Pulley Install Instructions: Attention

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Pulley Install

Instructions
Important Notice
ATTENTION
Statements in these instructions that are preceded by Before installing this Pulley, read through these
the following words are of special significance: instructions completely; this will familiarize you with
the way in which the parts fit together and the tools
needed to complete the job.
Warning
This means there is the possibility of injury Most PM Pulleys include several spacers, to allow
to yourself or others. fitment on a multiple models. Read these instructions
carefully to help select the spacer or reducer that is
designed for your application.
Caution
This means there is the possibility of damage All of your motorcycle's power is transmitted to the
to the motorcycle. rear wheel through the pulley and the five pulley
bolts. Use of the correct grade, length, torque spec
and threadlock for this hardware is critical to its
Note
proper function.
Information of particular importance
has been placed in italics. Before performing any installation steps, disconnect
the motorcycle's battery to eliminate any possibility of
damage to the electrical system due to a short circuit.
Warranty

Performance Machine Inc. warrants to the original


purchaser this Pulley to be free of manufacturing
defects in materials and workmanship for a period of
one (1) year from the date of purchase. In the event
warranty service is required, you must call
Performance Machine immediately with a description
of the problem.

If it is deemed necessary for Performance Machine to


make an evaluation to determine whether the part is
defective, a return authorization number will be given
by Performance Machine. The parts must be packaged
properly so as to not cause further damage and
returned prepaid to Performance Machine with a
copy of the original invoice of purchase and a
detailed letter outlining the nature of the problem. If
after the evaluation by Performance Machine the part
was found to be defective it will be repaired or
replaced at no cost to you. If we replace it, we may
replace it with a reconditioned one of the same
design.

Performance Machine shall not be held liable for any


consequential or incidental damages resulting from Disclaimer
the failure of a Performance Machine part.
These Performance Machine parts are designed for high
Performance Machine shall have no obligation if a performance motorcycle applications and are intended for the
part becomes defective as a result of improper very experienced rider only. The installation of these
installation or abuse. Performance Machine parts may adversely effect or void your
factory warranty.

Phone 714-523-3000 FAX 714-523-3007 6892 Marlin Circle, La Palma, CA 90623 [email protected]
Instruction Sheet Part # 0093-9001 Revised 10-23
Pulley Install Instructions: Photo 1
Harley Softail
Insert bolt (with washer) completely through pulley (and
spacer if used). Measure from back side of pulley (or
spacer) to end of bolt. Minimum of 1" of thread must
extend past the spacer. Photo #2

To confirm correct thread depth in the hub, install pulley Use this Spacer Use this Reducer
over spacer and thread bolt into hub WITHOUT washer. It for 2000 and for 1999 and
should NOT bottom out before the head touches the newer Softails earlier Softails
pulley. Remove bolts and reinstall using supplied washers
and red threadlock. Photo #4

Tighten bolts to 60 ft.lbs of torque. 1" Photo 2

PULLEY

OVERALL BOLT LENGTH

Check for proper clearance 2.00" Photo 3


between SPACER FACE and
PULLEY FACE.
1.00"
Clearance should
be appx. 1/16"

7/16-14 DIA. BOLT

SPACER PLATE

Supplied Axle
Spacer
Use this Spacer for 2000 and newer Softails

AXLE
Photo 4
Photo 1 Pulley Install Instructions:
Harley Dyna & Touring Models
Completely insert bolt (with washer) through pulley.
Measure from back side of pulley to end of bolt. Minimum
of 1" of thread must extend past the pulley. Photo #2

To confirm correct thread depth in the hub, install pulley


DO NOT use Use this and reducer spacer and thread bolt into hub WITHOUT
this spacer Reducer for all washer. It should NOT bottom out before the head touches
Dynas & FLs
the pulley. Remove bolts and reinstall using supplied
washers and red threadlock.
Photo 2 Tighten bolts to 60 ft.lbs of torque.
1"

PM Wheel & PM Pulley PM Wheel & Stock Pulley

PULLEY PULLEY

OVERALL BOLT LENGTH OVERALL BOLT LENGTH

Check for proper clearance 1.750" 1.750"


between SPACER FACE and
PULLEY FACE.
1.00" 1.00"
Clearance should
be appx. 1/16"

7/16-14 DIA. BOLT 7/16-14 DIA. BOLT

Supplied Axle
Spacer
SPACER

AXLE AXLE

Stock Spacer Supplied Bearing Reducer


Pulley Install Instructions: Photo 1
Custom Wide Wheels
PM 5.5" and larger custom wheels utilize a larger hub I.D.,
therefore simply require you to mount the pulley directly to
the hub.

Completely insert bolt (with washer) through pulley.


Measure from back side of pulley to end of bolt. Minimum DO NOT use included spacers.
of 1" of thread must extend past the pulley. Photo #2

To confirm correct thread depth in the hub, install pulley


and thread bolt into hub WITHOUT washer. It should NOT Photo 2
bottom out before the head touches the pulley. Remove 1"
bolts and reinstall using supplied washers and red
threadlock.

Tighten bolts to 60 ft.lbs of torque.

PULLEY

OVERALL BOLT LENGTH

Check for proper clearance 1.750"


between SPACER FACE and
PULLEY FACE.
1.00"
Clearance should
be appx. 1/16"

7/16-14 DIA. BOLT

Supplied Axle
Spacer

AXLE

http://www.performancemachine.com
6892 Marlin Circle La Palma, California 90623 - USA 714-523-3000 fax 714-523-3007

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