Srs
Srs
Srs
H RESTRAINTS
SECTION
SRS
CONTENTS
PRECAUTIONS ..................................................... ..... 3 Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER ............................................................. ..... 3 Precautions for SRS AIR BAG and SEAT BELT PRE-TENSIONER Service ................................ ..... 3 PREPARATION ...................................................... ..... 4 Special Service Tools .......................................... ..... 4 Commercial Service Tools ................................... ..... 4 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) .. ..... 5 SRS Configuration .............................................. ..... 5 Front Seat Belt Pre-tensioner with Load Limiter ..... 6 Front Side Air Bag ............................................... ..... 6 Side Curtain Air Bag ............................................ ..... 6 Front Passenger Air Bag Cut OFF Switch .......... ..... 6 Front Passenger Air Bag OFF Indicator .............. ..... 7 TROUBLE DIAGNOSIS ......................................... ..... 8 Trouble Diagnosis Introduction ............................ ..... 8 DIAGNOSIS FUNCTION .................................. ..... 8 HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR .......... ..... 8 WORK FLOW ................................................... ..... 9 Component Parts Location .................................. ... 10 Schematic ........................................................... ....11 Wiring Diagram SRS .................................. ... 12 CONSULT-II Function ......................................... ... 16 DIAGNOSIS MODE FOR CONSULT-II ............ ... 16 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II ........................................... ... 16 HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 17 Self-Diagnosis Function (Without CONSULT-II) .. ... 17 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II ................................... ... 17 HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 17 SRS Operation Check ......................................... ... 18 DIAGNOSTIC PROCEDURE 1 ........................ ... 18 Trouble Diagnosis with CONSULT-II ................... ... 20 DIAGNOSTIC PROCEDURE 2 ........................ ... 20 CONSULT-II DIAGNOSTIC CODE CHART (SELF-DIAG [CURRENT]) ............................. ... 21 DIAGNOSTIC PROCEDURE 3 ........................ ... 24 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2) ........... ... 26 DIAGNOSTIC PROCEDURE 5 ........................ ... 26 Trouble Diagnosis without CONSULT-II .............. ... 30 DIAGNOSTIC PROCEDURE 6 ........................ ... 30 WARNING LAMP FLASH CODE CHART ........ ... 30 Trouble Diagnosis: AIR BAG Warning Lamp Does Not Turn OFF ...................................................... ... 34 DIAGNOSTIC PROCEDURE 7 ........................ ... 34 Trouble Diagnosis: AIR BAG Warning Lamp Does Not Turn ON ........................................................ ... 35 DIAGNOSTIC PROCEDURE 8 ........................ ... 35 DRIVER AIR BAG MODULE ................................. ... 36 Removal and Installation ..................................... ... 36 REMOVAL ........................................................ ... 36 INSTALLATION ................................................ ... 37 SPIRAL CABLE ..................................................... ... 38 Removal and Installation ..................................... ... 38 REMOVAL ........................................................ ... 38 INSTALLATION ................................................ ... 39 FRONT PASSENGER AIR BAG MODULE ........... ... 40 Removal and Installation ..................................... ... 40 REMOVAL ........................................................ ... 40 INSTALLATION ................................................ ... 41 FRONT SIDE AIR BAG MODULE ......................... ... 42 Removal and Installation ..................................... ... 42 REMOVAL ........................................................ ... 42 INSTALLATION ................................................ ... 43 SIDE CURTAIN AIR BAG MODULE ..................... ... 44 Removal and Installation ..................................... ... 44 REMOVAL ........................................................ ... 44 INSTALLATION ................................................ ... 44 CRASH ZONE SENSOR ........................................ ... 45 Removal and Installation ..................................... ... 45 REMOVAL ........................................................ ... 45 INSTALLATION ................................................ ... 45
SRS
SRS-1
SIDE AIR BAG (SATELLITE) SENSOR ................ ... 46 Removal and Installation ..................................... ... 46 REMOVAL ........................................................ ... 46 INSTALLATION ................................................. ... 46 SEAT BELT PRE-TENSIONER .............................. ... 47 Removal and Installation ..................................... ... 47 DIAGNOSIS SENSOR UNIT .................................. ... 48 Removal and Installation ..................................... ... 48 REMOVAL ........................................................ ... 48 INSTALLATION ................................................. ... 48 ECU DISCRIMINATED NO. .............................. ... 48 DISPOSALOFAIRBAGMODULEANDSEATBELT PRE-TENSIONER .................................................. ... 49 Caution for Air Bag Module and Seat Belt Pretensioner .............................................................. ... 49 CHECKING DEPLOYMENT TOOL .................. ... 49 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE <OUTSIDE OF VEHICLE> ............... ... 50 DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER <OUTSIDE OF VEHI-
CLE> ................................................................. ...54 DEPLOYMENT PROCEDURES FOR FRONT SEAT BELT PRE-TENSIONER 2 (OUTSIDE OF VEHICLE) ......................................................... ...55 DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE ................................... ...57 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER ................................... ...57 COLLISION DIAGNOSIS ....................................... ...58 For Frontal Collision ............................................. ...58 SRS INSPECTION (FOR FRONTAL COLLISION) ................................................................ ...58 For Side Collision ................................................. ...60 WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION: .................................... ...60 WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION: ...................................................... ...60 SRS INSPECTION (FOR SIDE COLLISION) ... ...60
SRS-2
PRECAUTIONS PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER
A
BHS0002S
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. G Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
Precautions for SRS AIR BAG and SEAT BELT PRE-TENSIONER Service
BHS0002T
G G
G G
G Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual. Before servicing the SRS, turn ignition switch OFF, disconnect battery ground cable and wait at least 3 minutes. For approximately 3 minutes after the cables is removed, it is still possible for the air bag and seat belt SRS pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes have passed. Diagnosis sensor unit must always be installed with their arrow marks pointing towards the front of the I vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installation and replace as required. The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to J turn steering wheel or column after removal of steering gear. Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side facing upward and place front side air bag module standing with stud bolt side setting bottom. K Conduct self-diagnosis to check entire SRS for proper function after replacing any components. After air bag inflates, the front instrument panel assembly should be replaced if damaged. L
SRS-3
S-NT354
S-NT357
KV99109700 Deployment tool adapter for front passenger air bag module
SHIA0038J
Connection between the deployment tool and front passenger air bag module
KV99110500
G
Deployment tool adapter for pretensioner seat belt module Deployment tool adapter for driver air bag mmodule Deployment tool adapter for side curtain air bag module
PHIA0184E
Connection between the deployment tool and pre-tensioner seat belt Connection between the deployment tool and driver air bag module Connection between the deployment tool and side curtain air bag module
KV99108300 Deployment tool adapter for front side air bag module
ZZA1166D
Connection between the deployment tool and front side air bag module
BHS0002V
Size: T30
S-NT757
SRS-4
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SRS Configuration
PFP:28556
A
BHS0002W
SRS
I
MHIB0115E
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the ON or START position. The collision modes for which supplemental restraint systems are activated are different among the SRS systems. For example, the driver air bag module and front passenger air bag module are activated in a frontal collision but not in a side collision. SRS configurations which are activated for some collision modes are as follows;
SRS configuration Driver air bag module Front passenger air bag module Front LH seat belt pre-tensioner Front RH seat belt pre-tensioner Front LH side air bag module Front RH side air bag module LH side curtain air bag module RH side curtain air bag module Frontal collision Left side collision Right side collision
SRS-5
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Front Seat Belt Pre-tensioner with Load Limiter
The seat belt pre-tensioner system with load limiter is installed for both the driver's seat and the front passenger's seat. It operates simultaneously with the SRS air bag system in the event of a frontal collision with an impact exceeding a specified level. When the frontal collision with an impact exceeding a specified level occurs, seat belt slack resulting from clothing or other factors is immediately taken up by the pre-tensioner. Vehicle passengers are securely restrained. When passengers in a vehicle are thrown forward in a collision and the restraining force of the seat belt exceeds a specified level, the load limiter permits the specified extension of the seat belt by the twisting of the ELR shaft, and a relaxation of the chest-area seat belt web tension while maintaining force.
BHS0002X
SRS444
BHS0002Y
SHIA0170E
BHS0002Z
PHIA0850J
BHS00030
MHIB0118E
SRS-6
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Front Passenger Air Bag OFF Indicator
The front passenger air bag OFF indicator is arranged in the A/C control panel. Air bag OFF indicator - (1)
BHS00031
D
MHIB0132E
SRS
SRS-7
CAUTION: G Do not use electrical test equipment on any circuit related to the SRS unless instructed in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. G Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged, replace it with a new one. G Keep ground portion clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using AIR BAG warning lamp and/or CONSULT-II. The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system malfunction through the operation of the AIR BAG warning lamp. The Diagnosis mode allows the technician to locate and inspect the malfunctioning part. The mode applications for the AIR BAG warning lamp and CONSULT-II are as follows:
User mode AIR BAG warning lamp CONSULT-II X Diagnosis mode X X Display type ON-OFF operation Monitoring
Preliminary Check
Check that the following parts are in good order. G Battery (Refer to SC-5, "How to Handle Battery" .) G Fuse (Refer to SRS-12, "Wiring Diagram SRS " .) G System component-to-harness connections
SRS-8
TROUBLE DIAGNOSIS
WORK FLOW
A
SRS
L
PHIA0710E
SRS-9
MHIB0125E
1. 4. 7.
Driver air bag module Side air bag (satellite) sensors Front passenger air bag module
2. 5. 8.
3. 6. 9.
Diagnosis sensor unit Front side air bag modules Curtain air bag module
SRS-10
SRS
MHWA0060E
SRS-11
MHWA0061E
SRS-12
TROUBLE DIAGNOSIS
A
SRS
MHWA0062E
SRS-13
TROUBLE DIAGNOSIS
MHWA0063E
SRS-14
TROUBLE DIAGNOSIS
A
SRS
MHWA0064E
SRS-15
SELF-DIAG [CURRENT] A current Self-diagnosis result (also indicated by the number of warning lamp flashes in the Diagnosis mode) is displayed on the CONSULT-II screen in real time. This refers to a malfunctioning part requiring repairs. SELF-DIAG [PAST] Diagnosis results previously stored in the memory are displayed on the CONSULT-II screen. The stored results are not erased until memory erasing is executed. TROUBLE DIAG RECORD With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be displayed on the CONSULT-II screen. ECU DISCRIMINATED NO. The diagnosis sensor unit for each vehicle model is assigned with its own, individual classification number. This number will be displayed on the CONSULT-II screen, as shown. When replacing the diagnosis sensor unit, refer to the part number for the compatibility. After installation, replacement with a correct unit can be checked by confirming this classification number on the CONSULT-II screen. After repair, make sure the discriminated number of diagnosis sensor unit installed to vehicle are same. Refer to SRS-48, "ECU DISCRIMINATED NO." .
PHIA0218E
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II From User Mode to Diagnosis Mode
After selecting AIR BAG on the SELECT SYSTEM screen, User mode automatically changes to Diagnosis mode.
SRS803
SRS804
SRS-16
TROUBLE DIAGNOSIS
HOW TO ERASE SELF-DIAGNOSIS RESULTS
G
SELF-DIAG [CURRENT] A current Self-diagnosis result is displayed on the CONSULT-II screen in real time. After the malfunction is repaired completely, no malfunction is detected on SELF-DIAG [CURRENT]. SELF-DIAG [PAST] Return to the SELF-DIAG [CURRENT] CONSULT-II screen by touching BACK key of CONSULT-II and select SELF-DIAG [CURRENT] in SELECT DIAG MODE. Touch ERASE in SELF-DIAG [CURRENT] mode. NOTE: If the memory of the malfunction in SELF-DIAG [PAST] is not erased, the User mode shows the system malfunction by the operation of the warning lamp even if the malfunction is repaired completely. TROUBLE DIAG RECORD The memory of TROUBLE DIAG RECORD cannot be erased.
G
SRS701
BHS00037
The reading of these results is accomplished User mode and Diagnosis mode. After a malfunction is repaired, turn ignition switch ON. Diagnosis mode returns to the User mode. At that time, the self-diagnostic result is cleared.
