Grinding Machine MK8480

IMR MK8480-Ⅳ10×5000 平整辊磨床技术文件
IMR Technical Documentation of MK8480-Ⅳ10×5000 CNC Leveling Roll Grinder
PT.IMR ARC STEEL

冷轧不锈钢项目
Cold-rolled Stainless Steel Project
MK8480-Ⅳ10×5000
数控平整辊磨床
CNC Leveling Roll Grinder
技术文件
Technical Documentation
买方：
Buyer:
卖方：华辰精密装备（昆山）股份有限公司
Seller: Hiecise Precision Equipment Co., Ltd.
目录
Table of Contents
附件 1、总概述及基本数据.........................................................................................1
Appendix 1: General Overview and Basic Data........................................................1
1.1 总体说明..........................................................................................................1
General Description................................................................................................ 1
1.2 轧辊参数..........................................................................................................3
Roll Parameters....................................................................................................... 3
附件 3、磨床的供货及分交方案...............................................................................82
Appendix 3: Grinder Supply and Distribution Plan...............................................82
附件 4、磨床主要部件或配套件供货厂商清单...................................................... 93
Appendix 4: List of Suppliers of Major Components or Supporting Parts of
Grinder........................................................................................................................93
附件 5、买卖双方提供的资料及交付进度...............................................................98
Appendix 5: Information Provided by the Buyer and Seller and the Delivery
Schedule...................................................................................................................... 98
附件 6、买卖双方的设计分工.................................................................................101
Appendix: Design Work Division between the Buyer and the Seller..................101
附件 7、卖方保证值、试验方法及考核方法.........................................................104
Appendix 7: Seller's Guarantee Value, Test Methods and Assessment Methods
....................................................................................................................................104
附件 8、磨床质量控制及检验标准.........................................................................112
Appendix 8: Quality Control and Inspection Standards for Grinder.................112
附件 9、技术服务与培训.........................................................................................116
Appendix 9: Technical Service and Training........................................................ 116
附件 10、磨床详细的工程进度表（10 个月）......................................................121
Appendix 10: The Detailed Engineering Schedule of the Grinder (10 Months) 121
附件 11、涂漆、包装和运输...................................................................................123
Appendix 11: Painting, Packaging and Transportation.......................................123
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附件 12、精度检验单...............................................................................................127
Appendix 12: Accuracy Inspection Sheet.............................................................. 127
II
附件 1、总概述及基本数据
Appendix 1: General Overview and Basic Data
1.1 总体说明
1.1 General Description
1．1.1 磨床概述
1.1.1 Overview of Grinder
本磨床(型号MK8480-Ⅳ10×5000)是一台高效率、高精度、使用安全可靠的数控轧
辊磨床，它大量采用当前先进的控制技术(840Dsl)和机械传动技术(所有伺服轴采用滚
珠丝杆传动)，机械传动及电气控制系统的性能达到世界先进水平。
This grinder (Model MK8480-Ⅳ10×5000) is a high-efficiency, high-precision, safe and
reliable CNC roll grinder, which extensively adopts the current advanced control technology
(840Dsl) and mechanical transmission technology (all servo axes adopt ball screw
transmission), and its performance in mechanical transmission and electrical control system
has reached the world advanced level.
先进数控技术和软件的全面采用使得磨床的机械结构相对简化，减少了机械传动
环节，在可靠性和灵活性全面提高的同时维护量显著减少。
The comprehensive adoption of advanced numerical control technology and software
relatively simplifies the mechanical structure of the grinder, reducing the mechanical
transmission links, and significantly reducing maintenance while improving reliability and
flexibility across the board.
磨床采用当前世界最先进的SIEMENSSINUMERIK840Dsl 分布式计算机数控系
统，配备卖方专业化的轧辊磨床自动化控制软件，世界领先和符合人性习惯的轧辊磨
床图形化操作界面(中文)，具有独创的轧辊磨床磨削及测量过程的动态仿真功能。主要
实现功能：人机对话、编程、参数输入、数据处理、故障诊断、自动测量、磨削前工
艺参数显示、调用磨削前程序显示、故障报警显示等。
The grinder adopts the world's most advanced SIEMENS SINUMERIK 840Dsl
distributed computer numerical control system, and is equipped with the Seller's specialized
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roll grinder automation control software, the world's leading and humane graphical operation
interface (Chinese) for roll grinder, and the original dynamic simulation function of grinding
and measuring process of roll grinder. Main functions: Human-machine dialogue,
programming, parameter input, data processing, fault diagnosis, automatic measurement,
pre-grinding process parameter display, call pre-grinding program display, fault alarm
display, etc.
磨床除配备SIEMENS 全数字化控制的交流伺服电机外，砂轮和头架都采用原装进
口的SIEMENS 高性能交流主轴电机，使整台磨床没有一台直流电机。由于交流伺服电
机和交流主轴电机具有精度高、免维护和环境适应能力强等优点，因此磨床能在较恶
劣的现场环境条件下长期可靠地工作。
The grinder is equipped with Siemens fully digitally controlled AC servo motor, and the
grinding wheel and head frame are equipped with original imported Siemens
high-performance AC spindle motor, so that the whole grinder does not have a DC motor.
Because AC servo motors and AC spindle motors have the advantages of high precision,
maintenance-free and environmental adaptability, the grinder can operate reliably for long
periods of time under harsher field environmental conditions.
轧辊测量系统采用新型直线光栅，确保了磨床的轧辊测量精度和数控系统位置控
制精度。
The roll measuring system adopts a new type of linear grating to ensure the accuracy of
the roll measurement and the CNC system's position control.
拖板(Z 轴)、磨架(X 轴)、数控中高(U 轴)及测量架(X1 轴)均采用带减装置的
SIEMENS 交流伺服电机。
Siemens AC servo motors with reduction devices are adopted for the carriage (Z-axis),
grinding frame (X-axis), CNC mid-height (U-axis) and measuring frame (X1-axis).
磨床所有轴承均采用精密轴承。(品牌为FAG、NSK、INA、IKO等)
All bearings of the grinder are precision bearings. (Brands are FAG, NSK, INA and
IKO, etc.)
磨床所有伺服轴均采用精密滚珠丝杆传动。
All servo axes of the grinder are driven by precision ball screws.
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液压元件（泵、阀）采用德国力士乐或美国伊顿产品。
Hydraulic components (pumps, valves) are the products of German Rexroth or
American Eaton.
卖方负责轧辊磨床的设计、制造、软件编程、包装、运输、安装、调试、人员培
训等全部工作。
The Seller is responsible for the design, manufacturing, software programming,
packaging, transportation, installation, commissioning, and personnel training of the roll
grinder.
1.1.2 设备名称：全自动数控轧辊磨床
1.1.2 Equipment Name: Fully automatic CNC roll grinder
设备型号：MK8480-Ⅳ10×5000
Equipment model: MK8480-Ⅳ10×5000
1.1.3 主要用途：适用于冷轧机不锈钢平整机工作辊的进行自动磨削和检测。
1.1.3 Main Use: It is suitable for automatic grinding and inspection of work rolls of stainless
steel leveling mills in cold rolling mills.
1.2 轧辊参数
1.2 Roll Parameters
平整机工作辊
轧辊数据项目
Work Roll f Leveling
Roll Data Item
Mill
最大辊身直径 mm
850
Maximum Roll Diameter mm
最小辊身直径 mm
200
Minimum Roll Diameter mm
支承位直径 mm
510
Support Diameter
辊面长度 mm 1820
3
Roll Surface Length mm
轧辊总长 mm
4550
Total Length of Roll
重量（kg）
-
Weight (kg)
辊子材质
-
Roll Material
辊身硬度（HS）
-
Roll Hardness
轧辊磨削方式（不带箱）
托磨
Roll grinding method (without
Supporting grinding
box)
注：所有轧辊数据以最终的图纸资料为准。
Note: All roll data are subject to the final drawings.
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1.3 磨床主要技术参数
1.3 Main Technical Parameters of Grinder
（1）加工范围
(1) Processing range
最大磨削直径（最大砂轮直径） Φ850 mm
Maximum grinding diameter (Maximum grinding wheel diameter) Φ850 mm
最小磨削直径（最大砂轮直径） Φ200 mm
Minimum grinding diameter (Maximum grinding wheel diameter) Φ200 mm
顶尖距 5000 mm
Distance between centers 5000 mm
轧辊最大重量 10t
Maximum roll weight 10t
磨床最大输出功率 100 kw
Maximum output power of grinder 100kw
机床总重量约 65 t
Total weight of machine tool about 65t
（2）头架
(2) Head frame
头架电机输出功率(交流主轴电机) 16kw
Output power of head frame motor (AC spindle motor) 16kw
头架电机速度范围 400rpm
Head frame motor speed range 400rpm
头架输出转速 5-100rpm
Head frame speed 5-100rpm
工件中心高 750 mm(设计审查定)
Workpiece center height 750mm (as determined by design review)
（3）大拖板(Z 轴)
(3) Large carriage (Z-axis)
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拖板移动量 5700mm
Carriage movement
5700mm
拖板移动速度范围 1-6000 mm/min
Carriage movement speed range 1-6000
拖板交流伺服电机扭矩 27 Nm
Torque of AC servo motor of carriage 27Nm
拖板电机速度 2000 rpm
Carriage motor speed 2000rpm
位置分辨率 0.001 mm
Location resolution 0.001mm
（4）磨架(X 轴)
(4) Grinding frame (X-axis)
X 轴移动速度范围 1-1000 mm/min
X-axis movement speed range 1-1000 mm/min
磨架交流伺服电机扭矩 9.5Nm
Torque of AC servo motor of grinding frame 9.5Nm
磨架电机速度 3000 rpm
Grinding frame motor speed 3000rpm
（5）磨曲线机构(U 轴)
(5) Grinding curve mechanism (U-axis)
U 轴移动速度范围 60 mm/min
U-axis movement speed range 60 mm/min
U 轴交流伺服电机扭矩 1.1 Nm
Torque of AC servo motor of U-axis 1.1Nm
U 轴电机速度 3000rpm
U-axis motor speed 3000rpm
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最大中凸(凹)量（半径） 1.5mm
Maximum convex (concave) amount (Radius) 1.5mm
（6）测量机构(X1 轴)
(6) Measuring mechanism (X1-axis)
X1 轴移动速度范围 0-1500mm/min
X1-axis movement speed range 0-1500 mm/min
X1 轴交流伺服电机扭矩 4.5Nm
Torque of AC servo motor of X1-axis 1.1Nm
X1 轴电机速度 3000 rpm
X1-axis motor speed 3000rpm
位置控制分辨率 0.0001 mm
（7）砂轮主轴
(7) Spindle of grinding wheel
砂轮电机输出功率(交流主轴电机) 57kW
Output power of grinding wheel motor (AC spindle motor) 57kW
砂轮电机额定速度 1000 rpm

Nominal speed of grinding wheel motor 1000 rpm
砂轮主轴转速 700-1500 rpm

Spindle of grinding wheel 700-1500 rpm
砂轮最大线速度 45 m/s
Maximum linear speed of grinding wheel 45 m/s
砂轮最大磨削能力(不低于) 50 kg/h
Maximum grinding capacity of grinding wheel (not less than) 50 kg/h
（8）砂轮规格
(8) Grinding wheel specifications
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最大砂轮直径 Φ750mm
Maximum grinding wheel diameter Φ750mm
最小砂轮直径 Φ480mm
Minimum grinding wheel diameter Φ480mm
砂轮中心孔直径 Φ304.8mm
Center hole of grinding wheel Φ304.8mm
砂轮宽度 80mm
Grinding wheel width 80mm
（9）测量系统
(9) Measuring system
直径测量范围 Φ200-Φ850 mm
Diameter measuring range Φ200-Φ850 mm
（10）中心架
(10) Center frame
中心架支承范围按轧辊直径支撑
（具体设计审查定）
Support range of center frame Support according to roll diameter
(as determined by design review)
（11）尾架
Tail frame
尾架伸缩量 700mm
Tail frame extension 700mm
（12）磨削液处理系统
Grinding fluid treatment system
水池容量(5000L) 7m×3m×2m
Pool capacity (5000L) 7m×3m×2m
水质要求（PH 值） 6-8
Water quality (PH value) 6-8
（13）电柜系统
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Electric cabinet system
长×宽×高 3600mm×600mm×2200mm
Length x width x height 3600mm×600mm×2200mm
电箱房设计面积 ≥20m2
Design area of electrical box room ≥20m2
防护等级 IP54
Protection level IP54
外置空间要求 ≥3P
External space requirement ≥3P
1.4 磨床主要磨削精度指标
Main Grinding Accuracy Indexes of Grinder
A）圆柱面磨削:
A) Grinding of cylindrical surface:
托磨
Supporting grinding
圆度 0.002 mm
Roundness 0.002 mm
圆柱度 0.002 mm/m
Cylindricity 0.002 mm/m
辊形误差 0.002 mm
Roll shape error 0.002 mm
表面粗糙度 Ra: 0.02 μm
Surface roughness Ra: 0.02 μm
B）中凸(凹)磨削:
B) Middle convex (concave) grinding:
中高对称性 100: 0.002
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Middle height symmetry 100: 0.002
圆度 0.002mm
Roundness 0.002mm
辊形误差 0.002 mm
Roll shape error 0.002 mm
C) 任意曲线磨削:
C) Arbitrary curve grinding:
辊形误差 ± 0.002 mm/m
Roll shape error ± 0.002 mm/m
同轴度 0.002 mm
Coaxiality 0.002 mm
1.5 磨床工作技术条件
Technical Working Conditions of Grinder
 主电源参数
 Main Power Parameters
电源电压：3－380V±10﹪
Power supply voltage: 3-380V±10﹪
电源频率：50Hz±0.5Hz
Power frequency: 50Hz ± 0.5Hz
总容量：104KVA
Total capacity: 104KVA
 压缩空气
 Compressed Air
压力：0.5~0.6 Mpa
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Pressure: 0.5~0.6 Mpa
品质：普通压缩空气
Quality: Ordinary compressed air
油含量：≤3PPm
Oil content: ≤3 PPm
温度：最高 40℃
Temperature: Up to 40℃
露点：-20℃
Dew point: -20℃
 磨削液体
 Grinding Fluid
美孚 321 （建议半年更换，用户也可根据实际使用情况定。）
Mobil 321 (It is recommended to replace it in half a year, and the user can also decide
according to the actual use.)
 水质要求
 Water Quality Requirements
生活用水
Domestic water
水质：PH6-8
Water quality: PH6-8
 气象条件
 Meteorological Conditions
厂内环境温度：常温
Ambient temperature in the factory: Room temperature
电控室温度：25℃±2℃
Temperature of electric control room: 25℃ ± 2℃
厂内环境湿度：35﹪－90﹪，每小时湿度变化≤10﹪
Ambient temperature in the factory: 35%-90%, humidity change per hour ≤ 10%
 场地地质条件
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 Geological conditions of the site
地基土承载力特征值：FAK（KPA）
Characteristic value of foundation soil bearing capacity: FAK (KPA)
地下水位高度：4.2-18.5 米
Height of groundwater level: 4.2-18.5 m
（地质、气象等资料数据合同生效时由需方提供）
(Geological and meteorological data will be provided by the Buyer when the contract takes
effect.)
 地震烈度
 Earthquake Intensity
抗震烈度：8 级
Seismic intensity: Level 8
1.6 磨床作业率
1.6 Operating Rate of Grinder
1.6.1 磨床纯磨工作时间
1.6.1 Pure grinding time of grinder
——正常工作时磨床每天（24 小时）的纯磨工作时间 21 小时
- The pure grinding work per day (24 hours) for a grinder in normal operation is 21
hours.
1.6.2 磨床调整时间
1.6.2 Adjusting time of grinder
——正常工作时磨床每天（24 小时）的调整时间约为 1.5 小时（按点检手册检查
润滑油标位、给每班须手动注油的润滑点注油、更换砂轮（需要时）、清洁
卫生等）；如需更换中心托架需增加更换之间 0.5 小时/次。
- The adjusting time for a grinder in normal operation is approximately 1.5 hours per
day (24 hours) (According to the point inspection manual, checking the lubricant
level, oiling the lubrication points that must be manually oiled each shift, replacing
grinding wheels (when needed), cleaning and sanitation, etc.); if the center bracket
needs to be replaced, an additional 0.5 hours/time between replacements is
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required.
1.6.3 每年大中修及故障时间
1.6.3 Annual major and minor repairs and downtime
——正常工作时磨床每年需做定项目的维护及保养，也可根据实际情况进行项目
调整，预计停机维护及保养的时间为(5—7 天)/年。
- A grinder in normal operation is subject to annual maintenance and servicing for the
specified items, and the items can be adjusted according to the actual situation. The
estimated downtime for maintenance and servicing is 5-7 day/year.
——设备正常使用 4～5 年需进行一次中修，对设备的主要精度进行恢复及调整，
设备中修时间 25～30 天/。
- A medium repair is required after 4-5 years of normal use for an equipment to restore
and adjust the main precision, and the time of medium repair is 25-30 day/year.
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1.7 一次填充油脂清单
1.7 List of Primary Filling Grease
油脂类别一次填充总量
Grease Category Total Filling Amount at A Time
HG68# 导轨油约 620 千克
HG68# Slide way oil Approx. 620 kg
L-HM46#抗磨液压油约 410 千克
L-HM46#Anti-wear hydraulic oil Approx. 410 kg
HL68# 约 150 千克
HL68# Approx. 150 kg
2 #锂基润滑脂约 10 包
2 #Lithium grease Approx. 10 packs
油脂分布情况
Distribution of Oil and Grease
油脂类
所需量
序号需油部位别 @Oil 润滑方式
Amount
No. Oiling Parts Categor Lubrication Method
Required
y
油泵供油润滑
大拖板传动丝杆（床身油池）
HG68# An oil pump is 620 千克
1 Large carriage drive screw (bed
HG68# adopted to supply oil 620kg
grease sump)
for lubrication.
测量架传动丝杆（专用油池）油链润滑
HL68# 16.5 千克
2 Measuring frame drive screw Oil chain is adopted
HL68# 16.5 kg
(private grease sump) for lubrication.
床身导轨、磨架导轨、Z 轴、X 油泵供油润滑
HG68#
3 轴、U 轴传动链（床身油池） Oil pump is adopted
HG68#
Bed guide, grinding frame guide, to supply oil for
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drive chains of Z-axis, X-axis lubrication.
and U-axis (bed grease sump)
专用油泵供（回）
油润滑
砂轮主轴轴承（专用油箱）
L-HM46# A special oil pump is 410 千克
4 Spindle bearing of grinding
L-HM46# adopted to supply 410 kg
wheel (privite grease tank)
(return) the oil for
lubrication.
专用油泵供（回）
油润滑
中心架托瓦润滑（专用油箱）
HL68# A special oil pump is 120 千克
5 Lubrication of supporting tile of
HL68# adopted to supply 120 kg
center frame
(return) the oil for
lubrication.
手拉泵供油润滑
尾架套筒润滑
HL68# A hand pump is 2.5 千克
6 Lubrication of sleeve at tail
HL68# adopted to supply oil 2.5 kg
frame
for lubrication.
左中心架横向调整导轨、上滑
块、软着陆导向杆润滑手拉泵供油润滑
Lubrication of lateral adjustment HL68# A hand pump is 0.5 千克
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guide, upper slider, and HL68# adopted to supply oil 0.5 kg
soft-landing guide bar of the left for lubrication.
center frame
上滑块、软着陆导向杆润滑
HL68# A hand pump is 0.5 千克
8 Lubrication of upper slider and
HL68# adopted to supply oil 0.5 kg
soft-landing guide bar
for lubrication.
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2 #
锂基
电动泵供油润滑
头架轴承润滑润滑脂
An electric pump is 10 包
9 Lubircation of head frame 2
adopted to supply oil 10 packs
bearing #
Lithium
for lubrication.
grease
测量架导轨 HL68# A hand pump is 0.5 千克
10
Measuring frame guide HL68# adopted to supply oil 0.5 kg
for lubrication.
砂轮罩各转轴润滑人工加油润滑
N1 Lubrication of each rotating HL68# Oil is added
shaft of the grinding wheel HL68# manually for
guard lubrication.
人工加油润滑
工件床身导轨润滑
N2 HL68# Oil is added
Lubrication of workpiece bed
HL68# manually for
guide
lubrication. 1 千克
人工加油润滑 1 kg
砂轮直径检测机构
Testing mechanism of grinding
HL68# manually for
wheel diameter
lubrication.
人工加油润滑
头架拨盘回转轴
Rotary shaft of head frame
HL68# manually for
paddle
lubrication.
注：各厂家的选择的品牌和型号不同（厂家建议使用壳牌），以上用量为参考用量，
油品用户自行准备。
Note: Each manufacturer's choice of brands and models are different (manufacturers
recommend Shell), and the above dosage is a reference. Oil will be prepared by the users.
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附件 2、磨床配置、技术规格参数及功能说明
Appendix 2: Configuration, Technical Specifications Parameters and Functional
Descriptions of Grinder
所有磨床图片仅供参考。
All grinder pictures are for reference only.
磨床整体示意图
Schematic Diagram of Grinder
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2.1 磨床各部件结构及功能说明
Description of the Structure and Function of Each Part of the Grinder
2.1.1 机械部分结构及功能
Structure and Function of Mechanical Part
2.1.1.1 床身
2.1.1.1 Machining Tool Bed
为了长久保持机床精度，克服大工件吊装及支承对砂轮床身精度的影响，磨
床床身采用砂轮床身与工件床身分离的结构，砂轮床身精度保持性好，轧辊吊装
不会对磨削精度造成影响。床身调整垫铁间距短，支承刚性强，床身精度不易变
化。按最大 15T 的工件重量设计工件床身。砂轮床身配备伸缩式不锈钢防护罩，
使得床身导轨不受外界粉尘和水溅的影响。拖板导轨为表面贴塑,一 V 一平导轨,
为不等油腔的静压导轨,油膜润滑。
In order to maintain the machine accuracy for a long time and overcome the
influence of large workpiece lifting and support on the accuracy of the grinding wheel
bed, it adopts a structure that separates the grinding wheel bed from the workpiece
bed, so that the accuracy of the grinding wheel bed is well maintained and the roller
lifting will not affect the grinding accuracy. The pad irons for bed adjustment are
short spaced, with strong supporting rigidity, the accuracy of the bed is not easy to
change. The workpiece bed is designed according to the maximum workpiece weight
of 15T. The grinding wheel bed is equipped with a telescopic stainless steel guard, so
that the bed guide is not affected by external dust and water splash. The carriage guide
is surface-mounted plastic, which is one V-shaped and one flat hydrostatic guide with
unequal oil cavity, with oil film for lubrication.
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1. 砂轮床身 2.工件床身 3.滚珠丝杠 4.伺服电机

