Nissan E25

Download as pdf or txt
Download as pdf or txt
You are on page 1of 32

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

H RESTRAINTS

B
SECTION
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) C

E
CONTENTS
PRECAUTIONS .......................................................... 2 Trouble diagnoses without CONSULT-II. ................ 17 F
Supplemental Restraint System (SRS) “AIR BAG” TroubleDiagnoses:“AIR BAG” WarningLamp Does
and “SEAT BELT PRE-TENSIONER” ...................... 2 Not Turn Off ............................................................ 18
Precautions for SRS “AIR BAG” and “SEAT BELT TroubleDiagnoses:“AIR BAG” WarningLamp Does G
PRE-TENSIONER” Service ..................................... 2 Not Turn On ............................................................ 19
Trouble diagnosis precaution ................................... 2 DRIVER AIR BAG MODULE .................................... 20
PREPARATION ........................................................... 3 Removal and Installation ........................................ 20
SRS
Special service tool .................................................. 3 SPIRAL CABLE ........................................................ 23
Commercial Service Tool ......................................... 3 Removal and Installation ........................................ 23
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ....... 4 Components Inspection .......................................... 24
SRS configuration .................................................... 4 FRONT SEAT BELT PRE-TENSIONER ................... 25 I
TROUBLE DIAGNOSIS .............................................. 5 Removal and Installation ........................................ 25
Trouble Diagnoses-Introduction ............................... 5 DIAGNOSIS SENSOR UNIT ..................................... 26
SRS components parts location ............................... 7 Removal and Installation ........................................ 26 J
Wiring Diagram-SRS-/RHD models ......................... 8 DISPOSALOFAIRBAGMODULEANDSEATBELT
CONSULT-II FUNCTION .......................................... 9 PRE-TENSIONER ..................................................... 27
SELF-DIAGNOSIS FUNCTION (WITHOUT CON- Caution for Air Bag Module and Seat Belt Pre-ten-
K
SULT-II) .................................................................. 10 sioner ...................................................................... 27
SRS Operation Check ............................................ 10 COLLISION DIAGNOSIS .......................................... 31
Trouble Diagnoses with CONSULT–II .................... 13 For frontal collision ................................................. 31
L

SRS-1
PRECAUTIONS

PRECAUTIONS PFP:00001

Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” EHS000BM

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types
of collision.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service
EHS000BN

● Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
● Before servicing the SRS, turn ignition switch “OFF”, disconnect battery ground cable and wait at least 3
minutes.
For approximately 3 minutes after the cables is removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
● Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before instal-
lation and replace as required.
● The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
● Handle air bag module carefully. Always place driver air bag modules with the pad side facing upward.
● Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
● After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Trouble diagnosis precaution EHS000BO

When you read wiring diagrams, refer to the followings:


● “HOW TO READ WIRING DIAGRAMS” in GI section
● PG-2, "POWER SUPPLY ROUTING" in PG section
When you perform trouble diagnosis, refer to the followings:
● “HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS” in GI section
● “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT” in GI section
Check for any service bulletins before servicing the vehicle.

SRS-2
PREPARATION

PREPARATION PFP:00002
A
Special service tool EHS000BP

Tool number
Application
Tool name B

C
KV99105300
Anchoring air bag module
Air bag module bracket

D
S-NT354

E
KV99106400 Disposing of air bag module and front seat
Deployment tool belt pre-tensioner
F
S-NT357

KV99109700
Connection between the deployment tool
Deployment tool adapter for driver
and driver air bag module SRS
air bag module

SHIA0038J
I

KV99108300
Connection between the deployment tool J
Deployment tool adapter for front
and front passenger air bag module
passenger air bag

ZZA1166D K

KV99107900
L
Deployment tool adapter for front Connection between the deployment tool
seat belt pre-tensioner and front seat belt pre-tensioner
(RHD models)
M
SHIA0234J