SRS
PHIA0709E
SRS-17
BF-1845D
SRS-18
TROUBLE DIAGNOSIS
Warning lamp examples
AIR BAG warning lamp operation-User modeSRS condition Reference item
G G
D
SHIA0011E
F
G
SHIA0012E
SRS
G G
I
G
Diagnosis sensor unit is malfunctioning. Air bag power supply circuit is malfunctioning. SRS air bag warning lamp circuit is malfunctioning. Go to SRS-34, "Trouble Diagnosis: AIR BAG Warning Lamp Does Not Turn OFF" .
SHIA0013E
Diagnosis sensor unit is malfunctioning. Air bag warning lamp circuit is malfunctioning.
Go to SRS-35, "Trouble Diagnosis: AIR BAG Warning Lamp Does Not Turn ON" .
SHIA0014E
SRS-19
SRS697
2.
SHIA0203E
a.
If no malfunction is detected on SELF-DIAG [CURRENT] even though malfunction is detected in SRS Operation Check, check the battery voltage. If the battery voltage is less than 9 V, charge or replace the battery. SRS-24, "DIAGNOSTIC PROCEDURE 3" . If the battery voltage is OK, go to SRS-26, "DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)" diagnose the following cases: G Self-diagnostic result SELF-DIAG [PAST] (previously stored in the memory) might not be erased after repair. G The SRS system malfunctions intermittently.
SRS701
SRS-20
TROUBLE DIAGNOSIS
CONSULT-II DIAGNOSTIC CODE CHART (SELF-DIAG [CURRENT])
Diagnostic item NO DTC IS DETECTED. When malfunction is indicated by the AIR BAG warning lamp in User mode. Explanation
G
Low battery voltage (Less than 9V) Self-diagnostic result SELF-DIAG [PAST] (previously stored in the memory) might not be erased after repair. Intermittent malfunction has been detected in the past.
Go to SRS-24, "DIAGNOSTIC PROCEDURE 3" after charging the battery. Go to SRS-26, "DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)" . Go to SRS-26, "DIAGNOSTIC PROCEDURE 5" .
D
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace driver air bag module. (Before disposal, it must be deployed.) 4. Replace the spiral cable. 5. Replace the diagnosis sensor unit. 6. Replace the related harness.
No malfunction is detected. Driver air bag module circuit is open (including the spiral cable). Driver air bag module circuit is shorted to a power supply circuit (including the spiral cable). Driver air bag module circuit is shorted to ground (including the spiral cable). Driver air bag module circuit is shorted between lines.
DRIVER AIRBAG MODULE [OPEN] DRIVER AIRBAG MODULE [VB-SHORT] DRIVER AIRBAG MODULE [GND-SHORT] DRIVER AIRBAG MODULE [SHORT] ASSIST A/B MODULE [OPEN] ASSIST A/B MODULE [VB-SHORT] ASSIST A/B MODULE [GND-SHORT] ASSIST A/B MODULE [SHORT] CRASH ZONE SEN [UNIT FAIL] CRASH ZONE SEN [COMM FAIL] CRASH ZONE SEN [UNMATCH]
SRS
G
Front passenger air bag module circuit is open. Front passenger air bag module circuit is shorted to a power supply circuit. Front passenger air bag module circuit is shorted to ground. Front passenger air bag module circuit is shorted between lines. Crash zone sensor
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace front passenger air bag module. (Before disposal, it must be deployed.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the crash zone sensor. 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
SIDE MODULE LH [OPEN] SIDE MODULE LH [VB-SHORT] SIDE MODULE LH [GND-SHORT] SIDE MODULE LH [SHORT]
Front LH side air bag module circuit is open. Front LH side air bag module circuit is shorted to a power supply circuit. Front LH side air bag module circuit is shorted to ground. Front LH side air bag module circuit is shorted between lines.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace front LH setback assembly (front LH side air bag module). (Before disposal, it must be deployed.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
SRS-21
TROUBLE DIAGNOSIS
Diagnostic item SIDE MODULE RH [OPEN] SIDE MODULE RH [VB-SHORT] SIDE MODULE RH [GND-SHORT] SIDE MODULE RH [SHORT] SATELLITE SENS LH [UNIT FAIL] SATELLITE SENS LH [COMM FAIL]
G
Explanation Front RH side air bag module circuit is open. Front RH side air bag module circuit is shorted to some power supply circuit. Front RH side air bag module circuit is shorted to ground. Front RH side air bag module circuit is shorted between lines.
Repair order Recheck SRS at each replacement 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace front RH setback assembly (front RH side air bag module). (Before disposal, it must be deployed.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the LH side air bag (Satellite) sensor. 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the RH side air bag (Satellite) sensor. 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
PRE-TEN FRONT LH [OPEN] PRE-TEN FRONT LH [VB-SHORT] PRE-TEN FRONT LH [GND-SHORT] PRE-TEN FRONT LH [SHORT] PRE-TEN FRONT RH [OPEN] PRE-TEN FRONT RH [VB-SHORT] PRE-TEN FRONT RH [GND-SHORT] PRE-TEN FRONT RH [SHORT] CURTAIN MODULE LH [OPEN] CURTAIN MODULE LH [VB-SHORT] CURTAIN MODULE LH [GND-SHORT] CURTAIN MODULE LH [SHORT]
Front LH pre-tensioner circuit is open. Front LH pre-tensioner circuit is shorted to a power supply circuit. Front LH pre-tensioner circuit is shorted to ground. Front LH pre-tensioner circuit is shorted between lines. Front RH pre-tensioner circuit is shorted to a power supply circuit. Front RH pre-tensioner circuit is shorted to a power supply circuit. Front RH pre-tensioner circuit is shorted to ground. Front RH pre-tensioner circuit is shorted between lines. LH side curtain air bag module circuit is open. LH side curtain air bag module circuit is shorted to some power supply circuits. LH side curtain air bag module circuit is shorted to ground. LH side curtain air bag module circuit is shorted between lines.