1. Grinding wheel bed; 2. Workpiece bed; 3. Ball screw; 4. Servo motor
2.1.1.2 头架
2.1.1.2 Head Frame
头架采用大传动比的传动方式，保证了传动的平稳性和传动精度要求；优化
设计的传动比和头架电机参数能满足轧辊磨削的驱动需要；采用西门子（德国进
口）交流主轴电机驱动，能使头架实现正向和反向旋转；头架润滑系统选用油脂，
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实现自动定时给油和手动给油（油脂泵外置）。
The head frame adopts a transmission mode with a large transmission ratio to
ensure the smoothness and accuracy of the transmission; the optimized transmission
ratio and head frame motor parameters can meet the driving needs of roll grinding; it
is driven by Siemens (imported from Germany) AC spindle motor, which can make
the head frame realize forward and reverse rotation; the lubrication system of head
frame selects grease to realize automatic timing oiling and manual oil (with external
grease pump).
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2.1.1.3 尾架
2.1.1.3 Tail Frame
尾架移动采用电动驱动方式。尾架移动行程大于 2000mm，尾架配备大行程
(700mm)液压套筒, 采用液压缸伸缩，装卸轧辊时只需伸缩套筒，避免了尾架的
频繁移动，从而大大减少了工件床身磨损。标准配置套筒头部采用平面圆盘结构，
来顶紧轧辊辊头。砂轮修整、砂轮直径检测装置、测量系统基准盘均安装在尾架
上面。尾座在工件床身上通过碟形弹簧夹紧，由液压油缸放松。尾架液压套筒行
程：700mm
The tail frame movement adopts electric drive mode. The moving stroke of the
tail frame is greater than 2000mm, and the tail frame is equipped with a large-stroke
(700mm) hydraulic sleeve, which adopts hydraulic cylinders to extend and contract.
When loading and unloading rolls, only sleeve needs to be extended and contracted,
which avoids the frequent movement of the tail frame, thereby greatly reducing the
wear of the workpiece bed. The standard sleeve head adopts a flat disc structure to
hold the roll head tightly. The grinding wheel dressing device, the grinding wheel
diameter testing device, and the reference plate of the measuring system are all
installed on the tail frame. The tailstock is clamped on the workpiece bed by a disc
spring and relaxed by a hydraulic cylinder. The stroke of the hydraulic sleeve of the
tail frame: 700mm
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1.减速机 2.锁紧油缸 3.尾架壳体 4.伸缩油缸套筒 5.砂轮修整器

1. Reducer; 2. Locking cylinder; 3. Tail frame housing; 4. Telescopic cylinder sleeve;
5. Grinding wheel trimming device;
6.修整笔、基准块 7.基准盘
6. Trimming pen and reference block; 7. Reference disk
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2.1.1.4 砂轮主轴系统
2.1.1.4 Spindle System of Grinding Wheel
主轴采用多腔动压轴承，间隙可调整。主轴的高速旋转形成多个收敛油隙，
其具有极强刚性。且间隙可以调整，所以可以根据客户的磨削要求，调整间隙来
满足需求。相对于静压轴承，其节流比是固定的，因此其主轴刚性是固定的，这
样就不能满足客户的不同需求。而华辰的创新设计的可调动压轴承，不同的间隙
与主轴转速组合形成不同的刚性，其适应面更广。主轴系统同时配备了供回油系
统，油箱与主轴系统分离设计，避免了油泵振动对磨削的影响。
The spindle adopts multi-cavity hydrodynamic bearing, and the gap can be
adjusted. The high-speed rotation of the spindle creates multiple converging oil gaps,
which are extremely rigid. And the clearance can be adjusted to meet the needs
according to the customer's grinding requirements. In contrast, the throttle ratio of
hydrostatic bearings is fixed, and therefore their spindle rigidity is fixed, so that they
cannot meet the different needs of customers. Hiecise's innovatively designed
adjustable hydrodynamic bearing has different gaps and forms different rigidities by
combing with the spindle speeds, and it can adapt to more application scenarios. The
spindle system is also equipped with an oil supply and return system, and the oil tank
is designed separate from the spindle system to avoid the impact of oil pump vibration
on grinding.
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1.锥套 2.主轴 3.主轴前动静压轴承 4.分油器 5.偏心套 6.后动静压轴承 7.动平

衡
1. Taper bushing; 2. Spindle; 3. Hydrodynamic and hydrostatic bearings before
spindle; 4. Oil distributor; 5. Eccentric bushing; 6. Hydrodynamic and hydrostatic
bearings after spindle; 7. Dynamic balance;
8.皮带轮 9.高精度推力轴承 10.偏心套静压轴承 11.偏心套静压轴承
8. Pulley; 9. High precision trust bearing; 10. Hydrostatic bearing of eccentric bushing;
11. Hydrostatic bearing of eccentric bushing
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2.1.1.5 曲线磨削装置(U 轴)
2.1.1.5 Curve Grinding Device (U-axis)
本装置采用静压偏心套结构(内装主轴动压轴承)。工作时，由全数字交流伺
服电机带动行星减速器再驱动滚珠丝杆转动，通过直线滚动导轨副定位，使滚珠
螺母上下移动进而带动高精度静压偏心套作小角度摆动，使装于静压偏心套内的
砂轮主轴相对于辊面作微量无间隙切入(或退出)运动。该运动与拖板(Z 轴)运动
相复合，从而在轧辊表面磨削出所需曲线。
This device adopts the structure of hydrostatic eccentric bushing (with spindle
hydrodynamic bearing inside). When working, the full-digital AC servo motor drives
the planetary reducer and then drives the ball screw to rotate, and positions through
the linear rolling guide pair, to make the ball nut move up and down and then drive
the high-precision hydrostatic eccentric bushing to make a small angle swing, so that
the grinding wheel spindle installed in the static eccentric bushing makes a micro
clearance-free cutting in (or out) movement relative to the roller surface. This
movement is compounded with the movement of the carriage (Z-axis) to grind the
required curve on the surface of the roll.
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1.主轴偏心套 2.摆杆 3.配重块 4.电机、减速机 5.支座
1. Spindle eccentric bushing; 2. Swing rod; 3. Counterweight; 4. Motor and reducer; 5.
Support
6.直线导轨 7.滚珠丝杠副 8.断电保护油缸
6. Linear guide; 7. Ball screw pair; 8. Power-off protection cylinder
2.1.1.6 磨架及其进给机构（X 轴）
2.1.1.6 Grinding Frame and Its Feeding Mechanism
磨架的主要作用为砂轮的进给，同时它也是轧辊测量系统的重要组成部分。
磨架采用单层整体结构，具有很高的刚性，磨架内装有砂轮主轴及静压偏心套和
磨曲线装置。磨架导轨为贴塑静压导轨，磨架进给机构由带减速装置的西门子交
流伺服电机和精密滚珠丝杆组成。数控系统通过交流伺服电机和直线光栅实现磨
架的全闭环位置控制。
The grinding frame has the main function of feeding the grinding wheel, and it is
also an important part of the roll measuring system. The grinding frame adopts a
single-layer integral structure with high rigidity. The grinding frame is equipped with
a grinding wheel spindle, a hydrostatic eccentric bushing and a curve grinding device
inside of it. The grinding frame has a surface-mounted plastic hydrostatic guide, and
the feeding mechanism of the grinding frame is composed of a Siemens AC servo
motor with a deceleration device and a precision ball screw. The computer numerical
control(CNC) system realizes the full closed-loop position control of the grinding
frame through AC servo motor and linear grating.
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1.大拖板 2.丝杠螺母 3.伺服电机 4.光栅尺 5.磨架壳体 6.曲线磨削机构

1. Large carriage; 2. Screw nut; 3. Servo motor; 4. Grating scale; 5. Grinding frame
shell; 6. Curve grinding mechanism;
7.砂轮罩壳、主轴 8.滚珠丝杠 9.静压导轨
7. Grinding wheel housing, spindle; 8. Ball screw; 9. Hydrostatic guide rail
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2.1.1.7 拖板(Z 轴)
2.1.1.7 Carriage (Z-axis)
拖板采用 V－平形式的贴塑静压导轨，拖板进给系统包括带减速装置的西门
子交流伺服电机和精密滚珠丝杆(Φ80mm×7100mm)。由数控系统通过交流伺服电
机和编码器实现拖板的闭环位置控制。拖板采用滚珠丝杆传动，大大提高了拖板
的传动精度及运动平稳性，与传统的齿轮齿条传动相比，它有机械传动链短、运
动平稳、传动精度高间隙小等优点。
The carriage adopts the one V-shaped and one flat form of plastic-applied
hydrostatic guide rail. The feed system of the carriage includes a Siemens AC servo
motor with a deceleration device and a precision ball screw (Φ80mm×7100mm). The
closed-loop position control of the carriage is realized by the CNC system through the
AC servo motor and the encoder. The carriage adopts ball screw transmission, which
greatly improves the transmission accuracy and movement stability of the carriage.
Compared with the traditional rack and pinion transmission, it has the advantages of
short mechanical transmission chain, stable movement, high transmission accuracy
and small clearance.
拖板滚珠丝杆传动示意图：
Schematic diagram of carriage ball screw transmission:
1.伺服电机 2.高精密组合轴承 3.滚珠丝杠 4.大拖板 5.丝杠螺母
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1. Servo motor; 2. High precision combined bearing; 3. Ball screw; 4. Large carriage;
5. Screw nut
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2.1.1.8 轧辊测量系统(X1 轴)
2.1.1.8 Roll Measuring System (X1-axis)
轧辊测量系统为 CP 型结构，装于磨架之上随磨架一起运动，它包括测量架
和 A、B 两个测量臂。
The roll measuring system is a CP type structure, which is installed on the
grinding frame and moves with the grinding frame. It includes a measuring frame and
two measuring arms A and B.
测量架由交流伺服电机通过减速器及滚珠丝杆来驱动。测量架移动导轨为精
密直线滚动导轨副，大大提高了测量架的运动精度及定位精度，给实现高精度测
量提供了可靠的基础保证。
The measuring frame is driven by an AC servo motor through a reducer and a
ball screw. The moving guide of the measuring frame is a precision linear rolling
guide pair, which greatly improves the movement accuracy and positioning accuracy
of the measuring frame, and provides a reliable basis for the high-precision
measurement.
测量时，测量架滑动带动 A 测量臂张开或收缩以适应不同直径轧辊的测量
需要；B 测量臂安装在测量架底座（磨架）上随磨架运动。测量时，A、B 测量
臂由液压油缸驱动先后进入测量位置，测量完成后收起。本测量系统含一个长光
栅（测量架）和两个光栅测头（A、B 测头）。
When measuring, the measuring frame slides to drive the measuring arm A to
expand or contract to meet the measurement needs of rolls with different diameters;
the measuring arm B is installed on the measuring frame base (grinding frame) to
move with the grinding frame. When measuring, the measuring arms A and B are
driven by hydraulic cylinders to enter the measuring position one after the other, and
then retract after the measurement is completed. This measuring system includes a
long grating (measuring frame) and two grating probes (probe A and B).
本系统具备自动测量轧辊的圆度、同心度、直径和辊型精度的能力，还可以
对轧辊在中心架上的安装精度进行检验，测量结果显示在彩色荧屏上，可以以图
形及数据表形式打印输出。
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This system has the ability to automatically measure the roundness, coaxiality,
diameter and roll shape accuracy of the rolls. It can also check the installation
accuracy of the rolls on the center frame. The measurement results are displayed on
the color screen and can be printed out in the form of graphics and data tables.
砂轮直径、轧辊直径及磨除量实时测量通过安装在 X1 轴上的 A 测头实现。
轧辊测量系统主要完成对圆度、同心度、直径、辊型的测量，同时在磨削过程中
通过自动叠加补偿曲线完成轧辊横向找正功能（消除轧辊安装误差的影响）。
The real-time measurement of grinding wheel diameter, roll diameter and
removal amount is realized by the probe A installed on the X1-axis. The roll
measurement system mainly completes the measurement of roundness, coaxiality,
diameter, and roll shape. At the same time, the roll lateral alignment function is
completed by automatically superimposing the compensation curve during the
grinding process (eliminate the influence of roll installation errors).
2.1.1.10 机床断电保护机构
2.1.1.10 Power-off Protection Mechanism of Machine Tool
机床断电保护机构主要包括保护油缸和液压系统，它独特的结构设计使得无
论偏心套处在什么位置都能确保在断电、故障或操作急停按钮后，砂轮立即退离
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工件表面 1mm。机构复位时，复位精度为 1μm。
The power-off protection mechanism of the machine tool mainly includes the
protection oil cylinder and the hydraulic system. Its unique structural design ensures
that the grinding wheel recedes 1 mm from the workpiece surface immediately after a
power failure, malfunction or operation of the emergency stop button, regardless of
the position of the eccentric bushing. When the mechanism is reset, the reset accuracy
is 1μm.
断电保护油缸 Power-off protection cylinder
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2.1.1.11 中心架
2.1.1.11 Center Frame
中心架托瓦为二瓦斜角支承，这样可以方便轧辊的吊装，并可避免在测量过
程中(或进入测量时)上瓦壳体与 A 测头发生干涉，确保测量的安全和迅速完成；
中心托架由左(尾架端)和右(头架端)两中心架组成。满足支撑直径在全部工作辊
及支承辊范围内轧辊的支承。另外，中心架可沿床身导轨纵向手动调整。中心架
配备托瓦稀油润滑系统，润滑油由瓦内流出，实现上下托瓦润滑，废油（稀油）
通过油槽回收到油水分离箱内进行分离。稀油润滑油箱容量为 100L。
The center frame is diagonally supported by two tiles, which can facilitate the
lifting of the rolls and can avoid the interference between the upper tile shell and the
probe A during the measurement process (or when entering the measurement), so as
to ensure the safety and rapid completion of the measurement; the center frame is
composed of the left (tail frame end) center frame and the right (head frame end)
center frame. It satisfies the support of rolls with supporting diameters within the
range of all work rolls and backup rolls. In addition, the center frame can be manually
adjusted longitudinally along the bed rail. The center frame is equipped with a
supporting tile thin oil lubrication system. The lubricating oil flows out from the tile
to realize the lubrication of the upper and lower supporting tiles. Waste oil (thin oil) is
recovered through the oil tank and put into the oil-water separation tank for separation.
The capacity of the thin oil lubricating tank is 100L.
中心架支撑材料为巴氏合金，为了满足不同轧辊的支承要求，配备多种规格
的托块,通过更换托瓦或托瓦座的方式进行调整。
The support material of the center frame is babbitt metal. In order to meet the
supporting requirements of different rolls, it is equipped with a variety of
specifications of brackets, which can be adjusted by replacing the supporting tiles or
supporting tile brackets.
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1.底座 2.托瓦座 3.托瓦

