Service Manual

Charge 5 (S/N starting from ND)

JBL Charge 5 has a refreshed powerful design with bold details and more rugged look. With
IP67 rating the speaker will not only be waterproof but also dust-proof. It will bring significant
sound improvement. Powerful, rugged, fashionable design and new color trend.

SKU:
JBLCHARGE5BLK/JBLCHARGE5BLU/JBLCHARGE5RED/JBLCHARGE5GRY/JBLCHARGE5TEAL/JBLCHA
RGE5GRN/JBLCHARGE5PINK/JBLCHARGE5WHT/JBLCHARGE5SQUAD/JBLCHARGE5BLKAM/JBLCHAR
GE5BLUAM/JBLCHARGE5REDAM/JBLCHARGE5GRYAM/JBLCHARGE5TEALAM/JBLCHARGE5GRNAM/J
BLCHARGE5PINKAM/JBLCHARGE5WHTAM/JBLCHARGE5SQUADAM/JBLCHARGE5BLUAM/JBLCHARG
E5REDAM/JBLCHARGE5GRYAM/JBLCHARGE5TEALAM/JBLCHARGE5GRNAM/JBLCHARGE5PINKAM/J
BLCHARGE5WHTAM/JBLCHARGE5SQUADAM

Contents
1. Technical Specifications.........................................................................................................2
2. Safety Instruction, Warning & Notes.....................................................................................3
3. Trouble Shooting Flow Chart............................................................................................. 6

4. Software upgrade Instruction & Reset Procedure.............................................................. 7

5. Disassembled Instructions..................................................................................................... 9

6. Block Diagram.........................................................................................................................18
7. Wiring Diagram....................................................................................................................... 19
8. Schematics and Layout Diagrams....................................................................................... 20

8. Mechanical Exploded View...................................................................................................33

8. Spare Parts List.......................................................................................................................34
9. Button Behaviour.....................................................................................................................36
10. Revision List...........................................................................................................................38

Released by Global Quality SL Harman/Kardon, Inc. Ver.1.1 Jan. 2021

8500 Ballboa Blvd.
Northridge, CA 91329

１
1. TECH SPEC
Model Name Charage5
Rated Output Power 1x30W for woofer, 1x10W for tweeter
Input Sensitivity BT input: -9dBFS +/-1dBFS
Frequency Response (Output Power) BT: 20Hz to 19KHz +/- 1dB
THD+N at 1W <0.5%
THD+N at Rated Output Power <1%
Signal-to-Noise ratio at Rated Output Power: 80dBrA (A-Weighted)
Bluetooth Standard : Version 5.0
Frequency Band 2.402 – 2.480 GHz
Data Rate 2.1Mbps (over the air)
300Kbps (over UART)

Dimensions (Dia x H): 218*95 mm

Weight: 974g

２ 2
2.Safety Instruction, Warning & Notes

3
4
5
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ĐŽŶũŽŝŶƚ ƉŽƌƚ
4. Software upgrade Instruction & Reset Procedure
3.1 Restore factory setting
In user model, press and hold ‘Volume+’ & ‘Play/Pause’ button for at least 2 seconds.
----when the factory setting restoring is complete ,the product automatically switches off.

Upgrading new software

3.2 MCU software requirements
ŏ Upgrading file
ŏ service computer(Windows 10 System)
--- Connect the set to the PC via the Type-c cable.

3.3 Procedure of upgrading software.

Open the upgrade file with the MPFlashTool3.0.exe tool

7
When the machine is powered off (the Type-c cable cannot be inserted first), press and hold BT & VOL+ button , then press
the power button, press and hold for 3S until the power Led flashes. At this time, the system enters the DFU pattern.then
Connect the computer to the machine with the type-C cable.then Select serial port number.then Click run“Run”.

update the result will display PASSED,if not ,the result will display FAILED.

