Caterpillar-777D-SN 1365-Hand-Out

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Negotiated sales for heavy equipment & industrial assets

2004 Caterpillar 777D Asset 3

Year 2004
Manufacturer Caterpillar
Model 777D
Asset Type Rock Truck
Serial Number CAT0777DHAGC01365
Usage 35,235 hrs
Comes with retarder, A/C, liner, auto lube, 27.00R49

PICTURE TO COME

Don’t miss out! Contact Scott Zeilstra to make an offer:


rbauction.com/privatetreaty
+1.780.686.0725 [email protected]
COMPONENT
CHANGES
Work Order No Unit Number SMU In SMU Out Shift Work Date

175049 RDC028 32480 32480 ✔ Day Shift Night Shift 16-Sep-13


Customer Name Customer Unit No Equipment Location Site Contact JHA Completed Time Down Time Up
No Yes
CV Mine 5411 ✔
Make Model Serial Number Wty or Redo Parts Ordered Technician Name Signature
Yes No Yes No
Cat 777D ✔ ✔ Ron Duyvewaardt
Repair 1 Information
Component - Work Type Complaint Correction

Repair 1 Details

Replace left steering cylinder.

Complications:
Repair 2 Information
Component - Work Type Complaint Correction

Repair 2 Details

Complications:
Repair Hours Emeco Approval Customer Approval
Segment ST OT Emeco Supervisor Name Signature Customer Name Signature
12

Travel Yes No The above work has been completed to my satisfaction


Allowance ✔
Machine Released to Customer Yes ✔ No
Total 12 Rev: 1/25/2013
Work Order No Unit Number SMU In SMU Out Shift Work Date

175049 RDC028 32480 32480 ✔ Day Shift Night Shift


16-Sep-16
Customer Name Customer Unit No Equipment Location Site Contact JHA Completed Time Down Time Up
No Yes
CV Mine 5411 ✔
Make Model Serial Number Wty or Redo Parts Ordered Technician Name Signature
Yes No Yes No
Cat 777D ✔ ✔ Ron Duyvewaardt
Repair 1 Information
Component - Work Type Complaint Correction

Repair 1 Details

Replace left steering cylinder.

Complications:
Repair 2 Information
Component - Work Type Complaint Correction

Repair 2 Details

Complications:
Repair Hours Emeco Approval Customer Approval
Segment ST OT Emeco Supervisor Name Signature Customer Name Signature
12

Travel Yes No The above work has been completed to my satisfaction


Allowance ✔
Machine Released to Customer Yes ✔ No
Total 12 Rev: 1/25/2013
SERVICE REPORTS
Work Order No Unit Number SMU In SMU Out Shift Work Date

175049 RDC028 32480 32480 ✔ Day Shift Night Shift


16-Sep-16
Customer Name Customer Unit No Equipment Location Site Contact JHA Completed Time Down Time Up
No Yes
CV Mine 5411 ✔
Make Model Serial Number Wty or Redo Parts Ordered Technician Name Signature
Yes No Yes No
Cat 777D ✔ ✔ Ron Duyvewaardt
Repair 1 Information
Component - Work Type Complaint Correction

Repair 1 Details

Replace left steering cylinder.

Complications:
Repair 2 Information
Component - Work Type Complaint Correction

Repair 2 Details

Complications:
Repair Hours Emeco Approval Customer Approval
Segment ST OT Emeco Supervisor Name Signature Customer Name Signature
12

Travel Yes No The above work has been completed to my satisfaction


Allowance ✔
Machine Released to Customer Yes ✔ No
Total 12 Rev: 1/25/2013
MAINTCLF002
CAT 777BCD DUMP TRUCK
500HR SERVICE

Unit Number: rdc028 SMU: 33874hrs Date: feb 8, 2014

SAMPLE Initial
Engine mb
Transmission
Hydraulic / Brakes
Steering
Front hubs LH ( ) RH ( )
Differential
Final Drives LH ( ) RH ( )
Cooling system (level 2 analysis) – aftercooler and engine

REPLACE
Engine oil Cap (91 L) mb
Engine oil filters Cut 1 filter open Clean ( x) Metal ( ) mb
Front brake cooling filters (hydraulic) mb
Front Hub oil LH ( ) RH ( ) Cap (5 L each)
Fuel filters mb
Fuel system water separator element
Primary air filters
Transmission oil filter mb
Transmission breather
Hydraulic tank breather
Hoist, torque Converter and Brake tank Breather
Steering system oil filter mb
Park brake release filter mb
Front Axle breather
Differential Breather

CLEAN
Hoist high pressure screens clean ( ) metal ( ) material ( )
Torque converter outlet screens clean ( ) metal ( )
Transmission magnetic screens clean ( ) metal ( ) material ( )
Batteries and terminals mb
Engine breathers clean ( ) change ( )
Engine air Filter Pre-cleaner Assembly
Differential breather
Front hub breathers
Transmission breather
Air conditioner filter
Air/hydraulic cylinder breather clean
Walkways, handrails, cab – controls, screens, floors etc free of grease and oils mb
CHECK
Engine oil level mb
Coolant charge level mb
Drain water and sediment from fuel tank mb
Drain moisture and sediment from air tank mb
Transmission oil level mb
Differential oil level mb
Final drive oil levels mb
Hoist, torque converter and brake oil tanks level mb
Front wheel hub oil levels LH ( ) RH ( )
Steering oil level mb
Fill fuel tank and record litres if applicable ( L)

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF002 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 1 of 5
500 Hour Service Sheet
GREASE
Fan hub and jockey pulley (hand gun only)
Driveshaft splines and universal joints (hand gun only)
Fill bulk grease tank

Ball Stud Inspection


1) Clean all steer cylinder and tie rod ends down.
2) Drive truck in straight line so as not to load up steering geometry.
3) Chock and tag vehicle
4) Bar all tie rod and steer cylinder points to locate any movement.
5) If movement found, set up dial indicator and measure amount of movement.
6) If movement is greater than 1 mm, remove cap and determine is wear is between ball stud and bearing
race, or bearing race and housing. Record which area is worn
7) Ball stud wear limits: 0 to 1.02 mm - OK
1.02 to 1.27 mm - schedule for change out
1.27 mm and above - change out ball stud
8) Record measurement:
1 ok 2 ok 3 ok 4 ok
5 ok 6 ok 7 ok 8 ok

LEGEND FOR COLUMNS:


1 – Defect found and repaired 2 – Defect on machine, machine still OK
3 – OK 4 – Not applicable

CHECK 1 2 3 4
Steering accumulator – using ground level engine shutdown switch stop engine
then check for steering operation.
x
Visual check on duo cone leakage acc hub positions x
Report on any significant coolant usage (to indicate internal leakage) x
Check steering ball joint wear as per service manual, maximum wear in any ball
joint is 1.02mm. Check all ball joint covers are in good condition
x
Check tie rod ends for movement x
Steering (cylinders, valve and joints) x
Air Conditioner – condition and operation x
Air Dryer operation, check for moisture in secondary air tank – note 2 air dryers
fitted to unit (785C only) x
Belts – inspection/adjust/replace x
Rock ejectors x
Induction system for leaks and clamps for tightness x
All hoses for general condition and chaffing x
Cooling system hoses for condition and clamps for tightness x
Brake cooling hoses for leaks, hardness and damage. Replace as required x
Fuel system for loose bolts and fittings x
Download VIMS, check operation and report overspeeds.
Inspect hydraulic hoist cylinder hoses for damage, wear or deteriorated condition. x
Replace hoses as required.
Engine mounts x
Frame and body support pads. Clean and inspect for cracks x
Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF002 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 2 of 5
500 Hour Service Sheet
CHECK 1 2 3 4
ROPS/Cab and chassis attachment points for damage, cracks, corrosion or
loose/missing bolts x
Retarder lever free play x
Radiator for debris (wash if necessary) x
Cooling system pressure cap- clean inspect and replace as required x
Cooling system pressure relief valve - clean x
Engine shutdown system – test operation x
Exhaust system for leaks and clamps for tightness x
All points are receiving grease x
Inspect pre-start book and ensure all defects are repaired or documented x
Suspension cylinder heights (adjust if necessary):
LHF LHR
RHF RHR
SPEC FRONT REAR
Steering accumulator nitrogen pressure: - See table for acceptable pressure.
Use only correct procedure in workshop manual.
21 °C 300 psi
27 °C 306 psi
32 °C 312 psi
43 °C 324 psi

Tyre pressures: Adjust cold pressure only


Radial - 105 psi cold
Bias Ply – 82 psi cold
Pos 1 Pos 2 Pos 3
Actual
Adjusted
Pos 4 Pos 5 Pos 6
Actual
Adjusted
Magnetic plug conditions*:
RHF LHF
RHR LHR

HP – Heavy LF – Light HF – Heavy Flakes


*LEGEND: OK – OK P – Paste
Paste Flakes (Return to Foreman)

NOTE: Boxes A - F are to be initialled by person carrying out safety checks.


Every person carrying out these checks must also sign off Safety Check Sheet before the end of each shift.
LEGEND FOR COLUMNS:
A – Machine is not safe – defect must be repaired D – Defect found and repaired
B – Defect found – authorisation required before returning to work E – OK
C – Defect found and recorded – machine safe to operate F – Not applicable

SAFETY CHECKS A B C D E F
Service Brake Operation Stall Test
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
x
Emergency/secondary brake stall test
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
x
Park brake operation x
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
Retarder operation x
Steering operation x
Emergency steering operation x
Seat belt – retainers and operation x
Seats – suspension adjustment/condition x
Horns – air and electric x
Wipers x
Mirrors x
Doors x
Windows x

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF002 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 3 of 5
500 Hour Service Sheet
SAFETY CHECKS A B C D E F
Gauges x
Audible alarm and warning lights x
Body up reverse inhibitor x
Grab rails x
Steps x
Fire extinguishers – invert & shake to loosen powder & inspect date x
Fire suppression bottle charge x
Tyre condition x
Lights x
Reverse alarm x
Wheel nuts x
Pin retainers x
Cab condition x
Operation of emergency stop x
Accumulation of fuel, oil, grease etc that may cause a fire x
Tray condition x
Rock ejectors condition (bent?) x
Grease system operation x
Two way radio operation x

Chassis Crack Inspection


Cross tube area
Rear tail casting
Transition castings (Check both sides)
section
(777 & 785 only)
1 2 3
1 2 3
1 2 3
Pedestal castings

1 2 3

1 2 3

Hoist cylinder
supports and cross
tube
(Check both sides)
1 2 3

Fuel tank and


hydraulic mounts
(Check both sides)
1 2 3

Engine (both 1 2 3
sides) and cab
mounts LEGEND FOR COLUMNS:
Front Strut Mounting 1 – Crack found and repaired
Castings –check weld 2 – Crack on machine, machine still OK
section and flanges 3 – No cracks found

Notes: - Inspect all coloured areas for cracks – clean as required


- All non repaired cracks to be marked a crack ends and dated using paint marker

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF002 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 4 of 5
500 Hour Service Sheet
DEFECTS PARTS SHEET COMPLETED
YES/NO YES/NO
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

Comments:

CARRIED OUT BY: CHECKED & RECORDED BY:


Print Name: Print Name: matthew biamonte
Signed: Signed:
Date: Date: feb 8, 2014

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF002 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 5 of 5
500 Hour Service Sheet
WORK ORDER HISTORY
Maintenance History for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

9-Oct-2017 WOC240944 - FRONT TIRE INSTALLATION 32,699


.

20-Aug-2015 WOC258603 - SRV > 2000 HR 35,171


CARRY OUT 2000HRS SERVICE AND REPAIRS AS REQUIRED
CARRY OUY BRAKE CHECK AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP

1-Jul-2015 WOC257875 - 2016 R&M - JUL 1 TO JUN 30 35,016

1-Jul-2015 WOC258368 - TYR > FY2016 PREPAID TIRES 35,132

24-Jun-2015 WOC257697 - SRV > CHANGE DIFF & FINAL OIL 35,016
CARRY OUT DIFF AND FINAL OIL CHANGE

9-Jun-2015 WOC257517 - SRV > 1750 HR 35,171


CARRY OUT 1750HR SERVICE AND REPAIRS AS REQUIRED

2-Jun-2015 WOC257450 - FIRE SUPPRESSION PM 34,899


.

15-May-2015 WOC257236 - SRV > 1500 HR 34,930


CARRY OUT 1500HR SERVICE AND REPAIRS AS REQUIRED

8-Nov-2014 WOC222065 - PERFORM ENGINE VALVE SET 31,906


.

30-Sep-2014 ECA1451 - CA > INSTALL PORTA THAW 34,595


Install porta thaw.

24-Aug-2014 WOC254434 - BC > MOBE AND DEMOBE 34,594


Coal avlley to Ft Mac

1-Jul-2014 WOC254479 - TYR > FY2015 PREPAID TIRES 34,594

1-Jul-2014 WOC254195 - 2015 R&M - JUL 1 TO JUN 30 34,594

Emeco Canada Limited GST Registration # 104545959RT Page 1 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

30-Jun-2014 WOC250286 - FIRE SUPPRESSION PM 34,899


.

16-May-2014 WOC253504 - BC > REPAIRS 34,591


Customer Damages; Replace spill guard. Replace control Knobs . Replace dash and body films.
Summit machine welded spill guard on.

7-Apr-2014 WOC253203 - BRAKE AND STEERING TEST 34,469


.

4-Apr-2014 WOC232729 - BRAKE AND STEERING TEST 34,469


.

18-Mar-2014 WOC252978 - SRV > 1250 HR 34,741


CARRY OUT 1250HR SERVICE AND REPAIRS AS REQUIRED

15-Feb-2014 WOC251239 - SRV > 1000 HR 34,437


CARRY OUT 1000HR SERVICE AND REPAIRS AS REQUIRED

1-Jan-2014 WOC246541 - 2014 R&M - JAN 1 TO DEC 31 33,403

17-Dec-2013 WOC245274 - B/C REPAIR CATWALK 33,403


Cat walk and entry door damage INVMA5753

25-Nov-2013 WOC227831 - FIRE SUPPRESSION PM 33,402


.

23-Nov-2013 WOC243022 - SRV > 500 HR 33,874


CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

12-Nov-2013 WOC243029 - BOOST MACHINE 32,916


Cory Michner asked that we come and boost the machine.

19-Oct-2013 WOC240203 - SRV > 250 HR 32,916


CARRY OUT 250HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

20-Sep-2013 WOC231385 - SRV > 2000 HR 32,480

Emeco Canada Limited GST Registration # 104545959RT Page 2 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

CARRY OUT 2000HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013/09/12 -SL - 32470


RON DUYVEWAARDT
PERFORMING 2000HR. SERVICE AND REPAIRS.

2013/09/13 - SL - 36480
RON DUYVEWAARDT
PERFORMING 2000HR SERVICE.

2013/09/14 - SL - 34680
RON DUYVEWAARDT
CHANGE STEERING OIL AND FILTERS. FINISHED TAKING SAMPLES. REPLACE DIFF BREATHER.

21-Jun-2013 WOC231316 - INSTALL VISIONLINK GPS 32,160


.

29-May-2013 WOC222068 - SRV > 1750 HR 32,260


CARRY OUT 1750HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRIED OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP

25-May-2013 WOC199158 - FIRE SUPPRESSION PM 32,160

14-May-2013 WOC223044 - FRONT TIRE ROTATION 32,599


CHANGE OUT FRT TIRES

5-May-2013 WOC212324 - 1000HR SERVICE 31,906

Emeco Canada Limited GST Registration # 104545959RT Page 3 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

CARRY OUT 1500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

17-Apr-2013 WOC209930 - TIRE REPAIRS 31,649


TIRE REPAIR SCOPE:
CHANGE OUT REAR TIRES

7-Apr-2013 WOC204723 - 1250HR SERVICE 31,649


CARRY OUT 1250HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013-04-30-
GLADIATOR EQUIP
TRAVEL TO CUSTOMER SITE, PICK UP PARTS, PERFORM 250 HR SERVICE ON UNIT, CHANGE TRANS
HOSES

3-Apr-2013 WOC206469 - PERFORM ENGINE VALVE SET 31,906


.

