Mil DTL 83723 Series III
Mil DTL 83723 Series III
Mil DTL 83723 Series III
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MIL-DTL-83723 Series III
Performance Specifications
Bayonet and Threaded Coupling
Voltage Rating
Suggested Operating Voltage* Test Voltage Test Voltage Test Voltage Test Voltage
(Sea Level) Sea Level 50,000 Ft. 70,000 Ft. 110,000 Ft.
Service
Rating AC (RMS) DC V RMS V RMS V RMS V RMS
I 600 850 1500 500 375 200
II 900 1250 2300 750 500 200
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MIL-DTL-83723 Series III
Part Number Development
Bayonet Coupling
Insert Arrangement
See pages 106 thru 108
Polarization (Keying)
N = Normal
6, 7, 8, 9 or Y (Alternate keyed positions, Y is not available in SS 8)
1, 2, 3, 4 or 5 (Clocked insert polarizations within normally keyed shell, not approved for new design, n/a in SS 8)
MIL–DTL– 83723 S III
Note 1: Each connector is furnished with contacts unless Note 2: Proper part number marking has no “0” in front of
ordered less contacts (L/C) as follows: One spare contact for single digit shell size (8), but it does include the “0” in front
inserts requiring 2 to 26 of each contact and two spares for of single digit layout. Examples: M83723/72W803N and
inserts with 27 or more of each size, and a minimum of one M83723/77G10056. Please note that in this series “N” for
sealing plug up to 15% of the number of contacts of each normal is included in part number marking.
size. In addition, one insertion/removal tool of each size is
included.
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M83723/71, 72
Wall Mounting Receptacle
AE83371, 72
1.300(33.02)
MAX
A
.728(18.49) .072(1.83)
.708(17.98) .052(1.32)
B .290(7.37) MIN FULL THREAD
3x BAYONET PINS
MASTER EQUALLY SPACED .190(4.83) GROMMET
KEYWAY .130(3.30) EXTENSION
3 ACCESSORY TEETH
EQUALLY SPACED
[D [F
MAX
GROMMET
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M83723/73, 74
Jam Nut Receptacle
AE83373, 74
A
MAX
1.300(33.02)
MAX E
MOUNTING FLAT
.190(4.83) GROMMET .781(19.84)
.130(3.30) EXTENSION .761(19.33)
MASTER
"O" RING KEYWAY
3 ACCESSORY TEETH
EQUALLY SPACED
[C
MAX [D
GROMMET
A B C D E F G
+.000 +.00 Jam Nut Thread Accessory Thread
Shell Maximum Maximum Maximum -.005 -.13 ±.003 ±.08 Class 2A Class 2A
Size inch mm inch mm inch mm inch mm inch mm
8 .979 24.87 1.068 27.13 .305 7.75 .536 13.61 .593 15.06 5/8-20UN 1/2-20UNF
10 1.104 28.04 1.192 30.28 .405 10.29 .659 16.74 .718 18.24 3/4-20UNEF 5/8-24UNEF
12 1.291 32.79 1.380 35.05 .531 13.49 .829 21.06 .905 22.99 15/16-20UNEF 3/4-20UNEF
14 1.391 35.33 1.505 38.23 .665 16.89 .898 22.81 .968 24.59 1-20UNEF 7/8-20UNEF
16 1.516 38.51 1.630 41.40 .790 20.07 1.025 26.04 1.093 27.76 1-1/8-20UN 1-20UNEF
18 1.641 41.68 1.756 44.60 .869 22.07 1.131 28.73 1.217 30.91 1-1/4-18UNEF 1-1/16-18UNEF
20 1.766 44.86 1.860 47.24 .994 25.25 1.256 31.90 1.342 34.09 1-3/8-18UNEF 1-3/16-18UNEF
22 1.954 49.63 2.086 52.98 1.119 28.42 1.381 35.08 1.467 37.26 1-1/2-18UNEF 1-5/16-18UNEF
24 2.079 52.81 2.160 54.86 1.244 31.60 1.506 38.25 1.592 40.44 1-5/8-18UNEF 1-7/16-18UNEF
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M83723/75, 76
Straight Plug
AE83375, 76
1.230(31.24)
