001 CG4 Spec Guide
001 CG4 Spec Guide
001 CG4 Spec Guide
www.beckettcorp.com
Before Calling a Manufacturer’s Tech Service . . .
Before contacting us about your burner, you must have a completed copy of the
Contractor Start-Up Form (located inside last page). This information is crucial for
troubleshooting and obtaining the correct replacement parts.
For technical assistance please call 1-800-645-2876 (8:00am - 5:00pm EST, Mon-Fri)
1
ANSI Z21.17a Gas Conversion Burner Standard, requires specific warnings to
be placed on the cover of all instruction manuals for gas conversion burners.
Below are examples of these types of warnings which must be understood
and followed.
Fire, Explosion or
Fire or Explosion Hazard Carbon Monoxide
Poisoning Hazard
Can cause severe injury, death or property
damage Can cause severe injury, death or property
damage
If the information in these instructions is not
followed exactly, a fire or explosion may result
causing personal injury, death or property This conversion kit must be installed by
damage. a qualified service agency in accordance
── Do not store or use gasoline or other with the manufacturer’s instructions and all
flammable vapors and liquids in the vicinity of applicable codes and requirements of the
this or any other appliance. authority having jurisdiction (in Canada,
── WHAT TO DO IF YOU SMELL GAS in accordance with the requirements of
yy Do not try to light any appliance the CAN/CGA-B149 Installation Codes).
yy Do not touch any electrical switch; do not use If the information in these instructions is
any phone in your building. not followed exactly, a fire, explosion or
production of carbon monoxide may result
yy Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s causing property damage, personal injury or
instructions. loss of life. The qualified service agency is
responsible for the proper installation of this
yy If you cannot reach your gas supplier, call the
fire department. kit. The installation is not proper and complete
until the operation of the converted appliance
── Installation and service must be performed by is checked as specified in the manufacturer’s
a qualified installer, service agency or the gas instructions supplied with the kit.
supplier.
2
CG4 Gas Burner Approvals
The Beckett CG4 Gas Burner has been evaluated by UL and certified to meet the standards for Domestic Gas
Conversion Burners for the US and for Canada. The applicable standards met are ANSI Z21.17a-1998 and
CSA 2.7-M98 (AMERICAN NATIONAL STANDARD/CSA STANDARD FOR DOMESTIC GAS CONVERSION
BURNERS) and they address the burner requirements for the conversion of oil-fired appliances to gas. The
CG4 carries the cULus listing mark and is listed under UL file MH60758 for both Domestic Gas Conversion
Burner and Domestic Gas Conversion Burner Certified for Canada.
The nature of residential oil appliance fuel conversions makes it impractical to retest and certify the oil appliance
for power gas burners. ANSI Z21.17a was developed to provide the requirements for a gas burner that can be
used to convert an oil-fired appliance to a gas-fired appliance. ANSI Z21.17a is referenced for oil to gas burner
conversions by recognized national codes, such as NFPA 54 and the International Mechanical Code.
Beckett has designed and tested the CG4 to meet ANSI Z21.17a when the burner is installed to our
requirements, which are found in the Installation and Operation (I&O) Manual for our respective burner. The I&O
Manual is written to the referenced installation standards of ANSI Z21.8 (AMERICAN NATIONAL STANDARD
INSTALLATION OF DOMESTIC GAS CONVERSION BURNERS). Local inspectors shall require the contractor
to meet local codes and/or ANSI Z21.8, whichever is most restrictive and any additional manufacturer’s
requirements as identified in the I&O Manual. These steps will satisfy building and occupant safety with
respect to the installation of our conversion burner. Heat exchanger warranties are at the sole discretion of the
appliance manufacturer. Most maintain the warranty when converted to gas.
Beckett has a growing list of appliances which have successfully been evaluated or verified for conversion to a
CG4 gas burner in our application lab. The Beckett manual clearly states:
• “This equipment must be installed, adjusted and started by a qualified service agency that is licensed and
experienced with all applicable codes and ordinances and responsible for the installation and commissioning
of the equipment.”
• “Use test instruments to set combustion” and follow the recommended procedure to attain combustion
readings to which the CG4 should be set.
Included with each burner is a tag to be completed by the contractor once the installation is finished. It
is imperative that the tag be completed in its entirety by the installer, detailing the appliance and burner
information, as well as combustion readings and chimney information. This tag should be referred to during all
inspections as well as any time the burner is serviced.
The application testing process verifies the following burner performance criteria as tested on each approved
appliance:
3
Safety Check-off List
Recommendations
Follow installation manual instructions.