18-Mar-2013 WOC199722 - 1000HR SERVICE 31,419


CARRY OUT 1000HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013-03-06-
GLADIATOR EQUIP
TRAVEL TO CUSTOMER SITE, SERVICE UNIT, CHANGE OIL, FILTERS, CHANGE FUEL, FILTER, TRANS
FILTER AND GREASE AND CHECK UNIT, RETURN TO LEDUC SHOP

Emeco Canada Limited GST Registration # 104545959RT Page 4 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

26-Feb-2013 WOC210881 - BRAKE AND STEERING TEST 32,261


.

28-Jan-2013 WOC180923 - TIRE REPAIRS 30,902


TIRE REPAIR SCOPE:
Change out frt tires KAL TIRE C/V

27-Jan-2013 WOC177828 - 500HR SERVICE 30,575


CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013/04/30
GLADIATOR
TRAVEL TO CUSTOMER SITE. PICK UP PARTS. RECEIVE ORIENTATION AND SAFETY COURSE.
PERFORM 500 HOUR SERSVICE ON UNIT

2-Jan-2013 WOC175049 - JAN 2 - DEC 31 2013 R&M WO 29,993

Emeco Canada Limited GST Registration # 104545959RT Page 5 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

*********************************************************************************
****************************************************************
NEW FORMAT TO BE USED TO TRANSFER REPAIR NOTES:

DATE (YYYY-MM-DD) - COMPONENT - Work Type


Mechanic Name

-NOTE DETAIL A
-NOTE DETAIL B
-NOTE DETAIL C

EXAMPLE:

2012-07-23 - ENGINE - Inspect for Leaks


Ed. S.

Removed panels and check for coolant and oil leaks on machine. No leaks. Check oil level, coolant
level and hydraulic levels, ok. There is no leak from engine. Start Unit run fine, let run for about 45
min. No leaks.

*********************************************************************************
***************************************************************

2013-01-05
MATTHEW BIAMONTE
REPLACE PARK BRAKE PUMP, FOUND ALL PIECES OF BROKEN GEAR, DID NOT GET RUNNING DROVE
HOME

2013-01-07
TREVOR VOLPATTI
CHANGE OUT PARK BRAKE FILTER, CUT OPEN TO INSPECT STILL SOME SMALL FLAKES, WILL CHANGE
ONCE MORE IN A SHIFT OR TWO

2013-01-16
SCOTT MCLENNAN
T/S AND REPAIR TRANSMISSION COOLER LEAK, REMOVE AND REPLACE LHS HOIST CYL LIN, ESCORT
ODIE MECHANICAL TO UNIT FOR FIRE SUPPRESSION RE-CERT

2013-01-19
SCOTT MCLENNAN
TRAVEL TO UNIT, PERFORM WEEKLY INSPECTION

2013-03-29-
RON DUYVEWAARDT
INVALID SPEED SENSOR DATA, CLEAN SENSOR AND HARNESS, TEST DROVE UNIT, WARNING GONE,
REPAIRED LEFT HAZARD LAMP, CHECK TILT STEERING COLUMN, ORDERED PARTS

2013-04-15-
CHRIS ROGERSON
TRACK THE MACHINE DOWN ONLY TO FIND OUT THERE WAS A WRONG HOSE, ORDER NEW HOSE

2013-04-20-
GLADIATOR EQUIP
TRAVEL TO CUSTOMER SITE, MOVE UNIT, CHECK PADS, CLEAN PADS OFF, REPLACE 2 PADS,
RECHECK AND PUT BACK INTO SERVICE

2013-04-30-
GLADIATOR EQUIP
PICK UP PARTS AT EMECO, TRAVEL TO CUSTOMER SITE, REPLACE FRONT AXLE BRAKE PADS, REAR
CALIPER ON BOTH SIDES, CUT PAD AND REINSTALL NEW PADS, DISASSEMBLE STEERING COLUMN,
REPLACE BUSHINGS, RETURN TO LEDUC SHOP

2013-05-03-
GLADIATOR EQUIP
TRAVEL TO CUSTOMER SITE, CHECK STEERING COLUMN, REPAIR WIRING ON BOTH LEFT AND RIGHT
FRONT PARK LIGHTS, TEST OK, RETURN TO LEDUC SHOP

2013/08/07 - TA
TREVOR VOLPATTI
REPLACE OPERATOR TO MACHINE BOARDING DEVICE (LADDER)
ATCO54 HRS->8552
ATCO77 HRS->10756

2013/08/08 - TA/EL
TREVOR VOLPATTI
CONFIRM NO SHIFT ISSUE, HOOK UP ET AND CHECK FAULT CODES, TROUBLESHOOT ISSUE, FOUND

Emeco Canada Limited GST Registration # 104545959RT Page 6 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

ENGINE SPEED SENSOR DIRTY - REMOVED SENSOR AND CLEANED/ADJUSTED TO SPECS, TEST UNIT

2013/06/01
GLADIATOR
TRAVEL TO CUSTOMER WITE. REAPLCE PARK LIGHT - STEERING COLUMN AND ENGINE DIPSTICK.
RETURN TO LEDUC SHOP

2013/08/24 - OT - 32430
MATTHEW BIAMONTE
INSTALL COMPLETE 321 SETUP
COULD NOT GET LAPTOP TO CONNECT WITH CAT COMM ADAPTER. COULD NOT FINISH
REGISTRATION

2013/09/13 - TR - 34680
RON DUYVEWAARDT
REMOVED HOUSING TO REMOVE BROKEN BOLTS. INSTALLED HOUSING WITH NEW BOLTS.

2013/09/14 - 34680
RON DUYVEWAARDT
REPLACE FRONT BRAKE PADS. TRYING TP REPLACE STEERING CYLINDER. NEED TOOLING. REPLACE
HYD. AND TRANS. TANK DRAIN PLUGS. REPLACED MIRROR BRACE. REPLACED O-RING AT BRAKE
COOLING MANIFOLD. ORDERED PARTS.

2013/09/16 - 32480
RON DUYVEWAARDT
REPLACE LEFT STEERING CYLINDER.

2013/09/17 - 32480
RON DUYVEWAARDT
REMOVE LEFT FRONT HUB FOR BEARING AND SEAL REPLACEMENT.

2013/09/18 - FN - OT - 32480
RON DUYVEWAARDT
REPLACE LEFT FRONT WHEEL BEARINGS AND SEAL. REPLACE RIGHT FRONT HUB MAG PLUG. REPLACE
FINAL DRIVE AND DIFF PLUG GASKETS. REPLACE LEFT REAR MUDFLAP. REPLACE COMPANION
SEATBELT.

2013/09/18 - CS - 32480
RON DUYVEWAARDT
REPLACE 3 COOLANT SHUTOFF VALVES

2013/09/19 - 32480
RON DUYVEWAARDT
RESEAL TRANS COOLER BY-PASS PIPE. ASSIST KAL TIRE TO INSTALL LF TIRE. RETURN PRECIOUS
JACK BACK TO MR.ALFIE.

2013/09/13 TA-SS-32511
TREVOR V
REMOVE RH STEERING CYL AND INSTALL NEW ONE. TALK TO OPERATOR, UNIT NEEDS A NEW LHS
BOX LIGHT BOX

18-Dec-2012 WOC172886 - BI-WEEKLY DEC 18 - JAN 01, 13 29,728


BI - WEEKLY DEC 19 - JAN 01,
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC13

16-Dec-2012 WOC197457 - FIRE SUPPRESSION PM 30,839


PERFORM 1200HR FIRE SUPRESSION INSPECTION

COMPLETED BY ODIE MECHANICAL

15-Dec-2012 WOC169749 - 250HR SERVICE 30,252

Emeco Canada Limited GST Registration # 104545959RT Page 7 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

CARRY OUT 250HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013-01-14
TREVOR VOLPATTI
START 250 HR SERVICE, CHANGE COOLANT

2013-01-15
TREVOR VOLPATTI
FINISH OFF 250 HR SERVICE

4-Dec-2012 WOC169956 - BI-WEEKLY DEC 05 - DEC 18, 12 29,728

Emeco Canada Limited GST Registration # 104545959RT Page 8 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI- WEEKLY DEC 05 - DEC 18, 1


As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

DEC 4/12 RYAN ELLIS

PERFORM CYLINDER CUTOUT TEST WAS UNABLE TO COMPLETE TEST IT KEPT ABORTING, CUT OPEN
ENGINE OIL FILTER AND FOUND NOTHING IN IT, NOT POSITIVE THAT VIBRATION COMPLAINT IS
WORTH LOOKING INTO FURTHER, NEED TO PERFORM CYLINDER CUTOUT TEST AND GET RESULTS,
EXHAUST LEAKS AT CROSSOVER PIPE ON MANIFOLDS

DEC 5/12 MATTHEW BIAMONTE

INSPECT EXHAUST LEAK, ORDER PARTS

DEC 8/12 MATTHEW BIAMONTE

REPAIR LEAKING ORING ON TRANS COOLER, INSTALL NEW HOSE

DEC 9/12 MATTHEW BIAMONTE

INSPECT FOR PARK BRAKE STUCK ON COMPLAINT, FOUND PARK BRAKE PUMP NO GOOD, NO FLOW,
INSPECT FOR ENGINE NOISE, DID CYL CUT OUT FOUND NUMBER 2 CYL NO GOOD, INSPECT VALVE
TRAIN, EVERYTHING LOOKED GOOD

DEC 10/12 MATTHEW BIAMONTE

ORDER PARTS FOR ENGINE

DEC 12/12 - RYAN ELLIS

TRAVEL TO SITE, R&I TORQUE AND PARK BRAKE PUMP, CLEAN OUT TUBE FROM DEBRIS, CHECK
SCREEN IN TANK FOR PARTICLES AND CLEANED, TOPPED UP HYDRAULIC LEVEL, CHANGED INJECTOR
#2 TORQUED MOUNTING BOLT TO 52 LBS, FOUND BROKEN VALVE BRIDGE #2 EXHAUST, ROBBED
FROM A FAILED ENGINE AT THE MINE, INSTALLED ROCKER SHAFT AND TORQUED TO 180LBS, SET
INJECTOR TRIM CODE, COMPLETED VALVE SET, SET TO CAT SPECS, START MACHINE AND RUN UP TO
CHECK FOR LEAKS, WAS OK

DEC 13/12 - RYAN ELLIS

START TRUCK, RUN UP TO TEMP AND CHECK OVER, CHECK ALL LEVELS, RELEASE TO MINE, GET
HOURS ON ALL EQUIPMENT, MEETING WITH MARK

DEC 14/12 - RYAN ELLIS

CROSSOVER PIPE LEAKING BETWEEN THE MANIFOLDS, ATTEMPTED TO CHANGE OUT, BOLTS ARE
SEIZED AND DIDN'T WANT TO DISABLE THE TRUCK, ORDERED PROPER STAINLESS STEEL BOLTS,
INSPECT ALL EQUIPMENT ON SITE FOR PROPER OPERATION

DEC 17/12 - RON DUYVEWAARDT

MORNING CHECK

21-Nov-2012 WOC167063 - BI-WEEKLY NOV 21 - DEC 04, 12 29,503


BI-WEEKLY NOV 21 - DEC 04 - 2
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC012

NOV 24/12 LUCAS ANDRIUK

FOUND A HOSE LEAKING, WENT AND BUILT HOSE, INSTALLED IT, LEAK IS FIXED, HAD A COMLAINT
THAT STRUTS WERE LOW, WENT AND CHARGED UP STRUTS

NOV 28/12 LUCAS ANDRIUK

RDC028 29728 HRS WO# 167063 1 HR


XHC063 10930 HRS WO#167583 .5 HR
RDC063 2958 HRS WO# 167137 1 HR
ATC043 12908 HRS WO# 166866 .5 HR
RDC065 3029 HRS WO# 167140 1 HR

6-Nov-2012 WOC163762 - BI-WEEKLY NOV 07 - NOV 20, 12 29,230

Emeco Canada Limited GST Registration # 104545959RT Page 9 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY NOV 07 - NOV 20, 12


As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

NOV 13/12 CHRIS RODGERSON

DAILY INSPECTION

NOV 28/12 MATTHEW BIAMONTE

START 2000 HR SERVICE, PULL SOS SAMPLES, INSTALL SWITCH FOR BIRM LIGHT AND BACK UP
LIGHT

23-Oct-2012 WOC160711 - BI-WEEKLY OCT 24 - NOV 06, 12 29,169

Emeco Canada Limited GST Registration # 104545959RT Page 10 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY OCT 24 - NOV 06, 12


As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

OCT 24/12-LUCAS ANDRIUK

ARRIVED AT 123 DRY WAS TOLD THAT MACHINES ALTERNATOR HAS FAILED AND THAT COAL VALLEY
MECHANIC HAS LEFT NEW ALTERNATOR WITH MACHINE, DROVE TO MACHINE INSTALLED NEW
ALTERNATOR, STARTED MACHINE AND NO PROBLEMS PERSISTED, CALLED MACHINE UP, GOT
CALLED BACK TO MACHINE WITH SAME COMPLAINT, DROVE BACK TO MACHINE, BOOSTED MACHINE
AND TESTED ALTERNATOR , FOUND NEW ALTERNATOR WAS NOT PUTTING OUT SUFFICIENT
VOLTAGE WHEN REVED UP, ORDERED A NEW OEM ALTERNATOR AND SEPENTINE BELT, CLEANED ALL
CONNECTIONS AND TESTED WIRING FOR FAULTS NOTHING FOUND

OCT 25/12- LUCAS ANDRIUK

DROVE TO MACHINE REMOVED FAULTY REBUILT ALTERNATOR FROM COAL VALLEY, INSTALLED NEW
ALTERNATOR NEW ALTERNATOR HAS AN EXTRA TERMINAL LABELED I CONSULTED MARK AND WAS
TOLD TO INSTALL AND SEE IF IT WORKS, HAD COAL VALLEY MECH BOOST MACHINE AND CHARGE
BATTEIES FOR APPROX 30 MINS STARTED MACHINE, RECORDED VOLTAGE READING FROM
ALTERNATOR IS WORKING PERFECTLY AND NO DRAINAGE ON BATTEIES CAUSING A STALL, NOTICED
THAT HEATER FAN MOTOR NO LONGER WORKED T/S AND FOUND CORRECT VOLTAGE AT SWITCH
RESISTOR AND MOTOR CONNECTION CONSULTED WITH COAL VALLEY 777'S TO FIND THAT THEY
ARE C SERIES AND NOT D SERIES LIKE RDC028 AND THEY USE A COMPLETELY DIFFERENT MOTOR
ORDERED A NEW MOROT VIA EMECO PARTS DEPT SUPPOSED TO BE READY FOR PICK UP IN AM

OCT 26/12- LUCAS ANDRUIK

DROVE TO MACHINE INSTALLED NEW HEATER MOTOR, BROKE ONE OF THE FAN WHEELS ON
REINSTALLATION , AIRFLOW IN CAB IS STLL SUFFICIENT TO HEAT CAB ADEQUATELY , ORDERED
NEW WHEEL AND WILL INSTALL WHEN MACHIEN IS IN SHOP FOR PM MEASURED CANVAS FOR
WINTER FRONT WIRED CANVAS TO FRONT GRILL SPRAY PAINTED COAL VALLEY UNIT # ON CANVAS
CLEANED UP TOOLING AND WORK AREA