Commercial Service Tool EHS000BQ

Tool name Application

Tamper resistant torx socket Size:T30

S-NT757

SRS-3
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) PFP:28556

SRS configuration EHS000BR

SHIA0245E

SRS-4
TROUBLE DIAGNOSIS

TROUBLE DIAGNOSIS PFP:00004


A
Trouble Diagnoses-Introduction EHS000BV

CAUTION:
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this B
Service Manual. SRS wiring harness can be identified by yellow harness connector.
● Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged,
replace it with a new one. C
● Keep ground portion clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-II. D
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal-
function through the operation of the “AIR BAG” warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part. E
The mode applications for the “AIR BAG” warning lamp and CONSULT-II are as follows:
User mode Diagnosis mode Display type
“AIR BAG” warning lamp X X ON-OFF operation F
CONSULT-II — X Monitoring

NOTE: G
Seat belt pre-tensioner malfunction is indicated by “AIR BAG” warning lamp.
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. SRS
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
INFORMATION FROM CUSTOMER I
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions J
HOW..... Operating conditions, Symptoms
PRELIMINARY CHECK
K
Check that the following parts are in good order.
● Battery, refer to PG-2, "POWER SUPPLY ROUTING" .
● Fuse, refer to PG-54, "Terminal Arrangement" . L
● System component-to-harness connections
WORK FLOW
NOTE: M
Seat belt pre-tensioner malfunction is indicated by “AIR BAG” warning lamp.

SRS-5
TROUBLE DIAGNOSIS

SHIA0175E

*1: SRS-5 *2: SRS-10 *3: SRS-15


*4: SRS-17

SRS-6
TROUBLE DIAGNOSIS

SRS components parts location EHS000BW

PHIA0016E

SRS

SRS-7
TROUBLE DIAGNOSIS

Wiring Diagram-SRS-/RHD models EHS000BZ

THWH0001E

SRS-8
TROUBLE DIAGNOSIS

CONSULT-II FUNCTION EHS000C0

DIAGNOSIS MODE FOR CONSULT-II A


● “SELF-DIAG [CURRENT]”
A current Self-diagnosis result (also indicated by the number of warning lamp flashes in the Diagnosis
mode) is displayed on the CONSULT-II screen in real time. This refers to a malfunctioning part requiring B
repairs.
● “SELF-DIAG [PAST]”
Diagnosis results previously stored in the memory are displayed on the CONSULT-II screen. The stored C
results are not erased until memory erasing is executed.
● “TROUBLE DIAG RECORD”
With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be dis-
D
played on the CONSULT-II screen.
● “ECU DISCRIMINATED NO.”
The diagnosis sensor unit for each vehicle model is assigned with its own, individual classification num-
ber. This number will be displayed on the CONSULT-II screen, as shown below. When replacing the diag- E
nosis sensor unit, refer to the part number for the compatibility. After installation, replacement with a
correct unit can be checked by confirming this classification number on the CONSULT-II screen.
F
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II
From User Mode to Diagnosis Mode
After selecting “AIR BAG” on the “SELECT SYSTEM” screen, User mode automatically changes to Diagnosis G
mode.

SRS

SRS803 K

From Diagnosis Mode to User Mode


To return to User mode from Diagnosis mode, touch “BACK” key of CONSULT-II until “SELECT SYSTEM” L
appears, Diagnosis mode automatically changes to User mode.

SRS804

HOW TO ERASE SELF-DIAGNOSIS RESULTS


● “SELF-DIAG [CURRENT]”
A current Self-diagnosis result is displayed on the CONSULT-II screen in real time.
After the malfunction is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.

SRS-9
TROUBLE DIAGNOSIS

● “SELF-DIAG [PAST]”
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen by touching “BACK” key of CONSULT-II and
select “SELF-DIAG [CURRENT]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-DIAG [CURRENT]”
mode.
NOTE:
If the memory of the malfunction in “SELF-DIAG [PAST]” is not erased, the User mode shows the
system malfunction by the operation of the warning lamp even if the malfunction is repaired com-
pletely.

● “TROUBLE DIAG RECORD”


The memory of “TROUBLE DIAG RECORD” cannot be erased

SRS701

SELF-DIAGNOSIS FUNCTION (WITHOUT CONSULT-II) EHS000C1

● The reading of these results is accomplished using one of two modes — “User mode” and “Diagnosis
mode”.
● After a malfunction is repaired, turn the ignition switch “OFF” for at least one second, then back “ON”.
Diagnosis mode returns to the User mode. At that time, the self-diagnostic result is cleared.

