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Subject Code: KME055

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B. TECH
(SEM-V) THEORY EXAMINATION 2020-21
ADVANCED WELDING
Time: 3 Hours Total Marks: 100
Note: 1. Attempt all Sections. If require any missing data; then choose suitably.

SECTION A
1. Attempt all questions in brief. 2 x 10 = 20
Qno. Question Marks CO
a. What is the role of pilot arc in Plasma arc welding? 2
b. What do you mean by 'arrest points' in solidification? 2
c. What do you understand by weldability? 2
d. What are the factors that cause slag inclusion? 2
e. Discuss importance of welding. 2
f. List different type of brazing techniques available? Explain any one in detail 2
g. What is physics of arc welding? 2
h. What is a need of classification of welding process? 2
i. Write short note on ISO welding classes. 2
j. Explain reverse and straight polarity 2

SECTION B
2. Attempt any three of the following:
Qno. Question Marks CO
a. What are the various Thermal considerations for welding? Also discuss the 10
variation of heating and cooling curves.
b. Explain type of underwater welding? 10
c. Define Schaeffler diagram and its importance? 10
d. List down some nondestructive and destructive weld testing methods? 10
e. Write name the common causes of health hazard and safety measures
10 in
welding process?

SECTION C
3. Attempt any one part of the following:
Qno. Question Marks CO
a. Explain different types of welding power sources its operation characteristics. 10
b. A direct current welding machine with a linear power source characteristic 10
provides open circuit voltage of 80 V and short circuit current of 800 A. During
welding with the machine, the measured arc current is 500 A corresponding to
an arc length of 5.0 mm and the measured arc current is 460 A corresponding
to an arc length of 7.0 mm.
The linear voltage (E) - arc length (L) characteristic of the welding arc can be
given as (where E is in Voit and L is in mm)

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Subject Code: KME055
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4. Attempt any one part of the following:

Qno. Question Marks CO
a. Explain Magnetically impelled arc butt (MIAB) welding in detail. Write its 10
benefits and application?
b. Explain the principle and working of GTAW welding? Differentiate GMAW 10
&GTAW? What variables affect weld quality of GTAW welding?

5. Attempt any one part of the following:

Qno. Question Marks CO
a. Write short note on (1) welding automation (2) Electro gas and Electroslag 10
Welding
b. What do you understand by friction welding; write its advantage, disadvantage 10
and application? Differentiate friction welding and inertia welding? List what
variables affect weld quality of friction welding?

6. Attempt any one part of the following:

Qno. Question Marks CO
a. What do you mean by metalizing and hard facing? Explain process giving its 10
advantage and applications.
b. Explain with sketch weld affected zone .What is its significance? 10 How it
affects the selection of welding process?

7. Attempt any one part of the following:

Qno. Question Marks CO
a. What are the methods used for measuring the stresses in weld structure?
10
Explain any one of them.
b. Write short note on (1) Welding of Dissimilar Materials (2) Effects
10 of
alloying elements on weldability

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Subject Code: KME055
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B.TECH
(SEM V) THEORY EXAMINATION 2021-22
ADVANCE WELDING
Time: 3 Hours Total Marks: 100
SECTION A
1. Attempt all questions in brief. 2 x 10 = 20
a. What is the function of flux in the welding?
b. What is the principle involved in resistance welding.
c. Draw the weld symbols for double U and single V-joint.
d. How radial friction welding is used to join the collars shaft and tube
e. What are the effect of gases in welding
f. Define the health & safety in welding.
g. How is the carbon equivalent value calculated?
h. Write short note on the bend test.
i. Describe the factor affecting weldability of copper alloys.
j. Describe the arc blow.