1. Base; 2. Supporting tile bracket; 3. Supporting tile
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2.1.1.12 磨削液处理系统
Grinding Fluid Treatment System
磨削液处理系统具备以下两个基本功能：
The grinding fluid treatment system has the following two basic functions:
1.磨削冷却功能；
1. Cooling function;
2.对磨削下来的铁屑、砂轮屑等（含冲沟中的积屑）进行冲洗。
2. Wash down the iron chips, grinding wheel chips, etc. (including the
accumulated chips in the gutter).
磨削液从水箱抽出后分流成两路，一路输送至地沟上端,将地沟里的积屑冲
走，防止堆积；另一路输送至砂轮罩壳,然后再分流为两路,分别对砂轮进行冲洗
和对磨削点进行冷却及润滑。最终磨削液会经过地沟流回水箱。
The grinding fluid is pumped out from the water tank and divided into two paths,
one is transported to the upper end of the trench to wash away the accumulated debris
in the trench to prevent accumulation; the other is transported to the grinding wheel
housing, and then divided into two paths to separately wash the grinding wheel and
cool and lubricate the grinding point. Finally, the grinding fluid will flow back to the
water tank through the trench.
过滤系统采用新型的床式结构,具有 300L/min 的过滤能力。磨削液顺着地沟
首先流回到磁性(永磁)分离器分离铁屑，然后流至纸带过滤机对细小微粒进行过
滤，最后流入沉淀池。经过以上程序过滤后，磨削液已能满足磨床使用要求，可
以循环使用。
The filtration system adopts a new bed structure with a filtration capacity of 300
L/min. The grinding fluid first flows along the trench back to the magnetic
(permanent magnet) separator to separate the iron filings, then flows to the paper belt
filter to filter out the fine particles, and finally flows into the sedimentation tank. After
above filtering procedures, the grinding fluid can meet the requirements of the grinder
and can be recycled.
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37
2.1.1.13 砂轮动平衡装置
2.1.1.13 The Dynamic Balancing Device of Grinding Wheel
砂轮动平衡装置采用德国 DITTEL 的装入式动平衡装置，平衡量达到
4000gm.cm。
The grinding wheel adopts the built-in dynamic balancing device of Germany
DITTEL, and the balance amount reaches 4000 gm.cm.
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2.1.1.14 主轴润滑系统
Spindle Lubrication System
主轴动静压轴承润滑系统的工作压力约为 5Mpa。系统主要包括：专用油箱、
变量泵、节流器、蓄能器、精密滤油器(带压力差发讯)、油温冷却器（带制冷）、
管道等，并设置压力检测、油温检测及报警装置。系统中液压元件(泵、阀等)均
采用德国力士乐的产品。
The working pressure of the lubrication system of hydrodynamic and hydrostatic
bearings is about 5 Mpa. The system mainly includes: special oil tank, variable pump,
throttle, accumulator, precision oil filter (with pressure difference signaling), oil
cooler (with refrigeration), pipelines, etc., as well as the pressure detection, oil
temperature detection and alarm devices. The hydraulic components (pumps, valves,
etc.) in the system are all made by German Rexroth.
主油润滑油路示意图（去除护罩）
Schematic Diagram of the Main Oil Lubricating Circuit (Cover Removed)
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主油箱示意图
Schematic Diagram of Main Oil Tank
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2.1.1.15 拖板及磨架静压润滑系统
Hydrostatic Lubrication System of Carriage and Grinding Frame
拖板静压系统的工作压力约为 0.8Mpa。系统主要包括：润滑泵、节流器、
精密滤油器、管道等，并设置压力检测及报警装置。系统中液压元件(泵、阀等)
均采用德国力士乐的产品。
The working pressure of the hydrostatic system of the carriage is 0.8 Mpa. The
system mainly includes: lubrication pump, throttle, precision oil filter, pipelines, etc.,
as well as pressure detection and alarm devices. The hydraulic components (pumps,
valves, etc.) in the system are all made by German Rexroth.
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大拖板、磨架分流板
Large Carriage and Spreader Plate of Grinding Frame
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2.1.1.16 弹性基础
2.1.1.16 Elastic Foundation
为减小或隔离外界振动源对设备加工精度的影响，特采用弹性基础。卖方同
时提供弹性基础的全部装置以及负责工程设计及安装调试。
In order to reduce or isolate the influence of external vibration sources on the
processing accuracy of the equipment, an elastic foundation is adopted. The Seller
also provides all the devices of the elastic foundation and is responsible for its
engineering design, installation and commissioning.
磨床基础施工完成后，卖方协助买方对磨床基础中有关磨床的安装位置尺寸
进行进行验收。隔振器外壳喷两层防锈漆：底漆及面漆。隔振器弹簧按照德国工
艺制造，表面采用静电喷塑处理。确保在正常使用情况下，设计使用寿命超过三
十年。
After the construction of the grinder foundation is completed, the Seller assists
the Buyer in the acceptance of the installation location and dimensions of the grinder
foundation. The shell of the vibration isolator is applied with two layers of anti-rust
paint: primer and top coat. The isolator spring is manufactured in accordance with
German technology, and the surface is treated with electrostatic spray. It is to ensure
that under normal use, the design service life exceeds thirty years.
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44
2.2 电气控制功能及元件
Electrical Control Functions and Components
1 控制系统描述
1 Description of Control System
卖方将为买方提供一个可靠、完整、先进的方案。电气传动及控制部分要求
采用德国 SIEMENS 公司成
熟的最新产品。
The Seller will provide
the Buyer with a reliable,
complete and advanced plan.
For the electric drive and
control part, it requires to
adopt the latest mature
products of German
Siemens.
设备逻辑控制系统采用 SIEMENS 840Dsl 数控系统作为整机控制核心，主
轴、数控轴的配置，所有检测发讯装置、数据测量与控制装置，控制元器件都按
840Dsl 数控系统的技术要求配置。
The logic control system adopts Siemens 840Dsl numerical control system as the
core of whole machine control, the spindle and numerical control axis, all detection
and transmission devices, data measurement and control devices, and control
components are all configured according to the technical requirements of the 840Dsl
CNC system.
系统通讯采用 PROFIBUS 总线控制，网络通讯采用专用电缆，应用软件采用
SIEMENS SINUMERIK Operate programming package 组态软件、支持上位机监控
软件与 PLC 的动态连接。具有故障分析、状态显示、打印报表、数据存储等功
能。
The system communication adopts PROFIBUS bus control, and the network
communication adopts special cables. The application software adopts Siemens
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SINUMERIK Operate programming package, which supports the dynamic connection
between the monitoring software of upper computer and the PLC. It has the functions
of failure analysis, status display, printing report, data storage and so on.
交直流柜内开关、接触器、继电器、辅助电源等主要器件采用西门子等知名
厂家产品。
The main components such as switches, contactors, relays, and auxiliary power
supplies in the AC and DC cabinets are produced by well-known manufacturers such
as Siemens.
传动电机采用 SIEMENS 产品。
The drive motor adopts Siemens products.
采用板式计算机作为操作平台，为用户提供一个更加简单直观的人机界面。
A board computer is used as the operating platform to provide users with a
simpler and more intuitive human-machine interface.
主要操作台、柜控制按钮、转换开关、指示灯等采用 SIEMENS 产品。
The main console, cabinet control buttons, change-over switches, indicator lights,
etc. adopt Siemens products.
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2 控制系统组成
2 Composition of Control System
华辰机床设备通过高质量的机械系统和高度自动化的电气系统集成代表了
最先进的数控轧辊磨床。自动化系统包含以下组成部分
Hiecise machine tool equipment represents the most advanced CNC roll grinder
through the integration of high-quality mechanical systems and highly automated
electrical systems. The automation system consists of the following components:
- CNC
- CNC
- PLC
- PLC
- DRIVING SYSTEM
- DRIVING SYSTEM
- PC
- PC
自动化水平是定义机床价值最重要的方面之一。根据过程功能以及参数实际
监测控制的自动化，操作员在过程中省去了不断调整机器参数的时间，减少了人
为干预的同时又能达到目标的结果。
The level of automation is one of the most important aspects that define the value
of a machine tool. By automating the control according to the process functions and
the actual monitoring of the parameters, the operator saves the time of constantly
adjusting the machine parameters in the process, reducing human intervention and
achieving the target result.
华辰轧辊磨床
是一个将磨削过程
高度自动化的机床，
既减少人的操作和
检查，又能在最短的
时间内达到最好的
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结果。华辰机床使用高性能的 CNC 及 PLC 系统直接影响项目的最终结果；
Hiecise roll grinder is a machine tool that highly automates the grinding process,
which not only reduces manual operations and inspections, but also achieves the best
results in the shortest time. Hiecise machine tools adopt high-performance CNC and
PLC systems to directly affect the final result of the project;
自动化系统的另一个重要方面是人机界面（HMI）：定制开发和设计与数控
/ PLC 系统衔接的高自动化水平的人机界面不仅实现运行过程的高自动化，更重
要是降低对操作员技能的要求。华辰自主开发的人机界面简化操作以防止错误，
帮助操作员控制，跟踪和概述磨削全过程。
Another important aspect of the automation system is the Human-Machine
Interface (HMI): Customized development and design of highly automated HMIs
interfaced with CNC/PLC systems not only achieves a high level of automation of the
operating process, but more importantly, reduces the requirements for operator skills.
Hiecise's self-developed HMI simplifies operation to prevent errors and helps
operators control, track and overview the entire grinding process.
华辰轧辊磨床提供数据接口可以连接到工厂网络中的服务器，其中所有的磨
削数据被保存和共享到上层计算机系统。
Hiecise roll grinder provides a data interface to a server in the factory network,
where all grinding data is saved and shared to the upper-level computer system.
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1. CNC 数控系统
1. CNC System
 华辰数控轧辊磨床配备了 SIEMENS SINUMRINK 840D-sl 作为机床的自动
化用于：
 Hiecise CNC roll grinders are equipped with SIEMENS SINUMRINK 840D-sl
for the automation of:
 轴速度和位置的调节
 Adjustment of axis speed and position;
 主轴转速调节
 Adjustment of spindle speed;
 管理和执行包含顺序操作和磨削周期、测量和工作动作等任务的指令
 Management and execution of commands, such as sequential operations, grinding
cycles, measurements and work actions;
 故障的综合诊断使操作者能够轻松地监视所有机器的功能和报警。
 Integrated diagnosis of faults allows the operator to easily monitor the functions
and alarms of all machines.
 机床可以连接到工厂的中央计算机直接传输的生产数据和自动统计管理的
滚动库存。使用的定义外部与机床信息交换的协议方式目前支持两个。
 The machine tool can be connected to the factory's central computer for direct
transmission of production data and automatic statistical management of rolling
inventory. Two protocols are currently supported to define the exchange of
information between the external and machine tools.
 协议：
 Protocols:
直接数据库访问（推荐）
Direct database access (recommended)
TCP/IP 套接字
TCP/IP socket
 所提供的 CNC 主要特性：
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 Main features of the CNC offered：
-CNC SIEMENS SINUMERIK 840D-SL
- CNC SIEMENS SINUMERIK 840D-SL
-NCU 710.3PN
- NCU 710.3PN
-NX10.3
-NX10.3
-10MB NC memory
-10MB NC memory
 在该机床上 SIEMENS SINUMERIK 840D-SL CNC 的主要应用功能：
 The main application functions of the SIEMENS SINUMERIK 840D-SL CNC
on this machine are：
 配备 SINAMICS S120 Drives 数字化驱动；
Equipped with SINAMICS S120 Drives (digital drive);
 用于连接 CNC、驱动、电机、反馈传感器等的标准以太网络（Drive_CLIQ）；
Standard Ethernet network (Drive_CLIQ) used to connect CNC, drive, motor,
feedback sensor, etc.;
 开放式 NCK 软件 OPREATOR4.7SP3 用于 OEM 开发包；
Open NCK OPREATOR4.7SP3 is used for OEM development kit;
 进给移动速度：0.001mm/min 到 999m/min；
Feeding speed: 0.001mm/min to 999m/min;
 主轴控制功能包；
Spindle control package;
 旋转轴运动；
Rotational axis movement;
 曲线表插补；
Curve table interpolation;
 电子凸轮同步耦合；
Electronic cam synchronization coupling;
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 可编程加速；
Programmable acceleration;
 反向间隙补偿；
Reverse clearance compensation;
 螺距误差补偿；
Compensation for pitch error;
 垂度误差补偿；
Compensation for drape error;
 用于测量回路、超温、电池不足、电压、存储器、限位开关、冷却风扇监视
等永久有效的安全程序；
Permanently effective safety programs for measuring loops, over-temperature,
low battery, voltage, memory, limit switches, cooling fan monitoring, etc.;
 软件限位；
Software limit;
 伺服轴状态监测；
Monitoring of servo axis status;
 加加速度限制保护功能，减少机械零件的磨损，优化传动效果；
Acceleration limit protection function reduces the wear of mechanical parts and
optimizes the transmission effect;
 诊断功能接口，PLC 和 NC 报警和帮助文档显示在屏幕上；
Diagnostic function interface; PLC and NC alarms and help files are displayed on
the screen;
 面向用户的层次访问权限保护；
User-oriented hierarchical access rights protection;
 定制的用户界面可以添加到操作区域；
Customized user interfaces can be added to the operating area.
 7 种语言显示，中英语言之间切换功能；
It can display in 7 languages, and can switch between Chinese and English.
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2. PLC 可编程逻辑控制
2. PLC Programmable Logic Control
西门子数控系统 840d-sl CNC 包含 PLC(可编程逻辑控制)的 CPU。
The Siemens 840d-sl CNC contains the PLC (Programmable Logic Control)
CPU.
PLC 317-3 PN/DP 是完全集成在数控系统 CNC 内的 CPU，属于西门子 S7-300
系列。
The PLC 317-3 PN/DP is a CPU fully integrated within the CNC, and belongs to
the Siemens S7-300 series.
相对于标准版的 PLC-CPU 有一些额外的改进，因为它有高速 CNC 与 PLC
之间的数据交换接口。
Compared to the standard version of the PLC-CPU, it has some additional
improvements, because it has a high-speed data exchange interface between the CNC
and the PLC.
现场 I/O 模块是 ET 200 分布式 I/O 系统，中央控制器可以采用 PROFIBUS
总线协议通过 ET 200 和外围 I/O 之间连接。
The field I/O modules are ET 200 distributed I/O systems. The central controller
can be connected to the peripheral I/Os via ET 200 using the PROFIBUS bus
protocol.
PLC 用于实现逻辑控制运算，在程序形式上体现为监督和控制机器的所有操
作功能。
PLC is used to implement logic control operations, which are reflected in
supervising and controlling all operating functions of the machine.
该机床的 PLC 主体结构：
The main structure of the PLC of the machine:
 PLC 模块 SIEMENS SIMATIC S7-300 系列；
 PLC modules Siemens SIMATIC S7-300 series;
 CPU 317-3PN/DP 集成 CNC 内；
 CPU 317-3PN/DP integrated within the CNC;
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 PLC 存储器包括基本的 840D SW4.7 PLC 程序功能库及基本扩展功能；
 PLC memory including the basic 840D SW4.7 PLC program function library and
basic expansion functions.
 STEP7 V5.5 编程语言；
 STEP7 V5.5 programming language;
 数字输入输出、模拟量输入输出、定位计数功能；
 Digital inputs and outputs, analog inputs and outputs, positioning and counting
functions;
 PROFIBUS 和 PROFINET 通讯总线协议。
 PROFIBUS and PROFINET communication bus protocols.
华辰(HIECISE)公司在西门子数控系统 840d-sl 开放平台的基础下开发具体到磨
辊技术的功能，从 NC 内核到 HMI 用户界面对用户是完全开放的，没有黑匣子
供应。
On the basis of the Siemens CNC system 840d-sl open platform, HIECISE develops
functions specific to roller technology. From the NC kernel to the HMI, it is
completely open to users, and there is no black box supply.
3. DRIVING SYSTEM（驱动系统）
3. Driving System
 主驱动轴电机是由模块化数字驱动系统西门子 SINAMICS S120 控制。模块
的型号取决于所选的电机功率大小。SINAMICS S120 的主要特性：
 The main drive shaft motor is controlled by the modular digital drive system
Siemens SINAMICS S120. The model of the module depends on the selected
motor power. The main features of SINAMICS S120:
 SINAMICS S120 采用模块化设计是大多数机械、系统工程工业、高性能应用
领域的各种驱动任务基础，许多组件和大量部件和功能相互之间具有协调性
可以组合使用，构成最佳方案。用户可能无需为机床单独预备伺服模块，从
而节省的昂贵的备件成本；
 The modular design of SINAMICS S120 is the basis of various drive tasks in
most machinery, system engineering industries, and high-performance
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applications. Many components and a large number of parts and functions are
coordinated with each other and can be combined to form the best solution. The
user may not need to prepare servo modules for the machine tool, thus saving the
cost of expensive spare parts;
 SINAMICS S120 提供强大的单轴驱动器和协调驱动器（多轴应用），支持
矢量或伺服控制功能。规格涵盖了 0.12 至 4500KW 的性能范围；
 SINAMICS S120 provides powerful single-axis drives and coordinated drives
(multi-axis applications), and supports vector or servo control functions. The
specifications cover the performance range of 0.12 to 4500 KW;
 SINAMICS S120 的所有组件，包括电机和编码器，都通过共用串行接口
DRIVE-CLiQ 相互连接。统一的电缆和连接器技术规格可减少零件的多样性
和仓储成本。没 RIVE-CLiQ 接口的电机和编码器或者翻新设备，可使用编
码器模块（转换模块）将常规编码器信号转换成 DRIVE-CLiQ。电缆专用于
连接分散的附件，最远间隔 100 米。
 All components of SINAMICS S120, including motors and encoders, are
connected to each other via the common serial interface DRIVE-CLiQ. Uniform
cable and connector can reduce the variety of parts and storage costs. For motors
and encoders without RIVE-CLiQ interface or refurbished equipment, encoder
modules (conversion modules) can be used to convert conventional encoder
signals into DRIVE-CLiQ. DRIVE-CLiQ cables are designed to connect discrete
accessories at a distance of up to 100 meters.
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 该机床采用 SINAMICS S120 书本型伺服单元，其主要特点：
 The machine tool adopts SINAMICS S120 book-type servo unit, its main features
include:
 单个驱动模块带动一个伺服电机；
 A single drive module drives a servo motor;
 每个模块通过模块化晶体管脉冲控制执行不同的任务；
 Each module performs a different task through modular transistor pulse control.
 通过人机界面 Operate 以及简单的 DRIVE-CLiQ 布线更快的工程调试；
 Faster engineering commissioning can be achieved through the HMI Operate and
simple DRIVE-CLiQ wiring;
 公共电源模块通过直流母线排给驱动模块供电，紧凑型驱动组合布局节省空
间，维护简单等特点。
 The public power module supplies power to the drive module through the DC bus
bar, and the compact combination layout of drives saves space and is simple to
maintain.
 PCU（计算机）
 PCU
SINUMERIK 840d-sl 系统连接（工业以太网连接）和配置一个基于 WindowsT
平台的 PCU，该 PCU 使 NC 和 PLC 程序同华辰基于 PC 的开发的轧辊磨削应用
软件很好的集成在一起，实现机床的多任务操作、在线监控、远程诊断和数据记
录归档等功能。
SINUMERIK 840d-sl system is connected (industrial Ethernet connection) and
equipped with a PCU based on Windows T platform. The PCU enables the NC and
PLC programs to be well integrated with Hiecise's PC-based roll grinding application
software, realizing the functions of multi-tasking, online monitoring, remote diagnosis
and data logging and archiving.
 该机床的计算机配置如下：
 The computer configuration of this machine is as follows:
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 SINUMERIK PCU 50.5-C，安装 Windows 7Intel Celeron P4505 2M 缓存/1.86
GHz/4 GB SDRAM DDR3 ECC/2 MB 缓存
 SINUMERIK PCU 50.5-C with Windows 7Intel Celeron P4505 2M cache/1.86
GHz/4 GB SDRAM DDR3 ECC/2 MB cache
 SINUMERIK PCU 50.5-P，安装 Windows 7Intel Core i5-520E 3M 缓存/2.4
GHz/8 GB
 SINUMERIK PCU 50.5-P with Windows 7 Intel Core i5-520E 3M cache/2.4
GHz/8 GB
 通讯接口：
 Communication interface:
 2 × 以太网 10/100/1000 Mbit/s (RJ45)；
 2 × Ethernet 10/100/1000 Mbit/s (RJ45);
 4 × USB 2.0；
 4 × USB 2.0;
 1 × COM1 (RS232C)；
 1 × COM1 (RS232C);
 1 × DVI；
 1 × DVI;
 15.6" 宽屏 LCD 彩色显示屏，配备了电容式键盘以及用于手势操控的电容
式触摸屏；
 15.6" wide screen LCD color display with capacitive keyboard and capacitive
touch screen for gesture control;
 1 喷墨 A4 激光打印机；
 1 x inkjet laser printer (A4);
 1 SITOP UPS；
 1 SITOP UPS;
3 电气设备
3 Electrical Equipment
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1. 数控轴电机
1. CNC Axis Motor
机床的主要传动由西门子 SINAMICS S120 伺服系统控制各轴向交流同步
伺服电 1FT7 和 1FK7 驱动的，采用紧凑型设计的永磁同步电机其特征和优点包
含以下：
The main drive of the machine is controlled by a Siemens SINAMICS S120 servo
system driven by each axial AC synchronous servo-electric 1FT7 and 1FK7. The
features and advantages of the permanent magnet synchronous motors with compact
design contain the following:
 交流电机；
 AC motor;
 自然冷却；
 Natural cooling;
 速度控制；
 Speed control;
 无极变频；
 Infinitely variable frequency;
 高动态、高精度性能；
 High dynamic and high precision performance;
 低布线要求；
 Low wiring requirements;
 用于速度和位置控制的集成增量编码器，通过 DRIVE_CLiQ 口直接和 S120
驱动器连接扭矩波动小，用正弦电流原理改善电机平稳运行；
 Integrated incremental encoder for speed and position control is directly
connected to the S120 drive via the DRIVE_CLiQ port, with low torque
fluctuations and improved smooth motor operation using the sinusoidal current
principle.
 总外壳 IP 65；
 Total housing IP 65;
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 全方面的安全保护；
 Full safety protection;
 紧凑的设计免维护。
 The compact design is maintenance-free.
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2. 交流鼠笼电动机
2. AC Squirrel-cage Motor
采用交流鼠笼电机作为机床的辅助操作如泵的驱动，普通传动机构的驱动和
非精密的运动。它们由接触器驱动，有过载和短路保护，如需要也会配备变频器
控制用于速度精确控制
AC squirrel-cage motors are adopted for the auxiliary operations, such as pump drives,
drives for general drive mechanisms and non-precision movements. They are driven
by contactors with overload and short-circuit protection and are also equipped with
frequency converter control for precise speed control if required.
 这些电机主要特点如下：
 The main features of these motors are as follows:
 外壳 IP54；
 Housing IP54;
 持续性驱动输出；
 Continuous drive output;
 过载保护；
 Overload protection;
 短路保护；
 Short-circuit protection;
 设计尺寸符合国标要求，互换性强。
 The design sizes meet the requirements of the national standard, with strong
interchangeability.
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3. 辅助器件
3. Auxiliary Devices
机床配备了全套元器件包含限位开关、压力温度及位置传感器、电磁阀和其
他元件，都连接到 PLC 的 IO 模块接口实现对机床的各种功能控制。
The machine is equipped with a complete set of components including limit
switches, pressure, temperature and position sensors, solenoid valves and other
components that are connected to the IO module interface of the PLC for the control
of various functions of the machine.
 安装在轧辊磨床上的主要元器件包括：
 The main components installed on the roll grinder include:
 限位开关；
 Limit switch;
 接近开关；
 Proximity switch;
 PLC 控制按钮；
 PLC control button;
 电磁阀；
 Solenoid valve
 压力开关；
 Pressure switch;
 温度传感器；
 Temperature sensor;
 液位传感器。
 Liquid level sensor.
4. 按钮操作盒
4. Button Box
它们固定在机床的某些部位如头架，尾座，托架，操作台，用来手动驱动机
床的相关部件。
They are fixed on certain parts of the machine tool, such as
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the head frame, tail frame, bracket, operating table, and the relevant parts used to
manually drive.
 CNC 控制按钮；
 CNC control button:
 面板按钮。
 Panel button.
5. 控制站
5. Control Station
为减少机床上布线，机床关键部件的 PLC 的 IO 控制集中站点，通过连接器
与相应部件连接。
In order to reduce the wiring on the machine tool, the IO centralized control
station of the PLC of the key parts is connected with the corresponding parts through
the connector.
6. 电缆
6. Cable
主电气柜、操作台和机床的各部件之间的连接由连接系统包括连接器和电
缆完成，使拆装更方便。
安装在轧辊磨床上的主要电缆：
The connection between the main electrical
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cabinet, the operating table and the various parts of the machine tool is completed by
the connection system including connectors and cables, which makes disassembly and
assembly more convenient.
Main cables installed on the roll grinder:
 专用伺服电缆
 Delicated servo cable
 标准电缆
 Standard cable
 柔性拖链电缆
 Flexible towline cable
 连接件
 Connector
 工业现场总线
 Bus in industrial field
7. 人机操作单元
7. Human-machine Operation Unit
该部分由西门子 OP 单元用作 HMI、手持操作单元以及机床操作面板组成。
This part consists of Siemens OP unit used as HMI, hand-held operating unit and
machine operation panels.
 HMI 采用 SIEMENS OP015back 操作单元。
 The HMI adopts the Siemens OP015back operating unit. 前操作面板带有高清
液晶显示屏，同时配备
 64 键键盘和用于收拾操控的触摸屏，背面提供 USB 和工业以太网接口。HMI
用于操作和观察磨削循环，同时提供丰富接口用于维修拷贝数据
 The front operation panel has a high-definition LCD display, along with a 64-key
keypad and a touch screen for packing control, and USB and industrial Ethernet
ports on the back. HMI is used to operate and observe the grinding cycle, and it
also provides a rich interface for repairing and copying data.
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 手持操作盒用于手动控制各伺服轴的点动，寸动，同时在磨削循环中可以对
曲线轴和进给轴进行手动干预。手持操作盒装有红色急停蘑菇头按钮用于紧
急事件的应对
 The hand-held operation box is used to manually control the inching of each
servo axis. At the same time, it can manually intervene the curve axis and the
feed axis in the grinding cycle. The handheld operation box is equipped with a
red emergency stop button for emergency response.
 机床操作面板包括机床启停钥匙开关，紧急急停按钮，运行状态指示灯，及
操作数控的所有其他按钮
 The operation panel is equipped with the start and stop key switch, the emergency
stop button, the running status indicator, and all other buttons for operating the
CNC.
4 电气控制柜
4 Electrical control cabinet
该部分由标准金属箱体组装而成，完全封闭式，IP55 防护绝缘。电气柜的
设计考虑元件的合理布局，通过热分析优化电器元件在柜内的位置。电气柜上加
装的冷却系统保证每个电器元件在适宜的温度下工作，保证了电器件运行的良好
性能。
This part is assembled by standard metal cases, completely enclosed, with
protection and insulation level IP55. It considers the rational layout of components for
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the design of the electrical cabinet, and optimizes the position of electrical
components in the cabinet through thermal analysis. The cooling system added to the
electrical cabinet ensures that each electrical component works at a suitable
temperature, guaranteeing good performance of electrical components.
电气柜包含主空气开关、母线供电系统、变压器（220VAC、24VDC）、驱
动单元、CNC 系统模块、PLC 控制模块以及机床控制需要的其他电器件。它还
包含与机床各部件连接的端子和连接器。
The electrical cabinet contains the main air switch, bus bar power supply system,
transformer (220VAC, 24VDC), drive unit, CNC system module, PLC control
module and other electrical parts needed for machine control. It also contains
terminals and connectors for connection to various parts of the machine.
 给电气柜主控系统供电电源：
 Power supply to the main control system of the electrical cabinet:
 从车间主配电网来的主电源：380VAC
 Main power from the main distribution network of the workshop: 380VAC
 用于接触器线圈吸合、照明及维修插座电源：220VAC
 Outlet power for contactor coil suction, lighting and maintenance: 220VAC
 给 CNC 系统驱动和控制单元供电电源由主控系统内部主电源生成：
 The power supply to the CNC system drive and control unit is generated from the
main power supply inside the master control system:
 CNC 系统、驱动、PLC 模块供电：24VDC
 Power supply for CNC system, drives, PLC modules: 24VDC
 PLC 输入/输出、电磁阀、传感器：24VDC
 PLC input/output, solenoid valves, sensors: 24VDC
 给电气柜提供散热的制冷系统：
 Cooling system for cooling electrical cabinets:
 独立的电气房配 5P 制冷空调（用户自备）
 Separate electrical room with 5P refrigeration air conditioner (user provided)
 工业制冷空调（电气柜自带）
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 Industrial refrigeration air conditioning (included in the electrical cabinet)
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5 软件
Software
1. 数控轧辊磨削自动控制系统 V2.0
1. CNC Roll Grinding Automatic Control System V2.0
基于 SIEMENS 840D-sl 数控系统华辰自主开发的轧辊磨削自动控制系统，
具备以下特点：
Based on Siemens 840D-sl CNC system, the roll grinding automatic control
system developed by Hiecise has the following features:
 机床不需要在输入任何数控编程代码，只需设置相关参数即完成相关操作；
 The machine requires no additional input of CNC programming codes, only the
relevant parameters to be set to complete the relevant operation;
 软件的设计经过长期反复测试，可在安全条件下连续运行；
 Software is designed for continuous operation in safe conditions after long and
repeated testing;
 可用的安全联锁装置，以防止错误和错误的操作，在自动模式下的机床完全
是受保护；
 Available safety interlocks are to prevent errors and incorrect operation, so that
the machine in automatic mode is fully protected.
 软件实时检查 I/O 状态，并根据限位开关、压力开关和其他安全装置的安全
信号来保证设备功能的正确。通过内部总线与数控 CPU 进行数据交换，简
单和快速的实现 CNC 功能，PLC 程序通过读取轴相关的重要数据及通道状
态包括定位、传动、扭矩等参数，监控机床的运行状态。
 The software checks I/O status in real time and ensures correct device function
based on safety signals from limit switches, pressure switches and other safety
devices. It is simple and fast to implement CNC functions by exchanging data
with the CNC CPU through the internal bus. The PLC program monitors the
operating status of the machine by reading important axis-related data and
channel status including positioning, transmission, torque and other parameters.
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2. 数控轧辊磨床加工控制及编程管理系统 V2.0
2. Processing Control and Programming Management System of CNC Roll Grinder
V2.0
华辰自动开发的应用于数控机床和操作之间的人机界面(HMI)为数控轧辊
磨床加工控制及编程管理系统 V2.0。该友好的视频页面在 PC 机上监控可视化。
通过这些视频页面操作员可以很容易地监督所有的研磨阶段，并触摸屏和按键检
查数据。在磨削周期中，操作者可以连续地控制磨削载荷、工件转速、主轴转速、
拖板速度等多个参数的执行。
The system is a human-machine interface (HMI) applied between the CNC
machine and the operator developed by Hiecise. The friendly video page is visualized
on the PC. With these video pages the operator can easily supervise all grinding
processes and check the data with touch screens and buttons. During the grinding
cycle, the operator can continuously control several parameters such as grinding load,
workpiece speed, spindle speed, and carriage speed etc.
 集成有轧辊曲线编程界面和轧辊磨削操作界面，定制化各种适合轧辊磨床特
殊要求、简洁明了的磨削操作画面。
 It integrates a roll curve programming interface and a roll grinding operation
interface, and customizes a variety of simple and clear grinding operation screens
to meet the special requirements of roll grinders.
 轧辊曲线编程界面可以根据轧辊要求设定曲线类型、各工序工艺参数和轧辊
相关数据，并能统一存储为单一轧辊文件，方便管理和调用。
 Roll curve programming interface can set curve type, technical parameters of
each process and roll related data according to roll requirements, and can generate
and store a single roll file for easy management and recall.
 轧辊磨削操作界面则可以灵活选择各种磨削辅助功能，如磨前测量、磨后测
量、误差补偿和在线测量等，并在不同精度要求的磨削加工过程中引入符合
对应要求的工序工艺参数。
 The roll grinding operation interface allows flexible selection of various auxiliary
functions, such as pre-grinding measurement, post-grinding measurement, error
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compensation and online measurement, and the introduction of process
parameters that meet the corresponding requirements in the grinding process for
different precision requirements.
 具备自动磨削过程的模拟显示（动态仿真），磨削数据的动态显示，以及测
量数据的显示、打印和存储。
 It is equipped with the simulation display of the automatic grinding process
(dynamic simulation), dynamic display of grinding data, and display, printing and
storage of measurement data.
 完备的报警与诊断功能，配备丰富的帮助文档及操作提示。
 It is equipped with complete alarm and diagnostic functions, as well as extensive
help documentation and operating tips.
手动操作界面辅助操作界面
Manual operation interface Auxiliary operation interface
磨削功能选择自动磨削监控
Grinding function selection Automatic grinding monitoring
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曲线编辑界面工艺编辑界面
Curve editing interface Process editing interface
档案记录查询报警查询与帮助
Record search Alarm and help
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3. 华辰轧辊磨削数据采集系统 V2.0
3. Hiecise Roll Grinding Data Acquisition System V2.0
磨床轧辊数据库保存着所有本磨床磨削轧辊的所有数据,可随时调出所需轧
辊及其配对辊的有关参数进行分析，让工艺人员更加准确地了解辊形和分析轧制
后轧辊的磨损情况。
The roll database of the grinder saves all the data related to the rolls of this roll
grinder, and the relevant parameters of the required rollers and their counterparts can
be called up for analysis at any time, so that the technicians can more accurately
understand the roll shape and analyze the wear of the roller after rolling.
通过华辰数据采集软件读取数据库文件，卖方可向买方提供该软件，使用该
软件还可以将该特定文件转化为 EXCEL 或 TXT 格式，并允许卖方安装该软件
到买方任何电脑上，以方便买方进行文件拷贝、存储和分析。文件名为当天的日
期和时间并存储在 OP015 的硬盘上。
Hiecise data acquisition system is designed to read the database files, which can
be provided by the Seller to the Buyer. The system can also convert the particular file
into EXCEL or TXT format. The seller is allowed to install the software on any
computer of the Buyer to facilitate file copying, storage and analysis by the Buyer.
The files are named after the date and time when they were stored and are stored on
the hard drive of OP015.
本磨床具备并且预留与轧辊间管理系统和轧机二级/三级计算机通信的接口，
并要共同完成与上述计算机的联网调试工作。数据采集系统软件实现本磨床或其
他同类磨床磨削数据和探伤数据的传送便于轧辊数据的统一管理。
This grinder has and reserves interfaces for communication with the roll-to-roll
management system and the mill's secondary/tertiary computer, and is to work
together to complete the commissioning of the network with the above computers.
The data acquisition system software enables the transmission of grinding data and
flaw detection data between this grinder and other similar grinders, facilitating the
unified management of roll data.
保证用户可以很容易地利用 USB 端口将所存储的磨削数据导出。用户可以
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通过打印机打印轧辊磨削数据或曲线。
It ensures that users can easily use the USB port to export the stored grinding data.
Users can use printers to print the roll grinding data or curves.
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2.3 磨床主要功能说明
2.3 Description of Main Functions of Grinder
程序功能描述备注
Program Description Notes:
Function
成型磨削通过华辰曲线编辑软件生标准功能
Shape 成： Standard
grinding The following is generated function
by Hiecise Curve Editing
software:
-平辊
- Plain-barrelled roll
-中凸/凹曲线
- Middle convex/concave
curve
-锥度曲线
- Taper curve
-多次方曲线
- Multiple square curve
-组合倒角曲线
- Combined chamfering
curve
-任意描点曲线
- Arbitrary tracing point
curve
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自适应磨此功能是专门为最初粗加高切削量的
削工有一个高度磨损凹面的磨削工况
Adaptive 轧辊开发的高效磨削功 Grinding
grinding 能。 conditions
This is a highly efficient with high
grinding function cutting
developed specifically for capacity
the initial roughing of rolls
with a highly worn
concave surface.
恒线速磨根据砂轮实际直径，自动标准功能
削校正砂轮速度，保证恒定 Standard
Grinding 的切削线速度 function
with According to the actual
constant diameter of the grinding
linear wheel, the grinding wheel
velocity speed is automatically
corrected to ensure a
constant linear velocity of
grinding.
变速磨削通过编程设定工件旋转速标准功能
Grinding 度缓慢而轻微变化，可调 Standard
with 范围 0-20% ，时间周期 function
variable 0-60 秒，在磨削过程中，
speed 砂轮自动修复避免共振引
起辊面斜纹产生
The rotation speed of
workpiece is programmed
to change slowly and
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slightly, adjustable from 0
to 20%, with a time period
of 0-60 seconds. During
the grinding process, the
grinding wheel is
automatically repaired to
avoid the texture on the roll
surface caused by
resonance.
A 实际转速
Actual speed
B 设定转速
Set speed
C 调幅周期
Amplitude modulation
period
D 变速幅度
Magnitude of speed change
t 时间 s
t time s
变速磨削 2 用于磨削 CVC 型材，通过标准功能
Grinding 编程设定大拖板速度根据 Standard
with CVC 轮廓的变化率做相 function
variable 应倍率调整，更高效地磨
speed 2 削达到目标精度
It is for grinding CVC
profiles. The speed of the
carriage is set by
programming, and the
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magnification is adjusted
correspondingly according
to the change rate of the
CVC contour, so that the
grinding can be more
efficient to reach the target
accuracy.
倒角提供三种倒角方式标准功能
Chamfering It provides three ways of Standard
chamfering: function
-斜倒角
- Beveled chamfering
-圆弧倒角
- Round chamfering
-复合倒角
- Composite chamfering
轮廓误差在控制计算机内，通过把测量系统
补偿测量的实际曲线直接记 Measuring
Contour 录，实现全自动“即时”修 system
error 正磨削；在完成程序设定
compensati 的一个测量循环之后，在
on 计算机内将实测曲线与理
想曲线作比较，然后自动
绘制修正曲线并叠加进
去；由此完成曲线磨削
The actual curve is
measured and recorded
directly in the control
computer for fully
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automatic "real time"
grinding correction. After
completing a programmed
measurement cycle, the
actual curve is compared
with the ideal curve in the
computer, and the
correction curve is
automatically plotted and
superimposed. The curve
grinding is completed by
now.
配对辊磨测量系统
削 Measuring
Paired roll system
grinding
定直径磨程序控制磨削轧辊辊内直标准功能
削径到设定的目标直径 Standard
Diameter-fi The program can grind the function
xed inner diameter of the rolls
grinding to the set target diameter.
测量系统测量系统
自动校准 Measuring
Automatic system
calibration
of the
measuring
system
砂轮修整根据参数设定不同种修整标准功能
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Trimming 方式 Standard
of grinding It can set different function
wheel trimming methods
according to the
parameters.
砂轮自动此功能是程序通过内测头内测头机构
趋近计算实现自动趋近轧辊表 Internal
Automatic 面 probe
convergenc This function is to
e of calculate through the
grinding internal probe, so that to
wheel achieve automatic
convergence to the surface
of the roll.
砂轮直径程序通过测头自动测量出测量系统
测量砂轮直径 Measuring
Measureme The program automatically system
nt of measures the diameter of
grinding the grinding wheel by the
wheel probe.
diameter
砂轮磨损程序通过实施连续进给补标准功能
补偿偿因砂轮损耗引起的位置 Standard
Grinding 偏差 function
wheel wear The program compensates
compensati for position deviations
on caused by grinding wheel
wear by continuous
feeding.
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档案记录轧辊数据，磨削工艺等相标准功能
File records 关参数的自动存储，编制、 Standard
管理 function
It can automatically store,
compile and manage the
roll data, grinding process
data and other related
parameters.
直径测量测量轧辊头中尾三点的直测量系统
Diameter 径 Measuring
measureme It measures the diameter of system
nt the three points of the
head, middle and tail of the
roll.
辊形测量通过两测量头测出轧辊表测量系统
Roll shape 面的形状 Measuring
measureme It measures the shape of system
nt the roll surface by two
probes.
圆度测量测量轧辊头中尾三点的圆测量系统
Roundness 度 Measuring
measureme It measures the roundness system
nt of the three points of the
head, middle and tail of the
roll.
砂轮自动预平衡功能、自动动平衡标准功能
动平衡功能及磨削过程振动监控 Standard
Automatic It has pre-balancing function
balancing function, automatic
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of grinding dynamic balancing
wheel function and the function
of vibration monitoring in
grinding process.
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附件 3、磨床的供货及分交方案
Appendix 3: Grinder Supply and Distribution Plan
卖方将向买方提供数控轧辊磨床（型号：MK8480-Ⅳ10×5000），单台详细
供货范围和说明如下：
The Seller will provide the Buyer with a CNC roll grinder (model:
MK8480-IV10×5000). The detailed supply scope and descriptions for each unit are as
follows:
3.1 磨床基本部件
3.1 Basic Parts of Grinder