HOW TO CHANGE SELF-DIAGNOSIS MODE

SHIA0183E

HOW TO ERASE SELF-DIAGNOSIS RESULTS


After a malfunction is repaired, turn the ignition switch “OFF” for at least one second, then back “ON”. Diagno-
sis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
SRS Operation Check EHS000C2

DIAGNOSTIC PROCEDURE 1
Checking Air Bag Operation by Using “AIR BAG” Warning Lamp-User Mode
1. Turn the ignition switch from OFF to ON, and check that the air bag warning lamp blinks.

SRS-10
TROUBLE DIAGNOSIS

2. Compare the SRS air bag warning lamp blinking pattern with the
examples. A

BF-1845D
D

SRS

SRS-11
TROUBLE DIAGNOSIS

Warning lamp examples


“AIR BAG” warning lamp operation-User mode- SRS condition Reference item

● No malfunction is detected.

● No further action is necessary.

SHIA0011E

● The system is malfunctioning and Go to SRS-15, "Diagnostic proce-


need to be repaired as indicated. dure 4" .

SHIA0012E

● Air bag is deployed. Go to SRS-31, "COLLISION DIAG-


● Seat belt pre-tensioner is deployed. NOSIS" .

● Diagnosis sensor unit is malfunction-


ing.
Go to SRS-18, "Trouble Diagnoses:
● Air bag power supply circuit is mal-
“AIR BAG” Warning Lamp Does Not
functioning.
Turn Off" .
● SRS air bag warning lamp circuit is
malfunctioning.
SHIA0013E

● Diagnosis sensor unit is malfunction-


ing. Go to SRS-19, "Trouble Diagnoses:
“AIR BAG” Warning Lamp Does Not
● Air bag warning lamp circuit is mal- Turn On" .
functioning.

SHIA0014E

SRS-12
TROUBLE DIAGNOSIS

Trouble Diagnoses with CONSULT–II EHS000C3

DIAGNOSTIC PROCEDURE 2 A
1. Turn ignition switch OFF.
2. Connect CONSULT-II to the data link connector.
B

D
PBIA0412E

3. Turn ignition switch ON. E


4. Touch “START”.

SRS695 SRS

5. Touch “AIR BAG”.


I

SRS771
L

6. On the “self-diagnosis mode selection” screen of CONSULT-II,


select the desired “self-diagnosis mode key”.
M

SRS697

SRS-13
TROUBLE DIAGNOSIS

a. Touch “SELF-DIAG [CURRENT]”.


● Diagnostic code is displayed on “SELF-DIAG [CURRENT]”.

SHIA0203E

i. If the malfunction is displayed in the “SRS Operation Check (Air bag warning lamp blinking) but no mal-
function is displayed in the “SELF-DIAG [CURRENT]”, the following possibilities shall be checked.
● After the malfunction part is repaired, the diagnosis results in “SELF-DIAG [PAST]” has not been
erased.
● An intermittent malfunction has been stored in the past.
NOTE:
Intermittent malfunction is a malfunction that has occurred once in the past, but soon recovered. Refer to
“SRS-15, "Diagnostic procedure 3" and SRS-15, "Diagnostic procedure 4" .

b. Touch “SELF-DIAG [PAST].


● The diagnostic code is displayed until erasing the memory in
the “SELF-DIAG [CURRENT]”.

SHIA0181E

c. Touch “TROUBLE DIAG RECORD”.


● The diagnosis results (malfunction parts stored in the diagno-
sis sensor unit) stored in the self-diagnosis results are dis-
played.
● The memory of “TROUBLE DIAG RECORD” cannot be
erased.

SHIA0182E

7. Each diagnostic code is displayed.


8. Touch “PRINT,” if required.
9. Based on each diagnosis result, repair or replace the malfunc-
tion parts.
CAUTION:
Be sure to start the work after the following steps. Turn the
ignition switch OFF, and disconnect the battery ground
cable. Then wait for at least 3 minutes.