OCT 28/12- LUCASH ANDRUIK

DROVE TO MACHINE TO PERFORM INSPECTION WAS NOTIFIED BY COAL VALLEY MECHANIC THAT
MAHCINE WAS DOWN FOR A BENT ROCK EJECTOR REMOVED BENT ROCK EJECTOR AND ORDERED A
NEW ROCK EJECTOR AND ASSOCIATED PARTS FROM FORT MAC PARTS DEPT, WAS CALLED BACK DUE
TO COMPLAINT OF LHS REAR STRUT SQUATTING TOO MUCH WITH A LOAD ON DROVE TO PIT 29 AND
LOOKED FOR EMECO'S NITROGEN CHARGING KIT BUT IT WAS NO WHERE TO BE FOUND, DROVE
BACK TO MERCOAL PIT , CALLED SHOP FOREMAN AND OK ED WITH HIM TO CHARGE STRUT AT THE
SHOP FOLLOWED BACK TO THE SHOP TO CHARGE THE STRUT, CHARGED THE STRUT BUT RAN OUT
OF TIME TO SEE IF IT WOULD HOLD PRESSURE UNDER A LOAD ADVISED OPERATOR TO KEEP AN EYE
ON IT AND LET ME KNOW WHAT HAPPENS , WILL INSPECT MACHINE IN AM TO SEE IF STRUT HOLDS
PRESSURE OR NOT

OCT 29/12 LUCAS

DROVE TO 123 MAINTENANCE DRY AND INFORMED FOREMAN BRUCE OF WHAT I WAS DOING TO
RDC028 , DROVE TO MAIN SHOP WHERE MACHINE WAS PARTKED, REMOVED DIPSTICK TUBE THIS
TOOK SOME TIME AND WAS QUITE DIFFICULT DUE TO LOCATION OF DIPSTICK AND SIZE SHAPE OF
DIPSTICK, COULDN'T FIND THE REMAINING PIECE OF THE BROKEN DIPSTICK PUSHED A FISH TAPE
THROUGH AND NOTHING CAME OUT REINSTALLED TUBE AGAIN THIS TOOK SOME TIME AND WAS
DIFFICULT TO DO, INSTALLED NEW GASKET ON MOUNTING FLANGE INSTALLED NEW DIPSTICK
CHECKED OIL LEVEL LEVEL WAS GOOD, STARTED MACHINE AND WARMED IT UP FOR OPERATOR
CALLED DISPATCH AND LET THEM KNOW MACHINE IS UP

OCT 30/12-LUCAS

DAILY INSPECTION

OCT 31/12 LUCAS

DAILY INSPECTIONS

OCT 31/12- LUCAS

DROVE TO MACHINE , REPLACED DAMAGED STEP LADDERS WITH NEW PARTS, CLEANED UP WORK
AREA AND TOOLING

NOV 2/12/ LUCAS

DAILY INSPECTIONS

NOV 4/12- LUCAS

Emeco Canada Limited GST Registration # 104545959RT Page 11 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

DAILY INSPECTIONS

NOV 3/12 LUCAS

INSTALLED NEW ROCK EJECTORS ON LHS OF MACHINE, NOTICED LHS REAR STRUT WAS LOW
AGAIN TOLD OPERATOR TO WATCH IT WHEN HE WAS LOADED, OPERATOR CAME BY LATER WITH A
LOAD AND ASKED ME TO CHECK OUT THE STRUT, STRUT WAS FULLY COMPRESSED TOLD OPERATOR
TO DUMP HIS LOAD AND MEET ME AT THE SHOP TO RECHARGE THE STRUT, DROVE TO THE SHOP
AND MET OPERATOR AT THE MACHINE, FOUND PAYLOAD SENSOR/CHARGING VALVE TO HAVE COME
LOOSE OFF OF STRUT, REMOVED VALVE AND CLEANED IT UP REPLACED A DAMAGED O-RING,
REINSTALLED VALVE SENSOR PUT BLUE LOCTITE ON THE MOUNTING BOLTS TO PERVENT IT FROM
COMING LOOSE AGAIN , CHRGED STRUT, CLEANED UP WORK AREA AND TOOLING

NOV 5/12 LUCAS

DAILY INSPECTIONS

NOV 6/12- LUCAS

ASKED COAL VALLEY FIELD SUPERVISOR BRUCE IF THERE WAS ANY EXTERNAL MAINTENACE WORK
TO BE DONE FOR COAL VALLEY WAS TOLD THERE WAS NOTHING DROVE BACK TO PIT 29 AND WAS
ON STANDBY IN CASE ANY EMECO MACHINES WENT DOWN, WASHED TRUCK WROTE CROSSOVER
NOTES FOR CHRIS ORGANIZED ANY PARTS NEEDED FOR UPCOMING JOBS

NOV 6/12 LUCAS

DAILY INSPECTIONS

13-Oct-2012 WOC155425 - 2000HR SERVICE 29,807


CARRY OUT 2000HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

NOV 29/12 RYAN ELLIS

GO TO SHOP AND CLEAR BAY SPACE, START MACHINE AND WARM UP, BRING INTO SHOP, CHANGED
TRANS OIL AND FILTERS, CHANGED HYDRAULIC OIL AND FILTERS, CHANGED STEERING OIL AND
FILTERS, CHANGED ENGINE OIL AND FILTERS, CHANGED FRONT HUB OIL AND REPAIRED DRAIN
PLUG THREADS AND REPLACED PLUG, CHANGED DIFFERENTIAL OIL AND FINAL DRIVES, WELDER
REPAIRED STEPS AND BODY PIN, CHECK MAGNETIC SCREENS

9-Oct-2012 WOC157254 - BI-WEEKLY OCT 10 - OCT 23, 12 28,904

Emeco Canada Limited GST Registration # 104545959RT Page 12 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY OCT 10 - OCT 23, 12


As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

OCT 11/12- CHRIS RODGERSON

INSTALL THE LEFT REAR STRUT BUT COULD NOT FINISH BECAUSE SOME PARTS ARE BACK ORDERED

OCT 12/12- CHRIS RODGERSON

INSTALL THE VALING FOR THE LEFT REAR STRUT AND ORDER CHARGE VALVES FOR THE STRUT

OCT 13/12- CHRIS RODGERSON

CHARGE THE REAR STRUT AND DIAGNOSE AND REPAIR A ELECTRICAL PROBLEM WITH THE
STARTING SYSTEM , REPLACED THE MASTER SWITCH WITH ONE THAT I GOT FROM THE CV SHOP

OCT 19/12- MATT BIAMONTE

REPAIR DAMAGED WIRING GOOD

25-Sep-2012 WOC154857 - BI-WEEKLY SEPT 26 - OCT 09, 12 29,005


BI-WEEKLY SEPT 26 - OCT 09, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

SEPT 29/12

Repair ladder/grille light, tighten diff drain plug, repair antenna wiring.

SEPT 29/12- RENE KREMER

REPIR BURNT OUT LADDER /GRILLE LIGHT BULB TIGHTEN LOOSE DRAIN PLUG ON REAR DIFF,
REPAIR ANTENNA WIRING TO TWO WAY RADIO EMAIL PICS
oCT 2/12- CHRIS RODGERSON

MORNING CHECKS

OCT 2/12- LUCAS

DROVE TO MACHINE DID MORNING INSPECTION AND RECORDED UNIT HOURS

OCT 3/12- CHRIS RODGERSON

MORNING CHECKS

OCT 3/12- LUCAS

INSPECTED MACHINE RECORDED HOURS

OCT 5/12- LUCAS

INSPECTED MACHINE , RECORDED HOURS, REMOVED RHS FRONT WHEEL MAGNETIC PLUG, NO
FILLINGS , CUTTINGS FOUND

OCT 8/12LUCAS
Was told that machine had broken down in Yellowhead pit
Drove to machine, found LHS rear strut retaining bolt had sheared off allowing upper pin to walk out
and strut to fall out
Strut had valve sheared off and the lower pin retaining bolt was missing as well

Went through SIS and wrote down necessary parts for repair
Drove to a spot with cell phone service and called in parts order to Fort Mac

Informed pit foreman and maintenance foreman that the machine will be down until parts arrive

Tagged machine out of service

11-Sep-2012 WOC152805 - BI-WEEKLY SEPT 13 - SEPT 26,12 28,653

Emeco Canada Limited GST Registration # 104545959RT Page 13 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY SEPT 13 - SEPT 26,1


As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

SEPT 12/12- ED SZYBUNKA

WENT BACK TO UNIT AND CHECK RETARDER AIR PRESSURE AS PER MARK, FOUND OIL IN LINES, AIR
PRESSURE LOW. HOOKED UP LAPTOP HAD ARC VALVE STUCK OPEN REMOVED AND CLEANED AND
INSTALLED, AIR PRESSURE NOW 79 PSI OK. PREFORMED BRAKE TESTS ALL WORK FINE AND IN
SPEC. RESEALED AIR LEAK AT BRAKE VALVE AND TESTED NO LEAKS. CALLED FOR OPERATOR AND
RUN UNIT FOR ABOUT 3 HRS ALL WORKED FINE RELEASED TO CUSTOMER AND TALKED TO MARK ON
WHAT WAS FOUND.

SEPT 11/12- ED SZYBUNKA


INSTALL GPS AND INSTALL LEFT HAN PLATFORM BACK UP LIGHT

SEPT 18/12- ED SZYBUNKA

PICK UP PARTS AT SEA CAN AND TRAVEL TO UNIT AND PREFORM 500 SERVICE, TAKE OIL
SAMPLES, CHANGE OIL, CHANGE ALL FILTERS AND BREATHERS, REPAIR OIL LEAK AT RIGHT DRIVER.

SEPT 16/12- ED SZYBUNKA

REPLACE STEERING TILT AND PAW KIT AND TRAVEL BACK TO SHOP
SEPT 20/12 CHRIS RODGERSON, COMPLETE A 1000 HR PM AND TIRE REPORT THE AIR
DRIER DESECANT WAS BACK ORDERED SO CHOLD NOT REPLACE

SEPT 16/12

sept

29-Aug-2012 WOC150598 - BI-WEEKLY AUG 29 - SEPT 12, 12 28,515


BI-WEEKLY AUG 29 - SEPT 12, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

SEPT 10/12- CHRIS RODGERSON

Brakes not holding at 1200 rpm

We tested the brakes and found that the brake where holding at 1200 RPM but started to brake loose
at 1250 RPM which is within finnings
specs but the operator felt unsafe.

We tested all of the pressures and all were within specs, the filters and sceens were clean and the
brake linings were within spec but
close to maximum wear we also found that the linings were badly warped.

23-Aug-2012 WOC177550 - FIRE SUPRESSION RECERT 30,143


PERFORM 1200HR FIRE SUPRESSION INSPECTION

17-Aug-2012 WOC149015 - GPS UNIT 28,512


.

15-Aug-2012 WOC148704 - BI-WEEKLY AUG 15 - AUG 28, 12 28,512

Emeco Canada Limited GST Registration # 104545959RT Page 14 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY AUG 15 - AUG 28, 12

AUG 15/12- MATTHEW BIAMONTE

Order parts, Pick up parts, drive to mine, repair oil leak, drive back to hotel in edson

repair oil leak from transmission cooler


attempt to charge front struts, would not charge will try tomorrow with coal valley equipment

AUG 16/12- MATTHEW BIAMONTE

pick parts up at edson transport


charge front struts with oil and nitrogen
repair leak off hyd control valve
got stands lined up and start setting u

AUG 19/12- SCOTT MYLES

DRAIN AC SYSTEM, CHANGE DRYER, RENT A/C SYSTEMp to remove fronEW


BIAMONTESDF\ASDFASF\\
AFDASFASDFASD

AUG 22/12- CHRIS RODGERSON

FOUND THAT THE LEFT FRONT BRAKE PAD WAS MISSING AND THAT THE RETAINING BOLT WAS
BACKED OUT SO WE INSTALLED A NEW PAD AND LOCKITED ALL OF THE RETAINING BOLTS ON ALL
OF THE CALIPERS, TORQUED THE RETAINING BOLTS TO 38FT LBS ANDMARKED THEM WITH A BLUE
PAINT PEN

ADFASDF

ASDFAS

AUG 19/12- SCOTT MYLES

DRAIN AC SYSTEM, CHANGE DRYER, RENT A/C SYSTEM

14-Aug-2012 WOC148422 - REPLACE FRONT BRAKES 28,512


Left inner tierod loose.
Center dash panel broken
Front brakes worn out / brake rotors worn.
Replaced front pads and rotors as they were passed spec.

31-Jul-2012 WOC146708 - BI-WEEKLY AUG 01- AUG 14, 12 27,830


BI-WEEKLY AUG 01- AUG 14, 12

AUG 2/12- CHRIS RODGERSON

Completed a in sheet inspection and a tire report and found some minor leaks and small repairs, The
truck has no physical damage and appears to be in good

condition.

AUG 14/12- MATTHEW BIAMONTE

Repair leak on transmission oil cooler.

17-Jul-2012 WOC144472 - BI-WEEKLY JULY 18 - 31, 2012 27,830


BI-WEEKLY JULY 18 - 31, 2012

4-Jul-2012 WOC142401 - BI WEEKLY WORK ORDER 27,456


q04/07/12 to 17/07/12

JULY 6/12 - GORDON W (FINNING)

REMOVED REAR BRAKE BOOSTER, CLEANED AND DISASSEMBLED IN PREPARATION FOR RESEAL

JULY 6/12 - KEITH O

RUN PARTS TO BUS STATION

20-Jun-2012 WOC140160 - BI-WEEKLY WORK ORDER 27,199

Emeco Canada Limited GST Registration # 104545959RT Page 15 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

Bi-Weekly Work Order 20-06-12


As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC to 03-07-12

19-Jun-2012 WOC140054 - CHECK PARK BRAKE UPDATE 27,199


CHECK FOR CORRECT VALVE ON PARK BRAKE UPDATE

11-Jun-2012 WOC138605 - CHANGE TRANS PUMPS 27,199


R&R pump - Cardinal river- Tercon.

JUNE 11/12- CHRIS

CHANGE TRANS PUMP

11-Jun-2012 CME183 - R&R TRANSMISSION 27,199


R&R TRANSMISSION ***EARLY FAILURE***
REMOVE AND INSTALL TRANSMISSION AT CUSTOMER'S SITE
(CARDINAL RIVER MINE, HINTON)

7-Jun-2012 WOC138270 - CHANGE OUT TRANS 27,199


Trans R&R

5-Jun-2012 WOC137901 - BI-WEEKLY JUN 06 - JUN 20, 12 27,457


BI-WEEKLY JUN 06 - JUN 20, 12
JUNE/13, 12- CHRIS RODGERSON

CHIPMUD AWAY FROM THE TRANSMISSION AND PUMP IT TOOK 2 HOURS THEN REPLACED THE
TRANSMISSION AND PUMP BECAUSE THERE WAS METAL STARTING TO ACCUMULATE IN THE FILTERS
AND SCREENS. THE OIL SAMPLE CAME BACK NORMAL I COULD NOT CHANGE THE COOLER DUE TO
THE AMOUNT OF MUD ON THE ENGINE AND COULD NOT GET IT STEAMED IN TIME

22-May-2012 WOC135041 - BI-WEEKLY MAY 23 - JUNE 05, 12 26,570


BI-WEEKLY MAY 23 - JUNE 05, 12

8-May-2012 WOC133783 - BI-WEEKLY MAY 09 - MAY 22, 12 26,570


BI-WEEKLY MAY 09 - MAY 22, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC
Customer performed 5oo hr service on May 15th @26909 hrs

MAY 15/12-

500 HR PM

24-Apr-2012 WOC132284 - BI-WEEKLY APR 25 - MAY 08, 12 26,249


BI-WEEKLY APR 25 - MAY 08, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

10-Apr-2012 WOC131081 - BI-WEEKLY APR 11 - APR 24, 12 26,249


BI-WEEKLY APR 11 - APR 24, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

APR.19.2012-LARRY N
CAB DETAILS REMOVE GARBAGE,SWEEP FLOOR, WIPE DOWN DASH AND WINDOW,SEAT COVER

29-Mar-2012 WOC129261 - BI-WEEKLY MAR 28, - APR 10, 12 26,249


BI-WEEKLY MAR 28, - APR 10, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

14-Mar-2012 WOC126561 - BI-WEEKLY MAR 14 - MAR 27, 12 26,249


BI-WEEKLY MAR 14 - MAR 27, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

MAR 14, 201 2- CARL L


COLT START
HAD TO HAUL PRO HEAT TO IT TO GET IT GOING.