8
5. Disassembled Instruction

Tool List

Item Description Remark

1 Phillips screw 煙4.5mm

2 Phillips screw ž3mm

3 Straight 煙5mm

screwdriver
Electric screw 煙5mm

driver

9
 5.1 Disassemble the front grill

Ready to disassemble the speaker Pry off the grill with the straight screwdriver

Disassemble two screws Open the front grill by hands

Separate the grill from the main body

10
5.2 Disassemble the side cap on both sides

Clear the EVA material Pry off the side cap from left to right with straight screwdriver

The side cap have become loose Take out the side cap

5.3 Disassemble the passive radiator

Disassemble four screws Take out the passive radiators on both side

11
5.4 Disassemble the battery

Disassemble eight screws Take out the battery cover

Pull the battery wire out of the socket Take out the battery Separate the battery from the main body

5.5 Disassemble the woofer and the tweeter

Disassemble six screws Take out the woofer

12
 Clear the yellow glue at the speaker socket Pull the wire out of the socket Separate the tweeter

5.6 Pull all wire out of the socket on the main board

5.7 Disassemble the USB board

Disassemble four screws Take out the USB board

13
5.8 Disassemble the Bluetooth antenna

Tear off the antenna double-side tape fixed at the housing

5.9 Disassemble the main board

Disassemble a screw Push out the main board from the bottom up with thumb

Take out the main board Separate the main board from the main body

14
5.10 Disassemble the LED board of the battery indicator

Take out the EVA material Disassemble two screws

Take out the LED cover Take out the waterproof silicone sheet Disassemble two screws

Take out the LED PCBA board Separate the PCBA board from the main body

15
5.1 1 Disassemble the button board

Pry off silicone button Tear off silicone button Pry off the key board

Take out the key board

16
5.12 PCBA connection diagram

17
6. Block diagram

18
7. Wiring Diagram /Layout Diagram

19
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Circuit diagram---USB&TYPE C board

layout diagram---Main board_top
layout diagram---Main board_bottom
layout diagram---LED board_top layout diagram---usb&type c board_top