3.1.1 工件床身 1件
3.1.1 Workpiece bed 1 Piece
3.1.2 砂轮床身 1件
包括：拖板传动滚珠丝杆
3.1.2 Grinding wheel bed 1 Piece
Including: Ball screw for carriage drive
3.1.3 大拖板 1套
包括：拖板电缆拖链、磨架进给滚珠丝杆付；
3.1.3 Carriage 1 Set
including: Cable towline of carriage, ball screw pair for feeding of grinding
frame;
3.1.4 磨架 1套
包括：磨架箱体、电缆拖链
3.1.4 Grinding frame 1 Set
Including: Grinding box, cable towline
3.1.5 砂轮主轴动静压轴承及高精度静压偏心套 1套
3.1.5 Hydrodynamic and hydrostatic bearing of grinding wheel spindle and
high-precision hydrostatic eccentric sleeve 1 Set
3.1.6 机床操纵台及测量架底座 1套
3.1.6 Machine tool console and measuring frame base 1 Set
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3.1.7 数控中高机构 1套
3.1.7 CNC mid-high mechanism 1 Set
3.1.8 带油温制冷的主轴动静压轴承供、回油系统 1套
3.1.8 Oil supply and return system with oil temperature cooling for hydrodynamic and
hydrostatic bearings 1 Set
3.1.9 大拖板与磨架导轨的静压供油润滑系统 1套
3.1.9 Hydrostatic oil supply and lubrication system for carriage and grinding frame
guide 1 Set
3.1.10 机床断电保护机构及其液压控制系统 1套
3.1.10 Power-off protection mechanism and its hydraulic control system of machine
tool 1 Set
3.1.11 砂轮恒线速度控制装置 1套
3.1.11 Constant linear speed control device of grinding wheel 1 Set
3.1.12 砂轮床身导轨不锈钢防护罩(板厚 2.5mm) 1套
3.1.12 Stainless steel guard of grinding wheel bed guide (plate thickness of 2.5mm)
1 Set
3.1.13 磨削液供给系统及水泵 1套
包括：管道、1 个水泵、阀、喷嘴等
3.1.13 Grinding fluid supply system and water pump 1 Set
Including: Pipelines, 1 water pump, valves, nozzles, etc.
3.1.14 尾架位置检测装置及直径测量基准 1套
3.1.14 Tail frame position detection device and diameter measuring datum 1 Set
3.1.15 砂轮防护罩(手动开启)（带清砂喷头） 1套
3.1.15 Grinding wheel guard (manually opened) (with sand cleaning nozzle) 1 Set
3.1.16 头架干油润滑系统(外置) 1套
3.1.16 Head frame grease lubrication system (external) 1 Set
3.1.17 中心架底座及润滑装置 2套
(包括管道/1 个水泵/阀/喷嘴等)
3.1.17 Center frame base and lubrication device 2 Sets
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(Including pipelines, 1 water pump, valves, nozzles, etc)
3.1.18 中心架（直径范围设计审查定）全套
3.1.18 Center frame (The diameter range is as determined by design review) Full Set
3.1.19 带油温控制的油箱供回油系统 1套
3.1.19 Oil supply and return system of oil tank with oil temperature control 1 Set
3.1.20 尾架套筒伸缩油缸供回油系统 1套
3.1.20 Oil supply and return system of telescopic cylinder of tail fame sleeve 1 Set
3.1.21 头架 1套
3.1.21 Head frame 1 Set
3.1.22 尾架 1套
包括：液压伸缩套筒（伸缩量 700mm）；
3.1.22 Tail frame 1 Set
Including: Hydraulic telescopic sleeve (expansion amount of 700mm);
3.1.23 全自动测量系统 1套
包括：内外两测量臂、测量架及传动机构、测量臂液压系统、测量臂移
动导轨副。
3.1.23 Fully automatic measuring system 1 Set
Including: inner and outer measuring arms, measuring frame and transmission
mechanism, hydraulic system of measuring arms, and guide rail pair for measuring
arm moving.
3.1.24 工件床身防水挡板 1套
Waterproof baffle for workpiece bed 1 Set
3.1.25 机床工作灯 1套
Work lights for machine toll 1 Set
3.1.26 砂轮吊具 1套
Lifting appliance for grinding wheel 1 Set
3.1.27 砂轮修整器座 1套
Grinding wheel trimmer base 1 Set
3.1.28 砂轮动平衡装置 1套
84
Dynamic balancing device of grinding wheel 1 Set
3.2 电气系统
Electrical System
3.2.1 电气控制柜 1套
Electrical control cabinet 1 Set
电气系统供电：3－380V±10%,50Hz, 400A
Power supply for electrical system: 3－380V±10%, 50Hz, 400A
包括：内部布线；电源装置；保护开关；执行元件等
Including: Internal wiring, power supply device, protection switch, actuators,
etc.
3.2.2 磨床外部布线 (机床至控制柜不少于 15M)
External wiring of grinder (no less than 15M from machine tool to control cabinet)
包括：磨床各备件内部及相互之间的布线；
Including: the wiring inside and among the spare parts of the grinder;
磨床床身到电气控制柜之间的连线
wiring between the grinder bed and the electrical control cabinet.
3.2.3 SIEMENS SINUMERIK840Dsl 数控系统主机 1套
Siemens SINUMERIK 840Ds CNC system host 1 Set
3.2.4 SIEMENS OP015.6（15.6’宽屏） 1台
Siemens OP015.6 (15.6 widescreen) 1 Set
3.2.5 SIEMENS SINAMIC S120 交流伺服装置 4套
Siemens SINAMIC S120 AC servo device 4 Sets
3.2.6 SIEMENS 1FT6/K7 全数字交流伺服电机及电缆 4套
Siemens 1FT6/K7 full digital AC servo motor and cable 4 Sets
3.2.7 SIEMENS S7-300PLC 模块(DI,DO,AI,AO 等) 1套
Siemens S7-300PLC module (DI, DO, AI, AO, etc.) 1 Set
3.2.8 SIEMENS SITOP 直流 24V 开关电源 2台
Siemens SITOP DC 24V power supply for switch 2 Sets
3.2.9 手持式操纵盒(德国 EUCHNER 带电子手轮,弹簧电缆) 1套
85
Handheld control box (German EUCHNER, with electronic handwheel and spring
cable) 1 Set
3.2.10 UPS 稳压电源(2000 伏安，供数控系统使用) 1台
UPS regulated power supply (2000VA, for CNC system) 1 Set
3.2.11 西门子异地诊断软件及 MODEM 1套
Siemens remote diagnosis software and MODEM 1 Set
3.2.12 机床操纵面板及仪表 1套
Machine tool control panel and instrument 1 Set
3.2.13 SIEMENS SINAMIC S120 交流主轴控制装置 2套
Siemens SINAMIC S120 AC spindle control device 2 Sets
3.2.14 砂轮电动机(型号：1PH8 56kw) 1台
Grinding wheel motor (model: 1PH8 56kw) 1 Set
3.2.15 头架电动机(型号：1PH8 16kW) 1台
Head frame motor (model: 1PH8 16kW) 1 Set
3.2.16 SIEMENS 反馈型电源装置(包括电抗器) 1套
Siemens feedback type power supply device (including reactor） 1 Set
3.2.17 西班牙 FAGOR 新型直线光栅尺及信号电缆全套
Spain FAGOR new linear grating ruler and signal cable Full Set
包括：X、X1 轴长光栅各 1 件；
Including: 1 X-axis long grating and 1 X1-axis long grating;
短光栅 2 件及其信号处理器（A，B 测头）
2 short gratings and their signal processors (probe A and B).
3.2.19 A4 打印机, 适于网络打印 1台
A4 printer, suitable for network printing 1 Set
3.2.20 磨床辅助交流电机及油泵电机全套
Auxiliary AC motor for grinder and oil pump motor Full Set
3.2.21 支撑式操纵台 1台
Supporting console 1 Set
86
3.3 磨床辅件
Auxiliary Parts for Grinder