29-Feb-2012 WOC124323 - C/O TIRES 26,240


C/O Tires

27-Feb-2012 WOC123811 - BI-WEEKLY FEB 29 - MAR 13, 12 26,258

Emeco Canada Limited GST Registration # 104545959RT Page 16 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY FEB 29 - MAR 13, 12

MAR 2, 2012 - JERAMEY S


STEPS BROKEN
INSTALLED NEW BRACKET FOR RHS STEP. BROKE A BOLTS DURING INSTALL. HAD WEISER TRY
AND WELD A NUT ON BOLT BUT BOLT WOULS NOT COME OUT. NUT KEPT SHEARING OFF. TRIED
MULTIPLE TIMES WITH NO SUCCESS. FABRICATED A NEW MTG BLOCK FOR STEP BRACKET, HAD TO
CUT, DRILL AND TAP STEEL.

MAR 2, 2012 - MEL KENYON (GLADIATOR)


INSTALL FRONT WHEEL REAR BRAKE PADS. TORQUE RH FRONT CALIPER BOLTS. BLEED BRAKES.
PAT OLD PADS IN STEEL PIN.

MAR 3, 2012 - LARRY J


REPLACE FRONT BRAK PADS AND BLEED BRAKES. FINISH INSTALLING GPS AND REPAIR LIGHTS.
DO OUT SHEET, REPAIRS FTILL NEEDED, CHECKED THAT PARTS WERE ORDERED. TOP UP FLUIDS.

MAR 3, 2012 - BRUCE GREENWOOD (TUNDRA)


GPS INSTALL
CHANGE SIR/HYDRAULIC SWITCH AND IT BROKE, HOTWIRE IN ORDER TO BRING UNIT TO SHOP AND
ORDER NEW ONE. INSTALL ANTENNA, INSTALL PARK SWITCH AND WIRE IN. WIRE IN POWER
SUPPLY.

MAR 3, 2012- LOUIS DEBLOIS.


FILL HOT BOX WITH DIESEL. MOVE TO UNIT, HOOK UP DUCTING TO 777D. (WARM ENGINE UPO)
CLEAN BAY FROM LAST JOB. STARTED REPLACING FRONT BRAKE PADS.

MAR 3, 2012 - STAN STEWART


REMOVE RIGHT FRONT PADS ON CALIPERS. FREE PINS, REINSTALL BOLTS NOT TORQUED.

MAR 3, 2012 - MIKE L


REPAIR STEP
CUT BLOCK IFF AND WELD NEW BLOCK ON AND BOLT STEP.

MAR 3, 2012 - TRAVIS G


MOVE UNIT INTO SHOP.
HELP UNIT INTO SHOP AND PREP FOR REPAIRS.

MAR 4, 2012 - AARON C


CHARGE FRONT AND BACK STRUTS.

MAR 4, 2012 - JERAMEY S


FAILED XSMN INPUT SHAFT SEAL
ASSISTED MECHANICS IN PROCEDURE AND INSTALLATION OF TRANNY SEAL.

MAR 4, 2012 - STAN STEWART


INSTALL TRANS INPUT SEAL TORQUE ALL BOLTS. RESET ROCK INJECTOR AND INSTALL MISSING
COTTER PIN. CHECK ON PARTS ORDER.

MAR 4, 2012 - TRAVIS G


TRANSMISSION INPUT SHAFT SEALK LEAKING.
REMOVE COVER AND INPUT SHAFT. REMOVE OLD SEAL AND REPLACE WITH NEW ONE. INSTALL
AND TORQUE YOKE, SHAFT. INSTALL COVER.

MAR 5, 2012 - AARON C


REPAIRS, OUTSHEET, TIRE REPORT, ORDERS AND PICK UP HOSE AT FINNING.

MAR 5, 2012 - LOUIS DEBLOIS (TUNDRA)


CHARGE RH REAR SUSPENSION (GOOD). FOUND WHY BRAKE LIGHT STAYS ON (REPAIRED).

MAR 6, 2012 - STAN STEWART


CHANGE OIL LINE RIGHT SIDE OIL PAN NOEW O-RINGS. WAITING FOR HYD LINE ON SAME SIDE.

MAR 6, 2012 - JERAMEY S


OUTSHEET INSPECTION. TAKE PICS AS PART OF OUTSHEET INSPECTION.

26-Feb-2012 WOC123617 - B/S TEST 26,240


PERFORM BRAKE AND STEERING TEST

25-Feb-2012 WOC123565 - 1200 HR F/S RECERT 26,240

Emeco Canada Limited GST Registration # 104545959RT Page 17 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

PERFORM 1200 HR F/S RECERTIFICATION

FEB 25, 2012 - LAWRENECE SLACK


ROUND UP WELD ON THREAD O LETS AND REST OF HARDWARE. BUFF OFF FRAME, ISNTALLED
THREADS O LETS FOR FIRE EYES.

FEB 27, 2012 - LAWRENCE SLACK


FINISH WELDING SPILL GUARDS ON CANOPY.

20-Feb-2012 WOC123113 - BACK CHARGE 26,258


DAMAGE REPAIRS QTM3324

FEB 20, 2012 - WAYNE MATHIASEN


REPAIR STAIRS. REPAIR PAYLOAD SENSOR GUARD. REPAIR BROKEN GREASE LINE.

FEB 23, 2012 - BRUCE GREENWOOD (TUNDRA)


TRAY INSTALL
CLEAN PIN NORES ON TRAY. SET UP WITH WELDED AND INSTALL BOX, HAD TO BE SHIMMED AS WE
DIDN'T HAVE ANY. BRING UNIT BACK TO SHOP AND CLEAN CYLINDER BORED AND INSTALL
CYLINDER PINS. BACK UNIT OUT OF SHOP AND DUMP BOX. REMOVE CYLINDER STOPS AND CLEAN
UP WELDS. CLEAN UP AND PUT AWAY BLOCKING USE TO SUPPORT BOX.

FEB 23, 2012 - DANNT HILLIER


CHANGED ENGIN OIL; AND FILTERS, FILLED UNTI WITH HYDRAULIC OIL, TRANS OIL, STEERING OI,
FILLED BOTH REAR FINAL DRIVED. REBUILT AIR DRYER. INSTALLED ALL NEW SEAT BELTS.
INSTALLED POCKET IN PASSENGERS DOOR, INSTALLED NEW CIG LIGHTER. INSTALLED WALK WAY
AND DRIVERSIDE. INSTALLED BOTH MIRRORS. CHECKED BACKK STUD CLEARANCES ALL WITHIN
SPEC. TOPPED UP GREASE TANK AND GREASE BOTH ENGINE PULL UPS. BLED SERVICE BRAKES AND
PARK BRAKE. INSTALLED REAT OUTSIDE WHEELS.

FEB 23, 2012 - ERIC OLSEN


2000 HR SERVICE
WIRE IN BOX LIGHTS. HOOK UP GREASE LINES TO HOIST CYLINDERS. LOOK UP PIN FOR FRONT
BRAKES AND PLACE ORDER. RUN AND CHECK UNIT. CHECK ELECTRICAL BEHIND CAB - HORN NOT
WORKING.

MAR 3, 3012 - LARRY J


REPLACE BROKEN LEVER ON PARK BRAKE SWITCH. REPLACE CIGAR LIGHTER SOCKET.

14-Feb-2012 WOC122283 - BI-WEEKLY FEB 15 - FEB 22, 12 26,249

Emeco Canada Limited GST Registration # 104545959RT Page 18 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

BI-WEEKLY FEB 15 - FEB 22, 12

FEB 19, 2012 - MELVIN BUTTER


CLEAN EXTERIOR OF DUMP TRUCK

FEB 19, 2012 - LARRY N


CAB DETAIL, REMOVE GARBAGE UNDER DEAT. WIP DOWN WINDOWS AND DASH. DO PARTS RUN
TO FINNING.

FEB 19, 2012 - WAYNE MATHIASEN


STEAM CLEAN MACHINE.

FEB 20, 2012 - MELVIN BUTLER


PART RUNS INTO FORT MCMURRAY ADN FINNING LAKE. DROP PARTS TO TECH AT SITE.

FEB 20, 2012 - DALE B


R & R BRAKED NOT WORKING. REAR SLACK ADJUSTER NOT WORKING. DIAGNOSE, ORDER PARTS,
PICKED UP PARTS, REAPIR SLACK ADJUSTER,M BLEED BRAKES, TEST. OK.

FEB 20, 2012 - WAYNE MATHIASEN


GENREAL REPAIRS
MOVE MACHINE FORN WASH BAY TOP BAY 4. DIAGNOSE SLACK ADJUSTER PROBLEM. REMOVE
SLACK ADJUSTER RE-SEAL, INSTALL AND TEST. BLEED BRAKES. TIGHTEN ALTERNATOR BELT.

FEB 20, 2012 - KEN OLMSTEAD


MOVE MACHINE FRON WASH BAY TO BAY 4
CHECK BRAKE RIGHT REAR
CHECK PARK BRAKE AND SERVICE BRAKE PRESSURE (MAKE UP FITTINGS FOR FLANGE) NO
PRESSURE AT CLACK ADJUSTER ON RIGHT SIDE ORDERED PARTS AND REBUILD RIGHT SIDE AND
RECHECK PRESSURE, BLEED AIR FROM SYSTEM. CHECK DRIVE SHAFTS UJOINTS AND REPLACE
FLANGE ON AUF DRIVE SHAFT PUMP END.

FEB 20, 2012 - KEITH O


INSHEET INSPECTION
INSPECT UNIT. MAKE DEFECT REPAIR LIST.

FEB 21, 2012 - DEAN F


PERFORM SERV/REPAIRS. ORDERED PARTS. DECALS, GASKETS, SERV JIT. REMOVED ALL DECALS,
CAT, CUSTOMER. INSTALL 2 CAT DECALS WAIT FOR 2 MORE. INSTALLED EMECO DECALS. DID
SOME PIN CHECKD, SEE SHEET. REMOVED ALL 4 BATTERIED. HOT TANK BATTERY HOLD DOWNS IN
POOR CONDITION, CORROSION FROM LEAKING BATT. CLEAN HOLDS/PAINT. REPLACED BATT CABLE
ENDS THAT WERE BROKEN. CLEAN BATTERY BOX FULL OF GRAVEL. CHECK GREEASE INJECOTRS
REPLACED 2.

FEB 21, 2012 - WAYNE MATHIASEN


2000 HR SERVICE
CHANGE ENGINE OIL AND FILTERS. CHANGE FUEL FILTERS. CHANGE AIR FILTERS. STEERING OIL
AND FILTERS CHANGED. TRAN CHARGE FILTERS CHANGED. PARK BRAKE RELEASE FILTER
CHANGED. REMOVE AIR DRYER AND DIMANTLE FOR SERVICE.

FEB 21, 2012 - DALE B


2000 HR SERVICE, PICK UP PARTS/LEADHAND.

FEB 21, 2012 - ERIC OLSEN


2000 HR PM
CHANGE OUT FINAL DRIVES, FRONT HUBS AND DIFF OILS. DRAIN HYD OIL AND TRNASMISSION
OILS FROM TANK. REMOVE BOTH TANK COVERS AND CLEAN RESEVOIRS. REPLACE HYD HOSE IN
TANK. INSTALL COVERS.

FEB 21, 2012 - WARREN MACKENZIE


REMOVE BROKEN BOLTS IN HAND RAILS ON LEFT SIDE OF TRUCK.

FEB 21, 2012 - DANNY HILLIER


PERFORM 2000 HR SERVICE
DID ALL OIL SAMPLES AND PAPER WORK. DRAINED HUD AND TRANS OIL TANKS. REMOVED
COVERS AND INSEPCTED FOR DEBRIS. REPLACED HOSE IN HYDRAULIC TANK. RESEALED BOTH
DRAINS IN TANKS. REINSTALLED BOTHER COVERS. REMOVED BOTH THE TRANS AND TORQUE
SCREENS AND INSPECTED. TRANS SCREEN DAMAGED - ORDERED NEW ONE. REMOVED DAMAGED
DECALS. CHANGED OILS IN DIFF, FINAL DRIVES, FRONT HUBS.

FEB 21, 2012- BRUCE GREENWOOD (TUNDRA)


2000 HR SERVICE
REPLACE TORQUE SCREEN. CHECK ON PARTS. START TO SERVICE GREASE SYSTEM.

FEB 22, 2012 - JOE A


DEFECT LIST
RUN TO NIS FOR REBUILD. GREASE LINE AND PICK UP SOME FITTINGS. INSTALL GREASE LINE AND

Emeco Canada Limited GST Registration # 104545959RT Page 19 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

FITTINGS ON LH REAR STRUTS. REPAIR AI (DRYER). DRIVE.

FEB 22, 2012 - ERIC OLSEN


HYD OIL LEAKS
REPLACE O-RINGS ON 4 HYD HOSES. REPLACE O-RING ON BRAKE RESEVOIR TANK.

FEB 22, 2012 - 2000 HR SERVICE


INSTALL TRANS SCREEN. DRAIN TRANSMISSION AND FILL TANK. FILLED HYD TANK AND REMOVE
SCREEN AND CHECK OK. START C/O OF DECASENT ON AIR DRYER.

FEB 22, 2012 - BRUCE GREENWOOD (TUNDRA)


TRANNY INSTALL
HAUL BLOCKING ACROSS ROAD TO SET TRAY ON. SET UP TRUCKS AND WAIT FOR WELDCO.
UNLOAD TRAY AND SET ON BLOCKS. LOCATE SER# AND TRY TO FIND UNIT NUMBER SER
#AJA01837. LOCATE AND BRING PINS TO SHOP AND POLISH UP FOR INSTALL, REMOVE WELD ON
FLANGES AND CLEAN UP.

FEB 22, 2012 - BRUCE GREENWOOD (TUNDRA)


2000 HR SERVICE
CONTINUE TO VERIFY AND REPAIR. GREASE INJECTOR AND REPLACE AS NECESSARY. REPLACE LH
TIERDO COVER. STRAIGHTEN AND INSTALL LOWER ENGINE GUARD.

FEB 22, 2012 - DEAN F


CONTINUE WITH SERVICE., REPLACED ALL 4 BATTERIED ON UNIT. REPAIRED ONE SKID PLATE
THAT WAS BENT. PUT IN PRESS AND STRAIGHTEN. TESTED ALL 4 BATTERY THAT CAME OUT 2 NO
GOOD, 2 NEEDS CHANGE FOR BOOSTER. REPAIR ALL 3 TABS THAT HOLD SKID PLATES ON.
REPAIRED LOAK AT DRAIN PLUG IN TANK. ORDERED PARTS FOR RECEIVER DRYER ( CANNOT BUY
COMPLETE UNIT). LOOK FOR WIGGINS FITTING (LEFT IN ON TANK FOR CROSS). CLEANED UP
WORK AREA AFTER WORK COMPLETED. REPAIRED HYD LEAK ROD SCREENS COVER FOR TORQUE
PUT NEW GASKET THAT WAS ON BENCH.

FEB 22, 2012 - DALE B


SERVICE, PICK UP PARTS, HELP INSTALL CATWALK. LEADHAND

FEB 22, 2012 - KEITH O


WEEKLY W/O
ASSIST TECHS WITH PARTS, TECHNICAL QUESTIONS.