SECTION B
2. Attempt any three of the following: 10 x 3 = 30
a. Describe TIG welding process with neat sketch. What are the advantages and
limitation of TIG welding over MIG welding?
b. The dc arc current has voltage – length characteristics as V = (10+30L) volts. The
characteristics of power source is V = (60 – 0.07I) volts. Determine the optimum arc
length and corresponding arc power.
c. Define residual stresses in welding. State and explain the major factors responsible for
residual stress?
d. Briefly describe the various weld defect and distortion in welding and its causes
and remedies.
e. Write short note on :
i. Gas metal reaction ii. Slag metal reaction
SECTION C
3. Attempt any one part of the following: 10 x 1 = 10
(a) Briefly classify the process selection criteria of welding process?
(b) Classify the different types of metal transfer used in various types of arc welding
process with neat sketch?
4. Attempt any one part of the following: 10 x 1 = 10
(a) Describe the laser beam welding. Explain the principle behind the generation of laser
with neat sketch and also write the various application of laser of beam welding?
(b) Define the Magnetically impelled arc butt (MIAB) welding procedure, limitation and
application of this process.
. Attempt any one part of the following: 10 x 1 = 10
(a) Explain the factor affecting changes in microstructure and mechanical properties of
heat affected zone.
(b) Discuss in detail about weld thermal cycles with neat sketch and also mention the
factor affecting change in microstructure and HAZ.
6. Attempt any one part of the following: 10 x 1 = 10
(a) Discuss about the different types of weld joint with neat sketch.
(b) Explain the following
i. Dye penetrant testing iii. Inspection of weld
ii. Discontinuities in weld and their causes
7. Attempt any one part of the following: 10 x 1 = 10
(a) what is metallizing process ?how the surface of work must be prepared for this process
also describe the nature of bond between sprayed metal and work
(b) Discuss the effect of alloying element of the weldability. Explain the welding of
dissimilar metal briefly.
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B.TECH.
(SEM V) THEORY EXAMINATION 2022-23
ADVANCE WELDING
Time: 3 Hours Total Marks: 100
Note: Attempt all Sections. If you require any missing data, then choose suitably.

SECTION A

1. Attempt all questions in brief. 2x10 = 20

(a) Define welding.

(b) Describe the difference between DCEP and DCEN.
(c) Explain the function of flux in the welding.
(d) List any two solid state welding processes.
(e) Explain peak temperature.
(f) Describe HAZ.
(g) Describe surfacing in brief.
(h) Define weldability.
(i) Describe the meaning of NDT.

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(j) Explain the use of welding symbols in brief.
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2.
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SECTION B

5.
3D

2. Attempt any three of the following: .5 10x3 = 30

P2

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(a) Explain the classification of welding processes. Discuss the health and safety
Q

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measures in welding.
(b) Describe plasma arc welding and gas metal arc welding with neat sketches.
1

(c) Illustrate:
:5

(i) Weld thermal cycle

27

(ii) Residual stresses in welding

:

(d) Explain welding of cast iron in details. Also explain the effects of alloying
13

elements on weldability
(e) Illustrate different types of weld defects with neat sketches. Also explain their
3
02

causes and remedies.

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SECTION C
01

3. Attempt any one part of the following: 10x1 = 10

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(a) Describe:
(i) Constant voltage power source characteristics
(ii) Constant current power source characteristics
(b) The dc arc current has voltage – length characteristics as V = (10+30L) volts.
The characteristics of power source is V = (60 – 0.07I) volts. Determine the
optimum arc length and corresponding arc power.

QP23DP1_290 | 16-01-2023 13:27:51 | 117.55.242.132

4. Attempt any one part of the following: 10 x1 = 10

(a) Explain the following with neat sketches:

(i) Electron beam welding
(ii) Explosive welding
(b) Describe the following with neat sketches:
(i) Manual metal arc welding
(ii) Friction welding

5. Attempt any one part of the following: 10x1 = 10

(a) Illustrate:
(i) Weld distortion
(ii) Peak temperature
(b) Discuss the following in detail:
(i) Cooling rate in welding
(ii) solidification rate in welding.

6. Attempt any one part of the following: 10x1 = 10

2
(a) Explain with neat sketches:
90

13
(i) Cladding
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(ii) Hardfacing

2.
(b) Explain with neat sketches:
P1

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(i) Reclamation welding

5.
3D

(ii) Metallizing
.5
P2

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7. Attempt any one part of the following: 10x1 = 10
Q

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(a) Illustrate different type of weld joints with neat sketches. Also explain different
1
:5

types of welds.
(b) Illustrate the difference between DT and NDT. Illustrate liquid penetrant test in
27

detail with neat sketch.

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02
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QP23DP1_290 | 16-01-2023 13:27:51 | 117.55.242.132