3.3.1 床身调整垫铁垫板及地脚螺栓全套
Pad iron and shim plate for bed adjustment and anchor bolt Full Set
3.3.2 床式磁辊/纸带过滤器(分离能力 300L) 1套
Bed type magnetic roll/paper tape filter (separation capacity of 300L) 1 Set
3.3.3 砂轮夹盘 3套
Grinding wheel chunk 3 Sets
3.3.4 机床检具全套
Inspection tools for machine tool Full Set
3.3.5 轧辊拔盘全套
Driving plate of roll Full Set
3.3.6 托瓦测量装置及其测量标尺 1套
Measuring device of supporting tile and its measuring scale 1 Set
3.3.7 修整器金刚笔 1支
Diamond pen of trimmer 1 Piece
3.3.8 砂轮 (针对轧辊材质，配备试车砂轮) 2片
Grinding wheel (for roll material, and equipped with grinding wheel for trial run) 2 Pieces
3.3.9 活动锥顶尖（角度待定） 1套
Movable taper tip (angle to be determined) 1 Set
3.3.10 随机必需工具(见 3.4 随机工具清单) 1套
Necessary attachment tools (see 3.4 List of Attachment Tools) 1 Set
3.3.11 磨床弹簧基础 1套
Grinder spring foundation 1 Set
87
序号名称规格数量
No. Item Specification Quantity
1 床身专用检具 1套
Special inspection tools 1 Set
for bed
2 砂轮吊具 1套
Lifting appliance for 1 Set
grinding wheel
3 专用扳手、工具 1套
Special wrenches, tools 1 Set
4 内六角扳手 1.5mm-10mm 2套
Allen wrench 1.5mm-10mm 2 Sets
5 长内六角扳手 12mm-21mm 1套
Long allen wrench 12mm-21mm 1 Set
6 双头扳手 7mm-32mm 1套
Double-ended wrench 7mm-32mm 1 Set
7 单头扳手 1套
Single-ended wrench 1 Set
8 头、尾架检查心棒 1件
Head and tail frame 1 Piece
inspection mandrel
9 砂轮主轴检查套 1套
Grinding wheel spindle 1 Set
inspection sleeve
10 金刚笔（2 克拉） 2支
Diamond pen (2 carats) 2 Pieces
11 百分表 1套
Dial indicator 1 Set
注：上述附件为每台机床的配置。
Note: The above attachment tools are for each machine tool.
88
3.4 随机工具清单
List of Attachment Tools
89
3.5 备品备件清单
List of Spare Parts
序号名称规格型号数量说明
No. Item Specification and Quantit Description
Model y
1. 测量触头每种规格 2
Measuring contacts Each specification 2
2. 托瓦每种规格各1套
Supporting tile Each specification 1 set for
each
3. 十字扭簧 4
Crossed torsional 4
spring
4. 传动皮带每种规格 2
Drive belt Each specification 2
5. 滤芯每种规格 2
Filter element Each specification 2
6. 网式吸油器每种规格 2
Net-type oil absorber Each specification 2
7. 接触器每种规格 2
Contactor Each specification 2
8. 继电器每种规格 2
Relay Each specification 2
9. 按钮每种规格 2
Button Each specification 2
10. 指示灯每种规格 2
Indicator light Each specification 2
11. 快速熔断器芯每种规格 2套
Fast fuse core Each specification 2 Sets
90
12. 电动机保护开关每种规格 1
Motor protection Each specification 1
switch
13. 行程开关/接近开关每种规格 2
Travel Each specification 2
switch/proximity
switch
14. 备份硬盘 1块
Backup hard drive 1 Piece
注：上述附件为每台机床的配置。
Note: The above spare parts are for each machine tool.
3.6 买方供货范围和说明
3.6 Buyer's Supply Scope and Description
3.6.1 买方根据卖方提供的磨床平面布置图及磨床本身的质量分布完成工厂设计
和施工；
3.6.1 The Buyer completes the factory design and construction according to the layout
plan of the grinder and the quality distribution of the grinder itself provided by the
Seller;
3.6.2 买方免费提供起吊设备的使用（配备专业起吊人员）；
3.6.2 The Buyer provides the use of lifting equipment on its own cost (equipped with
professional lifting personnel);
3.6.3 买方免费提供磨床试车的润滑油、磨削液、清洗油、电缆桥架、地沟盖板、
二次灌浆、防护栏等。
3.6.3 The Buyer provides lubricating oil, grinding fluid, cleaning oil, cable tray,
trench cover, secondary grouting, protective fence, etc. for the trail run of grinder on
its own cost.
91
3.7 卖方的设计范围及说明
3.7 Seller's Design Scope and Description
卖方负责设备的安装、调试及试生产，要求在合同规定的时间内达到设计能力，
并及时提供合同规定的备品备件。
The Seller is responsible for the installation, commissioning and trial production of
the equipment, making the equipment reach the design capacity within the time
specified in the contract, and provide the spare parts specified in the contract in a
timely manner.
3.7.1 卖方负责磨床本身的基本设计、详细设计、制造、软件编程及现场安装、
调试。
3.7.1 The Seller is responsible for the concept design, detailed design, manufacturing,
software programming and on-site installation and commissioning of the grinder
itself.
3.7.2 卖方根据磨床的需要，设计磨床的平面布置图和基础图(工艺图)，图中明
确表明水、电、气的接点位置及介质用量和质量要求。
3.7.2 The Seller shall design a plan layout and foundation drawing (process drawing)
of the grinder according to the needs of the grinder, which clearly indicates the
location of the water, electricity, and gas connections, the media usage and quality
requirements. 提供电气控制柜的发热量。
The seller shall provide the heat generation of the electrical control cabinet.
3.7.3 卖方根据买方提供的磨床安装现场的地质资料和磨床本身的质量分布。
3.7.3 The Seller provides the quality distribution of the grinder itself based on the
geological data of the grinder installation site provided by the Buyer.
3.7.4 卖方提供电气室的外形尺寸(平面布置及要求)。
3.7.4 The Seller provides the external dimensions of the electrical room (plan layout
and requirements).
92
附件 4、磨床主要部件或配套件供货厂商清单
Appendix 4: List of Suppliers of Major Components or Supporting Parts of
Grinder
4.1 外协件清单
4.1 List of Outsourced Parts
部件名称数量制造商
Name of Part Quantity Manufacturer
工件床身铸件 1 简阳.海特（华辰控股）
Workpiece bed castings 1 Jianyang.Haite (Hiecise Holdings)
砂轮床身铸件 1 简阳.海特（华辰控股）
Grinding wheel bed castings 1 Jianyang.Haite (Hiecise Holdings)
头架及皮带轮铸件
1 简阳.海特（华辰控股）
Head frame and pulley
1 Jianyang.Haite (Hiecise Holdings)
castings
4.2 机械、液压品牌清单
4.2 List of Mechanical and Hydraulic Equipment Brands
名称生产厂商
Item Manufacturer
机械设备类：
Mechanical Equipment:
轴承 INA，SKF，FAG
Bearing INA，SKF，FAG
滚珠丝杠 THK
Ball screw THK
直线导轨 THK
Linear guide THK
磨削液过滤装置江苏佳吉
Grinding fluid filtration device Jiangsu Jiaji
流体设备类：
Fluid Equipment:
油泵 Rexroth、PARK、ATOS
Oil pump Rexroth, PARK, ATOS
93
名称生产厂商
Item Manufacturer
液压阀 Rexroth、PARK、ATOS
Hydraulic valve Rexroth, PARK, ATOS
过滤器 PALL、Hydac 或上海黎明
Filter PALL, Hydac or Shanghai LEEMIN
三河同飞、天津制冷设备厂
冷却器
Sanhe Tongfei, Tianjin Refrigeration
Cooler
Equipment Factory
干油润滑系统林肯、德立蒙、贝奇尔
Grease lubrication system Lincoln, Drummond, BIJUR
4.3 电气元件品牌清单
List of Electrical Components Brands
序号电气元件供货商名称
No. Electrical Components Supplier
数控系统 Siemens 进口
1
CNC system Siemens Imported
伺服电机 Siemens 进口
2
Servo motor Siemens Imported
主轴电机 Siemens、Baumuller 进口
3
Spindle motor Siemens, Baumuller Imported
伺服驱动装置 Siemens、Baumuller 进口
4
Servo drive Siemens, Baumuller Imported
整流滤波装置
Siemens、Baumuller 进口
5 Rectification filtering
Siemens, Baumuller Imported
device
测量光栅 Fagor 进口
6
Measuring grating Fagor Imported
直流供电电源 Siemens、Weidmuller 进口
7
DC power supply Siemens, Weidmuller Imported
94
动平衡装置
Dittel 进口
8 Dynamic balancing
Dittel Imported
device
外资
传感器 Baumer、Controlway、Turck、Hydac
9 Foreign
Sensor Baumer, Controlway, Turck, Hydac
investment
外资/中资
伺服电缆 Siemens、SVL、Igus
10 Foreign/Chines
Servo cable Siemens, SVL, Igus
e investment
Siemens 、 Heidenhain 、西威联
外资/中资
通讯电缆（SVL）、伽奈
11 Foreign/Chines
Communication cable Siemens, Heidenhain, SVL,
e investment
JulySys
中资
普通动力电缆远东、德柔
12 Chinese
General power cable Far East, Dorou
investment
柔性动力及信号电缆西门子、易格斯(Igus)、德柔、伽外资/中资