FEB 23, 2012 - KEN OLMSTEAD


2000 HOUR SERVICE
INSTALLED AIR DRYER, DRAIN TANK AND R & R WIGGINS. FUEL FILL AND REFILL FUEL TANK. TOP
UP TRANSMISSION, HYDRAULIC, STEERING AND ENGINE OIL. MEASURE BACKK STUD JOINT ON
STEERING CHECK LINKAGE. INSTALL CATWALK AND MIRROR. INSTALL NEW TRANSMISSION
SCREEN. CLEAN BREATHERS FOR TRANS/HYDRAULIC TANK AND FUEL TANK.

FEB 23, 2012 - KEN OLMSTEAD


2000 HOUR SERVICE
REMOVE FRONT STRUT COVERS AND CLEAN UP GREASE ON STRUTS. REMOVE REAR STRUT COVERS
AND CLEAN UP COVERS AND STRUTS. INSTALL BRACE FOR CAT WALK ON DRIVERS SIDE. INSTALL
MUDFLAPS ON FRONT FENDERS. CHECK FRAME AND CHASSIS FOR CRACKS. CHECK ON PAYLOAD,
SENSOR PARTS ORDERED. REPAIR MOUNT FOR BOX DOWN SENSOR. PAINT DRIVERS DOOR FOR
UNIT #, IT HAD ALOT OF CLACK OVERSPRAY. REMOVE RIGHT BOX HINGE PIN AND INSTALL SHIMS.

FEB 23, 2012 - WAYNE MATHIASEN


FINISH 2000 HR SERVICE. C/O JUMPER SEATBELTS. REMOVE AND CLEAN STRUT CHROME COVERS.
INSTALKL BRACE FOR CATWALK. INSTALL MUD FLAPS ON FRONT FENDERS. CHECK FRAME FOR
CRACKS, NONE FOUND. INSTALL SHIMS IN BOX PINS.

FEB 22, 2012 - WAYNE MATHIASEN


2000 HR SERVICE
INSTALL SERVICE KIT IN AIR DRYER. INSTALL AIR DRYER. PUMP OUT FUEL TANK TO C/O WIGGINS.
TOP UP ENGINE OIL, TRANS OIL AND HYDRAULIC OIL. MEASURE BALL JOINT PLAY, ALL GOOD.
INSTALL CATWALKS AND MIRRORS. INSTALL TRANS SCREEN. CLEAN DIFF BREATHER. CLEAN
TRANS TANK BREATHER.

FEB 23, 2012 - KEVIN LOW


VALVE AND INJECTOR SET. CHECK OVER ENGINE.

FEB 23, 2012 - DEAN F


NO TRAY
INSTALL TRAY SET UP WITH WELDCO ACROSS ROAD AND INSTALL ON UNIT. T/S NO BRAKE
LIGHTES/CAB LIGHT AND REPAIR ROD CONNECTION AT BRACKET. T/S NO HORN AND ORDERED
PARTS FOR STEERING COLUMN FOR HORN. ORDERED SHIMS FOR BOX. HOOK UP HOIST CYLS.
REPAIR BENT BRACKET FOR BOX DOWN SENSOR AT REAR. PERFORM 1000 HR BRAKE PRESSURE
TEST AND RECORD ON SHEET ALL GOOD.

FEB 23, 2012 - DEAN F

Emeco Canada Limited GST Registration # 104545959RT Page 20 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

PICK UP PARTS AT LAKE.

FEB 24, 2012 - RICARTE V


REPAIR RADIO AND HORN. ADD CHAIN FOR DRIVER DOOR SUPPORT. INSTALLED STEERING
COLUMN COVER. BRAKE AND STEERING TEST.

FEB 24, 2012 - STAN STEWART


WORK ON 2000 HR SERVICE
MOVE TO TIRE SHOP
CLEAN BAY (SHOP)

FEB 24, 2012 - DEAN F


SERVICE
HOOK UP GREASE LINE TO RIGHT SIDE OF PIN, CHECK OTHER GREASE INJECTORS. LOCATE ROCK
INJECTORS AND FIND PINS. GET UNIT READY MOVE TO YARD FOR TIRES TO BE INSTALLED. PAIN
RDC #'S ON FRONT, LEFT, RIGHT OF UNIT.

FEB 24, 2012 - KEVIN LOW


HOOK UP GREASE LINES. INSTALL BOX PIN KEEPERS. INSTALL NEW DECAL ON LH FRONT FENDER.
FIND AND INSTALLED MUD FLAPS. CHECK OVER TRUCK FOR ADDIDTIONAL REPAIRS. BRING ON
ROCK EJECTORS, CLEAN UP PINS. CLEAN UP AROUND TRUCK.

FEB 24, 2012 - LAWRENCE SLACK


GUAGE AND CLEAN UP CANOPY. GUAGE OFF OLD SUPPERT ON SPILL GUARD. INSTALL ONE SPIKE
GUARD.

FEB 25, 2012 - KEVIN LINDSAY


REPLACE FRONT BRAKE PADS.
REMOVED BRAKE PADS ON FRONT SIDE OF R FRONT. WRONG PARTS CAME IN, REORDERED PROPER
PARTS.

FEB 25, 2012 - WARRN MACKENZIE


FIND GPS UNIT IN DASH. REPAIR RADIO. REMOVE GPS. UNIT AND INSTALL IN BACK OF CAB, WIRE
POWER AND GROUNF DIRECT TO BATTERY. ORDER PRESSURE SWITCHED FOR OIL AND PARK
BRAKE, HELP WITH FRONT BRAKES

FEB 25, 2012 - SCOTT M


INSTALLED ROCK EJECTORS ON UNIT.

1-Feb-2012 WOC120421 - BI-WEEKLY FEB 02 - FEB 14, 12 26,240


BI-WEEKLY FEB 02 - FEB 14, 12

FEB 13, 2012 - DARRELL FEDORUK


IN SHEET
CHECK OVER UNIT (THEY WERE STILL USING SO HAD TO GET THEM TO STOP.)
FRONT ROTOR'S AND PARDS ARE WORN, RIGHT SIDE MORE. LEFT GUARD ON LEFT REAR STRUT TO
COVER SENSOR IS BENT. RIGHT GUARD AND WIRE ARE MISSING AND BROKEN TO THE RIGHT REAR
STRUT. MISSING VENT COVER IN CAB. MISSING BOTH RUBBER DUST COLLECTOR CUPS ON AIRE
BOXES. HOURS ON OIL FILTERS WROTE ON THEM AT TIME OF CHECK OVER ARE 26025.

19-Oct-2011 WOC104243 - INSPECTION 25,623


Pictures , tire report, outsheet

OCT 14, 2011 - DARRELL


INSPECTION - PICTURES, TIRE REPORT AT MT MULLIGAN

8-Dec-2010 WOC76549 - COLD START MACHINE 22,063


COLD START MACHINE TO LOAD Cab was dirty. No owners manual. No EMECO decals.

COMPLETED
NO OTHER INFO

24-Nov-2010 WOC74654 - CHANGE OUT TIRES 22,063


Replace two front tires with new ones and put the used front tires on the left rear

COMPLETED
NO OTHER INFO

24-Nov-2010 WOC74651 - R/R FRONT PADS 22,063

Emeco Canada Limited GST Registration # 104545959RT Page 21 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

replace front brake pads both sides

NOV 27, 10 - JERAMEY/RICARTE


BROUGHT MACHINE INTO SHOP. REMOVED CALIPER MEETING BOLTS EXCEPT ONE. REMOVED OIL
LINE AND SWING DOWN CALIPERS. REMOVED PIN RETAINING BOLTS AND REMOVED PINS.
REMOVED OLD BRAKE LININGS. CLEANED ALL PART PIECES. PUSHED PISTONS BACK INTO CALIPER.
INSTALLED NEW BRAKE LINES. REASSEMBLED CALIPERS AND PUT BACK INTO PLACE. INSTALLED
MEETING BOLTS AND TORQUED TO 563 FT. LBS. BLED BRAKES.

TO REPLACE FRONT BRAKE PADS - RENE


SHOVEL SNOW FROM WORKING AREA. REMOVE BOLTS FROM CALIPER ON FRONT BRAKES. LINES
STILL ON , BUT CALIPERS LOOSE.

21-Nov-2010 WOC74399 - REPLACE BALL STUDS 22,063


REPLACING ALL THE BALL STUDS

REPLACE BALL STUDS ON THE RODS AND STEER CYLINDERS


REPLACE RACES ON TIE RODS AND STEER CYLINDERS
INSTALL AND HOOK UP LINES ON STEER CYLINDERS
INSTALL TIE ROD ENDS
TORQUE NUTS ON BALL STUDS
HOOKED BACK UP GREASE LINES

21-Nov-2010 WOC74400 - VALVE SET 22,063


SET ALL VALVES AND INJECTOURS

COMPLETED BY REECE
VALVE SET AND VALVE TRAIN REPAIRS

21-Nov-2010 WOC74401 - B/S TEST 22,063


CHECK STEERING AND BRAKES

COMPLETED
NO OTHER INFO
NOT SIGNED

21-Nov-2010 WOC74403 - REPAIR DOG BONE 22,063


BUILD UP BUSHING HOLES AND LINE BORE

NOV 22, 10 - IRON SMITH


SET UP WELDING MACHINE. MECHANICS HAD TO JACK TRUCK UP FOR ENOUGH ROOM FOR
WELDING MACHINE TO FIT. WELD BORES. SET UP LINE BORE MACHINE.

NOV 22, 10 - IRON SMITH


SET UP LINE BONE AND BORED OUT BORES THAT WE BUILT UP WITH WELD WITH LINE BORE
WELDER. HAD TO REWELD ONE BORE AND REBORE IT. CLEAN UP ALL TOOLS AND MACHINES.

NOV 23, 10 - DOG BONE REPAIR - CORY S / CLINT S


REMOVE DOG BONE AND BUSHINGS
BUILD UP A ND BORING OF BUSHING BORES BY IRONSMITH
INSTALL BUSHINGS IN BOXES
INSTALL DOG BONE

21-Nov-2010 WOC74402 - PREP FOR MOVING 22,063


REMOVE BOX,TIRES ,CAT WALK

NOV 23, 10- SHAWN


REMOVED CAT WALK, BOLTS ARE DOUBLE BAGGED, LABELED AND TIE STRAPPED TO CAT WALK.
CATWALK IS LABELLED. REMOVED MIRROR, LABELLED, BOLTS, DOUBLE BAGGED AND TIE STRAPPED
TO MIRROR.

20-Nov-2010 WOC74350 - DEFECTS 22,063


fix minor repairs

DONE
NO MORE INFOR

20-Nov-2010 WOC74351 - 2000 HR SERVICE 22,063

Emeco Canada Limited GST Registration # 104545959RT Page 22 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

change oils and filters

REECE
CHANGED FRONT WHEEL HUB OIL
CHANGE HYDRAULI COIL AND FILTERS
CHANGED L/H FINAL DRIVE OIL
INSTALL STEERING CYLINDER AND TORQUED NUTS
GET BOX READY TO REMOVE
REMOVE CUSTOMER UNIT #'S
INSTALL WINTER FRONT

CHANGED FUEL FILTERS, PRIMED SYSTEM, CLEANED SCREEN


CHANGED TRANNY OIL AND FILTERS, FILLED TANK, WILL NEED MORE AFTER START UP.
CHANGED STEERING TANK AND FILTERS, FILLED WITH OIL, CHECK AFTER START.
FINISHED TAKING SAMPLES EXCEPT FINAL DRIVES
DID CHECKS, SOME WE COULD NOT DO , TAGGED OUT.
CHANGED AIR AND CAB FILTERS
TIRE REPORT DONE
REPLACED O-RING ON REAR LEFT COOLING TUBE THAT WAS LEAKING
REPLACED O-RING ON HOIST PUMP AND HOSE,
REPLACED O-RING ON RELIEF VALVE FOR PARK AND SECONDARY
REPLACED REAR RIGHT CLEARANCE LIGHT.

20-Nov-2010 WOC74309 - INSHEET OIL SAMPLES 22,063


DO IN SHEET AND OIL SAMPLES

COMPLETED BY DAN

20-Nov-2010 WOC74349 - WASH 22,063


wash machine

COMPLETED
NO OTHER INFO

12-Nov-2010 WOC73508 - RRO TIRE (2NEW ON FRONT) 21,636


RRO TIRE (BUBBLE ON SIDE)

JOE WIPF CALLED IT IN MACHINE AT SUNCOR HE SENT A TRUCK AT NIGHT SHIFT 2 PICK THEM UP

REPLACE 2 FRONTS WITH NEW AND PUT THE FRONTS ON THE REAR, INSTALL THE 2 SUPPLIED RUN
OUTS ON THE REAER

WE SUPPLIED 2 NEW AND 2 USED (EMCA 656, 657, 881, 883)

KMC INSTALLED

16-Oct-2010 WOC72560 - 1500 HR PM SERVICE (KMC) 21,335


1500 HR PM SERVICE COMPLETED BY KMC

24-Sep-2010 WOC68958 - BRAKES OVERHEATING 21,077

Emeco Canada Limited GST Registration # 104545959RT Page 23 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

TROUBLESHOOT BRAKES OVER HEATING


CHECK 4 SQUEEKING NOISE

SEPT 24, 10 - SQUEAKING GRINDING NOSE - GRANT


DIG ROCK OUT OF FRONT BRAKE PADS, DRY BRAKES.

SEPT 24, 10 - HIGH TEMP ALARM POWERTRAIN - GRANT


TRAVEL TO MACHINE, HIGH TEMP ALARMS ON BRAKE HYD TEMP X 2 TIMES. TEST DROVE WITH
OPERATOR, NOTICED BRAKES DRAGGING . SENT TO SHOVEL PAD. TEST PARK BRAKE RELEASE
PRESSURE, FOUND 300 PSI ONLY AT IDLE. TESTED ANOTHER TRUCK, IT HAD 680 PSI. NOTICED
NEW TREADS VALVE ON MACHINE, ALSO LOOKS LIKE NEW COMPONENTS. RING EMECO, FADIE WAS
OFF SITE SO UNABLE TO CHECK PREVIOUS REPAIR. TRAVEL TO KMC, GET NEW PARK BRAKE RELIEF
VALVE P/N 6E-6305. TRAVEL BACK, CHANGE PARK BRAKE VALVE. RETEST, INCREASED TO 370 PSI
AT IDLE, STILL TOO LOW. CALLED FOR SOMEONE TO RUN TRUCK, WAIT 30 MIN, RUN AND TEST AT
HIGH IDLE, FOUND 800PSI, DROPPED TO 500 AT LOW IDLE AND SLOWLY BLEED DOWN TO 300 PSI
OVER TWO MINUTES AND HELD. WENT BACK TO KMC SHOP AND STARTED READ UP ON SYSTEM.

SEPT 25, 10 - LOW PARK BRAKE PRESSURE - GRANT


TRAVEL TO MACHINE FROM WI STOCKPILE TO SYNCRUDE SHOVEL PAD LAYDOWN. FLRA LOCKS AND
CHOCKS. START AND WARM UP OILS ON MACHINE. CONNECT GAUGES TO REAR WHEEL. REMOVE
AND CHECK PARK BRAKES FILTER. FOUND CLEAN. REINSTALL. INSTALL TEST FITTING INTO PARK
BRAKE FILTER HOSING. READ THROUGH REPARTS ON PREVIOUS REPAIRS. TEST RELEASE
PRESSURE, FOUND ABOUT 450 PSI. OIL STILL COOL, WAY TOO LOW, ONY 450 PSI, CAP OFF OIL
SUPPLY TO TORQUE CONVERTER. LOCKUP CLUTCH FOUND STILL AT 450 PSI. END OF SHIFT SO
PARK UP. SUSPECT PUMP MIGHT HAVE FAILED. WILL REMOVE VALVE AND CHECK. SPOOLS IS FREE
AND NO BROKEN SPRINGS.