1. Visually check the wiring harness connections. 2. Replace the harness if it has visible damage. 3. Replace front LH seat belt. (Before disposal, it must be activated.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
1. Visually check the wiring harness connections. 2. Replace the harness if it has visible damage. 3. Replace front RH seat belt. (Before disposal, it must be activated.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace LH side curtain air bag module. (Before disposal, it must be deployed.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
SRS-22
TROUBLE DIAGNOSIS
Diagnostic item CURTAIN MODULE RH [OPEN] CURTAIN MODULE RH [VB-SHORT] CURTAIN MODULE RH [GND-SHORT] CURTAIN MODULE RH [SHORT] CONTROL UNIT
G
Explanation RH side curtain air bag module circuit is open. RH side curtain air bag module circuit is shorted to a power supply circuit. RH side curtain air bag module circuit is shorted to ground. RH side curtain air bag module circuit is shorted between lines. Diagnosis sensor unit is malfunctioning.
Repair order Recheck SRS at each replacement 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace RH side curtain air bag module. (Before disposal, it must be deployed.) 4. Replace the diagnosis sensor unit. 5. Replace the related harness.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the diagnosis sensor unit.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the cut OFF switch. 4. Replace the diagnosis sensor unit.
Front passenger air bag OFF indicator circuit is open, or shorted each other or to ground.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the cut OFF indicator. 4. Replace the diagnosis sensor unit.
SRS
NOTE: Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next step. When malfunction is eliminated, further repair work is not required.
SRS-23
TROUBLE DIAGNOSIS
DIAGNOSTIC PROCEDURE 3
Final checking after repairing SRS by using CONSULT-II Diagnosis mode CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. 1. Touch SELF-DIAG [CURRENT].
SRS697
a. If no malfunction is detected on SELF-DIAG [CURRENT], repair of SRS is completed. Go to step 2. If any malfunction is detected on SELF-DIAG [CURRENT], the malfunctioning part is not repaired completely or another malfunctioning part is detected. Go to SRS-20, "DIAGNOSTIC PROCEDURE 2" , and repair malfunctioning part completely.
SRS701
2.
Touch ERASE. NOTE: Touch ERASE to clear the memory of the malfunction (SELFDIAG [PAST]). If the memory of the malfunction in SELF-DIAG [PAST] is not erased, the User mode shows the system malfunction by the operation of the warning lamp even if the malfunction is repaired completely.
SRS773
3.
Touch BACK key of CONSULT-II to SELECT DIAG MODE screen. Touch SELF-DIAG [PAST].
SRS697
SRS-24
TROUBLE DIAGNOSIS
4. 5. 6. Check that no malfunction is detected on SELF-DIAG [PAST]. Touch BACK key of CONSULT-II until SELECT SYSTEM appears in order to return to User mode from Diagnosis mode. Turn ignition switch OFF then turn off and disconnect CONSULT-II. Go to SRS-18, "Checking Air Bag Operation by Using AIR BAG Warning Lamp User Mode" .
A
C
SRS702
SRS
SRS-25
TROUBLE DIAGNOSIS
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)
Inspecting SRS malfunctioning record
DIAGNOSTIC PROCEDURE 5
Inspecting SRS intermittent malfunction by using CONSULT-II Diagnosis mode CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunction might be detected in self-diagnosis depending on control unit which carry out CAN communication. 1. Touch SELF-DIAG [PAST].
SRS697
a.
SRS700
2.
If no malfunction is detected on SELF-DIAG [PAST], touch BACK and go back to SELECT DIAG MODE.
SRS702
SRS-26
TROUBLE DIAGNOSIS
3. Touch TROUBLE DIAG RECORD. NOTE: With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be displayed.
A
C
SRS697
4. 5. 6.
D Diagnostic code is displayed on TROUBLE DIAG RECORD. Touch PRINT. E Compare diagnostic codes to SRS-27, "CONSULT-II Diagnostic Code Chart (SELF-DIAG [PAST] or TROUBLE DIAG RECORD)" . 7. Touch BACK key of CONSULT-II until SELECT SYSTEM F appears. 8. Turn ignition switch OFF, then turn off and disconnect CONSULT-II, and both battery cables. G 9. Repair the system as outlined by the Repair order in IntermitSHIA0182E tent Malfunction Diagnostic Code Chart, that corresponds to the self-diagnostic result. For replacement procedure of component parts, refer to the Removal and InstallaSRS tion procedure for the appropriate component. 10. Go to SRS-24, "DIAGNOSTIC PROCEDURE 3" , for final checking. I
Explanation
G
No malfunction is detected. Driver air bag module circuit is open (including the spiral cable).
DRIVER AIRBAG MODULE [OPEN] DRIVER AIRBAG MODULE [VB-SHORT] DRIVER AIRBAG MODULE [GND-SHORT] DRIVER AIRBAG MODULE [SHORT] ASSIST A/B MODULE [OPEN] ASSIST A/B MODULE [VB-SHORT] ASSIST A/B MODULE [GND-SHORT] ASSIST A/B MODULE [SHORT]
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace driver air bag module (Before disposal, it must be deployed.), diagnosis sensor unit and spiral cable.
Driver air bag module circuit is shorted to a power supply circuit (including the spiral cable). Driver air bag module circuit is shorted to ground (including the spiral cable). Driver air bag module circuit is shorted between lines.
Front passenger air bag module circuit is open. Front passenger air bag module circuit is shorted to a power supply circuit. Front passenger air bag module circuit is shorted to ground. Front passenger air bag module circuit is shorted between lines.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and front passenger air bag module (Before disposal, it must be deployed.).
SRS-27
TROUBLE DIAGNOSIS
Diagnostic item CRASH ZONE SEN [UNIT FAIL] CRASH ZONE SEN [COMM FAIL]
G
Repair order Recheck SRS at each replacement 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace crash zone sensor and diagnosis sensor unit.