13 Flexible power and 奈 Foreign/Chines
signal cable Siemens, Igus, Dorou, JulySys e investment
电气控制柜外资/中资
华辰定制
14 Electrical control Foreign/Chines
Hiecise customized
cabinet e investment
母线供电单元外资
维纳尔
15 Busbar power supply Foreign
Woehner
unit investment
低压元件外资
西门子、施耐德、欧姆龙
16 Low-voltage Foreign
Siemens, Schneider, Omron
component investment
95
外资
空气开关西门子、施耐德
17 Foreign
Air switch Siemens, Schneider
investment
中资
变压器盖能、欧恩意
18 Chinese
Transformer Gaineng, Ouenyi
investment
菲尼克斯（Phoenix）、魏德米勒外资
接线端子
19 （Weidmuller） Foreign
Wiring terminals
Phoenix, Weidmuller investment
中资
重载连接器西威联（SVL）、西霸士（SIBAS）
20 Chinese
Heavy-duty connector SVL, SIBAS
investment
柜内连接电线中资
远东
21 Connecting wires in the Chinese
Far East
cabinet investment
人机操作台外资/中资
华辰定制
22 Human-machine Foreign/Chines
Hiecise customized
console e investment
弹性基础爱博瑞青岛
23
Elastic foundation IBR Qingdao
序号软件供货商名称
No. Software Supplier
数控系统应用及编程
软件
Siemens
1 CNC system
Siemens
application and
programming software
2 华辰数控轧辊磨床加华辰重机(Hiecise) Siemens
96
工控制、编程管理系统 Hiecise Sinumerink

