
2. Check the location of the cutter, and if it is not in the parking

#GR/PR POSITION
Head Cut Retruct:ent
position, move it to that position.
(If it has been parked in that position already, proceed to the
3
next screen.)
LEVER UP
[ENTER]: Cutter moves to the parking position.
3. Hold up the clamp lever.

(If it has been held up already, proceed to the next screen.) 4
4. Align the both right ends of the rightmost pinch roller and the
SET:PR POSITION rightmost grid roller, and hold the lever down.
LEVER DOWN (Margin of error: within ± 0.5 mm)
[] / []: 5
#GR/PR POSITION
5. Carry out automatic compensation by clicking [ENTER].
After the automatic compensation is completed, return to “main
8
ACTION :ent
menu” by clicking [END].
* When the automatic correction failed
In case automatic compensation fails, a screen for Step

 failure  3 is displayed.

Maintenance Manual > Adjustment Items > Adjustment Function > MOTOR CURRENT
Rev.
4.2.14 MOTOR CURRENT 1.1
 Function
If hunting occurs or a hunting noise is heard when the X-axis motor and/or Y-axis motor are driven after replacing the
main PCB assy, adjust the supply current to minimize the hunting.
Carries out the supply current adjustment while the cutter head is connected. The adjusted value is stored in the
control system parameters.
Adjustment items are as follows.
STOP ADJUST
X MOVING ADJUT
: Adjustment during the resting state
: Adjustment during the X motor is being activated. 1
Y MOVING ADJUT : Adjustment during the Y motor is being activated.
 Procedures for STOP ADJUST

1. Select [MOTOR CURRENT] from the operation menu.
<LOCAL.1> [#01]
2
FUNCTION
#ADJUST <ent>
#ADJUST
MOTOR CURRENT <ent> 3
2. Carry out the [STOP ADJUST] and adjust the current value so
#MOTOR CURRENT that the hunting noises at the X and Y-axis motors are as mini-
4
STOP ADJUST <ent> mized as possible.
X = 140 Y = 140 [] / []: Motor changeover

( 0 ) ( 0 ) [] / []: Modification of D/A value
[ENTER]: Executes
[END]: Returns
5
 Procedures for X MOVING ADJUT
1. Select [MOTOR CURRENT] -> [X MOVING ADJUT] from
<LOCAL.1> [#01] the operation menu.
FUNCTION
6
#ADJUST <ent>
2. Input the following test conditions and execute the function.
#ADJUST
7
MOTOR CURRENT <ent> Speed (S): 5 to 10 mm/s
Acceleration (A): 0.2 G
#MOTOR CURRENT Length (X): About 50 to 100 mm
X MOVING ADJUT <ent>
3. Adjust the value so that the hunting sound during the X motor
#X MOVING ADJUT running is minimized.
8
S= 10 A=0.10 X=100
Check the hunting sound of the X motor at rear left.
X-axis continuous drive
(X-axis motor drive)
(No caps taken off) 4. Press [END] several times to complete the X-axis motor current
adjustment.
#X MOVING ADJUT [] / []: Changes the value
140 ( 0 )
[] / []: Moves
[ENTER]: Executes
[END]: Returns

Maintenance Manual > Adjustment Items > Adjustment Function > MOTOR CURRENT
Rev.
4.2.14 MOTOR CURRENT 1.1
 Procedures for Y MOVING ADJUT

1. Select [MOTOR CURRENT] -> [Y MOVING ADJUT] from
<LOCAL.1> [#01] the operation menu.
FUNCTION [ENTER]: Finalizes (To the next compensation screen)
#ADJUST <ent>
#ADJUST
2. Input the following test conditions and execute the function.
Speed (S): 5 to 10 mm/s
1
MOTOR CURRENT <ent>
Acceleration (A): 1.0 G
#MOTOR CURRENT Length (X): About 50 to 100 mm
Y MOVING ADJUT <ent>
2
3. Adjust the value so that the hunting sound during the Y motor
#Y MOVING ADJUT running is minimized.
S=50 A=0.10 X=100 Check the hunting sound of the Y motor at right side.
Y-axis continuous drive (Carriage out) 4. Press [END] several times to complete the Y-axis motor current
(Y-axis motor drive)
adjustment.
#Y MOVING ADJUT
140 ( 0 )
[] / []:
[] / []:
Changes the value
Moves
3
[ENTER]: Executes
[END]: Returns
To check the hunting sound, return to LOCAL mode

4
by pressing [END] and operate a JOG key.
Hunting noise remains on rare occasions after adjust-

ment. 5
Follow procedures below to rough identification of X-
axis with hunting noise and review the adjusted value.
1 In LOCAL, press [] [] [] [] KEY to
6
change to the origin setting mode.
2 Confirm X-axis hunting noise in origin setting
mode.
Press [] [] KEY for several times in turn.
If hunting noise continues after motor is stop,
adjustment value is not set properly.
7
Perform [X MOVING ADJUST] to re-adjust the
current value.
3 Confirm Y-axis hunting noise in origin setting
mode.
Press [] []KEY for several times in turn.
If hunting noise continues after motor is stop,
8
adjustment value is not set properly.
Perform [Y MOVING ADJUST] to re-adjust the
current value.
• Standard current set value is 125-150.

Maintenance Manual > Adjustment Items > Adjustment Function > PRINT/CUT POS.
Rev.
4.2.15 PRINT/CUT POS. 1.1
 Outline
Correct the mechanical position aberration of the print head and the nozzle, and raise the precision of printing and
cutting while the mark sensor is not used.
The machine draws registration marks with the print head and cut head, reads the positions of the marks with the
mark sensor and corrects the position error automatically.
 Drawing pattern with pen

1
X correction value
(One side: 1/2 inch long)
 Drawing pattern with pen
(One side: 1 inch long)
Y correction
value
 Print pattern * The marks  and  are drawn with the
(One side: 1 inch long)
2
pen to visually check the correction value.
The correction value can be set even
without the drawing with the pen tool.
 Procedure
1. Select [PRINT/CUT POS.] from the operation menu.
3
<LOCAL.1> [#01]
Before starting the adjustment, check to see that the

FUNCTION
#ADJUST <ent>
connection unit is connected to the printing head.
#ADJUST
PRINT/CUT POS. <ent>
4
2. Set the origin at the distance of 40 mm or more from the inner
PRINT/CUT POS. edge of the rightmost pinch roller and press [ENTER].
ORIGIN SET :ent
When EXPANDS is set to ON, set the origin 40 mm or
more away from the outer edge of the pinch roller.
5
40 mm or more
40 mm or more The adjustment is not made precisely unless the
origin is set properly.
6
(When EXPANDS = ON)
3. Press [ENTER] to start the adjustment.

#PRINT/CUT POS. /CUT
PRINT START :ent If a mark detection error occurs, execute “4.2.11
[PHOTO SENSOR] SENSOR LV.” and perform this
7
PRINTING adjustment again.
The correction values are determined from the positional

 Mark drawn difference between the mark , which is drawn at the corner of
(Print Head)
, and the mark .
Switching to cutter head
8
4. Check the correction values on the LCD and then press
 Mark drawn
(Cut Head) [ENTER] to register correction values and complete the
adjustment.
Position of mark  detected
 Mark drawn and correction

values calculated (Cut Head)
Pressing [END] will terminate the adjustment without
registering the correction values.
#PRINT/CUT POS. /CUT
Y= 0.0 X= 0.0

Maintenance Manual > Adjustment Items > Adjustment Function > SERIAL No.
Rev.
4.2.16 SERIAL No. 1.0
 Function
Confirms and sets the serial number. 8 characters of alphabet and numeral (0-9, A-Z) can be input.
Because the serial number is input before shipment, field entry is impossible. Reenter the parameter only if it has
been initialized.
 Procedure
<LOCAL.1> [#01]
1. Select [SERIAL No.] from the operation menu.
1
[FUNCTION]
FUNCTION
#ADJUST <ent>
#ADJUST
2
SERIAL No. <ent>
2. Enter (Confirm) the serial number.

#SERIAL No.
00000000 [] / []: Change the numerals. 3
[] / []: Moves the cursor.
(When the cursor is in the left or the right end,
key input does not work.)
4
[ENTER]: Finalizes
If the serial number has been set, it cannot be changed.

Maintenance Manual > Adjustment Items > Adjustment Function > DEALER No.
Rev.
4.2.17 DEALER No. 1.0
 Function
Confirms and sets the dealer number. 8 characters of alphabet and numeral (0-9, A-Z) can be input.
 Procedure
1. Select [DEALER No.] from the operation menu.
<LOCAL.1> [#01]
1
[FUNCTION]
FUNCTION
#ADJUST <ent>
#ADJUST
2
DEALER No. <ent>
2. Enter (Confirm) the dealer number.

#DEALER No.
00000000 [] / []: Change the numerals.
[] / []: Moves the cursor.
(When the cursor is in the left or the right end,
key input does not work.)
3
[ENTER]: Finalizes

Maintenance Manual > Adjustment Items > Adjustment Function > DEFAULT SET
Rev.
4.2.18 DEFAULT SET 1.0
 Function
Sets the selected parameters to the initial values.
No. Item Operation Remarks

1 SETUP PARAMETER 1. Initialize the user operation setting value. Always selectable
2. Sets user No. to 1.
3. Initialize the language to be used.
4. Initialize the user dot position compensation value.
5. Sets to maintenance close. 1
2 MAINTENANCEparameter Initialize the parameter in question.
3 CUSTOMIZE PARAMETER Initialize the parameter in question.
4 RUNNING PARAMETER Initialize the parameter in question.
2
5 EXCHANGE PARAMETER Initialize the parameter in question.
6 INK-SYSTEM PARAMETER Initialize the parameter in question.
 Procedure
1. Select [DEFAULT SET] from the operation menu.
3
<LOCAL.1> [#01]
[FUNCTION]
FUNCTION
#ADJUST <ent>
4
#ADJUST
DEFAULT SET <ent>
2. Select items to be initialized.

#DEFAULT SET
SETUP PARAMETER <ent> [] / []: Switches the parameter item display.
MAINTE PARAM. <ent>
CUSTOM PARAM. <ent>
:
[ENTER]: Finalizes
5
3. Initialize the selected parameter.
6
SETUP PARAMETER
INITIALIZE OK? :ent [ENTER]: Executes the initialization.

Maintenance Manual > Adjustment Items > Adjustment Function > REPLACE PARTS
Rev.
4.2.19 REPLACE PARTS 1.1
 Function
Displays the replacement history of the following parts/unit or registers replacement date thereof.
In this machine, the timing for replacement of parts is determined based on this item.
When a part in question is replaced, never forget to register the replacement date.
 Parts subject to the replacement 1

Type Part number
PUMP Enter the date only. (Do not input the number.)
CAP Enter the date only. (Do not input the number.)
DUMPER
Print Head
Registration of A to H (nozzle number)
*As for a head, since the replacement date is automatically recorded at start-up after replacement, the
2
registration is not required. (Confirmation of history is possible.)
 Registration procedure
<LOCAL.1> [#01]
1. Select [REPLACE PARTS] from the operation menu.
3
[FUNCTION]
FUNCTION
#ADJUST <ent>
#ADJUST 4
REPLACE PARTS <ent>
2. Select [REGISTRATION].
5
#REPLACE PARTS
REGISTRATION <ent> [] / []: Changes items
HISTORY <ent> [ENTER]: Finalizes (To the next screen.)
3. Select the parts replaced and register the date and the part
6
#REPLACE PARTS number referring to the list shown above.
PARTS :PUMP
:CAP [] / []: Switches the names of parts.
:DUMPER
[ENTER]: Finalizes (To the next screen.)
PUMP
7
00.00.?? : No.1
 Example of displaying the part-replacement history

To see the part-replacement history, select [HISTORY] in Step
HEAD 2 and make the appropriate part displayed.
8
[ 0] 06.10.10 : No.2
[] / []: Switches the display of the parts.
The position of the damper and the print head
(Top view of head)
Designate with nozzle row (A to H)
A B C D E F G H

Maintenance Manual > Adjustment Items > Mechanical Adjustment
4. Adjustment Items
4.1 4.2 4.3
4

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Adjusting the Location of Mark Sensor
Rev.
4.3.1 Adjusting the Location of Mark Sensor 1.1
2.8 mm 2
 Function 3
Adjust the distance between the mark sensor (photo sensor) and the platen to the specified value.
 Set the pressure of all the clamps to Middle, and make the adjustment on the right station side.
4
 This adjustment is to be made mechanically without using any [#ADJUST] item. After completion of
this adjustment, however, make the adjustments of [PHOTO SENSOR] among the [#ADJUST] items.
 Procedure
1. From the back side of the printer, loosen the screws that hold
the T sensor BKT.
5
T Sensor BKT
When no sheet is set: the plotter waits for input of a

Loosen compensation value without plotting.
2. Insert the clearance gauge between the pen line film and the
6
bottom surface of the T sensor cover.
Jig for adjusting the height
7
of CJV mark sensor
T Sensor Cover
3. Check whether the right and left T sensor covers are fixed under
the conditions that each of them is in close contact with the
clearance gauge, then tighten up the screws. 8
Fix.
Press against.

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Adjustment of the Mounting Location for the Cutter
Rev.
4.3.2 Adjustment of the Mounting Location for the Cutter 1.1
1
Locate the tip of cutter blade
in the middle of groove
 Function
Adjust the cutter location in the back-and-forth direction by moving the cutter unit back and forth while visually
2
checking the location.
 Procedure
1. Loosen the screws shown in the diagram to the degree whereby
the cutter unit can be held loosely. 3
2. Push down the clamp lever.
4
Be sure to make the adjustment while the clamp
lever is lowered.
Loosen
Cutter Unit
3. Push down the cutter blade and adjust the back-and-forth loca-
tion of the unit so that the tip of the cutter blade is located in the 5
middle of the groove. Then tighten the loosened screws.
Hold this
down.
6
Tighten screws after back-
and-forth adjustment
4. Move the head unit manually and push down the cutter blade
assy at each right, center and left end on the platen, to check 7
back-front positioning.
On rare occasions, the blade comes out of the slot

because of assembly errors or fluctuation in part
Check each of three locations.
accuracies. In such a case, adjust again to the back-
front optimum position where the blade is always in
8
whole slot on the platen.

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Adjustment of the Station Height
Rev.
4.3.3 Adjustment of the Station Height 1.0
 Outline
 Procedure
1. Loosen the two screws used for station-base adjustment.
Loosen
2
3
2. Loosen the hexagon socket head screws and make an adjustment
to set their thickness gauge at 5 mm, then tighten the nuts.
3. Tighten up two loosened screws used for station-base adjustment

and fix them at 5 mm in thickness gauge.
4
5 mm

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Adjustment of the Wiper Height
Rev.
4.3.4 Adjustment of the Wiper Height 1.0
 Outline
 Procedure
1. Loosen the wiper height adjusting screws (x2), and temporarily
adjust the screws until the thickness gauge is 8mm.
2. Loosen the screws (x2) on the head cover front, and then tighten
the screws while holding the height adjustment lever in the lowest
1
position to fix the head in place.
4
8 mm
W-BKT spacer
3. Move the head, and adjust the wiper so that there is approximately 5
1.5 mm from the nozzle surface.
1.5 mm Nozzle surface
Wiper

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Positioning of the Encoder Sensor
Rev.
4.3.5 Positioning of the Encoder Sensor 1.0
 Function
2
 Procedure
1. Loosen the screws on the L sensor BKT.
Refer to 6.5.12 Encoder PCB Assy for details concerning its
assembly and disassembly.
3
2. Adjust the height of the encoder PCB assy and fix it with
screws.

4
3. Check the following two items when moving the print head carriage
manually from the right end to the left end on the main body.
NG • The upper part of the linear encoder scale is not in touch 5
The linear encoder scale with the L sensor.
must not be in touch with
the L sensor.
• The exposed lens of the L sensor is not over the height of the
linear encoder scale.
6
After fixing the L sensor BKT, check whether no
abnormality is found by conducting the following
[#TEST].
• 5.1.26 LINEAR ENCODER
7
The linear encoder scale must
be positioned so that the lens of
the L sensor is hidden by it.

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Centering of the Roll Holder
Rev.
4.3.6 Centering of the Roll Holder 1.0
 Outline
Carry out centering so that the axes of roller holder (axis of both feeding side and take-up side) are aligned, by
positioning them face-to-face.
Good example: The axes of the roller holder Bad example: The axes of the right or left side of the
are in alignment. roller holder are out of alignment.
 Adjustment procedure 3
1. Carry out centering so that the axes of roller holder are aligned by
positioning the feeding side and the take-up side face-to-face.
4
Loosen
7
2. In case their axes are not aligned, make adjustment after loosening
the screws of the bushing.
8
3. After the both axes have been aligned, tighten up screws and check
for any misalignment of axis at the right, left and central part of
the main body.
Loosen

Maintenance Manual > Adjustment Items > Mechanical Adjustment > Positioning of the Wiper Drive Link
Rev.
4.3.7 Positioning of the Wiper Drive Link 1.0
 Outline
 Procedure
1. After setting the clearance between the motor base and the wiper
Wiper Drive Link
drive link at 0.5 mm, check whether the wiper moves smoothly.
2
0.5 mm

Maintenance Manual > Test Items > Test Function
5. Test Items
5.1 5.2
5
Test Function Other Test

Maintenance Manual > Test Items > Test Function > [CHECK PATTERN] PATTERN
Rev.
5.1.1 [CHECK PATTERN] PATTERN 1.3
 Operation Procedures
Step Item Description

1 Density selection ALL, 100%, 50%, 25%, 12.5%, 6.25%
2 Resolution selection 360x360, 540x720, 540x900, 540x1080, 720x540, 720x720, 720x1080, 720x1440, 1440x1440
1
3 Scan direction selection Bi-D, Uni-D
4 Pass No. selection Resolution Passes (4-color) Passes (6-color/6-color+W/7-color/8-color)
360x360: 1,2,4,8 2,4,8,16
540x720: 2,4,8,16 4,8,16,32
540x900: 5,10,20,40 5,10,20,40
540x1080: 3,6,12,24 6,12,24,48
2
720x540: 3,6,12,24 3,6,12,24
720x720: 2,4,8,16 4,8,16,32
720x1080: 3,6,12,24 6,12,24,48
720x1440: 4,8,16,32 8,16,32,64
1440x1440: 8,16,32 16,32,64
5 Drawing size selection X size: 10mm – media length (unit: 10 mm) * Roll paper: 500000 mm
6
Y size: 10mm – media width (unit: 10 mm)
Drawing color selection 4 colors: M,C,Y,K (M, B, Y, K with Sb51, Sb52 ink)
3
6 colors: M,C,Y,K,c,m (M, B, Y, K, b, m with Sb51, Sb52 ink)
6 colors+White: M,C,Y,K, c, m, W, W
7 colors:M, k, C, k, Y, m, K, c
8 colors:M, S, C, W, Y, m, K, c
4
7 Start of drawing [ENTER]: Starts drawing.
(Waiting for key input) [TEST]: Executes test drawing.
[(JOG)]: Sets JOG operation mode.
5
(Press [ENTER] to start drawing with the current position as the origin.)
[REMOTE]: Switches between high speed scanning ON and OFF.
[END]: Completes drawing.

Maintenance Manual > Test Items > Test Function > [CHECK PATTERN] COLOR CHART
Rev.
5.1.2 [CHECK PATTERN] COLOR CHART 1.3

1 Density selection ALL, 100%, 50%, 25%, 12.5%, 6.25%
2 Resolution selection 360x360, 540x720, 540x900, 540x1080, 720x540, 720x720, 720x1080, 720x1440, 1440x1440
1
360x360: 1,2,4,8 2,4,8,16
540x720: 2,4,8,16 4,8,16,32
540x900: 5,10,20,40 5,10,20,40
540x1080: 3,6,12,24 6,12,24,48
2
720x540: 3,6,12,24 3,6,12,24
720x720: 2,4,8,16 4,8,16,32
720x1080: 3,6,12,24 6,12,24,48
720x1440: 4,8,16,32 8,16,32,64
1440x1440: 8,16,32 16,32,64
6 Start of drawing
[ENTER]: Starts drawing.
3
(Waiting for key input) [TEST]: Executes test drawing.
4

Maintenance Manual > Test Items > Test Function > [CHECK PATTERN] DROP.POS CHK
Rev.
5.1.3 [CHECK PATTERN] DROP.POS CHK 1.2
 Drawing pattern
<Example of DROP.POS CHK pattern printing>
Feed
1
Scan
2
1 Resolution selection 540x720, 540x900, 540x1080, 720x540, 720x720, 720x1080, 720x1440, 1440x1440
3
540x720: 2,4,8,16 4,8,16,32
540x900: 5,10,20,40 5,10,20,40
540x1080: 3,6,12,24 6,12,24,48
720x540: 3,6,12,24 3,6,12,24
4
720x720: 2,4,8,16 4,8,16,32
720x1080: 3,6,12,24 6,12,24,48
720x1440: 4,8,16,32 8,16,32,64
1440x1440: 8,16,32 16,32,64
5 Start of drawing
(Waiting for key input)
[ENTER]: Starts drawing.
[TEST]: Executes test drawing.
5

Maintenance Manual > Test Items > Test Function > ALL PATTERN
Rev.
5.1.4 ALL PATTERN 1.0
 Function
The following check patterns are drawn in the block.
Check pattern Reference page

Slant adjusting pattern
Y-impact position adjusting pattern (DRAFT to FINE, FINE2:Four patterns in total) 1

Maintenance Manual > Test Items > Test Function > [MOTOR TEST] X SERVO MOTOR
Rev.
5.1.5 [MOTOR TEST] X SERVO MOTOR 1.2
 Function
Operation test of X-axis motor is executed.
Step Item Description Remarks

1 Speed designation [], []: Selects speed.
Set value: 1 – 500 mm/s (unit: 1 mm/s)
[], []:
Selection of item 2 – 4 1
2 Acceleration designation [], []: Selects acceleration.
Set value: 0.01 – 2.00 G (unit: 0.01 G)
3 Moving amount designation [], []: Selects moving amount.
2
Set value: 1 mm – media length (width) (unit: 1 mm)
When media is not detected: 1 mm – Mechanical
limit size
4 Test start [ENTER]: Repeats reciprocating motion in the X direction
with designated conditions.
3
5 End [END]: Returns to the motion starting position and
executes capping to end the test.
During the test, heater temperature control is allowed. (When [HEATER] key is effective)

Maintenance Manual > Test Items > Test Function > [MOTOR TEST] Y SERVO MOTOR
Rev.
5.1.6 [MOTOR TEST] Y SERVO MOTOR 1.1
 Function
Operation test of Y-axis motor is executed.

1 Speed designation [], []: Selects speed.
[], []:
2 Acceleration designation [], []: Selects acceleration.
Set value: 0.05 – 2.00 G (unit: 0.05 G)
3 Moving amount designation [], []: Selects moving amount.
2
Set value: 1 mm – media length (width) (unit: 1 mm)
4 Cap OFF (Only after media
detection)
5 Test start [ENTER]: Repeats reciprocating motion in the Y direction
with designated conditions.
executes capping to end the test. 3

Maintenance Manual > Test Items > Test Function > [MOTOR TEST] XY SERVO MOTOR
Rev.
5.1.7 [MOTOR TEST] XY SERVO MOTOR 1.2
 Function
Operation test of XY-axis motor is executed.

1 X speed designation [], []: Selects speed.
[], []:
2 X acceleration designation [], []: Selects acceleration.
[ENTER]:
Set value: 0.01 – 2.00 G (unit: 0.01 G)
Transits to the Y direction
3 X moving amount [], []: Selects moving amount. setting (5 –).
2
designation Set value: 1 mm – media length (unit: 1 mm)
When media is not detected: 1 mm – Mechanical
limit size
Press [ENTER] to start Y-axis motor setting.
4 Y speed designation [], []: Selects speed. [], []:
Set value: 1 – 1500 mm/s (unit: 1 mm/s) Selection of item 4 – 6
5 Y acceleration designation [], []: Selects acceleration.
Set value: 0.05 – 2.00 G (unit: 0.05 G)
[ENTER]:
Transits to the following
3
6 Y moving amount [], []: Selects moving amount. step.
designation Set value: 1 mm – media width (unit: 1 mm)
When media is not detected: 1 mm – Mechanical [END]:Transits to the X
4
limit size direction setting (2 –).
7 Cap OFF Only after media detection
8 Test start [ENTER]: Repeats the following motion with the designated
conditions.
(During the motion, No. of Y reciprocation is
displayed.)
a) Moves by Y designated distance.
b) Moves by X designated distance, and moves to Y 5
starting position.
executes capping to end the test.
6

Maintenance Manual > Test Items > Test Function > [MOTOR TEST] WIPER MOTOR
Rev.
5.1.8 [MOTOR TEST] WIPER MOTOR 1.0
 Function
Operation test of wiper motor is executed.

1 Driving speed designation [], []: Selects driving speed of the motor.
Set value: 100 – 4000 pps (unit: 100 pps)
[], []:
2 WAIT designation [], []: Designates operation interval.
Set value: 0 – 60 sec. (unit: 1 sec.)
3 Count designation [], []: Designates No. of operation.
2
Set value: CONTINUE, 1 – 1000 count (unit: 1 count)
4 Test start [ENTER]: Drives the motor with designated conditions.
When CONTINUE is selected in count setting,
press [END] to finish the test.
5 End Return the wiper to the original position.