SIDE MODULE LH [OPEN] SIDE MODULE LH [VB-SHORT] SIDE MODULE LH [GND-SHORT] SIDE MODULE LH [SHORT] SIDE MODULE RH [OPEN] SIDE MODULE RH [VB-SHORT] SIDE MODULE RH [GND-SHORT] SIDE MODULE RH [SHORT] SATELLITE SENS LH [UNIT FAIL] SATELLITE SENS LH [COMM FAIL]
Front LH side air bag module circuit is open. Front LH side air bag module circuit is shorted to a power supply circuit. Front LH side air bag module circuit is shorted to ground. Front LH side air bag module circuit is shorted between lines. Front RH side air bag module circuit is open. Front RH side air bag module circuit is shorted to a power supply circuit. Front RH side air bag module circuit is shorted to ground. Front RH side air bag module circuit is shorted between lines.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and LH side air bag module. (Before disposal, it must be deployed.). 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and RH side air bag module (Before disposal, it must be deployed.) 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and LH side air bag (Satellite) sensor.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and RH side air bag (Satellite) sensor.
PRE-TEN FRONT LH [OPEN] PRE-TEN FRONT LH [VB-SHORT] PRE-TEN FRONT LH [GND-SHORT] PRE-TEN FRONT LH [SHORT]
Front LH pre-tensioner circuit is open. Front LH pre-tensioner circuit is shorted to a power supply circuit. Front LH pre-tensioner circuit is shorted to ground. Front LH pre-tensioner circuit is shorted between lines.
1. Visually check the wiring harness connections. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and front LH seat belt (Before disposal, it must be activated.)
SRS-28
TROUBLE DIAGNOSIS
Diagnostic item PRE-TEN FRONT RH [OPEN] PRE-TEN FRONT RH [VB-SHORT] PRE-TEN FRONT RH [GND-SHORT] PRE-TEN FRONT RH [SHORT] CURTAIN MODULE LH [OPEN] CURTAIN MODULE LH [VB-SHORT] CURTAIN MODULE LH [GND-SHORT]
G
Explanation Front RH pre-tensioner circuit is open. Front RH pre-tensioner circuit is shorted to a power supply circuit. Front RH pre-tensioner circuit is shorted to ground. Front RH pre-tensioner circuit is shorted between lines.
Repair order Recheck SRS at each replacement 1. Visually check the wiring harness connections. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and front RH seat belt (Before disposal, it must be activated.) 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and LH side curtain air bag module. (Before disposal, it must be deployed.) 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. If the harness check result is OK, replace the diagnosis sensor unit and RH side curtain air bag module. (Before disposal, it must be deployed.) 1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the diagnosis sensor unit.
LH side curtain air bag module circuit is open. LH side curtain air bag module circuit is shorted to a power supply circuits. LH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE RH [OPEN] CURTAIN MODULE RH [VB-SHORT] CURTAIN MODULE RH [GND-SHORT] CURTAIN MODULE RH [SHORT] CONTROL UNIT
RH side curtain air bag module circuit is open. RH side curtain air bag module circuit is shorted to a power supply circuit. RH side curtain air bag module circuit is shorted to ground. RH side curtain air bag module circuit is shorted between lines.
SRS
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the cut OFF switch. 4. Replace diagnosis sensor unit.
Front passenger air bag OFF indicator circuit is open, or shorted each other or to ground.
1. Visually check the wiring harness connection. 2. Replace the harness if it has visible damage. 3. Replace the cut OFF indicator. 4. Replace diagnosis sensor unit.
SRS-29
DIAGNOSTIC PROCEDURE 6 Inspecting SRS Malfunctioning Parts by Using AIR BAG Warning LampDiagnosis Mode
SHIA0026E
PHIA0185E
SHIA0028E
SRS-30
TROUBLE DIAGNOSIS
A
C
SHIA0029E
G
SHIA0083E
SRS
K
SHIA0030E
SHIA0031E
SRS-31
TROUBLE DIAGNOSIS
SHIA0032E
SHIA0033E
SHIA0034E
SHIA0035E
SRS-32
TROUBLE DIAGNOSIS
A
C
SHIA0084E
G
SHIA0086E
SRS
SRS-33
TROUBLE DIAGNOSIS Trouble Diagnosis: AIR BAG Warning Lamp Does Not Turn OFF
DIAGNOSTIC PROCEDURE 7
BHS0003B
BCIA0030E
SRS-34
TROUBLE DIAGNOSIS Trouble Diagnosis: AIR BAG Warning Lamp Does Not Turn ON
DIAGNOSTIC PROCEDURE 8
BHS0003C
SRS
SRS-35
DRIVER AIR BAG MODULE DRIVER AIR BAG MODULE Removal and Installation
PFP:K8510
BHS0003D
PHIA1081J
1.
Side lid
2.
REMOVAL
CAUTION: G Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least 3 minutes. G Always work from the side of driver air bag module. G Do not use air tools or electric tools for servicing. 1. Remove the side lids. 2. Remove the right and left side special bolts. Special bolt (TORX T30) : 9.3 Nm (0.95 kg-m, 82.5 in-ib)
MIIB0243E
3. 4.
Disconnect the steering wheel switch sub-harness connector. Disconnect the air bag harness connector, and remove the driver air bag module. CAUTION: G For removing and installing air bag harness connector, insert a flat-bladed screwdriver wrapped with a tape into lock, and raise lock to remove connector. G Install connector with lock raised, and push lock into connector. G Confirm the lock is fully pushed in after mounting connector.
MIIB0244E
SRS-36
Replace driver air bag module if it has been dropped or sustained an impact. Do not allow oil, grease or water to come in contact with the front passenger air bag module.
G
SBF814E
INSTALLATION
Install in the reverse order of removal. CAUTION: G Always work from the side of driver air bag module. G Do not use air tools or electric tools for servicing. G After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
SRS
SRS-37
PHIA1083J
1. 4.
2. 5.
3. 6.
REMOVAL
CAUTION: G Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least 3 minutes. G Do not use air tools or electric tools for servicing. 1. Remove driver air bag module. Refer to SRS-36, "DRIVER AIR BAG MODULE" . 2. Set the steering wheel in the neutral position. 3. Remove horn switch connector.
MIIB0249E
4. 5. 6. 7.
Remove steering wheel. Refer to PS-5, "STEERING WHEEL" . Remove steering column cover. Refer to IP-7, "F. Steering Column Cover Upper" . Remove wiper and washer switch, lighting and turn signal switch. Loosen screws. While pushing upper plastic tab, remove spiral cable. CAUTION: G Do not attempt to disassemble spiral cable. G Do not apply lubricant to the spiral cable.