SHIA0180E

SRS-14
TROUBLE DIAGNOSIS

10. After repairing the malfunction, touch “SELF-DIAG [CURRENT]”


to check that “No DTC IS DETECTED” is displayed. A
● After checking the display, touch “ERASE”.

● If any malfunction is displayed on “SELF-DIAG [CURRENT],


repair or replace the malfunctioning again. B
11. Touch “BACK” key of CONSULT-II to “SELECT SYSTEM”
screen. Touch “SELF-DIAG [PAST].
C

SRS701
D
12. Check that no malfunction is detected on “SELF-DIAG [PAST].
● If any malfunction is deployed, Touch “ERASE” in the “SELF-
DIAG [CURRENT]” screen, and check the display. E

G
SRS702

13. Turn ignition switch OFF, then turn off and disconnect CONSULT-II. SRS
14. Turn ignition switch ON, and check the system with the SRS air bag warning lamp (User mode).
15. Check that no malfunction is detected. Now the diagnosis is complete.
I
DIAGNOSTIC PROCEDURE 3
Inspecting SRS malfunctioning record
J
If the warning lampreys mode) indicates any malfunction, but no malfunction is detected in “SELF-DIAG
[CURRENT]” on CONSULT-II, carry out the following steps.
● Erase the memory that stored in diagnosis sensor unit.
K
● Check that no malfunction is detected on “SELF-DIAG [PAST] and “TROUBLE DIAG RECORD” then go
to SRS-15, "Diagnostic procedure 3" .
● Check that the battery voltage is 9V or more. If it is below 9V, charge the battery.
L
DIAGNOSTIC PROCEDURE 4
Inspecting SRS malfunctioning parts by using CONSULT-II-Diagnosis mode-
● Touch “SELF-DIAG[PAST]” on CONSULT–II, repair or replace M
the malfunction part displayed on the screen.
● If no malfunction is displayed on “SELF-DIAG [PAST]”, touch
“BACK” key of CONSULT-II, then touch “TROUBLE DIAG
RECORD”. Malfunction part is displayed on CONSULT–II
screen, and repair or replace the malfunction part displayed on
the screen.

SHIA0181E

SRS-15
TROUBLE DIAGNOSIS

Diagnostic code chart


Repair order
Diagnostic item Explanation
“Recheck SRS at each replacement”
NO DTC IS When malfunction is ● Low battery voltage (Less than 9V) Go to SRS-15, "Diagnostic procedure
DETECTED. indicated by the “AIR 3" .
BAG” warning lamp in
● Self-diagnostic result “SELF-DIAG Go toSRS-13, "Diagnostic procedure
User mode.
[PAST]” (previously stored in the 2" .
memory) might not be erased after
repair.
● Intermittent malfunction has been
detected in the past.
● No malfunction is detected. —
DRIVER AIRBAG ● Driver air bag module circuit is open (including the spiral cable). 1. Visually check the wiring harness
MODULE connection.
[OPEN] 2. Replace the harness if it has visible
DRIVER AIRBAG ● Driver air bag module circuit is shorted to some power supply damage.
MODULE circuit (including the spiral cable). 3. Replace driver air bag module.
[VB-SHORT] (Before disposal, it must be
DRIVER AIRBAG ● Driver air bag module circuit is shorted to ground (including the deployed.)
MODULE spiral cable). 4. Replace the spiral cable.
[GND-SHORT]
5. Replace the diagnosis sensor unit.
DRIVER AIRBAG ● Driver air bag module circuits are shorted to each other.
6. Replace the related harness.
MODULE
[SHORT]
PRE-TEN FRONT LH The circuit for front LH pre-tensioner is open.
[OPEN] 1. Visually check the wiring harness
PRE-TEN FRONT LH ● The circuit for front LH pre-tensioner is shorted to some power connections.
[VB-SHORT] supply circuit. 2. Replace the harness if it has visible
PRE-TEN FRONT LH ● The circuit for front LH pre-tensioner is shorted to ground. damage.
[GND-SHORT] 3. Replace front LH seat belt.
(Before disposing, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
PRE-TEN FRONT RH ● The circuit for front RH pre-tensioner is open.
[OPEN] 1. Visually check the wiring harness
PRE-TEN FRONT RH ● The circuit for front RH pre-tensioner is shorted to some power connections.
[VB-SHORT] supply circuit. 2. Replace the harness if it has visible
PRE-TEN FRONT RH ● The circuit for front RH pre-tensioner is shorted to ground. damage.
[GND-SHORT] 3. Replace front RH seat belt.
(Before disposing, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
CONTROL UNIT ● Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit.