MAX
[F
MAX 3x BAYONET HOLES
COUPLING EQUALLY SPACED .290(7.37) MIN FULL THREAD
NUT
.190(4.83) GROMMET
MASTER KEY .130(3.30) EXTENSION
3 ACCESSORY TEETH
EQUALLY SPACED
[E
[G MAX
GROMMET
4 MINOR KEYS
H ACCESSORY THREAD
BLUE COLOR BAND
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M83723/77, 78
RFI Grounding Plug
AE83377, 78
1.230(31.24)
MAX
[F
MAX 3x BAYONET HOLES
COUPLING EQUALLY SPACED .290(7.37) MIN FULL THREAD
NUT
.190(4.83) GROMMET
MASTER KEY R.F.I SPRING .130(3.30) EXTENSION
3 ACCESSORY TEETH
EQUALLY SPACED
[E
[G MAX
GROMMET
4 MINOR KEYS
H ACCESSORY THREAD
BLUE COLOR BAND
E F G H
+.005 +.13 Accessory Thread
Shell Maximum Maximum -.004 -.10 Class 2A
Size inch mm inch mm inch mm
8 .305 7.75 .776 19.71 .419 10.64 1/2-20UNF
10 .405 10.29 .906 23.01 .521 13.23 5/8-24UNEF
12 .531 13.49 1.078 27.38 .691 17.55 3/4-20UNEF
14 .665 16.89 1.141 28.98 .760 19.30 7/8-20UNEF
16 .790 20.07 1.266 32.16 .887 22.53 1-20UNEF
18 .869 22.07 1.375 34.93 .993 25.22 1-1/16-18UNEF
20 .994 25.25 1.510 38.35 1.118 28.40 1-3/16-18UNEF
22 1.119 28.42 1.625 41.28 1.243 31.57 1-5/16-18UNEF
24 1.244 31.60 1.760 44.70 1.368 34.75 1-7/16-18UNEF
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MIL-DTL-83723 Series III
Part Number Development
Threaded Coupling
Note 1: Each connector is furnished with contacts unless Note 2: Proper part number marking has no “0” in front of
ordered less contacts (L/C) as follows: One spare contact for single digit shell size (8), but it does include the “0” in front
inserts requiring 2 to 26 of each contact and two spares for of single digit layout. Examples: M83723/95G803N and
inserts with 27 or more of each size, and a minimum of one M83723/98S10056. Please note that in this series “N” for
sealing plug up to 15% of the number of contacts of each normal is included in part number marking.
size. In addition, one insertion/removal tool of each size is
included. Note 3: Shell type M83723/70 (AE83370 Receptacle Adapter)
is not listed above, see page 101.
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M83723/82, 83
Wall Mounting Receptacle
AE83382, 83
1.340(34.04) MAX
CLASSES: “N” & “S” ONLY
1.248(31.70)
MAX
A .728(18.49) .072(1.83)
.708(17.98) .052(1.32)
B .290(7.37) MIN
FULL THREAD
MASTER
KEYWAY .190(4.83) GROMMET
.130(3.30) EXTENSION .290(7.37) MIN FULL THREAD
.160(4.06) GROMMET
3 ACCESORY TEETH .010(0.25) EXTENSION
EQUALLY SPACED
[F [F
MAX MAX
GROMMET GROMMET
H No. OF TEETH
D MATING THREAD E ACCESSORY THREAD CLASSES: “N” & “S” ONLY
4 MINOR KEYWAYS
E ACCESSORY THREAD
BLUE COLOR BANDS
4x [ C
MOUNTING HOLES
FULL MATE
INDICATOR
COLOR: RED
PANEL THICKNESS:
.125(3.18) MAX
A B C D E F H
+.005 +.13 Mating Thread Accessory Thread No. of
Shell ±.005 ±.13 (TP) -.004 -.10 Class 2A Class 2A Maximum Teeth
Size inch mm inch mm inch mm inch mm
8 .812 20.62 .594 15.09 .120 3.05 9/16-24UNEF 1/2-20UNF .305 7.75 12
10 .937 23.80 .719 18.26 .120 3.05 11/16-24UNEF 5/8-24UNEF .405 10.29 15
12 1.031 26.19 .812 20.62 .120 3.05 7/8-20UNEF 3/4-20UNEF .531 13.49 21
14 1.125 28.58 .906 23.01 .120 3.05 15/16-20UNEF 7/8-20UNEF .665 16.89 24
16 1.250 31.75 .969 24.61 .120 3.05 1-1/16-18UNEF 1-20UNEF .790 20.07 30