SRS-38
SPIRAL CABLE
8. Remove horn switch connector, and then spiral cable connector.
A
C
SHIA0193E
INSTALLATION
Install in the reverse order of removal. CAUTION: G Do not use air tools or electric tools for servicing. G The spiral cable may snap due to steering operation if the cable is installed in an improper position. G Also, with the steering linkage disconnected the cable may snap by turning the steering wheel beyond the limited number of turns. The spiral cable can be turned counterclockwise about 2.5 turns from the right end position. G After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
E
G
PHIA0275E
SRS
SRS-39
FRONT PASSENGER AIR BAG MODULE FRONT PASSENGER AIR BAG MODULE Removal and Installation
REMOVAL
CAUTION: G Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 minutes. G Always work from the side of or under front passenger air bag module. G Do not use air tools or electric tools for servicing. 1. Remove glove box assembly. Refer to IP-5, "Removal and Installation" . 2. Remove air bag module mounting bolt. Mounting bolt - (1) : 24.5 Nm (2.5 kg-m, 18 ft-lb)
PFP:K8515
BHS0003F
MHIB0126E
3. 4. 5.
Disconnect harness connector from the passenger air bag module. Remove instrument assist upper panel. Refer to IP-4, "INSTRUMENT PANEL ASSEMBLY" . Remove air bag module mounting screws. Mounting screw - (1) Air bag module - (2)
MHIB0127E
6.
Remove air bag module from the instrument assist upper panel. NOTE: Pull out and remove air bag module front tab and rear tab. Front tab - (1) Rear tab - (2)
MHIB0131E
SRS-40
PHIA0167E
Replace front passenger air bag module if it has been dropped or sustained an impact. Do not expose the front passenger air bag module to temperature exceeding 90C (194F). Do not allow oil, grease or water to come in contact with the front passenger air bag module. After front passenger air bag module inflates, the instrument panel assembly should be replaced.
SBF814E
INSTALLATION
Install in the reverse order of removal. CAUTION: G Always work from the side of or under front passenger air bag module. G Do not use air tools or electric tools for servicing. G After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
SRS
SRS-41
FRONT SIDE AIR BAG MODULE FRONT SIDE AIR BAG MODULE Removal and Installation
PFP:K8EH0
BHS0003G
MIIB0255E
REMOVAL
CAUTION: G Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least 3 minutes. G Always work from the rear of the front side air bag module. G Do not use air tools or electric tools for servicing. 1. Remove the driver and/or passenger seat. Refer to SE-10, "Disassembly and Assembly of Seat Cushion" . 2. Remove the seatback trim and pad. Refer to SE-8, "Disassembly and Assembly of Seatback" . 3. Remove the air bag module harness clips. 4. Remove the special nuts coated with bonding agent from the front side air bag module, and remove the front side air bag module. CAUTION: G Always place the front side air bag module standing with the stud bolts side facing down. G Do not insert any foreign objects (screwdriver, etc.) into front side air bag module. G Do not attempt to disassemble front side air bag module. G Do not use old bolts after removal; replace with new ones.
PHIA0169E
Replace front seatback assembly (side air bag module) if it has been dropped or sustained an impact. Do not expose front seatback assembly (side air bag module) to temperature exceeding 90C (194F). Do not allow oil, grease or water to come in contact with the front side air bag module. After front side air bag module inflates, front seatback assembly must be replaced.
SBF814E
SRS-42
SRS
SRS-43
SIDE CURTAIN AIR BAG MODULE SIDE CURTAIN AIR BAG MODULE Removal and Installation
PFP:985P0
BHS0003H
PHIA1075J
1.
REMOVAL
CAUTION: G Before servicing SRS, turn the ignition switch OFF, disconnect both battery cables and wait at least 3 minutes. G Always work from the side of the side curtain air bag module. G Do not use air tools or electric tools for servicing. 1. Remove headliner. Refer to EI-30, "HEADLINER" . 2. Disconnect curtain air bag module connector. 3. Remove the side curtain air bag module mounting bolts. Mounting bolt : 10.8 Nm (1.1 kg-m, 8 ft-lb)
4. Remove the side curtain air bag module. CAUTION: G Always place the side curtain air bag module with the warning label facing upward. G Do not attempt to disassemble side curtain air bag module. G Do not insert any foreign objects (screw driver, etc.) into air bag module connector. G Replace side curtain air bag module if it has been dropped or sustained an impact. G Do not expose the air bag module to temperatures exceeding 90C (194F). G Do not allow oil, grease or water to come in contact with the side curtain air bag module.
SBF814E
INSTALLATION
Install in the reverse order of removal. CAUTION: G Always work from the side of the side curtain air bag module. G Do not use air tools or electric tools for servicing. G After replacement of side curtain air bag module, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
SRS-44
A
BHS0003I
F
MHIB0128E
CAUTION: Replace crash zone sensor if it has been dropped or sustained an impact. G Do not attempt to disassemble crash zone sensor. G Do not use old bolts after removal; replace with new ones.
G
SRS
INSTALLATION
Install in the reverse order of removal. CAUTION: G Check crash zone sensor for proper installation. G Do not use air tools or electric tools for servicing. G After the work is complete, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
I
SRS-45
SIDE AIR BAG (SATELLITE) SENSOR SIDE AIR BAG (SATELLITE) SENSOR Removal and Installation
REMOVAL
CAUTION: G Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 minutes. G Do not use air tools or electric tools for servicing. 1. Remove front seat belt. Refer to SB-3, "Removal and Installation of Front Seat Belt" . 2. Remove side air bag (Satellite) sensor connector. 3. Remove mounting nuts, then remove side air bag (Satellite) sensor. Mounting nut - (1) : 10.8 Nm (1.1 kg-m, 8 ft-lb)
PFP:98830
BHS0003J
MHIB0130E
CAUTION: G Check side air bag (Satellite) sensor to ensure it is free of deformities, dents, cracks or rust. If it shows any visible signs of damage, replace it with new one. G Do not attempt to disassemble side air bag (Satellite) sensor if it has been dropped or sustained an impact. G Do not use old nuts after removal; replace with new ones.