SEPT 26, 10 - T/SHOOT LOW PARK BRAKE PRESSURE - GRANT


TRAVEL TO SITE, TO KMC. SIGN IN AND TRAVEL TO MACHINE IN FIELD. LOCK AND CHOCK, PIN
BOX AND FLRA. FLAG OFF TRUCK BOX. REMOVE PARK BRAKE CONTROL VALVE. STRIP AND CLEAN.
FOUND 14-2644 CHECK VALVE HAD CRACKED LOWER 6V8350 O-RING CRACKED IN 3 PLACES AND
BAKED HARD. CHECK PARTS AT KMC AND FINNING. PARTS ORDERED. COMING FROM EDMONTON.

SEPT 27, 10 - LOW PARK BRAKE PRESSURE - GRANT


START AND WARM UP MACHINE. INCREASED BY 20 PSI WITH HOT HOIL. ORDER BRAKE AND T/Q
PUMP. PUMP ONLY 2 MONTHS OLD "POSSIBLE WARRANTY FINNING".. PACK UP TOOLING.

SEPT 30, 10- DARREN


SET UP @ UNIT AND USED SPOONS TO HOLD OIL IN TANK ADN REMOVED LINES. REMOVED
TORQUE/PARK BRAKE PUMP. WNT TO INSTALL NEW ONE AND NEEDED SOME O-RINGS . HAD TO
ORDER FROM FINNING. CLEANED UP AND DROVE TO FINNING. WAITED FOR PARTS TO BE PICKED .
DROVE BACK TO UNIT AND FINISHED. INSTALL, CALL FOR LUBE TRUCK TO TOP UP HYDRAULICS
AND RAN UNIT AND CHECKED PRESSURES, GOOD . 500 PSI @ LOW IDLE AND 750 PSI @ HIGH
IDLE, CLEANED UP.

31-Aug-2010 WOC70687 - 250 HOUR SERVICE 21,035


250 hour service carried out by KMC

14-Aug-2010 WOC64556 - WHEEL SEAL LEAK 20,863


Possibly a hose on the brake cooling system leaking.

AUGUST 13,10: WHEEL SEAL LEAK:


TVL TO MACHINE VERY MUDDY AND SLIPPERY. GOT STUCK , HAD TO BE TOWED OUT WITH D/O
CHECK LEAK. LOOKS LIKE A HOSE ON WHEEL BRAKE CODING. LEFT MACHINE AS D/O LEAVING AREA
AND HAD TO BE TOWED OUT.

AUGUST 19,10: L/R UPPER BRAK ECOOLER PIPE, CRACKED AND LEAKING:
DRIVE TO KMC SHOP AT BASE MINE. CHECKED OUT LEAK AT L/R WHEEL. FOUND L/R UPPER BRAKE
COOLING PIPE CRACKED AT FLANGE ON WHEEL END. PICKED UP PARTS AT FINNING.DROVE BACK TO
KMC.REMOVED AND REPLACED PIPE AND CHECKED FOR LEAKS WAS OK. TOPPED UP OIL.

11-Aug-2010 WOC66250 - 325 HR SERVICE 20,890


KMC DID A 325 HR SERVICE NO DATE JUST HRS 20890

9-Aug-2010 WOC63518 - SEAT 20,792

Emeco Canada Limited GST Registration # 104545959RT Page 24 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

REPAIR BROKEN SEAT.

AUGUST 8,10: SEAT BROKEN:


DRIVE TO MACHINE. FILLED OUT FLRA, LOCKED AND CHOCKED UNIT OUT OF SERVICE. CHECK
SEAT-FOUND NUTS MISSING ON SET BACKREST ON THE LEFT SIDE ALSO FOUND SHOCK BROKEN IN
SEAT BASE . NEED TO ORDER PARTS.

AUGUST 9,10: SEAT BROKEN:


DRIVE TO UNIT, FILLED OUT FLRA, LOCKED AND CHOCKED UNIT. REMOVED OPERATOR SEAT, AND
REPLACED SEAT WITH ONE FROM RDC050. TOOK SEAT BACK TO SHOP FOR REBUILD.

AUGUST 13,10: REPLACE SEAT RUBBED FOR RDC028:


WHILE AT THE TRUCK REASSEMBLED SEAT AND FOUND SHOCK ADJUSTER CABLE HAD COME OUT OF
PLACE, REPAIRED IT AND CRANED THE SRAT UP INTO THE TRUCK AND INSTALLED.

8-Aug-2010 WOC63472 - 1200 HR F/S 20,966


1200 HR FIRE SUPP PM AT KMC.

AUGUST 23,10:
1200 HR INSPECTION ON HAULER # RDC028. ENGINE SHUTDOWN WORKS, ACTUATIN GREASED +
TESTED. NO PANEL OR REWIRE AS IT AS MANUAL. HOSING TIGHT AND IN GOOD SHAPE.
PORTABLES UPDATED FOR MONTHLY. 2 NOZZLES CAPS REPLACED.

2-Aug-2010 WOC62691 - TILT COLUMN REPAIR 20,734


INSTALL NEW TILT MECHANISM IN THE COLUMN:
Remove decals.

AUGUST 2,10: REMOVE DECAL SON RDC013,RDC030,RDC028, REPLACE FIRE EXT. ON


RDC030,CHECK PLAY IN STEERING COLUMN ON RDC028 AND ODERD PARTS:
DRIVE TO KMC MILDRED LAKE. REMOVED DECALS ON FORESAID MACHINES. REPLCED FIRE
EXTINGUISHER AND BRAKCET ON FRONT BUMPER OF RDC030. DROVE TO KAL TIRE YARD CHECK
STEERING COLUMN TILT PLAY ON RDC028 FOUND IT NEED A TILT STEERING STOPPER KIT REPLACED
, ORDERED PARTS, DROVE BACK TO SHOP.

AUGUST 24,10:FRONT BRAKE SQUEALLIN, TO MUCH PLAY IN TILT STEERING MECHANISM:


DRIVE TO MACHINE, FILLED OUT FLRA, CHECK FRONT BRAKE PADS AND ROTORS, ALL FRONT BRAKE
PADS ARE GOOD AND MEASURE BETWEEN 12M AND 13MM LIGHT SCORING ON ROTORS AND DIRTY.
ALSO ONE ANCHOR PIN ON R/S FRONT INNER WAS JUST BARELY TOUCHING ROTOR. IT HAD BEEN
PUSHED IN TOO FAR. I ALSO ADJUSTED AL NCHOR PINS TO HAVE A 1/8" GAP BETWEEN THEM AND
THE ROTORS. AND CLEANED BOTH SIDES WITH BRAKE CLEAN. INSPECTED STEERING COLUMN TILT
FOR PLAY. FOUND IT NEEDED NEW STOPPERS, RS STOPPER WAS MISSING. REPLACED BOTH
STOPPERS AND CHECKED WAS OK. CALLED CUSTOMER AND NOTIFIED THAT MACHINE IS READY TO
USE.

SEPT 23, 10 - STEERING TILT - GRANT


TRAVEL TO MACHINE, CHECK STEERING TILT COLUMN, FOUND TILT SPRING OFF, REINSTALL.
NOTICED 3 TEETH SMASHED OFF ON TILT COLUMN. REMOVE WHEEL CHOCKS AND LOCK OUT.

1-Aug-2010 WOC62596 - REPLACED LRI TIRE 20,645


Tire starting to separate.

18-Jun-2010 WOC57847 - R&R FUEL TRANSFER PUMP 20,572


RHR FUEL TRANSFER PUMP.
CHANGED OUT FUEL TRANSFER PUMP. CLEANED OUT FUEL SCREENS AND VALVES.

2-Jun-2010 WOC55608 - BRAKES SQUEALING 20,533


TROUBLESHOOT BRAKE AND P-BRAKE PROBLEM
-BRAKE SQEALING
-CHECK PRESSURES
-CHECK OPERATIONS

PARK BRAKE NOW ALWAYS RELEASING


FRONT BRAKE PADS
FUEL PUMP LEAKING
HYDRAULIC TANK CAP

2-Jun-2010 WOC55578 - 300 HR PM 20,533


300 HR PM SERVICE MACHINE WITH GRAHAM

21-May-2010 WOC54439 - SEAT BASE/ FIRE EXT 20,472


RPLACE BROKEN SEAT BASE ( HAD ONE IN SHED)
INSTALL FIRE EXT
DONE BY JOE

20-May-2010 WOC54277 - UNIT #'S 20,467


INSTALL UNIT #'S ON MACHINES RENTED TO GRAHAM

Emeco Canada Limited GST Registration # 104545959RT Page 25 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

3-May-2010 WOC52577 - INSTALL ROCK KICKER 20,395


ROCK KICKER TOO WIDE FOR TIRES. INSTALL NARROW ONE.

1-May-2010 WOC52443 - ON SITE INSPECTION 20,395


WALK AROUND INSPECTION WITH CUSTOMER - ON -SITE

COMPLETED BY HENRY AND DUSTIN

23-Apr-2010 WOC51769 - INSTALL PARK BRAKE INDICATOR 20,386


Inspect Unit.

APR 21, 10 - OUTSHEET - GRANT O


TRAVEL TO NORTHGATE. CARRY OUT OUTSHEET INSPECTION

APR 25, 10 - INSTALL PARK BRAKE INDICATOR LIGHT ON CAB - GRANT O


BOOST TRUCK. RAISE AND PIN BOX. MOUNT INDICATOR LIGHT TO CAB. RUN WIRING THROUGH
CAB. CONNECT POWER TO BREAKER. INSTALL TEE AND AIR PRESSURE SWITCH TO PARK BRAKE
RELEASE AIR PRESSURE. TEST OK. REASSEMBLE, PACK UP AND CLEAN UP. TRAVEL BACK TO SHOP.

17-Apr-2010 WOC50847 - WELD HANDRAIL MOUNT/DECALS 20,385


WELD CRACKS ON FRONT OF TRUCK WHERE HAND RAIL MOUNTS TO

19 APRIL 10

REMOVE ALL EMECO DECALS AND LETTERS FROM UNIT #

COMPLETED BY ARC ANGEL

9-Apr-2010 WOC49962 - BRAKE & STEERING TEST 20,385


Complete forms and submit

APR 09, 10 - BRAKE AND STEERING TEST - DUSTIN


TROUBLESHOOT WHY SECONDARY STEERING WOULDN'T ACTIVATE WHEN HIT E-STOP SWITCH.
TIED WIRE AROUND STRING UP TO CAB. TOOK UNIT OUT OF YARD AND ON THE MOVE ABOUT 3RD
GEAT HIT E-STOP SWITCH, UNITS SECONDARY STEERING ACTIVATED UNTIL UNIT CAME TO
COMPLETE STOP. GOOD TO GO.
PERFORMED A BRAKE AND STEERING TEST.
****THERE IS A GREASE NIPPLE AND CAP AND SNAP RING ORDERED TO BE PUT ON R/H SIDE TIRE
ROD LINK.

7-Apr-2010 WOC49589 - TRAY INSPECTION 20,384


MEASURE TRAY AND ENTER ON TO INSPECTION SHEET - COMPLETED BY WOODY

7-Apr-2010 WOC49609 - REPAIR GREASE SYSTEM 20,385


REPAIR CRACK ON RH PLATFORM
HIGH BEAM LIGHT NOT HOLDING
REVERSE INDICATOR NOT WORKING
REPAIR GREASE LINE ON REAR STRUT
LOW GREASE PRESSURE

APR 08, 10 - AARON


PHONED FINNING MECHANIC, MYLES NELSON ABOUT EMERGENCY SHUTDOWN. HE SAYS NEWER
ECM'S ARE PROGRAMMED DIFFERENT AND NEED TO HAVE GROUND SPEED SHOWING BEFORE IT
WILL ENGAGE EMERGENCY STEERING. FINNING SOFTWARE SHOUL SHOW DEFINED SHUT DOWN.

5-Mar-2010 WOC45788 - BOX REPAIRS 20,383


REPAIR CRACKS ON BOX

MAR 04, 10 - CRACK FOUND IN BOX - MIKE (MPI)


LIFT UP BOX AND CLEANED OUT DIRT SO IT WAS SAFE TO WORK UNDER. AIR ARC OUT CRACK TO
BACK IN PLACE AND REWELDED.

28-Feb-2010 WOC45247 - IN SHEET INSPECTION 20,383


oil sample
COMPLETED BY GRANT O
Out sheet inspection

28-Feb-2010 WOC45232 - BACK CHARGE 20,383

Emeco Canada Limited GST Registration # 104545959RT Page 26 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

Install fire extinguisher


remove broken fog light
FUEL @ 60%
LEFT STEP RUBBER TORN
RIGHT REAR STRUT GREASE LINE BROKEN

FEB 27, 10 - MISSING FIRE EXTINQUISHER, AMBER FLOOD LIGHT ON BUMPER SMASHED OFF. -
GRANT
REMOVE SMASHED LIGHT AND ALSO NON DAMAGED LIGHT. INSTALL NEW 20LB FIRE
EXTINQUISHER AND ADJJ BRACKET.

26-Feb-2010 WOC45129 - 1200 FIRE SUPPRESSION 20,380


1200 HR FIRE SUPPRESSION COMPLETD BY ROY

UPON CHECKING HISTORY ON UNIT, WE NOTICED IT WAS DUE. BLEW 1/4", & 3/4" LINES. UPON
DOING ENGINE SHUTDOWN, IT WOULD NOT WORK AFTER TROUBLE SHUTDOWN. WE FOUND WIRE
DISCONNECTED. CONDUCTED ENGIEN SHUTDOWN. CHECKED, CLEANED, REGREASED ACTUARIES.
CHECKED PORTABLE EXTINQUSIHER, DID ANSUL SYSTEM OK.

25-Feb-2010 WOC50635 - RECONDITION WHEEL ENDS 20,382


2 x Wheel Groups sent to Finning Red Deer for reconditioning, inconjunction with WOC15754

20-Feb-2010 WOC44324 - 2000 HOUR SERVICE(WARRIOR) 20,378


PERFORM 2000 HOUR SERVICE COMPLETED BY WARRIOR
FILL OIL
EVAC WASTE OIL
DISPOSE FILTERS
FUEL TRUCK AND PICK UP FILTER KIT

APR 07, 10 - 2000 HR SERVICE - DUSTIN


ORDER PARTS NEEDED TO FINISH SERVICE. GO THROUGH CHECK LIST.
BRAKE/PAR/SERVICE/RETARDER, STALL TESTS. TROUBLESHOOT LUBE SYSTEM, FIX INJECTOR, FILL
GREASE KEG TEST. CHANGE BREATHERS. PULL SUCTION SCREWS. CHECK BALL STUDS, TIE RODS,
NOSE, A-FRAME, DOG BONE, HOIST PINS. TEST UNIT OPERATOR.

APR 08, 10 - 2000 PM, SECONDARY STEERING ISSUE - DUSTIN


FINISH 2000 HR PM SERVICE. CHANGE BREATHERS, REBUILD AIR DRYER, PURGE VALVE, CHECK
VALVE. DO A TIRE REPORT, CHECK TREADS AND TIRE PRESSURES. MEASURE SUSPENSION
HEIGHTS. DO ANY CHECKS ON SHEETS. CHECK BEVEL GEAR THRUST PIN PRE-LOAD. WHEN HIT
ENGINE SHUT DOWN, EMERGENCY STEERING DON'T ACTIVATE. CHECKED FUSES, TESTED RELAYS,
STUDIED SCHEMATICS. DIDN'T GET ANYWHERE ON FIXING PROBLEM.

17-Feb-2010 WOC43862 - START UP AND MOVE MACHINE 20,380


START UP AND MOVE TRUCK FROM MINE SITE TO SYNCRUDE NORTH GATE

FEB 26, 10 - DEAD, WON'T START - GRANT O


BOOST BATTERIS OFF WELDER, EITHER SOAK AIR INLET FILTER, STARTED OK. WARM UP AND
CHECK OVER. CHECK BATTERIES. LOAD TESTED OK.

