UL 891 EVOLUTION

UL 845 MOTOR CONTROL CENTER

LOW VOLTAGE SWITCHBOARDS

FOR THE NORTH AMERICAN MARKET
 LOW VOLTAGE SWITCHBOARDS
FOR THE NORTH AMERICAN MARKET

UL891 EVOLUTION

The new series of TQM UL Evolution switchboards that Righi Elettroservizi offers
alongside the previous one has been designed and tested according to the North
American UL 891 standard. This standard is normally defined as a “Tristandard”.
This means that there are three rules with exactly the same content:

• CSA Group: CSA C22.2 No. 244-05 (for Canada)

• Underwriters Laboratories Inc: UL 891 (for the United States)
• Association of Standardization and Certification: NMX-J-118/2-ANCE-2012 (for
Mexico)

The UL 891 Standard refers primarily to switchboards with a rated voltage of

4 600 V (or less) and intended for use in accordance with the Canadian Electrical
Code (Part 1), the National Electrical Code (NEC), ANSI/NFPA 70 and the Mexican
Standard for Electrical Installation (NOM-001-SEDE). These requirements cover
switchboards intended for use in circuits with a symmetrical short-circuit RMS
current of less than 200 kA. Building in accordance with UL 891 means producing
robust and flexible power distribution boards, which are required in industrial
production systems, shopping malls, hospitals, structured buildings in North
America and Mexico.

TQM UL Evolution switchboards manufactured according to UL 891 allow the

highest level of customisation available for North American markets.

FEATURES
• Degree of accessibility • Thermal monitoring a functional and reduced installation
High degree of accessibility for control, If requested by the customer, it is time.
modification and/or maintenance possible to build the TQM UL Evolution
operations. In fact, it is possible to switchboard with the requirement of • Cable compartment
build equipment accessible from the complete access to the busbar system Cable compartments are designed
front or from the back or, for wall- on which to implement thermal to facilitate cable termination and
mounted panels, a frontal accessibility surveillance systems. installation
has been developed that also allows
maintenance activities on all active • Control system • Accesses
parts and not on the switchboard Each switchboard to be built whose Secure front access thanks to fully
main switch exceeds the rated segregated wiring, control and
• Switches current of 1200 a is equipped with communication sections (Dead-front
Use of UL 489 compliant circuit arc monitoring system (arc flash Switchboard: a switchboard which has
breakers and non-circuit breakers, both monitoring system) no exposed live parts on the front).
in air and boxed. UL 1066 compliant
switches can also be used where the • Structures and carpentry • Connections
criticality of the application requires The support structures and the The connection to the switches can
it. The switches can be either fixed or carpentry are modular, allowing for be required both with bottom and
withdrawable. possible expansions, if necessary, in top arrival; the main power supply line
 5

E V O L U T I O N

of the switchboard can also be made of switches and other accessory • Certifications
in prefabricated busbar duct, thus products. Depending on the brands The marketing of UL 891 compliant
facilitating the installation of the TQM used, switch status diagnostics and switchboards is carried out by means
U L 8 9 1

UL Evolution UL 891 switchboard in electrical parameter analysis can be of certification by a special and
the most critical contexts. implemented, thus structuring an recognised third party body, which is
energy management system. currently the QPS body
• Main system
The copper bars with which the • Protection
main distribution system is made, are The degree of protection of the
nickel-plated, silver-plated or tin-plated carpentry is normally a NEMA TYPE
according to the customer’s needs 1 (NEMA TYPE 3R grade is being
and according to the environmental certified).
pollution conditions at the place of
installation. • Rated current
TQM UL Evolution allows the
• Diagnostics construction of switchboards up to
The TQM UL Evolution UL 891 6,000 A rated current and up to 200
switchboard can be made with kA withstand at a symmetrical short
the equipment of the main brands circuit current of 480 V 60 Hz.
 LOW VOLTAGE SWITCHBOARDS
FOR THE NORTH AMERICAN MARKET

UL891 EVOLUTION
Every aspect of the design of the TQM UL Evolution switchboard is aimed at improving safety, practicality and
functionality as well as reducing installation costs and time, while maintaining the construction and service reliability
required by regulations.