Maintenance Manual > Test Items > Test Function > [MOTOR TEST] PUMP MOTOR
Rev.
5.1.9 [MOTOR TEST] PUMP MOTOR 1.0
 Function
Operation test of pump motor is executed.

1 Pump selection [], []: Selects pump by moving the cursor.
[], []: Selects operation.
[], []:
Selection of item 1–3 1
2 Rotation direction [], []: Selects pump rotation direction.
designation Set value: FORWARD, REVERSE
3 Driving speed designation [], []: Selects driving speed.
2
Set value: 100–4000pps (unit: 100pps)
4 Carriage/Motor state [FUNCTION]:Carriage/motor state at test selection menu is
selection displayed.
<Carriage> IN: Executes at cap position.
OUT: Executes after carriage out.
<MOTOR> ON: Executes with Y-axis motor ON.
5 Test start
OFF: Executes with Y-axis motor OFF.
[ENTER]: Removes the cap and moves the carriage to During operation, open/
3
maintenance position. Drives the pump motor with close the cartridge valve
designated conditions. with [FUNCTION].
[END]: Ends the test.
4
6 End Test is completed.
Note that executing (FORWARD) while the cap is on causes vacuum suction.

Maintenance Manual > Test Items > Test Function > [MOTOR TEST] TAKE-UP MOTOR
Rev.
5.1.10 [MOTOR TEST] TAKE-UP MOTOR 1.0
 Function
Operation test of take-up motor is executed.

1 Test start [ENTER]: Drives take-up motor.
(SW of winding device enables switching of winding direction or 1
operation stop)
2 Test end [END]: Completes the test.

Maintenance Manual > Test Items > Test Function > [HEATER TEST] TEMPERATURE
Rev.
5.1.11 [HEATER TEST] TEMPERATURE 1.0
 Function
Temperature tests of the media heater are executed.

1 Temperature setting Sets temperature of Pre, Print, and After Heater to control the heater.
Set value (Celsius): OFF, 20 – 50 C (unit: 1C) 1
Set value (Fahrenheit): OFF, 68 – 122 F
(as converted from Celsius, unit is not F)
2 Temperature display [ENTER]: Returns to temperature setting.
2
 Temperature is displayed with a unit selected in the [UNIT SETUP] of the [MACHINE SETUP] function.
 A/D conversion value is also displayed.

Maintenance Manual > Test Items > Test Function > [HEATER TEST] SSR
Rev.
5.1.12 [HEATER TEST] SSR 1.0
 Function
ON/OFF test of heater is executed.

1
2
ON/OFF setting
ON/OFF display
Designates ON/OFF of Pre, Print and After Heater.
[FUNCTION]:Returns to setting screen.
Temperature is not controlled.
1
 Temperature is displayed with a unit selected in the [UNIT SETUP] of the [MACHINE SETUP] function.
 A/D conversion value is also displayed.
2

Maintenance Manual > Test Items > Test Function > ACTION TEST
Rev.
5.1.13 ACTION TEST 1.0
 Function
Checks the operation of movable parts alone of the unit printer.
 List of test items
Item Description
VACUUM FAN Description: Operation test of vacuum fan motor.
Set value: L.L, LOW, MID, HIGH, OFF 1
Y-CUTTER Description: Operation test of media cutter.
Set value: UP, DOWN
[FUNCTION]: Sets operation interval of Y-cutter.
2
[], []: Sets operation interval.
Set value: 0 – 7200 sec. (unit: 1 sec)
[ENTER]: Repeats UP and Down at the set interval.
Number count is displayed during the execution.
LED POINTER Description: Operation test of LED pointer.
Set value: ON, OFF
HDC FAN Description: Operation test of HDC fan.
Set value: ON, OFF 3
DRY FAN & Description: Optional operation test of dry/exhaust fan motor. (option)
DEOD. FAN Set value: ON, OFF
PR SOLENOID Description: The operation test of the solenoid that operates the clamp pressure changeover lever.
4
Set value: ON, OFF
(Carry out the test by connecting the cutter unit to connection unit. When the menu is
initiated, the connection unit connects with the print head. Therefore, manually connect the
cutter head with connection unit before starting the test.)
P.HEAD SOLENOID Description: The operation test of the solenoid that retains the print head at the cap position.
Set value: ON,OFF

Maintenance Manual > Test Items > Test Function > SENSOR TEST
Rev.
5.1.14 SENSOR TEST 1.0
 Purpose
To check if the each sensor of the instruments printer functions normally.
CUT HEAD JOINT

(Joint Sensor)
HEAD HEIGHT
Y-ORIGIN
(Y-origin Sensor) 1
(Head Height Sensor)
PR SENSOR
R.PAPER
(Paper Sensor)
2
WIPER
(Wiper Origin Sensor)
SET LEVER
4
(Clamp Sensor)
 Function
Various sensors are tested. Before starting the test, the servomotor and stepping motor are turned off. After finishing
the test, initial movement of original position detection is executed.
 List of sensor test

5
No. Item Description LCD display
1 SET LEVER State display of clamp lever sensor ON/OFF
6
2 R.PAPER State display of rear paper sensor ON/OFF
3 Y-ORIGIN State display of Y origin sensor ON/OFF
4 WIPER State display of wiper sensor ON/OFF
5 HEAD HEIGHT State display of head height sensor ON/OFF
7
6 PR SENSOR Detects the position of the pinch roller. ON/OFF
7 CUT HEAD JOINT Checks the connection between the cut head carriage and connection unit. ON/OFF
8 Main PCB ID Judges the main PCB ID dedicated to CJV. 800 or more
9 Head Voltage Measures the head voltage. If it is less than 800, there is a possibility of the 800 or more
malfunction of the head, leading to lowered voltage or fuse blowout.
The condition of all the sensors is displayed on the screen by depressing [FUNCTION] during the time
8
when the sensor test is selected.
(It is possible to display this screen by changing over any other screens.)
L=o P=o Y=x W=x C=o Displayed in order of sensor test menu. ON=o. OFF=x
H=o PR=x CJ=x L: SET LEVER P: R.PAPER Y: Y-ORIGIN W: WIPER
H: HEAD HEIGHT PR: PR SENSOR CJ: CUT HEAD JOINT

Maintenance Manual > Test Items > Test Function > OPTION
Rev.
5.1.15 OPTION 1.0
 Function
Connection of all optional devices is checked.
“OFF” is displayed when not connected, and “ON” is displayed when the respective device is connected in the
correct location.
 List of options
LCD display Options 1

REEL Take-up device
EXH. Exhaust fan
DRY Dry fan
2
Since the shape of all the connectors is the same, they can be connected to any optional devices.
However, if they are connected to the wrong devices, the devices will not work.

Maintenance Manual > Test Items > Test Function > KEYBOARD LED
Rev.
5.1.16 KEYBOARD LED 1.0
 Function
ON/OFF test of the keyboard LEDs is executed.
The LEDs are controlled according to the ON/OFF designation.
 List of LEDs
1
LED Kinds
HEAT LED Pre, Print, and After heat LEDs, Constant LED
PRINT MODE Print mode LED
CUT MODE Cut mode LED

Maintenance Manual > Test Items > Test Function > KEYBOARD TEST
Rev.
5.1.17 KEYBOARD TEST 1.0
 Function
Panel SW is tested.
When a panel SW is pressed, name of the SW is displayed on LCD.

When no key is pressed, “NONE” is displayed.
When [END] is pressed, “END TEST” is displayed and the keyboard test ends.

Maintenance Manual > Test Items > Test Function > LCD TEST
Rev.
5.1.18 LCD TEST 1.0
 Function
Characters are displayed on LCD.
When the LCD Test is started, scrolling of character code of 0x21 – 0xFF in one line is repeated.
The test is completed by pressing [END].

Maintenance Manual > Test Items > Test Function > TIMER CHECK
Rev.
5.1.19 TIMER CHECK 1.0
 Function
Date and time of the device are confirmed or set.
Past date/time to be input is allowed max. 8 hours back from present time.
Inputting of other date/time becomes an error.
*Machine setting R Same as the time setting
1
Set value :20YY.MM.DD HH:MM:00
YY : 00 – 50
MM : 01 – 12
DD : 01 – 31
HH : 00 – 23
2
MM : 00 – 59
Returning to the last setting is allowed by pressing [FUNCTION] in the Date, Time Display State (not the Entering
State). (However, the time elapsed after the setting change is added.)

Maintenance Manual > Test Items > Test Function > MEMORY CHECK
Rev.
5.1.20 MEMORY CHECK 1.0
 Function
Variety of memory of the device is checked.
The memory check requires the following time. (1 count)
MAIN.SDRAM : Approx. 12 min.

MAIN.F-ROM : 1 Sec.
1
HEAD.EEPROM : Approx. 22 sec.
32M SDRAM : Approx. 120 sec.
 List of memory checks
Item Description
MAIN.SDRAM*1 Read/Write check of SDRAM

Select insert/not insert of wait time (30sec) between write and read of the data.
2
In the checking, the following process is counted as 1 and is repeated until [END] is input.
1. Write 00000000h onto all area of SDRAM starting from address 0.
2. Read vacant data starting from address 0 to all area of SDRAM sequentially to confirm that the
readings meet the writing data.
3. Write FFFFFFFFh onto all area of SDRAM starting from address 0.
4. Read vacant data from address 0 to all area of SDRAM sequentially to confirm that the readings
meet the writing data.
3
5. Write increment data of 00010203h, 04050607h, ... FCFDFE00h onto all area of SDRAM starting
from address 0.
MAIN.F-ROM Hash check of F-ROM.
In the checking, confirm that long ward size SUM value from address 0 of F-ROM is 0001f000H*2,
4
that is counted as 1, and repeat the process until [END] is input.
If the SUM value is not 0001f000H, the check process is discontinued and an error is displayed.
HEAD.EEPROM*1 Read/Write check of HEAD.EEPROM
5
Select a head unit to be checked.
Before starting the checking, save contents of EEPROM in S-RAM (head unit parameter area).
1. Write 00h onto HEAD.EEPROM starting from address 0 to confirm that read value is 00h
2. Write FFh onto HEAD.EEPROM starting from address 0 to confirm that read value is FFh.
3. Write increment data of 00h, 01h, 02h, ..., FDh, FEh, 00h, ... onto HEAD.EEPROM starting
address 0 to confirm that read value agrees.
32M SDRAM Checking the write/read of SDRAM for receiving the cut data.
Select insert/not insert of wait time (30sec) between write and read of the data.
6
1. Write 00000000h onto all area of SDRAM starting from address 0.
2. Read vacant data starting from address 0 to all area of SDRAM sequentially to confirm that the
readings meet the writing data.
3. Write FFFFFFFFh onto all area of SDRAM starting from address 0.
7
5. Write increment data of 00010203h, 04050607h, ... FCFDFE00h onto all area of SDRAM starting
from address 0.
Note: No. of counts is displayed during the check. 8

*1: When data does not agree, the check process is discontinued and memory address, write/read data at occurrence of the error
are displayed.
*2: As sector 1 – 10 used by parameter are passed, SUM value is not 0.

Maintenance Manual > Test Items > Test Function > SKEW CHECK
Rev.
5.1.21 SKEW CHECK 1.0
 Function
Skewing of media is checked.
When media is not detected, an OPERATION ERROR (ERROR30) is displayed.
Feed distance is designated to execute feeding.

Feed distance: 1–500 m (unit: 1 m)
During the feeding, remaining of feed distance is displayed with unit of 10 mm.
1
[END]: Aborts feeding, [ENTER]: Restarts feeding.
 Cut jig function 2

After the Skew check starts (feed distance is not designated), the following operation starts the cut jig function.
[REMOTE] -> [FUNCTION]
The cut jig function repeats media cut  feed in feed distance and number of cut times designated. 3
Number of cut times is displayed in count down during cut.
Feed distance : 10–10000 mm (unit: 10mm, Default 500 mm)

Number of cut times : 1–1000 count (unit: 1count, Default 25 count)

Maintenance Manual > Test Items > Test Function > [TEMP.CHECK] HEAD TEMP.
Rev.
5.1.22 [TEMP.CHECK] HEAD TEMP. 1.0
 Function
Environment temperature of head is displayed (A/D value is also displayed).
A unit selected in the [UNIT SETUP] of the [MACHINE SETUP] is used in the display of head temperature.

Maintenance Manual > Test Items > Test Function > [TEMP.CHECK] NOZZLE TEMP.
Rev.
5.1.23 [TEMP.CHECK] NOZZLE TEMP. 1.0
 Function
Nozzle temperature error check is executed.
At Normal: OK is displayed.
At error: NG is displayed.

Maintenance Manual > Test Items > Test Function > [TEMP.CHECK] HEAT SINK TEMP.
Rev.
5.1.24 [TEMP.CHECK] HEAT SINK TEMP. 1.0
 Function
Temperature of HDC board heat sink is displayed (A/D value is also displayed).
A unit selected in the [UNIT SETUP] of the [MACHINE SETUP] is used in the display of heat sink temperature.

Maintenance Manual > Test Items > Test Function > [TEMP.CHECK] SLIDER TEMP.
Rev.
5.1.25 [TEMP.CHECK] SLIDER TEMP. 1.0
 Function
Temperature read from the thermistor on the ink slider PCB assy is displayed (A/D value is also displayed).

Maintenance Manual > Test Items > Test Function > LINEAR ENCODER
Rev.
5.1.26 LINEAR ENCODER 1.0
 Function
Linear encoder scale and linear sensor are tested.
Move a carriage by the designated distance (3 reciprocations) to display the difference between linear encoder value
and Y-axis motor encoder value. If an error arises during the operation, discontinue the test.
Moving distance: 100 mm – Maximum actual operation limit (unit: 100 mm)
LCD display is as follows:

1
(M*: Y-axis motor encoder, E*: linear encoder)
• Moving distance : M=****.* E=****.* (unit: 0.1 mm)
2
• Difference in encoder values between before and after moving
: Mc=****.* Ec=****.* (unit: 0.1 mm)
• Encoder values before movement : Ms=***** Es=*****
• Encoder values after movement : Mm=***** Em=*****
• Encoder values after having moved by designated distance
3
: Mr=***** Er=*****
Be careful about the carriage which moves in high speed to execute the scan.

Maintenance Manual > Test Items > Test Function > [INK CARTRIDGE] PACK&END SENSOR
Rev.
5.1.27 [INK CARTRIDGE] PACK&END SENSOR 1.0
 Function
The state of cartridge exist/non-exist sensor and end sensor is displayed.
A slot number on which an error (NO CARTRIDGE, INK NEAR END) is found is displayed.
(Example of LCD display)
PACK
END
1234 5678
1234 5678 1

Maintenance Manual > Test Items > Test Function > [INK CARTRIDGE] CARTRIDGE VALVE
Rev.
5.1.28 [INK CARTRIDGE] CARTRIDGE VALVE 1.0
 Function
Open/close of cartridge valve is checked.
Executes all OPEN/all CLOSE of valves by depressing [FUNCTION] key.

Maintenance Manual > Test Items > Test Function > [INK CARTRIDGE] INK-IC CHECK
Rev.
5.1.29 [INK CARTRIDGE] INK-IC CHECK 1.0
 Function
Ink cartridge IC is checked.
IC chip data is read and the number of error occurrence at each cartridge is displayed.

Maintenance Manual > Test Items > Test Function > [INK CARTRIDGE] CARTRIDGE LED
Rev.
5.1.30 [INK CARTRIDGE] CARTRIDGE LED 1.1
 Function
On/Off of cartridge LED is tested.
Use [FUNCTION] to move the cursor in ERROR or ACTIVE status.

Maintenance Manual > Test Items > Test Function > [WASH CARTRIDGE] PACK&END SENSOR
Rev.
5.1.31 [WASH CARTRIDGE] PACK&END SENSOR 1.0
 Function
The state of cartridge exist/non-exist sensor and end sensor is displayed.
(Example of LCD display)
#PACK&END SENSOR
PACK :ON END:OFF

Maintenance Manual > Test Items > Test Function > [WASH CARTRIDGE] CARTRIDGE VALVE
Rev.
5.1.32 [WASH CARTRIDGE] CARTRIDGE VALVE 1.0
 Function
Open/close of cartridge valve is checked.

Maintenance Manual > Test Items > Test Function > [WASH CARTRIDGE] IC CHECK
Rev.
5.1.33 [WASH CARTRIDGE] IC CHECK 1.0
 Function
Maintenance washing liquid cartridge IC is checked.
IC chip data is read and the number of error occurrence is displayed.

Maintenance Manual > Test Items > Test Function > HEAD JOINT
Rev.
5.1.34 HEAD JOINT 1.0
 Purpose
To test if the connection to the print head or the cutter head is normal
Check the operation by repeating the connection operation.

If an error occurs during the connection operation, carry out the test to find out the cause of the error.
 Operation sequence of HEAD JOINT test
No. Item Description Remarks

1
1 Test start The connection/release operation of the cutter head or the print head is repeated
according to the connection unit that moves right and left. In this case, ON/OFF
operation of this head clamp is also executed.
2
The connection and lock of the unit is judged by the following:
The right side of main body: Linear encoder
The left side of main body: Light shut-off plate
The number of connections is expressed by COUNT=n.

2 Test end
 Relevant errors
3
Error Description Parts to be checked
4
C-LOCK Error Abnormal standby position of the cutter head • P, C Solenoid
• PR Sensor
P-LOCK Error Abnormal standby position of the print head • P, C Solenoid
• PR Sensor
HEAD JOINT Error Abnormal connection of C head Joint Sensor

Maintenance Manual > Test Items > Test Function > PINCH ROLLER
Rev.
5.1.35 PINCH ROLLER 1.0
 Purpose
To check the changeover operation of the clamping pressure
 Operation sequence of PINCH ROLLER test
No. Item Description Remarks

1
2
Test start
Selecting the clamping
[ENTER]:Starting the PINCH ROLLER test
Example of panel display: L>0>L>M>L>H
1
pressure and the order of [], []: Selects the order of clamping pressure changeover.
changeover [], []: Selects the clamping pressure (Applied to all the pinch rollers)
Set value: H, M, L, O
2
3 Selecting the number of Example of panel display: PINCH ROLLER No.7
pinch roller until which
the clamping pressure is
changed over.
4 Start of test operation [ENTER]: Starts operation.
3
5 Test end [END]: Test is completed.

Maintenance Manual > Test Items > Test Function > [CUT PATTERN] TEST
Rev.
5.1.36 [CUT PATTERN] TEST 1.1
 Function
Plots the test patterns for plotting evaluation.
The size of the plots is automatically adjusted to the size of the media that is set.
Tests repeatability, paper slippage, etc.
Execute this function after having detected the media by the leaf.
1
Also, set the tool to “PEN”.
(Test patterns)
8
 Set value
Number of Times: 0 to 99 (0 is for limitless loop)

Maintenance Manual > Test Items > Test Function > [CUT PATTERN] 2m
Rev.
5.1.37 [CUT PATTERN] 2m 1.0
 Function
Cut a test pattern (2m /10m), and check for slippage, skew, etc. which can occur when a long sheet is fed.
Cutting conditions:
• Speed: 20 cm/s or more
• Pressure: 100 g or less
• Offset: 0.30 mm
(CUT PATTERN 2m)

1
2m
2

Maintenance Manual > Test Items > Test Function > [CUT PATTERN] 10m
Rev.
5.1.38 [CUT PATTERN] 10m 1.0
 Function
Cut a test pattern (10 m), and check for slippage, skew, etc. which can occur when a long sheet is fed.
Cutting conditions:
• Speed: 20 cm/s or more
• Pressure: 100 g or less
• Offset: 0.30 mm
(CUT PATTERN 10m)

1
10 m
2

Maintenance Manual > Test Items > Test Function > [CUT PATTERN] QUALITY
Rev.
5.1.39 [CUT PATTERN] QUALITY 1.0
 Function
Draws patterns to check the cut quality.
(CUT PATTERN: QUALITY)

Maintenance Manual > Test Items > Test Function > [CUT PATTERN] SQUARE
Rev.
5.1.40 [CUT PATTERN] SQUARE 1.0
 Function
Checks the cut quality.
The size and number of drawing can be changed.

Set value: 1 to 999 times
(CUT PATTERN: SQUARE)
© 2009 MIMAKI ENGINEERING CO.,LTD. 5.1.40 yR.1.0 P.1

Maintenance Manual > Test Items > Other Test
5. Test Items
5.1 5.2
5
Test Function Other Test

Maintenance Manual > Test Items > Other Test > Determining COM short circuit
Rev.
5.2.1 Determining COM short circuit 1.0
 Outline
Check whether the COM circuit generating part has electrical trouble or not.
After turning off the sub and main power switches in order, unplug the power code.
Check if no electric charge is remaining in the PCB.
Refer to the "4.5.2 Electric charge checking when replace the Electrical Parts"
It is very dangerous if sleep mode functions mistakenly during the operation.
Moreover, the PCB may be damaged in case electric charge still remains inside. 1
Also there is a possibility of electric shock because of high power voltage applied the high-pressure part
of the power supply PCB assy. Take care to avoid contact with it.
2
 Procedure
1. Measure a resistance between the test pin TP1 to TP8 and GND
on the main PCB ASSY to determine the COM circuit condi-
TP8 tion. Connect the negative terminal of the tester to the GND test
pin (GND1 to 9) and measure the resistance by getting the posi-
3
tive terminal touch to TP1 to 8.
Measured value of each test pin should be in the range of 17K
ohms to 18K ohms.
If the machine cannot be turned on, it is highly possi-

TP1 bility of impedance anomaly of the COM circuit and
short circuit between 42V and GND in the main PCB.
If all the measured value of the TP is shown in the 4
abnormal range, compare with the measured value of
the normal circuit board since it may be variation of
the tester.

Maintenance Manual > Test Items > Other Test > Checking Damage of the Print Heads
Rev.
5.2.2 Checking Damage of the Print Heads 1.0
 Outline
Check whether the COM line between the print head and the slider PCB has trouble or not.
2
 Procedure
1. Release the locks on both sides of the HDC_FFC ASSY con-
nected to CN1 to CN4 on the main PCB ASSY. And then pull
out the HDC_FFC ASSY.
4
2. Measure a resistance between the test pin TP6 to 13 and GND
TP8,6,11,10
TP9,7,12,13 on the ink slider PCB to determine the value. Connect the nega-
tive terminal of the tester to the GND test pin (TPG 1 to 5) and
measure the resistance by getting the positive terminal touch to
TP6 to 13.
Measured value of each test pin should be more than 10M
ohms.
5
If any of the head COM line defect is found, the print
head may be broken. Replace the print heads first.
Connecting the normal main PCB without replacing
6
the broken head will break the PCB continuously.

Maintenance Manual > Test Items > Other Test > Checking Damage of the Main PCB ASSY
Rev.
5.2.3 Checking Damage of the Main PCB ASSY 1.0
 Outline
Check whether the COM circuit on the main PCB ASSY has trouble or not.
2
 Procedure
1. Release the locks on both sides of the connector for HDC_FFC
ASSY connected to CN1 to CN4 on the main PCB ASSY. And
then pull out the HDC_FFC ASSY.
F13
2. Check the COM circuit referring to [5.2.1].
3. Measure the resistance on both ends of F13 (fuse) to check the 3

blown fuse.
CN4 CN3
Measured value of the fuse should be less than 5 ohms.
CN2 CN1
If ERROR 205 [47V HEAD VOLTAGE] occurs, F13

(fuse) may be blown. 4

Maintenance Manual > Test Items > Other Test > Checking Damage of the Ink Slider PCB
Rev.
5.2.4 Checking Damage of the Ink Slider PCB 1.0
 Outline
Check whether the IC on the ink slider PCB has electrical trouble or not.
2
 Procedure
1. Remove the six FFCs at CN1 to CN6 on the ink slider PCB.
2. Measure a resistance between 3.3V pattern and GND pattern on

U1
the ink slider PCB to determine the condition. Connect the neg-
ative terminal of the tester to the GND test pin (TPG1 to 4) and
measure the resistance by getting the positive terminal touch to
5-7 pin of CN3.
3
CN3 5-7 pin
Measured value of each test pin should be more than 5K ohms.
GND If ERROR 200 or ERROR 50 occurs after the print

heads replaced, U1 (CPLD, E600074) of the ink slider
PCB may be damaged. 4

Maintenance Manual > Test Items > Other Test > Checking Conduction of HDC FFC COM Line
Rev.
5.2.5 Checking Conduction of HDC FFC COM Line 1.1
 Outline
Check whether the HDC FFC COM line has disconnection or poor contact or not.
Signal Test pin on the

ink slider PCB
Test pin on the
main PCB
Normal conduction Nozzle line 2
COM-A TP6 TP1 Less than 3 ohms A*
COM-B TP7 TP2 Less than 3 ohms B*
COM-C TP8 TP3 Less than 3 ohms C*
COM-D
COM-E
TP9
TP10
TP4
TP5
Less than 3 ohms
Less than 3 ohms
D*
E* 3
COM-F TP11 TP6 Less than 3 ohms F*
COM-G TP12 TP7 Less than 3 ohms G*
COM-H TP13 TP8 Less than 3 ohms H*
* See below about nozzle lines.