NOTE:
● Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunc-
tion is eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is
still observed, proceed to the next step. When malfunction is eliminated, further repair work is not
required.
● Follow the procedures in numerical order when repairing malfunctioning parts,then make the system
check.

SRS-16
TROUBLE DIAGNOSIS

● The screen contents are the same as the self-diagnosis results,self-diagnosis results “SELF-DIAG [CUR-
RENT]” and “SELF-DIAG [PAST]”. A

Trouble diagnoses without CONSULT-II. EHS000C4

DIAGNOSTIC PROCEDURE 5 B
CAUTION:
SRS will not enter diagnosis mode if no malfunction is detected in user mode.
1. Turn ignition switch “ON”. C
2. After “AIR BAG” warning lamp lights for 7seconds, turn ignition switch “OFF” within 1seconds.
3. Wait more than 3 seconds.
D
4. Repeat the steps 1 to 2 two times.
5. Turn ignition switch ON”.
6. Compare the number of flashes to Air Bag Warning Lamp Flash Code.
E
7. Turn the ignition switch OFF, and disconnect the battery ground terminal.
8. Repair the system as outlined by the “REAPIR ORDER” in “Warning Lamp Flash Code Chart” that corre-
sponds to flash code.
F
9. After the repairing of malfunction, connect the battery ground cable, and turn the ignition switch ON.
10. Check that no malfunction is detected.
WARNING LAMP FLASH CODE CHART. G

SRS

SHIA0026E

SHIA0027E

SHIA0028E

SRS-17
TROUBLE DIAGNOSIS

SHIA0030E

SHIA0031E

Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn Off EHS000C5

DIAGNOSTIC PROCEDURE 6
1. SEE THE DEPLOYMENT OF AIR BAG MODULE
Is air bag module deployed?
Yes or No
Yes >> Refer to SRS-31, "COLLISION DIAGNOSIS" .
No >> GO TO 2.

2. CHECK THE AIR BAG FUSE

Check the fuse.


Refer toPG-2, "POWER SUPPLY ROUTING" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

3. CHECK AIR BAG FUSE AGAIN


Replace “AIR BAG” fuse and turn ignition switch ON.
Is “AIR BAG” fuse blown again?
Yes >> Repair main harness.
No >> INSPECTION END

SRS-18
TROUBLE DIAGNOSIS

4. CHECK DIAGNOSIS SENSOR UNIT A

Connect CONSULT-II and touch “START”.


● Is “AIR BAG” displayed on CONSULT-II? B
Yes or No
Yes >> GO TO 5.
C
No >> Visually check the wiring harness connection of diagno-
sis sensor unit. If the harness connection check result is
OK, replace diagnosis sensor unit.
D

E
SRS771

5. CHECK HARNESS CONNECTION


F
Is harness connection between warning lamp and diagnosis sensor unit OK?
OK or NG
OK >> Replace diagnosis sensor unit. G
NG >> Connect “AIR BAG” warning lamp and diagnosis sensor unit connector properly. If “AIR BAG”
warning lamp still does not go off, replace harness.
SRS
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn On EHS000C6

DIAGNOSTIC PROCEDURE 7
1. CHECK “METER” FUSE I

Check the “METER” fuse.