layout diagram---Key board_top

 layout diagram---usb&type c board_bottom layout diagram---LED board_bottom

layout diagram---Key board_bottom

7. Mechanical Exploded View Pos.
P/N Description UoM Usage
No.
1 31104466 MAIN HOUSING CHARGE5 ND EA 1
2 31602545 KEY BOARD CHARGE5 ND EA 1
3 45901788 POWER& BT RUBBER BUTTON CHARGE5BLK ND EA 1
3 45901801 POWER& BT RUBBER BUTTON CHARGE5TEAL ND EA 1
3 45901802 POWER& BT RUBBER BUTTON CHARGE5GRN ND EA 1
3 45901803 POWER& BT RUBBER BUTTON CHARGE5RED ND EA 1
3 45901804 POWER& BT RUBBER BUTTON CHARGE5PINK ND EA 1
3 45901805 POWER& BT RUBBER BUTTON CHARGE5BLU ND EA 1
3 45901807 POWER& BT RUBBER BUTTON CHARGE5GRY ND EA 1
4 31602544 LED BOARD CHARGE5 ND EA 1
9+10 TBC USB A &TYPE-C BOARD (PANEL) CHARGE5 ND EA 1
13 31602542 MAIN BOARD CHARGE5 ND EA 1
14 41700162 LI-ION BATTERY 7500MAH 3.63V CHARGE5 ND EA 1
14 45901787 I/O RUBBER COVER CHARGE5BLK ND EA 1
14 45901796 I/O RUBBER COVER CHARGE5TEAL ND EA 1
14 45901797 I/O RUBBER COVER CHARGE5GRN ND EA 1
14 45901798 I/O RUBBER COVER CHARGE5RED ND EA 1
14 45901799 I/O RUBBER COVER CHARGE5PINK ND EA 1
14 45901800 I/O RUBBER COVER CHARGE5BLU ND EA 1
14 45901806 I/O RUBBER COVER CHARGE5GRY ND EA 1
18 81200723 WOOFER 30W 50X90MM CHARGE5 ND EA 1
20 81200722 TWEETER 10W 20MM CHARGE5 ND EA 1
22 81300188 PASSIVE RADIATOR CHARGE5BLK ND EA 2
22 81300197 PASSIVE RADIATOR CHARGE5TEAL ND EA 2
22 81300198 PASSIVE RADIATOR CHARGE5GRN ND EA 2
22 81300199 PASSIVE RADIATOR CHARGE5RED ND EA 2
22 81300200 PASSIVE RADIATOR CHARGE5BLU ND EA 2
22 81300201 PASSIVE RADIATOR CHARGE5GRY ND EA 2
22 81300202 PASSIVE RADIATOR CHARGE5PINK ND EA 2
24 45901813 SIDE CAP LEFT CHARGE5BLK ND EA 1
24 45901815 SIDE CAP LEFT CHARGE5GRY ND EA 1
24 45901817 SIDE CAP LEFT CHARGE5TEAL ND EA 1
24 45901819 SIDE CAP LEFT CHARGE5GRN ND EA 1
24 45901821 SIDE CAP LEFT CHARGE5RED ND EA 1
24 45901823 SIDE CAP LEFT CHARGE5PINK ND EA 1
24 45901825 SIDE CAP LEFT CHARGE5BLU ND EA 1
25 45901814 SIDE CAP RIGHT CHARGE5BLK ND EA 1
25 45901816 SIDE CAP RIGHT CHARGE5GRY ND EA 1
25 45901818 SIDE CAP RIGHT CHARGE5TEAL ND EA 1
25 45901820 SIDE CAP RIGHT CHARGE5GRN ND EA 1
25 45901822 SIDE CAP RIGHT CHARGE5RED ND EA 1
25 45901824 SIDE CAP RIGHT CHARGE5PINK ND EA 1
25 45901826 SIDE CAP RIGHT CHARGE5BLU ND EA 1
26 32201693 GRILLE ASSY CHARGE5BLK ND EA 1
26 32201780 GRILLE ASSY CHARGE5TEAL ND EA 1
26 32201782 GRILLE ASSY CHARGE5GRN ND EA 1
26 32201784 GRILLE ASSY CHARGE5RED ND EA 1
26 32201786 GRILLE ASSY CHARGE5PINK ND EA 1
26 32201788 GRILLE ASSY CHARGE5BLU ND EA 1
26 32201790 GRILLE ASSY CHARGE5GRY ND EA 1