Verify incoming gas pressure.
Verify the BTU rating of gas meter.
Verify that the pipe size meets the input BTU rating of the appliance
Verify combustion air supply meets code requirements (consult local authorities for prevailing codes).
Verify that area around appliance is free of lint or pet hair.
Verify condition and size of chimney and venting. Venting must comply with code, including construction, size
and liner requirements.
Verify condition and routing of flue pipe. Total length should be as short as possible (note the quantity of elbows,
tees, and location of draft regulators).
4
Beckett Tested or Verified Appliance List
NOTICE The recommended air settings are intended for use only as a starting point for burner adjustments.
The settings cannot make provisions for all installation possibilities. It is important that the burner is adjusted to the installation
requirements using properly calibrated flue gas analysis instruments.
Buderus
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
G115-3 96,000 90,000 CG4001 CG4BUF3 F3G 5.25" 0.234 0.177 5880 S-7 / B-0 Blank
G115-4 126,000 130,000 CG4001 CG4BUF3 F3G 5.25" 0.364 0.234 NONE S-5 / B-0 4 - Slot
G115-5 154,000 145,000 CG4001 CG4BUF4 F4G 5.25" 0.316 0.234 5880 S-10 / B-1 4 - Slot
G215-3* 154,000 145,000 CG4001 CG4BUF4 F4G 5.25" 0.316 0.234 NONE S-5 / B-0 4 - Slot
G215-4* 196,000 190,000 CG4001 CG4BUF6 F6G 5.25" 0.354 0.256 NONE S-8 / B-0 4 - Slot
* Heat Exchanger Baffles Must Be Removed to Achieve Appropriate Flue Temperature Above 325°F.
V8 Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
V83 105,000 110,000 CG4001 CG4MUF3 F3G 1.75" 0.277 0.206 5880 S-7 / B-0 Blank
V83 147,000 145,000 CG4001 CG4MUF4 F4G 1.75" 0.316 0.234 5880 S-10 / B-0 4 - Slot
V84 147,000 160,000 CG4001 CG4MUF4 F4G 1.75" 0.348 0.246 5880 S-10 / B-0 4 - Slot
V84 189,000 175,000 CG4001 CG4MUF4 F4G 1.75" 0.406 0.261 None S-6 / B-0 4 - Slot
V85 189,000 190,000 CG4001 CG4MUF6 F6G 1.75" 0.354 0.256 None S-8 / B-0 4 - Slot
V85 231,000 220,000 CG4001 CG4MUF6 F6G 1.75" 0.422 0.281 None S-9 / B-0 4 - Slot
MPO Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
MPO115 115,000 110,000 CG4001 CG4BMPOF3 F3G 2.00" 0.277 0.266 5880 S-8 / B-0 4 - Slot
MPO147* 147,000 145,000 CG4001 CG4BMPOF4 F4G 2.00" 0.316 0.234 5880 S-6 / B-0 4 - Slot
MPO189* 189,000 190,000 CG4001 CG4BMPOF4 F4G 2.00" None 0.281 None S-10 / B-1 4 - Slot
* Heat Exchanger Baffles Must Be Removed to Achieve Appropriate Flue Temperature Above 325°F.
5
TWZ Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
TWZ075 105,000 110,000 CG4001 CG4SFF3 F3G 1.75" 0.277 0.206 5880 S-7 / B-0 Blank
TWZ100 140,000 140,000 CG4001 CG4SFF3 F3G 1.75" N/A 0.242 None S-7-1/2 / B-0 4 - Slot
TWZ125 175,000 160,000 CG4001 CG4SFF4 F4G 1.75" 0.348 0.246 None S-6-1/2 / B-0 4 - Slot
TWZ175 245,000 220,000 CG4001 CG4SFF6 F6G 1.75" 0.422 0.281 None S-9 / B-0 4 - Slot
KSZ Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
KSZ075 105,000 110,000 CG4001 CG4SFF3 F3G 1.75" 0.277 0.206 5880 S-7 / B-0 Blank
KSZ100 140,000 140,000 CG4001 CG4SFF3 F3G 1.75" N/A 0.242 None S-7-1/2 / B-0 4 - Slot
KSZ125 175,000 160,000 CG4001 CG4SFF4 F4G 1.75" 0.348 0.246 None S-6-1/2 / B-0 4 - Slot
KSZ175 245,000 220,000 CG4001 CG4SFF6 F6G 1.75" 0.422 0.281 None S-9 / B-0 4 - Slot
FWZ Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
FWZ080 112,000 110,000 CG4001 CG4BMPOF3 F3G 2.00" 0.277 0.266 5880 S-8 / B-0 4 - Slot
FWZ100* 147,000 145,000 CG4001 CG4BMPOF4 F4G 2.00" 0.316 0.234 5880 S-6 / B-0 4 - Slot
FWZ130* 189,000 190,000 CG4001 CG4BMPOF4 F4G 2.00" None 0.281 None S-10 / B-1 4 - Slot
* Heat Exchanger Baffles Must Be Removed to Achieve Appropriate Flue Temperature Above 325°F.