4
 4-color ink set  6-color ink set  6-color + white ink set
M Y K C M Lc Y M M Y Lc W
C K Y M C K C Lm C K Lm W
5
A line C line E line G line A line C line E line G line A line C line E line G line
B line D line F line H line B line D line F line H line B line D line F line H line
 7-color ink set  8-color ink set

6
M C Y K M C Y K
Lk Lk Lm Lc S W Lm Lc
7
A line C line E line G line A line C line E line G line
B line D line F line H line B line D line F line H line

Maintenance Manual > Test Items > Other Test > Checking Conduction of HDC FFC COM Line
Rev.
5.2.5 Checking Conduction of HDC FFC COM Line 1.1
 Procedure
1. Check the conduction of HDC FFC COM line as the figure on
the left.
Ink Slider PCB
1.6Ω The resistance undergoes a little bit change with the

probe location or temperature.
Tester
1
HDC FFC
Main PCB 2
© 2009 MIMAKI ENGINEERING CO.,LTD. 5.2.5 P.2

Maintenance Manual > Test Items > Other Test > Checking Conduction of HDC FFC Data Line
Rev.
5.2.6 Checking Conduction of HDC FFC Data Line 1.1
 Outline
Check whether the HDC FFC data line has disconnection or poor contact or not.
Signal IC pin on the

ink slider PCB
IC pin on the
main PCB
Normal conduction Nozzle line 2
SID1+ U8-(10) U46-(2) Less than 22ohms A*
SID1- U8-(9) U46-(3) Less than 22ohms
SID2+ U8-(14) U46-(6) Less than 22ohms B*
SID2-
SID3+
U8-(15)
U8-(2)
U46-(5)
U46-(10)
Less than 22ohms
Less than 22ohms C* 3
SID4+ U8-(6) U46-(14) Less than 22ohms D*
SID5+ U9-(10) U47-(2) Less than 22ohms E*
SID5-
SID6+
U9-(9)
U9-(14)
U47-(3)
U47-(6)
Less than 22ohms
Less than 22ohms F*
4
SID7+ U9-(2) U47-(10) Less than 22ohms G*
5
SID8+ U9-(6) U47-(14) Less than 22ohms H*
*See below about nozzle lines.
6
 4-color ink set  6-color ink set  6-color + white ink set
M Y K C M Lc Y M M Y Lc W
C K Y M C K C Lm C K Lm W
A line C line E line G line A line C line E line G line A line C line E line G line 7
B line D line F line H line B line D line F line H line B line D line F line H line
 7-color ink set  8-color ink set
M
Lk
C
Lk
Y
Lm
K
Lc
M
S
C
W
Y
Lm
K
Lc
8
A line C line E line G line A line C line E line G line

B line D line F line H line B line D line F line H line

Maintenance Manual > Test Items > Other Test > Checking Conduction of HDC FFC Data Line
Rev.
5.2.6 Checking Conduction of HDC FFC Data Line 1.1
 Procedure
1. Check the conduction of HDC FFC data line as the figure on the
left.
Ink Slider PCB
1.6Ω The resistance undergoes a little bit change with the

probe location or temperature.
Tester
1
HDC FFC
Main PCB 2
3
2. See the figure on the left for the IC pin number.
The mark side is the start of the number.

Maintenance Manual > Disassembly and Reassembly > Covers
6. Disassembly and Reassembly

6.1 6.2 6.3
6
Covers Ink-related Parts Cut Head Carriage
6.4 6.5 6.6
7
Drive System Electrical Parts Sensors

Maintenance Manual > Disassembly and Reassembly > Covers > Cover Layout
Rev.
6.1.1 Cover Layout 1.0
 Printer Front
1
CY Cover F
Maintenance Cover L
2
3
Head Cover
C Head Cover
5
Right Cover
6
C Station Cover 2
Left Station
Cover
Heater Connector
Cover
Main Body
7
Frame Cover L
Station Cover U
8
Station Cover D
KB Cover

Maintenance Manual > Disassembly and Reassembly > Covers > Cover Layout
Rev.
6.1.1 Cover Layout 1.0
 Printer Rear
Wiring Cover
CY cover R
1
Cartridge Cover
PC Cartridge Cover
2
4
Power Box Cover
Platen Cover R
5
6
Left Cover
8
When fixing the cover, put it inside of the washer of loosened screw and tighten the screw.
Good example: Bad examPle:
The washer of the screw The washer of the screw

is outside of the cover. is inside of the cover.

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts

6.1 6.2 6.3
6
6.4 6.5 6.6
7

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Cleaning the inside of Head Unit
Rev.
6.2.1 Cleaning the inside of Head Unit 1.0
 Outline
Since a water-based transportation liquid (S-46) is contained in the head on factory shipment, this will react with the
solvent ink to form a precipitate.
Therefore, cleaning the inside of head unit with the solvent-washing liquid (MS washing liquid) is necessary before a
new head is installed.
Use protection glasses and gloves during works.

Depending on the working condition, ink may reach your eyes or your skin may be roughed due to ink.
1
 Work procedures
1. Remove damper assy from cleaning Jig in the head. 2
2. Charge Syringe with 12-16 cc of the washing liquid exclusively
used when replacing the S head.
Types of wash
The washing liquid exclusively used when replacing the S head:
M005026 3
4
S Damper Assy Syringe
3. Fit S-damper assy again with syringe.
4. Insert it into Damper Connector on Head.
Be careful of the washing liquid, used for replacing 5

the S head (M005026), dripping when taking out and
putting in the damper. Especially, dripping on the
FPC connector may damage the head.
6
5. Slowly pour the washing liquid.
Pour 3 to 4 CD of the MS washing liquid into each nozzle in
about 30 seconds.
Pour the washing liquid slowly, or the Head may be 7

damaged.
8
6. Use waste cloth to hold the liquid that spills out of nozzle.
Do not touch the waste cloth to the nozzle surface,

nor rub it with the waste cloth. Both may cause
discharge failure.
* Conduct the aboves for every nozzle (x8).

(Charge the syringe with washing liquid through each inlet of 4
nozzles.)

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Removing of Head Unit
Rev.
6.2.2 Removing of Head Unit 1.0
 Work procedures
1. Pull out the head FFC assy and head memory cable assy from
the ink slider PCB assy through the top where the wiring cover
removed.
2. Move the print head carriage onto the platen to make your work
1
easy.
3. Loosen the screws at two locations on the right and left to

remove the P cover BKT.
2
Loosen
P Cover BKT
4. Remove damper lock SPs.

3
Damper Lock SP
Near side: Rotate right and left edges towards you and
remove them.
Rear side: Rotate right and left edges to the rear and remove
them.
4
5. Place the waste cloth around the head unit so as not to
contaminate the platen.
5
6. Pull out all pressure damper SP assys from the print head
carriage and wrap them with the waste cloth so as not to
6
contaminate their surroundings.
Do not touch the film of the damper assy.
Wrap with waste cloth. 7

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Removing of Head Unit
Rev.
6.2.2 Removing of Head Unit 1.0
7. Unscrew the right head lock screw, and remove the AD

locking levers located on the near left towards you and at the
right recess.
AD Locking
Lever
AD Locking Spacer
1
Head Lock Screw
Clamp
8. Remove the clamp of the head FFC assy. While moving the
AD pusher to the left, pull directly up the IH47V-2-G head
2
unit assy and remove it.
IH47V-2-G Head Unit Assy
AD pusher
3
IH47V-2-G Head Unit Assy

9. Remove the screws and then the AD plate from the IH47V-2-G 4
head unit assy.
Screw
5
Take care for the head earth plate not to drop
between the print head and the AD plate.
* Take care not
to drop
Head Earth Plate
AD Plate
10. Remove head unit holder B and then the FFC and the head
6
Head Unit Holder B memory cable from the connector.
Head FFC
Assy
8
Acetate Fabric Tape

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Mounting of Head Unit
Rev.
6.2.3 Mounting of Head Unit 1.0
 Work procedures
If entering the head ID manually, note it in advance.

Head Unit Holder B (Normally, you do not need to do it because of
automatic writing.)
Head FFC
Assy
1. Bond the head unit holder B with the head FFC assy and the
head memory cable together using the acetate fabric tape and
mount it on IH47V-2-G head unit assy. 1
Since it is difficult to mount the head memory cable
after FFC has been already taped, tape the head
2
memory cable and FFC together.
Acetate Fabric Tape
Move it in a slight distance

towards the right recess.
Screw 2. Insert the head earth plate in the AD plate and clamp three
screws under the condition of lightly pushing the IH47V-2-G
3
head unit assy towards the right recess.
4
• Do not touch the nozzle surface.
• The washing liquid must not attach to the head
FFC.
Head Earth Plate
• Do not push the head strongly because it becomes
distorted to influence printing quality.
AD Plate
Clamp 3. Position the IH47V-2-G head unit assy using the positioning
pin at a recess, AD pusher on the near side towards you, and
5
tilt adjusting jig, and mount the unit assy on the slider.
Head Unit
AD pusher Take care for the nozzle surface not to touch the AD
pusher. 6
4. Hold the head FFC assy and the head memory cable and
cable with a clamp.
Positioning Pin Be careful not to contact

with the nozzle surface.
7

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Mounting of Head Unit
Rev.
6.2.3 Mounting of Head Unit 1.0
5. Pay attention to the direction of the AD locking spacer and

tighten the left and right AD locking levers.
AD Locking
Left: Set the depression towards the front.
Lever Right:Set the depression sideways.
AD Locking Spacer
Tighten the AD locking lever to a certain degree and
go it down for locking.
At this time, if tightened too weakly, the lever cannot 1
be locked, and if it is tightened too strongly, the AD
Head Lock Screw locking spacer may crack. Proceed carefully with work.
6. Mount the right head lock screw.

2
7. Insert the pressure damper SP assy in the order described on
the tab.
8. Mount the damper lock SP from a recess.

4
Damper Lock SP
If the connection of the damper is loosened, the

This is used as a
5
supporting point for damper lock will not work. Make sure that no loose
mounting from a recess. connection exists.
6
9. Mount the P cover BKT and tighten the right and left screws.
10. Connect the head FFC assy and head memory cable assy to the
ink slider PCB assy.
7
P Cover BKT
8

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Pump Motor
Rev.
6.2.4 Pump Motor 1.0
Pump Motor
2
3
 Work procedures
1. Remove the station cover U.
2. Remove the pump tube connected to the cap head.
Take care not to pollute the surroundings with waste

4
ink or washing liquid.
3. Remove the pump motor assy connector and then stepping
Screw
motor assy together with the pump assy. 5
4. Remove the stepping motor.

6
Screw
Pump Motor
5. Reverse the disassembly procedure for reassembly.

Protrude the pump tube of the discharge side from tube end by 5
to 9 mm.
8

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Pump Assy
Rev.
6.2.5 Pump Assy 1.0
2
Pump Assy
3
 Work procedures
1. Remove the station cover U.
4
2. Remove the pump tube connected to the CP coupler.
Take care not to pollute the surroundings with waste

ink or washing liquid.
3. Remove the pump assy from the pump BKT.

5
Pump Assy

Protrude the pump tube of the discharge side from tube end by 5
to 9 mm. 6

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Cap Assy
Rev.
6.2.6 Cap Assy 1.0
Cap Assy
1
 Work procedures
3
Be sure to turn off the main circuit breaker to prevent unexpected movements of the printer.
1. Turn off the main power supply of the printer. 4

2. Manually move the head unit over the platen.
3. Remove the following covers.

CP Coupler • Station Cover U
• Wiring Cover 5
4. Remove the W ink guard.
W Ink Guard 5. Remove two tubes from the CP coupler.

Screw
6
6. Remove the screws, and then remove the cap assy while
turning back the PC pipe.
Screw

7
At the time of assembly, screw up the cap assy while
striking it against a recess.
Cap Assy
8

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Cap Head Assy
Rev.
6.2.7 Cap Head Assy 1.0
Cap Head Assy 2
 Work procedures
3
1. Turn off the main power supply of the printer. 4

Cap Slider 33
2. Manually move the head unit over the platen.

• Station Cover U
• Wiring Cover 5
4. While pushing down the cap head assy, slide it to the left and
Cap Head Assy remove it from cap slider 33.
6
5. Remove the tube, cap SPG and cap stopper from the cap head
assy.
7
Tube
Cap Stopper
Cap SPG 8

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Valve Assy
Rev.
6.2.8 Valve Assy 1.0
Ink Cartridge Solenoid Assy
Valve N-3 M6 Assy 1
 Work procedures
3
1. Execute [MACHINE SETUP] — [#ADJUST] — [HEAD 4

Cartridge Solenoid BKT A ADJUST] — [HEAD WASH] to discharge the ink.(See 4.2.7)

• ICU Cover F
• ICU Cover R 5
3. Remove snap pin A and then the link.
4. Removes screws to take off the cartridge solenoid BKT A
6
Snap pin A
together with the solenoid.
Link
5. Remove the valve N-3 M6 assy and loosen the joint screws to
Valve N-3 M6 Assy remove the tube.
Screw
7
Take care not to contaminate the surroundings with ink.
Also, take care not to lose the O-ring.
O-ring
8
Joint Screw Tube

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Changing Joint
Rev.
6.2.9 Changing Joint 1.2
L
m
Joint
1
Ink supply path (4-color fill: at factory shipment) Ink supply path (6-color fill)
L
m
SS21 Ink supply path (6-color+white fill) 3
5
Eco-PA1 Ink supply path (7-color fill)
6
ES3 Ink supply path (8-color fill)
 Outline
7
The above three ways of setting up the ink supply channel are possible in this machine.
Four colors are set at factory shipment, but it is possible to change to other colors by coupler opening and closing.
Following is a description of procedures to change to six or more colors.
8

Maintenance Manual > Disassembly and Reassembly > Ink-related Parts > Changing Joint
Rev.
6.2.9 Changing Joint 1.0
 Work procedures

Joint Screw
1. Execute [MACHINE SETUP] — [#ADJUST] — [HEAD
ADJUST] — [HEAD WASH] to discharge the ink. (See 4.2.7)
1
2. Remove the cartridge cover.
3. Loosen the joint screws and remove the tube and O-rings.
Tube
2
O-ring
Rubber Plugs 4. Put on the rubber plugs on the coupler.
Make sure that O-ring is not remaining in the joint

3
screws.
4
5. Tighten the joint screws.
Leave a space of around 0.5 mm between the coupler and screw.
When clamping the joint screws, do not clamp them

5
0.5mm too much.

Maintenance Manual > Disassembly and Reassembly > Cut Head Carriage

6.1 6.2 6.3
6
6.4 6.5 6.6
7

Maintenance Manual > Disassembly and Reassembly > Cut Head Carriage > Pen Assy and LED Pointer
Rev.
6.3.1 Pen Assy and LED Pointer 1.0
Pen Assy 1
LED Pointer 2
 Work procedures
1. Remove the following covers. 3
• C Head cover
• CY cover F
S Guide 2. Move the cutting carriage on the platen.
3. Remove the S-guide, and then the auto cutter assy. 4

Take care not to change the orientation of the hook of
the whirl-stop SP.
Changing the orientation will change the pen
Auto Cutter Assy

pressure and the pen landing values.
5
4. Remove screws from the rear and the front of the printer to take
off the pen assy.
5. Remove the connector from PCB and also LED pointer from 6
the pen assy.
Pen Assy
LED Pointer
8

Maintenance Manual > Disassembly and Reassembly > Cut Head Carriage > Auto Cutter Assy
Rev.
6.3.2 Auto Cutter Assy 1.0
Auto Cutter Assy

1
 Work procedures
3

• CY Cover F
• Head Cover
2. Move the cutting carriage on the platen.

5
S guide
3. Remove the S-guide and then the auto cutter assy.
Take care not to change the orientation of the hook of

the whirl-stop SP.
6
Changing the orientation will change the pen
pressure and the pen landing values.
Auto Cutter Assy

Maintenance Manual > Disassembly and Reassembly > Cut Head Carriage > Mark Assy
Rev.
6.3.3 Mark Assy 1.1
Mark Assy
2
 Work procedures
3
1. Remove the pen assy. 4

• Refer to “6.3.1 Pen Assy and LED Pointer”.
2. Remove the connector (CN3) of the mark sensor assy from the
cutter slider PCB assy.
3. Remove the mark sensor assy together with the T sensor BKT 5
from the rear of the printer.
6
T Sensor BKT
4. Remove the T sensor cover and then mark sensor assy.
T Sensor Cover 7
Mark Sensor Assy
T Sensor BKT
8
In reassembly, pay attention to harness treatment.

Maintenance Manual > Disassembly and Reassembly > Drive System

6.1 6.2 6.3
6
6.4 6.5 6.6
7

Maintenance Manual > Disassembly and Reassembly > Drive System > X-axis Motor
Rev.
6.4.1 X-axis Motor 1.0
X-axis Motor
 Work procedures
3
X Pulley Cover
• Maintenance Cover L
• Cartridge cover
• Left cover
2. Remove the X pulley cover.

5
3. Remove the screws that fix the XM BKT.
XM BKT
6
4. Disconnect the X-axis motor connector.
Remove the spring
5. Remove the spring, and then remove the XM BKT and X-axis
motor from the main body. 7
XM BKT

Maintenance Manual > Disassembly and Reassembly > Drive System > X-axis Motor
Rev.
6.4.1 X-axis Motor 1.0
6. Remove the XM BKT screws and then the servo motor assy (X).
Servo Motor Assy (X) 1

XM BKT
After mounting the motor, if the hunting sound is 2

heard when the motor drives, make adjustments
making reference to the following:
• Adjusting the X-axis motor current
The belt tension does not need to be adjusted. 3

Maintenance Manual > Disassembly and Reassembly > Drive System > Y-axis Motor
Rev.
6.4.2 Y-axis Motor 1.0
2
Y-axis Motor
 Work procedures
3

• C Y Cover F
• KB Cover
• Right Cover
2. Remove the KB BKT screws, disconnect the connector and

then remove the keyboard assy.
5
KB BKT
6
3. Manually move the print head carriage on the platen and
remove the D-BKT cover.
7
D-BKT Cover

Maintenance Manual > Disassembly and Reassembly > Drive System > Y-axis Motor
Rev.
6.4.2 Y-axis Motor 1.0
4. Loosen the screws that affix the Y-axis motor belt tension to
reduce the belt tension.
Loosen
1
5. Remove the screws from the top of the Y-axis motor and then
2
remove the YM top plate.
YM Top Plate
6. Remove the YM stud 33.
7. Remove the Y-axis motor total assy 33 while taking care not to
drop it.
8. Release the clamps and the cable (directly connected to main

PCB assy).
3
YM Stud 33
Y-axis motor total assy 33

4
Good
Example:
Horizontal in the middle
5
Good  Mount the Y-axis motor so that the belt is
Example: horizontal and centered on the Y drive pulley
Horizontal but upper (upper side is also acceptable).
Bad  After mounting the motor, if the hunting sound is
Example: Shifted lower heard when the motor drives, make adjustments
6
Bad
Example: • Adjusting the Y-axis motor current
Slanting

Maintenance Manual > Disassembly and Reassembly > Drive System > Y Drive Pulley
Rev.
6.4.3 Y Drive Pulley 1.0
1
Y-axis Motor
 Work procedures
3

• C Y Cover F
• KB Cover
• CY-T Cover
• Right Cover
5
• Cartridge Cover
• Left Cover
KB BKT 2. Remove the KB BKT screws, disconnect the connector and

then remove the keyboard assy. 6
3. Manually move the print head carriage on the platen and
remove the D-BKT cover.
7
D-BKT Cover

Rev.
4. Remove the screws that hold the washing cartridge assy in

place, and slide the washing cartridge assy towards the back.
1
5. Loosen the screws from the Y-SP plate on the left side of the
2
main body, and release the tension of the Y drive belt.
Loosen
Y-SP Plate
3
Y Drive Belt 33
6. Remove the screw from the top of the Y drive pulley.

4
Belt Holder
7. Remove the traction head assy screws and separate them from
the belt holder. 6
Traction Head Assy
8. Slide out the connection point of the Y drive belt, and remove
8
Do not remove the screws. either the left or right belt holder 1 from the belt holder.
Do not remove the Y drive belt from the slider.

Belt Holder 1
Belt Holder

Rev.
9. Remove the screw, and detach the D BKT U from the Y drive
pulley.
D BKT U
O-ring 10. Loosen the screws for fixing the Y-axis motor belt tension, and
reduce the tension of the belt.
2
11. Remove the O-ring from the top of the Y drive pulley, and then
Loosen
remove the two belts to detach the Y drive pulley.
Y Drive Pulley Assy Take care not to lose the O-ring.

3
Good
Example:
Horizontal in the middle 4
Good  Mount the Y-axis motor so that the belt is
Example: horizontal and centered on the Y drive pulley
Horizontal but upper (upper side is also acceptable).
Bad  After mounting the motor, if the hunting sound is
Example:
Bad
Shifted lower heard when the motor drives, make adjustments
5
Example: • Adjusting the Y-axis motor current
Slanting

Maintenance Manual > Disassembly and Reassembly > Drive System > Y Drive Belt
Rev.
6.4.4 Y Drive Belt 1.0
1
Y Drive Belt
 Work procedures
3
Belt Holder
• C Y Cover F
• CY-T Cover
• Cartridge Cover
• Left Cover
5
2. Remove the traction head assy screws and separate them from
the belt holder.
Traction Head Assy 6

3. Loosen the screws from the Y-SP plate on the left side of the
main body, and release the tension of the Y drive belt.
Loosen 7
Y-SP Plate
Y Drive Belt 33
8

Maintenance Manual > Disassembly and Reassembly > Drive System > Y Drive Belt
Rev.
6.4.4 Y Drive Belt 1.0
4. Slide out the connection point of the Y drive belt, and remove
Do not remove the screws. either the left or right belt holder 1 from the belt holder.
5. Remove the belt holder1 screws.
Belt Holder 1
1
Belt Holder
6. Pry open the belt holder S with a slotted screwdriver or the

like, then slide the belt holder S to detach from the belt.
2
7. Stick together the ends of the old belt and the new belt using
rubber tape or the like, and make one revolution of the belt.
3
8. Once the belt has made one revolution, remove the joining tape
Make one revolution and pass the belt through the rear side of the slider.
of the belt.
New belt
4
Tape
9. Align the belt holder 1 and the teeth on the left and right belt
Engage the tooth of belt ends
with belt holder 1. ends, and attach the belt holder S while engaging the teeth.
Then tighten the screw.
5
10. Connect the left and right belt holders 1 with the belt holder.
11. Attach the belt holder and slider using a screw.

Belt Holder 1
12. Loosen the screws on the Y-SP plate on the left side of the main
body, and increase the Y drive belt tension. 6
13. Reverse the disassembly procedure for the subsequent
7
reassemblies

Maintenance Manual > Disassembly and Reassembly > Drive System > Linear Encoder Scale
Rev.
6.4.5 Linear Encoder Scale 1.0
1
 Work procedures
3
While at work, be sure not to attach fingerprints or oil to the linear encoder scale. Also, pay attention not
to break or scratch it. (If contaminated, clean the scale with a neutral detergent.)

• CY Cover F
• Head Cover
Scale Holder R
5
2. Remove the Encoder PCB Assy.
• 6.5.12 Encoder PCB Assy
3. Remove the screws from the right end of the linear encoder
scale, and detach the linear encoder scale.
4. Remove the screw from the left end of the linear encoder scale,
6
and detach the linear encoder scale together with the springs.
5. Remove the scale hook and scale holder R from the linear
Scale Holder L
encoder scale.
7
Scale SP
8
Scale Hook

Maintenance Manual > Disassembly and Reassembly > Drive System > Linear Encoder Scale
Rev.
6.4.5 Linear Encoder Scale 1.0
6. Peel off the left end (the side with two holes) of the protection
film on the new linear encoder scale.
While at work, be sure not to attach fingerprints or

oil to the linear encoder scale. Also, pay attention not
to break or scratch it. (If contaminated, clean the
scale with a neutral detergent.)
7. Mount the scale hook on the linear encoder scale so that the 1
surface where the protection film is stuck faces to the Y bar side.
8. Engage the scale hook with the scale base L through a spring,
and mount the linear encoder scale on the scale base R while
peeling off the protection film. 2
3
9. Reverse the disassembly procedure for the subsequent
reassemblies

Maintenance Manual > Disassembly and Reassembly > Drive System > Wiper Unit
Rev.
6.4.6 Wiper Unit 1.0
Wiper Unit
 Work procedures
3

• Station Cover U
• C Station Cover 2
5
2. Remove the screws, and remove the wiper assy from the base.
Wiper Unit
6
3. Release the clamp under the station and disconnect the wiper
motor connector.
4. Disconnect the wiper origin sensor connector. 7

Maintenance Manual > Disassembly and Reassembly > Drive System > Wiper Unit
Rev.
6.4.6 Wiper Unit 1.0
5. When replacing only the motor, remove the wiper drive link and
the screws to detach the motor.
Wiper Drive Link

2

Maintenance Manual > Disassembly and Reassembly > Drive System > GR Roller Assy
Rev.
6.4.7 GR Roller Assy 1.1
1
GR Roller Assy
 Work procedures 2
After turning off the sub and main power switches, unplug the power cord. Make sure to take15 minutes
before restarting the operation.
3
Moreover, the PCB may be damaged in case electric charge still remains inside.
Also, there is a possibility of electric shock because of high power voltage applied to the high-pressure
part of the power supply PCB assy. Take care to avoid contact with it.