23-Dec-2009 WOC38173 - REPLACE FOG LIGHT 19,291


REPLACE FOG L/H FOG LIGHT
REPAIR L/H STEP
INSTALL 20 LB FIRE EXT.

DEC 23, 09 - CHECK BROKEN LIGHT - RICARTE


LOOSE FIRE EXTINQUISHER. CHECK FOR LIGHT. CHECK OVER MACHINE FOR ANY DEFFICIENCIES.

14-Dec-2009 WOC36972 - TRANS NOT SHIFTING 19,087


DIAGNOIS/REPAIR TRANS NOT SHIFTING
DIAGNOIS BATTERY LIGHT

DEC 14, 09 - BEN


HAD LOST OF TROUBLE FINDING MACHINE. FOUND BATTERY LIGHT ON, TESTED ALT AND FOUND
GOOD, 14V FROM RIGHT TERMINAL. NOTHING AT MONITORING. CHECKED WIRING AND FOUND
BAD PIN CONNECTOR IN HARNESS, FIXED AND TESTED. ALSO, SPENT ABOUT 4 HRS LOOKING FOR
RT15. TURNS OUT RT15 WAS THE TRUCK I FIXED. BUT HAS RT10 ON IT. DROVE EVERYWHERE
LOOKING FOR TRUCK.

DEC 14, 09 - UNIT NOT SHIFTING FRONT TO REAR - DUSTIN


TESTED UNIT, AND NOTHING. LIFTED BOX AND CHECKED FOR BROKEN OR DAMGED WIRES.
CONTINUOUSLY TRIED TO MOVE SHIFT LEVER FROM FRONT TO REAR AND NOTHING. UNCOUPLED
PLUGS AND CONNECTORS, CLEANED AND REASSEMBLED. TRANNY THEN STARTED WORKING.
TOOKED FOR A TEST DRIVE DOWN ROUGH TERRAIN. SHIFTING BACK AND FORTH REPEATEDLY.
SIMULATED OPEARTION OF LIFTING BOX, SHAKING UNIT, HAVING BOX HIT FRAME. USED PARK
BRAKE OVERRIDE SWITCH, SEEING IF THAT WAS THE CAUSE. EVERYTHING SEEMED TO WORK FINE.
WENT FOR LOAD WITH OPEARATOR, WORKED GOOD.

Emeco Canada Limited GST Registration # 104545959RT Page 27 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

12-Dec-2009 WOC36747 - OUT INSPECTION 19,021


OUT INSPECTION - COMPLETED

11-Dec-2009 WOC36616 - COLD START ENGINE 19,087


-45 C WARM UP AND START MACHINE

DEC 11, 09 - HENRY


PUT HERMAN NELSON TO HEAT UNIT. INSTALLED THE PRO-HEAT THEN IT BROKE DOWN, WE HAD TO
INSTALL A FUEL LINE, BECAUSE IT BROKE AND THEN WE FIRED IT BACK UP. BOOSTED UNIT AND
DROVE INTO THE SHOP.

7-Dec-2009 WOC35838 - INSTALL TIRES (KAL - TIRE ) 19,021


INSTALL TIRES COMPLETED BY KAL-TRIE

KAL TIRE INV 328059890

LABOUR INCLUDES SERVICE CALL TO FT. MCKAY IND PARK.


1-2700R49 LOOSE MOUNT
1-2700R49 ROTATION TO LEFT REAR OUTER OF UNIT RDC028
HAD TO BRING THE LOOSE TIRE BACK TO THE SHOP TO AIR UP AS THE SUB ZERO WEATHER HAD AN
IMPACT.

25-Nov-2009 WOC30237 - INSTALL BOX/ROCK KICKERS 19,018


INSTALL BOX

GARNET AND RICARTE


CHECKED OVER AND COLD STARTED TRUCK. PREPPED FOR BOX INSTALL. SET BOX ON FRAME AND
INSTALLED AND SHIMMED PIVOT PINS. CONNECTED HOIST CYLINDER TOP PINS.

NOV 26, 09 - GARNET


CONNECTED GREASE LINES AND ELECTRICAL FOR BODY.

NOV 27, 09 - GRANT OSMAN


BOOSTED TO GET RUNNING. BATTERYS FLAT. REPLACED MISSING NEUTRAL RUN / ENG COVER P/N
9D2817. HAD ONE ON BOARD OF SERVICE TRUCK. TROUBLESHOOT PARK BRAKES WARNING LIGHT,
FOUND OVER STROKES PIN OUT. BLED REAR BRAKES. FOUND STILL IN ALARM. TEST OVER
STROKES SWITCH FOUND OBJECTIVE. SWITCH REPLACED.

NOV 30, 09 - GARNET


INSTALLED ROCK KICKERS

23-Nov-2009 WOC29112 - WASH/ CLEAN 19,010


WASH / CLEAN -COMPLETED BY SAHWN

20-Nov-2009 WOC28908 - CHARGE STRUTS 19,010


CHARGE STRUTS

NOV 19, 09 - GRANT


GATHERED UP ENOUGH PARTS TO INSTALL NITROGEN IN FRONT STRUTS (PARTS SPREAD ALL OVER
SHOP). STARTED TRUCK, MOVED OUT INTO AREA WHERE IT COULD BE WORKED ON. CHARGED
STRUTS 8 1/2" - 9".

3-Nov-2009 WOC26896 - REMOVE TRAYS AND PREPARE FOR T 19,005


Remove trays and prepare for transport.

8-Sep-2009 WOC21550 - SAMPLES FD AND DIFF 19,005


Install Fog lights
ran power off main magnetic switch to a circuit breaker behind the cab
- installed circuit breaker - install switch in cab - ran harnees from cab to front bumper of the machine
- secured wiring harness - welded light brackets on the front bumper installed lights - connected wiring
- tested light circuit - okay.

8-Sep-2009 WOC21615 - WHEEL GRP HOUSING REPAIR 19,005


disassemble wheel group so casting repairs can be performed.
Wheel group reassembled.

12-Aug-2009 WOC18401 - INSTALL BOX/PREP FOR SERVICE 19,005


Install box and check for adjustment, charge susp cyl's and final checks

11-Aug-2009 WOC18362 - PREPARE BOX FOR LOADING 19,005


PREPARE BOX FOR LOADING
MAMMOET LOADED BOXES - COMPLETED

10-Aug-2009 WOC18187 - FIRE SUPPRESSION 19,005

Emeco Canada Limited GST Registration # 104545959RT Page 28 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

FIRE SUPPRESSION DONE BY LEVITTE

REMOVED AND GREASED ACTUATORS AND PNEUMATIC ACTUATOR TESTED THEN FUNCTIONED WELL.
REPLACED CRACKED CHECK VALVE, BLEW OUT LINES WITH NITROGEN AND REPLACED . NEEDED
BLOW OFF CAPS AND TESTED SHUTDOWN.

6-Aug-2009 WOC17910 - REVERSE TIRES FOR TRANSPORT 18,999


INSTALL TIRES

REVERSE TIRES FOR TRANSPORT - COMPLETED

6-Aug-2009 WOC17957 - REPAIR FRONT BRAKES 19,005


REPAIR FRONT BRAKES
REPLACE CALIPERS
REBUILD CALIPERS
KAL -TIRE INSTALLED REAR TIRES

ALL COMPLETED

JACKED UP FRONT WHEELS. DISASSEMBLED CALIPERS/BRAKES. GET READY TO R/R BRAKE DISCS.
BRAKE DISCS ARE ROUGH, PADS ARE WORN. REPLACING CALIPER SEALS AND WHEEL SEAL.
KAL-TIRE INSTALLED REAR TIRES. REMOVED FRONT TIRES

GRANT/GARNET

DISASSEMBLED FRONT BRAKE CALIPERS AND PREPPED FOR CLEANING AND REBUILD.

GRANT/GARNET

R/R BOTH FRONT WHEEL HUBS. CHANGED BOTH BRAKE DISCS, REPLACED DU CONE WHEEL SEALS,
RESHIMED FRONT WHEEL BEARINGS.

GRANT/GARNET

REBUILT ALL FRONT BRAKE CALIPERS


INSTALLED THEM ON UNIT
ADDED, FILLED FRONT WHEEL HUB OIL.

GRANT/GARNET

FINISHED INSTALLATION OF FRONT BRAKE ASSEMBLIES


BLED BRAKE CALIPERS AND CHECKED OPERATION
INSTALLED "OPERATORS POCKET" INTO RH CAB DOOR PANEL AND REPLACED MISSING HARDWARE
INSTALLED LH FRONT SUSP CYLINDER SKIRT ON RDC028 ROBBED FROM MTC023

5-Aug-2009 WOC17444 - REPLACE MISSING ROCK EJECTORS 19,005


Weld on missing bracket.
Customer misplaced original parts given to him.

REPLACE MISSING ROCK EJECTORS


WELD ON BRACKET - DONE

27-Jul-2009 WOC16639 - REMOVE TRUCK BOX 18,999


Mammoet

REMOVE TRUCK BOX - COMPLETED

22-Jul-2009 WOC16369 - PARK BRAKE VALVE LEAKING OIL 19,005

Emeco Canada Limited GST Registration # 104545959RT Page 29 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

PARK BRAKE VALVE LEAKING OIL


CHECK STEERING CYLINDER MOVEMENT
CHANGE MANOMETER ON AIR FILTER HOUSING
CHECK TORQUE OUTPUT SHAFT SEAL, CHANGE IF NECESSARY
CLEAN BATTERY POSTS
ENGINE LEAKING OIL R/H SIDE OF ENGINE (DRIPPING ON TORQUE COOLER)
OPERATOR SEAL - SEAT DOESN'T SLIDE FREELY - CHECK SEAT SHIMS ETC., REPLACE IF NECESSARY
REPLACE 777D DECALS ON BOX
REPLACE OPERATORS MANUAL
CHECK BRAKE DISCS FOR MIN THICKNESS
LHS AUTOLUBE INJECTOR CAPS LOOSE
REPOSITION SUSPENSION CYLINDER COVERS
OIL LEAK AT DIFF THRUST CAP

REPAIR SID ELIGHT - DONE


REPLACE PUMP DRIVE SHAFT U-JOINTS AND PUMP DRIVE SEAL - DONE
TRANS SCREEN TO TRANS, TRANS VENT HOSE - DONE

CHECKED ALL LEVELS


LIGHTS/AC / WIPERS ETC
CLEANED CAB
INSTALLED DECAL

20-Jul-2009 WOC16298 - INSHEET AND OIL SAMPLES 18,998


INSHEET AND OIL SAMPLES - COMPLETED

17-Jul-2009 WOC16098 - EXTEND BOX SIDES 18,999


EXTEND BOX SIDES
Remove box
Paint extensions
Replace Decals

ALL COMPLETED

12-Jul-2009 WOC15769 - CHECK FRT BRAKES FOR WEAR 19,005


Check all u - joints (main and pump)
Check all functions including A/C
Inspect machine for defects prior to disassembly

CHECK FRONT BRAKES FOR WEAR - DONE


CHECK ALL U-JOINTS - DONE
CHECK ALL FUNCTIONS INCLUDING A/C
INSPECT MACHINE FOR ANY DEFECTS PRIOR TO DISASSEMBLY
REPLACE SWAY BAR BUSHINGS - DONE
REPLACE STEERING CYLINDER BALLSTUDS INNER - DONE
TROUBLE SHOOT - TRANS NEUTRALIZER LIGHT - DONE
replace frt brakes linings changed, calipher kits installed ETC

12-Jul-2009 WOC15772 - RESEAL REAR STRUTS 19,005


Rebuilt here.

RESEAL RAR STRUTS - DONE

R/R STRUT SEALS


INSTALL STRUTS ON TRUCK
CHECK ADJUST BRAKE(PARK) RELEASE PRESSURE 725 PSI
SERVICE BRAKE 700PSI

REMOVE STRUTS (DISASSEMBLE - ORDER PARTS)


RUN UNIT - TOP UP LUBES
REPAIR SIDE LIGHT

FIRE SUPPRESSION WOULD NOT SHUT DOWN ENGINE. FIRE SUPPRESSION WAS HOOKED TO
STARTING AID WIRING. JIM FROM FINNING REWIRED SHUT DOWN INTO ECM

REMOVED ALL BLOCKING LOWERED UNIT. PUTA AWAY ALL BLOCKS/ JACKS CLEANED UP WORK AREA

12-Jul-2009 WOC15766 - CHANGE DIFF 19,005

Emeco Canada Limited GST Registration # 104545959RT Page 30 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

Finning rebuild

CHANGE DIFF

DRAINED DIFF, BOTH FINAL DRIVES, TRANS OILS

R/R BOTH FINAL DRIVE WHEEL GROUPS

R/R DIFF
REMOVE PUMP DRIVE LINE AND REAR SEAL
TORQ WHEEL GROUP MOUNTING BOLTS

12-Jul-2009 WOC15754 - REPLACE REAR WHEEL GRPS 19,005


Finning rebuild

REPLACE WHEEL GROUPS


SET/CHECK BRAKE PRESSURES
SERVICE REAR 700PSI
PARK BRAKE RELEASE 725 PSI

FINISHED WHEEL GROUPS, LINES, AXLES, PUMPED IN SOME OIL

CHANGED PUMP DRIVE SHAFT- U JOINTS AND PUMP DRIVE SEAL

CHANGED MAIN DRIVE SHAFT V-JOINTS

FINISHED TRANS/DIF INSTALLATION

CHANGED HOSES TRANS FILTER TO TRANS, TRANS SCREEN TO TRANS, TRANS VENT HOSE

INSTALLED ADUSTED SLIDER IN OPERATOR SEAT

25-Jun-2009 WOC14822 - A/C NOT WORKING 18,947


Hyd hose has a pin hole leak - COMPLETED
Oil leak by engine cooler - COMPLETED
A/C NOT WORKING - COMPLETED

HYDRAULIC LEAK - NO A/C

REPLACED HYDRAULIC LINE OFF OF THE FRONT OF THE BRAKE COOLER

REPAIRED ELECTRICAL CONNECTOR


ADDED 2 LBS 134A FREEON

24-Jun-2009 WOC14807 - MACHINE INSPECTION FIELD 18,946


Kevin Weir

MACHINE FIELD INSPECTION - COMPLETED

15-Jun-2009 WOC14280 - LUBE SYSTEM & REPAIR 18,886


lube system & repair

27-May-2009 WOC13255 - CHANGE ROCK EJECTOR 18,886


change rock ejector - COMPLETED

11-May-2009 WOC12356 - VALVE SET 18,886


VALVE SET - COMPLETED

29-Apr-2009 WOC11848 - RENTAL RETURN INSPCT/FINNING 18,852


INSPECT MACHINE

RENTAL RETURN INSPECTION


INSPECTED MACHINE AS PER CHECK LIST SUPPLIED BY THE CUSTOMER
MADE UP LIST OF PARTS NEED FOR THE REPAIRS

17-Apr-2009 WOC11038 - OUT SHEET 18,852


check machine over - COMPLETED

16-Apr-2009 WOC10963 - WASH MACHINE 18,848


clean machine - COMPLETED

2-Apr-2009 WOC10111 - AIR COMPRESSOR REPAIR 18,848

Emeco Canada Limited GST Registration # 104545959RT Page 31 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