Refer to PG-2, "POWER SUPPLY ROUTING" . J
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. K

2. CHECK “METER” FUSE AGAIN


Replace meter fuse and turn ignition switch ON. L
Is meter fuse blown again?
Yes >> Repair the related harness.
No >> INSPECTION END M

3. CHECK HARNESS CONNECTION BETWEEN DIAGNOSIS SENSOR UNIT AND COMBINATION


METER
Disconnect diagnosis sensor unit connector and turn ignition switch “ON”.
● Does “AIR BAG” warning lamp turn on?
Yes or No
Yes >> Replace diagnosis sensor unit.
No >> Check the ground circuit of “AIR BAG” warning lamp.

SRS-19
DRIVER AIR BAG MODULE

DRIVER AIR BAG MODULE PFP:K8510

Removal and Installation EHS000C7

SHIA0131E

REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect battery ground cable and wait at
least 3 minutes.
● Always work from the side of driver air bag module.
1. Remove the side lids. Using Tamper resistant torx socket (T30),
remove the special bolts at right and left.
2. Remove the lower lid.

PHIA0017E

3. Disconnect the air bag harness connector. Then remove driver


air bag module.
CAUTION:
When removal of driver air bag module connector, insert
the lock using flat blade driver with cloth. Then push up the
lock,

SHIA0230E

SRS-20
DRIVER AIR BAG MODULE

CAUTION:
● Always work from the side of driver air bag module. A
● Always place driver air bag module with pad side facing
upward.
● Do not insert any foreign objects (screwdriver, etc.) into B
driver air bag module.
● Do not attempt to disassemble driver air bag module.
● Do not use old bolts after removal;replace with new bolts. C

SRS443 D

● Do not expose the driver air bag module to temperatures


exceeding 90°C(194°F). E
● Replace driver air bag module if it has been dropped or
sustained an impact.
● Do not allow oil, grease or water to come in contact with the F
front passenger air bag module.

SBF814E
SRS
INSTALLATION
To install, reverse the removal procedure sequence.
I
● After installing the air bag module, check that the contact clear-
ance of the horn switch is in the specified range in the right.

L
SHIA0185E

● When installing driver air bag module, fix driver air bag module
M
harness and harness connector to clamp

SHIA0144E

SRS-21
DRIVER AIR BAG MODULE

● For installing the air bag module, tighten the special bolts with
the center of the horn pad pressed to make the contacts (RH/
LH) ON.
● After the work is completed, perform self-diagnosis to check that
no malfunction is detected. Refer to SRS-10, "SRS Operation
Check" .

SHIA0184E

SRS-22
SPIRAL CABLE

SPIRAL CABLE PFP:25554


A
Removal and Installation EHS000C8

SHIA0236E G

REMOVAL
CAUTION: SRS
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
1. Remove driver air bag module. Refer to SRS-20, "Removal and Installation" . I
2. Set the steering wheel in the neutral position.
3. Disconnect the horn connector.
4. Remove the column cover. Refer to IP-3, "INSTRUMENT PANEL ASSEMBLY" . J
5. Disconnect the horn switch connector, then the spiral cable connector.
CAUTION:
Do not tap or bamp the steering wheel. K
6. Remove steering wheel with steering wheel puller. Be careful
not to over-tighten puller on steering wheel.
L

SRS676

SRS-23
SPIRAL CABLE

7. Remove the spiral cable fixing screws, and while pushing the
upper plastic tab, remove the spiral cable.
CAUTION:
● Do not attempt to disassemble spiral cable.

● Do not apply lubricant to the spiral cable.

8. Remove the wiper washer switch and lighting switch from the
spiral cable.

SHIA0193E

CAUTION:
● The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
● Also,with the steering linkage disconnectedly cable may
snap by turning the steering wheel beyond the limited num-
ber of turns. The spiral cable can be turned to the left about
3.0 turns from the right end position.

SHIA0145E

INSTALLATION
To install, reverse the removal procedure sequence.
● After the work is completed, perform self-diagnosis to check that no malfunction is detected.Refer to SRS-
10, "SRS Operation Check" .
Components Inspection EHS000CE

1. Remove spiral cable connectors.


2. Check continuity between spiral cable harness connector M35
terminal 1,2 and M301 terminal 1,2.

1-1
Continuity should exit
2-2

SHIA0058E

SRS-24
FRONT SEAT BELT PRE-TENSIONER

FRONT SEAT BELT PRE-TENSIONER PFP:86884


A
Removal and Installation EHS000C9

To removal and installation procedures, refer toSB-3, "FRONT SEAT BELT" .