18 1.343 34.11 1.062 26.97 .120 3.05 1-3/16-18UNEF 1-1/16-18UNEF .869 22.07 33
20 1.437 36.50 1.156 29.36 .120 3.05 1-5/16-18UNEF 1-3/16-18UNEF .994 25.25 36
22 1.562 39.67 1.250 31.75 .120 3.05 1-7/16-18UNEF 1-5/16-18UNEF 1.119 28.42 39
24 1.703 43.26 1.375 34.93 .149 3.78 1-9/16-18UNEF 1-7/16-18UNEF 1.244 31.60 42
28 2.000 50.80 1.562 39.67 .149 3.78 1-13/16-16UN 1-3/4-18UNS 1.475 37.47 54
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M83723/84, 85
Jam Nut Receptacle
AE83384, 85
1.340(34.04) MAX
CLASSES: “N” & “S” ONLY
A
1.240(31.50)
MAX
G HEX NUT
MOUNTING FLAT PER MS3186
MASTER
KEYWAY "O" RING .290(7.37)
FULL MATE MIN FULL THREAD .290(7.37) MIN FULL THREAD
INDICATOR
COLOR: RED .190(4.83) .160(4.06) GROMMET
.130(3.30) .010(0.25) EXTENSION
GROMMET CLASSES: “N” & “S”
EXTENSION
[C
MAX
GROMMET [C
MAX
3 ACCESSORY GROMMET
TEETH 120°
APART
PANEL THICKNESS:
.125(3.18)
.062(1.57)
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M83723/86, 87
Straight Plug
AE83386, 87
1.180(29.97)
MAX
[ B MAX 3x [ .035(.89)
COUPLING NUT SAFETY WIRE HOLES
.290(7.37)
MIN
MASTER KEY FULL
THREAD
.190(4.83)
.130(3.30)
GROMMET
EXTENSION
[A [C
MAX GROMMET
3 ACCESSORY TEETH
D MATING THREAD EQUALLY SPACED
A B C D E
+.005 +.13 Mating Thread Accessory Thread
Shell -.004 -.10 Maximum Maximum Class 2B Class 2A
Size inch mm inch mm inch mm
8 .400 10.16 .776 19.71 .305 7.75 9/16-24UNEF 1/2-20UNF
10 .521 13.23 .906 23.01 .405 10.29 11/16-24UNEF 5/8-24UNEF
12 .691 17.55 1.078 27.38 .531 13.49 7/8-20UNEF 3/4-20UNEF
14 .760 19.30 1.141 28.98 .665 16.89 15/16-20UNEF 7/8-20UNEF
16 .887 22.53 1.266 32.16 .790 20.07 1-1/16-18UNEF 1-20UNEF
18 .993 25.22 1.375 34.93 .869 22.07 1-3/16-18UNEF 1-1/16-18UNEF
20 1.118 28.40 1.510 38.35 .994 25.25 1-5/16-18UNEF 1-3/16-18UNEF
22 1.243 31.57 1.625 41.28 1.119 28.42 1-7/16-18UNEF 1-5/16-18UNEF
24 1.368 34.75 1.760 44.70 1.244 31.60 1-9/16-18UNEF 1-7/16-18UNEF
28 1.618 41.10 2.050 52.07 1.475 37.47 1-13/16-16UN 1-3/4-18UNS
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M83723/91, 92
RFI Grounding Plug
AE83391, 92
1.180(29.97)
MAX
[ B MAX 3X [ .035(.89)
COUPLING NUT SAFETY WIRE HOLES .290(7.37)
MIN
MASTER KEY FULL
THREAD
.190(4.83)
.130(3.30)
GROMMET
RFI STRIP EXTENSION
[C
[A MAX
GROMMET
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M83723/95, 96
Self-Locking Plug
AE83395, 96
1.180(29.97)
MAX
[ C MAX
COUPLING NUT .290(7.37)
MIN
FULL
MASTER KEY THREAD
.190(4.83)
.130(3.30)
GROMMET
EXTENSION
[B
[A MAX
GROMMET
3 ACCESSORY TEETH
D MATING THREAD EQUALLY SPACED
A B C D E
+.005 +.13 Mating Thread Accessory Thread
Shell -.004 -.10 Maximum Maximum Class 2B Class 2A
Size inch mm inch mm inch mm
8 .400 10.16 .305 7.75 .832 21.13 9/16-24UNEF 1/2-20UNF
10 .521 13.23 .405 10.29 .959 24.36 11/16-24UNEF 5/8-24UNEF
12 .691 17.55 .531 13.49 1.097 27.86 7/8-20UNEF 3/4-20UNEF
14 .760 19.30 .665 16.89 1.236 31.39 15/16-20UNEF 7/8-20UNEF
16 .887 22.53 .790 20.07 1.360 34.54 1-1/16-18UNEF 1-20UNEF
18 .993 25.22 .869 22.07 1.473 37.41 1-3/16-18UNEF 1-1/16-18UNEF
20 1.118 28.40 .994 25.25 1.586 40.28 1-5/16-18UNEF 1-3/16-18UNEF
22 1.243 31.57 1.119 28.42 1.703 43.26 1-7/16-18UNEF 1-5/16-18UNEF