• CY Cover F
• Cartridge Cover 4
• Left Cover
• Left Station Cover
• Heater connector Cover
• MS Cover 2
• MS Cover 1 5
Platen C30 2. Remove the connector of pre-heater and print heater and then
remove the platen cover R and platen C30.
3. Loosen all PF coupling set screws.
6
Loosen
PF Coupling
7
4. Remove all GR roller 30 set screws from the lower part of the
spike shaft.

Maintenance Manual > Disassembly and Reassembly > Drive System > GR Roller Assy
Rev.
6.4.7 GR Roller Assy 1.1
5. Disconnect the left end of the shaft from the PF coupling and
remove the GR roller assy.
GR Roller Assy

2
For installation, tighten the screws in order, starting
with the leftmost one while pushing the shaft to the
Press against left and pushing the BR holder 30 toward the front.
Tighten the screws

in order from left
BR Holder 30
3
Press against
4
Front of the printer

Maintenance Manual > Disassembly and Reassembly > Drive System > Take-up Motor
Rev.
6.4.8 Take-up Motor 1.0
2
Brushless Motor SK
 Work procedures
1. Remove the take-up cover (S). 3
2. Disconnect all connectors on the take-up motor PCB assy.
3. Remove the M motor BKT (S)-Si from the Roll base 2(BR).
4
M Motor BKT (S)-Si
Loosen
4. Loosen the fixing screws that connect the motor shaft and M
gear shaft (S)-Si and then remove the M gear BKT (S)-Si.
5
M Gear Shaft (S)-Si
6
M Gear BKT (S)-Si
7
5. Remove the brushless motor SK.
When fixing the motor shaft and M gear shaft (S)-Si

with fixing screws, be sure to tighten the screws at
the plane port of the motor shaft D cut point. 8
Brushless Motor SK <Good example> <Bad example>
Fixing Screw
M Gear shaft
Motor Shaft

Maintenance Manual > Disassembly and Reassembly > Drive System > C Connecting Hook
Rev.
6.4.9 C Connecting Hook 1.0
1
C Connecting Hook
 Work procedures
3
1. Move the cut head carriage on the platen. 4

E-ring
2. Remove the spring and E-ring to take off the C connecting hook.
Spring
Take care not to lose the spring and E-ring. 5
C Connecting Hook

Maintenance Manual > Disassembly and Reassembly > Drive System > P Head Connecting Hook
Rev.
6.4.10 P Head Connecting Hook 1.0
P Head Connecting Hook
 Work procedures
3

• CY Cover F
• Station Cover U
• C Station Cover 2
• KB Cover
5
2. Remove P head lock solenoid assy from the CP station base.
P Head Lock Solenoid Assy
3. Remove the spring and E-ring to take off the P head

6
Spring connecting hook.
7
E-ring
Take care not to lose the spring and E-ring.
P Head Connecting Hook

Maintenance Manual > Disassembly and Reassembly > Drive System > Clamp Assy
Rev.
6.4.11 Clamp Assy 1.1
Clamp Assy
 Work procedures
3
1. Remove the CY cover F. 4

Bottom lever: left side 2. Lower the clamp lever and set the lever below the clamp assy to
the left.
5
3. Remove the cam holder from the rear of the printer and clamp
assy.
6
Cam Holder
PR Guide
7
 When mounting the clamp assy, place the front right
and left hooks on the PR guide and mount it horizon-
tally so that the right and left cam holder hooks can
be placed in the groove of the clamp assy.
 For easy work, set clamp pressure to Low by manual
operation and lower the clamp lever.
8
Cam Holder Hook

Maintenance Manual > Disassembly and Reassembly > Electrical Parts

6.1 6.2 6.3
6
6.4 6.5 6.6
7

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Power Supply PCB Assy
Rev.
Power Supply PCB Assy

2
 Work procedures
3
4
1. Turn off the main power supply and remove the power plug
5
from the main body.
2. Remove the electrical box cover.
3. Disconnect all connectors on PCB.
6
Power Supply PCB Assy 4. Remove the power supply PCB assy.
Screw 5. Reverse the disassembly procedure for reassembly.
Before mounting the power box cover, adjust the

7
voltage of the power supply PCB assy.

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Main PCB Assy
Rev.
Main PCB Assy
 Outline
If main PCB assy has replaced, various parameters must be registered to main PCB assy ROM after the replacement.
Considerable time is required to readjust and reconfigure these settings. Therefore, for ease of use and better printing
3
quality, copy (upload) the setting value to a PC before replacement, and write (download) the copied settings onto the
main PCB assy from the PC after replacement.
If it is impossible to upload the parameters, note the necessary adjustment values.

Then manually register the values after replacing the main PCB assy.
4
 Work procedures
After turning off the sub and main power switches in order, unplug the power code. 5
of the power supply PCB assy. Take care to avoid contact with it. 6
from the main body.
2. Remove the electrical box cover. 7

3. Disconnect all connectors on PCB.

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Main PCB Assy
Rev.
4. Draw the regenerative resistance PCB assy out of the main

PCB assy.
Regenerative Resistance
PCB Assy
1
5. Remove the main PCB assy.
Main PCB Assy
3
Screw
Cutter Driver PCB Assy PRAM PCB Assy

6. Remove the following PCB from the removed main PCB assy.
• PRAM PCB Assy
4
• Cutter Driver PCB Assy
5

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > PRAM PCB Assy
Rev.
6.5.3 PRAM PCB Assy 1.0
PRAM PCB Assy

1
 Work procedures
3
4
5
from the main body.
2. Remove the electrical box cover.
3. Remove PRAM PCB assy from the main PCB assy.
Inter-PCB connector is used to connect PRAM PCB

6
Screw assy to main PCB assy.
PRAM PCB Assy
7

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Head Memory PCB Assy
Rev.
6.5.4 Head Memory PCB Assy 1.0
2
Head Memory PCB Assy
 Work procedures
3
4

• Front Cover
• Print Head Cover
5
2. Move the head unit on the platen.
6
ID PCB Cover 3. Release the hook of the ID PCB cover, remove the head
memory PCB assy and then disconnect all the cables.
8
Head Memory PCB Assy

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > LED PCB Assy
Rev.
6.5.5 LED PCB Assy 1.1
LED PCB Assy
 Work procedures
3
4

LED BKT
Screw
2. Remove LED BKT and then LED PCB assy. 5
LED PCB Assy
Screw

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Station PCB Assy
Rev.
6.5.6 Station PCB Assy 1.1
Station PCB Assy

2
 Work procedures
3
4

• KB Cover
• Right Cover
5
2. Disconnect all cables from PCB.
3. Remove the station PCB assy. 7

Station PCB Assy

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Paper Sensor
Rev.
6.5.7 Paper Sensor 1.0
2
Paper Sensor
 Work procedures
3
4
5
Paper Sensor
• Platen Cover R
• Left cover
• Cartridge cover
2. Disconnect the connector of pre-heater and then remove the

platen cover R.
6
3. Remove the paper sensor and then disconnect the connector.
4. Reverse the disassembly procedure for reassembly. 7

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > X-axis Motor Relay PCB Assy
Rev.
1
X-axis Motor Relay PCB Assy
 Work procedures
3
4
2. Disconnect all FFCs and connectors from PCB. 5

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > X-axis Motor Relay PCB Assy
Rev.
3. Remove the X-axis motor relay PCB assy.
X-axis Motor Relay PCB Assy
2
Screw

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Ink Slider PCB Assy
Rev.
6.5.9 Ink Slider PCB Assy 1.1
Ink Slider PCB Assy
 Work procedures
of the power supply PCB assy. Take care to avoid contact with it. 4
• CY Cover F
• Wiring Cover 5
2. Move the ink carriage onto the station and disconnect all cables
from PCB.
6

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Ink Slider PCB Assy
Rev.
6.5.9 Ink Slider PCB Assy

3. Remove the ink slider PCB assy.
1
Ink Slider PCB Assy
2

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Cutter Slider PCB Assy
Rev.
Cutter Slider PCB Assy

1
 Work procedures
3
After turning off the main power supply switch, make sure to take 15 minutes before restarting the operation.
4
Also there is a possibility of electric shock because of high power voltage applied the high-pressure part 5
1. Remove the C head cover.
2. Disconnect all FFCs and cables from PCB. 6

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Cutter Slider PCB Assy
Rev.
3. Remove the screw, release the hook and then remove cutter
slider PCB assy.
Cutter Slider PCB Assy
1
Releasing of the hook
Screw
2

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Keyboard PCB Assy
Rev.
Keyboard PCB Assy

1
 Work procedures
3
4
1. Remove the KB cover.
5
KB Panel
2. Disconnect the cable from PCB and then remove the KB panel.

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Keyboard PCB Assy
Rev.
3. Remove the keyboard PCB assy.
1
Keyboard PCB Assy
Key Top
KB Panel 4. Reverse the disassembly procedure for reassembly.

2

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Encoder PCB Assy
Rev.
6.5.12 Encoder PCB Assy 1.1
Encoder PCB Assy
 Work procedures
7
3
4

• C Y Cover F
• Head Cover
5
2. Loosen the screws at two locations on the right and left to
remove the P cover BKT.
Loosen
P Cover BKT
6
3. Remove damper lock SPs.
Damper Lock SP
Near side: Rotate right and left edges towards you and
remove them.
Rear side: Rotate right and left edges to the rear and remove
them. 7

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Encoder PCB Assy
Rev.
6.5.12 Encoder PCB Assy 1.1
4. Insert a driver through the gap of the damper to loosen the

L Sensor BKT screws, remove the encoder PCB assy together with L sensor
BKT, and then release the connector.
Releasing
connector
Encoder PCB Assy

5. Remove the encoder PCB assy.
2
L Sensor BKT
3

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Fan Motor
Rev.
6.5.13 Fan Motor 1.0
Adsorption Fan Assy
2
 Work procedures
4
5
• C Y Cover F
• Cartridge Cover
Platen C30 • Left Cover
• Left Station Cover
• Heater Connector Cover
6
• MS Cover 2
Platen F • MS Cover 1
2. Remove the connector of pre-heater and print heater and then
remove the platen cover R, platen C30 and platen F.
3. Remove the FAN duct V1 by lifting it obliquely.
FAN Duct V1

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Fan Motor
Rev.
6.5.13 Fan Motor 1.0
4. Remove the screws with a ratchet or stubby screwdriver, dis-

connect the connector and remove the adsorption fan assy.
Adsorption Fan Assy 5. Reverse the disassembly procedure for reassembly.

1

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Take-up Motor PCB Assy
Rev.
6.5.14 Take-up Motor PCB Assy 1.0
Take-up Motor PCB Assy
 Work procedures
3
4
1. Remove the take-up cover (S).
Take-up Motor PCB Assy

2. Disconnect all connectors and then remove the take-up motor
PCB SK assy.
5
7

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > ID Contact PCB Assy
Rev.
6.5.15 ID Contact PCB Assy 1.0
ID Contact PCB Assy
 Work procedures
3
4
Cartridge Holder B 2. Remove the cartridge holder B. 5

LED PCB FFC is connected. Pay attention to
handling.
6
3. Remove cartridge base U related to the right or left side.
7
Cartridge Base U

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > ID Contact PCB Assy
Rev.
6.5.15 ID Contact PCB Assy 1.0
Cartridge Guide 4. Remove the relevant cartridge guide.
5. Remove the connector and loosen the screws to take off the ID
ID Contact PCB Assy
contact PCB assy together with ID PCB holder. 2
Loosen
3
6. Remove the ID contact PCB assy.

4
ID PCB Holder
ID Contact PCB Assy

5

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Detector Assy, I/C, Y
Rev.
6.5.16 Detector Assy, I/C, Y 1.0
Exist/non-exist Sensor
2
Near End Sensor
 Work procedures
3
4
1. Remove the relevant cartridge guide.

Releasing of
the hook
• See ?6.5.15 ID Contact PCB Assy?.
5
2. Remove the screw, release the hook and then remove cartridge
frame.
Cartridge Frame
7

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Detector Assy, I/C, Y
Rev.
6.5.16 Detector Assy, I/C, Y 1.0
3. Remove the detector assy, I/C, Y from the cartridge guide.
1
Exist/non-exist Sensor
2
Near End Sensor

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Replacement procedure for fuse of the
Rev.
6.5.17 Replacement procedure for fuse of the Main PCB 1.0
 Outline
Fuse F13 of the Main PCB may blowout when [Error205 47V HEAD VOLTAGE] occurred.
When fuse F13 has blown out after operate "5.2.3 Checking Damage of the Main PCB ASSY", follow the directions
below to replace the fuse.
1
Precaustion: Make sure to follow the flow at "7.2.3 Electrical Troubleshooting" first and then replace the
fuse.
 Work procedures
2
3
1. Remove the Power Box Cover.
2. Check if no electric charge is remaining in the PCB. 4

• Refer to the "4.5.2 Electric charge checking when replace the
HDC FFC
Electrical Parts".
3. Remove the fuse from socket using longnose plier.
Longnose plier Be sure not to remove the fuse too strong.

6
Also be careful not to break electric parts or cables
around the fuse.
7
Socket Fuse

Maintenance Manual > Disassembly and Reassembly > Electrical Parts > Replacement procedure for fuse of the
Rev.
6.5.17 Replacement procedure for fuse of the Main PCB 1.0

4. Fix the new fuse to the socket using longnose plier.
Check if the fuse is set in proper position of the

socket while visual checking and touching with fin-
gures.

Maintenance Manual > Disassembly and Reassembly > Sensors

6.1 6.2 6.3
6
6.4 6.5 6.6
7

Maintenance Manual > Disassembly and Reassembly > Sensors > Sensor Layout
Rev.
6.6.1 Sensor Layout 1.1
Detector Assy, I/C, Y (x8)

Joint Sensor
PR Sensor
1
Mark Sensor
2
Cartridge Near End LED Pointer
Sensor (x8)
Linear Encoder
3
4
Head Height Sensor
5
Y-origin Sensor
Paper Sensor
Detector Assy, I/C, Y (x8)

6
Wiper Origin Sensor

Cartridge Near End
7
Sensor (x8)
8
Clamp Sensor

Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions
7. Troubleshooting
7.1 7.2
7
Details on Errors and Malfunctions Detailed Methods of Coping with
the Malfunctions
7.3
Checksheet 8

Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions > Concerning Errors and Malfunctions
Rev.
7.1.1 Concerning Errors and Malfunctions 1.1
 Outline
This chapter describes the troubleshooting for this machine.
 Rough identification of the source of the trouble

At the beginning of troubleshooting, it is necessary to identify roughly which functions the trouble relates to.
1
Problems can be roughly classified into those that relate to the plotter itself and those that involve the connection
between the plotter and the host computer.
 Problems with the plotter itself

The cause of the trouble can be identified by executing appropriate functions or using test functions.
 Problems concerning the connection to the host computer
2
Hardware: Broken wire or faulty contact of cables
Software: Transmission by improper application setting
In the standard setting of this machine, priority is given to the host computer.
Check the settings on the host computer to see if there is any improper parameter setting.
3
START
Precautions in maintenance
4
Is there error message? Yes Refer to 7.1.2 List of Error Messages.
5
No
Is the Refer to 7.2 Detailed Methods of Coping with the Malfunctions.

trouble due to the ink Yes
The details will be added later.
quality?
No
6
Rough identification of error source
Execute appropriate functions or use test
functions of this machine.
Do the
7
above functions operate No
normally?
Yes
Troubles on the host computer side

If this troubleshooting cannot correct the trouble, check to see if the same trouble occurs
with another host computer (if possible).
8

Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions > Concerning Errors and Malfunctions
Rev.
7.1.1 Concerning Errors and Malfunctions 1.0
 Checking procedure
This section describes troubleshooting procedures for the problems for which error messages are displayed.
1. Identifying the error category
The causes of errors can be classified into the following categories:
 Handling error on the host computer side

1
 Trouble on the host computer side
 Trouble with the interface cable
2
 Printer handling error
 Printer mechanical trouble
 Printer hardware trouble
 Printer firmware trouble
2. Initial action
3
Refer to the error message, and judge whether the trouble lies on the host computer side or on the printer side.
 Has any of the interface conditions (printer model setting, command, communication conditions, etc.) been
changed? 4
 Does the trouble occur under specific conditions?
 Does the same trouble occur repeatedly?
3. Failure on the printer side

5
Take the following steps to repair the printer.
6
 Replace the defective part (sensor, etc.) or make the necessary adjustment.
 Replace the main PCB assy.
4. Repair at the factory
If the error recurs even after the corrective measures specified here are taken, return the plotter to the factory of
MIMAKI for repair. 7

Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Rev.
7.1.2 List of Error Messages 1.2
 List of error messages (1/6)

Error
Indication on LCD Cause Remedy
No.
01  ERROR 01  An error occurs on the control PCB (ROM) Turn off the main power, and turn it on a little later.
MAIN ROM If the error occurs again, carry out the followings.
02  ERROR 02  An error occurs on the control PCB (RAM) 1. Replace the main PCB assy. (See 3.4.1)
MAIN RAM
03  ERROR 03 
POWER +5V
An error occurs on the control PCB
(Power voltage +5V)
Turn off the main power, and turn it on a little later.
If the error occurs again, carry out the followings. 1
 ERROR 03  An error occurs on the control PCB 1. Replace the power supply PCB assy.
POWER +24V (See 6.5.1)
(Power voltage +24V)
2. Replace the main PCB assy. (See 3.4.1)
 ERROR 03  An error occurs on the control PCB
POWER +42V
2
(Power voltage +42V)
04  ERROR 04  An error occurs on the control PCB Turn off the main power, and turn it on a little later.
F-ROM (Parameter ROM) If the error occurs again, carry out the followings.
1. After uploading parameters, initialize all
parameters.
If the state is not restored, replace the main
PCB assy with a new one. (See 3.4.1)
06  ERROR 06  An error occurs on the control PCB
SD-RAM (SDRAM)
Turn off the main power, and turn it on a little later.
If the error occurs again, carry out the followings. 3
2. Replace the PRAM PCB assy. (See 6.5.3)
07  ERROR 07  An error was detected in the head connection. Turn off the main power, and turn it on a little later.
HEAD (----) (Abnormal temperature was detected.) If the error occurs again, carry out the followings.
4
 ERROR 07  An error was detected in the head connection. Refer to Electrical Troubleshooting ( See 7.2.3 ),
VOLTAGE (----) and replace the following parts if it has damaged.
(Abnormal voltage was detected.)
1. Replace the head FFC and the HDC FFC cable.
2. Replace the head.
3. Replace the ink slider PCB assy. (See 6.5.9)
08  ERROR 08 An error occurred in detection by the linear Turn off the main power, and turn it on a little later.
LinearENCODER:SENSOR
 ERROR 08 
encoder. (Counting impossible)
An error occurred in detection by the linear
If the error occurs again, carry out the followings.
1. Check of the mounting location for the linear 5
LinearENCODER:DIR. encoder. (Wrong orientation) encoder scale and encoder PCB assy.
 ERROR 08 An error occurred in detection by the linear 2. Replace the encoder PCB assy. (See 6.5.12)
LinearENCODER:COUNT encoder. (Read-out count error)
09  ERROR 09  An error occurs on the control PCB Turn off the main power, and turn it on a little later.
FPGA ERROR (FPGA PDC)
 ERROR 09  An error occurs on the control PCB
1. Replace the main PCB assy. (See 3.4.1) 6
HDC ERROR (----) (FPGA HDC)
10  ERROR 10  Other data than commands is received. 1. Change over the setting of [COMMON
COMMAND ERROR SETTING] -> [RECEIVED DATA], depending
10C  ERROR 10-C  on the application being used.
COMMAND 2. Clear the data of uncompleted printing.
3. Check the USB cable.
(specifications, cable length, etc.)
7
11  ERROR 11  Parameter out of the numeral value range is Turn off the main power, and turn it on a little later.
PARAMETER ERROR received. If the error occurs again, carry out the followings.
 ERROR 11-C 
8
11C 1. Clear the data of uncompleted printing.
PARAMETER 2. Check the USB cable.
12  ERROR 12  Other data than commands is received. Turn off the main power, and turn it on a little later.
MAINTENANCE COMMAND If the error occurs again, carry out the followings.
1. Clear the data of uncompleted printing.
Replace the main PCB assy. (See 3.4.1)

Rev.

Error
No.
12C  ERROR 12-C  Inappropriate instruction was given concerning the Modify the instruction and send the data again, or
DEVICE printer controlling. send the data after restarting the printer.
If the abnormality occurs again, carry out the fol-
lowings.
1. Clear the data of uncompleted printing.
1
13C  ERROR 13-C  The polygon data exceeded the receive buffer. Divide the polygon data before sending them.
PM OVER
2
15C  ERROR 15-C  Media feeding cannot be carried out according to Set a longer media and carry out the operation
AUTO FEED the length specified by the data. again.
16  ERROR 16  Received data does not follow the command sys- Send the data related to the class of commands,
MRL COMMAND tem set in the printer. using an application corresponding to this printer.
1. Make sure that the transmission data is in
MRL-III command system (data ripped for
CJV).
25  ERROR 25  USB2.0 interface occurred between the host PC
FULL-SPEED and the printer. (Full-Speed Mode connection)
Check whether the host PC is USB2.0 interface-
compliant or not. (Though the host PC can be used
in either case, use of Hi-Speed Mode connection is
3
recommended.)
 ERROR 25  USB2.0 interface occurred between the host PC 1. Make sure that the connection to the host PC is
PACKET SIZE OVER and the printer. correct.
4
 ERROR 25  USB2.0 interface occurred between the host PC 2. Make sure that there is no occurrence of an
USB PROTOCOL and the printer. error in the host PC or the application runs nor-
mally.
 ERROR 25  USB2.0 interface occurred between the host PC
USB ENVIRONMENT and the printer.
 ERROR 25  USB2.0 interface occurred between the host PC
USB DATA and the printer.
5
30  ERROR 30  Improper operations were performed on the opera- The operation cannot be carried out due to the rea-
OPERATION ERROR tion panel. son indicated in the second line.
Clear the corresponding error and carry out the
operation.
31C  ERROR 31-C  [No. COPIES] cannot be carried out due to the (Refer to the page of [No. COPIES] function in the
NO DATA absence of data in the receive buffer. OPERATION MANUAL.)
32C  ERROR 32-C  [No. COPIES] cannot be carried out due to the
DATA TOO BIG large size of the received data.
33C  ERROR 33-C  Media is too short in the length of the feed direc- Use longer media.
6
MEDIA SIZE tion.
34  ERROR 34  Functional settings were changed or an inoperative Print all the data received, or clear them all and
PRINT DATA REMAIN function was attempted while the printer has carry out the operation again from the start.
already received data and printing of the data has (If uncompleted printing data is remaining, provide
7
not been completed. an account concerning the operating-condition
modification and the inoperative function.)
34C  ERROR 34-C  An inappropriate operation was carried out during Wait for the cutting data to be completely carried
CUT DATA REMAIN the cutting was being suspended by pressing out or clear the data.
[REMOTE] key.
35C  ERROR 35-C  Since take-up is executed, auto cutting of media is Auto cutting is not performed if take-up timing is
8
cutNG WIND not performed. set by the roll detection setting function.
To give priority to auto cutting, set [TAKEUP TIM-
MING] to OFF.

Rev.

Error
No.
36C  ERROR 36-C The mark cannot be detected. Check the followings.
MARK DETECT (After the print media detection) • Media curling
• Specified location for starting the mark detec-
tion.
• Is the black mark printed on the white back-
ground of the media? 1
• Aren’t there any unnecessary prints or blots and
adhesion of dirt inside the marks?
• Aren’t there any errors in each setting of the
mark?
2
 ERROR 36-C  The mark cannot be detected. During this error, the write pointer stops at the start-
JOG & <ENT>or<END> [MARK DETECT] and [JOG & <ENT>or<END>] ing point for the mark detection.
are alternately displayed during the copying and In case the write pointer position is not in the right
cutting of the mark. place for starting the mark detection, make a posi-
tion adjustment using the [JOG] key and restart the
mark detection by pressing [ENTER]. And also
check the followings.
• When using a limp media which is lacking in
elasticity or whose width is more than about
800 mm, increase the number of pinch rollers
3
used.
• When using the limp media, adjust the size of
the mark at 8 mm or more on a side, and allo-
4
cate the marks to be copied 8 mm or more apart
from each other.
• Is the black mark printed on the white back-
ground of the media?
• Aren’t there any unnecessary prints or blots and
adhesion of dirt inside the marks?
• Aren’t there any errors in each setting of the
mark?
• Since the media may be floated by the use of the 5
media holder, carry out the mark detection with-
out using it.
37C  ERROR 37-C  As a result of the mark detection, the origin was Arrange the marks within the usable plot area.
MARK ORIGIN detected outside the usable plot area.
38C  ERROR 38-C 
MARK SCALE
The mark cannot be detected. (Refer to ERROR 36-C “JOG &
[MARK SCALE] and [JOG & <ENT>or<END>] <ENT>or<END>”)
are alternately displayed during the copying and
6
cutting of the mark.
40  ERROR 40  Excessive load to the X-motor. Turn off the main power, and turn it on a little later.
MOTOR ALARM X If the error occurs again, carry out the followings.
7
41  ERROR 41  Excessive load to the Y-motor. 1. Check friction of X (Y) -axis motor.
MOTOR ALARM Y 2. Check if media attaches on the platen.
42  ERROR 42  Over current error of X-motor is detected. Media Attachment to the Platen ( See 7.2.2 ).
X OVER CURRENT 3. Replace the X (Y)-axis motor.
43  ERROR 43  Over current error of Y-motor is detected. 4. Replace the regenerative resistivity PCB assy.
Y OVER CURRENT (See 6.5.2)
8
45  ERROR 45  An error occurred in capping control. Turn off the main power, and turn it on a little later.
CAPPING : PARAMETER (Improper parameter adjusted value) If the error occurs again, carry out the followings.
1. Make sure that the adjusting value of
[#ADJUST] -> [CAPPING] is set correctly.