B

SRS

SRS-25
DIAGNOSIS SENSOR UNIT

DIAGNOSIS SENSOR UNIT PFP:28556

Removal and Installation EHS000CA

REMOVAL
CAUTION:
● Before servicing SRS, turn the ignition switch off, disconnect the battery ground cable and wait at
least 3 minutes.
1. Disconnect each harness connector for the driver air bag mod-
ule and seat belt pre-tensioner.
2. Remove instument stay caver. Refer to IP-4, "Removal and
installation" .
3. Disconnect diagnosis sensor unit connector.
4. Remove ground bolt and diagnosis sensor unit fixing bolts.

CAUTION:
● Do not use old bolts. Replace with new ones.
● Check diagnosis sensor unit brackets to ensure it is free of SHIA0216E
deformities, dents, cracks or rust. If it shows any visible
signs of damage, replace it with new one.
● Replace diagnosis sensor unit if it has been dropped or sustained an impact.

INSTALLATION
To install, reverse the removal procedure sequence.
CAUTION:
● Check the diagnosis sensor unit for proper installation.
● After replacement of diagnosis sensor unit, perform self-diagnosis to check that no malfunction is
detected. Refer to SRS-10, "SRS Operation Check" .

ECU DISCRIMINATED NO.


For NISSAN MODEL E25 , the diagnosis sensor unit classification number assigned is 5A25 .

SRS-26
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER PFP:00014


A
Caution for Air Bag Module and Seat Belt Pre-tensioner EHS000CB

● Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of them as B
indicated in “SRS-30, "DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER"
● When deploying the air bag module and seat belt pre-tensioner, always use the Special Service Tool;
Deployment tool (KV99106400). C
● When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
deployment component.
● When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by D
smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irri-
tates the throat and can cause choking.
● Always activate one air bag module at a time.
E
● Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended for more than 10 minutes after deployment.
● Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner.
F
● Never apply water to the deployed air bag module and seat belt pre-tensioner.
● Wash your hands clean after finishing work.
● Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag G
module and seat belt pre-tensioner while mounted in vehicle.
● Use a voltmeter to make sure the vehicle battery is fully charged.
● Do not dispose of the air bag module and seat belt pre-tensioner un-deployed. SRS

CHECKING DEPLOYMENT TOOL


Connecting to Battery I
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood blocks J
approximately 5 m (16 ft) away from the vehicle.
● Wait 3 minutes after the vehicle battery is disconnected before
proceeding. K
● Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the tool, L
marked “deployment tool power”, should glow with a green
light. If the right side lamp glows red, reverse the connections
PHIA0003E
to the battery.
M
Deployment Tool Check
Press the deployment tool switch to the “ON” position. The left side
lamp in the tool, marked “air bag connector voltage” should illumi-
nate. If it does not illuminate, replace the tool.

SBF266H

SRS-27
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

Air Bag Deployment Tool Lamp Illumination Chart (Battery connected)


Left side lamp, green* Right side lamp, green*
Switch operation “AIR BAG CONNECTOR “DEPLOYMENT TOOL
VOLTAGE” POWER”
OFF OFF ON
ON ON ON
*: If this lamp glows red, the tool is connected to the battery incorrectly. Reverse the connections and make sure the lamp glows green.

DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)

Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the vehicle
interior.
Anchor air bag module bracket (SST:KV99105300) in a vise secured
to a firm foundation during deployment.

SRS005-B

Deployment of Driver Air Bag Module (Outside of vehicle)


1. Using wire, secure air bag module to air bag module bracket
(SST: KV99105300) at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket (SST:KV99105300) with
air bag module attached in a vise.

SRS233-D

3. Connect deployment tool adapter (KV99109700) to deployment


tool (SST: KV99106400) to air bag module connector.