ARC FLASH MONITORING SYSTEM

The installation of an arc flash monitoring system to meets these values. The optical fibre or optical sensors
protect against the onset of an internal arc, minimises are placed in positions to monitor all points where an
the material damage to which the switchboard may electrical arc could develop: main and distribution busbar
be subjected, allows a rapid restoration of power compartments, junction busbar connections to circuit
distribution and ensures better safety of personnel. A breakers for both upper and lower poles, cable arrival
special relay detects an electric arc using the fiber optic or departure compartments and electrical connections
sensor system or optical sensors. The total reaction time in general. The TQM UL Evolution switchboard meets
is less than 2.5ms (a) plus the opening time of the main these requirements.
switch (b) and in any case the total time (a)+(b) shall
be less than 50ms. The TQM UL Evolution switchboard

6
THREE-DIMENSIONAL DESIGN
The TQM UL Evolution switchboard has been completely to the assembly departments, without further manual
designed with a three-dimensional program. Every operations, except those related to mechanical assembly
switchboard that is made for the customer is also designed such as tightening of bolts or screws.
with a three-dimensional program in order to optimise
the processing time in the strictly production phase. The This feature, the 3D design, in addition to ensuring
3D design allows the assembly of structural elements, absolute precision in the realisation of the semi-finished
panelling, doors, bars and supports, the realisation of products required and therefore limiting any errors to a
all the necessary drillings on bars and carpentry during minimum, allows to significantly shorten the processing
the specific workings of the semi-finished products, so time and therefore delivery of the product.
that every piece ready for the purpose can be delivered

7
 LOW VOLTAGE SWITCHBOARDS
FOR THE NORTH AMERICAN MARKET

UL845 LOW VOLTAGE MOTOR

CONTROL CENTER

The TQMCC is a low voltage switchboard with withdrawable unit technology

mainly used where a large number of motors have to be controlled by different
starting modes.

With its withdrawable unit technology based on a proven global design, TQMCC
offers a superior level of safety while minimising downtime. The units are removed
and re-assembled without the use of tools and without opening the door.

The MCC TQMCC switchboard has a robust and modular design that combines
labour saving with high electrical characteristics and many special safety features.

The MCC TQMCC switchboard is designed to provide the greatest protection

against internal arc faults and limit the risks for operators.

TQMCC will make your installation more efficient, ensuring total safety for
personnel and equipment, ease of use, maintenance and future upgrades without
8 power interruption.
The continuous evolution of our products is based on a team that makes passion
and trust its fundamental values, because only in this way we can be able to
develop the best solution to our customers’ requests.

TQMCC offers the best features of a UL 845 compliant product.

REGULATIONS

TQMCC complies with the following regulations:

• UL 845 – Low Voltage Motor Control Centers

• UL 508 -Industrial Control Equipment
• UL 891 -Switchboard Design
• UL 94 Test for Flammability of Plastic Materials for Parts, Devices, and Appliances
• UL 489 -Molded Case Circuit Breakers and Circuit Breaker Enclosures
• NEMA ICS 18--Motor Control Centers
• NEMA ICS 1 -General Standards for Industrial Control
• NEMA ICS 2.3 Industrial Control Systems
• Latest Version of the National Electric Code, and the Canadian Electrical Code
• C37.20.7-2017 - IEEE Guide for Testing Switchgear Rated Up to 52 kV for Internal Arcing Faults
 9