24 1.368 34.75 1.244 31.60 1.846 46.89 1-9/16-18UNEF 1-7/16-18UNEF
28 1.618 41.10 1.475 37.47 2.278 57.86 1-13/16-16UN 1-3/4-18UNS
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M83723/97, 98
Self-Locking, RFI Grounding Plug
AE83397, 98
1.280(32.51)
MAX
[ D MAX
COUPLING NUT .290(7.37)
MIN
MASTER KEY FULL
THREAD
.160(4.06)
.010(0.25)
GROMMET
EXTENSION
[C
[A MAX
GROMMET
RFI STRIP
B
NUMBER OF TEETH
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M83723/68, 69
Lanyard Release, Quick-Disconnect Plug
AE83368, 69
[A
MAX 7.500(190.50)
MAX
C ACCESSORY THREAD
BLUE COLOR BAND
MASTER
KEY
[D [B
MAX GROMMET
3 ACCESSORY TEETH
1.180(29.97) EQUALLY SPACED
MAX
.190(4.83)
.130(3.30) GROMMET EXTENSION
Page 93 Completed Part Number Note 1: M83723/70 receptacle adapter (page 101) is required
Page 104 Contacts, Sealing Plugs and Tools to mate the Quick-Disconnect Plug with a receptacle.
Pages 107, 108 Insert Arrangements
Page 87 Performance Specifications Note 2: Not available in shell size 8.
Page 106 Insert Availability and Contact Information
Page 102 Polarization
MIL–DTL– 83723 S III
A B C D
Accessory Thread
Shell Maximum Maximum Class 2A
Size inch mm inch mm inch mm
10 1.240 31.50 .405 10.29 5/8-24UNEF .526/.517 13.36/13.13
12 1.432 36.37 .531 13.49 3/4-20UNEF .696/.687 17.68/17.45
14 1.490 37.85 .665 16.89 7/8-20UNEF .765/.756 19.43/19.20
16 1.711 43.46 .790 20.07 1-20UNEF .892/.883 22.66/22.43
18 1.815 46.10 .869 22.07 1-1/16-18UNEF .998/.989 25.35/25.12
20 1.962 49.83 .994 25.25 1-3/16-18UNEF 1.123/1.114 28.52/28.30
22 2.070 52.58 1.119 28.42 1-5/16-18UNEF 1.248/1.239 31.70/31.47
24 2.195 55.75 1.244 31.60 1-7/16-18UNEF 1.373/1.364 34.87/34.65
.442(11.23)
±.005(.13)
[ C
D THREAD
[ A [ B [ E
COLOR BAND
D A B C E
Coupling Thread
Shell Class 2B ±.002 ±.05 ±.002 ±.05 ±.002 ±.05 ±.005 ±.13
Size inch mm inch mm inch mm inch mm
8 9/16-24UNEF .605 15.37 .577 14.66 .687 17.45 .525 13.34
10 11/16-24UNEF .730 18.54 .712 18.08 .812 20.62 .650 16.51
12 7/8-20UNEF .917 23.29 .892 22.66 .999 25.37 .840 21.34
14 15/16-20UNEF .980 24.89 .952 24.18 1.062 26.97 .900 22.86
16 1-1/16-18UNEF 1.105 28.07 1.077 27.36 1.187 30.15 1.025 26.04
18 1-3/16-18UNEF 1.230 31.24 1.202 30.53 1.328 33.73 1.150 29.21
20 1-5/16-18UNEF 1.355 34.42 1.327 33.71 1.453 36.91 1.275 32.39
22 1-7/16-18UNEF 1.480 37.59 1.452 36.88 1.578 40.08 1.400 35.56
24 1-9/16-18UNEF 1.605 40.77 1.577 40.06 1.703 43.26 1.525 38.74
MASTER E°
D° MASTER KEYWAY(KEY)
OF SHELL
KEYWAY
A°
B°
ENGAGING FACE VIEW FOR
RECEPTACLE SHELL KEYWAYS
C° (PLUG SHELL KEYS, OPPOSITE)
INSERT
VERTICAL
CENTERLINE
PIN INSERT
MATING FACE
(SOCKET INSERT IS OPPOSITE)
Notes:
1. In the normal position (N), the insert centerline coin- 3. In the alternate insert clocking positions (1, 2, 3, 4 and
cides with the centerline of the master keyway (key) of 5), the pin insert (viewing from the mating side) is
the shell. E = 0°. rotated counter-clockwise relative to the centerline of the
2. In the alternate keying positions (6, 7, 8, 9 and Y), the master keyway (key) of the shell. The socket insert is
minor keyways (keys) are positioned with reference to rotated clockwise.
master keyway (key) as indicated in the keying position
table below.