Peerless
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
WBV-3 - 085 119,000 120,000 CG4001 CG4PBF3 F3G 2.50" 0.316 0.219 None S-3.5 / B-0 4 - slot
WBV-3 - 105 147,000 140,000 CG4001 CG4PBF3 F3G 2.50" None 0.242 None S-7 / B-0 4 - slot
WBV-4 - 125 175,000 175,000 CG4001 CG4PBF4 F4G 2.50" 0.406 0.261 None S-8 / B-0 4 - slot
WBV-4 - 150 210,000 190,000 CG4001 CG4PBF4 F4G 2.50" None 0.281 None S-10 / B-0 4 - slot
Peerless
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
EC-3 140,000 140,000 CG4001 CG4PBF3 F3G 2.50" None 0.242 None S-7 / B-0 4 - slot
EC-4 175,000 190,000 CG4001 CG4PBF4 F4G 2.50" None 0.281 None S-10 / B-2 4 - slot
EC-5 245,000 250,000 CG4001 CG4PBF6 F6G 2.50" None 0.312 None S-10 / B-4 4 - slot
6
FR Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
FR-98 119,000 120,000 CG4001 CG4MUF3 F3G 1.75" 0.316 0.219 Yes S-8 / B-0 4 - slot
FR-122 154,000 140,000 CG4001 CG4MUF3 F3G 1.75" None 0.242 No S-7 / B-0 4 - slot
HGSI 140,000 140,000 CG4001 CG4MUF3 F3G 1.75" None 0.242 No S-7 / B-0 4 - slot
CL Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
CL3-105 105,000 110,000 CG4001 CG4MUF3 F3G 1.75" 0.277 0.206 5880 S-7 / B-0 Blank
CL4-175 175,000 160,000 CG4001 CG4MUF4 F4G 1.75" 0.348 0.246 None S-6-1/2 / B-0 4 - Slot
CL5-245 245,000 220,000 CG4001 CG4MUF6 F6G 1.75" 0.422 0.281 None S-9 / B-0 4 - Slot
CL-HGS Series
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
CL-HGS 114,000 110,000 CG4001 CG4BMPOF3 F3G 2.00" 0.277 0.266 5880 S-8 / B-0 4 - Slot
CL-HGS* 147,000 145,000 CG4001 CG4BMPOF4 F4G 2.00" 0.316 0.234 5880 S-6 / B-0 4 - Slot
CL-HGS* 189,000 190,000 CG4001 CG4BMPOF4 F4G 2.00" None 0.281 None S-10 / B-1 4 - Slot
* Heat Exchanger Baffles Must Be Removed to Achieve Appropriate Flue Temperature Above 325°F.
Slant/Fin Intrepid
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
TR-30 140,000 140,000 CG4001 CG4SFF3 F3G 1.75" None 0.242 None S-8 / B-0 4 - slot
TR-40 210,000 190,000 CG4001 CG4SFF4 F4G 1.75" None 0.281 None S-10 / B-3 4 - slot
Thermo Dynamics
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
CWL 119,000 130,000 CG4001 CG4TDF4 F4G 3.50" 0.231 0.217 5880 S-10 / B-1 4 - slot
CWL 140,000 145,000 CG4001 CG4TDF4 F4G 3.50" 0.316 0.234 5880 S-10 / B-3 4 - slot
Utica Starfire
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
SFH-3085W 119,000 120,000 CG4001 CG4UTF3 F3G 2.25" 0.316 0.219 Yes S-10 / B-1 4 - slot
SFH-3100W 140,000 140,000 CG4001 CG4UTF3 F3G 2.25" None 0.242 No S-10 / B-0 4 - slot
SFH-4100W 140,000 145,000 CG4001 CG4UTF4 F4G 2.25" 0.316 0.234 Yes S-10 / B-3 4 - slot
7
Weil-McLain Gold
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
GO2* 105,000 100,000 CG4001 CG4WMF3 F3G 3.00" 0.250 0.189 5880 S-4.5 / B-0 Blank
GO3R 112,000 120,000 CG4001 CG4WMF3 F3G 3.00" 0.316 0.219 5880 S-9 / B-0 4 - slot
GO3 133,000 130,000 CG4001 CG4WMF3 F3G 3.00" 0.364 0.234 None S-6 / B-0 4 - slot
GO4R 140,000 145,000 CG4001 CG4WMF4 F4G 3.00" 0.316 0.234 5880 S-10 / B-1 4 - slot
GO4 168,000 160,000 CG4001 CG4WMF4 F4G 3.00" 0.348 0.246 None S-6.5 / B-0 4 - slot
GO5R 168,000 175,000 CG4001 CG4WMF4 F4G 3.00" 0.406 0.261 None S-7.5 / B-0 4 - slot
GO5 203,000 190,000 CG4001 CG4WMF4 F4G 3.00" None 0.281 None S-10 / B-0 4 - slot