U L 8 4 5 L O W V O LT A G E M O T O R C O N T R O L C E N T E R
 LOW VOLTAGE SWITCHBOARDS
FOR THE NORTH AMERICAN MARKET

UL845 LOW VOLTAGE MOTOR

CONTROL CENTER

MAIN TECHNICAL DATA

Electrical parameters
Rated operating voltage available 208Vac, 240Vac, 480Vac
Available electrical systems 3 phases, 3 cables (Delta); 3 phases, 4 cables (Wye)
Frequency 60 Hz
Voltage tolerance +/-10%
Short-circuit withstand 480Vac 65KA
Electrical parameters in direct current
Horizontal main bars 600A, 1000, 1250A, 1600A
Vertical main bars 400A, 800A
Neutral bars (horizontal) 800A
Earth bar 400A
Short-circuit withstand: horizontal bars 65KA 1s
Short-circuit withstand: vertical bars 65KA 50ms
Arc resistance parameters
Arc resistance type 2A
10 Available fault current 65KA
Arch duration 200ms
Test voltage 480Vac
Environmental data
Ambient temperature (indoor) -30C to 65C
Ambient temperature (operating) 0°C to 40°C
Humidity 95% (Non-condensing)
Altitude 1000m (6600ft)
Mechanical data
Degree of protection NEMA 1, NEMA 1A
Height 91” (2300mm)
Width 20” (508mm) (25”, 30”, 35” available)
Depth 20” (500mm) (25”, 30”, 35” available)
Above channel 10” (250mm)
Under channel 8” (200mm)
Vertical channel height 90” (2280mm)
Vertical channel width 4” (100mm) (8”, 12”, 16” available)
Unit encumbrance 72” (1829mm)
Increases in overall dimensions 6” (150mm)
Size HD High Density Unit (0.5 space factor unit) 6” (150mm)
Size 1 ( 1 space factor unit) 12” (300mm)
Size 2 ( 2 space factor unit) 18” (450mm)
Size 3 ( 3 space factor unit) 24” (600mm)
Size 4 ( 4 space factor unit) 30” (750mm)
Size 5 ( 5 space factor unit) 35 (900mm)
Other units(with increment 0.5 space factor) available on request
Frame thickness
Frame components 14 thickness (2mm)
Basic channels 8 thickness (4mm)
FEATURES

• Standard finish

The cold rolled sheets are subjected to the epoxy powder treatment and painting cycle carried out in tunnels and preceded
by degreasing, rinsing, phospho-degreasing and oven drying cycles. After the application of the non-toxic epoxy powders
the cycle ends with firing in the oven at 200°C. The standard paint finish is a light grey ANSI 61. Other colours are possible
at the customer’s request.

• Withdrawable units

TQMCC incorporates unique withdrawable unit technology. All units are supplied with
withdrawable terminals for control and power connections that are automatically connected
when the unit is plugged in. Since the door is an integral part of the unit, it is not necessary to
open the front door to remove the unit. To fix each door in place, the closures are made with
quarter turn screws. Withdrawable Drawers True! Withdrawable running unit: no conductor
unplugging operation must be executed. The above sentence best expresses the innovative
and unique peculiarity of the product.

• Frontal push-button panel integral with the inner case

TQMCC incorporates withdrawable units equipped with push-button panel (Pilot Device 11
Housing ) to house up to 4 signal lamps or 22mm diameter control operators. The push-
button panel box is integral with the internal structure of the drawer and therefore remains
fixed to it even when the external door is opened.

• Power supply connectors

TQMCC incorporates withdrawable units with power connectors on the back of the drawer
that plug into the rear bars of the column. These connectors have a minimum rated current
of 250 A. A connection of 250 A minimum means no problem in terms of heating the
connection point, which in these types of switchboards is always a delicate point. Each of
these pliers also allows connection to the ground bar (located at the rear of the drawers)

U L 8 4 5 L O W V O LT A G E M O T O R C O N T R O L C E N T E R
which ensures that ground continuity is established at least 3.2 mm (0.125 in) before the pull-
out couplings (pliers) and is maintained until the pull-out couplings (pliers) are de-energised
with a stroke of at least 3.2 mm (0.125 in) as required by UL 845.

• Output power connectors

The drawers of the TQMCC switchboard in withdrawable version are equipped with automatic
plug-in connectors on the output side that include both power and auxiliary terminals. The
rated current of these connectors varies from 40 to 200 A.

• Automatic shutters

The drawer area and the vertical busbar area are segregated by a vertical sheet metal wall
in which there are the connection sockets on which the pliers will then be inserted when
the drawer is inserted. These connection sockets are to all effects of the shutters ( automatic
vertical bus shutters ) which have an IP41 degree of protection (according to IEC standards)
with the drawer removed, so accidental contact by personnel is absolutely prevented. Special
automatic systems provide for the opening of these shutters when the drawer is inserted and
their automatic reclosure when the drawer is removed.
 LOW VOLTAGE SWITCHBOARDS
FOR THE NORTH AMERICAN MARKET

UL845 LOW VOLTAGE MOTOR

CONTROL CENTER

FEATURES

• Self-alignment of drawers when they are inserted into the switchboard

When the drawer is introduced into the MCC switchboard, either for the withdrawable
drawer or for the plug-in, special sliding guides (self-aligning system for connection to the
vertical bus) align it to the connection points to the vertical busbars so that the insertion of
the pliers (stabs) to the respective fixed sockets on the structure is easy. In a similar way, for
withdrawable drawers, the same slides allow similarly easy insertion between mobile and
fixed pliers at the drawer exit.