V2.0 840 平台
Hiecise CNC roll Siemens
grinder processing Sinumerink
control and 840 platform
programming
management system
V2.0
Siemens
华辰轧辊磨削自动控
Sinumerink
制系统 V2.0
华辰重机(Hiecise) 840 平台
3 Hiecise roll grinding
Hiecise Siemens
automatic control
Sinumerink
system V2.0
840 platform
97
附件 5、买卖双方提供的资料及交付进度
Appendix 5: Information Provided by the Buyer and Seller and the Delivery
Schedule
5.1 买方给卖方的技术资料及数量
5.1 Technical Information and the Quantity Given by the Buyer to the Seller
技术资料数量交付时间
Technical Information Quantity Delivery Time
所需加工轧辊的图纸(零件图及装配图) 1套合同签定后 1 个月内
Drawings of the rolls to be processed (parts 1 Set Within 1 month after the
and assembly drawings) contract is signed.
磨床安装场所的地质资料及平面位置图 1份合同签定后 1 个月内
Geological data and layout plan of the grinder 1 Copy Within 1 month after the
installation site contract is signed.
5.2 卖方给买方的技术资料及数量
Technical Information and the Quantity Given by the Seller to the Buyer
技术资料名称数量交付时间（合同签订后）
Technical Information Quantity Delivery Time (After
Signing the Contract)
磨床基础图 2份合同签定后 1 周内
Drawing of grinder foundation 2 Copies Within 1 week after the
contract is signed.
机床使用说明书(机械) 2套随设备提供
Machine tool instruction manual 2 Sets Supplied with the
(mechanical) equipment
机床操作使用说明书（各种磨削曲线的 2 套随设备提供
曲线编程及工艺编程详细说明） 2 Sets Supplied with the
Machine tool operating instructions equipment
(detailed instructions for curve
programming and process programming
98
for various grinding curves)
磨床维护保养手册 (包括易损件图（可 2 套随设备提供
编辑版）) 2 Sets Supplied with the
Grinder maintenance manual (including a equipment
diagram of wearing parts (editable
version))
直线光栅安装说明 2套随设备提供
Linear grating installation instructions 2 Sets Supplied with the
equipment
可编程序控制器操作手册 2套随设备提供
Programmable controller operation 2 Sets Supplied with the
manual equipment
SINUMERIK840Dsl 操作手册 2套随设备提供
SINUMERIK840Dsl operation manual 2 Sets Supplied with the
equipment
SINUMERIK840Dsl 编程手册 2套随设备提供
SINUMERIK840Dsl programming 2 Sets Supplied with the
manual equipment
机床 PLC 控制程序清单 2套随设备提供
List of PLC control programs for 2 Sets Supplied with the
machine tool equipment
液压原理图（可编辑版） 2套随设备提供
Hydrolic schematic diagram (editable 2 Sets Supplied with the
version) equipment
系统润滑图（可编辑版) 2套随设备提供
System lubrication diagram (editable 2 Sets Supplied with the
version) equipment
机床精度检验单 2套随设备提供
Machine tool accuracy inspection sheet 2 Sets Supplied with the
99
equipment
技术资料光盘(文档格式为 PDF) 2套随设备提供
Technical information CD (document 2 Sets Supplied with the
format is PDF) equipment
外购件清单 2套随设备提供
List of outsourced parts 2 Sets Supplied with the
equipment
产品合格证 2套随设备提供
Factory certificate 2 Copies Supplied with the
equipment
装箱单 2份随设备提供
Packing list 2 Copies Supplied with the
equipment
备件、电气元件清单及生产厂家 1份随设备提供
List of spare parts and electrical 1 Copy Supplied with the
components and the manufacturers equipment
磨床液压润滑油清单（可编辑版） 1份随设备提供
List of hydraulic lubricants for grinder 1 Copy Supplied with the
(editable version) equipment
所有交流伺服电机使用、维护说明书 1份随设备提供
Operating and maintenance instructions 1 Copy Supplied with the
of All AC servo motors equipment
100
附件 6、买卖双方的设计分工
Appendix: Design Work Division between the Buyer and the Seller
6.1 设计和设计联络
6.1 Design and Design Liaison
6.1.1 乙方负责磨床本身的基本设计、详细设计、制造、软件编程及现场调试。
6.1.1 Party B (the Seller ） is responsible for the concept design, detailed design,
manufacturing, software programming and on-site commissioning of the grinder
itself.
6.1.2 乙方根据磨床的需要，设计磨床的平面工艺布置图和基础施工图，图中明
确表明水、电、气的接点位置及介质用量和质量要求(含计算机部分接地
要求)
6.1.2 Party B shall design a plan layout and the construction drawing of foundation of
the grinder according to the needs of the grinder, which clearly indicates the
location of the water, electricity, and gas connections, the media usage and
quality requirements (including the grounding requirements of the computer
part).
6.1.3 乙方根据甲方提供的磨床安装现场的地质资料和磨床本身的质量分布。
6.1.3 Party B shall provide the quality distribution of the grinder itself based on the
geological data of the grinder installation site provided by the Party A (the
Buyer).
6.1.4 乙方提供电气室的外形尺寸(平面布置及要求)。
6.1.4 Party B shall provide the external dimensions of the electrical room (plan layout
and requirements).
6.1.5 甲方根据乙方提供的资料(6.1.2，6.1.3，6.1.4)完成工厂设计和施工
6.1.5 Party A shall complete the factory design and construction according to the
information provided by Party B (6.1.2, 6.1.3 and 6.1.4).
6.1.6 甲方免费提供起吊设备的使用（配备专业起吊人员）。
6.1.6 Party A shall provide the use of lifting equipment on its own cost (equipped
with professional lifting personnel).
101
6.1.7 甲方免费提供磨床试车的润滑油、磨削液及清洗油等。
6.1.7 Party A shall provide the lubricating oil, grinding fluid, and cleaning oil, etc. for
the trail run of grinder on its own cost.
6.2 设计审查
6.2 Design Review
合同生效后 60 天,乙方到甲方所在地进行方案设计审查并签订审查纪要。待
乙方详细设计结束后，甲方派遣相关人员到乙方进行详细设计审查并签订审查纪
要。
On the 60th day after the contract comes into effect, Party B shall visit Party A's
premise to review the concept design and sign the review minutes After the detailed
design is completed by Party B, Party A shall send relevant personnel to Party B for
detailed design review and sign the review minutes.
6.3 甲、乙双方的设计分工
6.3 Design Work Division between Party A and Party B
（1）甲方负责的设备相关设计：
(1) Equipment related design responsible by Party A
1. 与磨床有关的工厂设计和土建施工，磨床的二次灌浆，磨床电缆沟盖
板及电缆桥架，磨削液水坑护栏、盖板及梁架
Factory design and civil construction related to the grinder, secondary
grouting of the grinder, cable trench covers and cable trays for the grinder, as
well as the parapets, covers and beams for grinding fluid puddles
2. 免费提供磨床吊装及辅助设施
Grinder lifting and auxiliary facilities provided free of charge
3. 工厂照明、安全防护和消防设施
Factory lighting, safety protection and fire fighting facilities
4. 压缩空气：甲方压缩空气接至除尘器精滤器接口
Compressed air: Compressed air provided by Party A is connected to the
fine filter connection of the dust collector.
（2）乙方负责轧辊磨床的设计、制造，包括：涂装（按照甲方提供色标进行涂
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漆）、运输、现场安装调试、验收、售后服务、人员培训。
(2) Party B is responsible for the design and manufacturing of the roll grinder,
including: painting (according to the color scale provided by Party A), transportation,
on-site installation and commissioning, acceptance, after-sales service, personnel
training.
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附件 7、卖方保证值、试验方法及考核方法
Appendix 7: Seller's Guarantee Value, Test Methods and Assessment Methods
7.1 出厂验收（A 检）
7.1 Leave-factory Inspection and Acceptance (A-Inspection)
设备在卖方制造厂装配完毕后，买方应派遣人员（机械 2 人，电气 2 人，操
作工 1 人）到卖方现场进行 A 检。
After the equipment is assembled in the Seller's manufacturing factory, the
Buyer shall send personnel (2 mechanical staffs, 2 electrical staffs and 1 operator) to
the Seller's site for A-inspection.
A 检按磨床<<精度检验单>>中的项目对磨床几何精度、运动精度进行验收。
只有 A 检合格，双方才应对 A 检结果进行签字确认。
A-inspection is performed to accept the geometric accuracy and motion accuracy
of the grinder according to the items in the Accuracy Inspection Sheet. Only if the
A-inspection is passed, both parties should sign to confirm the results of A-inspection.
7.2 工厂验收
7.2 Factory Acceptance
7.2.1 磨床的安装
7.2.1 Installation of grinder
磨床的指导安装、调试、试车，验收在买方现场进行。卖方派遣技术人员负
责指导完成安装(机械 2 人、电气 1 人，全程负责)，安装所需的特殊工具、及仪
器设备由卖方准备。
The guided installation, commissioning, trial run and acceptance of the grinder
shall be conducted at the Buyer's site. The Seller shall provide technical personnel to
guide the installation (2 mechanical staffs and 1 electrical staff, responsible for the
whole process), and the special tools, and instruments and equipment required for the
installation will be prepared by the Seller.
完成工厂验收之前，安装工作应由卖方负总责。
Installation shall be the sole responsibility of the Seller until factory acceptance
is completed.
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在安装过程中买方应保证天车的使用及人员配合。
The Buyer should ensure the use of the overhead crane and the cooperation of
personnel during the installation process.
7.2.2 磨床最终验收指标和性能参数
7.2.2 Final acceptance indicators and performance parameter of grinder
7.2.2.1 磨床安装中各项几何精度按<<精度检验单>>的要求进行验收，每项几何
精度指标须经买方有关人员签字确认后方能进行下一步安装。
7.2.2.1 During the installation, each geometric accuracy of the grinder shall be
inspected and accepted in accordance with the requirements of Accuracy
Inspection Sheet, and each geometric accuracy index shall be signed to
confirm by the relevant personnel of the Buyer before the next step of
installation.
7.2.2.2 磨床最终验收按协议中所约定的各项规格参数进行。对磨床的各项速
度、规格、范围进行检测。
7.2.2.2 The final acceptance of the grinder shall be performed in accordance with the
specifications and parameters agreed upon in the agreement. Each speed,
specification and range of the grinder shall be tested.
7.2.2.3 检测磨床的安全保护和联锁功能，断电砂轮自动后退保护功能，紧急停
止功能，故障显示和诊断等。
7.2.2.3 The safety protection and interlock function, the automatic backward
protection function of the grinding wheel in case of power failure, the
emergency stop function, failure display and diagnosis, etc. of the grinder
shall be tested.
7.2.2.4 检测磨床的驱动系统，仪表，液压，润滑以及冷却系统。各个部分必须
正常工作，无漏油。油温和各轴承的温度不能超出正常值。
7.2.2.4 The drive system, instruments, hydraulics, lubrication and cooling system of
the grinder shall be tested. All parts must be working properly and without
oil leakage. The temperature of oil and each bearing shall not exceed the
normal value.
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7.2.2.5 外观检查
7.2.2.5 Appearance inspection
磨床外观必须整洁，无缺陷和锈蚀。油漆完整，管道和电缆走线整齐牢固。
The appearance of the grinder must be neat and free of defects and rust. The
paint is complete and the pipes and cables are aligned neatly and firmly.
7.2.2.6 磨床的测试和验收
7.2.2.6 Testing and acceptance of grinder
在设备安装调试完成后具备验收条件时双方将立即进行验收工作。
After the equipment installation and commissioning are completed, when
the acceptance conditions are met, both parties shall immediately carry
out the acceptance work.
验收工作包括无负荷测试、负荷测试和限制磨削时间的磨削验收测试。
测试内容、步骤和标准附后。
Acceptance work includes no-load test, load test and grinding acceptance
test with limited grinding time. The content, steps and criteria of the tests
are attached.
整个验收备忘录基于每一步验收结果，双方需记录每个验收结果并确
认。每一步的验收达到本附件规定的验收标准后，该测试被确认为成
功合格的测试，双方对验收结果进行签字确认，然后才可以开始下一
阶段的测试。
The entire acceptance memorandum is based on the results of each step of
acceptance, and both parties are required to record and confirm each
acceptance result. After the acceptance of each step meets the criteria
specified in this Appendix, the test is confirmed as a successful and
qualified test, and both parties shall sign to confirm the acceptance results
before starting the next stage of test.
7.2.3 无负荷测试
7.2.3 No-load test
8 小时内磨床主轴空转，头架花盘在 6 小时内以每分钟 5 转（2 小时）、35
106
转（2 小时）、和 50 转（2 小时）的速度旋转。在 6 小时内主轴以每分钟 320
转（2 小时）、800 转（2 小时）和 1600 转（2 小时）旋转。同时，大拖板（Z
轴）、磨架（X 轴）、数控中高（U 轴）、测量架（X1 轴）及其它各传动部件，
将按照事先编定的无负荷试车程序进行功能及动作测试，测试时间为 8 小时。
The grinder spindle idles for 8 hours and the heads frame hub rotates at 5 rpm (2
hours), 35 rpm (2 hours), and 50 rpm (2 hours) for 6 hours. The spindle rotates at 320
rpm (2 hours), 800 rpm (2 hours) and 1600 rpm (2 hours) for 6 hours. At the same
time, the carriage (Z-axis), grinding frame (X-axis), CNC mid-height (U-axis),
measuring frame (X1-axis) and other drive components shall be tested for function
and action in accordance with the pre-programmed no-load test program for 8 hours.
测试项目包括噪音、电机温升、油温符合国家机床测试标准
The test items, including noise, motor temperature rise, and oil temperature, are
in line with the national standards for testing of machine tool.
磨床无负荷测试验收表
Acceptance Form of No-load Test for Grinder
砂轮
主轴
开始结束
床头转速
测量测量
箱转 Spee 测试
值值
速 d of 结果
测试项目测试时间单位 Start End 标准
Speed Grind Test
Test Item Test Time Unit Meas Meas Standard
of ing Resul
urem urem
Headst Whee ts
ent ent
ock l
Value Value
Spind
le
头架电机温度
温升小于 15℃
Temperature of ℃
当日 Temperature
head frame ℃
10:00 ～ rise ＜ 15℃
320 motor
12:00
5rpm rpm 砂轮电机温度
10:00 ～温升小于 15℃
5 rpm 320 Temperature of ℃
12:00 of Temperature
rpm grinding wheel ℃
the same rise ＜ 15℃
motor
day
主轴油温 ℃ 温升小于 10℃
Temperature of ℃ Temperature
107
spindle oil rise ＜ 10℃
设备运行噪音
dB 小于 80dB
Equipment
dB ＜ 80dB
operation noise
异响无异响
Abnormal No abnormal
sound sound
头架电机温度
温升小于 15℃
Temperature of ℃
Temperature
head frame ℃
rise ＜ 15℃
motor
砂轮电机温度
温升小于 15℃
Temperature of 当日 ℃
Temperature
grinding wheel 12:00 ～ ℃
800 rise ＜ 15℃
motor 次日 8:00
35 rpm rpm
主轴油温 12:00 on 温升小于 10℃
35 rpm 800 ℃
Temperature of the day to Temperature
rpm ℃
spindle oil 8:00 the rise ＜ 10℃
设备运行噪音 next day
dB 小于 80dB
Equipment
dB Less than 80dB
operation noise
异响无异响
sound sound
头架电机温度
温升小于 15℃
Temperature of ℃
Temperature
head frame ℃
rise ＜ 15℃
motor
砂轮电机温度
温升小于 15℃
Temperature of ℃
次日 Temperature
grinding wheel ℃
1600 8:00 ～ rise ＜ 15℃
motor
50 rpm rpm 10:00
主轴油温温升小于 10℃
50 rpm 1600 8:00 ～ ℃
Temperature of Temperature
rpm 10:00 the ℃
spindle oil rise ＜ 10℃
next day
设备运行噪音
dB 小于 80dB
Equipment
dB ＜ 80dB
operation noise
异响无异响
sound sound
备注: 上述电机温度测量方法为: 采用红外测温仪测量电机轴承安装部位外侧金
108
属壳体温度为准。
Notes: The measuring method of above motor temperatures is: it adopts infrared
thermometer to measure the temperature of the outer metal casing at the motor
bearing installation part.
7.2.4 负荷测试（磨床系统精度测试）
Load Test
使用新的圆柱形光辊来测试设备的性能和精度，主要考核精度，没有时间要求。
（轧辊为轴承位支承，不带轴承座）选一支单机架可逆轧机工作辊或一支单机架
平整工作辊。
It adopts the new cylindrical smooth roll to test the performance and accuracy of the
equipment, mainly for the accuracy, with no time requirement. (The rolls are bearing
position support, without bearing seat) It shall choose a work roll of single stand
reversible mill or a single stand leveling work roll.
项目单位精度
Item Unit Accuracy
圆柱度 mm/mm 0.0015
Cylindricity mm/mm 0.0015
圆度 mm 0.001
Roundness mm 0.001
同心度 mm 0.0015
Coaxiality mm 0.0015
曲线误差 mm/mm 0.0015
Curve error mm/mm 0.0015
表面粗糙度 μm Ra 0.025（精整辊）
Surface roughness μm Ra 0.025 (Finishing roll)
备注：
Notes:
1、辊身的圆度取决于辊颈及中心孔的圆度，辊颈及中心孔的圆度偏差将从最终
的辊身圆度测量结果中去除。
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1. The roundness of the roll body depends on the roundness of the roll neck and the
center hole. The roundness deviation of the roll neck and the center hole will be
removed from the final measurement result of roll body roundness.
2、考核磨削精度时不计时间,粗糙度 0.025 时与砂轮材质有关。
2. Time is not counted when testing the grinding accuracy, and the roughness of 0.025
is related to the material of grinding wheel.
3、磨削后辊面无可见的划痕、进给线、振纹、斜花纹、砂轮进刀痕、无砂轮脱
粒造成的 n 辊面划伤，轧辊上机轧制后产品表面同样不得有本条所提到的因轧辊
表面质量问题造成的缺陷。
3. There should be no visible scratches, feed lines, vibration patterns, oblique patterns
or grinding wheel feed marks on the roller surface after grinding, and no roll surface
scratches caused by grinding wheel threshing. The surface of the product shall not
have the defects caused by the surface quality problems of the rolls mentioned in this
article after the rolls are used on the machine.
4、此效率表将作为磨床最终验收考核。
This efficiency table will be used as the final acceptance assessment for the grinder.
5、磨削达到要求后，7 个工作日内双方验收。
After the grinding meets the requirements, both parties shall conduct acceptance
within 7 working days.
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7.3 质量保证
7.3 Quality Assurance
磨床质量保证期为一年，在此期间内由于设备自身原因出现的质量问题，卖
方应免费修复或更换相关配件(卖方维修人员在收到买方通知后 24 小时内到达买
方现场)，因此导致的磨床停机时间将使质量保证期顺延。质保期过后，卖方也
将必须协助买方解决磨床可能出现的问题，确保磨床正常使用。
The quality assurance period of the grinder is one year. During this period, the
Seller shall repair or replace the relevant parts free of charge for quality problems
arising from the equipment itself (the Seller's maintenance personnel shall arrive at
the Buyer's site within 24 hours after receiving the notice from the Buyer), and the
resulting downtime of the grinder will cause the quality guarantee period to be
extended. After the quality assurance period has expired, the Seller shall also assist
the Buyer in solving any problems that may arise with the grinder to ensure the proper
use of the grinder.
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附件 8、磨床质量控制及检验标准
Appendix 8: Quality Control and Inspection Standards for Grinder
8.1 乙方保证向甲方提供的MK8480-IV10×5000数控轧辊磨床达到第3部分中技术
数据的要求。磨床的设计、制造、安装及验收将按照相关国标标准执行（JB5568-91
砂轮架移动轧辊磨床精度及金属切削机床通用技术条件GB9061-88），《装配通用技
术条件》JB/T5000.10—1998，《机械设备安装工程施工及验收规范》TJ231-75磨床
基础精度满足附件《精度检验单》的要求。
8.1 Party B guarantees that the MK8480-IV10×5000 CNC roll grinder supplied to Party
A meets the technical requirements in Section 3. The design, manufacturing, installation
and acceptance of the grinder will be carried out in accordance with the relevant national
standards, including Precision of Roll Grinder with Mobile Grinding Wheel Frame
(JB5568-91), General Specifications for Metal-cutting Machine Tools (GB9061-88),
General Specifications for Heavy Mechanical-Assembly (JB/T5000.10-1998), and
Specifications for Construction and Acceptance of Mechanical Equipment Installation
Works (TJ231-75). The accuracy of the grinder foundation shall meet the requirements of
the attached Accuracy Inspection Sheet.
8.2 乙方保证向甲方提供的MK8480-IV10×5000数控轧辊磨床，设备的零部件、备
品备件应按设计公差值进行加工，以保证同一产品的零部件具有互换性。所有用于
制造设备的材料不得有任何损伤和缺陷；铸造组织应均匀，不含杂质。外观应光滑，
无裂纹、积瘤、砂眼等缺陷；焊接结构设计应合理。焊接构件用的焊条、焊丝与焊
剂，应与被焊件的材料相适应。焊缝表面不得有裂纹、气孔、飞溅、弧坑、夹渣和
未融合等缺陷。
8.2 Party B guarantees that the parts and spare parts of MK8480-IV10×5000 CNC roll
grinder provided to Party A shall be processed according to the design tolerance value to
ensure the interchangeability of parts of the same product. All materials used in the
manufacture of equipment shall not have any damage and defects. Casting structure shall
be uniform and free from impurities. The appearance should be smooth, without cracks,
tumors, blister and other defects. The design of the welding structure should be reasonable.
Welding rod, wire and flux used to weld components, should be compatible with the
112
material of the welded parts. The surface of the weld shall not have defects such as cracks,
porosity, spatter, crater, slag and unfused parts.
8.3 磨床在乙方装配开始时，通知甲方派人参加设备监制和 A 检。
8.3 When the grinder begins to be assembled by Party B, Party A shall be notified to
send technical staff to attend the equipment supervision and A-inspection.
8.4 乙方将提供磨床的出厂合格证，质量检验记录，测试报告。
8.4 Party B will provide the factory certificate, quality inspection records, and test
reports of the grinder.
8.5 设备在显著位置钉上耐腐蚀的金属铭牌，内容包括制造厂名称、生产年份、
设备名称、设备编号、规格、型号、重量等。
8.5 The equipment should be nailed with a corrosion-resistant metal nameplate in a
conspicuous position, which indicates the name of the manufacturer, production year,
equipment name, equipment number, specifications, model, weight, etc.
8.6 制造标准
8.6 Manufacturing Standards
GB/T9061-1988 《金属切削机床通用技术条件》
General Specifications for Metal-cutting Machine Tools
GB/5226.1-2002 《工业机械电气设备第一部分：通用技术条件》
Safety of Machinery - Electrical Equipment of Machines -
Part 1: General Requirements
JB/T9872-1999 《金属切削机床机械加工件通用技术条件》
General Specifications for Machined Parts of Metal-cutting
Machine Tools
JB/T9874-1999 《金属切削机床装配通用技术条件》
General Specifications for Assembly of Metal-cutting
Machine Tools
JB/T5046-1991 《轧辊磨床系列行谱》
Roll Grinder Series Model
JB/T5766-1991 《轧辊磨床.参数》
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Roll Grinder - Parameters
JB/T5568-1991 《砂轮架移动轧辊磨床.精度》
Precision of Roll Grinder with Mobile Grinding Wheel Frame
JB/T6340-1992 《砂轮架移动轧辊磨床技术条件》
Specifications for Roll Grinder with Mobile Grinding Wheel
Frame
GB/T16769-1997 《金属切削机床噪声声压级的测量方法》
Metal-cutting Machine Tools - Measurement Method of
Sound Pressure Level
JB4029-2000 《磨床砂轮防护罩安全防护技术要求》
Specifications of Grinding-wheel Guard for Safety
GB15760-1995 《安全防护通用技术条件》
General Specifications for Safety Protection of Metal-cutting
Machine Tools
JB/T10051-1999 《金属切削机床液压系统通用技术条件》
General Specification for Hydraulic System of Metal-cutting
Machine Tools
JB/T 9873-1999 《金属切削机床焊接通用技术条件》
General Specifications for Weld Assembly of Metal-cutting
Machine Tools
JB/T 9875-1999 《金属切削机床随机技术文件的编制》
Metal-cutting Machine Tools - Preparation of Attachment
Technical Documentation
JB/T 9876-1999 《金属切削机床结合面涂色法检验及评定》
Metal-cutting Machine Tools - Inspection and Evaluation of
Contact surface with Coloring Method
JB/T8356.1-1996 《机床包装技术条件》
Specifications for Packaging of Machine Tools
GB/T13306-191991 《机床的标牌》
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Plates of Machine Tools
JB/T9877-1999 《金属切削机床清洁度的测定》
Metal-cutting Machine Tools - Determination of Cleanliness
GB10931-1989 《数字控制机床位置精度的评定方法》
Numerically Controlled Machine Tools - Determination of
Accuracy and Repeatability of Positioning
GB8978-1996 《污水综合排放标准》（一级）
Integrated Wastewater Discharge Standard (Level 1)
GBZ1-2002 《工业企业设计卫生标准》
Hygienic Standards for the Design of Industrial Enterprises
GB12348-1990 《工业企业厂界噪声标准》
Standard of Noise at Boundary of Industrial Enterprises
所有电气设备根据 IEC、ISO、DIN、JIS 及相关标准设计
All electrical equipment is designed according to IEC, ISO,
DIN, JIS and related standards.
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附件 9、技术服务与培训
Appendix 9: Technical Service and Training
9.1 技术服务
9.1 Technical Service
磨床安装调试将由卖方工程技术人员和技术工人进行，磨床使用期间卖方提
供免费技术咨询。
The installation and commissioning of the grinder will be carried out by the
Seller's engineers and skilled workers, and the Seller will provide free technical
consultation during the use of the grinder.
9.2 培训
9.2 Training
培训包括在卖方现场的培训和在买方现场的培训。
The training includes training at the Seller's site and training at the Buyer's site.
9.2.1 在卖方现场的培训：
9.2.1 The training at the Seller's site:
磨床在卖方总装试车过程中，卖方可安排在自己厂内将对买方有关人员(机
械、电气和操作)进行磨床维护、修理以及操作方面的的培训。具体培训计划安
排参考下表：
During the assembly and commissioning of the grinder by Seller, Seller may
arrange for training of Buyer's personnel (mechanical, electrical and operational) on
the maintenance, repair and operation of the grinder in Seller's site. Please refer to the
following table for specific training plan:
时间安排买方操作人员（4 人）买方维护人员（4 人）
Time Buyer's Operator (4) Buyer's Maintainers (4)
磨床基础知识介绍磨床基础知识介绍
Introducing to the basic Introducing to the basic
第 1～5 天
information about the grinder information about the grinder
Day 1 to 5
现场了解磨床各部件的装配位置现场了解磨床各部件的装配位置
Learning the assembly position of Learning the assembly position of
116
each part of the grinder on site each part of the grinder on site
讲解解磨床各部件的传动原理及讲解解磨床各部件的传动原理及
其功用其功用
Explaining the transmission Explaining the transmission
principle of each part of the principle of each part of the
grinder and its function grinder and its function
讲解磨床操作方法，熟悉各操作讲解解磨床各部件的调整方法
界面功能 Explaining the adjustment method
Explaining the operation of the for each part of the grinder
grinder and the function of each 介绍磨床各易损件，以及易损件
operation interface 的更换、调整
讲解方程曲线的编制、调用的操 Introduction to the wearing parts
作步骤 of the grinder, and the replacement
Explaining the procedure for and adjustment of the wearing
preparing and calling equation parts
curves 介绍磨床液压原理以及各节点参
讲解特殊曲线的编制、调用的操数的调整方法
第 6～10 天
作步骤 Introduction to the hydraulic
Day 6 to 10
Explaining the procedure for principle of grinder and the
preparing and calling special adjustment method of each node
curves parameter
讲解磨削工艺参数的设定，完成介绍磨床电气原理
多种磨削曲线的编制 Introduction to the electrical
Explaining the setting of grinding principle of grinder
process parameters and 简介 840Dsl 数控系统在本设备
preparation of various grinding 上使用、维护及保养
curves Introducing briefly to the use,
讲解磨床磨削各种轧辊时各附件 maintenance and servicing of
的使用、更换及调整 840Dsl CNC system on this
117
Explaining the use, replacement machine
and adjustment of various 数控系统程序原理、磨削工艺
attachments for grinding various CNC system program principle
rolls on the grinder and grinding technology
讲解磨床、数控系统故障诊断表
的具体内容及故障排除方法
Explaining the specific content of
the fault diagnosis sheet of the
grinder and the CNC system and
the troubleshooting methods
现场了解磨床装配的总过程及各
部件的装配要求
Understanding of the whole
process of grinder assembly and
the assembly requirements of each
component on-site
按照维护手册内容，实地讲解各
维护点位置和维护方法
Explaining the location and
maintenance methods of each
maintenance point in the field
according to the content of the
第 11～15 天实际操作培训
maintenance manual.
Day 11 to 15 Practical operation training
介绍液压系统的调整方法及维护
Introducing the adjustment method
and maintenance of the hydraulic
system
介绍电气系统的调整方法及维护
Introducing the adjustment method
118
and maintenance of the electrical
system
介绍磨床各保护开关、检测元件
的装配位置、功用及更换调整
Introducing the assembly position,
function, replacement and
adjustment of each protection
switch and detection element of
the grinder
买方人员在卖方现场培训期间，卖方负责安排培训人员每日在旅馆和卖方现
场之间的往来接送，卖方提供饮食方便，住宿费用买方自理；
During the training period of the Buyer's personnel at the Seller's site, the Seller
is responsible for the daily transportation of the trainees between the hotel and the
Seller's site and the meals, and the Buyer is responsible for the cost of
accommodation.
在培训期间，卖方要为买方培训人员提供必要的学习培训资料和单独的学习
培训场所。
During the training period, the seller should provide the necessary materials and
separate places for the learning and training of Buyer's personnel.
在培训期间，卖方要为培训人员安排总共不少于 40 小时的现场观摩和实践
操作机会，保证买方的操作人员通过培训能够独立操作磨床进行磨辊，维护人员
对磨床内部机械机构和电气控制系统有比较全面的、具体的、直观的认识。
During the training period, the Seller shall arrange a total of not less than 40
hours of on-site observation and practical operation opportunities for the trainees to
ensure that the Buyer's operators can independently operate the grinder for grinding
rolls after the training, and that the maintainers have a more comprehensive, specific
and intuitive understanding of the internal mechanical mechanisms and electrical
control system of the grinder.
9.2.2 在买方现场的培训：
119
9.2.2 Training at the Buyer's Site
磨床在买方磨床安装调试过程中，卖方将对买方有关人员(机械和电气)进行
磨床维护和修理的培训。安装结束后，卖方将对买方有关人员进行操作技能及设
备保养方面的培训,培训不少于 5 个工作日。
During the installation and commissioning of grinder by Buyer, Seller shall train
Buyer's personnel (mechanical and electrical) on the maintenance and repair of the
grinder. After the installation, the Seller shall train the Buyer's personnel on operation
skills and equipment maintenance for not less than 5 working days.
本次培训主要是对买方的磨床操作维护人员进行一次普及性的培训，以便相
关人员在磨床投用后尽快进入工作状态，保证新磨床尽快地发挥效用。
This is a general training for the Buyer's operators and maintainers so that they
can work normally as soon as possible after the grinder is put into use, and to ensure
that the new grinder can be effective as soon as possible.
120
附件 10、磨床详细的工程进度表（10 个月）
Appendix 10: The Detailed Engineering Schedule of the Grinder (10 Months)
项目合同生效、支付预付款后月份
Work The Month after the Contract Becomes Effective and the Advance Payment is Paid
1-2 3-4 5-6 7-8 9-10 11 11.5
1-2 3-4 5-6 7-8 9-10 11 11.5
基本
设计
Conceptual
Design
详细
设计
Detailed
Design
加工外
购及制造
Processing,
Outsourcing
and
Manufacturi
ng
分部
件组装
Sub-assembl
y of
components
总装
General
Assembly
121
卖方
调试
Commission
ing by the
Seller
包装
运输
Packaging
and
Shipping
现场
安装
Installation
at Site
调试
预验收
Commission
ing and
Pre-accepta
nce
试磨
验收
Trial Run
and
Acceptance
注：上表为常规交货期，具体交货期以商务合同为准。
Note: The above table shows the regular delivery period, and the specific delivery
period is subject to the commercial contract.
122
附件 11、涂漆、包装和运输
Appendix 11: Painting, Packaging and Transportation
11.1 涂漆
11.1 Painting
2) 涂漆材料：符合国家相应技术标准。
Painting material: conform to the corresponding national technical standards.
3) 涂装颜色按买方提供的色标或按以下颜色供用户选择：
Painting color can be according to the color scale provided by the Buyer or
according to the following colors for the user's choice:
11.2 设备的包装、运输
11.2 Packaging and Transportation of the Equipment
1) 根据设备情况确定；基本采用公路运输方式；
It is determined according to the equipment, and the main mode of transport is by
road;
2) 设备包装箱上的标志按照国家标准执行；
123
The markings on the boxes of equipment are in accordance with the national
standards;
3) 设备发货前卖方通知买方的接收和联系人；
The Seller shall notify the Buyer's recipient and contact person prior to
transportation of the equipment;
4) 随箱资料的交付内容、数量和方式。
The content, quantity and delivery manner of the attachment information of box;
5) 随箱资料的主要内容：
The main content of the attachment information of the box:
11.3 防腐
11.3 Anti-corrosion
1）卖方根据招标人提出的设备使用条件、环境条件及所接触的介质等情况
对设备采取有效的防腐措施。
The Seller shall take effective anti-corrosion measures for the equipment
according to the information provided by the tenderee, including the conditions of use,
environmental conditions and the media to which the equipment is exposed.
2）光洁表面及配合表面应彻底清洗，并涂以防锈液或高熔点油脂以防止腐
蚀。应提供足够的溶剂，以清除防锈液或油脂。
The smooth surface and matching surface should be thoroughly cleaned and
coated with anti-rust liquid or grease with high melting point to prevent corrosion.
Sufficient solvent should be provided to remove the anti-rust liquid or grease.
3）除不锈钢、非金属材料及有色金属材料外，所有构件表面均应进行喷涂
处理，并满足使用要求。
Except for stainless steel, non-metallic materials and non-ferrous metal materials,
the surface of all components should be sprayed to meet the requirements of use.
4）喷涂前应对铸铁件及焊接件表面进行喷砂除锈，表面处理应满足 Sa2.5
的要求。
The surface of cast iron parts and welded parts should be sandblasted to remove
rust before spraying, and the surface treatment should meet the requirements of Sa2.5.
124
11.4 包装
11.4 Packaging
1) 交付的设备在出厂前应按国家相关标准要求，进行防锈处理。
The equipment to be delivered should be rust-proofed before leaving the factory
according to the requirements of relevant national standards.
2) 设备的包装能满足长途运输、多次搬运及存储的要求。包装要坚固、牢靠、
防腐、防潮、防盗。
The packaging of the equipment can meet the requirements of long-distance
transportation, multiple handling and storage. The packaging should be strong,
reliable, anti-corrosion, moisture-proof, and anti-theft.
3) 安装调试易损件、特殊吊具、专业工具、备品备件等，单独包装并标明主机
名称和安装调试易损件字样。
The vulnerable parts, special lifting devices, professional tools, spare parts, etc.,
for the installation and commissioning should be individually packaged and
marked with the name of the equipment and the sign of "vulnerable parts for
installation and commissioning".
4) 货物的标记按中国国家有关货物运输的规定执行。每个箱件上会注明“卖方、
买方、设备名称及部件名称” 的字样。
The marking of the goods shall be carried out in accordance with China's national
regulations on goods transportation. Each box will be marked with the name of
the Seller, the name of Buyer, equipment name and the component name.
5) 箱内每个零部件均挂有标签，标明零部件的项目号、名称、零件图号及所属
装配图号、件号和数量等内容。
Each part in the box is equipped with a tag, indicating the project number, project
name, part drawing number, the assembly drawing number, part number and
quantity of the parts.
6) 由于卖方包装不善或标记不清所造成的设备丢失、缺损、发霉、锈蚀、受潮
和错发等问题，卖方负责修理、补充或更换。
The Seller is responsible for repairing, supplementing or replacing the equipment
125
for the problems of loss, damage, mold, rust, dampness, and wrong delivery, etc.,
caused by poor packaging or unclear markings.
7) 每个包装箱内附装箱单二份和产品合格证、随机资料等各一份。
Each box contains two copies of packing list and one copy of factory certificate
and attachment information.
8) 产品标志和标牌。
Product logo and label.
9) 各设备的组装和零部件在其明显处会做出能见度高的编号和标志。
The assembly and parts of each equipment shall be marked with its number and
sign with high visibility in its obvious places.
10) 设备的标牌内容包括：制造厂家、产品名称、产品型号或主要技术参数、制
造日期等。
The label of the equipment includes: manufacturer, product name, product model
or main technical parameters, date of manufacture, etc.
11.5 运输
11.5 Transportation
1) 设备的运输符合有关规范的规定。
The transportation of the equipment shall be in accordance with the relevant
specifications.
2) 运输方式：汽运。
Transportation mode: automobile transport.
126
附件 12、精度检验单
Appendix 12: Accuracy Inspection Sheet
MK8480-Ⅳ10×5000
MK8480-Ⅳ10×5000
全自动数控轧辊磨床
Automatic CNC Roll Grinder
精度检验单
Accuracy Inspection Sheet
华辰精密装备（昆山）股份有限公司
Hiecise Precision Equipment Co., Ltd.
127
共 10 页
MK8480-Ⅳ10×5000 精度检验单 10 Pages
Accuracy Inspection Sheet 第 1 页
Page 1
基础精度 G01
Basic Accuracy G01
误差值（ｍｍ）
Error (mm)
检验项目检验要求
允差实测
Item Inspection Requirements
Tolerance Measure
d Value
128
在拖板床身Ｖ形导轨上放置专用检具， a.在导轨全部 a:
长度上：
拖板床身Ｖ形导轨将光学准直仪安装在Ｖ形导轨一端，并 0.035
（导轨ⅠⅡⅢⅣ）的将光学反射镜固定在Ｖ形检具上，移动局部公差：
在任意 1000 测
直线度检具，每移动检具长度记录一次数据，量长度为:
Straightness of the 测量完毕后，按直线度计算方法算出导 0.01／1000
a. Full-length
V-shaped Guide of 轨的误差值，画出导轨的误差曲线。
tolerance:
the Carriage Bed Place a special checker on the V-shaped
0.035; Local
guide of the carriage bed, install the
tolerance:
optical collimator on one end of the
0.01/1000 at
ａ．Ｖ形导轨在水 V-shaped guide, and fix the optical b:
any measuring
平面内直线度； reflector on the V-shaped checker, then
length of 1000
a. Straightness of move the checker and record the data
the V-shaped Guide once for moving each length of the
b.在导轨全部
in the Horizontal checker. After the measurement, calculate 长度上：
Plane. the error value of the guide according to 0.035
局部公差：
the straightness calculation method, and 在任意 1000 测
draw the error curve of the guide. 量长度上为:
0.01／1000
ｂ．Ｖ形导轨在垂全长误差以误差曲线对其两端点连线
Full-length
直面内的直线度间坐标值的最大代数差值计，局部误差
tolerance:
b. Straightness of 以曲线上任意相邻两点对误差曲线两
0.035; Local
the V-shaped Guide 端点连线的坐标差中的最大值计。
tolerance:
in the Vertical The full-length error is counted as the
0.01/1000 at
Plane. maximum algebraic difference between
any measuring
the coordinate values of the error curve to
length of 1000
the two endpoints line. The local error is
counted as the maximum value of the
coordinates difference between any two
adjacent points line to the two endpoints
line on error curve.
129
共 10 页
Page 2
基础精度 G02
Basic Accuracy G02
Error (mm)
检验项目检验要求允差实测
Item Inspection Requirements Tolerance Measu
red
Value
130
拖板床身平导轨在拖板床身Ｖ形导轨(导轨Ⅰ)和平 a.在导轨全部长度上： a:
（导轨Ⅱ）对Ｖ形导轨（导轨Ⅱ）上放置桥形专用 0.04/全长
导轨（导轨Ⅰ）的平检具，其上与检具移动方向垂直
行度放置水平仪局部公差：
Parallelism of Flat a，移动检具检验。误差以水平 0.02／1000
Guide (Guide Ⅱ) to 仪读数的最大代数差计
V-shaped Guide Place a special bridge-shaped a. Full-length tolerance:
(Guide Ⅰ) of inspection tool on the V-shaped 0.04/total length
Carriage Bed guide (guide I) and flat guide
(guide II) of the carriage bed, and Local tolerance:
place a level on it perpendicular to 0.02/1000
the moving direction of the
inspection tool.
a. Move the inspection tool for
inspection. The error is calculated
as the maximum algebraic
difference of the level readings.
共 10 页
MK8480-Ⅳ10×5000 精度检验单 10 Page
Page 3
131
基础精度 G03
Basic Accuracy G03
Error (mm)
允差实测
Tolerance Measured
Value
132
a．在工件床身平导轨Ⅲ上放 a. 在导轨全部长 a:
工件床身导轨在垂置专用检具和水平仪，移动检具，度上：
直平面内的精度：每移动检具长度记录一次数据，测 0.06/全长
Accuracy of the 量完毕后，按直线度计算方法算出 Full-length
Workpiece Bed 导轨的误差值，画出导轨的误差曲 tolerance:
Guide in Vertical 线。 0.06/total length
Plane: a. Place a special inspection
tool and a level on the flat guide Ⅲ 局部公差： b
ａ. 工件床身平导 of the workpiece bed, move the 0.02／1000
轨在垂直截面内的 inspection tool, and record the data Local tolerance:
直线度误差 once for moving the length of the 0.02/1000
Straightness Error inspection tool. After the
of the Flat Guide of measurement is completed, b. 在导轨全部长
the Workpiece Bed calculate the error value of the 度上：
in the Vertical guide according to the straightness 0.06/全长
Section calculation method, and draw the Full-length
error curve of the guide. tolerance:
b. 导轨 Ⅳ 对导轨全长误差以误差曲线对其两 0.06/total length
Ⅲ的平行度端点连线间坐标值的最大代数差
Parallelism of 值计，局部误差以曲线上任意相邻局部公差：
Guide Ⅳ to Guide 两点对误差曲线两端点连线的坐 0.02／1000
Ⅲ 标差中的最大值计。 Local tolerance:
The full-length error is counted 0.02/1000
difference between the coordinate
values of the error curve to the two
endpoints line. The local error is
counted as the maximum value of
the coordinates difference between
133
any two adjacent points line to the
two endpoints line on error curve.
b．在导轨Ⅲ和Ⅳ上放置桥形
专用检具，其上与检具移动方向垂
直放置水平仪，移动检具检测。误
差以水平仪读数的最大代数差值
计。
b. Place a bridge-shaped
special inspection tool on the guide
III and IV, and place a level on it
perpendicular to the direction of
movement of the inspection tool,
then move the inspection tool for
inspection. The error is calculated
difference of the level readings.
共 10 页
Page 4
134
基础精度 G04
Basic Accuracy G04
Error (mm)
允差实测
Tolerance Measured
Value
135
a．在拖板床身上放置专用检具
工件床身导轨对拖和固定指示器，使指示器测头 a 及 b： a:
板床身导轨的平行分别垂直触及置于工件床身导在最大测量长度上：
度：轨上的专用检具表面： 0.06
Parallelism of a. Place a special inspection tool a and b:
Workpiece Bed and a fixed indicator on the Tolerance on the
Guide to Carriage carriage bed, and make the maximum measuring
Bed Guide: indicator probes vertically touch length: b
the surface of the special 0.06
a．在垂直平面内： inspection tool placed on the
In Vertical Plane: guide of the workpiece bed: 在局部测量长度上：
a．在垂直平面内；b．在水平 0.025／1000
b．在水平面内：面内，等距离移动检具检验。a、 Tolerance on the
In Horizontal b 误差分别计算，误差以指示器 local measuring
Plane: _x0016_读数的最大值计 length:
a. In the vertical plane; b. In 0.025/1000
horizontal plane, move the
inspection tool equidistantly for
inspection. The errors of a and b
are calculated separately, and are
calculated as the maximum value
of the indicator reading _x0016_.
共 10 页
Page 5
136
几何精度 G05
Geometric Accuracy G05
Error (mm)
Item Inspection Requirements Tolerance Measu
red
Value
137
在头架主轴锥孔中插一根检验 a 及 b：在 300 测量长
头架主轴轴线对拖棒，在砂轮架上固定指示器，度为： a:
板移动的平行度：使其垂直触及检验棒表面： 0.03
Parallelism of the Insert a test rod into the taper ( 检验棒自由端只许
Axis of the Head hole of the head frame spindle, 向上和向砂轮架偏）
Frame Spindle to and fix the indicator on the a and b: on any b
the Carriage grinding wheel frame so that it measurement length
Movement vertically touches the surface of of 300
a．在垂直平面内 the test rod: (The free end of the
a. In Vertical Plane ａ．在垂直平面内；ｂ．在水 test rod is only
平面内，移动拖板检验。拨出 allowed to go up and
b．在水平面内检验棒相对主轴锥孔转 180 eccentric to the wheel
b. In Horizontal 度，重新插入锥孔中，再检验 holder)
Plane 一次。a、b 误差分别计算，误
差以指示器二次测量结果的代
数和之半计
a. In vertical plane; b ． In
horizontal plane, move the
carriage for inspection. Pull out
the test rod and rotate it 180
degrees relative to the taper hole
of the spindle, reinsert it into the
taper hole, and inspect again.
The errors of a and b are
calculated separately, and are
calculated as half of the
algebraic sum of the two
measurement results of the
indicator.
138
共 10 页
精度检验单 10 Pages
MK8480-Ⅳ10×5000
Page 6
几何精度 G06
Error (mm)
Item Inspection Requirements Tolerance Measur
ed
Value
139
尾架顶尖套锥孔轴将尾架置于二分之一最大顶尖位 a 及 b：
线对拖板移动的平置上，尾架套筒在后退位置并锁紧，在在 300 测量长度 a:
行度：尾架顶尖套锥孔中插一根检验棒，在砂为：
Parallelism of the 轮架上固定指示器，使其测头垂直触及 0.03
Axis of the Tapered 检验棒表面： ( 检验棒自由端
Hole of the Tail Place the tail frame in the one-half 只许向上和向 b
Frame Top Sleeve maximum top position, with the tail 砂轮架偏）
to the Carriage frame sleeve in the setback position and a and b:
Movement: locked, insert an inspection rod in the 0.03 on any
tapered hole of the tail frame top sleeve, measurement
a．在垂直平面内； and fix the indicator on the grinding length of 300
In Vertical Plane; wheel frame so that its probe touches the (The free end of
surface of the inspection rod vertically. the test rod is
b．在水平面内ａ．在垂直平面内；b．在水平 only allowed to
In Horizontal Plane 面内，移动拖板检验。拨出检验棒相对 go up and
主轴锥孔转 180 度，重新插入锥孔中， eccentric to the
再检验一次。a、b 误差分别计算，误差 wheel holder)
以指示器二次测量结果的代数和之半
计
a. In vertical plane; b. In horizontal
plane, move the carriage for inspection.
Pull out the test rod and rotate it 180
degrees relative to the taper hole of the
spindle, reinsert it into the taper hole, and
inspect again. The errors of a and b are
calculated separately, and are calculated
as half of the algebraic sum of the two
measurement results of the indicator.
140
共 10 页
Page 7
几何精度 G07
Error (mm)
允差实测
Tolerance Measured
Value
141
用两根直径相同的检验棒，分别插入
头、尾架主轴轴线头、尾架顶尖套锥孔中。在砂轮架上固 a: a:
的等高度：定指示器，使其测头在垂直平面内触及 0～0.10
Height Equality of 检验棒表面。移拖板检验。误差以指示 ( 只许尾架
the Axises of the 器读数差值计，检验分别在尾座置于二高)
Head Frame 分之一、三分之二和最大顶尖距的位置 a.
Spindle and Tail 上进行 0～0.10
Frame Spindle: Insert two inspection rods with the same (Only the
diameter into the tapered holes of the tail frame is
a. 在垂直平面内: head and tail frame top sleeves. Fix the allowed to
a. In Vertical Plane: indicator on the grinding wheel frame so be higher.)
that its probe touches the surface of the
inspection rod in the vertical plane. Move
the carriage for inspection. The error is
counted as the difference of the indicator
readings, and the test is carried out with
the tailstock in one-half, two-thirds and
the maximum top position respectively.
共 10 页
Page 8
142
几何精度 G08
Error (mm)
允差实测
Tolerance Measured
Value
143
在砂轮架上固定指示器，使其测头
砂轮卡盘定心锥面垂直触及砂轮主轴定心锥面上，转动主 0.015
的径向跳动轴检验。误差以指示器读数的最大差值 0.015
Radial Run-out of 计。
the Centering Taper Fix the indicator on the grinding
of the Grinding wheel frame so that its probe touches the
Wheel Chuck centering taper of the grinding wheel
spindle vertically, and rotate the spindle
for inspection. The error is measured as
the maximum difference between the
indicator readings.
共 10 页
Page 9
144
几何精度 G9
Error (mm)
允差实测
Tolerance Measured
Value
145
在砂轮主轴定心锥面上装一检验
砂轮主轴轴线对拖套筒，在工件床身上固定指示器，使其 a 及 b： a.
板移动的平行度：测头垂直触及检验套筒表面：在 100 测量长
Parallelism of the Install an inspection sleeve on the 度上为
Axis of the centering taper of the grinding wheel 0.015
Grinding Wheel spindle, and fix the indicator on the a and b: b
Spindle to the workpiece bed so that its probe touches 0.015 on the
Movement of the the surface of the inspection sleeve measurement
Carriage: vertically. length of 100
ａ．在垂直平面内；b．在水平
a．在垂直平面内；面内，移动拖板检验。将主轴转 180 度，
a. In Vertical Plane; 再检验一次。ａ、ｂ误差分别计算，误
差以指示器二次测量结果的代数和之
b．在水平面内半计
b. In Horizontal a. In vertical plane; b. In horizontal
Plane plane, move the carriage for inspection.
Turn the spindle 180 degrees and check
again. The errors of a and b are calculated
separately, and are calculated as half of
the algebraic sum of the two
measurement results of the indicator.
共 10 页
Page 10
146
几何精度 G10
Error (mm)
允差实测
Tolerance Measured
Value
在砂轮主轴定心锥面上装一检验套筒，
砂轮架主轴轴线与在头架主轴锥孔中插入一直径相等的 0.35
头架主轴轴线的等检验棒，在工件床身导轨上放置桥板，（只许工件
高度其上放指示器，使其测头分别在垂直平中心线高）
Height Equality of 面内触及两个圆柱体上母线检验。 0.35
the Spindle Axis of 误差以指示器读数的差值计 (Only the
the Grinding Wheel Install an inspection sleeve on the centerline of
Frame and the centering taper of the grinding wheel the workpiece
Spindle Axis of the spindle, insert an inspection rod with the is allowed to
Head Frame same diameter into the taper hole of head be higher.)
frame spindle, place a bridge plate on the
workpiece bed guide, and place the
indicator on the bridge plate so that its
147
probe touches the bus on the two
cylinders respectively in vertical plane for
inspection.
The error is measured as the difference of
the indicator readings.
148