PHIA0004E

SRS-28
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

4. Connect red clip of deployment tool to battery positive terminal


and black clip to negative terminal. A
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on B
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION: C
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the air bag module.
SRS235-D
D
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHI-
CLE)(RHD MODELS)
1. Firmly grip pre-tensioner in a vise and cut the webbing off. E

SHIA0232E SRS

2. Connect deployment tool adapter (SST: KV99108200) to


deployment tool (SST: KV99106400)connector and front seat I
belt pre-tensioner connector.

SHIA0233E
L

3. Connect red clip of deployment tool to battery positive terminal


and black clip to negative terminal.
M
4. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, will
illuminate and the seat belt pre-tensioner will deploy.
CAUTION:
When deploying the front seat belt pre-tensioner, stand at
least 5 m (16 ft) away from the seat belt pre-tensioner.
SRS242-D

DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN
VEHICLE
When disposing of a vehicle, deploy air bag module and seat belt pre-tensioners while they are mounted in
vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner, ensure vehicle is empty.

SRS-29
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

1. Disconnect both the vehicle battery cables and wait 3 minutes.


2. Disconnect air bag module and seat belt pre-tensioner connector.
3. Connect deployment tool (SST: KV99106400)] to air bag module or seat belt pre-tensioner.
For driver air bag module, attach deployment tool adapter (SST: KV99109700) to the tool connector.
For seat belt pre-tensioner, attach deployment tool adapter (SST: KV99107900)to the tool connector.

4. Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on the tool, marked “air bag connector volt-
age”, will illuminate and the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one air bag module or seat belt pre-tensioner at a time.

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER


Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module, and
seat belt pre-tensioner wait at least 30 minutes, and 10 minutes, respectively. Seal them in a plastic bag
before disposal.

CAUTION:
● Never apply water to a deployed air bag module and seat
belt pre-tensioner.
● Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
● No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates throat and can cause choking.
● Do not attempt to disassemble air bag module and seat belt
pre-tensioner.
● Air bag module and seat belt pre-tensioner can not be SBF276H
reused.
● Wash your hands clean after finishing work.

SRS-30
COLLISION DIAGNOSIS

COLLISION DIAGNOSIS PFP:00015


A
For frontal collision EHS000CC

To repair the SRS, perform the following steps.


When SRS is activated in a collision: B
1. Replace the diagnosis sensor unit.
2. Remove the driver air bag module and seat belt pre-tensioner assembly.
3. Check the SRS components using the table shown below: C
– Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
4. Install new driver air bag module and seat belt pre-tensioner assembly.
D
5. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-10, "SRS Operation
Check" for details. Ensure entire SRS operation properly.
When SRS is not activated in a collision:
E
1. Check the SRS components using the table shown below:
– Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-10, "SRS Operation F
Check" for details. Ensure entire SRS operation properly.
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated G
Driver air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage, termi-
Install with new bolts. nals for deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with SRS
the wheel.
3. No damage found, reinstall with new bolts.
4. If damaged—REPLACE. Install air bag modules with new special bolts I
Driver air bag must be deployed before discarding.
Seat belt pre-ten- REPLACE 1. Remove seat belt pre-tensioners.
sioner assembly Install seat belt pre- Check harness cover and connectors for damage, terminals for deformities, and J
tensioner with new harness for binding.
bolts.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation. K
4. If no damage is found, reinstall seat belt pre-tensioner assembly.
5. If damaged—REPLACE. Install the seat belt pre-tensioners with new bolts.
Seat belt pre-tensioners must be deployed before discarding. L
Diagnosis sensor unit REPLACE 1. Check case for dents, cracks or deformities.
Install with new bolts. 2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new bolts and ground bolt. M
4. If damaged—REPLACE. Install diagnosis sensor unit with new bolts and ground
bolt.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with bolts.
6. If damaged—REPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with bolts.
5. If damaged—REPLACE.

SRS-31
COLLISION DIAGNOSIS

Part SRS is activated SRS is NOT activated


Harness and Connec- 1. Check connectors for poor connection, damage, and terminals for deformities.
tors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. Damaged—REPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS
harness.
Instrument panel 1. Visually check instrumental panel for damage.
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts.

SRS-32

You might also like