Weil-McLain Ultra
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
UO3* 140,000 140,000 CG4001 CG4MUF3 F3G 1.75" None 0.242 None S-8 / B-0 4 - slot
UO4* 160,000 160,000 CG4001 CG4MUF4 F4G 1.75" 0.348 0.246 None S-7 / B-0 4 - slot
UO5* 196,000 190,000 CG4001 CG4MUF4 F4G 1.75" None 0.281 None S-10 / B-2 4 - slot
* Heat Exchanger Baffles Must Be Removed to Achieve Appropriate Flue Temperature Above 325°F.
Williamson
Beckett Burner Air Tube NG LP Air Settings
Appliance Required Chassis Combination Orifice Orifice Shutter /Band Air Band / Slot
Appliance Input BTU Input BTU Part # Part # Head Insertion Size Size Baffle (see notices) Number
OWB/OWT-3 98,000 100,000 CG4001 CG4WMF3 F3G 3.00" 0.250 0.189 5880 S-4.5 / B-0 Blank
OWB/OWT-3 133,000 130,000 CG4001 CG4WMF3 F3G 3.00" 0.364 0.234 None S-6 / B-0 4 - slot
OWB/OWT-4 140,000 145,000 CG4001 CG4WMF4 F4G 3.00" 0.316 0.234 5880 S-10 / B-1 4 - slot
OWB/OWT-4 168,000 160,000 CG4001 CG4WMF4 F4G 3.00" 0.348 0.246 None S-6.5 / B-0 4 - slot
OWB/OWT-5 168,000 175,000 CG4002 CG4WMF4 F4G 3.00" 0.406 0.261 None S-7.5 / B-0 4 - slot
OWB/OWT-5 203,000 190,000 CG4001 CG4WMF4 F4G 3.00" None 0.281 None S-10 / B-0 4 - slot
Notes:
8
Contractor Start-Up Form
Installation Name:_________________________________________ Installation Date:___________________
Installation Address:_________________________________________________________________________
Name of Technician_________________________________________________________________________
Type (circle one): [ Boiler / Furnace / Other ] Model #:_______________ Serial #:____________________
Input MBH:_______________ Original Appliance Designed for (circle one): [ Oil / Natural Gas / Propane ]
Output MBH:______________
■ Burner
Fuel: [ Natural Gas / Propane ] Model #:________________ Serial #:_________________________
Combustion Head: [ F3G / F4G / F6G ] Fuel Orifice Size:________ Air Shutter Setting:____________
Air Band Setting:____________ [ or Blank Band Installed ] Baffle: [ Installed / Not Required ]
■ Chimney/Smoke Pipe
Chimney Type:[ Masonry / Metal Vent / Direct Vent ] Location (circle one): [ Inside / Outside ]
Gas Pressure to Burner Gas Valve While Burner is Operating ____________ Inches W.C.
■ Combustion Readings
O2 :_________% CO:__________ PPM CO2 :_________% Stack Temperature (325°F MIN.):__________°F
9
Notes
10
Limited Warranty Information
To review the complete warranty policy and duration of coverage for a specific
product, or to obtain a written copy of warranty form 61545, please choose one of
the following options:
NOTE: Beckett is not responsible for any labor cost for removal and replacement of
equipment.
THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET FORTH ABOVE, AND
PROVIDES EXCLUSIVE REMEDIES EXPRESSLY IN LIEU OF ALL OTHER REMEDIES,
AND IN PARTICULAR THERE SHALL BE EXCLUDED THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT
WILL BECKETT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE
OF ANY NATURE. Beckett neither assumes, nor authorizes any person to assume
for Beckett, any other liability or obligation in connection with the sale of this
equipment. Beckett’s liability and Customer’s exclusive remedy is limited to the cost
of the product.