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IMR MK8480-Ⅳ10×5000 平整辊磨床技术文件

IMR Technical Documentation of MK8480-Ⅳ10×5000 CNC Leveling Roll Grinder

PT.IMR ARC STEEL

Appendix 1: General Overview and Basic Data

1.1 General Description

1.1.1 Overview of Grinder

1.2 Roll Parameters

砂轮电机额定速度 1000 rpm

砂轮主轴转速 700-1500 rpm

Distribution of Oil and Grease

1. 砂轮床身 2.工件床身 3.滚珠丝杠 4.伺服电机

1.减速机 2.锁紧油缸 3.尾架壳体 4.伸缩油缸套筒 5.砂轮修整器

1.锥套 2.主轴 3.主轴前动静压轴承 4.分油器 5.偏心套 6.后动静压轴承 7.动平

1.大拖板 2.丝杠螺母 3.伺服电机 4.光栅尺 5.磨架壳体 6.曲线磨削机构

1.伺服电机 2.高精密组合轴承 3.滚珠丝杠 4.大拖板 5.丝杠螺母

断电保护油缸 Power-off protection cylinder

1.底座 2.托瓦座 3.托瓦

3.1 Basic Parts of Grinder

Auxiliary Parts for Grinder

柔性动力及信号电缆 西门子、易格斯(Igus)、德柔、伽 外资/中资

2 华辰数控轧辊磨 床加 华辰重机(Hiecise) Siemens

工控制、编程管理系统 Hiecise Sinumerink

Hiecise Precision Equipment Co., Ltd.

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柔性动力及信号电缆西门子、易格斯(Igus)、德柔、伽外资/中资

2 华辰数控轧辊磨床加华辰重机(Hiecise) Siemens