Rev.

Error
No.
46  ERROR 46  An error occurred in wiper control. Turn off the main power, and turn it on a little later.
WIPER If the error occurs again, carry out the followings.
1. Check that the wiper sensor functions properly
with [#TEST] -> [SENSOR TEST].
2. Check that the wiper motor functions properly
with [#TEST] -> [MOTOR TEST].
3. Check whether the guide rail of the wiper is not
1
clogged with ink. (Does the wiper move
smoothly?)
4. Replace the wiper sensor.
5. Replace the step motor. (See 6.4.6)
2
6. Replace the station PCB assy. (See 6.5.6)
50  ERROR 50  Media could not be detected. Turn off the main power, and turn it on a little later.
MEDIA DETECT If the error occurs again, carry out the followings.
1. Carry out [#TEST] -> [SENSOR TEST] ->
[PR SENSOR] in this order, and check whether
the PR sensor functions normally.
3
2. Clean the PR sensor, and adjust its mounting
position or replace it.
3. Replace the cutter slider PCB assy. (See 6.5.10)
51  ERROR 51  Y-origin could not be detected. Turn off the main power, and turn it on a little later.
Y-ORIGIN If the error occurs again, carry out the followings.
1. Check that the Y-origin sensor functions
properly with [#TEST] -> [SENSOR TEST].
4
2. Replace the Y-origin sensor.
3. Replace the station PCB assy. (See 6.5.6)
70 E70 FPGA FPGA Configuration fails. (This does not occur during the customer use.)
71 E71 SD-RAM Abnormal operation in SD-RAM. (This does not occur during the customer use.)
1. Make sure that PRAM PCB assy is connected
5
properly.
2. Replace the PRAM PCB assy. (See 6.5.3)
74 E74 TRANS DATA Received data is not Version Up file (This does not occur during the customer use.)
1. Make sure that the ROM file is transmitted.
80 E80 ROM0 ERASE ROM0 Erase error (This does not occur during the customer use.)
6
81 E81 ROM1 ERASE ROM1 Erase error 1. Replace the main PCB assy. (See 3.4.1)
82 E82 h' ROM0 Write error
83 E83 h' ROM1 Write error
84 E84 h' Verify error
85 E85 ROM HASH Hash check error
90 E90 h' ROM Erase error
92
95
E92 h'
E95 MODE SHIFT
ROM Write error
Transition to the version up mode is not allowed.
7
99 E99 VERSION DATA Wrong version data
120  ERROR 120  The ambient temperature is outside of the warranty. Adjust the ambient temperature of the printer.
ENVIRONMENT TEMP(LO) (The temperature is too low.) Operation under the temperature among the guaran-
121  ERROR 121 
8
The ambient temperature is outside of the warranty. teed operation temperature range is recommended.
ENVIRONMENT TEMP(HI) (The temperature is too high.)
144  ERROR 144  There are slots where cartridges are not inserted. Insert cartridges into the slots, since the slots may
CARTRIDGE SET ! dry up when left without them inside and the ink
may become unusable.
Give instruction (to the customers) that, when they
leave the slot without cartridge in it, its needle may
dry up and becomes unable to absorb the ink.

Rev.

Error
No.
ERROR COMMAND (This does not occur during the customer use.)
ERROR PARAMETER (This does not occur during the customer use.)
1. Check that PRM file and parameter data
correspond to version of the printer. 1
ERROR DATA (This does not occur during the customer use.)
ERR PRM.SHORTAGE (This does not occur during the customer use.)
1. Check that PRM file and parameter data
correspond to version of the printer. 2
170  ERROR 170  The cutter head cannot be fixed in the standby Turn off the main power, and turn it on a little later.
CUTTER LOCK position, and connector changeover cannot be 1. Set cut system parameter No. 37 “CLKAJST”
made. to “0” and turn power on.
2. Check the operation of the C connecting hook
3
or replace it.
3. Check the operation of the change lever or
replace it.
 ERROR 170  The print head cannot be fixed in the standby posi- Check the operation of the P head connecting hook
PRINT HEAD LOCK tion, and connector changeover cannot be made. or replace it.
180  ERROR 180  The cutter head or the connector came off during Check the vicinity of the connection magnet or
4
CUTTER JOINT the operation. replace it.
 ERROR 180  The print head or the connector came off during the Turn off the main power, and turn it on a little later.
PRINT HEAD JOINT operation.
181  ERROR 181  Media could not be detected. Set the pinch roller in the proper place.
PR POSITION (The location of the pinch roller is not appropriate.)
200  ERROR 200  An error occurred in head unit memory. Turn off the main power, and turn it on a little later.
HEAD MEMORY (----)
5
1. Check the head memory cable.
2. Replace the head memory.
202  ERROR 202  Head unconnected. Turn off the main power, and turn it on a little later.
DEVICE CONSTRUCTION FFC broken or poor connection. If the error occurs again, carry out the followings.
An error occurred in head unit memory. 1. Refer to 7.2.3 Electrical Troubleshooting, and
replace the following parts if it has damaged.
•.Check the head and head FFC cable.
6
•.Check the HDC FFC cable.
•.Replace the ink slider PCB assy. (See 6.5.9)
•.Replace the main PCB assy. (See 3.4.1)
2. Check the head memory cable.
7
3. Replace the head memory.
203  ERROR 203  The printer is not provided with the required size of Turn off the main power, and turn it on a little later.
SDRAM SIZE SD-RAM.
205  ERROR 205  An excessive current flowed in the 47 V circuit of Refer to Electrical Troubleshooting ( See 7.2.3 ),
47V HEAD VOLTAGE the print head, thus the fuse was blown. and replace the following parts if it has damaged.
1. Replace the head FFC and HDC FFC cable.
8
2. Replace the head.
3. Replace the fuse. (Main PCB F13)(See 6.5.17)
206  ERROR 206  The installed main PCB is not the one for CJV. Replace the main PCB with the one for exclusive
MAIN PCB use with CJV.

Rev.

Error
No.
207  ERROR 207  Trouble with COM wave 1. Restart
SLEW RATE 2. Upload event log
 ERROR 207  3. Report what it happened to
OVERFLOW SIGN&GRAPHIC, SG DESIGN GROUP
 ERROR 207 
UNDERFLOW 1
208 **** ERROR208 **** The device type ID of the main PCB is different. Check the device type ID switch of the main PCB.
CHECK MAIN PCB ID
211  ERROR 211 An abnormal temperature of the media heater was Turn off the main power, and turn it on a little later.
HeaterTEMP(--/--/--) detected. If the error occurs again, carry out the followings.
2
2. Replace the power supply PCB assy.
(See 6.5.1)
3. Replace the relevant platen cover with a new
one.
 ERROR 211  An abnormal temperature of the head heating Turn off the main power, and turn it on a little later.
HeadWARM.TEMP.(----) heater was detected. If the error occurs again, carry out the followings.
1. Make sure that the connection to the main FPC
is correct.
2. Replace the relevant head heating heater with a
3
new one.
 ERROR 211  The head heating heater is disconnected. Turn off the main power, and turn it on a little later.
HeadWARM.BREAK(----) * This error is never displayed when no head warm If the error occurs again, carry out the followings.
heater is installed.
 ERROR 211  Trouble has occurred with the thermistor of the
1. Replace the relevant head heating heater with a
new one. 4
HeadWARM.THERM(----) head heating heater. 2. Replace the ink slider PCB assy. (See 6.5.9)
* This error is never displayed when no head warm
heater is installed.
 
5
250 ERROR 250 An error was detected during scanning operation. Turn off the main power, and turn it on a little later.
Y COORDINATES If such an abnormality recurs, check the uploaded
parameter and the status of use, then report them to
the Development Division.
251  ERROR 251  System error Turn off the main power, and turn it on a little later.
SYSTEM ERROR If the error occurs again, carry out the followings.
1. Check whether no abnormality is found by
6
examining the memories (Main.FROM).
2. In case the error recurs, check the uploaded
parameter and the status of use, and then report
them to the Development Division.

Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions > List of Warning Messages
Rev.
7.1.3 List of Warning Messages 1.2
 List of Warning Messages (1/3)
No. Indication on LCD Cause Remedy

1  NO MEDIA  No media was detected. If the warning is displayed again even when the media is set,
check the followings.
1. Check that the R paper sensor functions properly with
[#TEST] -> [SENSOR TEST].
2. Make sure that the cables are connected properly.
2 !EXCHANGE BATTERY
3. Replace the media sensor.
Exhaustion of RTC battery was detected. Replace the battery with a new one having the same model
number.
1
3 <LOCAL.1> [#01] Time to replace the wiper in the capping Check whether the user replaced the wiper.
!Replace a WIPER station with a new one has come. ([MAINTENANCE] -> [ST.MAINTENANCE])
(The wiping count has reached the speci-
2
fied value.)
4 <LOCAL.1> [#01] Sleep refresh or cleaning was not per- Perform TEST DRAW, and check for omitted nozzles.If noz-
!CONFIRM TEST PRINT formed when power was kept off for 72 zles are omitted, perform cleaning.If nozzle missing is seri-
hours or more. ous, execute [ST.MAINTENANCE] -> [NOZZLE WASH]
for maintenance.
5 PRE PRT AFT The media heater is disconnected. 1. Check that the media heater functions properly with
BREAK °C °C (This example shows that preheater is [#TEST] -> [HEATER TEST].
3
disconnected.) 2. Make sure that the cables are connected properly.
3. Make sure that fuse of power supply PCB assy is not
blown out.
4. Replace the power supply PCB assy (See 6.5.9) or main
PCB assy (See 3.4.1) with a new one.
•The heater PCB assy is for the pre/post heater, and the
power supply PCB assy is for the print heater.
6 PRE
THERM
PRT AFT
°C °C
The thermistor of a media heater is defec- 1. Check that the media heater functions properly with
tive. [#TEST] -> [HEATER TEST].
(This example shows that the thermistor 2. Make sure that connection of thermistor is correct.
4
of preheater is defective.) 3. Replace the main PCB assy. (See 3.4.1)
7 <LOCAL.1> [#01] Ink for one supply path has been nearly Printing is permitted without replacing the ink cartridge (until
NEAR END MCYK---- used up. INK END is displayed). However, the printer returns to local
REMOTE.1 mode every completion of printing one file.
5
8 [#01]
NEAR END MCYK---
9 <LOCAL.1> [#01] Ink for one supply path has been com- Replace the cartridge corresponding to the color displayed.
INK END ----KYCM pletely used up.
10 REMOTE.1 [#01]
INK END ----KYCM
11 <LOCAL.1> [#01] Ink for one supply path is not yet set, or Replace or set the cartridges corresponding to the colors dis-
unusable ink is being set. played.
6
!CARTRIDGE ----KYCM
12 REMOTE.1 [#01]
!CARTRIDGE ----KYCM
13 <LOCAL.1> !CAR [#01] There is a problem with installed ink car- Check the content of the warning by displaying it using the
14 REMOTE.1 !CAR tridges. guidance function.
[#01] Displayed only when 4-color cartridges LOCAL>[ENTER]>[FUNCTION]
are installed.
15 <LOCAL.1> !WSH [#01]
*REMOTE.1* !WSH [#01]
There is a problem with the maintenance
washing liquid. (Displayed only in cut
Replace the maintenance washing liquid cartridge with a new
one. 7
mode)
•Not set.
•Any cartridge other than that for main-
tenance washing liquid is set.
8
•The maintenance washing liquid has
been used up.
16 <LOCAL.1> !RTN [#01] Periodical operation cannot be executed, Start origin setting in print mode, and change the connection
*REMOTE.1* !RTN [#01] since the connection unit is not connected of the connection unit.
to the print head. Or perform the relevant periodical operation by manual oper-
ation.
17 <LOCAL.1> !TNK [#01] The waste ink tank is nearly full. Replace the waste ink tank with a new one. Execute [MAIN-
*REMOTE.1* !TNK [#01] (Displayed only in cut mode) TENANCE] -> [InkTankReplace].

Rev.

18 <LOCAL.1> !CAR [#01] The ink of the 600cc package has been Reset the cartridge and set the amount of remaining ink. If the
INK REMAIN K------- completely used up. ink that can be used is remaining, the warning is cancelled
and the cartridge can be used continuously. If the ink that can
be used is not remaining,the warning is not cancelled.
19 <LOCAL.1> !CAR [#01] End sensor is detected with enough ink Reinstall appropriate cartridge
REINSERT CARTRIDGE remaining Check or replace the end sensor if it is detected after reinstal-
lation 1
20 <LOCAL.1> !CAR [#01] The waste ink tank is nealy full. Reinstall appropriate cartridge
!WASTE TANK (The waste ink count has reaced the spec- Check or replace the end sensor if it is detected after reinstal-
ified value.) lation
21 <LOCAL.1> !CAR [#01] Emptied washing liquid cartridge was Replace the maintenance washing liquid cartridge with a new
2
!Wash Liquid END detected. one. If the problem still cannot be solved, check the follow-
22 <LOCAL.1> !CAR [#01] The washing liquid cartridge has not been ings.
!WashLiquidCart.NONE installed. 1. Check that the cartridge end sensor works properly with
[#TEST] -> [WASH CARTRIDGE].
2. If it does not work properly, replace the sensor or IO
PCB assy with a new one.
23 <LOCAL.1> !CAR [#01] Trouble with washing liquid cartridge has Install the maintenance washing liquid cartridge.
3
!WRONG WASH CART. been detected.
(Ex.Ink cartridge is set)
24  Washing liquid  Maintenance washing liquid has not been Supply the maintenance washing liquid.
 un-filling up.  supplied. (Execute [MAINTENANCE] -> [HD.MAINTENANCE] ->
[FILL UP INK].)
25  OFFSCALE  The cutting data exceeds the effective Use a larger size of media, decrease the amount of data or
cutting area. execute the divided cutting function.
Or the machine has stopped after cutting
the media up to its end normally. 4
26  END COPY  The machine has terminated copying The cutting of two or more sheets is not allowed.
after completion of one sheet copying, To have the machine cut two or more sheets, change the set-
since the data received contains the origin ting on the host computer beforehand.
updating command.
5
27  DIVISION  5s The machine has finished the cutting cor- When the machine does not receive any data from the host
responding to a division of the data that computer within ten seconds, it will recognize the data has
exceeds the media width, using the divi- ended.
sion cut function, and is now waiting for Then the machine will perform the frame cutting and mark
the receipt of the next data. cutting and return to local mode.
28  END DIVISION  Displayed in any of the following cases: Division cutting is not allowed.
•Media width is 1 cm or less.
6
•Sample cutting data exceeds the media
width.
•Two-point axis alignment is set to ON.
•Marks have already detected.
29 COPY SKIP A mark could not be detected during con- There is no problem if the marks are successfully detected
tinuous copying. (One pattern is skipped.) after skipping one pattern.
7
If marks cannot be detected successively by five patterns or
more, [ERROR 36-C MARK DETECT] is displayed.
30 PAUSE REM/END Since [REMOTE] was pressed during Press [REMOTE] again to resume detection operation.
mark detection, the detection operation Or press [END] to terminate the operation.
has come to a halt.
31 MEDIA SKEW <ENT> The deviation of the media exceeded the Set the media again and press [ENTER].
setting value of SKEW CHECK.
32 MEDIA EXCHANGE Replacing the media is being waited for. Change leaf media (cut sheets) and resume continuous copy-
(During continuous copying on cut
sheets)
ing. 8
33 MEDIA END REM/END The media end was detected during mark The end of the roll media has been reached, thus cutting can-
detection or during cutting in roll media. not be continued.
Press [END] and replace the media with new one.
The media is floating. Set the media properly so that it is free of floating, and press
[REMOTE] to resume cutting.
A strong light hits the rear of the Intercept the light, and press [REMOTE] to resume cutting.
machine.

Rev.

Possible to confirm warning below on local guidance
LOCAL> [ENTER](ink remaining quantity is displayed)>[FUNCTION]

34 INK NEAR END Ink in the cartridge is running out. (Print or use-up cleaning is available)
1
35 INK END The ink of the ink cartridge has been (Use-up cleaning is available)
completely used up.
36 NON-ORIGINAL INK The ink cartridge is not MIMAKI genu- Replace the cartridge generating the warning with a new one.
ine. If the problem still cannot be solved, check the followings.
37 WRONG INK IC The IC chip of the ink cartridge cannot be 1. Check whether the process of [#TEST] -> [INK
read normally. CARTRIDGE] -> [INK-IC CHECK] can be carried out
normally.
2
2. ID Contact PCB CN032 Assy. (See 6.5.15)
38 Kind of INK It is different types of ink from the ink Check the ink type of the cartridge generating the warning.
filling up with the machine.
39 Color of INK It is not the color should be installed. Check the ink color of the cartridge generating the warning.
40 WRONG CARTRIDGE There is trouble with an installed ink car- Check the cartridge generating the warning.
tridge.
3
41 NO CARTRIDGE An ink cartridge has not been installed in Install an appropriate ink cartridge in the slot generating the
the slot. warning. If the problem still cannot be solved, check the fol-
lowings.
1. Check that the cartridge exist/non-exist sensor functions
properly with [#TEST] -> [INK CARTRIDGE].
2. If it does not work properly, replace the sensor or X-axis
motor relay PCB assy with a new one.
42 Expiration The specified expiration date of an ink
cartridge has passed.
Make sure if the month of machine is correct on [MACHINE
SETUP2]>[TIME SET] if the Warning is displayed within 4
43 Expiration:1MONTH The specified expiration date of an ink expiry month described on cartridge.
cartridge has passed. (One month has
passed after the specified expiration Refer to 1.3.10 Expiry month and extension of expiry month
date.) for ink
5
44 Expiration:2MONTH The specified expiration date of an ink
cartridge has passed. (Two months have
passed after the specified expiration
date.)
45 COMPLETELY EXPIRED The specified expiratio date of ink car-
tridge has passed. (Six month has passed
after the specified expiration date.)
46
Not extend expiry month.
EXPIRED INK IN USE Cartridge extended expiry month. 6
47 INK REMAIN ZERO Remaining amount of ink in an ink car- Replace the cartridge generating the warning with a new one.
---- ---- tridge is zero.
(Used the prescribed quantity of use-up
cleaning.)
48 REINSERT CARTRIDGE The end sensor was detected even though
enough quantity was remaining.
Install appropriate cartridge. If the warning is not hidden,
check or replace the sensor on [#TEST]>[INK CAR- 7
TRIDGE].
49 Check the “W”nozzle When SS 21 white ink is used, the mes- Perform “WHITE CHK.” of test printing.
condition. <ENT> sage of prompting you to perform test
printing is displayed for keeping the noz-
8
zle status be normal.
50 PERFORM SPOT COLOR When silver and white ink of ES3 ink are Perform spot color maintenance.
MAINTENANCE? <ENT> used, the message of prompting you to
perform special color maintenance for
preventing color heterogeneity due to set-
tling down of pigment is displayed.

Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions > Trouble with No Messages
Rev.
7.1.4 Trouble with No Messages 1.0
 Outline
This explains the troubles where no Error nor Warning messages displays.
 Trouble list
No. Phenomenon Contents or Causes Solution
1
1 The machine generates strange 1.  Y belt noise 7.2.1
noise while operating.
2.  X or Y motor hunting
2 The power cannot be turned on 1.  Head, FFC, main PCB, or slider PCB trouble 7.2.3
2.  The power supply PCB damage
2
3.  Poor connection of the connector
3 Abnormal discharging 1.  Head, FFC, main PCB, or slider PCB trouble 7.2.3
4 Y belt derailment or damage 1.  Y-T pulley tilt 7.2.4

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions
7. Troubleshooting
7.1 7.2
7
the Malfunctions
7.3
Checksheet 8

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > Y Drive Belt Noise
Rev.
7.2.1 Y Drive Belt Noise 1.0
 Outline
To ensure the cutting quality, this machine uses the white belt for Y drive with unstretchable and good material in
mechanical property.
For the belt, a noise like a metallic sound may be generated due to the friction between the belt edge and the swaging
flange of the pulley. To reduce the noise, grease up the belt using specified grease.
It is also effective for Y belt damage.
There is no difference in performance between MG-A1-GU and SEALUB L101. (Checked up to 1500H ) 1
In duration test with a simulated damage, greased machine's durability is more than 12 times higher than
no-greased one.
 Point to be checked
1. Check the Y-T Pulley Assy (Y Tension Pulley) condition.
2
Perform [FUNCTION]->[#TEST]->[MOTOR TEST]->[Y
SERVO MOTOR], and check there is no deformation on the
swaging flange of the pulley while the Y is driving.
Y-T Pulley Assy

4
2. If the swaging flange seems to move up and down while the Y
Y-T Pulley Assy
Swaging Flange is driving, or if there is a space between the swaging flange part
and the tooth part, the belt may fracture or a problem of the
transport function may occur. 5
3. If no such problems as mentioned above, grease up by follow-
ing the instruction below “Procedure”.
6
Tooth part

Rev.
 Procedure
At work, make sure not to attach fingerprints or oil or grease to the linear encoder scale and take a great
care not to break or scratch it. (If dirt is attached, clean it with mild detergent.)
In case of using spray grease, the mist may attach to the media. Check there is no media around or on the
machine before operation.
1
 When using the recommended spray grease [SEALUB L101]
Guideline for Spraying
2
Spray the grease while moving the white belt so that
the joint unit will move from one end to the other at
the speed of 30cm/s.
Long Nozzle
1. Set the long nozzle attachment to the spray grease. 4
Attachment 2. Move the joint unit to the left end of the platen.
Y-T Pulley ASSY
3. While moving the white belt to the right (rotating the pulley),
5
spray the grease to the Y-T pulley (Y tension pulley).
White Belt
Spray Grease
6
4. When the joint unit reaches the right end, move the white belt to
the left and spray the grease to the Y drive pulley.
Long Nozzle
Attachment 7
Y Drive Pulley ASSY
White Belt Spray Grease

Rev.
 When using MG-A1-GU grease
Good Example Bad Example
2
Greased too much.
Spread or wipe off the extra grease.
Spread a thin layer of the grease on the whole spread-

able area of the white belt edges (on both upper/ lower
Belt edge (upper face) face) with your finger.
3
Be careful not to spread too much that will spatter the
mist of the grease.
Belt edge (lower face)
4
1. Move the joint unit to the left end of the platen.
Joint Unit
2. Spread a thin layer of the grease on the upper and the lower
faces of the belt with your finger.
5
Grease on the belt edge

(upper and lower faces)
6
3. Move the joint unit to the right end of the platen.
4. Spread a thin layer of the grease on the upper and the lower
7
Joint Unit faces of the belt with your finger.
8
Grease on the belt edge
(upper and lower faces)

Maintenance Manual >Troubleshooting > Detailed Methods of Coping with the Malfunctions > Media Attachment to the
Rev.
7.2.2 Media Attachment to the Platen 1.0
 Outline
Some media may attach to the platen and cause the X overcurrent error.
To avoid the problem, tape the Niftron tape on to the platen as the following procedures.
 Tools
 Niftron tape (Model: No.973UL-S 0.13mm x 10mm x 10m, company: NITTO DENKO)
 Scissors
1
 Ethanol (alcohol) or diluted mild detergent to remove dirt and oil.
 Paper towel to remove dirt and oil. (lint-free towel such as BEMCOT)
2
 Procedure
Make sure to turn off the main switch to prevent unexpected movements of the printer..
1. Remove oil on the platen with ethanol or diluted mild detergent.

3
(Use BEMCOT)
5
2. Tape the Niftron tape (5 places, cut with scissors) on the platen.
Be careful not to cover the vacuum hole with the tape.

It is acceptable that the tape touches the edge of the
hole. 6
Niftron Tape

Maintenance Manual >Troubleshooting > Detailed Methods of Coping with the Malfunctions > Media Attachment to the
Rev.
7.2.2 Media Attachment to the Platen 1.0
3. To tape the Niftron tape on the left edge of the platen, move the
left media retainer to the left end.
4. Tape the Niftron tape, and then cut it at the 5 mm right from the
media retainer placed on the left end.
1
5mm
5. To tape the Niftron tape on the right edge of the platen, move
the right media retainer to the right end.
2
Slit line 6. Tape the Niftron tape, and then cut it along the left end of the
slit line.