AIR COMPRESSOR - REPAIRED BY FINNING UNDER WARRANTY

CLEANED DIRT OFF COMPRESSOR, SCRAPED GASKET OFF BLOCK AND COMPRESSOR. CLEANED UP
MESS

REMOVED COMPRESSOR, DRAINED AND FILLED COOLANT. CHANGED GASKET, INSTALLED


COMPRESSOR, TORQUED MTG BOLTS TO 75 FT. LBS. TOOKE PICTURES FOR WARRANTY CLAIM

21-Mar-2009 WOC9273 - REPLACE AC IDLER PULLY 18,851


REPLACE AC IDLER PULLY - DONE

15-Mar-2009 WOC8846 - REPAIR OIL LEAKS 18,848


REPAIR OIL LEAKS -

REPAIRED HYDRAULIC OIL LEAKS - DONE

COLD START - HEAT UP - CHECK OUT


DRAIN AFTER COOLER COOLANT LEVEL
REWORKED REAR GREASE LINES

REPLACE BOX CORNER LIGHTRS


ROB AMBER LIGHTS FROM VOLVO
COLD START , CLEAN OUTER CAB GLASS
REPAIR TRANSCOOLER BY -PASS LINE LEAKING

TIGHTEN BOLTS ON SIDE COVERS, 5 COVERS HAD LOOSE BOLTS. ONLY #12 WAS LEAKING BAD.
CHECKED ALL

15-Mar-2009 WOC8847 - REPAIR BRAKES 18,848


REPAIR BRAKES, PARK BRAKE RELEASE PRESSURE TO LOW - COMPLETED

13-Mar-2009 WOC8730 - CHANGE FINAL DRIVE OILS 18,848


CHANGE FINAL DRIVE & STEERING OIL - COMPLETED

13-Mar-2009 WOC8729 - BRAKE & STEERING TEST 18,848


BRAKE & STEERING TEST - COMPLETED

4-Mar-2009 WOC8094 - FIRE SUPPRESSION 18,836


FIRE SUPPRESSION DONE BY LEVITTE

23-Feb-2009 WOC7351 - HOIST CYLINDERS R/R 18,848


removing hoist cylinder to send in and get repaired - COMPLETED

22-Feb-2009 WOC7314 - LANCE PINS 18,848


L Roberts will lance the top hoist cylinder pins - COMPLETED

FEB 22 - DANIEL P LANCE TWO PINS FOR BOX AND WELD TWO NUTS FOR PULLER
FEB 23 - DANIEL P FINISH LANCING PINS AND REWELD NUTS ON PINS FOR PULLER
FEB 26 - GEAR UP TRUCK AND WENT OVER TO EMECO AND FINISH LANCING LIFT CYLINDER PINS

19-Feb-2009 WOC7222 - BALL STUDS 18,848


Replacing ball studs on right hand cylinder Both - COMPLETED

17-Feb-2009 WOC7006 - REPAIR ENGINE OIL LEAKS(FINNIN 18,848


REPAIR ENGINE OIL LEAKS - FINNING UNDER WARRANTY - COMPLETED

TIGHTEN BOLTS ON SIDE COVERS


5 COVERS AHAD LOOSE BOLTS
ONLY #12 WAS LEAKING BAD
CHECKED ALL

CLEANED DIRT OFF COMPRESSOR


SCRAPED GASKET OFF BLOCK AND COMPRESSOR
CLEANED UP MESS

REMOVED COMPRESSOR
DRAINED AND FILLED COOLANT
CHANGED GASKET
INSTALLED COMPRESSOR
TORQUED MTG BOLTS TO 75 FT LBS
TOOK PICURTES FOR WARRANTY CLAIM

17-Feb-2009 WOC7008 - ALTERNATOR REPAIR 18,848

Emeco Canada Limited GST Registration # 104545959RT Page 32 of 36


web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

ALTERNATOR REPAIR - COMPLETED

CHANGE OUT ALTERNATOR - BY FINNING


CHECKED OUT LATERNATOR - DETERMINED FILED AND IN NEED OF REPLACEMENT. CUSTOMER
SUPPLIED PARTS
INSTALLED NEW ALTERNATOR AND TESTED FOR PROPER OPERATION - ALL OK

15-Feb-2009 WOC6900 - REPAIR A FRAME BEARING 18,835


REPAIR A FRAME BEARING

JACKED UP THE MACHINE, REMOVED THE GUARDS, SHAFTS AND A-FRAME MOUNTING BOLTS.
LOWERED THE A-FRAME AND REMOVED THE BLOCKS, PIN AND BEARING. THE BEARING WAS BROKEN
INTO SEVERAL PIECES AND THE BORE WAS ERODED AND WILL BE BUILT UP AND REBORED.
DRAINED THE FUEL TANK. ORDERED PARTS.

11-Feb-2009 WOC6722 - 500HR PM 18,848


500 HR. PM.& REPAIRS - COMPLETED

HOIST CYLINDERS LAKING - DONE


AIR DRYER NEEDS REPLACING - DONE
AIR SEAT DOESN'T WORK - DONE
AIR HORN - DONE
AIR COMPRESSOR SEAL - DONE
LEFT TOP HOIST BEARING BROKE - DONE
NOSE CONE BUSHING NEEDS REPLACING - DONE
ALTERNATOR NEEDS REPLAING - DONE
RHS STEERING CYLINDER BALL JOINTS GONE - DONE
REAR TAILLIGHTS NOT WORKING - DONE
LEAKING HOIST LINE - DONE
WINDOW WATER PUMP BROKEN - DONE
LEFT HAND SIDE STEP NEEDS NEW STRAPS - DONE
REBUILD AIR DRYER - DONE
REPAIR LH UPPER HOIST CYLINDER BEARING - DONE
REPLACE MISSING HEATER VENTS - DONE
REPAIR REAR RAIL BRAKE LIGHTS - DONE
REPAIR HORN - DONE
REPAIR TILT STEERING - DONE
REPAIR WINDOW WASHER - DONE
INSTALL PRO HEAT - DONE
ROCKER INJECTOR MISSING - DONE
RIGHT HAND CYLINDER BALL STUD - DONE

30-Jan-2009 WOC5998 - STEAM CLEANING BY BIRCH MOUNT 18,810


STEAM CLEANING BY BIRCH MOUNTAIN - DONE

23-Dec-2008 WOC4517 - R&R ENGINE - FAILURE 18,309

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web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

removed valve covers found #2 cylinder bad

WRAPPED THE TRUCH WITH PARACHUTE


AND INSTALLED HEATED SYSTEM

Finning removed and replaced engine on site, installed P/X Engine, original engine installed at 16335
hours failure at 18308 hours

Bleow is copy of e mail to SAles Group outlining the failure and action being taken to rectify

Have received verbal confirmation this morning that the engine failure in RDC028 will not
be covered by warranty, failure is related to cold weather running, the elevated idle switch for this
machine was deactivated in line with Petro Canada operating policies

We have been able to secure this engine to rebuilt to our requirements rather than go back into the
Exchange system where the cost to rebuild this engine will be in the $155K mark.

What this means is that we will have to carry out a component change-out within the next 4 months as
we have made a commitment to Finning that we will have their core back to them by July 2009, it also
means that the cost to Petro Canada will be kept to a reasonable amount rather than paying for an
exchange unit, labour to R&R the engine will be to Petro Canada's account

We will have a back-charge quote ready by the end of the week to coincide with Finning's report and
quote to repair

We will have reports by the end of the week from Finning and OEM to support the decline of warranty
on this engine

See attached some photos of the failure, below is earlier findings from the first examination of the
engine, the transmission that failed in the same truck is warranty and not customer related

Attached are pics of the engine some of the early findings / observations are as follows,
" Engine was not dry appears to a lot of oil down both sides of the block and flywheel housing, later
traced this to slobbering from the exhaust end of the turbo's
" Both turbo's are seized, unable to spin these by hand
" Major carbon / soot / oil build up in the exhaust snail trumpets
" #7 exhaust bridge missing
" #2 dropped valve (exhaust)
" Valve lash on some of the cylinders appears to be very excessive
" Engine does not smell good, very acidic smell and sooty

The engine will be apart for inspection on Friday morning, have asked for a SOS, valve clearance
before pulling heads, but at this stage we are looking down the barrel for this one based on the engine
idle switch being in the wrong position, Finning have not said as much but that is the way it will be
looking, not unless something comes out of the strip down, may pay to discuss with Ross and put
Petro Can on notice that this could be their baby

22-Dec-2008 WOC4483 - CHECK EXHAUST LEAK 18,265


CHECK EXHAUST LEAK - DONE

CHECK ENGINE FOR EXHAUST LEAK, ALL LOOK OK


RUBBER ON THE WINDOWS AND DOORS OK
NO LEAKS
CHECKED EXHAUST ON BOX AND PIPES NO LEAKS OK
THE CAB FILTER WAS COMPLETELY BLACK
REMOVED THE FILTER
THE RUBBER ON THE DOOR IS NOT DAMAGED MUCH BUT SHOULD PROBABLY BE REPLACED

HENRY

17-Dec-2008 WOC4416 - RE & RE TRANNY 18,071

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web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

REPLACE, INSTALL TRANSMISSION AND INSTALL TRAN PUMP

HOOKED UP TRAILER, WENT TO FINNING TO GET RRANSMISSION AND TRANS PUM


DROVE TO FORT HIL, THE STEAMER WASN' T THERE SO JIM CALLED IN FOR FORT HILLS TO STEAM
THE UNIT2 HRS
REMOVED THE DRIVED SHAFT AND DISCONNECTED THE HYDRULIC LINES
FINNING MECHANICS PULLED OUT THE TRANSMISSION WITH THE CRANE
INSTALLED NEW TRANSMISSION AND O-RINGS
CONNECTED THE HYDRAULIC LINES AND BOLTED THE DRIVE SHAFT AND TORQUE TO 230 FT / LGS
AND REPLACED NEW BOLTS.
I PUT BLUE LOCKTIE
FROM FORT HILLS TO FINNING SHOP MIDLAKE RETURN THE CORE
CLEAN THE SERVICE TRUCK

RE & RE TRANNY

WARRANTY REPAIR FROM FINNING

SUPPLIED ASSISTANCE

Finning:
travel to fort hills
3 hours

customer complained that the machine would not move and that the pump pressure was low. checked
the machine and it would move. checked the trans pump pressure and it was 365 @ idle hot.
checked the suction screen and it was full of clutch material and the magnets were full of metal. the
trans is failing. checked the torque lockup pressure and it was 300psi. installed a photo tach on the
drive shaft to confirm the lockup clutch was not slipping. ok. ordered a trans and pump and all related
parts. arranged for the machine to be steam cleaned.
6.5 hours

travel to fort hills


3 hours

traveled to fort hills to remove the trans. the steamers did not show up and the machine was not
steamed. moved the machine and fort hills had agreed to steam the machine. there was 25 tons
frozen in the body. we had the body scraped out and the machine was cleaned. we drained the oils
and removed the trans and installed the new one. hooked up all lines and drive shaft.
9 hours

travel to fort hills


3 hours

11-Dec-2008 WOC4357 - F/R BRAKES 18,071


REPLACE RIGHT FRONT BRAKE CALIBERS

MOVE TRACK INTO YARD FROM SHOP


BLOCK WHEELS LOCK OUT
REMOVE BRAKE LINES
UNBOLT CALIBERS AND USE CRANE TO REMOVE
THEN REINSTALL NEW CALIPERS AND BRAKE LINES
SET UP PAD PINS
BLED FIL OUT OF SYSTEM
CHECKED FOR LEAKS
CLEANED UP

25-Nov-2008 WOC4156 - REPLACE FRONT BRAKE PADS 17,771


RE & RE R/S FRONT ROTOR, BRAKE PADS AND CALIIBERS

RE & RE R/S FRONT ROTOR, CALIBERS AND PADS


STARTED TO REPLACE L/S BRAKE PADS
FINISHED REPLACING BRAKE PADS
BLED BOTH R/S AND L/S BRAKES

-----------------

Brake oil leaking from the right brake calipers


The shoes were worn completely and the pistons had come out and were rubbing the rotor
The rotor is damaged and the backing plates are rubbing the disc
The disc is damaged as well
Traveled to the mine and checked the heater on rdcle for rdc029 and noticed that the brake linings are
worn out on that unit
Made up a parts list for fort hills to repair the units because they are responsible for the repairs

4-Nov-2008 WOC3874 - CHECK WINDOW UP DOWN 17,288

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web www.emecogroup.com Printed on: 12-Jan-2016
Maintenance History Continued for Equipment ID: RDC028
Start Date Job Number / Description Meter Reading (Hrs)

TROUBLESHOOT WINDOW UP/DOWN FUNCTION

DISASSEMBLED DOOR ASSSEMBLY


REMOVED WINDOW REGULATOR
FOUND STRIPPED TEETH ON REGULATOR
ASSEMBLED DOOR ASSEMBLY

ORDERED PARTS

TOOK OFF OLD WINDOW SECTOR


INSTALLED NEW ONE

21-Oct-2008 WOC3733 - CHECKOVER 16,805


BRING IN UNITS
DO COMPLETE CHECK OVER
GET FEED BACK FROM OPERATORS WHEN FUELING U P
GO OVER UNITS
SIT PASSENGER ON FEW LOADS TO SEE OPERATING CONDITIONS

11-Oct-2008 WOC3664 - REPAIR HORN 16,805


REPAIR OIL LEAK ON ENGINE - DONE

9-Oct-2008 WOC3639 - VALVE SET/OIL CHANGE 16,515


SET VALVE LASH ON NEW ENGINE
CHANGE FILTERS (CAT ONE OPEN)
CHANGE ENGINE OIL

30-Sep-2008 WOC3555 - REPAIR LIGHTS 16,515


FIX EMECO EQUIPMENT

CLEAN TRANNY BREATHER TUBE


REPLACE TRANNY BREATHER
REMOVE AND REPLACE SECONDARY PARK BRAKE SENSOR
TROUBLESHOOT AND DIAGNOSE PROBLEM
TIGHTEN UP LOOSE CONNECTION

INSPECT UNIT
LOOK INTO PAYLOAD SCALE NOT WORKING
FIX BOX LIGHTS

check brake, steering and lock up pressures


fix air leak
exhaust bypass solenoid failed
topped up hydraulic oil
fix lights
replaced washer motor and other engine filters
started machine and brought it up to temp
checked the steering pressure and it was 3000 psi
checked the brake and retarder pressure and the brake pressure was low
checked the air pressure and raised it to 120 psi
rechecked the brake pressure and it was 740 psi

23-Jul-2008 WOC3053 - PREPARE FOR RENT 16,340


2000 HR PM SERVICE - DONE
REBUILD ENGINE - FINNING - DONE
EXCHANGE TORQUE - FINNING - DONE
EXCHANGE TRANSMISSION - FINNING - DON
ETRAN PUMP, HOISE PUMOPM STEERING PUMP CHANGED - DONE
HYDRAULIC HOSES - DONE
RAD SENT OUT TOBE CLEANED - DONE
STEERING CYLINDER - DONE
STEERING CYLINDERS NEED REPLACING - DONE
REAR RIGHT FINAL DRIVE COVR LEAKING, DIFF PLUG LEAKING - DONE
CLEAN PLYLOAD LIGHT CONNECTIONS - DONE
INSTAQLL DECALS - DONE
INSTALL NUMBERS ON FRONT GRILL - DONE
REMOVE ROCK EJECTORS - DONE
INSTALL STRUT BOOTS - DONE
CLEAN CAB - DONE
RESEAL PAYLOAD SENSORS ON BAR STRUTS. CHECKED O.K. - DONE

DIAGNOSTIC CHECK - STARTED THE MACHINE AND BROGHT IT UP TO TEMPERATURE. CHECKED THE
STEERING PRESSURE AND IT WAS 3000 [SI. CHECKED THE BRAKE AND RETARDER PRESSURE AND
THE BRAKE PRESSURE WAS LOW. CHECKED THE AIR PRESSURE AND RAISED IT TO 120 PSI.
RECHECKED THE BRAKE PRESSURE AND IT WAS 740PSI AND RETARDER WAS 640 PSI. CHECKED
TORQUE LOCKUP. 290 PSI AIR LEAK AT THE BRAKE VALVE. LORNE PARK REPAIRED IT.

Emeco Canada Limited GST Registration # 104545959RT Page 36 of 36


web www.emecogroup.com Printed on: 12-Jan-2016

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