INSTALLATION
Install in the reverse order of removal. CAUTION: G Check side air bag (Satellite) sensor for proper installation. G Do not use air tools or electric tools for servicing. G After replacement of side air bag (Satellite) sensor, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
SRS-46
A
BHS0003K
For removal and installation procedures, refer to SB-3, "Removal and Installation of Front Seat Belt" .
B
SRS
SRS-47
MHIB0129E
CAUTION: Do not use old bolts after removal; replace with new ones. G Check diagnosis sensor unit brackets to ensure it is free of deformities, dents, cracks or rust. if it shows any visible signs of damage, replace it with new one. G Replace diagnosis sensor unit if it has been dropped or sustained an impact.
G
INSTALLATION
Install in the reverse order of removal. CAUTION: G Do not use air tools or electric tools for servicing. G Check the diagnosis sensor unit for proper installation. G After replacement of diagnosis sensor unit, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-18, "SRS Operation Check" .
SRS-48
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER Caution for Air Bag Module and Seat Belt Pre-tensioner
G
PFP:00014
A
BHS0003M
G G
G G G G
G G
Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems, deploy the systems. If such systems have already been deployed due to an accident, dispose of them as B indicated inSRS-49, "DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER" . When deploying the air bag module and seat belt pre-tensioner, always use the Special Service Tool; Deployment tool (KV99106400). C When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the deployment component. When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by D smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irritates the throat and can cause choking. Always activate one air bag module at a time. E Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat belt pre-tensioner unattended for more than 10 minutes after deployment. Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner. F Never apply water to the deployed air bag module and seat belt pre-tensioner. Wash your hands clean after finishing work. Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag G module and seat belt pre-tensioner while mounted in vehicle. Use a voltmeter to make sure the vehicle battery is fully charged. Do not dispose of the air bag module and seat belt pre-tensioner un-deployed. SRS
L
PHIA0003E
SBF266H
SRS-49
*: If this lamp glows red, the tool is connected to the battery incorrectly. Reverse the connections and make sure the lamp glows green.
SRS232-E
MIIB0263E
2.
3.
Using wire, secure air bag module to air bag module bracket at two places. CAUTION: Use wire of at least 1 mm (0.041 in) diameter. Firmly secure air bag module bracket with air bag module attached in a vise.
PHIA0551E
4.
Connect deployment tool adapter (SST: KV99110500) to deployment tool (SST: KV99106400) to air bag module connector.
PHIA0552E
SRS-50
G
SHIA0064J
2.
SRS
SRS232-E
3.
Match a hole in air bag module bracket (held in vise) and front passenger air bag module and fix them with a bolt [M8 25 - 30 mm (0.98 - 1.18 in)] and wire. CAUTION: If a gap exists between front passenger air bag module and air bag module bracket, use a piece of wood inserted in the gap to stabilize the air bag module.
MIIB0266E
SRS-51
5. 6.
MIIB0267E
7.
Press the button on the deployment tool. The left side lamp on the tool, marked air bag connector voltage, will illuminate and the air bag module will deploy. CAUTION: G When deploying the front passenger air bag module, do not stand on the deploying side. G Stand at least 5 m (16 ft) away from the air bag module.
SRS020-A
MIIB0268E
2. 3.
Firmly secure air bag module bracket (SST: KV99105300) in a vise. Insert the stud bolts of side air bag module into the two holes in air bag module bracket (held in vise) and fix them with two M6 nuts. CAUTION: Side air bag module should be secured to air bag module bracket (SST: KV99105300) in a vise with stud bolt side setting bottom.
MIIB0269E
SRS-52
C
PHIA0008E
5.
Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal. 6. The lamp on the right side of the tool, marked deployment tool power, should glow green, not red. 7. Press the button on the deployment tool. The left side lamp on the tool, marked air bag connector voltage, will illuminate and the air bag module will deploy. CAUTION: When deploying the front side air bag module, stand at least 5 m (16 ft) away from the air bag module.
PHIA0567E
PHIA1311J
2.
Connect deployment tool (SST: KV99106400) connector to deployment tool adapter (SST: KV99110500) the inflator.
PHIA1312J
SRS-53
PHIA1284J
4.
Put the tyre with the inflator onto another tyre without wheel. Add an additional tyre without wheel and then a tyre mounted on a wheel on top. CAUTION: Tie all tyres together with a strap in order keep them standing. 5. Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal. 6. The lamp on the right side of the tool, marked deployment tool power, should glow green, not red. MIIB0273E 7. Press the button on the deployment tool. The left side lamp on the tool, marked air bag connector voltage, will illuminate and the air bag module will deploy. CAUTION: When deploying the side curtain air bag module, stand at least 5 m (16 ft) away from the side curtain air bag module.
PHIA0034E
2.
PHIA0035E
SRS-54
C
PHIA0556E
4.
Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal. 5. The lamp on the right side of the tool, marked deployment tool power, should glow green, not red. 6. Press the button on the deployment tool. The left side lamp on the tool, marked seat belt pre-tensioner connector voltage, will illuminate and the seat belt pre-tensioner will deploy. CAUTION: When deploying the front seat belt pre-tensioner, stand at least 5 m (16 ft) away from the seat belt pre-tensioner.
SRS242-D
SRS
K
PHIA1167E
2.
Connect deployment tool and deployment tool adapter yellow connector to front seat belt pre-tensioner. Deployment tool - A Deployment tool adapter - C Yellow connector - (c) : KV99106400 : KV99110500
PHIA1168E
SRS-55
PHIA1288J
4. 5. 6.
Connected red clip of deployment tool to battery positive terminal and back clip to negative terminal. The lamp on the right side of the tool, marked "deployment tool power" , should glow green, not red. Press the button on the deployment tool. The left side lamp on the tool, marked "seat beltpre-tensioner connector voltage" , will illuminate and the seat belt pre-tensioner will deploy. Inflator - (1) Deployment tool - A : KV99106400
PHIA1173E
CAUTION: When deploying the front seat belt pre-tensioner, stand at least 5 m (16 ft) away from the seat belt pretensioner.