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > Electrical Troubleshooting
Rev.
7.2.3 Electrical Troubleshooting 1.0
 Outline
The following errors will be caused by breakage of PCB, and some of them may also break the surrounding PCB by
breakage of the head.
This explains the causes and handling for the electrical troubles.
Related troubles :
1
 Abnormal firing (simultaneously firing of no firing from a certain nozzle line)
 The power would not be turned on
 ERROR 07 HEAD or VOLTAGE
 ERROR 50 MEDIA DETECT or MEDIA POSITION (Only of JV33)
 ERROR 200 HEAD MEMORY

2
 ERROR 202 DEVICE CONSTRUCTION
 ERROR 205 47V HEAD VOLTAGE (Only of CJV30 and modified JV33 PCB)
3
 ERROR 207 SLEW RATE or OVERFLOW or UNDERFLOW
Also there is a possibility of electric shock because of high power voltage applied the high-pressure part 4
 Causes and solutions of the print head breakage
Cause of head/PCB damage Countermeasures

5
1 Disconnection of HDC_FFC Fix moving part of the HDC FFC
CJV30: Applied to all machines.
JV33: Please fix FFC of following machines. Please refer to "JV33 Quality
6
Information No.14" (Japanese only) to fix the FFC.
CJV30-130 : from G0704001 to G0805345
CJV30-160 : from G1704001 to G1805329
Please refer to the documents below for more detail.
• CJV30 Maintenance Manual (5.2.5 Checking conduction of HDC FFC
COM line)
• CJV30 Maintenance Manual (5.2.6 Checking conduction of HDC FFC
2 Disconnection of Head FFC and contact

data line)
When replacing heads, replace the Head FFC ASSY as well. Insert the FFC
7
failure by wrong insertion of FFC straight and visually check if they are attached without misalignment.
Also the function to check the connection of heads when turning on the printer
has been added from following firmware version.
8
JV33-130/160/260 (TS3) : F/W Ver.3.20 or later
JV33-130/160/260BS : F/W Ver.3.00 or later
CJV33-60/100/130/160 (TPC) : F/W Ver.2.00 or later
CJV33-60/100/130/160BS : F/W Ver.2.00 or later
If [ERROR 202 DEVICE CONSTRUCTION] occur, it might be a FFC trou-
ble or head/PCB may be damaged.
Please refer to the documents below for troubleshooting.
• CJV30 Maintenance Manual (4.5.1 Handing of FFC)
• CJV30 Maintenance Manual (7.2.3 Electrical Troubleshooting)

Rev.
Cause of head/PCB damage Countermeasures

3 COM noise when turn off the machine and CJV30: Corrected in Firmware ver.1.0 or later / JV33: Corrected in Firmware
trouble of power sequence. ver.1.8 or later.
Note: Do not do the followings even if the applied firmware is installed.
COM noise can be made and it will cause damage. However, if it is necessary
to do the operation mentioned (b), please leave the machine 3 minutes or more
before turning on the power.
(a) Turning off the main power while "BOOT" is showing.
(b)Turning off the main power after "F-ROM" error occurred. 1
4 Static electricity attack Modified Head earth plate (M507834_02) to prevent head attack by static
electricity charged in media when media jam occurred.
However, static electricity may attacks to the slider when the operator touched
the slider part to remove the media.
Please advice to the customers that discharge by touching the metal part of the
machine other than slider before touching the slider or head, and remove the 2
media gently without making static electricity.
5 Replace head associated parts in the condi- When replace the head and PCB with electric charge remains in 42V circuit,
tion of electric charge remains. head and PCB damage may increase.
3
Before replacement, make sure to check if electric charge is not remaining
inside of PCB when turning off the power each time.
For replacement procedure and precautions, please refer to the attached docu-
ment "Electric charge checking when replace the head and PCB."
Also to shorten the replacement time, resistance has been added to the Main
PCB and countermeasure of electric discharge also been added.

Rev.
 Check Flow of the PCB breakage
Problem occurred
Determine COM short circuit.

NG 1
(See5.2.1)
OK
NG
Replace Head
2
Check damage of Print head. and Head FFC.
(See5.2.2)
OK
Return to A
Check damage of NG
Replace Main
3
Check HDC FFC disconnection, and Main PCB ASSY. PCB or F13 fuse.
replace the disconnected FFC. (See5.2.3)
See (5.2.5) (5.2.6).
OK
Return to A 4
Check damage of NG
Replace Ink
Finish Ink Slider PCB. Slider PCB.
(See5.2.4)
OK
5
Return to A
Return to A
6

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > Y Drive Belt Damage
Rev.
7.2.4 Y Drive Belt Damage 1.0
 Outline
The driven pulley tilt over the acceptable range caused by assembly error may slip the Y belt onto the flange and
damage the belt. When this problem occurred, replace the belt and adjust the pulley tilt with shim.
We also recommend you to check this at the regular maintenance.
 Tools
1
 Phillips screwdriver
 Shim: Y-T Spacer L0.4 (M511789)
 Procedure
Be sure to turn OFF the MAIN power to prevent an unexpected movement of the printer while perform-
ing these procedures.
2
1. Remove the covers in the following order.
3
1.ICU Cover 30 2.Maintenance Cover L30
1. ICU Cover 30
2. Maintenance Cover L30
3. Left Cover 30
4. C Y-T Cover
3.Left Cover 30
4
4.C Y-T Cover
2. Move the head in full width from the right (left) to the left
5
(right) manually. Check the Y-belt condition on the Y-T pulley.
When the Y-belt has gap on both sides, or when the belt moves
up and down in conjunction with the head, adjustment with the
6
Gap
shim is not required.
Gap
7
Cautions for adding the shim
8
 Make sure to add only one piece of the shim. Adding more than two pieces may deform the Y-T pulley
BKT ASSY.
 Additional adjustment is not required because the shim is made to fulfill a proper alignment with one.
The alignment cannot be measured on site. Follow the instructions below.

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > Y Drive Belt Damage
Rev.
7.2.4 Y Drive Belt Damage 1.0
3. In case that the Y belt is raised on the Y-T pulley.

Loosen the belt tension, loosen the all screws fixing the Y-T
pulley BKT ASSY to the Y-bar, then attach the shim to the
upper side.
 Attach the shim to touch both the rear and the front
side of the Y bar.
 Attach the adhesive face of the shim to the upper
side of the Y-T pulley BKT ASSY.
1
Gap
 Do not attach the shim to the Y-bar side.
2
Shim
Bad example
adhesive
face 3
Gap
Contacted with Y-bar
4
4. In case that the Y belt is lowered on the Y-T pulley.
Loosen the belt tension, loosen the all screws fixing the Y-T
pulley BKT ASSY to the Y-bar, then attach the shim to the
Gap lower side.
 Attach the shim to touch both the rear and the front
side of the Y bar.
 Attach the adhesive face of the shim to the lower
5
side of the Y-T pulley BKT ASSY.
 Do not attach the shim to the Y-bar side.
6
Bad example
Contacted with Y-bar
7
Gap
adhesive
face
Shim
8
5. Press the Y-T pulley BKT ASSY to the Y-bar and fix the
screws.
Readjust the belt tension and attach the removed covers.

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > Heater temperature does not going up
Rev.
7.2.5 Heater temperature does not going up 1.0
 Outline
If the heater temperature could not rise up to setting value or [BREAK] displayed, it is possibility of power supply
PCB burnout or fuse blowout. Blowout also can be checked by measuring resistance value at the both ends of fuse
with tester when it has difficulty with visually checking.
Heater disconnection or faulty connection, disconnection or faulty connection of control signal and Main PCB dam-
age also think as a possibility why the heater temperature cannot go up.
Follow the directions below to find out the faulty points and deal with proper countermeasure.
 Working procedure (Test)

1
1. Turing off the sub and main power switches in order and wait a
FUNCTION while to reboot the machine.
#TEST <ENT>
2
[FUNCTION]
2. Operate [# TEST TEST]-[HEATER TEST] to check if media
#TEST heater is working normally.
HEATER TEST <ent>
3. When [BREAK] displayed, follow the directions below to find
#HEATER TEST
out trouble point.
TEMPERATURE <ent>
PRE
35C
PRT
35C
AFT
35C
3
 Working procedure (Checking of Power Supply PCB)
Make sure to restart operation after checking that no electric charge remains in the PCB.
5
1. Remove the Power Box Cover.
F4,F5
2. Check if no electric charge is remaining in the PCB.
Refer to the "4.5.2 Electric charge checking when replace the
head/PCB" 6
Heater BOX junction
cable1 Assy
RLY1,3,4
7
3. Check RLY1, 3 and 4 of the power supply PCB.
If PCB brounout as shown in the picture on the left, replace the
PCB.

Rev.
4. Check F4 and F5 of the power supply PCB.

If PCB brounout as shown in the pocture on the left, replace the
PCB.
2
Fuse F4
5. If you cannot operate visual checking, measure the resistance of
F4 from the back side of PCB as shown in the picture on the
left. Make sure to have resistance value is 5 or less.
Replace the PCB if resistance value is more than 5.
Fuse F5
6. Check F5 in a same way as F4 to check the resistance value is
5 or less.
4
Relace the PCB if resistance value is more than 5.

Rev.
 Working procedure (check disconnection)
Connector of the Heater BOX junction cable 1 ASSY 1. Check the heater disconnection and faulty connection.
Insert Red probe Measure the resistant value of heater BOX junction cable 1
using tester probe. (refer to a picture on the left)
Measured resistance value has no problem if the value is in
range as below.
• Rear heater (Blue) : 190-240
• Print heater (White) : 120-160
1
• After heart (Black) : 110-150
Insert Black probe
Main PCB (CN5) 2. Check disconnection and faulty connection of Heater control
2
signal.
Measure the resistance value using PC (Photocoupler) of power
supply PCB and CN5 of the main PCB.
Following diagram shows measurement place and value.
3
Power Supply PCB Main PCB Measurement value
PC9-2 pin CN5-1 pin 5 or less
PC9
PC8
4
PC7 Power Supply PCB
PC_IC Pin position
 Working procedure (Checking of Main PCB)

6
1. If all procedures did not work to solve the problem of tempera-
ture rising, it is a possibility of damage in Main PCB.
Replace the Main PCB and recheck if temperature enables to
read correctly or not.
7

Maintenance Manual > Troubleshooting > Checksheet
7. Troubleshooting
7.1 7.2
7
the Malfunctions
7.3
Checksheet 8

Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > PCB Damage Checksheet
Rev.
7.3.1 PCB Damage Checksheet 1.0
Please fill out this checksheet to search failure sources of head and PCB damage.
We would appreciate your taking time to complete this checksheet
 Please confirm the machine which has had countermeasure or not.

1. Confirmation for countermeasure of the selected models.
 JV33-130/160, TS3-1600
1
 Firmware Version 4.00 or later.
 Main PCB revision label : [E104853-*1 Pb/F] or [E105997-A Pb/F] (* = A to G)
 Completed countermeasure for HDC FFC disconnection of movable parts.
 JV33-130BS/160BS
 Main PCB revision label : [E105454-*1 Pb/F] or [E105998-A Pb/F] (* = A to G)
 JV33-260, TS3-2600
2
 JV33-260BS
 CJV30-60/100/130/160, CJV30-60BS/100BS/130BS/160BS, TPC-1000
 Some countermeasure are not completed. ........................................Work on uncomplied countermeasure.
 Complied countermeasure. .................................................................Fill out following A) through E) and attach to the Damage Report.
A> Fill out the machine information,

Damage Date) Installation Date) Serial Number Ink Type Ink Set
3
SS21 ES3 BS 4 color 6 +W color
Other : [ ] 6 color Other : [ ]
4
B> Conditions when trouble occurred.
1. Check the conditions below.
 Unable to turn ON the machine.
 LCD light do not turn on.
 LCD light is on but nothing displayed.
 Abnormal ink firing.
5
 Ink firing with particular nozzle line as once.
 No ink firing with particular nozzle line.
 Error displayed on LCD pannel.
Check the Error Code/Message displayed on LCD as below.
Also fill in the timing and frequency of error occurrence. Ex. [Everytime occur at test drawing]
Error code/Message Occurred [Timing/Frequency]
 ERROR 07
HEAD
VOLTAGE
 ERROR 50
MEDIA DETECT
6
MEDIA SET POSITION
 ERROR 200 HEAD MEMORY
 ERROR 202 DEVICE CONSTRUCTION
7
 ERROR 205 47V HEAD VOLTAGE
 ERROR 207
 OVERFLOW
 UNDERFLOW
 SLEW RATE
 Other (describe problem specifically)
2. How and in which condition the trouble occurred? 8



Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions > PCB Damage Checksheet
Rev.
7.3.1 PCB Damage Checksheet 1.0
C> Conditions before trouble occurred.

1. Please check and fill in the followings if items applied to the condition before trouble occurred.
 Operate normally with no problems.
 Nozzle dropout/Ink deflection/Abnormal firing start to occur.
 Electric power failure or instant blackout occurred.
 Sometimes Error and Warning message appeared.
Check error code and message listed as below.
1
Also fill in the timing and frequency of error occurrence. Ex. [occurred sometimes while printing]
Error code/Message Occurred [Timing/Frequency]
 ERROR 07
HEAD
VOLTAGE
 ERROR 50
MEDIA DETECT
2
MEDIA SET POSITION
 ERROR 200 HEAD MEMORY
 ERROR 202 DEVICE CONSTRUCTION
 ERROR 205 47V HEAD VOLTAGE
 ERROR 207
OVERFLOW
UNDERFLOW

SLEW RATE
ERROR 40 MOTOR ALARM X 3
 ERROR 41 MOTOR ALARM Y
 ERROR 42 X OVER CURRENT
 ERROR 43 Y OVER CURRENT
 Other (describe problem specifically)
2. Please write conditions or phenomenon in mind before trouble occurred.

4

D> Please fill in replaced parts and replacement order.

Replacement Parts Order Solved Unsolved Condition changed [describe conditions below]
5
 Head [ ]  
 Head FFC ASSY [ ]  
 HDC FFC ASSY [ ]  
6
 PCB [ ]  
Main PCB
PCB No. Before replacement [ ] After replacement [ ]
Slider PCB [ ]  
Power supply PCB [ ]  
 Fuse of Main PCB [ ]  
 Others Parts
7
[ ] [ ]  
[ ] [ ]  
[ ] [ ]  
[ ] [ ]  
E> Please write down below any advice or comment.

Maintenance Manual > Operation Flow > Basic Operation
8. Operation Flow
8.1 8.2 8.3
8
Basic Operation Print Mode Cut Mode
8.4 8.5
Common Setting Service Mode

Maintenance Manual > Operation Flow > Basic Operation > Start
Rev.
8.1.1 Start 1.0
BOOT
When service mode is open
CJV30-100 V1.00 CJV30-100 V1.00

P.1.0.H.1.0
Firmware update function
Ready for ROM data reception ROM data being received ROM data being overwritten F/W update completed
1
[REMOTE]
F/W UPDATING F/W UPDATING F/W UPDATING F/W UPDATING
TRANSMIT START RECEIVE DOWNLOADING MECA LOAD [v.]
Parameter Up/Download
2
Up/Download successfully
Ready for Up/Download Uploading Downloading completed
[] + []
UP&DOWNLOAD  UPLOADING   DOWNLOADING  UP&DOWNLOAD END
READY! POWER OFF
3
System parameter input mode
[REMOTE] + [END]
[] + [] SYSTEM PARAMETER
4
000:COMP. X = 0

Maintenance Manual > Operation Flow > Basic Operation > Initial Filling
Rev.
BOOT
When service mode is open
CJV30-100 V1.00 CJV30-100 V1.00

P.1.0.H.1.0
* When ink filling has not been performed 1

INK SPECIFICATION Choose an ink set. Remove:InkCartridges DISCHARGE Set all fill-cart
SOLVENT-INK spec. 4-Color(MMCCYYKK) 12345678 00:00 12345678
[] + []: Changes the selection. [] + []: Changes the selection. [END] :Quit [END]: To the quit confirmation
[ENTER]: To the next step [ENTER]: To the next step screen *1
[END]: Quit [END]: Quit
FILLING UP Remove:Cartridges DISCHARGE SS3-4Color

2
00:00 12345678 00:00 MMCCYYKK
[END] :Quit [END]: To the quit confirmation
screen *1
FILLING UP Set:Maint.Wash Liqid FILLING UP

3
00:00 00:00
[END] :To LOCAL
* When maintenance washing liquid filling has been completed
4
*1 Quit confirmation screen
<LOCAL.> [#01] Filling up isn't yet
5
May I stop it ? :ent
[ENTER]: To the ink type select screen
[END]: Quit

Maintenance Manual > Operation Flow > Basic Operation > Media Detection
Rev.
8.1.3 Media Detection 1.0
<LOCAL.> [#01]
 
Lever down  PINCH ROLLER  >PRINT [MMMMMMM]
PINCH ROLLER:No.6to1 CUT [H_____H]
[ENTER]: Displays a screen according
1
[ENTER]: To the next screen
to  and  settings.
[]: to 
[END]: To the previous screen
 When detection has

  been completed  Displayed momentarily
MEDIA SELECT DETECTING MEDIA NOW  MEDIA  Input of MediaLength
ROLL< >LEAF PLEASE WAIT Y=1000 X= MEDIA LENGTH = 50.0m
[END]/[]/[]: To <LOCAL> when MEDIA
2
[]: to  RESIDUAL= ON

Maintenance Manual > Operation Flow > Print Mode
8. Operation Flow
8.1 8.2 8.3
8
8.4 8.5

Maintenance Manual > Operation Flow > Print Mode > LOCAL / REMOTE
Rev.
8.2.1 LOCAL / REMOTE 1.1
<LOCAL.> [#01]
WIDTH:1000mm
[], [], [], [] ORIGIN SET UP ORIGIN SET UP

0.0 ----  ORIGIN 
[FUNCTION] MEDIA CUT MEDIA CUTTING
1
<ENT> PLEASE WAIT
[END] :To LOCAL
[REMOTE]* MEDIA RESIDUAL PRINT PRINTING

<ENT> PLEASE WAIT
[END] :To LOCAL
2
[HEATER/CUTTER] PRE PRT AFT 35 C 35 C 35 C
35 C 35 C 35 C (OFF OFF OFF)
[TEST PRINT/TEST CUT] TEST PRINT  TEST PRINT 

(SCAN DIR.) <ENT>
:SCAN DIR.
3
:FEED DIR.
:WHITE CHK.
[CLEANING/FEED] CLEANING CLEANING ACTIVE

TYPE :NORMAL 00:00
:SOFT When [SPOT] is selected
:HARD
4
:SPOT SPOT COLOR SELECT REMOVE:INK CARTRIDGE * DISCHARGE *
COLOR :SILVER _S______ 03:00
WHITE,S&W
SHAKE INK CARTEIDGE SET:INK CARTRIDGE FILLING UP

:ent _S______ 03:00
[DATA CLEAR] DATA CLEAR

<ENT>
 DATA CLEAR 
5
[USER TYPE/TOOL] USER TYPE CHANGE
TYPE (1) -> <2> :ent
6
1 to 4
Displayed alternately Target temperature reached/ [ENTER]

[REMOTE]* TEMPERATURE CONTROL! PRE PRT AFT REMOTE.1 [#01]
* Not displayed when target PLEASE WAIT 35C 35C 35C 0.00m
temperature has been reached
7
[ENTER] SS21INK MMCCYYKK HEAD HEIGHT :Thin CJV30-100 V1.00
* Not displayed when target REMAIN 99999999 MEDIA WIDTH :1000mm MRL-III V1.30 []: To the next screen
temperature has been reached []: To the previous screen
[END]: To LOCAL
* At occurrence of error
[FUNCTION] NON-ORIGINAL INK
MMCCYYKK
8
[] + []: Changes error display
[MODE CHANGE]
Enters CUT MODE

Maintenance Manual > Operation Flow > Print Mode > LOCAL / REMOTE
Rev.
REMOTE.1 [#01]
0.00m
Displayed alternately * Displayed alternately when NEAR END is detected
Data reception REMOTE.1 [#01] REMOTE.1 540x1080 REMOTE.1 540x1080
0.00m 12.Bd.Vd.x2: 0.00m NEAR END MCYK
1
[FUNCTION] FEED COMPENSATION. FEED COMPENSATION. FEED COMPENSATION.
0 0 > 0 SAVE :ent
[ENTER] SS21INK MMCCYYKK

REMAIN 99999999
[HEATER/CUTTER]
* Same as in LOCAL
PRE PRT AFT
35 C 35 C 35 C
35 C 35 C 35 C
(OFF OFF OFF) 2
[REMOTE] <LOCAL.> [#01]
WIDTH:1000mm

Maintenance Manual > Operation Flow > Print Mode > SETUP
Rev.
8.2.2 SETUP 1.0
FUNCTION SETUP
SETUP <ENT> SELECT :TYPE.1
:TYPE.1 to 4
[1] ENDS:HIGH [H_____H] ENDS:HIGH [H_____H]
1
PINCH ROLLER <ent> INNER:OFF No.6to1 INNER:OFF No.6to1
[FUNCTION], [FUNCTION]: To the next screen [FUNCTION]: To the previous screen
[] / []
[1] [1]MEDIA COMP. PRINTING [1]MEDIA COMP.

MEDIA COMP. <ent> PRINT START :ent PLEASE WAIT VALUE = 0
[FUNCTION], [ENTER]: Printing :-255 to 255
[] / [] [END]: To the previous screen
[]: To the compensation screen
[1]
DROP.POScorrect<ent>
[FUNCTION],
[1]DROP.POScorrect
PRINT START
[ENTER]: Printing
:ent
PRINTING
PLEASE WAIT
[1]DROP.POScorrect
PATTERN1 = 0.0
:-40.0 to 40.0
2
[] / [] [END]: To the previous screen
[]: To the compensation screen * Subsequently, the input screens to
pattern 8 are displayed.
[1] [1]HEATER PRE PRT AFT * Unit: ºC or ºF
HEATER <ent> SET TEMP. <ent> 35 C 40 C 50 C
3
[FUNCTION],
:20 to 50ºC
[] / []
[FUNCTION], [1]HEATER STANDBY :OFF TIME

[] / [] SET TIME <ent> 10min :NONE
:NONE, 0 to 90min
[1]
PRINT MODE <ent>
[1]PRINT MODE
DRAFT QUALITY <ent>
[1]PRINT MODE
DRAFTquality :STD.
FAST, FINE
[1]DRAFT QUALITY
540x720 <ent>
540x900,540x1080
4
[FUNCTION],
[] / [] [1]DRAFT QUALITY
PASS= :SCAN=HiSPEED
[1]PRINT MODE [1]PRINT MODE

NormSPD.
[1]FINE QUALITY
5
FINE QUALITY <ent> FINE QUALITY :STD. 720x540 <ent>
[FUNCTION],
[FUNCTION],
FAST, FINE 720x720,720x1080,
[] / [] 720x1440
[] / []
6
SCAN DIRECITON <ent> ScanDIRECTION :Bi-D
[1]FINE QUALITY
[FUNCTION],
Uni-D PASS= :SCAN=HiSPEED
[] / [] NormSPD.
LOGICAL SEEK <ent> LOGICAL SEEK :ON
:OFF
7
[FUNCTION],
[] / []
* SS21 6+W Selection is allowed

[1]PRINT MODE [1]PRINT MODE only for filling.
WhiteLayPrt. <ent> SETUP :OFF
ON (LEVEL1) to LEVEL3
8
[1] [1]INK LAYERS
INK LAYERS <ent> SETUP :1
1 to 9
[FUNCTION],
[] / []
[1] SCAN :PRINT END

DRYING TYME <ent> 0.0s : 0s
0 to 19.9s, 0 to 999s
[FUNCTION],
[] / []

Rev.
8.2.2 SETUP 1.2
[1] [1]AUTO CUT

AUTO CUT <ent> SETUP :OFF
:ON
[FUNCTION],
[] / []
[1] [1]PRE-FEED
PRE-FEED <ent> SETUP :OFF
1
:ON
[FUNCTION],
[] / []
[1] [1]COLOR PATTERN

COLOR PATTERN <ent> SETUP :OFF
:ON
[FUNCTION],
[] / []
[1]
REFRESH <ent>
[1]REFRESH
SETUP :LEVEL3 2
LEVEL 0 to 3
[FUNCTION],
[] / []
[1] [1]VACUUM
3
VACUUM <ent> SETUP :STAMDARD
OFF, WEAK,
[FUNCTION], LittleWEAK, STRONG
[] / []
[1] [1]FeedSPEED LEVEL

FeedSPEED LEVEL<ent> LEVEL :10 0%
10 to 200%
[FUNCTION],
4
[] / []
[1] [1]PRIORITY [1]PRIORITY [1]PRIORITY

PRIORITY <ent> SETUP :INDIVIDUALLY MEDIA COMP. :HOST HEATER :HOST
ALL PANEL, ALL HOST :PANEL :PANEL
[1]PRIORITY [1]PRIORITY [1]PRIORITY
5
PRINT MODE :HOST INK LAYERS :HOST DRYING TIME :HOST
:PANEL :PANEL :PANEL
[FUNCTION],
[] / [] AUTO CUT :HOST PRE-FEED :HOST COLOR PATTERN :HOST
[1]PRIORITY
REFRESH :HOST
:PANEL
[1]PRIORITY
VACUUM :HOST
:PANEL
[1]PRIORITY
FEED SPD.LEVEL :HOST
:PANEL
6
[]/[]: Changes screens.
[ENTER]: To the next screen after registration
[FUNCTION]: To the next screen
(Only when “INDIVIDUALLY” is selected)
7
*Only when “SETUP” is ON, the display
[1] [1]AUTO CLEANING INTERVAL :TYPE changes to the next screen also by
AUTO CLEANING <ent> SETUP :OFF 1000mm :NORMAL pressing [FUNCTION].
:ON * 10 to 10000mm :SOFT,HARD
[FUNCTION],
[] / []
*Only when “SETUP” is ON, the display

[1] [1]Print. CLEANING INTERVAL :TYPE changes to the next screen also by
Print.CLEANING <ent> SETUP :OFF 1000mm :NORMAL
8
pressing [FUNCTION].
:ON * 10 to 10000mm:SOFT,HARD
[FUNCTION],
[] / []
[1] [1]SETUP COPY COPY : ent Start of copying

SETUP COPY <ent> TYPE.1 -> TYPE.2 TYPE.1 -> TYPE.2
TYPE 1 to 4, ALL
[FUNCTION],
[] / []
[1] [1]SETUP RESET *Initial operation only for the type currently selected
SETUP RESET <ent> RESET :ent

Rev.
8.2.2 SETUP 1.2
[FUNCTION],
[] / []

[FUNCTION], [1]FINE QUALITY
1
[] / [] PASS= :SCAN=HiSPEED

SETUP :INDIVIDUALLY MEDIA COMP. :HOST HEATER :HOST
[FUNCTION],
[] / [] ALL PANEL, ALL HOST :PANEL :PANEL
[1]PRIORITY
PRINT MODE :HOST
:PANEL
[1]PRIORITY
INK LAYERS :HOST
:PANEL
[1]PRIORITY
DRYING TIME :HOST
:PANEL
2
ALL PANEL, ALL HOST :PANEL :PANEL
3
PRINT MODE :HOST INK LAYERS :HOST DRYING TIME :HOST
4
[FUNCTION],
[] / [] AUTO CUT :HOST PRE-FEED :HOST COLOR PATTERN :HOST

REFRESH :HOST VACUUM :HOST FEED SPD.LEVEL :HOST
5
[]/[]: Changes screens.
[ENTER]: To the next screen after registration
[FUNCTION]: To the next screen
(Only when “INDIVIDUALLY” is selected)
[1] [1]SETUP RESET *Initial operation only for the type currently selected
SETUP RESET <ent> RESET :ent

Maintenance Manual > Operation Flow > Print Mode > MAINTENANCE
Rev.
8.2.3 MAINTENANCE 1.1
FUNCTION MAINTENANCE ST.MAINTENANCE ST.MAINTENANCE To LOCAL mode after

MAINTENANCE <ENT> ST.MAINTENANCE <ent> CARRIAGE OUT <ent> COMPLETED :ent completion of initial operation
[FUNCTION],
[] / []
ST.MAINTENANCE ST.MAINTENANCE To LOCAL mode after

WIPER REPLACE <ent> COMPLETED :ent completion of initial operation
[FUNCTION],
[] / []
ST.MAINTENANCE
NOZZLE WASH <ent>
WIPER CLEANING
COMPLETED(NEXT) :ent
Fill the liqid.
COMPLETED(NEXT) :ent 1
[FUNCTION],
ST.MAINTENANCE To LOCAL mode after a
[] / [] LEAVING TIME :1min lapse of preset time
2
[FUNCTION],
[] / [] ST.MAINTENANCE ST.MAINTENANCE To LOCAL mode after
PUMP TUBE WASH <ent> COMPLETED :ent completion of initial operation
[FUNCTION], [FUNCTION]: Open/close valves
[] / []
ST.MAINTENANCE WIPER CLEANING Fill the liqid.

