ACCELERATOR CONTROL SYSTEM

B ENGINE

ACC
SECTION
ACCELERATOR CONTROL SYSTEM C

E
CONTENTS
ACCELERATOR CONTROL SYSTEM (LHD MODEL) ...................................................................... 4 F
MODEL) ...................................................................... 2 Removal and Installation .......................................... 4
Removal and Installation .......................................... 2 REMOVAL ............................................................. 4
REMOVAL ............................................................. 2 INSTALLATION ..................................................... 4 G
INSTALLATION ..................................................... 3 INSTALLATION AFTER INSTALLATION ............... 4
INSPECTION AFTER INSTALLATION ................. 3 SERVICE DATA AND SPECIFICATIONS (SDS) ........ 5
ACCELERATOR CONTROL SYSTEM (RHD Standard and Limit .................................................... 5
H
Tightening Torque ..................................................... 5

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 ACCELERATOR CONTROL SYSTEM (LHD MODEL)

ACCELERATOR CONTROL SYSTEM (LHD MODEL) PFP:18005

Removal and Installation EBS005HM

PBIC0521E

1. Wire bracket 2. Accelerator wire 3. Accelerator wire bracket

4. Stopper 5. Accelerator pedal pad 6. Return spring
7. Pedal assembly

REMOVAL
CAUTION:
● When removing accelerator wire, make a mark to indicate lock nut's initial position.
● Do not disassemble accelerator pedal assembly (except accelerator pedal pad); otherwise
pedalling feeling will be deteriorated.
1. Remove engine cover.
2. Loosen lock nut, and remove accelerator cable from throttle
drum.
3. Remove accelerator cable from accelerator pedal.
4. Remove accelerator cable bracket bolts, and pull accelerator
cable into vehicle interior.
5. Remove accelerator pedal bracket nuts, then remove accelera-
tor pedal and bracket assembly.

SFE248AB

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 ACCELERATOR CONTROL SYSTEM (LHD MODEL)

INSTALLATION
● Install in reverse order of removal procedures, paying extra attention to the items below. A
CAUTION:
● Do not leave scratches, twist or bends on accelerator cable cores.
● Do not apply lubricant to inside accelerator cable. ACC
● Check if accelerator pedal is free from contact with other parts, and releases smoothly.
● For ASCD wire adjustment, refer to ACS-28, "ASCD Wire Adjustment" .
C
Adjusting Accelerator Wire
1. Loosen lock nut and adjusting nut.
2. Tighten accelerator adjusting nut until throttle drum starts to move. D
3. From that position, turn back adjusting nut 1.5 to 2 turns.
4. Tighten lock nut to specified torque holding adjusting nut.
E
INSPECTION AFTER INSTALLATION
● Check if throttle drum opens fully when accelerator pedal is fully depressed to the floor, and operates
smoothly in all process.
F
● Check if throttle drum returns to idle position when pedal is released.
● Check if the ASCD wire is not pulling the throttle drum.
G

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 ACCELERATOR CONTROL SYSTEM (RHD MODEL)

ACCELERATOR CONTROL SYSTEM (RHD MODEL) PFP:00001

Removal and Installation EBS00AZC

PBIC0357E

1. Accelerator pedal bracket 2. Stopper 3. Accelerator pedal assembly

REMOVAL
1. Remove harness connector.
2. Remove mounting nuts, and remove accelerator pedal assembly.
CAUTION:
● Do not disassemble accelerator pedal assembly. Do not remove accelerator position sensor.
● Avoid impacts such as dropping during removal.
● Be careful to keep assembly away from water.
INSTALLATION
Install in the reverse order of removal.
INSTALLATION AFTER INSTALLATION
● Conform accelerator pedal moves smoothly throughout full range of its stroke.
● Confirm accelerator pedal securely returns to its original position.
● Inspection accelerator pedal position (APP) sensor. Refer to EC-165, "DTC P0121 ACCELERATOR
PEDAL POSITION (APP) SENSOR" .

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 SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

A
Standard and Limit EBS005HN

Turning back of accelerator cable adjusting nut 1.5 - 2 turns (From position throttle drum just starts to move)
ACC
Tightening Torque EBS005HO

Unit: N·m (kg-m, in-lb)

Accelerator pedal assembly 4.3 - 5.9 (0.43 - 0.61, 38 - 52) C
Accelerator cable lock nut 8 - 11 (0.8 - 1.1, 69 - 95)

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SERVICE DATA AND SPECIFICATIONS (SDS)

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