• Fully withdrawable 6” high density drawers

The design for drawers of this size, the smallest, called high density, allows for a high density
design that meets UL and NEMA standards by exploiting the advantages in panel sizing and
12 associated costs. The drawer, 6” high, is completely removable as standard and very easy to
install and remove.

• Silver plated busbar systems as standard

The horizontal and vertical bar systems are silver-plated as standard. Other treatments, such
as tinning or nickel plating, are possible at the customer’s request.

• Bars and drawers area segregated between them

The horizontal and vertical bar systems are placed at the back of a vertical wall that separates
them from the drawers and front fixed cells. On this wall are placed the automatic shutters
that allow the connection of the various functional units to the rear vertical bars. The shutters
are made of insulating material and in turn installed on insulating plates to ensure additional
electrical safety.

• No brand restrictions for electromechanical equipment

In the TQMCC switchboard and drawers can be installed UL products of different brands,
available on the market, to better adapt to the preferences that will expose the customer in
this sense.

• Fully customisable solutions thanks to 3D design

The design of the TQMCC switchboard has been realised completely in 3D, for every
construction element and every detail, thanks to the use of Inventor 2020 software. This will
allow us to offer our customers three-dimensional assembly for switchboard configurations
already in the offer phase and to customise even the carpentry structures if special dimensions
in width or depth are required.
PERFORMANCE PLUSES

The TQMCC switchboard has passed all the tests required • Internal arc test (Arc Fault Resistant)
by UL 845, but some of these tests have shown that the switchboard as standard
regulatory limits have even been exceeded.
The switchboard has been designed and manufactured with
• Short-circuit resistance on the bars : time is internal arc fault solutions as standard. This is an important
1 second. feature as it offers by default a greater guarantee of security
to customers. A non-arc proof version can be supplied on
The standard (UL 845 - Low Voltage Motor Control Centers) request.
requires that for the test value of 65 KA (Righi Elettroservizi
test value) the switchboard and its busbar systems resist at • Switchboard prepared as standard for
least 50ms to an internal short circuit. The test showed that “Additional electric arc mitigation system”
the bars of the TQMCC switchboard have withstood a value of
65 KA for 1 second, i.e. 20 times longer than required by the The TQMCC switchboard has been designed and built
standard. The resistance at 65 KA for 1 second applies to all taking care to prepare all the optical fiber passages and all
bar configurations provided for this switchboard (600-1,000- the allocations for an arc mitigation system that cuts the arc
1,250-1,600 A current capacity). In the test, both the smaller wave within 50ms in case of failure. During the laboratory
section buses and the maximum section buses were tested tests carried out at the IPH (Institut Prüffeld für elektrische
according to the requirements of UL 845 in point 9.10.3.1. Hochleistungstechnik GmbH) in Berlin and at the same time
as the internal arc mitigation test, the test of an “electric arc
• Arc fault test resistance: time is 200 mitigation system” was simulated by triggering an external
milliseconds. switch not connected to the switchboard and verifying
with appropriate instrumentation the opening times at the
13
The standard (C37.20.7-2017 - IEEE Guide for Testing stroking of the arc, which largely respected the maximum
Switchgear Rated Up to 52 kV for Internal Arcing Faults) 50ms limit.
requires that for the test value of 65 KA a switchboard and its
The information given in this document only contains general
busbar systems resist at least 100ms to an electric arc caused descriptions and/or performance features which may not always
inside it. The test showed that the TQMCC switchboard has specifically reflect those described, or which may undergo
withstood a value of 65 KA for 200 milliseconds, i.e. 2 times modification in the course of further development of the products.
The requested performance features are binding only when they are
longer than required by the standard. expressly agreed upon in the concluded contract.

U L 8 4 5 L O W V O LT A G E M O T O R C O N T R O L C E N T E R
NOTES
 terenziconcept.com 09/2020
LOW VOLTAGE SWITCHBOARDS FOR THE NORTH AMERICAN MARKET

www.righigroup.com

RIGHI ELETTROSERVIZI SPA

Via L. Da Vinci, 1 - Bora
47025 Mercato Saraceno (FC)
Telefono: +39 0547 32 33 36 - Fax: +39 0547 32 33 60
[email protected] - www.righielettroservizi.com