COSTODY WASH <ent> COMPLETED(NEXT) :ent COMPLETED(NEXT) :ent
ST.MAINTENANCE
LEAVING TIME :1min
To LOCAL mode after a
lapse of preset time 3
ST.MAINTENANCE To LOCAL mode after
COMPLETED :ent completion of initial operation
[FUNCTION]: Open/close valves
MAINTENANCE
CR.MAINTENANCE <ent>
CR.MAINTENANCE
Remove the cover: ent
Remove maintenance
cover.
CR.MAINTENANCE
CARRIAGE OUT :ent 4
[FUNCTION],
[] / []
CR.MAINTENANCE To LOCAL mode after
COMPLETED :ent completion of initial operation
MAINTENANCE
HD.MAINTENANCE <ent>
HD.MAINTENANCE
FILL UP INK <ent>
FILLING UP
00:00
5
[FUNCTION],
[] / []
HD.MAINTENANCE Remove:InkCartridges  DISCHARGE 

DISCHARGE&WASH <ent> MMCCYYKK 00:00
Set:WashingCartridges  ABSORPTION  Remove:Cartridges

6
12345678 00:00 12345678
 DISCHARGE  Set:WashingCartridges  ABSORPTION 

[FUNCTION], 00:00 12345678 00:00
7
[] / []
[FUNCTION],
[] / []
Remove:Cartridges  DISCHARGE  SELECT:
12345678 00:00 END< >Re-WASH
Maint.WashLiquid Remove:Maint.Wash  DISCHARGE 

END< >DISCHARGE 00:00

Rev.
HD.MAINTENANCE MaintWashLiquid MaintWashLiquid

MaintWashLiquid <ent> FILLING UP <ent> CARTRIDGE :none
[FUNCTION], MaintWashLiquid
[] / [] FILLING UP START:ent
MaintWashLiquid
DISCHARGE <ent>
Remove:Maint.Wash
1
MaintWashLiquid
DISCHARGE START :ent
MAINTENANCE
SLEEP SETUP <ent>
SLEEP SETUP
REFRESH <ent>
SLEEP SETUP
REFRESHinterval= 4h
2
[FUNCTION], OFF, 1 to 168h * Displayed momentarily when washing
[] / [] liquid filling has not been completed
SLEEP SETUP SLEEP SETUP WashLiquid UN-FILL
PUMP TUBE WASH <ent> WASH INTERVAL = 4h
3
[FUNCTION], [FUNCTION], OFF, 1 to 168h
[] / [] [] / []
SLEEP SETUP SLEEP SETUP SLEEP SETUP

CLEANING <ent> CLEAN. INTERVAL= 4h CLEAN. TYPE : NORMAL
OFF, 1 to 168h SOFT, HARD
4
MAINTENANCE ROUTINE SETUP ROUTINE WIPING ROUTINE WIPING
ROUTINE SETUP <ent> ROUTINE WIPING <ent> SCAN COUNT <ent> SCAN COUNT = 50
[FUNCTION], 0 to 9990
[] / []
[FUNCTION], ROUTINE WIPING ROUTINE WIPING
[] / []
TEMP.difference <ent> TEMP.DIFF. = 20C
1 to 60
ROUTINE SETUP
REFRESH <ent>
ROUTINE SETUP
REFRESHinterval = 4h 5
[FUNCTION],
[FUNCTION], OFF, 1 to 168h * Displayed momentarily when washing
[] / [] liquid filling has not been completed
[] / []
ROUTINE SETUP ROUTINE SETUP WashLiquid UN-FILL
PUMP TUBE WASH <ent> WASH INTERVAL = 4h
6
[FUNCTION],
[] / []
ROUTINE SETUP ROUTINE SETUP ROUTINE SETUP

CLEANING <ent> CLEAN. INTERVAL = 4h CLEAN. TYPE :NORMAL
OFF, 1 to 168h SOFT, HARD
MAINTENANCE < Select only maintenance mode
7
Aqua->Sol EXCHG <ent>
[FUNCTION],
[] / []
MAINTENANCE WIPER LEVEL

WIPER LEVEL <ent> LEVEL :10/10
1/10 to 10/10
8
[FUNCTION],
[] / []
MAINTENANCE InkTankReplace
InkTankReplace <ent> REPLACE :ent
[FUNCTION],
[] / []

Rev.
[FUNCTION],
[] / []
MAINTENANCE WHITE MAINTE. SHAKE WHITE INK LV.1 > NOZZLE WASH
WHITE MAINTE. <ent> SELECT : LEVEL1 CARTRIDGES :ent 03:00
[FUNCTION], LV.1 > CLEANING
1
[] / []
02:00
WHITE MAINTE. SHAKE WHITE INK LV.2 > NOZZLE WASH

SELECT : LEVEL2 CARTRIDGES :ent 03:00
LV.2 > FILLING UP LV.2 > CLEANING
2
00:30 02:00
[FUNCTION],
[] / []
[FUNCTION],
[] / []
WHITE MAINTE. SHAKE WHITE INK LV.3 > NOZZLE WASH
SELECT : LEVEL3 CARTRIDGES :ent 03:00
3
REMOVE:INK CARTRIDGE LV.3 > DISCHARGE SET:INK CARTRIDGE
_W_W____ 01:30 _W_W____
LV.3 > FILLING UP LV.3 > CLEANING

00:30 02:00
MAINTENANCE MEDIA RESIDUAL

4
MEDIA RESIDUAL <ent> SETUP :OFF
:ON

Maintenance Manual > Operation Flow > Print Mode > MACHINE SETUP
Rev.
8.2.4 MACHINE SETUP 1.3
FUNCTION MACHINE SETUP DEODORIZE FAN DEODORIZE FAN

MACHINE SETUP <ENT> DEODORIZE FAN <ent> STOP TIME <ent> STOP TIME = 120Min
[FUNCTION], OFF,10 to 240min,
[FUNCTION], [] / [] CONTINUE
[] / []
DEODORIZE FAN DEODORIZE FAN
RENEW <ent> RENEW =OFF
ON
MACHINE SETUP
DRYNESS FEED <ent>
DRYNESS FEED
SETUP :OFF
1
ON
[FUNCTION],
[] / []
2
MACHINE SETUP STAMP SETUP TEST PRINT: PAGE No * Displayed by press of [FUNCTION]
with Stamp set to “ON” only in mainte-
STAMP SETUP <ent> STAMP :OFF OFF : OFF nance OPEN mode
ON ON
[FUNCTION],
[] / []
MACHINE SETUP WasteInkWarning

WasteInkWarning<ent> SETUP :ON
3
OFF
[FUNCTION],
[] / []
MACHINE SETUP TestPrintArrange

TestPRT.Arrange<ent> SETUP :FEED DIR.
SCAN DIR.
[FUNCTION],
[] / []
MACHINE SETUP
CART. PRIORITY <ent>
CART. PRIORITY
SELECT :INK LEVEL 4
EXP.DATE
[FUNCTION],
[] / []
MACHINE SETUP ENV. TEMP.
5
ENV. TEMP. <ent> SELECT :Wait arrival
Not wait ARR.

Maintenance Manual > Operation Flow > Cut Mode
8. Operation Flow
8.1 8.2 8.3
8
8.4 8.5

Maintenance Manual > Operation Flow > Cut Mode > LOCAL / REMOTE
Rev.
<LOCAL.C> [#01]
CUT1 (30/ 60/ 0.30)
[], [], [], [] ORIGIN SET UP ORIGIN SET UP

0.0 ----  ORIGIN 
[FUNCTION] MEDIA CUT MEDIA CUTTING
1
<ENT> PLEASE WAIT
[END] :To LOCAL
[FEED] SETUP DRAWING AREA  DRAWING AREA 

0.0 ----
[END] :To LOCAL
2
[HEATER/CUTER] CUTTER SCOOTING PLEASE WAIT
<ENT>
[] / []
HEATER Power-off
<ent>
[TEST PRINT/TEST CUT] TEST CUT  TEST CUT 

3
<ENT>
[CLEANING/FEED] MEDIA FEED  MEDIA FEED 
4
: 0.1m
:0.1 to 51.0m
[DATA CLEAR] DATA CLEAR  DATA CLEAR 

<ENT>
[USER TYPE/TOOL]
[CUT1]
SPD PRS OFS
30 60 0.30
5
[PEN]
[CUT2]
[FUNCTION] DIST.COMP. [CUT1] DIST.COMP. [CUT1] DIST.COMP. [CUT1]
<ENT> X = 500 Y = 200 DRAW SHIFT = 0mm
6
[END] :To LOCAL [END] :To LOCAL
Pattern drawing DIST.COMP. [CUT1] DIST.COMP. [CUT1]

XR = 0.0 XL = 0.0 Y = 0.0
Displayed alternately Target temperature reached / [ENTER]

REMOTE.C
7
[REMOTE] * TEMPERATURE CONTROL! PRE PRT AFT [#01]
 Not displayed when target PLEASE WAIT 35 C 35 C 35 C CUT1 (30/ 60/ 0.30)
temperature has been reached.
[ENTER] SS21INK MMCCYYKK HEAD HEIGHT: Thin CJV30-100 V1.00 []: To the next screen
 Not displayed when target REMAIN 99999999 MEDIA WIDTH: 1000mm MRL-III V1.30 []: To the previous screen
temperature has been reached.
[END ]: To LOCAL
(Same as in PRINT MODE.)
8
 At occurrence of error
[FUNCTION] NON-ORIGINAL INK
MMCCYYKK
[MODE CHANGE]
Enters PRINT MODE [] + []: Changes error display

Maintenance Manual > Operation Flow > Cut Mode > LOCAL / REMOTE
Rev.
REMOTE.1 [#01] REMOTE.C [#01]

0.00m CUT1 (30/ 60/ 0.30) [] / []: Changes speed
[ENTER] REMOTE.C [#01] <LOCAL.C> [#01]
1
CUT1 (30/ 60/ 0.30)
[REMOTE] <LOCAL.C> [#01]

CUT1 (30/ 60/ 0.30)

Maintenance Manual > Operation Flow > Cut Mode > SETUP
Rev.
8.3.2 SETUP 1.2
FUNCTION C SETUP
SETUP <ENT> SELECT :CUT1
:CUT2
:CUT3
:PEN
:HALF
[CUT1] ENDS :HIGH [H_____H] ENDS :HIGH [H_____H]
1
PINCH ROLLER <ent> INNER:OFF No.6to1 INNER:OFF No.6to1
[FUNCTION], [FUNCTION]: To the next screen [FUNCTION]: To the previous screen
[] / []
[CUT1] [CUT1]MARK DETECT [CUT1]MARK DETECT [CUT1]MARK DETECT

MARK DETECT <ent> DETECT :OFF DIST.REVI. :OFF SIZE = 10mm
:1pt :4 to 40
:2pt X
2
:2pt Y
:3pt
:4pt
[ON]: To the next screen
[CUT1]MARK DETECT [CUT1]MARK DETECT [CUT1]MARK DETECT

[FUNCTION],
[] / [] OFFSET Y() = 0.0mm OFFSET X() = 0.0mm FORM :TYPE1
3
:-40.0 to 40.0 :-40.0 to 40.0 :TYPE2
[CUT1]MARK DETECT [CUT1]MARK DETECT [CUT1]MARK DETECT

COPIES Y() = 1 COPIES X() = 1 SPEED LIMIT = 1cm/s
:0 to 9999 :0 to 9999 :0 to 60
4
[CUT1]MARK DETECT
SKEW CHECK = 0mm
:0 to 99
[CUT1] [CUT1]P/C ADJUST P/C ORIGIN OFS. P/C ORIGIN OFS.

P/C ADJUST <ent> P/C ORIGIN OFS. <ent> 540dpi <ent> PRINT START :ent
5
:720dpi
Remove the printed & P/C ORIGIN OFS.

cut pattern Adjust misalignment
Y = 0 X = 0
[FUNCTION],
[] / []
[FUNCTION],
[CUT1]P/C ADJUST
P/C SCALE ADJ. <ent>
P/C SCALE ADJ.
CLEAR < > PRINT
Print all the pattern.
Cut the pattern 0. 6
[] / []
Check misalignment of P/C SCALE ADJ.
the pattern 0 Cut the pattern 1 to 9
DIRECTION = +
:-
Enter the fit pattern P/C SCALE ADJ.

ADJ.VALUE = 5
7
[CUT1] [CUT1]CUT MODE
8
CUT MODE <ent> SETUP :STD.
:FAST
[FUNCTION],
[] / [] :FINE
[CUT1] [CUT1]AUTO CUT [CUT1]AUTO CUT

AUTO CUT <ent> SETUP :OFF CUT MARGIN = 30mm
[FUNCTION],
:ON :0 to 50
[] / [] [ON]: To the next screen

Maintenance Manual > Operation Flow > Cut Mode > SETUP
Rev.
8.3.2 SETUP 1.2
[FUNCTION],
[] / []
[CUT1] [CUT1]DIVISION CUT [CUT1]DIVISION CUT [CUT1]DIVISION CUT

DIVISION CUT <ent> SETUP :OFF FRAME CUT :OFF MARK CUT :OFF
:ON :ON :ON
[FUNCTION],
[] / [] []/[]/ [ON]:To the next screen
1
When HALF is
selected [HALF] [HALF]HALF CUT [HALF]HALF CUT [HALF]HALF CUT
HALF CUT <ent> SETUP :OFF HALF CUT PRES.= 0g HALF LENGTH = 0.5mm
:ON :0 to 300 :0.1 to 5.0
[FUNCTION],
[] / []
[HALF]HALF CUT
CUT LENGTH = 10mm
:5 to 150
[CUT1] [[CUT1]UP SPEED

2
UP SPEED <ent> SETUP :AUTO
:5cm/s
:10cm/s
[FUNCTION], :20cm/s
3
[] / [] :30cm/s
[CUT1] [CUT1]DUMMY CUT

DUMMY CUT <ent> SETUP :OFF *Except when “PEN” is selected
:ON
[FUNCTION],
[] / []
[CUT1] [CUT1]MEDIA TYPE
4
MEDIA TYPE <ent> TYPE :STANDARD
:HEAVY
[FUNCTION],
[] / []
[CUT1] [CUT1]SORTING [CUT1]SORTING [CUT1]SORTING

SORTING <ent> SETUP :OFF AUTO FEED :OFF AREA :OFF
:ON :ON :10 to 5100
5
[FUNCTION],
[] / [] [ON]: To the next screen
[CUT1] [CUT1]ADJ-PRS OFFSET

ADJ-PRS OFFSET <ent> OFFSET = 3
:0 to 7
[FUNCTION],
[] / []
6
[CUT1] [CUT1]VACUUM
VACUUM <ent> SETUP :STRONG
:OFF
:WEAK
[FUNCTION], :LittleWEAK
[] / []
:STANDARD
[CUT1] [CUT1]WINDER TIMMING

WINDER TIMMING <ent>
[FUNCTION],
[] / []
SETUP :OFF
:OFF
:1 to 99
7
[CUT1] [CUT1]OVER CUT
OVER CUT <ent> LENGTH : 0.1mm
:OFF
8
[FUNCTION],
[] / [] :0.1 to 1.0
[CUT1] [CUT1]SETUP COPY COPY : ent Start of copying

SETUP COPY <ent> CUT1 -> CUT2 CUT1 -> CUT2
CUT1 to 3
PEN
[FUNCTION], HALF
[] / []
ALL
[CUT1] [CUT1]SETUP RESET

SETUP RESET <ent> RESET :ent *Except when “PEN” is selected

Maintenance Manual > Operation Flow > Cut Mode > MAINTENANCE / No. COPIES
Rev.
8.3.3 MAINTENANCE / No. COPIES 1.2
FUNCTION C MAINTENANCE MARK SENSOR SENSOR CHECK SENSOR CHECK

MAINTENANCE <ENT> MARK SENSOR <ent> SENSOR CHECK <ent> ORIGIN SET :ent SIZE = 10mm
:4 to 40
[FUNCTION], SENSOR CHECK SENSOR CHECK

[] / []
FORM :TYPE1 SPEED = 10cm/s
:TYPE2 :0 to 20
[FUNCTION],
[] / []
[]/[ENTER]: Executes Motion 1.
[]: Executes Motion 2.
1
Move the heads with JOG key.
MARK SENSOR Pattern drawing

POINTER OFFSET
POINTER OFFSET <ent> Y = 0.0 X = 0.0
2
[FUNCTION],
[] / []
Press [ENTER] when the value is stable.
MARK SENSOR LEVEL ADJUST [FUNCTION]: Turns off the motor /

Executes initial operation
LEVEL ADJUST <ent> OUT: 0000 IN: 0000 after completion.
[USER TYPE/TOLL]
MAINTENANCE SAMPLE CUT SAMPLE CUT SAMPLE CUT

SAMPLE CUT <ent> SELECT :LOGO LOGO :100% CUT START :ent
3
:CUT :1 to 999
[FUNCTION],
[] / [] When CUT is selected: next screen will be skipped.
Enters REMOTE mode and
performs pattern drawing.
MAINTENANCE MEDIA CUT MEDIA CUT MEDIA CUT
4
MEDIA CUT <ent> INTERVAL = 500mm FRONT CUT OFF = 30mm COUNT = 1
:10 to 10000 :0 to 500 :0 to 9999
[FUNCTION],
[] / []
Motion
5
MAINTENANCE STEP SIZE
STEP SIZE <ent> SIZE = 0.025
:0.025/0.01
[FUNCTION],
[] / []
MAINTENANCE C TOOL REPLACE TOOL REPLACE To LOCAL mode after

TOOL REPLACE <ent> ACTION :ent COMPLETED :ent completion of initial operation.
[ENTER]:Moves the heads to the At this point, the heads can be
6
maintenance position moved by hand.
and turns off the motor. Perform tool change.
FUNCTION C No. COPIES No. COPIES Enters REMOTE mode and

No. COPIES <ENT> COPIES = 1 INTERVAL = 2mm starts operation.
:0 to 999 :0 to 30

Maintenance Manual > Operation Flow > Common Setting
8. Operation Flow
8.1 8.2 8.3
8
8.4 8.5

Maintenance Manual > Operation Flow > Common Setting > COMMON SETUP
Rev.
8.4.1 COMMON SETUP 1.1
FUNCTION COMMON SETUP PR SETUP

COMMON SETUP <ENT> PR SETUP <ent> SELECT :ON
:POW ON ONLY
[FUNCTION], :PR No.ONLY
[] / [] :OFF
COMMON SETUP CUT METHOD

CUT METHOD <ent> SETUP :2 STEP
[FUNCTION],
[] / []
:3 STEP
Displayed only when [FEED : ON] 1
COMMON SETUP CONFIRM. FEED CONFIRM. FEED
CONFIRM. FEED <ent> FEED :100mm BACK FEED :ON
[FUNCTION], OFF/ 10 to 500 :OFF
[] / []
COMMON SETUP
EXPANDS
[FUNCTION],
<ent>
EXPANDS
SETUP :OFF
:ON
2
[] / []
COMMON SETUP LEFT : RIGHT

MARGIN <ent> 0mm : 0mm
3
[FUNCTION], 0 to 85mm
[] / []
COMMON SETUP RECEIVED DATA

RECEIVED DATA <ent> SETUP :AUTO
[FUNCTION], :MANUAL
[] / []
4
COMMON SETUP TIME SET TIME SET TIME SET
TIME SET <ent> 2007.10.05 21:36:00 2007.10.05 21:36:00 DoYou change it?:ent
:ON
[FUNCTION],
[] / [] -> 2008.10.04 21:36
[FUNCTION] 2007.10.05 21:36:00
COMMON SETUP TEMP. : LENGTH

UNIT SETUP <ent> °C : mm
[FUNCTION],
[] / []
°F : inch
5
COMMON SETUP MACHINE NAME
MACHINE NAME <ent> CJV30-01
[FUNCTION],
[] / []
COMMON SETUP
KEY BUZZER <ent>
KEY BUZZER
SETUP :ON
:OFF
6
[FUNCTION],
[] / []

COMMON SETUP INFORMATION ERROR HISTORY  ERROR 09 
INFORMATION <ent> ERROR HISTORY <ent> [01] 05.09.29 08:18 HDC ERROR (----)
7
[FUNCTION], [] / []
 [] / []: Changes screens.
INFORMATION [01] 05.09.29 08:18 [] / []: Changes error display.
MAINTE. HISTORY<ent> >> CARRIAGE OUT [END]: Complete
[FUNCTION], [] / []


[FUNCTION], INFORMATION [01] 720x1080 .12 PRINTmodeHIST.
8
[] / []
PRINTmodeHIST. <ent> Bd.Vd.x1.1L: 12.34m [01] 05.09.29 08:18
When there is no history
[FUNCTION], [] / []  There is no 

 HISTORY. 
INFORMATION LIST LIST

LIST <ent> SELECT:PRINT MODE  PRINTING 
[FUNCTION], [] / []

Maintenance Manual > Operation Flow > Common Setting > COMMON SETUP
Rev.
8.4.1 COMMON SETUP 1.2
[FUNCTION], [] / []
INFORMATION Start printing

InkREPL Report <ent>
[FUNCTION], [] / [] Displayed only in Maintenance
Open mode
INFORMATION CJV30-160 V1.00 FPGA-PDC V1.00
VERSION <ent> MRL-III V1.00 FPGA-HDC V1.00
[FUNCTION], [] / []
1
INFORMATION S/N = 00000000
Serial&DealerNo<ent> D/N = 00000000
Displayed only in Service mode is open
[FUNCTION], [] / []

2
INFORMATION 05. 09.29 09:57[ 0]
EVENT LOG <ent> 0823-01-01.0000.0000
[FUNCTION],
[] / []
INFORMATION
REPLACE COUNTER <ent>
REPLACE COUNTER
CART. 1: 0
[FUNCTION],
Displayed the same way for cartridges 1 to 8
3
[] / []
REPLACE COUNTER
SCAN : 0
4
[FUNCTION],
[] / []
REPLACE COUNTER
TIME : 0h
[FUNCTION],
[] / []
REPLACE COUNTER
5
WIPER : 0
[FUNCTION],
[] / []
H1A:ALL =123,456,789 H1A:Mdot=123,456,789 Displayed the same way

Sdot= 13,579,135 Ldot= 13,579,135 for nozzles A to H
[FUNCTION],
6
[] / []
REPLACE COUNTER
PUMP : 0
[FUNCTION],
[] / []
REPLACE COUNTER
LENGTH : 0m
[FUNCTION],
[] / [] 7
REPLACE COUNTER
AREA : 0m 2
[FUNCTION],
[] / []
SLEEP REF.: 0H00M

CNT :
[FUNCTION],
8
[] / []
SLEEP CLN.: 0H00M

CNT :
[FUNCTION],
[] / []
SLEEP TUBE: 0H00M

CNT :

Maintenance Manual > Operation Flow > Service Mode
8. Operation Flow
8.1 8.2 8.3
8
8.4 8.5

Maintenance Manual > Operation Flow > Service Mode > #ADJUST
Rev.
8.5.1 #ADJUST 1.0
[]/ []: Modifies the compensation value.