SRS-56
SRS-57
To repair the SRS, perform the following steps. When SRS (except the front side air bag and side curtain air bag modules) is activated in a collision: 1. Replace the diagnosis sensor unit. 2. Remove the air bag modules (except the front side air bag modules and side curtain air bag modules), crash zone sensor assembly, bracket and seat belt pre-tensioner assemblies. 3. Check the SRS components using the table below: Replace any SRS components showing visible signs of damage (dents, cracks and deformation). 4. Install new air bag modules (except the front side air bag modules and side curtain air bag modules) crash zone sensor assembly, bracket and seat belt pre-tensioner assemblies. 5. Conduct self-diagnosis using CONSULT-II or AIR BAG warning lamp. Refer to SRS-18, "SRS Operation Check" for details. Ensure entire SRS operates properly. When SRS is not activated in a collision: 1. Check the SRS components using the table below: Replace any SRS components showing visible signs of damage (dents, cracks and deformation). 2. Conduct self-diagnosis using CONSULT-II or AIR BAG warning lamp. Refer to SRS-18, "SRS Operation Check" for details. Ensure entire SRS operates properly.
Install driver air bag module into the steering wheel to check fit and alignment with the wheel. Install passenger air bag module into the instrument panel to check fit with the instrument panel.
3. No damage found, reinstall with new bolts. 4. If damagedREPLACE air bag modules with new special bolts. Air bag must be deployed before disposal. Crash zone sensor REPLACE the crash zone sensor and bracket with new nuts. 1. Remove the crash zone sensor. Check harness connectors for damage, terminals for deformities, and harness for binding. 2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone sensor and bracket. 3. Install the crash zone sensor to check fit. 4. No damage found, reinstall with new bolts. 5. If damagedREPLACE the crash zone sensor and bracket with new nuts. Seat belt pretensioner assemblies REPLACE Install seat belt pretensioner with new bolts. 1. Remove seat belt pre-tensioners. Check harness cover and connectors for damage, terminals for deformities, and harness for binding. 2. Check belts for damage and anchors for loose mounting. 3. Check retractor for smooth operation. 4. Check seat belt adjuster for damage. 5. If no damage is found, reinstall seat belt pre-tensioner assembly with new bolts. 6. If damagedREPLACE seat belt pre-tensioners with new bolts. Seat belt pre-tensioners must be deployed before disposal. Diagnosis sensor unit REPLACE Install with new bolts. 1. Check case for dents, cracks or deformities. 2. Check connectors for damage, and terminals for deformities. 3. If no damage is found, reinstall with new bolts and ground bolt. 4. If damagedREPLACE diagnosis sensor unit with new bolts and ground bolt.
SRS-58
COLLISION DIAGNOSIS
Part Steering wheel SRS is activated 1. Visually check steering wheel for deformities. 2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities. 3. Install air bag module to check fit or alignment with steering wheel. 4. Check steering wheel for excessive free play. 5. If no damage is found, reinstall with nut. 6. If damagedREPLACE. Spiral cable 1. Visually check spiral cable and combination switch for damage. 2. Check connectors and protective tape for damage. 3. Check steering wheel for noise, binding or heavy operation. 4. If no damage is found, reinstall with screws. 5. If damagedREPLACE. Harness and connectors 1. Check connectors for poor connection, damage, and terminals for deformities. 2. Check harness for binding, chafing, cuts, or deformities. 3. If no damage is found, reinstall the harness and connectors. 4. If damagedREPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS harness. Instrument panel 1. Visually check instrument panel for damage. 2. If no damage is found, reinstall the instrument panel. 3. If damagedREPLACE the instrument panel with bolts. SRS is NOT activated
SRS
SRS-59
BHS0003O
2.
3.
Replace the following components: All parts of front seatback (including front seatback frame) with front side air bag module (on the side on which front side air bag is activated) Curtain air bag module (on the side on which side curtain air bag is activated) Diagnosis sensor unit Satellite sensor (on the side on which side air bag and side curtain air bag is activated) Check the SRS components and the related parts using the following table. Replace any SRS components and the related parts showing visible signs of damage (dents, cracks, deformation). Conduct self-diagnosis using CONSULT-II or AIR BAG warning lamp. Refer to SRS-18, "SRS Operation Check" . Ensure entire SRS operates properly. Check the SRS components and the related parts using the following table. Replace any SRS components and the related parts showing visible signs of damage (dents, cracks, deformation). Conduct self-diagnosis using CONSULT-II or AIR BAG warning lamp. Refer to SRS-18, "SRS Operation Check" . Ensure entire SRS operates properly.
2.
REPLACE the side curtain air bag module. (Repair the center pillar inner, etc. before installing new one if damaged.)
REPLACE all parts of seatback with deployed front side air bag module.
REPLACE the side air bag (Satellite) sensor on the collision side with new nuts. (Repair the center pillar inner, etc. before installing new one if damaged.) REPLACE the diagnosis sensor unit with the new bolts.
SRS-60
COLLISION DIAGNOSIS
Front side air bag and side curtain air bag is activated
Front side air bag and side curtain air bag is NOT activated
1. Check if the seat belt can be extended smoothly. If the seat belt cannot be extended smoothly,
Check for deformities of the center pillar inner. If the center pillar inner has no damage, Replace the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connectors for damage, terminals for deformities, and harness for binding. 3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly. 4. Check seat belt adjuster for damage. 5. If no damage is found, reinstall the seat belt pre-tensioner assembly. 6. If damagedREPLACE the seat belt pre-tensioner assembly with new bolts. The seat belt pre-tensioner assembly must be deployed before disposal. Seat with front side air bag REPLACE all parts of front seatback (including front seatback frame) 1. Visually check the seat on the collision side. 2. Remove the seat on the collision side and check the following for damage and deformities.
Harness, connectors and terminals Frame and recliner (for front and rear seat), and also adjuster and slides (for front seat)
3. If no damage is found, reinstall the seat. 4. If damagedREPLACE the damaged seat parts using new bolts. Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation). 2. If damagedREPAIR the center inner pillar. Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side. 2. If damagedREPLACE the damaged trim parts.
SRS
SRS-61
COLLISION DIAGNOSIS
SRS-62