Polarizing Key/Keyway Positions Insert Position
Shell
Size Position A° B° C° D° E°
N 105 140 215 265 0
6 102 132 248 320 0
8*, 10 7 80 118 230 312 0
8 35 140 205 275 0
MIL–DTL– 83723 S III
* Per MIL-STD-1554, keyed position Y and clocked positions 1, 2, 3, 4 † Per MIL-STD-1554, insert positions 1 thru 5 are inactive for new
and 5 are not available in shell size 8. design.
** Shell size 28 is not from military standard. It is only availabe in Note: Alternate positions “Z” and “10” are cancelled and
threaded family to Aero-Electric part number. superseded by Position “Y”.
Panel Cutouts
[ LL
[J
[Z
Panel Thickness
Receptacle Type Rear Mounting Front Mounting
inch mm inch mm
Wall Mount Receptacle, Bayonet .250 max* 6.36 max* .125 max 3.18 max
Wall Mount Receptacle, Threaded .125 max 3.18 max .125 max 3.18 max
Jam Nut Mount (Bayonet & Threaded) .062/.125 1.57/3.18 — —
* Includes screw-head
Contact Installation 3. Place the correct insertion tool on the contact so that the
wire runs along the groove in the tool. (Tool tip will butt
Instructions against the shoulder.) Hold the plug or receptacle body
firmly.
Crimping Contacts
1. Select the appropriate crimp tool and ensure that the 4. Beginning with a center cavity, insert the contact into the
proper crimp head positioner is used. insulator with a slow, even pressure until the contact
snaps into position. Make sure the contact and tool are
2. Cycle the tool to be sure the indentors are open. held perpendicular to the face of the insert during the
contact installation or the grommet could be damaged.
3. Determine the correct selector setting for the wire size
from the data plate on the positioner (turret head 4.1 If contacts are not inserted all the way prior to
assembly) and set the selector knob on the crimp tool removing insertion tool, do not try to reinsert the
to match. insertion tool. Instead, remove the contact and try
again; otherwise reinserting the insertion tool may
4. Place the contact, mating end first, into the tool. damage the inside of the contact cavity.
5. Insert the stripped wire into the hollow end of the contact. 5. Remove tool and check the face of the connector for
Be sure the wire is inserted as far as it will go. proper contact installation. Proper installation may also
be checked by pulling back lightly on the wire to make
6. Close the tool completely to crimp. Unless the tool is sure the contact is properly seated.
closed completely, the tool will not release the contact.
Completion
7. Remove the crimped contact from the tool. Check the After all the cavities have been filled, slide the hardware back
inspection hole to verify that the wire is fully inserted. into position on the connector and tighten.
Size Pin Contact Socket Contact Basic Crimp Tool Pin Positioner Socket Positioner Insertion/Removal Tool
M22520/1-01 M22520/1-02 Red M22520/1-02 Red
20 M39029/4-110 M39029/5-115 M81969/14-11
M22520/2-01 M22520/2-02 M22520/2-02
16 M39029/4-111 M39029/5-116 M22520/1-01 M22520/1-02 Blue M22520/1-02 Blue M81969/14-03
12 M39029/4-113 M39029/5-118 M22520/1-01 M22520/1-02 Yellow M22520/1-02 Yellow M81969/14-04
* Non MIL-STD-1554 layout, available to Aero-Electric part number only. ** Alternate clocking positions (1, 2, 3, 4, and 5) are for interchangeability
Consult factory for pin insert availablility. use only. Inactive for new design per MIL-STD-1554.
5 6
1 1
1 3 1 2 5
1
1
2
3 2
2 3 4
4 7
1
1
1 2 1
1 1
12 12
2 3
10
15
1 1
1
24
14 16
31
1 25
1 1 1
41 12
28
39
1 1
1
19
32 55
1 1
1
19
1 30
1
1 29
43
61 42
57
MIL–DTL– 83723 S III
1
1 1
1