FUNCTION #ADJUST / PRINT #HEAD ADJUST #SLANT ADJUST Adjustment pattern

#ADJUST <ENT> HEAD ADJUST <ent> SLANT ADJUST <ent> PRINT START :ent drawing
[] / []
[ENTER] / [END]
1
#HEAD ADJUST #DROP POS. MODE #DROP POS. MODE
DROP.POS ADJUST <ent> SELECT :HiSPEED SCAN SELECT :HiSPEED SCAN
:Normal-SCAN
#DROP POS. HsHg #DROP POS. HsHg/DRFT #DROP POS. HsHg/DRFT

SELECT :DRAFT ADJUST :Y Bi Y Bi PRINT :ent
[] / []
Pattern drawing 2
[] / []
#DROP POS. HsHg/DRFT
Y Bi H1 -H1 : 0.0
#DROP POS.
SELECT
HsHg
:FINE
ADJUST :FINE-Y Bi
FINE-Y Bi PRINT :ent 3
[] / []
[FUNCTION] / [] / []
Pattern drawing
4
Y Bi H1 -H1 : 0.0
#DROP POS. HsHg #DROP POS. HsHg/DRFT

SELECT :BASIS SET BASIS SET :ent
5
#HEAD ADJUST #HeadcondCONFIRM #INKvolumCONFIRM
HeadcondCONFIRM<ent> INKvolumCONFIRM<ent> PRINT START :ent
[] / []
Pattern drawing
M= 0 M= 0 C= 0 C= 0
Y= 0 Y= 0 K= 0 K= 0
:-2 to 4
[FUNCTION]: All nozzles +1
6
[REMOTE]: Displays the nozzle row name.
#HeadcondCONFIRM #X POS. CONFIRM

X POS. CONFIRM <ent> PRINT START :ent
[] / []
Pattern drawing
7
#HeadcondCONFIRM #Y POS. CONFIRM
Y POS. CONFIRM <ent> PRINT START :ent
Pattern drawing
8
#ADJUST / PRINT #EDGE ADJUST Pattern drawing #EDGE ADJUST
EDGE ADJUST <ent> CLEAR < > PRINT L=15.0 R=15.0
[] / []
Only at the factory
#ADJUST / PRINT #500mm SQUARE Pattern drawing #500mm SQUARE

500mm SQUARE <ent> CLEAR < > PRINT X=500.0 Y=500.0

Rev.
8.5.1 #ADJUST 1.1
#ADJUST / PRINT #MEDIA COMP.2 Pattern drawing

#MEDIA COMP.2
MEDIA COMP.2 <ent> PRINT START :ent VALUE = 0
[] / []
#ADJUST / PRINT #CAPPING #CAPPING #CAPPING

CAPPING <ent> CAPPING POS= 0.0mm AirPullPOS.= 0.0mm FlushingPOS= 0.0mm
[] / [] #CAPPING

WiperPOS(X)= 0 1
#ADJUST / PRINT #HEAD ID/ 
HEAD ID <ent>  
[] / []
#ADJUST
HEAD WASH
/ PRINT
<ent>
Do you change an
ink set? NO < > YES 2
Remove:InkCartridges  DISCHARGE  Set:WashingCartridges
MMCCYYKK 00:00 12345678
 ABSORPTION  Remove:Cartridges  DISCHARGE 

3
00:00 12345678 00:00
Set:WashingCartridges  ABSORPTION  Remove:Cartridges
4
12345678 00:00 12345678
[] / []
 DISCHARGE  Clean a wiper. END< >CONTINUE
00:00 COMPLETED :ent V Re-WASH
5
Set:TRANS Liquid  ABSORPTION  Remove:TRANS Liquid
12345678 00:00 12345678
 DISCHARGE  Maint.WashLiquid Remove:Maint.Wash

00:00 END< >DISCHARGE 12345678
 DISCHARGE 
00:00
TRANS Liquid
END < >ABSORB
Set:TRANS Liquid
6
 ABSORPTION  Remove:TRANS Liquid  DISCHARGE 
00:00 00:00
#ADJUST / CUT #500mm SQUARE #500mm SQUARE

7
Pattern drawing
500mm SQUARE <ent> CLEAR < > DRAW dX = 0.0 dY = 0.0
[] / []
#500mm SQUARE
8
ANGLE ADJUST = 0.25

Rev.
8.5.1 #ADJUST 1.1
#ADJUST / CUT #PEN PRESSURE #PEN PRESSURE #PEN PRESSURE

PEN PRESSURE <ent> 0g = 0 30g = 0 60g = 0
[] / [] #PEN PRESSURE #PEN PRESSURE #PEN PRESSURE

100g = 0 200g = 0 400g = 0
#ADJUST
LANDING
/ CUT
<ent>
#LANDING
UP POSITION = 0
#LANDING
DOWN LANDING = 0

#LANDING / CUT
DOWN LANDING = 0 1
Selection of drawing type
[]: Square and straight line
[]: Broken line [UTYPE]
[] / [] [FUNCTION]: Radial lines consecutively #LANDING

[REMOTE]: Squares consecutively UP = 0 END = 0g
2
[ENTER] / [END], [UTYPE] : Returns
[FEED]
Switching to cut landing
adjustment
 [FEED]: Returns to PEN landing adjustment
[END]: MENU
#ADJUST / CUT #PHOTO SENSOR #PHOTO SENS./ LV.
3
PHOTO SENSOR <ent> SENSOR LV. <ent> OUT: 0000 IN: 0000
[] / []
#PHOTO SENSOR #PHOTOsens./POSITION Drawing &

POSITION <ent> START :ent self-adjustment
[] / []
#PHOTOsens./POSITION
4
X = 0.0 Y = 0.0
To the next step when it is already To the next step when the
at maintenance position lever is in the UP position
#ADJUST #GR/PR POSITION LEVER UP SET:PR POSITION

GR/PR POSITION <ent> CUTTER SCOOTING :ent LEVER DOWN
Lever UP Lever DOWN
5
#GR/PR POSITION
ACTION :ent
[] / [] When self-adjustment fails
 failure 
#ADJUST
MOTOR CURRENT <ent>
#MOTOR CURRENT
STOP ADJUST <ent>
X = 140 Y = 140
( 0 ) ( 0 )
6
[] / []
#MOTOR CURRENT #X MOVING ADJUT #X MOVING ADJUT

X MOVING ADJUT <ent> S=10 A=0.10 X=100 140 ( 0 )
[] / [] [] / []
#MOTOR CURRENT #Y MOVING ADJUT #Y MOVING ADJUT

7
Y MOVING ADJUT <ent> S=50 A=0.10 X=100 140 ( 0 )
Displace the origin to the left 30 mm
or more by operating JOG keys.
#ADJUST PRINT/CUT POS. PRINT/CUT POS.
8
Print & Pen drawing
PRINT/CUT POS. <ent> ORIGIN SET :ent Y = 0.0 X = 0.0
[] / [] Set the pen tip to the origin of the
print result by operating JOG keys.
#ADJUST #SERIAL No.

SERIAL No. <ent> 00000000
[] / []
#ADJUST #DEALER No.

DEALER No. <ent> 00000000
[] / []

Rev.
8.5.1 #ADJUST 1.0
#ADJUST #DEFAULT SET SETUP PARAMETER

DEFAULT SET <ent> SETUP PARAMETER<ent> INITIALIZE OK? :ent
[] / []
Various parameters
[] / [] [] / []
#DEFAULT SET
SHIPPING SETUP <ent>
ToSHIPPING condition
Set up OK ? :ent
Only at the factory 1
#ADJUST #REPLACE PARTS #REPLACE PARTS PUMP
REPLACE PARTS <ent> REGISTRATION <ent> PARTS :PUMP 00.00.?? : No.1
[] / []
#REPLACE PARTS CAP

2
PARTS :CAP 00.00.?? : No.1
[] / [] [] / []
#REPLACE PARTS DUMPER
3
PARTS :DUMPER 00.00.??:No.1-A
When there is no history
#REPLACE PARTS HEAD  There is no 

HISTORY <ent> [ 0] 06.10.10 : No.2  HISTORY. 

Maintenance Manual > Operation Flow > Service Mode > #TEST
Rev.
8.5.2 #TEST 1.0

FUNCTION #TEST #CHECK PATTERN DPI :540x720 X=1000 Y=1000

#TEST <ENT> CHECK PATTERN <ent> PATTERN:100% SCAN:Uni-D / PASS:6 COLOR :KMCY
Subsequently, 50%, 25%, 12.5%, 6.25%,
[ENTER] / [END] [] / []
nozzle check can be selected (Omitted).
#CHECK PATTERN
PATTERN:COLOR CHART
[] / []
DPI :540x720
SCAN:Uni-D / PASS:6
X=1000
DENSITY
Y=1000
:ALL 1
#CHECK PATTERN DPI :540x720 X=1000 Y=1000
PATTERN:DROP.POS CHK SCAN:Uni-D / PASS:6
[] / [] #CHECK PATTERN/100%

PRINT START :ent
540x720.V6. 6P,Uni
x1.H1 0.00m
2
JOG permitted
[FUNCTION]
DPI: 540x720.PAS: 6 HED:1 CL:MCYK1234

SCN:Uni SPD:x1 WF:6 X=10 Y=10
[REMOTE]
#CHECK PATTERN/100%
3
Hi-SPEED SCAN :OFF
#TEST #ALL PATTERN
4
Pattern drawing
ALL PATTERN <ent> PRINT START :ent
[] / [] Pressing [HEATER/CUTTER] displays
the heater control screen.
#TEST #MOTOR TEST #X SERVO MOTOR #X SERVO  RUNNING 

MOTOR TEST <ent> X SERVO MOTOR <ent> S= 500 A=0.50 X=1000 COUNT = 0
#X SERVO  RUNNING 
5
[] / [] S= 500 A=0.50 X=1000
[] / []: Changes condition display.
Pressing [HEATER/CUTTER] displays
#MOTOR TEST #Y SERVO MOTOR #Y SERVO  RUNNING 
Y SERVO MOTOR <ent> S= 500 A=0.50 X=1000 COUNT = 0
6
#Y SERVO  RUNNING 
[] / [] S= 500 A=0.50 X=1000
Pressing [HEATER/CUTTER] displays
#MOTOR TEST S= 500 A=0.50 X=1000 #XYservo  RUNNING 
XY SERVO MOTOR <ent> S= 500 A=0.50 X=1000 COUNT = 0
7
[] / []
S= 500 A=0.50 X=1000
[] / [] S= 500 A=0.50 X=1000
#MOTOR TEST SPEED :WAIT :COUNT #WIPER  RUNNING 

WIPER MOTOR <ent> 100 : 0 :CONT. COUNT = 0
[] / []
#WIPER  RUNNING 
100 : 0 :CONT.
8
#MOTOR TEST #PUMP MOTOR #PUMP MOTOR
PUMP MOTOR <ent> SPD=1200 DIR=FORW. COUNT = 0
[] / [] <CARRIDGE>:< MOTOR >

IN : OFF

Rev.
8.5.2 #TEST 1.0
#MOTOR TEST #TAKE-UP MOTOR #TAKE-UP MOTOR

TAKE-UP MOTOR <ent> START :ent  RUNNING 
[FUNCTION] / [] / []
#TEST #HEATER TEST PRE PRT AFT 35C 35C 35C

HEATER TEST <ent> TEMPERATURE <ent> 35C 35C 35C (35C 35C 35C)
1
[] / []
[] / [] #HEATER TEST <15F> <15F> <15F> PRE PRT AFT
SSR <ent> OFF OFF OFF 35C 35C 35C
#TEST #WARMING TEST
2
WARMING TEST <ent> OFF [ C] ( 20 C)
[] / []
 [] / []: Changes items in a loop.
#TEST #ACTION TEST #ACTION TEST #ACTION TEST

ACTION TEST <ent> VACUUM FAN :LOW Y-CUTTER :OFF LED POINTER :OFF
3
#ACTION TEST #ACTION TEST HDC FAN1 : HDC FAN2
DEOD. FAN :OFF DRY FAN :OFF ON : ON
#ACTION TEST #ACTION TEST #ACTION TEST

PR SOLENOID :OFF P.HEAD SOLENOID :OFF VACUUM FAN :LOW
4
[JOG]: Changes items in a loop.
#TEST #SENSOR TEST #SENSOR TEST #SENSOR TEST

SENSOR TEST <ent> SET LEVER :ON R.PAPER :OFF Y-ORIGIN :OFF
#SENSOR TEST #SENSOR TEST #SENSOR TEST

WIPER :OFF FRONT COVER :ON HEAD HEIGHT :OFF
#SENSOR TEST #SENSOR TEST #SENSOR TEST

5
[] / [] PR SENSOR :OFF CUT HEAD JOINT :OFF PRT.HEAD JOINT :OFF
#SENSOR TEST #SENSOR TEST L=o P=o Y=x W=x
6
Main PCB ID :800 Head Voltage :700 H=o PR=x CJ=x PJ=o
This screen can be displayed by
pressing [FUNCTION] on any
The items are displayed in the order shown in Sensor Test Menu. ON = o, OFF = x screen.
L : SET LEVER P : R.PAPER
Y : Y-ORIGIN W : WIPER
H : HEAD HEIGHT PR : PR SENSOR
CJ : CUT HEAD JOINT PJ : PRT.HEAD JOINT
#TEST
OPTION <ent>
#OPTION / REEL = ON
EXH.= ON DRY = ON
7
[] / []
#TEST HEAT:ooo CONST.:ooo

KEYBOARD LED <ent> PRINT :o CUT :o
8
[] / [] Displayed corresponding to a
pressed key.
#TEST #KEYBOARD TEST #KEYBOARD TEST #KEYBOARD TEST
KEYBOARD TEST <ent> Key-> NONE Key-> [USER TYPE] [END]->END TEST
[] / []
#TEST !!!!!!!!!!!!!!!!!!!!
LCD TEST <ent> """"""""""""""""""""
[] / []

Rev.
8.5.2 #TEST 1.0
#TEST #TIMER CHECK #TIMER CHECK #TIMER CHECK

TIMER CHECK <ent> 2007.10.05 21:36:00 2007.10.05 21:36:00 DoYou change it?:ent
[FUNCTION]
[] / [] -> 2008.10.04 21:36
2007.10.05 21:36:00
#TEST
MEMORY CHECK <ent>
#MEMORY CHECK
CHECK:MAIN.SDRAM
#MEMORY CHECK
WAIT TIME :OFF
#MAIN.SDRAM CHECK
COUNT= 1 1
Error occurs.
 MAIN.SDRAM ERROR 
address = h'
2
[] / [] [] / []
WriteData=h'
Road Data=h'
[] / [] Error occurs.
#MEMORY CHECK #MAIN.F-ROM CHECK  ERROR 85 
CHECK:MAIN.F-ROM COUNT= 1 ROM HASH
[] / []
#MEMORY CHECK #HEAD.EEPROM CHECK

Error occurs.
HEAD.EEPROM ERROR 
3
CHECK:HEAD.EEPROM COUNT= 1 address = h'
[] / []
[] / [] WriteData=h'
4
Error occurs.
#MEMORY CHECK #32M SDRAM CHECK  32M.SDRAM ERROR 
CHECK:32M SDRAM COUNT= 1 address = h'
[] / []
5
WriteData=h'
#TEST #SKEW CHECK #SKEW CHECK

SKEW CHECK <ent> FEED :3m  FEED 3m 
[] / []
6
#TEST #TEMP.CHECK #HEAD TEMP.
TEMP.CHECK <ent> HEAD TEMP. <ent> 30 C ()
[] / []
#TEMP.CHECK #NOZZLE TEMP.

NOZZLE TEMP. <ent> CHECK = OK
[] / []
[] / [] #TEMP.CHECK

HEAT SINK TEMP.<ent>
#HEAT SINK TEMP.
30 C () 7
[] / []
#TEMP.CHECK #SLIDER TEMP.

SLIDER TEMP. <ent> 30 C ()
8
Completed [FUNCTION]
#TEST #LINEAR ENCODER Motion M =0000.0 E =0000.0
LINEAR ENCODER <ent> ActiveWIDTH :1900mm Mc= 0.0 Ec= 0.0
<<Coord. of point >> Mm=000000 Em=000000 <<CommonCoord.SYS>>

[] / []
Ms=000000 Es=000000 Mr=000000 Er=000000 ERR(ME-LE) = 00.00mm
MotorENC = 0000.00mm
LinearENC= 0000.00mm

Rev.
8.5.2 #TEST 1.0
#TEST #INK CARTRIDGE PACK 1234 5678

INK CARTRIDGE <ent> PACK&END SENSOR<ent> END 1234 5678
[] / []
#INK CARTRIDGE #CARTRIDGE VALVE

CARTRIDGE VALVE<ent> oooo oooo [FUNCTION]: Turns on/off all valves.
1
[] / []
#INK CARTRIDGE ERROR : oooo oooo Pressing [FUNCTION] moves the

[] / [] CARTRIDGE LED <ent> ACTIVE : oooo oooo cursor to ERROR or ACTIVE.
[] / []
#INK CARTRIDGE #INK-IC CHECK CNT=1

INK-IC CHECK <ent> 1234 5678 1234 5678
CNT=1 NG=1
1234 5678
2
When there is no ERROR.
#TEST #WASH CARTRIDGE #PACK&END SENSOR
3
WASH CARTRIDGE <ent> PACK&END SENSOR<ent> PACK :ON END :OFF
[] / []
#WASH CARTRIDGE #CARTRIDGE VALVE

CARTRIDGE VALVE<ent> OPEN
[] / []
4
#WASH CARTRIDGE #IC CHECK #IC CHECK
[] / [] IC CHECK <ent> CHECK START :ent CNT=1 NG=0
Counting stops.
#IC CHECK
When the cartridge is absent. CNT=1 NG=0
#IC CHECK
5
NO CARTRIDGE
#TEST #PEN PRESSURE

PEN PRESSURE <ent> IN = 0x200
[] / []
#TEST #MARK LED #MARK LED #MARK LED

MARK LED <ent> SensLED = 111 ( 7mA)
[FUNCTION]
SPD = 10cm/s DIR = X in= mA : out=0x0000
6
[] / [] #MARK LED Initializing operation
OUT :0000 IN: 0000
Counting stops.
#TEST
HEAD JOINT <ent>
#HEAD JOINT
ACTION :ent
#HEAD JOINT
COUNT = 0
#HEAD JOINT
COUNT = 0 7
[] / []
#TEST #PINCHI ROLLER #PINCHI ROLLER #PINCHI ROLLER

PINCH ROLLER <ent> Select : L>O>L>M>L>H PINCH ROLLER No. = 7 ACTION :ent
8
Counting stops.
#PINCHI ROLLER 10
[FUNCTION]
Select : L>O>L>M>L>H
[] / []
#PINCHI ROLLER Motion
HHHHHHH <No.1:HIGH>
Counting stops.
#TEST #SolenoidTIMEOUT #SolenoidTIMEOUT #SolenoidTIMEOUT
SolenoidTIMEOUT<ent> ACTION :ent 0.0sec 0.0sec
[] / []

Rev.
8.5.2 #TEST 1.0
#TEST #OPTION OUTPUT

OPTION OUTPUT <ent> OUT1: OFF OUT2: OFF
The number of times is not limited
[] / []
when [Number of Times = 0].
#TEST #CUT PATTERN #CUT PATTERN / TEST #CUT PATTERN / TEST

CUT PATTERN <ent> PATTERN :TEST Number of Times= 1 DRAW START :ent
[] / [] Enters REMOTE mode and

performs drawing.
1
#CUT PATTERN #CUT PATTERN/QUALITY Enters REMOTE mode and
PATTERN :QUALITY DRAW START :ent performs drawing.
[] / []
#CUT PATTERN
PATTERN :2m
#CUT PATTERN / 2m
DRAW START :ent
Enters REMOTE mode and
performs drawing. 2
[] / []
#CUT PATTERN #CUT PATTERN / 10m Enters REMOTE mode and

PATTERN :10m DRAW START :ent performs drawing.
3
[] / []
#CUT PATTERN #CUT PATTERN /SQUARE #CUT PATTERN /SQUARE

PATTERN :SQUARE XY = 15mm COUNT= 1 DRAW START :ent
#CUT PATTERN /SQUARE

COUNT = 1

Maintenance Manual > Operation Flow > Service Mode > #PARAMETER
Rev.
8.5.3 #PARAMETER 1.0

INITIAL=1
FUNCTION #PARAMETER SYSTEM PARAMETER ----> 0 ALL PARAMETER

#PARAMETER <ENT> SYSTEM PARAM. <ent> 000:COMP. X = 0 000:COMP. X = 0 INITIALIZE ? :ent
[ENTER] / [END]
Initializing
1
all parameters
INITIAL=2
[] / []
SYSTEM PARAMETER
INITIALIZE ? :ent
Initializing the system
2
parameters
INITIAL=3
CLOSED PARAMETER
INITIALIZE ? :ent
Initializing the
3
non-disclosed parameters
#PARAMETER MAINTENANCEparameter ----> 1 MAINTENANCEparameter

MAINTE PARAM. <ent> 000:DIR = 0 000:DIR = 0 INITIALIZE ? :ent
[] / []
4
#PARAMETER CUSTOMIZE PARAMETER ----> 100 CUSTOMIZE PARAMETER
CUSTOM PARAM. <ent> 000:EDGE LV = 50 000:EDGE LV = 50 INITIALIZE ? :ent
[] / []
#PARAMETER RUNNING PARAMETER ----> 3000 RUNNING PARAMETER

RUNNING PARAM. <ent> 000:CAPC.H1 = 0 000:CAPC.H1 = 0 INITIALIZE ? :ent
[] / []
#PARAMETER
EXCHANGE PARAM. <ent>
EXCHANGE PARAMETER
000:Hd.nn01 = 0
----> 3
000:Hd.nn01 = 0 5
[] / []
#PARAMETER INK-SYSTEM PARAMETER ----> 1 INK-SYSTEM PARAMETER

INKSYSTEM PARAM <ent> 000:LEVELsw = 0 000:LEVELsw = 0 INITIALIZE ? :ent

Printed in Japan
D500387-13-05112010 IT
©2010 MIMAKI ENGINEERING CO., LTD. FW: 2.5

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Service Documents

MIMAKI ENGINERRING CO., LTD.

Maintenance Manual Change Tracking

Date 2010.11.05 Manual Ver. 1.30 Remark

Date 2009.07.30 Manual Ver. 1.20 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.1

Maintenance Manual Change Tracking

Date 2009.07.30 Manual Ver. 1.20 Remark

Date 2009.06.30 Manual Ver. 1.20 Remark

Date 2008.12.06 Manual Ver. 1.20 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.2

Maintenance Manual Change Tracking

Date 2008.12.06 Manual Ver. 1.20 Remark

Date 2008.09.17 Manual Ver. 1.10 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.3

Maintenance Manual Change Tracking

Date 2008.09.17 Manual Ver. 1.10 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.4

Maintenance Manual Change Tracking

Date 2008.09.17 Manual Ver. 1.10 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.5

Maintenance Manual Change Tracking

Date 2008.09.17 Manual Ver. 1.10 Remark

Date 2008.08.04 Manual Ver. 1.00 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Change Tracking P.6

Maintenance Manual Contents 1.2

1 Operating Principle 2.3.4 Regenerative Resistivity PCB Assy

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Contents R.1.2 P.1

Maintenance Manual Contents 1.2

4.2.15 PRINT/CUT POS. 5.1.32 [WASH CARTRIDGE] CARTRIDGE

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Contents R.1.2 P.2

Maintenance Manual Contents 1.2

6.5.1 Power Supply PCB Assy 8.3.3 MAINTENANCE / No. COPIES

7.1 Details on Errors and Malfunctions

8.1 Basic Operation

© 2009 MIMAKI ENGINEERING CO.,LTD. Maintenance Manual Contents R.1.2 P.3

© 2009 MIMAKI ENGINEERING CO.,LTD.

1.1.1 Main Switch Power ON 1.1

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.1 R.1.1 P.1

1.1.2 Sub Switch Power ON 1.1

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.2 R.1.1 P.1

1.1.3 Initial Machine Operation 1.1

 A display at the start of the operation

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.3 R.1.1 P.1

1.1.4 Detection of a Media Width 1.1

 A display during the print

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.4 R.1.1 P.1

1.1.5 Clamp Pressure Switching 1.1

 Display during media detection  Display before printing

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.5 R.1.1 P.1

1.1.6 Operation for Connecting the Heads 1.0

Step Processing Description

 Separation of the print head Connection of the cut head 3

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.6 R.1.0 P.1

1.1.7 Mark Detection 1.0

Type 1 (external mark) Type 2 (internal mark)

Type 1 (external mark) Type 2 (internal mark)

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1.7 R.1.0 P.1

1.1.7 Mark Detection 1.0