35
JBL CHARGE 5 ND SPARE PARTS LIST V1.0
Pos. No. P/N Description UoM Usage
1 31104466 MAIN HOUSING CHARGE5 ND EA 1
2 31602545 KEY BOARD CHARGE5 ND EA 1
3 45901788 POWER& BT RUBBER BUTTON CHARGE5BLK ND EA 1
3 45901801 POWER& BT RUBBER BUTTON CHARGE5TEAL ND EA 1
3 45901802 POWER& BT RUBBER BUTTON CHARGE5GRN ND EA 1
3 45901803 POWER& BT RUBBER BUTTON CHARGE5RED ND EA 1
3 45901804 POWER& BT RUBBER BUTTON CHARGE5PINK ND EA 1
3 45901805 POWER& BT RUBBER BUTTON CHARGE5BLU ND EA 1
3 45901807 POWER& BT RUBBER BUTTON CHARGE5GRY ND EA 1
4 31602544 LED BOARD CHARGE5 ND EA 1
9+10 TBC USB A &TYPE-C BOARD (PANEL) CHARGE5 ND EA 1
13 31602542 MAIN BOARD CHARGE5 ND EA 1
14 41700162 LI-ION BATTERY 7500MAH 3.63V CHARGE5 ND EA 1
14 45901787 I/O RUBBER COVER CHARGE5BLK ND EA 1
14 45901796 I/O RUBBER COVER CHARGE5TEAL ND EA 1
14 45901797 I/O RUBBER COVER CHARGE5GRN ND EA 1
14 45901798 I/O RUBBER COVER CHARGE5RED ND EA 1
14 45901799 I/O RUBBER COVER CHARGE5PINK ND EA 1
14 45901800 I/O RUBBER COVER CHARGE5BLU ND EA 1
14 45901806 I/O RUBBER COVER CHARGE5GRY ND EA 1
18 81200723 WOOFER 30W 50X90MM CHARGE5 ND EA 1
20 81200722 TWEETER 10W 20MM CHARGE5 ND EA 1
22 81300188 PASSIVE RADIATOR CHARGE5BLK ND EA 2
22 81300197 PASSIVE RADIATOR CHARGE5TEAL ND EA 2
22 81300198 PASSIVE RADIATOR CHARGE5GRN ND EA 2
22 81300199 PASSIVE RADIATOR CHARGE5RED ND EA 2
22 81300200 PASSIVE RADIATOR CHARGE5BLU ND EA 2
22 81300201 PASSIVE RADIATOR CHARGE5GRY ND EA 2
22 81300202 PASSIVE RADIATOR CHARGE5PINK ND EA 2
24 45901813 SIDE CAP LEFT CHARGE5BLK ND EA 1
24 45901815 SIDE CAP LEFT CHARGE5GRY ND EA 1
24 45901817 SIDE CAP LEFT CHARGE5TEAL ND EA 1
24 45901819 SIDE CAP LEFT CHARGE5GRN ND EA 1
24 45901821 SIDE CAP LEFT CHARGE5RED ND EA 1
24 45901823 SIDE CAP LEFT CHARGE5PINK ND EA 1
24 45901825 SIDE CAP LEFT CHARGE5BLU ND EA 1
25 45901814 SIDE CAP RIGHT CHARGE5BLK ND EA 1
25 45901816 SIDE CAP RIGHT CHARGE5GRY ND EA 1
25 45901818 SIDE CAP RIGHT CHARGE5TEAL ND EA 1
25 45901820 SIDE CAP RIGHT CHARGE5GRN ND EA 1
25 45901822 SIDE CAP RIGHT CHARGE5RED ND EA 1
25 45901824 SIDE CAP RIGHT CHARGE5PINK ND EA 1
25 45901826 SIDE CAP RIGHT CHARGE5BLU ND EA 1
26 32201693 GRILLE ASSY CHARGE5BLK ND EA 1
26 32201780 GRILLE ASSY CHARGE5TEAL ND EA 1
26 32201782 GRILLE ASSY CHARGE5GRN ND EA 1
26 32201784 GRILLE ASSY CHARGE5RED ND EA 1
26 32201786 GRILLE ASSY CHARGE5PINK ND EA 1
26 32201788 GRILLE ASSY CHARGE5BLU ND EA 1
26 32201790 GRILLE ASSY CHARGE5GRY ND EA 1
42900749 USB CABLE TYPE C CHARGE5 ND EA 1
42001330 FFC CABLE L130MM WHT 8P CHARGE5 ND EA 1
42001329 FFC CABLE L75MM WHT 4P CHARGE5 ND EA 1
42001331 FFC CABLE L60MM WHT 12P CHARGE5 ND EA 1
47103102 GIFT BOX CHARGE5BLK ND EA 1
47103103 GIFT BOX CHARGE5BLU ND EA 1
47103104 GIFT BOX CHARGE5RED ND EA 1
47103105 GIFT BOX CHARGE5GRY ND EA 1
47103106 GIFT BOX CHARGE5TEAL ND EA 1
47103107 GIFT BOX CHARGE5GRN ND EA 1
47103108 GIFT BOX CHARGE5PINK ND EA 1
47103172 GIFT BOX CHARGE5BLKAM ND EA 1
47103173 GIFT BOX CHARGE5BLUAM ND EA 1
47103174 GIFT BOX CHARGE5REDAM ND EA 1
47103175 GIFT BOX CHARGE5GRYAM ND EA 1
47103176 GIFT BOX CHARGE5TEALAM ND EA 1
47103177 GIFT BOX CHARGE5GRNAM ND EA 1
47103178 GIFT BOX CHARGE5PINKAM ND EA 1
9.

38
39
Revision List

Version 1.0

* Initial release for JBL charge 5. 2020-11

Version 1.1

* Add Trouble shooting and update on PCB Layout Diagrams. 2021-01

40